Download Western Safety Products AYP7167A79 User's Manual
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917.259940 Western Auto Operation and Service Instructions Wizard Lawn Tractor Stock Number 93-7167-5 Model Number AYP7167A79 Factory Number AYP7167A79 This has a low emiss!0n 0perates differenUy product from previously built engmes; engine Beforewhich you start the engine, read and understand this Owner's Manual. Thank you for purchasing an American-built product. i WESTERN AUTO TRACTOR LIMITED AYP7167A79 WARRANTY Western Auto Supply Company warrants to the original retail purchaser that this product is free from defects in material or workmanship and agrees to repair this product free of charge within these time periods from the date of purchase: • 2 years, if the product is used for personal, family, or household use; • 90 days, if the product is used for any other purpose such as commercial or rental use. Excluded from this warranty are normal wear, maintenance, or mechanical adjustments which are not due to defects in material or workmanship. Consult your owner's manual for help to maintain your product or make mechanical adjustments. Products which have been altered, misused, abused, or repaired by other than aWestern Auto-authorized or manufacturer-authorized service facility are also excluded. . . A rider or tractor battery which proves defe_:tive within 90 days wilt be replaced without charge. After 90 days but within 1 year from the date of purchase, Western Auto will replace the battery for a charge of 1/12 of the current retail price of the battery for each full month between the date of purchase and the date of return. Engines or transaxles are warranted by the engine or transaxle manufacturer which gives its own 2 year warranty and provides service through its authorized service facilities. Seetheengineortransaxlewarrantyfordetaits. Repairmaybearranged through participating Western Auto stores. For repair service return this product with proof of purchase date to a participating Western Auto store. This warranty gives you specific legal rights and you may have other dghts that vary from state to state. If difficulty is encountered in having this warranty honored, contact: Western Auto Supply Company Consumer Affairs Section of the General Service Department 2107 Grand Avenue, Kansas City, Missouri 64108 Telephone: 816 346-4411 CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, welt-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". PRODUCT SPECIFICATIONS HORSEPOWER: NUMBER AYPTt67A79 SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL PLATE UNDER THE SEAT. NUMBERS 3.5 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG): See "ENGINE" in Customer Responsibilities Section OIL CAPACITY: W/FILTER: 3.5 PINTS W/O FILTER: 3.0 PINTS SPARK PLUG: GAP: .030") CHAMPION RC12YC VALVE CLEARANCE: INTAKE: EXHAUST: GROUND SPEED (MPH): Forward tst 2rid 3rd 4th 5th 6th Reverse Western Accessory ON Auto A Model No. No. Grass Catcher 95-1031-4 CW42 48" Snow B_ade 95-2549-4F LBD48 42" Snow Thrower 95-2626-0F LSB42 CUSTOMER Stock RESPONSIBILITIES Read and observe .004" - .006" .004" - .006" WILL BE FOUND YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE pLACE FOR FUTURE REFERENCE. Optional 16.0 GASOLINE CAPACITY AND TYPE: the safety rules. Follow a regular schedule using your tractor. in maintaining, caring for an Follow the instructions under the "Customer Responsibil ties" and "Storage" sections of this owner's manual. 1.1 1.5 2.3 3.5 4.4 5.7 1.7 WARNING: This tractort is equipped with an internal combustic engine and should not be used on or near any unimproved tor'es covered, brush-covered or grass-covered land unlessthe engine exhaust system is equipped with a spark arrester meeting app cable local or state laws (if any). If a spark arrester is used, should be maintained in effective working order by the operate TIRE PRESSURE: FRONT: REAR: CHARGING 16 AMPS @ 3600 RPM SYSTEM: MODEL 14 PSI 10 PSI BATTERY: AMP/HR: MIN. CCA: CASE SIZE: 30 240 U1R BLADE BOLT TOROUE: 30-35 FT. LBS. tn the state of California the above is required by law (Sectk 4442 of the California Public Resources Code). Other states m; have simitar laws. Federal laws apply on lederal lands. SAFETY RULES Practices for Ride-On Safe Operation Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects suchas rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse un]ess absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents,which can result in severe injuryordeath. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for hales, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. OBJECTS, OR DEATH. IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children outofthe mowing area and under the watchful care of another responsible adult. Be alert and turn machine off ff children enter the area. Before and when backing, look behind and down for small children. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catchercomponents are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!t YOUR SAFETY IS INVOLVED. DO NOT: Do not turnon slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over it a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes. & CAUTION: Always disconnect spark plug wire and place wirewhere it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. A0=WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. TABLE OF CONTENTS SAFETY RULES .......................... ;................................. 3 PRODUCT SPECIFICATIONS ...................................... 2 CUSTOMER RESPONSIBILITIES ..................... 2, 14-17 WARRANTY .................................................................. 2 ASSEMBLY ................................................................ 6-8 OPERATION ............................................................. 9-13 MAINTENANCE SCHEDULE ...................................... 14 SERVICE AND ADJUSTMENTS ............................ 19-24 STORAGE ................................................................... 25 TROUBLESHOOTING ............................................ 26-27 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERING/SERVICE ................ BACK COVER INDEX E A Accessories ........................................... Adjustments: Brake ............................................ Carburetor .:.................................. Mower Front-To-Back ......................... Side-To-Side ........................... Throttle Control Cable .................. Air Filter, Engine .................................. Air Screen, Engine .............................. Assembly ............................................ 5 21 24 20 20 23 17 17 6-8 B Battery: Charging ........................................ Cleaning ....................................... Starting with Weak Battery ........... Storage ........................................ Terminals ..................................... Belt: Motion Ddve Removal/Replacement ............ Mower Belt(s) Removal/Replacement ............ Blade: Sharpening ................................... Replacement ................................ Brake Adjustment ................................ 7 16 22 25 16 21 21 15 15 21 C Carburetor Adjustment ........................ 24 Controls, Tractor ................................. 10 Customer Responsibilities .............. !4-18 Engine: Air Filter .................................... 17 Air Screen ................................ 17 Cooling Fins ............................. 1"7 Engine Oil ........................... 12,16 Fuel Filter ................................. 18 Spark Plug(s) ........................... 18 Tractor: Battery ...................................... 16 Blade ........................................ 15 Lubrication Chart ...................... 14 Maintenance Schedule ............ 14 Tire Care .......................... 7,15,22 Transaxle ................................. 16 Cutting Height, Mower ......................... 11 O Electrical: |nterlecks and Relays ................... 23 Schematic .................................... 29 Wiring Diagram ............................ 30 Engine: Air Filter ........................................ 17 Air Screen .................................... 17 Cooling Fins ................................. 17 Oil Change ................................... 16 Oil Level ....................................... 12 Oil Type ................................... 12,16 Preparation .................................. 12 Repair Parts ............................ 48-53 Starting ......................................... 13 Storage ........................................ 25 F Filter: Air Filter ........................................ Fuel .............................................. Fuel: Type ............................................. Storage ........................................ Fuse .................................................... P Parking Brake ................................. 10-11 Parts Bag .............................................. 5 Parts, Replacement/Repair ............ 30-42 Product Specifications ........................... R Repair Parts ................................... 12 25 23 Safety Rules .......................................... Seat ....................................................... .................. 23 L Leveling Mower Deck .......................... Lubrication: Chart ............................................ Engine .......................................... Cold Weather Conditions ........ 12,16 Engine .......................................... 16 Storage ........................................ 25 Ope ration ......................................... 9-13 Operating Mower ................................. 12 Options: Accessories .................................... 2 Spark Arraster ........................... 2,40 17 18 H Hood Removal/Installation Oil: 20 14 16 M Maintenance Schedule ....................... 14 Mower: Adjustment, Front-to-Back ........... 20 Adjustment, Side-to-Side ............. 20 Blade Replacement ...................... 15 Blade Sharpening ........................ 15 Cutt{ng Height .............................. 11 installation .................................... 19 Operation ..................................... 12 Removal ....................................... 19 Mowing Tips ........................................ 13 Muffler ................................................. 18 Spark Arrester ........................... 2.40 30-4"; S Service and Adjustments ............... 19-2, Carburetor .................................... 2 Fuse ............................................. 2 Hood Removal/Installation ........... 2 Motion Ddve Belt Removal/Replacement ............ 2 Mower Belt(s) Removal/Replacement ............ 2 Mower Adjustment Front-to-Back .......................... _Side-to-Side ............................ _Mower Removal/Installation ......... 1 Tire Care .............................. 7,15,_Slope Guide Sheet .............................. t Spark Plug(s) ...................................... Specifications ....................................... Starting the Engine ........................ 12Steering Wheel ................................. 6, Stopping the Tractor ............................ Storage ................................................ T Throttle Control Cable Adjustment ...... Tires ............................................ 7,15 Troubleshooting Chart .................... 26 Transaxle ............................................ W 4 : " Warranty ............................................. Wiring Diagram .................................. Wiring Schematic ............................... CONTENTS OF HARDWARE Parts Bag contents shown full size PACK Parts packed separately in carton (1) Hex Bolt 3/8-16 x 1 Seat © Mulcher Plate !4::J (1) Large Flat Washer ;4/'Steering Boot Steenng Wheel (1) Lockwasher 3/8 @ (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 d (1) Hex Bolt 1/2-13 x 1 (1) Shoulder Bolt 5/16-18 Parts Bag Manual Parts bag contents not shown full size (2) Gauge Wheels (2) Shoulder Bolts (2) CenterLockNuts 3/8-16 (2) Lock Washers #10 x 5/8 2) Screws _ _)_ZE_CCC_[Z] Nuts #10 _ (2) WeLd _ 1/4-20 x 3/4 (2) HexBolts @ Nuts (2) Hex 1/4 -20 _ Washers (2) Lock 1/4 © © (1) Lock Washer 1/2 17/32 x 1-3/16 x 12 Gauge Extension Shaft Steering (2) Latch Hook Assemblies (2) Keys _ 9/32 x 518 x 16 (2) Washers Gauge Slope Sheet 5 (2) Washers 3/8 x 7/8 x 14 Gauge Steering Wheel Adapter Steering Wheel Insert ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Us_ the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 3/4" Socket w/drive rachet (2) 7/16" wrenches Phillips Screwdriver (2) 1/2" wrench (1) 9/16" wrench Tire pressure gauge Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton (See page 5). Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. Check for any additional loose parts or cartons and remove. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTU RE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. BEFORE ROLLINGTRACTOR ATrACH STEERING WHEEL OFF SKID (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE. FIG. 1 Place tabs of steering boot over tab slots in dash and push down to secure. TO ROLL TRACTOR OFF SKID (See Opera tion section for location and function of con trois) INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward. • Slide steering wheel adapter onto steering shaft exte nslon. Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • • Snap steering wheel insert into center of steering wheel. Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR iS TO ROLL OFF SKID. 6 Press lift lever plunger and raise attachment lift lever t its highest position. Release parking brake by depressing clutch/brak pedal. Place gearshift lever in neutral (N) position. Roll tractor backwards oft skid. Remove banding holding discharge guard up again_ tractor. ASSEMBLY HOW TO SET UP YOUR TRACTOR INSTALL CONNECT Adjust seat before tightening adjustment bolt, • Remove cardboard packing on seat pan. Place seat on seat pan and assemble shoulder bolt. Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten. • Tighten shoulder bolt securely. • Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its adjusted position. Raise seat and tighten adjustment bolt securely. BATTERY (See Figs. 2 and 3) CAUTION: Do not short battery terminals, Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • • Remove cardboard packing from seat pan and lift seat pan to raised position. Open battery box door. Remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) terminal with remaining he× bolt, flat washer, lock washer and hex nut. Tighten securely. Close battery box door. POSITIVE (RED) CABLE SEAT (See Fig. 4) SEA S.O LOER .DISCARD TERMINAL CAPS BOLT _ _ \\\ _LOCKWASHER FIG. 4 HEX NUT LOCK WASHER CHECK TIRE PRESSURE The tires on your tractor were ove rinflated shipping purposes. Correct tire pressure best cutting performance. Reduce tire pressure to PSI shown SPECIFICATIONS" on page 2 of this FLAT WASHER For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CABLE FIG. 2 Open battery box door for: • Inspection for secure connections ware). inspection for corrosion. • Testing battery. • Jumping (if required). • Periodic charging. in "PRODUCT manual. CHECK DECK LEVELNESS HEX BOLT NEGATIVE (BLACK) at the factory for is important for CHECK FOR PROPER POSFFION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. (to tighten hard- CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. SEAT PAN ASSEMBLE BOX OOOR FIG. 3 7 GAUGE WHEELS TO MOWER DECK (See Fig. 5) Assemble gauge wheels with tractor on a flat level surface. Adjust mower to desired cutting height (See '`TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Instal] gauge wheel in appropriate hole with shoulder bolt, 3/8 flat washer, and 3/8-16 Iocknut and tighten securely. Repeat for opposite side installing gauge wheel in same adjustment hote. ASSEMBLY GAUGE WHEEL MOUNTING BRACKET _ TO CONVERT TO BAGGING DISCHARGING \ OR Simply remove mulcher plate and store in a safe place Your mower is now ready for discharging or installation c optional grass catcher accessory. DEFLECTOR 3/8-16 LOCKHUT 3/8 FLAT WASHER "_' _P' _1 GAUGE WHEEL _\ SHOULDER BOLT _" FIG. 5 INSTALL MULCHER (See Figs. 6 & 7) • PLATE Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. LATCH HOOKS NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. FIG. 7 • Tighten hardware securely. • Raise and hold deflector shield in updght position. • • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. ,/CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEt TRACTOR, WE WISH TO ASSURE THAT YOU RECEIV THE BEST PERFORMANCE AND SA TISFA C TION FRO_ THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. WELD NUT FROM THE TOP WELD NUT. HOOK POINTS DOWN ,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton. ,/ Battery is propedy prepared and charged. 1 hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securel_ ,/ All tires are propedy inflated. (For shipping purpose: the tires were ovednflated at the factory). / Be sure mower deck is properly leveled side-to-sid_ front-to-rear for best cutting results. (Tires must t: properly inflated for leveling). ,/ Check mower and drive belts. Be sure they are rout_ properly around pulleys and inside all belt I_eepers: LOCK WASHER \ ,/ HOOK Check wiring. See that aft connections are still secu and wires are properly clamped. WHILE LEARNING HOWTO USE YOUR TRACTOR, PP EXTRA A TTENTION TO THE FOLLOWING IMPORTAh ITEMS: WELD NUT ,/ J LATCH HOOK"_-.. LOCK WASHER WASHER / WASHER ,/ MULCHER PLATE (Minimul -_SCREW FIG. 6 8 Engine oil is at proper level. Fue_ tank is filled with fresh, clean, regular unleadc gasoline. Become familiar with all controls - their location at function. Operate them before you start the engin_ Be sure brake system is in safe operating conditior OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. f BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF 0 FUEL k ! m MOWER LIFT CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED R N H L REVERSE NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE IGNITION HYDROSTATIC FREE WHEEL (Hydro Models only) DANGER, KEEP HANDS AND FEET AWAY 9 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOF Compare the illustrationswith your tractor to familiarize yourselfwith the locations ofvarious controls and adjustments. Saw this manual for future reference. IGNITION SWITCH AMMETER LIGHT SWITCH POSITION ATTACHMENT CLUTCH LEVER CHOKE CONTROL LIFT LEVER PLUNGER CLUTCH/BRAKE PEDAL LIFT LEVER THROTTLE CONTROL PARKING BRAKE HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER RG. 8 Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. GEARSHIFT LEVER: Selects the speed and direction ( tractor. A'B'ACHMENT LIFT LEVER: Used to raise and lower th mower deck or other attachments mounted to your tracto LIFT LEVER PLUNGER: Used to release attachment li lever when changing its position. LIGHT SWITCH POSITION: Turns the headlights on. THROTTLE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. AMMETER: battery. IGNITION SWITCH: engine. Indicates charging (+) or discharging (-) of PARKING BRAKE: brake position. Locks clutch/brake Used for starting and stopping tl- HEIGHT ADJUSTMENT cutting height. pedal into the CHOKE CONTROL: 10 KNOB: Used to adjust the mow, Used when starting a cold engine OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING TO MOVE FORWARD (See Fig. 9) BRAKE (See Fig, 9) AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. • Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutct'dbrake pedal into full "BRAKE" position and hold. Place parking brake lever in =ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. STOPPING (See Fig. 9) MOWER BLADES - ATTACHMENT CLUTCH "ENGAGED" POSITION CHOKE CONTROL Move attachment clutch lever to "DISENGAGED" poo sition. GROUND DRIVE • Depress clutch/brake pedal into full "BRAKE" position. Move gearshift lever to neutral (N) position, ENGINE - "DISENGAGED" POSITION THROTTLE CONTROL "ENGAGED" "BRAKE" POSITION NOTE: Failure to move throttle control to slow (-=b) position and allowing engine to idle before stopping may cause engine to =backfire". Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. "DISENGAGED" POSITION • Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor ORgrass areas. CLUTCH/BRAKE PEDAL"DRIVE" POSITION USE THROTTLE CONTROL HEIGHT ADJUSTMENT KNOB FIG. 9 I TO BRAKE POSITION GEARSHIFT LEVER Move throttle control to slow (,.am,)position. CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. LEVER TO ADJUST | I (See MOWER CUTTING HEIGHT Fig, 9) The cutting height is controlled by turning the height adjustment knob in desired direction. • (See Fig. 9) Turn knob clockwise (F_) to raise cutting height. Turn knob counterclockwise height. Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. Full throttle offers the best bagging and mower performance. (Ir--_) to lower cutting The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. TO USE CHOKE CONTROL (See Fig. 9) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. To engage choke control, pull knob out. Slowly push knob in to disengage. The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. 11 OPERATION TO OPERATE MOWER (See Fig. 10) • Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. Select desired height of cut, Lower mower with attachment lift control. To restart movement, slowly release parking brake anc clutch/brake pedal. Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attach" ment lift control. Start mower blades by engaging attachment clutch control. • When pushing or towing your tractor, be sure gearshif lever is in neutral (N) position. TO STOP MOWER BLADES - disengage attachment clutch control. • Do not push or tow tractor at more than five (5) MPH & NOTE: To protect hood from damage when transportin(. yourtractoron atruckoratrailer, be sure hood is closed ant secured to tractor. Use an appropriate means of tying hoo( to tractor (rope, cord, etc.). CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. BEFORE STARTING THE ENGINE ATTACHMENT LIFT LEVER HIGH POSITION CHECK ',' CLUTCH LEVEl "DISENGAGED POSITION F _,o OIL LEVEL (See Fig. 15) • The engine in your tractor has been shipped, from th_ factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert th_ dipstick and screw cap tight, wait for a few seconds remove and read oil level. If necessary, add oil unt: "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil fo easier starting (See =OIL VISCOSITY CHART" in th, Customer Responsibilities section of this manual). POSITION "j ENGINE UENGAGEeH POSITION To change engine oil, see the Customer Responsibili ties section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleadec gasoline with a minimum of 87 octane. (Use of leadec gasoline will increase carbon and lead oxide deposit: and reduce valve life). Do not mix oil with gasoline Purchase fuel in quantities that can be used within 3_ days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURE: BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRAD GASOLINE TO HELP INSURE GOOD COLD WEATHEI STARTING. / FIG. 10 TO OPERATE t ON HILLS WARNING: Experience indicates that alcohol blende fuels (called gasohol or using ethanol or methanol) ca attract moisture which leads to separation and formation { acids during storage. Acidic gas can damage the fu_ system of an engine while in storage. To avoid engin problems, the fuel system should be emptied before stoage of 30 days or longer. Drain the gas tank, start tP engine and let it run until the fuel lines and carburetor al empty. Use fresh fuel next season. See Storage Instru, tions for additional information. Never use engine , carburetor cleaner products in the fuel tank or permane damage may occur. hills with slopes greater and CAUTION: Do not drive than up or15° down do not drive across any slope. Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. ff stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. J & 12 filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or CAUTION: to bottom gas tank use gasolineFillnear an open offlame. OPERATION TO START ENGINE • (See Fig. 9) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Depress clutch/brake pedal and set parking brake, • Place gear shift lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position. • Move throttle control to fast ('_) position Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke controt may not be needed. Note: Before starting, read the warm and cold starting procedures below. Insert key intoignitio n and tum key clockwiseto "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes andtry again. If engine stilldoes not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) When engine starts, slowiy push choke control in until the engine begins to run smoothly. Ifthe engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground ddve can now be used. If the engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) • When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. The attachments can be used dudng the engine warmup period and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. • • The left hand side of mower should be used for trimming. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings, Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing, Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. FIG. 11 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they tall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avoid cutting your lawn when itis wet. Wet grass tends to form clumps and interferes with the m ulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings, When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor. Mower should be properly leveled for best mowing performance, See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11). MAX 1/3 13 FIG. 12 CUSTOMER RESPONSIBILITIES .A..TE.ANCESC.EOU'E ASYO°COMPL E FILL IN DATES Check Brake Operation If ll_ Check Tire Pressure if v' T Check for Loose Fasteners V' i harpervFteplace Lubrication Chart Mower Blades T' 11_7 ! If _4 Check Battel7 Leve_Recharge to Clean Batter] and Terminals Ia If Check Transaxle Cooling if Adjust Blade Belt(s) Tension 1115 Adjust Motion Ddve Belt(s) Tension Check Engine Oil Level Change Engine Oil V's If if 1_+2.3 if E N Clean Air FUter Clean Air Screen _l_: G Inspect Muffler/Spark Arrester | Replace Oil Filter (If equipped) _.2 N Replace Spark Plug Clean Engine Cooling Fins Replace Air Fitter Paper Cartridge _i If if Replace Fuel Filter t 2 3 4 - I# #' Change more oiton when operating under a heavy load o_ in high ambient temperatures. Sense more often when operating in dirty or dusty conditions¸ If equipped with oil I_ter, change oil every 50 hours. Replace blades more often when mowing in sandy so_+ GENERAL 5 - 11equipped with adjustable system. 6 +Not required if equigped with maintenance-free batlery, 7 +Tighten front axle pivot bolt to 35 tt+-ths, maxlrnurn. Do not overtigh_n. LUBRICATION RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. ! CHART (_)SPINDLE (3_ "FRONT WHEEL BEARING ZERK BEARING ZERK Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH G'x "_'CLUTCH PIVOT(S) USE PIVOTS Check engine oil level Check brake operation. (_ Check tire pressure. Check for loose fasteners. SAE 30 OR 10W30 MOTOR OIL (_ GENERAL PURPOSE GREASE (_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTI( IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POIN WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUB CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF Y FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, PC 14 DERED GRAPHITE TYPE LUBRICANT SPARINGLY. CUSTOMER RESPONSIBILITIES TRACTOR TO SHARPEN BLADE (See Fig. 14) Care should be taken to keep the blade balanced. An unbalanced blade willcause excessive vibration and eventual damage to mower and engine. Always observe safety rules when performing any maintenance. BRAKE OPERATION The bladf_can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). • TIRES Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 2 of this manual). • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). BLADE CARE CENTER HOLE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL (See Fig. 13) • Raise mower to highest position to allow access to blades. • Remove hex bolt, Iockwasher and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. 5/8" BOLT BLADE OR PIN FIG. 14 Reassemble hex bolt, lock washer and flat washer in exact order as shown. BATTERY Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Keep battery and terminals clean. Keep battery bolts tight. BLADE MANDREL • Keep small vent holes open. • Recharge at 6-!0 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. TRAILING EDGE FLAT WASHER • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. LOCK WASHER Rinse the battery with plain water and dry. HEX BOLT Clean terminals and battery cable ends with wire brush until bright. (GRADE 8)* _ Coat terminals with grease or petroleum jelly. *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD, Reinstall battery (See "CONNECT Assembly section of this manual). FIG. 13 15 BATTERY" in the CUSTOMER RESPONSIBILITIES V-BELTS TO CHANGE ENGINE OIL (See Fig. 15) Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. Determine temperature range expected before oil change. All oil must meet API service classification SF or SG. TRANSAXLE • Be sure tractor is on level surface. Oil will drairl more freely when warm. Catch oil in a suitable container. COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. Remove oilfill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ENGINE Remove drain plug. LUBRICATION After oil has drained completely, replace oil drain plug and tighten securely. Only use high quality detergent oil rated with API service classification SForSG. Select theoil'sSAEviscositygrade according to your expected operating temperature, Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill, For approximate capacity see "PRODUCT SPECIFICATIONS" on page 2 of this manual. SAE VISCOSITY GRADES • -20 _ .30 o 6= -20 o TEMPERATURE 30 ° .i0 o RANGe 32 = 40" 0° ANTICIPATED 60 ° 10 ° BEFORE Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. 80 ° 20 ° NEXT 30 ° AIR SCREEN OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starling in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. OIL FILL CAP/DIPSTICK Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. OIL DRAIN PLUG FIG. 15 16 CUSTOMER AIR FILTER RESPONSIBILITIES (See Fig. 16) CLEAN AIR SCREEN (See Fig. 15) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of ope ration or every season, whichever occurs first. Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Service air cleaner more often under dusty conditions. Failure to clean or service air clea.ner will cause engine to run rich and could cause spark plug fouling. ENGINE • COOLING FINS (See Fig. 17) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). Unhook clips on both sides of air cleaner and remove cover. TO SERVICE PRE-CLEANER Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. • If very dirty or damaged, replace pre-cleaner. Reinstall pre-cleaner over cartridge. • Reinstall air cleaner cover and reattach clips to sides of air cleaner body. TO SERVICE CARTRIDGE • CLEAN THESE AREAS OF DIRT AND DEBRIS FIG. 17 Remove knob and cartridge plate. Carefully remove cartridge to prevent debris from entering carburetor. MUFFLER Clean cartridge bytapping gentlyon flat surface. Ifvery dirty or damaged, replace cartridge. inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. Reinstall cartridge, cover plate, knob and pre-cleaner. SPARK Reinstall air cleaner cover and reattach clips to sides of air cleaner body. IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSUR(ZED AIR TO CLEAN OR DRY CARTRIDGE. Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 2 of this manual. FOAM PRE_LEANER KNOB CABTRIDee "-"-" PLUGS CARTRIDGE PLATE 3LIP COVER FIG. 16 17 CUSTOMER RESPONSIBILITIES ENGINE OIL FILTER (See Fig. 18) IN-LINE FUEL FILTER (See Fig. 19) Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. The fuel filter should be replaced once each season. If fue filter becomes clogged, obstructing fuel flow to carburetor replacement is required. With engine cool, remove filter and plug fuel lin_ sections. Unscrew old filter by turning counterclockwise. Use a suitable container to catch oil. Apply a thin coating of new engine oil to rubber gasket on replacement oil filter. • Place new fuel filter in position in fuel line with arro_ pointingtowards carburetor. install replacement oil filter by turning clockwise until rubber gasket contacts mounting surface, then tighten filter an additional 1/2 to 314 turn. • Be sure there are no fuel line leaks and clamps ar_ properly positioned. • Immediately wipe up any spilled gasoline. Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see =PRODUCT SPECIFICATIONS" on page 2 of this manual. CLAMP. CLAMP Start engine andcheckfor oil leaks. Correct anyteaks before placing engine into full operation. FUEL FIG, 19 CLEANING LJL Clean engine, battery, seat, finish, etc. of all foreigr matter. OIL FILTER • Keep finished surfaces and wheels free of all gasoline oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean you tractor unless the electrical system, muffler, air filter an( carburetor are covered to keep water out. Water in engim can result in a shortened engine life. i FIG. 18 18 SERVICE & CAUTION: • • • AND ADJUSTMENTS BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Place gearshift lever in neutral position. Depress clutch/brake pedal fully(N)and set parking brake. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE LEVER MOWER (See Fig. 20) RETAINER CLUTCH ROD Mower willbe easier to remove from the right side oftractor. • • Place attachment clutch in "DISENGAGED" position. Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring. • Disconnect anti-sway bar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer spdngs. Raise lift lever to raise suspension arms. Slide mower out from under tractor. • SUSPENSION PULLEY _IGS (BOTH SIDES) RETAINER SPRING ANTI-SWAY IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, REMOVE THE FRONT LINKS. TO INSTALL MOWER Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • • Lower lift lever to its lowest position. Install mower in reverse order of removal instructions. RETAINER SPRINGS (BOTH SIDES) FIG. 20 (See Fig. 20) • BAR 19 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24 IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT L' NECESSARY, BE SURE TO ADJUST BOTH FRONT LINK,_ EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO SIDE. Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD UCT SPECIFICATIONS" on page 2 of this manual). If tires are over or underinflated, you will not properly adjust your mower. To obtain the "best cutting results, the mower housin_ should be adjusted so that the front is approximately 1/8" t{ 1/2" lower than the rear when the mower is in its highest /position. SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22) Raise mower to its highest position. At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance"A" on both sides of mower should be the same or within 1/4" of each other. Check adjustment on right side of tractor. Measure dis tance "D" directly in front and behind the mandrel at botton edge of mower housing as shown. If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. Before making any necessary adjustments, check tha both front links are equal in length. Both links should b{ approximately 10-3/8". • To lower one side of mower, loosen lift link adjustment nut on that side. • If links are not equal in length, adjust one link to sam_ length as other link. To lower front of mower loosen nut "E" on both fror links an equal number of turns. When distance "D" is 1/8" to 1/2" lower at front thai rear, tighten nuts "F" against trunnion on both fror links. NOTE: Three full turns of adjustment mower height about 1/8" • nut will change • Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO BOTTOM EDGE OF MOWER TO GROUND _ GROUND • To raise front of mower, loosen nut"F" from trunnion o= both front links. Tighten nut "E" on both front links a= equal number of turns. When distance "D" is 1/8" to 1/2" lower at front that rear, tighten nut "F" against trunnion on both front link_ Recheck side-to-side adjustment. • , __ MANDREL FIG. 21 Q SUSPENSION ARM FIG. 23 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH • LIFT LINK ADJUSTMENT NUT FIG. 22 rT "E" FRONT LINKS 20 TRUNNION FIG 24 SERVICE AND ADJUSTMENTS TO REPLACE (See Fig. 25) MOWER BLADE DRIVE BELT WITH PARKING BRAKE =ENGAGED" The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). NUT "A" Work belt off both mandrel pulleys and idler pulleys. • JAM NUT Pull belt away from mower. BELT INSTALLATION • Install new belt in reverse order of removal. • • Make sure belt is in all pulley grooves and inside all belt guides. Install mower in reverse order of removal instructions. FIG. 26 MANDREL PULLEY IDLER PULLEYS TO REPLACE (See Fig. 27) MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual). Remove upper belt keeper. • Remove belt from stationary idler and clutching idler. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. Purl belt toward front of tractor and remove downwards from around engine pulley. MANDREL PULLEY • Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS. FIG. 25 TO ADJUST BRAKE (See Fig. 26) ENGINE"--.. PULLEY Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. TABS CLUTCHING IDLER If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. Depress clutch/brake pedal and engage parking brake. • KEEPER STATIONARY IDLER Measure distance between brake operating arm and nut "A" on brake rod. If distance is other than 1-1/2", loosen jam nut and turn nut =A" until distance becomes 1-1/2". Retighten jam nut against nut "A". TRANSAXLE ,__ pULLEy "_, Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. FIG. 27 21 SERVICE TRANSAXLE SHIFTER LINKAGE JUSTMENT (See Figs, 28 and 29) AND ADJUSTMENTS AND AD- TO REMOVE WHEEL FOR REPAIRS (See Fig. 30) The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: Make sure transaxle is in neutral (N). • Loosen two Iocknuts on tie rod. Turn center rod until gearshift lever falls into neutral lock gate on fender console. • Tighten lock,nuts securely. Block up axle securely. Remove axle cover, retaining ring and washers to allo_ wheel removal (rear wheel contains a square key - D( not lose). Repair tire and reassemble. On rear wheels only: align grooves in rear wheel huL and axle. Insert square key. Replace washers and snap retaining ring securely ir axle groove. Replace axle cover. WASHERS RETAINING RING FIG. 28 I AXLE COVER LOCKNUTS _SQUARE KEY (REAR WHEEL ONLY) FIG. 30 - CENTER ROD TO START ENGINE WITH A WEAK BATTER_ (See Fig. 31) CAUTION: Lead-acid batteries generate explosive gases, Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. TIE ROD TRANSAXLE If your battery is too weak to start the engine, it should b recharged. If "jumper cables" are used for emergenc starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 1 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHE VEHICLE MUST ALSO BE A 12 VOLT NEGATIV GROUNDED SYSTEM. DO NOT USE YOUR TRACTO BATTERY TO START OTHER VEHICLES. FIG. 29 TO ADJUST STEERING WHEEL ALIGNMENT TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIV (+) terminal of each battery, taking care not to shc against chassis. Connect one end of the BLACK cable to the NEGJ TIVE (-) terminal of fully charged battery. Connect the other end of the BLACK cable to go( CHASSIS GROUND, away from fuel tank and batter If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorizea service center/department. TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and then from the fu charged battery. RED cable last from both batteries. 22 SERVICE POSITIVE TERMINAL AND ADJUSTMENTS TO REPLACE FUSE NEGATIVE TERMINAL Replace with 30 amp automotive-type plug-in fuse, The fuse holder is located behind the dash. TO REMOVE (See Fig. 32) HOOD AND GRILL ASSEMBLY Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilttoward engine and lift off of tractor. • To replace, reverse above procedures. HOOD BATTERY POSITIVE TERMINAL WIRE CONNECTOR HEADLIGHT NEGATIVE TERMINAL FIG. 31 TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. • INTERLOCKS FIG, 32 AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. 23 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTFLE (See Fig. 33) CONTROL CLAMP SCREW CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • CABLE GOVERNED IDLE SPRING (RED OR WHITE) With engine not running, move throttle control lever to fast (,¢ef)position. Check that swivel is against stop. If it is not, loosen cable damp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL STOP FIG. 33 (See Fig. 34) The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: CLAMP SCREW CHOKE CLOSED_ With engine not running, move choke control (located on dash panel) to full choke (N) position. J Loosen knob and remove cover assembly from air cleaner. 0 Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. o FIG. 34 Reptace air cleaner cover assembly and tighten knob. TO ADJUST SWIVEL CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate fordifferences in fuel, temperature, altitude or load. If the carburetor does need adjustment, see engine manual. 24 r¢ STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. I CAUTION: Never store the tractor with | gasoline in the tank inside a building where fumes may reach an Open flame " or spark. Allow the engine to cool before storing in any enclosure, FUEL SYSTEM I TRACTOR IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL .SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. Drain the luel tank. Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See =CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Customer Responsibilities section of this manual. Start the engine and let it run until the fuel lines and carburetor are empty. Never use engine orcarburetorcleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilize r. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ENGINE Touch up all rusted or chipped paint surfaces; sand lightly before painting. OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). BATTERY Fully charge the battery for storage. CYLINDERS After a period of time in storage, battery may require recharging. Remove spark plug(s). To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see =TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignitionkey to"START" pesition for a few seconds to distribute oil. Replace with new spark plug(s). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. OTHER Be sure battery drain tube is securely attached. Do not store gasoline from one season to another. If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • • Replace your gasoline can if your can stars to rust. Rust and/or dirt in your gasoline will cause problems. If possible, store your tractor indoors and cover it to give protection from dust and dirt. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust, IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 25 TROUBLESHOOTING CAUSE PROBLEM Will not start Hard to start CORRECTION t. Out of fuel. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 10. POINTS properly. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter: Drain toe]tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 8. 9. 10. Engine valves out of adjustment. Contact an authorized service center/department. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. 8. Engine valves out of adjustment. 8. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department. 1. 2. 3. 4. Clutoh/brake pedal not depressed, Attachment clutch is engaged. Weak or dead battery. Blown fuse. 5. 6. 7. 8. 9. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. 2. 3. 4, 5. 6. 7. 8. 9. Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check uli wiring. Check/replace ignition switch. Check/replace solenoid or starter, Contact an authorized service center/department, Engine clicks but will not start 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged widng. Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check allwiring. Check/replace solenoid or sLarter. Loss of power f. 2. 3. 4, 5. 6. 7, 8. 9. Cutting too much grass/too fast. Throtlle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel 1. 2. 3. 4. 5. 6. 7. 8. 9. Set in =Higher Cut" posriion/reduce speed. Adjust thratffe control. Clean underside of mower housing. Clean/replace air tilter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel fitter. Drain fuel tank and refill with fresh gasoline. Drain toel tank and carburetor, retill tank with fresh 10. 11. 12. 13 14. Spark plug wire loose. Dirty engine air screen/fins Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 10. 11. 12. 13. 14. 15 Engine valves out of adjustment 15 Engine will not turn over Excessive vibration 1. 2 Worn, bent orloose blade Bent blade mandrel. 3. Loose/damaged 1. 2. 3 part(s). 26 gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/tins. Clean/replace muffler. Check all wiring See "To Adjust Carburetor" in Service Adiustments section. Contact an authorized service center/department. Replace blade. Tighten blade Dolt. Replace blade mandrel Tighten loose part(s) Replace damaged parts. TROUBLESHOOTING PROBLEM Engine continues to run when operator leaves seat with attachment clutch CAUSE POINTS CORRECTION 1. Faulty operator-safety presence control system. t. Check widng, switches and connections. If not corrected, contact an authorized service center/ _leparb'nent, 1. 2. Worn, bent or loose blade. Mower deck not level. 1. 2. Replace blade. Tighten blade bolt. Level mower deck. 3. 4. Bugdup of grass, leaves, and trash under mower. Bent blade mandrel 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 3. 4. 5. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. engaged Poorcut-uneven Mower blades will not rotate Poor grass discharge t. Obstruction in clutch mechanism. t. Remove obstruction. 2. 3. 4. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. 2. 3. 4. Replace mower drive belt. Replace idler pulley. Replace blade mandrel. 1. 2. 3. 4. Engine speed too slow. Travel speed ton fast. Wet grass. Mower desk not level. 1. 2. Race thmttte control in =FAST" position, Shift to slower speed. 3. 4. Allow grass to dry before mowing. Level mower deck. 5. 6. 7. 8. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower ddve belt worn. 9. 10. 1 t. Blades impropedy installed. {mproper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 5. 6. 7. 8. 9. I 0. 11. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside ct mower housing. Replace mower ddve belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. Headlight(s) not working (if so equipped) t, Switch is "OFF", 1. Turn switch "ON". 2. 3. 4. 5. Bulb(s) burned out. Faulty light switch. Loose or damaged widng. Blown fuse. 2. 3. 4. 5. Replace bulb(s). Cheskfreplace light switch. Check wiring and connections. Replace fuse. Battery witi not charge t. 2. 3. 4. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. 1. 2. 3. 4. Replacebattery. Check/claenall connections. Replaceregulator. Replace alternator. Engine "backfires" when turning engine "OFF" 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, 27 SERVICE NOTES 28 TRACTOR - - MODEL NUMBER AYP7167A79 SCHEMATIC RED BLACK BATTERY oq o r ) WHITE O °ED FUSE 30 AMP. RED -- -- -- 7 ..... '0: BLACK O, L I I STARTER J i SOLENOID ' J ----( G i L( L ....... J CLUTCH/ BRAKE (PEDALUP) WHITE IGNITION SWITCH (NOT OCCUPIED) I SEAT - - - SWITCH WHITE I BLACK I I I I i I _dL-U ' _- (CLUTCH OFF) j BLACK GROUNDING CONNECTOR SPARK (OPTIONAL) BLACK UNIT IGNITION C_ FU-E-L: I_ I CHARP-_NG SYSllEM OUTPLrr 3 AMP DC @ 3600 RPM FUEL SHUT-OFF SOLENOID ORANGE 28 VOLTS AC MIN. @ 2,600 RPM (CHARGING SYSTEM DISCONNECTED) BLUE j _J GAP PLUG (2 PLUGS ON TWIN I uomNG SYSTEM _ SAMPADe_M C') DIODE ,I ALTERNATOR ' , I j 14 VOLTS AC MIN. O 3600 RPM (LIGHTS OFF) HEADLIGHTS NOTE BROWN YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE NON-REMOVABLE REMOVABLE BATTERY, BUT HAVE THEIR CONNECTIONS CONNECTIONS " OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE WIRING INSULATED CLIPS BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE NOTE: IF WIRING INSULATED SPEED. AT IDLE THE LIGHTS CLIPS WERE REMOVED FOR WILL DIM. AS THE ENGINE IS SERVICING OF UNIT, THEY SPEEDED UP, THE LIGHTS SHOULD BE REPLACED TO WILL BECOME THEIR BRIGHTEST. PROPERLY SECURE YOUR WIRING. ° IGNITION POSITION SWITCH CIRCUIT "MAKE" OFF G +M+L RUN/LIGHT B+L RUN B+ L START B + L +S NONE A+Y NONE NONE 29 o REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 ELECTRICAL E I I I ' t I i 70 I i 43 I 26 25 q \ \ 16 J / / i 52 3O REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 ELECTRICAL KEY PART NO. NO. 1 2 3 4 6 7 8 9 10 11 12 16 19 20 21 22 24 25 26 28 29 30 31 32 33 40 41 42 43 44 45 52 55 70 144926 74760412 19091016 10040400 73220400 7697J 7603J 109596X 145211 150109 145769 153664 10090400 73350400 136850 4152J 4799J 146148 108824X 145491 121305X 140301 124211X 141226 122147X 156442 71110408 131563 145673 73640400 122822X 141940 17490508 140422 NOTE: DESCRIPTION Battery 12 Volt 25 Amp Bolt Hex Hd 1/4-20unc X 3/4 Washer 9/32 X 5/8 X 16 Ga Washer Lock Hvy Helical 1/4 Nut Fin Hex 1/4-20 Unc Tube Plastic 46" Tray Battery Clamp Hose Olive Bolt Battery Front 1/4-20 X 7.5 Zinc Holddown Battery Front Mount Nut Push Nylon 1/4" Battery Front Switch Interlock Snap-In Washer Lock 1/4 Nut Jam Hex 1/4-20 Uric Harness Socket Light Bulb, Light # 1156 Cable Battery 6ga 11" Red Cable Battery 6 Ga Red w/22" wire Fuse 30 Amp Auto Green Cable Ground 6ga 21 "black Switch Plunger Nc Gray Switch Ign 4 Pos W/L P/L Nut Ignition Cover Sw Key Key Ign Molded Generic Harness Ign Bolt Fin Hex 1/4-20uncx 1/2 Cover Terminal Red Solenoid Nut Keps blk H 1/4-20 Unc Ammeter Rectangular 15 Amp Protection Loop Screw Thdrol 5/16-18 x 1/2 Tyt Hamess Eng All component dimensions given in U.S. inches 1 inch = 25.4 mm 31 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 CHASSIS AND ENCLOSURES 29 58 12 28 44 11_ 14 37 140 26 14 34 26 32 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER AYP7167A79 AND ENCLOSURES KEY NO. 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 20 23 24 25 26 28 29 30 31 33 34 35 37 38 39 44 47 51 52 53 54 55 57 58 140 PART NO. 155051 140356 17490612 19131216 155272 155923 126471X 147633X011 72140608 155927 145660 155936 17490608 74180512 73510500 139394X418 156437 124028X 74780616 19131312 73800600 157428 146654 140002X418 137113 145244X418 145243X418 72110606 17490508 139886 139887 140675 105531X 73800400 19091416 144697 17030814 144696 74780412 150127 158418 DESCRIPTION Chassis Wldmt. 11Ga. Drawbar Stretch 94 Screw Thdrol. 3/8-16 x 3/4 Ty-Tt Washer 13/32 x 3/4 x 16 Ga. Bumper Hood/Dash Saddle jFender Shift Flat Clip Insulator .406 Mtg Hole Dash Private Label w/Atom. Rect. Bolt RdHd Sqnk. 3/8-16 Uric x 1 Panel Asm. Dash Lh Clip Tinnerman Grile PiL Panel Dash Rh Screw Thdrol. 3/8-16 x 1/2 Ty-Tt Screw Mach Trhd 5/16-18 UNC x 3/4 Nut Keps 5/16-18 UNC Hood Plate Mtg Battery/Fuel Tank Bushing Snap Nyl. BIk Fuel Line Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 Washer 13/32 x 13/16 x 12 Ga. Nut Lock Hex w/Insert 3/8-16 UNC Grille Lens Grille Fender Asm Bracket Fender Footrest Pnt. Footrest Pnt. Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4 Screw Thdrol. 5/16-18 x 1/2 TYT Bracket Asm. Pvt. Lh Mwr. Rear Bracket Asm. Pvt. Rh Mwr. Rear Strap Asm Fender 94 Nut Push Nylon Nut Lock Hex W/Ins. 1/4-20 Washer 9/32 x 7/8 x 16 Ga. Bracket, Grille, LH Screw Lock Spider #8 x 7/8 Bracket, Grill, RH Bolt Fin Hex 1/4-20 x .75 Air Duct Private Label Bracket Chassis NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS DRIVE TRACTOR .. MODEL NUMBER AYP7167A79 "" " _//90 88 87 81 1 8 83 _82 66 116 4 23 22 34 26 • 118 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 DRIVE KEY NO. 1 2 3 4 5 6 8 10 11 13 14 15 18 19 2t 22 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 PART NO. ...... 146682 123666X 12000028 121520X 17490512 141002 76020416 105701X 74550412 10040400 74490544 74780616 73800600 106933X 130804 73350600 106888X 19131316 76020412 145204 124236X 130807 127275X 74760512 155071 120183X 19211616 1572H 123674X 74760644 4470J 154777 19131312 127783 154604 123205X 74760624 73680600 DESCRIPTION Transaxle, Peerless Model No. P930-055 Spring Extension Brake Pulley Transaxle 18"tires Ring Retainer # 5100-62 Strap Torque Rh Pnt BIk ScrewThdrol 5/16-18 X 3/4 Tyt Rod Shifter Pin Cotter Washer Shift Plate Bolt 1/4-28 unf Gr8 W/Patch Washer Bolt Bolt Fin Hex 3/8-16 UNC x 1 Gr. 5 Nut Knob Rd 1/2-13 PlstcThds BIk Red, Brake Nut Spring Rod Brake 2 00 Zinc Washer Pin Rod Brake Parking LT/YT Cap Parking Brake Red Bracket Mtg Transaxle Keeper Belt Lh Lt 14 Ga Bolt Shaft Asm Pedal Foot 1 930 Bearing Nylon BIk 629 Id Washer Roll Pin Pulley Idler Flat Bolt Spacer Split 395 X 59 Bzp Keeper Belt Idler Washer13/32X13/16X12Ga Pulley IdlerV Groove Plastic Bellcrank Asm Retainer Belt Style Spring Bolt Nut KEY NO. PART NO. • 52 53 55 56 57 58 59 61 62 63 64 65 66 70 72 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 96 112 113 116 118 121 73680500 105710X 105709X 74760620 130801 127274X 140312 17490612 8883R 140186 71170764 10040700 154778 134683 19132012 137057 121749X 12000001 123583X 121748X 2228M 145090 145092 123782X 19171216 145643 150360 71208 19212016 12000008 139991 124346X 4497H 19091210 127285X 72110610 154474 154419 NOTE: 35 DESCRIPTION Nut Link Clutch 7 66 Spring Return Clutch 6 75 Bolt, Fin Hex 3/18-16 uric x 1-1/4 V-belt Ground Drive 95 25 Keeper Belt Rh Lt Pnt/zinc 16g Keeper Belt Chassis Lh Zinc Screw Thdrol 3/8-16x3/4 Ty-tt Cover Pedal BIk Round Pulley Engine Bolt Fin Hex Washer Keeper Belt Engine Guide Belt Dr Mower Rh Washer 13/32 X 1-1/4 X 12 Ga Spacer Axle Washer 25/32 X 1 1/4 X 16 Ga E Ring Key Square 2 0 X 1845/1865 Washer 25/32 X 1 5/8 X 16ga Key Woodruf #9 3/16 X 3/4 Arm Shift Transaxle Shaft Asm., Cross Spring Torsion Washer 17/32 x 3/4 x 16 Ga. Rod Tie Nut, Center Lock 1/4-28 Bushing Rod Washer Ring, E Console Shift 6sp N/ign Yt Nut Self-thd Wsh-hd 1/4 Zinc Retainer Spring 1" Zinc/Cad Washer 9/32 X 3/4 X 10 Ga. Strap Torque LH LT Bolt Carriage 3/-16 x 1.25 Spacer Belicrank Nyliner Clutching STL All component dimensions give in U.S. inches. 1 inch = 25.4 mm. REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER AYP7167A79 ASSEMBLY • e "-LLL;_L-.:- t +- ._ , ,"_-_ 51 42 54 \'\\ t --t \ 29 . _" 43 8 36 REPAIR PARTS TRACTOR - - MODEL NUMBER STEERING AYP7167A79 ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 18 19 20 21 22 23 25 27 29 32 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 65 66 67 68 PART NO. 140044 137094 154920 154921 6266H 121748X 19272016 12000029 3366R 154432 10040600 154779 73901000 156546 57079 124035X 126684X 10040400 71070410 127501 154406 136874 17490612 137347 155099 152927 140045 19133808 7810H 100711L 145054 121749X 153720 121232X 6855M 73800500 74780520 156594 74780616 154780 154404 74781044 154429 DESCRIPTION Wheel Steering Ayp/kelch BIk Axle Asm Fr Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25/32 X 1-5/8 X 16 Ga Washer 27/32 X 1-1/4 X 16 Ga Ring Klip #t5304-75 Beadng Col Strg B]k Link Drag Washer Lock Hvy Hlcl Spr 3/8 Bearing Axle Nut Lock Flange 5/8-11 Unc Shaft Asm Strg Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Washer Lock Hvy Helical 1/4 Screw Hex Socket 1/4-20 X 5/8 Shaft Asm Pittman Bracket Steering Gear Sector 22 Teeth Screw Thd rol 3/8-16x3/4 Ty-tt Rod Tie Bushing Steering Screw TT #10-32 Cap Wheel Steer Ayp Washer 13/32 x 2-3/8 x 8 Ga Nut, Lock Center 2/8-24 UNF Adapter Wheel Strg Boot Dash P/L Steering Washer 25/32 X 1 1/4 X 16 Ga Extension Steering Cap Spindle FrTop BIk Fitting Grease Nut Lock Hex W/Ins. 5/16-18 Unc P Bolt Fin Hex 5/16-18 Unc P Kit, Steering Asm Service Bolt Fin Hex 3/8-16 x 1 Gr. 5 Spacer Axle Bearing Arm Pittman Bolt Fin Hex 5/8-11 UNC x 2-3/4 Brace Axle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 SEAT ASSEMBLY 5 I n 23 17 KEY NO. 1 2 5 6 7 10 12 13 14 15 16 PART NO. 140116 140551 145006 73800600 124181X 155925 121246X 121248X 72050411 134300 121250X 12 DESCRIPTION Seat 2300/1316BIkJblk AYP/PL Bracket Pivot Seat 8 720 Clip Push In Hinged Nut Lock Hex W/Ins 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Pan Seat Bracket Mounting Switch Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20xl-3/8 Spacer Split 28x 96 Yel Zinc Spring Cprsn 1 27 BIk Pnt KEY NO. PART NO. 17 21 22 23 24 25 26 27 28 123976X 153236 73800500 7478O814 19171912 127018X 10040800 17490608 150176 DESCRIPTION Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Blkz Locknut 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr 5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy Hlcl Spr 1/2 Screw Thdrol 3/8-16 x 1/2 Bolt 5/16-18 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 38 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 DECALS 6 2 3 4 6 10 8 10 13 11 9 KEY NO. 1 2 3 4 5 6 7 8 9 PART NO. 156867 143470 141579 141580 141517 143388 127520 157002 4900J WHEELS KEY NO. DESCRIPTION 10 11 12 13 14 15 16 ---- Decal Oper SDL P/L Gear Dr. Eng Decal Steering Wheel Insert Decal Hood RH Decal Hood LH Decal Deck Vented Wizard Plus Nameplate Hood Wizard Large Decal USA White Decal Fender Danger Eng Decal Clutch/brake English PART NO. 141502 136832 158506 141583 145005 273210 150218 138311 133671 158008 DESCRIPTION Decal Chassis 16/42 6sp Wizard Decal V-Belt Sch Decal Phi Side Decal Deck Mulching Wizard Plus Decal, Bat Dan/Poi P/L Symbols Decal, Engine B&S Decal Lens Wizard Plus Decal Handle Lft Height Adjust Pad Footrest Ribbed Manual Owners AND TIRES 1 2_ KEY NO. 5,8 4,10 1 2 3 4 5 6 7 8 9 10 11 -- 11 / / PART NO. 59192 65139 106222X 599O4 106732X427 278H 9040H 106108X427 122082X 7152J 104757X 144334 DESCRIP_ON Cap Valve Tire Stem Valve Tire F Ts 15 X 6 0 - 6 Service Tube Front (Service Item Only) Rim Asm 6" front White Service Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel Only) Rim Asm 8" rear White Service Tire R Ts 20 X 10-8 C Service Tube Rear (Service Item Only) Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 ENGINE 15 14 32 31 34 33 37 39 40 41 33 29 \ OPTIONAL EQUIPMENT Spark Arrester 23 t 35 4O REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 ENGINE KEY NO. PART NO. 1 2 3 148875 17720410 ...... 4 5 6 7 8 10 11 149723 122434X 122435X 138129 150176 145552 12 13 14 15 16 23 25 26 29 31 32 33 34 35 37 38 39 40 41 78 81 13280336 13200300 11050600 156123 145996 73920600 137180 151346 140527 123487X 106082X 17490512 8543R 109227X 3645J 139277 17490620 128861 NOTE: DESCRIPTION Control Throt Lh Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Engine Breakdown) Model No. 303777-1032-A1 Muffler Exhaust Exhaust Asm. Left Exhaust Asm. Right Clamp Tube Double Engine Bolt 5/16-18 x 3/4 W/Sems Heat Shield Washer Lock Hvy Hlcl Spr (Order From Engine Manufacturer) Bolt Fin Hex (Order From Engine Manufacturer) Gasket (Order From Engine Manufacturer) Nipple Pipe 4-1/2" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield Pnt Heat Browning Grass Control Choke Nut Hex 3/8-24 Unf Arrestor Spark Tank Fuel 3 50 Rear Cap Asm Fuel W/sym Vented Clamp Hose Blk Spacer Pad Screw Hexwsh Thdrol 5/16-18 x 3/4 Line Fuel Plug Oil Drain (Order From Engine Manufacturer) Pad Idler Bushing Stem Tank Fuel Screw Thdrol 3/8-16x1-1/4 Nut Flange 1/4-20 Starter Nut AUcomponent dimensions given in U. S. inches 1 inch = 25.4 mm 41 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 LIFT 28 27 23 7 8 49 30 3 1 6 11 5 2 13 19 13 20 15 32 161718 2O 19 15 13_ 32 "/ 42 20 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 LIFT KEY NO. PART NO. 1 2 3 4 5 6 7 8 10 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 36 37 38 40 41 49 50 136973 145117 105767X 12000002 19211621 120183X 125631X 122365X 122512X 139865 139866 4939M 127218 73350800 130171 73800800 139868 3146R 110807X 19131016 2876H 76020308 126971X 73350600 138057 150233 140302 73540600 155097 123935X 17490512 19112410 123934X 145212 110452X DESCRIPTION Wire Asm Inner W/Plunger Shaft Asm Lft RH Pin Groove E-ring Truarc #5133-62 Washer Pltd 21/32 X 1 X 21 Ga Bearing Nylon Grip Handle Fluted Button Plunger Red Spring Cprsn Link Asm, Lift LH Link Asm,Lift RH Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock W/wsh 1/2-13unc Arm Suspension Rear Retainer Spdng Nut Special Washer 13/32 X 5/8 X 16 Ga Spring 2-1/8" Pin Cotter 3/32 X 1/2 Rod Adj Lift Zinc 7.49 Wrk Lg Nut Hex Jam 3/8-16 Unc Knob Inf 3/8-16 Unc BIk W/sym Trunnion Dp Stop Dbl Thds PLT Bearing Pvt. Lift Spherical Nut Crownlock 3/8-24 Pointer Height Indicator Plug Hole BIk. 1.485/1.515 DIA. Screw Thdrol 5/16-18 x 3/4 Washer 11/32 x 1-1/2 10 Ga Scale Ind. Height BIk Nut Hex Flange Lock Nut Push Phos & Oil NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 MOWER DECK TRACTOR . . MODEL NUMBER AYP7167A79 \ 21 \ 3 24 28 1 '" 29 27 18 . 13 AA REPAIR PARTS TRACTOR MOWER KEY NO. - - MODEL NUMBER AYP7167A79 DECK PART NO. 1 144393 2 7214O506 3 138017 4 138440 5 4939M 6 130832 8 850857 9 10030600 10 140296 11 134149 12 129895 13 137645 14 128774 15 110485X 16 140329 17 72110610 18 72140505 19 132827 20 136888 21 73680500 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968 28 19111016 29 131491 30 138776 31 129963 32 153535 33 137266 34 72110614 35 133835 36 131494 37 19131316 40 73680600 41 133551 43 14O083 44 140088 45 4497H 46 137729 48 133944 49 155066 50 131340 51 69180 52 139888 53 131845X900 54 133943 KEY NO. DESCRIPTION PART NO. DESCRIPTION Arm Idler 42" mower LT/YT Spacer Retainer Pm Mower Spring Torsion Brakes 42" Guard TUV Idler Knob Rd V-Belt Mower Rod Clutch Primary 38/42 Spring Return Arm Clutch Secondary Washer 25/32 X 1-5/8 X 16 Ga Ring Ktip #t5304-75 Bolt Shoulder 3/8-16 Unc 1 44 Keeper Spring 4 000 Lever Asm Clutch Primary P/L Bushing 747 Od X 794 Lg Brass Spring Clutch Mower Nut Hex Jam 3/8-16 Unc Trunnion Adj Washer Sintered Keeper Belt Idler Bolt Rdhd Sqnk 3/8-16 x 2-1/4 Gr. 5 Nut Lock Flex W/Inx 3/8-16 UNC Cover Mulching 42" Black Screw Washer #10 Washer Lock #10 Latch Asm Bagger Nut Weld Bracket Gauge Wheel LH 42" deck Bracket Gauge Wheel RH 42" deck Screw Thdrol 5/16-18 X 3/4 Tyt Nut Keps 5/16-18 Unc Bolt Carr 5/16-unc X 1/2 Bolt Shoulder Wheel Gage Nut Crownlock 3/8-16 Unc Washer 12/32 x 14/16 x 12 Ga. Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 X 1-3/8 X 3 Ga. Mandrel Asm Service (includes Key Nos. 8-10, 12-15, 31 and 33) -145411 Deck Serv (Std. Deck - Order seperately gauge wheel components and mulch components key nos. 101-106 and 111-121.) NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm Mower Housing Bolt Rdhd Sqnk5/16-18unc X3/4 Bracket Asm Fr Sway Bar 38/42 Bracket Asm Deck 42" sway Bar Retainer Spring Arm Suspension Rear Bolt 3/8-24 X 1 1/4 Washer Lock Hvy 3/8 Washer Hard Blade Mower Vented Blade Mulching 42" Bearing Ball Shaft Asm W/lower Bearing Housing Mandrel Vented Bearing Ball Mandrel Stripper Mower Vented Bolt Rdhd Sqnk 3/8-16 X 1-1/4 Bolt Rdhd Sqnk 5/16-18 X 5/8 Bolt Shoulder Baffle Vortex42 Nut Crownlock 5/16-18 UNC Stiffener Bracket 42" deck Bracket Deflector Mower 42" Cap Sleeve 80x 112 BIk Mower Spring Torsion Deflector 2 52 Nut Push Phos & Oil Shield Deflector Mower 42" BIk Washer 11/32 X 5/8 X 16 Ga Rod Hinge 42" 6 75 Wig Screw Thdrol Hex Head Zinc Mwr Washer Spacer Mower Vented Pulley Mandrel 42" Nut 9/16 Top Lock Flng Bolt Rdhd 3/8-16uncx1-3/4 G r5 Fastner Christmas Tree Pulley Idler Flat 3 060 Washer 13/32 x 13116 x 16 Ga Nut Crownlock 3/8-16 UNC Rod Pivot Wlnibs Rod Clutch Secondary W/nibs Guard Mandrel LH Black Spring Retainer 1" Zinc/cad Screw Hex Thd Cut Washer Hardened Smaller Roller Asm Cam Follower Bolt Shldr 10-24 Zinc Gr 5 42" Nut Lock #10-24 Unc Bolt Shoulder 5/16-18 Unc Blkz Arm Asm Pad Brake Washer Hardened 55 56 58 59 67 68 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 92 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 121 128 132 -- 45 155046 122052X 140086 141043 106932X 144200 142427 131870 127847 121748X 12000029 128903 127845 154809 127498 153701 73350600 142028 120958X 156084 72140618 73800600 136420 71161010 19061216 10071000 130758 2029J 155197 155198 17490512 73510500 72110504 137644 133957 73930600 19121414 143723 153390 19132203 130794 REPAIR PARTS TRACTOR PEERLESS TRANSAXLE -- MODEL NUMBER AYP7167A79 - MODEL NUMBER P930-055A 103"- I O_27 68 34 / 8 7 77 5 76 31 83 18 35 29 23 31 1 47 150 15 48 23 45 42A 79 46 43 REPAIR PARTS TRACTOR PEERLESS REF PART NO. NO. 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 17 18 20 21 22 23 25 772108A 780086 770102A 776260 776219B 778139 778136 792136A 792047 784352 784355 778229 778113A 778221 778068 778260 786139 786102 792077 792078 792079 788061 792073 26 792125 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 792035 788040 780072 780108 780001 792001 788095 780105A 780118A 790003 790007 799021 786026 792076A 790079 792073 42A 792085A TRANSAXLE - MODEL - - MODEL NUMBER AYP7167A79 NUMBER DESCRIPTION P930-055A REF PART , NO. NO. Cover, Transaxle Bearing, Needle Case, Transaxle Shaft, Counter Shaft and Pinion Assembly, Output Gear, Output Gear, Spur, 15 Teeth Key, Shift Key, Woodruff Collar, Shifter Rod and Fork Assembly, Shift Gear, Bevel, 42 Teeth Bevel Pinion, Input Gear, Bevel Gear, Bevel Pinion Gear, Ring Pin, Drive Spacer. Neutral Ball, Steel 5/16" diameter Set Screw 3/8-16 x 3/8 Spring Ring, Seal Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Ring, Retainer (4 Required, Package of 2) Ring, Retainer Ring, Retainer Washer, Thrust Washer, Thrust Washer "O" Ring Seal, Square Cut Bushing, Flanged Bushing, Flanged Disk, Brake Plate, Brake Pad Pad, Brake Pin, Dowel Washer, Fiat Lever, Brake Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 Screw 1/4-20 x2-1/4 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 66 67 68 69 70 71 72 72A 76 77 792075 790025 786066 786086 774690 774691 778215 778125 778124A 778123A 778122A 778273 776230 778151 778126A 778127A 778128A 778163 780109 776135 776315A 786116A 780051 786118 788069 792165 788091 780090 786078A 79 81 792144 786081 82 83 90 103 104 150 900 786082 786123 788067B 792166 792167 510334 794603 DESCRIPTION Locknut 5/16-24 Holder, Brake Pad Spacer Bracket, Brake Lever Axle 11-5/16" long Axle 16-1/2" long Gear, Spur, 37 Teeth, Steel (1.,) Gear, Spur, 35 Teeth (2.,) Gear, Spur, 30 Teeth (3.) Gear, Spur, 25 Teeth (4.) Gear, Spur, 22 Teeth (5.) Gear, Spur, 19 Teeth, Steel (6.) Gear, Spur, 12 Teeth (1-) Gear, Spur, 15 Teeth (2-,) Gear, Spur, 20 Teeth (3.) Gear, Spur, 25 Teeth (4.) Gear, Spur, 28 Teeth (5-) Gear, Spur, 31 Teeth (6_) Washer, Thrust Shaft, Input Shaft, Brake, 4 Keyed Plug Washer, Thrust Spacer Seal, Square Cut Plug, Threaded 9/16-18 "O" Ring Washer, Thrust Ring, Retaining, Inverted (Package of 2) Spring, Brake Chain, Roller (Number 41 Chain, 24 Links) Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse) Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Lecknut 1/4-20 Gasket Eliminator (Loctite #515) Replacement Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Parts must be ordered from Tecumseh Products Co. 47 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - - MODEL NUMBER AYP7167A79 - MODEL NUMBER 303777, TYPE NUMBER 1032-A1 351 • _&265 307 232 \ 0_ 9 171 1023 1025 32 2; _552 552A@ e87 614-- ..=' 0_-----_ 27 27"----_oC, -116 'kREQUIRESSPECIALTOOLS TO INSTALL SEE REPAIRINSTRUCTIONMANUAL 48 243_<J/ 819 REPAIR PARTS TRACTOR BRIGGS & STRATTON - - MODEL ENGINE - MODEL NUMBER NUMBER AYP7167A79 303777, TYPE NUMBER 1032-A1 642 _467 127 44.c 615 _1014 1977 CARBURETOR GASKET SET ! I 121 CARBURETOR OVERHAUL KIT ! 387 307 823_ 265 351 52 _ 51 52 613 49 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE - MODEL NUMBER 303777, TYPE NUMBER 1032-A1 879 305 3O4 307 308.1 353A 3O5 _66 474 _334 5O REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE - MODEL NUMBER 722_ 303777, TYPE NUMBER 1032-A1 ,_,67 I GAS_SeT I ll6A 116 1168 i _167 @ 722A BREATHER L VALVE OVERHAUL KITJ GASKET SET 188 310 ' [ 51 311 REPAIR PARTS TRACTOR BRIGGS & STRATTON KEY PART NO. NO. 1 2 3 5 5A 6 7 8 9 10 11 12 13 15 16 18 20 22 23 24 25 26 27 28 29 32 33 34 35 40 42 45 46 50 51 52 53 54 75 78 84 87 94 95 98 104 105 108 116 807511 805107 805101 807987 807988 805193 805111 807795 805379 805751 805362 805112 805097 805048 807586 94196 807625 807638 805049 805696 807531 805016 807619 807807 807809 807811 807620 807808 807810 807812 805099 607621 807900 805395 805089 805090 805078 805092 805161 262679 807542 805409 805149 805023 805669 805006 805007 805447 91488 805054 805777 805561 807705 805586 607706 805562 805058 ENGINE - - MODEL NUMBER AYP7167A79 - MODEL NUMBER 303777, TYPE NUMBER KEY PART NO. NO. DESCRIPTION Cylinder Assembly Bearing, Cylinder Seal, Oil Head, Cylinder #1 Head, Cylinder #2 *** Washer, Cylinder Head * Gasket, Cylinder Head Breather Assembly *Gasket, Breather Screw Tube, Breather *Gasket, Crankcase Cover Screw, Cylinder Head Plug, Oil Drain Crankshaft Key, Timing Gear Washers, Thrust Cover Assembly, Crankcase *Seal, Oil Screw, Crankcase Cover Flywheel, Magneto Key, Flywheel Piston Assembly, Standard Size Piston Assembly, .010" Oversize Piston Assembly, .020" Oversize Piston Assembly, .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston, .010" Oversize Ring Set, Piston, .020" Oversize Ring Set, Piston, .030" Oversize Lock, Piston Pin Pin Assembly, Piston, Standard Rod Assembly, Connecting Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Valve Retainer, Valve Spring Retainer, Valve Tappet, Valve Gear, Cam Manifold, Intake *Gasket, Carburetor Mounting "Gasket, Intake Manifold Screw, Sems Screw, Sems Washer, Spring Screw, Seres Plug, Pipe *Seal, Governor Shaft ** Nozzle, Carburetor Screw, Valve Mounting Screw, Throttle Adjusting ** Pin, Float Hinge **Valve, Fuel Inlet Valve, Choke * O-Ring, Oil Pump 1032-A1 DESCRIPTION 116A 805196 * O-Ring, Crankcase Cover 116B - - " .... Gasket, Sealing (Sold in Kit) 116C .... Gasket Plug (Sold in Kit only) 117A - - **Jet, Main (Sold in Kit and Key #147i 117B 805755****Jet, Main (High Altitude) 118 808258 ** Valve Assembly, Carburetor Idle 121 808324 Carburetor Overhaul Kit 122 805770 Spacer, Carburetor 125 808255 Carburetor Assembly 127 805570 ** Plug, Welch 127A 805571 ** Plug, Welch 130 805572 Valve, Throttle 131 808323 Shaft, Throttle 133 807710 Float Assembly, Carburetor 137 --.... Gasket, Float Bowl 141 807711 Shaft, Choke 142 807960 ** Nozzle 156 805343 Stud, Rocker Arm 161 807857 Base Assembly, Air Cleaner 166 805343 Stud, Hex, Olive 166A 805073 Stud, Oil Filter Adapter 167 805420 *** Washer, Valve Cover 171 805019 *** Nut, Nylock 187 393815 Hose, Fuel, 11" (Cut to Suit) 296004 Hose, Fuel, 23" (Cut to Suit) 188 805247 Screw, Starter Mounting 189 805449 Lock Washer 192 807623 Screw, Valve Adjustment (Includes Jam Nut) 201 805480 Link, Governor 209 805462 Spring, Governor 209A 805453 Spring, Governed Idle 216 805439 Link, Choke 222 808195 Bracket, Governor Control 227 807528 Lever Assembly, Governor 232 805465 Spring, Governor Link 240 493629 Filter, Fuel 243 805964 Screen, Oil 254 807713 Drain, Carburetor Bowl 265 221535 Clamp, Casing 271 808145 Bracket, Choke Control 277 805018 Washer 304 807899 Housing, Blower 305 805406 Screw, Seres 307 805025 Screw, Sems 308 808309 Cover, Air Guide, Cylinder #1 308.A 608098 Cover, Air Guide, Cylinder #2 309 494990 Motor, Starting 310 94169 Bolt 311 490311 Brush Assembly ** *** .... Included in Included in Included in Carburetor Carburetor NOTE: 52 Gasket Set (807989) Carburetor Overhaul Kit (808324) Valve Overhaul Kit (807668) Overhaul Kit (808324) and Gasket Set (808325) All component dimensions given in U.S. inche_ 1 inch = 25.4 mm REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON KEY PART NO. NO. 324 494439 332 805028 333 492341 334 805407 337 491055 351 805169 353 92791 353A 806101 354 90576 354A 810078 356 493792 358 807989 363 19203 387 491922 423 805260 445 394018 467 491875 474 393295 501 394890 510 495878 513 398003 520 93722 523 807989 524 805011 525 807611 526 805448 527 223167 535 272490 537 805655 544 490309 552 805412 552A 805413 562 805381 572 805197 573 807663 592 805383 601 93053 613 805158 614 805417 615 805578 615A 805577 616 807596 634 805416 634A 805576 634B 805574 634C 805580 635 805529 642 807862 643 805631 657 805009 668 805402 718 805103 718A 805102 722 805483 726 807805 727 805505 729 805641 729A 280470 741 805984 783 280104 788 807685 801 394856 802 490310 ENGINE - MODEL NUMBER 303777, TYPE NUMBER KEY PART NO. NO. DESCRIPTION Screen, Rotating Nut, Hex Armature, Magneto Screw, Mounting Plug, Spark Screw, Phillips Washer, Lock, IntemalTooth Washer, Lock, Internal Tooth Nut, Hex Nut, Hex Washer Head Wire Assembly, Ground Gasket Set Puller, Flywheel Pump, Fuel Screw, Sems Cartridge, Air Cleaner Knob, AirCleaner Stator, Alternator Regulator, Alternator Drive Assembly Clutch Assembly Terminal, Spade Dipstick Seal, Filler Tube Tube, Oil Filler Screw, Regulator Mounting Clamp, Fuel Pipe Element, Filter Gasket, Air Cleaner Armature Assembly Bushing, Governor Shaff Bushing, Governor Shaft Bolt Baffle, Breather Back Plate Assembly, Black Nut, Hex Clamp, Hose Screw, Sems Pin, Cotter ** Retainer, Choke Shaft ** Retainer, Throttle Shaft Fork, Governor Washer, Governer Shaft **Washer, Throttle **Collar, Throttle **Collar, Choke Elbow, Spark Plug Cover Assembly, Air Cleaner Plate, Air Filter Screw, Sems Spacer, Rotating Screen Dowek Crankcase Dowel, Cylinder Head Seal. Breather Screw Gear, Flywheel Ring Shield, Starter Grommet, Ignition Cable Clip, Wire Gear, Timing Gear Bracket, Fuel Pump Cap Assembly, Drive End Cap Assembly, Commutator End 803 819 823 842 851 862 864 866 868 869 870 871 876 879 883 896 918 947 955 975 977 978 982 985 987 398892 805057 805317 270920 221798 807859 493880 805738 605094 805085 805086 805084 495871 805841 805024 94288 393815 807744 807714 807715 808325 805250 805030 398525 805575 1003 1004 1013 490316 805632 805581 1014 1022 1023 807797 806039 805100 807665 807546 805313 805352 805617 492932 805292 808096 805342 805341 807668 807688 807717 280275 805858 1024 1025 1026 1027 1028 1029 1030 1031 1033 1036 1037 1054 1091 1032-A1 DESCRIPTION Housing Assembly Screw, Sems Screw, Mounting O-Ring Terminal, Ignition Cable Bracket, Air Cleaner Liner, Exhaust Port Valley Cover, Air Guide Seal, Valve Guide Seat, Intake Valve Seat, Exhaust Valve Guide, Valve Retainer Kit Cover, Carburetor * Gasket, Exhaust Manifold Roll Pin Hose, Vacuum Solenoid Plug And Seal, Carburetor Bowl Assembly, Float Carburetor Gasket Set * Gasket, Oil Filter Adapter Screw, Sems Insulator, Ground Wire ** Seal, Throttle Shaft (Included in Carburetor Gasket Set, Part Number 807716) Brush Spring Set Tube, Air Inlet ** Seal, Choke Shaft (Included in Carburetor Gasket Set, Part Number 807716) Deflector, Breather, A.C. *Gasket, Valve Cover Cover, Valve Cover, Valve (Used on Cylinder #1) Oil Pump Assembly Slider, Governor Rod, Push, Intake Rod, Push, Exhaust Filter, Oil Adapter, Oil Filter Arm, Rocker Shaft, Rocker Arm Support, Rocker Arm Overhaul Kit, Valve Breather Gasket Set **Ball, Choke Locator Tie, Cable **Cap, Limiter RPM Settings: Low Speed: 1200-1600 High Speed: 3200-3400 ** *** .... included in Included in Included in Included in Carburetor Gasket Set (807989) Carburetor Overhaul Kit (808324) Valve Overhaul Kit (807668) Carburetor Overhaul Kit (808324) and Gasket Set (808325) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53 HOW AND WHERE TO ORDER PARTS 1. You can identify your product correctly by looking at its model number label which is located under the seat. A. Name the product that needs a part, for example: tractor. B. State the product's model number and factory number. These numbers appear on a label on the product. 2. Listthedescriptionandpartnumberofthepartyou_,vant. numbers. 3. You may order from a participating Western Auto store. If you cannot do that, please order direct from: Telephone: ThismanuaLshowsdrawings,descdptions, 1-800-633-8434 Western Auto National Parts Center 2107 Grand Avenue Kansas City, MO 64108 158008 12.10.96 TR PRINTED IN U.S.A. andpart