Download Garland MCO-E-25-C User's Manual
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MASTER HALF SIZE ELECTRIC CONVECTION OVEN models MCO-E-5-C, MCO-E-25-C from SERIAL# 1106230000001 (01-JUNE-11) Toll Free Phone, (US & Canada): (800) 427-6668 Toll Free Fax, (US & Canada): (800) 361-7745 http://www.garland-group.com G_EO_PL_CONVECTION_MCOE5C (Rev 0) MASTER HALF SIZE ELECTRIC CONVECTION OVEN models MCO-E-5-C, MCO-E-25-C from SERIAL# 1106230000001 (01-JUNE-11) Contents Introduction / Model & Serial# Interpretation / Rating Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Oven Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Side Partition Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Master 200 Control Panel & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Elements & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Equipment Stand with Optional Rack Guides and Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Critical & Recommended Stock Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 List of Harnesses & Wiring Diagram Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Related Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 G_EO_PL_CONVECTION_MCOE5C (Rev 0) Page 3 Introduction You have purchased the finest commercial cooking equipment available. Like any other fine, precision built equipment, the Master Electric Oven should be given regular care and maintained using Garland Original Equipment Manufacture (OEM) Parts. This parts list is updated regularly. Please find the most current revision on our website @ www.garland-group.com Page 4 G_EO_PL_CONVECTION_MCOE5C (Rev 0) Model Code Interpretation MCO Half Size Models: • • M CO - E - 5 - C Version “C” MCO-E-5-C MCO-E-25-C Size: 5 (Half Size) or 25 (Half Size-Double Deck) Fuel Type: E (Electric) Convection Oven Garland Master Series Serial# Interpretation The Serial Number is 13 Digits long. 11 06 2300 00688 Sequential Number Factory Code Month Year Rating Plate Location RATING PLATE LOCATION Door LEFT SIDE OF OVEN EXTERIOR G_EO_PL_CONVECTION_MCOE5C (Rev 0) Page 5 MASTER HALF SIZE ELECTRIC CONVECTION OVEN models: MCO-E-5-C, MCO-E-25-C OVEN COMPONENTS 27 1 2 32 28 29 3 33 16 30 24 23 25 26 5 31 9 12 22 7 8 13 34A / 34B Three Phase KƉƟŽŶ^ŚŽǁŶ 4 ^ŝĚĞWĂƌƟƟŽŶĞƚĂŝů see p.10 11 16 20 15 21 Elements Detail see p.14 35 Door Detail see p.16 36 12 01 ,8 84 58 @ ,8 -8 85 @7 8 / / 17 " 14 =. 69 .; *= >; . 8/ / 10 =26 .; 6* <= .; 19 18 Control Panel Detail see p.12 Page 6 6 Oven Components G_EO_PL_CONVECTION_MCOE5C (Rev 0) GARLAND PARTS IDENTIFICATION MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C) ITEM PART # 1 2 3 1960901 1960902 1960502 4 5 6 7 8 9 10 11 12 13 1671101 1951402 CK1385497 1011201 1951401 1960709 1766001 1966503 1766002 14 15 16 1966501 1966502 17 18 1960797 19 20 21 22 23 24 25 26 CK4519657 1951502 1028500 1960504 1960503 4520416 1028501 27 113547 28 29 30 31 32 33 9006402 1962106 8000210 8001201 8003222 1750501 DESCRIPTION QTY Main Top Cover - Micro Switch Access Flue Box MCOE5 1 1 1 Side Partition Assembly Note: For components detail, see “Side Partition Assembly”, p. 10. 1 Fan - 110MM, 208/240V Body Side - Control, Right Side Hinge Bracket Assembly Steel Tubing Chrome Spacer Body Side - Oven Baffle Mounting Bracket Oven Rack Door Seal - Hinge Side, MCOE5 Rack Guide 2 1 2 2 1 2 5 1 2 Door Assembly (with or without Window) - MCO-E-5-C Note: For components detail, see “Door Assembly”, p. 16 1 Door Seal RT Silicon Door Seal Top/Bottom Silicon 1 2 Element - Inner, Outer, and Center (Optional) Note: For components detail, see “Elements & Components”, p. 14. 1 Baffle Assembly 1 IM200 Control Assembly - MCO-E-5-C Note: For components detail, see “Master 200 Control Assembly & Components”, p. 12. 1 Blower Wheel Assembly (includes 1765704 Blower Wheel) Motor - 208/240V 1/3HP 5/8 Shaft 2 Speed BX Connector - 3/8” 90 deg BX Cable - 15 3/8” High Limit Cover High Limit - 135 deg F BX Connector - 3/8” Straight 15 Amp Micro-Switch (Door Switch) Assembly Note: Assembly includes items 28 - 32. 15 Amp Mini Snap Hi-Temp Switch Micro-Switch Bracket Split Lock Washer - #4 x 13/64 x .04 Hex Nut - #4 - 40 Machine Screw - #4 - 40 x 1-1/2” Philip Head Door Catch 1 1 1 1 1 1 1 Critical OVEN COMPONENTS C C C C C 1 2 1 2 2 2 1 C C * NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_EO_PL_CONVECTION_MCOE5C (Rev 0) Page 7 MASTER HALF SIZE ELECTRIC CONVECTION OVEN models: MCO-E-5-C, MCO-E-25-C OVEN COMPONENTS (continued) 52 51 50 53 54 Legs and Casters Page 8 G_EO_PL_CONVECTION_MCOE5C (Rev 0) GARLAND PARTS IDENTIFICATION MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C) ITEM PART # DESCRIPTION QTY Critical OVEN COMPONENTS Three Phase Option: 34A 4512340 CK4529043 34B* 4512339 4520534A 35 36 4513157 1774101 Three Phase Cord Set Note: Includes a plug, a receptable, an 8’ cord, and a BX connector. Three Phase Cord Set - 208/240V 30A Pin & Sleeve Note: Includes an 8’ cord, a plug, a cord connector and a lock nut. Single Phase Option: Single Phase Cord Set Note: Includes a plug, a receptable, an 8’ cord, and a BX connector. Single Phase Twist-Lock Cord and Plug Set Note: Includes an 8’ cord and a plug. Fuse (600V / 10A) Fuse Holder 1 1 1 1 2 2 C C LEGS AND CASTERS 50 51 52 53 54 1027801 1027800 1927199 1236100 06158 Caster, Swivel, with Wheel Lock Caster, Swivel, without Wheel Lock Legs, 21 1/4” (540mm), S/S Foot Insert, Square Leg, 4”, Adjustable, Flange Foot, Threaded Stud Mount, S/S 2 2 4 4 4 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_EO_PL_CONVECTION_MCOE5C (Rev 0) Page 9 MASTER HALF SIZE ELECTRIC CONVECTION OVEN models: MCO-E-5-C, MCO-E-25-C SIDE PARTITION ASSEMBLY 1 2 3 7 6 4 6 5 ^ŝĚĞWĂƌƟƟŽŶ Page 10 G_EO_PL_CONVECTION_MCOE5C (Rev 0) GARLAND PARTS IDENTIFICATION MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C) ITEM PART # 1 2 3 4 5 6 7 8* 1961101 F600 1637002 4516982 1962208 8002107 8003123 300825 DESCRIPTION Partition Side #10-24 Threaded Hex Insert Contactor 240V Coil Terminal Block 4 Lug Bracket, Terminal Block #10 x 1/2” Truss, Pan Head #10-24 x 5/8" Truss, Pan Head Contactor Harness - from Terminal Block to Contactor QTY 1 4 1 1 1 4 4 1 Critical SIDE PARTITION ASSEMBLY C * NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_EO_PL_CONVECTION_MCOE5C (Rev 0) Page 11 MASTER HALF SIZE ELECTRIC CONVECTION OVEN models: MCO-E-5-C, MCO-E-25-C MASTER 200 CONTROL PANEL & COMPONENTS 60 16 15 3 50 4 14 4 1 2 5 11 6 7 1R ,8 84 5X 8 / / ,8 -8 85 @7 10 " " 9 .; 8/ *= >; . / 8 69 =. / , 12 =26 .; 6* <= .; 17 18 Harnesses 22A - 22D 21 IM200 Control - MCO-E-5-C Page 12 G_EO_PL_CONVECTION_MCOE5C (Rev 0) GARLAND PARTS IDENTIFICATION MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C) ITEM PART # DESCRIPTION QTY 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 113527 1908528 1774101 4513157 1955501 1956002 1955601 1765802 1955401 1955402 G01296-3 1936104 1955701 1955801 8001502 1768701 18 113547 21 22A 22B 22C 9006800 1804741 1804747 1949589 22D 300827 23* 24* 300823 260BGL 50 113567 Control Panel with Overlay - IM200 Note: Includes items 1 and 2. 1 60 113569 IM200 CONTROL ASSEMBLY - MCO-E-5-C Note: Includes Items 1, 2, 5 - 12, 14 - 16 1 Control Panel, MCO-E-5-C IM200 Overlay, MCO 200 WO/Light Fuse Holder 600V 30A HPG Fuse - 10 Amp 600V Time Delay Power Control Board - IM200, 150-500 deg F Timer, 1 HR, 208/240V with Alarm Potentiometer - IM200, 150-500 deg Knob, Fluted, with Two Set Screws Switch, Rocker ON-OFF-ON Switch, Rocker ON-ON Indicator Lamp, Green, 250V Indicator Lamp, Amber, 250V Nylon Standoff 1/4 x 1/2 x 1 Teflon Washer 7/16 OD Nut with Lockwasher 6-32 KEP Probe Holder 1 1 2 2 1 1 1 2 1 1 1 1 2 2 2 1 15 Amp Micro-Switch (Door Switch) Assembly Note: For assembly components detail, see “Oven Components” p. 6-7. 1 RTD Temperature Sensor Harness - Control Panel Door Switch (Micro-Switch) Harness - from Door Switch to Control Panel Main Wiring Harness - from Control Panel Harness to Motor, Terminal Block, Contactor Wiring Harness Kit Note: Kit includes Items# 22A, 22B, 22C, the Contactor Harness (part# 300825, see “Side Partition Assembly” p.10), a jumper assembly, and an extention/adapter harness. Wiring Diagram, MCO-E-5-C IM200 208/240V 60Hz 2SP Installation and Operation Manual 1 1 1 1 Critical MASTER 200 CONTROL PANEL & COMPONENTS C C C C C C C C C C 1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_EO_PL_CONVECTION_MCOE5C (Rev 0) Page 13 MASTER HALF SIZE ELECTRIC CONVECTION OVEN models: MCO-E-5-C, MCO-E-25-C ELEMENTS & COMPONENTS 2&5 3&6 (If Equipped) 1&4 Top View 1&4 7 2&5 8 8 7 3&6 (If Equipped) Assembly View (Connectors Not Shown) Elements & Components Page 14 G_EO_PL_CONVECTION_MCOE5C (Rev 0) GARLAND PARTS IDENTIFICATION MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C) ITEM PART # 1 1765101 2 1765102 3 1765111 4 1765109 5 1765110 6 1765112 7 8 9* 10* 1765105 1765106 300826 300842 DESCRIPTION Element Inner 208V 2500W 60Hz 5.0 & 7.5kW Element Outer 208V 2500W 60Hz 5.0 & 7.5kW Element Center 208V 2500W 60Hz 7.5kW ONLY Note: This is an Optional Feature. Element Inner 240V 2500W 60Hz 5.0 & 7.5kW Element Outer 240V 2500W 60Hz 5.0 & 7.5kW Element Center 240V 2500W 60Hz 7.5kW ONLY Note: This is an Optional Feature. Element Holder with Flange Element Holder without Flange Element Harness - from Contactor to Elements on 5.0kW MCO-E-5-C Models Element Harness - from Contactor to Elements on 7.5kW MCO-E-5-C Models QTY Critical ELEMENTS & COMPONENTS 1 C 1 C 1 C 1 C 1 C 1 C 5 5 1 1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_EO_PL_CONVECTION_MCOE5C (Rev 0) Page 15 MASTER HALF SIZE ELECTRIC CONVECTION OVEN models: MCO-E-5-C, MCO-E-25-C DOOR ASSEMBLY 1 8 10 6 3 5 2 4 9 7 50 8 Oven Door with Window Components 10 11 60 3 14 13 12 10 9 8 7 10 8 Oven Door without Window Components Door Components Page 16 G_EO_PL_CONVECTION_MCOE5C (Rev 0) GARLAND PARTS IDENTIFICATION MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C) ITEM PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 113540 1962122 CK1962198 1010999 113428 113429 CK1952098 CK1952096 3077100 8003142 113679 CK1962197 1961906 1961907 50 60 DESCRIPTION QTY Door Panel with Window Door Liner with Window Door Frame Assembly Door Window (3/16” Glass) Insulation - ATD T5000 Insulation - Fiberglass Handle - Half Size Covection Oven Handle End Latch Assembly Name-plate Screw - 1/4-20 x 3/4” Door Panel, Solid Door Liner, Solid Insulation - ATD T5000 Insulation - Fiberglass 1 1 1 1 1 1 1 2 1 2 1 1 1 1 113539 DOOR with WINDOW ASSEMBLY - MCO-E-5-C Note: Assembly includes items# 1 to 10. 1 113680 SOLID DOOR ASSEMBLY - MCO-E-5-C Note: Assembly includes items# 11 - 14, 7 - 10. 1 Critical DOOR ASSEMBLY C * NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_EO_PL_CONVECTION_MCOE5C (Rev 0) Page 17 MASTER HALF SIZE ELECTRIC CONVECTION OVEN models: MCO-E-5-C, MCO-E-25-C EQUIPMENT STAND with OPTIONAL RACK GUIDES & RACKS Oven ^ŚŽǁŶĨŽƌZĞĨĞƌĞŶĐĞ Equipment Stand ;KƉƟŽŶĂů&ĞĂƚƵƌĞ͕ ^ŚŽǁŶĨŽƌZĞĨĞƌĞŶĐĞͿ 5 4 3 1 2 50 7 11 ƋƵŝƉŵĞŶƚ^ƚĂŶĚǁŝƚŚZĂĐŬ'ƵŝĚĞƐΘZĂĐŬƐKƉƟŽŶ Page 18 G_EO_PL_CONVECTION_MCOE5C (Rev 0) GARLAND PARTS IDENTIFICATION MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C) ITEM PART # 1 2 3 4 5 6* 7 8* 9* 10* 11 12* 100241 100413 19134 WR50167 107220 260BGI 113566 108644 23105 14618 1766002 260BGH 50 113580 DESCRIPTION QTY Foot, Adjustable, 1 1/4” Square Tube Foot, Adjustable, Anchorable Screw, 3/8-16 x 1”, HH, SST Washer, Lock, 3/8, SST Washer, Fender, 13/32 ID x 1 1/2 OD, SST Mounting Instructions - MCO-E-5-C To Stand Rack Supports Screw, Carriage, 1/4-20 x 1/2”, SST Washer, Lock, 1/4”, SST Nut, Hex, 1/4-20, SST Oven Rack Guide, Left/Right Installation Instructions - Rack Support Kit 2 2 4 4 4 1 4 4 4 4 2 1 Rack Support Kit Note: Kit includes items 7 - 12. 1 Critical EQUIPMENT STAND with OPTIONAL RACK GUIDES & RACKS * NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_EO_PL_CONVECTION_MCOE5C (Rev 0) Page 19 GARLAND PARTS IDENTIFICATION CRITICAL & RECOMMENDED STOCK PARTS LIST PART # DESCRIPTION CRITICAL 1010999 1637002 1671101 Door Window (3/16” Glass) Contactor 240V Coil Fan - 110MM, 208/240V Element Inner 208V 2500W 60Hz 5.0 & 7.5kW Element Outer 208V 2500W 60Hz 5.0 & 7.5kW Element Inner 240V 2500W 60Hz 5.0 or 7.5kW Element Outer 208V 2500W 60Hz 5.0 & 7.5kW Element Center 208V 2500W 60Hz 7.5kW Only Element Center 240V 2500W 60Hz 7.5kW Only Knob, Fluted, with Two Set Screws Fuse Holder 600V 30A HPG Indicator Lamp, Green, 250V Indicator Lamp, Amber, 250V Motor 208/240V 1/3HP 5/8 Shaft Handle End Latch Assembly Switch, Rocker ON-OFF-ON Switch, Rocker ON-ON Power Control Board - IM200, 150-500 DEG F Potentiometer - IM200 150-500 DEG Timer, 1 HR, 208/240V with Alarm Door Catch Door Seal RT Silicon Door Seal Top/Bottom Silicon Fuse - 10 Amp 600V Time Delay Hight Limit 135 Degree F Switch-Mini Snap Hi-Temp 15 Amp RTD - Temperature Probe R C C 1765101 1765102 1765109 1765110 1765111 1765112 1765802 1774101 G01296-3 1936104 1951502 CK1952096 1955401 1955402 1955501 1955601 1956002 1750501 1966501 1966502 4513157 4520416 9006402 9006800 C = CRITICAL PARTS C C C C C C R C C C C C C C C C C C C C C C C C R = RECOMMENDED STOCK PARTS LIST OF HARNESSES & WIRING DIAGRAM PART # DESCRIPTION 300826 Element Harness - from Contactor to Elements on 5.0kW MCO-E-5-C Models 300842 Element Harness - from Contactor to Elements on 7.5kW MCO-E-5-C Models 1804741 Harness - Control Panel 1804747 Door Switch (Micro-Switch) Harness - from Door Switch to Control Panel 1949589 300825 Main Wiring Harness - from Control Panel Harness to Motor / Terminal Block / Contactor Contactor Harness - from Terminal Block to Contactor Wiring Harness Kit Note: Kit includes parts 1804741, 1804747, 1949589, 300825, a jumper assembly, and an extention/ adapter harness. Wiring Diagram MCO-E-5-C - IM200 208/240V 60Hz 2SP 300827 300823 Page 20 G_EO_PL_CONVECTION_MCOE5C (Rev 0) GARLAND PARTS IDENTIFICATION RELATED BULLETINS BULLETIN # SUBJECT DATE - - - REVISION HISTORY REV 0 PAGE ITEM# NOTES New Product Parts List Released G_EO_PL_CONVECTION_MCOE5C (Rev 0) DATE Aug-2011 Page 21