Download Industrial - P-MC - Instructions

Contents
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Important Notes................................................................................................. 5
1.1 Explanation of symbols ............................................................................. 7
1.2 Operating notes ........................................................................................ 7
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Safety Notes ...................................................................................................... 8
2.1 Introduction ............................................................................................... 8
2.2 General information .................................................................................. 8
2.3 Symbols on the gear unit ........................................................................ 10
2.4 Transport................................................................................................. 11
2.5 Corrosion and surface protection............................................................ 13
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Gear Unit Design ............................................................................................. 17
3.1 Combination of P.. planetary gear unit with MC.. primary gear unit........ 17
3.2 Design of the planetary gear unit ............................................................ 18
3.3 Design of the MC.P.. series primary gear unit ....................................... 20
3.4 Design of the MC.R.. series primary gear unit ........................................ 21
3.5 Unit designation, nameplates.................................................................. 22
3.6 Mounting positions .................................................................................. 24
3.7 Shaft position .......................................................................................... 25
3.8 Direction of rotation................................................................................. 25
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Installation / Assembly ................................................................................... 31
4.1 Required tools / aids ............................................................................... 31
4.2 Installation tolerances ............................................................................. 31
4.3 Prerequisites for assembly...................................................................... 31
4.4 Preliminary work ..................................................................................... 32
4.5 Notes on installing the gear unit.............................................................. 33
4.6 Flange mounting ..................................................................................... 34
4.7 Mounting torque arms for hollow shaft gear units ................................... 35
4.8 Assembly / disassembly of hollow shaft gear units and shrink discs ...... 39
4.9 Mounting a motor with motor adapter ..................................................... 42
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Mechanical Installation Options .................................................................... 45
5.1 Important installation instructions............................................................ 45
5.2 Installing couplings.................................................................................. 48
5.3 FXM backstop ......................................................................................... 55
5.4 SHP shaft end pump............................................................................... 58
5.5 Oil heater ................................................................................................ 61
5.6 PT100 temperature sensor ..................................................................... 67
5.7 Fan.......................................................................................................... 68
5.8 Flow switch ............................................................................................. 69
5.9 Visual flow indicator ................................................................................ 72
5.10 Oil expansion tank and oil riser pipe ....................................................... 73
5.11 Connecting the oil / water cooling system............................................... 73
5.12 Connecting the oil / air cooling system ................................................... 73
5.13 Connecting the motor pump.................................................................... 73
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Startup.............................................................................................................. 74
6.1 Gear unit startup .................................................................................... 74
6.2 Startup of gear units with long-term protection ....................................... 75
6.3 Startup of gear units with backstop......................................................... 76
6.4 Shutting down the gear unit .................................................................... 76
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Inspection and Maintenance .......................................................................... 77
7.1 Inspection and maintenance intervals..................................................... 78
7.2 Lubricant change intervals ...................................................................... 79
7.3 Checking the oil level .............................................................................. 80
7.4 Checking the oil consistency................................................................... 80
7.5 Changing the oil ...................................................................................... 81
7.6 Checking and cleaning the breather plug ............................................... 82
Operating Instructions – P.MC.. Industrial Gear Unit Series
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