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PA 1309/10
Topaz
Service Manual
Philips
Electronic Manufacturing
Technology
TRAD
DOCUMENT DATA
MANUAL TITLE
MANUAL NUMBER
5322 871 63606 (01.05)
Service Manual Topaz
PA NUMBER
PA 1309/10
HISTORY
ISSUE
DATE
ORDER
NUMBER
STATUS
RELEASE
DOCUMENT
5322 871 63606
REVISION
CODE
97.00
First Draft
-
Replaced
-
First Issue
Update
Oct-97
Mar-98
5322 871 63606
5322 871 63606
97.01
98.02
Replaced
Replaced
DI-CSM-025
DI-CSM-050
Second Issue
Update
Mar-99
Jan. 2000
5322 871 63606
4022 591 93464
99.03
00.04
Replaced
Replaced
DI-CSM-076
DI-CSM-105
Third Issue
April 2001
5322 871 63606
01.05
Current
DI-CSM-138
Preventive and corrective maintenance is reserved for personnel certified by Assembléon.
The Philips EMT Customer Support organization has
created a series of web pages on the World Wide Web
for the use of its internal and external customers. These
pages provide a library of information regarding technical
aspects of the products sold and supported by Philips
EMT organizations around the world. The manuals
section is a tool for EMT customers trying to find the
part number for the latest documentation currently
available. Access to this area is not restricted by a
password. It is an on-line reproduction of the manual
survey. It has the advantages that it can be updated
regularly. The Customer Support website address is:
http://www.emt.philips.com/support.
© Philips Electronic Manufacturing Technology B.V.
All rights reserved. No part of this book may be reproduced in any form, by print, photoprint, microfilm or any other
means without the written permission from Philips (Electronic Manufacturing Technology).
SAFETY
General:
For the correct and safe use of the CSM system, it is essential that both OPERATING and SERVICE personnel follow
generally accepted safety procedures in addition to the safety precautions specified in these safety and quick reference
cards. The operating, service and installation manuals have warning and cautionary statements throughout the whole manuals where applicable. Warnings and cautionary statements and/or symbols are present on the system where applicable.
Cautions and marks:
REFERENCE
Gives useful information related to the mounter operation.
NOTE
Explains the mounter operation and procedures in a simple and clear manner.
CAUTION
Gives important information to prevent any damage to the mounter or data.
WARNING
Gives information of utmost importance in ensuring the safety of the mounter operator,
inspector, or service personnel.
EMERGENC BUTTON
Press the emergency button.
REMARK
Gives a comment.
Training level personnel:
Operation, adjustment, maintenance and repair of the CSM system may only be carried out by qualified and trained
personnel who are aware of the hazards involved.
The following training levels are defined:
■ Operator level: Official Philips training course or training received by a qualified maintenance engineer.
■ User or Supervisor level: Official Philips training at one of the official Philips Training Centres.
■ Maintenance or Service level: Official Philips training at one of the official Philips Training Centres.
Safety standards:
The safety standard of the CSM system is in accordance with CE directives:
■ Machine directive 89/392/EEC and 91/368/EEC.
■ Low Voltage directive 73/23/EEC.
■ EMC directive 89/336/EEC.
Liability:
Philips shall not be liable for any costs, damages or personal injuries if the CSM system is not used according to the safety
rules given in this paragraph.
Detailed information:
For more detailed information how to operate and to maintain the CSM machine please refer to the Operating and Service manuals of this system.
Location of the Operator manual:
The Operator manual MUST BE LOCATED CLOSE to the CSM machine. This enables operators to have easy access to
the relevant cards.
HOW TO REPORT DOCUMENT IRREGULARITIES
We have endeavoured to ensure that the information in this document was correct when published. If, when using this
document, errors, omissions or anomalies are discovered, please inform us using the reply-form attached. We thank
you for this service, in advance, as it will help us to ensure that you, the customer, receive the highest possible quality of
information and service.
Manual Title:
Service Manual Topaz
Manual Number:
5322 871 63606
PA Number:
PA 1309/10
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TO:
Philips Electronic Manufacturing Technology
Supply Centre Customer Support
P.O. Box 218
Building BAF 2
5600 MD Eindhoven
The Netherlands
Service Manual Topaz
Table of Contents
1. Introduction
1.1.
General Introduction
1.2.
Chapter Overview
1.3.
Safety
1.3.1. General
1.3.2. Basic Rules
1.3.3. Safety Standards
1.3.4. Cautionary Remarks
1.3.5. Warning Stickers
1.3.6. ESD Precaution
1.3.7. Noise Level
1.3.8. Liability
1.3.9. Oil and Greases
1.3.10. Abbreviations
1-1
1-1
1-2
1-4
1-4
1-4
1-4
1-5
1-5
1-7
1-7
1-7
1-8
1-8
2. General and Electrical Block Diagram
2-1
3. System Principles
3.1.
Introduction
3.2.
Mains Specifications and Connection Schedule
3.3.
Air Specifications and Connection
3.4.
Interfaces
3.4.1. Bus Definitions
3.4.2. Serial Interface
3.4.3. Line Interconnections
3.5.
MCX-Control Unit
3.5.1. MCX-Controller Lay-Out (Second Generation)
3.5.2. System Board
3.5.3. Servo Board
3-1
3-1
3-2
3-5
3-6
3-6
3-6
3-8
3-11
3-11
3-12
3-16
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3.5.4. Vision Board
3.5.5. Mother Board
3.5.6. Hard- and Floppy-Drives and Flash Disk
3.5.7. Driver Board Assy
3.5.8. D(river) - Power Assy
3.5.9. 5V / 12V Power Supply Assy’s
3.6.
LED Driver Board
3.7.
I/O - Boards
3.8.
Connection-Board
3.8.1. General
3.8.2. 2nd Generation Connection-Board
rd
3.8.3. 3 Generation Connection-Board
3.9.
Keyboards
3.9.1. PC-Keyboards
3.9.2. Hand Held Keyboard (HHK)
3.10. Monitors
3.10.1. VIOS Monitor
3.10.2. Vision Monitor
3.11. I/O - Signals
3.11.1. VIOS Manual Mode I/O-Monitor
3.11.2. List of OUTPUT Signals (DO’s)
3.11.3. List of INPUT Signals (DI’s)
3-18
3-19
3-20
3-21
3-23
3-23
3-24
3-27
3-32
3-32
3-33
3-35
3-38
3-38
3-38
3-40
3-40
3-40
3-41
3-42
3-43
3-44
4. Power and Safety Circuits
4.1.
Introduction
4.2.
Safety Circuit
4.2.1. Description
4.2.2. Safety Circuit
4.3.
Power Circuits
4.3.1. Description
4.3.2. 5V / 12V Power Supply MCX Box
4.3.3. 24V I/O and Emergency Power Supply (GS21)
4.3.4. D - Power Assembly (282V Power)
4.3.5. Measuring and Adjusting Data
4.3.6. Performance Check and Trouble Shooting
4.3.7. Maintenance Instructions
4-1
4-1
4-1
4-1
4-2
4-5
4-5
4-7
4-9
4-10
4-12
4-13
4-13
5. Vacuum and Pneumatic Systems
5.1.
Vacuum Systems
5.1.1. Introduction
5.1.2. Functional Description
5.1.3. Air Supply Unit
5.1.4. Air Pressure Regulator
5.1.5. Pressure-Drop Detection Level
5.1.6. Measurement and Adjusting Vacuum Levels
5.1.7. Performance Check and Trouble Shooting
5.1.8. Maintenance Instructions
5.2.
Pneumatic Systems
5.2.1. Introduction
5.2.2. Functional Description
5.2.3. Topaz
5-1
5-1
5-1
5-1
5-2
5-2
5-3
5-4
5-4
5-4
5-5
5-5
5-5
5-5
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5.2.4. Tray Changer (TC)
5.2.5. Tape Feeders
5.2.6. Automatic Tray Stacker
5.2.7. FES/SVS
5.2.8. Measuring and Adjusting
5.2.9. Performance Checks and Trouble Shooting
5.2.10. Maintenance Actions
5.3.
Exchanging Head Ejectors, Valves and Base
5.3.1. Exchanging the Head Ejector and/or Valves
5.3.2. Exchanging the Head Up/Down, Slow Valves and Valve Base
5-5
5-5
5-5
5-5
5-6
5-6
5-6
5-7
5-7
5-8
6. PCB Transport Systems
6.1.
Introduction
6.2.
Conveyor Belt
6.2.1. Adjusting the Conveyor Belt Tension
6.2.2. Adjusting the Carry-In Conveyor Speed
6.3.
Main Stopper
6.3.1. Adjusting the Ascent/Descent Speeds of the Main Stopper
6.3.2. PCB Contact Point
6.4.
Push-In
6.5.
Locate Pin
6.6.
Edge Clamp
6.7.
Push-Up
6.8.
PCB Detection Sensors
6.9.
Conveyor Errors
6-1
6-1
6-2
6-2
6-3
6-5
6-5
6-7
6-8
6-10
6-13
6-14
6-16
6-19
7. Component Transport Systems
7.1.
Introduction
7.2.
Head Assembly
7.2.1. Mechanical Check Head Assembly
7.2.2. Machine Coordinates
7.2.3. Pickup and Mount Vacuum Levels
7.2.4. R-axis Absolute Accuracy Offset
7.2.5. Nozzle Correction
7.2.6. Head Offset
7.3.
Nozzle Station
7.3.1. Nozzle Station
7.3.2. Adjusting the Nozzle Sensor Sensitivity
7.3.3. Adjusting the Nozzle Clamp Plate Position
7.3.4. Adjusting the Nozzle Station Coordinates
7.3.5. Nozzle Station Maintenance
7.4.
Feeder Plates
7.4.1. Feeder Plate Parallel Adjustment
7.4.2. Feeder Block Positions
7.4.3. Component Pickup Test
7.4.4. Feeder Plate Maintenance
7.5.
Component Feeders
7.5.1. Tape Feeders
7.5.2. Minimum Timer / Load Timer / Down Timer
7.5.3. Tape Feeder Maintenance
7-1
7-1
7-1
7-2
7-5
7-9
7-12
7-13
7-14
7-15
7-15
7-16
7-18
7-18
7-20
7-21
7-21
7-22
7-24
7-26
7-27
7-27
7-31
7-32
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8. Axes Systems
8.1.
Introduction
8.2.
Machine Reference (Origin)
8.2.1. W-axis Machine Reference
8.2.2. Z-axis Machine Reference
8.2.3. X-axis Machine Reference
8.2.4. Adjusting the Y-axis Machine Reference
8.2.5. R-axis Machine Reference
8.3.
Secondary Limits
8.3.1. X-axis Secondary Limits
8.3.2. Y-axis Secondary Limits
8.4.
Software Limits
8.4.1. W-axis Software Limits
8.4.2. Z-axis Software Limits
8.4.3. X-axis Software Limits
8.4.4. Y-axis Software Limits
8.4.5. R-axis Software Limits
8.5.
Initial Position and Initial Movement
8.5.1. W-axis Initial Position
8.5.2. Adjusting the R-axis Initial Position
8.5.3. Z-axis Initial Movement
8.6.
Axes Assembly, Disassembly Adjustments and Maintenance
8.6.1. Adjustment of the X- and Y-motor Encoder Position
8.6.2. Head Replacement
8.6.3. X-axis Assembly
8.6.3.1. X-axis: Replacement X-motor Only
8.6.3.2. X-axis: Ball Screw Replacement
8.6.3.3. X-axis: Linear Guide Replacement
8.6.4. Y-axis Assembly
8.6.4.1. Y-axis: Replacement Y-motor Only
8.6.4.2. Y-axis: Removing Y-axis Ball Screw Generation 2
8.6.4.3. Y-axis: Removing Y-axis Ball Screw Generation 3
8.6.4.4. Y-axis: Installing and Aligning Y-axis Ball Screw Generation 3
8.6.4.5. Y-axis: Pre-tension Adjustment (Generation 3 Y-axis)
8.6.4.6. Y-axis: Linear Guide Replacement
8.6.5. Z-axis Assembly
8.6.6. R-axis Assembly
8-1
8-1
8-2
8-3
8-4
8-5
8-6
8-7
8-8
8-8
8-10
8-11
8-11
8-14
8-16
8-17
8-19
8-20
8-20
8-21
8-22
8-24
8-24
8-25
8-25
8-25
8-26
8-27
8-27
8-27
8-28
8-29
8-30
8-32
8-33
8-34
8-34
9. Vision Systems
9.1.
Introduction
9.2.
Vision Systems
9.2.1. Pre-Start Operations
9.3.
Moving Camera
9.3.1. Adjusting the Focus and Field Of View
9.3.2. Adjusting the Lighting Level of the Moving Camera
9.3.3. Adjusting the Moving Camera Scale
9.4.
Single Camera Adjustment
9.4.1. Maximum Component Size and Field Of View
9.4.2. Focus Adjustment
9.4.3. Lighting Level Adjustment
9.4.4. Camera Scale Adjustment
9-1
9-1
9-1
9-2
9-2
9-2
9-3
9-7
9-12
9-12
9-13
9-14
9-16
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9.4.5. Camera Optical Axis Angle Adjustment
9.5.
Line Array Camera Adjustment
9.5.1. Maximum Component Size and Field Of View
9.5.2. Adjusting the Focus and Aperture
9.5.3. Adjusting the Lighting Level of the Line Array Camera(s)
9.5.4. Adjusting the Line Array Camera Scale
9.5.5. Adjusting the Dual Recognition Offset
9.5.6. Replacement of the Line Array Camera
9.6.
Cleaning the Optical Systems
9.7.
Recognition Errors
9.7.1. Chip Components
9.7.2. QFP Components
9-20
9-25
9-25
9-25
9-27
9-28
9-33
9-34
9-35
9-36
9-36
9-37
10. Software Section
10.1. Introduction
10.2. System Software
10.2.1. Operating System
10.2.2. Disk Organization
10.2.3. Installation Disk Contents
10.2.4. VIOS Software Utility
10.2.5. Installation of a New Version VIOS System Software
10.2.6. Backup Creation
10.2.7. VIOS Configuration
10.2.8. Floppy Disk Problems
10.2.9. Flash Disk Problems (Only for Systems with KM5 System Boards)
10.2.10. Hard Disk Problems
10.3. PCB File Handling
10.4. Machine Configuration
10.4.1. Machine Configuration Detailed
10.5. ROM and File Configuration (Version Level)
10.6. System Messages
10.7. Online Commands
10-1
10-1
10-2
10-2
10-2
10-4
10-6
10-13
10-14
10-15
10-16
10-16
10-17
10-20
10-22
10-24
10-28
10-29
10-32
11. Machine Installation and Calibration
11.1. Introduction
11.2. Installation
11.2.1. Installation Position (Work-Area Condition)
11.2.2. Environment
11.2.3. Leveling the System
11.2.4. Removing the Transportation Locks
11.2.5. Monitor and Keyboard Installation
11.2.6. Installation of the Warning Light Tower
11.2.7. Transformer Power Tabs
11.2.8. Air Connection
11.2.9. Power Connection
11.2.10. Switching On the Machine, Verify the Software Version
11.2.11. Vacuum Levels
11.2.12. Warm-up
11.2.13. Camera Check
11.2.14. Acceptance Test
11-1
11-1
11-1
11-3
11-3
11-3
11-4
11-5
11-5
11-5
11-6
11-7
11-8
11-9
11-9
11-10
11-13
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11.3.
Machine Calibration
11.3.1. Back-up
11.3.2. Machine References (Origins)
11.3.3. Machine Limits
11.3.4. Initial Movement Z-axis
11.3.5. Initial Position R-axis
11.3.6. Teach Nozzle Station Positions
11.3.7. W-axis Parallelism
11.3.8. Initial Position W-axis
11.3.9. Vacuum Levels
11.3.10. Moving Camera Adjustment: Focus, Lighting Level, Scale
11.3.11. Single Camera Adjustment: Field Of View, Lighting Level, Focus, Scale
11.3.12. Line Array Camera Adjustment:Lighting Level, Field Of View, Scale,
Focus, Optical Axis Alignment
11.3.13. Recognition Speed and Dual Recognition Offset
11.3.14. R-axis Accuracy
11.3.15. Mount Accuracy Calibration (Glass Plate)
11.3.15.1. Introduction
11.3.15.2. Conditions Required
11.3.15.3. Tools Required
11.3.15.4. AUTO MOUNT FEEDBACK (AMF)
11.3.15.5. Program Verification and Setup
11.3.15.6. Adjustment Procedure
11.3.15.7. Mount Calibration
11.3.15.8. Adjustment Steps for Topaz with Only Line Array Camera(s)
11.3.15.9. Adjustment Steps for Topaz with Line Array and Single Camera
11.3.15.10. Viewing the Data Offline
11.3.16. Calibration Feeder Plate
11.3.17. Final Board Accuracy Checks
11.3.18. Back-up
11.4. Procedure How to Run the AMF Program
11.4.1. Making PCB Data for the AMF Program
11.4.2. Mount Information
11.4.3. Component Information
11.4.4. Mark Information
11.4.5. Block Information
11.4.6. Fiducial Information
11.5. Explanation of Various Parameters AMF Program
11.5.1. Camera Scale
11.5.2. Camera Position
11.5.3. Nozzle Correction
11.5.4. Head Down Offset
11.5.5. Head Offset
11.5.6. R-axis Accuracy
11.5.7. Inconsistent Parameter
11.5.8. AMF Program
12. Maintenance
12.1. Introduction
12.2. Oils and Greases
6
11-14
11-17
11-20
11-23
11-25
11-25
11-26
11-28
11-29
11-30
11-31
11-32
11-34
11-35
11-36
11-37
11-37
11-38
11-38
11-39
11-40
11-40
11-47
11-48
11-55
11-64
11-66
11-69
11-70
11-70
11-74
11-75
11-76
11-78
11-78
11-78
11-79
11-79
11-80
11-82
11-83
11-83
11-84
11-84
11-85
12-1
12-1
12-2
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12.3.
Maintenance Checkpoints
12.3.1. FD Drive, Filters and Air Valves
12.3.2. Head Area Checkpoints
12.3.3. X-axis Checkpoints
12.3.4. Y-axis Checkpoints
12.3.5. Conveyor Checkpoints
12.3.6. Feeder Plate Checkpoints
12.3.7. Vision Systems, Camera Lighting Unit
12.3.8. Performance Check and Trouble Shooting
12.4. Overview of Error Messages in VIOS 1.2
12.4.1. L-error Messages
12.4.2. E-error Messages
12.5 Overview of Error Messages in the Vision Monitor
13. Spare Parts List
13.0.1. General Information
13.0.2. Ordering Spare Parts
13.0.3. Regional Stock Keeping
13.0.4. Overview of the Various System Modules
13.0.5. First Aid Spare Parts Kit
13.1. Module 1, System Principles
13.1.1. MCX2 Control Unit
13.1.2. Cover Assemblies
13.1.3. Monitor Assembly
13.2. Module 2, Power and Safety Circuits
13.3. Module 3, Vacuum and Pneumatic Systems
13.4. Module 4, PCB Transport Systems
13.4.1. Conveyor Assembly
13.4.2. Conveyor Auto Width Assembly
13.4.3. Sub-stopper, Main-stopper and Locate Pin Assembly
13.4.4. Edge-clamp and Push-in Assembly
13.4.5. Push-up Pin and Push-up Assembly
13.5. Module 5, Component Transport Systems
13.5.1. Nozzle Station (Option for Standard Topaz)
13.5.2. Nozzle Selection
13.5.3. Head Assembly Part 1: General Parts
13.5.4. Head Assembly Part 2: Head Splines & SIMM-Topaz Head Assembly Spares
13.5.5. Head Assembly Part 3: Z-axis Assembly
13.5.6. Head Assembly Part 4: Valve and Ejector Assy’s
13.5.7. Head Assembly Part 5: R-axis Assembly
13.5.8. Feeder Holder
13.6. Module 6, Axes Systems
13.6.1. X-axis Assembly
13.6.2. Y-axis Assembly
13.6.3. Z-axis Assembly
13.6.4. R-axis Assembly
13.7. Module 7, Vision Systems
13.7.1. Camera Systems
13.7.2. Lighting Systems
13.8. Module 8, Options
13.8.1. Tray Changer
13.8.2. Tape Feeders
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12-4
12-9
12-26
12-29
12-32
12-37
12-41
12-44
12-46
12-46
12-52
12-150
13.0-1
13.0-1
13.0-2
13.0-2
13.0-3
13.0-5
13.1-1
13.1-2
13.1-8
13.1-10
13.2-1
13.3-1
13.4-1
13.4-2
13.4-4
13.4-6
13.4-8
13.4-10
13.5-1
13.5-2
13.5-4
13.5-6
13.5-8
13.5-10
13.5-12
13.5-14
13.5-16
13.6-1
13.6-2
13.6-4
13.6-6
13.6-6
13.7-1
13.7-2
13.7-2
13.8-1
13.8-1
13.8-1
7
Table of Contents
13.8.3. Feeder Exchange System (FES)
13.8.4. Set-up Verification System (SVS)
13.8.5. Automatic Tray Stacker (ATS)
13.9. Module 9, Maintenance Tools
13.10. Module 10, Fixation Parts
13.8-1
13.8-1
13.8-1
13.9-1
13.10-1
14. Drawings and Circuit Diagrams
14-1
15. Main Index
15-1
16. Options
16.1. Tray Changer (TC)
16.1.1. Introduction
16.1.2. Specifications
16.2. Auto Tray Stacker (ATS 27)
16.2.1. Introduction
16.2.2. Specifications
16.3. Set-up Verification system (SVS)
16.3.1. Introduction
16.4. Feeder Exchange System (FES)
16.4.1. Introduction
16.4.2. Specifications
16.5. Component Feeders
16.6. Project SIMM Topaz (9466 920 06011)
16-1
16-2
16-2
16-3
16-4
16-4
16-5
16-6
16-6
16-7
16-7
16-8
16-8
16-9
17. Appendix 1: Material Safety Data Sheets
17-1
8
Service Manual Topaz
PA 1309/10
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Introduction
CHAPTER 1
1.1.
Introduction
General Introduction
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5322 871 63606
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1-1
Introduction
1.2.
Chapter Overview
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Introduction
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PA 1309/10
1-3
Introduction
1.3.
Safety
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Introduction
1.3.4. Cautionary Remarks
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1.3.5. Warning Stickers
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1-5
Introduction
Electrical shock
Figure 1-2
Electrical shock
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Introduction
High temperature
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High temperature
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1-7
Introduction
1.3.9. Oil and Greases
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12NC no.
5322 390 20159
5322 390 20161
5322 390 20155
5322 390 10144
Supplier
NSK
NSK
AccTech
Ausimont
Trade name
NSK 1 grease Multitemp CRL No3
NSK 2 grease Multitemp PS No2
Molub alloy
HP-Alco pad
Fomblin Y-VAC3
-
Shell
Du Pont
Alvania grease 2
Krytox GPL-22X GPL-52X
General description
Grease
Grease
Grease
Cleaning tissues
Vacuum grease
O-rings and seals
Grease
Vacuum grease
O-rings and seals
MSDS no.
07-230
07-300
806H-806
12298
56110-08
DU008134
Table 1-1
Note:
Philips will not be responsible for any damage to the machine if other greases and/or
oils are used than mentioned above.
1.3.10. Abbreviations
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1-8
Abbreviation
A
AC
ASAP
ATS
Explanation
Ampere
Alternating current
As Soon As Possible
Auto Tray Stacker, tray handling device
B/W
BGA
Black and white
Ball Grid Array
CE
CN
COB
COG
CPU
CS
CSM
CSP
Comité europièn
Connector
Chip on board
Centre Of Gravity
Central processing unit
Customer Support
Compact Surface Mounter
Chip scale package, •BGA
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Introduction
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Abbreviation
DC
DI
DI
DO
DIL
Explanation
Direct current
Document Information
Data Input
Data Output
Dual In Line, chip package
EMG
ESD
Emergency
Electro Static Discharge
FD
FES
FV
Floppy Disk
Feeder exchange system
Full Vision
GD1
GEM
Good
Product line : Topaz, Emerald and Sapphire
H.H.K.
HDD
HDLC
Hand Held Keyboard
Hard Disk Drive
High Level Data Link Control; More extensive
communication protocol than SDLC
IM
ISO
Installation Manual
International Standard Organization
LCS
Large Component Sequencer, Also called trayfeeder.
MTF
Manual Tray Feeder
OM
Operator Manual
P1
PA
Priority 1 indicator,
Philips Article
PCP
PCS
Product Creation Process
Philips Consumer Services, worldwide stock for EMT
QFP
Quad Flat Package
SI
SDLC
SM
SOP
SVS
Service Information
Serial Data Link Control; communication protocol
with one clock and data line.
Service Manual
Single Outline Package,
Setup Verification System
TBD
TBW
TC
TI
TPD
TSOP
To be defined
To Be Written
Tray Changer, Tray handling device
Technical Information
Technical Product Documentation
Top Single Outline Package,
UFOS
UM
UP
URS
User Friendly operating System
User Manual
Under Progress
User Requirement Specification
VIOS
Vision Integrated Operating System
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Introduction
Intentionally left blank.
1 - 10
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General and Electrical Block Diagram
CHAPTER 2
General and Electrical Block Diagram
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General and Electrical Block Diagram
VISION SYSTEM
Chapt 9
COMPONENT TRANSPORT
Chapt 7
SYSTEM
AXES SYSTEM
Chapt 8
PCB TRANSPORT
Chapt 6
SYSTEM
MCX CONTROLLER
SOFTWARE
AIR
SUPPLY
Chapt 11
POWER
SUPPLY
Chapt 11
Figure 2-1
2-2
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Chapt 3
USER Chapt 3
INTERFACE
Chapt 10
General block diagram Topaz
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General and Electrical Block Diagram
* : Flash disk only on new CPU
: Located within MCX Controller
VGA - Monitor
RS - 232 port
AT - keyboard
Handheld keyb.
Power supply
5V, 12V, -12V
Power Monitor
CPU BOARD
- 80486 uP (8 Mb memory)
- VGA controller
- HDD controller
Flash disk*
- FDD controller
- I/O control
HD disk (C)
1.44 Mb (A)
3.5” Floppy
I/O -1
Motherboard
ISA - bus
I/O -2
Encoder signals
SDLC
SMEMA
(FES)
FEEDER
CONVEYOR
EMG.
VACUUM
UP/DOWN
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LY
LX
LW
LZ
LH
LT
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ASSY
Traychanger
or ATS
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board assy
Tray changer
or ATS
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Encoder signals
(FES)
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CONVEYOR
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VACUUM
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Z
R
X
Y
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Cam 2, Single
Cam 3, Multi 1
Cam 4, Multi 2
I/O -2 conveyor
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MAINS POWER
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DRIVER - 1
BOARD
ASSY
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282 VOLT
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EMG & I/O
POWER SUPPLY
Figure 2-2
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SERVO -1
board assy
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VISION
monitor
Electrical block diagram Topaz
2-3
General and Electrical Block Diagram
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2-4
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System Principles
CHAPTER 3
3.1.
System Principles
Introduction
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System Principles
3.2.
Mains Specifications and Connection Schedule
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WARNING
When connecting the MAINS power, make sure to configure the
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voltage, always check first with the Philips service centre.
Make sure to take all necessary precautions to avoid dangerous
situations.
NOTE:
For the power connection to the system please refer to
“Machine installation: Power connection” in section 11.2.9.
For the transformer power tabs see section 11.2.7 as well.
3-2
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System Principles
9
Figure 3.2- 1
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Service Manual Topaz
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Tap settings of the mains transformers
3-3
System Principles
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3-4
Service Manual Topaz
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Circuit breaker box (with removed cover)
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System Principles
3.3.
Air Specifications and Connection
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3-5
System Principles
3.4.
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3.4.2. Serial Interface
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3-6
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
Pin. Nr.
2
3
4
5
6
7
8
20
Table 3.4-1
Name
TXD
RXD
RTS
CTS
DSR
GND
DCD
DTR
Meaning
Transmit data
Receive data
Request to send
Clear to send
Data set ready
Signal ground
Data carrier detected
Data transmission ready
Input/output
Output from mounter
Input to mounter
Output from mounter
Input to mounter
Input to mounter
Input to mounter
Output from mounter
RS-232 Connections
[RS 232]
Figure 3.4-1
5322 871 63606
01.05
RS-232 Connections
Service Manual Topaz
PA 1309/10
3-7
System Principles
3.4.3. Line Interconnections
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7KH%86<LQVLJQDOIURPWKHQH[WGRZQVWUHDPPDFKLQHWRWKHPDLQPDFKLQH
7KH%$RXWVLJQDOIURPWKHPDLQPDFKLQHWRWKHQH[WGRZQVWUHDPPDFKLQH
7KHORJLFLVDVIROORZV
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Figure 3.4-2
SMEMA interface
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3-8
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
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7KLV VLJQDO LV UHFHLYHG IURP WKH PDFKLQH LQ WKH VXEVHTXHQW SURFHVV :KHQ WKHUH LV
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ORDGLQJKDVEHHQPDGH:KHQPRXQWLQJKDVILQLVKHGWKH3&%LVHMHFWHG
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FRQWDFWSRLQWQRYROWDJHRXWSXW,QILJXUHWKHJDWHLQFRQQHFWLRQLVVKRZQ
Figure 3.4-3
Gate-in connection
>*$7(B,1:3*@
*
Figure 3.4-4 Gate-out connection
D
W
HRXWFRQQHFWRURXWSXW
7KLV LV WKH FRQQHFWRU IRU 3&% UHTXHVWVLJQDOV VHQW WR WKH PDFKLQH LQ WKH SUHYLRXV
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SUHYLRXVSURFHVVKDVFRPSOHWHGLWVSUHSDUDWRU\RSHUDWLRQVLWUHQGHUV!
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3-9
System Principles
+RZPDFKLQHVDUHFRQQHFWHGWRHDFKRWKHUXVLQJWKHJDWHLQDQGJDWHRXWLVVKRZQLQ
ILJXUH
Figure 3.4-5
SMEMA connections
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7KH UHODWLRQ EHWZHHQ 60(0$ DQG *DWHLQRXW LV VKRZQ LQ ILJXUH )RU PRUH
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Figure 3.4-6
3 - 10
Service Manual Topaz
PA 1309/10
Principle SMEMA - Gate-in/out
5322 871 63606
01.05
System Principles
3.5. MCX-Control Unit
3.5.1. MCX-Controller Lay-Out (Second Generation)
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Figure 3.5-1
Second generation MCX-control unit
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GLDJUDPFDQEHIRXQGRIDOOWKHLQWHUQDOFRQQHFWLRQVRIWKH0&;FRQWUROXQLW
Part no.
1
2
2A
3
3A
4
Description
Driver power board
Servo assy
Servo assy
Driver board
Driver board
System board
5
6
7
8
VICS2000
5V/12V power supply
HDD
Mother board
Remarks
1x 282V power supply
1x servo board
1x servo board for the optional trayfeeder
1x driver board (X,Y,R,Z, W )
1x driver board for the optional trayfeeder
1x system board equipped with a 40486DX2
CPU, 8 Mb internal memory
1x Vision board
5V, +12V and -12V power supply
Hard disk
Mother board
Table 3.5-1 Controller parts
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3 - 11
System Principles
3.5.2. System Board
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7KHV\VWHPERDUGRIWKH0&;FRQWUROOHULVD';&38EDVHGV\VWHPUXQQLQJ
DW0]7KHRQERDUGPHPRU\LV0E\WH$SLJJ\EDFN,2FRQWUROERDUGLVXVHGWR
FRQWUROWKH,2FLUFXLWU\7KHERDUGVHHILJXUHKDVWKHIROORZLQJIXQFWLRQV
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l .H\ERDUGLQWHUIDFH
l 6'/&,2LQWHUIDFHFRQWURO
To HDD (CN4)
To Servo 2 (option)
JP1 to JP3
BIOS ROM
To Servo 1
JP4 to JP6
Keyboard
Floppy disk
EMG
JP7 underneath the
application board
RS232 con.1
CN4 (Appl. Board)
Figure 3.5-2
RS232 con.2
LED Good
LED I/O
LED Nogate
LED Timeout
Good signal
I/O-1
System board
I/O-2
VGA monitor
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Position 2
Position 1
Figure 3.5-3
Position 3
Jumper on position 2-3
Jumper setting
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3 - 12
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
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Base system board
To servo 2 (option)
Card PC
Flash disk
To servo 1
CN6
Application board
Figure 3.5-4
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
Third generation system board
3 - 13
System Principles
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n 5HPRYHWKH.-V\VWHPXQLWWKHKDUGGLVNWKHKDUGGLVNKDUQHVVDQGWKHKDUGGLVN
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3 - 14
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
5HIHUHQFHWDEOH
$VDUHIHUHQFHWDEOHVKRZVWKHV\VWHPERDUGVXVHGLQWKHYDULRXV0&;FRQWUROOHUV
RI WKH &60 )XOO9LVLRQ DQG &60*(0 V\VWHPV ,W LV 127 UHFRPPHQGHG WR
LQWHUFKDQJHV\VWHPVEHFDXVHRIWKHGLIIHUHQFHVLQPHPRU\IURQWSDQHODQG%,26520
Applicable
Controller
Board, etc.
System Board
(complete assy)
Base System Board
Application Board
Front Panel
(1)
Memory
BIOS ROM
JP7
KG2:
KG7:
Full Vision
Comet-I
Eclipse-I
KL0:
KJ0:
Comet-II
Orion,
Eclipse-II
KM5:
GEM
Sapphire,
Topaz,
Emerald
KM5: Sapphire,
Topaz,
Emerald
KJ0 - M4200 - 11x
- 12x
(5322 214 91532)
KJ0 - M4210 - 11x
- 12x
KJ0 - M4220 - 10x
(3)
KJ0 - M4135 - 10x
-11x : 4Mbytes
-12x : 8Mbytes
KJ0 - M4200 - 01x
- 02x
(5322 216 04049)
KJ0 - M4210 - 01x
- 02x
KJ0 - M4220 - 10x
(3)
KJ0 - M4135 - 00x
-01x : 4Mbytes
-02x : 8Mbytes
KJ0 - M4220 - 32x
KM5 - M4200 - 00x
(5322 216 04308)
KJ0 - M4210 - 32x
KJ0 - M42R9 - L0x
2-3
KJ0 - M42R9 - 00x
1-2
KJ0 - M42R9 - 00x
1-2
(5322 216 04468)
KM5 - M4210 - 00x
(2)
KM5 - M4210 - 01x
KM5 - M4220 - 00x
KM5 - M4135 - 00x
8Mbytes
(4)
16Mbytes
Not applicable
Not applicable
Table 3.5-2
KJ0 - M4220 -10x
(3)
KJ0 - M4135 - 00x
8Mbytes
Overview system boards
1RWHV
9,269RUODWHUQHHGV0E\WHV
)URP'HFHPEHURQZDUGV
6L]HLVGLIIHUHQWEHWZHHQ.-«[DQG²[
:LWKV\VWHPERDUG.00;
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3 - 15
System Principles
3.5.3. Servo Board
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7KHVHUYRERDUGDOZD\VFRQWUROVWKHGULYHUERDUGERWKERDUGVDUHGHGLFDWHGIRUWKH
PDLQ PDFKLQH 7KH VHUYR ERDUG LV RSWLRQDO DQG FRQWUROV WKH GULYHU ERDUG ERWK
ERDUGVDUHGHGLFDWHGIRURSWLRQVVXFKDVWUD\FKDQJHUVDQGDXWRWUD\VWDFNHUV
7KHVHUYRERDUGUHFHLYHVLWVSRZHU999YLDWKH,6$EXV&1RIWKH
PRWKHUERDUG7KLVSRZHULVIRUZDUGHGWRWKHGULYHUERDUGYLDFRQQHFWRU&1WRIHHG
WKHORJLFFLUFXLWU\RQWKHGULYHUERDUG
7KHSRZHUIDLOVLJQDOLVFRQQHFWHGWRWKH'ULYHUSRZHUERDUGYLDFRQQHFWRU&17KH
*RRGVLJQDOLVFRQQHFWHGWRWKHVHUYRERDUGYLDFRQQHFWRU&1
To Driver 1(2)
To Vision To Driver Power
To Driver 1(2)
Good signal
To Vision
CN7
CN9
CN10
Sticker 1
CN3
CN5
CN8
LED GOOD
Sticker 2
Encoder signals
CN1
Sticker 3
Encoder signals
CN2
S1
S3
CN4
Figure 3.5-5
Servo board
7KHVHUYRERDUGUHFHLYHVFRPPDQGVIURPWKHV\VWHPERDUGYLDWKH,6$EXVFRQQHFWRU
&1RQWKHPRWKHUERDUG
3 - 16
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
7KH SXOVH ZLGWK PRGXODWLRQ DQG IHHGEDFN SRZHU IDLOXUH RYHU FXUUHQW HWF VLJQDOV
ZKLFK FRQWURO WKH GULYHUV RQ WKH GULYHUERDUG DUH VHQG WR WKH GULYHUERDUG YLD
FRQQHFWRU&13RVLWLRQDOIHHGEDFNLVREWDLQHGIURPWKHPRWRUHQFRGHUVZKLFK DUH
FRQQHFWHGWRWKHIURQWVLGHRIWKHVHUYRERDUGYLDFRQQHFWRUV&1DQG&1
7KHVHUYRERDUGLVOLQNHGWRWKHYLVLRQERDUGE\PHDQVRIFRQQHFWRUV&1SRVLWLRQDO
LQIRUPDWLRQDQG&1HQFRGHULQIRUPDWLRQ
,IDQHUURURFFXUVLQWKLVXQLWWKHGLVSOD\/('*22'JUHHQZLOOJRRXWDQGWKH
V\VWHPZLOOHQWHUWKHHPHUJHQF\VWRSVWDWHVHUYRRII
7KHMXPSHUV6DQG6RQWKLVERDUGKDYHWKHKDYHWKHIROORZLQJVHWWLQJV
Machine type →
Switch ↓
S1
Bit ↓
1
2
1-6
S3
Table 3.5-3
Topaz
Emerald
Sapphire
A-table
ON
OFF
ON
ON
ALL 6 OFF
Sapphire
B-table
ON
OFF
LCS100
LCS 31
ATS 27
OFF
ON
Jumpers settings S1 and S3
:LWKWKHVHUYRERDUGDFRXSOHRIVWLFNHUVDUHGHOLYHUHGWKHVHVWLFNHUVVKRXOGEH
PRXQWHGDWWKHSRVLWLRQVLQGLFDWHGLQILJXUHDQGDFFRUGLQJWRIROORZLQJWDEOH
Machine type →
Sticker ↓
Sticker 1 “Servo ..”
Sticker 2 “PI ..”
Sticker 3 “PI ..”
Table 3.5-4
Topaz
Emerald
Sapphire
A-table
1
1
2
1A
1A
2A
Sapphire
B-table
1B
1B
2B
LCS100
LCS 31
ATS 27
2
3
4
Stickers versus machine types
7KHWDEOHEHORZVKRZVLIWKHFRQQHFWRUVLQGLFDWHGLQILJXUHKDYHDFDEOHDWWDFKHG
WRDQRWKHUERDUG´&µDVKRUWFRQQHFWRU´6µRUDUHOHIWXQFRQQHFWHG´1&µ
Machine type →
Connector ↓
CN3
CN5
CN7
CN8
CN9
CN10
Table 3.5-5
5322 871 63606
01.05
Topaz
Emerald
C
C
C
C
C
C
Sapphire
A-table
C
C
C
C
C
C
Sapphire
B-table
C
C
C
C
S
C
LCS100
LCS 31
ATS 27
C
C
NC
NC
S
NC
Connectors versus machine types
Service Manual Topaz
PA 1309/10
3 - 17
System Principles
3.5.4. Vision Board
7KHYLVLRQERDUGLVWKH9,&6DQGKDQGOHVDOOYLVLRQUHODWHGRSHUDWLRQVH[FHSW
ODVHU7KHERDUGOD\RXWLVVKRZQLQILJXUHEHORZ
Camera 1
Camera 2
Camera 3
Camera 4
Jumpers
F
igure 3.5-6
Vision board VICS 2000
7KH9,&6YLVLRQERDUGLVHTXLSSHGZLWKFDPHUDFRQQHFWRUVIURPWRSWR
ERWWRPWKH\DUHXVHGDVIROORZV
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&DPHUD´µ´µ
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RQWKHMXPSHUVHWWLQJV,WLVQRWSRVVLEOHWRXVHHJFDPHUD
FRQQHFWLRQIRUDVLQJOHYLHZFDPHUDDQGFDPHUD
FRQQHFWLRQIRUDPXOWLYLHZFDPHUD
7KHVHWWLQJVIRUWKHMXPSHUVWRRIWKHYLVLRQERDUGDUH
VKRZQLQWKHWDEOHEHORZVHHDOVRILJXUH
Camera “3” & “4”:
Single-camera
Multi-camera
Table 3.5-6
Position 2
Camera and jumper settings
Position 3
Position 1
Figure 3.5-7
3 - 18
Service Manual Topaz
PA 1309/10
Jumpers 1 to 4 :
Set jumper to position 1-2
Set jumper to position 2-3
Jumper on position 2-3
Jumper setting
5322 871 63606
01.05
System Principles
3.5.5. Mother Board
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VHUYRERDUGDQGYLVLRQERDUGYLDDQ,6$EXV7KHPRWKHUERDUGFRQWDLQVDOVRDQ$&
DQG'&SRZHUIDLOXUHGHWHFWLRQIXQFWLRQ7KH$&LQSXWWKH'&9DQGWKH9
9DUHPRQLWRUHG$/('LQGLFDWLRQZLOOVKRZDSRZHUYROWDJHGURSLQVWDQWDQHRXV
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EHORZVKRZVWKHYDULRXVSRVVLELOLWLHV
SERVO
BOARDS
SYSTEM
BOARD
VISION
BOARDS
LED 1, 2, 3, 4
CN9: I/O power
CN6: 5V IN
CN5: 12V IN
CN11: AC 12V IN
/HJHQGD5→/LWUHG
*→/LW
JUHHQ
;→1RWOLW
Figure 3.5-8
Display LED
Specification
200VAC:
(VAC)
+5VDC:
(V1)
+12VDC:
(V2)
-12VDC:
(V3)
Table 3.5-7
VAC ≥ 180V
VAC ≤ 160V
V1: ≥ 4.75V
V1: < 4,75V
V1: < 4.5V
10.8V ≤ V2 ≤ 13.2V
10.8V > V2 > 13.2V
V3 < -10.8V
V3 > -10.8V
CN7: FAN POWER
NOT USED
SPARE
Mother board
→QRWGHILQHG
-12V
(Normally
NOTE
PWR NG
+5V
+12V
(Normally
off)
(Normally
on)
(Normally
on)
LED 1
X
R


R
LED 2


G
X
X
LED 3





LED 4













G
X




G
X
on)
Normal AC
voltage drop
Normal DC
5V
Error
Normal DC
+12V error
Normal DC
-12V drop
Meaning of the LED indicators
Remark: It is possible that some mother boards have more connectors, this
because some GEM machines need more PCB’s (more axes, etc).
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3 - 19
System Principles
3.5.6. Hard- and Floppy-Drives and Flash Disk
+DUGGLVN
,QV\VWHPVHTXLSSHGZLWKDQROGW\SHV\VWHPERDUGSOHDVHUHIHUWRVHFWLRQWKH
KDUGGLVNVHHILJXUHLVORFDWHGDWWKHOHIWVLGHRIWKH0&;FRPSDUWPHQW
7KLVSK\VLFDOO\ODUJHGULYHLVIRUPDWWHGDVD0E\WHGULYHIRUVSHHGUHDVRQV
7KH99SRZHUVXSSO\IRUWKHKDUGGLVNLVFRPLQJIURPWKHPRWKHUERDUGYLD
FRQQHFWRU&17KHVLJQDOFDEOHLVFRQQHFWHGWRWKHWRSVLGHRIWKHV\VWHPERDUG
LQVLGHWKH0&;FRQWUROOHU
Signal connector
to system board
Power connector
+5V, +12V
Figure 3.5-9
Hard disk
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ULJKWERWWRPIURQWVLGHRIWKHPDFKLQH
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FRQQHFWRU
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IURPWKHIURQWVLGHRIWKHV\VWHPERDUG(DFKVORWFDQFRQWDLQDUHPRYDEOHIODVKGLVN
6WDQGDUGRQH0%IODVKGLVNLVDYDLODEOHRQWKHV\VWHPERDUG
RSWLRQDOWKLVGLVNFDQEHUHSODFHGE\D0%GULYH,IDIODVKGLVNLVPRXQWHGLQWKH
VHFRQGVORWWKLVGLVNLVRQO\DFFHVVLEOHYLDWKHVKHOOPDQDJHU
Note:
When inserting or removing a flashdisk the Topaz should be switched off because the disk
is not protected against such handling and might get damaged. Be sure to always mount
the protective cover over the flash disk after mounting.
3 - 20
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
3.5.7.Driver Board Assy
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DPRXQWRIPRWRUVXVHGGHSHQGVRQWKHW\SHRIPDFKLQH,QWKH0&;FRQWUROOHUWKH
GULYHUERDUGLVDOZD\VXVHGIRUWKHPDLQPDFKLQHZKLOHWKHGULYHUERDUGLV
GHGLFDWHGIRURSWLRQVVXFKDVWUD\FKDQJHUDQGDXWRWUD\VWDFNHU$76
282V power
connection CN4
CN6
CN1
Power from
servo-board
CN2
From servo-board
PWM/FDB signals
CN3
Figure 3.5-10
Driver board
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VXSSO\YLD&12QWKHGULYHUERDUGWKH9'&LVFRQYHUWHGLQWRDQ$&VLJQDO
IRUGULYLQJWKHSKDVH$&PRWRUV7KLVLVGRQHDVVKRZQLQILJXUH
U
Oscillator
50 kHz
V
3 phase
AC motor
W
12V
282V DC
Figure 3.5-11
Power module
Driver board principle
1RWHWKDWRQO\WKH;DQG<PRWRUVDUHDFWXDOWKUHHSKDVHPRWRUV
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3 - 21
System Principles
$.+]RVFLOODWRUSRZHUHGDW9DFWLYDWHVHYHU\SRZHUWUDQVLVWRUZKLFK
VZLWFKHV9VHTXHQWLDOO\WKXVFUHDWLQJDSKDVH89:$&VLJQDOIRUGULYLQJ
WKHPRWRUV
7KH*75*LDQW7UDQVLVWRUPRGXOHZKLFKFRQWUROVWKHFXUUHQWLVORFDWHGDWWKH
UHDUVLGHRIWKHGULYHERDUGDQGLVPRXQWHGRQDODUJHKHDWVLQN
7KHPRWRUFXUUHQWRIDPD[LPXPRID[HVLVIHGYLD&1DQGDPD[RID[HVYLD
&1WRWKH$&PRWRUV
7KH9±9SRZHUIRUWKHRVFLOODWRUDQGORJLFFLUFXLWU\LVUHFHLYHGIURPVHUYR
ERDUGYLD&17KHFXUUHQWRIWKHORJLFSRZHULVFRQWUROOHGE\DQ,30,QWHOOLJHQW
3RZHU0RGXOHZKLFKLVIL[HGRQWKHKHDWVLQN
7KH SXOVH ZLGWK PRGXODWLRQ DQG IHHGEDFN SRZHU IDLOXUH RYHU FXUUHQW HWF VLJQDOV
IURPWKHVHUYRERDUGDUHUHFHLYHGYLDFRQQHFWRU&1
Note:
It is possible that not fully populated driver-boards are installed. The board only
contains the drivers for the axes needed in the system. The not fully populated
boards can always be replaced by a fully populated board which are stocked
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0([DQGRQHIRUWKHRSWLRQV.-0[VXFKDVWUD\FKDQJHUV/&6
DQGDXWRWUD\VWDFNHUV$76
7KHWDEOHEHORZVKRZVRIWKHYDULRXVGULYHUERDUGVXVHGLQWKH&60)XOO9LVLRQ
DQG&60*(0V\VWHPV
Factory
number
KJ0-M5810- xxx
-31x, -32x
-41x, -42x
-51x, -52x,
Philips service
no.
Machine type
Remarks
5322 216 04018
5322 216 04262
5322 216 04021
CSM 66, 84, 84V III
LCS31, LCS100, ATS27
CSM 66, 84, 84V III
-71x, 72x
5322 216 04017
CSM 66, 84, 84V III
- A1x, A2x
5322 216 04054
- E2x,
5322 216 04309
Orion, Eclipse-II,
Comet-II
Topaz, Emerald,
Sapphire
partly populated board
partly populated pcb
partly populated, is replaced by
5322-216-04018
partly populated, is replaced by
5322-216-04018
full populated
Table 3.5-8
3 - 22
full populated
Driver board types
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
3.5.8. D(river) – Power Assy
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GULYHU ERDUGV 7KH DVVHPEO\ FRQVLVWV RXW RI WKH 'SRZHUERDUG LWVHOI DQG WKH
FDSDFLWRU&$3ZKLFKLVORFDWHGDWWKHULJKWVLGHEDFNFRUQHURIWKH0&;FRQWUROOHU
ER[VHHDOVRILJXUHEHORZ
)RUPRUHGHWDLOVSOHDVHUHIHUWR
FKDSWHUSRZHUVXSSO\V\VWHPV
Figure 3.5-12
Driver power board
3.5.9. 5V / 12V Power Supply Assy’s
7KH0&;FRQWUROXQLWKDVRQHSRZHUVXSSO\IRUWKH9'&DQGWKH9'&
7KHSRZHUVXSSO\LVPRXQWHGDWWKHOHIWVLGHLQWKH0&;FRQWUROER[VHHILJ
Figure 3.5-13
5V,+12V,-12V Power supply
)RUPRUHGHWDLOVSOHDVHUHIHUWRFKDSWHU´SRZHUVXSSO\V\VWHPVµ
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3 - 23
System Principles
3.6. LED Driver Board
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LQWHQVLW\RIWKHFRPSRQHQWFDPHUDV7KHUHDUHYDULRXVW\SHVRI/('GULYHUVIRU
WKH6DSSKLUHDQG7RSD]V\VWHPVWKHVDPHYHUVLRQLVXVHG7KLV
ERDUGFDQKDQGOHWZROLQHVHQVRUPXOWLFDPHUDOLJKWLQJRXWSXWVDQGDUHD&&'
FDPHUDVLQJOHFDPHUDOLJKWLQJRXWSXW
Light
driver
signals
CN15 CN13 CN11
CN14 CN12 CN10
CN3
Motor
encoder
Power and
control signals
CN2
CN1
CN9
CN8
CN7
CN6
CN5
CN4
Lighting
sensor
signals
VR1 VR2 VR3
Multi-cam 2
Coax.light
Single camera
Not used
VR4 VR5 VR6
Multi-cam 1
Non-coax.light
Multi-cam 1
Coax.light
Multi-cam 2
Non-coax.light
Figure 3.6-1 LED driver board
(DFKRXWSXWKDVFKDQQHOVHDFKFKDQQHOKDVDEULJKWQHVVDGMXVWPHQW9595
7KHOLQHVHQVRUFKDQQHOVDUHHTXLSSHGZLWKDEULJKWQHVVIHHGEDFNV\VWHP
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GLIIHUHQFHFRQWUROVWKH/('FXUUHQW,QRUGHUWRSURWHFWWKH/('·VIRUPD[LPXP
FXUUHQWWKHERDUGFRQWDLQVDFXUUHQWOLPLWWHUFLUFXLW7KHERDUGDOVRFRQWDLQVD
VSHHGIHHGEDFNFLUFXLWU\ZKLFKLVFXUUHQWO\QRWLQXVH
3 - 24
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
5HPDUNV
• 7KHMXPSHUVHWWLQJLVIL[HGDQGLVWKHVDPHIRUERWKWKH6DSSKLUHDQG7RSD]
• 7KH/('GULYHUERDUGIRUWKH(PHUDOGLV127FRPSDWLEOHZLWKWKHRQHXVHGLQ
WKH6DSSKLUH7RSD]EHFDXVHRIWKHGLIIHUHQFHLQWKHFXUUHQWOLPLWHUV
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ILJXUHIRUWKHORFDWLRQRIWKHYDULRXVLWHPV
VIOS
HARDWARE
Vision Board
LED driver board
LED driver output
Light type (note 2)
Potentiometer
Output connector
Sensor connector
Sensor jumper
Speed jumper
SL-bit jumper (note 3)
Max current [mA]
3/1/option config/
camera combination
3/2/MCH_DATA/
camera coordinate
Table 3.6-1
Camera 1
“Fiducial
cam.”
-
Camera 2
Camera 3
2
A
VR3
CN10
CN4
JP9
JP4
JP1
120
Camera 4
3
B
VR2
CN11
CN5
JP10
JP4
JP1
120
1
Single camera 1
A
VR1
CN12
CN6
JP11
JP6
JP2
90
4
B
VR4
CN13
CN7
JP12
JP6
JP2
400
2
Multi camera 2
(note 1)
A
VR5
CN14
CN8
JP13
JP7
JP3
90
B
VR6
CN15
CN9
JP14
JP7
JP3
400
3
Multi camera 1
(note 1)
Vision board settings and controls
NOTE 1:
When the Topaz is only equipped with one multi camera, the camera is
defined as multi-camera 1 regardless of the physical position of the camera.
If the Topaz is equipped with two multi-cameras the front camera is
defined as multi-camera 1 and the rear one as multi-camera 2.
NOTE 2:
When the table indicates a light type “A” the coaxial light is meant. When
referring to the light type “B” the non-coaxial light is meant. Please be
aware that the Emerald uses another definition for light type A and B; the
B type in the Emerald is the CSP lighting !
NOTE 3:
The SL-bit is the Special Light bit setting which is used for switching
between the coaxial and non-coaxial light, please refer to the text below.
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FRD[LDOOLJKW$VZHGRQRUPDOO\XVHERWKWRJHWKHUZHGRQRWQHHGWRFKDQJH
WKH VHWWLQJV 7DEOH EHORZ VKRZV WKH VHWWLQJV IRU WKHVH MXPSHUV IRU
YHULI\LQJSXUSRVHVRQO\
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3 - 25
System Principles
Special light bit
OFF
ON
Table 3.6-2
JP1-3
Light A
OFF
ON
SET
Light B
ON
OFF
JP1-3
Light A
ON
ON
REMOVED
Light B
ON
OFF
Vision board special light bit settings
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IDFWRU\7KHWDEOHEHORZVKRZVWKHVHWWLQJRIWKHVHMXPSHUVIRUYHULI\LQJSXUSRVHV
RQO\
Jumper No.
Setting:
JP1
X
Jumper No.
Setting:
JP9
2-3
´;µ -XPSHUVHW
JP2
-
JP3
-
JP4
X
JP5
-
JP6
X
JP10
2-3
JP11
1-2
JP12
1-2
JP13
1-2
JP14
1-2
´´ -XPSHUQRWVHW
JP7
X
JP8
-
´µRU´µLVWKHMXPSHUVHWWLQJUHIHUWRILJXUHIRUDQH[DPSOH
Table 3.6-3
Vision board jumper settings
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FXUUHQWO\QRWLQXVH)RULQIRUPDWLRQDOSXUSRVHVRQO\WKHWDEOHEHORZLQGLFDWHV
ZKLFKOLJKWW\SHDQGZKLFKFDPHUDLVHTXLSSHGZLWKWKLVIXQFWLRQDOLW\
Camera No.
Light No.
Light and feedback control
Table 3.6-4
3 - 26
Cam.
Light A
No
2
Light B
No
Cam.
Light A
No
3
Light B
Yes
Cam.
Light A
Yes
4
light B
Yes
Vision board feedback control overview
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
3.7. I/O - Boards
Head I/O-board
Right conveyor
I/O-board
Left conveyor
I/O-board
Figure 3.7-1
Location of the I/O boards
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ERDUGVUHIHUWRILJXUH
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VRPHVHWWLQJV7KHGDXJKWHU3&%DOVRFDOOHGWKHFRUHERDUGFRQWDLQVWKHORJLFDQG
FRPPXQLFDWLRQFLUFXLWU\RIWKH,2ERDUG
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3 - 27
System Principles
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SURWRFRO 7KH ,QWHO PLFURSURFHVVRU RQ WKH GDXJKWHUERDUG LV FRQWUROOLQJ WKLV
FRPPXQLFDWLRQ
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KROGVWKHVRIWZDUHIRUWKHSURFHVVRUWKLVVRIWZDUHLVORDGHGLQWRWKHPHPRU\RI
WKLVSURFHVVRUDWVWDUWXS7KHSURFHVVRUXVHVWKH5$0PHPRU\DVDWHPSRUDU\
GDWDVWRUDJH
Table 3.7-1
3
4
5
6
7
8
0
0
1
1
0
0
0
1
0
0
0
0
0
1
0
1
Type of board
Left/right setting
No function
No function
Terminator use
“1” = ON
“0” = OFF
Terminator use
2
Type of board
Dipswitch:
Board:
I/O-conveyor right
I/O-conveyor left
Switch
functionality
1
Type of board
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I/O-board DIP-switch settings
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VRIWZDUHRUKLJKHUHQDEOHVWKHVRIWZDUHIRUWKH6+SURFHVVRUWREHXSORDGHG
IURPWKHV\VWHPXQLWDWVWDUWXS)RUWKLVUHDVRQWKHIODVK520FRQWDLQVDUHDGRQO\
SDUWDQGDUHDGDEOHZULWDEOHSDUW7KHUHDGRQO\SDUWFRQWDLQVVRPHGHGLFDWHGVRIWZDUH
QHVVHFDU\ IRU WKH VRIWZDUH GRZQORDG 7KH UHDGDEOHZULWDEOH SDUW LV XVHG IRU WKH
VRIWZDUHGRZQORDGIURPWKHV\VWHPXQLW
7KH FRQQHFWRUV RI ERWK WKH VHFRQG DQG WKLUG JHQHUDWLRQ ERDUG DUH IXOO\ FRPSDWLEOH
HQDEOLQJXSZDUGVFRPSDWLELOLW\IRUWKH313W\SH,2ERDUGV
3 - 28
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
7KHERDUGVRIWKHWKLUGJHQHUDWLRQDUHVKRZQLQWKHILJXUHVDQGEHORZ,Q
WKHVHILJXUHVWKHORFDWLRQRIWKHLQGLFDWRUVDQGVHWWLQJVDUHKLJKOLJKWHG
Flash
memory
7 segment LED display
2 stage DIP switch
Figure 3.7-2
Flash
memory
LED-2
6 stage
DIP-switch D1 D3
Conveyor I/O-board
7 segment LED display
LED-2
2 stage DIP switch
Figure 3.7-3
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
Head I/O-board
D3 D5
D4
3 - 29
System Principles
7KHJUHHQ/('RQWKHFRUHERDUGDQGWKHJUHHQ/(''RQWKHKHDG,2ERDUG
LQGLFDWHDJRRG9VXSSO\ZKHQOLW
7KHVHJPHQWGLVSOD\KDVEHHQDGGHGIRUVHOIGLDJQRVLVSXUSRVHVWKHHUURUFRGHVDUH
VKRZQLQWKHWDEOHEHORZ
Error code
1
2
3
Table 3.7-2
Meaning
Host communication time is over; interruption in communication.
Analogue-digital conversion error; I/O-board broken.
HDLC controller time is over; I/O-board is broken.
Core-board error codes
7KH\HOORZ/(''RQWKHFRQYH\RU,2ERDUGDQG'RQWKHKHDG,2ERDUG
LQGLFDWHZKHWKHUWKHUHLVDVHULDOFRPPXQLFDWLRQRUQRWIROORZLQJFRGHVDUHXVHGIRU
WKLVFRPPXQLFDWLRQ/('LQGLFDWRU
Code
Fast flashing
On-on-off…on-on-off…
On-off…on-off…
Table 3.7-3
Meaning
Normal operation
Host communication time over error, display shows code “1”.
+24V line shorted or broken.
I/O-board communication indicator
7KHJUHHQ/(''RQWKHFRQYH\RU,2ERDUGDQGWKHJUHHQ/(''RQWKHKHDG
,2ERDUGLQGLFDWHDJRRG9ZKHQOLW
7KHVWDJH',3VZLWFKRQWKHFRQYH\RU,2ERDUGLVQHFHVVDU\WRPDNHWKHERDUG
VXLWDEOHIRUHLWKHUWKHOHIWRUULJKWVLGHRUDWUD\IHHGHU7KHWDEOHEHORZVKRZVWKH
VHWWLQJV
Dipswitch:
1
2
3
4
5
6
Meaning:
I/O-conveyor right
I/O-conveyor left
Trayfeeder 100
Trayfeeder 31
0
0
1
1
1
1
0
0
0
0
1
1
0
1
0
1
0
0
0
1
0
0
0
0
Table 3.7-4
“1” = ON
“0” = OFF
I/O-board DIP-switch settings
7KHWKLUGJHQHUDWLRQERDUGVKDYHWKHVDPHDPRXQWRI',3VZLWFKHVDVWKHVHFRQG
JHQHUDWLRQERDUGVKRZHYHUWKHVZLWFKHVIRUWHUPLQDWRUXVHKDYHEHHQPRYHGWRWKH
GDXJKWHUERDUGFRUHERDUGUHIHUWR´VWDJH',3VZLWFKµLQILJXUHVDQG
7KHVHWWLQJVDUHVKRZQLQWKHWDEOHEHORZ
Dipswitch:
Meaning:
I/O-conveyor right, Trayfeeder/ATS
I/O-conveyor left
Head I/O
Table 3.7-5
3 - 30
Sapphire
1
2
0
0
1
0
0
1
Emerald/Topaz
1
2
0
1
1
“1” = ON , enable
“0” = OFF, disable
0
1
1
I/O-board DIP-switch terminator settings
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
7KHVHFRQGJHQHUDWLRQ,2ERDUGVPD\EHUHSODFHGE\WKLUGJHQHUDWLRQ,2ERDUGV
ZLWKVRPHUHVWULFWLRQV7DEOHEHORZVKRZVDQRYHUYLHZRIWKH,2ERDUGVDQG
WKHPDFKLQHVWKH\FDQEHXVHGLQ
Conveyor
I/O
Head I/O
Board types :
Suitable for machines
(for abreviations see table
below) :
KG2-M4520-21x (npn)
(5322 214 91259)
KG2-M4580-00x (pnp)
(5322 216 04002)
KM5-M4580-00x (pnp)
(5322 216 04471)
KG2-M4520-11X (npn)
(5322 214 91258)
KG2-M4570-00X (pnp)
(5322 216 04004)
KG7-M4520-01X (npn)
(5322 214 91374)
KG7-M4570-01X (pnp)
(5322 216 04001)
(1)
KM5-M4570-00X (pnp)
(5322 216 04313)
KM5-M4570-01X (pnp)
(5322 216 04469)
KM1-M4570-00X (pnp)
(5322 216 04083)
KV1-M4570-00X (pnp)
(5322 216 04628)
Abreviation
EI
EI*
EII
EM
CI
CI*
CII
S
O
T
Table 3.7-6
5322 871 63606
01.05
EI, CI
ROM versions
(latest version, basic
flash ROM indicated
with F) :
KG2-M45R9-002
n.a.
EI*, EII, EM, O, T, CI*, CII, S
KG2-M45R9-023
n.a.
KM5-M45R9-10X (F)
(2)
(2)
(2)
Core board +
Mother-board :
CI
KG2-M45R9-002
KM5-M4560-11X +
KM5-M4582-00X
n.a.
CI*, CII
KG2-M45R9-023
n.a.
EI
KG7-M45R9-00X
n.a.
EI*, EII, EM
KG2-M45R9-023
n.a.
S
KG2-M45R9-030
n.a.
S
KM5-M45R9-10X (F)
O, T
KG2-M45R9-023
KM5-M4560-11X +
KM5-M4572-00X
n.a.
O, T
KM5-M45R9-10X (F)
EII, O, EM , T , S
Meaning
Eclipse I
Eclipse I-CE
Eclipse II
Emerald
Comet I
Comet I-CE
Comet II
Sapphire
Orion
Topaz
KM5-M4560-110 +
KV1-M4572-00X
Remarks:
Board will be stopped in March 1998 and replaced by
KM5-M4570-01X.
2. This board is standard implemented in these machines
from December 1998 onwards, for Sapphire from august
1998 onwards.
1.
I/O-board versions
Service Manual Topaz
PA 1309/10
3 - 31
System Principles
3.8. Connection-Board
3.8.1. General
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FRQWUROOHUDQG,2·VVLJQDOVZKLFKDUHFRQWUROOHGGLUHFWO\E\WKH,2ERDUGVDUHQRW
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)URP$SULORQZDUGVWKH7RSD]V\VWHPLVHTXLSSHGZLWKWKHW\SHRIFRQQHFWLRQ
ERDUGWKDWLVDOVRXVHGLQWKH;VHULHV7RSD]6RWKHQGJHQHUDWLRQFRQQHFWLRQERDUG
.80;ZLWKVHUYLFHQRKDVEHHQUHSODFHGE\DQHZ
YHUVLRQWKHUGJHQHUDWLRQFRQQHFWLRQERDUG.90;ZLWKVHUYLFHQR
Connection-board version
KU1-M4550-00X
KV7-M4550-11X
Table 3.8-1
Generation
2 (old type)
3 (new type)
Service number
5322 216 04312
5322 216 04675
Connection-board versions
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.80;ERDUGQGJHQHUDWLRQDUH
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7KLVPHDQVWKDWWKHFRQQHFWRUJRLQJWR&1)RQWKHQGJHQHUDWLRQ
FRQQHFWLRQERDUGLVQRWXVHGDQ\PRUHDQGFDQEHVWRZHGDZD\LQWKHFDEOHGXFW
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,QFKDSWHUDGHWDLOHGORJLFGLDJUDPLVVKRZQRIERWKERDUGVDQGRQWKHQH[WSDJHV
WKHOD\RXWRIERWK3&%·VDUHVKRZQ6LQFHWKH3&%LVYHU\LPSRUWDQWIRUWKHVDIHW\
FLUFXLWDQXPEHURI/('·VDUHPRXQWHGRQWKH3&%WRLQGLFDWHWKH(0*VWDWXV)RU
PRUHLQIRUPDWLRQRQWKHVH/('·VSOHDVHUHIHUWRFKDSWHU´3RZHUDQG6DIHW\µRIWKLV
PDQXDO2QWKHERDUGVVRPHMXPSHUVHWWLQJVFDQEHVHWWRFRQILJXUHWKHV\VWHP
GHSHQGLQJRQWKHDGGHGRSWLRQVDQGRUIHDWXUHV
3 - 32
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
nd
3.8.2. 2 Generation Connection-Board
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6DQG6DUHXVHGIRUWKH3&%GLUHFWLRQ6LVXVHGIRUWUD\FKDQJHUSRVLWLRQV
7KHWDEOHVEHORZVKRZWKHVHWWLQJRI6DQG6IRUWKHWUDQVSRUWVHOHFWLRQDQG6IRU
WKHWUD\FKDQJHUSRVLWLRQ
PCB direction
L → R (default)
R→L
Table 3.8-1
S2
C
C
S1 and S2 settings
Configuration
Standard
Trayfeeder
ATS-27A
Table 3.8-2
S1
B
A
S3 : bit 1
ON
ON
ON
S3 : bit 2
ON
OFF
OFF
S3 : bit 3
ON
OFF
ON
S3 : bit 4
ON
ON
OFF
S3 settings
)LJXUHVKRZVWKHORFDWLRQRI6
Figure 3.8-1
Location of S1, S2 and S3
Note 1: The EMG harness of the trayfeeder should be connected to CNF26 and CNF28.
Note 2: The speedcontroller connects on SP1, the jumper harness does not connect on
CNF2 and CNF3.
Note 3: When a special emergency input is added, set bit 3 of S3 to OFF and connect
the emergency signal harness to CNF25 (dry contact).
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3 - 33
System Principles
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Figure 3.8-2
3 - 34
Service Manual Topaz
PA 1309/10
nd
2 generation connection-board layout
5322 871 63606
01.05
System Principles
rd
3.8.3. 3 Generation Connection-Board
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:KHQXVLQJWKHUGJHQHUDWLRQFRQQHFWLRQERDUGZLWKIDFWRU\QR.90;
LQFRPELQDWLRQZLWKDQH[WHUQDOGHYLFHWKHGLSVZLWFKMXPSHUVHWWLQJVRI6DQG6
KDYHWREHVHWDVIROORZV
7KHVHWWLQJVIRU6DUHDVIROORZ
Configuration
Standard
Table 3.8-3
S3 : bit 1
ON
S3 : bit 2
ON
S3 : bit 3
ON
S3 : bit 4
ON
S3 settings
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ELWDQGDUHPHDQWIRUDUHDVHQVRUVHOHFWLRQV7KLVRSWLRQLVQRWXVHGLQWKHFXUUHQW
V\VWHPVVRWKHVHELWVDUHDOZD\VVHWWR¶21·ZKLFKPHDQVWKDWWKH(0*FLUFXLW
FRQQHFWHGWRWKLVMXPSHUKDVEHHQEULGJHG
7KHVHWWLQJVIRU6DUHDVIROORZ
Configuration
No trayfeeder
1
LCS
2
ATS27
3
ATS27
Table 3.8-4
5322 871 63606
01.05
S4 : bit 1
ON
OFF
OFF
ON
S4 : bit 2
ON
ON
ON
OFF
S4 : bit 3
ON
ON
ON
ON
S4 : bit 4
ON
ON
ON
ON
S4 : bit 5
ON
OFF
ON
ON
S4 : bit 6
ON
ON
ON
ON
S4 settings
Note 1:
Connect EMG harness of the tray-feeder to CNF26 (S4-bit1) and CNF28 (S4bit5) (see position A, figure 3.8-3).
Note 2:
Connect EMG harness of the tray-feeder to CNF26 (S4-bit1) (see position B,
figure 3.8-3).
Note 3:
Connect EMG harness of the tray-feeder to CNF49 (S4-bit2) (see position C,
figure 3.8-3).
Service Manual Topaz
PA 1309/10
3 - 35
System Principles
B
C
$
Front Side
Figure 3.8-3
Position of LCS and ATS on main machine
5HPDUN
3UHGHILQHGVHWWLQJVDUHVKRZQLQWDEOH2WKHUVHWWLQJVDUHSRVVLEOHEXWWKHQ
GLIIHUHQWFRQQHFWRUVDUHXVHG3OHDVHUHIHUWRWKHLQWHUFRQQHFWDQGVDIHW\GLDJUDPVDQG
WKHRYHUYLHZRIWDEOHWR
7KHUHODWLRQEHWZHHQWKH6DQG6GLSVZLWFKHVFRQQHFWRUVDQG/('·VDUHDVIROORZ
6ZLWKGLSVZLWFKHV
Bit
1
2
3
4
Connector
CNF25 (EMG optional)
CNF45 (EMG spare)
CNF45 (EMG spare)
CNF45 (EMG spare)
Table 3.8-5
Signal
EMG1
EMG4
EMG5
EMG6 (=8)
LED
5
19
20
21
Signal
EMG1
EMG3A
EMG3B
EMG4
EMG5
EMG6 (=8)
LED
5
19
20
21
22
23
Signal
EMG1F
EMG2
EMG2B
EMG2C
EMG2E
EMG3
LED
11
12
14
15
17
18
S3 with 4 dip switches
6ZLWKGLSVZLWFKHV
Bit
1
2
3
4
5
6
Connector
CNF25 (EMG optional)
n.a. only used for area sensor in main machine
n.a. only used for area sensor in main machine
CNF45 (EMG spare)
CNF45 (EMG spare)
CNF45 (EMG spare)
Table 3.8-6
S3 with 6 dip switches
6GLSVZLWFKHV
Bit
1
2
3
4
5
6
Connector
CNF26 (TF1 EMG switch)
CNF49 (TF4 EMG switch)
CNF27 (Cover front 1 TF2)
CNF43 (Cover front 2 TF5)
CNF28 (Cover rear 1 TF3)
CNF44 (Cover rear 2 TF6)
Table 3.8-7
3 - 36
S4 dip switches
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
$IWHUVZDSSLQJWKHFRQQHFWLRQERDUG
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(0*VLJQDOVWRJHWKHUZLWKWKHFRUUHVSRQGLQJ/('·VDQGWKHSRVLWLRQRIWKHMXPSHUV
RIWKHGLSVZLWFKHV6DQG6
Figure 3.8-4
5322 871 63606
01.05
rd
Connection-board KV7-M4550-11X (3 generation)
Service Manual Topaz
PA 1309/10
3 - 37
System Principles
3.9. Keyboards
7KHV\VWHPKDVWZRGHYLFHVWRHQWHULQIRUPDWLRQPDQXDOO\DKDQGKHOGNH\ERDUGDQGD
3&NH\ERDUGVHHILJXUH
Emergency
button
Joy stick
Full keyboard
enable keyswitch
Dead man
swit ch
R ead y
Runni ng
Stop
R un
Res et
Error
cl ear
Sel
axi s
group
Ready
Hand held
keyboard
Manu al
Joy Speed
stick
Scree n
Esc
H elp
F9
Axis
F10
Tab
Ins
C trl
Del
Sh ift
Ent er
See full
keyboard
PC keyboard
Insert, Delete
F9, F10
F1 (Help)
Esc
1, 2, 3 ....4
1
2
Q
Tab
A, B, C ....Z
3
W
A
S
Z
Shift
4
E
5
R
D
X
6
T
F
C
G
V
Ctrl
Figure 3.9-1
7
Y
8
U
H
B
9
I
J
N
0
O
K
P
Enter
L
Shift
M
Ctrl
S D 6245
Topaz key-boards
3.9.1. PC-Keyboard
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3.9.2. Hand Held Keyboard (HHK)
7KLVNH\ERDUGLVSHUPDQHQWO\FRQQHFWHGWRWKHV\VWHPYLDDFDEOHHQWHULQJWKH7RSD]DW
WKH ULJKW VLGH RI WKH V\VWHP 9LD WKLV NH\ERDUG VLPSOH RSHUDWRU IXQFWLRQV FDQ EH
SHUIRUPHGVXFKDV5816723DQG5(6(7
7KH FRQQHFWLRQ EHWZHHQ WKLV NH\ERDUG DQG WKH 0&;FRQWUROOHU FRQVLVW RI IROORZLQJ
VLJQDOV
n $VHULDOFRPPXQLFDWLRQOLQH56JRLQJWRWKH&01SRUWRQWKHIURQWVLGHRI
WKHV\VWHPERDUGLQWKH0&;FRQWUROOHU
n 7KH9VXSSOLHGIURPWKHLQWHUFRQQHFWLRQERDUG
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n 'HDGPDQSXVKEXWWRQVLJQDO
3 - 38
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
7KHNH\ERDUGKDVLWVRZQYROWDJHFRQYHUWHU9WR9'&DQGPLFURSURFHVVRUWR
FRQWUROWKHNH\IXQFWLRQVDQGWKHVHULDOFRPPXQLFDWLRQZLWKWKH0&;FRQWUROOHU
7KH GHDGPDQ SXVK EXWWRQ LV DGGHG IRU VDIHW\ UHDVRQV WKLV EXWWRQ PXVW EH SUHVVHG
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7KH++.LVHTXLSSHGZLWKDVRFDOOHG¶IXOONH\ERDUGHQDEOHNH\·WKLVNH\LVFRQQHFWHG
WRWKHKDQGKHOGNH\ERDUGE\PHDQVRIDFKDLQ:KHQWKHNH\LVLQVHUWHGLQWKHNH\
VZLWFKRQWKHULJKWIURQWFRYHUWKLVZLOOHQDEOHWKHIXOONH\ERDUG:KHQWKHNH\LVRXW
RIWKHNH\VZLWFKQRDFWLRQVDQGFRPPDQGVFDQEHJLYHQIURPWKHIXOONH\ERDUG7KLV
SURYLVLRQLVWRFRPSO\WRWKH(XURSHDQVDIHW\UXOHV&(
NOTE: If one of the SERVICE KEY-switches (front and/or rear) of the system are activated, there is
only a limited function possible with the hand-held key-board. The only actions possible are
the joystick and emergency-button actions, all other buttons are disabled because of safety
reasons.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3 - 39
System Principles
3.10. Monitors
7KHV\VWHPKDVWZRPRQLWRUVVHHILJXUHORFDWHGDWWKHWRSRIWKHPDFKLQHRQH
9,26PRQLWRUVHHSDUDJUDSKDQGRQHYLVLRQPRQLWRUVHHSDUDJUDSK
%RWKPRQLWRUVFDQEHVKLIWHGWRWKHUHDUVLGHE\URWDWLQJGHJUHHVIRUHDV\XVH
VIOS
monitor
Vision
monitor
Figure 3.10-1
Topaz monitors
3.10.1. VIOS Monitor
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ERRNOHW DQ H[SODQDWLRQ LV JLYHQ RI WKH YDULRXV DGMXVWPHQWV DV FRQWUDVW EULJKWQHVV +
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3.10.2. Vision Monitor
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YLVLRQLQIRUPDWLRQIURPWKHYLVLRQERDUG7KHPRQLWRUFDQEHRUGHUHGYLDWKHUHJXODU
FKDQQHOV7KHLPSHGDQFHVZLWFKDWWKHEDFNPXVWEHVHWWRRKP
3 - 40
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
3.11. I/O - Signals
7KLV SDUDJUDSK ZLOO FRYHU WKH EDVLF LQSXW DQG RXWSXW VLJQDOV ,Q WKH 9,26 PHQX D
VFUHHQ,2PRQLWRUVHHILJXUHLVDYDLODEOHWKDWJLYHVLQIRUPDWLRQRIDOOLQSXW
DQGRXWSXWVLJQDOV$OOWKH,2VLJQDOVVKRZQDUHWKHDFWXDOUHDOWLPHFRQGLWLRQV7KH
,2PRQLWRU VFUHHQ FRQVLVWV RI VFUHHQV WKH SLFWXUH RQO\ VKRZV ZKLFK FDQ EH
DFFHVVHGE\VFUROOLQJXSRUGRZQ7KHOHIWVLGHRIWKHVFUHHQVKRZVWKHRXWSXWPRQLWRU
DQGWKHULJKWVLGHRIWKHVFUHHQWKHLQSXWPRQLWRU
DATA[non
]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M
<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
Out Monitor
Dialogue box
Screen 1
Screen 2
:Select [Enter]:Exec
[ESC]:Command Lists
TR09 TRAY CHANGER SPARE
N A M E
OUT
Front Fdr data
Front Fdr index
Signal Tower
FORE(M123/LEV)
Spare
*
Spare
*
Rear Fdr data
Rear Fdr index
TJ01-08
TJ09-16
TK01-08
TK09-16
TL01-08
TL09-16
TM01-08
TM09-16
N A M E
OUT
Head Down
LED(FID/BACK)
Head Sequence
Head Sequence
Blow Timer
Blow Timer
Head Vacuum
Head Blow
*
*
*
*
*
N A M E
Screen 3
TE01-08
TE09-16
TF01-08
TF09-16
TG01-08
TG09-16
TH01-08
TH09-16
N A M E
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
TN01-08
TN09-16
TP01-08
TP09-16
TQ01-08
TQ09-16
TR01-08
TR09-16
Origin/Limit
Origin/Limit
Spare
Spare
Conveyor
Conveyor
Origin/Limit
Origin/Limit
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
XY
100
IN
*
*
*
*
NJ01-08
NJ09-16
NK01-08
NK09-16
NL01-08
NL09-16
* NM01-08
* NM09-16
N A M E
OUT
Conveyors
Conveyors
Nzl Clamp/Spare
Spare
*
Tray Changer
Tray Changer
Tray Changer
Tray Changer
Selected Arm:MAIN
Moving Speed:
0/EXIT
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
IN
Spare
*
Spare
*
Spare
*
Spare
*
Head Lowend
*
Origin/Limit
*
Head Pic.Vacuum
Head Mnt.Vacuum
NE01-08
NE09-16
NF01-08
NF09-16
NG01-08
NG09-16
NH01-08
NH09-16
N A M E
IN
Nozzle Sensor
Nozzle Sensor
Spare
*
Nzl Clamp/Spare
Tray Changer
Tray Changer
Tray Changer
Tray Changer
NN01-08
NN09-16
NP01-08
NP09-16
NQ01-08
NQ09-16
NR01-08
NR09-16
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
Current selection
Figure 3.11-1
VIOS DI/DO-monitor window
$ FRPSOHWH OLVW RI DOO LQSXW DQG RXWSXW VLJQDOV LV JLYHQ RQ WKH QH[W SDJHV 7KH\ DUH
VKRZQZLWKWKHGHVFULSWLRQFRQQHFWLRQORFDWLRQDQGUHODWLRQVKLSWRRWKHUVLJQDOV
Remarks:
T(01) stands for:
N(N01) stands for:
OUTPUT signal
INPUT signal
The signal names TN01, TP01, TM09, NQ16, etc. are related to
the corresponding labels on the harnesses. The DI/DO lists on the next
pages shows this relation.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
3 - 41
System Principles
3.11.1. VIOS Manual Mode I/O-Monitor
2XWSXW0RQLWRU
,QPDQXDOPRGHWKHRXWSXWPRQLWRUFDQEHVHOHFWHGE\DFFHVVLQJWKHIROORZLQJPHQX
23(5$7,2100$18$/'6$9((;,7'287387021,725
%\SODFLQJWKHFXUVRURQWKHGHVLUHGILHOGWKHGHVFULSWLRQRIWKHSDUWLFXODUELWLVVKRZQLQ
WKHGLDORJXHER[7KH(17(5!NH\FDQEHXVHGWRWRJJOHDVSHFLILFELWEHWZHHQWKH
DFWLYHVWDWH´µDQGWKHQRWDFWLYHVWDWH´µ
WARNING
ONLY TRAINED CSM SERVICE ENGINEERS ARE ALLOWED TO USE
THE INPUT/OUTPUT MONITOR FEATURE !.
ACTIVATING MACHINE FUNCTIONS BY MEANS OF THE OUTPUT
MONITOR MAY CAUSE DAMAGE TO THE MACHINE IF NOT USED
CORRECTLY.
The system will not check if an activation of an output signal will cause a
dangerous situation.
,QSXW0RQLWRU
,QPDQXDOPRGHWKHLQSXWPRQLWRUFDQEHVHOHFWHGE\DFFHVVLQJWKHIROORZLQJPHQX
23(5$7,2100$18$/'6$9((;,7',1387021,725
%\SODFLQJWKHFXUVRURQWKHGHVLUHGILHOGWKHGHVFULSWLRQRIWKHSDUWLFXODUELWLVVKRZQ
LQWKHGLDORJXHER[7KHVHELWVFDQQRWEHPDQLSXODWHGEHFDXVHWKH\DUHLQSXWELWV
3 - 42
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
System Principles
3.11.2. List of OUTPUT Signals (DO’s)
)ROORZLQJWDEOHVKRZVDQRYHUYLHZLQDOSKDEHWLFDORUGHURIDOO'DWD
2XWSXWVXVHGLQWKH7RSD]V\VWHP
7KHWDEOHFRPELQHVVLPLODURXWSXWVDVIROORZV
7+
+HDGWRKHDGYDFXXP
7KLVPHDQVRXWSXW7+LVKHDGYDFXXP7+LVKHDGYDFXXPHWF
7( 6SDUH
7KLVPHDQVRXWSXW7(DQG7(DUHVSDUH
TA01-16
TB01-16
TC01-16
TD01-16
TE01-8
TE09
TE10+11
TE12
TE13
TE14
TE15
TE16
TF01-8
TF09-13
TF14
TF15
TF16
TG01-8
TG09-11
TG12-14
TG15
TG16
TH01-8
TH09-16
TJ01-8
TJ09-12
TJ13-16
TK01
TK02
TK03
TK04
TK05
TK06
TK07
TK08
TK09
TK10
TK11
TK12
TK13-15
TK16
TL01
TL02
TL03
TL04
TL05
TL06
TL07
Spare
Spare
Spare
Spare
Head1 to head8 down
Head light1(for moving) on
Spare
Head 1-2 slow down
Head 3-4 slow down
Head 5-6 slow down
Head 1-8 slow down
Head serial cmn ok
Head1 to 8 active head-sequence
Extended do
Head-sequence vac/mnt
Head-sequence vac.check
Head-sequence start
Timer set bit0 to bit7
Timer head-no select bit0 to bit2
Timer port-no select bit0 to bit2
Spare
Timer start
Head1 to head8 vacuum
Head1 to head8 blow
F.feeder data1 to data8
F.feeder select1 to select4
Spare
Buzzer
Blue/yellow lamp
White/red lamp
Green/green lamp
Gate out
Spare
Cover lock
Ba out(smema)
Spare
Lamp11(single camera 1) on
Lamp12(single camera 2) on
Lamp13(multi camera) on
Brightness1 to brightness3
Spare
B.c conveyor on
B.c conveyor reverse
B.c speed low
B.c speed high
Front non-stop fdr.carriage up
Front non-stop fdr.carriage down
Front non-stop fdr.carriage forward
Table 3.11-1
5322 871 63606
01.05
TL08
TL09-16
TM01-8
TM09-12
TM13-16
TN01
TN02
TN03
TN04
TN05
TN06
TN07-11
TN12
TN13
TN14
TN15+16
TP01
TP02
TP03+4
TP05
TP06
TP07
TP08
TP09
TP10
TP11
TP12-16
TQ01
TQ02
TQ03
TQ04
TQ05
TQ06+7
TQ08
TQ09
TQ10
TQ11
TQ12
TQ13
TQ14+15
TQ16
TR01-3
TR04-12
TR13
TR14
TR15
TR16
Front non-stop fdr.carriage backward
Spare
R.feeder data1 to data8
R.feeder select1 to select4
Spare
Main stopper
Plate push up
Locate pin1
Edge clamp
Push in
Stopper of entrance
Spare
Conveyor reverse
Conveyor on
Conveyor speed low
Spare
Nozzle station up
Nozzle station clamp
Spare
Rear non-stop fdr.carriage up
Rear non-stop fdr.carriage down
Rear non-stop fdr.carriage forward
Rear non-stop fdr.carriage backward
Sp. Light (single camera1) up
Sp. Light (single camera2) up
Sp. Light (single camera3) up
Spare
Tray changer pallete home
Tray changer hook forward
Tray changer hook close
Tray changer pallete set
Tray changer hook backward
Tray changer spare
Ext.tc conveyor on
Ext.tc conveyor reverse
Tray changer door1 lock
Tray changer door2 lock
Tray changer door1 light
Tray changer door2 light
Tray changer spare
Tray changer servo on
Ext.tc station1 to station3 vacuum
Tray changer spare
Ext.tc head vacuum
Tray changer spare
Ext.tc head down
Tray changer spare
List of D(ata) O(utputs) used in the Topaz
Service Manual Topaz
PA 1309/10
3 - 43
System Principles
3.11.3. List of INPUT Signals (DI’s)
)ROORZLQJWDEOHVKRZVDQRYHUYLHZLQDOSKDEHWLFDORUGHURIDOO'DWD
,QSXWVXVHGLQWKH7RSD]V\VWHP
7KHWDEOHKDQGOHVVLPLODULQSXWVLQWKHVDPHPDQQHUDVGHVFULEHGIRUWKHRXWSXWV
UHIHUWRFKDSWHU
NA01-16
NB01-16
NC01-16
ND01-16
NE01-8
NE09-14
NE15
NE16
NF01-16
NG01-8
NG09
NG10
NG11
NG12
NG13+14
NG15
NG16
NH01-8
NH09-16
NJ01
NJ02+3
NJ04
NJ05
NJ06
NJ07
NJ08
NJ09
NJ10
NJ11
NJ12
NJ13
NJ14
NJ15
NJ16
NK01-8
NK09
NK10
NK11
NK12-16
NL01
NL02
NL03
NL04
NL05
NL06
NL07+8
NL09
NL10
NL12
NL13
NL14
NL15
NL16
NM01
Spare
Spare
Spare
Spare
Head1 to 8 memory active head-sequence
Extended di
Head sequence finish
Timer busy
Spare
No 1 to no8 head up/down
X-axis origin
Spare
R-axis origin
Nozzle down
Spare
X-axis over travel
Spare
Head1 to head8 pick up judgment
Head1 to head8 mount judgment
Y-axis origin
Spare
Relay spare
Y-axis over travel
Spare
Front feeder lock 2
Front feeder-carriage lock
Invalid fullkey board service key
Front feeder lock 1
Front area
Gate in
Release cover emergency
Contactor ok
Count reset
Can’t use
Nozzle 17 to 24
Front non-stop fdr.carriage detect switch
Front non-stop fdr.carriage detect upper
Front non-stop fdr.carriage detect forward
Spare
Sub position1 of ent.
Conveyor entrance
Conveyor exit
Sub position2 of ent.
Dump station
Spare
Can’t use
Set position
Locate pin1
Locate pin2
Spare
Rear nozzle station clamp
Push up plate fixed
Spare
Spare
Table 3.11-1
3 - 44
NM02
NM03+4
NM05
NM06
NM07
NM08
NM09
NM10
NM11
NM12+13
NM14
NM15
NM16
NN01-16
NP01
NP02
NP03
NP04
NP05
NP06
NP07+8
NP09
NP10
NP11
NP12
NP13+14
NP15
NP16
NQ01
NQ02+3
NQ04
NQ05
NQ06+7
NQ08
NQ09
NQ10
NQ11
NQ12
NQ13
NQ14
NQ15
NQ16
NR01-3
NR04
NR05+6
NR07
NR08
NR09+10
NR11
NR12
NR13
NR14
NR15
NR16
W-axis origin
Spare
2nd limit spare
Spare
Rear feeder lock 2
Rear feeder-carriage lock
Air pressure
Rear feeder lock 1
Rear area
Spare
Smema discrimination
Smema ba in
Spare
Nozzle 1 to nozzle 16
Rear non-stop fdr.carriage detect switch
Rear non-stop fdr.carriage detect upper
Rear non-stop fdr.carriage detect forward
Sp. Light (single camera1) up
Spare
Sp. Light (single camera1) down
Can’t use
Sp. Light (single camera2) up
Sp. Light (single camera2) down
Sp. Light (single camera3) up
Sp. Light (single camera3) down
Front nozzle station clamp
Nozzle station up
Nozzle station down
Tray changer pallet origin
Tray changer hook open + close
Tray changer pallet set
Tray changer relay spare
Tray changer spare
Tray changer door1 interlock
Tray changer door2 interlock
Rack1 in(ext.tc),latch open
Rack2 in(ext.tc),latch close
Ext.tc head beam
Ext.tc head vacuum
Tray changer spare
Ext.tc head lower
Tray changer spare
Ext.tc station1 to station3 vacuum
Tray changer hook safety(zpos)
Autotc-s hook forward + backward
Tc board discrimination
Tray changer +24v ok
Tray changer door1 + door2 sw
Ext.tc conveyor entrance
Ext.tc pcb check position
Ext.tc conveyor exit
Ext.tc select switch
Ext.tc pcb check ok
Ext.tc w axis origin
List of D(ata) O(utputs) used in the Topaz
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Power and Safety Circuits
Power and Safety Circuits
CHAPTER 4
4.1.
Introduction
7KH7RSD]KDVDQXPEHURIVDIHW\FLUFXLWVDQGSRZHUVXSSOLHV,QWKHILUVWSDUWRI
WKLVFKDSWHUWKHVDIHW\FLUFXLWU\ZLOOEHGLVFXVVHGWKHVHFRQGSDUWZLOOKDQGOHWKH
YDULRXVSRZHUVXSSOLHVZKLFKDUHXVHGLQWKHV\VWHP'HWDLOHGVFKHPDWLFVFDQEH
IRXQGLQFKDSWHURIWKLVPDQXDO
4.2.
Safety Circuit
4.2.1.
Description
7KHVDIHW\LQWHUORFNFLUFXLWRIWKH7RSD]FRQVLVWVRXWRIDQXPEHURIVZLWFKHVDQG
UHOD\VFRQWDFWV7KHVHVZLWFKHVRUFRQWDFWVDUHDFWLYDWHGGXULQJDQXQVDIHVLWXDWLRQ
RI WKH PDFKLQH ([DPSOHV DUH RSHQ FRYHUV RYHUWUDYHO ORZ YROWDJHV ORZ DLU
RYHUFXUUHQWDFWLYDWLRQRIWKH(0*VZLWFKHV)LJXUHVKRZVWKHVDIHW\FLUFXLW
GLDJUDPZLWKWKHYDULRXVVDIHW\VZLWFKHVDQGUHOD\VFRQWDFWV2QWKHQH[WSDJHD
VLPSOLILHGGUDZLQJLVPDGHRIWKLVFLUFXLW
7KH IROORZLQJ VLWXDWLRQV FDQ DFWLYDWH DQ HPHUJHQF\ VLWXDWLRQ ZKLFK FDXVHV DQ
LPPHGLDWHVWRSRIDOOPRYHPHQWVLQVLGHWKHPDFKLQH
2SHQLQJRIRQHRIWKHFRYHUVGXULQJUXQQLQJRIWKHPDFKLQH
7KHRYHUWUDYHO27VLJQDOLQGLFDWHVDPRYHPHQWRIRQHRIWKHD[HVEH\RQG
WKHVRIWOLPLWUDQJH
/RZDLUSUHVVXUH
$FWLYDWLRQ RI RQH RI WKH (0(5*(1&< VZLWFKHV ZKLFK DUH ORFDWHG DW WKH
IURQWDQGWKHUHDUVLGHRIWKHPDFKLQHDQGDWWKHKDQGKHOGNH\ERDUG
)HHGHUIORDWLQJVLJQDOLILQVWDOOHGLQGLFDWLQJDZURQJO\LQVWDOOHGIHHGHU
/RZYROWDJHV
2YHUFXUUHQWLQRQHRIWKHPRWRUGULYHUERDUGV
,QPRVWFDVHVWKHFRQWUROOHUZLOOGLVSOD\DQ(5525FRGHZLWKDVKRUWGHVFULSWLRQ
RIWKHHPHUJHQF\FDXVHRQWKH9,26PRQLWRU,QSDUDJUDSKDOLVWRISRVVLEOH
FDXVHVLVJLYHQ,IWKH7UD\&KDQJHULVLQVWDOOHGDOVRHPHUJHQF\FRQGLWLRQVIURP
WKLVGHYLFHFDQVWRSWKHPDFKLQH
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WARNING
When working at the systems safety circuit make sure to take all the necessary safety
precautions to avoid possible danger.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
4-1
Power and Safety Circuits
4.2.2.
Safety Circuit
7KHGHWDLOHGVDIHW\GLDJUDPVRIWKHV\VWHPFDQEHIRXQGLQ&KDSWHU$PRUH
VLPSOLILHGGLDJUDPLVVKRZQLQILJXUHDQGILJXUH$OOVLJQDOVIURPDQGWR
WKH YDULRXV VZLWFKHV DQG VHQVRUV DUH JRLQJ YLD WKH FRQQHFWLRQERDUG 2Q WKLV
FRQQHFWLRQERDUG YDULRXV /('·V DUH PRXQWHG ZKLFK LQGLFDWH WKH VWDWXV RI WKH
2YHU 7UDYHO 27 DQG HPHUJHQF\ (0* VLJQDOV $OVR WKH 9'& IURP WKH
*6SRZHUVXSSO\LVGLVWULEXWHGYLDWKLVERDUG
)URP$SULORQZDUGVWKH7RSD]V\VWHPLVHTXLSSHGZLWKDUGJHQHUDWLRQ
FRQQHFWLRQERDUG7KHQGJHQHUDWLRQFRQQHFWLRQERDUGKDVEHHQUHSODFHGE\
WKLVQHZYHUVLRQ
QGJHQHUDWLRQFRQQHFWLRQERDUG.80;
Figure 4-1
4-2
Service Manual Topaz
PA 1309/10
Safety circuit Topaz
5322 871 63606
01.05
Power and Safety Circuits
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Colour
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Green
Green
Green
Green
Green
Table 4-1
Mark
LED1
LED2
LED3
LED4
LED5
LED6
LED7
LED8
LED9
LED10
LED11
LED12
+24VA
+24VB
+24S
+EMG
+24E
Condition for LED ON
EMG circuit of HEAD I/O-1 board Over Travel is OK
EMG circuit of HEAD I/O-2 board Over Travel is OK
EMG circuit of CONVEYOR I/O-1 board Over Travel is OK
EMG circuit of CONVEYOR I/O-2 board Over Travel is OK
EMG circuit of optional EMG and HHK EMG STOP is OK
EMG circuit of CONVEYOR I/O-1 board EMG STOP is OK
EMG circuit of CONVEYOR I/O-2 board EMG STOP & MCX OK
EMG circuit of Tray Changer is OK (NOT for Sapphire)
EMG circuit of FRONT cover stop is OK
EMG circuit of Tray Changer front cover OK (NOT for Sapphire)
EMG circuit of REAR cover stop is OK
EMG circuit of Tray Changer rear cover OK (NOT for Sapphire)
DC24V input at CNF22 is OK
DC24V input at CNF21 is OK
Non
DC24V input at CNF23 is OK
DC24V of EMG safety is OK (only when Servo is switched on)
nd
Meaning of LED’s on the 2 generation connection-board
Note 1: When LED1 to LED4 are ON, and the LED5 to LED12 are OFF, then the HHK EMG
STOP (LED5) is NOT GOOD (NG). This means that there is something wrong with
the HHK circuitry.
Note 2: As can be seen from the diagram figure 4-1, it is only possible to have a cover open at
one side at the time. It is also needed to press continuously the dead man push-button
in order to keep the servo system active.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
4-3
Power and Safety Circuits
QGJHQHUDWLRQFRQQHFWLRQERDUG.90;
Figure 4-2
Revised safety circuit Topaz
Led no. L Colour
1
Yellow
2
Yellow
3
Yellow
4
Yellow
5
Yellow
6
Yellow
7
Yellow
8
Yellow
9
Yellow
10
Yellow
11
Yellow
12
Yellow
13
Yellow
14
Yellow
15
Yellow
16
Yellow
17
Yellow
18
Yellow
19
Yellow
20
Yellow
21
Yellow
Table 4-2
4-4
Mark
LED1
LED2
LED3
LED4
LED5
LED6
LED7
LED8
LED9
LED10
LED11
LED12
LED13
LED14
LED15
LED16
LED17
LED18
LED19
LED20
LED21
Condition for LED ON
X-1 over travel is OK
Not used
Y-1 over travel is OK
Not used
Not used (on)
HHK emergency stop is OK
Not used
Not used (offf)
Not used (off)
Controller & EMG front/rear is OK
Tray feeder emergency stop 1 is OK
Tray feeder emergency stop 2 is OK
Cover stop of front side is OK
Tray feeder cover stop of front side 1 is OK
Tray feeder cover stop of front side 2 is OK
Cover stop of rear side is OK
Tray feeder cover stop of rear side 1 is OK
Tray feeder cover stop of rear side 2 is OK
Spare 1 emergency circuit is OK
Spare 2 emergency circuit is OK
Spare 3 emergency circuit is OK
rd
Meaning of LED’s on the 3 generation connection-board
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Power and Safety Circuits
Note 1: When LED1 to LED5 are ON, and the LED6 to LED21 are OFF, then the HHK EMG
STOP (LED6) is NOT GOOD (NG). This means that there is something wrong with
the HHK circuitry.
Note 2: As can be seen from the diagram figure 4-2, it is only possible to have a cover open at
one side at the time. It is also needed to press continuously the dead man push-button
in order to keep the servo system active.
4.3.
Power Circuits
4.3.1.
Description
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WKH PDFKLQH 7& DQG 70 5HIHU WR FKDSWHU IRU WKH FRPSOHWH SRZHU
FLUFXLWGLDJUDP
7UDQVIRUPHU7&LVXVHGIRUWKHORJLFFLUFXLWVDQGFRQYHUWVWKHSKDVHLQSXW
YROWDJHWRDSKDVH9VXSSO\YROWDJH7&XVHVIROORZLQJWDSV
7DS8 YROWVWKLVYROWDJHLVXVHGIRUWKHWZRPRQLWRUV YLD 4) $
0DNHVXUHWRVHWWKHFRUUHFWWDS9RU9ZKHQLQVWDOOLQJWKH
PRQLWRUV
7DS8 YROWVWKLVYROWDJHLVYLD4)$XVHGIRUWKH*6SRZHU
VXSSO\ZKLFKIHHGVWKH,2 DQG (0* FLUFXLWU\ ,W LV DOVR XVHG IRU
WKHFLUFXLWORJLFLQWKH0&;FRQWUROOHU
7UDQVIRUPHU 70 VXSSOLHV WKH PRWRU GULYHUV ERDUGV DQG FRQYHUWV WKH YROWDJH
OHYHOEXWNHHSVLWDSKDVHVXSSO\YROWDJH7KHRXWSXWRIWKH70WUDQVIRUPHU
LVSKDVH9$&DQGLVIHGYLD4)$DQGWKHHPHUJHQF\SRZHUUHOD\V
.0DQG.0WRWKH9'ULYHUSRZHUVXSSO\LQWKH0&;FRQWUROOHU
$OVRWKHFRQYH\RUEHOWPRWRUVDQGWKHFRQQHFWLRQERDUGDUHIHGYLD4)$
E\WKLVWUDQVIRUPHU
7KH3RZHUVXSSO\XQLW*6VXSSOLHV9WRWKH,2DQGHPHUJHQF\FLUFXLWVLQ
WKH7RSD]7KH*6LVORFDWHGQH[WWRWKHWUDQVIRUPHUV70DQG7&LQWKH
SRZHU ER[ DW WKH EDFN RI WKH 7RSD] )RU PRUH LQIRUPDWLRQ DERXW WKLV SRZHU
VXSSO\SOHDVHUHIHUWRFKDSWHU
Note: Make sure to set the correct input voltage taps when installing the machine.
see chapter 3 , for the correct settings.
WARNING
Only trained technical personnel is allowed to work in the power
section of the machine. Take care to take the necessary actions to
avoid dangerous situations. Switch off the mains power when
working in the mains power box.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
4-5
Power and Safety Circuits
Figure 4-3
4-6
Power rating diagram Topaz system PA1309/10
Figures given are the maximum ratings of the individual items
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Power and Safety Circuits
4.3.2.
5V /12V Power Supply MCX Box
,QWKH0&;FRQWUROOHUD7'.050SRZHUVXSSO\LVXVHGWRVXSSO\9
9 DQG ²9 7KLV SRZHU VXSSO\ LV ORFDWHG DW WKH OHIW VLGH RI WKH 0&;
FRQWUROOHU ER[ SOHDVH UHIHU WR ILJXUH 7KH OD\RXW RI WKLV SRZHU VXSSO\ LV
VKRZQLQWKHILJXUH
MCX-2 controller box
TDK MRM270
Figure 4-4
+5/+12/-12V power supply location
Jumper input
voltage
CP1
Input
terminal
CP2 CP3(115V)
(230V)
R76
R83
Output voltage
adjust trimmer
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Service Manual Topaz
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Output
terminal
CP51
Output
terminal
CP52
Output
terminal
R57
W1
Figure 4-5
CP50
R86
PFS signal
adjust trimmer
Output voltage
adjust trimmer
Power supply PCB layout
4-7
Power and Safety Circuits
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Jumper setting
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4-8
Service Manual Topaz
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Power and Safety Circuits
4.3.3.
24V I/O and Emergency Power Supply (GS21)
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Power and Safety Circuits
D - Power Assembly (282V Power)
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D(river) power assy
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Service Manual Topaz
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5322 871 63606
01.05
Power and Safety Circuits
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3-phase AC input is active (JP1:1-2) OR
only 1-phase AC input is active (JP1:2-3)
Temp. is under 65 degrees Celcius AND the
ouput is under 414V DC.
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Power and Safety Circuits
4.3.5.
Measuring and Adjusting Data
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WARNING
Make sure to check the +5, +12, and -12 Volt power supplies inside the
MCX controller at regular intervals (each 3 months). Especially the +12
and -12 Volts are important for the servo systems because they are
used for the IC’s in the servo control circuitry
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4 - 12
Service Manual Topaz
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Power and Safety Circuits
4.3.6.
Performance Check and Trouble Shooting
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Maintenance Instructions
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Power and Safety Circuits
Intentionally left blank.
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Service Manual Topaz
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Vacuum and Pneumatic Systems
CHAPTER 5
Vacuum and Pneumatic Systems
Vacuum Systems
Introduction
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Figure 5-1
Valves
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Service Manual Topaz
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5-1
Vacuum and Pneumatic Systems
Air Supply Unit
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Pressure meter
WARNING
If this pressure setting is not correct, the vacuum ejector cannot function adequately
and air cylinders become unstable. Be sure that the pressure is set within the specified
range.
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Vacuum and Pneumatic Systems
Pressure-Drop Detection Level
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Figure 5-3
Air pressure-drop level setting
WARNING
If this pressure setting is not correct, the vacuum ejector cannot function adequately
and air cylinders become unstable. Be sure that the pressure is set within the specified
range.
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Vacuum and Pneumatic Systems
Measurement and Adjusting Vacuum Levels
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Maintenance Instructions
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Vacuum and Pneumatic Systems
Pneumatic Systems
Introduction
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Service Manual Topaz
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Vacuum and Pneumatic Systems
Measuring and Adjusting
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Vacuum and Pneumatic Systems
Exchanging Head Ejectors, Valves and Base
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Vacuum and Pneumatic Systems
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REMARK:
If there is a need to replace the end-blocks separate
code numbers are available in the spare parts list.
CAUTION
1.
2.
3.
Disconnect the power and air supply prior to replacing the valves.
Confirm the torque of each removed bolt prior to reconnecting air
and power.
Too much torque may damage the plastic ejector base !
Exchanging the Head Up/Down, Slow Valves and Valve Base
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5-8
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Vacuum and Pneumatic Systems
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Figure 5-5
REMARK:
Head valves
If there is a need to replace the end-blocks separate
code numbers are available in the spare parts list.
CAUTION
1.
2.
5322 871 63606
01.05
Disconnect the power and air supply prior to replacing the valves.
Confirm the torque of each removed bolt prior to reconnecting air
and power.
Service Manual Topaz
PA 1309/10
5-9
Vacuum and Pneumatic Systems
Intentionally Left Blank.
5 - 10
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
PCB Transport Systems
CHAPTER 6
6.1.
PCB Transport Systems
Introduction
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Figure 6-1
5322 871 63606
01.05
PCB transport system (top view)
Service Manual Topaz
PA 1309/10
6-1
PCB Transport Systems
6.2. Conveyor Belt
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Figure 6-2
6-2
Service Manual Topaz
PA 1309/10
Adjusting the conveyor belt tension
5322 871 63606
01.05
PCB Transport Systems
Adjusting the Carry-In Conveyor Speed
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Figure 6-3
Carry-in conveyor speed adjusting screws
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[↑↓←→] : Select [Enter] : Exec
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Conveyors
Figure 6-4
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
0 / ON
OUT
1
NAME
IN
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6-3
PCB Transport Systems
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Out Monitor
[↑↓←→] : Select [Enter] : Exec
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[ESC] : Command Lists
Moving Speed : 100
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Figure 6-5
monitor screen, conveyor speed
Output
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6-4
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
PCB Transport Systems
6.3.
Main Stopper
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Figure 6-6
Main stopper and air solenoid valve
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Figure 6-7
5322 871 63606
01.05
Output monitor screen, activate main stopper
Service Manual Topaz
PA 1309/10
6-5
PCB Transport Systems
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6-6
Service Manual Topaz
PA 1309/10
Main stopper exploded view
5322 871 63606
01.05
PCB Transport Systems
PCB Contact Point
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Adjusting the PCB contact point
CAUTION
When you use PCBs having typical positioning holes, you must return the
above adjustment to the original setting.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
6-7
PCB Transport Systems
6.4. Push-In
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Figure 6-10
Push in and air solenoid valve
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Ouput monitor screen, activate push in
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6-8
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
PCB Transport Systems
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
Exploded view Push-in
6-9
PCB Transport Systems
6.5.
Locate Pin
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Figure 6-13
Locate pin arrangement
Rear right side
of the Topaz
Figure 6-14
6 - 10
Service Manual Topaz
PA 1309/10
Locate pin and air solenoid valve
5322 871 63606
01.05
PCB Transport Systems
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Figure 6-15
Output monitor, activate locate pins
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
6 - 11
PCB Transport Systems
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6 - 12
Service Manual Topaz
PA 1309/10
Exploded view Locate pin assembly
5322 871 63606
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PCB Transport Systems
6.6. Edge Clamp
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Figure 6-17
Figure 6-18
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Service Manual Topaz
PA 1309/10
Air solenoid rear right side of Topaz
Exploded view edge clamp assembly
6 - 13
PCB Transport Systems
6.7. Push-Up
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Rear right side
of the Topaz
Figure 6-19
Push-up and air solenoid valve
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6 - 14
Service Manual Topaz
PA 1309/10
PCB supporter pins
5322 871 63606
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PCB Transport Systems
Figure 6-20
Output monitor, activate push-up
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CAUTION
When you set the push-up pins on the push-up plate, make sure that the
push-up pins do not interfere with the conveyor rails and edge clamp
cylinder.
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5322 871 63606
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Service Manual Topaz
PA 1309/10
6 - 15
PCB Transport Systems
6.8. PCB Detection Sensors
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Figure 6-21
PCB detection sensors
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Sensor
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Location
Entrance stopper 1
Sign
NL01
Conveyor entrance
Conveyor exit
Entrance stopper 2
PCB securing position
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NL04
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Remarks
Stopper for decelerating
transport.
PCB detection.
-
Table 6.8-1
6 - 16
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
PCB Transport Systems
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Figure 6-22
PCB sensors detection errors
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In Monitor
[↑↓←→] : Select [Enter] : Exec
Selected Arm : MAIN
[ESC] : Command Lists
Moving Speed : 100
XY
NL09 SET POSITION
DETECT
NAME
OUT
1
NAME
Conveyor
Figure 6-23
IN
NL09-16
10000000
Input monitor
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5322 871 63606
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Service Manual Topaz
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6 - 17
PCB Transport Systems
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Figure 6-24
6 - 18
Service Manual Topaz
PA 1309/10
Adjusting the position of the PCB detection sensor
5322 871 63606
01.05
PCB Transport Systems
6.9.
Conveyor Errors
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The PCB hits hard
against the main
stopper.
The soft stop function
is defect or adjusted
incorrectly.
The PCB does not
reach the main
stopper at all.
The soft stop function
takes too much effect.
A PCB transfer error
(PCB installation
error) occurs when a
thick PCB is
conveyed.
The locate pin will
not rise adequately
for a thick PCB or a
PCB having a small
reference hole, so the
sensor remians off.
The sensor at the
PCB installation
position is faulty, or
the PCB has a
cutpout area just
above the sensor so
the sensor cannot
detect the PCB.
Open the front lower right panel of
the machine, you will see the two
adjustment scres for the conveyor
speed, adjust the L-screw to the left
slightly to reduce the conveyor
speed.
Open the front lower right panel of
the machine, you will see the two
adjustment scres for the conveyor
speed, adjust the L-screw to the right
slightly to increase the conveyor
speed.
Loosen the screw for the locate pin
sensor and slightly lower its position.
Then check that the sensor turns on
when the PCB is secured in place.
After the PCB has
been conveyed in the
mounting position the
pins will not rise to
secure the PCB (the
conveyor keeps
turning).
Table 6.9-1
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01.05
Check the sensor operation in the
manual mode (input monitor). If the
sensor is defect, replace it. If the
sensitivity is too low adjust the height
of the sensor.
Possible conveyor problem symptoms
Service Manual Topaz
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PCB Transport Systems
Intentionally left blank.
6 - 20
Service Manual Topaz
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5322 871 63606
01.05
Component Transport Systems
CHAPTER 7
7.1.
Component Transport Systems
Introduction
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7.2.
Head Assembly
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Head descent movement
Head lower end detection
Vacuum generation
Vacuum sensor function
Machine coordinates (position)
Pick and mount vacuum levels
R-axis absolute accuracy offset*
Nozzle correction*
Head offset*
Check that each head descends smoothly
Check that the lower end is correctly detected when each
head descends.
Check that the vacuum ejector provides adequate vacuum
levels.
Check that the vacuum sensor display levels are correct.
These coordinates include the stand-by point for the head
and discard point for components
The reference vacuum pressure (suction) is used to
determine whether each head has picked up or mounted a
component.
Angular offset for the R-axis that rotates each nozzle shaft.
This is used to correct an off-center nozzle shaft when it
rotates by 180 degrees.
The position of the heads related to fiducial camera
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Figure 7-1
5322 871 63606
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Topaz head assembly
Service Manual Topaz
PA 1309/10
7- 1
Component Transport Systems
7.2.1.
Mechanical Check Head Assembly
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Note1:
The head end-lower sensor that are used are of the type “normally closed”
For safety reasons. When a sensor wire breaks the machine will detect a head
in the lower position and will stop immediately.
Note2:
If the head does not move normally during the above testing, check the
operation of the head manually as follows;
- Press the emergency button.
- Press the manual button (red button on top of the air valve) of the air valve
that is the most close to the nozzles by means of a narrow screw driver.
When the head lowers in this situation the circuitry that should operate the
valve is defect. Points to check are following;
- Damaged valve
- Loose harness connectors,
- DC24V power supply
- I/O-board etc.
-
7-2
When performing manual operation does not move the head down there is a
problem with the pneumatic installation. Check following;
Air supply
Air filters
Air piping
Air valves
Service Manual Topaz
PA 1309/10
5322 871 63606
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Component Transport Systems
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5322 871 63606
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Service Manual Topaz
PA 1309/10
7- 3
Component Transport Systems
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<COMMAND_LIST>
A/CHANGE_CONDITION
VACUUM SENSOR LEVEL
MINIMUM
HEAD
CURRENT
MAXIMUM
137
187
3
A1
135
186
2
A2
Figure 7-2
Vacuum level display
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7-4
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
7.2.2.
Machine Coordinates
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Figure 7-3
Machine coordinates editing screen
A) Fine angle
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NOTE: The smaller the setting of this parameter, the higher the recognition angle
accuracy. However, the recognition time will be longer affecting the cycle time,
or there may be occasions when the component is dumped without being
converged to the specified angle.
B) Multi camera
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
7- 5
Component Transport Systems
C) Locate pin
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7-6
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
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NOTE:
It is also possible to teach the height on the fixed conveyor rail surface, which is
basically the same height as the PCB surface.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
7- 7
Component Transport Systems
H) Dual recognition offset
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7-8
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
7.2.3.
Pickup and Mount Vacuum Levels
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Head No.
Head 1
Head 2
Head 3
Head 4
Head 5
Head 6
Head 7
Head 8
Object
Low level
141
137
10
10
10
10
10
10
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High level
160
162
150
150
150
150
150
150
Figure
7-4
Current vacuum levels
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A) Pick level adjustment:
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
7- 9
Component Transport Systems
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<<<APPLICATION>>>1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/MCH-CONFIG 2/MCH-DATA 3/MCH-ADJUST 4/MANUAL 0/EXIT
<COMMAND_LIST> A/CHANGE-CONDTION B/SAVE & QUIT C/DISPLAY & EXIT
B1 ADJUST TARTET
Object
Vacuum Level
Head
ALL
Key in
Target
Pick
Mount
<<MODE>> 1/MCH-CONFIG 2/MCH-DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
A441
Please input the offset value of the vacuum level.
Picking level used is higher than open level by offset.
Mounting vacuum level is • • •
Offset 5
A443
It will measure the vacuum level when picking.
This adjustment requires a nozzle or no nozzle on
the head with no component attached. Press the EMG • • •
A444
<<Measuring!!>>
New it is measuring vacuum level.
It takes 20 sec. • • •
A445
<<Result>>
The following data is the result of the adjustment of
the vacuum level when picking and mounting. • • •
1
Level XXX
Max. XXX
Current XXX
Result XXX
Figure 7-5
7 - 10
2
XXX
XXX
XXX
XXX
3
0
0
0
0
4
0
0
0
0
5
0
0
0
0
6
0
0
0
0
7
0
0
0
0
8
0
0
0
0
Vacuum results
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
B) Mount level adjustment
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<<<APPLICATION>>>1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/MCH-CONFIG 2/MCH-DATA 3/MCH-ADJUST 4/MANUAL 0/EXIT
<COMMAND_LIST> A/CHANGE-CONDTION B/SAVE & QUIT C/DISPLAY & EXIT
B1 ADJUST TARTET
Object
Vacuum Level
Head
ALL
Key in
Target
Pick
Mount
<<MODE>> 1/MCH-CONFIG 2/MCH-DATA 3/MCH-ADJUST 4/MANUAL 0/EXIT
A441
Please input the offset value of the vacuum level.
Picking vacuum level is higher than open level by offset.
Mounting vacuum level is • • •
A442
It will measure the vacuum level when mounting.
This adjustment requires a nozzle and a component • • •
A444
<<Measuring!!>>
New it is measuring vacuum level.
It takes 20 sec. • • •
A445
<<Result>>
The following data is the result of the adjustment of
the vacuum level when picking and mounting. • • •
1
Level XXX
Min.
XXX
Current XXX
Result XXX
5322 871 63606
01.05
2
XXX
XXX
XXX
XXX
3
0
0
0
0
Service Manual Topaz
PA 1309/10
4
0
0
0
0
5
0
0
0
0
6
0
0
0
0
7
0
0
0
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8
0
0
0
0
7- 11
Component Transport Systems
Figure 7-6
7.2.4.
Vacuum results
R-axis Absolute Accuracy Offset
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3/MAINTE/M
Editing
Head No.
Head 1
Head 2
Head 3
Head 4
Head 5
Head 6
Head 7
Head 8
Object
0deg.
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
180deg. 90deg.
0.07
0.00
0.20
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
R Axis Accuracy
-90deg.
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Figure 7-7
Note
These off-sets are automatically corrected when you execute the mount feedback
(Vision). Since the position at “0-degree” is used as a reference, it is always set to
“0.00”
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Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
Note
The R-table will always show the 90 degree as a reference, so the value in this
table is always 0.00. In case the multi-camera is used as a reference internally a
calculation is carried out to get the correction for the other angles 90, -90 and
180 degrees.
Preparing the component and nozzle
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([DPSOHLV4)33/3UHVVWKHHPHUJHQF\EXWWRQDQGDWWDFKD4)3
QR]]OHW\SHWRHDFKKHDG
Calibrating the R-axis accuracy
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- &DQFHOWKHHPHUJHQF\VWRSDQGVHOHFW%DGMXVWWDUJHW!´5D[LVDFFXUDF\µ
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- 6DYHWKHFDOLEUDWHGGDWDE\SUHVVLQJ(6&DQGWKHDSSURSULDWHVDYHFRPPDQG
7.2.5. Nozzle Correction
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Head No.
Atbl Head 1
Atbl Head 2
Atbl Head 3
Atbl Head 4
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Object
X
-0.03
0.00
0.00
0.00
NozzleCorrection
Y
0.03
0.00
0.00
0.00
Figure 7-8
Note
This offset is automatically corrected when you execute mount feedback (Vision).
5322 871 63606
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Service Manual Topaz
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Component Transport Systems
7.2.6. Head Offset
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Object
Head No.
Head 1
Head 2
HeadType
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AutoNzlChg.
Head 7
Head 8
None
None
X
0.00
25.00
Y
0.00
12.00
Z
0.00
0.95
nozzle
TYPE-31
TYPE-32
0.00
0.00
0.00
0.00
0.00
0.00
TYPE-31
TYPE-31
Head Offset
Figure 7-9
Note
This offset is automatically corrected when you execute mount feedback. Since
the position of Head 1 is used as a reference, this is always set to “0.00”.
7 - 14
Service Manual Topaz
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5322 871 63606
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Component Transport Systems
7.3.
Nozzle Station
7.3.1. Nozzle Station
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SPARE/NN06
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STATION 12
STATION 7
7/H1/33/NN07
Figure 7-10
5322 871 63606
01.05
Nozzle station, positions and sensors
Service Manual Topaz
PA 1309/10
7- 15
Component Transport Systems
7.3.2.
Adjusting the Nozzle Sensor Sensitivity
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RIWKHQR]]OHDOORZLQJWKHPDFKLQHWRLGHQWLI\ZKLFKW\SHRIQR]]OHLV
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QR]]OHVHQVRUVHQVLWLYLW\FDQEHFKHFNHGDQGDGMXVWHGLIQHFHVVDU\DVGHVFULEHG
EHORZ
Figure 7-11
Nozzle sensor amplifier
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Out Monitor
[↑↓←→] : Select [Enter] : Exec
Selected Arm : MAIN
[ESC] : Command Lists
Moving Speed : 100
XY
TP02 FRONT NOZZLE STATION CLAMP
0 / OPEN
1
1 / NP14=
0)
NAME
OUT
Nzl Clamp/Spare
TP01-08
Figure 7-12
7 - 16
CLAMP
(NP14=
NAME
IN
Nzl Clamp/Spare
NP09-16
01000000
00000100
Nozzle clamp in output monitor
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
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In Monitor
[↑↓←→] : Select [Enter] : Exec
Selected Arm : MAIN
[ESC] : Command Lists
Moving Speed : 100
XY
NN06 NOZZLE 6 SENSOR
NAME
Figure 7-13
OUT
NAME
IN
Nozzle Sensor
NN01-08
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Nozzle Sensor
NN09-16
00000000
Nozzle sensors in input monitor
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Caution
Do not change the amplifier’s MODE selector setting. With this setting, the
red and green LED’s of the amplifier are both lit when the nozzle is in the
holder, and only the green LED is lit when not in the holder.
If this detection still occurs even after you have adjusted the amplifier gain, the
position of the nozzle sensor is probably incorrect. Loosen the set screw
located on the bottom of the nozzle station and make adjustment to the
sensor position.
5322 871 63606
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Service Manual Topaz
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Component Transport Systems
7.3.3.
Adjusting the Nozzle Clamp Plate Position
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RSHQVWRDOORZDKHDGWRH[WUDFWDQR]]OHIURPWKHQR]]OHVWDWLRQRUFORVHVWR
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-
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Output
TP02 = 0 (clamp)
TP02 = 1 (open)
7.3.4.
Input
NP13 = 0
NP14 = 1
NP13 = 1
NP14 = 0
Adjusting the Nozzle Station Coordinates
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7 - 18
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
Out Monitor
[↑↓←→] : Select [Enter] : Exec
Selected Arm : MAIN
[ESC] : Command Lists
Moving Speed : 100
XY
TP02 FRONT NOZZLE STATION CLAMP
CLAMP
0 / OPEN
1
(NP14=
1 / NP14=
0)
NAME
OUT
Nzl Clamp/Spare
TP01-08
NAME
IN
Nzl Clamp/Spare
NP09-16
01000000
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Figure 7-14
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Caution
When moving the head assembly, do not push on the camera or head shaft.
The settings for the coordinates may become unreliable.
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Reference
Turning the coupling assembly located between the motor and the ball screw
allows for easy minute movement of the X-axis and Y-axis. For the vertical
movement of the Z-axis, it is advisable to gently press the metallic plate (lower
limit detection dog) downwards or pull upwards attached to the nozzle shaft.
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GLVSOD\HGRQWKHERWWRPRIWKHRXWSXWPRQLWRUVFUHHQ
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5322 871 63606
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Component Transport Systems
(QWHUWKH;<=DQG5FRRUGLQDWHV (QWHUWKH;<=DQG5
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Editing
Object
Nozzle Station
Nzl.Station No.
Nzl. Station 1
Nzl. Station 2
Nzl. Station 3
Nzl. Station 4
Nzl. Station 5
Nzl. Station 6
Nzl. Station 7
X
13.78
20.13
-29.50
19.44
-29.50
6.75
-43.50
Y
57.33
32.33
19.00
5.72
-6.00
39.40
34.00
Z
74.62
74.54
69.0
74.63
69.00
76.64
69.00
R
-59.44
-57.95
-57.21
-59.71
-57.21
-57.97
-18.36
Nzl.Type
TYPE-34
TYPE-3F
TYPE-33
TYPE-3F
TYPE-3F
TYPE-3F
TYPE-3F
HeadNo.
Head1
Head1
Head1
Head1
Head1
Head2
Head2
Nzl. Station 14
Nzl. Station 15
Nzl. Station 16
31.21
31.16
-43.50
23.41
11.07
-6.00
72.08
71.99
69.00
-18.39
-18.51
-18.36
TYPE-31
TYPE-31
TYPE-32
Head2
Head1
Head1
Figure 7-15
Nozzle station coordinates screen
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$GMXVWPRGH
Note
When you need to adjust other nozzle stations, use the same procedure
described above. Be careful to use the correct head specified for each nozzle
station
The list of nozzle location and type can be found in figure 7-15.
7.3.5.
Nozzle Station Maintenance
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7 - 20
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Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
7.4.
Feeder Plates
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7.4.1.
Feeder Plate Parallel Adjustment
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Figure 7-16
Feeder plates (top view)
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5322 871 63606
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Service Manual Topaz
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Component Transport Systems
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7.4.2.
Feeder Block Positions
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Figure 7-17
7 - 22
Feeder block arrangement
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
CAUTION
Due to the configuration design of the Topaz head assembly, the feeder
set positions that can be actually accessed by each head are limited to
No. 1 to 47 on the front side and No. 104 to 150 on the rear side (94
positions in total). Accordingly, to teach the reference position No. 101,
use No. 104 instead and add 48.00mm to the X coordinate determined.
(One pitch of the feeder set positions equals to 16.00mm.) The Y
coordinate will be the same as feeder position 104.
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<<MODE>> 1/MCH-CONFIG 2/MCH_DATA
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A1 SELECT TARGET
Object
FeederPlateOffset
<<<APPLICATION>>>1/OPERATION/M 2/DATA/M 3/MAINTE/M
<<MODE>> 1/MCH-CONFIG 2/MCH_DATA
Editing
Plate No.
FeederPlate
FeederPlate
FeederPlate
FeederPlate
FeederPlate
Object
1
2
3
4
5
X
51.50
179.50
307.50
435.50
563.50
Figure 7-18
FeederPlateOffset
Y
3.53
3.51
3.35
3.51
3.53
Feeder plate offset editing screen
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
7- 23
Component Transport Systems
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7.4.3.
Component Pickup Test
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7 - 24
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
<<<APPLICATION>>>1/OPERATION/M 2/DATA/M 3/MAINTE/M
<<MODE>> 1/MCH-CONFIG 2/MCH-DATA 3/MCH_ADJUST
<COMMAND_LIST> A/UTILITY
A3 PICK COMPONENT
<<MODE>> 1/MCH-CONFIG 2/MCH-DATA 3/MCH_ADJUST
A461
Please input the data base number which has already
prepared.
After input, please press the [ENTER] key.
Database No. 1
A463
It will pick one component.
An nozzle type used by this is Type 11
Please input the head number.
Head No. 1
A462
As a Tape feeder is specified by this component,
the machine can pick component automatically.
Please type feeder position number.
Feeder Set No. 1
A303
CAUTION!! The axes will move.
After confirming safety, please press the [ENTER] key.
A394
<<<Picking!!>>>
Now it is picking up the specified component
automatically.
To pause, press [ESC] key.
Figure 7-19
Component pickup
Figure 7-20
Offset of the nozzle and center position of the component
Note
In both the X and Y directions, if the nozzle tip is shifted to the machine origin
side with respect to the center of the component, then this is a plus offset. If
shifted in the opposite side, this is a minus offset.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
7- 25
Component Transport Systems
7.4.4.
Feeder Plate Maintenance
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7 - 26
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
7.5.
Component Feeders
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7.5.1.
Tape Feeders
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Adjustment item
Feed pitch
Tape feeder type
All feeder except 8mm and 32 mm tape
feeder
16 mm, 24 mm, 32 mm and 44 mm tape
feeders
8 mm and 12 mm tape feeders
32 and 44 emboss tape feeders
Feeder speed
Tape peeling load
Lock lever position
Figure 7-21
Tape feeder pitch
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Tape Feeder ( Model No. )
4
8mm tape feeder for 1005 chip ( PL-082 )
2, 4
12mm tape feeder ( PL-12 )
4, 8
16mm tape feeder ( PL-16 )
4, 8, 12, 16
24mm tape feeder ( PL-24 )
4, 8, 12, 16
32mm tape feeder ( PL-32)
12, 16, 20, 24, 28, 32, 36
44mm tape feeder ( PL-44 )
12, 16, 20, 24, 28, 32, 36
32mm adhensive tape feeder ( PL-N32 )
12
Figure 7-22
5322 871 63606
01.05
Pitch ( m/m )
8mm tape feeder ( PL-084 )
Tape feeder pitch
Service Manual Topaz
PA 1309/10
7- 27
Component Transport Systems
8mm (for 0402 chip) and 12mm tape feeders
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7 - 28
Figure 7-23
8mm (0402 chip) tape feeder
Figure 7-24
12mm tape feeder
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
16mm, 24mm, 32mm, 44mm tape feeders
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Figure 7-25
16mm, 24mm, 32mm, 44mm tape feeders
Feeder speed (for 12 LP, 16, 24, 32 and 44mm tape feeders)
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Figure 7-26
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
7- 29
Component Transport Systems
Changing the tape peeling load
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Figure 7-27
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Figure 7-28
7 - 30
Adjusting the lock lever position
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
7.5.2.
Minimum Timer / Load Timer / Down Timer
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VKRZQEHORZ
DATA[non
]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M
<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
PNEUMATIC Type
FeederType LeftWidt RightWid PickPos Min.Time LoadTime DownTime
8mmTape
7.80
8.00
0.00
0
0
0
8mm1005cmp
7.80
8.00
0.00
0
20
40
12mmEmboss
14.50
11.20
0.00
10
30
0
16mmEmboss
16.50
13.20
0.00
10
50
0
24mmEmboss
20.50
17.20
0.00
10
50
0
32mmTape
25.00
21.90
0.00
15
50
0
32mmEmboss
24.70
22.50
0.00
50
100
0
44mmEmboss
30.70
28.50
0.00
50
100
0
56mmEmboss
42.50
34.50
0.00
50
100
0
MultiStick
39.80
87.00
0.00
0
140
0
Fix.TF
0.00
0.00
0.00
0
0
0
Figure 7-29
0/EXIT
Sequence
TapeType
TapeType
TapeType
TapeType
TapeType
TapeType
TapeType
TapeType
TapeType
StickTyp
TrayType
Feeder plate spec information screen
Minimum timer
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Load timer
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Down timer
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Caution:
This information is set at the factory prior to shipment. It is unlikely
that you will need to change it. If, however, this information needs to
be adjusted, enter the optimum settings on this screen while checking
for feeder operation. To save the new settings, select {A0/EXIT} and
press the [ENTER] key.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
7- 31
Component Transport Systems
7.5.3.
Tape Feeder Maintenance
Introduction
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Adjustment
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7 - 32
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Component Transport Systems
Preventive Maintenance for tape feeders
a) Preventive Maintenance Schedule
Item
every
feeder
change
Tape waste
Daily
Weekly
Monthly
> 1/2 million
> 2 million
indexes
indexes
clean
Cleanliness
check
Tape path
clean
Transport assy
clean
Top cover assy
clean
Moving parts
lubricate
Top foil wheel
Bottom surface
replace
check
Figure 7-30
Preventive Maintenance Schedule
b) Recommended Materials:
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
7- 33
Component Transport Systems
c) Checking the Cleanliness
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d) Tape Path Cleaning
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f) Top Cover Plate cleaning
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7 - 34
Service Manual Topaz
PA 1309/10
5322 871 63606
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Component Transport Systems
Figure 7-31
5322 871 63606
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Service Manual Topaz
PA 1309/10
CSM top cover plate
7- 35
Component Transport Systems
g) Top Cover Plate replacement (see fig. 7-31)
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WKHIHHGHUIURQWRIWKHPPPHFKDQLFDODLUGULYHQIHHGHUVDQGWKHPP
DLUIHHGHUVKRXOGQRWH[FHHGPP
Remark:
If the spring (12) is deformed, the complete top-cover plate must be replaced
(assembly). The spring is good if the spring ends face each other 180 degrees ± 10
degrees (visual inspection).
h) Replace Gear Wheel (Small)
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XVLQJD3KLOLSVVFUHZGULYHUQR
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Figure 7-32
7 - 36
Replacing of the gear wheel (small)
Service Manual Topaz
PA 1309/10
[SD-2355.WPG]
5322 871 63606
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Component Transport Systems
i) Bottom Surface
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Procedure:
Check if the bottom surface of the feeder is clean and free of mechanical
damage.
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j) Lubrication
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E\XVLQJDYDFXXPFOHDQHU
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EUXVKHV RU 4WLSV PRLVWHQHG LQ GHQDWXUHG LVRSURS\O PHWK\O DOFRKRO
KDVWREHSXUFKDVHGORFDOO\
Remark:
The fig. 7-33 shows the mechanical feeder and not the FV feeder. This is of no
importance because most of the lubrication points are the same.
WARNING
WHEN USING DENATURED ISOPROPYL OBSERVE THE FOLLOWING
SAFETY INSTRUCTIONS:
a) KEEP CONTAINER CLOSED TIGHT WHEN NOT USED.
b) KEEP AWAY FROM INFLAMMABLE SOURCES - NO SMOKING.
c) HARMFUL IF INHALED OR SWALLOWED.
d) HIGHLY INFLAMMABLE.
e) AVOID CONTACT WITH THE SKIN.
f) DO NOT EMPTY INTO DRAINS.
$GGRLOEHWZHHQWKHSDUWVDVVKRZQE\DUURZVLQILJXUH
/XEULFDQW7HOOXVIURP6KHOOKDVWREHSXUFKDVHGORFDOO\
5RWDWHRUPRYHWKHSDUWVVHYHUDOWLPHVVRWKDWWKHOXEULFDQWFDQVSUHDG
Note:
The amount of lubrication oil should be a single drop supplied with a small screw
driver or needle pin (has to be purchased locally). After lubrication, wipe off
excessive oil to avoid contamination. Use only the type of lubricant that is
mentioned above.
5322 871 63606
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Service Manual Topaz
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7- 37
Component Transport Systems
[SD-2354A.WPG]
[SD-2354B.WPG]
Figure 7-33
7 - 38
Lubrication of the rotating and moving parts (figures show mech. feeders)
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Component Transport Systems
Trouble shooting
Symptom description
Automatic refire level
to high
(number of re-pick
actions)
Possible cause
Solution
Tape out of specification
(diam. sprocket holes 1.6
mm
max, play component in
pocket 0.5 mm max)
Replace tape
Feeder not placed correctly
Feeder interface damaged
Tape or cover tape path not
correct or obstructed
Speed air-cylinder too low
Clean feeder-bar
Clean feeder bottom
Send feeder back for repair
Correct path and/or
remove obstructions
Index mechanism polluted
Check adjustment
Feeder does not index
correctly
Clamping lever of feeder to
the left presses against
index mechanism
Index mechanism damaged
Clean index mechanism
Tighten clamping lever to
the feeder body
Cover plate not completely
closed
Cover plate damaged
Send feeder back for repair
Index force extremely high
Remove obstructing
components
Spring (left-pulley)
broken/absent
Replace cover plate
Spring (top-foil)
broken/absent
Lubricate rotating parts
Replace
Replace
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Service Manual Topaz
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7- 39
Component Transport Systems
Symptom description
Possible cause
Solution
(continue)
Feeder does not index
correctly
Spring (set-up)
broken/absent
Replace
Pick position wrong
See index problems
Check pick position
with Tape
Feeder Adjustment
Tool
PA 2849/10
Cover tape does not peel back from
carrier tape
Tape not inserted
correctly
Tape stuck between
wheels
Insert tape according
instructions
Insert tape again,
make sure the
scrapers are close to
the wheels and the
double guiding is
straight
Replace spring
Spring (left pulley)
broken/absent
Replace spring
Spring (top-foil)
broken/absent
Replace spring
Spring (set-up)
broken/absent
Reel/tape stuck
Check for
obstructions
Replace small wheel
Top foil wheel (small)
rotates during upward
stroke
Set up spring incorrect
mounted
Check if the spring is
set onto the correct
fixing pin
Cover tape does not peel back from
the carrier tape at the appropriate
timing (specially paper tape)
7 - 40
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
CHAPTER 8
8.1.
Axes Systems
Introduction
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Axis
Function
Power drive method
W axis
Adjust the width of the conveyor that carries
in or out a PCB
Moves the nozzle shafts of heads 1 to 8
simultaneously in vertical direction.
Moves the head assembly in parallel with the
PCB transfer direction(right to left and left to
right as viewed from the front of the machine)
Moves the head assy forwards and backwards
as viewed from the front of the machine
Rotates the nozzle shaft of the head 1-8.
AC motor/ ball screw
Z axis
X axis
Y axis
R axis
Table 8-1
AC motor/ ball screw
AC motor/ ball screw
AC motor/ ball screw
AC motor/ belt drive
Axes overview
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IROORZLQJSDUDPHWHUVPXVWEHVHWFRUUHFWO\
Parameter
Machine reference
Secondary limit
Software limit
Initial position
Initial movement
Table 8-2
Axis
W, Z, X, Y, R
X, Y
W, Z, X, Y, R
W, R
Z
Adjustment parameters of moving axes
WARNING
MAKE SURE TO TAKE ALL NECESSARY SAFETY PRECAUTIONS WHEN
DOING MECHANICAL ACTIONS AT THE SYSTEM. ALWAYS SWITCH
OFF THE MACHINE IF MECHANICAL ASSEMBLY OR DISASSEMBLY
ACTIONS ARE CARRIED OUT.
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Service Manual Topaz
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8-1
Axes Systems
8.2.
Machine Reference (Origin)
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Figure 8-1
Machine reference
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Figure 8-2
8-2
Machine reference display
Service Manual Topaz
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01.05
Axes Systems
8.2.1.
W-axis Machine Reference
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3UHVVWKHHPHUJHQF\VWRSEXWWRQ
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Figure 8-3
Adjusting the W-axis machine reference
Note:
The machine reference will be adjusted to about 20% for every 1mm movement
of the origin dog. Be sure to slide the dog slightly (a maximum of 2.5mm). If you
slide it too far, a “0” pulse in a different cycle may be received, causing the origin
position to shift
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Service Manual Topaz
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8-3
Axes Systems
8.2.2.
Z-axis Machine Reference
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RULJLQLVSHUIRUPHGWKH=D[LVWUDYHOVDWORZVSHHGXSDJDLQVWWKHXSSHUHQG
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WKH=D[LVPDFKLQHUHIHUHQFHIROORZWKHVHVWHSV
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- 7RGHFUHDVHWKHPDFKLQHUHIHUHQFHURWDWHLQGLUHFWLRQ%XS
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Figure 8-4
Adjusting the Z-axis machine reference
Note:
A 1mm movement of the Z-axis is equal to 25% of the machine reference. Do not
allow the Z-axis to move more than 2mm. If you move too far, a “0” pulse in a
different cycle may be received, causing the origin to shift. Do not allow the shaft
to turn during adjustment.
8-4
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
8.2.3.
X-axis Machine Reference
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3. 5HWLJKWHQWKHVFUHZWRVHFXUHWKHRULJLQGRJ0DNHVXUHWKDWWKHPDFKLQH
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Figure 8-5
Adjusting the X-axis machine reference
Note:
The machine reference will be adjusted to about 10% for every 2mm of
movement of the origin dog. Be sure to slide the dog slightly (a maximum of
10mm). If you slide it too far, a “0” pulse in a different cycle may be received,
causing the origin position to shift.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
8-5
Axes Systems
8.2.4.
Adjusting the Y-axis Machine Reference
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IHHGHUSODWH
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Figure 8-6
Adjusting the Y-axis machine reference
Note:
The machine reference will be adjusted about 10% for every 2mm movement of
the origin dog. Be sure to slide the dog slightly (a maximum of 10mm). If you slide
it too far, a “0” pulse in a different cycle may be received, causing the origin
position to shift
8-6
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
8.2.5.
R-axis Machine Reference
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Figure 8-7
Adjusting the R-axis machine reference
Note:
Be sure to turn the dog ring slightly, if you turn it too far a “0” pulse in a different
cycle may be received, causing the origin to shift.
5322 871 63606
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Service Manual Topaz
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8-7
Axes Systems
8.3.
Secondary Limits
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8.3.1.
X-axis Secondary Limits
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Figure 8-8
8-8
X-axis secondary limit dog
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Service Manual Topaz
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5322 871 63606
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Axes Systems
4. 0RYHEDFNWKHKHDGDVVHPEO\WRPPLQVLGHWKHPHFKDQLFDOVWRSSHU
7RGRWKLVRSHQWKHRXWSXWPRQLWRUVFUHHQRULQSXWPRQLWRUVFUHHQ
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PPIURPWKHPHFKDQLFDOVWRSSHULHIURPWKHKDUGOLPLW7KLV
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Note:
Make a Note of the X-axis co-ordinates displayed on the monitor. This is used as
a reference for the X-axis software limit settings.
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L013: 2nd LIMIT OVER!
Figure 8-9
“Secondary limit over” display screen
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ZLWKLQWKHDOORZDEOHPRYHPHQWUDQJH
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Service Manual Topaz
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8-9
Axes Systems
8.3.2.
Y-axis Secondary Limits
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PHFKDQLFDOVWRSSHUKDUGOLPLW6LQFHWKLVDGMXVWPHQWSURFHGXUHLVH[DFWO\
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Figure 8-10
Y-axis secondary limit dogs
Note:
To make settings for the Y-axis secondary limits, use the same procedure as for
the X-axis except that you move the head assembly to a point 2.00mm inside the
mechanical stopper in Step 5.
8 - 10
Service Manual Topaz
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01.05
Axes Systems
8.4.
8.4.1.
Software Limits
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ERWKHQGVRIWKHD[LV,IWKHWDUJHWSRVLWLRQH[FHHGVWKHVRIWZDUHOLPLWWKH
HUURUPHVVDJH´$;,662)7/,0,729(5µDSSHDUVDQGD[LVPRYHPHQWLV
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ZLWKLQWKHVRIWZDUHOLPLWUDQJH
W-axis Software Limits
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A: Structural movable range
B: Allowable movement range
C: “plus” side software limit (rear)
D: Origin position
E: “minus” side software limit (front)
F: Mechanical limit
F
3.00mm
C
D
B
A
E
3.00mm
F
Figure 8-11
W-axis movement range
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6HOHFWWKH:D[LVWRVHWWKHVRIWZDUHOLPLW
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,21 !^$6(/(&7$;(6`µ:0$,1µDQGSUHVVWKH>(17(5@NH\
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UHGXFLQJGLUHFWLRQ
Note:
Tilting the joystick on the HHK to the right you reduces the width, and tilting it to
the left you enlarges the width.
Set the conveyor width to a maximum or minimum as long as the movable rail
does not make contact with the mechanical stopper.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
8 - 11
Axes Systems
Figure 8-12
W-axis pulley
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<<<APPLICATION>>>
<<MODE>>
<COMMAND_LIST>
3/MAINTE/M
3/MCH_ADJUST
B/SAVE & QUIT
B4 CONDITION OF TCH
TEACH-UNIT SEL.
Camera
Head 1
Head 2
SPEED SELECT.
Speed1=
Speed2=
Speed3=
Speed4=
Speed5=
100
80
60
40
20
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8 - 12
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
Editing
Axis
W/MAIN
Figure 8-13
Object
+direct.
3.70
-direct.
-350.00
Init.Pos
Software Limit
Init.Mov
-408.00
W-axis software setting screen
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
8 - 13
Axes Systems
8.4.2.
Z-axis Software Limits
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A: Structural movable range
B: Allowable movement range
C: “plus” side software limit
D: Origin position
E: “minus” side software limit
F: Mechanical limit
E
1.00
C
B
A
D
1.00
F
Figure 8-14
Z-axis movement
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8 - 14
1)
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Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
3.
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Editing
Axis
Object
+direct.
-direct.
Init.Pos
Init.Mov
22.90
23.00
0.16
0.05
0.00
0.00
18.72
18.00
Z1/MAIN
Z2/MAIN
Figure 8-15
5322 871 63606
01.05
Software Limit
Z-axis software setting screen
4)
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5)
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6)
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7)
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>(17(5@
Service Manual Topaz
PA 1309/10
8 - 15
Axes Systems
8.4.3.
X-axis Software Limits
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IRUERWKWKH´SOXVµVLGHULJKWGLUHFWLRQDQGWKH´PLQXVµVLGHOHIWGLUHFWLRQ
A
1 1
1 1
B
F D C
Mechanical stopper
Mechanical stopper
A: Structural movable range
B: Allowable movement range
C: Software limit
D: Secondary limit
E: Origin position
F: Mechanical limit
C D F
E
Figure 8-16
X-axis movement range
Note:
To set the X-axis software limit, use the X-axis secondary limit values you have
made a note when adjusting the secondary limits.
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>(17(5@NH\
8VHWKHDUURZNH\VWROLQHXSWKHFXUVRUZLWK´GLUHFWµRU´GLUHFWµ
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Editing
Axis
X/MAIN
Object
+direct.
666.42
Figure 8-17
8 - 16
Service Manual Topaz
PA 1309/10
-direct.
Init.Pos
Software Limit
Init.Mov
-16.38
X-axis software limit setting screen
5322 871 63606
01.05
Axes Systems
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VHFRQGDU\OLPLWRURQWKH´PLQXVµVLGHDYDOXH\RXKDYHDGGHGPP
WRWKHVHFRQGDU\OLPLW
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^%5(&29(5$'-867`RU^%48,7`DQGSUHVVWKH>(17(5@NH\
8.4.4.
Y-axis Software Limits
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WKHVHFRQGDU\OLPLWIRUERWKWKH´SOXVµVLGHULJKWGLUHFWLRQDQGWKH´PLQXVµ
VLGHOHIWGLUHFWLRQ
Figure 8-18
Y-axis movement range
Note:
To set the Y-axis software limit, use the Y-axis secondary limit values you have
made a note when adjusting the secondary limits.
5322 871 63606
01.05
1)
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8VHWKHDUURZNH\VWROLQHXSWKHFXUVRUZLWK´GLUHFWµRU´GLUHFWµ
LQWKH´<0$,1µURZ
2)
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WRWKHVHFRQGDU\OLPLW
Service Manual Topaz
PA 1309/10
8 - 17
Axes Systems
Editing
Axis
Y/MAIN
Figure 8-19
3)
8 - 18
Object
+direct.
699.00
-direct.
Init.Pos
Software Limit
Init.Mov
-11.86
Y-axis software limit setting screen
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48,7`DQGSUHVVWKH>(17(5@NH\
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^%48,7`DQGSUHVVWKH>(17(5@NH\
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
8.4.5.
R-axis Software Limits
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´PLQXVµVLGHFORFNZLVHDQGWRDIL[HGYDOXHRIRQWKH´SOXVµVLGH
FRXQWHUFORFNZLVH
2)
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>(17(5@NH\
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(QWHUWKHVRIWZDUHOLPLW
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Editing
Axis
12 R-NO1
13 R-NO2
Figure 8-20
5322 871 63606
01.05
Object
+direct.
360.00
360.00
-direct.
-360.00
-360.00
Init.Pos
Software Limit
Init.Mov
80.00
-80.50
R-axis software setting screen
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3UHVVWKH>(6&@NH\WKHQVHOHFW^%6$9('$7$`RU^%6$9(
48,7`DQGSUHVV>(17(5@NH\
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^%48,7`DQGSUHVVWKH>(17(5@NH\
Service Manual Topaz
PA 1309/10
8 - 19
Axes Systems
8.5.
Initial Position and Initial Movement
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=D[LVLQLWLDOPRYHPHQW
8.5.1.
W-axis Initial Position
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WKH:D[LVLVLQWKHUHWXUQWRRULJLQSRVLWLRQH[SUHVVHGDVDPLQXVYDOXH
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Figure 8-21
8 - 20
Conveyor width measurement and initial position
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Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
Editing
Axis
W/MAIN
Figure 8-22
8.5.2.
Object
+direct.
3.70
-direct.
-350.00
Init.Pos
Software Limit
Init.Mov
-408.00
W-axis initial position setting screen
Adjusting the R-axis Initial Position
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5322 871 63606
01.05
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Service Manual Topaz
PA 1309/10
8 - 21
Axes Systems
Editing
Axis
R1/MAIN
R2/MAIN
Figure 8-23
8.5.3.
Object
+direct.
360.00
360.00
-direct.
-360.00
-360.00
Init.Pos
Software Limit
Init.Mov
138.00
138.00
R-axis initial position setting screen
Z-axis Initial Movement
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PDNHVFRQWDFWZLWKWKHVXUIDFHRID3&%SODFHGRQWKHFRQYH\RU<RXZLOO
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8 - 22
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
3HUIRUPWHDFKLQJIRUWKH=D[LVLQLWLDOPRYHPHQW
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URZ
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>5($'<@EXWWRQRIWKH++.
Editing
Axis
Object
+direct.
-direct.
Init.Pos
Init.Mov
21.90
-1.90
0.00
20.72
Z1/MAIN
Figure 8-24
Software Limit
Software setting screen (for initial movement)
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
8 - 23
Axes Systems
8.6.
Axes Assembly, Disassembly, Adjustments and Maintenance
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WARNING
MAKE SURE TO TAKE ALL THE NECESSARY SAFETY PRECAUTIONS
WHEN DOING MECHANICAL ACTIONS AT THE SYSTEM. ALWAYS
SWITCH OFF THE MACHINE IF MECHANICAL ASSEMBLY OR
DISASSEMBLY ACTIONS ARE CARRIED OUT.
8.6.1.
Adjustment of the X- and Y-motor Encoder Position
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8 - 24
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
8.6.2.
Head Replacement
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X-axis Assembly
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Service Manual Topaz
PA 1309/10
8 - 25
Axes Systems
8.6.3.2. X-axis: Ball Screw Replacement
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8 - 26
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
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Y-axis Assembly
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8.6.4.1. Y-axis: Replacement Y-motor Only
5322 871 63606
01.05
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Service Manual Topaz
PA 1309/10
8 - 27
Axes Systems
8.6.4.2. Y-axis: Removing Y-axis Ball Screw Generation 2
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Figure 8-26
8 - 28
Y-axis ball screw generation 2
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Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
8.6.4.3. Y-axis: Removing Y-axis Ball Screw Generation 3
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Figure 8-27
5322 871 63606
01.05
Y-axis ball screw generation 3
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Service Manual Topaz
PA 1309/10
8 - 29
Axes Systems
8.6.4.4. Y-axis: Installing and Aligning Y-axis Ball Screw Generation 3
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Item
Service number
(12NC)
Complete replacement kit:
3
8-27
5322 816 11327
4A/B/C
8-27
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20
8-27/28
5322 816 11298
25
8-27/28
5322 816 11296
26
8-27/28
5322 816 11297
27
8-27/28
5322 816 11292
31
8-28
5322 526 10729
Table 8-3
Description
Qty
Ball screw
Support unit
Bearing holder
Thrust bearing
Spring coned disk
Lock nut
Grease nipple
1
1
1
1
3
1
2
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8 - 30
Figure
Replacement of generation 2 ball screw for generation 3 ball screw
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
Difference generation 2 and generation 3.
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The difference between the 2 and 3 generation ball screw assembly is found in
the Bearing holder (34), Sleeve bearing (32) and thrust bearing(36). In the 3rd
generation these have been changed for a new Bearing holder (20) and new Thrust
bearing (25) only. See figure 8-28.
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5322 871 63606
01.05
alignment tool of the Y-axis ball screw
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Service Manual Topaz
PA 1309/10
8 - 31
Axes Systems
8.6.4.5. Y-axis: Pre-tension Adjustment (Generation 3 Y-axis)
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8 - 32
Lock nut set
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Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
8.6.4.6. Y-axis: Linear Guide Replacement
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
8 - 33
Axes Systems
8.6.5. Z-axis Assembly
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Z-axis: Z-Motor replacement
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Z-axis: Z-bearing replacement
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8.6.6.
R-axis Assembly
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R-Axis: Replacing the Nozzle Holder
1)
2)
3)
8 - 34
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Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Axes Systems
R-axis: Replacing the Spline Shaft
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1)
2)
3)
R-axis: Replacing and Maintaining the Piston and Plugs Assy’s
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1)
2)
3)
4)
5)
6)
5322 871 63606
01.05
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Service Manual Topaz
PA 1309/10
8 - 35
Axes Systems
Intentionally left blank.
8 - 36
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Vision Systems
CHAPTER 9
Vision Systems
9.1.
Introduction
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9.2.
Vision Systems
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Figure 9-1
5322 871 63606
01.05
Vision Systems of the Topaz
Service Manual Topaz
PA 1309/10
9- 1
Vision Systems
9.2.1.
Pre-Start Operations
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9.3.
Moving Camera
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9.3.1.
Adjusting the Focus and Field Of View
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NOTE:
You may use a fiducial for focus, however, any thing on the
board that provides good contrast and detail will work (i.e. any
writing or etchings on the board).
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9-2
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Vision Systems
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9.3.2.
Adjusting the Lighting Level of the Moving Camera
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NOTE:
If fiducial lighting unit has 1 dial and three potentiometers, and
you have a light adjuster tool (part number 5322 395 10274)
you should use the special tool option in Moving Camera Light.
This will take you through adjusting the individual light of the
moving camera. Inner Light, Outer Light, and Coaxial, with
each dial position being set for each position.
Ensure to reset the Dial position to 0 so all light types will be
available to the machine. When using the light adjuster tool,
ensure that the lighter side of the tool is in full view of the
camera when setting the lighting level.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
9- 3
Vision Systems
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1.
Prepare the light adjuster plate.
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2. Execute the “Mov.Cam. Light” command.
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<<<APPLICATION>>>
<<MODE>>
<COMMAND_LIST>
3/MAINTE/M
3/MCH_ADJUST
B/SAVE
B1 ADJUST TARGET
Object
Mov.Cam.Light
A650
This procedure adjusts the light intensity of the
moving camera.
The way of . . .
LED Type
0 Dial + 2 screws
1 Dial + 3 screws
A651
Please select whether you will use a Light Adjuster
(special adjustment . . .
Special Tool
Use
Not Use
A653
This adjustment requires placing . . .
PCBwidth(mm) 128
A303
CAUTION! The axes will move.
A426
Please put the specified PCB at the mounting . . .
Figure 9-2
9-4
Moving camera light adjustment procedure
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Vision Systems
3. Enter the width of the PCB and press the [ENTER] key.
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4. Ensure safety, then press the [ENTER] key again.
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5. Press emergency button, set the PCB & light adjuster plate.
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6. Adjust the conveyor unit.
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7. Cancel emergency stop.
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8. Press the [ENTER] key.
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<<<Teaching>>>
Please position the cross hair cursor over the
Light Adjuster …
Figure 9-3
Adjusting light intensity
9. Adjust the camera position.
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OK
Figure 9-4
NG
Position the light adjuster tool
10. Adjust the camera lighting level according to the messages.
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
9- 5
Vision Systems
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A657
In this type of LED light, turning the
dial next to 3 screws enables outer, inner and
…
A658
Please adjust the light intensity of outer LED by
turning …
A659
Please adjust the light intensity of inner LED by
turning the screw in the middle of 3 screws. until
…
A660
Please adjust the light intensity of coaxial LED by
turning …
Figure 9-5
Calibration procedure
Figure 9-6
Fiducial light adjustment
Inner
Rotary SW Outer Middle (coaxial)
Optimum level
0
❍
❍
Normal lighting pattern
❍
❍
1
❍
2
❍
3
❍
4
❍
5
❍
–
❍
50±5
❍
7
Figure 9-7
9-6
–
50±5
❍
6
–
20±5
–
Optimum level settings
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Vision Systems
11. Return the rotary switch to "0".
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12. Press the [ESC] key to quit the adjustment.
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9.3.3.
Adjusting the Moving Camera Scale
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1) Preparing the PCB (normal PCB)
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NOTE:
Use of a circular mark is recommended since circular marks are generally
superior in dimensional precision to other marks. Use of a 1mm diameter circular
mark that faithfully reflects light is especially preferred. (A doughnut shape is not
suited for use in this adjustment.)
Check the registration in the mark database.
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Sub-window
<<<APPLICATION>>>
<<MODE>>
OBJ : MARK
No.
151
2/DATA/M
3/DATABASE
DATABASE
MARK NAME
Mark size Info.
COMMENT
Edit Term
Mark OutSize
:
: mm
1.0
CIRCLE_1.0_Cu
Vision Info.
Figure 9-8
Edit Term
:
Search Area
:
4:00
Mark data base
Open the Adjust Assist. to check that the mark is clearly recognized.
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Secure the PCB on the conveyor by means of the FIX PCB command.
5322 871 63606
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Service Manual Topaz
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9- 7
Vision Systems
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Execute the VISION TEST command.
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2) Preparing the PCB (glass PCB)
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Prepare a glass PCB which is set in the jig.
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Register the mark on the PCB in the mark database.
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$QDOHUWPHVVDJHDSSHDUVEXWSURFHHGDVLQGLFDWHGWRH[HFXWHWKLV
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Sub-window
<<<APPLICATION>>>
<<MODE>>
OBJ : MARK
No.
151
2/DATA/M
3/DATABASE
DATABASE
MARK NAME
Mark size Info.
COMMENT
Edit Term
Mark OutSize
:
: mm
1.0
CIRCLE_1.0_Cu
Vision Info.
Figure 9-9
Edit Term
:
Search Area
:
4:00
Mark info screen
Check for the registration data in the mark database.
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&20321(170$5.'%!0$5.'$7$%$6(DQGSUHVVWKH
>(17(5@NH\WRRSHQWKHPDUNGDWDEDVH
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DSSHDUVVRHQWHUDQGSUHVVWKH>(17(5@NH\
&KHFNWKDWWKHGDWDLVHQWHUHGLQ1R
Change the moving camera lighting setting.
6HWWKHPRYLQJFDPHUDURWDU\VZLWFKWRVRWKDWWKHOLJKWLQJLVRSWLPL]HG
IRUUHFRJQL]LQJWKHJODVV3&%
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Vision Systems
Check that the mark is clearly recognized in the Adjust Assistant.
7KH$GMXVW$VVLVWDQWVFUHHQDSSHDUVE\SUHVVLQJWKH>)@NH\
Secure the PCB on the conveyor with the FIX PCB command.
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EXWWRQDQGPDNHQHFHVVDU\DGMXVWPHQWVWRWKHORFDWHSLQVDQGSXVKXSSLQV
Execute the VISION TEST command.
:KHQQRHUURUVRFFXUWKHFXUUHQWSDUDPHWHUVHWWLQJVDUHDSSURSULDWH
$GYDQFHWRWKHPRYLQJFDPHUDVFDOHDGMXVWPHQWLQWKHQH[WVHFWLRQ,IDQ
HUURURFFXUVDGMXVWWKHPDUNLQIRUPDWLRQSDUDPHWHUVDVQHFHVVDU\)RUPRUH
GHWDLOVRQWKHSDUDPHWHUVHWWLQJVUHIHUWRWKHPRXQWHURSHUDWLRQPDQXDO
3) Adjusting the moving camera scale
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PRYLQJFDPHUDVFDOH
Execute the “Mov.Cam. Scale” command
6HOHFW%$'-8677$5*(7!µ0RY&DP6FDOHµDQGSUHVVWKH
>(17(5@NH\
<<<APPLICATION>>>1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/MCH-CONFIG 2/MCH-DATA 3/MCH-ADJUST 4/MANUAL 0/EXIT
<COMMAND_LIST> A/CHANGE-CONDTION B/SAVE & QUIT C/DISPLAY & EXIT
B1 ADJUST TARGET
Object
Mov.Cam. Scale
<<MODE>> 1/MCH-CONFIG 2/MCH-DATA 3/MCH-ADJUST 4/MANUAL 0/EXIT
A420
This procedure adjusts the vertical (Y) and
horizontal (X) scales of the moving camera. A fiducial
mark is meeded for this adjustment. Recommended is
an easy recognizable · · ·
Mark No. 153
A422
Please input the PCB width (mm) which you want
to use and confirm if the PCB uses the fiducial
that is described in the used mark database
number. · · ·
PCB width (mm) 128
A423
By moving the axes, the fiducial mark will be
recognized in three steps.
Please input the allowed moving distance : 1 ↔ 3 (mm).
The unit of · · ·
Distance (mm/10) 20
A303
CAUTION!! The axes will move.
After confirming safety, please press the [ENTER] key.
A426
Please set the specified PCB on the mount position.
When using your hands, you must first press the
EMG STOP button. After the board is inserted on the · · ·
Figure 9-10
Moving scale adjustment
Enter the mark database No. and press the [ENTER] key.
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Check or enter the width of the PCB and press the [ENTER] key.
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Vision Systems
7KHZLGWKRIWKH3KLOOLSVERDUGLVPPDQGRIWKHJODVV3&%PP
Confirm that “Distance (mm/10) 15” is displayed, and press [ENTER].
1RUPDOO\DPRYHPHQWGLVWDQFHRI´µLQWHQWKVRIDPLOOLPHWHULV
UHFRPPHQGHG
Ensure safety, then press the [ENTER] key again.
7KH:D[LVPRYHVWRVHWWKHVSHFLILHGFRQYH\RUZLGWK:KHQ\RXKDYH
DOUHDG\DGMXVWHGWKHFRQYH\RUZLGWKIRUSHUIRUPLQJWKH$GMXVW$VVLVWDQWLQ
WKHSUHYLRXVVHFWLRQWKH:D[LVGRHVQRWPRYH
Press the emergency stop button, then set the PCB in position.
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Cancel emergency stop.
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DQGSUHVVWKH>5($'<@EXWWRQRQWKH++.
Ensure safety, then press the [ENTER] key.
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DVVHPEO\PRYHVWRRYHUWKH3&%7KHWHDFKLQJVFUHHQIRUWKHILGXFLDOPDUN
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3/MCH-ADJUST
<<MODE>>
A427
<<<Moving!!>>>
Now it is fixing the PCB and moving the axes.
To quit, please press the [ESC] key.
A428
<<<Teaching>>>
Please set the fiducial mark on the center cross
cursor of the monitor by using the joy stick.
After teaching, please press the [ENTER] key.
To quit, please press the [ESC] key.
Figure 9-11
Teaching fiducials
Position the fiducial mark in the center of the screen.
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FHQWHURIWKHVFUHHQ
Figure 9-12
9 - 10
Mark info screen
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Vision Systems
Press the [ENTER] key to start calibration.
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7KHDPRXQWRIPRYHPHQWRQWKHYLVLRQPRQLWRULVFDOLEUDWHGDQGWKH
UHVXOWVDUHWKHQGLVSOD\HGRQWKHVFUHHQ
3/MCH_ADJUST
<<MODE>>
A431
<<<RESULT>>>
The following data is the result of the adsjustment of
the moving camera scales.
To save the result in memory, press the [ENTER] key
(contents are not saved on disk).
To abandon, press the [ESC] key.
Figure 9-13
Scale_x
Scale_y
Angle
=
=
=
xx.xx
yy.yy
rr.rr
Start calibration
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Average FOV
4.8mm
Table 9-1
Scale range of
X and Y value
10.5 ±0.2 (µm/pixel)
X/Y scale ratio
Angle R
1.00 ±0.01
0° ±0.5°
Moving camera
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DGMXVWWKHFDPHUDVFDOHDJDLQ
,IWKHURWDWLRQLVRIIURWDWHWKHFDPHUDDQGDGMXVWWKHFDPHUDVFDOHDJDLQ
Press the [ENTER] key to save the calibrated results.
3UHVVWKH>(6&@NH\LI\RXZDQWWRFDQFHOWKHUHVXOWV
Save the calibration settings.
6HOHFW%6$9('$7$!RU%6$9(48,7!DQGSUHVVWKH>(17(5@
NH\7RTXLWZLWKRXWVDYLQJVHOHFW%5(&29(5$'-867!RU%
48,7!DQGSUHVVWKH>(17(5@NH\
Press the emergency stop button, then remove the PCB.
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E\PHDQVRIWKH'2VFUHHQ
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Vision Systems
9.4.
Single Camera Adjustment
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VNLSWKLVVHFWLRQ
9.4.1.
Maximum Component Size and Field Of View
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WUDQVSDUHQWVKHHW
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WKHVLQJOHFDPHUDRQZKLFK\RXZDQWWRDGMXVWWKHDSHUWXUH$GMXVWWKH)LHOG2I
9LHZVL]HE\VKLIWLQJWKHFDPHUDXSRUGRZQ
Figure 9-14
Ruler sheet on the vision monitor
NOTE:
Adjusting the Field Of View too large may give problems with the nozzle back plate. If
you can see two stripes on the screen as shown in the figure 9-15 below please
readjust again.
White stripes next to the nozzle back
plate may influent the recognition of
components in a negative way.
nozzle back plate
Figure 9-15
9 - 12
Nozzle back plate sides visible
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9.4.2.
Focus Adjustment
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NOTE:
The Focus adjustment tool can only be used with a Fore lighting system. Set the
Alignment Module to Fore.
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• 0DUNWKHQR]]OHSRVLWLRQZLWKDSHUPDQHQWPDUNHURQWRWKHSLFNXSVXUIDFH
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Figure 9-16
Focus adjuster tool direction
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Figure 9-17
Nozzle back plate sides visible
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SRVLWLRQ
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Vision Systems
7KH IRFXV DGMXVWPHQW LQIOXHQFHV WKH PD[LPXP FRPSRQHQW VL]H DGMXVWPHQW
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FRPSRQHQW
NOTE:
The focus must be adjusted by moving the camera up or down, not by turning the
focus ring. Only use the focus ring adjustment if no good results can be obtained.
This because it is a very precise adjustment.
Figure 9-18
9.4.3.
Nozzle back plate sides visible
Lighting Level Adjustment
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R
IVE
DR
1
Figure 9-19
Led driver board
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Full Scale
Figure 9-20
NOTE:
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Forelight adjustment
Finish the adjustment within 30 seconds because the lighting level becomes lower
and lower. Check the gap between dark and bright, not the absolute value.
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Vision Systems
9.4.4.
Camera Scale Adjustment
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Preparation for the single vision camera scale
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6HOHFW$0&+B'$7$!^$6(/(&7TARGET} /"Vision
Parameter" and press the [ENTER] key.
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PLFURQVZLOOEHDGMXVWHG
<<MODE>>
3/MCH_ADJUST
A377
<<<Result>>>
The results of calculating the scales of the single
vision camera are as follows.
To save the result in memory, press the [ENTER] key
(the results are . . .
Figure 9-21
Camera = 1
Distance = 5.00
Scale_x = 83.33
Scale_y = 83.97
Cam.posx = 0.00
Cam.posy = 0.00
Cam.posr =180.19
=0.9923
Rate
Camera scale parameters
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UHJLVWHUHGLQWKHGDWDEDVHLWPXVWEHUHJLVWHUHGILUVW
NOTE:
Use of a QFP component is recommended since QFP’s are generally superior
in dimensional precision to other components, PHILIPS recommends using
QFP components registered in the database, e.a."No.766; QFP100-P0.6525.7L" or "No.767; QFP100-P0.65-24.7L". You can also use the inner QFP 68
of the glass calibration set (PA 1912/00) but this can give problems with the
outer glass QFP208 .
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9 - 16
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Vision Systems
WKDQ1RWKHQHGLWWKLVGDWD)RULQVWDQFHWKHIROORZLQJVWHSVDUH
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F
igure 9-22
Edit search area
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NOTE:
Camera scale adjustment on a camera using side illumination need to be run with a
part that uses the fore lighting system. If a part cannot be recognized, check the
Single Cam. Scale levels in [MCH_DATA]→Vision Parameter. The following
numbers should be close to what the scale adjustment will find if the field of view is
set correctly.
Max component size
32mm
Table 9-2 Scale adjustments
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X
77.5
Y
77
Lens
Lens 16
9- 17
Vision Systems
Figure 9-23
Procedure of scale adjustment
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Figure 9-24
CAUTION
When you use a rectangular QFP, align the long side in parallel
with the X-axis.
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<<MODE>>
3/MCH_ADJUST
A377
<<<Result>>>
The results of calculating the scales of the single
vision camera are as follows.
To save the result in memory, press the [ENTER] key
(the results are . . .
Figure 9-25
Camera = 1
Distance = 5.00
Scale_x = 83.33
Scale_y = 83.97
Cam.posx = 0.00
Cam.posy = 0.00
Cam.posr =180.19
=0.9923
Rate
Scale parameters
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9- 19
Vision Systems
Verify the Cam.posx and Cam.posy values to be 0.00 by running the scale utility
again.
One of the most important items of camera scale is that these values go to zero
and are stabile. If the position move by .05 or more with each run of scale then a
mechanical problem exists (loose elements in the lens or lens that is loose on the
camera).
NOTE:
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Camera Optical Axis Angle Adjustment
Introduction
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9 - 20
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Vision Systems
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Measurement Principles
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
9- 21
Vision Systems
Line Array Camera
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Required Tools and Supplies
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9 - 22
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Vision Systems
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REC.Height =
REC.Height =
REC.Height =
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-2.0
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0.0
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Camera Pos
Camera Pos
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Camera Pos
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X = 320.467
X = 320.463
X = 320.460
X = 320.457
X = 320.452
Y = 140.295
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Figure 9-26
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
9- 23
Vision Systems
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REMARK:
Sometimes it can be the case that the bolts (M3x10) holding the lighting unit are too
long and as such protruding through the camera stand pressing against the camera
bracket. This can cause a tilted camera body. Adding some washers between the
bolt and camera stand can prevent it.
Placing a shim above the screw will tilt camera
towards the front rail. =Y positive movement.
Placing a shim below the screw will tilt camera
Away from the front rail. =Y negative movement.
Rotate the adater plate against the
camera for large movements.
Rotate the adapter plate on the camera
stand for small movements.
Figure 9-27
9 - 24
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Vision Systems
9.5.
Line Array Camera Adjustment
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Figure 9-28
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
9- 25
Vision Systems
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Figure 9-30
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WARNING
The head assembly passes repeatedly over the multi-vision
camera during the adjustment. Be extremely careful not
to touch the head with your body !
7.
9 - 26
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Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Vision Systems
8.
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Full Scale
Figure 9-32
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Service Manual Topaz
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Vision Systems
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NOTE:
If the average light level cannot be set to 30 the lens aperture may be
incorrect. Readjust the lens aperture as explained in previous sections.
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9.5.4.
Adjusting the Line Array Camera Scale
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Setting up for the line array camera
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9 - 28
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Service Manual Topaz
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Vision Systems
<<<APPLICATION>>> 3/MAINTE/M
<<MODE>> 2/MCH_DATA
Editing
Object
Object
X
Y
M-CAM 1 Delta pos. A
60.03
70.05
Z
Vision Parameter
R
Figure 9-33
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)RUGHWDLOVRQWKHDGMXVWDVVLVWDQWUHIHUWRWKHXVHUPDQXDOLIQHFHVVDU\
LQFUHDVHWKHVHDUFKDUHDYDOXH
Adjusting the line array camera scale
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WKH++.
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Vision Systems
(QWHUWKHGDWDEDVHQRRIWKHFRPSRQHQW\RXKDYHSUHSDUHG
A540
To return to the command menu ...
Distance (mm)
5
A461
Enter the component database number ...
Database No.
6
A466
The specified component uses ...
A303
CAUTION! The axes will move.
A373
Please pick up the specified component with the
specified head, or ...
Figure 9-34
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VOLJKWO\VKLIWHG
Figure 9-35
CAUTION
When using a SOP component, attach it to the nozzle with
the component center slightly shifted. Align the long side
parallel to the X-axis.
9 - 30
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&DQFHOWKHHPHUJHQF\VWRS
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<<<APPLICATION>>>
<MODE>>
3/MAINTE/M
3/MCH_ADJUST
A542
<<<Result>>>
The results of calculating the scales of the
multi-vision camera are as follows.
………
Camera = 1
Distance = 5.00
Scale_x = 58.59
Scale_y = 73.28
Cam.posx =328.96
Cam.posy =111.88
Cam.posr = 0.03
= 0.00
Div_x
= 0.43
Div_y
Cam.corx = -1.80
Cam.cory = 1.48
=0.5969
Rat
Figure 9-36
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NOTE:
In case of two line array cameras the difference in Cam Co-ordinate X and Y
parameters between the two cameras should be within “10”. If this difference
exceeds “10” an error message window appears as shown below. The advise is to
make fine adjustments to the installation of camera 2 as described below, the
procedure to adjust the camera optical axis might also be very useful to check in
this case, see the end of this chapter.
<<MODE>>
3/MCH_ADJUST
A711
MultiCam2 Position Error
Position(angle) of MltCam2 is not correct.
Please adjust position of MltCam2 as difference
between [MltCam1 Cam.cor] and [MltCam Cam.cor]
is less than "10.0".
Adjusting method is shown in next display.
Please press [Enter] key.
A712
Adjusting Method of MltCam2
When you see the machine from front,
1.if you tilt MltCam to right direction,
value of [Cam.cor X] is decreasing.
2.if you tilt MltCam to front direction,
value of [Cam.cor Y] is decreasing.
(Caution) Please move only Mltcam2.
Please don't move MltCam1.
Please press [Enter] key to stop this adjustment.
Cam. cor X
MaltCam1 : -18.61
MaltCam2 : 0.00
Cam. cor X
MaltCam1 : -18.61
MaltCam2 : 0.00
Figure 9-37
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Figure 9-38
Multi-camera 2
Camera stay
Adjusting cam coor. X
A
Camera stand
B
Adjusting cam coor. Y
(insert a shim)
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9.5.5.
Adjusting the Dual Recognition Offset
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Figure 9-37
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Vision Systems
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9.5.6.
Replacement of the Line Array Camera
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Figure 9-38
Multi-camera 1 and 2 positions
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9.6.
Cleaning the Optical Systems
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Figure 9-39
CAUTION
Do not apply excessive force to the cameras while cleaning, this
may cause the calibration parameters to be unreliable.
Be sure to press emergency prior to cleaning !
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9.7.
Recognition Errors
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9.7.1.
Chip Components
Symptom
Recognition error
frequently occurs with
almost all components
Recognition error
frequently occurs with
specific components
Possible cause
Dust or dirt on the camera
lens.
Corrective action
Whip the lens surface
with its special cleaner.
The shape data in the
component information width
is not correct, or the nozzle
is picking up the component
by the edge.
Recognition error
frequently occurs with a
specific head, specific
components cannot be
recognized
The buffing part of the nozzle
does not move smoothly, or
dirt is on the nozzle tip.
Check the shape data and
make adjustments by
using the adjust assistant.
If the pickup position is
off center of the
component check the
tape feeder for operation.
Generate a negative
pressure for all heads in
the manual mode and
move the nozzles.
The shape data in the
component information is not
properly supplied.
If any incorrect value is
entered for the shape
data the component is
supplied in a wrong
direction, this also results
in recognition errors. For
components to be
supplied laterally specify 0
degree in the database.
While specifying 90
degrees for lengthwise
supply.
Table 9-3
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9.7.2.
QFP Components
Symptom
Possible cause
Corrective action
Recognition
error
frequently
occurs.
Incorrect data is entered
for the Component
Information.
Recognition
error
frequently
occurs. (QFP
is not
displayed on
the vision
monitor.)
Check the "Feeder Pos_X/Y" and "X/YIf the component has
deviated from the center
CompPitch" values in the Component
of pickup position, it may Information, and make the corrections.
shift from the center of
the monitor, resulting in a
recognition error.
Components
cannot be
recognized.
The direction supplying
the component is not
correct. (If the supply
direction is wrong, the
number of leads is
switched between the
length and width sides,
causing a recognition
error even if the SHAPE
data is correct.)
Check the data on the Component Information,
and perform "PARAM. SEARCH" in the
Adjust Assistant.
Component supply data is created for the
database, with the lateral supply as standard.
Therefore, when the component is to be
supplied in a lengthwise direction, enter "90
degrees (-90 degrees)" for the "Pick Angle"
parameter in the Component Information.
Table 9-4
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Intentionally left blank.
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Software Section
Software Section
CHAPTER 10
10.1.
Introduction
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Software Section
10.2.
System Software
10.2.1. Operating System
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Software Section
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SYSTEM – 1
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07-23-97
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07:33
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12-14-96
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98-06-17
98-06-17
06-09-98
11-29-95
06-11-98
05-29-98
07-23-98
15:58
15:58
08:33
12:06
04:59
01:10
VIOS SOFTWARE UTILITY DISK
Name
Ext
INST486
LZH
UPDATE
BAT
COMMAND.COM
LHA
DOC
LHA
EXE
HDDCHK EXE
Figure 10.1
10-4
Size
333812
478
58886
27059
34445
113005
Date
12-21-98
11-04-98
12-06-93
7-20-91
7-20-91
12-22-97
Time
8:15p
8:19p
6:20a
2:13a
2:13a
11:17a
Contents of installation disks
Service Manual Topaz
PA 1309/10
5322 871 63606
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Software Section
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Service Manual Topaz
PA 1309/10
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Service Manual Topaz
PA 1309/10
10-11
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Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Software Section
10.2.5.
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PA 1309/10
5322 871 63606
01.05
Software Section
10.2.7. VIOS Configuration
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/REM+--------------------------------------+
/REM|
FILE:
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|
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TYPE:
120-YV100
|
/REM+--------------------------------------+
/REM
/REM+--------------------------------------+
/REM|
TITLE: ROM
|
/REM+--------------------------------------+
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/REM+--------------------------------------+
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TITLE: SOFT
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
10-19
Software Section
10.3.
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DATA[non
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<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M
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Date
Time
94-07-16
93-12-06
94-02-12
94-02-12
95-08-11
95-08-11
94-01-10
94-02-12
95-08-11
95-08-09
07:58
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CUK_92001_1
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Date
Time
94-07-16
93-12-06
94-02-12
94-02-12
95-08-11
95-08-11
94-01-10
94-02-12
95-08-11
95-08-09
07:58
11:04
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18:05
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DATA[non
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<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M
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KG7-44D0
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
93-03-06
95-05-24
95-05-12
95-11-08
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PA 1309/10
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15:15
15:16
15:16
15:16
15:16
15:16
15:16
15:16
15:16
15:16
15:16
15:16
08:57
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0/EXIT
DIRECTORY C:\ECL92
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Size
Date
STATUS
KG2-42M0
KG2-42T0
KG2-42S9
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KG2-58D9
KG7-44D0
KG7-44D1
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96-02-26
96-02-26
96-02-26
93-03-06
95-05-24
95-05-12
95-11-08
95-02-17
96-02-26
95-09-06
95-11-09
96-02-26
96-02-26
95-11-08
92-09-19
95-12-18
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476
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Time
15:16
15:16
15:16
08:57
12:10
12:11
18:09
17:11
15:36
19:07
14:58
15:23
15:30
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01.05
Software Section
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96-02-26
93-09-24
93-12-06
94-10-18
95-12-18
93-09-24
93-12-06
95-08-11
95-12-08
93-09-24
94-07-16
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94-09-22
93-09-24
93-12-06
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11:04
17:35
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10:23
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13:48
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96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
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DATA[non
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<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M
<<MODE>> 1/DATA_FILE_MNG 2/DISK_MAINTENANCE 3/VIOS_DIC 0/EXIT
DIRECTORY C:\orn\NO1
Name
Ext
Size
Date
..
@00101
@00201
@00901
USER
@00101
@00201
@00901
USER
@00101
@00901
@00201
@00901
@00101
@00201
@00901
96-02-26
93-09-24
93-12-06
94-10-18
95-12-18
93-09-24
93-12-06
95-08-11
95-12-08
93-09-24
94-07-16
93-12-06
94-09-22
93-09-24
93-12-06
94-09-22
BD
BD
*BD
ED
FD
FD
*FD
HD
ID
*PD
ID
*ID
MD
MD
*MD
>SUB_DIR<
1000
1050
19450
152
0
0
57036
11800
0
4257
152
152
0
0
130
Time
15:16
09:53
11:04
17:35
15:54
10:23
11:04
13:48
15:09
11:29
07:58
11:04
11:20
10:23
11:04
11:41
DIRECTORY C:\orn
Name
Ext
Size
..
D_BASE
FONT
INS
NO0
NO1
PGM
P_BASE
RAMD
STATUS
KG2-42M0
KG2-42T0
KG2-42S9
KG2-42S8
KG2-58D9
KG7-44D0
009
009
005
007
010
146
>SUB_DIR<
>SUB_DIR<
>SUB_DIR<
>SUB_DIR<
>SUB_DIR<
>SUB_DIR<
>SUB_DIR<
>SUB_DIR<
>SUB_DIR<
>SUB_DIR<
>SUB_DIR<
>SUB_DIR<
476
8191
46706
555410
0/EXIT
Date
Time
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
96-02-26
93-03-06
95-05-24
95-05-12
95-11-08
15:15
15:16
15:16
15:16
15:16
15:16
15:16
15:16
15:16
15:16
15:16
15:16
08:57
12:10
12:11
18:09
Figure 10.6.
5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
10-21
Software Section
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10.4.
Machine Configuration
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DATA[non
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<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M
<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
<COMMAND_LIST> A/MCH_CFG
A1
A2
A3
A4
A5
A6
A7
A0
OPTION CONFIG.
HEAD SPEC.INF.
FEEDER BASE INF.
NOZZLE SPEC.INF.
FEEDER SPEC.INF.
ROM CONFIG.
FILE CONFIG.
EXIT
Figure 10.7
10-22
0/EXIT
Service Manual Topaz
PA 1309/10
Maintenance manager
5322 871 63606
01.05
Software Section
,QILJXUHWKHPDFKLQHFRQILJXUDWLRQVLVVKRZQRIWKH9,269[YHUVLRQ7KHUHDUH
DQXPEHURIRSWLRQVDQGIHDWXUHVWKDWDUHQRWXVHGLQWKH7RSD]5(0$5.WKH9,26
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---------------------------DATA[non
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<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
+------------------------------------------------------------------------------+
¦OPTION CONFIG.
¦
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Serial:KM1-632312
M.type:SM100-1/2
¦
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•
•
/BASIC CONF./ Message
English
•
Simple Edition
Full Itms
•
•
RS232C CMU
Normal
•
•
Sub Machine Type
SM100-2
•
•
/SOFTWARE/
Online Optimization
None
•
•
Badmark Function
Normal
•
•
Badmark Distinction
Normal
•
•
Air Consumption
No Limit.
•
•
Alternate Component
WithConfirm.
•
•
Retry Sequence
GroupRetry
•
•
Production Log
Use
•
•
/RECOGNITION/ Laser Alignment
Exist
•
•
Camera Combination
1&2:Single View
•
•
Camera1 Spec.
Fore&Back Light
•
•
Camera2 Spec.
Fore&Back Light
•
•
• Camera3 Spec.
Fore&Back Light
•
•
Multi Detection
Standard
•
•
MarkLightingControl
Exist
•
•
/CONVEYOR/
Edge Clamp
Exist
•
•
Conveyor Width Axis
Normal
•
•
Conveyor Direction
R -> L
•
•
Conveyor Spec.
Line
•
•
Conveyor Width
Exist
•
•
Precede Pick
None
•
•
/BUFFER CONV/ Buffer Conveyor
A-TYPE
•
•
Buffer Conv. W Axis
Reverse
•
•
/TRAY CHANGE/ Tray Changer
Ext.TC-A
•
•
Ext.TC Trv. Axis
Normal
•
•
• Ext.TC Access Table
A table
•
•
/OPTIONS/
Nozzle Changer
Exist
•
•
Slide Feeder Bar
None
•
•
Co-Planarity Sensor
None
•
•
Dump Station
None
•
•
Dispense Head
None
•
•
Disp. Head R Sensor
Single
•
•
Dot Station
None
•
•
RS232C extension
None
•
••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
Figure 10.8
5322 871 63606
01.05
Configuration settings VIOS version V1.2x
Service Manual Topaz
PA 1309/10
10-23
Software Section
10.4.1.
Machine Configuration Detailed
'HIDXOWVHOHFWLRQVDUHPDUNHGZLWKDQDVWHULVNLIQRGHIDXOWLVGHILQHGWKHQWKH VHWWLQJ
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5322 871 63606
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Software Section
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Service Manual Topaz
PA 1309/10
10-25
Software Section
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5HDUVLGHIL[HGIL[HGVLGHLVGRRUVLGH
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Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Software Section
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5322 871 63606
01.05
'HVFULSWLRQ
Service Manual Topaz
PA 1309/10
10-27
Software Section
10.5.
ROM and File Configuration (Version Level)
7KHVFUHHQLQILJLVVKRZLQJWKHYHUVLRQRIWKHYDULRXV520·VXVHGLQWKHV\VWHP
DATA[non
]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M
<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
ROM TYPE
0/EXIT
CURRENT ROM
HEAD-I/O-ROM
CONVEYOR(A)-I/O-ROM
CONVEYOR(B)-I/O-ROM
Ext.TC-I/O-ROM
SYSTEM-ROM
HHK-ROM
Figure 10.9
ROM IC version
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DATA[non
]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M
<<MODE>> 1/MCH_CONFIG 2/MCH_DATA 3/MCH_ADJUST 4/MANUAL 0/EXIT
FILES & DIRECTORY
MACHINE-TYPE-PATH
MESSAGE-FILE-PATH
APL-EXE.FILE
VISION-HEX.FILE
IO(OS)BIN.FILE
IO(IPL)HEX.FILE
SEQUENCE-HEX.FILE
DC-SERVO-HEX.FILE
AC-SERVO-HEX.FILE
Figure 10.10
10-28
REQUEST VERSION
KG2-42T0.011\\
KG2-42M0.011\\
KM5-42E0-011
KG7-44D0.208
KG2-42S8.00A
KG2-42S9.005
KM5-58D9.900
0/EXIT
STATUS
OK
OK
OK
OK
OK
OK
OK
File configuration
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05
Software Section
10.6.
System Messages
7KLVFKDSWHUJLYHVDOLVWRIWKHV\VWHPPHVVDJHVRIWKH9,26RSHUDWLQJV\VWHP7KHVFUHHQV
EHORZDUHYDOLGIRUWKH[VRIWZDUHDQGKLJKHU,QVFUHHQ6+(//0',6.
0$,17(1$1&(VXEGLU.*B0DOLVWLVVKRZQRIWKHFRQWHQWVRIWKLVVXE
GLUHFWRU\VHHILJ:LWKPRYLQJWKHKLJKOLJKWHGEDUWRDILOHDQGSUHVVLQJ>)@LWLV
SRVVLEOHWRYLHZWKHFRQWHQWVRIWKLVILOH7KHPRVWLPSRUWDQWILOHVDUHGLVSOD\HGLQEROW
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9,60(6B(7;7VHHILJ
DATA[non
]
<<<APPLICATION>>> 1/OPERATION/M 2/DATA/M 3/MAINTE/M 4/SHELL/M 0/EXIT
<<MODE>> 1/DATA_FILE_MNG 2/DISK_MAINTENANCE 3/VIOS_DIC 0/EXIT
DIRECTORY C:\KG7-42M0.009
Name
Ext
Size
Date
ERRMES_E TXT
110282 95-11-09
ERRMES_J TXT
98592 95-11-09
ERRMES_S TXT
93584 96-02-29
HLPMES_E TXT
432420 95-11-09
HLPMES_J TXT
379910 95-11-09
HLPMES_S TXT
337020 96-02-29
ITMMES_E TXT
33961 95-11-09
ITMMES_J TXT
35227 95-11-09
ITMMES_S TXT
34076 96-02-29
LASERPOS TXT
213 96-02-29
MODMES_E TXT
17373 95-11-09
MODMES_J TXT
16734 95-11-09
MODMES_S TXT
16639 96-02-29
Figure 10.11
Time
15:35
15:35
14:55
15:35
15:35
14:57
15:35
15:35
14:57
14:57
15:35
15:35
14:57
DIRECTORY C:\ECL92\KG7-42M0.009
Name
Ext
Size
Date
QWORDS_S TXT
2859 96-02-29
SBMMES_E TXT
23530 95-11-09
SBMMES_J TXT
22763 95-11-09
SBMMES_S TXT
22314 96-02-29
SPEED5
TXT
252 96-02-29
TITLE_X TXT
47897 95-11-09
TKNSCD
TXT
177 95-11-09
TKNSYM
TXT
2235 95-11-09
UFOSBRD TXT
297 95-11-09
UFOSFD2 TXT
57 95-11-09
UFOSFDR TXT
248 95-11-09
UFOSMCH TXT
1868 95-11-09
UFOSVIS TXT
816 95-11-09
Time
14:58
15:35
15:35
14:58
14:59
15:35
15:35
15:35
15:35
15:35
15:35
15:35
15:35
C:\KG7-42M0.009
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5322 871 63606
01.05
Service Manual Topaz
PA 1309/10
10-29
Software Section
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#0000
Detection succeeded.
The corrected data is now effective.
S50xX
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#0001
CORRECTION DATA ERROR
Only 1 Lead detected.
$5022
/0000/E
#0002
CORRECTION DATA ERROR
Correction data is not loaded.
Or it diversifies.
$5022
/0000/E
#0003
COMPONENT DETECTION ERROR
Figure 10.12
ERROR_E.TXT
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#0000
YOU CAN PUT 74 CHARACTERS PER 1 LINE, 19 LINES PER 1 PAGE.
USE ’,’ AND ’.’ FOR INTEGRITY.
THIS IS A TEXT FILE FOR ONLINE-HELP MESSAGES.
IF YOU PUSH THE [F1] KEY, YOU WILL GET AN EXPLANATION
AND PUSH ANY KEY TO CLEAR THE EXPLANATION.
THIS MESSAGE IS NO.0
$37
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#0001
1/OPERATION/M
<<<OPERATION MANAGER>>>
supports daily production.
MODE
RUNNING
:Production, Warming Up
[CTRL] + [F1]
PRD.DATA
:PCB data modification
[CTRL] + [F2]
PRD.HISTORY :See production history
[CTRL] + [F3]
Figure 10.13
10-30
Service Manual Topaz
PA 1309/10
HLPMES_E.TXT
5322 871 63606
01.05
Software Section
0260(6B(W[W
7KLVILOHFRQWDLQVWKHWH[WILOHVIRUHDFKPRGHILJ
#0010
1/OPERATION/M
2/DATA/M
3/MAINTE/M
4/SHELL/M
0/EXIT
--------------- »
-----------------
<<<OPERATION MANAGER>>>
supports daily production.
MODE
RUNNING
:Production, Warming Up
PRD.DATA
:PCB data modification
PRD.HISTORY:See production history
MANUAL
:Manual operating
Figure 10.14
MODMES_E.TXT
9,60(6B(W[W
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#0000
Component was detected successfully
Position and angle data is available
$57XX
/0000/E
#0001
Component detection Error: (1)
- Only 1 Lead detected.
$57XX
/0000/E
#0002
Calculation Error: (2)
Calibration data is not ready to read
$57XX
/0000/E
#0003
Component detection Error: (3)
Failed to detect component
Figure 10.17
5322 871 63606
01.05
VISMES_E.TXT
Service Manual Topaz
PA 1309/10
10-31
Software Section
10.7.
Online Commands
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10-32
Service Manual Topaz
PA 1309/10
5322 871 63606
01.05