Download Grizzly G0677 Planer User Manual
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MODEL G0677 24" PLANER/SANDER OWNER'S MANUAL 8DENG><=ICDK:B7:G!'%%-7N<G>OOAN>C9JHIG>6A!>C8# WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. 7AIH&&('%EG>CI:9>CI6>L6C 4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT &AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION ELECTROCUTIONORDEATH 4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT 4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE 3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEADBASEDPAINTS s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### ' 8dciVXi>c[d#################################################### ' ;jcXi^dcVaDkZgk^Zl###################################### ' 8dcigdah;ZVijgZh####################################### ( BVX]^cZ9ViVH]ZZi###################################### * SECTION 1: SAFETY ....................................... 8 HV[Zin>chigjXi^dch[dgBVX]^cZgn################## 6YY^i^dcVaHV[Zin[dgEaVcZg$HVcYZgh########## &% SECTION 2: CIRCUIT REQUIREMENTS ...... 11 ''%$))%KDeZgVi^dc##################################### && ))%K8dckZgh^dc######################################### &' SECTION 3: SETUP ....................................... 13 HZijeHV[Zin################################################ &( >iZbhCZZYZY[dgHZije############################### &( JceVX`^c\#################################################### &( >ckZcidgn###################################################### &) 8aZVcJe###################################################### &* H^iZ8dch^YZgVi^dch###################################### &+ Bdk^c\EaVX^c\EaVcZg$HVcYZg################# &, Bdjci^c\idH]de;addg############################### &, 6^g=dhZ####################################################### &9jhi8daaZXi^dc############################################# &HVcY^c\7Zai################################################# &. 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GdiVi^c\8VgW^YZ>chZgih############################## (& HVcY^c\I^eh################################################ (' Ldg`e^ZXZ>cheZXi^dc################################### (( SECTION 5: ACCESSORIES ......................... 34 SECTION 6: MAINTENANCE......................... 35 HX]ZYjaZ###################################################### (* AjWg^XVi^dc################################################### (* 8aZVc^c\HVcY^c\7Zaih############################### (, 8aZVc^c\;ZZY7Zai###################################### (, 9jhiVcYLViZgIgVeh################################## (6^gHnhiZb#################################################### (- SECTION 7: SERVICE ................................... 39 IgdjWaZh]ddi^c\########################################### (. 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VcY i]ZY^[[ZgZcXZWZilZZci]ZbVcjVaVcYbVX]^cZ aZVkZhndj^cYdjWi!^bbZY^ViZanXVaadjgiZX]c^" XVahjeedgi[dgjeYViZhdgXaVg^[^XVi^dc# ;dg ndjg XdckZc^ZcXZ! lZ ValVnh `ZZe XjggZci <g^ooan bVcjVah VcY bdhi jeYViZh VkV^aVWaZ dc djglZWh^iZViwww.grizzly.com#6cnjeYViZhid ndjgbVX]^cZl^aaWZgZ[aZXiZY^ci]ZhZYdXjbZcih VhhddcVhi]ZnVgZXdbeaZiZ#K^h^idjgh^iZd[iZc idX]ZX`[dgi]ZaViZhijeYViZh >cVine^XVadeZgVi^dc!i]ZdeZgVidghZihi]ZYZei] d[ Xji! ijgch i]Z hVcY^c\ Ygjb VcY [ZZY bdidgh ON! hZih i]Z heZZY d[ i]Z [ZZY WZai! i]Zc [ZZYh i]Zldg`e^ZXZ^cidi]ZbVX]^cZ# I]Z [ZZY WZai bdkZh i]Z ldg`e^ZXZ jcYZg i]Z XjiiZg]ZVYVcYhVcY^c\Ygjb!i]Zcdjii]Zdi]Zg h^YZ#I]Zldg`e^ZXZXVcWZ[ZYi]gdj\]VYY^i^dcVa i^bZh jci^a i]Z YZh^gZY i]^X`cZhh VcY [^c^h] VgZ VX]^ZkZY# I]Z dhX^aaVi^dc hnhiZb h]^[ih i]Z hVcY^c\ WZai [gdbh^YZ"id"h^YZdci]ZhVcY^c\YgjbidegdYjXZ Vc ZkZc hVcY^c\ [^c^h] VXgdhh i]Z l^Yi] d[ i]Z ldg`e^ZXZ# I]Z hVcY^c\ bdidg WgV`Z jc^i Wg^c\h i]Z XjiiZg]ZVY VcY hVcY^c\ WZai id V fj^X` hide l]Zci]ZedlZg^hijgcZYOFF# Contact Info LZ hiVcY WZ]^cY djg bVX]^cZh#>[ ndj ]VkZ Vcn hZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVafjZh" i^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZjhVi i]ZadXVi^dca^hiZYWZadl# <g^ooan>cYjhig^Va!>cX# &'%(AnXdb^c\BVaa8^gXaZ BjcXn!E6&,,*+ E]dcZ/*,%*)+".++( ;Vm/-%%)(-"*.%& :"BV^a/iZX]hjeedgi5\g^ooan#Xdb >[ndj]VkZVcnXdbbZcihgZ\VgY^c\i]^hbVcjVa! eaZVhZlg^iZidjhVii]ZVYYgZhhWZadl/ <g^ooan>cYjhig^Va!>cX# $DIZX]c^XVa9dXjbZciVi^dcBVcV\Zg E#D#7dm'%+. 7Zaa^c\]Vb!L6.-'',"'%+. :bV^a/bVcjVah5\g^ooan#Xdb 8 "'" <%+,,')EaVcZg$HVcYZg Controls & Features 6 7 8 > ? 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VcY Vcn di]Zg XdcY^i^dch i]Vi bVn ^beV^g bVX]^cZ deZgVi^dc# GZeV^g dg gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc# 53% 2%#/--%.$%$ !##%33/2)%3 GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb" bZcYZY VXXZhhdg^Zh# >begdeZg VXXZhhd" g^Zh^cXgZVhZg^h`d[^c_jgn# $/ ./4 &/2#% -!#().%29 Ldg` Vi i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh" hdgnlVhYZh^\cZY# 3%#52% 7/2+0)%#% JhZ XaVbeh dg V k^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^" XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg ]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z bVX]^cZ# $/ ./4 /6%22%!#( BV^ciV^c hiVW^a^in VcYWVaVcXZViVaai^bZh# -!.9 -!#().%3 #!. %*%#4 7/2+0)%#%3 4/7!2$ /0%2!4/2 @cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z ldg`e^ZXZid`^X`WVX`# !,7!93 ,/#+ -/"),% "!3%3 )& 53%$ "%&/2% /0%2!4).' -!#().%29# #%24!). $534 -!9 "% (!:!2$/53 id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[ i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg i]ViineZd[Yjhi# "." Additional Safety for Planer/Sanders 1. INSTRUCTION MANUAL. I]^h bVX]^cZ egZhZcih h^\c^[^XVci hV[Zin ]VoVgYh id jcigV^cZYjhZgh#GZVY$jcYZghiVcYi]^hZci^gZ bVcjVa WZ[dgZ hiVgi^c\ i]Z eaVcZg$hVcYZg# CZkZg Vaadl jchjeZgk^hZY dg jcigV^cZY eZg" hdccZaiddeZgViZi]ZbVX]^cZ# 8. CLEAN STOCK.EaVc^c\$hVcY^c\hidX`l^i] cV^ah! hiVeaZh! dg addhZ `cdih B6N XVjhZ YZWg^hid`^X`djiVii]ZdeZgVidgVcYL>AA YVbV\Zndjg^chZgih$hVcY^c\WZail]Zci]Zn bV`Z XdciVXi# 6alVnh i]dgdj\]an ^cheZXi VcYegZeVgZhidX`idVkd^Yi]ZhZ]VoVgYh# 2. REACHING INSIDE MACHINE.CZkZggZVX] ^ch^YZeaVcZg$hVcYZgdggZbdkZXdkZghl]Zc i]Z eaVcZg$hVcYZg ^h XdccZXiZY id edlZg# CZkZg eaVXZ ]VcYh cZVg! dg ^c XdciVXi l^i]! hVcY^c\Ygjb!dg[ZZYWZaiYjg^c\deZgVi^dc# 9. REMOVING JAMMED WORKPIECES. Id Vkd^YhZg^djh^c_jgn!ValVnhhidei]ZeaVcZg$ hVcYZgVcYY^hXdccZXiedlZgWZ[dgZgZbdk" ^c\_VbbZYldg`e^ZXZh# 3. 4. INFEED/OUTFEED AREA. L]Zc [ZZY^c\ ldg`e^ZXZ ^cid i]Z bVX]^cZ! `ZZe XaZVg d[ `^X`WVX`eVi]WnhiVcY^c\idi]Zh^YZd[i]Z [ZZYWZai#@^X`WVX`^hl]Zci]Zldg`e^ZXZ^h i]gdlcd[[i]ZbVX]^cZhVcYZgWni]Z[dgXZd[ i]Z XjiiZg]ZVY dg hVcY^c\ Ygjb# BV`Z hjgZ i]Z ldg`e^ZXZ ]Vh Zcdj\] gddb id Zm^i i]Z bVX]^cZWZ[dgZhiVgi^c\# LOOKING INSIDE PLANER.LddYX]^eh[an VgdjcY^ch^YZi]ZeaVcZg$hVcYZgViV]^\]gViZ d[ heZZY# 9D CDI add` ^ch^YZ i]Z bVX]^cZ dggZbdkZ\jVgYh$XdkZghYjg^c\deZgVi^dc# 5. CORRECT MATERIAL. Dcan eaVcZ$hVcY cVijgValddYhidX`l^i]i]^heaVcZg#9DCDI eaVcZ$hVcY B9;! eanlddY! aVb^cViZh! hnc" i]Zi^XegdYjXihdgbZiVah# 6. GRAIN DIRECTION. EaVc^c\$hVcY^c\VXgdhh i]Z \gV^c ^h ]VgY dc i]Z bVX]^cZ VcY bVn XVjhZ i]Z ldg`e^ZXZ id `^X` dji# 6alVnh eaVcZ$hVcY^ci]ZhVbZY^gZXi^dcdgViVha^\]i Vc\aZl^i]i]ZlddY\gV^c# 7. WORKPIECE LIMITS. CZkZg hVcY dg eaVcZ ldg`e^ZXZhcVggdlZgi]Vc'!i]^ccZgi]Vc&¿) VcYh]dgiZgi]Vc&'# 10. DULL/DAMAGED INSERTS. I]Z eaVcZg bVn`^X`djiVldg`e^ZXZVii]ZdeZgVidgdg \^kZ eddg [^c^h] gZhjaih ^[ ^i ^h deZgViZY l^i] YjaadgYVbV\ZY^chZgih# 11. POWER AND AIR DISCONNECT. JcaZhh heZX^[^XVaan hiViZY ^c i]Z bVcjVa! ValVnh Y^hXdccZXii]ZedlZghdjgXZVcYV^ghjeean [gdb i]Z bVX]^cZ l]Zc eZg[dgb^c\ bV^ciZ" cVcXZ!VY_jhibZcih!dgVhhZbWan# 12. WORKPIECE FEEDING. CZkZg [dgXZ i]Z ldg`e^ZXZ ^cid bVX]^cZ! VcY [ZZY dcan dcZ ldg`e^ZXZViVi^bZ# 13. CLOTHING.GdaajedgWjiidchaZZkZh!i^ZVaa addhZXadi]^c\dg]V^ghd^il^aa`ZZeXaZVgd[ ZciVc\aZbZci]VoVgYh# 14. DUST COLLECTION. CZkZg deZgViZ i]Z bVX]^cZl^i]djiVcVYZfjViZYjhiXdaaZXi^dc hnhiZb^ceaVXZVcYgjcc^c\# 15. ALLERGIES. 8ZgiV^c lddYh bVn XVjhZ Vc VaaZg\^X gZVXi^dc ^c eZdeaZ VcY Vc^bVah! ZheZX^Vaanl]ZcZmedhZYid[^cZYjhi#BV`Z hjgZ ndj `cdl l]Vi ineZ d[ lddY Yjhi ndj l^aa WZ ZmedhZY id VcY ValVnh lZVg Vc VeegdkZYgZhe^gVidg# Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this mill with respect and caution to reduce the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. "&%" <%+,,')EaVcZg$HVcYZg SECTION 2: CIRCUIT REQUIREMENTS 220/440V Operation Serious personal injury could occur if you connect the machine to the power source before you have completed the setup process. DO NOT connect the machine to the power source until instructed after setup. Electrocution or fire could result if this machine is not installed to code. You MUST ensure compliance by checking with a qualified electrician! NOTICE The Model G0677 is prewired for 220V operation. If you plan to use your machine at 440V, you MUST have a qualified electrician perform the 440V conversion described on Page 12. Full Load Amp Draw <%+,,''%K("E]VhZ###########################)%#+6be <%+,,))%K("E]VhZ###########################'%#(6be Power Supply Circuit Requirements I]ZedlZghjeeanX^gXj^i[dgndjgbVX]^cZBJHI WZ \gdjcYZY VcY gViZY [dg i]Z VbeZgV\Z \^kZc WZadl#CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi" ^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji Xdchjai^c\VfjVa^ÃZYZaZXig^X^VcidZchjgZXdbea^" VcXZl^i]l^g^c\XdYZh#If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. Minimum Cord Requirements ;dg ''%K dg ))%K XdccZXi^dc! Vc ZaZXig^X^Vc BJHI]VgYl^gZi]ZbVX]^cZ#I]ZZaZXig^X^Vcl]d ]VgYl^gZh i]Z bVX]^cZ l^aa YZiZgb^cZ i]Z Veegd" eg^ViZl^gZidjhZ^ch^YZi]ZXdcYj^i# Power Connection Device I]Z edlZg XdccZXi^dc YZk^XZ YZeZcYh dc i]Z ineZ d[ ^chiVaaZY dg eaVccZY hZgk^XZ# LZ gZXdb" bZcYjh^c\i]ZYZk^XZh]dlc^cFigure 4# =VgYl^gZYAdX`^c\ 9^hXdccZXiHl^iX] [dg''%))%K! ("E]VhZ 8dcYj^i id BVX]^cZ 8dcYj^i id EdlZgHdjgXZ Figure 4.GZXdbbZcYZYXdccZXi^dcineZh# Phase Converter Precaution LZYdcdigZXdbbZcYjh^c\VhiVi^Xe]VhZXdc" kZgiZgl^i]i]^hbVX]^cZ#>[ndjbjhijhZVe]VhZ XdckZgiZg!jhZVgdiVgn"ineZe]VhZXdckZgiZg# L]Zcjh^c\Ve]VhZXdckZgiZg!i]ZedlZg[gdbi]Z bVcj[VXijgZY edlZg aZ\ XVc [ajXijViZ# 8dccZXi i]ZbVcj[VXijgZYedlZgaZ\idi]ZIiZgb^cVahZZ Page 63idegZkZciYVbV\Zidi]ZigVch[dgbZg# I]Z l^gZ [gdb i]Z I iZgb^cVa XVc ]VcYaZ hdbZ [ajXijVi^dc WZXVjhZ ^i \dZh Y^gZXian id i]Z bdidg# I]ZedlZg\d^c\idi]ZGVcYHiZgb^cVah\dZhid i]ZigVch[dgbZgVcYbjhiWZXdch^hiZciidegZkZci YVbV\ZidZaZXig^XVaXdbedcZcih# B^c^bjb8^gXj^iH^oZ''%K################# *%6beh B^c^bjb8^gXj^iH^oZ))%K#################(%6beh <%+,,')EaVcZg$HVcYZg "&&" 440V Conversion IdXdccZXii]ZBdYZa<%+,,id))%Ki]gZZ"e]VhZ edlZg! ndj bjhi ejgX]VhZ ild i]ZgbVa dkZgadVY gZaVnh! EVgih E='.((-&() VcY E='.((-&(*! dg ejgX]VhZ i]Z ))%K 8dckZgh^dc @^i EVgi E%+,,-&()# gZ[Zg id Page 86# Id ejgX]VhZ i]Z gZaVnhdgi]Z`^i!XVaa<g^ooan8jhidbZgHZgk^XZVi -%%*'("),,,# >[ ndj Yd cdi ]VkZ i]gZZ"e]VhZ edlZg VkV^aVWaZ [dg ndjg eaVcZg$hVcYZg! ndj bjhi ^chiVaa V e]VhZ XdckZgiZg#LZgZXdbbZcYjh^c\V<g^ooanE]VhZ 8dckZgiZg hjX] Vh i]Z BdYZa =(,)& gZ[Zg id Accessories dc Page 34# GZ[Zg id i]Z Phase Converter hjW"hZXi^dc dc Page 11 [dg gZfj^gZ" bZcihVcYhZije# 6aal^g^c\X]Vc\ZhbjhiWZeZg[dgbZYWnVfjVa^" [^ZY ZaZXig^X^Vc WZ[dgZ i]Z eaVcZg$hVcYZg ^h Xdc" cZXiZYidi]ZedlZghdjgXZ#>[!ViVcni^bZYjg^c\ i]^h egdXZYjgZ ndj cZZY ]Zae! XVaa <g^ooan IZX] HjeedgiVi*,%*)+".++(# 4. HlVe dji i]Z hVcY^c\ bdidg gZaVn AG(9" ((** VcY XdckZndg bdidg gZaVn AG(9"%-+ l^i]i]Z))%Ki]ZgbVagZaVnhVii]ZadXVi^dch h]dlc^cFigure 6!VcYhZii]Zbid&-6VcY &#,6gZheZXi^kZan# ·JhZ ))%K 8dckZgh^dc @^i E%+,,-&() dg ejgX]VhZ EVgi E='.((-&() VcY E='.((-&(*! VcY X]Vc\Z dji i]Z ild gZaVnh# HVcY^c\ Bdidg GZaVn AG(9"(('' &,"'*6 Set to18A 8dckZndgBdidg GZaVn AG(9"%,+ &#+"'#*6 Set to 1.7A Figure 6# ))%Ki]ZgbVadkZgadVYgZaVnh# To rewire the Model G0677 for 440V operation: 1. 9>H8DCC:8I EA6C:G$H6C9:G ;GDB EDL:G 2. DeZci]ZbV^cl^g^c\WdmadXViZYdci]ZWVX` d[i]ZbVX]^cZhZZFigure 1!Page 3# 3. Dci]ZigVch[dgbZg!gZbdkZi]Z&l^gZXdc" cZXiZYidi]Z''%KiZgb^cVaVcYXdccZXi^iid i]Z))%KiZgb^cVa!Vhh]dlc^cFigure 5# ))%K IZgb^cVa 5. L^gZi]ZbV^cbdidg![ZZYVcYiVWaZZaZkVi^dc bdidgh! Vh h]dlc dc i]Z Y^V\gVbh dc i]Z ^ch^YZ d[ ZVX] bdidg l^gZ XdkZg! dg gZ[Zg id Pages 68 70. Note: The reference wiring diagrams on Pages 68 70 lZgZ current at the time of printing, but always use the wiring diagram provided inside the motor junction box, as it will reflect any changes to the motor shipped with your machine if changes were made after printing. IG6CH;DGB:G : %K ))%K & ( ' % %K '%%K ''%K & ''%K IZgb^cVa Figure 5. GZl^g^c\igVch[dgbZg[gdb''%Kid ))%K# "&'" <%+,,')EaVcZg$HVcYZg SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! Items Needed for Setup I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z hZije egdXZhh! Wji VgZ cdi ^cXajYZY l^i] ndjg bVX]^cZ/ Description Qty HV[Zin<aVhhZh[dgZVX]eZghdc############### & 8aZVc^c\HdakZciGV\h########### 6hCZZYZY 9jhi8daaZXi^dcHnhiZb############################## & *9jhi=dhZhaZc\i]VhcZZYZY############# ) *=dhZ8aVbeh######################################### ) 6^g8dbegZhhdg&'8;B5,*EH>########### & ; dg`a^[i######################################################### & '%Adc\'m)############################################# & Unpacking This machine and its components are very heavy. Use power lifting equipment such as a forklift to move heavy items. Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah [gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please immediately call Customer Service at (570) 546-9663 for advice. HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Otherwise, filing a freight claim can be difficult. L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih# <%+,,')EaVcZg$HVcYZg "&(" Inventory 8 7 I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed" cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed" cZcihdjiid^ckZcidgni]Zb# Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Crate Contents: (Figures 7 & 8) Qty A. HVcY^c\7Zai&'%<g^i################################# & B. HVcY^c\7Zai&*%<g^i################################# & C. IddaWdm####################################################### & D. 9ddg@Znh################################################### ' E. 8ZgVb^XA^b^iHl^iX]I^eh########################## ' F. BZig^X=ZmLgZcX]&%"E^ZXZHZi############### & G. ;aVi=ZVYHXgZlYg^kZg################################ & H. E]^aa^eh=ZVYHXgZlYg^kZg########################### & I. LgZcX]Zh-$&%!&'$&)!&,$&.bb######## &:VX] J. EcZjbVi^XHXgZlYg^kZg############################### & K. ;aZm^WaZ<gZVhZ<jc:miZch^dc################# & L. ;aVi=ZVYIdgmHXgZlhB+"&m&*############ '% M. Idgm9g^kZgI"'%&%"E^ZXZHZi#################### & N. 8VgW^YZ>chZgih&)m&)m'###################### &% O. Idgm9g^kZg7gZV`Zg7Vg############################## & P. Idgm9g^kZgI"'%7^ih################################# &% @ 9 ? : 6 ; > < = Figure 7# 8gViZXdciZcih&# A B C D E Figure 8#8gViZXdciZcih'# >[ Vcn cdcegdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg [dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ dWiV^cZYVindjgadXVa]VgYlVgZhidgZ# "&)" <%+,,')EaVcZg$HVcYZg Clean Up 6cn jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg YZ\gZVhZg!hjX]Vhh]dlc^c Figure 9#;dgi]dg" dj\] XaZVc^c\! hdbZ eVgih bjhi WZ gZbdkZY# For optimum performance, clean all moving parts or sliding contact surfaces. 6kd^Y X]ad" g^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z eVgih XaZVcZg i]Vi bVn YVbV\Z eV^ciZY hjg[VX" Zh# 6alVnh [daadl i]Z bVcj[VXijgZg»h ^chigjXi^dch l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi# Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area. G2544—Solvent Cleaner & Degreaser H9692—Orange Power Degreaser <gZViegdYjXih[dggZbdk^c\h]^ee^c\\gZVhZ# I]Z[daadl^c\hjg[VXZhcZZYidWZXaZVcZY/ JeeZghiZZahVcY^c\WZaigdaaZg He^gVaXjiiZg]ZVY IdVXXZhhi]ZhiZZahVcY^c\WZaigdaaZgFigure 10! jcadX`i]Zg^\]idgaZ[iVXXZhhYddgh!VcYXaZVcVh cZZYZY# JeeZgHiZZa HVcY^c\7Zai GdaaZg =Zm7daih HZXjg^c\He^gVa 8jiiZg]ZVY L^c\Cji ;ddiEZYVa 7gVX`Zi AViX] IZch^dc7dai Figure10#6XXZhhidXaZVc^c\adXVi^dch# Figure 9. 8aZVcZg$YZ\gZVhZghVkV^aVWaZ[gdb <g^ooan# <%+,,')EaVcZg$HVcYZg "&*" To access the spiral cutterhead: 1. DeZci]ZadlZgg^\]iVXXZhhYddg!addhZci]Z aVg\Zl^c\cjidci]ZiZch^dcWdaiFigure 10 dcPage 15i]ZcbdkZi]Zcji!Wdai!VcYadX` cjidjid[i]ZlVn# Site Considerations Floor Load 2. Ejh] i]Z [ddi eZYVa Ydlc id addhZc i]Z K"WZaih!i]ZcadX`i]Z[ddieZYVa^ceaVXZl^i] i]ZaViX]hZZFigure 10# GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcY deZgVidg# 3. GZbdkZ i]Z ild K"WZaih dc i]Z he^gVa XjiiZg]ZVYejaaZn# Placement Location 4. Jh^c\V&.bblgZcX]dghdX`Zi!gZbdkZi]Z [djg ]Zm Wdaih VcY adX` lVh]Zgh i]Vi hZXjgZ i]Z he^gVa XjiiZg]ZVY VhhZbWan Figure 10! \g^ei]Z]VcYaZdci]ZaZ[ih^YZ!i]Zcha^YZi]Z XjiiZg]ZVYVhhZbWanVaai]ZlVndjiFigure 11# 8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[ bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ! VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg ndjg cZl bVX]^cZ# HZZ Figure 12 [dg i]Z b^c^" bjbldg`^c\XaZVgVcXZh# ;gdci =VcYaZ +- Figure11#He^gVaXjiiZg]ZVYVXXZhh# 5. Ejidc]ZVknaZVi]Zg\adkZhVcYXaZVci]dg" dj\]an!iV`^c\XVgZcdiidXjindjg]VcYhdc i]ZXVgW^YZ^chZgih# 6. Ha^YZ i]Z XjiiZg]ZVY VhhZbWan WVX` ^cid i]ZXVW^cZi!hZXjgZ^il^i]i]Z]ZmWdaihVcY lVh]Zgh gZbdkZY ZVga^Zg! i]Zc gZ"^chiVaa i]Z K"WZaih# 7. EgZhh Ydlc dc i]Z aViX] id jcadX` i]Z [ddi eZYVaVcYgZ"Zc\V\Zi]ZK"WZaiiZch^dc# 8. >chZgii]ZiZch^dcWdaiVcYl^c\cji^cidi]Z \gddkZ dc i]Z WgVX`Zi! i^\]iZc! i]Zc XadhZ VcYaViX]VaaVXXZhheVcZahVcYYddgh# "&+" .* GZVg Figure 12.B^c^bjbldg`^c\XaZVgVcXZh# Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. <%+,,')EaVcZg$HVcYZg Moving & Placing Planer/Sander The Model G0677 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and remove the machine from the pallet. To move and place your planer/sander: 1. GZbdkZi]ZXgViZ[gdbi]Zh]^ee^c\eVaaZi# 2. DeZc i]Z adlZg VXXZhh Yddgh VcY jhZ V &)bb lgZcX] id gZbdkZ i]Z [djg ]Zm Wdaih VcY [aVi lVh]Zgh i]Vi hZXjgZ i]Z eaVcZg$ hVcYZgidi]ZeVaaZi# Mounting to Shop Floor 6ai]dj\] cdi gZfj^gZY! lZ gZXdbbZcY i]Vi ndj bdjci ndjg cZl bVX]^cZ id i]Z [addg# 7ZXVjhZ i]^h ^h Vc dei^dcVa hiZe VcY [addg bViZg^Vah bVn kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY# L]^X]ZkZg dei^dc ndj X]ddhZ! ^i ^h cZXZhhVgn id aZkZa ndjg bVX]^cZ l^i] V egZX^h^dc aZkZa VcY! ^[ cZXZhhVgn! h]^b WZilZZc i]Z WVhZ VcY [addg id Vkd^YlVge^c\i]ZhiZZa[gVbZ# Bolting to Concrete Floors AV\ h]^ZaY VcX]dgh l^i] aV\ Wdaih VcY VcX]dg hijYh Figure 14 VgZ ild edejaVg bZi]dYh [dg VcX]dg^c\VcdW_ZXiidVXdcXgZiZ[addg#LZhj\" \ZhindjgZhZVgX]i]ZbVcndei^dchVcYbZi]dYh [dg bdjci^c\ ndjg bVX]^cZ VcY X]ddhZ i]Z WZhi i]Vi[^ihndjgheZX^[^XVeea^XVi^dc# 6cX]dgHijY 3. Jh^c\ V [dg`a^[i Figure 13! a^[i i]Z bVX]^cZ _jhiZcdj\]idXaZVgi]ZeVaaZiVcY[addgdWhiV" XaZh!i]ZcbdkZ^iidi]ZegZeVgZYadXVi^dc# AV\H]^ZaY6cX]dg VcYAV\7dai ;dg`a^[i ;dg`h Figure14#Ine^XVa[VhiZcZgh[dgbdjci^c\id XdcXgZiZ[addgh# NOTICE Figure 13.A^[i^c\i]ZeaVcZg$hVcYZg# 4. L]Zc bdjci^c\ i]Z bVX]^cZ id i]Z [addg dei^dcVa!jhZVegZX^h^dcaZkZaidbV`ZhjgZ ^i^haZkZa[gdbh^YZ"id"h^YZVcY[gdci"id"WVX`# 5. We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to determine if this is appropriate for your setup. >[ cZXZhhVgn! jhZ h]^bh id bV`Z hjgZ i]ZgZ VgZcd\VehWZilZZci]ZWVhZVcYi]Z[addg VcYidVkd^YlVge^c\i]ZhiZZa[gVbZ# <%+,,')EaVcZg$HVcYZg "&," Dust Collection Air Hose To install the air line: 1. 8dccZXii]ZV^g^caZiFigure 15dci]ZgZ\j" aVidgidVXdbegZhhZYV^ga^cZ# 6^gDC$D;; AZkZgDeZc Edh^i^dc GZ\jaVidg @cdW 6^g>caZi Figure15#6^g]dhZViiVX]ZYidgZ\jaVidg# 2. BV`Z hjgZ i]Z gZY DC$D;; ]VcYaZ dc i]Z gZ\jaVidg^h^ci]ZdeZcedh^i^dc# 6c Z[[^X^Zci VcY XaZVc Yjhi XdaaZXi^dc hnhiZb ^h ZhhZci^Va id i]Z egdeZg [jcXi^dc d[ i]Z eaVcZg$ hVcYZg# :chjg^c\ V ]ZVai]n ldg` Zck^gdcbZci ^h Vahd YZeZcYZci jedc XaZVc^c\ VcY bV^ciV^c^c\ ndjgYjhiXdaaZXi^dchnhiZb#LZgZXdbbZcYXdc" cZXi^c\ i]^h eaVcZg$hVcYZg id V XnXadcZ Yjhi Xda" aZXidggVi]Zgi]VcVWV\ineZYjhiXdaaZXidg!h^cXZ VXnXadcZl^aa]VcYaZ[^cZYjhieVgi^XaZhWZiiZgVcY ZmeZg^ZcXZ[ZlZgXad\\^c\egdWaZbh# Recommended CFM @ Machine: 2500 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book. 3. A^[ii]ZgZ\jaVidg`cdWFigures 15 & 16VcY gdiViZ^ijci^ai]Z\Vj\ZgZVYh,*EH># Note: Rotate the knob clockwise to increase the air pressure and counterclockwise to lower the air pressure. 9ZXgZVhZ Jh^c\ * ]dhZ XaVbeh! hZXjgZ i]Z ]dhZh [gdb ndjg Yjhi XdaaZXi^dc hnhiZb id i]Z egZ"^chiVaaZY Yjhiedgih# >cXgZVhZ AdX` DO NOT operate this machine without an adequate dust collection system and a respirator. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. JcadX` Figure 16. GZ\jaVidg`cdW# =dhZ8aVbe 4. Ejh]i]Z`cdWYdlcjci^a^ihcVehidadX`^i# Figure 17.:mVbeaZd[YjhiXdaaZXi^dc]dhZ ViiVX]ZYidYjhiedgi# "&-" <%+,,')EaVcZg$HVcYZg Sanding Belt To install the sanding belt: 1. L^i] i]Z bVX]^cZ XdccZXiZY id V^g! ijgc i]Z WZaiiZch^dc`cdWidi]Z.dXadX`edh^i^dc# 2. GZbdkZ i]Z adX` edhi gZaZVhZ aZkZg Figure 18 Wn ijgc^c\ ^i XdjciZgXadX`l^hZ V &¿' ijgc VcY ejaa^c\ ^i je VcY dji d[ i]Z bdjci^c\ ]daZ# 3. GZbdkZi]ZheVXZgWadX`Figure 18# 4. BV`^c\hjgZi]ZgdiVi^dcVggdlhdci]ZhVcY" ^c\ WZai ed^ci i]Z hVbZ Y^gZXi^dc Vh i]dhZ h]dlc ^c Figure 18! ^chiVaa i]Z hVcY^c\ WZai Wn hiVgi^c\ [^ghi dc i]Z jeeZg gdaaZg VcY i]Zc i]ZadlZggdaaZg# Note: The sanding belt must be centered between the limit switches, and the edge of the sanding belt must be between the tongs of the belt oscillation controller fork, as shown in Figures 18 & 19. Damage to the sanding belt and sander will occur if the sander is turned ON before the sanding belt is correctly positioned. 7VX` DhX^aaVi^dc8dcigdaaZg;dg` GDI6I>DC HVcY^c\7Zai 7ZaiIZch^dc @cdW.D8adX` Edh^i^dc A^b^iHl^iX]Zh ;gdci Figure 19. HVcYZgdjia^cZidek^Zl#EgdeZg edh^i^dcd[WZaiWZilZZci]Za^b^ihl^iX]Zh# NOTICE AdX`Edhi GZaZVhZAZkZg 7Zai8ZciZgZY >c;dg` The directional arrow on the back of the sanding belt must be pointing in a counterclockwise direction during installation. Failure to install the sanding belt correctly could result in damage to the sanding belt or the sander itself. 5. GZeaVXZ i]Z heVXZg WadX` VcY i^\]iZc Ydlc i]ZadX`edhigZaZVhZaZkZg# HeVXZg 7adX` Figure 18. 8dbedcZcihjhZYl]ZcX]Vc\^c\V hVcY^c\WZai# <%+,,')EaVcZg$HVcYZg 6. L^i] ndjg ]VcYh XaZVg d[ Vaa bdk^c\ eVgih! ijgci]ZWZaiiZch^dc`cdWidi]Z&'/%%edh^" i^dcidiZch^dci]ZWZai# ·>[i]ZWZaiiZch^dc`cdW^hijgcZYidi]Z./%% edh^i^dc!i]ZWZail^aa]VkZcdiZch^dc# "&." Pressure Roller Height I]ZegZhhjgZgdaaZgh]VkZWZZchZiVii]Z[VXidgn! Wji[dghV[Zin!ndjh]djaYkZg^[ni]Vii]ZnVgZhZi WZadli]ZaZkZad[i]ZhVcY^c\gdaaZg# To check the pressure roller height: 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2. EaVXZ V '% adc\ 'm) d[ jc^[dgb i]^X`cZhh VXgdhhdcZh^YZd[i]ZiVWaZhd^iheVchWdi] i]Z [gdci VcY gZVg egZhhjgZ gdaaZgh Vi i]Z hVbZi^bZhZZFigure 20# The pressure rollers must be set below the level of the sanding roller. If the pressure rollers are even, or higher than the sanding roller, the wood WILL be propelled from the machine at a high rate of speed toward the front of the machine. This could cause serious kickback injury. Figure 20.8]ZX`^c\egZhhjgZgdaaZg]Z^\]i# 3. L^i] i]Z V^g egZhhjgZ XdccZXiZY VcY i]Z hVcY^c\ WZai ^chiVaaZY VcY iZch^dcZY! bVcj" Vaan gV^hZ i]Z iVWaZ VcY kZg^[n i]Vi i]Z WdVgY idjX]ZhWdi]egZhhjgZgdaaZghWZ[dgZ^iidjX]" Zhi]ZhVcY^c\WZai# 4. GZeZViStep 3dci]Zdi]Zgh^YZd[i]ZXdc" kZndgiVWaZ# Note:If the board did not touch both pressure rollers before it touched the sanding belt on either side, or if it was difficult to place the board between the rollers and the table on in Step 4, then the pressure rollers MUST be adjusted before operation. See "Pressure Rollers" on Page 49 for step-by-step instructions. "'%" <%+,,')EaVcZg$HVcYZg Gear Box Oil Breather Pin >i^hXg^i^XVai]VindjbV`ZhjgZi]ZgZ^hd^a^ci]Z [ZZY WZai \ZVg Wdm WZ[dgZ egdXZZY^c\ l^i] i]Z iZhigjc#GZ[Zgidi]ZLubrication^chigjXi^dchdc Page 37 [dg bdgZ YZiV^ah dc l]^X] ineZ d[ d^a id jhZ!]dlbjX]idjhZ!VcYl]ZgZideji^i# I]ZBdYZa<%+,,^hh]^eeZYl^i]VWgZVi]ZghZVa" ^c\ e^c ^chiVaaZY ^c i]Z [^aa eaj\ [dg i]Z [ZZY WZai \ZVgWdm# GEARBOX MUST BE FILLED WITH OIL! GZbdkZi]^he^cWZ[dgZjh^c\ndjgbVX]^cZhZZ Figure 220 di]Zgl^hZ! i]Z \ZVg d^a l^aa ZmeVcY l^i]]ZViVcYi]ZhZVah^ci]Z\ZVgWdmbVnaZV` YjZidi]ZegZhhjgZWj^aYje# NdjbVnlVciid`ZZei]^he^c^[ndjeaVcdchidg" ^c\ndjgbVX]^cZ[dgVadc\eZg^dYd[i^bZ# OIL MAY NOT BE SHIPPED WITH MACHINE! You MUST add oil where needed before operating. KZciZY;^aa Eaj\ Requires ISO-VG320 or 90 Weight Gear Oil To check the feed belt gear oil: 1. 8]ZX` i]Z h^\]i \aVhh h]dlc dc i]Z WVX` d[ i]Z \ZVg Wdm l^i] V b^ggdg! Vh h]dlc ^c Figure 21, idbV`ZhjgZ\ZVgd^a^hegZhZci# 7gZVi]ZgE^c GZbdkZY H^\]i<aVhh <ZVg7dm Figure 22.7gZVi]ZghZVa^c\e^cgZbdkZY# KZciZY;^aa Eaj\ Figure 21#H^\]i\aVhhadXVi^dcdc\ZVgWdm# 2. >[ i]Z \ZVg Wdm d^a aZkZa ^h WZadl i]Z h^\]i \aVhh aZkZa! [daadl i]Z hiZeh dc Page 37 id gZ[^aai]Zd^a# <%+,,')EaVcZg$HVcYZg "'&" Test Run 5. EjidcndjghV[Zin\aVhhZh# 6. 8dccZXii]ZbVX]^cZidi]ZedlZghdjgXZ# DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h gZVYn[dggZ\jaVgdeZgVi^dc# I]Z iZhi gjc Xdch^hih d[ kZg^[n^c\ i]Z [daadl^c\/ & I]Z bdidg edlZgh je VcY gjch XdggZXian! ' i]Z [gdci VcY gZVg hide Wjiidch ldg` XdggZXian! ( i]Z [ZZY WZai bdidg ijgch i]Z XdggZXi Y^gZXi^dc bVX]^cZ ^h cdi l^gZY dji d[ e]VhZ! VcY ) i]Z YddghV[Zina^b^ihl^iX]Zhldg`XdggZXian# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl TroubleshootingdcPage 39# >[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ# 7Z[dgZ WZ\^cc^c\ i]Z iZhi gjc! gZk^Zl i]Z WVh^X edlZg Xdcigdah ^c Basic Controls! WZ\^cc^c\ dc Page 24# Before starting the planer/sander, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death! 7. Ejh]i]Z[gdciVcYgZVgHIDEWjiidch^c!i]Zc il^hii]ZbXadX`l^hZhdi]Znededji#L]Zc i]ZHIDEWjiidchededji!i]Zhl^iX]ZhVgZ gZhZi VcY gZVYn [dg deZgVi^dc hZZ Figure 23# 47)34 34/0"UTTON Figure 23.GZhZii^c\i]Zhl^iX]# 8. KZg^[ni]Vii]ZedlZg^hcdiXdccZXiZYdjid[ e]VhZWnegZhh^c\i]ZI67A:JEVcYI67A: 9DLC`ZnhhZZFigure 26!Page 25!jh^c\ i]ZXg^iZg^VWZadl/ ·>[ i]Z iVWaZ bdkZh ^c i]Z hVbZ Y^gZXi^dc Vh i]Z Wjiidc YZhXg^ei^dc! i]Z bVX]^cZ ^h l^gZYXdggZXian# ·>[i]ZiVWaZbdkZh^ci]Zdeedh^iZY^gZXi^dc id i]Z Vggdl dc i]Z Wjiidc! i]Z edlZg ^h XdccZXiZYdjid[e]VhZ# Hide i]Z bVX]^cZ! 9>H8DCC:8I I=: EDL:G!i]ZchlVei]ZA&VcYA'l^gZhVi i]ZiZgb^cVaXdccZXi^dchZZFigure 24# To test run the machine: 1. BV`ZhjgZndjjcYZghiVcYi]ZhV[Zin^chigjX" i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi i]ZbVX]^cZ^hhZijeegdeZgan# 2. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\ hZije VgZ XaZVgZY VlVn [gdb i]Z bVX]^cZ! VcYXadhZVaaeVcZahVcYVXXZhhYddgh# G H I A& A' A( : ''%$))%K DeZgVi^dc <GDJC9 Figure 24#:mVbeaZd[hl^iX]^c\l^gZhViedlZg hjeeaniZgb^cVaXdccZXi^dc# 3. BV`ZhjgZi]ZbVX]^cZ^hXdccZXiZYidVcV^g XdbegZhhdg VcY i]Z egZhhjgZ \Vj\Z gZVYh ,*EH># 4. BV`ZhjgZVaal^g^c\^hXdggZXi# "''" <%+,,')EaVcZg$HVcYZg 9. EgZhh i]Z ;::9 7:AI HI6GI i]Zc i]Z ;::9 7:AI HIDE Wjiidch hZZ Figure 25, Page 24# I]Z [ZZY WZai h]djaY hiVgi! gjc ^c i]ZXdggZXiY^gZXi^dcVcYhidehbddi]an# 16. JcadX` VcY ha^\]ian deZc i]Z g^\]i VcY aZ[i VXXZhhYddghjci^andj]ZVgVXa^X`!^cY^XVi" ^c\ i]Vi i]Z Yddg a^b^i hl^iX]Zh ]VkZ WZZc ig^\\gZY# 10. EgZhh i]Z H6C9>C< 7:AI HI6GI i]Zc i]Z H6C9>C<7:AIHIDEWjiidch#I]ZhVcY^c\ WZaih]djaYhiVgi!gjc^ci]ZXdggZXiY^gZXi^dc! VcYhidehbddi]an# ·>[i]ZbVX]^cZYdZhcdihiVgi!i]ZYddga^b^i hV[Zinhl^iX]ZhVgZldg`^c\XdggZXian# ·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ gjch hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg gjWW^c\cd^hZh# =dlZkZg!ndjl^aa]ZVgVcV^gaZV`^c\hdjcY [gdbi]ZdhX^aaVi^dcXdcigdaaZg[dg`_ZiFigure 19# ·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z bVX]^cZ[jgi]Zg#6alVnhhidei]ZbVX]^cZ VcYY^hXdccZXi^i[gdbedlZgWZ[dgZ^ckZh" i^\Vi^c\dgXdggZXi^c\ediZci^VaegdWaZbh# 11. EgZhh i]Z [gdci HIDE Wjiidc id hide i]Z bVX]^cZ# 12. L>I=DJI gZhZii^c\ i]Z hl^iX]! egZhh i]Z ;::9 7:AI HI6GI Wjiidc# I]Z bVX]^cZ h]djaYcdihiVgi# ·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z HIDE WjiidchV[Zin[ZVijgZ^hldg`^c\XdggZXian# ·>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z HIDE Wjiidcejh]ZY^c!^bbZY^ViZanY^hXdccZXi edlZg id i]Z bVX]^cZ# I]Z HIDE Wjiidc hV[Zin[ZVijgZ^hcdildg`^c\XdggZXian#I]^h hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa IZX]Hjeedgi[dg]Zae# ·>[i]ZbVX]^cZYdZhhiVgi!^bbZY^ViZanY^h" XdccZXi edlZg id i]Z bVX]^cZ# I]Z Yddg a^b^i hl^iX]Zh VgZ CDI ldg`^c\ XdggZXian# I]^h hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZegdXZZY^c\l^i]gZ\jaVgdeZgVi^dch# 8VaaIZX]Hjeedgi[dg]Zae# Recommended Adjustments ;dg ndjg XdckZc^ZcXZ! i]Z VY_jhibZcih a^hiZY WZadl ]VkZ WZZc eZg[dgbZY Vi i]Z [VXidgn VcY gZfj^gZ cd [jgi]Zg VY_jhibZci# =dlZkZg! lZ gZX" dbbZcYi]VindjkZg^[ni]Vii]ZVY_jhibZcihVgZ XdggZXiVcYidndjghVi^h[VXi^dc# Recommended adjustment checklist: 1. EgZhhjgZGdaaZghPage 20)# 2. DhX^aaVi^dcHeZZYPage 27# 3. 6^g HnhiZb 6^g GZ\jaVidg id ,* EH>0 Page 38# 4. IVWaZ8Va^WgVi^dcPage 42. 5. 7ZaiIgVX`^c\Page 44# 6. IVWaZEVgVaaZa^hbPage 46# 7. K"7ZaiIZch^dcPage 50# 8. ;ZZY7ZaiIZch^dcPage 57# 9. ;ZZY7ZaiIgVX`^c\Page 57# 13. GZhZii]ZHIDEWjiidc# 14. EgZhh i]Z gZVg HIDE Wjiidc VcY gZeZVi Steps 12–13# 15. EgZhh i]Z ;::9 7:AI HI6GI Wjiidc! i]Zc egZhhi]ZZbZg\ZcXnhideeaViZ#I]ZhVcYZg l^aaXdbZidVXdbeaZiZhide# ·>[ i]Z [ZZY WZai YdZh cdi XdbZ id V Xdb" eaZiZhide!i]ZZbZg\ZcXnhideeaViZ^hcdi ldg`^c\ XdggZXian# 8Vaa IZX] Hjeedgi [dg ]Zae# <%+,,')EaVcZg$HVcYZg "'(" SECTION 4: OPERATIONS Basic Controls To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. GZ[Zg id Figures 25¶28 VcY i]Z YZhXg^ei^dch WZadl id WZXdbZ [Vb^a^Vg l^i] i]Z WVh^X Xdcigdah VcYXdbedcZcihd[ndjgeaVcZg$hVcYZg# Control Panel Amp Load Meter:>cY^XViZhi]ZXjggZciVbeadVY dc i]Z bV^c bdidg l]Zc V eaVc^c\ VcY hVcY^c\ deZgVi^dc^h^cegd\gZhh# Sanding Belt Start and Stop Buttons:Ijgchi]Z hVcY^c\ bdidg ON VcY OFF ^[ i]Z eaVcZg$hVcYZg ]VhV^gegZhhjgZ!i]ZWZai^hiZch^dcZY!i]ZedlZg ^hXdccZXiZY!VcYVaaVXXZhhYddghVgZXadhZYVcY adX`ZY# Feed Belt Start and Stop Buttons: 8nXaZh i]Z [ZZYWZaibdidgONVcYOFF[dg[ZZY^c\lddY^cid i]ZeaVcZg$hVcYZg# Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk. NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. 6beAdVY BZiZg HVcY^c\ 7ZaiHiVgi 7jiidc ;ZZY 7ZaiHiVgi 7jiidc EdlZg A^\]i HVcY^c\ 7ZaiHide 7jiidc ;ZZY 7ZaiHide 7jiidc ;gdciHide 7jiidc Figure 25. 8dcigdaeVcZa# "')" <%+,,')EaVcZg$HVcYZg Front Stop Button:HidehVaaZaZXig^XVaedlZgid bdidgh ^c i]Z ZkZci d[ Vc ZbZg\ZcXn! VcY hideh i]ZhVcY^c\Ygjbl^i]VcV^g"Y^hXWgV`Z# Table Stop Key: Hideh iVWaZ VcY XVcXZah `Zn eVY Zcign# EgZhh i]Z `Zn id ^bbZY^" ViZanhidei]ZiVWaZ^[^i^hbdk^c\jedgYdlc# >[ ndj ZciZg i]Z lgdc\ YZei] d[ Xji kVajZ ^c i]ZY^\^iVaY^heaVn!egZhhi]Z `ZnidXaZVg VcYgZhZi^iidXjggZciiVWaZedh^i^dc# Table Up and Down Keys: EgZhh i]Z dg`Zn idfj^X`angV^hZdgadlZgi]ZiVWaZ ^c %#%%* %#&'*bb ^cXgZbZcih·id [^i i]Z ldg`e^ZXZ WZilZZc i]Z XjiiZg]ZVY$hVcY^c\ Ygjb VcY i]Z iVWaZ# Dg egZhh i]ZhZ `Znh id ^cXgZbZciVaan gV^hZ i]Z ldg`e^ZXZ Yjg^c\ eaVcY^c\ VcY hVcY^c\ deZgVi^dch# GZ[Zg id Page 29[dg^chigjXi^dchdceaVc^c\VcYhVcY" ^c\ldg`e^ZXZh# Numerical Key Pad:6aadlhdeZgVidgidZciZg VheZX^[^XiVWaZ]Z^\]i#EgZhhi]Z%¶.`ZnhVh cZZYZYidZciZgi]ZYZh^gZYi]^X`cZhhd[ndjg ldg`e^ZXZ# I]Z Y^heaVn l^aa [aVh] jci^a ndj egZhhi]Z `Zn# Example: >[ ndjg ^ceji ^h '#&*! i]Zc ndj ldjaYegZhhi]Z[daadl^c\`Znh/ ! i]ZcegZhhi]Z `Zn#I]ZiVWaZl^aabdkZid i]Vi]Z^\]i# Power Light: >cY^XViZhi]ZbVX]^cZ^hXdccZXiZY idedlZg# Digital Controls Digital Table Height Key Pad hZZ Figure 26/ I]^hXdcigdahbdidg^oZYiVWaZ]Z^\]iVY_jhibZcih# Id jhZ i]Z Y^heaVn! i]Z edlZg bjhi WZ ON! V^g bjhi WZ XdccZXiZY! Wdi] hide hl^iX]Zh bjhi WZ gZhZi! VcY Vaa VXXZhh Yddgh bjhi WZ XadhZY VcY adX`ZY# 9^\^iVa9^heaVn CjbZg^XVa @ZnEVY HZi@Zn IVWaZ HiVgi IVWaZ JE IVWaZ9dlc IVWaZ Hide Figure 26#9^\^iVaiVWaZ]Z^\]i`ZneVY# Digital Display:I]^hl^cYdlh]dlhi]ZXjg" gZciiVWaZedh^i^dc[gdbi]ZhVcY^c\Ygjb^#Z# ldg`e^ZXZi]^X`cZhh# Set Key: JhZ id XVa^WgViZ iVWaZ edh^i^dc dg hl^iX] WZilZZc hiVcYVgY$bZig^X Y^heaVn# Id XVa^WgViZ i]Z Y^heaVn Vi i]Z XjggZci WdVgY i]^X`cZhh! ZciZg i]Z i]^X`cZhh! i]Zc egZhh `Zn [dg ( hZXdcYh gZ[Zg VcY ]daY i]Z id Page 42 [dg [jgi]Zg YZiV^a# Id id\\aZ i]Z Y^heaVn WZilZZc bZig^X VcY hiVcYVgY bZV" hjgZbZci!egZhhVcY]daYi]Z `Zn[dg&% hZXdcYh# Table Start Key/ 6Xi^kViZhi]ZiVWaZidbdkZ id i]Z edh^i^dc ZciZgZY i]gdj\] i]Z `ZneVY# :ciZgi]ZYZh^gZYi]^X`cZhhi]Zldg`e^ZXZi]Z jh^c\i]Z`ZneVY!i]ZcegZhhi]Z `Zn#I]Z iVWaZl^aabdkZidi]ZYZei]ndjZciZgZY# Additional Controls Table Height Handwheel: BVcjVaan gV^hZh dg adlZghi]ZXdckZndgiVWaZ^c^cXgZbZcihaZhhi]Vc %#%%* id [^cZ"ijcZ i]Z hVcY^c\ YZei]# DcZ [jaa ijgc d[ i]Z ]VcYl]ZZa X]Vc\Zh i]Z ]Z^\]i d[ i]Z iVWaZ%#%'%# Plate: HidehZaZXig^X^inidi]ZbdidghVcYVeea^Zh VcV^g"Y^hXWgV`Zidhidei]ZeaVcZg$hVcYZg^bbZ" Y^ViZan# :bZg\ZcXn HideEaViZ IVWaZ=Z^\]i =VcYl]ZZa Figure27#6YY^i^dcVa[gdciXdcigdah# <%+,,')EaVcZg$HVcYZg "'*" Variable Feed Rate Dial: 6Y_jhih i]Z [ZZY gViZ WZilZZc&)VcY+%;EB# Adjusting Feed Rate Rear Stop Button: >bbZY^ViZanhidehVaaZaZXig^" XVaedlZgidi]Zbdidgh^ci]ZZkZcid[VcZbZg" \ZcXnVcYhidehi]ZhVcY^c\Ygjbl^i]VcV^g"Y^hX WgV`Z# I]Z Y^Va ViiVX]ZY id i]Z h^YZ d[ i]Z [ZZY bdidg XdkZg Figure 28 VY_jhih i]Z [ZZY gViZ d[ i]Z hVcYZg# Changing the Feed Belt Speed GZVgHide 7jiidc 1. HiVgii]Z[ZZYWZai# 2. Ijgci]ZY^VaXadX`l^hZidYZXgZVhZi]Z[ZZY gViZVcYXdjciZgXadX`l^hZid^cXgZVhZ^i# Note: Never adjust the feed rate dial unless the feed belt is running or you can damage the control. Determining Ideal Feed Rates KVg^VWaZ;ZZY GViZ9^Va Figure28#GZVgXdcigdah# Cutterhead Adjustment Shaft (Figure 29: GV^hZh VcY adlZgh i]Z he^gVa XjiiZg]ZVY VWdkZ i]Z iVWaZ VcY ^c gZaVi^dch]^e id i]Z ]Z^\]i d[ i]Z gZVghVcY^c\Ygjb#JhZVcVY_jhiVWaZlgZcX]id ijgci]Zh]V[i# Hd[ilddYhine^XVaangZfj^gZV[VhiZg[ZZYgViZi]Vc ]VgYlddYh0]dlZkZg!i]ZgZ^hcdYZ[^c^i^kZgjaZid [daadll]ZcYZiZgb^c^c\i]ZWZhi[ZZYgViZ#6hV \ZcZgVa gjaZ! ValVnh hiVgi l^i] i]Z hadlZhi [ZZY gViZ VcY ldg` ndjg lVn je# LZ ValVnh gZXdb" bZcY iZhi^c\ i]Z [ZZY gViZ jh^c\ hXgVe lddY h^b^aVgidndjgldg`e^ZXZ#7ZhjgZidbdc^idgi]Z VbeZgV\Z bZiZg hZZ Page 28 l]Zc VY_jhi^c\ i]Z [ZZY gViZ# 9ZXgZVhZ i]Z [ZZY gViZ ^[ i]Z adVY WZ\^chidhadli]ZbdidgGEB# Cutterhead Lock Handle: AdX`hi]ZXjiiZg]ZVY ^c eaVXZ hd ^i l^aa cdi bdkZ# AddhZc id Vaadl XjiiZg]ZVY ]Z^\]i VY_jhibZci# AdX` V[iZg hZii^c\ XjiiZg]ZVYedh^i^dc# Cutterhead Height Scale: >cY^XViZh i]Z XjiiZg]ZVY ]Z^\]i gZaVi^kZ id i]Z hVcY^c\ Ygjb0 bZVhjgZY ^c %#%%) ^c %#&%bb ^cXgZbZcih# LZ gZXdbbZcY hZii^c\ i]Z XjiiZg]ZVY Vi %bb [dg bdhideZgVi^dch# 6Y_jhibZciH]V[i AdX`=VcYaZ =Z^\]iHXVaZ Figure 29.EaVcZgXjiiZg]ZVYXdcigdah# "'+" <%+,,')EaVcZg$HVcYZg Oscillation Speed Choosing Sandpaper I]ZdhX^aaVi^dcheZZYd[i]ZhVcY^c\WZai^hVY_jhi" VWaZ# 9^[[ZgZci dhX^aaVi^c\ heZZYh n^ZaY Y^[[ZgZci hVcY^c\ gZhjaih# LZ gZXdbbZcY ign^c\ kVg^djh heZZYh dc V hXgVe e^ZXZ d[ lddY h^b^aVg id i]Z ldg`e^ZXZ WZ^c\ jhZY# I]Z dhX^aaVi^dc heZZY ^h bZVhjgZY Wn ]dl adc\ ^i iV`Zh i]Z WZai id bdkZ [gdbdcZh^YZidi]Zdi]Zg# L]ZchZaZXi^c\hVcYeVeZg!`ZZe^cb^cYi]Vii]Z BdYZa<%+,,VXXZeihdcan'*l^YZWn+%adc\ WZaih# I]Z \g^i ndj X]ddhZ l^aa YZeZcY dc i]Z ineZd[ldg`!i]ZheZX^Zhd[lddYVcYi]ZhiV\Z d[ [^c^h]^c\# L]Zc X]ddh^c\ l]^X] hVcYeVeZg id jhZ!jhZi]ZhZ\g^icjbWZghVhV\ZcZgVa\j^YZid hVcYeVeZgineZ/ Tools Needed Qty LgZcX].bb##################################################### & Grit Type +%dgaZhh##################################################8dVghZ -%"&%%################################################### BZY^jb &'%"&*%######################################################### ;^cZ To adjust the oscillation speed: 1. AddhZc i]Z adX` cji dc i]Z heZZY Xdcigda VY_jhibZci`cdWFigure 30# AdX`Cji LZ gZXdbbZcY jh^c\ Vajb^cjb dm^YZ hVcY^c\ WZaih [dg WZhi gZhjaih# I]Z \ZcZgVa gjaZ d[ i]jbW ^h id hVcY V ldg`e^ZXZ l^i] egd\gZhh^kZan ]^\]Zg \g^i cjbWZgh! l^i] cd dcZ \g^i ^cXgZVhZ d[ bdgZ i]Vc *%0 ]dlZkZg! i]Z ineZ d[ lddY VcY YZh^gZY [^c^h] l^aa YZiZgb^cZ i]Z WZhi \g^i id jhZ# Note: Sandpaper finer than 150 grit can often load up or burn workpieces. Sanding Belt Replacement To replace the sanding belt/ Figure 30#HeZZYXdcigdaVY_jhibZci`cdW# 2. Ijgc i]Z `cdW XadX`l^hZ id YZXgZVhZ i]Z dhX^aaVi^dc heZZY VcY XdjciZgXadX`l^hZ id ^cXgZVhZ^i# Note: To re-establish the factory setting, back out the knob until it stops, then turn it 31⁄2 turns. 3. I^\]iZc i]Z adX` cji addhZcZY ^c Step 1 id hZXjgZi]Z`cdW# 6h ndj ZmeZg^ZbZci l^i] Y^[[ZgZci dhX^aaVi^dc heZZYh!bV`ZVcdiZd[i]Zi^b^c\[gdbdcZ h^YZidi]Zdi]Zgl]Zcndj[^cYi]ZWZhihVcY" ^c\ gZhjaih# I]Vi lVn ndj XVc gZVY_jhi i]Z dhX^aaVi^dcheZZYaViZg^[hVcY^c\i]ViineZd[ bViZg^VaV\V^c# <%+,,')EaVcZg$HVcYZg 1. ;daadlSteps 1–3dcPage 19# 2. GZbdkZi]ZhVcY^c\WZai# 3. BV`^c\hjgZi]ZgdiVi^dcVggdlhdci]ZhVcY" ^c\ WZai ed^ci i]Z hVbZ Y^gZXi^dc Vh i]dhZ h]dlc ^c Figure 18 dc Page 19! ^chiVaa i]Z cZlhVcY^c\WZaiWnhiVgi^c\[^ghidci]ZjeeZg gdaaZg!VcYi]Zci]ZadlZggdaaZg# Note: The sanding belt must be centered between the limit switches and the edge of the sanding belt must be between tongs of the oscillation controller as shown in Figure 18 on Page 19. Damage to the sanding belt could occur if the sander is turned ON before the sanding belt is correctly positioned. "'," NOTICE The directional arrow on back of the sanding belt must be pointing in a counterclockwise direction during installation. Failure to install the sanding belt correctly could result in damage to the sanding belt or the sander itself. If your belt does not have arrows, it is most likely unidirectional, so it will not matter which direction it is installed. 4. ;daadlSteps 5–7dcPage 19# Amp Load Meter I]ZVbeZgV\ZadVYbZiZgFigure 31^hjhZYid `ZZe i]Z bVX]^cZ [gdb WZ^c\ dkZgadVYZY Yjg^c\ eaVc^c\$hVcY^c\deZgVi^dch# 6h V \ZcZgVa gjaZ! ValVnh hiVgi l^i] V hbVaa adVY VcY ldg` ndjg lVn je# 9D CDI ldg` ndjg bVX]^cZ id ^ih bVm^bjb adVY dg l]ZgZ ndj XVc ]ZVgi]ZbdidgadhZGEB0^chiZVY!bV`Zbjai^eaZ a^\]ieVhhZhdg^chiVaaVXdVghZg\g^ihVcYeVeZg# Figure 31. BdYZa<%+,,VbeYgVlbZiZg VcYadVYX]Vgi# Emergency Stop Plate Id jhZ i]Z ZbZg\ZcXn hide eaViZ Figure 32! ejh] VcY ]daY ^i jci^a i]Z hVcYZg ]Vh XdbZ id V XdbeaZiZhide# 6beadVYl^aaWZY^gZXianV[[ZXiZYWnbVcn[VXidgh hjX]Vh[ZZYgViZ!YZei]d[Xji!lddYineZ!hVcY" eVeZg\g^i!VcYldg`e^ZXZl^Yi]#>[i]ZVbeadVY^h ^ci]ZgZYadVYgVc\Z!i]ZbVX]^cZ^hdkZgadVYZY VcYbdidgYVbV\ZbVnhddcdXXjg#JhZi]ZVbe adVYX]VgicZVgi]ZbZiZgid`ZZei]ZVbeadVY^c i]Z\gZZcH6;:gVc\ZYjg^c\deZgVi^dc# NOTICE DO NOT VOID WARRANTY! Keep amp draw within GREEN load range shown on the AMP LOAD CHART. If you operate machine in RED load range motor damage may occur and will not be covered under warranty. "'-" :bZg\ZcXn HideEaViZ Figure32#:bZg\ZcXnhideeaViZ# KEEP the cutterhead and sanding drum V-belts correctly tensioned (refer to Page 50). Otherwise, the pulleys will slip when the emergency brake is applied and not immediately stop the machine in the event of an emergency! <%+,,')EaVcZg$HVcYZg Planing/Sanding I]ZBdYZa<%+,,^hXVeVWaZd[eaVc^c\VcYhVcY" ^c\ dg hVcY^c\ dcan# Id VX]^ZkZ i]Z WZhi gZhjaih! ZmeZg^bZci l^i] XdckZndg [ZZY gViZ! XjiiZg]ZVY YZei]!hVcY^c\YZei]!kVg^djh\g^ihd[hVcYeVeZg! VcYdhX^aaVi^dcheZZY#6ahd![dgWZhigZhjaihbV`Z hjgZi]Zldg`e^ZXZ]VhWZZchjg[VXZeaVcZYdcV _d^ciZgWZ[dgZeaVc^c\VcYhVcY^c\# 6ine^XVaeaVc^c\VcYhVcY^c\eVhhl^aagZbdkZje id &¿ - d[ bViZg^Va# =dlZkZg! ViiZbeih id gZbdkZ idd bjX] bViZg^Va XVc XVjhZ _Vbb^c\! lddY Wjgc^c\! gVe^Y hVcYeVeZg lZVg dg iZVg^c\! eddg [^c^h]! h]dgi bdidg a^[Z! VcY WZai ha^eeV\Z# I]Z deZgVidgjhjVaanbV`ZhVeVhh!gV^hZhi]ZiVWaZV a^iiaZ! VcY gZeZVih jci^a i]Z Zci^gZ hjg[VXZ ^h Wdi] eaVcZYVcYhVcYZY# 8. GV^hZdgadlZgi]ZiVWaZjci^ai]Zldg`e^ZXZ^h Veegdm^bViZan&¿-%#&'*WZadli]ZhVcY^c\ WZai# Id Yd i]^h/ BZVhjgZ i]Z ldg`e^ZXZ i]^X`" cZhh! i]Zc VYY &¿-! i]Zc [^cZ ijcZ l^i] i]Z ]VcYl]ZZadgi]ZVggdl`Znh# 9. Ejh] i]Z H6C9>C< 7:AI HI6GI Wjiidc! i]Zcejh]i]Z;::97:AIHI6GIWjiidc# 10. HiVcY id i]Z h^YZ d[ i]Z [ZZY WZai id gZYjXZ i]Zg^h`d[`^X`WVX`![ZZYi]Zldg`e^ZXZ^cid i]ZbVX]^cZhZZFigure 33!i]ZcgV^hZi]Z iVWaZ l^i] i]Z ]VcYl]ZZa jci^a i]Z bVX]^cZ WZ\^cheaVc^c\VcYhVcY^c\i]Zldg`e^ZXZ# 6hi]Zldg`e^ZXZeVhhZhi]gdj\]i]ZbVX]^cZ! ndj h]djaY ]ZVg i]Z XjiiZg]ZVY Xji VcY i]Z hVcY^c\WZaihVcYi]Zldg`e^ZXZ# Ine^XVaan!cdbdgZi]Vc%#*bbVeegdm#%#%'%d[ bViZg^Va ^h gZbdkZY Yjg^c\ V hVcY^c\ dcan eVhh# I]ZbVm^bjbhVcY^c\YZei]VahdYZeZcYhjedc i]Zi]^X`cZhhd[i]ZhVcY^c\WZai!l]^X]XVckVgn [gdb %#%&% [^cZ hVcYeVeZg id %#%+% XdVghZ hVcYeVeZg# Planing and Sanding Workpieces 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2. DeZci]ZjeeZgaZ[iVXXZhhYddg# 3. BV`ZhjgZi]ZXjiiZg]ZVY^hhZiVii]Z%bb edh^i^dcdci]Z]Z^\]ihXVaZ#>[cdi!addhZci]Z XjiiZg]ZVY adX` ]VcYaZ! ijgc i]Z XjiiZg]ZVY VY_jhibZcih]V[iidi]Z%bbedh^i^dcdci]Z hXVaZ!i]Zci^\]iZci]ZadX`]VcYaZ# Note: We recommend setting the scale at 0mm for most planing/sanding operations. 4. 8adhZVcYadX`i]ZaZ[iVXXZhhYddg# 5. BV`ZhjgZndj]VkZgZk^ZlZYi]ZWorkpiece Inspection dcPage 33# Figure 33#DeZgVidg[ZZY^c\ldg`e^ZXZVi XdggZXiWdYnedh^i^dcVcYdjid[i]ZlVnd[ ediZci^Va`^X`WVX`# 11. GZbdkZi]Zldg`e^ZXZ[gdbi]Zdji[ZZYh^YZ d[i]ZbVX]^cZ# 12.>cheZXii]Zldg`e^ZXZ# ·>[i]Zldg`e^ZXZ^h[aViVcYhbddi]!h]jii]Z eaVcZg$hVcYZgOFF# 6. EjidchV[Zin\aVhhZh!VYjhibVh`!VcY]ZVg" ^c\egdiZXi^dc 7. BV`Z hjgZ i]Z bVX]^cZ ^h XdccZXiZY id edlZgVcYXdbegZhhZYV^g!VcYijgci]ZYjhi XdaaZXidgON# <%+,,')EaVcZg$HVcYZg "'." ·>[ i]Z ldg`e^ZXZ ^h gdj\] id i]Z idjX]! gZeZVi l^i] VYY^i^dcVa eVhhZh jci^a ^i ^h hbddi]# 8. GV^hZdgadlZgi]ZiVWaZjci^ai]Zldg`e^ZXZ^h Veegdm^bViZan&¿-%#&'*WZadli]ZhVcY^c\ WZai# ·>[ gZeZViZY eVhhZh i]gdj\] i]Z bVX]^cZ Yd cdi n^ZaY i]Z YZh^gZY gZhjai! i]Z XjiiZg" ]ZVYbVn WZ idd adl VcY i]Z hVcY^c\ WZai bVn cdi WZ XdciVXi^c\ i]Z ldg`e^ZXZ# Ign gV^h^c\i]ZXjiiZg]ZVY^cXgZbZciVaan%#&bb WZilZZc eVhhZh VcY Xdci^cjZ [ZZY^c\ i]Z ldg`e^ZXZi]gdj\]jci^a^i^hhbddi]# Sanding Workpieces Id Yd i]^h/ IneZ V heZX^[^X iVWaZ ]Z^\]i l^i] i]Z cjbZg^X `ZneVY! i]Zc egZhh i]Z IVWaZ HiVgi`Zn idadlZgi]ZiVWaZidi]Vi]Z^\]i# I]Zc ijgc i]Z iVWaZ ]Z^\]i ]VcYl]ZZa! dg egZhhi]ZIVWaZJe VcY9dlc `ZnhVh cZZYZY id VY_jhi i]Z iVWaZ ]Z^\]i ^c %#%%* %#&'*bb^cXgZbZcihjci^ai]Zldg`e^ZXZ^h & ¿-WZadli]ZhVcY^c\WZai# To sand workpieces: 9. EjidchV[Zin\aVhhZh!VYjhibVh`!VcY]ZVg" ^c\egdiZXi^dc 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 10. Ejh] i]Z H6C9>C< 7:AI HI6GI Wjiidc! i]Zcejh]i]Z;::97:AIHI6GIWjiidc# 2. JcadX`VcYdeZci]ZjeeZgaZ[iVXXZhhYddg# 11. L]^aZhiVcY^c\idi]Zh^YZd[i]Z[ZZYWZai· id gZYjXZ ^c_jgn [gdb `^X`WVX`! [ZZY i]Z ldg`e^ZXZ ^cid i]Z bVX]^cZ hZZ Figure 33 dc Page 29! i]Zc gV^hZ i]Z iVWaZ l^i] i]Z ]VcYl]ZZa jci^a ^i WZ\^ch hVcY^c\ i]Z ldg`e^ZXZ# 3. CdiZ i]Z XjggZci hZii^c\ dc i]Z eaVcZg XjiiZg]ZVY]Z^\]ihXVaZ# 4. AddhZci]ZadX`]VcYaZ!ijgci]ZVY_jhibZci ]VcYaZjeidi]Z'bbedh^i^dcFigure 34id gV^hZi]ZXjiiZg]ZVYdjid[i]ZlVn·hd^il^aa cdi XdciVXi i]Z ldg`e^ZXZ·i]Zc i^\]iZc i]Z adX`]VcYaZidhZXjgZi]ZXjiiZg]ZVY# 12. GZbdkZi]Zldg`e^ZXZ[gdbi]Zdji[ZZYh^YZ d[i]ZbVX]^cZ# ·>[i]ZbVX]^cZY^YcdihVcYi]Zldg`e^ZXZ dc i]Z [^ghi eVhh! gZeZVi Step 11 jci^a i]Z bVX]^cZ WZ\^ch id hVcY i]Z Zci^gZ ldg`e^ZXZ# 13. 6h ndj hVcY! dWhZgkZ i]Z Vbe YgVl bZiZg! VcY egZhh i]Z iVWaZ Ydlc `Zn id gZYjXZ i]Z hVcY^c\ YZei] ^[ i]Z Vbe adVY bZiZg ^cY^XViZhbdidgdkZgadVY!dggZYjXZi]Z[ZZY gViZ# Figure 34.He^gVaXjiiZg]ZVYgV^hZYid'bb edh^i^dcdc]Z^\]ihXVaZ# 5. 8adhZVcYadX`i]ZjeeZgaZ[iVXXZhhYddg# 6. BV`Z hjgZ ndj ]VkZ gZk^ZlZY Workpiece InspectiondcPage 33# 7. BV`Z hjgZ i]Z bVX]^cZ ^h XdccZXiZY id edlZgVcYXdbegZhhZYV^g!VcYijgci]ZYjhi XdaaZXidgON# "(%" 14. GZ"hVcY i]Z ldg`e^ZXZ V XdjeaZ d[ i^bZh bdgZVii]ZhVbZYZei]idZchjgZVXdch^h" iZcihVcY^c\YZei]!i]Zc[ZZY^ii]gdj\]dcZ [^cVai^bZl^i]djiVY_jhi^c\i]ZYZei]d[Xji# 15. IdVYYVcZlhVcY^c\YZei]!egZhhi]ZIVWaZ Je VcY9dlc`Znh !dgZciZgVheZX^[^X iVWaZ ]Z^\]i l^i] i]Z cjbZg^X `ZneVY VcY id gV^hZ i]Z egZhh i]Z IVWaZ HiVgi `Zn iVWaZidi]Vi]Z^\]i# <%+,,')EaVcZg$HVcYZg Planing Workpieces LZ Yd cdi gZXdbbZcY dcan eaVc^c\ ldg`e^ZXZh l^i] i]Z BdYZa <%+,,# 9d^c\ hd l^aa n^ZaY V gdj\]Zg! jc[^c^h]ZY ldg`e^ZXZ l^i] hdbZ hc^eZ! VcY ^cXgZVhZ i]Z g^h` d[ `^X`WVX` Vi i]Z [gdci d[ i]ZbVX]^cZ# >[ ndj bjhi eaVcZ V ldg`e^ZXZ Yd cdi hZi i]Z XjiiZg]ZVYdcan[Vgi]Zgi]Vc%#*bbdci]ZYdlc" lVgY eVgi d[ i]Z ]Z^\]i hXVaZ! Vh h]dlc ^c Figure 35# 6i i]^h ed^ci! i]Z XjiiZg]ZVY ^chZgih VgZ Veegdm^bViZan ZkZc l^i] i]Z hVcY^c\ Ygjb# Bdk^c\^iadlZgi]Vci]^hl^aadcangZYjXZXdciVXi i]ZegZhhjgZgdaaZgh]VkZV\V^chii]Zldg`e^ZXZ# Rotating Carbide Inserts Tools Needed: Qty LgZcX]dgHdX`Zi&.bb################################### & I"=VcYaZLgZcX]I"'%###################################### & ;aVi=ZVYIdgmHXgZlI"'%B+"&m&*####### KVg^Zh 8VgW^YZ>chZgi&)m&)m'(%§7ZkZa###### KVg^Zh EcZjbVi^XIddaDei^dcVa################################# & Idgm7^iI"'%Dei^dcVa##################################### & 7gZV`Zg7Vg####################################################### & =VbbZg############################################################# & I]Z XjiiZg]ZVY ^h Zfj^eeZY l^i] &-- ^cYZmVWaZ XVgW^YZ ^chZgih# :VX] ^chZgi XVc WZ gdiViZY id gZkZVaVcndcZd[^ih[djgXjii^c\ZY\Zh#I]ZgZ[dgZ! ^[ dcZ Xjii^c\ ZY\Z WZXdbZh Yjaa dg YVbV\ZY! h^beangdiViZ^i.%ßidgZkZVaV[gZh]Xjii^c\ZY\Z Figure 36# Figure 35.8jiiZg]ZVY]Z^\]ihZi[dgeaVc^c\# Eddg egZhhjgZ gdaaZg XdciVXi l^aa XVjhZ i]Z ldg`e^ZXZid\ZihijX`jcYZgi]Zdji[ZZYh^YZd[ i]Z eaVcZg$hVcYZg! hd ndj l^aa ]VkZ id bVcjVaan gZbdkZi]Z^i[gdbi]Zdji[ZZYh^YZd[i]ZiVWaZ#>[ ndjViiZbeiidYdVeaVc^c\dcaneVhhVcYndj cdi^XZ i]Vi i]Z ldg`e^ZXZ ^h cdi [ZY XdbeaZiZan dji d[ i]Z bVX]^cZ! i]Zc VY_jhi i]Z XjiiZg]ZVY jelVgYh Wn %#&bb dg %#'bb VcY gZign# GZeZVi i]^hVhcZXZhhVgn# GZ[ZgZcXZ9di Figure 36. >chZgigdiVi^c\hZfjZcXZ# >c VYY^i^dc! ZVX] ^chZgi ]Vh V gZ[ZgZcXZ Ydi dc dcZXdgcZg#6hi]Z^chZgi^hgdiViZY!i]ZgZ[ZgZcXZ YdiadXVi^dcXVcWZjhZYVhVc^cY^XVidgd[l]^X] ZY\Zh VgZ jhZY VcY l]^X] VgZ cZl# L]Zc i]Z gZ[ZgZcXZYdigZkdakZhWVX`VgdjcYid^ihhiVgi^c\ edh^i^dc!i]Z^chZgih]djaYWZgZeaVXZY# To rotate or change a carbide insert: 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2. ;daadl Steps 1-4 dcPage 16idVXXZhhi]Z XjiiZg]ZVY# <%+,,')EaVcZg$HVcYZg "(&" 3. GZbdkZ Vcn hVlYjhi [gdb i]Z ]ZVY d[ i]Z XVgW^YZ^chZgiIdgmhXgZl# GZbdkZi]ZIdgmhXgZlVcYXVgW^YZ^chZgi# 4. ·>[i]ZIdgmhXgZl^hY^[[^XjaiidgZbdkZ![^iV I"'% W^i dcid i]Z hXgZl l^i] i]Z ^cXajYZY WgZV`ZgWVg!iVe^i!i]Zcijgci]ZWVgXdjc" iZgXadX`l^hZidaddhZci]ZhXgZl# 5. 8aZVc Vaa Yjhi VcY Y^gi d[[ d[ i]Z ^chZgi VcY i]Z XjiiZg]ZVY edX`Zi [gdb l]^X] i]Z ^chZgi lVh gZbdkZY! VcY gZeaVXZ i]Z ^chZgi hd V [gZh]! h]Vge ZY\Z ^h [VX^c\ djilVgY# BV`Z hjgZi]Z^chZgi^hhZViZY^ci]ZedX`Zidci]Z XjiiZg]ZVY# Note: Proper cleaning is critical to achieving a smooth finish. Dirt or dust trapped between the insert and cutterhead will slightly raise the insert, and make noticeable marks on your workpieces the next time you cut. 6. AjWg^XViZ i]Z Idgm hXgZl i]gZVYh l^i] V a^\]i bVX]^cZ d^a! l^eZ i]Z ZmXZhh d^a d[[ i]Z i]gZVYh! VcY idgfjZ i]Z Idgm hXgZl id )-"*% ^cX]$edjcYh# Note: Excess oil may squeeze between the insert and cutterhead or at the bottom of the screw hole, causing hydrostatic lock and preventing the screw from fully tightening, thereby lifting the insert or screw slightly and affecting workpiece finishes. ·>[ ndj VgZ jh^c\ i]Z ^cXajYZY ecZjbVi^X idda! XdccZXi ^i id Vc V^g hjeean hZi Vi .% EH> l^i] V XdjeaZg Veegdeg^ViZ [dg i]Z V^g a^cZ h^oZ# 6Y_jhi i]Z V^g egZhhjgZ ^c^i^Vaan id Veegdm^bViZan (% EH> dc i]Z egZhhjgZ \Vj\Z! i]Zc hZi i]Z GEB Wn ijgc^c\ i]Z `cjgaZY Y^Va id '# L]^aZ ]daY^c\ i]Z ^chZgi l^i] ndjg [^c\Zgh! i^\]iZc i]Z Idgm hXgZl# HZi i]Z V^g egZhhjgZ id Veegdm^bViZan -* EH>! 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Y^gi! gdX`h VcY di]Zg [dgZ^\c dW_ZXih VgZ d[iZc ZbWZY" YZY ^c lddY# L]^aZ eaVc^c\! i]ZhZ dW_ZXih XVc WZXdbZ Y^hadY\ZY VcY ]^i i]Z deZgVidg! XVjhZ `^X`WVX`! WgZV` i]Z ^chZgih! dg iZVg i]Z hVcY^c\ WZai# 6alVnh k^hjVaan ^cheZXi ndjg ldg`e^ZXZ [dg i]ZhZ ^iZbh# >[ i]Zn XVci WZ gZbdkZY! 9D CDI eaVcZ dg hVcY i]Z ldg`e^ZXZ# <%+,,')EaVcZg$HVcYZg s Wet or "Green" Stock:8jii^c\lddYl^i]V bd^hijgZXdciZcidkZg'%XVjhZhjccZXZh" hVgnlZVgdci]Z^chZgih!^cXgZVhZhi]Zg^h`d[ `^X`WVX`!VcYn^ZaYheddggZhjaih# Excessive Warping:Ldg`e^ZXZhl^i]ZmXZh" h^kZXjee^c\!Wdl^c\!dgil^hi^c\VgZYVc\Zg" djhideaVcZWZXVjhZi]ZnVgZjchiVWaZVcY d[iZcjcegZY^XiVWaZl]ZcWZ^c\Xji#9DCDI jhZldg`e^ZXZhl^i]i]ZhZX]VgVXiZg^hi^Xh Minor Warping:Ldg`e^ZXZhl^i]ha^\]iXje" e^c\ XVc WZ hV[Zan hjeedgiZY ^[ i]Z XjeeZY h^YZ ^h [VX^c\ i]Z iVWaZ# Dc i]Z XdcigVgn! V ldg`e^ZXZ hjeedgiZY dc i]Z WdlZY h^YZ l^aa gdX` VcY XdjaY XVjhZ `^X`WVX` dg hZkZgZ ^c_jgn# "((" 688:HHDG>:H SECTION 5: ACCESSORIES H3741 30 HP Rotary Phase Converter 6YY("e]VhZ!bjai^"bdidgXVeVW^a^inidndjgh^c\aZ" e]VhZZaZXig^XVahjeean#DeZgViZh^c\aZdgbjai^eaZ bdidgh! igVch[dgbZgh! VcY gZh^hiVcXZ adVYh Vi &%% edlZg VcY .* Z[[^X^ZcXn l]^aZ hVk^c\ W^\ YdaaVgh Vi X]ZVean bZiZgZY! h^c\aZ"e]VhZ ZaZXig^XVa gViZh# 8dbeaZiZ hiZe"Wn"hiZe ^chigjX" i^dch VgZ [jgc^h]ZY Vadc\ l^i] XdbeaZiZ l^gZ VcY[jh^c\gZfj^gZbZcih[dgkVg^djhbdidgadVYh# :VX] bdYZa deZgViZh je id il^XZ ^ih cVbZeaViZ gVi^c\ ^c V b^mZY"bdidg adVY# Dc ]ZVk^an adVYZY dg ]VgY"hiVgi Veea^XVi^dch! hjX] Vh ]^\]"heZZY \ZVgZY"]ZVY aVi]Zh VcY V^g XdcY^i^dc^c\ Xdb" egZhhdgh! i]Z cVbZeaViZ gVi^c\ d[ i]Z XdckZgiZg ndj X]ddhZ h]djaY WZ ' id ( i^bZh i]Z =E d[ i]Z bdhi ]ZVk^an adVYZY bdidg# HZZ i]Z ^cY^k^Y" jVa ("e]VhZ bVX]^cZ eV\Zh [dg e]VhZ XdckZgiZg gZXdbbZcYVi^dch# ;dg Veea^XVi^dc Vhh^hiVcXZ! eaZVhZ XVaa djg iZX]c^XVa hjeedgi Vi *,% *)+" .++(# H2845 Cleaning Pads 8aZVc^c\eVYhVgZi]ZeZg[ZXiVXXZhhdgn[dgl^YZ WZai hVcYZgh# H^bean hZi i]Z XdckZndg iVWaZ id ]Z^\]iVcY[ZZYi]ZeVYi]gdj\]id¸jcadVY¹VY^gin hVcY^c\ WZai# GZ\jaVg XaZVc^c\ \gZVian ^cXgZVhZh i]Za^[ZheVcd[hVcY^c\WZaih#8]ZX`l^i]i]ZXjg" gZci<g^ooanXViVad\dgwww.grizzly.com[dgbdgZ YZiV^ah# Figure 39.HVcY^c\WZaiXaZVc^c\eVY# US-Made Sanding Belts for Model G0677 25"W x 60"L: Single Pack — G8675 60 Grit — G8676 80 Grit — G8677 100 Grit — G8678 120 Grit — G8679 150 Grit Figure 38.GdiVgne]VhZXdckZgiZg# T20796—Indexable Carbide Inserts for Model G0677 T21188—Dust Hood for Model G0677 I]^hYjhi]ddY^hbVYZid[^idkZgi]Zbjai^eaZ) Yjhi edgih dc i]Z BdYZa <%+,, eaVcZg$hVcYZg# I]ZWVhZ]VhV&&¿ '[aVc\ZdcVaah^YZh[dgbdjci" ^c\ id i]Z hVcYZg# Edgi ]Vh gdaaZY ZcY i]Vi Xdc" cZXihidh^b^aVganh^oZYe^eZVcY[^ii^c\h# "()" 3-Pack — H8810 60 Grit — H8812 80 Grit — H8813 100 Grit — H8814 120 Grit — H8815 150 Grit <%+,,')EaVcZg$HVcYZg SECTION 6: MAINTENANCE Lubrication Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc# Before Daily Check: 8]ZX`$i^\]iZcaddhZbdjci^c\Wdaih# 8]ZX`$gZeaVXZldgc$YVbV\ZYhVcY^c\WZaih# 8]ZX`$gZeaVXZYVbV\ZYXVgW^YZ^chZgih# 8]ZX`[dgldgcdgYVbV\ZYl^gZh# 8]ZX`hV[Zin[ZVijgZh# 8]ZX`[dgVcnjchV[ZXdcY^i^dc# Weekly Maintenance: 9gV^c lViZg ^c V^g [^aiZg XdaaZXi^dc Xje VcY ZbeinYjhiigVeWdlahPage 38# AjWg^XViZ \gZVhZ [^ii^c\h dc [ZZY WZai gdaaZg VmaZhVcYhVcY^c\WZaiVmaZhPage 36# 6c ZhhZci^Va hiZe [dg ajWg^XVi^dc ^h XaZVc^c\ i]Z XdbedcZcihWZ[dgZajWg^XVi^c\i]Zb# I]^h^YZV^hXg^i^XVaWZXVjhZYjhiVcYX]^ehWj^aY je dc ajWg^XViZY XdbedcZcih VcY bV`Z i]Z XdbedcZcih ]VgY id bdkZ# H^bean VYY^c\ bdgZ \gZVhZidi]ZXdbedcZcihl^i]Wj^ai"je\g^bZdc i]Zbl^aacdin^ZaYhbddi]bdk^c\XdbedcZcih# 8aZVci]ZXdbedcZcih^ci]^hhZXi^dcl^i]b^cZgVa he^g^ih# 6aa di]Zg WZVg^c\h VgZ ^ciZgcVaan ajWg^XViZY VcY hZVaZY Vi i]Z [VXidgn# H^bean aZVkZ i]Zb VadcZ jcaZhhi]ZncZZYidWZgZeaVXZY# I]Z[daadl^c\VgZi]ZbV^cXdbedcZcihi]VicZZY idWZajWg^XViZY/ <gZVhZ;^ii^c\h IVWaZ:aZkVi^dcHXgZlh IVWaZA^[i^c\BZX]Vc^hb ;ZZY7Zai<ZVg7dm HX]ZYjaZh VgZ WVhZY dc VkZgV\Z jhZ# 6Y_jhi ajWg^XVi^dcVXXdgY^c\idndjgaZkZad[jhZ# Monthly Check: K"WZaiiZch^dc!YVbV\Z!dglZVg# 8aZVc$kVXjjbYjhiWj^aYje[gdb^ch^YZXVW^" cZiVcYd[[bdidg# <gZVhZiVWaZZaZkVi^dchXgZlh Page 36# <gZVhZ iVWaZ a^[i^c\ bZX]Vc^hb X]V^c VcY \ZVghPage 36# Yearly Check: GZeaVXZ l]^iZ bd^hijgZ [^aiZgh dc V^g gZ\jaV" idg# After First 100 Hours and Every 2500 Hours GZeaVXZ [ZZY WZai \ZVg gZYjXZg d^a Page 37# <%+,,')EaVcZg$HVcYZg "(*" Grease Fittings Lubricant Table Elevation Screws Frequency CA<>'<gZVhZ LZZ`an Qty Lubricant &"'Ejbeh [gdb<gZVhZ <jc CA<>'<gZVhZ Bdci]an L^eZ i]Z [^ii^c\h XaZVc l^i] V gV\# 6iiVX] i]Z ^cXajYZY[aZm^WaZ\gZVhZ\jcZmiZch^dcidV\gZVhZ \jc# 6YY dcZ dg ild ejbeh d[ \gZVhZ id i]Z \gZVhZ [^ii^c\h Figure 40 41 adXViZY dc i]Z [ZZY WZai gdaaZg VmaZh VcY i]Z hVcY^c\ WZai gdaaZg VmaZh#I]ZnVgZ^YZci^[^ZYl^i]nZaadlaVWZah# Frequency Qty I]^c8dVi Ejaa i]Z Yjhi XdkZgh Ydlc! VcY jhZ V h]de gV\ VcYb^cZgVahe^g^ihidl^eZVlVni]ZdaYajWg^XVci VcYWj^ai"je\g^bZ#7gjh]Vi]^cXdVid[\gZVhZdc ZVX]iVWaZZaZkVi^dchXgZlFigure 42#7ZhjgZid gZ"edh^i^dci]ZYjhiXdkZghl]Zc[^c^h]ZY# <gZVhZ <gZVhZ;^ii^c\h Figure42#IVWaZZaZkVi^dchXgZlh]dlcl^i] YjhiXdkZg# Table Lifting Mechanism Lubricant Figure40#G^\]i$aZ[i\gZVhZ[^ii^c\adXVi^dch# <gZVhZ Figure41#;ZZYWZaigdaaZg\gZVhZ[^ii^c\ adXVi^dch# Frequency CA<>'<gZVhZ Bdci]an Qty I]^c8dVi DeZc i]Z g^\]i VXXZhh eVcZa VcY gZbdkZ i]Z aZ[i adlZg h^YZ eVcZa id VXXZhh i]Z iVWaZ a^[i^c\ bZX]Vc^hb#JhZVh]degV\VcYb^cZgVahe^g^ihid gZbdkZi]ZdaYajWg^XVciVcYWj^ai"je\g^bZ#7gjh] \gZVhZdcidi]ZX]V^cVcY\ZVghVhhdX^ViZYl^i] i]ZiVWaZa^[i^c\bZX]Vc^hbFigure 43#7ZXVgZ" [ja id cdi \Zi \gZVhZ dc i]Z K"WZaih# I]^h XdjaY XVjhZ i]Zb id ha^e dc i]Z ejaaZnh# >[ ndj Yd \Zi \gZVhZdci]Zb!gZeaVXZi]Zb# <gZVhZ "(+" Figure43#IVWaZa^[i^c\bZX]Vc^hbajWg^XVi^dc adXVi^dc# <%+,,')EaVcZg$HVcYZg Feed Belt Gear Box Lubricant Frequency Qty -%".%Li#<ZVg 6[iZg;^ghi&%% 6hCZZYZY D^adg>HD"K< =djgh! i]Zc id;^aa6WdkZ ('%D^a :kZgn '*%% H^\]i<aVhh =djgh# GZeaVXZi]Z[ZZYWZai\ZVgWdmd^aFigure 44#LZ gZXdbbZcY-%".%Li#\ZVgd^adg>HD"K<('%d^a# To replace the feed belt gear box oil: 1. L^i]i]Zd^aVcY\ZVgWdmlVgb!gZbdkZi]Z [^aa eaj\ Figure 44! gZbdkZ i]Z YgV^c eaj\, YgV^ci]Zd^a!VcYgZ"^chiVaai]ZYgV^ceaj\# Cleaning Sanding Belts Id^cXgZVhZi]Zldg`^c\a^[Zd[ndjghVcY^c\WZaih! XaZVc i]Zb l]ZcZkZg i]Zn YZXgZVhZ ^c eZg[dg" bVcXZYjZid]ZVknadVY^c\#JhZVBdYZa='-)* Egd"Hi^`8aZVc^c\EVYVhh]dlc^cFigure 39 ^c Accessories dc Page 34# To clean the belts: 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2. DeZci]ZjeeZgaZ[iVXXZhhYddg!addhZci]Z XjiiZg]ZVY adX` aZkZg! bdkZ i]Z XjiiZg]ZVY VhhZbWan Vaa i]Z lVn je·hd i]Z XjiiZg]ZVY l^aa cdi Xji i]Z XaZVc^c\ eVY·i]Zc adX` ^i ^c eaVXZ# ;^aa Eaj\ 3. HZindjgiVWaZidi]Zi]^X`cZhhd[i]ZXaZVc^c\ eVY# 9gV^cEaj\ Figure44#AjWg^XVi^c\\ZVgWdm# 4. 8dccZXiedlZg!i]Zcgjci]ZeVYi]gdj\]i]Z hVcYZgilddgi]gZZi^bZh#9DCDIiV`Zidd YZZe d[ V Xji·i]Z WZai h]djaY WVgZan idjX] i]ZXaZVc^c\eVY 5. 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GZbdkZi]ZcjihVcYlVh]Zgh[gdbi]Zild VcX]dg e^ch dc ZVX] WgV`Z XVa^eZg Figure 48# 6cX]dgE^ch Figure 48#9^hXWgV`ZVhhZbWan# Tools Needed: Qty DeZc:cYLgZcX]&)bb################################## & HcVeG^c\Ea^ZghHbVaa##################################### & =ZmLgZcX]+bb############################################## & E]^aa^ehHXgZlYg^kZg'###################################### & 8"8aVbe-######################################################## & Checking Brake Pads 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDB I=: EDL:G HDJG8: 6C9 G:BDK:6>GEG:HHJG:8DBEA:I:AN! 2. JcadX` VcY deZc i]Z adlZg g^\]i VXXZhh Yddg# 3. I]ZWgV`ZeVYhXdch^hid[VbZiVaeaViZl^i] VXdbedh^iZeVY#Jh^c\V[^cZgjaZg!bZVhjgZ i]Zi]^X`cZhhd[i]ZXdbedh^iZeVYdcan# <%+,,')EaVcZg$HVcYZg 3. GZbdkZi]ZVcX]dge^ch!heg^c\h!VcYV^ga^cZ [gdb i]Z XVa^eZg WgVX`Zi# Cdl! gZbdkZ i]Z XVa^eZg# 4. 9^hVhhZbWaZ i]Z WgV`Z XVa^eZg VcY gZbdkZ i]ZhXgZlhi]VihZXjgZi]ZWgV`ZeVYh# 5. GZbdkZ i]Z WgV`Z gdidg VcY ]VkZ ^i egd[Zh" h^dcVaangZhjg[VXZYViVcVjidbdi^kZbVX]^cZ h]de^[^i]Vh\dj\Zh^c^i#>[k^h^WaZXgVX`hVgZ egZhZci ^c i]Z WgV`Z gdidg! gZeaVXZ ^i l^i] V cZldcZ#GZbdkZd^aVcYY^gi[gdbi]Zgdidg l^i] Vjidbdi^kZ WgV`Z XaZVcZg# DcXZ XaZVc! dcan ]VcYaZ i]Z gdidg l^i] V Ygn gV\ VcY ^chiVaaZmVXiani]ZgZkZghZd[gZbdkVa#JhZV 8"XaVbeidXdbegZhhi]Ze^hidcWVX`^cidi]Z XVa^eZg# 6. >chiVaa cZl WgV`Z eVYh! bdjci i]Z XVa^eZg VhhZbWanWngZkZgh^c\Steps 2-4!VcYgZXdc" cZXii]ZV^ga^cZ# 7. IZhi i]Z ZbZg\ZcXn hide hnhiZb id bV`Z hjgZi]ZWgV`Zldg`h# ")(" Belt Tracking Adjustments AZ[i I]Z WZai igVX`^c\ VY_jhibZcih ]VkZ WZZc eZg" [dgbZY Vi i]Z [VXidgn VcY h]djaY gZfj^gZ cd [jg" i]ZgViiZci^dc#=dlZkZg!lZgZXdbbZcYi]Vindj kZg^[ni]ZhZii^c\h# ·>[ i]Z `cdW ^h cdi XZciZgZY! ijgc i]Z `cdW XdjciZgXadX`l^hZ id addhZc ^i! bdkZ ^i id i]Z XZciZg edh^i^dc·WZilZZc && VcY & dXadX`·Vh k^ZlZY higV^\]i dc! i]Zc i^\]i" Zci]Z`cdW# 4. DeZci]ZjeeZgg^\]iVXXZhhYddg!addhZci]Z adX`cjihdci]ZV^g[adlVY_jhibZci`cdWVcY i]ZdhX^aaVi^dcheZZYXdcigda`cdW# 6^g[adl 6Y_jhibZci To check and adjust belt tracking: 1. 7ZhjgZi]ZhVcY^c\WZai^hegdeZgan^chiVaaZY VcYi]ZWZai^hiZch^dcZY!i]Zc9>H8DCC:8I I=:EA6C:G$H6C9:G;GDBI=:EDL:G HDJG8:6C9G:BDK:6>GEG:HHJG: 2. DeZci]ZjeeZgaZ[iVXXZhhYddg# 3. K^hjVaan X]ZX` i]Vi i]Z WZai igVX`^c\ VY_jhi" bZci`cdWFigure 50^hXZciZgZY!Vhh]dlc ^cFigure 51# HeZZY 8dcigda Figure 52#6^g[adlVcYdhX^aaVi^dcheZZYXdcigda `cdW# 5. Ijgc Wdi] `cdWh XdjciZgXadX`l^hZ Vaa i]Z lVn# 6. BV`ZVgZ[ZgZcXZbVg`jh^c\VeZcX^adgeZc Vi i]Z &'/%% edh^i^dc! ijgc ZVX] `cdW XadX`" l^hZ(&¿'ijgch!i]Zci^\]iZci]ZadX`cjih# DhX^aaVi^dc 6Y_jhibZci @cdW G^\]i Figure 51.7ZaiigVX`^c\`cdWedh^i^dch# L]Zc XdggZXian VY_jhiZY! i]Z WZai h]djaY iV`Z VWdjii]ZhVbZVbdjcid[i^bZidigVkZa[gdbdcZ h^YZd[i]ZjeeZggdaaZgidi]Zdi]Zg# >[ ndj cdi^XZ i]Vi i]Z WZai ^h iZVg^c\! ^h igVX`^c\ idlVgYdcZh^YZbdgZi]Vci]Zdi]Zg!dgXdciVXi^c\ V a^b^i hl^iX] VcY XVjh^c\ i]Z ZbZg\ZcXn WgV`Z id hide i]Z bVX]^cZ! WZai igVX`^c\ cZZYh id WZ VY_jhiZY# Tools Needed: Qty LgZcX].bb##################################################### & EZcX^adgEZc##################################################### & 8ZciZgZY I]^hl^aagZhZii]Z`cdWhidi]Z[VXidgnhZii^c\ VcY ZchjgZ i]ZgZ ^h Vc VYZfjViZ Vbdjci d[ V^g[adli]gdj\]i]ZV^g[dg`V^g_Zihdi]ZjeeZg gdaaZge^kdihVcYi]ZWZaidhX^aaViZh# 7. 8dccZXi i]Z bVX]^cZ id edlZg VcY V^g! VcY l]^aZ egZhh^c\ i]Z jeeZg aZ[i VXXZhh Yddg hV[Zinhl^iX]^c!ijgci]ZhVcY^c\WZaiON. 8. 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BdkZ i]Z hegdX`Zi VY_jhibZci gdY idlVgY ndj! i^\]iZc i]Z _Vb cji! i]Zc i^\]iZc i]Z hegdX`Zi cji# I]Z X]V^c h]djaY WZ bdYZg" ViZani^\]i# 13. ;^cZijcZi]Z]Z^\]id[i]ZiVWaZXdgcZghi]Vi lZgZ]^\]ZgdgadlZgi]Vci]ZbVX]^cZ[gVbZ WnVY_jhi^c\i]ZZaZkVi^dchXgZl[aVc\Zh^cV h^b^aVgbVccZgVhndjY^Y^cStep 3idWg^c\ ZVX]d[i]ZiVWaZXdgcZghl^i]^c%#%%(d[i]Z [gVbZ# ?VbCji 14. 8adhZVaaVXXZhhYddgh# 6Y_jhibZci GdY 8]V^c IZch^dcZg HegdX`Zi Cji Figure 62.IVWaZX]V^ciZch^dcZgXdbedcZcih# 9. Ejh]i]ZhegdX`ZiVY_jhibZcigdYidlVgYi]Z [gVbZdgVlVn[gdbndjidaddhZci]ZX]V^c iZch^dc# ")-" <%+,,')EaVcZg$HVcYZg Pressure Rollers I]Z egZhhjgZ gdaaZgh ]VkZ WZZc VY_jhiZY Vi i]Z [VXidgnVcYh]djaYgZfj^gZcd[jgi]ZgViiZci^dc# >YZVaan i]Z egZhhjgZ gdaaZgh h]djaY WZ edh^i^dcZY ha^\]ianadlZgi]Vci]ZhVcY^c\Ygjb#=dlZkZg!lZ gZXdbbZcYkZg^[n^c\i]^hhZii^c\# Factory Settings >c[ZZYDji[ZZYEgZhhjgZGdaaZgHZii^c\7Zadl HVcY^c\9gjb########################################### %#%(* Tools Needed Qty +Adc\'m)8ji^c=Va[###################################### & LgZcX]&)bb################################################### & 6. 8dccZXi i]Z bVX]^cZ id i]Z edlZg hdjgXZ VcY bV`Z cdiZ d[ i]Z gZVY^c\ dc i]Z Y^\^" iVa Y^heaVn# I]Zc bVcjVaan adlZg i]Z iVWaZ %#%(*# I]^h ^h ]dl bjX] adlZg i]Vc i]Z hVcY^c\ Ygjb i]Z ^c[ZZY egZhhjgZ gdaaZg VcY dji[ZZYegZhhjgZgdaaZghh]djaYWZ# 7. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 8. AddhZc i]Z ^c[ZZY egZhhjgZ gdaaZg adX` cjih Figure 64 dc i]Z ^c[ZZY egZhhjgZ gdaaZg# Ijgc i]Z VY_jhibZci hijYh Figure 64 id adlZg i]Z ^c[ZZY egZhhjgZ gdaaZg jci^a ^i _jhi idjX]Zhi]ZWdVgYh# Note: DO NOT continue to lower the roller beyond this point. To adjust the pressure rollers: 1. EaVcZ V + adc\ 'm) id V jc^[dgb i]^X`cZhh VcYXji^i^c]Va[#EaVXZdcZWdVgYVadc\i]Z aZc\i]d[i]Z[ZZYWZaidci]Zg^\]i"]VcYh^YZ VcY eaVXZ i]Z di]Zg WdVgY dc i]Z aZ[i"]VcY h^YZ!Vhh]dlc^cFigure 63# 6Y_jhibZci HijY Dji[ZZY GdaaZgh >c[ZZY GdaaZg GdaaZg AdX` Cjih Right Side View Dji[ZZY GdaaZgh Figure 63.'m)heaVXZYdc[ZZYWZaijcYZg hVcY^c\Ygjb# 2. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 3. GV^hZi]ZXjiiZg]ZVYjeidi]Z'bbbVg`hd ^iYdZhcdi^ciZg[ZgZl^i]ndjgVY_jhibZcih^c i]Z[daadl^c\hiZeh# 4. DeZci]ZjeeZgaZ[iVXXZhhYddgVcYgZbdkZ i]ZhVcY^c\WZai# 5. BdkZi]ZhVcY^c\YgjbWn]VcYVcYbVcj" VaangV^hZi]ZiVWaZjci^andj]ZVgi]ZgjWWZg Ygjb _jhi XdciVXi i]Z hjg[VXZ d[ i]Z lddY# 9D CDI Xdci^cjZ id gV^hZ i]Z iVWaZ WZndcY i]^hed^ci# <%+,,')EaVcZg$HVcYZg 6Y_jhibZci HijY >c[ZZY GdaaZg GdaaZg AdX` Cjih Left Side View Figure 64#>c[ZZYegZhhjgZgdaaZgVY_jhibZci adXVi^dch# 9. I^\]iZci]ZgdaaZgadX`cjih# 10. GZeZVi Steps 7-8 ^c V h^b^aVg bVccZg id adlZg i]Z dji[ZZY egZhhjgZ gdaaZgh jci^a i]Zn _jhi idjX] i]Z WdVgYh! i]Zc i^\]iZc i]Z gdaaZg adX`cjihVcYgZX]ZX`ndjghZii^c\h# ")." Note: Variables such as feed rate, depth of the cut, and the type of sanding belt can play a big part in determining the proper amount of downward pressure exerted by the rollers. Some experimentation may be necessary to achieve the desired results. However, under no circumstances should the pressure rollers be set even with, or higher than, the sanding roller. 11. AdlZgi]ZiVWaZVcYgZbdkZi]Z'm)h# 12. AdlZg i]Z XjiiZg]ZVY WVX` id %bb dc i]Z ]Z^\]i hXVaZ VcY adX` ^i ^c eaVXZ! i]Zc gZ" ^chiVaai]ZhVcY^c\WZai# Adjusting Depth of Cut Safety Bar V-Belt Tension I]Z XjiiZg]ZVY! ^YaZg! hVcY^c\ Ygjb VcY iVWaZ ZaZkVi^dc K"WZaih bjhi WZ iZch^dcZY egdeZgan [dg WZhi eZg[dgbVcXZ# 6alVnh gZeaVXZ ZVX] d[ i]ZhZ K"WZaihVhVbViX]ZYhZi# Note:The belts on the main motor must be tensioned correctly. Loose belts will not allow the machine to stop immediately if the emergency push panel is pushed. The main motor uses a set of four matching belts, the sanding drum pulleys use two matching belts, and the table elevation motor uses one belt. Tools Needed Qty LgZcX]&)bb################################################### & LgZcX]&.bb################################################### & LgZcX]dgHdX`Zi'+bb################################### & L]Zc egdeZgan VY_jhiZY! i]Z YZei] d[ Xji hV[Zin WVg egZkZcih i]Z deZgVidg [gdb ZmXZZY^c\ i]Z bVm^bjbYZei]d[Xji# Adjusting Table Elevation Motor V-Belt I]Z edh^i^dc d[ i]^h hV[Zin WVg Figure 65 lVh [VXidgn hZi Veegdm^bViZan &¿ - VWdkZ i]Z adlZhi ed^cid[i]ZXjiiZg]ZVY#LZgZXdbbZcYi]Vii]^h hV[ZinWVggZbV^cVii]^hhZii^c\# 2. AddhZci]ZadX`cjihZZFigure 66# 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: K"7Zai HXgZlh 6Y_jhibZci Cji HV[Zin7Vg Figure 65.9Zei]d[XjihV[ZinWVg# AdX`Cji To adjust the depth of cut safety bar: 1. EaVcZVcYhVcYV')l^YZWdVgYi]gdj\]i]Z bVX]^cZhd^ibV`ZhV[jaaXji# Figure 66#IVWaZZaZkVi^dcbdidgK"WZai# 2. HZii]ZWdVgYjcYZgi]Z[gdcid[i]ZbVX]^cZ! i]ZcgV^hZi]ZiVWaZ &¿ -# 3. AddhZci]ZhXgZlhdci]ZhV[ZinWVgZcdj\] hdi]ZWVgXdciVXihi]Zided[i]Zldg`e^ZXZ! i]Zci^\]iZci]ZhXgZlh# "*%" <%+,,')EaVcZg$HVcYZg 3. Ijgc i]Z VY_jhibZci cji je dg Ydlc jci^a i]Z K"WZaih YZ[aZXi &¿'"($) d[[ d[ XZciZg l]Zc ejh]ZY ]VgY l^i] ndjg [^c\Zg! Vh h]dlc ^c Figure 67# EjaaZn 4. GZi^\]iZci]ZadX`cjih# Adjusting Sanding Drum V-Belts 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2. AddhZc i]Z adX` cjih dc i]Z ^YaZg ejaaZn VY_jhibZciWgVX`ZihZZFigure 69# HVcY^c\9gjb K"7Zaih & ¿'"($) 9Z[aZXi^dc EjaaZn =Zm7dai Figure 67.8dggZXiK"WZaiYZ[aZXi^dc# 4. GZi^\]iZci]ZadX`cji# Adjusting V-Belts 1. 2. AdX`Cjih Cutterhead & Idler 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: AddhZci]ZadX`cjihdci]ZiZch^dcWdaihZZ Figure 68# Figure 69.HVcY^c\YgjbK"WZaiVY_jhibZci adXVi^dch# 3. Ijgci]Zadc\]ZmWdaiidVY_jhii]ZK"WZaiiZc" h^dcjci^ai]ZWZaihYZ[aZXi &¿'"($)d[[d[XZciZg l]Zc ejh]ZY l^i] ndjg [^c\Zg! Vh h]dlc ^c Figure 67# 4. GZi^\]iZci]ZadX`cjih# L^c\Cji ;aViLVh]Zg IZch^dc 7dai >YaZgEjaaZn 6Y_jhibZci 7gVX`Zi AdX`Cjih Figure 68IZch^dcWdail^c\cji# 3. Ijgc i]Z l^c\ cji jci^a i]Z K"WZaih YZ[aZXi & $'"($) d[[ d[ XZciZg l]Zc ejh]ZY l^i] ndjg [^c\Zg!Vhh]dlc^cFigure 67# <%+,,')EaVcZg$HVcYZg "*&" Changing V-Belts 8]ZX`i]ZK"WZaiheZg^dY^XVaanidX]ZX`[dgh^\ch d[\aVo^c\!XgVX`^c\dg[gVn^c\#>[Vcnd[i]ZhZXdc" Y^i^dchVgZegZhZci!gZeaVXZZVX]d[i]ZK"WZaihVh VbViX]ZYhZi# Tools Needed: Qty LgZcX]&)bb################################################### & LgZcX]&.bb################################################### & LgZcX]dgHdX`Zi'+bb################################### & E]^aa^ehHXgZlYg^kZg'###################################### & (Adc\'m)######################################################## & (Adc\&m)######################################################## & 6hh^hiVciDei^dcVa########################################### & Idler V-Belts 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2. GZeZViSteps 2–4^cCutterhead V-Belts# 3. 6hVcVYY^i^dcVaegZXVji^dc!eaVXZV'm)VcY V&m)jcYZgi]ZbdidgVhhZbWan!Vhh]dlc^c Figure 70#I]^hl^aagZYjXZi]Zg^h`d[hZg^djh eZghdcVa^c_jgnWnZchjg^c\i]ZbdidgVhhZb" Wan VcY [ddi eZYVa gZbV^c hiVi^dcVgn Yjg^c\ i]Z[daadl^c\hiZeh# &m) 8Va^eZg 6hhZbWan Cutterhead V-Belts 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2. DeZc i]Z jeeZg VcY adlZg g^\]i VXXZhh Yddgh# 3. AddhZci]Zl^c\cjidci]ZiZch^dcWdaihZZ Figure 68 dc Page 51! bdkZ i]Z l^c\ cji VcY Wdai dji d[ i]Z lVn! egZhh Ydlc dc i]Z [ddi eZYVa id YZiZch^dc i]Z K"WZaih! i]Zc hZXjgZ^il^i]i]ZhV[ZinaViX]# 4. Gdaa i]Z XjiiZg]ZVY K"WZaih d[[ d[ i]Z bdidg VcYXjiiZg]ZVYejaaZnh# 5. >chiVaa V cZl bViX]^c\ hZi d[ XjiiZg]ZVY K"WZaih# 6. GZeZViStep 3^cgZkZghZdgYZgidgZiZch^dc i]ZK"WZaih# 7. I]Z WZaih VgZ egdeZgan iZch^dcZY l]Zc i]Zn l^aacdibdkZbdgZi]Vc &¿'"($)l]Zcejh]ZY ]VgYl^i]ndjg[^c\Zg!Vhh]dlc^cFigure 67 dc Page 51. 8. 8adhZi]Zg^\]iVXXZhhYddgh# 'm) Figure 70.'m)edh^i^dcZYWZilZZc[gVbZVcY bdidg# If you accidentally bump the safety latch while the foot pedal is locked—without 2x4s and shims in place, the motor assembly could suddenly drop and the foot pedal could become unlatched and fly up, causing serious injury to your fingers or hands. 4. GZbdkZi]ZhVcY^c\WZaihV[ZinXdkZg# 5. BVg` i]Z aZ[i ZY\Z d[ i]Z XVa^eZg VhhZbWan hZZ Figure 71 l^i] V eZcX^a id bV`Z ^i ZVh^Zg id gZijgc i]Z VhhZbWan id i]Z XdggZXi edh^i^dc# Figure 71.BVg`^c\XVa^eZgVhhZbWanadXVi^dc# "*'" <%+,,')EaVcZg$HVcYZg 6. AddhZc VcY gZbdkZ i]Z ild ]Zm Wdaih VcY lVh]Zgh i]Vi hZXjgZ i]Z XVa^eZg VhhZbWan Figure 72!i]ZcbdkZ^idjid[i]ZlVn# 11. GdaaVcZlhZid[K"WZaihdcidi]Z^YaZgejaaZn VcYi]ZbdidgejaaZn# 12. GZkZghZ Steps 2-10 id gZ"^chiVaa i]Z ^YaZg l]ZZaVY_jhibZciWgVX`Zi!XVa^eZgVhhZbWan! VcYi]ZXjiiZg]ZVYK"WZaih# 13. IZch^dcVaai]ZK"WZaih/I]ZWZaihVgZegdeZgan iZch^dcZYl]Zci]Znl^aacdibdkZbdgZi]Vc ( ¿)^ci]ZXZciZgl]Zcejh]ZYl^i]ndjg[^c\Zg l^i]bdYZgViZegZhhjgZ!Vhh]dlc^cFigure 67 dc Page 51. Sanding Drum V-Belts 1. =Zm7daih Figure 72.CjihhZXjg^c\XVa^eZg# 7. Gdaai]Z^YaZgK"WZaihd[[d[i]ZbdidgejaaZn# 8. AddhZc i]Z adX` cjih dc i]Z ^YaZg ejaaZn VY_jhibZciWgVX`ZihZZFigure 69dc Page 51# 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2. ;daadl i]Z ^chigjXi^dch [dg gZbdk^c\ i]Z XjiiZg]ZVY VcY ^YaZg K"WZaih Steps 1–10! Idler V-belts dc Page 52# 3. A^[ii]Z^YaZgejaaZnVY_jhibZciWgVX`Zid[[d[ i]Z hVcY^c\ Ygjb K"WZaih! hZi ^i Vh^YZ! i]Zc gZbdkZi]ZhVcY^c\YgjbK"WZaih# 9. GZbdkZ i]Z ]Zm cji i]Vi hZXjgZh i]Z ^YaZg l]ZZaVY_jhibZciWgVX`Ziidi]Z[gVbZFigure 73# Have an assistant help you during the following step. The idler pulley adjustment bracket is heavy. Serious personal injury could occur if you drop it on your body! EaViZ =Zm Cji >YaZgEjaaZn 6Y_jhibZci 7gVX`Zi Figure 73.AdXVi^dcd[]ZmcjihZXjg^c\^YaZg VY_jhibZciWgVX`Ziid[gVbZ# 4. EaVXZ V cZl bViX]^c\ eV^g d[ hVcY^c\ Ygjb K"WZaih dcid i]Z ^YaZg gdaaZg VcY Vahd gdaa dc i]Z^YaZgK"WZaih# 5. L]^aZ]daY^c\i]Z^YaZggdaaZgWgVX`Zije!]VkZ VcVhh^hiVci^chiVaai]ZhVcY^c\YgjbK"WZaih dcidi]ZhVcY^c\YgjbejaaZn!i]Zcejh]i]Z ^YaZgejaaZnWgVX`ZiWVX`dcidi]ZgZVghijY# 6. ;VhiZc i]Z ^YaZg ejaaZn WgVX`Zi l^i] i]Z ]Zm WdaigZbdkZYZVga^Zg!bV`^c\hjgZi]ZWgVX`Zi ^h[ajh]l^i]i]ZeaViZh]dlc^cFigure 73# 10. BdkZ i]Z ^YaZg ejaaZn VY_jhibZci WgVX`Zi d[[ d[i]ZgZVghijY!i]Zcgdaai]Z^YaZgK"WZaihd[[ d[i]ZWVX`d[i]ZejaaZn#?dhiaZi]ZWgVX`ZiV a^iiaZ^[^i^hY^[[^XjaiidgZbdkZ# <%+,,')EaVcZg$HVcYZg "*(" 7. Gdaa i]Z ^YaZg K"WZaih dcid i]Z bdidg ejaaZn! i]Zc gdaa i]Z XjiiZg]ZVY K"WZaih dcid i]Z bdidgVcYXjiiZg]ZVYejaaZnh# 8. GZbdkZ i]Z 'm) VcY &m)! i]Zc jcaViX] VcY gV^hZi]Z[ddieZYVaidiZch^dci]ZK"WZaih# 9. 6Y_jhii]ZhVcY^c\WZaiiZch^dcl^i]i]Zadc\ ]Zm Wdai# I]Z WZaih VgZ egdeZgan iZch^dcZY l]Zci]Znl^aacdibdkZbdgZi]Vc (¿)^ci]Z XZciZg l]Zc ejh]ZY l^i] ndjg [^c\Zg l^i] bdYZgViZ [dgXZ! Vh h]dlc ^c Figure 67 dc Page 51. Table Elevation Motor V-Belts 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2. GZbdkZi]ZadlZgaZ[iVXXZhheVcZa# 3. AddhZc i]Z adX` cji h]dlc ^c Figure 66 dc Page 50 Zcdj\]idbdkZi]ZbdidgeaViZje VcY gZbdkZ i]Z iVWaZ ZaZkVi^dc K"WZai [gdb i]ZbdidgejaaZn# 4. BVg`i]ZaZ[ih^YZd[i]Z]VcYl]ZZa^cY^XVidg hZchdgeaViZhZZFigure 74# 10. I^\]iZci]Z^YaZgejaaZnWgVX`ZiadX`cjih# HXgZl Make sure the foot pedal is unlatched during the next step, to prevent the motor assembly from suddenly dropping while you work on the caliper assembly. Your fingers or hands could be seriously injured if the foot pedal is accidentally unlocked. 11. GZ"^chiVaa i]Z XVa^eZg VhhZbWan l^i] i]Z ]Zm Wdaih VcY lVh]Zgh gZbdkZY ZVga^Zg! bV`^c\ hjgZi]ZaZ[ih^YZd[i]ZVhhZbWanVa^\chl^i] i]ZeZcX^abVg`ndjbVYZ^cStep 5dcPage 52# 12. GZ"^chiVaaVcYgZi^\]iZci]ZiZch^dc]VcYaZ# 13. GZ"^chiVaa i]Z hVcY^c\ WZai hV[Zin XdkZg VcY XadhZi]ZVXXZhheVcZah# 14. IZhii]ZZbZg\ZcXnWgV`ZdeZgVi^dcidbV`Z hjgZ^ildg`hegdeZgan# HZchdg EaViZ IVWaZ:aZkVi^dc K"7Zai Figure 74.=VcYl]ZZa^cY^XVidghZchdgeaViZ# 5. AddhZci]ZhXgZldci]ZeaViZ!bdkZi]ZhZc" hdgidi]ZaZ[i!i]ZcgZbdkZi]ZK"WZai# 6. >chiVaaVcZlK"WZaidci]ZejaaZnh# 7. GZijgci]ZeaViZid^ihdg^\^cVaadXVi^dc!jh^c\ i]Z bVg` [gdb Step 4! i]Zc i^\]iZc i]Z hXgZl# 8. I^\]iZc i]Z adX` cji hd i]Z K"WZai YZ[aZXih ( ¿)d[[d[XZciZgl]Zcejh]ZYl^i]bdYZgViZ egZhhjgZ! Vh h]dlc ^c Figure 67 dc Page 51. "*)" <%+,,')EaVcZg$HVcYZg Feed Belt Replacement GZeaVXZ i]Z [ZZY WZai ^[ ^i WZXdbZh YVbV\ZY dg ndj VgZ cdi VWaZ id VY_jhi WZai igVX`^c\ YjZ id lZVg!jh^c\i]Z^chigjXi^dchdcPage 57# Tools Needed: Qty BV`ZhjgZi]Vindj]VkZVa^[i^c\YZk^XZdgVcdi]" ZgeZghdcid]Zae^ciVWaZgZbdkVa# =ZmLgZcX]&%bb########################################### & 8dbW^cVi^dcLgZcX]&.bb############################# & 8dbW^cVi^dcLgZcX]&'bb############################# & 8dbW^cVi^dcLgZcX]&)bb############################## & E]^aa^ehHXgZlYg^kZg'##################################### & -'m)h############################################################## ' EZgbVcZciBVg`Zg############################################ & A^[i^c\6hh^hiVcih############################### 6hCZZYZY To remove the feed belt, use Figure 76 and match the number with the steps below: 1. 6Y_jhi i]Z iVWaZ hd i]Z [ZZY WZai ^h Veegdm^" bViZan ild"^cX]Zh VlVn [gdb i]Z hVcY^c\ gdaaZg! i]Zc 9>H8DCC:8I I=: EA6C:G$ H6C9:G;GDBI=:EDL:GHDJG8: 2. GZbdkZi]Z\ZVgWdmbdjci^c\WgVX`Zi!VcY l^i]VcVhh^hiVcih]Zae!ha^YZi]ZbdidgVcY \ZVgWdm[gdbi]ZgdaaZgh]V[iVcYadlZg^iid i]Z[addg#Note:Do not loosen the two vibration dampener washers shown in Figure 76. 3. GZbdkZi]ZildiVWaZ]Z^\]ia^b^ihl^iX]Zh# 4. GZbdkZWdi]adlZgVXXZhheVcZah$Yddgh# 5. GZbdkZi]ZaZ[iVcYg^\]iiVWaZ\j^YZh# 6. Jh^c\ V eZgbVcZci bVg`Zg! bVg` Vaa [djg aZVYhXgZl [aVc\Z edh^i^dch Figure 75! VcY gZbdkZVaaWdaih[gdbi]Z[aVc\Zh#Igncdiid ijgci]Z[aVc\ZhYjg^c\i]Z[daadl^c\hiZeh# I^b^c\BVg` 7. >chZgi ild 'm) m - lddYZc hijYh jcYZg i]Z iVWaZ id hjeedgi i]Z iVWaZ! VcY i]Zc l^i] ]Zaea^[ii]ZiVWaZha^\]ianVcYbdkZ^idjid[ i]ZgZVgd[i]ZbVX]^cZ# 8. 9^hXdccZXii]Za^b^ihl^iX]!gZbdkZVaabdjci" ^c\hXgZlh!VcYgZbdkZi]ZZbZg\ZcXnhide eaViZVhhZbWan# 9. IjgcWdi]igVX`^c\VY_jhibZciWdaihXdjciZg" XadX`l^hZ [^kZ ijgch! gZbdkZ dcZ gdaaZg hje" edgi! VcY ha^YZ i]Z Ygjb dji d[ i]Z iVWaZ VhhZbWan# 10. GZbdkZ i]Z daY [ZZY WZai! ^cheZXi gdaaZgh! WZVg^c\h! VcY iVWaZ [dg lZVg VcY gZeaVXZ Vh gZfj^gZY# 11. >chiVaa i]Z cZl [ZZY WZai# Note: The belt is non-directional. 12. >chiVaa i]Z [gdci gdaaZg! i]Z gdaaZg hjeedgi! VcY ijgc Wdi] igVX`^c\ VY_jhibZci Wdaih XadX`l^hZ ZfjVaan hd i]Z [ZZY WZai WZXdbZh iVj\]i VcY YdZh cdi ]Vc\ addhZ# 9D CDI DK:GI><=I:Ci]ZWZai# 13. L^i]V]ZaeZg!^chiVaai]ZiVWaZ[gdbi]ZgZVg^c Vh^b^aVg[Vh]^dcVh^ilVhgZbdkZY# 14. >chiVaai]ZiVWaZ\j^YZhVcYi]ZaZ[iVcYg^\]i adlZgVXXZhheVcZah$Yddgh# 15. 6a^\c i]Z aZVYhXgZl [aVc\Zh l^i] i]Z bVg`h bVYZ^cStep 6!VcY^chiVaai]Z]ZmWdaih# 16. >chiVaai]ZiVWaZ]Z^\]ia^b^ihl^iX]ZhgZ[Zgid Page 42 17. L^i] V ]ZaeZg! ^chiVaa i]Z \ZVg Wdm! k^WgVi^dc YVbeZcZglVh]Zgh!VcYbdjci^c\WgVX`Zi# 18. >chiVaa i]Z ZbZg\ZcXn hide eaViZ VhhZbWan VcYi]Za^b^ihl^iX]# 19. HiVgi i]Z XdckZndg bdidg VcY ijgc i]Z Xdc" kZndgigVX`^c\WdaihVhgZfj^gZYjci^ai]Z[ZZY WZaiigVX`hhigV^\]il^i]djiadVY^c\jedcdcZ h^YZd[i]ZiVWaZ# Figure 75. BVg`^c\aZVYhXgZl[dggZVhhZbWan# <%+,,')EaVcZg$HVcYZg "**" 1 L6GC>C< 9>H8DCC:8I EDL:G K^WgVi^dc 9VbeZc^c\ LVh]Zg A^b^i Hl^iX] 2 IVWaZ <j^YZ 3 5 6 7 4 IVWaZ 6XXZhh EVcZa 8 GdaaZg Hjeedgi 9 ;ZZY 7Zai :"Hide EVcZa 10 IgVX`^c\ 6Y_jhibZci 7daih Figure 76. ;ZZYWZaigZbdkVahZfjZcXZ# "*+" <%+,,')EaVcZg$HVcYZg Feed Belt Tension Feed Belt Tracking I]Z [ZZY WZai iZch^dc ]Vh WZZc VY_jhiZY Vi i]Z [VXidgn VcY h]djaY gZfj^gZ cd [jgi]Zg ViiZci^dc# =dlZkZg!VY_jhii]Z[ZZYWZaiiZch^dc^[ndjcdi^XZ i]Vi ndjg [ZZY WZai ^h ha^ee^c\ dg ^h igVX`^c\ d[[ XZciZg# Tools Needed: Qty LgZcX]dgHdX`Zi&.bb####################################& Tools Needed: Qty LgZcX]dgHdX`Zi&%bb####################################& E]^aa^ehHXgZlYg^kZg'#######################################& NOTICE Adjust the feed belt tension before adjusting the feed belt tracking. To adjust the feed belt tracking: To adjust the feed belt tension: 1. 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 1. Ijgci]Z[ZZYWZaiON# 2. >[ i]Z [ZZY WZai ^h igVX`^c\ id i]Z right h^YZ d[ i]Z iVWaZ! ijgc i]Z right VY_jhibZci Wdai Figure 77XadX`l^hZ# 3. >[ i]Z [ZZY WZai ^h igVX`^c\ id i]Z left h^YZ d[ i]ZiVWaZ!ijgci]ZleftVY_jhibZciWdaiXadX`" l^hZ# 9D CDI G:BDK: I=: H6;:IN <J6G9 9JG>C<I=:;DAADL>C<HI:EH 2. ;^cYi]ZVY_jhibZciedgih^ci]ZhV[Zin\jVgY Figure 77 Vi i]Z [gdci ZcY d[ i]Z [ZZY iVWaZ# Note: The edge of the feed belt should just touch the guide wheels as shown in Figure 78. 3. Ijgc Wdi] aZ[i VcY g^\]i VY_jhibZci Wdaih Figure 77 XadX`l^hZ ZfjVaan id ^cXgZVhZ iZch^dc# HV[Zin<jVgY <j^YZL]ZZa 6Y_jhibZci 7dai 6Y_jhibZci7dai ;ZZY7Zai Figure 78. <j^YZl]ZZah# Note:Safety guard removed only for clarity. Figure 77. ;ZZYWZaiiZch^dcVY_jhibZciWdaih# Note:Safety guard removed only for clarity. 4. L]Zc iZch^dcZY egdeZgan ndj h]djaY cdi WZ VWaZida^[ii]Z[ZZYWZaid[[d[i]ZiVWaZhjg[VXZ dgha^YZ^iWVX`VcY[dgi]# 4. Gjci]Z[ZZYWZai[dg("*b^cjiZhVcYgZX]ZX` i]ZigVX`^c\# 5. GZeZViSteps 2-4jci^ai]Z[ZZYWZaiigVX`^c\ ^hhVi^h[VXidgn# DO NOT sand boards with the guard removed. Failure to follow this warning could result in serious personal injury. <%+,,')EaVcZg$HVcYZg "*," Sanding Belt Limit Switches Tools Needed: Qty LgZcX]dgHdX`Zi&'bb####################################& HVcY^c\ WZai igVX`^c\ a^b^i hl^iX]Zh VgZ eaVXZY dc Wdi] h^YZh d[ i]Z WZai id VXi Vh ZbZg\ZcXn bVX]^cZhideh^[i]ZWZaiigVkZahidd[VgiddcZh^YZ dgi]Zdi]ZgYjg^c\dhX^aaVi^dchZZFigure 79# Sanding Belt Tension Limit Switch I]Z WZai iZch^dc hV[Zin hl^iX] h]jih i]Z hVcY^c\ bdidg F== ^[ i]Z WZai WgZV`h dg ]Vh cd iZch^dc l]Zc i]Z adX` [aVc\Z ejh]Zh i]Z WZai iZch^dc hV[Zinhl^iX]aZkZghZZFigure 80% Tools Needed: Qty LgZcX]dgHdX`Zi&'bb####################################& E]^aa^ehHXgZlYg^kZg'#######################################& 6Y_jhibZci7dai AdXVi^dc Bdjci^c\ HXgZl HV[Zin Hl^iX] AdX` ;aVc\Z Bdjci^c\ 7dai Figure 79. IgVX`^c\a^b^ihl^iX]VY_jhibZciWdai g^\]ih^YZh]dlc# Hl^iX]AZkZg To adjust the belt tracking limit switches: (% 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2% BV`Z hjgZ i]Z hVcY^c\ WZai igVX`^c\ VcY dhX^aaVi^dc ^h VY_jhiZY egdeZgan hZZ Page 44# Figure 80. 7ZaiiZch^dchV[Zinhl^iX]# To adjust the belt tension safety switch: (% 9>H8DCC:8I I=: EA6C:G$H6C9:G ;GDBI=:EDL:GHDJG8: 2. 6eeancdgbVahnhiZbV^gegZhhjgZd[,*EH>! VcYiZch^dci]ZWZai# 3. GZaZVhZ i]Z WZai iZch^dc! XZciZg i]Z hVcY" ^c\WZaidci]ZidegdaaZg!i]ZcgZ"iZch^dci]Z WZai# 3. 4. BZVhjgZ i]Z Y^hiVcXZ [gdb i]Z ZY\Z d[ i]Z hVcY^c\ WZai id i]Z XZgVb^X gdY egdigjY^c\ [gdbi]Zhl^iX]# 4. AddhZc i]Z bdjci^c\ hXgZl VcY ]Zm Wdai! VcYedh^i^dci]Zhl^iX]hdi]ZaZkZg^h^ci]Z XZciZgd[i]ZadX`[aVc\Z]daZ# 5. AddhZc i]Z VY_jhibZci Wdai h]dlc ^c Figure 79! VcY bdkZ i]Z hl^iX] hd i]Z WZai VcY i]Z XZgVb^XgdYVgZVeegdm^bViZan&¿'VeVgi# 5. GZ"i^\]iZci]ZhXgZlVcY]ZmWdai!i]ZciZhi i]Zhl^iX]deZgVi^dc# DeZci]Zg^\]ijeeZgg^\]iVXXZhhYddg# 6. I^\]iZc i]Z Wdai VcY gZeZVi i]Z VY_jhibZci l^i]i]Zdi]Zgh^YZ^[cZXZhhVgn# 7. HiVgii]ZbVX]^cZVcYbV`ZhjgZ^i^hldg`^c\ egdeZgan# "*-" <%+,,')EaVcZg$HVcYZg Chip Breaker and Tension Anti-Kickback Fingers Tools Needed: Qty LgZcX]dgHdX`Zi&)bb####################################& I]ZBdYZa<%+,,egdk^YZhVcVci^"`^X`WVX`hnh" iZbVhVhV[Zin[ZVijgZ#I]ZVci^"`^X`WVX`[^c\Zgh ]Vc\[gdbVgdYhjheZcYZYVXgdhhi]ZXjiiZg]ZVY XVhi^c\# I]ZX]^eWgZV`Zgheg^c\iZch^dc^h[VXidgnhZihd i]Vii]Z]ZmWdaihh]dlc^cFigure 81egdigjYZ&¿ ' [gdb i]Z adX` cjih VXgdhh i]Z aZc\i] d[ i]Z X]^e WgZV`ZgVhhZbWan# >[ ndj ZkZg ]VkZ id gZeaVXZ XdbedcZcih ^c i]Z eaVcZg$hVcYZg i]Vi X]Vc\Z i]Z X]^e WgZV`Zg hZi" i^c\! jhZ i]Z [VXidgn hZii^c\ id gZhZi ^i [dg WZhi eZg[dgbVcXZ# GZ\jaVganX]ZX`i]Z[^c\ZghFigure 82idZchjgZ i]Vi i]Zn hl^c\ [gZZan VcY ZVh^an# >[ i]Z [^c\Zgh Ydcdihl^c\[gZZanVcYZVh^an!XaZVci]Zbl^i]V lddYgZh^chdakZci# 6ci^"@^X`WVX`;^c\Zgh & ¿' Figure 82. 6ci^"`^X`WVX`[^c\Zgh# Figure 81.8]^eWgZV`Zgheg^c\iZch^dchZii^c\# Proper operation of the anti-kickback fingers is essential for the safe operation of this machine. Failure to ensure that they are working properly could result in serious operator injury. 9d cdi Veean d^a dg di]Zg ajWg^XVcih id i]Z Vci^" `^X`WVX` [^c\Zgh# D^a dg \gZVhZ l^aa ViigVXi Yjhi! gZhig^Xi^c\i]Z[gZZbdkZbZcid[i]Z[^c\Zgh# <%+,,')EaVcZg$HVcYZg "*." Air System Diagram H]de8dbegZhhdg 6^gEgZhhjgZGZ\jaVidg :bZg\ZcXn7gV`ZHdaZcd^Y :bZg\ZcXn7gV`Z 6^g9^hig^Wji^dcBVc^[daY 6^g[adl6Y_jhibZci@cdW DhX^aaVi^dcI^b^c\ HeZZY8dcigda6Y_jhibZci@cdW DhX^aaVi^dcHeZZY DhX^aaVi^dc8dcigdaaZg6^g;dg` DhX^aaVi^dc I^b^c\ E^hidc VcY 9^Ve]gV\b 6hhn# J. K. L. M. N# O. P. Q. R. S. DhX^aaVi^dcHeZZY8dcigdaE^hidc 7ZaiIZch^dc8dcigdaE^hidc 7ZaiIZch^dc8dcigdaHl^iX] ;gdciHide7jiidcHl^iX] :bZg\ZcXnHideEaViZHl^iX] AZ[i7ZaiA^b^iHl^iX] G^\]i7ZaiA^b^iHl^iX] 7ZaiIZch^dcA^b^iHl^iX] :bZg\ZcXn7gV`Z8dciVXidg GZVgHide7jiidcHl^iX] J K I 6^gA^cZ S Q L :aZXig^XVaL^gZ H O JeeZgG^\]i9ddg6XXZhh JeeZgAZ[i9ddg6XXZhh A. B. C. D. E. F. G. H. I. P G F C R D AdlZgG^\]i 6XXZhhEVcZa EdlZg7dm E B A ;gdci N M 8dbedcZciVahd]Vh ZaZXig^XVaXdccZXi^dc# "+%" <%+,,')EaVcZg$HVcYZg SECTION 8: WIRING I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\Zh idi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hY^V\gVbXVgZ[jaan#>[ndjcdi^XZY^[[ZgZcXZhWZilZZc ndjgbVX]^cZVcYi]ZhZl^g^c\Y^V\gVbh!XVaaIZX]c^XVaHjeedgiVi*,%*)+".++([dgVhh^hiVcXZ# Electrical Safety Instructions 1. 2. PRINTED INFORMATION. I]Z ZaZXig^XVa ^c[dgbVi^dc^cXajYZY^ci]^hhZXi^dc^hXjggZci Vii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^i d[ ^begdkZbZci! lZ bVn bV`Z X]Vc\Zh id i]Z ZaZXig^XVa hnhiZb d[ [jijgZ bVX]^cZh# HijYn i]Z e]didh VcY Y^V\gVbh ^c i]^h hZXi^dc XVgZ[jaan# >[ ndj cdi^XZ Y^[[ZgZcXZh WZilZZcndjgbVX]^cZVcYi]ZhZY^V\gVbh! XVaaIZX]c^XVaHjeedgiVi*,%*)+".++([dg Vhh^hiVcXZ# FREQUENCY DRIVE. I]Z [gZfjZcXn Yg^kZ ^ch^YZi]ZZaZXig^XVaXVW^cZilVhXdc[^\jgZY [dgndjgbVX]^cZVii]Z[VXidgn#>ih]djaYcdi cZZY Vcn VY_jhibZci# BV`^c\ X]Vc\Zh id i]Z [gZfjZcXn Yg^kZ bVn XVjhZ YVbV\Z id i]ZbVX]^cZVcYkd^Yi]ZlVggVcin# 3. SHOCK HAZARD. 9^hXdccZXi i]Z edlZg [gdb i]Z bVX]^cZ WZ[dgZ hZgk^X^c\ ZaZXig^" XVa XdbedcZcih# IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c eZghdcVa ^c_jgn ^cXajY^c\ Wji cdia^b^iZYidhZkZgZWjgch!ZaZXigdXji^dc!dg YZVi]# 4. EXTENSION CORDS. Jh^c\ ZmiZch^dc XdgYhbVngZYjXZi]ZeZg[dgbVcXZVcYa^[Z d[i]ZbVX]^cZ#>chiZVY!eaVXZi]ZbVX]^cZ cZVgi]ZedlZghdjgXZ#>[ndjbjhijhZVc ZmiZch^dc XdgY! jhZ V \gdjcYZY &' \Vj\Z XdgYjcYZg*%[ZZi# 5. CIRCUIT REQUIREMENTS. Ndj BJHI XdccZXi ndjg bVX]^cZ id V \gdjcYZY X^g" Xj^i i]Vi ^h gViZY [dg i]Z VbeZgV\Z \^kZc dc Page 11# If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. 6. 220V SINGLE-PHASE POWER. I]^h bVX]^cZ jhZh V [gZfjZcXn Yg^kZ id XdckZgi ^cXdb^c\ h^c\aZ"e]VhZ edlZg id ("e]VhZ [dg \gZViZg he^cYaZ bdidg eZg[dgbVcXZ# 6iiZbei^c\idX]Vc\Zi]^hYZh^\cbVngZhjai ^c hZg^djh eZghdcVa ^c_jgn! YVbV\Z id i]Z bVX]^cZ!VcYbVnkd^Yi]ZlVggVcin# 7. GROUNDED CIRCUIT.:aZXigdXji^dcdg[^gZ XdjaYgZhjai^[i]ZbVX]^cZ^hcdi\gdjcYZY VcY ^chiVaaZY ^c Xdbea^VcXZ l^i] ZaZXig^XVa XdYZh# 8dbea^VcXZ BJHI WZ kZg^[^ZY Wn V fjVa^[^ZYZaZXig^X^Vc# 8. MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^ci]ZhZY^V\gVbhVgZXjggZciVii]Zi^bZd[ eg^ci^c\!Wji^ibVncdibViX]ndjgbVX]^cZ# 6alVnh jhZ i]Z l^g^c\ Y^V\gVb ^ch^YZ i]Z bdidg_jcXi^dcWdm# 9. EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZndjVgZZmeZg^ZcX^c\Y^[[^Xjai^ZhjcYZg" hiVcY^c\ i]Z ^c[dgbVi^dc ^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa Hjeedgi Vi *,%*)+".++(# NOTICE The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. <%+,,')EaVcZg$HVcYZg "+&" Electrical Overview 11 12 4 1 3 2 14 13 5 15 16 7 10 18 6 9 17 19 8 1 6beZgV\ZBZiZgPage 66 11 JeeZgAZ[i9ddgHV[ZinHl^iX]Page 69 2 8dcigdaEVcZaPage 66 12 AZ[i7ZaiA^b^iHl^iX]Page 67 3 G^\]i7ZaiA^b^iHl^iX]Page 67 13 JeeZgIVWaZA^b^iHl^iX]Page 70 4 JeeZgG^\]i9ddgHV[ZinHl^iX]Page 67 14 GZVg:bZg\ZcXnHide7jiidcPage 67 5 7ZaiIZch^dcA^b^iHl^iX]Page 67 15 AdlZgIVWaZA^b^iHl^iX]Page 70 6 6^gEgZhhjgZHV[ZinHl^iX]Page 68 16 ;ZZYBdidgPage 70 7 AdlZgG^\]i9ddgHV[ZinHl^iX]Page 68 17 IVWaZ:aZkVi^dcBdidgPage 70 8 BV^cBdidgPage 68 18 :aZXig^XVa8VW^cZiPages 63–65 9 IVWaZ:aZkVi^dcHZchdgPage 69 19 EdlZgHdjgXZ8dccZXi^dc 10 :bZg\ZcXnHide7VgHl^iX]Page 69 19 8 13 18 15 16 14 6 1 7 2 3 5 AIR 8dbedcZci Vahd]Vh ecZjbVi^X XdccZXi^dc# 11 12 10 17 9 4 "+'" READ ELECTRICAL SAFETY ON PAGE 61! <%+,,')EaVcZg$HVcYZg ZaZXiXVW^cZie]did Electrical Cabinet >cXdb^c\ EdlZg IZgb^cVa7Vg IgVch[dgbZg 8dccZXiBVcj[VXijgZYEdlZgAZ\ d[E]VhZ8dckZgiZgI=ZgZ ;jhZh 6beZgV\Z <Vj\Z IZgb^cVa 7Vg 8dciVXidgh 8dciVXidg DkZgadVYGZaVn 8dciVXidg DkZgadVYGZaVn Figure 83.:aZXig^XVaXVW^cZil^g^c\# <%+,,')EaVcZg$HVcYZg READ ELECTRICAL SAFETY ON PAGE 61! "+(" &A& AM& (A' H . READ ELECTRICAL SAFETY ON PAGE 61! CD 'I& .- (% )% 'I& ., )I' )I' .* .+ ' ''C8 &)CD &(CD '&C8 - .* &, K& J& ., )I' .- CD ( 'I& ) '#* I *A( 6& ' &% L& +I( .+ &. HIDE G:H:I 6' +I( C8 &)CD ''C8 'I& )I' && (A' &(CD '&C8 H 8dciVXidg IZaZbZXVc^fjZA8&9%. &A& G J& K& L& J' K' L' +I( C8 +I( . *A( I 8dciVXidg DkZgadVYGZaVn IZaZbZXVc^fjZA8&9)% . G &( && <%+,,')EaVcZg$HVcYZg . &, - L' 6' +I( *A( 6& I + '& ' (A' &(CD '&C8 H &* * &. &)CD ''C8 'I& )I' '% A8& 9%. &A& G 8dccZXiZYidPage 65# &% K' &)CD ''C8 )I' &' && J' H (A' &(CD '&C8 ' 'I& A8& 9%. &A& G &) ( ' ' &) 6' ' +I( *A( 6& ( ' ( ' %K '%%K &* &' 'I& ' G G &( H H &)CD ''C8 6' )I' * +I( + ( *A( 6& ))%K ''%K (A' ' &(CD '&C8 A8& 9%. &A& ' : %K ( & I I H G & ;jhZ)6 "+)" ;jhZ)6 6beZgV\Z <Vj\Z ' ZaZXiXVW^cZiV Electrical Cabinet Wiring Diagram A <gdjcY L' K' J' L& K& J& J& K& L& J& K& L& J' K' L' &+ &+ &, &, &, &( * &- &- &- ( &. * &( &. &. ( &( &( &' &' && &% &% &' && && &' J& K& L& J' K' L' &% * ( * - . + + + - - . . . &% - &' && + * &( * * * * * &. * ( &* ' ( &) &* &) &* ' &) ( ( ' ( ' ' ( &, ' J& K& L& J' K' L' &) <%+,,')EaVcZg$HVcYZg &* 8dccZXiZYidPage 64# G H H H H H H &+ &) &&* && ( &% ' . + * ( ' G G G G G G H I I &+ &&, I I I I I &. : * ( <gdjcY ZaZXiXVW^cZiW Electrical Cabinet Wiring Diagram B 13 14 15 K' J' READ ELECTRICAL SAFETY ON PAGE 61! 19 1 2 10 ( 9 4 L' 17 3 5 12 7 6 16 8 "+*" &!' Control Panel 1 Amperage Meter => >C EDL:G>C .%K '+%K AD >C &* ' &) ( Figure 84.6beZgV\ZbZiZgl^g^c\# Control Panel &+ , &- &' &( &) CD 8DB CD ¶ G&G' &* &+ &, &- &. '% '& '' CD 8DB CD CD 8DB CD 8DB CD ;Vhi HADL GJC :C9 G(G) G*G+ G, Micro Controller Chang Sing CH-525 515-B1 2 EDL:G >CEJI :C8D9:G &'K 7 6 %K && &% . - 8DB G:H AH' , + * AH& ''%K &&%K 68%K ) ( ' & ( ' , - &) '' Sanding Belt Stop &( '& Belt M& ' Start &( '& &% , &) '' . Feed Belt Stop &( '& ( &% M' &) '' M& &( '& && ( , ' ' M' Power Light Emergency Stop &( '& * Feed Belt Start ' &% &) '' ( &) '' M' Sanding + ( M& ( Figure 85.8dcigdaeVcZal^g^c\# "++" READ ELECTRICAL SAFETY ON PAGE 61! <%+,,')EaVcZg$HVcYZg (!&'!)!*!&) Electrical Components A 3 Belt Limit Switch (Right) ( ' ) & 18 12 Belt Limit Switch (Left) ( ' ) & 18 Figure 86.7Zaia^b^ihl^iX]l^g^c\aZ[ih^YZ# 4 Upper Right Door Safety Switch ( 8 CD C8 * 18 Figure 87.JeeZgg^\]iYddghV[Zinhl^iX]l^g^c\# 5 Belt Tension Limit Switch ( ' ) & 18 Figure 88.7ZaiiZch^dca^b^ihl^iX]l^g^c\# 18 14 ( * &( '' &) '& Rear Emergency Stop Figure 89.GZVgZbZ\ZcXnhideWjiidcl^g^c\# <%+,,')EaVcZg$HVcYZg READ ELECTRICAL SAFETY ON PAGE 61! "+," +!,!- Electrical Components B 18 Air Pressure Limit Switch 6 Figure 90.6^gegZhhjgZa^b^ihl^iX]l^g^c\# 7 Lower Right Door Safety Switch 18 8 CD C8 8 Main Motor 220V J* J& L& Figure 91.AdlZgg^\]iYddghV[Zinhl^iX]l^g^c\# ?jbeZg L' L+ K' K+ J' 18 J+ L* K& <gdjcY K* 8 Main Motor 440V J& L+ K& K' K* J' J* L' 18 L* J+ L& Figure 92.BV^cbdidg''%Kl^g^c\# <gdjcY K+ Note: Be sure to remove the jumpers (see Figure 92) from the main motor junction box when rewiring the motor to 440V. "+-" READ ELECTRICAL SAFETY ON PAGE 61! <%+,,')EaVcZg$HVcYZg .!&%!&& Electrical Components C 9 Table Elevation Sensor 18 Figure 93.IVWaZZaZkVi^dchZchdgl^g^c\# 18 10 Emergency Stop Bar Switch '"C8 &"C8 ("CD )"CD Figure 94.:bZg\ZcXnhideWVghl^iX]l^g^c\# 11 Upper Left Door Safety Switch ( 8 CD C8 * 2 Figure 95.JeeZgaZ[iYddghV[Zinhl^iX]l^g^c\# <%+,,')EaVcZg$HVcYZg READ ELECTRICAL SAFETY ON PAGE 61! "+." &(!&*!&+!&, Electrical Components D 15 18 (Lower) 'C8 &C8 (CD )CD Table Limit Switches )CD (CD &C8 'C8 13 18 (Upper) 16 Feed Motor 220V 16 Feed Motor 440V <gdjcY J' J* K& J& L& J& K' K& K* L& K& J& L& L' L* K* K& J& J* L& L* L' <gdjcY K' J' Figure 96.AdlZgiVWaZa^b^ihl^iX]# 18 ?jbeZg Figure 97.;ZZYbdidg''%Kl^g^c\# 18 17 Elevation Motor 220V K' L' K& K* L& L* 18 J& J* ?jbeZg J' <gdjcY 17 Elevation Motor 440V K' K' Figure 98.:aZkVi^dcbdidgl^g^c\# K* L' Note: Be sure to remove the jumpers (see Figures 97 & 98) from the feed and elevation motor junction boxes when rewiring the motors to 440V. ",%" L' K' J' READ ELECTRICAL SAFETY ON PAGE 61! 18 J' L' L* J' J* J& L& K& <gdjcY <%+,,')EaVcZg$HVcYZg SECTION 9: PARTS Tool Box & Accessories Breakdown 0000 Series Parts %%, %%' %%,"& %&%%- %%+ %%( %%. %&, %&% %&& %&) %&* %&. %&' %&( %&+ REF PART # DESCRIPTION REF PART # DESCRIPTION 002 003 006 007 007-1 008 009 010 011 PH29330002 PH29330003 PH29330006 G8678 G8679 PSDP2 PSDF2 PWR810 PWR1214 CERAMIC LIMIT SWITCH TIP TOOL BOX DOOR KEY SANDING BELT (#120) SANDING BELT (#150) SCREWDRIVER PHILLIPS #2 SCREWDRIVER FLAT #2 WRENCH 8 X 10 WRENCH 12 X 14 012 013 014 015 016 017 018 019 PWR1719 PH29330013 P06770014 P06770015 PFH15M P06770017 P06770018 P06770019 WRENCH 17 X 19 HEX WRENCH SET TORX SCREWDRIVER T-20 BREAKER BAR FLAT HD TORX SCR M6-1 X 12 CARBIDE INSERTS 14 X 14 X 2 (QTY 10) PNEUMATIC TORX AIR TOOL TORX DRIVER T-20 <%+,,')EaVcZg$HVcYZg ",&" &%."' ",'" &%) &%- ((, &%& &%."& &%+ &%' &%) &%+ &%+ &%. &%, &') &'* &%* ()' &%) ((' ((& (', &%) &%+ ('( &'+ ('+ ('* &'- &', &%( ('' &(' &'. &(( ((% ('- (') ('% ('& &&) &&+ (%& &&* (%' (&' &&% &&' (%- &&& &&. '%( &&, &'& (%, (&% '%( '%' '%' (&& &'' (&% &'( (%&"& '%) '%+ '%& '%(&% '%* (&( '&& (%* &&( (%+ &&- (%) (%( '&% '&' '%. (%' '&( Sanding Motor System Breakdown 1000 Series Parts <%+,,')EaVcZg$HVcYZg Sanding Motor System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 109-1 109-2 110 111 112 113 114 115 116 117 118 119 121 122 123 124 125 126 127 128 129 132 133 201 202 203 204 P06771101 P06771102 PH29331103 PN41 PH29331105 PLW07 PB41 PW01 P06771109 H29331109-1 H29331109-2 P06771110 PSB11 PLW01 PH29331113 PB03 PLW01 PH29331116 P06771117 PH2933118 P06771119 PH29331121 PW02 PB21 PH29331124 PSB05 PH29331126 PH29331127 PB02 PW06 PFH30M PLW02 P06771201 PLW10 PN03 PW13 MACHINE FRAME MOTOR BASE MOTOR BASE HINGE HEX NUT 1/2-12 MOTOR BASE ADJ. ROD LOCK WASHER 1/2 HEX BOLT 1/2-12 X 1-1/2 FLAT WASHER 1/2 MOTOR 15HP 220/440V 3PH MOTOR FAN MOTOR FAN COVER MOTOR PULLEY CAP SCREW 5/16-18 X 1-1/4 LOCK WASHER 5/16 KEY 12 X 8 X 105 HEX BOLT 5/16-18 X 1 LOCK WASHER 5/16 BRAKE ROTOR V-BELT B-74 5L770 QTY 2 PULLEY BUSHING V-BELT B-55 5L580 QTY 2 BRAKE BRACKET FLAT WASHER 3/8 HEX BOLT 3/8-16 X 3/4 FLAT HEAD NUT CAP SCREW 1/4-20 X 3/4 TABLE LIMIT SWITCH TABLE LIMIT SWITCH PLATE HEX BOLT 1/4-20 X 5/8 FLAT WASHER 1/4 FLAT HD SCR M5-.8 X 8 LOCK WASHER 1/4 IDLER WHEEL ADJ. BRACKET LOCK WASHER 3/4 HEX NUT 3/4-16 FLAT WASHER 3/4 205 206 208 209 210 211 212 213 301 301-1 302 303 304 305 306 307 308 310 311 312 313 320 321 322 323 324 325 326 327 328 330 331 332 337 342 PB84 PN08 PH29331208 P6305 P06771210 P6206 PR11M P06771213 PH29331301 PH29331301-1 PH29331302 PH29331303 PH29331304 PH29331305 PFH04 PH29331307 PSB31 PLW04 PN08 PSB04 PH29331313 P06771320 PSB107 PN08 PLW04 PW07 PLW01 PB32 P06771327 P06771328 P06771330 PLW01 PB09 P06771337 P06771342 HEX BOLT 3/8-16 X 3-1/2 HEX NUT 3/8-16 IDLER WHEEL SHAFT BALL BEARING 6305ZZ IDLER PULLEY BALL BEARING 6206-ZZ EXT RETAINING RING 25MM V-BELT B52 5L540 QTY 2 BRAKE CALIPER BRAKE CALIPER FRONT GUARD BRAKE LINING SET BRAKE ARBOR BRAKE COMPRESSION SPRING BRAKE INSIDE PIECE FLAT HD SCR 1/4-20 X 5/8 BRAKE PIN CAP SCREW 10-24 X 5/8 LOCK WASHER 3/8 HEX NUT 3/8-16 CAP SCREW 1/4-20 X 1/2 BRAKE GASKET FOOT PEDAL HOOK CAP SCREW 3/8-16 X 2 HEX NUT 3/8-16 LOCK WASHER 3/8 FLAT WASHER 5/16 LOCK WASHER 5/16 HEX BOLT 5/16-18 X 5/8 FOOT PEDAL SUPPORTER FOOT PEDAL SPECIAL SCREW LOCK WASHER 5/16 HEX BOLT 5/16-18 X 1/2 WING NUT 1/2 WIRING COVER <%+,,')EaVcZg$HVcYZg ",(" Table Lift System Breakdown 2000 Series Parts &%& &%( &%) &%' &%. '%' &%- &%* '%( ((&"' )%+ &&% ((&"& &%+ &%, '%& &&& '%+ '%) )&% )%. )%, )%- )%+ )%& )%+ )%) )%* )%( )%' ('. (') (%, (() (&, (%. (&( ((* (&) (%- ((' ('% ('& ((. (%& ('' (&. (%, )&& (&, (&' (&- ((, (&* (&% (&& ((- ((+ ((& (%+ ()% (%( (%' (%( (', ('* ",)" (%) ((' (') ('+ ('( ()% ((( (&+ (%* ('- <%+,,')EaVcZg$HVcYZg Table Lift System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 201 202 203 204 206 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 PH29332101 PB03 PW07 PLW01 PLW04 PB18 PH29332107 PH29332108 PB07 PLW01 PH29332111 PH29332201 PH29332202 P51107 PR12M PH29332206 PH29332301 PH29332302 P6005 PH29332304 PSB05 PH29332306 P6002 PH29332308 PSB31 PH29332310 PSB01 PH29332312 PSS08 PH29332314 PVA36 PH29332316 PSS07 PLW01 ELEVATION SCREW HEX BOLT 5/16-18 X 1 FLAT WASHER 5/16 LOCK WASHER 5/16 LOCK WASHER 3/8 HEX BOLT 3/8-16 X 1 ELEVATION SLIDE DUST BOOT HEX BOLT 5/16-18 X 3/4 LOCK WASHER 5/16 CHAIN NUT HOUSING NUT THRUST BEARING 51107 EXT RETAINING RING 35MM SPROCKET WHEEL ELEVATION GEAR BOX WORM GEAR BALL BEARING 6005-ZZ BEARING CAP CAP SCREW 1/4-20 X 3/4 WORM SHAFT BALL BEARING 6002-ZZ BEARING CAP CAP SCREW 10-24 X 5/8 BEARING CAP CAP SCREW 1/4-20 X 5/8 SPROCKET WHEEL SET SCREW 5/16-18 X 1/2 PULLEY V-BELT A-36 4L360 MOTOR PULLEY SET SCREW 1/4-20 X 1/2 LOCK WASHER 5/16 319 320 321 322 323 324 325 326 327 328 329 331 331-1 331-2 332 333 334 335 336 337 338 339 340 401 402 403 404 405 406 407 408 409 410 411 PB07 PSS06 PH29332321 PH29332322 PB31 PLW02 PH29332325 PW01 PN41 PLW07 PW06 PH29332331 PH29332331-1 PH29332331-2 PN05 PB89 PH29332334 PB19 PH29332336 P06772337 PN07M PK14 PK48M PH29332401 PH29332402 P6003 PH29332404 PH29332405 PW02 PN08 PN02 PLW01 PB07 P06772411 HEX BOLT 5/16-18 X 3/4 SET SCREW 1/4-20 X 3/4 HANDWHEEL MOTOR BASE HEX BOLT 1/4-20 X 1 LOCK WASHER 1/4 ADJ. ROD FLAT WASHER 1/2 HEX NUT 1/2-12 LOCK WASHER 1/2 FLAT WASHER 1/4 MOTOR 1/4HP 220V/440V 3PH MOTOR FAN MOTOR FAN COVER HEX NUT 1/4-20 HEX BOLT 1/2-12 X 4-1/2 PROXIMITY SWITCH PLATE HEX BOLT 1/4-20 X 1/2 PROXIMITY SWITCH SPECIAL SCREW M3-.5 X 30 HEX NUT M3-.5 KEY 5/16 X 5/16 X 3/4 KEY 4 X 4 X 20 SPROCKET WHEEL ADJ. SPROCKET WHEEL SHAFT BALL BEARING 6003Z-Z ADJ. SPROCKET ADJ. ROD FLAT WASHER 3/8 HEX NUT 3/8-16 HEX NUT 5/16-18 LOCK WASHER 5/16 HEX BOLT 5/16-18 X 3/4 WIRING COVER <%+,,')EaVcZg$HVcYZg ",*" &%' ",+" &)% &)("& &)' &)& &(( &)( '%' &&( &)) &&' '%( '%) '%* &&( &&* '%& '%+ &&) &&, &'& &(% &(' &%& &%, &(+ &(* &(& &(, &(- &&+ &%&&( &&( &&) &%. &%) &%+ &'+ &%* &%* &%( &&- &&. &'. &') &'("& '%, &'("' &', &&& &'& &&, &%* &&( &&% &%* &'( &'% &'- Conveyor System Breakdown 3000 Series Parts <%+,,')EaVcZg$HVcYZg Conveyor System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 123 123-1 123-2 124 PH29333101 PH29333102 PH29333103 PH29333104 PW02 PB32M P06773107 PH29333108 PH29333109 PH29333110 PH29333111 PUCF205 PLW04 PB24 PH29333115 PH29333116 PB16 PH29333118 PK151M PB07M PLW04M PH29333123 PH29333123-1 PH29333123-2 PLW04 CONVEYOR TABLE CONVEYOR BELT GEAR BOX FIXED PLATE CUSHION FLAT WASHER 3/8 HEX BOLT M10-1.5 X 25 OUTFEED ROLLER BEARING UCF206 FEED BELT GEAR BOX BREATHER PLUG BALL BEARING UCF205 LOCK WASHER 3/8 HEX BOLT 3/8-16 X 1-1/4 BEARING CAP DRIVE PULLEY HEX BOLT 3/8-16 X 1-1/2 DRIVING PULLEY KEY 8 X 8 X 55 HEX BOLT M8-1.25 X 25 LOCK WASHER 8MM MOTOR 1HP 220V/440V 3PH MOTOR FAN COVER MOTOR FAN LOCK WASHER 3/8 126 127 128 129 130 131 132 133 135 136 137 138 140 141 142 143 143-1 144 201 202 203 204 205 206 207 PH29333126 PB32M PH29333128 PH29333129 PSB14M PH29333131 PSB16 PH29333133 PH29333135 PSB70 PLW01 PN02 PH29333140 PS04 PH29333142 PS10 P06776322 PB95 PH29333201 PH2933202 P6206-RS PR15M PH29333205 PSB62 P06773207 TIMING BELT 1422V-290 HEX BOLT M10-1.5 X 25 BASE PLATE VARIABLE SPEED UNIT COVER CAP SCREW M8-1.25 X 20 INFEED ROLLER BRACKET CAP SCREW 3/8-16 X 3/4 INFEED ROLLER BRACKET (L) POSITION WHEEL CAP SCREW 5/16-18 X 2 LOCK WASHER 5/16 HEX NUT 5/16-18 EMGNCY BRAKE PUSH PLATE PHLP HD SCR 1/4-20 X 1/2 E-BRAKE LIMIT SWITCH PHLP HD SCR 10-24 X 1-1/2 SPRING GASKET 3/16 HEX BOLT 1/2-12 X 3 INFEED ROLLER SHAFT INFEED ROLLER BALL BEARING 6206-RS EXT RETAINING RING 30MM ELEVATION LIMITER CAP SCREW 1/4-20 X 1-1/2 WIRING BOX <%+,,')EaVcZg$HVcYZg ",," Feed, Drum, & Pressure Roller Breakdown 4000 Series Parts &%, &%( (%' (%& '%) '%( (%) &%, '%' &%( (%( '%& '%* (%* '%) '%( (%' (%& '%* (%( '%' '%&"& (&& (&) &%. &%- (&+ &%. (&* (%+ &%- '%+ )') )'( )&- )&+ )&. )'& )', )'* )'% )'' )%& )&, )&* )&) )%' )%, )%- )%( )%+ )'+ )%. )%) )&( )&% &%. )%* )&& )&' &%- ",-" <%+,,')EaVcZg$HVcYZg Feed, Drum, & Pressure Roller Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 103 107 108 109 201 201-1 202 203 204 205 206 301 302 303 304 305 306 311 314 315 316 401 402 403 P06774103 PN08 PB12 PLW01 P9962Z4201 P04454201 P9962Z4202 P6001 P9962Z4204 PSS06 PSS07 P9962Z4301 P9962Z4302 PRP55M P99624304 PN05 P04455301 P06774311 P06774314 PB19 PLW02 P06774401 PSS08 PLW01 COMPRESSION SPRING HEX NUT 3/8-16 HEX BOLT 5/16-18 X 1-1/4 LOCK WASHER 5/16 PISTON ROLLER SHAFT PISTON ROLLER SHAFT PISTON ROLLER BALL BEARING 6001ZZ SHAFT BEARING COLLAR SET SCREW 1/4-20 X 3/4 SET SCREW 1/4-20 X 1/2 PISTON ROD BRACKET ROLL PIN 3 X 27 SLIDE RAIL HEX NUT 1/4-20 BRACKET DEFLECTOR DUST GUARD PLATE HEX BOLT 1/4-20 X 1/2 LOCK WASHER 1/4 CHIP BREAKER BRACKET SET SCREW 5/16-18 X 1/2 LOCK WASHER 5/16 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 PSB08 PSS08 P06774406 P06774407 P06774408 P06774409 P06774410 PLW02 PSB04 P06774413 PSS03 P06774415 P06774416 P06774417 P06774418 P06774419 P06774420 PSS10 P06774422 PW02 PB84 P06774425 P06774426 P06774427 CAP SCREW 5/16-18 X 1-1/2 SET SCREW 5/16-18 X 1/2 ANTI-KICKBACK FINGER SHAFT SPACER ANTI-KICKBACK FINGER PLATE FIXED BUSHING EXTENSION SPRING LOCK WASHER 1/4 CAP SCREW 1/4-20 X 1/2 SPRING BRACKET SET SCREW 1/4-20 X 3/8 ANTI-KICKBACK FINGER BRACKET CHIP BREAKER SPRING BRACKET NYLON NUT 3/8 CHIP BREAKER PAD CHIP BREAKER SHAFT CHIP BREAKER BUSHING SET SCREW 1/4-20 X 5/8 COMPRESSION SPRING FLAT WASHER 3/8 HEX BOLT 3/8-16 X 3-1/2 SPACER CHIP BREAKER COVER SPECIAL CAP SCREW 1/4-20 x 5/8 <%+,,')EaVcZg$HVcYZg ",." Sanding Drum Breakdown 5000 Series Parts )%& &&+ '%( &%) &&* &%, )&, &&% &&& )%( '%* )%* '%+ )%+ &&) &%- &&- &&' )&& )&% )%. )%, )%- )%' REF PART # DESCRIPTION REF PART # DESCRIPTION 104 107 108 110 111 112 114 115 116 118 203 205 P9962Z5104 PK11 PLW02 PLW07 PB41 PSB04 P9962Z5114 P06775115 P9962Z5116 PS07 PSS02M P9962Z5205 BEARING UCC206 KEY 5/16 X 5/16 X 1-3/16 LOCK WASHER 1/4 LOCK WASHER 1/2 HEX BOLT 1/2-12 X 1-1/2 CAP SCREW 1/4-20 X 1/2 GREASE FITTING W/CAP GREASE FITTING W/CAP 90 DEG. PLUG PHLP HD SCR 1/4-20 X 3/8 SET SCREW M6-1 X 6 HANDLE 206 401 402 403 405 406 407 408 409 410 411 417 P9962Z5206 P9962Z5401 P9962Z5402 P9962Z5403 P9962Z5405 PSB11 P9962Z5407 P9962Z5408 P6206-2RS P9962Z5410 P9962Z5411 P9962Z5417 ROLLER LOCKDOWN SHAFT BEARING HOUSING ROLLER FASTENING TUBE PULLEY CAP SCREW 5/16-18 X 1-1/4 BEARING HOUSING BRACKET PAD BALL BEARING 6206-2RS SPANNER NUT BEARING CAP COVER "-%" <%+,,')EaVcZg$HVcYZg Helical Cutterhead Breakdown 5000 Series Parts *%* *%) *%& *&, *&+ *%* *&*&. *%) *%' *%. *%( *'. *(% *&% *&& *'& *'- *%) *%( *&* *&' *(& *(' *%' *(( *() *', *&( *&) *'% *'( *') *)) *)( *(* **' *'+ *'* *)* **% **& *)+ **( *)' *), *)' *)& *(, *)% *)- *(. *() *(- *(( *(+ *(*(. *(, **) *)% <%+,,')EaVcZg$HVcYZg "-&" Helical Cutterhead Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 501 502 503 504 505 509 510 511 512 513 514 515 516 517 518 519 520 521 523 524 525 526 527 528 529 P06775501 PLW07 PB41 PLW07 PB41 P06775509 P6003 P06775511 PW01 PLW02 PS07 P06775515 P06775516 PW07 PLW01 PB09 P06775520 PSB79 PR15M P6206-2RS PSB78 P06775526 P06775527 PSB62 PSS08 HELICAL CUTTERHEAD BASE LOCK WASHER 1/2 HEX BOLT 1/2-12 X 1-1/2 LOCK WASHER 1/2 HEX BOLT 1/2-12 X 1-1/2 SPECIAL SCREW 5/16-18 X 3/4 BALL BEARING 6003-ZZ SLIDER SHAFT FLAT WASHER 1/2 LOCK WASHER 1/4 PHLP HD SCR 1/4-20 X 3/8 COVER AIR CHUTE FLAT WASHER 5/16 LOCK WASHER 5/16 HEX BOLT 5/16-18 X 1/2 HELICAL CUTTERHEAD BRACKET CAP SCREW 1/2-12 X 3-1/2 EXT RETAINING RING 30MM BALL BEARING 6206-2RS CAP SCREW 1/2-12 X 1 SHAFT OF SLIDER BEARING HOUSING SEAT CAP SCREW 1/4-20 X 1-1/2 SET SCREW 5/16-18 X 1/2 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 550 551 552 553 554 P06775530 P06775531 P06775532 P06775533 PSS02 P06775535 P06775536 P06775537 PFH08 P6206-2RS P06775540 P06775541 PFH03 PSB07 P06775544 P06775545 P06775546 P9962Z5405 PSB11 P06775550 P06775551 P06775552 P06775553 P06775554 ADJ. SHAFT ADJ. HANDLE TIGHTEN CUSHION GEAR WHEEL SET SCREW 5/16-18 X 3/8 ELEVATOR DRIVEN SHAFT HELICAL CUTTERHEAD BEARING HOUSING COVER FLAT HD SCR 10-24 X 1/2 BALL BEARING 6208-2RS BEARING HOUSING BEARING COVER (L) FLAT HD SCR 1/4-20 X 1/2 CAP SCREW 5/16-18 X 3/4 CUTTERHEAD SLIDE HANDLE BEARING COVER (R) PULLEY TUBE PULLEY CAP SCREW 5/16-18 X 1-1/4 PILOT OF AIR CHUTE VERNIER CALIPER POINTER VERNIER CALIPER SPACER SPACER "-'" <%+,,')EaVcZg$HVcYZg Upper Roller System Breakdown 6000 Series Parts '%* '%'%) '%( '%' '%, '%+ ('% '%& (%& '%* &(& '%(%( &&& (%' (%) (%* &'- (%+ (%- (%) &%(&% (&' (%, (&& (&( (&) (%. &%* &(% &(& &(' (&, ('' '%( '%) &', &(( (') (&* &&( (&- &(. &&% &') &&% &(& &&* &%, &%+ &&& &&+ &(& (&. &(- &'. &&. &&- &%& &(, &&+ &&, &&* &&+"& <%+,,')EaVcZg$HVcYZg &&+"' &'*"& ('* &(& ('* &&' ('+ &(+ ('' &() &'* &'% ('' &(* ('( &&* &(& &'+ &'( (&+ &%) &'& &'' &%. &(' &(& &%* &(% &%( &%- &(% "-(" Upper Roller System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 103 104 105 106 107 108 109 110 111 112 113 115 116 116-1 116-2 117 118 119 120 121 122 123 124 125 125-1 126 127 128 129 130 131 132 133 134 135 136 P9962Z6101 P9962Z6103 P9962Z6104 PFH03 PLW04 PB18 PLW07 PSB78 PH29333104 PSB07 PB09M P9962Z6113 P9962Z6115 P9962Z6116 P9962Z6116-1 P9962Z6116-2 P9962Z6117 P9962Z6118 P9962Z6119 P9962Z6120 P9962Z6121 P9962Z6122 P9962Z6123 P9962Z6124 P9962Z6125 P9962Z6125-1 P9962X6126 PS52M P9962Z6128 PN11 PW07 PLW01 PB09 PSB33 PN07 P9962Z6135 P9962Z6136 SQUARE FRAME FRAME SEAL (R) FRAME SEAL (L) FLAT HD SCR 1/4-20 X 1/2 LOCK WASHER 3/8 HEX BOLT 3/8-16 X 1 LOCK WASHER 1/2 CAP SCREW 1/2-12 X 1 CUSHION CAP SCREW 5/16-18 X 3/4 HEX BOLT M8-1.25 X 20 AIR CYLINDER LIMIT SWITCH LIMIT SWITCH TUBE - CERAMIC LIMIT SWITCH TUBE - PLASTIC LIMIT SWITCH HOLDER - L TYPE LIMIT SWITCH HOLDER AIR SENSOR NOZZLE (FEMALE) AIR CYLINDER BRACKET AIR SENSOR NOZZLE (MALE) THROTTLE VALVE THROTTLE VALVE BASE PLATE ALUMINUM DISC OIL CUP CUSHION ALUMINUM PLATE PHLP HD SCR M4-.7 X 20 BRACKET HEX NUT 3/8-24 FLAT WASHER 5/16 LOCK WASHER 5/16 HEX BOLT 5/16-18 X 1/2 CAP SCREW 10-24 X 3/4 HEX NUT 10-24 OIL CUP CONNECTOR OIL CUP SHAFT 137 138 139 201 202 203 204 205 206 207 208 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 322 323 324 325 326 PW03 P06776138 PSB08 P9962Z6201 P9962Z6202 P9962Z6203 P9962Z6204 PSS02M PSB16 PLW04 P9962Z6208 P9962Z6301 P9962Z6302 PSB79 P06776304 P9962Z6305 P9962Z6306 PR05M PN02M P9962Z6309 PN41 P9962Z6311 P9962Z6312 P9962Z6313 PS14M P9962Z6315 P9962Z6316 PN07 PSB33 P9962Z6319 P9962Z6320 PLW03 PN02 PFH25M PB07 PS05M FLAT WASHER #10 CONNECTOR 1/8T X 3/8-24U CAP SCREW 5/16-18 X 1-1/2 UPPER ROLLER BRACKET UPPER ROLLER UPPER ROLLER BRACKET BEARING UCC205 SET SCREW M6-1 X 6 CAP SCREW 3/8-16 X 3/4 LOCK WASHER 3/8 GREASE FITTING TRIMMING ADJUSTER ECCENTRIC ROD CAP SCREW 1/2-12 X 3-1/2 GASKET 1/2 ECCENTRIC PIECE UNIVERSAL JOINT FORK EXT RETAINING RING 15MM HEX NUT M10-1.5 AIR CYLINDER SHAFT HEX NUT 1/2-12 BOTTOM COVER COMPRESSION SPRING ALUMINUM PLATE PHLP HD SCR M6-1 X 12 PLATE TOP COVER HEX NUT 10-24 CAP SCREW 10-24 X 3/4 AIR CYLINDER BRACKET ECCENTRIC SHAFT COLLAR LOCK WASHER 10-24 HEX NUT 5/16-18 FLAT HD SCR M4-.7 X 12 HEX BOLT 5/16-18 X 3/4 PHLP HD SCR M5-.8 X 8 "-)" <%+,,')EaVcZg$HVcYZg Cabinet Assembly Breakdown 7000 Series Parts &%) '%& &%& '%) &%* '%( '%. &&% &%, '&% '%* '%( '%, &%- ''& ''% '&, '%- '&& '&( '&' &%+ ''% &%- '&) &%."& &&& '%* '%( &%( &%. '&. '%- '%, &%+"& REF PART # DESCRIPTION REF PART # DESCRIPTION 101 103 104 105 106 106-1 107 108 109 109-1 110 111 201 203 P06777101 PS68M PH29337104 PH29337105 PH29337106 PH29337106-1 PSB07 PW07 P06777109 PH29337109-1 PFH03 PH29337111 P06777201 PW08 UPPER FRAME COVER PHLP HD SCR M6-1 X 10 UPPER LEFT DOOR UPPER RIGHT DOOR DOOR LOCK DOOR LOCK (LOWER FRAME) CAP SCREW 5/16-18 X 3/4 FLAT WASHER 5/16 RIGHT DOOR, LOWER FRAME LEFT DOOR, LOWER FRAME FLAT HD SCR 1/4-20 X 1/2 EMERGENCY STOP PLATE EMERGENCY STOP SWITCH FLAT WASHER #8 204 205 207 208 209 210 211 212 213 214 217 219 220 221 P06777204 P06777205 PLW11 PN14 P06777209 PS03M P06777211 PW06 PLW02 PN05 PB09 P06777219 PLW01 P06777221 PHLP HD SCR #8-32 X 1-1/4 POWER OFF SWITCH LOCK WASHER #8 HEX NUT #8-32 LIMIT SWITCH HOLDER PHLP HD SCR M6-1 X 8 AIR CHUTE FIX PLATE FLAT WASHER 1/4 LOCK WASHER 1/4 HEX NUT 1/4-20 HEX BOLT 5/16-18 X 1/2 PHLP HD SCR #8-32 X 1-1/2 LOCK WASHER 5/16 HEX BOLT 1/4 X 3/4 <%+,,')EaVcZg$HVcYZg "-*" Main Wiring Panel & Controls Breakdown 8000 Series Parts &%' &%( &%& &'' &'' &'+ &') &(( &%. &%, &&* &&*"& &'&'. &(% &'( &&% &(& &&& &&( &%- &'& &'% &&' &%+ &%* 440V Conversion Kit &(' &&*"& &&) &()"& &() ))%K &()"' &&- &%) &&, &&+ REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 115-1 PH29338101 PH29338102 PH29338103 PH29338104 PN05 PLW02 PH29338107 PS07M PH29338109 PH29338110 PH29338111 PH29338112 PH29338113 PH29338114 PH29338115 PH29338115-1 ELECTRICAL CONTROL BOX HINGE DOOR BASE PLATE HEX NUT 1/4-20 LOCK WASHER 1/4 CONTROL PANEL PHLP HD SCR M4-.7 X 8 CURRENT SENSOR TRANSFORMER CONTACTOR LC1-D40 RELAY LR3D-3355 220V (30-40A) FUSE TE10.3 X 38 & 500V/4A X 2 RELAY LR3D-086 220V (2.5-4A) CONTACTOR LC1-D096 (WITH LOCK) CONTACTOR LC1-D096 116 117 118 120 121 122 123 124 126 128 129 130 131 132 133 PH29338116 PS51M PH29338118 PLW02 PB19 PH29338122 PH29338123 PH29338124 PH29338126A PH29338128 PH29338129 PH29338130 PH29338131 PH29338132 PH29338133 POWER WIRE TERMINAL PHLP HD SCR M4-.7 X 30 TERMINAL PLATE LOCK WASHER 1/4 HEX BOLT 1/4-20 X 1/2 PU CONNECTOR 1/2" PU CONNECTOR 1/4" CABLE CONNECTOR 1" DIGITAL AMP METER V2.02.06 START SWITCH STOP SWITCH POWER INDICATION LIGHT EMERGENCY STOP SWITCH WIRE COLUMN COMPUTER "-+" 440V Conversion Kit REF PART # DESCRIPTION 134 134-1 134-2 P06778134 PH29338134 PH29338135 440V CONVERSION KIT RELAY LR3D-3322 440V (17-25A) RELAY LR3D-076 440V (1.6-2.5A) <%+,,')EaVcZg$HVcYZg Belt Oscillation System Breakdown 9000 Series Parts &'& &(+ &'+ &'* &'( &&* &&* &&. &'' &'( &(' &'% &(- &&&(, &() &&* &(* &%) &%& &&+ &&* &(& &%( &%' &&* &%+ &%* &(( &&, &&( &&& &&' &&) &'. &(- &%, &') >C &%. &&% &%- &'- &', REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 PH29339101 PH29339102 PH29339103 PH29339104 PH29339105 PH29339106 PS22 PH29339108 PH29339109 PH29339110 PH29339111 P9962Z9112 PH29339113 P06779114 PH29339115 PN07 PH29339117 PLW03 PH29339119 REGULATOR ASSEMBLY PRESSURE GAUGE BRONZE CONNECTOR 5/16N X 1/4T FLEXIBLE HOSE AIR SWITCH 1/4" ELBOW PHLP HD SCR 10-24 X 5/8 ELBOW 5/16N X 1/8T 90 DEG SOLENOID VALVE T-FITTING 5/16N X 1/8T X 5/16N CONNECTOR 1/4N X 1/4T MANIFOLD 1/4T CONNECTOR 5/16N X 1/4T ELBOW 1/4T X 1/8T 90 DEG CONNECTOR 1/4N X 1/8T 90 DEG HEX NUT 10-24 THROTTLE VALVE 1/8" LOCK WASHER 10-24 CONNECTOR 1/4N X 1/4T - 90 DEG 120 121 122 123 124 125 126 127 128 129 131 132 133 134 135 136 137 138 PH29339120 PH29339121 PH29339122 PH29339123 PW03 PH29339125 PH29339126 PH29339127 PH29339128 PH29339129 PH29339131 PH29339132 PH29339133 PH29339134 PH29339135 PH29339136 PH29339137 PH29339138 CONNECTOR 1/4N X 3/8T CONNECTOR 1/4N X 1/8T AIR SWITCH 1/8" CONNECTOR 1/4N X 1/8T FLAT WASHER #10 BUFFER 1/8" BUFFER 1/8" CONNECTOR 5/16N X 1/8T 90 DEG FLEXIBLE HOSE 8MM FLEXIBLE HOSE 8MM FLEXIBLE HOSE 6MM FLEXIBLE HOSE 6MM FLEXIBLE HOSE 6MM FLEXIBLE HOSE 6MM FLEXIBLE HOSE 6MM FLEXIBLE HOSE 6MM FLEXIBLE HOSE 6MM FLEXIBLE HOSE 6MM <%+,,')EaVcZg$HVcYZg "-," Labels and Cosmetic Parts Breakdown 9000 Series Parts ''( '%& '%' '%( ''' '%) ''& ''% '&. '%* '%* '&' '%+ '%- '%, '%- '&'&, '%. '&+ '%) '%* '&% '&* '&) '&( REF PART # DESCRIPTION 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 G8589 P06779202 P06779203 PLABEL-13 PLABEL-30 PLABEL-61A PLABEL-27 P06779208 PLABEL-34C PLABEL-14 P06779211 P06779212 P06779213 P06779214 PPAINT-11 PPAINT-16 LARGE GRIZZLY NAMEPLATE MODEL G0677 LABEL MACHINE ID LABEL DISCONNECT SANDER 220V DOOR CLOSED LABEL RESPIRATOR LABEL MM CONVERSION CHART GREASE FITTING LUBRICATION PREWIRED 220V LABEL ELECTRICITY LABEL PHASE CONVERTER NOTICE DANGER STRIP EMERGENCY STOP STRIPE ROTATION LABEL GREY PUTTY TOUCH UP PAINT RED TOUCH UP PAINT '&& REF PART # DESCRIPTION 217 218 219 220 221 222 223 PPAINT-1 P06779218 PLABEL-11 P06779220 PLABEL-12A P06779222 P06779223 GRIZZLY GREEN TOUCH UP PAINT KICKBACK HAZARD LABEL SAFETY GLASSES LABEL PINCH HAZARD LABEL READ MANUAL LABEL LOAD METER FACE LABEL AMP LOAD CHART Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. 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