Download SERVICE MANUAL

PCG-TR1A/TR1AP
SERVICE MANUAL
For American Area
US Model
Canadian Model
Ver. 1-2003G
Revision History
Lineup: PCG-TR1A
Lineup: PCG-TR1AP
l
a
i
t
n
S400
n
o
C
e
d
i
f
• Design and specifications are subject to
change without notice.
Notebook Computer
9-876-319-01
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of
Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or registered trademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, the AMD logo, other AMD product names
and combinations thereof are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation.Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
are trademarks of Motrora, Inc. Other Motrola products and services
with (R) mark like Dragomball are the trademarks of Motrola, Inc.
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation
or incineration of the cells must bi avoided to prevent one or
more of the following occurrences; release of toxic materials,
release of hydrogen and/or oxygen gas, rise in surface
All other names of systems, products and services in this manual
are trademarks or registered trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not specified.
temperature.
• If a cell has leaked or vented, it should be replaced
immediately while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
4. Inspect after completing service
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as well
as all precautions listed in the operating manual and other associated
documents.
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
2. Use designated parts only
5. When replacing chip components...
The set’s components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.
Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
3. Always follow the original design when mounting
parts and routing wires
6. When handling flexible print boards...
• The temperature of the soldering-iron tip should be about 270°C.
• Do not apply the tip more than three times to the same pattern.
• Handle patterns with care; never apply force.
The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
Confidential
–2–
PCG-TR1A/TR1AP (AM)
TABLE OF CONTENTS
Section
Title
Page
CHAPTER 1. BLOCK DIAGRAM ............................... 1-1
(to 1-2)
CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1
(to 2-2)
CHAPTER 3. EXPLODED VIEWS AND
PARTS LIST
3-1. Main Section .................................................................... 3-2
3-2. LCD Section .................................................................... 3-5
3-3. Accessories ...................................................................... 3-7
(to 3-7)
History of the changes is shown as the “Revision
History” at the end of this data.
Confidential
–3–
PCG-TR1A/TR1AP (AM)
CHAPTER 1.
BLOCK DIAGRAM
CPU
ULV Pentium M Processor
Intel RJ80535UC9001M
479pin uFCBGA
CPU Local Bus
LCD CONN
LVDS
10.6 inch
Wide
LCD Cable
GMCH
Memory Slot (2Slot)
DDR Micro DIMM
CLKGEN
For
Rominfo
SONY
Intel RG82855GM
732pin uFCBGA
266MHz Memory Bus
(DDR)
ICS
950812YGD
VGA
Out
Dsub-15p
EEPROM
HUB I/F
SMBUS2
i.LINK
i.LINK0
PCI BUS(3.3V)
IDE(ATA100)
Secondary
Optical
Drive
Primary
Internal
HDD
USB0
CN
USB2.0
Port-0
USB1
CN
USB2.0
Port-1
Port-3
CARDBUS
& i.LINK
EEPROM
For
i.Link
IO Control Hub
ICH4-m
Intel FW82801-DBM
421pin BGA
PC Card
Connector
CardBus/
16bitCard
802.11 b
MiniPCI
(Wireless LAN)
RICOH
R5C551
i.LINK0
LPC
Camera
SMBUS1
Port-4
Audio
MDC
(Modem
Daughter
Card)
Module
Blue Tooth Model
Blue Tooth
Module
RJ11
RJ-11
EEPROM
PWM
FAN
SPIC
SMBUS0
PS/2
KeyBoard
AMP, etc.
Ether Control
RJ45
KBC/EC
TouchPad
Battery
RJ-11
Intel 82562
Phone
Out
1-1
Debug
CN
ATF0
LM86
LID
LCI
For
MAC Address
H8S/2160B
(Flash BIOS
ROM)
MIC
Speaker
Port-5
FWH 8Mb
AD1981B
(ADI)
Line-Out
Memory
Stick
Module
AC LINK
Line-in
MS
CN
Port-2
Headphone
Camera
Module
Ext Mic
in
Int Mic
Power
Circuit
DC Jack
Speaker
L&R
Confidential
1-2
(END)
PCG-TR1A/TR1AP (AM)
CHAPTER 2.
FRAME HARNESS DIAGRAM
CAMERA UNIT
SPEAKER
L ch
SWX-135
BOARD
SIDE A
CAPTURE
S6103
4 1
SPEAKER
R ch
LCD
Side L
4
CN6051
1
1
A
8
CN6050
ZOOM
S6102
Y
CN3901
1
CN2701
12
2
FPC (VGA CONNECTOR)
CN802
2
1
EXTENSION
MEMORY
MODULE
Rear
8
1
1
MODULAR
JACK
CN701
1
2
CN801
173
39
2
CN60
1
2
2
CN1401
44
45
2
1
44
45
2
KEY BOARD
173
PC CARD
MM-11
1
DC FAN
(WITH HEATSINK)
NETWORK
172
40
M
1
172
1
VANADIUM-LITHIUM
BATTERY
2
CN3902
MONITOR
11
CN4051
1
5
CN6100
HARNESS (DC JACK WITH 2P)
Harness (soldering on either end)
Side R
DC IN
LEX-46 BOARD SIDE A
HARNESS (LCD)
Harness
(with connectors on both ends)
LITHIUM ION
BATTERY PACK
S6100
VOL
S6101
CN6052
1
From board to connector
(direct connection)
1 CN1402
2
23
24
CN2800
MODEM
CARD
PC CARD
CONNECTOR
(WITH FPC)
44
45
FPC (AUDIO)
FPC-4
2
1
CN2721
CN2601
USB
10
MBX-81 BOARD
SIDE A
CN1394
i.LINK
SWX-136 BOARD
SIDE A
POWER
S6200
1
CN4601
2
1
HARNESS (SW)
1
CN6200
10
2 CN5902
2
BLUE
TOOTH
MODULE
30
CN2901
2
1
30
29
1
29
CN5900
HDD
30G
50
CN1201
50
49
TOUCH PAD
45
1 45
44
CN1602
2 44
49
1
2
1 FPC-3
2
CN1601 CN1202
CN5951
1
2
45
44
CN5950
8
FFC
(30PIN)
MEMORY
STICK
1
CN1501
1
DC OUT
RJ-45. RJ-11 HARNESS
INVERTER UNIT
BCX-U7
CNX-213
BOARD
SIDE A
COMBO
DRIVE
CN6301
USB
J2150
MIC IN
FPC-2
FPC 2
(HDD)
1
DC-10L
J2250
HEADPHONE
14
BLUE
TOOTH
MODEL
2
1
IFX-253 BOARD
SIDE A
20 19
CN5601
LEFT BUTTON
1 CN5901
FPC (LED)
RIGHT BUTTON
CN2190
2
WIRELESS
LAN CARD
DC-9R
1
ELECTRET CAP
MICROPHONE
Confidential
2-1
2-2
(END)
PCG-TR1A/TR1AP (AM)
CHAPTER 3.
EXPLODED VIEWS AND PARTS LIST
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
Les composants identifi s par une marque
0 sont critiques pour la s curit .
Ne les remplacer que par une pi ce por tant
le num ro sp cifi .
How to Use Parts Differently.
This series of product uses the two different types of HDD (To type and Hi type).
When replacing the HDD, use the To type parts for the To type HDD, and use the Hi type parts
for the Hi type HDD.
Replace the peripheral parts of HDD with the same type in the same way.
[ How to identify the To and Hi types of parts ]
MODEL NO. MK3004GAH
MODEL NO. HTC424040F9AT00
(Type To)
(Type Hi)
[ Example of showing in repair part list ]
Ref.No. Part No.
999
A-8114-142-A
999
A-8068-211-A
$ #
$ #
Description
HDD 30GB (TO1.8) ASSY (S) (To)
HDD 30GB (HI1.8) ASSY (S) (Hi)
Confidential
3-1
PCG-TR1A/TR1AP (AM)
3-1. Main Section
Ref.No.
1
2
3
6
7
Part No.
1-688-865-11
4-675-341-01
A-8068-205-A $
1-827-242-11
X-4625-904-2
Description
FPC (LED)
SHEET (IFX)
COMPLETED PWB IFX-253 (S)
CABLE, FLEXIBLE FLAT (30PIN)
ASSY (HOLDER) (TP)
8
9
10
11
12
1-796-709-11
4-675-371-01
1-962-288-11
4-676-301-02
A-8068-206-A $
PAD, TOUCH
TAPE (HARNESS) (PW)
HARNESS (SW)
SHEET (MIC)
COMPLETED PWB SWX-136 (S)
13
14
15
16
16
4-673-443-01
X-4625-889-2
X-4626-163-4
4-675-802-01
4-675-802-11
BUTTON (PW)
ASSY (PALMREST)
ASSY (LENS) (LED) (F)
(TR1A)...ID LABEL
(TR1AP)...ID LABEL
17
18
19
21
1-478-035-21
4-673-434-02
X-4625-888-2
1-761-660-12
22
A-8068-207-A $
KEY BOARD UNIT (US)
FOOT
ASSY (LID) (DIMM)
CARD, WIRELESS LAN
(CLX11B 11CH)
COMPLETED FPC FPC-2 (S)
&
&
23
24
25
26
27
4-673-437-01
4-673-441-01
X-4625-886-2
X-4625-896-2
4-673-433-01
HOLDER (MINI PCI)
SHEET (BOTTOM)
ASSY (BOTTOM) (TM)
ASSY (DOOR) (USB)
ESCUTCHEON (L)
28
29
30
31
32
4-673-468-02
X-4625-885-2
X-4625-887-2
4-674-943-01
1-817-599-12
STOPPER (HINGE)
ASSY (ESCUTCHEON) (R)
ASSY (DOOR) (MODEM)
SHEET (PC CARD)
CARD BUS CONNECTOR WITH FPC
33
34
* 35
36
37
1-962-189-11
4-673-445-01
4-674-034-01
A-8068-201-A $
4-674-037-01
HARNESS (DC JACK WITH 2P)
ESCUTCHEON (DC) (JACK)
FAN, BRACKET
COMPLETED PWB MBX-81 (S)
SHEET (B FAN)
38
39
* 40
41
41
4-674-035-01
1-794-548-21
4-673-440-01
1-688-245-11
1-689-155-11
#
SHEET (MBX1)
CONNECTOR, USB (A)
PLATE (KENJINTON)
FPC (HDD) (To)
PWB, FLEXIBLE PRINT (HDD_H)
(H) (Hi)
42
43
44
44
45
4-676-895-01
4-677-356-01
A-8114-142-A $
A-8068-211-A $
4-674-940-02
45
46
47
48
49
4-674-939-01
4-674-036-02
1-787-012-11
4-673-367-01
1-468-624-21
SHEET (HDD) (H) (Hi)
SHEET (MBX2)
DC FAN
THERMAL SHEET (CPU)
BATTERY, VANADIUM-LITHIUM
50
* 51
52
53
54
4-675-377-01
4-673-439-01
4-676-302-01
1-817-595-11
1-688-866-11
SHEET (DC) (JACK)
PLATE (VGA)
TAPE (COMMON)
FPC (VGA CONNECTOR)
FPC (AUDIO)
55
56
57
58
59
1-542-544-11
4-674-712-02
A-8068-204-A $
1-793-365-21
1-793-162-11
MICROPHONE, ELECTRET CAP
RUBBER (MIC)
COMPLETED PWB CNX-213 (S)
CONNECTOR, USB (A)
JACK, SMALL TYPE (MICROPHONE)
60
1-695-514-21
JACK (SMALL TYPE) 1P
(HEADPHONE)
#
#
TAPE HDD FPC S
CUSHION MINIPCI
HDD 30GB (TO1.8) ASSY (S) (To)
HDD 30GB (HI1.8) ASSY (S) (Hi)
SHEET (HDD) (T) (To)
Ref.No.
61
62
63
* 64
Part No.
1-761-606-14
4-674-942-01
A-8068-208-A $
4-673-438-02
65
* 66
67
68
69
1-962-273-12
4-673-431-02
1-796-626-12 $
X-4625-895-2
A-8068-210-A $
Description
CARD, MODEM
SHEET (MDC)
COMPLETED FPC FPC-4 (S)
PLATE (MDC)
HARNESS, RJ-45/11
BRACKET (OPT)
COMBO DRIVE (UJDA745, 9.5MM)
ASSY (BEZEL) (OPT) (M)
COMPLETED FPC FPC-3 (S)
#
#
70
71
72
73
75
4-674-941-01
4-677-907-01
A-8067-932-A
4-670-485-01
4-675-376-01
SHEET (OPT)
SPACER A
COMPLETE PWB MM-9
CUSHION (ANT)
TAPE (LCD) (CABLE)
76
77
78
79
80
4-677-143-01
4-677-530-01
4-677-810-01
4-658-789-02
4-677-703-01
SHEET (LED) (LS)
GASKET OPT (M)
TAPE BTM
TAPE (HARNESS)
CUSHION (HDD) (C) (To)
80
* 81
82
83
84
4-676-896-01
4-673-430-01
4-677-808-01
4-677-164-01
4-677-732-01
85
86
87
88
89
4-677-165-01
4-677-215-11
4-677-216-01
4-677-357-02
4-677-529-01
SHEET MEMORY
RAIL (OPT) (R)
RAIL (OPT) (L)
SHEET SHIELD OPT
SHEET SHIELD OPT-CNXFPC
90
91
92
93
95
4-677-928-01
4-673-628-01
4-673-629-01
4-676-894-01
4-677-959-01
SPACER TP
BRACKET HDD (L) (H) (Hi)
BRACKET HDD (R) (H) (Hi)
TAPE HDD FPC L (Hi)
GASKET USB
B1
B2
4-674-716-01
4-672-836-11
B3
4-676-933-11
<&>
B4
4-676-933-01
&
B5
4-676-936-01
SCREW (NO.4-40) (UNC) (M2.6X5)
SCREW, M2 SPECIAL HEAD, EG
GRIP (M2X4)
+SCREW, M2 +SPECIAL HEAD (EG)
(M2X5.5)
+SCREW, M2 +SPECIAL HEAD (EG)
(M2X3)
+SCREW, M2 +SPECIAL HEAD SELF S
(M2X4)
B7
4-676-939-01
B12
4-676-937-01
CUSHION (HDD) (H) (Hi)
BRACKET (HDD) (T)
TAPE KB L
SPACER OPT
TAPE (KB)
#
SCREW, (1PLATE (EG)), +M2PS
(M2X3)
HEAD (1PLATE M2.5) (EG)
Confidential
3-2
PCG-TR1A/TR1AP (AM)
*1 (Type Hi)
*1 (Type To)
45
B12 ef 91 44
ek
ef
B2
81
B2
wk
80
qs
41 42
qs
80
B12
92
es
44
45
93
46
wj
51 ej
80
80
B2 52
qf
B1
eh
47
41
ek
ea
80
17
ek
J
16
B3
15
F
52 4
8
e;
B2
qg
37
qk
56
F
85
3
B5
ef
57
qh
71
3
qj
8
71
B3
64
B2
A
26
B3
52
0
ea
e;
qg
ql
75
77
67
B4
qh
87
wg
3
qk
w;
83
7 28
qa
wl
B7
6 43
25 ed
qd
wa
wh
B3
18
23
66 B2
28
wd
24
wj
B7
43 wf
5
1 4
84
52
32
B2
31
eh 9
eg
77
B4
18
72
B2
7
wk
E
62
B
27
11
B5
D
61
35
9
10
9
1
2
wa
65
B2
B5
90
B2
52
85
63
12
ql
B2
52
13
I
7
C
wg
C
ws
B5
6
B2
79
6
2
60 59
es
B2
78
wl
58
wd
5
B
A
ed
55
wf
B2
G
36
qd
eg
B2
qa
I
H
ej
qf
34
9
0 78 B2
wh
54
73
78
14
76
J
39
qs
79
33 8
38
40
82
53 1
50
48
49
H
ws
2
B2
29
B3
42
qj
B2
B3
23
D
E
B3
w;
B4
43
22
B3
18
30
88
68
69
95
21
86
18
89
G
19
*1 By referring to [How to identify the To and Hi types of parts]
(page 3-1), use the To type parts when replacing the To type
HDD, and use the Hi type parts when replacing the Hi type
HDD.
B4
18
70
Confidential
3-3
3-4
PCG-TR1A/TR1AP (AM)
3-2. LCD Section – Made by SH –
3
108
B2
A
7
D
4
118
1
114
B2
115
116
135
B8
113
B2
F
107
134
133
111
103
B9
B2
117
5
112 B9
B2
3
136
109
1
E
110
107
9
8
6
B5
4
126
127
B2
128
124
123
7
132
5
8
2
F
122
105
Part No.
A-8115-923-A
4-677-732-01
4-673-457-01
4-673-634-01
4-673-632-01
106
107
108
109
110
4-673-458-01
4-674-797-01
A-8068-213-A $
4-674-802-02
4-674-550-02
111
112
113
114
115
4-673-473-02
4-673-464-01
X-4625-990-2
4-673-465-01
A-8068-215-A
COVER (CAMERA)
RING (FOCUS) (CAM)
ASSY (BEZEL) (CAMERA)
RING (SHAFT) (CAM)
BCX-U7 (S)
116
117
118
119
120
4-674-804-01
4-673-477-01
4-673-478-01
1-962-122-11
4-676-302-01
SHEET (CAMERA)
HIGNE (CAMERA)
HOUSING (CAMERA)
HARNESS (LCD)
TAPE (COMMON)
121
122
123
124
125
X-4626-139-1
1-825-449-11
4-674-800-01
1-754-288-11
FILAMENT TAPE (12X30) (*1)
ASSY (HOLDER) (SP)
SPEAKER, (1.6CM)
GASKET (SP)
ANTENNA (2.4/5G)
126
127
128
129
130
1-477-753-11
4-676-077-01
4-673-456-02
4-673-461-01
4-673-462-01
INVERTER UNIT
CUSHION (LCD) (UPPER)
COVER (HINGE)
HINGE (L)
HINGE (R)
131
132
* 133
134
135
A-8068-203-A $
A-8115-847-A
4-674-796-01
4-674-798-01
4-673-459-01
COMPLETE PWB SWX-135 (S)
ASSY DISPLAY FC (S)
MAGNET (LID) (SW)
SHEET (SP) (REAR)
ESCUTCHEON (WL) (L)
136
137
138
139
B2
4-673-460-01
A-8068-202-A $
4-677-727-01
1-400-255-11
4-672-836-11
ESCUTCHEON (WL) (R)
COMPLETED PWB LEX-46 (S)
TAPE CABLE CAMERA
FERRITE CORE
SCREW, M2 SPECIAL HEAD, EG
GRIP (M2X4)
B5
4-676-936-01
B8
4-676-934-01
B9
4-676-935-01
B10
4-672-836-01
B11
4-676-938-01
&
&
&
&
#
Description
ASSY BEZEL DISPLAY (S)
TAPE KB
COVER (SCREW) (DISPLAY)
COVER (SCREW) (CR)
COVER (SCREW) (CL)
CUSHION (CAMERA)
CUSHION (SP) (FRONT)
LCD UNIT (10.6 TFT WXGA) (S)
CUSHION (LCD)
WINDOW (CAMERA)
134
106
101
Ref.No.
101
102
103
104
105
B2
120
0
B11
120
104
129
B5
B2
A
E
103
6
B11
123 124
130
120
121 (*1)
128
0
9
120
120
120
131
B
122
D
B2
B2
102
138
C
2
120
120
B2
120
125
137
139
B10
B
119
<&>
+SCREW, M2 +SPECIAL HEAD SELF S
(M2X4)
+SPECIAL HEAD SELF SCREW T0.2
(M1.7X3)
+SCREW, M1.7 +SPECIAL HEAD
SELF (M1.7X4)
SCREW, M2 SPECIAL HEAD, EG
GRIP (M2X3)
+B1 PLATE M2 (EG) (M2X4)
C
*1 Use the FILAMENT TAPE.
Confidential
3-5
3-6
PCG-TR1A/TR1AP (AM)
3-3. Accessories
Ref.No. Part No.
801
Power Cord
0801
0802
803
1-757-562-21
1-477-749-51 $
A-8020-395-A $
4-675-804-01
Description
ACCESSORIES
***********
&
&
CORD, POWER
ADAPTOR, AC
BATTERY PACK LI-ION (U) (S)
QUICK START
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0 sont critiques pour la sécurité. Ne les
remplacer que par une pièce portant le
numéro spécifié.
802
AC Adaptor
803
Battery Pack
Confidential
3-7
(END)
PCG-TR1A/TR1AP (AM)
PCG-TR1A/TR1AP (AM)
List of PCG-TR1 Series (As of July, 2003)
Model
Service Manual
Parts No.
PCG-TR1F
9-876-320-01
PCG-TR1A
PCG-TR1AP
9-876-319-01
*
* : Additional Model
This manual and the constituent data may not be
replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.
Sony Corporation
9-876-319-01
– 15 –
English
2003G0500-1
© 2003 Sony Corporation
Published by Sony EMCS VAIO-GSC [SNT]
Revision History
Suffix
Ver.
Date
-01
Ver. 1
2003.07.07
Contents
QM No.
First Edition
<Remarks>
[Confidential]
PCG-TR1A/TR1AP (AM)