Download Makita 4200H Saw User Manual
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4-3/8"(I 1Omm) C IRCULAR SAW WIRING D I A G R A M S IMPORTANT! To assure product SAFETY and RELIABILITY, repairs, maintenanceoradjustments should be performed by MAKITA Service Centers or other qualified service organizations. Always use MAKITA replacement parts. 08-99 Model 4200H Part Fig. No. 1 2 3 4 5 7 8 9 10 11 12 14 15 16 17 18 19 20 22 23 414372-1 651215-8 159898-3 643600-9 191945-4 953106-2 911261-6 911146-6 682504-0 664013-1 687052-4 911131-9 343289-0 961004-6 226419-7 213407-3 211056-0 253768-9 254002-0 516291-8 24 25 26 27 28 681613-2 211033-2 253192-6 213255-0 522806-1 29 30 31 32 33 34 911285-2 263002-9 150632-4 912121-5 262502-6 251247-1 2 Model4200H atv. Used 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Part Description HANDLE COVER SWITCH MOTOR HOUSING BRUSH HOLDER CAP CARBON BRUSH SET CB-124 RIVET PAN HEAD SCREW M5X40 PAN HEAD SCREW M4X25 CORD GUARD CORD (2xI8x8;SJT) STRAIN RELIEF PAN HEAD SCREW M4X18 BAFFLE PLATE RETAINING RING HELICAL GEAR 19 O-RING 26 BALL BEARING 629LLB FIAT WASHER 9 WOODRUFF KEY 3 ARMATUREASS’Y 115V (Incl. Figs. 19,20,24,25) INSULATlON WASHER BALL BEARING 608LB FLATWASHER 14 O-RING 18 FIELDASS’Y 115V (Incl. Garter Spring 654158-3; Connector 654502-4) PAN HEAD SCREW M5X60 RUBBER PIN 4 BLADE CASE COMPLETE C. S.H. SCREW M4X14 RUBBER BUSH PAN HEAD SCREW M6X20 Fig. 35 36 37 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 No. 254001-2 265226-3 224081-2 224080-4 2858 15-8 321 197-5 21 1129-9 961155-5 164473-2 91 1103-4 231773-6 934301-3 941151-9 95 12 19-3 251919-8 251919-8 168158-2 265724-7 942151-2 934301-3 942151-2 315117-9 961052-5 226420-2 212046-6 159648-6 265883-7 ACCESSORIES 400 A-90093 401 164095-8 402 781011-1 403 782209-3 Qty. Used 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description 1 1 1 1 1 1 WOODRUFF KEY 4 H. F. HEAD BOLT M6X17 OUTER FLANGE 36 INNER FLANGE 36 BEARING RETAINER 19-33 SPINDLE BALL BEARING 602DDW RETAINING RING S-38 SAFETY COVER PAN HEAD SCREW M4X6 TENSION SPRING 4 WING NUT M6 FLAT WASHER 6 SPRING PIN 6-32 BOLT M6X20 BOLT M6X20 BASEASSEMBLY WING BOLT M5X10 SPRING WASHER 6 WING NUT M6 SPRING WASHER 6 BEARING BOX RETAINING RING S-12 HELICAL GEAR 41 NEEDLE BEARING 810 GEAR HOUSING SCREW M5X6 1 1 1 1 4-3/8 CARBIDE BLADE GUIDE RULE WRENCH 22 SOCKET WRENCH 9 1 08-99 Circular Saw 118 mm (4-3/8") MODEL 4200H INSTRUCTION MANUAL .___- DOUBLE INSULATION ! I t Blads diameter at cutt'ng llOmm 32" 4 5 ~ Power Continuous rating (IIIpUtl No load speed IRPMl Overall length Net welght supply curd 860 W l,ooo 230mm 3.0 kg 16 6 Ibsl 2 5 111 18 2 11 I ~~ 14-3/8"1 11-114") 21mm 13/4"1 19") ~.. lMPORTANT SAFETY INSTRUCTIONS (For All Tools) WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING: READ ALL INSTRUCTIONS. 1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries 2. CONSIDER WORK AREA ENVIRONMENT. Don't use powei tools in damp or wet locations. Keep work area well lit. Don't expose power tools to rain. Don't use tool in presence of flammable liquids or gases. 3. KEEP CHILDREN AWAY. All visitors should be kept away from work area. Don't let visitors contact tool or extension cord. 4. STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high or locked-up place - out of reach of children. 5. DON'T FORCE TOOL. I t will do the job better and safer at the rate for which i t was intended. '5: 6. USE RIGHT TOOL. Don't force small tool or attachment t o do the job of a heavy-duty tool. Don't use tool for purpose not intended; for example, don't use circular saw for cutting tree limbs or logs. 7. DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair. 8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. 9. DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. 10. SECURE WORK. Use clamps or a vise to hold work. It's safer than using your hand and it frees both hands t o operate tool. 11. DON'T OVERREACH. Keep proper footing and balance at all times. 12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease. 13. DISCONNECT TOOLS. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters. 2 + 0 - 25 ’ I Total Length of Cord in Feet 26 50 [- 0 - - 6 6 10 12 16 10 12 - kL 101 - 150 ~- Ampere Rating More Not More Than Than A W G 18 18 16 14 16 16 16 12 16 14 14 12 14 12 Not Recommended I VOLTAGE WARNING: Before connecting the tool t o a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified o n the nameplate of the tool. A power source with voltage greater t h a n that specified for the t o o l c a n result in SERIOUS INJURY t o the user - as well as damage t o the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a p o w e r source with voltage less t h a n t h e nameplate rating is harmful t o the motor. ADDITIONAL SAFETY RULES 1. Keep Guards In Place and In Working Order. Never wedge or tie lower guard open. Check operation of lower guard before each use. Don't use if lower guard does n o t close briskly over saw blade. CAUTION: If saw is dropped, lower guard may be bent, restricting full return. 2. Keep Blades Clean and Sharp. Sharp blades minimize stalling and kickback. 3. DANGER: Keep Hands Away From Cutting Area. Keep hands away f r o m blades. Don't reach underneath work whilz blade is rotating. Don't attempt t o remove cut material when blade is nioviny. CAUTION: Blades coast after turn off. 4. Support Large Panels. Large panels must b e supported as shown in Fig. 1 t o minimize the risk of blade pinching and kickback. When cutting operation requires the resting of the saw on the work piece, the saw shall be rested on the larger portion and the smaller piece cut off. A TYPICAL ILLUSTRATION OF SUPPORT LARGE PANELS TO AVOID KICKBACK SUPPORT 1HE PANEL NEAR THE CUI I Fig. 5. Use Rip Fence. Always use'a fence or straight edge guide when ripping. 6. Guard Against Kickback. Kickback occurs when the saw stalls rapidly and is driven back towards the operator. Release switch immediately if blade binds or s a w stalls. Keep blades sharp. Support large panels as shown in Fig. 1. Use fence or straight edge guide when ripping. Don't force tool. Stay alert exercise control. Don't remove saw from work during a cut while the blade is moving. 7. Lower Guard. Raise lower guard with the retracting handle. 8. Adjustments. Before cutting be sure depth and bevel adjustments are tight. 9. Use Only Correct Blades In Mounting. Don't use blades with incorrect size holes Never use defective or incorrect blade washers or bolts. # I O . Avoid Cutting Nails. Inspect for and remove all nails from lumber before cutting. 5 11. When operating the saw, keep the cord away from the cutting area and position it so that it will not be caught on the workpiece during the cutting operation. Operate with proper hand support, proper w o r k support, and supply cord routing away f r o m the w o r k area. A TYPICAL ILLUSTRATION OF PROPER SUPPORT, AND SUPPLY CORD ROUTING. I Fig. ; WARNING: It is important t o support the work properly and t o hold the saw firmly t o prevent loss of control which could cause personal injury. Fig. 2 illustrates typical hand support of the saw. 12. Never attempt t o saw with the circular saw held upside d o w n in a vise. This can lead t o serious accidents, because it is extremely dangerous. 13. Before setting the tool down after completing a cut, be sure that the lower (telescoping) guard has closed and the blade has come t o a complete stop. SAVE THESE INSTRUCTIONS. 6 Top guide t h e shorter slot (as seen from right) IS lor bevel cuts of 4 5 degrees Align i t wllh your suttiiig line Topguide - ~ Fig. 5 utting depth J adjust the cutting depth. loosen the lumb screw on the depth guide. then. slding down the base with one hand, raise ' lower the body for the desired depth J Fig. 6 7 R i p fence (Guide rule) The handy rip lence allows you IO do extraaccurate straight cuts Simply slide Ihe rip fence up snugly against the side 01 the stock and secure 11 in posilion with the Ihumb screw on Ihe front of the base I1 makes repeated cuts of uniform stock width possible. too Thumb screw Fia. 7 Sawing For sawing. set the base plale on the wood to be CUI without the blade making any con lac1 Then switch the saw on Now simply move the saw forward over the wood surface keeping i t llat and advancing smoothly until the sawing is completed To get clean CUIS keep your sawing line straight and your speed of advance uniform a. Fig. 8 1 For bevel work Loosen the wing nut on the bevel scale plate on base front. Set for desired angle (0'-45'1 by tilting accsrdingly. then retighten the wing nut firmly. \ \ \A Bevel scak plaie _J Wmg nul -\ \ Fig. 9 x Replacing the saw blade Do not replace with saw blade bigger than 4-310'' . To replace the saw blade, grip the outer flange with a wrench (22). then remove the hex bolt with a socket wrench. The blade comes off easily. Fig. 10 MAINTENANCE CAUTION: Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Replacing carbon brushes Remove and' check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time, Use only identical carbon brushes *' L A Limit mark Fig. 11 Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps. Brush holder cap Screwdriver Fig. 12 To maintain product SAFETY and RELIABILITY, repairs. any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts 9 ACCESSORIES CAUTION. These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. The accessories or attachments should be used only in the proper and intended mannei. COMBINATION Saw Blade 11014-3/8'1 I 20(3/4") I 50 I 721104-2 CROSS-CUT Saw Blade ~~ Diameter No diameter lmml 110 (4-3/8'1 20 13/4") teeth Part No 60 721 1050 L-rL--.J METAL CUlTING Sew Blade Diameter 11014-3/8') diameter I (mml Part No -1 2013/4") 7211084 CARBIDE-TIPPED Saw Blade Diameter 110 l4-3/8') S o c k e t Wrench Part No 782209-3 Wrench 22 Pait No 78101 1-1 "ole dlanieter lmml 20 13/4") Rip F e n c e (Guide Rule) Part No 164095-8 Part No. 4 7211076 12 A-90093 110 mm (4-3/8"1 CIRCULAR SAW Model 4200H Note: The switch and other part conflguratlons may differ from country to country. 11 Me It , 31 1 I I 32 33 4 3 4 2 34 5 6 7 2 1 35 38 39 1 2 B 2 3 9 1 IO I 1 37 40 4, Cord Guard COR0 ASSEMBLY 42 13 41 ? I 5 16 I 2 I 46 I 47 I1 1 18 19 I I I 1 I 48 49 50 20 21 22 a5 51 52 53 54 23 24 25 26 27 I 18 I 29 2 30 __ 55 56 51 58 Inrulswn Washer Ball Bearing 608LLB F Warher 14 0 Ring I8 FIELO ASSEMBLY H Bolt M5r60 lWilli WailiirI Rubber PIIS4 8 I I 1 1 1 1 1 I I 1 1 I I 1 I I I I I 3 1 1 59 60 1 1 I I 61 I - Wade Case c. H Screw M4.14 IWilh Washer1 R"bb*, 0" MAKITA LIMITED ONE YEAR WARRANTY W.ur.inty Policy Makita do Brasil Ferramentas Eletricas Ltda. R u a Makita Brasil, No. 200 Bairro Dos Alvarengas, CEP: 09852-070 SBo Bernard0 Do Campo-SBo Paulo, Brasil