Download Operating Instructions - Mounting bosses and adapters
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Supplementary instructions Mounting bosses and adapters Document ID: 32036 Contents Contents 1 Product description 2 Welded socket - universal 2.1Thread............................................................................................................................... 4 2.2Clamp................................................................................................................................ 6 2.3 Hygienic fittings................................................................................................................. 9 2.4 Bolting DIN 11851........................................................................................................... 12 2.5 Bolting DIN 11864-1........................................................................................................ 15 3 Welded socket - VEGABAR series 10 3.1 VEGABAR 17.................................................................................................................. 17 4 Welded socket - VEGABAR series 50 4.1 VEGABAR 52.................................................................................................................. 19 4.2 VEGABAR 53.................................................................................................................. 20 4.3 VEGABAR 54.................................................................................................................. 22 4.4 VEGABAR 52, 54 - Paper industry.................................................................................. 24 5 Welded socket - VEGABAR series 80 5.1 VEGABAR 82.................................................................................................................. 29 5.2 VEGABAR 82 - extension fitting...................................................................................... 32 5.3 VEGABAR 83.................................................................................................................. 36 6 Welded socket - Level switch 6.1 VEGASWING 51, 61, 63................................................................................................. 39 6.2 VEGAKON 61.................................................................................................................. 40 7Adapter 7.1 G¾ on Clamp DIN 32676, ISO 2852............................................................................... 41 7.2 G¾ on bolting DIN 11851................................................................................................ 44 7.3 G¾ on further hygienic fittings......................................................................................... 47 7.4 G1½ on Clamp DIN 32676, ISO 2852............................................................................. 48 8 Welding instructions 9Supplement 9.1 Technical data................................................................................................................. 51 32036-EN-140108 Editing status: 2013-12-19 2 Mounting bosses and adapters • 1 Product description Welded socket 1 Product description Welded sockets are used to connect level and pressure sensors to the process. Required process seal, depending on the version: • • Optionally in the scope of delivery of the mounting boss Sensor side • • Welding dummies Blind plug Accessory parts, depending on the version: Adapter Adapters are used for adaptation of level and pressure sensors with connection G¾ or G1½ to existing welded sockets. Required process seal, depending on the version: Optionally in the scope of delivery of the adapter Sensor side 32036-EN-140108 • • Mounting bosses and adapters • 3 2 Welded socket - universal 2 Welded socket - universal 2.1Thread Data: Feature Characteristic Size G½ Standard DIN 3852-X Pressure stage PN 60 Material 316L Product code/Art. no. 2.36839 Seal Sensor side ø 28 mm (1.1") G1/2 16,5mm (0.65") Dimensions: 2,5mm (0.1") Thread G½ ø 32 mm (1.26") Fig. 1: Dimensions welded socket G½ (DIN 3852-X) Data: Feature Characteristic Size G¾ Standard DIN 3852-X Pressure stage PN 60 Material 316L Product code/Art. no. 2.36840 Seal Sensor side Dimensions: ø 33 mm (1.3") 16,5mm (0.65") G3/4 2,5mm (0.1") Thread G¾ Fig. 2: Dimensions welded socket G¾ (DIN 3852-X) 4 Mounting bosses and adapters • 32036-EN-140108 ø 38 mm (1.5") 2 Welded socket - universal Data: Feature Characteristic Size G1 Standard DIN 3852-X Pressure stage PN 60 Material 316L Product code/Art. no. 2.36841 Seal Sensor side ø 41 mm (1.61") G1 20,5mm (0.81") Dimensions: 2,5mm (0.1") Thread G1 ø 47 mm (1.85") Fig. 3: Dimensions welded socket G1 (DIN 3852-X) Data: Feature Characteristic Size G1½ Standard DIN 3852-X Pressure stage PN 60 Material 316L Product code/Art. no. 2.36842 Seal Sensor side ø 56 mm (2.21") G1 1/2 24,5mm (0.97") Dimensions: 2,5mm (0.1") Thread G1½ 32036-EN-140108 ø 65 mm (2.56") Fig. 4: Dimensions welded socket G1½ (DIN 3852-X) Mounting bosses and adapters • 5 2 Welded socket - universal 2.2Clamp Clamp 1" Data: Component Feature Characteristic Welded socket Size 1" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Material 316L Product code/Art. no. ESTC.AXX Pressure stage PN 16, PN 40 Material 316L Material EPDM, FKM Configuration Seal ring Size ø 50.5 - 23.1 mm Tension ring (optional) Seal (optional) Dimensions: 21,5 mm (0.85") ø 50,5 mm (1.99") ø 22,6 mm (0.89") ø 25,6 mm (1.01") Fig. 5: Dimensions welded socket Clamp 1" (DIN 32676, ISO 2852) PN 16 Clamp 1½" Data: Component Feature Characteristic Welded socket Size 1½" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Material 316L Product code/Art. no. ESTC.BXX Pressure stage PN 16, PN 40 Material 316L Tension ring (optional) Seal (optional) EPDM, FKM Seal ring Size ø 50.5 - 35.3 mm Mounting bosses and adapters • 32036-EN-140108 6 Material Configuration 2 Welded socket - universal Dimensions: 21,5 mm (0.85") ø 50,5 mm (1.99") ø 35,6 mm (1.4") ø 38,6 mm (1.52") Fig. 6: Dimensions welded socket Clamp 1½" (DIN 32676, ISO 2852) PN 16 Clamp 2" Data: Component Feature Characteristic Welded socket Size 2" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Material 316L Product code/Art. no. ESTC.CXX Pressure stage PN 16, PN 40 Material 316L Material EPDM, FKM Configuration Seal ring Size ø 64 - 48 mm Tension ring (optional) Seal (optional) Dimensions: 21,5 mm (0.85") ø 64 mm (2.52") ø 47,6 mm (1.87") ø 51,6 mm (2.03") 32036-EN-140108 Fig. 7: Dimensions welded socket Clamp 2" (DIN 32676, ISO 2852) PN 16 Mounting bosses and adapters • 7 2 Welded socket - universal Clamp 2½" Data: Component Feature Characteristic Welded socket Size 2½" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Material 316L Product code/Art. no. ESTC.DXX Tension ring (optional) Seal (optional) Pressure stage PN 16, PN 40 Material 316L Material EPDM, FKM Configuration Seal ring Size ø 77.5 - 60.7 mm Dimensions: 28 mm (1.1") ø 77,5 mm (3.05") ø 60,3 mm (2.37") ø 64,1 mm (2.52") Fig. 8: Dimensions welded socket Clamp 2½" (DIN 32676, ISO 2852) PN 16 Clamp 3" Data: Component Welded socket Tension ring (optional) Seal (optional) Characteristic Size 3" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Material 316L Product code/Art. no. ESTC.EXX Pressure stage PN 16, PN 40 Material 316L Material EPDM, FKM Configuration Seal ring Size ø 91 - 72.3 mm Mounting bosses and adapters • 32036-EN-140108 8 Feature 2 Welded socket - universal Dimensions: 28 mm (1.1") ø 91 mm (3,58") ø 72,9 mm (2.87") ø 76,7 mm (3,02") Fig. 9: Dimensions welded socket Clamp 3" (DIN 32676, ISO 2852) PN 16 2.3 Hygienic fittings Hygienic fitting LA Data: Component Feature Characteristic Welded socket Size Rd 65 x 1/6 Standard - Pressure stage PN 25 Material 316L Product code/Art. no. ESTA.LAXX Material EPDM Configuration O-ring Size 40 x 5 mm Material 316L Product code/Art. no. DMONT.A Material 316L Product code/Art. no. DMONT.B1 Seal (optional) Welding dummy Blind plug Dimensions: 32036-EN-140108 40 mm (1.58") Rd 65 x 1/6 ø 79,6 mm (3.13") Fig. 10: Dimensions welded socket LA for compression nut Mounting bosses and adapters • 9 2 Welded socket - universal Hygienic fitting LB Data: Component Feature Characteristic Welded socket Size ø 90 Standard - Pressure stage PN 25 Material 316L Product code/Art. no. ESTA.LBXX Seal (optional) Welding dummy Blind plug Material EPDM Configuration O-ring Size 40 x 5 mm Material 316L Product code/Art. no. DMONT.C Material 316L Product code/Art. no. DMONT.D Dimensions: ø 90 mm (1.54") ø 72 mm (2.84") 40 mm (1.58") M6 ø 79,6 mm (3.13") Fig. 11: Dimensions welded socket LB for tension flange DRD connection Data: Feature Characteristic Welded socket Size ø 105 Standard - Pressure stage PN 40 Material 316L Product code/Art. no. ESTD.AAXX Material PTFE Configuration Flat seal Size 50 x 66 x 1 mm Seal (optional) 10 Mounting bosses and adapters • 32036-EN-140108 Component 2 Welded socket - universal Dimensions: ø 105 mm (4.13") ø 84 mm (3.31") ø 66 mm (2.6") 20 mm (0.79") M10 ø 50 mm (1.97") ø 125 mm (4.92") Fig. 12: Dimensions welded socket DRD Cone connection DN 25/ Rd52 x 2 Data: Component Feature Characteristic Welded socket Size DN 25 Standard - Pressure stage - Material 316Ti Product code/Art. no. ESTK.KAXX Material EPDM Seal (optional) Dimensions: 25 mm (0.98") Rd 52 x 1/6 ø 75 mm (2.95") Fig. 13: Dimensions welded socket conus connection DN 25 32036-EN-140108 Cone connection DN 25/ M52 x 2 Data: Component Feature Characteristic Welded socket Size DN 25 Standard - Pressure stage - Material 316Ti Product code/Art. no. ESTK.KBXX Material EPDM Seal (optional) Mounting bosses and adapters • 11 2 Welded socket - universal Dimensions: 25 mm (0.98") 23 mm (0.91") M52 x 2 ø 80 mm (3.15") Fig. 14: Dimensions welded socket conus connection M52 x 2 2.4 Bolting DIN 11851 Bolting DN 25 Data: Component Feature Characteristic Welded socket Size DN 25 Seal (optional) Standard DIN 11851 Pressure stage PN 40 Material 316L Product code/Art. no. ESTR.DA1X Material FKM, EPDM, NBR Configuration Seal ring Size 30 x 40 x 4.5 mm Dimensions: 29 mm (1.14") Rd 52 x 1/6 ø 26 mm (1.02") ø 31 mm (1.22") Fig. 15: Dimensions welded socket, bolting DN 25 (DIN 11851) Bolting DN 40 Component Feature Characteristic Welded socket Size DN 40 Mounting bosses and adapters • 32036-EN-140108 12 Data: 2 Welded socket - universal Component Seal (optional) Feature Characteristic Standard DIN 11851 Pressure stage PN 40 Material 316L Product code/Art. no. ESTR.FA1X Material FKM, EPDM, NBR Configuration Seal ring Size 42 x 52 x 5 mm Dimensions: 33 mm (1.3") Rd 65 x 1/6 ø 38 mm (1.5") ø 43 mm (1.69") Fig. 16: Dimensions welded socket, bolting DN 40 (DIN 11851) Bolting DN 50 Data: Component Feature Characteristic Welded socket Size DN 50 Standard DIN 11851 Pressure stage PN 25 Material 316L Product code/Art. no. ESTR.GA1X Material FKM, EPDM, NBR Configuration Seal ring Size 54 x 64 x 5 mm 32036-EN-140108 Seal (optional) Mounting bosses and adapters • 13 2 Welded socket - universal Dimensions: 35 mm (1.38") Rd 78 x 1/6 ø 50 mm (1.97") ø 55 mm (2.17") Fig. 17: Dimensions welded socket, bolting DN 50 (DIN 11851) Bolting DN 80 Data: Component Feature Characteristic Welded socket Size DN 80 Standard DIN 11851 Pressure stage PN 16 Material 316L Product code/Art. no. ESTR.IA1X Material EPDM, NBR Configuration Seal ring Size 85 x 95 x 5 mm Seal (optional) RD 110 x 1/4 32 mm (1.38") Dimensions: ø 81 mm (3.19") ø 87 mm (3.43") Fig. 18: Dimensions welded socket, bolting DN 80 (DIN 11851) 32036-EN-140108 14 Mounting bosses and adapters • 2 Welded socket - universal Bolting DN 100 Data: Component Feature Characteristic Welded socket Size DN 80 Standard DIN 11851 Pressure stage PN 16 Material 316L Product code/Art. no. ESTR.JA1X Material EPDM Configuration Seal ring Size 104 x 114 x 6 mm Seal (optional) Dimensions: 54 mm (2.13") Rd 130 x 1/4 ø 100 mm (3.94") ø 106 mm (4.17") Fig. 19: Dimensions welded socket, bolting DN 100 (DIN 11851) 2.5 Bolting DIN 11864-1 Bolting DN 40 Data: Component Feature Characteristic Welded socket Size DN 40 Standard DIN 11864-1 Pressure stage PN 25 Material 316L Product code/Art. no. ESTR.FBXX Material FKM, EPDM, NBR Configuration Seal ring Size 40 x 5 mm 32036-EN-140108 Seal (optional) Mounting bosses and adapters • 15 2 Welded socket - universal Dimensions: 31mm (1.22") Rd 65 x 1/6 ø 38mm (1.50") ø 41mm (1.61") Fig. 20: Dimensions welded socket DN 40 (DIN 11864-1) Bolting DN 50 Data: Component Feature Characteristic Welded socket Size DN 50 Standard DIN 11864-1 Pressure stage PN 16 Material 316L Product code/Art. no. ESTR.GBXX Material FKM, EPDM, NBR Configuration Seal ring Size 40 x 5 mm Seal (optional) Dimensions: 26 mm (1.02") Rd 65 x 1/6 ø 38 mm (1.5") ø 43 mm (1.69") Fig. 21: Dimensions welded socket DN 50 (DIN 11864-1) 32036-EN-140108 16 Mounting bosses and adapters • 3 Welded socket - VEGABAR series 10 3 Welded socket - VEGABAR series 10 3.1 VEGABAR 17 Thread G½ B - vessel Data: Feature Characteristic Size G½ B Standard ISO 228-1 Pressure stage PN 60 Material 316Ti Product code/Art. no. ESMBR17.86*IXTX Seal Sensor side Dimensions: ø 50 mm (1.97") 21 mm (0.83") G1/2 Fig. 22: Dimensions welded socket G½ B (ISO 228-1) - vessel Thread G½B - pipeline Data: Feature Characteristic Size G½ B Standard ISO 228-1 Pressure stage PN 60 Material 316Ti Product code/Art. no. ESMBR17.86*AXVX Seal Sensor side Dimensions: 32036-EN-140108 21 mm (0.83") G1/2 ø 30 mm (1.18") Fig. 23: Dimensions welded socket thread G½ B (ISO 228-1) - pipeline Mounting bosses and adapters • 17 3 Welded socket - VEGABAR series 10 Data: Feature Characteristic Size G½ B Standard ISO 228-1 Pressure stage PN 16 Material 316Ti Product code/Art. no. ESMBR17.85*IXTX Seal Sensor side Dimensions: 10,5 mm (0.41") G1 21 mm (0.83") Thread G1 B ø 30,1 mm (1.19") ø 50 mm (1.97") Fig. 24: Dimensions welded socket G1 B (ISO 228-1) Thread G1 hygienic Data: Feature Characteristic Size G1 Standard - Material 316Ti Product code/Art. no. ESMBR17.85*IXTX Seal Sensor side G1 25,5mm (1") 12,5mm (0.49") Dimensions: ø 29,3mm (1.15") Fig. 25: Dimensions welded socket G1 aseptic 18 Mounting bosses and adapters • 32036-EN-140108 ø 50mm (1.97") 4 Welded socket - VEGABAR series 50 4 Welded socket - VEGABAR series 50 4.1 VEGABAR 52 Thread G½ Data: Feature Characteristic Size G½ Standard EN 837 Pressure stage PN 60 Material 316L Product code/Art. no. ESMBR52.GVBKVX Seal Sensor side Dimensions: ø 30 mm (1.18") 34 mm (1.34") G 1/2 Fig. 26: Dimensions welded socket thread G½ (EN 837) Data: Feature Characteristic Size G1 Standard ISO 228-1 Pressure stage PN 60 Material 316L Product code/Art. no. ESMBR52.GCBKVX Seal Sensor side 32036-EN-140108 Thread G1 Mounting bosses and adapters • 19 4 Welded socket - VEGABAR series 50 Dimensions: ø 50 mm (1.97") 40 mm (1.58") G1 Fig. 27: Dimensions welded socket thread G1 (ISO 228-1) x 40 mm Thread G1½ Data: Feature Characteristic Size G1½ Standard ISO 228-1 Pressure stage PN 60 Material 316L Product code/Art. no. ESMBR52.GGBKVX Seal Sensor side ø 65 mm (2.56") 19 mm (0.75") Dimensions: G 1 1/2 Fig. 28: Dimensions welded socket thread G1½ (ISO 228-1) 4.2 VEGABAR 53 Thread G½ B - vessel Feature Characteristic Size G½ B Standard ISO 228-1 Pressure stage PN 60 Material 316Ti Product code/Art. no. ESMBR53.GFIXTX Seal Sensor side Mounting bosses and adapters • 32036-EN-140108 20 Data: 4 Welded socket - VEGABAR series 50 Dimensions: ø 50 mm (1.97") 21 mm (0.83") G1/2 Fig. 29: Dimensions welded socket G½ B (ISO 228-1) - vessel Thread G½B - pipeline Data: Feature Characteristic Size G½ B Standard ISO 228-1 Pressure stage PN 60 Material 316Ti Product code/Art. no. ESMBR53.GFAXVX Seal Sensor side Dimensions: 21 mm (0.83") G1/2 ø 30 mm (1.18") Fig. 30: Dimensions welded socket G½ B (ISO 228-1) - pipeline 32036-EN-140108 Thread G1 B Data: Feature Characteristic Size G1 B Standard ISO 228-1 Pressure stage PN 16 Material 316Ti Product code/Art. no. ESMBR53.GCIXTX Seal Sensor side Mounting bosses and adapters • 21 4 Welded socket - VEGABAR series 50 Dimensions: 21 mm (0.83") 10,5 mm (0.41") G1 ø 30,1 mm (1.19") ø 50 mm (1.97") Fig. 31: Dimensions welded socket G1 B (ISO 228-1) Thread G1 B hygienic Data: Feature Characteristic Size G1 B Standard ISO 228-1 Pressure stage PN 16 Material 316Ti Product code/Art. no. ESMBR53.GEJXVX Seal Sensor side G1 25,5mm (1") 12,5mm (0.49") Dimensions: ø 29,3mm (1.15") ø 50mm (1.97") Fig. 32: Dimensions welded socket G1 B (ISO 228-1) aseptic 4.3 VEGABAR 54 Thread G½ Feature Characteristic Size G½ Standard ISO 228-1 Pressure stage PN 60 Material 316L Product code/Art. no. ESMBR54.GBAXVX Mounting bosses and adapters • 32036-EN-140108 22 Data: 4 Welded socket - VEGABAR series 50 Feature Characteristic Seal (optional) FFKM 21mm (0.83") G1/2 10,5mm (0.41") Dimensions: ø 18,5mm (0.73") ø 30mm (1.18") Fig. 33: Dimensions welded socket G½ (ISO 228-1) Thread G¾ Data: Feature Characteristic Size G¾ Standard DIN 3852-X Pressure stage PN 60 Material 316L Product code/Art. no. ESMBR54.GBAXVX Seal (optional) FKM, EPDM, FFKM Dimensions: 22,5 mm (0.89") G3/4 ø 40 mm (1.58") Fig. 34: Dimensions welded socket G¾ (DIN 3852-X) 32036-EN-140108 Thread G1 Data: Feature Characteristic Size G1 Standard ISO 228-1 Pressure stage PN 60 Material 316TI Product code/Art. no. ESMBR54.GCIXTX Seal (optional) FFKM Mounting bosses and adapters • 23 4 Welded socket - VEGABAR series 50 Dimensions: 21mm (0.83") G1 ø 40mm (1.57") ø 47mm (1.85") Fig. 35: Dimensions welded socket G1 (ISO 228-1) 4.4 VEGABAR 52, 54 - Paper industry Data: Component Welded socket Feature Characteristic Size M30 x 1.5 Standard - Pressure stage PN 60 Material 316L Product code/Art. no. ESMBR54.BFGXVX E Seal Welding dummy Blind plug Brass Product code/Art. no. DMONT.G Material 316Ti Product code/Art. no. DMONT.I M30x1,5 15mm (0.59") Dimensions: Sensor side Material 23mm (0.91") M30 x 1.5 ø 25mm (0.98") ø 40mm (1.58") 24 Mounting bosses and adapters • 32036-EN-140108 Fig. 36: Dimensions welded socket M30 x 1.5, VEGABAR 54 4 Welded socket - VEGABAR series 50 Data: Component Feature Characteristic Welded socket Size M30 x 1.5 Standard - Pressure stage PN 60 Material 316L Product code/Art. no. ESMBR54.BSGXVX Seal Welding dummy Blind plug Sensor side Material Brass Product code/Art. no. DMONT.G Material 316Ti Product code/Art. no. DMONT.I Dimensions: 15mm (0.59") M30x1,5 23mm (0.91") M30 x 1.5 for headbox ø 25mm (0.98") ø 40mm (1.58") Fig. 37: Dimensions welded socket M30 x 1.5 VEGABAR 54 for headbox 32036-EN-140108 M44 x 1.25 Data: Component Feature Characteristic Welded socket Size M44 x 1.25 Standard - Pressure stage PN 60 Material 316L Product code/Art. no. ESMBR**.B*MXVX Seal (optional) Material FKM, FFKM Welding dummy Material Brass Product code/Art. no. DMONT.F Material 316Ti Product code/Art. no. DMONT.H Blind plug Mounting bosses and adapters • 25 4 Welded socket - VEGABAR series 50 Dimensions: 21mm (0.83") M44x1,25 ø 60mm (2.36") Fig. 38: Dimensions welded socket M44 x 1.25, VEGABAR 52 M48 x 1.5 Data: Component Feature Characteristic Welded socket Size M48 x 1.5 Standard - Pressure stage PN 60 Material 316L Product code/Art. no. ESMBR52.DGSXVX Seal (optional) Material FKM, FFKM Welding dummy Material Brass Product code/Art. no. DMONT.F Material 316Ti Product code/Art. no. DMONT.H Blind plug Dimensions: 97 mm (3.82") 102 mm (4.02") M 48 x 1,5 Fig. 39: Dimensions welded socket M48 x 1.5, VEGABAR 52 26 Mounting bosses and adapters • 32036-EN-140108 79 mm (3.11") 4 Welded socket - VEGABAR series 50 G1 suitable for PASVE Data: Component Feature Characteristic Welded socket Size G1 Standard ISO 228-1 Pressure stage PN 40 Material 316L Product code/Art. no. ESMBR54.VPHXVX Seal Sensor side Welding dummy Blind plug Material Brass Product code/Art. no. DMONT.S Material 316Ti Product code/Art. no. DMONT.P Dimensions: 70 mm (2.76") 38,5 mm (1.52") G1 ø 45 mm (1.77") Fig. 40: Dimensions welded socket G1" suitable for PASVE VEGABAR 54 Data: Feature Characteristic Size 1" Standard - Pressure stage PN 6 Material 316TI Product code/Art. no. ESMBR54.PCDXVX Seal Sensor side 32036-EN-140108 PMC 1" Mounting bosses and adapters • 27 Dimensions: 17,6 mm (0.69") 25 mm (0.98") 26,7 mm (1.05") ø 8 mm (0.32") 4 Welded socket - VEGABAR series 50 33,4 mm (1.32") Fig. 41: Dimensions welded socket PMC 1" VEGABAR 54 32036-EN-140108 28 Mounting bosses and adapters • 5 Welded socket - VEGABAR series 80 5 Welded socket - VEGABAR series 80 5.1 VEGABAR 82 Thread G½ - manometer Data: Feature Characteristic Size G½ Standard EN 837 Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR82.DUBKVX Seal Sensor side Dimensions: ø 30 mm (1.18") 34 mm (1.34") G 1/2 Fig. 42: Dimensions welded socket thread G½ (EN 837) - manometer Thread G½ Data: Components Feature Characteristic Welded socket Size G½ Standard ISO 228-1 Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR82.C3AXVX Material FFKM Configuration Dichtring Size 18.5 x 23.9 x 1.5 mm Seal (optional) Viton green 32036-EN-140108 DIN 3869 Mounting bosses and adapters • 29 5 Welded socket - VEGABAR series 80 21mm (0.83") G1/2 10,5mm (0.41") Dimensions: ø 18,5mm (0.73") ø 30mm (1.18") Fig. 43: Dimensions welded socket G½ (ISO 228-1) Thread G¾ Data: Components Welded socket Seal (optional) Feature Characteristic Size G¾ Standard DIN 3852-X Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR82.C1EXVX Material FKM, EPDM, FFKM Configuration Dichtring Size 23.9 x 29.2 x 1.5 mm Viton green DIN 3869 Dimensions: 22,5 mm (0.89") G3/4 ø 40 mm (1.58") Fig. 44: Dimensions welded socket G¾ (DIN 3852-X) Thread G1 Feature Characteristic Size G1 Standard ISO 228-1 Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR82.C5IXVX Mounting bosses and adapters • 32036-EN-140108 30 Data: 5 Welded socket - VEGABAR series 80 Feature Characteristic Seal Sensor side Dimensions: 21mm (0.83") G1 ø 40mm (1.57") ø 47mm (1.85") Fig. 45: Dimensions welded socket G1 (ISO 228-1) Thread G1 Data: Feature Characteristic Size G1 Standard DIN 3852-E Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR82.C7KXVX Seal Sensor side Dimensions: ø 50 mm (1.97") 40 mm (1.58") G1 32036-EN-140108 Fig. 46: Dimensions welded socket thread G1 (DIN 3852-E) x 40 mm Thread G1½ Data: Feature Characteristic Size G1½ Standard DIN 3852-A Pressure stage PN 60 Mounting bosses and adapters • 31 5 Welded socket - VEGABAR series 80 Feature Characteristic Material 316L Product code/Art. no. ESTBR82.DAQXVX Seal Sensor side Dimensions: 19 mm (0.75") ø 65 mm (2.56") G 1 1/2 Fig. 47: Dimensions welded socket thread G1½ (DIN 3852-A) 5.2 VEGABAR 82 - extension fitting Data: Component Welded socket Feature Characteristic Size M30 x 1.5 Standard DIN 13 Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR82.ALGXVX Seal Sensor side - Welding dummy Material Brass Product code/Art. no. DMONT.G Material 316Ti Product code/Art. no. DMONT.I Blind plug M30x1,5 15mm (0.59") Dimensions: 23mm (0.91") M30 x 1.5 ø 40mm (1.58") Fig. 48: Dimensions welded socket M30 x 1.5 32 Mounting bosses and adapters • 32036-EN-140108 ø 25mm (0.98") 5 Welded socket - VEGABAR series 80 Data: Component Feature Characteristic Welded socket Size M30 x 1.5 Standard DIN 13 Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR82.APHXVX Seal Sensor side - Welding dummy Material Brass Product code/Art. no. DMONT.G Material 316Ti Product code/Art. no. DMONT.I Blind plug Dimensions: 15mm (0.59") M30x1,5 23mm (0.91") M30 x 1.5 for headbox ø 25mm (0.98") ø 40mm (1.58") Fig. 49: Dimensions welded socket M30 x 1.5 M44 x 1.25 Data: Component Feature Characteristic Welded socket Size M44 x 1.25 Standard DIN 13 Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR82.AFMXVX Material FKM Configuration O-Ring Size 21.04 x 1.78 mm Material Brass Product code/Art. no. DMONT.F Material 316Ti Product code/Art. no. DMONT.H 32036-EN-140108 Seal (optional) Welding dummy Blind plug Mounting bosses and adapters • 33 5 Welded socket - VEGABAR series 80 Dimensions: 21mm (0.83") M44x1,25 ø 60mm (2.36") Fig. 50: Dimensions welded socket M30 x 1.25 M48 x 1.5 Data: Component Feature Characteristic Welded socket Size M48 x 1.5 Standard - Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR82.A4SXVX Seal Sensor side - Welding dummy Material Brass Product code/Art. no. DMONT.F Material 316Ti Product code/Art. no. DMONT.H Blind plug Dimensions: 97 mm (3.82") 102 mm (4.02") M 48 x 1,5 Fig. 51: Dimensions welded socket M48 x 1.5 34 Mounting bosses and adapters • 32036-EN-140108 79 mm (3.11") 5 Welded socket - VEGABAR series 80 G1 suitable for PASVE Data: Component Feature Characteristic Welded socket Size G1 Standard ISO 228-1 Pressure stage PN 40 Material 316L Product code/Art. no. ESTBR82.F9HXVX Seal Metal or sensor side - Welding dummy Material Brass Product code/Art. no. DMONT.S Material 316Ti Product code/Art. no. DMONT.P Blind plug Dimensions: 70 mm (2.76") 38,5 mm (1.52") G1 ø 45 mm (1.77") Fig. 52: Dimensions welded socket G1 suitable for PASVE Data: Feature Characteristic Size 1" Standard - Pressure stage PN 6 Material 316L Product code/Art. no. ESTBR82.EWDXVX Seal Sensor side 32036-EN-140108 PMC 1" Mounting bosses and adapters • 35 5 Welded socket - VEGABAR series 80 Dimensions: 17,6 mm (0.69") 25 mm (0.98") ø 8 mm (0.32") 26,7 mm (1.05") 33,4 mm (1.32") Fig. 53: Dimensions welded socket PMC 1" 5.3 VEGABAR 83 Thread G½ - manometer Data: Feature Characteristic Size G½ Standard EN 837 Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR83.DUBXV Seal Sensor side Dimensions: ø 30 mm (1.18") 34 mm (1.34") G 1/2 Fig. 54: Dimensions welded socket thread G½ (EN 837) Thread G½ - vessel Feature Characteristic Size G½ Standard ISO 228-1 Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR83.XXXXV Seal Sensor side Mounting bosses and adapters • 32036-EN-140108 36 Data: 5 Welded socket - VEGABAR series 80 Dimensions: ø 50 mm (1.97") 21 mm (0.83") G1/2 Fig. 55: Dimensions welded socket G½ (ISO 228-1) - vessel Thread G½ - pipeline Data: Feature Characteristic Size G½ Standard ISO 228-1 Pressure stage PN 60 Material 316L Product code/Art. no. ESTBR83.XXXXV Seal Sensor side Dimensions: 21 mm (0.83") G1/2 ø 30 mm (1.18") Fig. 56: Dimensions welded socket G½ B (ISO 228-1) - pipeline 32036-EN-140108 Thread G1 Data: Feature Characteristic Size G1 Standard ISO 228-1 Pressure stage PN 16 Material 316L Product code/Art. no. ESTBR83.C5IXV Seal Sensor side Mounting bosses and adapters • 37 5 Welded socket - VEGABAR series 80 Dimensions: 21 mm (0.83") 10,5 mm (0.41") G1 ø 30,1 mm (1.19") ø 50 mm (1.97") Fig. 57: Dimensions welded socket G1 (ISO 228-1) Thread G1 hygienic Data: Feature Characteristic Size G1 Standard ISO 228-1 Pressure stage PN 16 Material 316L Product code/Art. no. ESTBR83.XXXXV Seal Sensor side G1 25,5mm (1") 12,5mm (0.49") Dimensions: ø 29,3mm (1.15") ø 50mm (1.97") Fig. 58: Dimensions welded socket G1 (ISO 228-1) aseptic 32036-EN-140108 38 Mounting bosses and adapters • 6 Welded socket - Level switch 6 Welded socket - Level switch 6.1 VEGASWING 51, 61, 63 Thread G¾ Data: Components Feature Characteristic Welded socket Size G¾ Standard DIN 3852-X Pressure stage PN 60 Material 316L Product code/Art. no. ESTSG.1GAX1 Material FKM, EPDM Configuration O-ring Size 21 x 3 mm Seal (optional) Dimensions: ø 32 mm (1.26") 26mm (1.02") G 3/4 ø 53 mm (2.09") Fig. 59: Dimensions welded socket G¾ (DIN 3852-X) Thread G1 Data: Components Feature Characteristic Welded socket Size G¾ Standard DIN 3852-X Pressure stage PN 60 Material 316L Product code/Art. no. ESTSG.1GAX1 Material FKM, EPDM Configuration O-ring Size 21 x 3 mm 32036-EN-140108 Seal (optional) Mounting bosses and adapters • 39 6 Welded socket - Level switch Dimensions: ø 39 mm (1.54 ") 29 mm (1.14") G1 ø 60 mm (2.36") Fig. 60: Dimensions welded socket G1 (DIN 3852-X) 6.2 VEGAKON 61 Thread G1 Data: Feature Characteristic Size G1 Standard DIN 3852-X Pressure stage PN 25 Material 316Ti Product code/Art. no. ESTKN.1GA Seal Sensor side 33 x 39 x 2 mm Dimensions: 21 mm (0.83") G1 ø 40 mm (1.58") ø 47 mm (1.85") Fig. 61: Dimensions welded socket G1 (DIN 3852-X) 32036-EN-140108 40 Mounting bosses and adapters • 7 Adapter 7Adapter 7.1 G¾ on Clamp DIN 32676, ISO 2852 Clamp 1½" Data: Components Feature Characteristic Adapter Size, sensor side G¾ Standard DIN 3852-X Size, process side Clamp 1½" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.CG1 Material FKM, EPDM Configuration Seal ring Size ø 50.5 - 35.3 mm Seal (optional) Dimensions: ø 32 mm (1.26") 22,5 mm (0.89 ") G 3/4 ø 50,5 mm (1.99") Fig. 62: Dimensions adapter G¾ (DIN 3852-X) on Clamp 1½" (DIN 32676, ISO 2852) PN 16 32036-EN-140108 Clamp 2" Data: Components Feature Characteristic Adapter Size, sensor side G¾ Standard DIN 3852-X Size, process side Clamp 2" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.CA1 Material FKM, EPDM Configuration Seal ring Size ø 64 - 48 mm Seal (optional) Mounting bosses and adapters • 41 7 Adapter Dimensions: ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 64 mm (2.52") Fig. 63: Dimensions adapter G¾ (DIN 3852-X) on Clamp 2" (DIN 32676, ISO 2852) PN 16 Clamp 2½" Data: Components Feature Characteristic Adapter Size, sensor side G¾ Standard DIN 3852-X Size, process side Clamp 2½" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Product code/Art. no. GEWADA-A.CD1 Material FKM, EPDM Configuration Seal ring Size ø 77.5 - 60.7 mm Seal (optional) Dimensions: ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 77,5 mm (3.05") Fig. 64: Dimensions adapter G¾ (DIN 3852-X) on Clamp 2½" (DIN 32676, ISO 2852) PN 16 42 Data: Components Feature Characteristic Adapter Size, sensor side G¾ Standard DIN 3852-X Mounting bosses and adapters • 32036-EN-140108 Clamp 3" 7 Adapter Components Seal (optional) Feature Characteristic Size, process side Clamp 3" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.CE1 Material FKM, EPDM Configuration Seal ring Size ø 91 - 72.3 mm Dimensions: ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 91 mm (3.58") Fig. 65: Dimensions adapter G¾ (DIN 3852-X) on Clamp 3" (DIN 32676, ISO 2852) PN 16 Clamp 4" Data: Components Feature Characteristic Adapter Size, sensor side G¾ Standard DIN 3852-X Size, process side Clamp 4" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.CC1 Material FKM, EPDM Configuration Seal ring Size ø 119 - 97.8 mm 32036-EN-140108 Seal (optional) Mounting bosses and adapters • 43 7 Adapter Dimensions: ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 119 mm (4.69") Fig. 66: Dimensions adapter G¾ (DIN 3852-X) on Clamp 4" (DIN 32676, ISO 2852) PN 16 7.2 G¾ on bolting DIN 11851 Bolting DN 40 Data: Components Feature Characteristic Bolting Size, sensor side G¾ Standard DIN 3852-X Size, process side DN 40 Standard DIN 11851 Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.RA1 Material FKM, EPDM Configuration Seal ring Size ø 42 x 52 x 5 mm Seal (optional) Dimensions: ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 56 mm (2.21") 44 Mounting bosses and adapters • 32036-EN-140108 Fig. 67: Dimensions adapter G¾ (DIN 3852-X) on bolting DN 40 (DIN 11851) PN 16 7 Adapter Bolting DN 50 Data: Feature Characteristic Size, sensor side G¾ Standard DIN 3852-X Size, process side DN 50 Standard DIN 11851 Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.RB1 Seal (optional) FKM, EPDM Dimensions: ø 32 mm (1.26") 22,5 mm (0.89 ") G 3/4 ø 68,5 mm (2.70") Fig. 68: Dimensions adapter G¾ (DIN 3852-X) on bolting DN 40 (DIN 11851) PN 16 Bolting DN 65 Data: Components Feature Characteristic Bolting Size, sensor side G¾ Standard DIN 3852-X Size, process side DN 65 Standard DIN 11851 Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.RC1 Material FKM, EPDM Configuration Seal ring Size ø 71 x 81 x 5 mm 32036-EN-140108 Seal (optional) Mounting bosses and adapters • 45 7 Adapter Dimensions: ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 86 mm (3.39") Fig. 69: Dimensions adapter G¾ (DIN 3852-X) on bolting DN 40 (DIN 11851) PN 16 Bolting DN 100 Data: Components Feature Characteristic Bolting Size, sensor side G¾ Standard DIN 3852-X Size, process side DN 100 Standard DIN 11851 Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.RD1 Material FKM, EPDM Configuration Seal ring Size ø 104 x 114 x 6 mm Seal (optional) Dimensions: ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 121 mm (4.76") Fig. 70: Dimensions adapter G¾ (DIN 3852-X) on bolting DN 40 (DIN 11851) PN 16 32036-EN-140108 46 Mounting bosses and adapters • 7 Adapter 7.3 G¾ on further hygienic fittings DRD connection Data: Components Seal (optional) Feature Characteristic Size, sensor side G¾ Standard DIN 3852-X Size, process side - Standard DRD Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.AA1 Material FKM, EPDM Configuration Flat seal Size 50 x 66 x 1 mm Dimensions: ø 54 mm (2.13") 22,5 mm (0.89") G 3/4 ø 65,8 mm (2.59") Fig. 71: Dimensions adapter G¾ (DIN 3852-X) on DRD Tuchenhagen DN 32 Data: 32036-EN-140108 Components Seal (optional) Mounting bosses and adapters • Feature Characteristic Size, sensor side G¾ Standard DIN 3852-X Size, process side DN 32 Standard Tuchenhagen Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.AA1 Material FKM, EPDM Configuration Flat seal Size 50 x 66 x 1 mm 47 7 Adapter Dimensions: ø 32 mm (1.26") 22,5 mm (0.89") G 3/4 ø 71 mm (2.8") ø 84 mm (3.31") Fig. 72: Dimensions adapter G¾ (DIN 3852-X) on Tuchenhagen DN 32 7.4 G1½ on Clamp DIN 32676, ISO 2852 Clamp 3" Data: Feature Characteristic Size, sensor side G1½ Standard DIN 3852-X Size, process side Clamp 3" Standard DIN 32676, ISO 2852 Pressure stage PN 16 Material 316L Product code/Art. no. GEWADA-A.CE1 Seal (optional) FKM, EPDM Dimensions: ø 55 mm (2 11/64") 30 mm (1 3/16") G 1 1/2 ø 91 mm (3 37/64") 48 Mounting bosses and adapters • 32036-EN-140108 Fig. 73: Dimensions adapter G1½ (DIN 3852-X) on Clamp 3" (DIN 32676, ISO 2852) PN 16 8 Welding instructions 8 Welding instructions Information: The following welding instructions are for information only. In general, the relevant welding regulations must be noted. The AD leaflets must also be noted when welding on pressure vessels. Preparations When welding stainless steel, utmost cleanness is necessary. E.g. it is not allowed to use rusty tools or screwed parts. Also make sure that no mild steel is processed in the closer environment. Use enought inert gase for tack-welding. Make sure that you use tack-welding and not spot-welding. For tack-welding and welding, the protective gas pure argon must be used. Welding dummy The suitable welding dummy must be used to avoid the distortion of the welded socket. 2 1 3 Fig. 74: Welding dummy 1 Welded socket 2Dummy 3 Pipeline or vessel wall It is generally recommended to divide the weld joint into several segments. 32036-EN-140108 Welding procedure Mounting bosses and adapters • 49 8 Welding instructions 8 1 4 5 6 3 2 7 Fig. 75: Segmental welding After welding a segment, weld immediately the segment that lies exactly opposite. Interrupt the welding process after welding two segments until the weld joint cools or carefully cool the weld joint yourself before you start welding again. Pressure bearing The pressure loading capacity depends on the quality of the welding as well as the material of the welded socket. With threaded sockets, the thread length must be used completely bearing. 32036-EN-140108 50 Mounting bosses and adapters • 9 Supplement 9Supplement 9.1 Technical data General data Material 316L corresponds to 1.4404 or 1.4435, 316Ti corresponds to 1.4571. Max. process temperature on the welded socket, depending on the seal ƲƲ FKM -20 … +120 °C (-4 … +248 °F) ƲƲ EPDM -40 … +120 °C (-40 … +248 °F) ƲƲ FFKM ƲƲ EPDM, cleaning temperature 1 h, max. -40 … +140 °C (-40 … +284 °F) -20 … +105 °C (-4 … +221 °F) 32036-EN-140108 ƲƲ NBR -20 … +120 °C (-4 … +248 °F) Mounting bosses and adapters • 51 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2014 VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: [email protected] www.vega.com 32036-EN-140108 Printing date: