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PCG-GRS150/GRS170 SERVICE MANUAL For American Area US Model CanadianModel Ver 1-2002J Revision History l a i t n Lineup : PCG-GRS170 PCG-GRS150 Illust : PCG-GRS170 S400 e d i f n o C • Design and specifications are subject to change without notice. NOTEBOOK COMPUTER 9-876-018-01 Information in this document is subject to change without notice. Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf operating and the service instructions. and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and the manufacturer. Discard used batteries according to the manufacturer’s instructions. combinations thereof, 3DNow!, are trademarks of Advanced Micro Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks CAUTION: The battery pack used in this device may present a fire or registered trademarks of Intel Corporation. Transmeta, the Transmeta logo, Crusoe Processor, the Crusoe logo and or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. combinations thereof are trademarks of Transmeta Corporation in the USA and other countries. Graffiti, HotSync, PalmModem, and Dispose of used battery promptly. Keep away from children. Palm OS are resistered trademarks, and the Hotsync logo and Palm are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola CAUTION: Changing the back up battery. are trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragomball are the trademarks of Motrola, Inc. • Overcharging, short circuiting, reverse charging, multilation or incineration of the cells must be avoided to prevent one or more of All other names of systems, products and services in this manual the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature. are trademarks or registered trademarks of their respective owners. In this manual, the (TM) or (R) mark are not specified. • If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection. Service and Inspection Precautions 1. Obey precautionary markings and instructions 4. Inspect after completing service Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents. After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety. 2. Use designated parts only 5. When replacing chip components... The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components. Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat. 3. Always follow the original design when mounting parts and routing wires 6. When handling flexible print boards... • The temperature of the soldering-iron tip should be about 270C. • Do not apply the tip more than three times to the same pattern. • Handle patterns with care; never apply force. The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout. Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care. ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY. Confidential —2— PCG-GRS150/GRS170 (AM) TABLE OF CONTENTS Section Title Page CHAPTER 1. BLOCK DIAGRAM ............................... 1-1 (to 1-2) CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1 (to 2-2) CHAPTER 3. EXPLODED VIEWS AND PARTS LIST ............................................ 3-1 3-1. Main Section .................................................................... 3-2 3-2. LCD Section – Made by HI – .......................................... 3-5 3-3. Connector Section (CH Type Only) ................................. 3-7 (to 3-8) History of the changes is shown as the “Revision History” at the end of this data. Confidential —3— PCG-GRS150/GRS170 (AM) CHAPTER 1. BLOCK DIAGRAM Chipset : Intel 845MZ Pentium 4 Processor 512KB L2 478pins uFCPGA CPU Lo cal Bus USB Left CONN Port-3 Port-3 15inch XGA Port Repricator TV-Out AV Out Cable LineOut Total max memory size 512MB TV-Out LineOut Graphics TV-Out i.LINK Video Memory 16MB Reserved i.LINK0 TV- Out S-Video-Out Dock -VGADB-15 Port-4 Port-5 S-Vi deo-Out Reserved PCI BUS(3.3V ) For SPD For SPD EEP ROM On DIMM 1 EEPROM On DIMM 2 Port0-5 IO Cont rol Hub ICH3 -m FW82801CAM SMBUS2 Ether PHY IDE(ATA100) Primary EEPROM EEPROM For Pa ssword For ClockGEN RJ-45 RJ11 RJ-11 For i.LINK EEPR OM Secondary RJ-45 Bus #2 Dev #5 RJ-45 Internal HDD RJ 45 CardBus/16bitCard PC Card Connector 2 Slot CARDBUS & i.LI NK RI COH R5C5 52 EEPROM For LA N i.LINK 0 LPC ACLINK Multi Purpose Bay Optical Drive BATTERY2 H8S/2149 KBC/EC SPIC LPC47N227 SMBUS0 VGA DB-15 RJ-45 RJ45 Serial ATF0 Serial LID Serial Parallele MI C JOG Controller I/O Expander & SMBUS MUX Other Control PS/2 AMP, etc. RJ-11 LINE-OUT PHONE OUT MIC IN Speaker L&R Parallele Parallele BATTERY1 1st Battery Dock-VGA DB-15 SMBUS1 Super I/O SMsC FAN0 e Power Circuit FWH 8Mb (Flash BIOS ROM) r ke ea Sp MDC (Modem Daughter Card) Module phon Head DC in Audio YMF753 (Yamaha) Line O ut 2nd Battery DC Jack AV Out VGADSUB-15 AT I M7CSP16 Port-1 Memory Stick Module SMBUS2 Re fer to Clock Generator LCDCONN Block Diagram Port -2 Port-2 USB2 MS CONN DDR(SO-DIMM) AGP x 4 Port -0 USB Rear CONN CLKGEN IM I 9870GTD SMBUS 2 SONY USBRigh t CONN USB3 200MHz Memory Bus (DDR1600) Memory CONTROLLER HUB (MCH) 593 FCBGA Internal Key Board Membrane TouchPad PS/2 PS/2 USB3 USB CONN USB2 USB CONN BATTERY2 DCJack JOG Parallele Parallele DCin BATTERY1 1/1 Confidential 1-1 1-2 (END) PCG-GRS150/GRS170 (AM) CHAPTER 2. FRAME HARNESS DIAGRAM LCD Block ANTENNA ANTENNA LCD (GRS70P Model) EXTERNAL MICROPHONE INVERTER HEADPHONE USB PHONE USB USB NETWORK DC-IN PRINTER AV OUT MONITOR J9331 CN9301 Rear Panel PCGA-PRGR2 12 1 2 1 20 1 1 DC FAN 1 20 44 1 CN2201 2 30 2 60 CNX-182 Board (Side-A) 12 HARNESS (10P) RAM PC133 SO-DIMM 256MB (GRS150 Model) CARD, WIRELESS LAN 1 CN7001 1 J1 10 1 SWX-119 Board (Side-B) TOUCH PAD 10 CN8802 FLEXIBLE PWB CN7502 2nd BATTERY PACK (OPTION) CN8402 CN7501 29 60 59 1 50 2 49 1 Optical DRIVE 1 59 30 NICKEL HYDROGEN BATTERY CN3102 1 29 HARD DISK 1 CN8001 2 2 1 2 CN2301 SWX-118 Board (Side-A) KEY BOARD 144 CN501 1 CN2008 20 143 2 CN8002 1 2 1 FFC 43 143 144 12 CN6001 11 1 4 FFC CN1901 CN502 24 2 CN3103 1 30 20 29 VIF-22 Board (Side-A) 1 CN9001 CN601 2 CN3001 SPEAKER CN6002 1 LCD HARNESS CPU CN2007 CN101 77 154 IFX-203 Board (Side-A) MBX-75 Board (Side-A) 20 PC CARD CONNECTOR CN1202 2 CN4602 1 40 39 11 2 CN8521 1 1 Side 7 8 CN2901 8 1 CN4611 CN4601 2 2 J1 MEMORY STICK CN1114 2 CN1111 CN3101 1 2 12 CN3501 7 29 FFC CN1801 1 100 78 29 30 CN1112 99 CN1501 1 2 CN1601 30 MODEM CARD 1 IEEE 1394 i.LINK CN1701 CN1301 CN5001 CN1703 HARNESS (2P) CN1113 Port Replicator PWS-22 Board (Side-B) BATTERY PACK CN1 LEX-40 Board (Side-A) JOG DIAL From board to connector (direct connection) Harness (connector at both end) Harness (soldered at one end) Connectors soldered on board and appearing on the panel Confidential 2-1 2-2 (END) PCG-GRS150/GRS170 (AM) CHAPTER 3. EXPLODED VIEWS AND PARTS LIST NOTE: • Items marked “ * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • The mechanical parts with no reference number in the exploded views are not supplied. • When two or more parts are shown in parallel, use the part described first as the main part. • The parts marked “ $ ” are the High Value Modules. • The parts marked “ # ” are the parts on which barcode label is attached. • The indication [CH] is used for identification of part type. • Regarding the boards of this model, the discrete parts on the boards cannot be replaced. However, Some connectors can be replaced. The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. Confidential 3-1 PCG-GRS150/GRS170 (AM) 3-1. Main Section Ref.No. 1 2 3 4 *5 Part No. 4-667-050-01 1-796-166-21 X-4625-237-1 4-667-053-01 4-667-062-01 Description ESCUSHION (TP) PAD, TOUCH HOUSING (PALM REST) ASSY ESCUSHION (JOG) PLATE (GND) Ref.No. 63 64 65 66 67 Part No. 4-653-801-11 4-653-799-11 X-4625-233-1 1-761-564-21 X-4625-236-1 6 7 *8 9 10 9-885-028-59 4-653-795-01 4-667-061-01 4-667-037-01 A-8067-680-A $ GT T/P FPC [CH]...BUTTON HOLDER BRACKET (JOG) HOLDER (SPEAKER L) GT1 SWX-119 BD ASSY (S) 68 70 71 72 73 4-654-379-12 4-668-288-01 1-756-038-11 4-642-711-11 [CH]...COVER (PORT) CUSHION PALM BATTERY, NICKEL HYDROGEN [CH]...SHEET (BATTERY), ADHESIVE FILAMENT TAPE (W19X20) (*1) 4-666-522-01 1-796-455-11 # A-8067-678-A $ 4-667-033-01 A-8067-683-A $ # (GRS150)...SLIDE SWITCH COMBO DRIVE (UJDA730) GT1 CNX-182 BD ASSY (S) CASE (BAY) GT1 MBX-75 BD ASSY 74 75 76 76 77 4-669-395-01 4-668-310-01 4-666-520-01 4-666-521-01 4-668-305-01 SHEET (THERMAL) GASKET (LAN) (GRS150)...LENS COVER (A) (GRS170)...LENS COVER (B) GT1 SHEET HOOD 16 17 18 * 19 20 4-668-304-01 1-815-594-41 4-655-960-11 4-667-068-01 1-761-606-11 SHEET DRIVE CONNECTOR, PC CARD (EJECT RIGHT) [CH]...SHEET PC CARD BRACKET (PALMREST R) CARD, MODEM 78 79 81 83 84 4-668-313-01 4-654-837-01 4-654-380-31 X-4625-306-1 4-668-300-01 ICON SHEET SHEET BAY BOARD [CH]...CAP BAY PLATE HEATSINK ASSY SHEET ATI * 21 22 23 24 25 4-667-067-01 6-600-116-01 X-4625-305-1 X-4625-501-1 6-703-104-01 BRACKET (PALMREST L) IC M470-L3224DT0-CB0 BRACKET KEYBOARD ASSY BLACKET IO ASSY (GRS150)...IC RH80532NC029256 86 87 89 90 91 X-4625-162-1 4-668-306-01 4-668-307-01 4-668-308-01 FILAMENT TAPE (W19X20) (*1) BEZEL CMB (PA) SHEET PORT SHEET DIMM SHEET MINI PCI 25 26 27 28 29 6-703-331-01 4-654-119-11 A-8067-682-A $ X-4625-238-1 A-8023-934-A (GRS170)...IC RH80532GC033512-2 [CH]...PLATE DC GT1 VIF-22 BD ASSY (S) ASSY SHIELDING PALMREST HEATSINK ASSY 92 93 94 95 96 4-668-312-01 4-668-297-01 4-668-295-01 4-668-296-01 4-669-868-01 SHEET DIMM SIDE INSULATOR MB SHIELDING FAN INLUT SPONGE 1 FAN INLUT SPONGE 2 FAN INLUT SPONGE 3 30 31 32 33 34 4-670-461-01 4-670-396-01 4-653-761-01 4-667-060-01 1-824-997-11 SHEET BLIND (PLATE HEATSINK) SHEET COPPER (PLATE HEATSINK) [CH]...CAP ETHERNET BRACKET (I LINK) FFC (20P) 97 98 100 101 102 1-400-255-21 4-670-462-01 4-670-463-01 4-670-464-01 4-669-565-01 (GRS150)...FERRITE CORE THERMAL SHEET (PLATE HEAT SINK) THERMAL SHEET (HEATINK1) THERMAL SHEET (HEATSINK1) COMBO GND 36 37 38 39 40 A-8067-681-A $ X-4625-234-1 4-667-066-01 X-4625-239-1 9-885-028-60 GT1 PWS-22 BD ASSY (S) ASSY DOOR (MDC) BRACKET (PHONE) ASSY LATCH DETECTOR HARNESS, 2PIN 103 104 4-670-047-01 4-670-048-01 TAPE COPPER (PA1) TAPE COPPER (PA2) 41 42 45 46 47 A-8067-679-A $ 4-668-294-01 4-667-052-01 4-668-299-01 X-4625-307-1 GT1 LEX-40 BD ASSY (S) FOOT FRONT DOOR (BATTERY) DOOR BATTERY SPRING DOOR IO ASSY B1 B2 B3 B4 B5 4-654-387-01 4-641-726-41 4-669-867-01 4-639-112-01 4-645-177-01 SCREW SCREW SCREW SCREW SCREW 49 50 51 52 53 X-4625-235-1 X-4625-232-1 4-654-606-01 A-8067-442-A $ 1-529-878-31 ASSY DOOR DIMM ASSY HOOD KEYBOARD SHEET (MS) COMPLETE PWB IFX-203 (2240) SPEAKER (2.8CM) B6 B7 B8 B10 B11 4-635-301-01 4-635-966-01 4-656-703-01 4-654-386-01 4-654-385-01 SCREW M3X4 SCREW (HEX) SCREW M2 SPACER (PWS) SPACER (VIF) 54 55 56 57 58 4-667-038-01 1-823-099-11 A-8067-684-A $ 1-823-100-11 4-668-301-01 HOLDER (SPEAKER R) CABLE, FLEXIBLE FLAT GT1 SWX-118 BD ASSY (S) CABLE, FLEXIBLE FLAT SHEET PWS1 B12 B13 B14 B15 B17 4-661-107-01 4-644-899-01 4-654-811-01 7-622-205-05 4-641-726-81 STAND OFF M2X5 SCREW (M2), 0 NUMBER P3 KIND SCREW M3 NUT (M2 TYPE2), HEXAGON SCREW (M2), SPECIAL HEAD B20 4-653-989-01 SCREW (M2), SPECIAL HEAD 59 60 61 62 4-668-302-01 1-477-580-21 4-667-074-01 A-8059-226-A $ # 62 A-8059-344-A $ # SHEET PWS2 KEY BOARD UNIT (US) BASE (DISPLAY) (GRS150)... HDD (30GB,IC25N030ATCS04-0) (S) (GRS170)... ASSY HDD 30GB (T,20,F) (S) 11 12 13 14 15 # # Description [CH]...SHEET HDD [CH]...BRACKET HDD ASSY DOOR HDD (GRS150)...WIRELESS LAN CARD HOUSING BOTTOM ASSY (MBX) (M2), SPECIAL HEAD (M2X4), SPECIAL HEAD M2X4 (M1.7X3.5) ∗1 Use the FILAMENT TAPE. Confidential 3-2 PCG-GRS150/GRS170 (AM) 60 30 1 B2 A B3 84 83 R E B3 31 M B17 K 18 38 B12 2 23 F 21 B10 P Q B10 B2 76 16 70 B6 72 B17 B3 B15 S 24 M B2 71 GRS150 Model D B17 B13 B 11 B2 P 20 B13 40 98 V 27 75 72 B11 B7 B11 B17 B3 26 B7 17 B2 IE U V 3 70 T 61 G 97 B1 A 7 86 S B3 G 102 92 39 B13 O H B17 19 B20 W L Supplied with 3 4 C 25 77 D N GRS150 Model 101 50 51 6 B6 91 100 B15 41 58 78 B15 O 10 59 15 22 89 W 8 B20 34 B2 B3 B2 53 52 73 C L J GRS150 Model 66 B3 J 5 29 90 36 Q 74 32 F I 55 33 53 9 47 B3 37 B4 B4 K B17 T U B20 57 56 54 28 B4 68 B B4 94 N B3 H B5 87 B5 62 B17 B3 804 (Refer to Page 3-6) 103 R B2 B14 95 B6 96 B6 79 B3 64 B8 104 12 93 13 81 42 42 B8 B3 65 63 46 B14 67 49 42 14 45 B3 Confidential 3-3 3-4 PCG-GRS150/GRS170 (AM) 3-2. LCD Section – Made by HI – 203 205 B18 202 201 222 205 B19 B18 223 225 B17 C B18 210 211 B18 213 A 224(∗1) Ref.No. 201 202 203 204 Part No. 4-666-090-01 X-4625-183-1 4-667-073-01 1-754-261-11 205 4-666-091-01 Description COVER SCREW LOWER HOUSING (BEZEL 15) ASSY COVER (HINGE) (GRS150)... FILM ANTENNA (FOR LEFT) COVER SCREW UPPER 206 208 209 * 210 211 4-666-340-01 4-639-623-11 4-666-253-01 4-666-430-02 A-8067-507-A $ # LATCH HONTAI SPRING (LATCH), COIL SHIELD DISPLAY BRACKET LCD 15 (L) ASSY LCD 15HI AP2 (S) * 212 213 214 * 215 216 4-666-429-02 1-961-757-13 4-666-339-01 X-4625-151-1 1-476-316-31 BRACKET LCD 15 (R) LCD HARNESS LATCH BUTTON HINGE LEFT INVERTER UNIT * 217 218 219 X-4625-152-1 X-4625-182-1 1-754-261-21 221 222 4-666-088-01 HINGE RIGHT HOUSING (DISPLAY 15) ASSY (GRS150)... FILM ANTENNA (FOR RIGHT) FILAMENT TAPE (W19X20) (*1) CUSHION LATCH 223 224 225 225 226 4-666-955-01 4-668-044-11 4-668-044-31 4-670-044-01 CUSHION BEZEL FILAMENT TAPE (W19X50) (*1) (GRS170)...LABEL ID (U) (GRS150)...LABEL ID (U) (GRS150)...SHEET WL CABLE 227 4-670-045-01 (GRS150)...TUBE WL CABLE B17 B18 B19 4-641-726-81 4-641-726-61 4-664-453-21 SCREW (M2), SPECIAL HEAD SCREW (M2), SPECIAL HEAD SCREW (M2X4), SPECIAL HEAD Ref.No. Part No. Description ACCESSORIES ************ 0800 801 0802 803 ADAPTOR, AC BP2NX SNT (U) ASSY (S) CORD, POWER WEIGHT SAVER (Refer to page 3-3.) QUICK START 1-477-205-42 $ A-8110-809-A $ # 1-757-562-21 4-653-768-02 4-668-096-01 800 802 AC Adaptor (1) Power Cord (1) 801 803 Battery Pack (1) Weight Saver (1) The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. ∗1 Use the FILAMENT TAPE. 206 214 C Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. 224(∗1) B 208 B18 D 212 B17 B18 NOTE : Set the DIP switch on the MBX-75 board (Main board) to match with the LCD that is used in this computer. 204 219 215 ON B18 D GRS150 Model 217 209 1 2 3 4 5 6 7 8 The upper position where ON indication is shown is the ON position . The lower position is the OFF position. B 216 No. ON/OFF 218 A 1 2 3 4 5 6 7 8 0 1 1 1 1 1 1 1 0 : ON 1: OFF 227 226 GRS150 Model 221 GRS150 Model Confidential 3-5 3-6 PCG-GRS150/GRS170 (AM) 3-3. Connector Section (CH Type only) Ref.No. 901 Fig. Part No. Description 1-817-023-11 [CH]...CONNECTOR, USB USB connector 902 1-779-745-21 [CH]...JACK, DC DC IN connector 903 X-4625-501-1 [CH]...BRACKET IO ASSY I/O Bracket 901 ∗ Among the parts that are used on the boards of this model, only the connectors that are show in the list can be replaced. (The parts other that the specified connectors cannot be replaced.) 902 903 902 901 902 901 Confidential 3-7 3-8 (END) PCG-GRS150/GRS170 (AM) PCG-GRS150/GRS170 (AM) List of PCG-GRS Series (As of October, 2002) Model Name PCG-GRS150 PCG-GRS170 Service Manual Part No. 9-876-018-01 This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. 9-876-018-01 Sony Corporation — 24 — English 2002J1600-1 © 2002 Sony Corporation Published by Sony EMCS VAIO-GSC [SNT] Revision History Suffix Ver. Date -01 Ver. 1 2002.10.15 Contents QM No. First Edition < Remarks > [Confidential] PCG-GRS150/GRS170 (AM)