Download Tanaka THT-2530/2540 User's Manual

Illustrated Parts Manual
Model Number:
THT-2530 / 2540
P/N 28581
Rev 000
Date 7/30/99
24cc, 1.3 hp Single Sided Hedge Trimmers
Note: The THT-2530 has 30 inch blades. The THT-2540 has 40 inch blades.
PRODUCT
INFORMATION
PRODUCT INFORMATION
THT-2540
-2540
Single Sided Hedge Trimmer
Features / Benefits
24cc, 1.3 hp engine features two piston rings and a stress relieved, chrome plated
cylinder for long engine life.
40 inch single-sided, dual reciprocating blades
provide powerful cutting action and added reach for larger jobs.
Heavy-Duty Gear Case provides added strength for tough cutting jobs.
Sound reduction system™ reduces engine noise up to 44 percent.
Anti-vibration system reduces engine vibration which provides for longer and more
comfortable operation.
1 / 2 / 5 Warranty Coverage provides One-Year coverage for professionals, TwoYear Coverage for Homeowners, and Five Years on the Electronic Ignition Module.
Specifications
Engine Displacement cc (cu. in.)
Power (h.p.)
Carburetion
Ignition System
Fuel Tank Capacity / fl. oz. (cc)
Muffler System
Anti-Vibration
Clutch System
Rear Handle
Front Handle
Throttle
Blades / inches (mm)
Dry Weight / lbs. (kg)
24(1.4)
1.3
Walbro Diaphragm
Transistorized Electronic
11.8 (350)
Sound Reduction System
Rear Handle
Heavy-Duty Centrifugal
Fixed Position
2 Position / Single Post with Guard
Squeeze Type Safety Trigger
40" (1016mm), Single Sided
13.0 (5.9)
Optional Accessories:
ORDER #
Varies
DESCRIPTION
Perfect Mix™ 2-Cycle Engine Oil
All data and specifications are subject to change without notice
For more information, contact:
ISM, Inc. • 1028 4th Street SW, Suite B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 • E-mail: [email protected]
PARTS INFORMATION
THT-2530/40
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM
1
2
3
4
7
8
9
10
11
12
13
27
28
36
37
40
PART NUMBER
157-06500-91
018-11660-21
001-06600-90
994-16050-201
017-06500-20
041-01601-200
030-06600-90
037-01601-200
039-01620-200
046-06500-801
999-62081-225
153-21533-90
994-16040-226
250-06500-200
178-06500-80
274-0700D-80
www.tanaka-usa.com
DESCRIPTION
CAP,SPARK PLUG ASS’Y
PLUG,SPARK
SET,CYLINDER
SCREW,5X20/WS
GASKET, CYLINDER
RING,PISTON
SET,PISTON
PIN,PISTON
CIRCLIP,PISTON PIN
CRANKSHAFT
BEARING,NEEDLE,F-810
SET, COIL, IGNITION
SCREW,WS,4X22
TUBE,INSULATOR
CORD,STOP COMPLETE
CORD, 130MM
Page 1
QTY
1
1
1
2
1
2
1
1
2
1
1
1
2
1
1
1
COMMENTS
[email protected]
PARTS INFORMATION
THT-2530/40
CRANKCASE, FLYWHEEL • FIGURE 2
P/N 046-06500-801
ITEM
21
22
23
24
25
25
25
25
26
30
31
32
33
34
35
PART NUMBER
072-06500-90
090-06500-200
999-66122-269
999-61600-100
330-00200-210
330-00200-220
330-00200-230
330-00200-240
599-00601-200
994-14050-301
155-21523-80
992-01080-011
992-10080-012
991-01080-011
100-02100-200
www.tanaka-usa.com
DESCRIPTION
CRANKCASE ASS’Y
GASKET,CRANKCASE
SEAL,OIL,#12227
BEARING,BALL,#6001
SHIM,12.2X19X.10
SHIM,12.2X19X.15
SHIM,12.2X19X.20
SHIM,12.2X19X.30
CUSHION
SCREW,5X30/S
ROTOR, MAGNETO
WASHER,8
WASHER,S,8
NUT,8
BOLT,STUD,6X22
Page 2
QTY
1
1
2
2
V
V
V
V
1
3
1
1
1
1
2
COMMENTS
Includes bearings, seals & gasket
Shims are “as needed” to obtain
correct c/s side clearance
[email protected]
PARTS INFORMATION
THT-2530/40
CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3
P/N 455-06500-90
www.tanaka-usa.com
Page 3
[email protected]
PARTS INFORMATION
THT2530/40
CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3
ITEM
25
26
27
30
33
35
36
37
38
39
40
41
43
44
45
46
50
51
52
53
54
55
58
121
122
123
124
125
PART NUMBER
403-06500-200
404-06500-90
994-16050-252
402-06500-200
999-67015-000
423-06500-80
470-06500-200
528-0650T-20
992-04080-030
476-01700-200
992-10050-012
990-11050-602
446-06500-20
452-06600-90
380-0637C-200
455-06500-90
223-06500-90
680-00731-201
675-04042-80
591-06601-21
595-0656B-90
659-00801-200
994-63050-185
564-06601-90
565-06601-20
646-3252L-90
680-00206-200
561-00070-20
www.tanaka-usa.com
DESCRIPTION
GASKET,INTAKE
MAINFOLD,INTAKE
SCREW,5X25WS
GASKET,CARBURETOR
O-RING,P15
BODY,CLEANER
COLLAR
LEVER,CHOKE
WASHER,8
BOARD,BLOW OVER CHECK
WASHER,S,5
SCREW,5X60
ELEMENT,CLEANER
COVER,CLEANER
BOLT,CLEANER COVER
CARBURETOR,SET
PIPE,FUEL,ASS'Y
CLIP 6.3
FILTER,FUEL
TANK,FUEL
CAP,GAS BLACK,NON VENT
COLLAR
BOLT,HEX 5X18PS
VENT,AIR ASSY
PIPE,AIR VENT
AIR VENT VALVE ASSY
CLIP,5.5
COVER,AIR VENT
Page 4
QTY
1
1
2
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
COMMENTS
[email protected]
PARTS INFORMATION
THT-2530/40
CLUTCH, STARTER, MUFFLER COMPONENTS • FIGURE 4
ITEM
03
04
05
06
07
08
11
12
13
15
16
17
18
19
20
21
22
23
47
61
62
65
66
PART NUMBER
738-06600-20
737-06500-200
133-06500-200
704-06500-90
992-01050-011
990-51050-503
112-06500-80
780-06097-200
774-06097-200
839-02010-20
798-06500-900
203-0604A-202
783-06097-200
785-06410-200
994-15040-162
751-06500-200
721-06611-90
994-34040-081
277-0634F-900
990-72045-164
994-25040-128
790-06097-200
788-06500-20
www.tanaka-usa.com
DESCRIPTION
PROTECTOR,MUFFLER
GASKET,MUFFLER
SHIELD,HEAT
SET,MUFFLER
WASHER,5
BOLT,HEX,5X50
CASE,FAN
SPRING,RECOIL
PULLEY,STARTER
SCREW,SET
PULLEY,STARTER,ASS’Y
GROMMET
ROPE,STARTER
HANDLE,STARTER
SCREW,PS,4X16
GASKET, TAIL PIPE
SET,TAIL PIPE
SCREW,4X8/S
CLUTCH,ASS’Y
SCREW,TAPPING,4.5X16
BOLT,PS,4X12
SPRING,STARTER PAWL
PAWL,STARTER
Page 5
QTY
1
1
1
1
2
2
1
1
1
1
1
1
1
1
3
1
1
2
1
1
2
1
1
COMMENTS
[email protected]
PARTS INFORMATION
THT-2530/40
CARBURETOR ASSY • FIGURE 5
0
ITEM
0
01
05
07
10
11
13
14
17
18
19
20
21
22
PART NUMBER
455-06500-90
548-25140-200
539-25120-200
489-25100-200
550-25100-200
599-2000W-35
~
~
~
575-25182-80
~
~
476-25004-200
548-25101-200
www.tanaka-usa.com
DESCRIPTION
CARBURETOR
SCREW,THROTTLE SET
SWIVEL
RING,STOP
O-RING
JET,MAIN,#35
*GASKET, PUMP
*DIAPHRAGM, PUMP
*SCREEN, INLET
BODY,PUMP
*GASKET, DIAPHRAGM
*DIAPHRAGM, METERING
COVER,DIAPHRAGM
SCREW,SET
Page 6
QTY
COMMENTS
1 *Contained in Carb Repair Kit
2 P/N 650-25140-900
1 (not available individually)
1
1
1
1
1
1
1
1
1
1
4
[email protected]
PARTS INFORMATION
THT-2530/40
CLUTCH, GEAR CASE • FIGURE 6
www.tanaka-usa.com
Page 7
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PARTS INFORMATION
THT2530/40
GEAR CASE • FIGURE 6
ITEM
01
02
03
04
05
06
07
08
09
10
11
16
19
21
22
23
26
27
29
30
31
43
60
71
72
PART NUMBER
300-33185-20
993-51026-002
999-61600-000
999-61600-002
288-33185-80
306-33185-20
307-33185-20
101-33185-80
100-33185-20
303-33185-20
999-61608-000
085-33185-20
247-33185-20
994-61050-254
300-32250-801
990-51060-183
990-53060-153
992-00060-011
070-33185-20
462-33185-20
990-51040-083
994-40060-011
301-33185-20
992-10060-012
994-40060-011
www.tanaka-usa.com
DESCRIPTION
CASE, GEAR"A"
RING,STOP,IN,C-26
BEARING,BALL,#6000
BEARING,BALL,#6000Z
HOUSING,CLUTCH
GEAR 1
GEAR 2
ROD,CAM
SHAFT,CAM
GASKET,GEAR CASE
BEARING,BALL,#608
SEAL,GREASE A
COLLAR
BOLT,HEX HOLE,5X25S
NIPPLE,GREASE
BOLT,HEX.HOLE,6X18
BOLT,HEX,6X15
WASHER,SMALL,6
PLATE,FIXING
PLATE,SUPPORT
BOLT,HEX.HOLE 4X8
NUT,SPRING 6
CASE,GEAR B
WASHER,S,6
NUT,SPRING 6
Page 8
QTY
1
1
1
1
1
1
1
2
1
1
2
2
2
6
1
2
1
1
2
1
4
2
1
2
2
COMMENTS
[email protected]
PARTS INFORMATION
THT-2530/40
HANDLE, CUTTER BLADES • FIGURE 7
www.tanaka-usa.com
Page 9
[email protected]
PARTS INFORMATION
THT2530/40
HANDLE, CUTTER BLADES • FIGURE 7
REF
12
13
14
17
18
24
25
28
39
40
41
42
44
45
46
49
50
51
52
53
54
55
56
57
PART NUMBER
122-33185-20
136-33185-20
990-52060-253
121-33185-20
120-33185-20
129-33202-201
124-33202-21
128-33202-200
125-33202-205
051-33185-80
515-37224-20
123-33202-200
992-01060-011
992-10060-012
992-01060-011
138-33185-21
122-33187-20
121-33187-20
120-33187-20
129-33202-201
124-33202-21
128-37904-20
123-3317A-20
138-3318B-21
www.tanaka-usa.com
DESCRIPTION
GUIDE,CUTTER 40"
PLATE,PROTECTION
SCREW,HEX HOLE 6X25
CUTTER B 40"
CUTTER, A 40"
WASHER,7
BOLT, CUTTER FIXING, A
HOLDER,BLADE
BOLT,CUTTER FIXING B
HANDLE B
GRIP,HANDLE L
NUT,CUTTER FIXING
WASHER,6
WASHER,S,6
WASHER,6
COVER,CUTTER 40"
GUIDE,CUTTER 30"
CUTTER B 30"
CUTTER A 30"
WASHER,7
BOLT, CUTTER FIXING, A
HOLDER,BLADE
NUT,CUTTER FIXING
COVER, CUTTER 30"
Page 10
QTY
1
1
2
1
1
6
6
1
1
1
1
7
1
1
3
1
1
1
1
4
4
1
5
1
COMMENTS
[email protected]
PARTS INFORMATION
THT-2530/40
HANDLE, THROTTLE COMPONENTS • FIGURE 8
www.tanaka-usa.com
Page 11
[email protected]
PARTS INFORMATION
THT2530/40
HANDLE, THROTTLE COMPONENTS • FIGURE 8
ITEM
01
02
03
04
05
06
07
10
13
14
15
16
17
18
19
22
23
24
25
33
35
36
75
76
PART NUMBER
053-33231-22
054-33231-23
230-33210-201
231-33210-200
061-32600-201
170-32465-80
925-32530-20
765-32120-20
994-16040-301
994-16040-251
055-33185-90
050-33185-80
885-0650J-80
164-10015-00
994-16040-161
991-78040-010
990-11030-101
258-11650-20
198-33130-200
994-61050-124
058-33185-20
060-33185-20
813-20000-200
036-29331-501
www.tanaka-usa.com
DESCRIPTION
GRIP,HANDLE"A"
GRIP,HANDLE"B"
LEVER,THROTTLE
LEVER,SAFETY
SPRING,THROTTLE LEVER
BUTTON, STOP SWITCH
DECAL,STOP BUTTON
CAP
SCREW 4 X 30 / WS
SCREW,4X25/WS
ASSY,HANDLE GRIP
HANDLE A
WIRE,THROTTLE
TUBE,PROTECTION
SCREW 4 X 16 /WS
NUT,LOCK 4
SCREW,3X10
BUTTON,STOP
CLAMP,CORD
BOLT,HEX,5X12S
BRACKET,HANDLE
RUBBER,HANDLE DAMPER
WRENCH,HEX,4
SPANNER,COMBI
Page 12
QTY
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
6
1
1
1
4
1
2
1
1
COMMENTS
[email protected]
PARTS INFORMATION
THT-2530/40
DECALS • FIGURE 9
ITEM
01
02
03
04
05
06
PART NUMBER
906-06612-20
906-06613-20
911-06500-200
950-37900-200
951-37900-200
920-32466-20
www.tanaka-usa.com
DESCRIPTION
PLATE,NAME THT-2540
PLATE,NAME THT-2530
DECAL,SRS
DECAL,PRO-FORCE A
DECAL,PRO-FORCE
DECAL,CAUTION
Page 13
QTY
1
1
1
1
1
1
COMMENTS
[email protected]
TECHNICAL SERVICE
BULLETIN NUMBER PI 3118
Date:
June 2001
Model & Serial:
THT-2100/THT-2120/THT-2510/THT-2520/THT-2540/HTD-2522PF/HTD-2526PF/HTD2530PF/HTS-2530PF.
All units produced after serial number W100101.
Reason:
When these units are fitted with the aluminum safety shield, some experience
loosening of the blade jam nuts. A flat washer has been added between the nut
and the aluminum shield to help prevent the nut from becoming loose.
Models THT-2100, 2120, 2510 and HTD-2526PF, 2522PF require 3 washers.
Models THT-2520, 2540 and HTS-2530PF and HTD-2530PF require 2 washers
Part Number Changes:
Old Part #
New Part #
992-01060-011
Description
Remarks
Washer
is marketed exclusively by:
ISM, Inc. • 1028 – 4th Street, Suite B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
www.tanaka-usa.com * [email protected]
TECHNICAL SERVICE
BULLETIN NUMBER PI 3119
Date:
January, 2002
Model & Serial:
All THT, HTD, HTS, TPH hedgetrimmer models.
All units after serial number Y004401
Reason:
All future production of hedgetrimmer models will utilize a blade-retaining nut that
is of the locking variety. These nuts are oblong on one side to prevent loosening
during use, but can be removed and re-installed without losing their locking
ability.
When adjusting blade-fastening hardware, thread the bolt (18) through the
blades and guide bar from the bottom, to a point where the flat washer (17), is still
able to rotate, (usually to seat, and then backed off between ¼ and ½ revolution).
Then install the lock nuts on the topside, tightening them while holding the bolt in
place. Tighten all nuts, and then re-check for adjustment prior to operation. A
lubricating agent, such as WD-40 should also be used to prevent sap build-up
and premature wear.
Part Number Changes:
Old Part #
New Part #
Description
123-33202-200
123-3317A-20
Lock Nut
Remarks
Reference #19
is marketed exclusively by:
ISM, Inc. • 1028 – 4th Street, Suite B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
www.tanaka-usa.com * [email protected]