Download American Dryer Corp. ML-190 User's Manual
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ML-190 Parts Manual 2001 American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: [email protected] www.amdry.com ADC Part No. 450409-6 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: DATE OF PURCHASE ____________________________________________________ ML-190 MODEL NO. ______________ RESELLER’S NAME _________________________________________________________________________________ Serial Number(s) _____________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents Control Door Assembly ................................................................................................................. 4 Microprocessor Control Panel Assembly ....................................................................................... 5 Front Panel / Main Door Assemblies ............................................................................................. 6 Main Door Switch .......................................................................................................................... 7 Tumbler Assembly ......................................................................................................................... 8 Lint Door Assembly ....................................................................................................................... 9 Lint Drawer / Lint Drawer Switch Box Assemblies........................................................................ 10 Rear Wheel and Tumbler Support Assembly for Models Mfd. as of March 31, 2000 ..................... 11 Tumbler Bearing / Rotational Sensor Assemblies for Models Mfd. prior to March 31, 2000 .......... 12 Idler Shaft Assembly .................................................................................................................... 13 Drive Shaft Assembly .................................................................................................................. 14 Speed Reducer Shaft Assembly .................................................................................................. 15 Microprocessor Temperature Sensor Bracket Assembly ............................................................. 16 Totally Enclosed, Non-Venting Drive Motor Assembly ................................................................... 17 Blower Motor Mount Assembly .................................................................................................... 18 Fan (Squirrel Cage) Shaft Mount Assembly ................................................................................. 19 Direct Spark Ignition Gas Burner Assembly ................................................................................. 20 Hot Surface Ignition Burner Assembly .......................................................................................... 22 Sail Switch Assembly .................................................................................................................. 24 Steam Damper Assembly ............................................................................................................ 25 Top Console Assembly ................................................................................................................ 26 Pneumatic Valve Assembly for Gas Models ONLY ....................................................................... 27 Pneumatic Valve Assembly for Steam Models ONLY ................................................................... 28 Air Jet Assembly ......................................................................................................................... 29 Microprocessor Reversing Contactor Mounting Panel Assembly ................................................. 30 Back Guard Assemblies .............................................................................................................. 32 Control Door Assembly Illus. No. Part No. Qty. 1 882439 1 882440 1 882541 117603 150309 102603 102601 102505 112368 2 5 9 1 1 1 1 2 3 4 5 6 7 8 4 Description Control Door Assembly (white) (includes illus. nos. 1 and 2) Control Door Assembly (coral wrinkle blue) (includes illus. nos. 1 and 2) Spring Turn Latch (2-piece) Noise Suppressor Tape (sold by the foot) #10-16 x 1/2” Hex Head TEK Crimptite Screw Control Door Support Rod Catch Control Door Rod Retainer Clip Control Door Support Rod Logo ONLY American Dryer Corporation 450409 - 6 Microprocessor Control Panel Assembly Illus. No. Part No. Qty. 1 112537 112276 1 1 112275 1 112277 1 112278 1 2 881635 1 3 4 5 6 7 8 9 10 881633 137124 150005 153010 150000 150309 136048 136017 136019 1 1 2 2 3 1 1 1 1 450409 - 6 Description Phase 6 Non-Coin Keypad Non-Coin Stick-On Label (English ONLY) … Not Illustrated Non-Coin Stick-On Label (Spanish, Italian, and Hebrew) … Not Illustrated 3-Language Non-Coin Stick-On Label (English, Spanish, and Hebrew) … Not Illustrated 5-Language Non-Coin Stick-On Label (Italian, Dutch, French, German, and Chinese) … Not Illustrated Computer Door Complete (includes illus. nos. 1 through 10) Computer Door ONLY Phase 6 Non-Coin Reversing Microprocessor Controller (with air jet) ONLY #6-32 x 1/4” Phillips Round Head Screw #6 Star Washer #6-32 x 1/4” Slotted Round Head Machine Screw #10-16 x 1/2” Hex Head TEK Crimptite Screw 1/8-Amp (Slo-Blo) Fuse ONLY 3.15-Amp Fuse ONLY 1-Amp Fuse ONLY www.amdry.com 5 Front Panel / Main Door Assemblies Illus. No. Part No. Qty. 1 881685 882296 881740 882339 151012 881688 102214 170730 881806 882293 150120 151010 881968 1 1 6 6 4 1 1 1 6 6 1 1 1 882292 1 881966 882305 102357 882437 1 1 1 1 882438 1 170330 154215 122351 122419 132387 132395 1 2 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 6 Description Main Door Hinge (white) Main Door Hinge (coral wrinkle blue) 1/4-20 x 5/8” Carriage Bolt (white) 1/4-20 x 5/8” Carriage Bolt (coral wrinkle blue) #10-32 Nylon Acorn Nut (white) Main Door Handle (white) 30” Door Glass Door Glass Adhesive (10.3 oz. cartridge) 1/4-20 Free Spin Wash Nut (white) 1/4-20 x 5/8” Free Spin Wash Nut (coral wrinkle blue) Main Door Latch Screw (#10-32 dome hex head screw) #10-32 Acorn Nut Main Door Assembly Complete (white) (includes illus. nos. 2 through 10) Cold Rolled Steel Main Door Assembly (coral wrinkle blue) (includes illus. nos. 2 through 10) Main Door Ring (white) Cold Rolled Steel Large Main Door Ring (coral wrinkle blue) Extruded Steel Door Gasket Front Panel Assembly (white) (includes illus. nos. 1, 12, and 13) Front Panel Assembly (coral wrinkle blue) (includes illus. nos. 1, 12, and 13) Friction Door Latch 5/32” Pop Rivet “EMERGENCY STOP” (E-Stop) Push-Pull Button “EMERGENCY STOP” (E-Stop) Nameplate Normally Closed (N.C.) Contact Block Normally Closed (N.C.) Contact Block with Base American Dryer Corporation 450409 - 6 Main Door Switch Illus. No. Part No. Qty. 1 2 3 4 5 6 150006 152013 153010 137005 150443 881687 882291 881702 2 2 2 1 4 1 1 1 882298 1 150201 881441 882283 881440 882284 153031 2 1 1 1 1 1 7 8 9 10 450409 - 6 Description #6-32 x 7/8” Phillips Pan Head Machine Screw #6-32 Hex Nut #6 Star Washer Single-Pole Door Switch 1/4-20 x 3/4” Stainless Steel Cap Screw Main Door Switch Housing ONLY (white) Main Door Switch Housing ONLY (coral wrinkle blue) Main Door Switch with Housing Assembly (white) (includes illus. nos. 1 through 4 and 6) Main Door Switch with Housing Assembly (coral wrinkle blue) (includes illus. nos. 1 through 4 and 6) #10-32 x 1/4” Phillips Pan Head Tap Zinc Bottom Hinge Block (white) Bottom Hinge Block (coral wrinkle blue) Top Hinge Block (white) Top Hinge Block (coral wrinkle blue) Nylon Washer www.amdry.com 7 Tumbler Assembly Illus. No. Part No. Qty. 1 819042 1 2 3 4 170156 150123 881619 4 48 1 8 Description Tumbler Assembly (includes illus. nos. 1 through 3) Tumbler Perforated Side 1/4-20 x 1/4” Socket Button Head Cap Screw Rotational Sensor Magnet American Dryer Corporation 450409 - 6 Lint Door Assembly Illus. No. Part No. Qty. 1 882443 1 882444 1 117605 150309 117604 5 5 9 2 3 4 450409 - 6 Description Lint Door Assembly (white) (includes illus. nos. 1, 2, and 4) Lint Door Assembly (coral wrinkle blue) (includes illus. nos. 1, 2, and 4) Neoprene Sponge Tape (sold by the foot) #10-16 x 1/2” Hex Head TEK Crimptite Screw Neoprene Sponge Tape (sold by the foot) www.amdry.com 9 Lint Drawer / Lint Drawer Switch Box Assemblies Illus. No. Part No. Qty. 1 6 882449 882450 820925 122116 122605 122701 122801 835310 1 1 1 1 2 8 1 1 7 8 9 10 11 12 13 150301 122700 122604 150300 319076 319077 150300 4 8 2 2 1 1 14 2 3 4 5 10 Description Lint Drawer Assembly Complete (white) Lint Drawer Assembly Complete (coral wrinkle blue) Lint Screen Assembly ONLY Lint Drawer Switch ONLY 4-Pin Socket Connector Socket Terminal ONLY Pin / Socket Extraction Tool Lint Drawer Switch Box Assembly Complete (includes illus. nos. 3 through 6) #8-18 x 7/16” Phillips Pan Head TEK Screw Pin Terminal ONLY 4-Pin Connector #10-16 x 1/2” Hex Washer TEK Right Hand Divider Panel Left Hand Divider Panel #10-16 x 1/2” Hex Washer TEK American Dryer Corporation 450409 - 6 Rear Wheel and Tumbler Support Assembly For Models Mfd. as of March 31, 2000 Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 835339 102394 153005 150600 153004 180018 819046 819065 815960 1 2 6 2 8 2 1 1 1 450409 - 6 Description Tumbler Shaft Support Bracket 1/8” Thick VHMW Polyethylene 3/8” Split Lock Washer 3/8” 16 x 1.5 hhmb 3/8” x 100 Flat Washer 4” Diameter x 1-1/2” Wide Hi-Impact Wheel Tumbler Support Adjustment Plate Tumbler Support Shoulder Screw Rotational Sensor Assembly www.amdry.com 11 Tumbler Bearing / Rotational Sensor Assemblies For Models Mfd. prior to March 31, 2000 Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 100244 153011 153025 152050 319065 815960 319016 150309 100817 1 4 4 4 1 1 1 4 1 12 Description 1-15/16” Tumbler Bearing 9/16” Flat Washer 9/16” Lock Washer 9/16-12 Hex Nut Rotational Sensor Mounting Bracket Rotational Sensor Assembly Back Guard #10-16 x 1/2” Hex Head TEK Crimptite Screw 1-15/16” Retaining Ring American Dryer Corporation 450409 - 6 Idler Shaft Assembly Illus. No. Part No. Qty. 1 319062 882461 1 1 2 3 4 5 6 7 8 9 821465 101227 880217 152011 153026 153050 819015 100704 1 1 2 4 4 4 2 1 450409 - 6 Description Idler Shaft Idler Shaft Assembly (includes illus. nos. 1 and 4) 11” Wheel and Hub 1-1/2” Taper Lock 1-1/2” Pillow Block Bearing 1/2-13 Hex Nut 1/2” Lock Washer 1/2” Flat Washer Bearing Bolt Plate Assembly 1/4” x 1/4” x 1-3/4” Key www.amdry.com 13 Drive Shaft Assembly Illus. No. Part No. Qty. 1 319062 882461 1 1 2 3 4 5 6 7 8 9 10 11* 12 821465 101227 880217 152011 153026 153050 819015 101150 101189 100193 100804 1 1 2 4 4 4 2 1 1 2 2 Description Tumbler Shaft Tumbler Shaft Assembly (includes illus. nos. 1 and 4) 11” Drive Wheel 1-1/2” Bushing 1-1/2” Pillow Block Bearing 1/2-13 Hex Nut 1/2” Lock Washer 1/2” x 1-1/16” Flat Washer Bearing Backing Plate 1” Bushing with Setscrew 2B x 8.0 Pulley BX-45 Cogged Belt 1-1/2” Retaining Ring * Replace in matched sets (both belts). 14 American Dryer Corporation 450409 - 6 Speed Reducer Shaft Assembly Illus. No. Part No. Qty. 1 319062 882461 1 1 2 3 4 5 6 7 8 9 10 11* 12* 13 14 101160 101150 880217 152011 153026 153050 819015 100710 101193 100128 100193 101230 –––––– 1 1 2 4 4 4 2 1 1 2 2 1 1 Description Speed Reducing Shaft Speed Reducing Shaft Assembly (includes illus. nos. 1 and 4) 2B x 3.4” Pulley 1-1/2” Bushing with Setscrew 1-1/2” Pillow Block Bearing 1/2-13 Hex Nut 1/2” Lock Washer 1/2” Flat Washer Bearing Back Up Plate 3/8” x 3/8” x 3” Key 2B x 13.6” Pulley BX-50 Belt BX-45 Cogged Belt 1-1/2” Bushing with Setscrew and Key Comes with Bushing P/N: 101230 * Replace in matched sets (both belts). 450409 - 6 www.amdry.com 15 Microprocessor Temperature Sensor Bracket Assembly Illus. No. Part No. Qty. 1 815931 1 2 3 4 5 6 7 8 9 10 820967 150005 153010 130302 152000 121028 122701 122605 154007 880251 1 2 2 1 2 2 4 1 2 1 11 150301 4 16 Description Microprocessor Temperature Sensor Bracket Complete (includes illus. nos. 1 through 10) Microprocessor Temperature Sensor Bracket ONLY #6-32 x 1/4” Round Head Machine Screw #6 Star Washer 225° Manual Reset Thermostat ONLY #6-32 Hex Nut 1/4” x .032 Insulated Terminal Socket Terminal ONLY 4-Pin Socket Connector 1/4” Push-On Fastener 1/4” Temperature Sensor Probe Assembly (includes illus. nos. 6 through 10) #8-18 x 7/16” Phillips Pan Head TEK Screw American Dryer Corporation 450409 - 6 Totally Enclosed, Non-Venting Drive Motor Assembly Illus. No. Part No. Qty. 1 2 3 4 5 835297 150501 153002 153001 100043 1 4 8 8 1 181019 152004 101235 101132 100128 –––––– 150619 152005 1 4 1 1 2 1 2 4 6 7 8* 9** 10 11 Description Motor Adjustment Plate 5/16-18 x 3/4” Hex Head Tap Bolt 5/16” Lock Washer 5/16” Flat Washer 3 hp 208-230/460v (3ø) 60 Hz Totally Enclosed, Non-Venting Motor 380-416v (3ø) 50 Hz Totally Enclosed, Non-Venting Motor 3 hp 575v (3ø) 60 Hz Totally Enclosed, Non-Venting Motor 5/16” Hex Nut 2MB35 x 1-1/8” Pulley 5/8” Bore x 2.0” Pulley BX-50 V-Belt 5/16” Key 3/8-16 x 3” Tap Bolt 3/8-16 Hex Nut * Replace in matched sets (both belts). ** Consult factory. 450409 - 6 www.amdry.com 17 Blower Motor Mount Assembly Illus. No. Part No. Qty. 1 181030* 181039 101147 101152 100706 152004 153002 153001 821091 153001 153002 150501 152004 150503 332322 153001 153002 150501 100159 1 1 1 1 1 4 4 4 1 4 4 4 4 2 1 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18** Description 7-1/2 hp 208-230/460v (3ø) 60 Hz Motor ONLY 7-1/2 hp 575v (3ø) 60 Hz Motor 2B x 4.0 Motor Pulley (60 Hz Only) SH x 1-3/8” Bushing 5/16” x 5/16” x 1-3/8” Key 5/16-18 Hex Nut 5/16” Lock Washer 5/16” Flat Washer Motor Mount Adjustment Plate ONLY 5/16” Flat Washer 5/16” Lock Washer 5/16-18 x 3/4” Hex Head Machine Bolt 5/16-18 Hex Nut 5/16-18 x 2” Hex Head Machine Bolt Motor Mount Adjustment Angle ONLY 5/16” Flat Washer 5/16” Lock Washer 5/16-18 x 3/4” Hex Head Machine Bolt BX-61 Cogged Belt * Specify voltage when ordering. ** Replace in matched sets (both belts). 18 American Dryer Corporation 450409 - 6 Fan (Squirrel Cage) Shaft Mount Assembly Illus. No. Part No. Qty. 1 2 100612 821078 1 1 3 4 5 6 821073 117604 152006 153065 882930 1 4 2 1 1 7 8 9 10 11 12 13 14 15 16 17* 18 19 881061 153004 153005 152005 100812 880879 153004 153005 150617 101135 100159 100706 101194 1 4 4 4 2 1 2 2 2 1 2 1 1 Description 1-1/4” Bore x 15” Diameter x 6” Blower / Fan (squirrel cage) Fan Shaft Mount Assembly Complete (includes illus. nos. 1 through 19) Fan Shaft Mount ONLY Neoprene Sponge Tape (sold by the foot) 1/2-20 Left Hand Jam Nut 1/2” Flat Washer Fan Shaft Assembly (includes illus. nos. 6 through 12) 1-3/8” Flange Bearing with Setscrews and Grease Fitting 3/8” Flat Washer 3/8” Lock Washer 3/8-16 Hex Nut 1-3/8” Retaining Ring 1-3/8” Pillow Block Bearing ONLY 3/8” Flat Washer 3/8” Lock Washer 3/8-16 x 1” Hex Head Bolt 2B x 5.4 SDS Pulley (for gas models Only) BX-61 Cogged Belt (fan shaft to blower motor) for 60 Hz Models ONLY 5/16” x 5/16” x 1-3/8” Key SDS x 1-3/8” Bushing ONLY * Replace in matched sets (both belts). 450409 - 6 www.amdry.com 19 Direct Spark Ignition Gas Burner Assembly 20 American Dryer Corporation 450409 - 6 Direct Spark Ignition Gas Burner Assembly Illus. No. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 142929 332117 150309 142583 882537 142808 142602 152013 142507 882451 332487 140017 140018 319014 141239 140840 140821 390169 141110 332121 802801 1 1 33 1 1 1 1 2 1 1 1 1 1 1 1 4 4 1 4 1 1 332113 331290 151000 130201 150005 821457 128935 332256 153562 819066 819067 820904 1 1 2 1 2 1 1 1 2 1 1 1 1-1/2” to 1” Reducing Coupling Pipe Bracket #10-16 x 1/2” Hex Head TEK Crimptite Screw 1” x 40” Nipple Flame-Probe Wire 1” x 3” Nipple 1” Union #6-32 Hex Nut 1” x 90° Street Elbow Direct Spark Ignition Ignitor / Flame-Probe with High Voltage Wire Gas Pipe Bracket Straight Extended 1” 24 VAC Redundant Gas Valve (natural gas) Liquid Propane Conversion Kit for 1” Valve Adjustable Gas Pipe Bracket 1” 4-Port Manifold with 2” Nipple #1 Burner Orifice (natural gas Only) #28 Burner Orifice (liquid propane Only) Direct Spark Ignition Mount Manifold Rest Burner Tube Burner Tube Support Sail Switch (refer to Sail Switch Assembly on page 24) Burner Box Cover Plate Ignitor / Flame-Probe Sight Hole Disc #6-32 Pal Nut 330° Manual Reset Hi-Limit ONLY #6-32 x 1/4” Round Head Machine Screw Burner Hi-Limit Bracket Johnson Direct Spark Ignition Module (3 tries) Large Dryer Liquid Propane Burner Baffle (liquid propane models Only) #6-32 x 3/4” Clinch Stud Burner Assembly Complete (natural gas Only) Burner Assembly Complete (liquid propane gas Only) Burner Box ONLY 13 14 15* 16 17 18 19 20 21 22 23 24 25 26 27 28 29 * Consult factory for elevations over 2,000 feet. 450409 - 6 www.amdry.com 21 Hot Surface Ignition Burner Assembly 22 American Dryer Corporation 450409 - 6 Hot Surface Ignition Burner Assembly Illus. No. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 16 17 18 19 142929 332117 150309 142817 141302 142724 142602 142581 142548 881597 332487 140017 140018 319014 141239 140840 140821 390169 141110 332121 –––––– 1 1 33 1 1 1 1 2 1 1 1 1 1 1 1 4 4 1 4 1 1 20 21 22 23 24 25 26 390170 331290 128921 151000 130201 150005 835152** 1 1 1 2 1 2 1 819062 – 820904 821457 881797 151001 1 1 1 2 1-1/2” to 1” Reducing Coupling Pipe Bracket #10-16 x 1/2” Hex Head TEK Crimptite Screw 1” x 28-1/2” Pipe 1” Union Shutoff 1” x 2” Nipple 1” Union 1” x 5” Nipple 1” x 90° Elbow Hot Surface Ignitor Gas Valve Pipe Bracket 1” x 1” 24 VAC Redundant (natural gas) Gas Valve ONLY Liquid Propane Conversion for 1” Valve Gas Valve Pipe Bracket 4-Port Manifold ONLY #1 Burner Orifice (natural gas) ONLY #28 Burner Orifice Liquid Propane Gas ONLY Hot Surface Ignition Module Mounting Bracket / Manifold Rest Burner Tube ONLY Burner Tube Support ONLY Sail Switch (refer to Sail Switch Assembly on page 24) Hot Surface Ignition Burner Box Cover Plate ONLY Sight Hole Disc ONLY Hot Surface Ignition Flame Sensor #6-32 Pal Nut 330° Manual Reset Hi-Limit ONLY #6-32 x 1/2” Phillips Round Head Machine Screw Natural Gas Burner Assembly Complete Less Orifices (includes illus. nos. 1 through 29) Liquid Propane Burner Assembly Complete Less Orifices (includes illus. nos. 1 through 29) Burner Box ONLY Hi-Limit Mounting Bracket ONLY Hot Surface Ignition Module II #8-32 Pal Nut 13 14 15* 27 28 29 * Consult factory for elevations over 2,000 feet. ** Orifices are not included and must be ordered separately. 450409 - 6 www.amdry.com 23 Sail Switch Assembly Illus. No. Part No. Qty. 1 2 3 4 105500 319202 154002 802800 802801 1 1 1 1 1 5 6 7 8 9 10 150300 150303 122200 802799 150309 154004 2 2 1 1 2 1 24 Description Sail Switch Actuator Rod Sail Switch Damper (flat) 1/8” Push-On Fastener Sail Switch Box with Cover and Bracket ONLY Sail Switch Box Assembly Complete (includes illus. nos. 1 through 4 and 6 through 10) #10-16 x 1/2” Hex Washer #4 x 3/4” Pan Head “A” Machine Screw Sail Switch ONLY Sail Switch Box Cover and Bracket ONLY #10-16 x 1/2” Hex Head TEK Crimptite Screw Twin Speed Nut American Dryer Corporation 450409 - 6 Steam Damper Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 165017 153002 152004 152002 153007 820321 820994 1 6 6 4 4 2 1 8 9 10 11 12 13 14 15 16 17 18 153007 152002 115995 102350 151007 100499 100500 152002 153007 100472 143110 4 4 96 2 1 1 1 4 4 1 1 450409 - 6 Description Steam Coil ONLY 5/16” Lock Washer 5/16-18 Hex Nut 1/4-20 Hex Nut 1/4” Lock Washer Steam Damper Hinge Assembly Steam Damper Assembly (includes illus. nos. 7, 10, and 11) 1/4” Lock Washer 1/4-20 Hex Nut Steam Damper Gasket (sold by the inch) Steam Damper Foam (68-1/2” length) 7/16-20 Stainless Steel Acorn Nut 1-1/2” Bore x 3” Stroke Piston Piston Support Bracket 1/4-20 Hex Nut 1/4” Lock Washer 1/4” x 1/8” Connector 1/4” Tubing (sold by the foot) www.amdry.com 25 Top Console Assembly Illus. No. Part No. Qty. 1 882447 882448 882445 882446 112284 –––––– 153007 152005 821105 1 1 1 1 1 1 8 8 1 821104 1 121104 121105 150615 153018 332186 1 1 4 4 1 2 3 4 5 6 7 8 9 10 11 26 Description Top Console Assembly ONLY (white) for Gas Models ONLY Top Console Assembly ONLY (coral wrinkle blue) for Gas Models ONLY Top Console Assembly ONLY (white) for Steam Models ONLY Top Console Assembly ONLY (coral wrinkle blue) for Steam Models ONLY “Phase 6 OPL Program Location Summary” Label Dryer Data Label (not for resale by ADC) 1/4” Lock Washer 1/4-20 Hex Nut Pneumatic Valve Assembly ONLY for Gas Models ONLY (refer to Pneumatic Valve Assembly on page 27) Pneumatic Valve Assembly ONLY for Steam Models ONLY (refer to Pneumatic Valve Assembly on page 28) 2” x 4” Junction Box ONLY Junction Box Cover ONLY 1/4-20 x 3/4” Bolt 1/4” Flat Washer Control Door Hinge Channel American Dryer Corporation 450409 - 6 Pneumatic Valve Assembly For Gas Models ONLY Illus. No. Part No. Qty. 1 2 3 143250 150002 100498 821105 1 1 1 1 4 5 6 7 8 143149 100472 330987 153010 152000 1 1 1 1 1 450409 - 6 Description 1/8” M.P.T. Brass Plug #6-32 x 1” Slotted Machine Screw 3-Way Micro Valve ONLY – 24 VAC Pneumatic Valve Assembly Complete (includes illus. nos. 1 through 8) 1/4” Poly x 1/8” M.P.T. Elbow 1/4” x 1/8” Connector Micro Valve Support Bracket ONLY #6 Star Washer #6-32 Hex Nut www.amdry.com 27 Pneumatic Valve Assembly For Steam Models ONLY Illus. No. Part No. Qty. 1 2 3 100496 143238 100498 821104 1 3 2 1 4 5 6 7 8 9 10 143223 150002 330987 153010 152000 100520 100472 1 2 1 2 2 2 2 28 Description 1/8” Needle Valve 1/8” Close Nipple 3-Way Micro Valve ONLY – 24 VAC Pneumatic Valve Assembly Complete (includes illus. nos. 1 through 10) 1/8” F.P.T. Brass Tee #6-32 x 1” Slotted Machine Screw Micro Valve Support Bracket ONLY #6 Star Washer #6-32 Hex Nut 1/8” N.P.T. Silencer (muffler) 1/4” x 1/8” Connector American Dryer Corporation 450409 - 6 Air Jet Assembly Illus. No. Part No. Qty. Description 1 2 3 4 5 332700 143287 143259 143100 821081 1 1 2 36 1 6 7 8 9 332531 152002 153007 143110 143149 1 2 2 5 1 Air Jet Tube ONLY 1/4” x 1/8” M.P.T. Male Run Tee 1/4” x 1/8” F.P.T. Bulkhead Fitting 1/4” Aluminum Tube (sold by the inch) Air Jet Mounting Plate ONLY (includes illus. nos. 1 through 9) Air Jet Mounting Plate ONLY 1/4-20 Hex Nut 1/4” Lock Washer 1/4” Poly-Flo Tubing (sold by the foot) 1/4” x 1/8” M.P.T. x 90° Elbow 450409 - 6 www.amdry.com 29 Microprocessor Reversing Contactor Mounting Panel Assembly 30 American Dryer Corporation 450409 - 6 Microprocessor Reversing Contactor Mounting Panel Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 132439 132465 151001 150008 120701 132434 1 1 2 2 1 1 132448 1 835148 137060 137013 152004 121012 153002 136008 136057 332346 150301 151000 120765 150301 150297 121010 120768 132467 1 1 4 2 1 1 2 2 1 2 2 2 2 1 1 8 1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 450409 - 6 Description 17-25-Amp Blower (Impellor / Fan) Overload Reversing (Impellor / Blower / Fan) Contactor – 24 VAC #8-32 Pal Nut #6-32 x 1-1/4” Slotted Round Head Machine Screw 4-Position Power Distribution Block D-Line Reversing Contactor (for models mfd. as of April 20, 1999) K-Line Reversing Contactor – 24 VAC (for models mfd. prior to April 20, 1999) Transformer (208-240 Volt 3ø) Arc Suppressor Board (3) Nylon Standoff 5/16-18 Hex Nut Terminal / Ground Lug 5/16” Lock Washer Fuse Block / Holder 1/2-Amp (Slo-Blo) Fuse Contactor / Relay Mounting Panel ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 Pal Nut End Stop / Bracket #8-18 x 7/16” Phillips Pan Head TEK Screw #10 x 1/2” Hex Washer TEK Screw L-70 Ground Lug Din Mounting Rail (sold by the inch) 9-13-Amp Drive Motor Overload 208-240 Volt www.amdry.com 31 Back Guard Assemblies 32 American Dryer Corporation 450409 - 6 Back Guard Assemblies Illus. No. Part No. Qty. 1 821956 821793 –––––– 112046 114005 112519 112295 114007 112014 114008 114001 150512 332309 112280 112017 –––––– –––––– 112284 114093 170511 143164 100472 143115 100472 143246 114095 114006 114077 114093 153007 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 2 2 4 2 2 1 1 1 1 4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 450409 - 6 Description 20” Round Duct Transition Piece Assembly 20” Round Duct Transition Piece with Damper Assembly Wiring Diagram For Machine “Computer Ground” Label “Danger – Hot” Label “Routine Maintenance” Label “High Voltage” Label “Danger – High Voltage” Label “High Voltage” Label “Warning – Fumes” Label “Caution – Exhaust / Lint Screen” Label 1/4-20 x 1/2” Hex Head Machine Bolt Side Access Panel “Clean Lint Screen” Label “ADC Name, Address, Telephone Number” Label Serial Number Label (not for resale) Wiring Diagram “Phase 6 Program Location” Label “Important Manual Reset Hi-Limit” Label 1/8” M.P.T. Zirc (grease) Fitting 1/8” F.P.T. Bulkhead Fitting 1/4” Tube x 1/8” M.P.T. Male Connector 1/4” Nylo-Seal Tube 1/4” Tube x 1/8” M.P.T. Male Connector 1/4-28 x 18” F.P.T. Fitting “Do Not Dry Mop Heads” Label “WARNING – Fire Hazard” Label “Grease Instruction” Label “Important Manual Reset Hi-Limit” Label 1/4-20 Lock Washer www.amdry.com 33 ADC Part No. 450409 6 - 08/13/08 - 0