Download Base Pan Heater Installation Manual

Transcript
Be sure to switch off all power supply (i.e. indoor power supply, heater power supply, Tank Unit power supply) before performing the steps below to avoid electrical shocks, etc.
WARNING
Before installing the Base Pan Heater, steps below need to be carried out to remove the exterior chassis.
F616192
Base Pan Heater Installation Manual
Step 1: Removal of the Outdoor Unit Cabinet Plate
Required tools for Installation Works
1 Philips screw driver
2 Glove
3 Cutter
4 Plier
1. Locate and remove 9 mounting screws on the
cabinet top plate then remove the plate. Refer
to Figure 1a.
2. Locate and remove the screws on the bottom
of cabinet front plate then slide down and pull
to remove the plate. Refer to Figure 1b.
3. Locate and remove 8 screws on the cabinet
front plate then unhook it and pull to remove
the plate. Refer to Figure 1c.
5 Multimeter
SAFETY PRECAUTIONS



Read the following “SAFETY PRECAUTIONS” carefully before installation.
Electrical work must be installed by a licensed electrician.
The caution items stated here must be followed because these important contents are related to safety. The
meaning of each indication used is as below. Incorrect installation due to ignoring of the instruction will cause
harm or damage, and the seriousness is classified by the following indications.
WARNING
This indication shows the possibility of causing death or serious injury.
CAUTION
This indication shows the possibility of causing injury or damage to properties only.
Figure 1a
Cabinet Top Plate
Step 1: Removal of the Outdoor Unit Cabinet Plate
Figure 1c
Figure 1b
Hook
Cabinet
Front Plate
Mounting Screws
Mounting
Screws
Mounting
Screws
Mounting Screws
1. Locate and remove 9 mounting screws on the
cabinet top plate then remove the plate. Refer to
Figure 1a.
2. Locate and remove the screws on the bottom of
cabinet front plate then slide down and pull to
remove the plate. Refer to Figure 1b.
3. Locate and remove 5 screws on the cabinet front
plate then unhook it and pull to remove the plate.
Refer to Figure 1c.
Figure 1a
Figure 1b
Figure 1c
Left Cabinet Front Plate
Cabinet Top Plate
Hook
Mounting screws
Cabinet Front Plate
Hook
Mounting screws
Mounting Screws
Step 1: Removal of the Cabinet Plate
Symbol with white background denotes item that is PROHIBITED from doing.
Symbol with dark background denotes item that must be carried out.
Carry out test run to confirm that no abnormality occurs after the installation. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for
future reference.
WARNING
1) Be sure to disconnect all power supply before install and connect the Base Pan Heater. Otherwise, it
will cause the electrical shock.
2) Engage authorized dealer or specialist for installation. If installation done is defective, it will cause
electrical shock or fire.
1. Locate and remove the 5 mounting screws,
slide down the cabinet and pull toward front
to remove the right Cabinet Front Plate. Refer
Figure 1a.
2. Locate and remove the 11 mounting screws,
Lift up the Cabinet Top Plate to remove it from
fixing. Refer Figure 1b.
3. Locate and remove the 5 mounting screws,
slide downward and pull toward front to remove
the middle Cabinet Front Plate. Refer Figure 1c.
4. Locate and remove 8 screws on the left
Cabinet Front Plate then unhook it and pull to
remove the plate. Refer to Figure 1d.
Figure 1a
Figure 1b
How to Install Base Pan Heater to Mono bloc Unit (Single Fan WH-M* Models)
Mounting
screws
Step 1: Removal of the Cabinet Plate
Figure 1c
Figure 1d
Hook
Cabinet
Top Plate
Mounting
screws
Middle
Cabinet
Front
Plate
Mounting
screws
Mounting
screws
Mounting
screws
Mounting
screws
Figure 1a
1. Locate and remove the 5 mounting screws, slide
down the cabinet and pull toward front to remove
the right Cabinet Front Plate. Refer Figure 1a.
2. Locate and remove the 11 mounting screws, Lift
up the Cabinet Top Plate to remove it from fixing.
Refer Figure 1b.
3. Locate and remove the 4 mounting screws, slide
downward and pull toward front to remove the
middle Cabinet Front Plate. Refer Figure 1c.
4. Locate and remove 5 screws on the left Cabinet
Front Plate then unhook it and pull to remove the
plate. Refer to Figure 1d.
Left Cabinet
Front Plate
Right
Cabinet
Front
Plate
Mounting screws
Mounting Screws
How to Install Base Pan Heater to Mono bloc Unit (Double Fan WH-M* Models)
The items to be followed are classified by the symbols:

How to Install Base Pan Heater to Bi-bloc Unit (Single Fan WH-U* Models)
How to Install Base Pan Heater to Bi-bloc Unit (Double Fan WH-U* Models)
Mounting screws
Figure 1b
Figure 1c
Mounting
screws
Cabinet
Top
Plate
Mounting
screws
Right
Cabinet
Front
Plate
Figure 1d
Left Cabinet Front Plate
Middle Cabinet
Front Plate
Hook
Mounting
screws
Hook
Mounting screws
Mounting screws
3) Install according to this installation instructions strictly. If installation done is defective, it will cause
electrical shock or fire.
4) Use the attached accessories parts and specified parts for installation. Otherwise, it will cause fire or
electrical shock.
Step 2: Installation Work: Guide Base Pan Heater (for heating cable side)
Step 2: Installation Work: Guide Base Pan Heater (for heating cable side)
5) For electrical work, follow the local national wiring standard, regulation and this installation instruction.
Otherwise, it will cause the electrical shock or fire.
6) Heater routing must be properly arrange so that the set can be fixed properly. Or else it will damage by
the propeller fan etc. that may damage the set.
7) Do not modify the length of the Base Pan Heater lead wires. Otherwise, it will cause abnormal
operations, fire or electrical shocks.
8) Use glove and proper tools when doing installation job to prevent cutting by metal part or any sharp
edges part.
1. Identify the heating cable side from end splice to the black marking. (refer to the base pan heater specification)
2. Begin guiding the heating cable from end splice. Fix the heating cable with 1st, 2nd, 3rd, 4th and 5th band 2 (refer to Figure 2a).
3. Use cable tie 3 to tie the heater with the bottom tube of condenser (refer Figure 2b) and fix the heater with 6th, 7th and 8th band. Make sure the heater is as near as possible
to the condenser side.
4. Continue guide the heater follow the routing, insert the heater below the condenser where possible and make sure the heater is between the condenser and water discharge hole.
5. When the heater reaches the end, turn back to the opposite direction toward the fan motor bracket and tie the cable with the cable tie 3 provided after the black marking on
the cable. Refer Figure 2c.
* Note: - All heating cable should touch to the base pan.
- It is not encourage to remove the Propeller Fan during installation of the base pan heater.
1. Identify the heating cable side from end splice to the black marking. (refer to the base pan heater specification)
2. Begin guiding the heating cable from end splice. Fix the heating cable with 1st, 2nd, 3rd, 4th and 5th band 2 (refer to Figure 2a).
3. Use cable tie 3 to tie the heater with the bottom tube of condenser (refer Figure 2b) and fix the heater with 6th, 7th and 8th band. Make sure the heater is as near as possible
to the condenser side.
4. Continue guide the heater follow the routing, insert the heater below the condenser where possible and make sure the heater is between the condenser and water discharge hole.
5. When the heater reaches the end, turn back to the opposite direction toward the fan motor bracket and tie the cable with the cable tie 3 provided after the black marking on
the cable. Refer Figure 2c.
* Note: - All heating cable should touch to the base pan.
- It is not encourage to remove the Propeller Fan during installation of the base pan heater.
Figure 2
Figure 2
9) Do not touch to the heating cable when the Base Pan Heater is on. It will cause injured due to high
temperature at heating cable’s surface.
Fan Motor Bracket
Guide through the band
hole near to the Condenser
Base Pan Heater 1 must pass by these holes
1
Fan Motor Bracket
Base Pan Heater 1 must pass by these holes
Fan Motor Bracket
Guide through the band
hole near to the Condenser
Turn at this point
Attached Accessory
Condenser
Qty.
No. Accessory Part
Base Pan Heater
2
Qty.
1
1
1
Cable Tie
1
3
Insert to this
2-diameter
5mm holes
2
Band
Insert to this
2-diameter
5mm holes
3
2b
3
How to fixed Base Pan
Heater 1 with band 2
Black
marking
2a
End splice
Start guide from here
Total 8 position
2
2x8
1
Make sure this black marking is before
the cable tie and touch to base pan
CSC2E 1.7m/85W/230V~ - DO NOT CUT THE CABLE -A341075 - CE -Batch n˚
Protection class
IP 67
Power
85W ±10%
Minimum bending radius
20mm
Make sure this black marking is before
the cable tie and touch to base pan
Refrigerant
Piping
Outdoor PCB
(refrigerant
system)
2 Push
2. Tie the cold cable at these 2 position with the existing
cable (refer Figure 3a). Make sure no dangling cables
after tying the cables. Any dangling cable will cause fan’s
blade to cut the cable.
3. Guide the cold cable through the second band on the
control board.
4. Guide the cold cable through the twisted band. (Refer
to Figure 3b)
5. On the Outdoor PCB (refrigerant system), locate CN-HT2
(BLACK). Unplug the dummy connector, then replace
with base pan heater cable’s connector. Refer to Figure
3c, 3d and 3e.
3c
Please tie up the
3b
base pan heater Please tie up the
with these 3
base pan heater
3a
adjustable band with these 2
Fan Motor Sound Proof
adjustable band
Bracket
Board
Remove this
dummy connector
3d
Figure 3
3e
Plug in the base pan
heater cable’s connector
Outdoor
PCB
(refrigerant Outdoor PCB (refrigerant system)
system)
Condenser
CN-HT2
(BLACK)
Connector
Insert through
this hole
2. Tie the cold cable at these 3 position with the existing
cable (refer Figure 3a). Make sure no dangling cables
after tying the cables. Any dangling cable will cause
fan’s blade to cut the cable.
3. Insert the cold cable through a hole on the sound proof
board. (Follow fan motor’s cable routing)
4. Upon insertion, tie the cable to the another 2
adjustable cable ties. Refer to Figure 3b.
5. On the Outdoor PCB (refrigerant system), locate
CN-HT2 (BLACK). Unplug the dummy connector, then
replace with base pan heater cable’s connector. Refer
to Figure 3c, 3d and 3e.
2c
Base pan
Pass by this
hole
Outdoor
PCB
(refrigerant
system)
1 Pull
Outdoor PCB
(refrigerant
system)
CN-HT2
(BLACK)
Black Marking
1
Step 3: Installation Work: Guide Base Pan Heater (cold cable side)
Figure 3
2 Push
End Splice
Black
marking
2x8
End splice
Start guide from here
1. Locate the 2 adjustable cable tie (refer to Figure 3a). Untie
them by follow the step below:
1 Pull
Inkjet marking: CSC2E 1.7m/85W/230V - CE
2b
Total 8 position
Step 3: Installation Work: Guide Base Pan Heater (cold cable side)
Cold cable length: 1600 mm
3
2a
1. Locate the 3 adjustable cable tie (refer to Figure 3a).
Untie them by follow the step below:
Base Pan Heater Specification
3
How to fixed Base Pan
Heater 1 with band 2
2c
Base pan
Pass by
this hole
8
Heating cable length: 1700 mm
Fan Motor Bracket
Condenser
2
No. Accessory Part
1
Turn at this point
3c
3a
Please tie up the base
pan heater with these
2 adjustable band
Remove this
dummy connector
Please guide the
3b
Please tie up cold cable cold cable through
with this adjustable band the second band
3d
Plug in the base
pan heater
cable’s connector
3e
Step 4: Activate the Base Pan Heater Control using control panel/remote controller
1. Press and Hold the SET and CHECK
buttons together for 5 secs.
TIMER
OUTDOOR
3. Press the  or  button to scroll until
the next screen appear.
2. The screen will show as below.
TIMER
ACTUAL
OUTDOOR
TIMER
ACTUAL
OPERATION
OUTDOOR
OPERATION

WATER OUTLET
OPERATION
WATER OUTLET
OFF/ON
OFF/ON
TIMER
SETTING
SET
MODE
STATUS
CHECK
TIMER
SETTING
SET
OPERATION
WATER
SELECT
QUIET
HEATER
SEARCH
CANCEL
HOLIDAY
ERROR
RESET
SERVICE
CLOCK
CLOCK
FORCE
STATUS
CHECK

TIMER
SETTING
SET
SELECT
OFF/ON
MODE
QUIET
TIMER
OPERATION

OPERATION
WATER OUTLET
OFF/ON
TIMER
SETTING
SET
MODE
STATUS
CHECK

TIMER
SETTING
SET
SELECT
OFF/ON
MODE
QUIET
OUTDOOR
ACTUAL
WATER
OFF/ON
SETTING
STATUS
OPERATION
WATER
OFF/ON

TIMER
SETTING
SET
SELECT
OFF/ON
MODE
QUIET
OFF/ON

SETTING
STATUS
OPERATION
WATER OUTLET
OFF/ON
TIMER
SETTING
SET
MODE
STATUS
CHECK

TIMER
SETTING
SET
SELECT
OFF/ON
MODE

7. Press the  or  button to scroll to
the next item.
8. Press the SELECT button to change
setting.
9. Press the  or  button to scroll to
choose ' ' or ' '.
TIMER
FORCE
SELECT
QUIET
HEATER
SEARCH
CANCEL
HOLIDAY
ERROR
RESET
SERVICE
CLOCK
FORCE
CANCEL
HOLIDAY
OFF/ON
CLOCK
FORCE
SELECT
QUIET
HEATER
SEARCH
CANCEL
HOLIDAY
ERROR
RESET
SERVICE
OUTDOOR
ACTUAL
SETTING
STATUS
QUIET
OPERATION
OFF/ON
OFF/ON
MODE
6. Press the SET button to confirm
setting.
ACTUAL
WATER
OFF/ON
SETTING
STATUS
5. Press the  or  button to select
'.
either ' ' or '
4. Press the SELECT button to change
setting.
Data Range
' '/' '
10. Press SET button to confirm the setting.
11. Press CANCEL button to exit system
setting.
TIMER

SETTING
SET
OFF/ON
CLOCK
FORCE
MODE
SELECT
QUIET
CANCEL
HOLIDAY
WATER OUTLET
OFF/ON
CLOCK
FORCE
CANCEL
HOLIDAY
CLOCK
FORCE
CANCEL
HOLIDAY
OFF/ON
CLOCK
FORCE
SELECT
QUIET
HEATER
SEARCH
CANCEL
HOLIDAY
ERROR
RESET
SERVICE
CLOCK
FORCE
CANCEL
HOLIDAY
Note:
Type ' ': AUTO Mode (Heater will only operate during Deice period)
(Factory default setting)
Type ' ': ON Mode (Heater will always operate when outdoor Temp  5°C)
ENGLISH
F616192
1
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PRINTED IN MALAYSIA