Download Installation - Hydro

PH 763-331-3066
[email protected]
HYDRO-SHARK 3
®
MODULATING MICRO BOILERS
Radiant Floor Heating Applications
INSTALLATION INSTRUCTIONS FOR THE LICENSED PLUMBER & ELECTRICAN
UL 834
MODEL #’S:
• SH3-12-834
• SH3-14-834
• SH3-19-834
• SH3-24-834
• SH3-29-834
• SH3-36-834
MODEL #’S:
• SH3-07-499
• SH3-10-499
Warning: Not to be used with potable water systems
1
Table of Contents
Important
3
General
3
Mounting the units
4
Fluid connections
5
Electrical connections
6,7
Technical data - Warranty - Spare Parts
8,9
10,11
1-Zone Primary/Secondary Piping & Wiring
Zoning by Circulator Pumps Pirmary/Secondary Piping & Wiring
12,13,14
Zoning by Zone Valves Primar/Secondary Piping & Wiring
15,16,17
Zoning by Telestat Primary/Secondary Piping & Wiring
18,19,20
21,22
Trouble Shooting Flow Chart
Filling the System
23
Heater Pressure Drop Curves
24
Floor Sensing Thermostat Wiring
25
2
IMPORTANT!
BOILERS ARE TO BE USED FOR RADIANT FLOOR HEATING ONLY!
THIS MANUAL MUST BE READ CAREFULLY BEFORE ATTEMPTING TO INSTALL THE HYDRO-SHARK
BOILERS. IF YOU DO NOT FOLLOW THE SAFETY RULES OR THE INSTRUCTIONS OUTLINED IN THIS
MANUAL, THE UNIT MAY NOT OPERATE PROPERLY AND IT COULD CAUSE PROPERTY DAMAGE,
SERIOUS BODILY INJURY AND/OR DEATH.
STIEBEL ELTRON, INC. WILL NOT BE LIABLE FOR ANY DAMAGES BECAUSE OF FAILURE TO COMPLY
WITH INSTALLATION AND OPERATING INSTRUCTIONS OUTLINED IN THIS MANUAL OR BECAUSE
OF IMPROPER USE. IMPROPER USE INCLUDES THE USE FOR THIS APPLIANCE TO HEAT ANY LIQUID
OTHER THAN WATER OR PROPYLENE GLYCOL. FALURE TO COMPLY WITH THE INSTALLATION AND
OPERATING INSTRUCTIONS OR IMPROPER USE VOIDS THE WARRANTY. NEVER REMOVE THE
UNITS FRONT COVER UNLESS POWER IS TURNED OFF.
IF YOU HAVE ANY QUESTIONS REGARDING THE INSTALLATION OR OPERATION OF THES BOILER,
PLEASE CALL OUR TECHNICAL SERVICE LINE AT 800-582-8423 (U.S.A. AND CANADA ONLY). IF YOU
ARE CALLING OUTSIDE OF THE U.S. AND CANADA CALL (413)-538-7850 AND WE WILL REFER YOU TO
A QUALIFIED STIEBEL ELTRON SERVICE REPRESENTATIVE IN YOUR AREA.
GENERAL
• The output of heat from the boiler is electronically controlled. The Boiler will deliver any water
tempeture between 86° F and 140° F for the SH3-12,SH3-14, SH3-19, SH3-24. Please set the de-
sired water delivery tempeture using the knob on the front cover.
• When the Power light is flashing, full element power is being applied. When the Power light is not flashing, the element power is being modulated to the water delivery temperature.
• Recommended Setting for radiant floor heating in cement or gypcrete is 105° F to 125° F.
• Recommended Setting for staple up (floor warming) 130° F to 140° F.
3
MOUNTING THE UNIT
SH3-12, SH3-14, SH3-19, SH3-24, SH3-29
UNIT MUST BE INSTALLED IN A VERTICAL POSITION WITH THE WATER FITTINGS
POINTING DOWNWARD, DO NOT INSTALL UNIT WHERE IT WOULD ROUTINELY
BE SPLASHED WITH WATER OR ELECTRICAL SHOCK MAY RESULT.
1. Leave a minimum of 5” of Clearance on all sides for servicing.
2. Make sure that the Power is Off.
3. Remove the Cover.
4. Mount securely to wall by putting four screws through mounting holes.
5. Screw and plastic wall anchors for mounting on masonry or wood are provided.
4
FLUID CONNECTIONS
NOTE: EXCESSIVE HEAT FROM SOLDERING COPPER PIPES NEAR THE BOILER MAY CAUSE DAMAGE.
1. All plumbing work must comply with the national, state, local & any other applicable codes.
2. Make sure the radiant floor system has been purged & is free of floating debris.
3. The return side (inlet) is on the right side of the unit, the supply side (outlet) is on the 4. A pressure & temprature relief valve should be installed on the hot water supply side (outlet) of the unit.
5. The boiler is designed for a connection to copper tubing and/or PEX tubing. If soldering the left of the unit.
unit is necessary, please direct the flame away from the housing of the unit to avoid damage.
6. When all plumbing work is completed, check for leaks & take corrective action
before proceeding.
5
ELECTRICAL CONNECTIONS
WARNING: BEFORE BEGINNING ANY WORK ON THE ELECTRIC INSTALLATION, BE SURE THAT
THE MAIN BREAKER PANEL SWITCHES ARE “OFF” TO AVOID ANY DANGER OF ELECTRIC SHOCK.
ALL MOUNTING AND PLUMBING MUST BE COMPLETED BEFORE PROCEEDING WITH ELECTRICAL
HOOK-UP. WHERE REQUIRED BY LOCAL,STATE OR NATIONAL ELECTRICAL CODES THE CIRCUITS
SHOULD BE EQUIPPED WITH A “ GROUND FAULT INTERRUPTER”.
1. All electrical work must comply with the national, state, local & any other applicable codes.
2. The boiler should be connected to properly grounded dedicated branch circuits of proper voltage rating. Ground must be brought to the ‘Ground’ at the circuit breaker panel.
3. SH3-12 can be connected to ONE independent circuit (Figure A & B).
4. A SH3-14, SH3-19 & SH-24 can be connected to TWO independent circuits (Figure C). Use supply table (See Technical Data table “B” on page 8). Protected by TWO double pole breakers sized for the load.
5. A SH3-29, can be connected to THREE independent circuits (Fig D.). Use supply
cable (See Technical Data Table “C”) protected by THREE double pole breakers sized for the load.
6. Cut the electrical connection cable to length and strip.
7. The wire must be fed through the knockouts located between the Supply and Return fluid connections. The “Live” wires must be connected to the slots on the terminal block marked “L” and “L”. The ground wire must be connected to slot marked with the ground symbol.
8. Reinstall the cover screws.
WARNING! As with any electrical appliance, failure to electrically ground may result in serious injury or Death.
6
(Fig. 3)
(Fig. 2)
(Fig. 1)
SH3-29,SH3-36
SH3-14,SH3-19,SH3-24
SH3-12
SH3-36
SH3-24
SH3-29
SH3-14, SH3-19
7
SH3-12
TECHNICAL DATA
“B” MODEL - 14 1/2 H X 16 5/8 W X 4 5/8 D - 3/4 PLUMBING FITTINGS
MODEL
KW
BTU
VOLTS
AMPS
BRKR
WT-LBS
SH3-12
12
40,968
240
50
(1)70
17
SH3-14
14.4
49,161
240
60
(2)40
20
SH3-19
19.2
65,548
240
80
(2)50
20
SH3-24
24
81,936
240
100
(2)70
20
“C” MODEL - 14 1/2 H X 16 5/8 W X 4 5/8 D 3/4 PLUMBING FITTINGS
MODEL
KW
BTU
VOLTS
AMPS
BRKR
WT-LBS
SH3-29
28.8
98,323
240
120
(3)50
24
SH3-36
36
122,904
240
150
(3)70
24
NOTE:
1. Boilers are considered a continuous load.
2. Copper conductors only.
8
WARRANTY
RESIDENTIAL & COMMERCIAL WARRANTY: STIEBEL-ELTRON WARRANTS TO THE ORIGINAL OWNER
THAT ALL BOILERS (SH3-SERIES) WILL BE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS
FOR A PERIOD OF THREE YEARS FROM THE DATE OF PURCHASE. SHOULD THE PART(S) PROVE TO
BE DEFECTIVE UNDER NORMAL USE DURING THIS PERIOD STIEBEL-ELTRON, INC. WILL BE RESPONSIBLE FOR THE REPLACEMENT OF THE DEFECTIVE PART(S) ONLY. STIEBEL-ELTRON,INC. IS NOT
RESPONSIBLE FOR LABOR CHARGES TO REMOVE AND OR REPLACE THE DEFECTIVE PART(S), OR
ANY INCIDENTIAL OR CONSEQUENTIAL EXPENSES.
SHOULD THE OWNER WISH TO RETURN THE BOILER FOR REPAIR, THE OWNER MUST FIRST SECURE
WRITTEN AUTHORIZATION FROM STIEBEL-ELTRON, INC. THE OWNER SHALL BE REQUIRED TO SHOW
PROOF OF PURCHASE DATE AND PAY ALL TRANSPORTATION (Shipping,Duties,Brokerage Fees etc...)
COSTS BOTH DIRECTIONS FOR DEFECTIVE PART(S) OR BOILER FOR REPAIR OR REPLACEMENT.
WARRANTY IS VOID IF BOILER HAS BEEN INSTALLED OR USED IMPROPERLY OR IF DESIGN HAS
BEEN ALTERED IN ANYWAY.
SPARE PARTS
Hydro-Shark
12
Hydro-Shark
14
Hydro-Shark
19
Hydro-Shark
24
Hydro-Shark
29
Hydro-Shark
36
1
2
3
4
5
6
Saftey thermal
cut out
Flow Sensor
Electronic
control Board
Housing
Electronic
Setpoint selector
Heating
System
SH286369
SH286461
SH286366
SH286356
SH286359
SH286360
SH286369
SH256461
SH286844
SH286356
SH286359
SH286361
SH286369
SH256461
SH286844
SH286356
SH286359
SH286362
SH286369
SH256461
SH286367
SH286356
SH286359
SH286364
SH286369
SH256461
SH286378
SH286370
SH286372
SH286373
SH286369
SH256461
SH286378
SH286370
SH286372
SH286374
HYDRO SMART™ WHOLESALE INC.
19974 IGUANA STREET NW - NOWTHEN, MN 55330
PHONE: 763-331-3066
FAX: 763-241-9628
EMAIL: [email protected]
9
1-Zone Primary/Secondary Piping System
10
L1
L2
L1
L2
Power
110 115
40
120
35
125
130
135
140
C
30
Fluid Supply
50
105
DFE
NTC
L1
L1
Ckt 2
L2
L1
Ckt 3
Fluid Return
Power Light "Blinking" - Full Element Power.
Power Light "Steady On" - Modulating Element Power
Power Light "Off"- Element Power Off.
Boiler Is Flow Activated
Ckt 1
L2
L2
Wires sized for Load
240 Vac 2-Wire W/Gnd
3 Places
H
120 Vac
N
Power Cord for
Controller
Com
J6
4
4
Com NO NC
3
N
GR
6
5
NC NO Com
6
SR501 Switching
Relay
T
T
Zone 1
J5
C X
72 Deg
Thermostat
16-2 W/gnd
120 Vac
16-2 W/gnd
120 Vac
N
Primary (Boiler)
Circulator
Zone1
Seconday (Load)
Circulator
Zone1
CP3S15-62FC
H
N
CP3S15-62FC
H
Zone 1
T'Stat
Power
18-22 Awg 2-Wire
24 Vac
Operated by AA
Batteries
TH135 Thermostats
Wiring Diagram using TH135 T'Stat and Taco SR501 with Hydro Shark 3 & Mighty Might
55
95
90
86
F
60
100
Electric Micro-Boiler with
Temperature Control
STIEBEL ELTRON
Hydro-Shark 3 Electric Boilers
Mighty Might Electric Boilers
Double Pole
Breaker
Double Pole
Breaker
L1
To Flow
Sensor
WHT
WHT
L2
BLK
Double Pole
Breaker
BLK
Electric Service
Panel
To Output
Pipe Sensor
BLK
BLK
Boilers: SH3-07, 10, 12, 14, 19, 24, 29, 36
WHT
Integrator Panels: HSPS120LT
Zoning Panels: None
GRN
Zone 1
WHT
This wiring diagram works with the following components:
BLK
Hydro Smart, Inc..
763-331-3066
[email protected]
www.hydro-smart.com
GR
N
11
Zoning By Pumps Primary/Secondary System
12
L1
L2
L1
L2
L1
L2
55
95
90
86
F
60
50
105
Power
110 115
40
120
35
125
130
135
140
C
30
Fluid Supply
100
Electric Micro-Boiler with
Temperature Control
STIEBEL ELTRON
DFE
Hydro-Shark 3 Electric Boilers
Mighty Might
Double Pole
Breaker
Double Pole
Breaker
Double Pole
Breaker
Electric Service
Panel
Boilers: Hydro Shark 3 - 07,10,12,14,19,24,29,36
NTC
L1
L1
Ckt 2
L2
L1
Ckt 3
Fluid Return
Power Light "Blinking" - Full Element Power.
Power Light "Steady On" - Modulating Element Power
Power Light "Off"- Element Power Off.
Boiler Is Flow Activated
Ckt 1
L2
L2
Wires sized for Load
240 Vac 2-Wire W/Gnd
3 Places
J6
Primary (Boiler)
Circulator
CP3S15-62FC
Power Cord
120 Vac
120 VOLT IN
N P ZC H
T
T
Zone 1
J5
C X
Pre-wired
Installed by others
SR502/SR503
Switching Relay
HS1T2ZPMP, HS1T3ZPMP
HS2T2ZPMP, HS2T3ZPMP
COM
WHT
Zoning Panels:
24 VAC
Wiring Diagram for Hydro-Shark 3
& Mighty Might 3-Zone by Pumps with
TH135 Thermostats
T
WH
X1
X2
T
T
Zone 2
J5
H N
Zone 1
J6
C X
72 Deg
BLK
72 Deg
BLK
GR
N
H
BLK
GR
N
HSPS120MPL
GRN
H
J5
N
H N
Zone 3
16-2 W/gnd
120 Vac
J6
C X
72 Deg
Thermostat
Zone 3
T
T
Zone 3
Zone 2
16-2 W/gnd
120 Vac
WHT
Integrator Panels:
T
WH
Thermostat
BLK
Thermostat
WHT
Zone 2
BLK
Zone 1
GRN
This wiring diagram works with the following components:
To Flow
Sensor
H
N
H
N
H
N
Zone 3
T'Stat
Zone 2
T'Stat
Zone 1
T'Stat
Power
Zone1
CP3S15-62FC
Zone 2
CP3S15-62FC
Zone 3
CP3S15-62FC
18-22 Awg 2-Wire
24 Vac
3 Plcs
Operated by AA
Batteries
TH135 Thermostats
Note:
For Zone 1 priority
Remove Jumper
Between "P & "ZC"
Terminals
16-2 W/gnd
120 Vac
GRN
Hydro Smart, Inc.
763-331-3066
[email protected]
To Output
Pipe Sensor
WHT
13
N
L1
L2
L1
L2
L1
L2
55
95
90
86
F
60
50
105
Power
110 115
40
120
35
125
130
135
140
C
30
Fluid Supply
100
Electric Micro-Boiler with
Temperature Control
STIEBEL ELTRON
Mighty Might
DFE
Hydro-Shark 3 Electric Boilers
Double Pole
Breaker
Double Pole
Breaker
Double Pole
Breaker
Electric Service
Panel
Boilers: Hydro Shark 3 - 07,10,12,14,19,24,29,36
NTC
L1
L1
Ckt 2
L2
L1
Ckt 3
Fluid Return
Power Light "Blinking" - Full Element Power.
Power Light "Steady On" - Modulating Element Power
Power Light "Off"- Element Power Off.
Boiler Is Flow Activated
Ckt 1
L2
L2
Wires sized for Load
240 Vac 2-Wire W/Gnd
3 Places
24 VAC
T
T
Zone 1
J5
J6
C X
X
1
X
2
ZC ZR
SR504 Switching
Relay
COM
BLK
Integrator Panels: HSPS120MPL
Zoning Panels: HS1T4ZPMP, HS2T4ZPMP
N
T
T
Zone 2
J5
Pre-wired
Installed by others
CP3S15-62FC
Primary (Boiler)
Circulator
BLK
This wiring diagram works with the following components:
H N
Zone 1
J6
C X
72 Deg
BLK
H
N
Zone 2
H N
Zone 3
T
T
Zone 3
J6
C X
Zone 4
Priority
16-2 W/gnd
120 Vac
16-2 W/gnd
120 Vac
H N
Zone 4
OFF
ON
N
16-2 W/gnd
120 Vac
H
N
16-2 W/gnd
120 Vac
H
J6
C X
N
H
N
H
Zone1
CP3S15-62FC
Zone 3
CP3S15-62FC
120 VOLT
N H
T
T
Zone 4
J5
72 Deg
72 Deg
J5
Thermostat
BLK
72 Deg
WHT
Thermostat
GRN
Thermostat
BLK
Zone 4
WHT
Thermostat
WHT
Zone 3
BLK
Zone 2
GRN
Zone 1
WHT
Wiring Diagram for Hydro-Shark 3
& Mighty Might 4-Zone by Pumps
with TH135 Thermostats
To Flow
Sensor
GRN
Hydro Smart, Inc.
763-331-3066
[email protected]
To Output
Pipe Sensor
WHT
GR
N
H
14
GRN
Zone 1
Zone 4
T'Stat
Zone 3
T'Stat
Zone 2
T'Stat
T'Stat
Power Cord
120 Vac
Note:
For Zone 4 priority
Remove Jumper
Between "P & "ZC"
Terminals
Zone2
CP3S15-62FC
Zone 4
CP3S15-62FC
Power
18-22 Awg 2-Wire
24 Vac
3 Plcs
Operated by AA
Batteries
TH135 Thermostats
Zoning By Zone Valves Primary/Secondary System
15
L1
100
55
50
105
Power
110 115
40
120
35
DFE
NTC
Ckt 1
L1
Ckt 2
L2
L1
Ckt 3
Boiler Is Flow Activated
L2
Fluid Return
Power Light "Blinking" - Full Element Power.
Power Light "Steady On" - Modulating Element Power
Power Light "Off"- Element Power Off.
Fluid Supply
125
130
135
140
C
30
Electric Micro-Boiler with
Temperature Control
STIEBEL ELTRON
95
90
86
F
60
L2
16-2 w/gnd
120 Vac
End
Switch
24 VAC
K
BL
W
HT
Operated by AA
Batteries
BLK
CP3S15-62FC
H N
Secondary (Load)
Circulator
Primary (Boiler)
Circulator
L1
L2
T
WH
GR BLK
N
L1
Wires sized for Load
240 Vac 2-Wire W/Gnd
3 Places as needed per Boiler
L2
L1
L2
Hydro-Shark 3 Electric Boilers
Mighty Might
Double Pole
Breaker
Double Pole
Breaker
Double Pole
Breaker
Electric Service
Panel
Zoning Panels: HS1T2ZZV, HS1T3ZZV, HS2T2ZZV, HS2T3ZZV,
Boilers: Hydro-Shark 3-07,10,12,14,19,24,29,36
WHT
CP3S15-62FC
H N
T
16-2 w/gnd
120 Vac
Zone 1
T
J6
T
Zone 2
T
J5
J6
C X
Zone 1
End
Switch
Zone Valve
Motor
J9
Zone 2
ZVC 403 Valve
Controller
C X
WHT
WHT
J5
BLU
TH135 Thermostats
YLW
YLW
HSPSMZL
BLU
N/O
J10
Zone 3
End
Switch
Zone Valve
Motor
T
Zone 3
Zone 3
T
J5
End
Switch
18- 22 Awg 4 Wire
24 Vac
4 Plcs
Power
Valve 3
T'Stat 3
Valve 2
T'Stat 2
Valve 1
T'Stat 1
18-22 Awg 2-Wire
24 Vac
3 Plcs
Pre-wired
Installed by others
Zone Valve
Motor
J11
J6
C X
72 Deg
RED
RED
BLK
72 Deg
RED
RED
WHT
Thermostat
BLU
120 Vac/24 Vac
40 VA
72 Deg
WHT
WHT
COM
Thermostat
YLW
YLW
N/C
GRN
Thermostat
BLU
Integrator Panels:
GR
N
Zone 2
RED
RED
BLK
WHT
Zone 1
WHT
WHT
This wiring diagram works with the following components:
To Flow
Sensor
BLU
Wiring Diagram for Hydro-Shark 3
& Mighty Might 3-Zone by Valves
with TH135 Thermostats
To Output
Pipe Sensor
YLW
YLW
Hydro Smart, Inc.
763-331-3066
[email protected]
BLU
16
L1
L2
L1
L2
55
95
90
86
F
60
100
50
105
Power
110 115
40
120
DFE
NTC
L1
Ckt 1
L2
L1
Ckt 2
L2
L1
Ckt 3
L2
Fluid Return
Power Light "Blinking" - Full Element Power.
Power Light "Steady On" - Modulating Element Power
Power Light "Off"- Element Power Off.
Boiler Is Flow Activated
Fluid Supply
35
125
130
135
140
C
30
Electric Micro-Boiler with
Temperature Control
STIEBEL ELTRON
Hydro-Shark 3 Electric Boilers
Mighty Might
Double Pole
Breaker
Double Pole
Breaker
L1
L2
Reset
K
BL
W
HT
Mode
COM
T
16-2 w/gnd
120 Vac
CP3S15-62FC
H N
Secondary (Load)
Circulator
16-2 w/gnd
120 Vac
End
End
Switch Switch
Normal
CP3S15-62FC
H N
Zone 1
T
T
T
Zone 1
End
Switch
Zone Valve
Motor
J9
Zone 2
End
Switch
J6
ON
OFF
J11
End
Switch
Zone Valve
Motor
T
Zone 4
T
J5
Zone 4
Priority
Zone 3
C X
Zone 4
Pre-wired
J6
C X
J12
End
Switch
Note:
For zone 4 priority
move slide Switch
to "ON" position
18- 22 Awg 4 Wire
24 Vac
4 Plcs
Power
Valve 4
T'Stat 4
Valve 3
T'Stat 3
Valve 2
T'Stat 2
Valve 1
T'Stat 1
18-22 Awg 2-Wire
24 Vac
4 Plcs
Operated by AA
Batteries
TH135 Thermostats
Zone Valve
Motor
Installed by others
J10
Zone Valve
Motor
T
Zone 3
J5
ZVC 404 Valve
Controller
Zone 2
T
WHT
WHT
24 VAC
BLU
Double Pole
Breaker
Wires sized for Load
240 Vac 2-Wire W/Gnd
3 Places as needed per Boiler
YLW
YLW
Electric Service
Panel
BLU
SH3-07,10,12,14,19,24,29,36
RED
RED
Boilers:
J6
WHT
WHT
120/24VAC
40VA
C X
BLU
HS1T4ZZV, HS2T4ZZV
RED
RED
J5
YLW
YLW
Zoning Panels:
J6
BLU
C X
72 Deg
72 Deg
72 Deg
72 Deg
RED
RED
J5
Thermostat
Thermostat
Thermostat
WHT
WHT
HSPS120MZL
BLK
Thermostat
BLU
Integrator Panels:
WHT
Zone 4
YLW
YLW
N/O
Zone 3
BLU
N/C
GRN
Zone 2
RED
RED
BLK
WHT
Zone 1
WHT
WHT
This wiring diagram works with the following components:
To Flow
Sensor
BLU
Wiring Diagram for Hydro Shark 3 &
Mighty Might using 4-Zone by
Valves with TH135 Thermostats
To Output
Pipe Sensor
YLW
YLW
Hydro Smart, Inc.
763-331-3066
[email protected]
BLU
17
Zoning by Telestat Primary/Seconday
18
55
95
90
86
F
60
100
50
105
Power
110 115
40
120
35
NTC
L1
Ckt 1
L2
L1
Ckt 2
L2
L1
Ckt 3
L2
L1
DFE
Boiler Is Flow Activated
Fluid Supply
Fluid Return
Power Light "Blinking" - Full Element Power.
Power Light "Steady On" - Modulating Element Power
Power Light "Off"- Element Power Off.
16-2 w/gnd
120 Vac
End
Switch
24 VAC
K
BL
W
HT
BLK
CP3S15-62FC
H N
Secondary (Load)
Circulator
Primary (Boiler)
Circulator
GR BLK
N
L1
L2
T
WH
125
130
135
140
C
30
Electric Micro-Boiler with
Temperature Control
STIEBEL ELTRON
Mighty Might
Wires sized for Load
240 Vac 2-Wire W/Gnd
3 Places as needed per Boiler
L2
L1
L2
Hydro-Shark 3 Electric Boilers
Double Pole
Breaker
Double Pole
Breaker
Double Pole
Breaker
Electric Service
Panel
Operated by AA
Batteries
CP3S15-62FC
H N
T
J6
16-2 w/gnd
120 Vac
Zone 1
T
J5
T
Zone 2
T
J5
J6
C X
Zone 1
End
Switch
J10
Zone 3
End
Switch
Telestat
Motor
T
Zone 3
Zone 3
T
J5
End
Switch
Telestat
Motor
J11
J6
C X
18- 22 Awg 4 Wire
24 Vac
4 Plcs
Power
Valve 3
T'Stat 3
Valve 2
T'Stat 2
Valve 1
T'Stat 1
18-22 Awg 2-Wire
24 Vac
3 Plcs
Pre-wired
Installed by others
Note: More than 1 Telestat can be tied into each zone on the controller
Telestat
Motor
J9
Zone 2
ZVC 403 Valve
Controller
WHT
WHT
Zoning Panels: HS1T2ZZV, HS1T3ZZV, HS2T2ZZV, HS2T3ZZV,
Boilers: Hydro-Shark 3-07,10,12,14,19,24,29,36
C X
BLU
TH135 Thermostats
YLW
YLW
HSPSMTL
RED
RED
WHT
72 Deg
BLU
COM
72 Deg
RED
RED
N/O
72 Deg
WHT
WHT
BLK
WHT
Thermostat
BLU
120 Vac/24 Vac
40 VA
Thermostat
YLW
YLW
N/C
GRN
Thermostat
BLU
Integrator Panels:
GR
N
Zone 2
RED
RED
BLK
WHT
Zone 1
WHT
WHT
This wiring diagram works with the following components:
To Flow
Sensor
BLU
Wiring Diagram for Hydro-Shark 3
& Mighty Might 3-Zone by Telestats
with TH135 Thermostats
To Output
Pipe Sensor
YLW
YLW
Hydro Smart, Inc.
763-331-3066
[email protected]
BLU
19
L1
L2
L1
L2
55
95
90
86
F
60
50
105
Power
110 115
40
120
35
125
130
135
140
C
30
Fluid Supply
100
Electric Micro-Boiler with
Temperature Control
STIEBEL ELTRON
DFE
Hydro-Shark 3 Electric Boilers
Mighty Might
Double Pole
Breaker
Double Pole
Breaker
L1
L2
NTC
L1
L1
Ckt 2
L2
L1
Ckt 3
Fluid Return
Power Light "Blinking" - Full Element Power.
Power Light "Steady On" - Modulating Element Power
Power Light "Off"- Element Power Off.
Boiler Is Flow Activated
Ckt 1
L2
L2
Normal
Reset
K
BL
W
HT
Mode
COM
T
16-2 w/gnd
120 Vac
CP3S15-62FC
H N
Secondary (Load)
Circulator
16-2 w/gnd
120 Vac
End
End
Switch Switch
24 VAC
CP3S15-62FC
H N
Zone 1
T
T
J6
T
Zone 1
End
Switch
Zone 2
Motor
J10
End
Switch
J6
Motor
T
Zone 4
T
J5
J11
ON
OFF
Zone 4
Priority
Zone 3
C X
End
Switch
Zone 4
J6
C X
Motor
End
Switch
18- 22 Awg 4 Wire
24 Vac
4 Plcs
For zone 4 priority
move slide Switch
to "ON" position
J12
Pre-wired
Installed by others
Power
Valve 4
T'Stat 4
Valve 3
T'Stat 3
Valve 2
T'Stat 2
Valve 1
T'Stat 1
18-22 Awg 2-Wire
24 Vac
4 Plcs
Operated by AA
Batteries
TH135 Thermostats
Telestat
Telestat
Telestat
Telestat
Note: More than 1 Telestat can be tied into each zone on the controller Note:
Motor
J9
T
Zone 3
ZVC 404 Valve
Controller
Zone 2
T
WHT
WHT
Double Pole
Breaker
Wires sized for Load
240 Vac 2-Wire W/Gnd
3 Places as needed per Boiler
BLU
Electric Service
Panel
YLW
YLW
SH3-07,10,12,14,19,24,29,36
BLU
Boilers:
J6
RED
RED
J5
WHT
WHT
120/24 VAC
40 VA
J5
BLU
HS1T4ZZV, HS2T4ZZV
YLW
YLW
Zoning Panels:
RED
RED
C X
BLU
J5
72 Deg
72 Deg
72 Deg
72 Deg
RED
RED
C X
Thermostat
Thermostat
Thermostat
WHT
WHT
HSPS120MTL
BLK
Thermostat
BLU
Integrator Panels:
WHT
Zone 4
YLW
YLW
N/O
Zone 3
BLU
N/C
GRN
Zone 2
RED
RED
BLK
WHT
Zone 1
WHT
WHT
This wiring diagram works with the following components:
To Flow
Sensor
BLU
Wiring Diagram for Hydro Shark 3 & Mighty
Might using 4-Zone by Telestats with
TH135 Thermostats
To Output
Pipe Sensor
YLW
YLW
Hydro Smart, Inc.
763-331-3066
[email protected]
BLU
20
21
TROUBLE SHOOTING
SYMPTOM
POSSIBLE CAUSE
SOLUTION
NO HOT WATER
• No Power
• Safety thermal cut-off tripped
• Not enough flow rate to activate unit
• Plugged flow sensor
• Utility Controlling Load
• Reset Thermal cut-off
• Wrong size Pump
• Activate thermostat
• Clean flow sensor
WATER NOT HOT
ENOUGH
• Water flow too high
• Voltage too low
• Glycol/water ratio to high
• Manifold or Ball Valve Closed
• Reduce water flow rate
• Supply correct voltage to unit
• More than 20% less than 50%
• Open Loops/Ball Valve
LEDS DO NOT LIGHT
• Problem with electronic controls
• Call Tech Support 763-331-3066
22
FILLING THE SYSTEM
OVERVIEW OF A TYPICAL SYSTEM
E
B
A
C
E
D
When filling the system you need a “Fill Entry Point” (A) and a “Fill Exit Point” (B), 10 gallon bucket, 3 wash machine
hoses (F) (6 Ft), 1/2 Hp “Transfer Pump” (D) and system fluids.
When filling purge 1-loop at a time with the rest of the remaining loops closed. Use propylene glycol (not ethylene
glycol - car antifreeze). Make sure “Purge Tee” (C) is in position shown. Close “Air Eliminator” (E) when purging
and pressurizing. When purging one loop (2-3 minutes) at a time observe bubbles in bucket dissipating for removal
of air. When all loops are purged free of air it is time to pressurize. With Transfer Pump (D) running close of “Fill
Exit Point” (B) valve pressure will now rise. When pressure gauge shows 15-20 PSI close off “Fill Entry Point” (A).
System is now purged in pressurized. For boiler operation rotate “Purge Tee” (C) to hoizontal position and rotate “Air
Eliminator”(E) stem cap srew CCW 1 turn.
ITEM D: 1/2 HP Transfer Pump P/N: 4850C (763-331-3066)
23
Boiler Pressure Drops Table
(Boilers SH3-12 thru SH3-29)
This table is used for sizing Primary (Boiler) Circulator
All boilers must use Primary/Secondary circuitry. This is used to create Hydraulic
seperation between the Boiler and Emitter circulators allowing you to create
different flow rates for each circuit.
69
30
57.5
25
46
20
34.5
15
10
11.5
5
0
0
Flow Pressure
(HD Feet)
Flow Pressure
(PSI)
23
SH3-29,36
SH3-8,10
SH3-14,19,24
SH3-12
0
.5
1
1.5
2
2.5
3
FLOW GPM
24
3.5
4
4.5
5
TH114-AF-024T Wiring To Taco ZVC404 Control
Thermostat
Thermostat
Thermostat
Thermostat
72 Deg
72 Deg
72 Deg
72 Deg
W
C
WHT
YLW
RED
RED
WHT
RED
YLW
R
S
WHT
WHT
RED
WHT
RED
WHT
C
Floor
Sensor
Floor
Sensor
Floor
Sensor
Floor
Sensor
W
R
S
YLW
C
WHT
W
RED
R
RED
S
YLW
WHT
RED
C
Load
W
Load
Load
Load
R
S
MODE
NORMAL
RESET
T T
Zone 1
T T
Zone 2
T T
Zone 3
T T
Zone 4
OFF
ON
Zone 1 Coil
Zone 1 End Switch
Zone 2 Coil
Zone 2 End Switch
Zone 3 Coil
Zone 3 End Switch
Zone 4 Coil
Zone 4 End Switch
ZONE 4
PRIORITY
ZVC404 4-Zone
(Zone Valve & Telestat Control)
C
W
T
R
RED
RED
T
T'Stat Zone 3
T'Stat Zone 2
Zone 3
72 Deg
T
RED
RED
T
Zone 2
WHT
R
Floor
Sensor
C
W
WHT
S
R
C
Floor
Sensor
C
W
WHT
WHT
R
RED
RED
Hydro Smart, Inc.
763-331-3066
T
T
Power
SR503 3-Zone
PumpRelay
YLW
W 24 V
(T) Com
Zone 1
(T)
Floor
Sensor
Load
R
YLW
S
72 Deg
S
W
YLW
Load
YLW
WHT
72 Deg
S
72 Deg
WHT
RED
Thermostat
WHT
Thermostat
Floor Sensor
Thermostat
Load
YLW
TH114-AF-024T Wiring To Taco SR501 Control
Load
Thermostat
Power
TH114-AF-024T Wiring To Taco SR504 Control
T'Stat Zone 1
Power
24 VAC
COM
25
SR501 1-Zone
Pump Relay
T'Stat