Download American Dryer Corp. ML-175 User's Manual
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ML-175 Parts Manual 1999/2001 American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: [email protected] www.amdry.com 122199DMG/tcosta ADC Part No. 450071 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: DATE OF PURCHASE ____________________________ ML-175 MODEL NO. __________________________________________ RESELLER’S NAME _______________________________________________________________________________________ Serial Number(s) ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents Control Door Assembly .......................................................................................................................... 2 Microprocessor Control Panel Assembly................................................................................................. 3 Front Panel Assembly ............................................................................................................................. 4 Cold Rolled Steel (CRS) Main Door Assembly ....................................................................................... 5 Main Door Switch Assembly................................................................................................................... 6 Lint Door Assembly ................................................................................................................................ 7 Lint Drawer/Lint Drawer Switch Box Assemblies For Models Mfd. as of August 14, 2000 ........................................................................................... 8 Lint Drawer/Lint Drawer Switch Box Assemblies For Models Mfd. prior to August 14, 2000 Which Have Individual Lint Screen and Drawer............... 9 Fan (Squirrel Cage) Shaft Mount Assembly ........................................................................................... 10 Blower Motor Mount Assembly .............................................................................................................11 Microprocessor Temperature Sensor Bracket Assembly ........................................................................ 12 Basket (Tumbler) Assembly .................................................................................................................. 13 Basket (Tumbler) Bearing/Rotational Sensor Assemblies ........................................................................ 14 Drive Shaft Assembly............................................................................................................................ 15 Idler Shaft Assembly ............................................................................................................................. 16 Speed Reducer Shaft Assembly ............................................................................................................ 17 Totally Enclosed, Non-Venting (T.E.N.V.) Drive Motor Assembly.......................................................... 18 Sail Switch Assembly ............................................................................................................................ 19 Direct Spark Ignition (DSI) Burner Assembly .................................................................................. 20, 21 Hot Surface Ignition (HSI) Burner Assembly ................................................................................... 22, 23 Steam Damper Assembly ................................................................................................................ 24, 25 Top Console Assembly ......................................................................................................................... 26 Pneumatic Valve Assembly For Gas Models Only ..................................................................................................................... 27 Pneumatic Valve Assembly For Steam Models Only ................................................................................................................. 28 Air Jet Assembly................................................................................................................................... 29 Microprocessor Reversing Contactor Mounting Panel Assembly 208-240v ................................................................................................................................. 30, 31 Microprocessor Reversing Contactor Mounting Panel Assembly 460v and 575v ......................................................................................................................... 32, 33 Back Guard Assemblies .................................................................................................................. 34, 35 Control Door Assembly 2 Illus. No. Part No. Qty. 1 882495 1 882493 882496 1 1 882494 882541 117603 150309 102603 102601 102505 112368 1 2 5 9 1 1 1 1 2 3 4 5 6 7 8 American Dryer Corporation Description White Control Door Assembly (includes illus. nos. 1 through 3) White Control Door ONLY Coral Wrinkle Blue Control Door Assembly (includes illus. nos. 1 through 3) Coral Wrinkle Blue Control Door ONLY Spring Turn Latch (2-piece) Noise Suppressor Tape (sold by the foot) #10-16 x 1/2” Hex Head TEK Crimptite Screw Control Door Support Rod Catch Control Door Rod Retainer Clip Control Door Support Rod Milnor Logo ONLY 88 Currant Road / Fall River, MA 02720-4781 Microprocessor Control Panel Assembly Illus. No. Part No. Qty. 1 112537 112276 1 1 112275 1 112277 1 112278 1 2 881635 1 3 881633 137124 1 1 4 5 6 7 8 9 10 150005 153010 150000 150309 136048 136017 136019 2 2 3 1 1 1 1 Telephone: (508) 678-9000 3 Description Phase 6 OPL Keyboard OPL Stick-On Labels (English Only) ... Not Illustrated 3-Language OPL Stick-On Labels (Spanish, Italian, and Hebrew) ... Not Illustrated 3-Language OPL Stick-On Labels (English, Spanish, and Hebrew) ... Not Illustrated 5-Language OPL Stick-On Labels (Italian, Dutch, French, German, and Chinese) ... Not Illustrated Computer Door Complete (includes illus. nos. 1 through 10) Computer Door ONLY Phase 6 OPL Reversing Microprocessor Controller (computer) with Air Jet ONLY #6-32 x 1/4” Phillips Round Head Machine Screw #6 Star Washer #6-32 x 1/4” Slotted Round Head Machine Screw #10-16 x 1/2” Hex Head TEK Crimptite Screw 1/8-Amp (Slo-Blo) Fuse ONLY 3.15-Amp Fuse ONLY 1-Amp Fuse ONLY Fax: (508) 678-9447 Front Panel Assembly 4 Illus. No. Part No. Qty. 1 -------- 1 2 3 150443 -------- 2 1 4 5 6 153031 150443 -------- 1 2 1 7 8 9 10 882503 882504 122351 122419 -------- 1 1 1 1 1 11 12 13 14 15 132387 132395 170330 154215 150317 1 1 1 2 14 150318 150311 1 14 American Dryer Corporation Description Cold Rolled Steel (CRS) Main Door (refer to Cold Rolled Steel [CRS] Main Door Assembly on page 5) 1/4-20 x 3/4” Stainless Steel Cap Screw Bottom Hinge Block (refer to Main Door Switch Assembly on page 6) Nylon Washer 1/4-20 x 3/4” Stainless Steel Cap Screw Top Hinge Block (refer to Main Door Switch Assembly on page 6) White Front Panel ONLY Wrinkle Coral Blue Front Panel ONLY Large “EMERGENCY STOP” (E-Stop) Mushroom Head Switch “EMERGENCY STOP” (E-Stop) Nameplate Main Door Switch (refer to Main Door Switch Assembly on page 6) Normally Closed Contact Block Normally Closed Contact Block with Base Friction Door Latch 5/32” Pop Rivet #10-16 x 3/4” TORX Plus Button Head Screw (for models mfd. as of September 29, 2000) 25 IP Stick Fit TORX Plus Bit (must be used to remove P/N 150317) #10-16 x 3/4” Phillips Hex Head Screw (for models mfd. prior to September 29, 2000) 88 Currant Road / Fall River, MA 02720-4781 Cold Rolled Steel (CRS) Main Door Assembly Illus. No. Part No. Qty. 1 881689 1 882292 1 881684 882305 102214 170730 881685 882296 881740 882294 881688 882295 881806 882293 152008 150120 882411 151012 1 1 1 1 1 1 6 6 1 1 6 6 1 1 1 4 2 3 4 5 6 7 8 9 10 Telephone: (508) 678-9000 5 Description White Cold Rolled Steel (CRS) Main Door Assembly (includes illus. nos. 2 through 10) Coral Blue Cold Rolled Steel (CRS) Main Door Assembly (includes illus. nos. 2 through 10) White Cold Rolled Steel (CRS) Main Door Ring Coral Blue Cold Rolled Steel (CRS) Main Door Ring 30” Door Glass Door Glass Adhesive (10.3 oz. cartridge) White Main Door Hinge Coral Blue Main Door Hinge 1/4-20 x 5/8” White Carriage Bolt 1/4-20 x 5/8” Coral Blue Carriage Bolt White Main Door Handle Coral Blue Main Door Handle 1/4-20 White Free Spin Wash Nut 1/4-20 Coral Blue Free Spin Wash Nut #10-32 Hex Nut Door Latch Screw Door Gasket #10-32 White Nylon Acorn Nut Fax: (508) 678-9447 Main Door Switch Assembly 6 Illus. No. Part No. Qty. 1 2 3 4 5 6 150006 152013 153010 137005 150443 881687 882291 881702 2 2 2 1 4 1 1 1 882298 1 150443 881441 882283 881440 882284 153031 2 1 1 1 1 1 7 8 9 10 American Dryer Corporation Description #6-32 x 7/8” Phillips Pan Head Machine Screw #6-32 Hex Nut #6 Star Washer Single-Pole Door Switch 1/4-20 x 3/4” Stainless Steel Cap Screw White Main Door Switch Housing ONLY Coral Wrinkle Blue Main Door Switch Housing ONLY White Main Door Switch with Housing Assembly (includes illus. nos. 1 through 4 and 6) Coral Wrinkle Blue Main Door Switch Housing Assembly (includes illus. nos. 1 through 4 and 6) 1/4-20 x 3/4” Stainless Steel Cap Screw White Bottom Hinge Block Coral Wrinkle Blue Bottom Hinge Block White Top Hinge Block Coral Wrinkle Blue Top Hinge Block Nylon Washer 88 Currant Road / Fall River, MA 02720-4781 Lint Door Assembly Illus. No. Part No. Qty. 1 882497 1 882498 1 117607 150309 117604 6 5 9 2 3 4 Telephone: (508) 678-9000 7 Description White Lint Door Assembly (includes illus. nos. 1, 2, and 4) Coral Wrinkle Blue Lint Door Assembly (includes illus. nos. 1, 2, and 4) 1/4” x 3/8” Poron Foam (sold by the foot) #10-16 x 1/2” Hex Head TEK Crimptite Screw Neoprene Sponge Tape (sold by the foot) Fax: (508) 678-9447 Lint Drawer/Lint Drawer Switch Box Assemblies 8 For Models Mfd. as of August 14, 2000 Illus. No. Part No. Qty. 1 5 882792 882793 122116 122605 122701 122801 882507 1 1 1 1 2 1 1 6 7 8 9 10 11 12 150301 122700 122604 150301 319076 319077 150301 4 2 1 2 1 1 14 2 3 4 American Dryer Corporation Description White Lint Drawer/Screen Assembly Coral Wrinkle Blue Lint Drawer/Screen Assembly Lint Drawer Switch ONLY 4-Pin Socket Connector Socket Terminal ONLY Pin/Socket Extraction Tool Lint Drawer Switch Box Assembly Complete (includes illus. nos. 3 through 6) #8-18 x 7/16” Phillips Pan Head TEK Screw Pin Terminal ONLY 4-Pin Connector #8-18 x 7/16” Phillips Pan Head TEK Screw Right Hand Divider Panel Left Hand Divider Panel #8-18 x 7/16” Phillips Pan Head TEK Screw 88 Currant Road / Fall River, MA 02720-4781 Lint Drawer/Lint Drawer Switch Box Assemblies 9 For Models Mfd. prior to August 14, 2000 Which Have Individual Lint Screen and Drawer Illus. No. Part No. Qty. 1 6 882449 882450 108220 122116 122605 122701 122801 882507 1 1 1 1 1 2 1 1 7 8 9 10 11 12 13 150301 122700 122604 150301 319076 319077 150301 4 2 1 2 1 1 14 2 3 4 5 Telephone: (508) 678-9000 Description White Lint Drawer ONLY Coral Wrinkle Blue Lint Drawer ONLY Lint Screen Assembly ONLY Lint Drawer Switch ONLY 4-Pin Socket Connector Socket Terminal ONLY Pin/Socket Extraction Tool Lint Drawer Switch Box Assembly Complete (includes illus. nos. 3 through 6) #8-18 x 7/16” Phillips Pan Head TEK Screw Pin Terminal ONLY 4-Pin Connector #8-18 x 7/16” Phillips Pan Head TEK Screw Right Hand Divider Panel Left Hand Divider Panel #8-18 x 7/16” Phillips Pan Head TEK Screw Fax: (508) 678-9447 Fan (Squirrel Cage) Shaft Mount Assembly 10 Illus. No. Part No. Qty. 1 2 100612 821078 1 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17* 821073 117604 152006 153065 332280 881061 153004 153005 152005 100812 880879 153004 153005 150617 101177 100184 1 4 2 1 1 1 4 4 4 2 1 2 2 2 1 2 18 19 100706 101194 1 1 * Description 1-1/4” Bore x 15” Diameter x 6” Blower/Fan (squirrel cage) Fan Shaft Mount Assembly Complete (includes illus. nos. 1 through 16 and 18 through 19) Fan Shaft Mount ONLY Neoprene Sponge Tape (sold by the foot) 1/2-20 Left Hand Jam Nut 1/2” Flat Washer Fan Shaft ONLY 1-3/8” Flange Bearing with Setscrews and Grease Fitting 3/8” Flat Washer 3/8” Lock Washer 3/8-16 Hex Nut 1-3/8” Retaining Ring 1-3/8” Pillow Block Bearing ONLY 3/8” Flat Washer 3/8” Lock Washer #3-16 x 1” Hex Head Bolt 2B x 5.8 Pulley (for gas models Only) BX-63 Cogged Belt (fan shaft to blower motor) For 60 Hz Models ONLY 5/16” x 5/16” x 1-3/8” Key SDS x 1-3/8” Bushing ONLY Replace in matched sets (both belts). American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Blower Motor Mount Assembly Illus. No. Part No. Qty. 1 181030* 181031* 181039 101148 101147 101152 101194 100706 152004 153002 153001 821091 153001 153002 150501 152004 150503 332322 153001 153002 150501 100184 100159 1 1 1 1 1 1 1 1 4 4 4 1 4 4 4 4 2 1 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18** ** 11 Description 7.5 HP 208-230/460v 3ø 60 Hz Motor ONLY 7.5 HP 200-230/380-410v 3ø 50 Hz Motor ONLY 7.5 HP 575v 3ø 60 Hz Motor ONLY SB x 4.0 Motor Pulley (60 Hz) SB x 4.8 Motor Pulley (50 Hz) SH x 1-3/8” Bushing (60 Hz) SDS x 1-3/8” Bushing (50 Hz) 5/16” x 5/16” x 1-3/8” Key 5/16-18 Hex Nut 5/16” Lock Washer 5/16” Flat Washer Motor Mount Adjustment Plate ONLY 5/16” Flat Washer 5/16” Lock Washer 5/16-18 x 3/4” Hex Head Machine Bolt 5/16-18 Hex Nut 5/16-18 x 2” Hex Head Machine Bolt Motor Mount Adjustment Angle ONLY 5/16” Flat Washer 5/16” Lock Washer 5/16-18 x 3/4” Hex Head Machine Bolt BX-63 Cogged Belt (matched sets) 50/60 Hz BX-61 Cogged Belt (matched sets) 575v 60 Hz ONLY * Specify voltage when ordering. ** Replace in matched sets (both belts). Telephone: (508) 678-9000 Fax: (508) 678-9447 Microprocessor Temperature Sensor Bracket Assembly 12 Illus. No. Part No. Qty. 1 815931 1 8 9 10 820967 150005 153010 130302 152000 121028 122701 122801 122605 154007 880251 1 2 2 1 2 2 4 1 1 2 1 11 150301 4 2 3 4 5 6 7 American Dryer Corporation Description Microprocessor Temperature Sensor Bracket Complete (includes illus. nos. 1 through 10) Microprocessor Temperature Sensor Bracket ONLY #6-32 x 1/4” Phillips Round Head Machine Screw #6 Star Washer 225° Manual Reset Thermostat ONLY #6-32 Hex Nut 1/4” x .032 Insulated Terminal Socket Terminal ONLY Pin/Socket Extraction Tool 4-Pin Socket Connector 1/4” Push On Fastener 1/4” Temperature Sensor Probe Assembly (includes illus. nos. 6 through 10) #8-18 x 7/16” Phillips Pan Head TEK Screw 88 Currant Road / Fall River, MA 02720-4781 Basket (Tumbler) Assembly Illus. No. Part No. Qty. 1 835269 1 2 3 4 170154 150118 881619 4 48 1 Telephone: (508) 678-9000 13 Description Basket (tumbler) Assembly (includes illus. nos. 1 through 3) Basket (tumbler) Perforated Side 1/4-20 x 1/4 Socket Button Head Cap Screw Rotational Sensor Magnet Fax: (508) 678-9447 Basket (Tumbler) Bearing/Rotational Sensor Assemblies 14 Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 100244 153011 153025 152050 319065 815960 390314 150309 100817 1 4 4 4 1 1 1 4 1 American Dryer Corporation Description 1-15/16” Basket (tumbler) Bearing 9/16” Flat Washer 9/16” Lock Washer 9/16-12 Hex Nut Rotational Sensor Mounting Bracket Rotational Sensor Assembly Back Guard ONLY #10-16 x 1/2” Hex Head TEK Crimptite Screw 1-15/16” Retaining Ring 88 Currant Road / Fall River, MA 02720-4781 Drive Shaft Assembly Illus. No. Part No. Qty. 1 882460 1 2 3 4 5 6 7 8 9 10 11* 12 180043 101234 -----152011 153005 153004 835360 101184 101189 100140 100717 1 1 2 4 4 4 2 1 1 2 1 * 15 Description Basket (tumbler) Shaft Assembly (includes illus. nos. 1 and 4) 11” Drive Wheel 1-3/8” Taper Lock Bushing 1-1/2” Pillow Block Bearing (sold only as part of illus. no. 1) 3/8-18 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Bearing Backing Plate Assembly 1-3/8” Bushing with Setscrew 2B x 8.0 Pulley BX-38 Cogged Belt 5/16” x 5/16” x 2-3/4” Key Replace in matched sets (both belts). Telephone: (508) 678-9000 Fax: (508) 678-9447 Idler Shaft Assembly 16 Illus. No. Part No. Qty. 1 882460 1 2 3 4 5 6 7 8 9 180043 101234 -----152011 153005 153004 835360 100717 1 1 2 4 4 4 2 1 American Dryer Corporation Description Idler Shaft Assembly (includes illus. nos. 1 and 4) 11” Drive Wheel 1-3/8” Taper Lock Bushing 1-3/8” Pillow Block Bearing (sold only as part of illus. no. 1) 3/8-18 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Bearing Backing Plate Assembly 5/16” x 5/16” x 2-3/4” Long Key 88 Currant Road / Fall River, MA 02720-4781 Speed Reducer Shaft Assembly Illus. No. Part No. Qty. 1 882505 1 2 101160 1 101187 1 3 4 5 6 7 8 9 10 --------------152005 153005 153004 835361 100717 -------- 1 2 4 4 4 2 1 1 11* 12* 13 100124 100140 101152 2 2 1 14 100717 1 * 17 Description Speed Reducing Shaft Assembly (includes illus. nos. 1, 3, 4, and 10) 2B x 3.4 SH Sheave (for models mfd. as of March 6, 2000) 2B x 4.0” Pulley (for models mfd. prior to March 6, 2000) 1-3/8” Bushing with Setscrew (sold only as an assembly, illus. no. 1) 1-3/8” Pillow Block Bearing (sold only as an assembly, illus. no. 1) 3/8-16 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Bearing Back Up Plate 5/16” x 5/16” x 2-3/4” Long Key 2B x 13.6” SK Sheave (sold only as an assembly, illus. no. 1) BX-53 Belt BX-38 Cogged Belt SH x 1-3/8” Bushing (60 Hz) (includes illus. no. 9) 5/16” x 5/16” x 2-3/4” Key Replace in matched sets (both belts). Telephone: (508) 678-9000 Fax: (508) 678-9447 Totally Enclosed, Non-Venting (T.E.N.V.) Drive Motor Assembly 18 Illus. No. Part No. Qty. 1 2 3 4 5 835297 150501 153002 153001 882078 1 4 8 8 1 6 7 8* 9** 10 11 181019 152004 101235 100124 -------150619 152005 1 4 1 2 1 2 4 Description Motor Adjustment Plate 5/16-18 x 3/4” Hex Head Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 3 HP 208-230/380/416/460v 3ø 50/60 Hz Totally Enclosed, Non-Venting (T.E.N.V.) Motor 3 HP 575v 3ø 60 Hz Totally Enclosed, Non-Venting (T.E.N.V.) Motor 5/16” Hex Nut 1-1/8” Pulley BX-53 Cogged Belt 5/16” Key 3/8-16 x 3” Tap Bolt 3/8-16 Hex Nut * Replace in matched sets (both belts). ** Consult factory. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Sail Switch Assembly Illus. No. Part No. Qty. 1 2 3 4 105500 319202 154002 802800 802801 1 1 1 1 1 5 6 7 8 9 10 150300 150303 122200 802799 150309 154004 2 2 1 1 2 1 Telephone: (508) 678-9000 19 Description Sail Switch Actuator Rod Sail Switch Damper (flat) 1/8” Push On Fastener Sail Switch Box with Cover and Bracket ONLY Sail Switch Box Assembly Complete (includes illus. nos. 1 through 4 and 6 through 10) #10 x 1/2” Hex Washer TEK Screw #4 x 3/4” Pan Head “A” Machine Screw Sail Switch ONLY Sail Switch Box Cover and Bracket ONLY #10-16 x 1/2” Hex Head TEK Crimptite Screw Twin Speed Nut Fax: (508) 678-9447 20 American Dryer Corporation Direct Spark Ignition (DSI) Burner Assembly 88 Currant Road / Fall River, MA 02720-4781 Direct Spark Ignition (DSI) Burner Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 16 17 18 19 142929 332117 150309 142583 128919 142808 142602 152013 142507 128915 332487 140017 882945 332486 141240 140839 140820 390169 881492 332121 -------- 1 1 33 1 1* 1 1 2 1 1 1 1 1 1 1 4 4 1 4 1 1 20 21 22 23 24 25 26 332113 331290 151000 130201 150005 821457 332256 1 1 2 1 2 1 1 27 28 29 801048 153562 835037** 821960** 820904 882118* 1 2 1 1 1 1 13 14 15* 21 Description 1-1/2” to 1” Reducing Coupling Pipe Bracket #10-16 x 1/2” Hex Head TEK Crimptite Screw 1” x 40” Nipple High Voltage (HV) Ignition Cable with Cap 36” 1” x 3” Nipple 1” Union #6-32 Hex Nut 1” x 90° Street Elbow Direct Spark Ignition (DSI) Ignitor Gas Pipe Bracket Straight Extended 1” 24 VAC Redundant Gas Valve (natural gas) 1” 24 VAC Gas Valve Liquid Propane (L.P.) Gas Pipe Bracket Bent Extended 4-Port Manifold ONLY #2 Burner Orifice (natural gas) #29 Burner Orifice (liquid propane [L.P.] gas Only) Direct Spark Ignition (DSI) Mount Manifold Rest Burner Tube ONLY Burner Tube Support ONLY Sail Switch (refer to Sail Switch Assembly on page 19) Burner Box Cover Plate Ignitor/Flame-Probe Sight Hole Disc #6-32 Pal Nut 330° Manual Reset Hi-Limit #6-32 x 1/4” Phillips Round Head Machine Screw Burner Hi-Limit Bracket Large Dryer Liquid Propane (L.P.) Burner Baffle (liquid propane [L.P.] models Only) Johnson Direct Spark Ignition (DSI) Module (3 tries) #6-32 x 3/4” Clinch Stud Burner Assembly (natural gas Only) Complete (less orifice) Burner Assembly (liquid propane [L.P.] gas Only) Complete (less orifice) Burner Box ONLY ML-175 Liquid Propane (L.P.) Conversion Kit * Consult factory for elevations over 2,000 feet. ** Orifices are not included and must be ordered separately. Telephone: (508) 678-9000 Fax: (508) 678-9447 22 American Dryer Corporation Hot Surface Ignition (HSI) Burner Assembly 88 Currant Road / Fall River, MA 02720-4781 Hot Surface Ignition (HSI) Burner Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 16 17 18 19 142929 332117 150309 142817 141302 142724 142602 142581 142548 881597 332487 140017 882945 319014 141239 140839 140820 390169 881492 332121 -------- 1 1 33 1 1 1 1 2 1 1 1 1 1 1 1 4 4 1 4 1 1 20 21 22 23 24 25 26 390170 331290 128921 151000 130201 150005 835152** 1 1 1 2 1 2 1 819062** 1 820904 882118* 821457 881797 151001 1 1 1 1 2 13 14 15* 27 28 29 23 Description 1-1/2” to 1” Reducing Coupling Pipe Bracket #10-16 x 1/2” Hex Head TEK Crimptite Screw 1” x 28-1/2” Pipe 1” Union Shutoff 1” x 2” Nipple 1” Union 1” x 5” Nipple 1” x 90° Elbow Hot Surface Ignitor Gas Pipe Bracket Straight Extended 1” x 1” 24 VAC Redundant (natural gas) Gas Valve ONLY 1” 24 VAC Gas Valve Liquid Propane (L.P.) Gas Valve Pipe Bracket 4-Port Manifold ONLY #2 Burner Orifice (natural gas) ONLY #29 Burner Orifice Liquid Propane (L.P.) Gas ONLY Hot Surface Ignition (HSI) Module Mounting Bracket/Manifold Rest Burner Tube ONLY Burner Tube Support ONLY Sail Switch (refer to Sail Switch Assembly on page 19) Hot Surface Ignition (HSI) Burner Box Cover Plate ONLY Sight Hole Disc ONLY Hot Surface Ignition (HSI) Flame Sensor #6-32 Pal Nut 330° Manual Reset Hi-Limit ONLY #6-32 x 1/4” Phillips Round Head Machine Screw Natural Gas Burner Assembly Complete Less Orifices (includes illus. nos. 1 through 14 and 16 through 29) For Models Mfd. with Natural Gas ONLY Liquid Propane (L.P.) Burner Assembly Complete Less Orifice (includes illus. nos. 1 through 14 and 16 through 29) Burner Box ONLY ML-175 Liquid Propane (L.P.) Conversion Kit Hi-Limit Mounting Bracket ONLY Hot Surface Ignition (HSI) Module II #8-32 Pal Nut * Consult factory for elevations over 2,000 feet. ** Orifices are not included and must be ordered separately. Telephone: (508) 678-9000 Fax: (508) 678-9447 24 American Dryer Corporation Steam Damper Assembly 88 Currant Road / Fall River, MA 02720-4781 Steam Damper Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 165017 153002 152004 152002 153007 820321 820994 1 6 6 4 4 2 1 8 9 10 11 12 13 14 15 16 17 18 153007 152002 115995 102350 151007 100499 100500 152002 153007 100472 143110 4 4 96 2 1 1 1 4 4 1 1 Telephone: (508) 678-9000 25 Description Steam Coil ONLY (copper) 5/16” Lock Washer 5/16-18 Hex Nut 1/4-20 Hex Nut 1/4” Lock Washer Steam Damper Hinge Assembly Steam Damper Assembly (includes illus. nos. 7, 10, and 11) 1/4” Lock Washer 1/4-20 Hex Nut Steam Damper Gasket (sold by the inch) Steam Damper Foam (68-1/2” length) 7/16-20 Stainless Steel Acorn Nut 1-1/2” Bore x 3” Stroke Piston Piston Support Bracket 1/4-20 Hex Nut 1/4” Lock Washer 1/4” x 1/8” M.P.T. Male Connector 1/4” Poly-Flo Tubing (sold by the foot) Fax: (508) 678-9447 Top Console Assembly 26 Illus. No. Part No. Qty. 1 882499 882500 882501 882502 112284 -------153007 152005 821105 1 1 1 1 1 1 8 8 1 821104 1 121104 121105 150615 153018 332186 1 1 4 4 1 2 3 4 5 6 7 8 9 10 11 American Dryer Corporation Description White Top Console Assembly ONLY (for gas models Only) Coral Wrinkle Blue Top Console Assembly ONLY (for gas models Only) White Top Console Assembly ONLY (for steam models Only) Coral Wrinkle Blue Top Console Assembly ONLY (for steam models Only) “Phase 6 OPL Program Location Summary” Label Dryer Data Label (not for resale by ADC) 1/4” Lock Washer 3/8-16 Hex Nut Pneumatic Valve Assembly ONLY (for gas models Only) Refer to Pneumatic Valve Assembly on page 27 Pneumatic Valve Assembly ONLY (for steam models Only) Refer to Pneumatic Valve Assembly on page 28 2” x 4” Junction Box ONLY Junction Box Cover ONLY 1/4-20 x 3/4” Tap Bolt 1/4” Flat Washer Control Door Hinge Channel 88 Currant Road / Fall River, MA 02720-4781 Pneumatic Valve Assembly 27 For Gas Models ONLY Illus. No. Part No. Qty. 1 2 3 143250 150002 100498 821105 1 1 1 1 4 5 6 7 8 143149 100472 330987 153010 152000 1 1 1 1 1 Telephone: (508) 678-9000 Description 1/8” M.P.T. Brass Plug #6-32 x 1” Slotted Machine Screw 3-Way Micro Valve ONLY - 24 VAC Pneumatic Valve Assembly Complete (includes illus. nos. 1 through 8) 1/4” Poly x 1/8” M.P.T. x 90° Elbow 1/4” x 1/8” M.P.T. Male Connector Micro Valve Support Bracket ONLY #6 Star Washer #6-32 Hex Nut Fax: (508) 678-9447 Pneumatic Valve Assembly 28 For Steam Models ONLY Illus. No. Part No. Qty. 1 2 3 100496 143238 100498 821104 1 3 2 1 4 5 6 7 8 9 10 143223 150002 330987 153010 152000 100520 100472 1 2 1 2 2 2 2 American Dryer Corporation Description 1/8” Needle Valve 1/8” Close Nipple 3-Way Micro Valve ONLY - 24 VAC Pneumatic Valve Assembly Complete (includes illus. nos. 1 through 10) 1/8” F.P.T. Brass Tee #6-32 x 1” Slotted Machine Screw Micro Valve Support Bracket ONLY #6 Star Washer #6-32 Hex Nut 1/8” N.P.T. Silencer (muffler) 1/4” x 1/8” M.P.T. Male Connector 88 Currant Road / Fall River, MA 02720-4781 Air Jet Assembly 29 Illus. No. Part No. Qty. 1 2 3 4 5 332700 143287 143259 143100 821081 1 1 2 3 1 6 7 8 9 332531 152002 153007 143110 143149 1 2 2 5 1 Telephone: (508) 678-9000 Description Air Jet Tube ONLY 1/4” x 1/8” M.P.T. Male Run Tee 1/4” x 1/8” F.P.T. Bulkhead Fitting 1/4” Aluminum Tube (sold by the foot) Air Jet Mounting Plate ONLY (includes illus. nos. 1 through 9) Air Jet Mounting Plate ONLY 1/4-20 Hex Nut 1/4” Lock Washer 1/4” Poly-Flo Tubing (sold by the foot) 1/4” x 1/8” M.P.T. x 90° Elbow Fax: (508) 678-9447 30 Microprocessor Reversing Contactor Mounting Panel Assembly 208-240v American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Microprocessor Reversing Contactor Mounting Panel Assembly 31 208-240v Illus. No. Part No. Qty. 1 2 3 4 5 6 132439 132465 151001 150008 120701 132434 1 1 2 2 1 1 132448 1 835148 819057 137060 137013 152004 121012 153002 136008 136057 332346 819072 1 7 8 9 10 11 12 13 14 15 1 4 2 1 1 2 2 1 819060 16 17 18 19 20 21 22 23 150301 151000 120765 150108 150297 121010 120768 132467 2 2 2 2 1 1 8 1 Telephone: (508) 678-9000 Description Blower Motor Overload 24 VAC Contactor #8-32 Pal Nut #6-32 x 1-1/4” Slotted Round Head Machine Screw 4-Position Terminal Block D-Line Reversing Contactor (for models mfd. as of April 20, 1999) K-Line Reversing Contactor - 24 VAC (for models mfd. prior to April 20, 1999) 208-240v 3ø 60 Hz Transformer (for gas models Only) 208-240v 3ø 60 Hz Transformer (for steam models Only) Arc Suppressor (A.S.) Board (3) Nylon Standoff 5/16-18 Hex Nut Terminal/Ground Lug 5/16” Lock Washer Fuse Block/Holder 1/2-Amp (Slo-Blo) Fuse ONLY Contactor/Relay Mounting Panel ONLY 208-240v 3ø 60 Hz Reversing Relay Panel Assembly For Gas Models ONLY (includes illus. nos. 1 through 23) 208-240v 3ø 60 Hz Reversing Relay Panel Assembly For Steam Models ONLY (includes illus. nos. 1 through 23) #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 Pal Nut End Stop/Bracket #8-32 x 1/2” Phillips Pan Head Machine Screw #10 x 1/2” Hex Washer TEK Screw L-70 Ground Lug Din Mounting Rail (sold by the inch) 9-13-Amp Drive Motor Overload 208-240v Fax: (508) 678-9447 32 Microprocessor Reversing Contactor Mounting Panel Assembly 460v and 575v American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Microprocessor Reversing Contactor Mounting Panel Assembly 33 460v and 575v Illus. No. Part No. Qty. 1 132467 132436 132465 151001 150008 120701 132448 819004 837003 137060 137013 152004 121012 153002 132474 132457 135501 332346 819003 1 1 1 2 2 1 1 1 1 1 4 2 1 2 1 1 1 1 1 819998 1 150301 151000 120765 150108 150297 121010 120768 3 2 2 2 1 1 8 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Telephone: (508) 678-9000 Description 9-13-Amp Overload (460v 3ø 60 Hz) 7-10-Amp Overload (575v 3ø 60 Hz) 24 VAC Contactor #8-32 Pal Nut #6-32 x 1-1/4 Slotted Round Head Machine Screw 4-Position Terminal Block “K Line” Reversing Contactor - 24 VAC 460v Transformer Assembly 575v Transformer Assembly Arc Suppressor (A.S.) Board (3) Nylon Standoff 5/16-18 Hex Nut Terminal/Ground Lug 5/16” Lock Washer 3.8-5.5A Overload (460v 3ø 60 Hz) 2.6-3.7A Overload (575v 3ø 60 Hz) 1-Amp Double-Pole Circuit Breaker Relay Panel 460v 3ø 60 Hz Reversing Relay Panel Assembly (includes illus. nos. 1 through 22) 575v 3ø 60 Hz Reversing Relay Panel Assembly (includes illus. nos. 1 through 22) #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 Pal Nut End Stop #8-32 x 1/2” Phillips Pan Head Machine Screw #10 x 1/2” Hex Washer TEK Green L-70 14-4 Terminal Lug Din Mounting Rail (sold by the inch) Fax: (508) 678-9447 34 American Dryer Corporation Back Guard Assemblies 88 Currant Road / Fall River, MA 02720-4781 Back Guard Assemblies Illus. No. Part No. Qty. 1 821793 1 821956 821092 821720 1 1 1 2 -------- 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 112046 114005 112519 114044 114007 112014 114008 114001 150512 332309 112280 112017 --------------112284 114093 170511 143164 100472 143115 100472 143246 114095 114006 114077 114093 153007 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 2 2 4 2 2 1 1 1 1 4 Telephone: (508) 678-9000 35 Description Square Duct to 20” Round Duct Transition Piece Assembly with Optional Damper (steam) Square Duct to 20” Round Duct Transition Piece Assembly (steam) Square Duct to 18” Round Duct Transition Piece Assembly (gas) Square Duct to 18” Round Duct Transition Piece Assembly with Optional Damper (gas) Wiring Diagram for Machine (contact factory with model and serial number) “Computer Ground” Label “DANGER - Hot” Label “Routine Maintenance” Label “High Voltage” Label “DANGER - High Voltage” Label “High Voltage” Label “WARNING - Fumes” Label “CAUTION - Exhaust/Lint Screen” Label 1/4-20 x 1/2” Hex Head Machine Bolt Side Access Panel “Clean Lint Screen” Label “Address” Label (not for resale) “Serial Number” Label (not for resale) Wiring Diagram (contact factory with specific dryer serial number) “Phase 6 Program Location” Label “Important Manual Reset Hi-Limit” Label 1/8” M.P.T. Zirc (grease) Fitting 1/8” F.P.T. Bulkhead Fitting 1/4” x 1/8” M.P.T. Male Connector 1/4” Nylo-Seal Tube 1/4” x 1/8” M.P.T. Male Connector 1/4-28 x 18” F.P.T. Fitting “Do Not Dry Mop Heads” Label “WARNING - Fire Hazard” Label “Grease Instruction” Label “Important Manual Reset Hi-Limit” Label 1/4” Lock Washer Fax: (508) 678-9447 ADC 450071 1 - 03/09/00-25 4 * 12/17/02-25 2 - 06/05/00-25 3 * 01/04/01-25