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Table of contents 0 General information ............................................................................ 4 0.1 0.1.1 0.2 0.2.1 0.3 0.4 0.4.1 0.4.2 0.5 0.5.1 0.5.2 0.5.3 0.6 0.6.1 General safety information ............................................................................................ 4 Safety and hazard precautions ...................................................................................... 4 General safety specifications and procedures ............................................................... 4 Warning paint / Marking / Danger signs ......................................................................... 4 Special safety directions ................................................................................................ 4 Notes on hazard protection ........................................................................................... 5 Hazards caused by mechanical influences .................................................................... 5 Hazards caused by electrical energy / power supply ..................................................... 5 Technical status ............................................................................................................. 6 Technical data ............................................................................................................... 6 Recurrent checks .......................................................................................................... 6 Warranty........................................................................................................................ 7 Operational parameters ................................................................................................. 7 Directions for using the instruction manual .................................................................... 7 1 Description .......................................................................................... 8 1.1 1.2 Operating conditions ..................................................................................................... 8 General description ....................................................................................................... 9 2 Start-up .............................................................................................. 11 2.1 2.2 2.2.1 2.2.2 2.2.3 2.2.4 Transport and assembly ...............................................................................................11 Connection ...................................................................................................................11 Electrical connection ....................................................................................................11 Load chain .................................................................................................................. 12 Limit switch ................................................................................................................. 14 Chain bucket ............................................................................................................... 15 3 Service and maintenance................................................................. 15 3.1 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.3 General regulations for service and maintenance work................................................ 15 Service and maintenance ............................................................................................ 16 Maintenance overview ................................................................................................. 16 Service overview ......................................................................................................... 16 Brake system .............................................................................................................. 16 Load chain .................................................................................................................. 17 Limit stop assembly ..................................................................................................... 17 Gearbox ...................................................................................................................... 17 Slip clutch.................................................................................................................... 17 Suspension parts......................................................................................................... 18 Ordering spare parts ................................................................................................... 18 4 Measures for obtaining a safe period of operation ....................... 18 4.1 4.2 Determining the actual utilization period S ................................................................... 18 General overhaul ......................................................................................................... 18 5 Appendix............................................................................................ 19 5.1 5.2 5.3 Technical data ............................................................................................................. 19 EC Declaration of conformity ....................................................................................... 21 EC Declaration of incorporation ................................................................................... 22 2