Download Area Access Control Safety Single Beam User Manual

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Important User Information
Because of the variety of uses for the products described in this publication, those responsible for the
application and use of this control equipment must satisfy themselves that all necessary steps have been
taken to assure that each application and use meets all performance and safety requirements, including
any applicable laws, regulations, codes and standards.
The illustrations, charts, sample programs and layout examples shown in the guide are intended solely for
purposes of example. Since there are many variables and requirements associated with any particular
installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property
liability) for actual use based upon the examples shown in this publication.
Rockwell Automation publication SGI-1.1, Safety Guidelines for the Application, Installation and
Maintenance of Solid-State Control (available from your local Rockwell Automation sales office), describes
some important differences between solid-state equipment and electromechanical devices that should be
taken into consideration when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in whole or part, without written permission
of Rockwell Automation, is prohibited. If this publication is provided only in electronic form, then Rockwell
Automation allows a copy to be printed for use with the safety product described in this publication.
Throughout this manual we use notes to make you aware of safety considerations:
WARNING
IMPORTANT
ATTENTION
Identifies information about practices or circumstances that can cause an explosion in
a hazardous environment, which may lead to personal injury or death, property
damage, or economic loss.
Identifies information that is critical for successful application and understanding of
the product.
Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss. Attentions help you identify a
hazard, avoid a hazard, and recognize the consequences.
SHOCK HAZARD
Labels may be on or inside the equipment (for example, drive or motor) to alert people
that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment (for example, drive or motor) to alert people
that surfaces may reach dangerous temperatures.
It is recommended that you save this user manual for future use.
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Conditions required for proper use of the
AAC Safety Single-Beam Light Curtain
The AAC safety single beams are intended to provide area access control or perimeter safeguarding
of personnel for a variety of machinery and work cell applications.
Please make sure that you read and understand the following requirements before locating and
installing the AAC safety single beam.
The installation of the AAC safety single beam must comply with all applicable federal, state, and
local rules, regulations, and codes.
AAC safety single beam must be properly installed by qualified personnel.
AAC safety single beams are presence sensing devices and will not protect personnel from heat,
chemicals, or flying parts. They are intended to signal a stop of hazardous machine motion when
the sensing field is broken.
AAC safety single beams can only be used on machinery which can be stopped anywhere in the
machinery’s stroke or cycle.
AAC safety single beam should never be used on full revolution clutched machinery.
The effectiveness of the AAC safety single beam depends upon the integrity of the machine control
circuit. The machinery that the AAC safety single beam presence sensing device is installed on,
should have control circuitry that is fail safe in design.
All stopping mechanisms for the machinery should be inspected regularly to ensure proper
operation. The protected machinery must have a consistent reliable and repeatable stopping
time.
It is the responsibility of the employer to properly install, operate and maintain the product as well
as the machinery on which the AAC safety single beam presence sensing device is installed.
ATTENTION
Failure to read and follow these instructions can lead to misapplication or misuse
of the AAC safety single beam, resulting in personal injury and damage to
equipment.
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4
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can replace this circuit
arrangement.
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Receiver
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Stop
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5
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to PLC
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To PLC
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w/ 100-FSD250
Circuit Status
The area access control light curtain is not obstructed and its safety output contacts (4-5 and 8-9) are open . The outputs of the safety relay are closed, and the motor is
ready to run.
Operating Principle
STARTING: Press the Start button to energize contactors K1 and K2. The motor starts with the two normally open contacts of K1 and K2 holding the circuit energized.
STOPPING: Obstructing the light curtain deenergizes the safety outputs of the MSR127, which in turn drops out K1 and K2. The contactors disconnect the motor from
its power source, and the motor coasts to a stop. Clearing the obstruction in the light curtain does not cause the motor to energize (the Start button must be pressed).
The motor can also be turned off by pressing the stop button.
Fault Detection
Upon successful completion of internal checks on power up, the GuardShield light curtain energizes its outputs with no objects present. The GuardShield light curtain
outputs turn on. If a crossfault is detected, the GuardShield light curtain goes to a lockout state with its outputs off. After successful completion of internal checks, the
MSR127 checks the signals from the light curtain. If OK, the MSR127 then checks the status of the K1 and K2 contactors. If either K1 or K2 fails in the actuated state,
the other contactor will disconnect the motor. The MSR127 will detect the faulted contactor and will not allow the motor to restart until the fault is corrected.
Ratings
This circuit meets the safety performance requirements of Category 4 of EN954-1:1996. This circuit executes a Category 0 stop.
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EC Declaration of Conformity
The undersigned, representing the manufacturer
Rockwell Automation, Inc.
2 Executive Drive
Chelmsford, MA 01824
USA
Herewith declare that the Products:
Product identification (brand and
catalogue number/part number):
Product Safety Function:
and the authorised representative established within the
Community
Rockwell Automation BV
Rivium 1e Straat, 23
2909 LE Capelle aan den IJssel
Netherlands
Single Beam Safety Sensor
Allen-Bradley / Guardmaster 440L-R4F and 440L-T4F Series
(reference the attached list of catalogue numbers)
The 440L-R4F and 440L-T4F Series single beam safety sensors are Type 4
active optoelectronic protection devices (AOPD’s) consisting of a light
sender and light receiver to provide access protection from hazardous areas.
They are suitable for applications up to Cat. 4 / Pl e (EN ISO 13849-1), SIL
CL3 (EN 62061) and SIL3 (EN 61508).
are in conformity with the essential requirements of the following EC Directive(s) when installed in accordance with
the installation instructions contained in the product documentation:
2004/108/EC
EMC Directive
2006/42/EC
Machinery Directive
and that the standards and/or technical specifications referenced below have been applied:
EN 61000-6-2:2005
Electromagnetic Compatibility (EMC) – Part 6-2: Generic standards –
Immunity for Industrial Environments
EN 61000-6-4:2007
Electromagnetic Compatibility (EMC) – Part 6-4: Generic standards –
Emissions standard for industrial environments
EN 61496-1:2004 + A1:2008
Safety of machinery – Electro-sensitive protective equipment – Part 1: General
requirements and tests
CLC/TS 61496-2:2006
Safety of machinery – Electro-sensitive protective equipment – Part 2:
IEC 61496-2:2006
Particular requirements for equipment using active opto-electronic protective
devices (AOPDs)
EN 60204-1:2006 + A1:2009
Safety of machinery – Electrical equipment of machines – General
requirements
EN 61508:2001
Functional safety of electrical/electronic/programmable electronic safetyrelated systems
EN 62061:2005
Safety of machinery – Functional safety of safety-related electrical, electronic
and programmable control systems
EN ISO 13849-1:2008 / AC:2009
Safety of machinery – Safety related parts of control systems – Part 1: General
principles for design
Conformance of a type sample belonging to the above mentioned product family with the regulations from the EC
Machinery Directive has been certified by:
TÜV Rheinland Industrie Service GmbH
EC Type Examination Certificate No.
Automation, Software and Information Technology (ASI)
01/205/5022/10
51105 Köln, Germany
Manufacturer:
Authorised Representative in the Community:
Signature
Name:
Position:
Date:
Signature
Name:
Viktor Schiffer
Position: Engineering Manager
Date:
09-Aug-2010
Daniel L. Nachtigall
Supv – Product Certification Engineering
04-Aug-2010
Document Control Number: SEN-0401-A-EN
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Catalogue number
Series
1
Description
440L-R4F0020-Q
Single beam safety sensor – low range receiver
440L-R4F1570-Q
Single beam safety sensor – high range receiver
440L-T4F2070-Q
Single beam safety sensor – emitter
1) If no series number is given, then all series are covered
Document Control Number: SEN-0401-A-EN
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www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
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