Download Tanaka TBC-4001 User's Manual

Illustrated Parts Manual
Model Number:
TBC-4001
20cc Curved Shaft Grass Trimmer
P/N 27731
Rev 000
Date 8/2/99
PARTS INFORMATION
TBC-4001
CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
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Page 1
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PARTS INFORMATION
TBC-4001
CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM
1
2
3
4
6
7
8
9
10
12
13
21
23
24
30
31
32
33
37
38
50
52
PART NUMBER
157-01570-900
018-11660-21
001-00045-90
994-16050-221
017-00025-200
041-00000-21
030-00045-90
039-06100-200
037-06097-20
046-00025-80
061-00025-800
077-00025-21
999-66152-511
999-61600-200
994-16040-201
155-21522-91
790-00025-200
788-00025-200
992-01120-011
991-11120-011
178-00024-80
167-21533-80
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DESCRIPTION
CAP,SPARK PLUG,ASS'Y
PLUG,SPARK
SET,CYLINDER
SCREW,5X22/WS
GASKET,CYLINDER
RING,PISTON
SET,PISTON
CIRCLIP,PISTON PIN
PIN,PISTON
CRANKSHAFT
ROD,CONNECTING
CRANKCASE
SEAL,OIL,#VE15X25X7
BEARING,BALL,#6002
SCREW,4x20 WS
ROTOR,MAGNETO
SPRING,PAWL
PAWL,STARTER
WASHER,12
NUT,12
CORD
COIL,IGNITION ASSY
QTY
COMMENTS
1
1
1 Includes cylinder gasket
2
1
1
1 Includes ring and circlips
2
1
1
1
1
1
1
2
1 Includes pawl and pawl spring
1
1
1
1
1
1
Page 2
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PARTS INFORMATION
TBC-4001
STARTER, FUEL SYSTEM, MUFFLER • FIGURE 2
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PARTS INFORMATION
TBC-4001
STARTER, FUEL SYSTEM, MUFFLER • FIGURE 2
ITEM
3
7
11
12
14
15
16
17
18
21
22
24
25
28
30
31
32
36
37
40
41
42
43
47
49
55
59
60
61
62
63
64
67
73
75
PART NUMBER
752-00025-22
994-15050-161
112-00025-80
999-61600-001
277-0635M-800
779-0136U-200
774-00025-200
771-00025-200
839-00025-200
783-06097-200
785-06410-200
179-00025-800
994-16050-202
999-67048-012
732-00025-200
739-00025-20
717-00025-801
994-60050-104
990-51040-083
403-0631A20
404-0099F-90
402-0602K-21
455-0003T-90
994-16050-221
999-67015-000
994-16050-601
223-06500-90
680-00731-201
675-04042-80
591-00025-22
595-0650A-90
659-00801-200
994-63050-185
700-15007-01
655-06400-200
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DESCRIPTION
MUFFLER PROTECTOR
SCREW,5X16/PS
CASE,FAN
BEARING,BALL,#6000ZZ
CLUTCH,ASS'Y
SPRING,RECOIL
PULLEY,STARTER
STAY,PULLEY
SCREW,SET
ROPE,STARTER
HANDLE,STARTER
CORD,STOP
SCREW,5X20/WS
O-RING,S-48
SPARK ARRESTER SCREEN
GASKET,MUFFLER
MUFFLER COVER
BOLT,HEX 5x10W
BOLT,HEX.HOLE 4X8
GASKET, INLET MANIFOLD
INSULATOR,CARBURETOR
GASKET,CARBURETOR
CARBURETOR
SCREW,5X22/WS
O-RING,P15
SCREW,5x60WS
PIPE,FUEL,ASS'Y
CLIP 6.3
FILTER,FUEL
TANK
TANK CAP
COLLAR
BOLT,HEX 5X18PS
PIPE,RUBBER
CUSHION,TANK
QTY
1
3
1
1
1
1
1
2
2
1
1
1
3
1
1
1
1
2
2
1
1
1
1
2
1
2
1
1
1
1
1
2
2
1
2
Page 4
COMMENTS
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PARTS INFORMATION
TBC-4001
AIR CLEANER • FIGURE 3
ITEM
0
1
2
3
4
PART NUMBER
410-00025-900
424-00025-200
446-00025-200
470-00025-200
423-00025-800
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DESCRIPTION
CLEANER,AIR ASS’Y
CAP,AIR CLEANER
ELEMENT,CLEANER
COLLAR
BODY,CLEANER,AIR
QTY
1
1
1
2
1
Page 5
COMMENTS
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PARTS INFORMATION
TBC-4001
CARBURETOR • FIGURE 4
ITEM
0
1
5
7
10
11
13
14
17
18
19
20
21
22
PART NUMBER
455-0003T-90
548-25140-200
539-25120-200
489-25100-200
550-25100-200
599-2000W-38
~
~
~
575-25152-80
~
~
476-25004-200
548-25101-200
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DESCRIPTION
CARBURETOR
SCREW,THROTTLE SET
SWIVEL
RING,STOP
O-RING
JET,MAIN # 38
*GASKET, PUMP
*DIAPHRAGM, PUMP
*SCREEN, INLET
BODY,PUMP
*GASKET, DIAPHRAGM .78mm
*DIAPHRAGM, METERING
COVER,DIAPHRAGM
SCREW,SET
Page 6
QTY
COMMENTS
1 *Contained in Carb Repair Kit
2 P/N 650-25140-900
1 (Not available individually)
1
1
1
1
1
1
1
1
1
1
4
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PARTS INFORMATION
TBC-4001
FAN CASE, CLUTCH DRUM • FIGURE 5
ITEM
1
2
4
5
6
8
10
11
PART NUMBER
289-00025-80
999-61620-101
331-00025-21
990-73050-184
599-0635A-200
994-61050-254
249-0630G-201
380-0635D-200
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DESCRIPTION
QTY
1
1
1
4
1
1
1
1
DRUM,CLUTCH
BEARING,BALL #6201ZZ
CASE,CLUTCH
SCREW,TAPPING,5X18
CUSHION
BOLT,HEX HOLE,5X25S
SPACER
BOLT,SPECIAL
Page 7
COMMENTS
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PARTS INFORMATION
TBC-4001
THROTTLE LEVER, HANDLE, DRIVE SHAFT, SAFETY GUARD • FIGURE 6
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Page 8
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PARTS INFORMATION
TBC-4001
THROTTLE LEVER, HANDLE, DRIVE SHAFT, SAFETY GUARD • FIGURE 6
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
14
16
18
19
20
21
22
23
26
27
28
29
31
50
51
52
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
73
PART NUMBER
343-37718-00
300-37710-90
341-37715-20
350-37651-210
344-37651-21
304-37651-21
999-61608-004
348-37651-20
990-11050-081
300-37710-20
994-25050-301
315-37710-200
310-37710-20
885-00025-800
992-01080-011
991-01080-011
441-37701-810
442-37710-200
992-10060-012
990-23060-161
500-37704-20
991-01060-011
506-37704-200
992-01060-011
990-23060-401
504-37400-200
178-37300-801
164-10014-010
870-37400-900
162-37101-200
993-42030-081
259-37101-200
262-37101-200
177-37101-200
176-37101-200
991-86050-000
993-55060-001
832-37101-200
880-37101-200
994-31050-251
853-37101-200
958-37101-200
956-37101-200
320-37651-200
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DESCRIPTION
PIPE,DRIVE SHAFT SET
CASE,GEAR,ASS'Y
PIPE,DRIVE SHAFT
LINER,FLEXIBLE
SHAFT,FLEXIBLE
SHAFT,CUTTER
BEARING,BALL,608DD
COLLAR
SCREW,5X8
CASE,GEAR
BOLT,PS,5X30
NUT,SPECIAL
HOLDER,CUTTER
WIRE,THROTTLE
WASHER,8
NUT,8
COVER,SAFETY
BRACKET,SAFETY GUARD
WASHER,S,6
BOLT,6X16 PLUS
HANDLE
NUT,6
BRACKET,HANDLE A
WASHER,6
BOLT,P,6X40
GRIP,SHAFT
CORD,STOP 230mm
TUBE,PROTECTION
LEVER,THROTTLE ASS'Y
SWITCH,STOP
SCREW, TAPPING, 3X8
BASE,STOP SWITCH
SPRING,STOP SWITCH
TERMINAL,EARTH B
TERMINAL,EARTH A
NUT,LOCK,5
RING,STOP,6
SPRING,RETURN
LEVER,THROTTLE
SCREW,S.,5X25
SHAFT,LOCK BUTTON
SPRING,LOCK,BUTTON
BUTTON,LOCK
SPACER
QTY
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
1
2
2
1
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 9
COMMENTS
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PARTS INFORMATION
TBC-4001
TOOLS, NYLON HEAD • FIGURE 7
ITEM
0
1
2
4
5
6
7
7
8
9
10
12
30
31
35
PART NUMBER
783-33822-90
786-33810-91
788-33071-20
785-33810-20
793-33820-20
792-33810-20
787-33810-20
787-33821-20
673-35600-20
790-33810-20
789-33810-20
315-33822-80
813-20000-200
829-20000-80
948-39907-200
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DESCRIPTION
BRAIN TH-97RB CUR SHT
CUTTING BODY ASSY
EYELET
BASE,ADJUSTMENT
SPRING,REEL,BLUE
WASHER,ADJUSTMENT
REEL
REEL,TH-97B/RB
BALL,STEEL
SLIDER,REEL
CAP,BODY
NUT, MOUNTING
WRENCH,HEX,4
SPANNER,COMBI,13X19
BAG,TOOL
Page 10
QTY
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
COMMENTS
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PARTS INFORMATION
TBC-4001
DECALS • FIGURE 8
ITEM
1
2
3
4
10
PART NUMBER
906-0004C-20
919-37286-20
915-05015-200
923-37400-200
920-32466-20
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DESCRIPTION
DECAL,TBC-4001
DECAL,CAUTION
DECAL,SYMBOL
DECAL,LEVEL
DECAL,CAUTION
Page 11
QTY
1
1
1
1
1
COMMENTS
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TECHNICAL SERVICE
BULLETIN NUMBER PI 3109
Date:
September 2000
Model & Serial:
AST-210, TBC-2211 (1)
TBC-4001, TBC-2251 (2)
Reason:
Some units experienced difficulty in properly feeding line. The spring within the
head has been changed to ensure proper feeding.
Part Number Changes:
Old Part #
New Part #
Description
783-33815-90
793-33810-21
783-33822-90
793-33820-20
783-33817-90
793-33810-22
783-33823-90
793-33820-21
Brain Head (1)
Spring (1)
Brain Head (2)
Spring (2)
Remarks
Marking on body changed from NB to NBY
Color has been changed from black to black & yellow
Marking on body changed from RB to RYB
Color has been changed from silver to silver & yellow
is marketed exclusively by:
ISM, Inc. • 1028 – 4th Street, Suite B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
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