Download Tanaka THT-2520 User's Manual
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Illustr ated P ar ts Man ual Illustra Par arts Manual Model Number: THT-2520 HEDGETRIMMER P/N 27955 Rev 002 Date 11-13-07 Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com [email protected] PARTS INFORMATION THT-2520 ENGINE / CYLINDER, PISTON, CRANKCASE, IGNITION • FIGURE 1 www.tanakapowerequipment.com Page 1 [email protected] PARTS INFORMATION THT-2520 ENGINE / CYLINDER, PISTON, CRANKCASE, IGNITION • FIGURE 1 ITEM 1-1 1-2 1-3 1-4 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-21 1-22 1-23 1-24 1-25 1-25 1-25 1-25 1-26 1-27 1-28 1-30 1-31 1-32 1-33 1-34 1-35 1-36 1-37 PART NUMBER 1570650091 0181166021 0010660090 99416050201 0170650020 04101601200 0300660090 03701601200 03901620200 04606500801 99962081225 0720650090 09006500200 99966122206 99961600100 33000200210 33000200220 33000200230 33000200240 59900601200 1672153280 99416040226 99414050301 1552152380 99201080011 99210080012 99101080011 10002100200 25006500200 1780650080 www.tanakapowerequipment.com DESCRIPTION CAP,SPARK PLUG ASS'Y PLUG,SPARK SET,CYLINDER SCREW,5X20/WS GASKET, CYLINDER RING,PISTON SET,PISTON PIN,PISTON CIRCLIP,PISTON PIN CRANKSHAFT BEARING,NEEDLE,F-810 CRANKCASE ASS'Y GASKET,CRANKCASE SEAL,OIL,TC12227 BEARING,BALL,#6001 SHIM,12.2X19X.10 SHIM,12.2X19X.15 SHIM,12.2X19X.20 SHIM,12.2X19X.30 CUSHION COIL,IGNITION SCREW,WS,4X22 SCREW,5X30/S ROTOR, MAGNETO WASHER,8 WASHER,S,8 NUT,8 BOLT,STUD,6X22 TUBE,INSULATOR CORD,STOP COMPLETE QTY 1 1 1 2 1 2 1 1 2 1 1 1 1 2 2 V V V V 1 1 2 3 1 1 1 1 2 1 1 Page 2 COMMENTS Includes cylinder gasket Includes rings, and circlips Crankcase assy includes bearings, seals and gasket. Shims are "as needed" to obtain correct side clearance [email protected] THT-2520 PARTS INFORMATION CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 2 CARBURETOR SEE FIG-3 www.tanakapowerequipment.com Page 3 [email protected] PARTS INFORMATION THT-2520 CARBURETOR, FUEL TANK, FUEL SYSTEM ITEM 2-3 2-4 2-5 2-6 2-7 2-8 2-11 2-12 2-13 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-24 2-25 2-26 2-27 2-30 2-33 2-35 2-36 2-37 2-38 2-39 2-40 2-41 2-43 2-44 2-45 2-46 2-46 2-47 PART NUMBER 7380660020 73706500200 13306500200 7040650090 99201050011 99051050503 1120650080 78006097200 77406097200 8390201020 79806500900 2030604A202 78306097200 78506410200 99415040162 75106500200 7210661190 99434040081 40306500200 4040650090 99416050252 40206500200 99967015000 4230650081 47006500200 5280650T20 99204080030 47601700200 99210050012 99011050602 4460650020 4520660091 3800637C200 4550650090 4550651A90 2770634F900 DESCRIPTION PROTECTOR,MUFFLER GASKET,MUFFLER SHIELD,HEAT SET,MUFFLER WASHER,5 BOLT,HEX,5X50 CASE,FAN SPRING,RECOIL PULLEY,STARTER SCREW,SET PULLEY,STARTER,ASS'Y GROMMET ROPE,STARTER HANDLE,STARTER SCREW,PS,4X16 GASKET,MUFFLER SET,TAIL PIPE SCREW,4X8/S GASKET,INTAKE SET,CARB INSULATOR SCREW,5X25WS GASKET,CARBURETOR O-RING,P15 BODY,CLEANER COLLAR LEVER,CHOKE WASHER,8 BOARD,BLOW OVER CHECK WASHER,S,5 SCREW,5X60 ELEMENT,CLEANER COVER W,BOLT BOLT,CLEANER COVER CARBURETOR,SET CARBURETOR CLUTCH,ASS'Y www.tanakapowerequipment.com • FIGURE 2 QTY COMMENTS 1 1 1 1 2 2 1 1 1 1 1 1 1 1 3 1 1 2 1 1 2 1 1 1 2 1 1 1 2 2 1 1 1 1 Before S/N U217738 1 S/N U217739 and after 1 Page 4 [email protected] THT-2520 PARTS INFORMATION CARBURETOR, FUEL TANK, FUEL SYSTEM ITEM 2-50 2-51 2-52 2-53 2-53 2-53 2-54 2-54 2-55 2-58 2-61 2-62 2-65 2-66 2-70 2-77 2-78 2-79 2-121 2-122 2-123 PART NUMBER 2230650090 68000731201 6750404280 5910650000 5910661321 5910651A21 5950650A90 5950656B90 65900801200 99463050185 99072045164 99425040128 79006097200 7880650020 44225143800 70002504080 7000250406 53432710200 5640661190 5650441020 6460098190 DESCRIPTION PIPE,FUEL,ASS'Y CLIP 6.3 FILTER,FUEL TANK,FUEL PIPE,ASS'Y TANK,FUEL TANK,FUEL TANK CAP CAP,FUEL BLACK,NON VENT COLLAR BOLT,HEX 5X18PS SCREW,TAPPING,4.5X16 BOLT,PS,4X12 SPRING,STARTER PAWL PAWL,STARTER PUMP,PRIMING ASS'Y PIPE,FUEL,2.5X4X80 PIPE,FUEL,2.5X4X65 GROMMET,FUEL PIPE VENT,AIR ASS'Y PIPE,AIR VENT AIR VENT VALVE ASSY www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 Page 5 • FIGURE 2 COMMENTS Before S/N T218760 From S/N T218761 to U217738 S/N U217739 and after Before S/N T218760 S/N T218761 and after S/N U217739 and after S/N U217739 and after S/N U217739 and after S/N U217739 and after [email protected] THT-2520 PARTS INFORMATION CARBURETOR • FIGURE 3 ITEM 3-0 3-0 3-1 3-5 3-7 3-8 3-10 3-11 3-11 3-13 3-14 3-17 3-18 3-18 3-19 3-19 3-20 3-21 3-22 PART NUMBER 4550650090 4550651A90 54825140200 53925120200 48925100200 48825145800 55025100200 5992000W35 5992000W410 ~~ ~~ ~~ 5752518280 5752514780 ~~ ~~ ~~ 47625004200 54825101200 DESCRIPTION CARBURETOR,SET CARBURETOR SCREW,THROTTLE SET SWIVEL RING,STOP VALVE,THROTTLE O-RING JET,MAIN,#35 JET,MAIN,#41 *GASKET,PUMP *DIAPHRAGM,PUMP *SCREEN,INLET BODY,PUMP BODY,PUMP ASS'Y *GASKET,DIAPHRAGM *GASKET,DIAPHRAGM *DIAPHRAGM,METERING COVER,DIAPHRAGM SCREW,SET www.tanakapowerequipment.com QTY 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 Page 6 COMMENTS Before S/N U217738 S/N U217739 and after * Contained in Carb Repair Kit P/N 650-25124-900 (Not available individually) Before S/N U217738 S/N U217739 and after Before S/N U217738 S/N U217739 and after Before S/N U217738 S/N U217739 and after [email protected] PARTS INFORMATION THT-2520 GEAR CASE, HANDLE, CUTTER BLADES • FIGURE 4 www.tanakapowerequipment.com Page 7 [email protected] PARTS INFORMATION THT-2520 GEAR CASE, HANDLE, CUTTER BLADES • FIGURE 4 ITEM 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-18 4-19 4-19 4-20 4-21 4-22 4-23 4-25 4-26 4-27 4-28 4-29 4-30 4-31 4-33 4-35 4-36 4-37 4-38 4-39 4-40 4-41 4-42 4-43 4-45 4-46 4-47 4-48 PART NUMBER 3003316081 99350015002 99961600200 99961600202 2883318080 30533160200 07533160200 1013319020 3073318020 30333160200 6303316020 1223319021 1223319120 1363319020 99052060165 1203319021 08533160200 12933202201 1243320221 1243228720 1233317A20 40927 99461040155 99461040124 30032250801 99051060143 05033160200 17033160800 2581165020 99011030101 23033160200 23133160200 23233160200 05133160200 7653212020 99072045164 05833160200 99200060011 99101060011 99021060501 26632750200 27632710201 36832057200 99414050301 2943316021 88506500800 92533160200 www.tanakapowerequipment.com DESCRIPTION CASE,GEAR RING,STOP,C-15 EX BEARING,BALL,#6002 BEARING,BALL,#6002Z DRUM,CLUTCH SHAFT,GEAR PLATE,GUIDE ROD,CAM GEAR,2 GASKET,GEARCASE COVER,GEAR CASE GUIDE,CUTTER GUIDE,CUTTER PLATE,PROTECTION BOLT,HEX,6X16 BLADE,CUTTER SEAL,GREASE A WASHER,7 BOLT,CUTTER FIXING,A BOLT,FIXING,A NUT,CUTTER FIXING NUT,FLANGE,M6 BOLT, HEX, 4X15 BOLT,HEX 4X12 FITTING,GREASE BOLT,HEX,6X14 HANDLE,A SWITCH,STOP BUTTON,STOP SCREW,3X10 LEVER,THROTTLE LEVER,SAFETY SPRING,THROTTLE LEVER HANDLE,B CAP SCREW,TAPPING,4.5X16 BRACKET,HANDLE WASHER,SMALL,6 NUT,6 BOLT,6X50 DAMPER,B COLLAR,DAMPER B WASHER,BRAKE SHAFT SCREW,5X30/S COLLAR 16 WIRE,THROTTLE DECAL,STOP BUTTON Page 8 QTY 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 6 6 6 6 6 2 6 1 2 1 1 1 1 1 1 1 1 1 6 1 2 1 1 2 2 2 2 1 1 1 COMMENTS ~A302050 A302051~ ~A302050 A302051~ A302050 A302051~ [email protected] THT-2520 PARTS INFORMATION GEAR CASE, HANDLE, CUTTER BLADES • FIGURE 4 ITEM 4-50 4-51 4-52 4-53 4-55 4-56 4-57 4-58 4-59 4-60 4-60 4-61 4-62 4-63 4-65 4-67 4-69 4-69 4-71 4-72 4-73 4-75 4-76 4-81 4-82 4-83 4-84 PART NUMBER 2493316020 27632710201 26632750200 36832057200 99414050301 99073045124 2503316020 99073045124 2963319020 3013316020 3013319120 2103316021 0403316080 99201050011 99414050401 19805015800 1383319020 1383319320 99210060012 99440060011 16407007000 81320000200 03629331501 99201060011 1353319120 99461040104 4623319120 DESCRIPTION BODY,CLAMP A COLLAR,DAMPER B DAMPER,B WASHER,BRAKE SHAFT SCREW,5X30/S SCREW,TAPPING,4.5X12 BODY,CLAMP,B SCREW,TAPPING,4.5X12 SPACER CASE,GEAR,B CASE,GEAR,B HANDLE SUPPORT,HANDLE WASHER,5 SCREW,5X40/S CLAMP,CORD COVER,CUTTER,30" COVER,CUTTER,30" WASHER,S,6 NUT,SPRING 6 TUBE,PROTECTION WRENCH,HEX,4 SPANNER,COMBI WASHER,6 PROTECTOR,BLADE BOLT,HEX, 4X10 BRACKET,SUPPORT www.tanakapowerequipment.com QTY 1 2 2 2 2 4 1 1 1 1 2 1 1 2 2 1 1 1 2 2 1 1 1 3 1 2 1 Page 9 COMMENTS Before S/N V026060 S/N V026461 and after Before S/N V026060 S/N V026061 and after S/N V230528 and after S/N V026061 and after S/N V026061 and after [email protected] PARTS INFORMATION THT-2520 DECALS • FIGURE 5 ITEM 6-1 6-2 6-5 6-8 6-17 6-28 PART NUMBER 95037900200 9060660120 95137900200 91106500200 9203246620 91933160200 DESCRIPTION DECAL,PRO-FORCE A NAME PLATE, THT 2520 DECAL,PRO-FORCE DECAL,SRS DECAL,CAUTION DECAL www.tanakapowerequipment.com QTY 1 1 1 1 1 1 Page 10 COMMENTS [email protected] TECHNICAL SERVICE BULLETIN NUMBER PI 3107 Date: June, 2000 Model & Serial: THT-2520 All units after serial number V026461. Reason: A guide support bracket that extends from the lower gear case casting to the blade guide has been added to eliminate breakage of the blade guide. The gear case has been changed to accommodate the mounting of the bracket. Part Number Changes: Old Part # 992-01060-011 New Part # Description 462-33191-20 994-61040-104 Support Bracket Hex Bolt, 4x10 Washer 6 Remarks #29 #30 From 3 to 2 pieces Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 TECHNICAL SERVICE BULLETIN NUMBER PI 3114 Date: December 2000 Model & Serial: THT-2520 All units after serial number V230528 Reason: A protective guide tip has been added to allow the tip of the blades to move more easily through foliage and to protect the blades and guide bar from incidental contact. A different scabbard that accommodates the wider tip has also been added. Part Number Changes: Old Part # 138-33193-20 New Part # 135-33191-20 138-33190-20 Description Remarks Tip Protector Blade Scabbard #82 Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 TECHNICAL SERVICE BULLETIN NUMBER PI 3118 Date: June 2001 Model & Serial: THT-2100/THT-2120/THT-2510/THT-2520/THT-2540/HTD-2522PF/HTD-2526PF/HTD2530PF/HTS-2530PF. All units produced after serial number W100101. Reason: When these units are fitted with the aluminum safety shield, some experience loosening of the blade jam nuts. A flat washer has been added between the nut and the aluminum shield to help prevent the nut from becoming loose. Models THT-2100, 2120, 2510 and HTD-2526PF, 2522PF require 3 washers. Models THT-2520, 2540 and HTS-2530PF and HTD-2530PF require 2 washers Part Number Changes: Old Part # 992-01060-011 New Part # Description Remarks Washer Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 TECHNICAL SERVICE BULLETIN NUMBER PI 3119 Date: January, 2002 Model & Serial: All THT, HTD, HTS, TPH hedgetrimmer models. All units after serial number Y004401 Reason: All future production of hedgetrimmer models will utilize a blade-retaining nut that is of the locking variety. These nuts are oblong on one side to prevent loosening during use, but can be removed and re-installed without losing their locking ability. When adjusting blade-fastening hardware, thread the bolt (18) through the blades and guide bar from the bottom, to a point where the flat washer (17), is still able to rotate, (usually to seat, and then backed off between ¼ and ½ revolution). Then install the lock nuts on the topside, tightening them while holding the bolt in place. Tighten all nuts, and then re-check for adjustment prior to operation. A lubricating agent, such as WD-40 should also be used to prevent sap build-up and premature wear. Part Number Changes: Old Part # 123-33202-200 New Part # 123-3317A-20 Description Lock Nut Remarks Reference #19 Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 TECHNICAL SERVICE BULLETIN NUMBER PI 3130 Date: December 2004 Model & Serial: TPH-210/2501/250PF270PF – A290201 and later. HTD-2522PF/2526PF/2530PF, HTS-2530PF/2540PF – A302051 and later. THT-2120/2520/2540 – A302051 and later. Reason: Configuration standardization of hardware, converting blade hardware from US Standard thread to Metric thread. Comments: Please verify serial number on unit prior to ordering replacement blade hardware and add the support plate on older serial numbers. Part Number Changes: Description Cutter guide 625.5L M6 Cutter fixing bolt A Cutter fixing bolt B Flange nut M6 Cutter guide 625.5L M6 Cutter fixing bolt A Flange nut M6 Protection plate 390L Washer 6 Cutter guide 734L M6 Cutter fixing bolt A Flange nut M6 Protection plate 390L Washer 6 Cutter guide 830L M6 Cutter fixing bolt A Flange nut M6 Protection plate 585L Washer 6 Cutter guide 845.5L M6 Cutter fixing bolt A Flange nut M6 protection plate 380L Washer 6 Cutter guide 1105L M6 Cutter fixing bolt A Flange nut M6 Protection plate 585L Washer 6 Old parts # For TPH-210/2501/250PF/270PF 122-32287-21 124-33202-21 123-3317A-20 For HTD-2522PF 122-33160-21 124-33202-21 123-3317A-20 136-33160-20 992-01060-011 For THT-2120/HTD-2526PF 122-33168-21 124-33202-21 123-3317A-20 136-33160-20 992-01060-011 For HTS-2530PF 122-33187-20 124-33202-21 123-3317A-20 136-33181-20 992-01060-011 For THT-2520/HTD-2530PF 122-33190-21 124-33202-21 123-3317A-20 136-33190-20 992-01060-011 For THT-2540/HTS-2540PF 122-33185-20 124-33202-21 123-3317A-20 136-33181-20 992-01060-011 New parts # Comments 122-32286-21 124-32287-20 125-32287-20 991-82060-001 4 to 1 pc 3 pcs 4 pcs 122-33178-20 124-32287-20 991-82060-001 3 pcs 122-33248-20 124-32287-20 991-82060-001 3 pcs 122-33285-20 124-32287-20 991-82060-001 3 to 1 pc 122-33191-20 124-32287-20 991-82060-001 2 pcs 124-32287-20 991-82060-001 3 to 1 pc Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212