Download Teleflex Marine 311482-001 Marine Instruments User Manual
Transcript
TELEFLEX MORSE Marine Products Marine Ignition Interrupt Switch Part Numbers 311482-001 (For I/0s and Inboards) 311482-002 (For Outboards) For Use With Teleflex Morse MV3 Side Mounted Controls Installation Manual INSTALLATION, OPERATION and MAINTENANCE INSTRUCTIONS This manual must be accessible to the owner/user of this Teleflex Morse Marine Product PLEASE READ THESE INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE INSTALLING OR OPERATING THIS IGNITION INTERRUPT SYSTEM! YOU MUST HAVE THE MV3 SIDE MOUNTED CONTROL INSTRUCTIONS AND MOUNTING TEMPLATE WITH YOU TO PROPERLY INSTALL THIS MARINE PRODUCT. All specifications and features are subject to change without notice. Page 1 of 4 Pages 055001-695 Rev. C 10/03 © 2003 Teleflex, Inc. ë\ General Information Installation This Interrupt Switch is to be used solely with Morse MV3 Side Mounted Controls to stop the engine of an inboard, I/O or outboard powered boat instantly in the event an operator is accidentally removed from the controls. The Interrupt Switch includes a lanyard clip which holds the plunger of the Switch in position to allow engine operation. A lanyard extends from the clip and is connected to the operator. Should the operator move away from the controls the clip is pulled free, releasing the plunger and stopping the engine. 1. F ig u r e 1 . 5 /8 " D ia m e te r S w itc h M o u n tin g H o le Before drilling, check behind the panel for sufficient clearance around wires, pipes, control cables and other obstructions. 2. Remove control and drill a 5/8 inch diam eter hole in the cover from the backside. A drill point is molded in. 2A. You may use the 5/8 inch diameter hole that you drilled in the control cover as a pilot hole and drill a 1-1/8 inch hole in the mounting panel. 2B. Add the ìWARNINGî label to the bottom of the MV3 Face Plate. (See Figure 1.) 3. Insert the Interrupt Switch from behind the mounting surface, through the MV3 Control. 4. Tighten the Flanged Nut to 40-50 inch pounds to secure the Switch. Do not over tighten. 5. Check for proper mounting security by removing the lanyard assembly with a tug on the cord. Re-tighten nut if the Switch is loose. Electrical Connections for I/O or Inboard Use Only In te r r u o p e ra to r o p e ra to R e a d p t w h r m O ! s w ile u s w n W A R N IN G itc h e n g t b e e r 's m in in M u s t b e e is r u n c o n tro a n u a l b a tta c h e d n in g .Q u a l a t a ll tim e fo re u s e to lifie d e s . . 1. 2. Disconnect all batteries and any auxiliary on-board or dockside power supplies. Locate the purple ignition switch-to-coil wire. See Diagram A. F ig u r e 2 . B e S u r e M o u n tin g A r e a is S o u n d a n d S e c u r e . BE SURE THIS WIRE GOES DIRECTLY TO THE COIL AND NOT TO THE INSTRUMENT OR ALTERNATOR CIRCUIT. SELECTING THE INCORRECT WIRE WILL RESULT IN IMPROPER SWITCH OPERATION WHICH COULD LEAD TO SERIOUS lNJURY. M o u n tin g P a n e l 3. T e r m in a ls P lu n g e r 4. 5. F la n g e d N u t. T ig h te n 4 0 -5 0 in c h p o u n d s Cut the Purple wire, strip the ends and install two (2) insulated crimp-on 1/4 inch female disconnect terminals. A crimping tool designed for insulated terminals MUST be used. Attach the female disconnects to each of the male terminals on the Interrupt Switch. Recheck all connections. Install Lanyard with the Fork Clip seated on the Plunger. 055001-695 Rev. C 10/03 © 2003 Teleflex, Inc. Page 2 of 4 Pages D ia g r a m A . I/O a n d In b o a r d W ir in g Table 1. Wire Color Table For Late Model Outboards C lip M u s t b e In s ta lle d fo r P r o p e r O p e r a tio n . S w itc h P /N 3 1 1 3 7 5 -1 Ig n itio n s w itc h P u r p le Y e llo w /R e d P u r p le T o S ta rte r P u r p le R e d M a in P o w e r T o In s tr u m e n ts T o A lte r n a to r s In s u la te d 1 /4 in c h fe m a le b la d e d is c o n n e c t 6. 7. 8. Daihatsu Evinrude L a n y a rd P u r p le W h ite o r b la c k Force Johnson S y s te m g ro u n d Mariner Mercury Nissan OMC Ig n itio n c o il o r C D u n it Reconnect battery. Start engine. If engine does not start: Disconnect battery, recheck all electrical connections, reconnect battery and restart engine. Remove Lanyard. Engine should stop immediately. IF ENGINE FAILS TO STOP, RECHECK ALL WIRING. SHOULD THE ENGINE FAIL TO START OR STOP, OR RESUMES RUNNING WITH THE LANYARD FORK REMOVED, CONSULT YOUR LOCAL MARINE DEALER FOR ASSISTANCE. Suzuki USMarine Yamaha 4. 5. 6. 7. Electrical Connections for Outboard Use Only THIS INTERRUPT SWITCH IS DESIGNED FOR USE WITH OUTBOARD MOTORS EQUIPPED WITH GROUNDING TYPE EMERGENCY STOP CIRCUITS ONLY! Measure and cut two lengths of Black 16 AWG marine quality wire of sufficient length to connect one Interrupt Switch terminal to the Emergency Stop Wire and the other terminal to a System Ground. See Diagram B. Strip one end of each wire and crimp on an insulated 1/4 inch female disconnect terminal. A crimping tool designed for insulated terminals MUST be used. Attach the female disconnects to each of the male terminals on the Interrupt Switch. Attach the other end of one wire to the Emergency Stop Wire, using a suitable insulated wire connecting device, reference Wire Color Table and Diagram B. D ia g r a m B . O u tb o a r d W ir in g C lip M u s t b e In s ta lle d fo r P r o p e r O p e r a tio n . M a g n e to If the following information is not correct for your model motor or application, consult your local marine dealer for details. 1. Disconnect all batteries and any auxiliary on-board or dockside power supplies. 2. Remove Engine Cover. 3 Locate the correct color emergency stop wire for your motor (reference Table 1). Page 3 of 4 Pages Solid Brown Black with Yellow Stripe Before 1969. Solid Blue Solid White Black with Yellow Stripe Before 1969, Solid Blue Black with Yellow Stripe Black with Yellow Stripe Solid Brown Black with Yellow Stripe Before 1969, Solid Blue Solid Brown Blue with Black Stripe or Solid Blue Black with Yellow Stripe S e e c o lo r ta b le T e r m in a te to m a tc h e m e rg e n c y s to p w ir e e n d B la c k E m e rg e n c y s to p w ir e te r m in a tio n E m e rg e n c y s to p w ir e 055001-695 Rev. C 10/03 © 2003 Teleflex, Inc. L a n y a rd B la c k In s u la te d 1 /4 in c h fe m a le b la d e d is c o n n e c t N e w w ir e n o t in c lu d e d . R e c o m m e n d 1 6 A W G . S e e in s ta lla tio n n o te s S w itc h P /N 3 1 1 3 7 5 -2 T e r m in a te to s u it E n g in e g ro u n d 8. 9. 10. 11. 12. 13. Attach the other end of the second wire to the ground point, using a suitable insulated wire connection device as shown in Diagram B. Recheck all connections. Install the Lanyard with the Fork Clip seated over the Plunger. Replace engine cover. Reconnect battery. Start engine. If engine does not start: Disconnect battery, remove engine cover, recheck all electrical connections, replace cover and restart engine.. Remove Lanyard. Engine should stop immediately. IF ENGINE FAILS TO STOP, RECHECK ALL WIRING. SHOULD THE ENGINE FAIL TO START OR STOP, OR RESUMES RUNNING WITH THE LANYARD FORK REMOVED, CONSULT YOUR LOCAL MARINE DEALER FOR ASSISTANCE. Installation Notes ALL WIRING. CONNECTIONS AND TERMINATIONS should be done in accordance with ABYC Spec. E-9-90. Use 16 AWG Purple stranded insulated marine quality wire for I/0 or Inboard applications. (Type HDT, THW, UL 1426 or equivalent.) Use 16 AWG Black stranded insulated marine quality wire for all outboard applications. (Type HDT, THW, UL 1426 or equivalent.) Operating Instructions 1. Before each motor start. check that the Lanyard Fork Clip is properly seated over the switch and rotates freely. Inspect the Lanyard. If it is cut. worn or frayed. it must be replaced. F ig u r e 3 . P lu n g e r L a n y a rd S n a p H o o k L a n y a rd fo r k c lip 2. The Lanyard Snap Hook should be securely attached to the operatorís body. Do not attach the Hook to a belt loop or button hole as these lack the strength to assure proper Switch operation. 3. Start the engine. 4. Test the Switch by pulling the Lanyard Fork Clip free from the Switch. IF ENGINE FAILS TO STOP, RECHECK ALL WIRING. SHOULD THE ENGINE FAIL TO START OR STOP, OR RESUMES RUNNING WITH THE LANYARD FORK REMOVED, CONSULT YOUR LOCAL MARINE DEALER FOR ASSISTANCE. DO NOT USE ANOTHER MANUFACTURERíS LANYARD ON THIS INTERRUPT SWITCH, OR CHANGE THE LENGTH OF THE LANYARD AS THIS MAY AFFECT SWITCH OPERATION. 6980 Professional Parkway East Sarasota, FL 34240 (941) 907-1000 FAX (941) 907-1020 MISUSE, MISAPPLICATION, UNAUTHORIZED MODIFICATIONS, OR INCORRECT INSTALLATION OF THIS SAFETY DEVICE COULD RESULT IN SERIOUS BODILY INJURY OR DEATH. 055001-695 Rev. C 10/03 © 2003 Teleflex, Inc. Page 4 of 4 Pages