Download Grizzly T10687 Welder User Manual
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MODEL T10687 TRACK SAW OWNER'S MANUAL (For models manufactured since 10/12) )%%%(&& 8DENG><=ID8ID7:G!'%&'7N<G>OOAN>C9JHIG>6A!>C8#G:K>H:9?6CJ6GN!'%&(IG WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. ?B&*'+&EG>CI:9>C8=>C6 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. 3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEADBASEDPAINTS s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES Table of Contents INTRODUCTION ............................................................................................................................... 2 BVcjVa6XXjgVXn######################################################################################################################## ' 8dciVXi>c[d################################################################################################################################ ' <adhhVgnD[IZgbh##################################################################################################################### ( ;ZVijgZhVcY8dcigdah################################################################################################################ ) SECTION 1: SAFETY ....................................................................................................................... 8 HV[Zin>chigjXi^dch[dgEdlZgIddah########################################################################################### 6YY^i^dcVaHV[Zin[dg8^gXjaVgHVlh########################################################################################## &% JcYZghiVcY^c\@^X`WVX`########################################################################################################### && EgZkZci^c\################################################################################################################################ && @^X`WVX`################################################################################################################################### && SECTION 2: POWER SUPPLY ...................................................................................................... 12 SECTION 3: SETUP ....................................................................................................................... 14 JceVX`^c\################################################################################################################################ &) >cXajYZY>ckZcidgn#################################################################################################################### &) Dei^dcVa6XXZhhdg^Zh################################################################################################################ &) 9jhi8daaZXi^dc######################################################################################################################### &* SECTION 4: OPERATIONS ........................................................................................................... 16 Jh^c\i]ZHVl########################################################################################################################## &+ 7aVYZHZaZXi^dc######################################################################################################################## &+ 8]Vc\^c\7aVYZh###################################################################################################################### &+ G^k^c\@c^[Z6Y_jhibZci########################################################################################################### &HZii^c\8jii^c\9Zei]############################################################################################################### &. HZii^c\8jii^c\6c\aZ############################################################################################################### '% BV`^c\HigV^\]i8jih################################################################################################################ '% BV`^c\Eajc\Z8jih################################################################################################################# '& Jh^c\GV^aIgVX`####################################################################################################################### '( 6YY^c\GV^aIgVX`h################################################################################################################### '( Jh^c\6Y_jhiVWaZHide############################################################################################################## ') Jh^c\i]ZHiVW^a^oZg################################################################################################################## ') SECTION 5: MAINTENANCE......................................................................................................... 25 :aZXig^XVa################################################################################################################################### '* 8aZVc^c\################################################################################################################################### '* AjWg^XVi^dc################################################################################################################################ '* 7aVYZ######################################################################################################################################## '* SECTION 6: SERVICE ................................................................................................................... 26 IgdjWaZh]ddi^c\######################################################################################################################## '+ 6Y_jhi^c\OZgd"HideHZiHXgZl################################################################################################ ', SECTION 7: PARTS ....................................................................................................................... 28 I&%+-,IgVX`HVlEVgih7gZV`Ydlc###################################################################################### 'I')-,'GV^aIgVX`I'*%.)6XXZhhdgnEVX`EVgih7gZV`Ydlc############################################ (% WARRANTY & RETURNS ............................................................................................................. 33 INTRODUCTION Manual Accuracy Contact Info LZ VgZ egdjY id d[[Zg i]^h YdXjbZci l^i] ndjg cZl <g^ooan BdYZa I&%+-, IgVX` HVl LZkZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi l^i] i]Z ^chigjX" i^dch! heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h d[ i]Z idda lZ jhZY l]Zc lg^i^c\ i]^h bVcjVa# =dlZkZg!hdbZi^bZhlZhi^aabV`ZVcdXXVh^dcVa b^hiV`Z# LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ Vcn fjZhi^dch dg cZZY ]Zae! jhZ i]Z ^c[dgbVi^dc WZadlidXdciVXijh#7Z[dgZXdciVXi^c\!eaZVhZ\Zi i]Z hZg^Va cjbWZg VcY bVcj[VXijgZ YViZ d[ ndjg bVX]^cZ#I]^hl^aa]Zaejh]Zaendj[VhiZg# 6ahd! dl^c\ id djg eda^Xn d[ Xdci^cjdjh ^begdkZ" bZci! your tool may not exactly match the manual# >[ ndj [^cY i]^h id WZ i]Z XVhZ! VcY i]Z Y^[[ZgZcXZ WZilZZc i]Z bVcjVa VcY idda aZVkZh ndj^cYdjWi!^bbZY^ViZanXVaadjgiZX]c^XVahje" edgi[dgjeYViZhdgXaVg^[^XVi^dc# ;dgndjgXdckZc^ZcXZ!lZedhiVaaVkV^aVWaZYdXj" bZciVi^dc dc djg lZWh^iZ Vi www.grizzly.com# 6cnjeYViZhidi]^hYdXjbZcil^aaWZgZ[aZXiZYdc djglZWh^iZVhhddcVhXdbeaZiZ# <g^ooanIZX]c^XVaHjeedgi &'%(AnXdb^c\BVaa8^gXaZ BjcXn!E6&,,*+ E]dcZ/*,%*)+".++( :bV^a/iZX]hjeedgi5\g^ooan#Xdb LZlVcindjg[ZZYWVX`dci]^hbVcjVa#L]ViY^Y ndj a^`Z VWdji ^i4 L]ZgZ XdjaY ^i WZ ^begdkZY4 EaZVhZiV`ZV[Zlb^cjiZhid\^kZjh[ZZYWVX`# <g^ooan9dXjbZciVi^dcBVcV\Zg E#D#7dm'%+. 7Zaa^c\]Vb!L6.-'',"'%+. :bV^a/bVcjVah5\g^ooan#Xdb No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment or poor work results. Glossary Of Terms I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZ idi]^higVX`hVlVcYlddYldg`^c\^c\ZcZgVa#7ZXdbZ[Vb^a^Vgl^i]i]ZhZiZgbh[dgVhhZbWa^c\!VY_jhi^c\ dgdeZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^hVERY ^bedgiVciidjhVi<g^ooan Arbor: BZiVa h]V[i ZmiZcY^c\ [gdb i]Z Yg^kZ bZX]Vc^hb! id l]^X] hVl WaVYZ ^h bdjciZY# I]ZWaVYZ^h]ZaY^ceaVXZdci]ZVgWdgjh^c\V heZX^VaVgWdgWdaiVcYVgWdglVh]Zg# Bevel Edge Cut: I^ai^c\ i]Z hVl WaVYZ id Vc Vc\aZ WZilZZc % VcY )* id Xji V WZkZaZY ZY\ZdcidVldg`e^ZXZ# Blade Guard:BZiVadgeaVhi^XhV[ZinYZk^XZi]Vi ZcXVhZh i]Z hVl WaVYZ# >ih [jcXi^dc ^h id egZ" kZcii]ZdeZgVidg[gdbXdb^c\^cidXdciVXil^i] i]ZhVlWaVYZ# Kerf: I]Z gZhjai^c\ Xji dg \Ve ^c i]Z ldg`e^ZXZ V[iZg i]Z hVl WaVYZ eVhhZh i]gdj\] Yjg^c\ V Xjii^c\deZgVi^dc# Kickback:6cZkZci^cl]^X]i]Zidda^hegdeZaaZY WVX` idlVgYh i]Z deZgVidg Vi V ]^\] gViZ d[ heZZY# Parallel:7Z^c\VcZfjVaY^hiVcXZVeVgiViZkZgn ed^ci Vadc\ ild \^kZc a^cZh dg eaVcZh# ^#Z# i]Z g^e[ZcXZ[VXZ^heVgVaaZaidi]Z[VXZd[i]ZhVl WaVYZ# BdYZaI&%+-,B[\#H^cXZ&%$&' Perpendicular: A^cZh dg eaVcZh i]Vi ^ciZghZXi VcY[dgbg^\]iVc\aZh#>#Z#i]ZWaVYZ^heZgeZc" Y^XjaVgidi]ZiVWaZhjg[VXZ# Riving knife: BZiVa eaViZ adXViZY WZ]^cY i]Z WaVYZ#>ibV^ciV^chi]Z`Zg[deZc^c\^ci]ZlddY l]ZceZg[dgb^c\VXjii^c\deZgVi^dc# Straightedge:6iddajhZYidX]ZX`i]Z[aVicZhh! eVgVaaZa^hb!dgXdch^hiZcXnd[Vhjg[VXZh# Through Cut: 6 hVl^c\ deZgVi^dc ^c l]^X] i]Z ldg`e^ZXZ^hXdbeaZiZanhVlci]gdj\]# Rip Cut:8jii^c\deZgVi^dc^cl]^X]i]Zg^e[ZcXZ ^hjhZYidXjil^i]i]Z\gV^c!dgVXgdhhi]Zl^Y" Zhil^Yi]d[i]Zldg`e^ZXZ# Plunge Cut: 6 hVl^c\ deZgVi^dc ^c l]^X] i]Z Xji ^h hiVgiZY VWdkZ i]Z ldg`e^ZXZ0 i]Z WaVYZ Zc\V\Zhi]Zldg`e^ZXZWneajc\^c\YdlcVi i]Z WZ\^cc^c\ d[ i]Z Xji! VcY VYkVcXZh dcXZ i]ZWaVYZXjihi]gdj\]i]Zldg`e^ZXZ# "(" Features and Controls 6 7 = < 8 9 9 : : ; A. Primary Handle: JhZY id hiZVYn i]Z hVl l]Zceajc\^c\VcYidVYkVcXZ^ihedh^i^dcdc i]Zldg`e^ZXZ$gV^aigVX`# E. Rail Adjustment Knobs: 6aadlh [dg VY_jhi" bZci d[ eaVn ^c ]dl hVl ha^YZh Vadc\ \j^YZ gV^aigVX`idZchjgZVXXjgViZXjih# B. Secondary Handle:JhZYidadlZghVlWaVYZ ^cid ldg`e^ZXZ dcXZ i]Z eajc\Z gZaZVhZ VcY ON/OFFig^\\Zg]VkZWZZcejaaZY# F. Zero-Stop Set Screw: ;^cZ"ijcZh i]Z oZgd" hideed^ci[dgXVa^WgVi^c\i]ZWZkZa\Vj\Z# C. Depth Stop & Lock Knob: HZih i]Z bVm^" bjbYZei]Vil]^X]i]ZhVlWaVYZl^aaZciZg i]Zldg`e^ZXZ# G. ON/OFF Trigger:HiVgih$hidehi]ZhVlWaVYZ gdiVi^dcVcYbdidg# H. Plunge Release: 6aadlh hVl WaVYZ id e^kdi YdlcVcYeajc\Z^cidldg`e^ZXZ# D. Bevel Gauge & Lock Knob (Front & Rear): HZih i]Z Vc\aZ je id )* Vi l]^X] i]Z hVl WaVYZl^aaXji^cidi]Zldg`e^ZXZVcYadX`h^i ^cideaVXZ# ")" BdYZaI&%+-,B[\#H^cXZ&%$&' > ? D C B @ A I. Dust Collection Port: &&¿' edgi [dg Xdc" cZXi^dc id V Yjhi XdaaZXi^dc hnhiZb dg h]de kVXjjbcdi^cXajYZY# M. Base Plate:8VcWZViiVX]ZYidi]ZVXXdb" eVcn^c\ gV^a igVX` dg eaVXZY Y^gZXian dc i]Z ldg`e^ZXZ^[igVX`^hcdijhZY# J. Arbor Bolt:=daYhhVlWaVYZ^ceaVXZdci]Z '%bbVgWdg#GZbdkZ^iidX]Vc\ZWaVYZh# N. Blade Lock:EgZkZcihi]ZWaVYZ[gdbgdiVi^c\ l]ZcX]Vc\^c\WaVYZh# K. Spring-Loaded Riving Knife: AdlZgh ^cid `Zg[WZ]^cYWaVYZidgZYjXZg^h`d[W^cY^c\dg e^cX]^c\i]ViXVjhZh`^X`WVX`#Heg^c\"adVYZY deZgVi^dc Vaadlh g^k^c\ `c^[Z id ldg` l^i] eajc\ZXjih#6ahdegdk^YZha^b^iZYegdiZXi^dc V\V^chi VXX^YZciVa WaVYZ XdciVXi ^[ `^X`WVX` dXXjgh# O. Cutting Indicator Arrows:I]gZZZbWdhhZY ^cY^XVidg Vggdlh! ^cY^XVi^c\ bVm^bjb WaVYZ gZVX] [dg i]Z [gdci VcY gZVg! Vh lZaa Vh i]Z XZciZged^cid[i]ZWaVYZ# L. Saw Blade:I]^hhVl^hYZh^\cZY[dgVWaVYZ i]Vi ]Vh V &+%bb Y^VbZiZg! V '%bb VgWdg! VcY ^h '#'bb i]^X`# 6 )-"iddi]! XVgW^YZ" i^eeZYWaVYZ^h^cXajYZY# BdYZaI&%+-,B[\#H^cXZ&%$&' "*" MODEL T10687 TRACK SAW Product Dimensions: LZ^\]i############################################################################################################################################################################# &&aWh# L^Yi]h^YZ"id"h^YZ$9Zei][gdci"id"WVX`$=Z^\]i####################################################################################### &((¿-m&%&¿)m.&¿' Shipping Dimensions: IneZ################################################################################################################################################################### 8VgYWdVgY7dm 8dciZci########################################################################################################################################################################## BVX]^cZ LZ^\]i############################################################################################################################################################################## &+aWh# L^Yi]$9Zei]$=Z^\]i######################################################################################################################################## &(m&%*¿-m.&¿) Electrical: Hl^iX]##################################################################################################################################################Ig^\\Zgl^i]HV[ZinAViX] 8dgYAZc\i]##########################################################################################################################################################################+[i# 8dgY<Vj\Z################################################################################################################################################################## &-6L< Eaj\IneZ>cXajYZY############################################################################################################### C:B6&"&*Ild"Egdc\EdaVg^oZY Motor: IneZ#############################################################################################################################################################################Jc^kZghVa =dghZedlZg#####################################################################################################################################################################&#&@L KdaiV\Z############################################################################################################################################################################### &'%K E]VhZ#################################################################################################################################################################### H^c\aZ"E]VhZ 6beh###################################################################################################################################################################################### .6 HeZZY#########################################################################################################################################################################**%%GEB 8nXaZ################################################################################################################################################################################# +%=o Main Specifications: Blade Specifications 7aVYZ9^VbZiZg############################################################################################################################################&+%bb+&¿) 7aVYZI^ai#################################################################################################################################################################%")* 6gWdgH^oZ################################################################################################################################################################'%bb 6gWdgHeZZY#####################################################################################################################################################**%%GEB 7aVYZG^bHeZZY############################################################################################################################################# .%,%;EB Cutting Capacities BVm^bjb9Zei]d[8jiVi.%l^i]djigV^aigVX`##################################################################################################### '*¿(' BVm^bjb9Zei]d[8jiVi)*l^i]djigV^aigVX`###################################################################################################### &*¿- BVm^bjb9Zei]d[8jiVi.%l^i]gV^aigVX`######################################################################################################### &(&¿(' BVm^bjb9Zei]d[8jiVi)*l^i]gV^aigVX`########################################################################################################## &,¿&+ Construction HVl8dchigjXi^dc####################################################################################################### 6ajb^cjbVcY:c\^cZZgZYEaVhi^X =VcY<g^eh################################################################################################################################# =ZVkn"9jinGjWWZg^oZY GV^aIgVX`######################################################################################################################################################### 6ajb^c^jb CjbWZgd[9jhiEdgih######################################################################################################################################################& 9jhiEdgiH^oZ############################################################################################################################################################ &&¿' "+" BdYZaI&%+-,B[\#H^cXZ&%$&' Other Specifications: 8djcignD[Dg^\^c############################################################################################################################################################## 8]^cV LVggVcin########################################################################################################################################################################### &NZVg HZg^VaCjbWZgAdXVi^dc###################################################################################################################>9AVWZadcBdidg=djh^c\ 6hhZbWanI^bZ######################################################################################################################################################### &%B^cjiZh Features: 6ci^"@^X`WVX`9Zh^\cl^i]Heg^c\"AdVYZYG^k^c\@c^[Z Adl"Egd[^aZ7aVYZ<jVgY[dg8jihVh8adhZVh*¿-[gdbLVaa &&¿'9jhiEdgi[dg:[[^X^Zci9jhi8daaZXi^dc KZghVi^aZ·HVlXVcWZJhZYL^i]dgL^i]djiIgVX` EgZX^h^dc9Zei]8dcigdaHXVaZ^c&¿('>cXgZbZcih )-Iddi]8VgW^YZI^e7aVYZ>cXajYZY Optional Accessories: I')-,'**GV^aIgVX` I'*%.)6XXZhhdg^ZhEVX`>cXajYZhgV^aXdccZXidg!';"XaVbeh!hide!VcYhiVW^a^oZg I'*((&)-"Iddi]GZeaVXZbZci7aVYZ BdYZaI&%+-,B[\#H^cXZ&%$&' "," SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Power Tool The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Power Tools OWNER’S MANUAL. GZVY VcY jcYZghiVcY i]^h dlcZg»hbVcjVa7:;DG:jh^c\bVX]^cZ# TRAINED OPERATORS ONLY.JcigV^cZYdeZg" Vidgh ]VkZ V ]^\]Zg g^h` d[ WZ^c\ ]jgi dg `^aaZY# Dcan Vaadl igV^cZY$hjeZgk^hZY eZdeaZ id jhZ i]^h edlZgidda#L]Zcidda^hcdiWZ^c\jhZY!Y^hXdc" cZXi edlZg! VcY hidgZ ^c dji"d["gZVX] adXVi^dc id egZkZci jcVji]dg^oZY jhZ·ZheZX^Vaan VgdjcY X]^aYgZc#BV`Zldg`h]de`^Yegdd[ DANGEROUS ENVIRONMENTS. 9d cdi jhZ iddah^cVgZVhi]ViVgZlZi!XajiiZgZY!dg]VkZeddg a^\]i^c\# DeZgVi^c\ iddah ^c i]ZhZ VgZVh \gZVian ^cXgZVhZhg^h`d[VXX^YZcihVcY^c_jgn# MENTAL ALERTNESS REQUIRED. ;jaa bZciVa VaZgicZhh ^h gZfj^gZY [dg hV[Z deZgVi^dc d[ edlZg iddah#CZkZgdeZgViZjcYZgi]Z^c[ajZcXZd[Ygj\h dgVaXd]da!l]Zci^gZY!dgl]ZcY^higVXiZY# "-" DISCONNECT POWER FIRST.6alVnhY^hXdccZXi idda [gdb edlZg hjeean 7:;DG: bV`^c\ VY_jhi" bZcih!X]Vc\^c\idda^c\!dghZgk^X^c\bVX]^cZ#I]^h egZkZcih Vc ^c_jgn g^h` [gdb jc^ciZcYZY hiVgije dg XdciVXil^i]a^kZZaZXig^XVaXdbedcZcih# EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY hV[Zin\aVhhZhdgV[VXZh]^ZaYl]ZcdeZgVi^c\dg dWhZgk^c\ bVX]^cZgn id gZYjXZ i]Z g^h` d[ ZnZ ^c_jgndgWa^cYcZhh[gdb[an^c\eVgi^XaZh#:kZgnYVn ZnZ\aVhhZhVgZcdiVeegdkZYhV[Zin\aVhhZh# ELECTRICAL SAFETY. Idda eaj\ bjhi bViX] djiaZi# 9djWaZ"^chjaViZY iddah ]VkZ V edaVg^oZY eaj\ dcZ WaVYZ ^h l^YZg i]Vc i]Z di]Zg! l]^X] bjhi WZ eaj\\ZY ^cid V edaVg^oZY djiaZi# CZkZg bdY^[n eaj\# 9d cdi jhZ VYVeiZg [dg \gdjcYZY iddah# JhZ V \gdjcY [Vjai X^gXj^i ^ciZggjeiZg ^[ deZgVi^dc^hjcVkd^YVWaZ^cYVbeadXVi^dch#6kd^Y idjX]^c\\gdjcYZYhjg[VXZhl]ZcdeZgVi^c\idda# BdYZaI&%+-,B[\#H^cXZ&%$&' WEARING PROPER APPAREL. 9d cdi lZVg Xadi]^c\! VeeVgZa dg _ZlZagn i]Vi XVc WZXdbZ ZciVc\aZY ^c bdk^c\ eVgih# 6alVnh i^Z WVX` dg XdkZg adc\ ]V^g# LZVg cdc"ha^e [ddilZVg id Vkd^YVXX^YZciVaha^eh!l]^X]XdjaYXVjhZadhhd[ ldg`e^ZXZXdcigda#LZVg]VgY]ViVhcZZYZY# HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\ iddah bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg adc\" iZgb gZhe^gVidgn YVbV\Z# 7Z VlVgZ d[ Yjhi ]Vo" VgYh VhhdX^ViZY l^i] ZVX] ldg`e^ZXZ bViZg^Va! ValVnh lZVg V C>DH="VeegdkZY gZhe^gVidg! VcY XdccZXi idda id Vc Veegdeg^ViZ Yjhi XdaaZXi^dc YZk^XZidgZYjXZndjgg^h`# HEARING PROTECTION. 6alVnh lZVg ]ZVg" ^c\ egdiZXi^dc l]Zc deZgVi^c\ dg dWhZgk^c\ adjY bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ l^i]dji ]ZVg^c\ egdiZXi^dc XVc XVjhZ eZgbVcZci ]ZVg^c\adhh# REMOVE ADJUSTING TOOLS. CZkZg aZVkZ VY_jhibZci iddah! X]jX` `Znh! lgZcX]Zh! ZiX# ^c dg dc idda·ZheZX^Vaan cZVg bdk^c\ eVgih# KZg^[n gZbdkVaWZ[dgZhiVgi^c\ INTENDED USAGE.DcanjhZidda[dg^ih^ciZcYZY ejgedhZ#CZkZgbdY^[ndgVaiZgidda[dgVejgedhZ cdi^ciZcYZYWni]ZbVcj[VXijgZgdghZg^djh^c_jgn dgYZVi]bVngZhjai AWKWARD POSITIONS. @ZZe egdeZg [ddi^c\ VcYWVaVcXZViVaai^bZhl]ZcdeZgVi^c\idda#9d cdidkZggZVX]6kd^YVl`lVgY]VcYedh^i^dchi]Vi bV`Z idda Xdcigda Y^[[^Xjai dg ^cXgZVhZ i]Z g^h` d[ VXX^YZciVa^c_jgn# SAFE HANDLING. ;^gban \g^e idda# Id Vkd^Y VXX^YZciVa [^g^c\! Yd cdi `ZZe [^c\Zg dc hl^iX] dg ig^\\Zgl]^aZXVggn^c\# SECURING WORKPIECE. L]Zc gZfj^gZY! jhZ XaVbeh dg k^hZh id hZXjgZ ldg`e^ZXZ# 6 hZXjgZY ldg`e^ZXZegdiZXih]VcYhVcY[gZZhWdi]d[i]Zb iddeZgViZi]Zidda# CHILDREN & BYSTANDERS. @ZZeX]^aYgZcVcY WnhiVcYZghViVhV[ZY^hiVcXZ[gdbi]Zldg`VgZV# Hidejh^c\bVX]^cZ^[i]ZnWZXdbZVY^higVXi^dc# FORCING TOOLS. JhZi]Zg^\]iidda[dgi]Z_dW! VcYYdcdi[dgXZ^i#>il^aaYdi]Z_dWhV[ZgVcYWZi" iZgVii]ZgViZ[dgl]^X]^ilVhYZh^\cZY# USE RECOMMENDED ACCESSORIES.8dchjai i]^hdlcZg»hbVcjVadgi]ZbVcj[VXijgZg[dggZX" dbbZcYZY VXXZhhdg^Zh# Jh^c\ ^begdeZg VXXZh" hdg^Zhl^aa^cXgZVhZi]Zg^h`d[hZg^djh^c_jgn# MAINTAIN WITH CARE.@ZZeXjii^c\iddaZY\Zh h]VgeVcYXaZVc#;daadlVaabV^ciZcVcXZ^chigjX" i^dch VcY ajWg^XVi^dc hX]ZYjaZh id `ZZe idda ^c \ddYldg`^c\XdcY^i^dc# 6iddai]Vi^h^begdeZgan bV^ciV^cZY XdjaY bVa[jcXi^dc! aZVY^c\ id hZg^djh eZghdcVa^c_jgndgYZVi]#Dcan]VkZiddahZgk^XZY Wn fjVa^[^ZY hZgk^XZ"eZghdccZa jh^c\ bViX]^c\ gZeaVXZbZcieVgih# CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi idda[dgVcnXdcY^i^dci]VibVnV[[ZXihV[ZdeZgV" i^dc# >bbZY^ViZan gZeV^g dg gZeaVXZ YVbV\ZY dg b^h"VY_jhiZYeVgihWZ[dgZdeZgVi^c\idda# MAINTAIN POWER CORDS. L]Zc Y^hXdccZXi" ^c\ XdgY"XdccZXiZY iddah [gdb edlZg! \gVW VcY ejaa i]Z eaj\·CDI i]Z XdgY# 8Vggn^c\ dg ejaa^c\ i]ZXdgYbVnYVbV\Zl^gZh^ch^YZ#9dcdi]VcYaZ XdgY$eaj\l^i]lZi]VcYh#6kd^YXdgYYVbV\ZWn `ZZe^c\ ^i VlVn [gdb ]ZViZY hjg[VXZh! ]^\] igV[" [^XVgZVh!]Vgh]X]Zb^XVah!h]VgeZY\Zh!bdk^c\ eVgih! VcY lZi$YVbe adXVi^dch# 9VbV\ZY XdgYh ^cXgZVhZg^h`d[ZaZXigdXji^dc# UNATTENDED OPERATION. CZkZg aZVkZ idda gjcc^c\l]^aZjcViiZcYZY#Ijgciddad[[VcYZchjgZ Vaa bdk^c\ eVgih XdbeaZiZan hide WZ[dgZ lVa`^c\ VlVn# EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ ndjZmeZg^ZcXZY^[[^Xjai^ZheZg[dgb^c\i]Z^ciZcY" ZYdeZgVi^dc!hidejh^c\i]ZbVX]^cZ8dciVXidjg IZX]c^XVaHjeedgiVi*,%*)+".++(# GUARDS & COVERS.<jVgYhVcYXdkZghgZYjXZ VXX^YZciVa XdciVXi l^i] bdk^c\ eVgih dg [an^c\ YZWg^h# BV`Z hjgZ i]Zn VgZ egdeZgan ^chiVaaZY! jcYVbV\ZY!VcYldg`^c\XdggZXian# BdYZaI&%+-,B[\#H^cXZ&%$&' "." Additional Safety for Circular Saws MAIN INJURY HAZARDS: Death, amputation, or lacerations from contacting the spinning saw blade; blindness or eye injury from flying workpiece chips or tramp metals. To minimize your risk of these hazards, always heed the following warning information: STOPPING AND RESTARTING CUTS. 6aadl WaVYZidgZVX][jaaheZZYWZ[dgZXjii^c\#8dbeaZiZ VaaXjihl]Zcedhh^WaZ#>[VXjibjhiWZ^ciZggjeiZY! aZiWaVYZXdbZidVXdbeaZiZhideWZ[dgZgZbdk^c\ hVl#7Z[dgZgZhjb^c\!eaVXZWaVYZ^cXZciZgd[`Zg[ RECOMMENDED ACCESSORIES. Dcan jhZ VcYkZg^[niZZi]YdcdiXdciVXildg`e^ZXZ# Veegdeg^ViZWaVYZh[dgi]^hhVl#9dcdijhZWaVYZh l^i] Y^[[ZgZci Y^VbZiZgh dg VgWdg ]daZ h]VeZh$ CUTTING CORRECT MATERIAL. JhZ i]Z Xdg" h^oZh! Vh i]Zn l^aa cdi gdiViZ XdcXZcig^XVaan VcY gZXi WaVYZ [dg i]Z ineZ d[ bViZg^Va WZ^c\ Xji# 9d bVnYVbV\Zi]ZhVlVcYi]gdlWaVYZ[gV\bZcih cdijhZi]^hhVl[dgXjii^c\ad\h!gddih!dgig^bb^c\ l^i]YZVYan[dgXZ# h]gjWh VcY igZZh# 9d cdi Xji lVgeZY! il^hiZY! dg XjeeZYldg`e^ZXZh# RIVING KNIFE. BV`Z hjgZ i]Z g^k^c\ `c^[Z ^h i]^X`Zg i]Vc i]Z hVl WaVYZ Wji i]^ccZg i]Vc i]Z PLUNGE CUTS.IdYZXgZVhZg^h`d[`^X`WVX`!Yd WaVYZ iZZi]# I]Z g^k^c\ `c^[Z bjhi WZ egZhZci ^c cdi Vaadl i]Z hVl WVhZ id h]^[i l]^aZ eZg[dgb^c\ i]Z`Zg[VcYegdeZganVY_jhiZYl^i]i]ZWaVYZidWZ WZkZaZY eajc\Z Xjih# 7Z[dgZ bV`^c\ Wa^cY eajc\Z Z[[ZXi^kZ# Xjih! kZg^[n i]Z Xjii^c\ eVi] ^h XaZVg d[ dWhigjX" i^dch ZaZXig^XVa l^gZh! \Vh a^cZh! eajbW^c\! bZiVa GUARDS.:chjgZ\jVgYhVgZ^ceaVXZVcYdeZgVi" dg hidcZ! ZiX# id gZYjXZ i]Z g^h` d[ Zmeadh^dc! ^c\ XdggZXian WZ[dgZ ZVX] Xji# GZeV^g dg gZeaVXZ [^gZ! ZaZXigdXji^dc! egdeZgin YVbV\Z! dg `^X`WVX`# \jVgY^[^i^hYVbV\ZY# 9^hXdccZXi[jhZhdgX^gXj^iWgZV`Zgh!VcYh]jid[[ cZVgWnlViZgVcY\Vha^cZh^[Xjii^c\cZVgWn# PHYSICAL SAFETY.@ZZe]VcYVcY[^c\ZghXaZVg d[ Xjii^c\ eVi] Vi Vaa i^bZh# CZkZg gZVX] jcYZg WORKPIECE SUPPORT. EgdeZgan hjeedgi Vaa ldg`e^ZXZ cZVg WaVYZ! VcY Yd cdi eZg[dgb V Xji ldg`e^ZXZh VcY Xjid[[h id gZYjXZ g^h` d[ W^cY^c\ l]^aZhjeedgi^c\ldg`e^ZXZl^i]dcZ]VcYdgWVa" VcY`^X`WVX`#EaVXZhjeedgihjcYZgWdi]h^YZhd[ VcX^c\^idcVaZ\dgVcndi]ZgWdYneVgi# i]ZXjia^cZ# BLADE MAINTENANCE.6alVnhZchjgZi]Vii]Z hVl WaVYZh VgZ h]Vge! jcYVbV\ZY! VcY i^\]ian ViiVX]ZY WZ[dgZ ZVX] jhZ# Dcan jhZ WaVYZh i]Vi bZZii]ZheZX^[^XVi^dcha^hiZYdci]ZYViVh]ZZi# CUTTING DEPTH. HZi i]Z Xjii^c\ YZei] hd i]Z WORKPIECE CLEARANCE. :chjgZ VYZfjViZ WaVYZ egdigjYZh cd bdgZ i]Vc &¿ - WZndcY i]Z XaZVgVcXZjcYZgldg`e^ZXZidgZYjXZg^h`d[WaVYZ WVX`h^YZdgWdiidbd[i]Zldg`e^ZXZ# XdciVXi^c\ bViZg^Vah XdcXgZiZ! gdX`h! bZiVa! ZiX# i]ViXdjaYYVbV\Z^iVcYXVjhZ^iid[anVeVgi# STRAIGHT CUTS. Dcan bV`Z higV^\]i Xjih# 6alVnhjhZV\j^YZidgZYjXZg^h`d[W^cY^c\VcY `^X`WVX`#9dcdibV`Z[gZZ]VcYXjih "&%" BdYZaI&%+-,B[\#H^cXZ&%$&' Understanding Kickback 6aadlWaVYZidgZVX][jaaheZZYWZ[dgZhiVgi^c\ i]ZXji# Id]ZaeegZkZcii]ZWaVYZ[gdbW^cY^c\^ci]Z ldg`e^ZXZ/ & `ZZe Xjih higV^\]i! ' bV^c" iV^cVXdch^hiZciYZei]VcYVc\aZi]gdj\]dji Xji!(egdk^YZegdeZgldg`e^ZXZhjeedgidc Wdi]h^YZhd[i]ZXjihZZFigures 1–2# @^X`WVX` ^h V hjYYZc VcY jcZmeZXiZY Zmejah^dc d[i]ZhVl[gdbi]Zldg`e^ZXZ!l]^X]XVck^daZcian egdeZai]ZhVlWVX`idlVgYi]ZdeZgVidg!gZhjai^c\ ^cVXX^YZciVaWaVYZXdciVXidg^beVXi^c_jgn# Ldg`e^ZXZ @^X`WVX`^hXVjhZYl]Zci]ZhVlWaVYZWZXdbZh b^hVa^\cZY!e^cX]ZY!WdjcY!dgXdbZh^cXdciVXi l^i]VbViZg^Va^i^hjcVWaZidXji#L]Zc`^X`WVX` dXXjgh! i]Z hVl WaVYZ WZXdbZh ^bbZY^ViZan ^bbdW^aZ# I]Z [dgXZ egdYjXZY Wn i]Z bdidg ^h Y^kZgiZY [gdb i]Z WaVYZ VcY igVch[ZggZY id i]Z hVl!ejh]^c\^ijeVcYVlVn[gdbi]Zldg`e^ZXZ VcYediZci^VaanidlVgYi]ZdeZgVidg# I]Z aVX` d[ lVgc^c\ VcY ]^\] g^h` d[ ^c_jgn [gdb `^X`WVX` bV`Zh ^i ZmigZbZan ^bedgiVci id/ & gZYjXZi]Zg^h`d[`^X`WVX`!VcY'egdiZXindjg" hZa[^cXVhZ^iYdZhdXXjg# Hjeedgi Figure 1.8jii^c\l^i]egdeZgldg`e^ZXZhjeedgi# Preventing Kickback Take these precautions to help prevent the most common causes of kickback: =daY i]Z hVl [^gban l^i] Wdi] ]VcYh VcY edh^i^dc Vgbh id ]Zae gZh^hi `^X`WVX` [dgXZh# 6alVnh hiVcY id dcZ h^YZ d[ i]Z hVl l]Zc deZgVi^c\·cZkZg Y^gZXian WZ]^cY ^i# L]Zc `^X`WVX`YdZhdXXjg!^il^aaZ_ZXii]ZhVlWVX` idlVgYi]ZdeZgVidg# Figure 2.8jii^c\l^i]^begdeZghjeedgi# ;daadlXjihi]gdj\]idXdbeaZi^dcl]ZcZkZg edhh^WaZ# >[ V Xji bjhi WZ hideeZY WZ[dgZ XdbeaZi^dc dg i]Z WaVYZ WZ\^ch id W^cY! gZaZVhZ i]Z DC$D;; ig^\\Zg VcY ]daY i]Z hVl bdi^dcaZhh l]^aZ i]Z WaVYZ XdbZh id V XdbeaZiZ hide WZ[dgZ gZbdk^c\ ^i [gdb i]Z ldg`e^ZXZ# L]Zc gZhjb^c\ i]Z Xji! XZciZg ndjg WaVYZ ^c i]Z `Zg[ VcY ZchjgZ i]Vi i]Z iZZi]VgZcdiidjX]^c\i]Zldg`e^ZXZ# Dcan jhZ h]Vge! XaZVc! jcYVbV\ZY WaVYZh# 9jaa WaVYZh XgZViZ bjX] bdgZ [g^Xi^dc VcY gZh^hiVcXZ l]^aZ Xjii^c\! l]^X] \gZVian ^cXgZVhZhi]Zg^h`d[`^X`WVX`# :chjgZ i]Z ldg`e^ZXZ gZbV^ch aZkZa VcY ^bbdW^aZ i]gdj\]dji ndjg Xji# 9d cdi Xji lVgeZY! XjeeZY! dg il^hiZY ldg`e^ZXZh# B^c^b^oZi]ZX]VcXZhd[i]Zldg`e^ZXZgdX`" ^c\!gdiVi^c\!dgh]^[i^c\!l]^X]XdjaYW^cYi]Z WaVYZ VcY Vaadl `^X`WVX` id dXXjg# 8aVbe ldg`e^ZXZ^ceaVXZ^[cZXZhhVgn# Hjeedgi aVg\Z eVcZah! bV`^c\ hjgZ hjeedgih VgZedh^i^dcZYjcYZgWdi]h^YZhd[i]ZXjii^c\ a^cZ# BdYZaI&%+-,B[\#H^cXZ&%$&' "&&" SECTION 2: POWER SUPPLY Availability 7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a" VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi WZ^chiVaaZY#Idb^c^b^oZi]Zg^h`d[ZaZXigdXji^dc! [^gZ! dg Zfj^ebZci YVbV\Z! ^chiVaaVi^dc ldg` VcY ZaZXig^XVal^g^c\bjhiWZYdcZWnVcZaZXig^XVcdg fjVa^[^ZYhZgk^XZeZghdccZa^cVXXdgYVcXZl^i]Vaa Veea^XVWaZXdYZhVcYhiVcYVgYh# Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power supply. Full-Load Current Rating I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg# Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa bdidgh VcY ZaZXig^XVa YZk^XZh i]Vi b^\]i deZgViZ VidcZi^bZYjg^c\cdgbVadeZgVi^dch# Full-Load Current Rating at 120V ....... 9 Amps I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ ^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY i]Z[jaa"adVYgVi^c\# >[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i] d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai· ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i# Id gZYjXZ i]Z g^h` d[ i]ZhZ ]VoVgYh! Vkd^Y dkZg" adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc# "&'" Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. 120V Circuit Requirements I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V edlZg hjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcYbZZih i]Z[daadl^c\gZfj^gZbZcih/ Voltage........................................................ 120V Cycle ..........................................................60 Hz Phase ........................................... Single-Phase Power Supply Circuit ......................... 15 Amps 6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa ^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje" eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn [jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9# For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation. BdYZaI&%+-,B[\#H^cXZ&%$&' Polarized Plug Extension Cords I]^h idda ^h YdjWaZ"^chjaViZY VcY i]ZgZ[dgZ YdZh cdi ]VkZ V \gdjcY^c\ l^gZ dg eaj\# I]Z ild" egdc\ZY! C:B6 &"&* eaj\ ]Vh V edaVg^oZY ZcY0 i]^h bZVch i]Vi dcZ egdc\ i]Z cZjigVa XdccZX" idg ^h l^YZg i]Vc i]Z di]Zg i]Z ]di XdccZXidg# EdaVg^oZYeaj\hbjhiWZjhZYdcanl^i]edaVg^oZY gZXZeiVXaZh#9dcdiViiZbeiideaj\i]^hidda^cidV cdc"edaVg^oZYgZXZeiVXaZ#>[VedaVg^oZYgZXZeiVXaZ ^h cdi VkV^aVWaZ! V fjVa^[^ZY ZaZXig^XVa iZX]c^X^Vc l^aa ]VkZ id ^chiVaa dcZ WZ[dgZ i]Z hVl XVc WZ eaj\\ZY^c# L]Zcjh^c\ZmiZch^dcXdgYh!bV`ZhjgZi]ZXdgYh VgZgViZY[dgdjiYddgjhZ#DjiYddgjhZXdgYhVgZ bVg`ZYl^i]VL"6dgVLidh^\c^[ni]Z^ggVi" ^c\#6alVnhX]ZX`idbV`ZhjgZi]Vii]ZZmiZch^dc XdgYh VgZ ^c \ddY ldg`^c\ dgYZg VcY [gZZ d[ Vcn ineZ d[ YVbV\Z! hjX] Vh ZmedhZY l^gZh! Xjih! XgZVhZYWZcYh!dgb^hh^c\egdc\h# 5-15 Receptacle :miZch^dc XdgYh XVjhZ kdaiV\Z Ygde! l]^X] bVn YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg ]^\]Zg \Vj\Z cjbWZgh ^cY^XViZ hbVaaZg h^oZh# L]Zc jh^c\ ZmiZch^dc XdgYh! ValVnh X]ddhZ i]Z h]dgiZhi XdgY edhh^WaZ! l^i] i]Z \gZViZhi"h^oZY \Vj\Z# 7Zadl^hVa^hid[b^c^bjb\Vj\Zh^oZhcZZYZY[dg gjcc^c\i]^hiddaViY^[[ZgZciaZc\i]h/ 1-15 Plug =di CZjigVa Figure 3. Ine^XVa&"&*eaj\VcYgZXZeiVXaZ# BdYZaI&%+-,B[\#H^cXZ&%$&' 25 Feet ....................................................16AWG 50 Feet ....................................................14AWG 100 Feet ..................................................12AWG Over 100 Feet .................... Not Recommended "&(" SECTION 3: SETUP Unpacking Included Inventory Ndjg hVl lVh XVgZ[jaan eVX`V\ZY [dg hV[Z igVch" edgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah [gdb VgdjcY ndjg hVl VcY ^cheZXi ^i# >[ ndj Y^hXdkZg i]ZbVX]^cZ^hYVbV\ZY!eaZVhZ^bbZY^ViZanXVaa 8jhidbZgHZgk^XZVi*,%*)+".++([dgVYk^XZ# T10687 Included Inventory (Figures 4) A. IgVX`HVl################################################### & B. 7aVYZ)-I################################################### & C. =ZmLgZcX]*bbcdih]dlc################### & HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Di]Zgl^hZ![^a^c\V[gZ^\]iXaV^bXVcWZY^[[^Xjai# 6 L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih# >[ Vcn cdc"egdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\#! V cji dg V lVh]Zg! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg [dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ dWiV^cZYVindjgadXVa]VgYlVgZhidgZ# 7 Figure 4. IgVX`hVlVcYWaVYZ# SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. NOTICE If you cannot find an item on this list, carefully check the machine and the packaging materials. Some of these items may be preinstalled for shipping or become misplaced during unpacking. Optional Accessories I]Z [daadl^c\ VXXZhhdg^Zh VgZ VkV^aVWaZ id ]Zae ndj\Zii]Zbdhidjid[ndjgI&%+-,IgVX`HVl# T24872—55" Guide Rail Figure 5. IgVX`hVldcI')-,'**<j^YZGV^a# "&)" BdYZaI&%+-,B[\#H^cXZ&%$&' T25094—Accessories Pack for T24872 Rail A. GV^aIgVX`8dccZXidg################################## & B. HiVW^a^oZg##################################################### & C. 6Y_jhiVWaZHide########################################## & D. ;"8aVbeh#################################################### ' This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system. 6 7 Dust Collection 9 8 Figure 6. I'*%.)6XXZhhdg^ZhEVX`# T25331—48-Tooth Blade for T10687 Saw Recommended CFM at Dust Port: 100 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book. To connect a dust collection hose: 1. ;^ii]Z&&¿'Yjhi]dhZdkZgi]ZYjhiedgihZZ Figure 8! VcY hZXjgZ ^c eaVXZ l^i] V ]dhZ XaVbe# 2. Ij\i]Z]dhZidbV`ZhjgZ^iYdZhcdiXdbZ d[[# Note: A tight fit is necessary for proper performance. Figure 7. I'*((&)-"Iddi]7aVYZ# 9jhi Edgi Figure 8.9jhiedgiadXVi^dc# BdYZaI&%+-,B[\#H^cXZ&%$&' "&*" SECTION 4: OPERATIONS Using the Saw I]Z I&%+-, IgVX` HVl ^h YZh^\cZY id WZ jhZY l^i] lddY VcY lddY"WVhZY bViZg^Va# I]^h idda h]djaY cdi WZ jhZY id Xji [Zggdjh bZiVah hiZZa! XVhi^gdc!ZiX#!\aVhh!Vajb^cjb!eaVhi^Xh!XZgVb" ^Xh!i^aZ!YgnlVaa!XZbZci^djhWVX`ZgWdVgY!XVgeZi! [dVb!dgVcnineZd[[ddY# Blade Selection 6alVnh jhZ h]Vge WaVYZh VcY hZaZXi i]Z XdggZXi WaVYZ[dgi]ZbViZg^VaWZ^c\Xji#I]ZgZhjai^c\Xji l^aa WZ XaZVcZg VcY i]ZgZ l^aa WZ aZhh higZhh dc i]Z bVX]^cZ# 6alVnh ^cheZXi hVl WaVYZh XadhZan WZ[dgZ^chiVaaVi^dc!VcYcZkZgjhZhVlWaVYZhl^i] WZci dg b^hh^c\ iZZi]! dg i]Vi VeeZVg YVbV\ZY ^c Vcn lVn# I]Z I&%+-, XdbZh l^i] V )-"iddi] XVgW^YZ"i^eeZY WaVYZ i]Vi l^aa Z[[ZXi^kZan ]VcYaZ bdhilddYVcYlddY"a^`ZbViZg^Vah# Blade Requirements: &+%bbY^VbZiZg '%bbgdjcYVgWdgWdgZ @ZZe ^c b^cY i]Vi WaVYZ iZZi] h]djaY cZkZg WZ i]^ccZg i]Vc i]Z g^k^c\ `c^[Z0 di]Zgl^hZ i]Z g^k^c\ `c^[ZXdjaY\ZihijX`^ci]Z`Zg[# Changing Blades Severe lacerations, amputation, or death can occur if blade changing/adjustment is attempted while saw is connected to power. Always unplug saw before changing or making any adjustments to blade or riving knife, or performing any maintenance to the saw that would require direct physical contact with the blade. L]ZcX]Vc\^c\hVlWaVYZh!ValVnh`ZZei]ZhVl ^cVcjeg^\]iedh^i^dc#Edh^i^dci]ZhVlVadc\i]Z ZY\Z d[ V ldg`WZcX] dg iVWaZ! hd i]Vi i]Z WaVYZ XVc WZ adlZgZY hV[Zan Ydlc WZadl i]Z hjg[VXZ ZY\Z d[ i]Z ldg`heVXZ l]^aZ i]Z hVl gZbV^ch jeg^\]i# To change the blade: 1. 9>H8DCC:8IH6L;GDBEDL:G 2. :c\V\Z i]Z eajc\Z gZaZVhZ VcY adlZg i]Z WaVYZ Ydlc [Vg Zcdj\] id ZmedhZ i]Z VgWdg Wdai#Ejh]i]ZWaVYZadX`hZZFigure 9VcY gdiViZi]ZVgWdgWdail^i]V*bb]ZmlgZcX] jci^ai]ZWaVYZadX`h^ceaVXZ# Eajc\Z GZaZVhZ 7aVYZ AdX` Figure 9.I&%+-,idek^Zl# "&+" BdYZaI&%+-,B[\#H^cXZ&%$&' Even worn saw blades can be extremely sharp and dangerous to handle. To avoid injury, wear protective gloves when handling circular blades. 6. BV`Z hjgZ \gddkZh d[ i]Z VgWdg lVh]Zg VgZ XdggZXiana^cZYjel^i]i]Z[aVc\Z#I]gZVYi]Z VgWdg Wdai VcY lVh]Zg ^cid eaVXZ l^i] ndjg [gZZ ]VcY# I]Z XdggZXi dgYZg d[ ^chiVaaVi^dc ^h h]dlc WZadl ^c Figure 11 [dg ndjg gZ[Zg" ZcXZ# 6gWdg;aVc\Z 3. L^i] ndjg [gZZ ]VcY! ijgc i]Z VgWdg Wdai XdjciZgXadX`l^hZl^i]V*bb]ZmlgZcX]id addhZc^i!Vhh]dlc^cFigure 10# 7aVYZ 6gWdg 7dai LVh]Zg Figure 11.HVlWaVYZVcYWaVYZ"[VhiZc^c\ XdbedcZcih# Figure 10.AddhZc^c\VgWdgWdai# 4. DcXZi]ZVgWdgWdai]VhWZZcaddhZcZY!jhZ ndjg[^c\ZghidXVgZ[jaangZbdkZ^i!Vadc\l^i] i]ZVgWdglVh]Zg!i]Zc\j^YZi]ZWaVYZYdlc VcYdjid[i]ZhVl# 7. :c\V\Z i]Z WaVYZ adX` id `ZZe i]Z VgWdg [aVc\Z hiZVYn! VcY i^\]iZc i]Z VgWdg Wdai [^gbanjh^c\V*bb]ZmlgZcX]# 5. L]ZcgZVYnid^chZgiVcZlWaVYZ!adlZgi]Z hVl WVX` Ydlc hd i]Vi i]Z VgWdg [aVc\Z ^h k^h^WaZ#>chZgiVcZlWaVYZ^cidi]ZhVl#6a^\c i]ZXZciZgd[i]ZWaVYZdkZgi]ZVgWdg[aVc\Z VcYaZi^igZhii]ZgZ# BdYZaI&%+-,B[\#H^cXZ&%$&' "&," Riving Knife Adjustment 2. Jh^c\ V *bb ]Zm lgZcX]! addhZc i]Z g^k^c\ `c^[ZadX`!Vhh]dlc^cFigure 13# I]Zg^k^c\`c^[ZbjhiWZegdeZganVa^\cZYl^i]i]Z WaVYZ VcY edh^i^dcZY i]Z XdggZXi Y^hiVcXZ VlVn [gdb^iidldg`Z[[ZXi^kZan# 6hl^i]X]Vc\^c\i]ZWaVYZ!ValVnh`ZZei]ZhVl jeg^\]i! VcY edh^i^dc i]Z hVl Vadc\ i]Z ZY\Z d[ V ldg`WZcX] dg iVWaZ hd i]Vi i]Z WaVYZ VcY g^k" ^c\ `c^[Z XVc WZ adlZgZY hV[Zan Ydlc WZadl i]Z hjg[VXZZY\Z# Figure 13.AddhZc^c\i]Zg^k^c\`c^[ZadX`# To adjust the riving knife: 1. :c\V\Z i]Z eajc\Z gZaZVhZ VcY adlZg i]Z WaVYZYdlcjci^ai]Zg^k^c\`c^[ZadX`^hVXXZh" h^WaZi]gdj\]i]Zedgi]daZhZZFigure 12# G^k^c\@c^[Z Edgi=daZ 3. Edh^i^dc i]Z g^k^c\ `c^[Z (¿('¶&¿- '"(bb VlVn [gdb i]Z hVl WaVYZ iZZi]! VcY ZchjgZ i]Vi ^i ^h _jhi VWdkZ i]Z adlZhi eVgi d[ i]Z WaVYZ# 4. GZi^\]iZc i]Z g^k^c\ `c^[Z adX` V[iZg bV`^c\ i]ZVY_jhibZci# 5. JhZ V higV^\]iZY\Z id kZg^[n i]Vi i]Z g^k^c\ `c^[Z^hegdeZganVa^\cZYl^i]i]ZWaVYZ# ·>[ i]Z ild VgZ b^hVa^\cZY! i]Zc X]ZX` i]Vi ndjg WaVYZ i]^X`cZhh ^h cdi aZhh i]Vc i]Z i]^X`cZhhd[i]Zg^k^c\`c^[Z# Figure 12.AdXVi^dcd[g^k^c\`c^[Zedgi]daZ# "&-" ·>[ i]Z i]^X`cZhh ^h XdggZXi! i]Zc gZbdkZ i]Zg^k^c\`c^[ZVcYX]ZX`[dghigV^\]icZhh# C:K:G jhZ V lVgeZY dg YVbV\ZY g^k^c\ `c^[Z l]Zc bV`^c\ V Xji0 Yd^c\ hd XdjaY XVjhZ`^X`WVX`# BdYZaI&%+-,B[\#H^cXZ&%$&' Setting Cutting Depth To set the cutting depth: 1. AddhZc i]Z adX` `cdW VcY VY_jhi i]Z YZei] hide Vadc\ i]Z hXVaZ id i]Z bVm^bjb YZei] YZh^gZY[dgi]ZXjihZZFigure 15# 8jii^c\ YZei] h]djaY ValVnh WZ hZi Vi _jhi eVhi i]Z Wdiidb d[ i]Z ldg`e^ZXZ# I]Z WZhi lVn id VXXjgViZan hZi i]Z YZei] ^h id edh^i^dc i]Z hVl Vadc\dcZZY\Zd[i]Zldg`e^ZXZhdi]Vii]ZWaVYZ ZmiZcYh WZadl i]Z ldg`e^ZXZ h^b^aVg id i]Z egd" XZhhd[Vaadl^c\i]ZWaVYZidZmiZcYl]ZcWZ^c\ X]Vc\ZY# DcXZ i]Z WaVYZ ^h ZmiZcYZY! YZiZg" b^cZ i]Z cZXZhhVgn YZei] Wn Vaadl^c\ i]Z WaVYZ id ZmiZcY gdj\]an &¿ - WZndcY i]Z Wdiidb d[ i]Z ldg`e^ZXZ!Vhh]dlc^cFigure 14# 9Zei] HXVaZ 9Zei]Hide AdX`@cdW Figure 15.9Zei]"hZii^c\XdbedcZcih# 2. GZi^\]iZc i]Z adX` `cdW# I]Z hVl WaVYZ l^aa cdlZmiZcYdcanidi]VihZied^ci# & ¿-7aVYZ 8aZVgVcXZ Note: The cutting depth shown on the scale is the depth WITHOUT the rail track. The track adds an additional 3⁄16" thickness to the cutting point. Figure 14.HZii^c\hVlYZei]WnVa^\c^c\WaVYZ l^i]i]Zldg`e^ZXZ# BdYZaI&%+-,B[\#H^cXZ&%$&' "&." Setting Cutting Angle I]Z Xjii^c\ Vc\aZ d[ i]Z WaVYZ XVc WZ hZi l^i] i]ZWZkZa\Vj\Z#8jii^c\Vc\aZhXVcWZhZi[gdb .%¶)*# Making Straight Cuts Eye injury hazard! Always wear safety glasses when using this machine. To set the cutting angle: 1. AddhZci]Z[gdciVcYgZVgWZkZa\Vj\Z`cdWh hZZFigure 16# I]ZgZVgZ\ZcZgVaanildineZhd[XjihbVYZl^i] i]^hhVl·higV^\]iXjihVcYeajc\ZXjih# HigV^\]i Xjih VgZ bVYZ l^i] i]Z WaVYZ VagZVYn ZmiZcYZY!l^i]i]ZXjiWZ\^cc^c\dcdcZZY\Zd[ i]Z ldg`e^ZXZ VcY ZcY^c\ dc i]Z deedh^iZ h^YZ# I]ZhZXjihldg`lZaa[dgXjii^c\dW_ZXih^cidhZeV" gViZe^ZXZhVcY[dghigV^\]i"a^c^c\gdj\]ajbWZg# ;gdci 7ZkZa @cdW To make basic straight cuts: 7ZkZa <Vj\Z OZgd"Hide HZiHXgZl Figure 16. 6c\aZ"hZii^c\XdbedcZcih# 2. L]^aZ ]daY^c\ i]Z WVhZ eaViZ! XVgZ[jaan ejaa i]ZWdYnd[i]ZhVldjiidi]ZYZh^gZYVc\aZ# GZ[Zgidi]ZVc\jaVghXVaZVadc\i]Zh^YZd[ i]ZWZkZa\Vj\Z# 1. HZi i]Z YZei] d[ Xji Vh YZhXg^WZY ^c i]Z Setting Cutting DepthhZXi^dcdcPage 19# 2. Edh^i^dc i]Z [gdci d[ i]Z hVl dcid i]Z ldg`e^ZXZ! aZVk^c\ Zcdj\] gddb [dg i]Z WaVYZid[jaanZmiZcY[gdbi]ZWdiidbl^i]dji Xdb^c\ ^cid XdciVXi l^i] i]Z ldg`e^ZXZ! Vh h]dlc^cFigure 17# Ldg`e^ZXZ 3. I^\]iZc i]Z [gdci VcY gZVg WZkZa \Vj\Z `cdWh# Figure 17.Edh^i^dc^c\i]ZhVldcidi]Z ldg`e^ZXZ[dgVhigV^\]iXji# "'%" BdYZaI&%+-,B[\#H^cXZ&%$&' 3. =daY i]Z hVl [^gban l^i] dcZ ]VcY dc ZVX] ]VcYaZ!Vhh]dlc^cFigure 18# Making Plunge Cuts Eajc\ZXjihVgZbVYZWnedh^i^dc^c\i]ZhVldc i]Zldg`e^ZXZhdi]Vii]ZWaVYZWZ\^chXjii^c\Vh hddc Vh ^i ^h adlZgZY# Eajc\Z Xjih ldg` lZaa [dg gZbdk^c\ Vc VgZV l^i]^c i]Z ldg`e^ZXZ l^i]dji hVl^c\i]gdj\]i]ZdjiZgeZg^bZiZg# Figure 18.EgdeZg]VcYedh^i^dch# Keep fingers and hands away from the saw blade and out of blade path during operation. Use clamps to hold the workpiece in place if needed. Let the saw reach full speed before contacting the workpiece. Doing so will reduce the risk of kickback, help provide the cleanest cut, and reduce stress on the saw motor. 4. :c\V\Z i]Z eajc\Z gZaZVhZ VcY ZmiZcY i]Z WaVYZ# Id VXi^kViZ i]Z hVl! ejaa i]Z edlZg ig^\\Zgl]^aZ]daY^c\i]Zeajc\ZgZaZVhZ# Note: Holding the power trigger alone will not activate the saw. For power to be activated, both the plunge release and the power trigger must be pressed. After power has been activated, the plunge release can be disengaged. Making blind plunge cuts without checking your cutting path for unseen objects could result in injury from kickback, electrocution, building damage or fire, gas explosions, or death. Whenever making a blind plunge cut into a standing structure (like a wall), always check the cutting path for hidden wires, nails, and other metal objects by thoroughly scanning the area with an electric stud finder or similar device. NEVER risk a blind plunge cut without first checking your cutting path. Whenever operating the saw in the vicinity of live wires, always wear insulated gloves. Avoid unintentionally grounding yourself when operating the saw by being in contact with electrically-conductive materials (metal pipes, appliances, etc.). To make plunge cuts: 1. BVg`i]ZYZh^gZYhiVgiVcYhideXji"ed^cihdc ndjgldg`e^ZXZ# 2. HZi i]Z YZei] d[ Xji Vh YZhXg^WZY ^c i]Z Setting Cutting DepthhZXi^dcdcPage 19# 5. BdkZi]ZhVl[dglVgYdkZgi]Zldg`e^ZXZ^c VcZkZc!hiZVYnbdi^dc# 6. L]Zc[^c^h]ZY!gZaZVhZi]ZedlZgig^\\ZgVcY Vaadli]ZWaVYZidXdbZidVXdbeaZiZhide# GZijgci]ZhVlid^ihjeg^\]iedh^i^dcWna^[i^c\ jedci]Z]VcYaZ!Vaadl^c\i]ZWaVYZidgZigVXi VcYi]ZhVlidadX`^ceaVXZ# BdYZaI&%+-,B[\#H^cXZ&%$&' "'&" 3. 6a^\c i]Z hiVgi Xji"ed^ci l^i] i]Z gZVg Xjii^c\ ^cY^XVidg Vggdl hZZ Figure 19# I]^h Vggdl bVg`hi]ZbVm^bjbgZVgXjii^c\Y^hiVcXZi]Z WaVYZl^aaigVkZal]Zc[jaanZmiZcYZY# GZVg 6ggdl 8ZciZg 6ggdl ;gdci 6ggdl Let the saw reach full speed before contacting the workpiece. Doing so will reduce the risk of kickback, help provide the cleanest cut, and reduce stress on the saw motor. 6. AdlZg i]Z WaVYZ jci^a i]Z hZi Xjii^c\ YZei] ^h gZVX]ZY# I]Z WaVYZ VcY g^k^c\ `c^[Z l^aa YZhXZcY ^cid i]Z ldg`e^ZXZ! Vh h]dlc ^c Figure 20#BdkZi]ZhVl[dglVgY^cVcZkZc! hiZVYnbdi^dc#L]Zci]Z[gdci^cY^XVidgVggdl gZVX]Zhi]Zhideed^ci!i]ZXji]VhWZZcXdb" eaZiZY# Figure 19.8jii^c\^cY^XVidgVggdlh# Note: The front and rear cutting indicator arrows are only accurate when the blade is fully extended. If the saw depth gauge is set, the maximum cutting distance will be less. 4. :c\V\Z i]Z eajc\Z gZaZVhZ VcY adlZg i]Z WaVYZ ha^\]ian! Wji l^i]dji idjX]^c\ i]Z ldg`e^ZXZ# 5. Id VXi^kViZ i]Z hVl! Zc\V\Z i]Z edlZg ig^\" \Zgl]^aZ]daY^c\i]Zeajc\ZgZaZVhZ# "''" Figure 20.Eajc\Z"VXi^dcadlZg^c\[dgi]ZXji# Note: Holding the power trigger alone will not activate the saw. For power to be activated, both the plunge release and the power trigger must be pressed. After power has been activated, the plunge release can be disengaged. BdYZaI&%+-,B[\#H^cXZ&%$&' Using Rail Track 3. EaVXZi]ZhVldcidi]ZgV^aigVX`hdi]ZWaVYZ Zc\V\Zh i]Z ldg`e^ZXZ id i]Z g^\]i d[ i]Z gV^a# Jh^c\ndjghVll^i]i]ZgV^aigVX`Vaadlh[dgfj^X` VcY egZX^hZ Xjih l^i] b^c^bVa hZije i^bZ# 7di] higV^\]iXjihVcYeajc\ZXjihXVcWZbVYZ^cXdc" _jcXi^dcl^i]i]ZgV^aigVX`# 4. 6Y_jhi i]Z gV^a VY_jhibZci `cdWh id edh^i^dc i]ZhVlVadc\i]ZgV^ahZZFigure 22#L]Zc i]Z gV^a ZY\Z VcY hVl Xjii^c\ eVi] Wdi] a^cZ jehigV^\]i!i]ZhVl^hegdeZganhZijel^i]i]Z gV^aigVX`# Note: The bottom of the rail track includes an oversized rubber lip that serves as a splinter guard. The first time the track saw is used with the rail, the saw blade will cut the edge of that lip to provide a zero-clearance effect, which will help minimize splintering. To set up the saw with the rail track: GV^a6Y_jhibZci@cdWh 1. 6a^\ci]ZgV^aigVX`Vadc\i]Zldg`e^ZXZ#JhZ i]Zg^\]i[aVih^YZd[i]ZgV^aigVX`ideaVci]Z Xji# 2. L]Zc hVi^h[^ZY l^i] i]Z edh^i^dc d[ i]Z gV^a igVX`! jhZ ;"XaVbeh id hZXjgZ ^i id i]Z ldg`e^ZXZ!Vhh]dlc^cFigure 21# Figure 22.AdXVi^dcd[gV^aVY_jhibZci`cdWh# Adding Rail Tracks 6YY^i^dcVagV^aigVX`hXVcWZejgX]VhZYVcY_d^cZY id\Zi]Zgl^i]i]ZgV^aigVX`XdccZXidg#IdXdccZXi bjai^eaZigVX`h!^chZgii]ZXdccZXidg^cidi]Z^ccZg \gddkZhd[ZVX]gV^aigVX`hZZFigure 23#;a^ei]Z gV^a igVX`h dkZg VcY ha^YZ i]Z igVX`h id\Zi]Zg hd i]Vi i]Z XdccZXidg ^h ZfjVaan"Y^hig^WjiZY# I^\]iZc i]Z XdccZXidg hZi hXgZlh ^cid eaVXZ l^i] V ]Zm lgZcX]# Figure 21.GV^aigVX`XaVbeZYidldg`e^ZXZ# 8dccZXidg 6YY^i^dcVa GV^aIgVX` Figure 23.?d^c^c\ildgV^aigVX`h# BdYZaI&%+-,B[\#H^cXZ&%$&' "'(" Using Adjustable Stop I]Z VY_jhiVWaZ hide hZZ Figure 24 ViiVX]Zh id i]ZgV^aigVX`VcY^hedh^i^dcZY^c[gdcid[i]ZhVl WdYn#I]ZVY_jhiVWaZhide[^ihdci]ZdjiZggV^ad[ i]ZgV^aigVX`VcYegdk^YZhVhiVWaZhidee^c\ed^ci Vadc\ i]Z gV^a igVX`! l]^X] ^h ZheZX^Vaan jhZ[ja l]ZcbV`^c\eajc\ZXjih# Using the Stabilizer I]ZhiVW^a^oZghZZFigure 25Xa^ehi]ZhVldcid i]Z gV^a igVX` id ]Zae egZkZci i]Z hVl [gdb VXX^" YZciVaanYZgV^a^c\#I]ZhiVW^a^oZg^hViiVX]ZYidi]Z WVhZeaViZ# HiVW^a^oZg 7VhZEaViZ GV^aIgVX` Figure 25.HiVW^a^oZgXa^eeZYdkZggV^aigVX`# 6Y_jhiVWaZHide Figure 24.6Y_jhiVWaZhidedcgV^aigVX`# Id edh^i^dc i]Z hiVW^a^oZg V\V^chi i]Z gV^a igVX`! addhZci]Zi]jbWhXgZlVcYVY_jhii]ZdjiZga^ed[ i]ZhiVW^a^oZgVgdjcYi]Zdjih^YZd[i]ZgV^aigVX`! Vh h]dlc ^c Figure 26# GZi^\]iZc i]Z i]jbW hXgZldcXZi]ZhiVW^a^oZga^e^h^ceaVXZ# HiVW^a^oZg Figure 26.HiVW^a^oZgdcgV^aigVX`# L]Zc cdi ^c jhZ! gZbdkZ i]Z hiVW^a^oZg [gdb i]Z hVlWVhZeaViZ#I]ZhiVW^a^oZggZhihha^\]ianadlZg i]Vci]ZhVlWVhZeaViZVcYXdjaYV[[ZXii]ZVc\aZ d[i]ZWaVYZidi]Zldg`e^ZXZl]ZccdiViiVX]ZY idi]ZgV^aigVX`# "')" BdYZaI&%+-,B[\#H^cXZ&%$&' SECTION 5: MAINTENANCE Cleaning To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service. Electrical I]Z ZaZXig^XVa XdbedcZcih d[ i]^h hVl VgZ cdi jhZg"hZgk^XZVWaZ#I]^hegdYjXi^hYdjWaZ"^chjaViZY! l]^X] egdk^YZh egdiZXi^dc [gdb ZaZXig^XVa h]dX` h]djaYVegdWaZbZkZgYZkZadel^i]\gdjcY^c\# <gZVi XVgZ bjhi WZ iV`Zc l]ZcZkZg hZgk^X" ^c\ YdjWaZ"^chjaViZY Zfj^ebZci id bV`Z XZgiV^c gZeV^g YdZh cdi YZhigdn i]Z ^chjaViZY egdeZgi^Zh# HZgk^XZh]djaYWZeZg[dgbZYdcanWndgjcYZgi]Z \j^YVcXZd[fjVa^[^ZYhZgk^XZeZghdccZa# BdYZaI&%+-,B[\#H^cXZ&%$&' 8aZVc^c\ i]Z BdYZa I&%+-, ^h gZaVi^kZan ZVhn# KVXjjb ZmXZhh lddY X]^eh VcY hVlYjhi! VcY l^eZd[[i]ZgZbV^c^c\Yjhil^i]VYgnXadi]# Lubrication 6aagdiVi^c\eVgihl^i]^ci]ZhVlVgZegZ"ajWg^XViZY VcY hZVaZY# 9d cdi ViiZbei id ajWg^XViZ i]Z hVl dghVlWaVYZ#I]ZhVlgZfj^gZhYgnXdcY^i^dch[dg egdeZgjhZ# Blade 6alVnh X]ZX` i]Z hVl WaVYZ [dg YVbV\Z! Yjaa" cZhh!dgZmXZhh^kZlZVgWZ[dgZZVX]jhZ# "'*" SECTION 6: SERVICE GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dc^[VegdWaZbYZkZadehl^i]ndjgbVX]^cZ#>[ndj cZZYgZeaVXZbZcieVgihdgVYY^i^dcVa]Zael^i]VegdXZYjgZ!XVaadjgIZX]c^XVaHjeedgiVi*,%*)+".++(# Note:Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Hnbeidb Edhh^WaZ8VjhZ Edhh^WaZHdaji^dc IddaYdZhcdihiVgi# &# EdlZghjeeanhl^iX]ZYD;;!WgZV`Zg ig^eeZY![jhZWadlc!dgedlZghjeean^hVi [Vjai# '# BdidgdkZgadVYZY# (# BdidgWgjh]ZhVi[Vjai# )# DC$D;;hl^iX]Vi[Vjai# *# BdidgVi[Vjai# &# :chjgZedlZghjeean^hdc$]VhXdggZXikdaiV\Z# &# Ldg`e^ZXZbViZg^Vacdihj^iVWaZ[dg bVX]^cZ# '# Idda^hjcYZgh^oZY[dgiVh`# (# 9jhiXdaaZXi^dcYjXi^c\egdWaZb# &# DcanXjilddY$ZchjgZbd^hijgZ^hWZadl'%# IddahiVaahdg^h jcYZgedlZgZY# )# *# +# ,# BdidgWgjh]ZhVi[Vjai# BdidgWZVg^c\hVi[Vjai# BdidgdkZg]ZViZY# BdidgVi[Vjai# Idda]Vhk^WgVi^dcdg &# BdidgdgXdbedcZciaddhZ# cd^hndeZgVi^dc# '# 7aVYZVi[Vjai# (# Ldg`e^ZXZaddhZ# )# BdidgWZVg^c\hVi[Vjai# '# (# )# *# 6aadli]ZbdidgidXddaYdlcXdbeaZiZanVcYgZign# GZbdkZ$gZeaVXZWgjh]Zh# GZeaVXZhl^iX]# IZhi$gZeV^g$gZeaVXZ# '# JhZXdggZXiWaVYZ$gZYjXZ[ZZYgViZdgYZei]d[Xji# (# 8aZVgWadX`V\Zh!hZVaaZV`h!jhZhbddi]lVaaYjXi! Za^b^cViZWZcYh!XadhZdi]ZgWgVcX]Zh# )# GZbdkZ$gZeaVXZWgjh]Zh# *# IZhi$gZeV^g$gZeaVXZ# +# 8aZVcbdidg!aZiXdda!VcYgZYjXZldg`adVY# ,# IZhi$gZeV^g$gZeaVXZ# &# >cheZXi$gZeaVXZYVbV\ZYWdaih$cjih!VcYgZ"i^\]iZc l^i]i]gZVYadX`^c\Äj^Y# '# GZeaVXZlVgeZY$WZciWaVYZ0gZh]VgeZcYjaaWaVYZ# (# JhZi]ZXdggZXi]daY^c\ÃmijgZVcYgZ"XaVbe ldg`e^ZXZ# )# IZhiWngdiVi^c\h]V[i0gdiVi^dcVa\g^cY^c\$addhZh]V[i gZfj^gZhWZVg^c\gZeaVXZbZci# 7aVYZYdZhcdi gZVX].%# &# OZgd"hidehZihXgZl^hdjid[VY_jhibZci# '# Ed^ciZgWgVX`Zi^h]^ii^c\WZ[dgZi]ZWaVYZ gZVX]Zh.%# &# 6Y_jhii]ZoZgd"hidehZihXgZlhZZWZadl# '# ;^aZYdlci]Zg^\]ih^YZd[i]Zed^ciZgWgVX`Zijci^a i]ZWaVYZXVcgZVX].%# 8jihVgZgdj\]dg lVkn0ldg`e^ZXZ g^ehdghea^ciZgh# &# HVlWaVYZ^hYjaa# '# >cXdggZXiWaVYZ[dgldg`e^ZXZ# (# :mXZhh^kZ[dgXZl]ZcXjii^c\# )# >begdeZgWaVYZYZei]# &# GZh]VgeZcdggZeaVXZi]ZYjaaWaVYZ# '# GZeaVXZl^i]egdeZghVlWaVYZ# (# 9ZXgZVhZegZhhjgZl]ZcXjii^c\VcYVaadlhVlid bdkZi]gdj\]ldg`e^ZXZViVhadlZggViZ# )# Ha^\]ian^cXgZVhZ$YZXgZVhZYZei]d[Xji# &# HVlWaVYZ^hYjaa# '# 7aVYZ^chiVaaZYWVX`lVgY# (# >cXdggZXiWaVYZ[dgldg`e^ZXZ# &# GZh]VgeZcdggZeaVXZi]ZYjaaWaVYZ# '# GZbdkZ$gZ^chiVaaWaVYZXdggZXian# (# GZeaVXZl^i]egdeZgWaVYZ# 7aVYZ^hWjgc^c\ ldg`e^ZXZ# Hdaji^dch]djaYdcanWZXVgg^ZYdjiWndgjcYZgi]ZhjeZgk^h^dcd[fjVa^[^ZYhZgk^XZeZghdccZa# "'+" BdYZaI&%+-,B[\#H^cXZ&%$&' Adjusting Zero-Stop Set Screw I]Z oZgd"hide hZi hXgZl hZZ Figure 27 `ZZeh i]ZhVlgZhi^c\ViZmVXian.%#>iXVcWZVY_jhiZY jh^c\V'#*bb]ZmlgZcX]# To adjust the zero-stop set screw: 1. EaVXZi]ZhVldcV[aVi!aZkZahjg[VXZ# 2. 6a^\ci]Zdjih^YZZY\Zd[i]ZhVll^i]VXVg" eZciZghhfjVgZdgVhigV^\]i!aZkZaWadX`# 3. Jh^c\ i]Z '#*bb ]Zm lgZcX]! VY_jhi i]Z oZgd"hide hZi hXgZl jci^a i]Z djih^YZ ZY\Z d[ i]Z hVl ^h [ajh] V\V^chi ndjg hfjVgZ dg WadX`# OZgd"HideHZiHXgZl Figure 27.AdXVi^dcd[oZgd"hidehZihXgZl# BdYZaI&%+-,B[\#H^cXZ&%$&' "'," SECTION 7: PARTS T10687 Track Saw Parts Breakdown +. +,& +, ++ +* ,% (, -' +) ), )- )% +( +' ). (, *% *& *) (% '- +% *' *( '+ ', +& '. ** () *. (* (( (& && ' '* ') '( '& '% . &, && 115 116 Model T10687 DJIEJI &#&@L L:><=I &&A7H# GEB =O +% **%% 96I: KDAI . H:G#CD# 6BE )+ &* &* &* &% && )) )* ( ) * + , )' )( &- &+ '' ', )& (- &. & (. )% && && &' &( &) *, *+ 117 ,( ,' ,) *,& ,* ,. ,- -% ,+ ,' T10687 ,( ,) ,& ,* ,+ ,, Please Note:We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability. "'-" BdYZaI&%+-,B[\#H^cXZ&%$&' Track Saw Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 38 39 40 41 42 43 44 POWER CORD 18G 2W 72" 1-15 HEX WRENCH 5MM CARBON BRUSH SPRING CARBON BRUSH HOLDER MOTOR HOUSING PWR CORD PROTECTOR POWER CORD CLIP PHLP HD TAP SCR M4.2 X 12 TERMINAL BLOCK 2 POST HANDLE PHLP HD TAP SCR M4.2 X 16 STATOR PHLP HD TAP SCR M4.2 X 55 MOTOR FRONT COVER PHLP HD TAP SCR M4.2 X 22 MICRO SWITCH CAPACITOR POWER TRIGGER PLUNGE TRIGGER RESET TORSION SPRING PLUNGE TORSION SPRING POWER TORSION SPRING PHLP HD TAP SCR M3 X 8 CARBON BRUSH BACK COVER RUBBER BEARING SLEEVE BALL BEARING 608Z ROTOR BALL BEARING 6001ZZ BLADE SAFETY LOCK SAFETY SEG COIL SPRING CAP SCREW M5-.8 X 16 PLUNGE LOCK GEAR BOX GEAR BOX SCREW M4.8 X 30 GEAR BOX COVER FLAT HD SCR M5-.8 X 8 ARBOR CYLINDER ARBOR SHAFT ARBOR BEARING COVER FLAT HD SCR M5-.8 X 12 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 82 115 116 117 BALL BEARING 6002ZZ INT RETAINING RING 32MM CAP SCREW M5-.8 X 10 FRAME PIVOT PIN COMPRESSION SPRING SPRING GUIDE RIVING KNIFE LOWER ARM RIVING KINFE CAP SCREW M6-1 X 6 SAW BLADE 160MM 48T DUST PORT 1.5" BLADE HOUSING PHLP HD SCR M4-.7 X 14 FLAT HD CAP SCR M8-1.25 X 20 OUTER ARBOR FLANGE INNER ARBOR FLANGE PAN HD SCREW M4-.7 X 14 RIVING KNIFE SPRING RIVING KNIFE UPPER ARM PHLP HD TAP SCR M4 X 14 ANGLE GAUGE POINTER PHLP HD TAP SCR M3 X 5 DEPTH GAUGE SUPPORT DEPTH GAUGE SCALE DEPTH GAUGE KNOB BOLT M8-1.25 X 24 CAP SCREW M6-1 X 10 FLAT WASHER 6MM RAIL ADJUSTMENT KNOB CAP SCREW M6-1 X 16 SCALE NUT 8MM LEFT TILT GUIDE BASE PLATE RIGHT TILT GUIDE SET SCREW M6-1 X 12 SET SCREW M5-.8 X 10 READ MANUAL LABEL MOTOR LABEL GRIZZLY LOGO LABEL PT10687001 PAW05M PT10687003 PT10687004 PT10687005 PT10687006 PT10687007 PT10687008 PT10687009 PT10687010 PT10687011 PT10687012 PT10687013 PT10687014 PT10687015 PT10687016 PT10687017 PT10687018 PT10687019 PT10687020 PT10687021 PT10687022 PT10687023 PT10687024 PT10687025 PT10687026 P608Z PT10687028 P6001ZZ PT10687030 PT10687031 PCAP24M PT10687034 PT10687035 PT10687038 PT10687039 PFH30M PT10687041 PT10687042 PT10687043 PFH05M P6002ZZ PR29M PCAP50M PT10687048 PT10687049 PT10687050 PT10687051 PT10687052 PT10687053 PCAP85M PT10687055 PT10687056 PT10687057 PS74M PFH68M PT10687060 PT10687061 PT10687062 PT10687063 PT10687064 PT10687065 PT10687066 PT10687067 PT10687068 PT10687069 PT10687070 PT10687071 PCAP04M PW03M PT10687074 PCAP01M PT10687076 PT10687077 PT10687078 PT10687079 PSS04M PSS05M PT10687115 PT10687116 PT10687117 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BdYZaI&%+-,B[\#H^cXZ&%$&' "'." T24872 Rail Track & T25094 Accessory Pack Parts Breakdown #"* #") #"+ #"( #"' ##% ##& #"+ #"& #"& #"% #"$ #"$ #"# REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 BOTTOM RUBBER STRIP BOTTOM FOAM STRIP RAIL TRACK BODY TOP BLUE PLASTIC STRIP STABILIZER BODY KNOB BOLT 5/16-18 X 1/2 107 108 109 113 114 ADJUSTABLE STOP BODY ADJUSTABLE STOP KNOB BOLT F-CLAMP RAIL TRACK CONNECTOR RAIL TRACK SET SCREW "(%" PT10687101 PT10687102 PT10687103 PT10687104 PT10687105 PT10687106 PT10687107 PT10687108 PT10687109 PT10687113 PT10687114 BdYZaI&%+-,B[\#H^cXZ&%$&' WARRANTY CARD CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZTTTTTTTTTTTTTTTTTTTT :bV^a TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT BdYZaTTTTTTTTTTTTTTTTTTTT DgYZgTTTTTTTTTTTTTTTTTTTTTTT HZg^VaTTTTTTTTTTTTTTTTTT The following information is given on a voluntary basis. 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