Download Craftsman EZ3 917.258555 Owner`s manual
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/:IN° MODEL NUMBER 917.258555 OWNER'S MANUAL ®Assembly o Operation oCustomer Responsibilities - Service and Adjustments o Repair Parts CAUTION: Read and follow FOR CONSUMER III IIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIII all safety ASSISTANCE rules and instructions before operating HOT LINE, CALL THIS TOLL FREE NUMBER: this equipment. 1-800-659-5917 SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH_ I. • ° • • o ° • ° • ° ° ° ° • ° ii. IlL CHILDREN GENERAL OPERATION Read, understand, and follow all instructionsin the manual and on the machine before starting.. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade. Be sure the area isclear of other people beforemowing..Stop machine if anyone enters the area_ Never carry passengers° Do not mow in reverse unless absolutely necessary_Always look down and behind before and while backing., Be aware of the mower' discharge direction and do not point it at anyone_ DO not operate the mower without either the entire grass catcher' or the guard in place, Slow down before turning.. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting° Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute,. Mow onty in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.. Use extra care when loading or unloading the machine into a trailer or truck. SLOPE Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them_ , Keep children out of the mowing area and underthe watchful care of another responsible adult.. ° Be alert and turn machine off if children enter' the area. • Before and when backing, look behind and down for small chiIdrem • Never carry children_ They may fall off and be seriously injured or interfere with safe machine operation. = Never allow children to operate the machine° ,, Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision, IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container Never remove gas cap or add fue! with the engine running.. Allow engine to cool before refueling,. Do not smoke_ Never refuel the machine indoors_. Never store the machine or fuel container inside where there is an open flame, such as a water' heater_. • Never run a machine inside a closed area.. ° Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices, Check their proper operation reguladyo ° Keep machine free of grass, leaves, or other debris build-up_ Clean oil or fuel spillage° Allow machine to cool before storing_ , Stop and inspect the equipment if you strike an object. Repair, [f necessary_ before restarting. = Never make adjustments or' repairs with the engine running.. , Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary_ ° Mower blades are sharp and can cuL Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequentty_ Adjust and service as required. OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution, if you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across.. ° Remove obstacles such as rocks, tree limbs, etc. ° Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tel/grass can hide obstac/eso • Use slow speed. Choose a tow gear so that youwill not have to stop or shift while on the slope, • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. ° Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep eli movement on the slopes slow and gradual. Do not make sudden changes in speed or direction_ o Avoid starting or stopping on a slope, If tires lose traction, disengage the blades and proceed slowly straight down the slope.. A DO NOT, = Do not turn on slopes unless necessary, and then, turn slowfy and gradually downhill, if possible. = Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliffor ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. ° Do not try to stabilize the machine by putting your foot on the ground. = Do not use grass catcher on steep slopes.. portant safety precautions. It means CAUTION!!! ook for this BECOMEALERTH! symbol to point out YOUR iraSAFETY' IS INVOLVED. ............... .............. CAUTION: Always disconnect spark plug A spark plug in order to prevent accidental wire and place whereit contact starting when wire setting up,cannot transporting, adjusting or making repairs. A WARNING Tahe engine exhaust from this product conins cnemicats Known to the State of Canirornia to cause cancer, birth defects, or other reproductive harm. 2 :.11 PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance° Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartment. We have competent, welltrained technicians and the proper tools to service or repair this tractor° Please read and retain this manual. The instructions wilt enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES'L MODEL NUMBER 917°258555 SERIAL NUMBER DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE i FOR FUTURE REFERENCE. F , .................. MAINTENANCE RESPONSIBILITIES . Read and observe . Fo!low a regular schedule in maintaining, caring for and using your tractor° Follow the instructions under"Customer Responsibilities" and "Storage" sections of this owner's manual. ° 15,,0 GASOLINE CAPACITY 125 GALLONS OIL TYPE (API-SF!SG/SH): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 4,,0 PINTS W/O FILTER: 3.,5 PINTS SPARK PLUG: (GAP: 040") CHAMPION RC12YC VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: 0 - 5,7 REVERSE: 0-25 TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: MINo CCA: CASE SIZE: BLADE BOLT TORQUE: AND TYPE: 30-35 FT_ LBS. UNLEADED REGULAR 14 PSI 10 PSI 30 240 U1R WARNING: This tractor is equipped with an internal combustion eng!ne and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable loc,_.;or state laws (if any).. If a spark arrester is used, it should be maintained in effective working order by the operator. {n the state of California the above is required by law (Section 4442 of the California Public Resources Code)_ Other states may have similar laws. Federal laws apply on federal lands° A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual)° AGREEMENT A Sears Maintenance Agreement is available on this producL Contact your nearest Sears store for details,, CUSTOMER HORSEPOWER: the safety rules,, LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricatedand tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in mater_ator workmanship._ This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repair caused by puncturesfrom outside objects, such as nails, thorns, stumps, or glass. ° Repairs necessary because of operatorabuse, negligence, improperstorage or accident or the failure to maintain the equipment accordingto the instructionscontained in the owner's manual. Riding equipment used for commercial or rental purposes,. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defeclive in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY_) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT 1S IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from stale to state SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ....................................................................................................... ESTATES, IL 60179 iiilll,i,Ni 3 TABLE OF CONTENTS OPERATION ........................................................... 10-15 MAINTENANCE SCHEDULE ...................................... 16 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERING/SERVICE .................. BACK PAGE SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 16-19 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................ 4 INDEX ............................................................................ 4 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ................................................................ 7-9 iNDEX O A E Accessories ......................................................... 5 Oil: Electrical: Cold Weather Conditions ............ I3,18 Adjustments= Interlocks and Relays ....................... 24 Brake ...................................................... 22 Schematic ................................................. 29 Engine ...................................................... 18 Carburetor. ............................................. 25 Storage ................................................. 26 Wiring Diagram ..................................... 30 Mower: Operation ................................................ 10-15 Engine: Front-To-Back ..................................... 21 Air Filter ............................................. 18 Operating Mower'. ...................................... 13 Side-To-Side ..................................... 21 Air Screen ............................................ 19 Options: Accessories ............................................ 5 Throttle Control Cable ...................24 Cooling Fins, Engine .......................... 19 Spark Arrester ......................................... 3,40 Air Filter, Engine .............................................. 18 Oil Change ................................................. 18 P Air Screen, Engine ..................................... 18 Oil Level ................................................. 13,18 Assembly ....................................................... 7-9 Oil Type ............................................................ 18 Parking Brake 11-12 B Preparation .............................................. 13 Pads Bag 6 Repair Pads .......................................... 48-53 Pads, Replacement/Repair ............... 30-47 Battery: Stading .................................................. 14 Charging ......................................................... 7-8 Product Specifications ...................................... 3 Storage .................................................... 26 Cleaning ............................................17 R F Connecting ....................................... 7-8 Filters: Starling with Weak Battery .......... 23 Repair Parts ....................................................... 30-47 Air .................................................................. 18 Storage .................................................... 26 S Terminals ............................................ 17 Fuel ........................................................ 19 Safety Rules ................................................. 2 Belts: Fuel: Seat .................................................................. 8 Motion Drive Type ......................................................... 13 Service and Adjustments ...................... 20-25 Removal/Replacement ................. 22 Storage ............................................. 26 Brake .............................................................. 22 Mower Blade Drive Fuse ............................................................. 24 Carburetor ............................................... 25 Removal/Replacement ................ 22 G Fuse .............................................................. 24 Blade: Hood RemovaVlnstallation ............24 Gauge Wheels ................................................... 8 Sharpening ......................................... 17 H Motion Drive Belt Replacement ......................................... 17 Removal/Replacement ..............22 Hood RemovaVlnstafiation ........................ 24 Brake Adjustment ..................................................... 22 Mower Blade Drive Belt L C Removal/Replacement ........... 22 Leveling Mower Deck ............................... 21 Carburetor Adjustment .................................. 25 Mower Adjustment: LubricationChart .....................................t6 Controls, Tractor .......................................... 11 Front-to-Back ............................... 21 M Customer Responsibilities ................. 16-19 Side-to-Side .................................... 21 Maintenance Schedule .................................. 16 Mower Installation ................................... 20 Engine: Mower: Air Filter ........................................... 18 Mower Removal ................................... 20 Adjustment, Front-to-Back ...........21 Air Screen, Engine ....................19 Tire Care .................................................... 8,17,23 Adjustment, Side-to-Side ............. 21 Battery ............................................ 17 Slope Guide Sheet 55 Blade Sharpening ...........................17 Cooling Fins, Engine ................... 19 Spark Plugs t9 Blade Replacement .............................. 17 Engine Oi! ....................................19 Specifications 3 Cutting Height .................................12 Fuel Filler .......................................... 19 Starling the Engine ...........................13-14 Installation .......................................... 20 Spark Plugs.......................................... 19 Steering Wheel ...................................... 7,23 Operation ................................................. t3 Tractor: Stopping the Tractor. 12 Removal ........................................................ 20 Blades ...................................................... 17 Storage ......................................................... 26 Mowing Tips ........................................................... 15 LubricationChart ............................... 16 T Muffler ........................................................... 19 Maintenance Schedule ............ 16 Throttle Control Cable Adjustment .......24 Spark Arrester .................................. 3,40 Tire Care .............................8,t7,23 Tires .................................................8,17,23 Mulcher Plate ................................................... 9 Cutting Height, Mower ...........................12 Trouble Shooting Chart ............................. 27-28 ............ ............................ .............................................. .......................... ...... ................................................ ........................... ....................... ......................................... Transaxle Repair Pads .................. 46-47 W Warranty ................................................................. 3 Wiring Diagram ........................................ 30 Widng Schematic ....................................... 29 4 ACCESSOFI AND ATTACHMENTS ............. lltt.rlt_l,ll it ill i ] ttttltl These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor_ ENGINE SPARK PLUG MAINTENANCE GASCAN ENGINEOIL FUEL STABILIZER AIR FILTER BLADES BELTS % PERFORMANCE Sears offers a wide variety of attachments that fit yourtractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time ofpublication;however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor. Most of these attachments do not require additiona!hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching° SNOWBLADEforsnowremoval only, 14-inch high,48-inchwide blade clears 42-Inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar° (Use with tire chains and wheat weights and/or rear drawbar weight_) SNOW'rHROWER has 40-inch swath Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seal 6-inch diameter spout discharges snow t0 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight°) SPRAYERS use 12-volt DC electdc motor that connects to the tractor batter] or other 12-volt source Includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattemo For applying herbicides, insecticides, fungicides and liquid fertilizers_ , SPREADEPJSEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand. AERATOR promotes deep root growth for a healthy lawn. Tapered 25_inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration° BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawno Two Permanex containers hold 30-gallon plastic bags, BUMPER protects front end of tractor from damage CARTS make hauling easy° Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.. CORING AERATOR takes small plugs out of soil to aIfow moisture and nutrients to reach grass roots. 36_inch swath. 24 hardened steeEcoring tips, 150 lb. capacity weight tray_ EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE V/HEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped° MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup, Twenty spring line teeth° Useful to prepare bare areas forseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper° Mounts behind tractor_ MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades° For models not equipped as 3-in-1 Convertible mowers_ See "MOWER" in the Repair Parts section of this manual SWEEPERS let you collect grass clippings and leaves TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue_ Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go? Optional accessories convert unit for dethatching, aerating, hilling._without tdols, TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smoolh ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility° Hinged metal doors with catch. Keeps operator warm and dry_ Remove vinyl sides and windshields for use as sun protector in summer.. Optional accessories include: tinted/ tempered solid safety glasswindshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerfulcollectionof heavy grassclippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places_ VAC/CHtPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications° Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials_ RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber., ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 Ibs_ofweighL Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum, 5 CONTENTS OF i tlntit ti nnn ttll ................. i IlJl UitltU Itllt Parts Bag contents ]lll]t]tlt tl t I I tl tt tltt tttttttt shown ......... Ilttl full size i,tttt (1) Hex Bolt 3/8-16 x 1 Seat Steering Wheel Mulcher Plate (1) Large Flat Washer (1) Lockwasher 3/8 Q (1) Hex Bolt 5/16-18 x 1-1/4 ......... ii n iiiiiiiiiii (1) Locknut 5/16-18 Video Cassette iiiiii (1) Hex Bolt 1/2-13 x 1 L. Manual Parts Bag II (1) Shoulder Bolt 5/16-18 ,llnllllllllll ti II Parts bag contents ......................... i not shown full size iiii ii ii i llluu @ (I) Washer 17/32 x 1.-3116x 12 Gauge ill (2) Shoulder Bolts x(2)7/8 x i4 Gauge Washers 3/8 © W) Gauge heels (2) CenterlockNuts Steering Wheel Adapter _ 1/4-20 x 3/4 2) Hex Bolts 9/32 x 5/8 x(2)16Washers Gauge Wheel teering insert Nuts (2) Hex @ 1/4-20 Allen Wrench = (2) Lock Washers 1/4 o Slope Sheet 6 (2) Keys Steering Extension Shaft BLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easien Standard wrench sizes are listedo (1) 3/4" Socket w!ddve rachet (2) 7/'16" wrenches (1) Phillips Screwdriver (2) 1/2" wrenches Tire pressure gauge (1) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel),, STEERING BOOT TO REMOVE TRACTOR FROM CARTON UNPACK • ° • CARTON EXTENSION Remove all accessible loose parts and parts cartons from carton (See page 6). Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat_ Check for any additional loose parts or cartons and remove,, BEFORE ATTACH ROLLING TRACTOR STEERING OFF SKID ° - SttAFT WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT ° Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknuto Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT_ LBS TORQUE, ° Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL o Position front wheels of the tractor so they are pointing straight forward. ° Slide steering wheel adapter onto steering shaft extension. ° LOWER FIG. 1 HOW TO SET UP YOUR TRACTOR CONNECT I = . o Press lift lever plunger and raise attachment lift lever to its highest position° Release parking brake by depressing clutch/brake pedal. Place freewheel control in freewheeling position to disengage transmission (See '_FOTRANSPORT" in the Operation section of this manual). Roll tractor backwards off skid. Remove banding holding discharge guard up against tractor, 7 BATTERY I1"1 (See Figs. 2 and 3) .......................................................... Do not short battery termi- Positive terminal must be connected first to prevent sparking from accidental grounding. Remove protective materials from tractor hood and grill. IMPORTANT: CHECK FORAND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTU RE TIRES WHERE TRACTOR IS TO ROLL OFF SKID, • I object to contact both terminals at the nals by allowing a wrench or any other same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. • O FF SKID (See Operation and function of controls) I CAUTION: Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. Snap steering wheel insert into center of steering wheel. TO RO LLTRACTOR section for location i IIIII ° ° • ° • • I L ILLII '' ' ! ........ Remove cardboard packing from seat pan and lift seat pan to raised position. Open battery box door° Remove terminal protective caps and discard, If this batter,] is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps_ First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely, Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely° Close battery box door. A Open battery box door for: • Inspection for secure connections (to tighten hardware). ° Inspection for corrosion. ° Testing battery° ° Jumping (if required)° ° Periodic charging.. SEAT \ SEAT PAN SHOULDER BOLT DISCARD TERMINAL PROTECTIVE CAPS __S_ ''f NUT HEX LOCK WASHER FLAT LARGE FLAT WASHER ADJUSTMENT BOLT LOCK WASHER FIG. 4 CHECK TIRE PRESSURE BOLT POSITIVE (RED) CABLE The tires on your tractorwere overinflated at the factory for shipping purposes. Correct tire pressure is important for' best cutting performance. ° Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS on page 3 of this manual NEGATIVE (BLAC_ CABLE FIG. 2 CHECK DECK LEVELNESS For bestcutting resutts, mower housing should be properly leveled° See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manuat. SEAT PAN CHECK BELTS FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of tttis manual° Verify that the belts are routed correctly_ BOX DOOR CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual FIG. 3 ASSEMBLE GAUGE DECK (See Fig. 5) INSTALL SEAT (See Fig. 4) Adjust seat before tightening adjustment bolt. ° Remove cardboard packing on seat pan. , Place seat on seat pan and assemble shoulder boll o Assemble adjustment bolt, Iockwasherandflatwasher loosely. Do not tighten. Tighten shoulder bolt securely._ • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down_ o ° WHEELS TO MOWER The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower perforrnance. ° Assemble gauge wheels with tractor on a flat level surface. • • Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual)° With mower in desired height of cut position, gauge wheels shoutd be assembled so they are slightly off the ground, Install gauge wheel in appropriate hole with shoulder bolt, 318 washer, and 3/8-16 iocknut and tighten securely_ ° Repeat for opposite side installing gauge wheel in same adjustment hole. Get off seat without moving its adjusted position. Raise seat and tighten adjustment bolt securefy. 8 DEFLECTOR SHIELD BRACKET LOCKNUT SHOULDER BOLT GAUGE WHEEL FIG. 5 INSTALL MULCHER LATCH HOOKS PLATE (See Figs. 6 FIG. 7 and 7) - TO CONVERT TO BAGGING DISCHARGING Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. , Tighten hardware securely, • Raise and hold deflector shield in upright position. . • Place front of mulcher plate over front of mower deck opening and slide into place, as shown.. Hook front latch into hole on front of mower deck_ ° }-took rear latch into hole on back of mower deck. ................................ _ ............. Simply remove mutcher plate and store in a safe place. Your mower is now ready for discharging or installationof optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also,, #"CHECKLIST t guard from mower. Raise and hold CAUTION: not remove discharge guard whenDoattaching mulcher plate and allow it to rest on plate while in operation. HOOK POINTS DOWN WELD NUT FROM THE TOP, LOCK WASHER WELD. NUT _-\ SCREW LATCH HOOK HOOK LOCK I WASHER WASHER WELD NUT WASHER MULCHER PLATE OR _-'_SCREW FIG. 6 9 BEFORE YOU OPERATE AND EIVJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: v" All assembly instructions have been completed. ,/ No remaining !oose parts in carton. J Battery is properly prepared and charged, (Minimum 1 hour at 6 amps)o ,f Seat is adjusted comfortably and tightened securely, v" All tires are properly inflated. (For shipping purposes, the tires were overinfiated at the factory). ,/ Be sure mower deck is properly leveled side-to-side! front-to-rear for best cutting results, (Tires must be properly inflated for leveling), ,/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/" Check wiring, See that all connections are still secure and wires are properlyclamped_ ,/ Before driving tractor, be sure freewheel control is in drive position_ WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: ,/ Engine oil is at proper level. ,/ Fue! tank is filled with fresh, clean, regular unleaded gasoline,, ,/' Become familiar with all controls - their location and function. Operate them before you start the engine,. ,/ Be sure brake system is in safe operating condition. ,/" It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions(See'q'o START ENGINE and PURGE TRANSMISSION" in the Operation section of this manual). These symbols may appear' on your tractor or in literature supplied with the product. Learn and understand their meaning. A BATTERY CAUTION OR WARNING R EVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL. CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED N H REVERSE MOWER LIFT NEUTRAL ATTACHMENT CLUTCH ENGAGED DANGER, KEEP HANDS AND FEET AWAY HIGH LOW ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE IGNITION HYDROSTATIC FREE WHEEL (Hydro Models only) ......................... i,_lll_ll_l .................. i,r................ i iml,,llll i i1,,,,,,, ,i i i i, i i, i OPEBATmO IllIHIH, IHHmlll Ill ill Ill I I ,..................... I,Ill"ll"ll'"ll'l I' I mHll I H II HI I I KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER IGNITION SWITCH LIGHT SWITCH POSITION AMMETER THROTTLE!CHOKE CONTROL © ATTACHMENT LIFT LEVER CLUTCH/BRAKE PEDAL PARKING BRAKE HEIGHT ADJUSTMENT KNOB MOTION CONTROL LEVER FREEWHEEL CONTROL APPROX. SPEED 3 MPH 2MPH 1MPH FIG. 8 Our tractors conform to the safety standards of the American National Standards lnstitute_ ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. MOTION CONTROL LEVER: direction of tractor° ATTACHMENT LIFT LEVER: Used to raise and tower the mower deck or other attachments mounted to your tractor, LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position° LIGHT SWITCH: Turns the headlights on and off_ THROTTLE/CHOKE CONTROL: controlling engine speed,, Selects the speed and Used for starting and CLUTCH/BRAKE PEDAL: Used fordeclutchtng and braking the tractor and starting the engine,, IGNITION SWITCH: engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. HEIGHTADJUSTMENT cutting height. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off., AMMETER: Indicates battery charging (+) or discharging (-). 1 k, Used for starting and stopping the KNOB: Used to adjust the mower OPERATION k ............................... ...... I _ ....... iiiii ......... :: ..... /llll, , ...................... ::... i I , i II I' !,,!!U!!,j III TO SET PARKING BRAKE (See Fig. 9) Your tractoris equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine° o Depress clutch/brake pedal intofull"BRAKE" position and hold, ° Place parking brake lever in"ENGAGED" position and releasepressurefrom clutch/brakepedat, Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. • .:....: -BRAKE,'__ " _'_ _:_J / / • • .,AR, .AKE NG ENGAGED .o=.,o. '11 ,,,11,11 • Move attachment clutch lever'to "DISENGAGED" position. Depress clutch/brake pedal intofulI"BRAKE" position. ° Move motion contro! lever to neutral iN) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL iN) POSITION WHEN THE CLUTCHIBRAKE PEDAL IS DEPRESSED. ENGINE Move throttle control to slow position_ NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ° Never' use choke to stop engine_ ! ................. CONTROL j III (See Fig. 9) Operating engine at less than full throttle reduces the battery charging rate. Full throttle offers the best bagging and mower performance. (See Start tractor with motion control lever in neutral iN) position_ Release parking brake and clutch/brake pedal. HEIGHT (See Turn knob counterclockwise (v-'_)to height° lower cutting The cuttingheight range is approximately 1-1t2"to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. GROUND DRIVE - Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ...... The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise ((_) to raise cutting height. (See Fig. 9) • i,!11 TO ADJUST MOWER CUTTING Fig. 9) KNOB MOWER BLADES - ° iii ° Slowly move motion control lever' to desired position. NOTE: The effort to move the motion control lever will reduce after the first few hours of use. This is normal. FIG. 9 ° i, The direction and speed of movement is controttedby the motion control lever. ° "DISENGAGED" - i,, TO MOVE FORWARD AND BACKWARD Fig. 9) - HEIGHT ADJUSTMENT ......... Always operate engine at full throttle. '. _."..',' _.//" MOTION CONTROL , '; .... _ _ LEVER \ CLUTC_RAKE PEDAL "DRIVE" POSITION ,i,i TO USE THROTTLE , SWITCH /DISENGAGED" -_--_ iii pletely, as described above, before leaving the operator s position; to empty CAUTION: Always grass catcher, etc. stop tractor com- I_ ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION IGNITION c "o%%L Jl'll'l NOTE: Under certain conditions when tractor is standing idlewith the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. HOW TO USE YOUR TRACTOR STOPPING ................................................... result in severe eye damage. Always wear safety'glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend a wide vision safety mask The of anyor tractor can safety result glasses. in foreign objects thrown into the eyes, which can over operation the spectacles standard I_ THROTTLE/ / i2 ° The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. = For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height, ,,,i,,,j_,,i,_Jl,,,,ii ,i,i1,11, i i, i1,1, i, k I ....... I'1'1'1'1'11'1'111 III OPERATIC TO OPERATE MOWER (See Fig. 10) TO TRANSPORT (See Figs. 8 and 11) Your tractoris equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cuL • Lower mower with attachment lift control ,, Start mower blades by engaging attachment clutch control° ° TO STOP MOWER BLADES - disengage attachment clutch control. When pushing or towingyour tractor,be sure to disengage transmission by placing freewheel controlin freewheeling position. Free wheel control is located at the rear drawbar of tractor. o Raise attachment lift to highest position with attachment lift control • Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod° ° Do not push or tow tractor at more than two (2) MPH_ • To reengagetransmission, reverse above procedure. NOTE: To protect hood from damage when transporting without either the entire grass catcher, I your tractor on a truck or a trailer, be sure hood is closed on mowers Donot so equipped, dis- ............. I and secured to tractor. Use an appropriate means of tying CAUTION: operate or thethe mower Charge guard in p!ace" hood to tractor (rope, cord, etc). I! !_ FIG. 11 BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 17) • ° = ° FIG. 10 TO OPERATE ON HILLS ° ....................................... I ,_ I _ i u , ° • • • u CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive acr°ss any slope. I I I Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills° If slowing is necessary, move throttle control lever to slower position° If stopping is absolutely necessary, push clutch!brake pedal quickly to brake position and engage parking brake° Move motion control lever to neutral (N) position° IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCHIBRAKE PEDAL IS DEPRESSED, • To restart movement, slowly release parking brake and clutch/brake pedal ° Slowly move motion control lever to slowest setting. o Make all turns slowly. 13 The engine inyour tractor has been shipped, from the factory, already filled with summer weight oil., Check engine oil with tractor on level ground° Unthread and remove oil fill cap/dipstick; wipe off off. Reinsert the dipstickintothe tube and rest oilfill cap on the tube. Do not thread the cap ontothe tube. Remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilitiessection of this manual), To change engine oil, see the Customer Responsibilities section in this manual° ADD GASOLINE COLD WEATHER STARTING ( 50° F and below) = ° Fitl fuel tank_ Use fresh, clean, regular unleaded gasolinewith a minimum of 87 octane, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce vatve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT: WHEN OPERATING iN TEMPERATURES BELOW 32°F(00C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER START1NG_ WARNING: Expedence indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage_ To avoid engine probterns,the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur° When engine starts, allowengine to runwiththe throttle control in the choke position until the engine runs roughly,then move throttle controlto fast position, This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. HYDROSTATIC TRANSMISSION WARM UP o , Before ddving the unit in cold weather, the transmission should be warmed up as follows: ° Be sure the tractor is on level ground. • Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowfy return to operating position. • Allow one minute for'transmission to warm up, This can be done during the engine warm up period° The attachments can also be used during the engine warm-up period after the transmission has been warmed upo NOTE; If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. filler neck. Do notoverfiiL Wipeoffany spilled oil orFill fuel. not store, spill or CAUTION: to Do bottom of gas tank use gasoline near an open flame. PURGE TRANSMISSION TO START ENGINE (See Fig. 9) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engtne_ • Be sure freewheel control is in the transmission engaged position. ° ° Sit on seat in operating position, depress clutchforake pedal and set parking brake. Place motion control lever in neutral (N) position. ° Move attachment clutch to "DISENGAGED" position. = Move throttle control to choke position. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time_ This procedure will remove any trapped air inside the transmission which may have developed dunng shipping of your tractor'. IMPORTANT; SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. Note: Before starting, read the warm and cold starting procedures below.. - Place tractor' safely on level surface with engine off and parking brake set. ° ° Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual)° • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.. With motion control lever' in neutral (N) position, slowly disengage clutchforake pedal, o Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. Insert keyinto ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute° If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again, tf engine still does not start, move the throttle control back to the choke position and retry_ WARM WEATHER STARTING (50° F and above) • When engine starts, move the throttle control tothe fast position. ° The attachments and ground drive can now be use& tf the engine does not accept the load, restart the engine and allow it to wam] up for one minute using the choke as described above. 14 OPERATI NOTE: During this procedure there will be no movement of ddve wheels. The air isbeing removed from hydraulicdrive system° o Move motioncontrolleverto neutral (N) position_Shutoff engine and set parking brake. o • . • Engage transmission by placing freewheel control in driving position (See '%0 TRANSPORT" in this section of manual). Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed° With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion controt lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. ° Do not mow grass when it is wet.. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing,. ° Always operate engine at ful_throttle when mowing to assure better mow=ng performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.. = When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT*UP GRASS AND TRASH. CLEAN AFTER EACH USEr ° The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed_ Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ° Avoid cutting your lawn when it iswet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon° At this time the grass has dried and the newly cut area wilt not be exposed to the direct sun° For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. I3). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly° Your tractor is now purged and now ready for normal operation_ MOWING TIPS ° o ° • ° ° MOWING TIPS Tirechains cannot be used when the mower housing is attached to tractor° Mower should be properly leveled for best mow!ng performance. See q'O LEVEL MOWER HOUSING in the Service and Adjustments section of this manual, The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut.. Have the cut area to the right of the tractor° This will result in a more even distribution of clippings and more uniform cutting. ° ° When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, ddveways, etco After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12)o = If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings° When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawno FIG. 13 FIG. 12 15 CU RESPONSIBI MA,.TE.ANCE SCHEOU'E AS YOU COMPLETE REGULAR SERVICE o'_. Check Brake Operation iT _._ ._ /__._ERVICE : I/ Check Tire Pressure V' Check for Loose Fasteners _ :_ ........ R, R.-" I ._ ._O_ DATES .......... _' _##7 _## _R iA !c iT 0 R Clean Battery and Terminals _ _#' Check Transaxte Cooling Adjust Blade Be!!(s) Tenslon ...... t_'s ......................... Adjust Motion Drive Belt(s] Tension _5 Check Engine Oil Level 'ii'.Change Engine Oil .... Clean Ai!,,,Filter E clean G Inspect MuffiedSpark _ _#' ] _'_,.a I_ _'2 Air Screen = _## ....... _2 Arrester . ...... _2 I . . i t....... _#' ..... Replace Air Filter Paper Cartridge _2 Repiace Fuel Filter if I _ Change more often when opereting under a heavy load or In high ambient tempemlures 2 * Service more often when operating in dirty or dus_ conditions., 3 - if equipped with oil filter, change oil every 50 hours. 4 -RepIace blades more often when mowing in sandy soil, GENERAL : '.'.'.'... _#' I R'ep aceO, F,te, (.oqu ppo ) NF Cle.an E.ngin, Cooilng Fins Replace Spark Plug i RECOMMENDATIONS 5 - if equipped with adjustable system. 6. Not required If equtpped with maintenance-free batte_ 7 _ Tighten front axle pivot bolt to 35 ft.-Ibs maximum De not m,ertlghieno LUBRICATION CHART ® The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual ® Some adjustments will need to be made periodically to properly maintain your tractor., _INDLE ZERK ® BEARING ZERK FRONT WHEEL (_ BEARING ZERK All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ,® Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better andlast longer. BEFORE EACH Check engine oil level = Check ° Check tire ° Check operation,. (_) SAE 30 OR 10W30 MOTOR OIL pressure. for loose CLUTCH PIVOT(S) USE o brake @ fasteners° ® GENERAL PURPOSE GREASE ® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRICANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY, 16 ,i ,1111_,,1111,,,i,1,111 III ii1,1 i,i I iii ii CUSTOMER _[iiiijllllll : .............. ,i,_'ll'U"'111'1 ,Ir RESPONSIBILITI Jl' i1_ i1,1,11, i,i • TRACTOR Always observe safety rules when performingany maintenanceo BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted° (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual)° TIRES . Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual),. = Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber° • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage_ NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer,. Tire sealant also prevents tire dry rot and corrosion. The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer., (When using a cone balancer, follow the instructions supplied with balancer)o • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position° If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. CENTER HOLE BLADE CARE For best results mower blades must be kept sharp° Replace bent or damaged blades. BLADE REMOVAL (See Fig. 14) ° Raise mower to highest position to allow access to blades. = Remove hex bolt, Iockwasher and flat washer securing blade. = Install new or resharpened blade with trailing edge up towards deck as shown_ o Reassemble hex bolt, lock washer and flat washer in exact order as shown. o Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. NOTE; We do not recommend sharpening blade- but ifyou do, be sure the blade is balanced. BLADE MANDREL TRAILING EDGE L FLAT WASHER LOCK HEX BOLT *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD, FIG. 14 TO SHARPEN ,i i,,,,,,i,i .............. I '_' i,,,11 BLADE (See Fig. 15) / / FIG. 15 BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life_ • Keep battery and terminals clean. • Keep battery bolts tight° ° Keep small vent holes open (See "CONNECT BATTERY" in the Assembly section of this manual)° ° Recharge at 6-10 amperes for 1 hour,. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power,, • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor° ° Wash battery with solution of four tablespoons of baking sodato one gallon of watei'. Be careful notto get the soda solution into the cells° ° Rinse the battery with plain water and dry. ° Clean terminals and battery cable ends with wire brush until bright. ° Coat terminals with grease or petroleum jelly. • Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual),. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable,. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The fan and cooling fins of transmission should be kept clean to assure proper cooling. Care should be taken to keep the blade balanced,. An Do not attempt to clean fan or transmission while engine is unbalanced blade willcause excessivevibration and evenrunning or while the transmission is hoL tual damage to mower and engine. 17 iiil,_,,_,,,,,,,,,_ ,,_, ,, CU BILiTIE ,,ittl,t,tttll,t tt t,tll,, t Q O Inspect cooling fan to be sure fan blades are intact and clean. COVER KNOB AIR CLEANER COVER Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air' or' high pressure sprayer to clean cooling fins. TRANSAXLE WING NUT FOAM PRE-CLEANER PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxleo Should the transaxle ever leak or require servicing, contact your nearest authorized service center/departmento ENGINE LUBRICATION PAPER CARTRIDGE Only use high quality detergent oil rated with AP1 service classification SF, SG, or SH. Select the oirs SAE viscosity grade according to your expected operating temperature. OIL FILL CAP/DIPSTICK AIR SCREEN s_,_= vlscosrn, GRAdF-S 1 °F °C _2D_ *30 _ 09 -20 ° TEMPERATURE 30 = 32" 40 '_ -10 _' 60* 1'0= 80 _ 204 AIR CLEANER BASE 100 ° 30" 40" RANGE ANT{CIPATED BEFORE NEXT OIL CHANGE FIG. 16 Change the oil after every 50 hours of operation orat least once a year if the tractor is not used for 50 hours in one year. OIL DRAIN PLUG Check the crankcase oil level before starting the engine and after each eight (8) hours of operation° Tighten oil fill cap/dipstick securely each time you check the oil level.. FIG. 17 AIR FILTER (See Fig. 17) TO CHANGE ENGINE OIL (See Fig° 17) Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH. , Be sure tractor is on leve! surface_ Your engine will not run properly using a dirty air filter° Clean the foam pre-cleaner after'every 25 hours of operation or every season. Service paper' cartridge every 100 hours of operation or every season, whichever occursfirst° • o Oil will drain more freely when warm. Catch oil in a suitable container° Service air cleaner more often under dusty conditions. ° Remove knob and cover. - Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil ° Remove wing nut and air cleaner from base° TO SERVICE PRE-CLEANER ° o Remove drain plug. After oil has drained completely, replace oil drain plug and tighten securely. = ° Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. = Refill engine with oil througtl oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual° • Squeeze it dry in a clear} cloth. Allow it to dry, = Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap or} the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. ° Saturate it in engine oil Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not'washthe paper cartridge or use pressurized air',as this will damage the cartridge. 18 - Reinstalf the pre-cleaner (cleaned and oiled) over the paper cartddge. ° Reassemble air cleaner, wing nut, cover'and tighten knob securely. i1_111_11,1, i, i L II III'IM'I',,', I II Ill CUSTOME ................................................... BILITIES • CLEAN AIR SCREEN ......................................... ii (See Fig. 17) i ill ,,,,, ,., ..................... i,iil,l,i , ii, MUFFLER Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage, CLEAN Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.. AIR INTAKE/COOLING SPARK AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. PLUGS IN-LINE FUEL FILTER (See Fig. 19) Every I00 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary° Make sure the cooling shrouds are reinstalled,. The fuet filter should be replaced once each season. If fuel • ter becomes clogged, obstructingfuel flow to carburetor, replacement is required° • NOTE: Operating the engine with a blocked grass screen, dirt,.#or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor.. • Be sure there are no fuel line leaks and clamps are properly positioned_ ° Immediately wipe up any spilled gasoline° ENGINE OIL FILTER (See Fig. 18) Replace the engine oil filter every' season or every other oil change if the tractor is used more than 100 hours in one year° _, Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this section of this manual, through step remove drain plug). , Remove oil filter and wipe off filter adapter. ° Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter.. . Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn° . , CLAMP MP FIG. '19 Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECl FICATIONS" on page 3 of this manual CLEANING Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. ° Clean engine, battery', seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax,. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water ouL Water in engine can result in a shortened engine tifeo FIG. 18 19 ....................... illlllllllllll illi i, :l i, L,,/IJ/,,IIIIIIIII ...................... AND ADJUSTMENTS iiu iiiiii ........... CAUTION: ° °° ° ° o II i II I.................. BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Place motion control lever in neutral (N) position. Depress clutch/brake pedal fully and set parking brake. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key, Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. I illlljilll Ill illl Ill II Illllll Illl II .......................... TRACTOR TO REMOVE MOWER (See Fig. 20) LEVER Mower willbe easier to remove from the right side of tractor.. • • , Place attachment clutch in "DISENGAGED" position_ Move attachment lift lever forward to lower mower toits towest position_ Roll belt off engine pulley. ° Disconnect clutch rod from clutch lever by removing retainer spring. • Disconnect anti-sway bar from chassis bracket by removing retainer spring. ° Disconnect suspension arms from rear deck brackets by removing retai!ler springs° Disconnect front linksfrom deck by removing retainer springs. Raise liftlever to raise suspension arms. Slide mower out from under tractor. ° ° IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER 1S TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR, RETAINER SPRING ANTI-SWAY BAR TO INSTALL MOWER (See Fig. 20) ° Raise attachment lift lever to its highest position. ° Slide mower under tractor with discharge guard to right side of tractor° ° o Lower lift lever to its lowest position,. Install mower in reverse order of removal instructions, RETAINER SPRINGS (BOTH SIDES) FIG. 20 2O i JillUII'II' U I I[LII TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs° 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, tF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT tS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL StDE-TOSIDE_ To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor.. Measure distance"D" directly in front and behind the mandrel at bottom edge of mower housing as shown. o Before making any necessary adjustments, check that both front linksare equal in length° Both links should be approximately 10-3/8'L tf links are not equal in length, adjust one link to same length as other link. = To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links° • To raise front of mower, loosen nut"F" from trunnion on both front links., Tighten nut "E" on both front links an equal number of turns,, • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut"F" against trunnion on both front links. ° Recheck side4o-side adjustment° Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See ,I PRODUCT SPECIFICATIONS 'J on page 3 of this manual). if tires are over or underinflated, you will not properly adjust your mower° SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22) . Raise mower to its highest position. = At the midpoint of both sides of mower, measure height from bottom edge of mower to ground_ Distance"A"on both sides of mower should be the same or within 1/4" of each other° - If adjustment is necessary, make adjustment on one side of mower only,. To raise one side of mower, tighten lift link adjustment nut on that sider To lower one side of mower, loosen lift link adjustment nut on that side. • • NOTE: Each full turn of adjustment nut will change mower height about 1/8"o • Recheck measurements after adjusting. BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND GROUND LINE A FIG. 21 %\o_ _ MANDREL FIG, 23 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH LIFT LINK ADJUSTMENT NUT FIG. 22 NUT "E" NUT FRONT LINKS 21 TRUNNION FIG. 24 ................. ii ii HI'N", SERVICE AND ADJUSTMENTS .................... TO REPLACE MOWER i BLADE DRIVE BELT WITH PARKING BRAKE "ENGAGED" NUT "A" (See Fig. 25) The mower blade drive belt may be replaced without tools.. Park the tractor on level surface_ Engage parking brake. BELT REMOVAL= Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys° • Pull belt away from mower° BELT iNSTALLATION ° install new bett in reverse order of removal Make sure belt is in all pulley grooves and inside all belt guides. Install mower in reverse order' of removal instructions. MANDREL PULLEY ARM IDLER PULLEYS FIG. 26 TO REPLACE MOTION (See Fig. 27) DRIVE BELT Park the tractor on level surface,, Engage parking brake° For assistance, there is a belt installation guide decal on bottom side of left footrest. MANDREL PULLEY • Remove mower (See '`TO REMOVE MOWER" in this section of this manuaL) o ° Remove upper belt keeper_ Remove belt from stationary idler and clutching idler,. ° Pull belt slack toward rear oftractor_ Carefully remove belt upwards from transmission input pulley and over cooling fan blades. Pull belt toward front of tractor'and remove downward from around engine pulley. ° InstatFnew belt by reversing above procedure_ IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS. FIG. 25 TO ADJUST BRAKE (See Fig. 26) Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. if tractor requires more than six (6) feet stopping distance at high speed in highest gear; then brake must be adjusted. PULLEY ° ° Depress clutch/brake pedal and engage parking brake,, Measure distance between brake operating arm and nut "A" on brake rod, CLUTCHING IDLER If distance isother than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". IDLER TABS Road test tractor for' proper stopping distance as stated above,, Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary_ Contact your nearest authorized service center]department. UPPER BELT KEEPER TRANSMISSION FIG. 27 22 ADJUSTMENTS ................... TO ADJUST MOTION Figs. 28 and 29) IHHl'Hm CONTROL LEVER (See The motion control lever has been preset at the factory and adjustment should not be necessary. If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted as follows: • Park tractor on a level surface. Stop tractor by turning key to OFF" position and engage parking brake. NOTE: Transmission should not be warm when making this adjustment. A!!ow transmission to cool toair temperature before making this adjustment° To access the transmission adjustment, itwill be necessary to remove the battery and the battery box from tractor, ° Raise seat and open batter/box door. Disconnect BLACK battery cable first, then the RED cable Remove battery and battery box from tractor as shown. NOTE: When reinstalling battery box, ensure that battery acid drain tube is routed toward the rear and is clear of the cooling fan. ° . = BATTERY ACID DRAIN TUBE FIG. 28 Locate the access plug under the cooling fan,, This plug and surrounding area must be cleaned to prevent contamination of interna! parts during this procedure° Before removing the plug, pack a cloth in the housing pocket to absorb excess oil Using needle nose pliers, remove the access plug described above. When the plug is removed, a small quantity of oil will flow out of the transmission° This is normal and will not effect transmission function. Insert a #30 torx or 5/32 allen wrench intothe access hole and locate the adjustment screw° Adjust the screw clockwise 1/4 turn at a time to increase motion control effort. An effort of 15-t8 Ibs. at the motion control lever knob is normal. ACCESS PLUG COOLING FAN NOTE: tf for any reason the effort to move the motion control lever becomes too excessive, reverse the above procedure by turning the adjustment screw counterclockwise 1/4 turn. . Clean the access plug and insert it into position using the torx or allen wrench° = Clean spilled oil from transmission and reinstall battery box and battery into tractor. When connecting battery be sure to connect the RED battery cable first° Road test tractor after adjustment and repeat procedure if necessary° TRANSMISSION WRENCH HOUSING POCKET FIG. 29 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (Ieft to right) when wheels are positioned straight forward, remove steertrig wheel and reassemble per instructionsin the Assembly section of this manual. REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor° If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/departmenL 23 RVICE AND ADJUSTM TO REMOVE WHEEL FOR REPAIRS (See Fig. 30) • . • • ° ° POSITIVE TERMINAL NEGATIVE TERMINAL Btock up axle securely, Remove axle cover, retaining ringand washers toallow wheel removal (rear wheel contains a square key - Do not Jose). Repair tire and reassemble° On rear wheels only: align grooves in rear wheel hub and axle_ Insert square key. Replace washers and snap retaining ring securely in axle groove. Replace axle cover. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer'. Tire sealant also prevents tire dry rot and corrosion. CABLES WASHERS CHARGED BATTERY RETAINING RING AXLE COVER PosrrlvE TERMINAL NEGATIVE TERMINAL FIG. 31 l '_ SQUARE KEY (REAR WHEEL ONLY) TO REPLACE FIG. 30 TO START ENGINE WITH A WEAK BATTERY (See Fig. 31) • Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood,, ° INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting_ tf your battery is too weak to start the engine, it should be recharged, If "jumper' cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR iS EQUIPPED WiTH A 12 VOLT NEGATIVE GROUNDED SYSTEM, THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES, ° Check wiring, See electrical wiring diagram in the Repair Parts section of this manual, TO REPLACE FUSE Replace with 30 amp automotive4ype plug-in fuse. The fuse holder is located behind the dash, TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 32) TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis, o Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. o BULB Raise hood. ° ate explosive gases. Keep sparks, flame and smokingLead-acid materialsbatteries away from batCAUTION: generteries. Always wear eye protection when around batteries. HEADLIGHT • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. 3"0 REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery° o RED cable last from both batteries_ 24 ° Raise hood_ ° ° Unsnap headlight wire connector. Stand infront of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor: ° To replace, reverse above procedures. SERVmCE AND ADJUSTMENTS i=,l =l,=,ll,n In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixtureoTurningthe adjusting needlesout (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture° IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF NEEDLE 1S TURNED IN TOO TIGHT_ HOOD HEADLIGHT WIRE NOTE: The carburetor on this engine is low emission., it is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the fimits allowed by the cap. Do not attempt to remove the limiter cap. The limitercapcannot be removed without breaking the adjusting needle_ CTOR o Be sure you have a clean air _ter and the throttle control cable is adjusted properly (see above).. • Start engine and allow to warm for five minutes, Make adjustments with engine running and shift/motion control lever in neutral (N) position. , The throttie control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM_ If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position° Check to see if hole in throttle lever and hole in speed control bracket are aligned. idle fuel needle settin_ - With throttle control lever in slow position, turn idlefuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough° Turn needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessary. FIG. 32 ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 33) = ° ° ACCELERATION ,, If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit° TEST - Move throttle control lever from slow to fast position, if engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn, Repeat test and continue to adjust, if necessary, until engine acceterates smoothly. High speed stop is factory adjusted. Do not adjust damage may result. IMPORTANT; NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.. CABLE CLAMP SCREW SPEED CONTROL BRACKET IDLE SPEED ADJUSTING SCREW THROTTLE LEVER FIG. 33 TO ADJUST CARBURETOR (See Fig. 34) The carburetor has been preset at the factory and adjustment should not be necessary, However, minor adjustment may be required tocompensate fordifferences in fuel, temperature, altitude or load If the carburetor does need adjustment, proceed as follows: IDLE FUEL ADJUSTING NEEDLE 25 FIG. 34 ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL | gasoline in the tank inside a building where fumes may store reachthe an tractor open flame CAUTION: Never with or spark. Allow the engine to cool before storing in any enclosure. ! ! TRACTOR Remove mower from tractor for winter storage° When mower' is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. o Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ° Lubricate as shown in the Customer Responsibilities section of this manual ° Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts fordamage, breakage and wear'. Replace if necessary° ° "['ouch up all rusted or chipped paint surfaces; sand lightly before painting° ° Fully charge the battery for storage. , Affera period of time in storage, battery may require recharging. ° To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual)° ° After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. ° Be sure battery drain tube is securely attached. ° If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE, ° Drain the fuel tank, • Start the engine and let it nJn until the fuel lines and carburetor are empty,. ° Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season_ ° NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container.. Always follow the mix ratio found on stabilizer container'. Run engine at [east 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer'. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oi!. (See "ENGINE" in the Customer Responsibilities section of this manual)_ CYLINDERS • Remove spark plug(s). ° Pour one ounce of oil through spark plug hole(s) into cylinder(s)_ • Turn ignitionkey to"START" positionfor a few seconds to distribute oil. ° Replace with new spark plug(s), OTHER , ° Do not store gasoline from one season to another° Replace your gasoline can if your can starts to rusL Rust and/or dirt in your gasoline will cause problems.. ° If possible, store your tractor indoors and cover it to give protection from dust and dirt_ ° Cover your' tractor' with a suitable protective cover that does not retain moisture= Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rusL IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND 26 EXHAUST AREAS ARE STILL WARM_ II'H'HI' I i,i i, ,i L_H_'II' TROUBL I J] I I1111[I]_1I_ I , ! I !_ ]J 11111111111111111111111.... POINTS II !11iii PROBLEM CAUSE CORRECTION Will not start t, 2, 3. 4, 5_ 6, 7,. Outof fuel Engine not "CHOKED" pmpedy., Engine flooded, Bad spark pfug., Dirty air filter. Dirty fue! filter Water tn fuel, I., 2_ 3, 4. 5._ 6. 7 8_ 9, Loose or damaged wir_ng. Carburetor out of adjustment,, I0 Fill fuel tank, See "TO START ENGINE" in Operation section., Wait several minutes before attempting to start Replace spark plug, Clean;replace air filter., Replace fuel filter Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filler 8, Check all wiring. 9.. See "To Adjust Carburetor" in Service Adjustments section., 10, Contact an authorized service center/departmenL Engine valves out of adjustment, ........... Hard to start I1 i IL iiii , 1, 2, 3. 4. 5, 6 7, Dirty air filter° Bad spark plug, Weak or dead battery_ Dirty fuel filtero Stale or dirty fuel. Loose or damaged wiring., Carburetor out of adjustment, 8, Engine valves out of adjustment. _"_"L'll,ll'll i [ I I II IIIIIIIII t., 2_ 3 4. 5,. 6,, 7.. B Clean/replace air ti!ter_ Replace spark plug, Recharge or replace battery, Replace fuel filter Drain rue! lank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section, Contact an authorized service center/department, .......... Engine will not turn over t. 2, 3o 4, 5 6, 7. 8, 9 Clutch/brake pedal not depressed. Attachment clutch is engaged, Weak or dead battery., Blown fuse° Corroded battery terminals Loose or damaged wiring. Faulty Ignition switch.. Faulty solenoid or starter., Faulty operator presence switch(as),, 1, Depress clutch/brake pedal, 2., Disengage attachment clutch 3. Recharge or replace battery,, 4., Replace fuse, 5 Clean battery terminals 6. Check all wiring, 7., Checldreplaee ignition switch, 8o Check/replace solenoid or starter, 9, Contact an authorized service center!department Engine clicks but wlll not start 1, 2, 3, 4, Weakor dead battery. Corroded battery terminals,, Loose or damaged wiring, Faulty solenoid or starter. 1,, 2. 3.. 4. Loss of power 1o 2,, 3,, 4_ 5, 6. 7, 8, 9.. Cutting too much grass/too fast,, Throttle tn "CHOKE" position. Build-up of grass, leaves and trash under mower, Dirty air filter. Low oil level!dirty oil Faulty spark plug. Dirty fuel filter. Stale or d{rty fuel, Water in fuel 1, 2, 3. 4. 5, 6, 7, 8. 9, Excessive vibration "_0,, 11. 12_ 13,, t4. Spark plug wire loose, Dirty engine air screen/fins Dirbjtclogged muffler, Loose or damaged wiring, Carburetor out of adjustment., 15o Engine valves out of adjustment, 1., Worn, bent or loose blade,, 2., Bent blade mandrel 3, Set in "Higher Cut" pos{Uon/reduce speed. Adjust throttle control, Clean underside of mower housing, Clean/replace air fitter, Check oil leveVchange oil. Clean and regap or change spark plugo Replace fuel filter. Drain fuel tank and refill w_thfresh gasoline_ Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter, 1Or Connect and tighten spark plug wire,, 11, Clean engine air screen/fins, !2_ Clean/replace muffler, 13 Check all wiring. 14., See "To Adjust Carburetor" in Service Adjustments section. 15, Contact an authorized service center/depadment. 1, 2, 3. Loose/damaged part(s), 27 Recharge or replace battery,, Clean battery terminals, Check all wtdng Check/replace solenoid or starter. Replace blade, Tighten blade bolt., Replace blade mandrel, Tighten loose part(s),, Replace damaged pads. B OTING NTS PROBLEM CAUSE CORRECTION Engine continues to run when operator' leaves sea! with attachment clutch engaged 1_ Faulty operator-safety presence control system. 1,, Check widng, switches and connectionm If not corrected, contact an authorized service canted department, Poor cut - uneven 1_ 2. 3 4. 5. Worn, bent or loose blade. Mower deck not level Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrets 1,, 2, 3. 4 5, Replace blade. Tighten blade boll. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes Mower blades will not rotate 1, 2, 3, 4, Obstruction in clutch mechanism, Worn!damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel, t, 2. 3,. 4. Remove Replace Replace Replace Engine speed too slow_ Travel speed too fast, Wet grass. Mower deck not level Lowtuneven tire air pressure Worn, bent or loose blade, Buildup of grass, leaves and trash under mower Mower drive belt worn, Blades improperly Installed improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels,. 1, 2_ 3. 4_ Place throttle control _n"FAST" position, Shift to slower speed, Atlow grass to dry before mowing. Level mower deck,. ......... iiiiii ,, ,,,,,, , ,, , ,,,,,,,, ,11 i , ,,11 ii Poor grass discharge 1,, 2. 3,, 4, 5, 6. 7, 8. 9, 10. 1t, Turn switch"ON". Replace bulb(s), ChecWreplace light switch. Check wiring and connections Replace fuse. 1,. 2, 3. 4_ Replace battery, Check/clean all connections_ Replace regulator_ Replace alternator,, Freewheel control tn "disengaged" position_ Motion drive belt worn, damaged, or broken,. Air trapped in transmission during shipment or servicing, 1,. 2,, 3. Place freewheel control in "engaged" position. Replace motion drive belt, Purge transmission. Enginethrottlecontrol not set at "SLOW" positionfor 30 seconds before stoppingengine,, 1, Move throttle control to "SLOW" position and allow to Idle for 30 seconds before stopping engine. Switch Is"OFF",, Bulb(s) burned out. Faulty light switch. Loose or damaged wiring BIown fuse. Battery wilt not charge 1.. 2., Bad battery ceII(s). Poor cable connections. 3. 4o Faulty regulator (if so equipped) Faulty alternator,, Loss of drive 1. 2. 3. Engine "backfires" when turning engine "OFF" L ,i Check tires for proper air pressure,. Replace/sharpen blade,, Tighten blade boll Clean underside of mower housing, Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual Clean around mandrels to open vent holes, t. 1.. 2. 3. 4, 5_ , 5,. 6. 7. 8_ 9. 10,, 11, 2. 3., 4 5, Headllght(s} not working (if so equipped) ii_JJ obstruction. mower drive belt, idler' pulley. blade mandrel i, ,,i Motion control lever See "TO ADJUST MOTION CONTROL LEVER" effort too high or motion control lever returns to neutral In the Service and Adjustment section of this manual, 28 TRACTOR - - MODEL NUMBER 917,258555 SCHEMATIC RED BLACK BATTERY RED i RED FUSE 30 AMP. AMMETER (OPTIONAL) STARTER BLACK ,©,51 WHITE nE__2__o | SOLENOID L J CLUTCH / BRAKE (PEDAL UP) WHITE SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH ,,,,,, .... J BLACK _._ 1 ' ,"'__L) ..... <,_7--- , _7 ATT'MENT CL-UT(_H_7 (CLUTCH OFF) J METER HOUR | ("_ ___, , _, ,_ C_OnN"N'E' _C_5_ SPARK (OPTIONAL) BLACK BLUE ,GN,TION _ 1.......... '_ PLUG GAP _ !_----! UNIT (2 PLUGS ON TWIN CYL, ENGINES) ; __._/x__FUEL: 1 'A _ LINE I CHARGING SYSTEM OUTPUT 3 AMP DO @ 3600 RPM FUEL SHUT-OFF SOLENOID 28 VOLTS AC MIN, @ 3800 RPM {CHARGING SYSTEM DISCONNECTED) I ORANGE IGNITION SWITCH POSITION OFF RUN/LIGHT CIRCUIT G+M+L "MAKE" i NONE B+ L A+ Y RUN B+ L NONE START B+ L+ S NONE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL BROWN ALTERNATOR SYSTEM° THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS NON-REMOVABLE SPEEDED UP, THE LIGHTS CONNECTIONS WILL BECOME THEIR BRIGHTEST. HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29 aD ..... _ REPAIR PARTS TRACTOR -- MODEL NUMBER ELECTRICAL 3O 917.258555 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258555 ELECTRICAL KEY NO+ PART NO. 1 2 3 4 6 7 8 9 16 19 20 21 144926 74760412 STD551025 STD551125 STD541025 109238X 156417 109596X 153664 STD55I'125 73350400 t47430 22 24 25 4152J 4799J 146147 26 28 29 30 31 32 33 40 41 42 43 44 45 52 70 I08824X 4207J 121305X 140301 124211X 141226 109310X 156442 711i0408 131563 i45673 73640400 121433X 141940 142621 DESCRIPTION Battery 12 Volt 30 Amp Bolt, Hex Head 1/4-20 unc x 3/4 Washer Washer Nut Tube, Plastic, 12'+ Case, Battery Mech Hinge Clamp, Hose Switch, t+nter]ockPush-In Washer, Lock Nut, Hex, Jam 1/4-20 UNC Harness, Light Socket (Includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, t 1" Cable, Battery, 6 Gauge, Red, Wt16 Wire Fuse, 30Amp Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger Switch, Ignition Nut, Ignition Cover, Key Switch Key, Ignition Harness, Ignition Bolt, Hex Head, Fin+ 1/4-20 x 1/2 Cover, Terminal, Red Solenoid Nut Keps Blk Hex 1/4-20 UNC Ammeter Rectangular 6 Amp Protection Wire Loop Harness Engine NOTE: All component dimensions given in U.S.+inches 1 inch = 25.4 mm 31 REPAIR PARTS TRACTORCHASSIS - MODEL NUMBER 917.258555 AND ENCLOSURES 29 28 58 12 53 52 14 55 7 11_ 37 54 6O 3 74 t 14 3 38_ 39 32 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.258555 AND ENCLOSURES KEY NO. 1 2 3 4 5 9 10 11 12 13 14 !7 18 25 26 28 29 30 31 37 38 39 51 52 53 54 55 57 58 60 64 71 74 122 123 140 142 143 144 145 147 -- PART NO. DESCRIPTION 159527 140356 17490612 19131216 155272 150156X01t STD533710 155927 145660 155936 174906O8 144983X558 126938X 19131312 8TD541437 145198X558 155217 151287X558 139976 17490508 139886 139887 73800400 19091416 145201 17O30814 1452O2 STD522507 150127 72140606 154798 73680400 73680600 157301 157927 158418 156095 154966 154207 156524 74760412 5479J Chassis Assembly Drawbar Screw, Thd. Roll. 3/8-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash Bolt, Carriage 318-16 x UNC x 1 Panel, Dash, LoH. Clip Tinnerman Grille P/L Panel, Dash, R.Ho Screw Thdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Washer 13/32 x 13/16 x 12 Gauge Nut Grille w/Clips MS-558 Lens, Grille FendlFtrest Pnt STLT N HLD 558 Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 TYT Pivot Bracket Assembly, L.H. Pivot Bracket Assembly, RH. Nut Lock w/Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga_ Bracket Grille Pickoff LH Screw Spider!ock Hex Hd #8-7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 1/4-20 UNC x _75 Duct Air Engine P/L LT Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Crownlock 1/4-20 UNC Nut Crown!ock 3/8-16 UNC Bracket, Shift STLT Screw TT #10-32 5 38 Flange Bracket Suspension Front Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Bolt Hex Hd 1/4-20 UNC x 3/4 Plug Btm BIk NOTE: All component dimensions given in U.So inches 1 inch = 25.4 mm 33 .. _OOP..L_U_SE_ 9_7.25S5"55 / 34 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258555 DRIVE KEY NO. 1 2 5 6 8 10 13 15 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 3B 39 40 41 42 43 47 4B 49 50 51 52 53 55 56 57 PART NO. ...... 146682 121520X 17490512 154792 76020416 74550412 74490544 74780616 73800600 130564 130804 73350600 106BB8X 19131316 76020412 145204 124236X 130807 74760512 155071 120183X 192t1616 1572H 123674X 74760644 4470J 154777 19131312 19111012 127783 154604 123205X 74760624 73680600 73680500 105710X 105709X 74760620 156971 KEY NO. DESCRIPTION Transaxle (See Breakdown) Peerless Modei 205-026B Spring, Return Brake Strap Torque ScrewThdrol 5/16-18 x3/4 Rod Shift Fender STLT Pin Cotter 1/Bx t CAD Bolt I/4-28 Unf Gr. 8 W/Patch Bolt Hex Flghd 5116-18 Gr. 5 Bolt Fin Hex 3/8-16 Unc x I Gr..5 Nut Lock Hex WiWsh 3/8-16 Unc Knob Deluxe Rod, Brake Nut, HexJam 3/8-'16 Unc Spring, Brake Rod Washer Pin Cotter 1/B x3/4 CAD° Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/!6-t8 Unc x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt, idler Washer 13/32 x 13/16 x 12 Gauge Washer 11/32x5/8x12Gao Pulley, Idler, V-Groove BeIIcrank Assembly Retainer, Belt Bolt Nut Crown!ock 3/8-16 UNC Nut, Crown!ock 5/16-18 Unc Link, Clutch Spring, Return, Clutch Bolt Hex 3/8-16 x 1-1/4 V-Belt, Ground Drive 59 6! 62 63 64 65 66 70 72 74 75 76 77 78 81 82 83 84 86 87 88 89 90 95 96 100 113 116 118 12t 122 123 124 125 126 143 144 PART NO, 140312 17490612 8883R 140186 71170764 10040700 154778 134683 19132012 156972 I21749X 12000001 123583X 121748X 156969 123782X 19171216 156962 71208 19212016 12000008 154882 124346X 156970 4497H 19111216 127285X 72110610 154774 154419 156963 19091016 156967 74780516 1685H 74780520 160792 DESCRIPTION Keeper, Center Span Screw Thdrol, 3/8-16 x 3/4 Ty TT Cover, Pedal Pulley, Engine Bolt Hex 7/16-20 X 4 Gr° 5 Washer Keeper Belt Engine Keeper Belt Engine Washer 13/32 x 1-1/4 x 12 Gauge Spacer, Axle PVST Washer 25/32 x 1-1/4 x 16 Gauge E_Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm, Cross Hydro 20" Tires Spring Torsion T/A Washer 17/32 x 3/4 x 16 Gao Rod, Tie PVST 20" Bushing Rod Strig. 629/632 ID Washer 21/32 x 1-1/4 x 16 Ga. Ring Klip #5304-62 Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Rod Asm Bypass PVST Retainer Spring 1" Zinc/Cad Washer 11/32 x 3/4 x 16 Ga. Strap Torque LH LT Bolt Rdhd Sq.. Neck 3/8-16 x 1o25 Spacer Bellcrank Nyliner Clutching STL Plate Bypass PVST Washer 9/32 x 5/8 x 16 Gao Spring Return PVST Bolt Fin Hex 5/16-18 Unc x 1 Nut Lock 5/16-t8 Unc Bolt Fin Hex 5/16-18 x 1-1/4 At_enWrench NOTE: A!I component dimensions given in U.S. inches 1 inch = 25.4 mm 35 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,258555 STEERING ASSEMBLY 1 62 I ............ 27 6B 70 67 \ 46 9 2 11 \ \ ,2 4O 7 _ 9 - 5 25 32 \ \ 43 28 1Q 30 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258555 STEERING ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 tl 13 15 17 18 19 20 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 53 54 62 63 65 66 67 68 69 70 121472X 154427 156483 157473 6266H 121748X 19272016 12000029 3366R 156438 STD551137 I54779 73901000 156546 57079 124035X 126684X 71200410 127501 154406 126847X 136874 19131416 17490612 STD561210 130465 155099 152927 126805X 19133808 STD541537 100711L 145054 121749X 153720 121232X 6855M STD541431 7368O600 7478O52O !56594 STD523710 154780 154404 74781044 154429 160367 74780636 DESCRIPTION Steering Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L,H. Spindle Assembly, Roll. Bearing, Race, Thrust, Hardened Washer 25/32 x !-5/8 x t6 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column Draglink Extended Stamped Washer, Lock Bearing Axle STLT/GT Nut, Lock, Flange 5/8-11 UNC Shaft Assembly, Steering Washer, Thrust _515 x °750 x ,1033 Support, Shaft Washer, Shim !/4 x 5/8 x .062 Screw Hex Socket 1/4-20 x 5/8 Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, Thd. Roll. 3/8-16 x 3/4 Pin Rod, Tie Bushing, Steering Screw Cap Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge Gripco Nut Adaptor, Stee ring Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LRLT Cap, Spindle Fitting, Grease Nut Lock Hex w/lns_ 5/16-18 UNC Nut Crownlock 3/8-t6 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit Steering Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Axle Bearing Arm Pittman Bolt, Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace Spacer Brace Axle Bolt Fin Hex 3/8-16 UNC x 2-1/4 NOTE: All component dimensions given in U oS inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258555 SEAT ASSEMBLY 15 23 12 KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 lO 12 13 14 140123 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 155925 121246X 121248X 72050412 DESCRIPTION Seat Bracket, Pivot, Seat Bolt Washer' 13/32 x 1 x 10 Gauge Clip, Push-ln Hinged Nut Spring, Seat Screw, Thd., Roll. 3/8-16 x 1 Washer' 13/32 x I x 14 Gauge Pan, Seat Emboss QCK Conn.. Bracket, Switch Mounting Bushing, Snap Bolt, Carriage 1/4-20 x 1-1/2 KEY NO. PART NO. 15 16 !7 21 22 23 134300 121250X 123976X 153236 STD541431 74780814 24_ 19171912 25 127018X 26 STD551150 DESCRIPTION Spacer, Split .28 x .88 Spring Locknut, Flange t/4 Grade 5 Bolt, Shoulder 5/16-18 UNC Nut Bolt, Hex Head, Fin. 1/2-13 x 7/8 Grade 5 Washer 17/32 x 1-3/16 x 12 Gauge Bolt, Shoulder 5/16-18 x .62 Washer, Lock NOTE: All component dimensions given in U.S, inches 1 inch = 25,4 mm 38 REPAIR PARTS TRACTOR-- MODEL NUMBER 917.258555 DECALS 15 21 9 2 6 3 7 7 4 13 1 13 21 17 6 8 \ 11 12 I4 KEY NO. PART NO° 1 2 3 4 5 6 7 8 9 10 11 12 156811 150333 160278 160279 12-113-64 133644 149407 156787 146709 156439 142341 146046 WHEELS KEY NO. DESCRIPTION 13 14 15 16 17 21 Decal, Oper. instr.. Decal, Cap Cnsmr Help Line Decal, Hood, R.H. Decal, Hood, L..H_ Decal Hp Engine Decal, Customer Maintenance Decal, Side Panel Decal, Deck Mower EZ3 Decal, Fender, Craftsman Decal, Fender Danger Decal, Drawbar Cntd Mvt Hyd Lt Decal, V-Belt Drive Schematic KEY NO. & TIRES 1 2 3 4 4,10 7 11 39 PART NO. t47138 16O396 146710 149516 138047 156810 138311 154515 154516 160754 160755 PART NO, 59192 65139 106222X 59904 5 6 7 8 9 10 106732X427 278H 9040H 106108X427 138468 7'152J 11 - - t04757X 144334 DESCRIPTION Decal, Chassis, 42" Decal, V-Belt Schematic Decal, tns. Wheel Strg. Auto Srs Gd Decal, Btrj Dngr/Psn Engo Decal, Btry Diehard Sears Decal, Fender Auto Sears Gold Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish DESCRIP_ON Valve Cap, Tire Stem, Valve Tire, Front Tube, FrontTire (Not Provided, Service item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire 10 oz. NOTE: All component dimensions given in U.S. inches 't inch = 25.4 mm REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258555 ENGINE 8O 15 4 29 4O 23 OPTIONAL EQUIPMENT Spark Arrester .---35 4O REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258555 ENGINE KEY NO. 1 2 PART NO. 147025 17720410 3 4 14 15 16 23 29 31 32 33 35 37 38 137350 13280328 13200300 STD551237 156123 137180 109202X 123549X 123487X 17490512 137040 40 44 124028X 17490412 46 62 77 79 8O 81 19091416 STD551131 19101216 M740108025 74760508 128861 DESCRIPTION Control, Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 Engine, (See Breakdown) Kohler Model No. CV15S-41526 Muffler Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Standard 90 °, 3/8-18 NPT Washer Shield, Heat Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp, Hose Screw Thdrol 5/16-18 x 3-4 Tyt Line, Fuel Plug, Oil Drain (Order From Engine Manufacturer) Bushing, Snap, Fuel Line Screw, Hex Washer Head, Thdo, Roll. 1/4-20 x 3/4 Washer 9/32 x 7/8 x 16 Gauge Washer, Lock Washer 5/16 x 3/4 x 16 Ga. Bolt Hex Bolt Hex Hd 5/16-18 Unc x 1/2 Nut Flange 1/4-20 Starter Nut NOTE: All component dimensions given in UoS. inches 1 inch = 25.4 mm 41 REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 917.258555 LIFT 28 27 25 24 7 49 5 3O 13 4 6 6 11 5 12 13 19 i 13 2O 2O i 32 15 31_ 19 32 42 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.258555 MOWER LIFT KEY NO. PART NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 4939M !5 127218 16 73350800 17 130171 18 73800800 19 139868 20 3t46R 23 110807X 24 19131016 25 2876H 26 76020308 27 126971X 28 73350600 29 138057 30 150233 31 140302 32 73540600 49 145212 5O 110452X DESCRIPTION Lift Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Gauge Bearing, Nylon Grip, Handle, Fluted Button, Plunger, Red Link, Lift, L,H,, Link, Lift, RoH_ Retainer Spdng Link, Front Nut, Hex, Jam t/2-13 UNC Trunnion Locknut, Hex, with Washer Insert 1/2-'13 UNC Arm, Suspension, Rear Retainer Spring Nut, Special Washer 13/32 x 5/8 x 16 Gauge Spring Pin, Cotter 3/32 x t/2 Rod, Adjust, Lift Nut, Hex, Jam 3/8-16 UNC Knob, Infinite Height Adjustment Trunnion, inf Height Bearing, Pvt, Lift Spherical Nut, Crownlock 3/8-24 Nut Hex Flange Lock Push Nut NOTE: All component dimensions given in USo inches 1 inch = 25,,4 mm 43 REPAIR PARTS TRACTOR-- MODEL NUMBER 917.258555 MOWER DECK 76 68 75 74" 73 _ I 45" .78 79 84 71 82 105 52 33 32 106 '" 104 105" 106 58 17 \ 29 18 44 27 REPAIR PARTS TRACTOR-- MODEL NUMBER 917.258555 MOWER DECK KEY NO. PART NO, 1 2 3 4 5 6 8 9 10 11 12 13 144393 STD533107 138017 138440 STD624008 130832 850857 STD551137 140296 134149 '129895 137645 !4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 4O 41 43 44 45 46 48 49 50 51 52 53 54 55 56 128774 110485X 14O329 72110610 72140505 132827 136888 STD541431 134753 131267 105304X 123713X 110452X 130968 19111016 131491 157722 129963 153535 137266 STD533717 133835 131494 19131316 STD541437 133551 140083 140O88 STD624003 137729 133944 155066 131340 STD541410 139888 131845X900 133943 155046 122052X KEY NO, DESCRIPTION Mower Housing Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Bail Shaft Assembly, Mandrel, Vented (Includes Key Number 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-16 x 1-1/4 Bolt, Cardage 5/!6-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/t6-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Gauge Rod, Hinge Screw Thdrol Washer Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32x13i16x16Gauge Nut Crownlock 3/8-i6 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, L..H. Retainer Screw, Thd. Roll t/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer 58 59 67 68 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 92 101 102 103 104 105 106 111 112 113 114 115 1t6 t17 118 119 121 128 129 130 131 132 PART NO, 140086 141043 149846 144200 t42427 131870 127847 121748X 12000029 128903 127845 154809 127498 153701 73350600 142028 120958X 156084 72140618 STD541437 136420 71161010 190612'16 STD551110 160793 2029J 155197 155198 17490512 73510500 72110504 137644 133957 73930600 19121414 143723 153390 19131312 STD523710 STD533710 19132203 -- 130794 -- 145411 DESCRIPTION Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x t.44 Keeper, Spring Lever Asmo Clutch Pri Plm STLT Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 3/8-16 Uric Trunnion, Adj. Washer Sintered Keeper Belt idler Bolt Carriage 3/8-16 x 2-i/4 Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Mulch/Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel RH. Screw Thdrol 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1t2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x t4 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x '12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC x 1 Spacer Washer i3/32 LD. x 1-3/8 O.D. x 1/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: All component dimensions given in U.& inches 1 inch = 25.4 mm 45 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258555 PEERLESS TRANSAXLE - MODEL NUMBER 205-026B 209 !9l 190 ®.....- 71A _,T.-'BBA 36 38 37 42 MODEL andl SERIAL NUMBERS HERE / 43 46 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258555 PEERLESS TRANSAXLE - MODEL NUMBER 205-026B REF PART NO. NO. DESCRIPTION 36 790075 37 790007 38 799021 39 786026 40 792076A 41B 790085 42 792073A 42A 792085A 43 792075 44 790025 45 786066 46 790086 71 788069 71A 792162 79 792144 85 792154 85A 792182 87 788035 180 730229A 189 792168 189A 792169 190 792150 191 792151 208B 798025 209 798024 Brake Disc Brake Pad Plate Brake Pad (pkg of 2) Dowel Pin Flat Washer Brake Lever Screw, 1/4-20 x 1-1/4" Screw, 1/4-20 x 2_1/4" Locknut, 5/16-24 Brake Pad Holder Spacer Brake Lever Bracket Square Cut Ring Pushnut, 9/16" Spring Oil Fill Plug Tube Plug, 3/8" Oil Seal, 5/8" Gear Oil 80W90 Drive Screw #6 x 1/2" Screw, 10-32 x 1/2" Lockwasher Nut, 7/16-20 Fan/Coupling (IncL 189 & 189A) Control Lever Parts must be ordered from Tecumseh Products Co. NOTE: Al! component dimensions given in U.So inches 1 inch = 25°4 mm 47 REPAIR PARTS TRACTOR KOHLER ENGINE -- MODEL - - MODEL NUMBER Ai::R ,,T_KE I...... NUMBER CV15S, TYPE BLOWER HOUSING 917.258555 NUMBER AND PS-41526 BAFFLESI _--2 15 8 14 \ -1 6_m_ 8_ 13-% --7 11 -- __10 --9 12 9 / CRANKSHAFT i g "'16 / 6 48 3 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.258555 KOHLER ENGINE -- MODEL NUMBER CV15S, TYPE NUMBER AIR INTAKE KEY PART NO. NO. 12-743-05 2 3 4 5 6 7 8 9 25-341-02 12-096-24 12-083-08 12-100-01 X-25-63 12-083-05 t2-313-04 12-094-12 10 11 12-072-05 12-086-01 12 12-041-02 PS-41526 ENGINE CONTROLS KEY PART NO. NO. DESCRIPTION Kit, Air Cleaner (Includes Key Numbers 2 thru 12) Knob, Air Cleaner Cover Cover, Air Cleaner Precleaner Element Wing Nut Washer, Plain 1/4 Element, Air Cleaner (Includes #7) Grommet Base, Air Cleaner (Includes Key Numbers 9 and 10) Stud, Mounting Plate M6 x 1.0 x 66 Screw, #I0 HFLo Thread Forming (2) Gasket, Air Cleaner NOT ILLUSTRATED 12-113-53 Decal, Air Cleaner 1 2 3 12-079-07 I2-237-01 M-0664020 4 5 M-0545016 12-536-09 6 7 8 9 10 11 12 M-0443020 SM-0443025 12-089-11 12_089-23 12-089_24 M-0641060 SM-0642025 t3 14 '15 16 12-090-05 25-158-11 12_079-01 25-158_08 DESCRIPTION Linkage, Choke Clamp, Cable Screw, Locked Socket M6 x 1.0 x 20 (2) Screw, Hex Flange M5 x 8 x 16 Control, Speed Assembly (Includes Key Numbers 6 through 9) Screw, Pan Head M4 x 0.7 x 20 Screw, Pan Head M4 x 0,,7 x 25 Spring, Choke Adjust (2) Spring, Choke Return Spring, Governor Nut, Hex Flange M6 x 1.0 Screw, Hex Flange M6 x 1o0x 25 Lever, Governor Bushing, Throttle Linkage Linkage, Throttle Bushing, Linkage Retaining CRANKSHAFT KEY PART NO. NO. 1 2 12-0t4-37 12-t39-01 EXHAUST DESCRIPTION KEY PART NO. NO. Crankshaft Plug, Cup 1 2 3 4 5 6 BLOWER HOUSING AND BAFFLES KEY PART NO. NO. 1 M-0545Ot0 2 3 4 5 6 7 9 8 10 11 12 !3 24-46840 12-146-07 M-0645020 220534 24-096-05 12-027-32 12-'141-01 12-096-28 25-154-02 M-0545020 12-063-05 M-0645016 14 15 12-063-08 12-063-01 NOT ILLUSTRATED -129113-64 DESCRIPTION Screw, Hex Flange M5 x 0.8 x 10 (8) Washer, Plain 1/4 Plate, Blower Housing Screw, Hex Flange M6 x 1.0 x 20 Washer, Plain 5/16 (2) Cover, Pinion Housing, Blower Ring, Retainer (2) Cover Clip, Mounting (3) Screw, Hex Flange M5 x .8 x 20 (3) Baffle, Intake Side Screw, Hex Flange M6 x 1°0 x 16 (2) Baffle, Cylinder Head Baffle, Cylinder M-0829033 12-041-03 M-0841080 12-126-11 12-445_06 M-0645025 DESCRIPTION Stud, M8 x 1.25 x 33 (2) Gasket, Exhaust Manifold Nut, Hex Flange M8 x 1,25 (2) Bracket, Muffler Strap, Lifting Screw, Hex Flange M6 x 1.0 x 25 (2) NOT ILLUSTRATED KEY PART NO, NO. -- 12-522-18 12-755-59 RPM Settings: RPM Settings: DESCRIPTION Short Block Gasket Set Low Speed: 1500-2000 High Speed: 3200-3400 NOTE: All component dimensions given in US. inches 1 inch = 25°4 mm Decal, Horsepower 49 REPAIR PARTS TRACTOR -- MODEL NUMBER 917,258555 KOHLER ENGINE -- MODEL NUMBER CV15S, TYPE NUMBER FUEL SYSTEM PS-41526 J 20-19 7 / 16__,_ 14 2 / 33 31 / 30 CYLINDER HEAD, VALVE AND BREATHER J 22 19 2t 20 18 \ 13 14 / 15 14 5O -,_ 23 REPAHR PARTS TRACTOR -- MODEL NUMBER 917.258555 KOHLER ENGINE -- MODEL NUMBER CV15S, TYPE NUMBER FUEL SYSTEM KEY PART NO. NO. I 2 3 12-853-56 12-041-02 12-053-56 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 12-041-01 12_089-23 12-079-07 12-265-04 X-426-9 25-353-10 25-050-02 47-154-01 12-086-07 12_431-01 12-368-05 12-089-09 12-086-04 12-089-09 12-146-03 25-086-27 12-144_09 12-144-08 12-089-t0 12-146-02 12-337-03 !2_757-02 12-041-05 12-104-01 12-757-09 29 3O 31 32 33 12-041-06 M-0641060 X-25-63 X-22-11 M-0629122 PS-41526 CYLINDER HEAD, VALVE AND BREATHER KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 Kit, Carburetor (Includes #2 thru 6) Gasket, Air Cleaner Carburetor Assembly (For Information Only - Not Available Separately) (Includes Key Numbers 12 thru 27) Gasket, Carburetor (2) Spring, Choke Return Linkage, Choke Deflector, Heat Clamp, Hose (2) Line, Fuel, 9" Filter, Fuel Clip, Cable Screw, Hex Cap 8-32 x 3/8 Sleeve, insulating Needle, Idle, Fuel Adjust Spring, Idle Fuel Screw, Idle Speed Adjust Spdng, Idle Speed Plate, Throttle Screw, Throttle Plate (2) Shaft, Throttle with Lever and Seal Shaft, Choke Spring, Choke Plate, Choke Jet, Main Kit, Float Gasket, Bowl Bowl, Fuel Kit, Solenoid Assembly (Includes Key Number 29) Gasket, Bowl Retainer Screw Nut, Hex Flange M6 x 1o0 (2) Washer, Plain 1/4 Washer, Lock 1/4 Stud, M6 x 1°0 x 122 (2) 7 8 9 10 12-351-01 12-755-60 12.411-01 12-041-10 12-017-01 12-017-02 12-016-01 12-016-02 t2-146-13 12-468-05 12-112_13 12-086-15 11 12 13 14 15 16 12-089-01 12-173-01 12-755-03 X-426-9 12-326-03 M-0645020 17 18 19 20 21 22 23 12-096-07 235O11 24-032-05 M-0640034 24-194-01 24-186-03 M-0545010 24 25 26 27 12_018-0! 12-402-02 12-318-09 X-75-23 6 DESCRIPTION Lifter, Valve (2) Kit, Cylinder Head Rod, Push (2) Gasket, Cylinder Head Valve, Intake, Standard Size Valve, Intake, .25" Oversize Valve, Exhaust, Standard Valve, Exhaust, °25" Oversize Plate, Guide Washer, Plain 13/32 Spacer, Head Bolt Exhaust Port Screw, Hex Flange M10 x 1o5x 81 (5) Spring, Valve (2) Cap, Valve Spring (2) Kit, Retainer (2) Clamp, Hose (2) Hose, Breather Screw, Hex Flange M6 x 1.0 x 20 (5) Cover, Valve with Nipple Retainer, Spring Seal, Valve Stem Screw, Hex Flange M6 x I x 34 (2) Pivot, Rocker Arm (2) Arm, Rocker (2) Screw, Hex Flange M5x0o8xlO Retainer, Breather Reed Reed, Breather Head, Cylinder Plug, Pipe, Allen Head 1/8 NOTE: All component dimensions given in UoS. inches 1 inch = 25.4 mm NOT ILLUSTRATED 12-04t -01 Gasket, Carburetor 12-757-03 Kit, Carburetor Repair 12-518-05 Lead, Solenoid, Black, 5", 14 Gauge, Uninsulated Push-On Tabs 41-518-34 Lead, Ground, Green, 5", 18 Gauge insulated Grip Barrel Eyelets 5'I REPAIR PARTS TRACTOR-- MODEL NUMBER 917.258555 KOHLER ENGINE -" MODEL NUMBER CV15S, TYPE NUMBER PS-41526 T,o ............................ c,,! IGNI N I ELEOTRI OIL PAN 1 LUBRICATION iii 1 i iil,,,Jl ..11 1 CRANKCASE ! 23 22 (_ STARTING _ SYSTEM I 1 3 5_ 13 5 16_ 17 52 REPAIR PARTS TRACTOR - - MODEL KOHLER ENGINE -- MODEL NUMBER NUMBER 917.258555 CV15S, TYPE NUMBER IGNITtON I ELECTRICAL CRANKCASE KEY PART NO. NO. KEY PART NO. NO. 1 12-086-14 2 3 4 5 6 7 8 9 10 12-468-03 24-162-03 M-0639016 12-112-0t 12-157-02 X-42-15 12-025-25 4t-155-02 M-0548025 11 M-0545010 12 13 14 15 16 17 12-154-02 12-085-03 12-132-02 X-728-1 12-584-01 M-0545020 DESCRIPTION Screw, Hex Flange M10 x 1o5x 46 Washer, Plain 3/8 Screen, Grass Screw, Hex Flange M6 x I x 16 (4) Spacer, Fan (4) Fan Key Flywheel Assembly Connector (4 Contact) Screw, Hex Cap M5 x 0°8 x 25 (2) Screw, Hex Flange M5 x 0.8 x 10 (2) Clip, Stator Harness Stator Assembly Spark Plug Clip, Cable Module, Ignition Screw, Hex Flange M5 x &8 x 20 (2) 1 2 3 4 5 6 7 8 1 12-038-01 2 3 4 5 6 7 8 9 10 tl 12 13 14 15 t6 17 18 19 20 21 25-755-13 12-153-03 12-153-02 12-123-04 M-0545020 12-153-01 25-162-07 12-096-03 M-0545016 M-1039025 12-126-02 12-089-03 12-462-01 12-208-01 12-050-01 X-75-10 12-393-0t 12-032-04 12-096-02 M-0545016 22 23 12-032-03 SM-0839045 24 12-199-30 19 20 21 22 23 24 12-755-64 12-144-24 X-25-102 t2-032-01 SM-0631015 12-154-05 11 12 13 OIL PAN / LUBRICATION KEY PART NO. NO. 14 15 16 17 18 12-032-03 12-522-18 12-445-02 M-0839025 12-380-03 12-755-49 t2-089-!8 12-422-08 12-422-09 12-422-10 12-422-11 12-422-12 12-422-13 t2-422-07 12-144-27 12-874-07 12-874-08 12-874-09 12-018-02 12-108-07 12-108-08 12-108_09 t2-067-05 12_067-06 12-380-0I 12-043-05 M-0631005 12-144-02 52-139-09 9 10 NOT ILLUSTRATED - - 12-518-01 Lead, White, Ground To Kilt (19", 18 Gauge, Fully Insulated Push-on Tab and Uninsulated Push-on Tab Terminals) DESCRIPTION Dipstick Assembly (Includes Key Numbers 2 and 3) Kit, Oil Fill Cap (Includes Key #3) O-Ring, Dipstick O-Ring, Upper Oil Fill Tube Tube, Oil Fill Screw, Hex Flange M5 x 0o8x 20 O-Ring, Lower Oil Fill Tube Screen, Oil Pick-up Cover, Oil Pick-up Screen Screw, Hex Flange M5 x 0.8 x 16 Screw, Hex Flange M10 x 1..5x 25 Bracket, Oil Pump Relief Valve Spring, Oil Pump Relief Valve Piston, Oil Pump Relief Valve Body, Oil Pump Relief Valve Filter, Oil Plug, Square Head, Solid 3/8 Oil Pump Assembly O-Ring, Oil Pump Cover Cover, Oil Pump Screw, Hex Flange M5 x 0.8 x 16 (3) Seal, Oil (PoT,O,,End) Screw, Hex Flange M8 x 1o25 x 45 (12) Pan, Oil PS-41526 DESCRIPTION Seal, Crankshaft Block, Cylinder (Use Short Block) Strap, Lifting Screw, Hex Flange M8 x 1..25 x 25 Dowel, Locating (4) Kit, Camshaft (Includes Key #7 & 8) Spring, Actuating Shim, Camshaft, Blue Shim, Camshaft, Red (AR.) Shim, Camshaft, Yellow (AoR.) Shim, Camshaft, Green (A.R.) Shim, Camshaft, Grey (AoR.) Shim, Camshaft, Black (AoR,) Shim, Camshaft, White (A.R_) Shaft, Balance Piston w/Ring Set, Standard Piston w/Ring Set °25" Oversize Piston w/Ring Set .50" Oversize Retainer, Piston Pin (2) Ring Set, Standard Ring Set °25" Oversize Ring Set _50" Oversize Connecting Rod, Standard Connecting Rod .25" Oversize Pin, Governor Regulating Gear, Governor Assembly Washer, Plain, 6mm Shaft, Governor Gear Plug, Cup Kit, Shaft, Governor Cross, with Clip (Includes Key #20 and 24) Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer, Plain, 6ram Clip, Hitch Pin STARTING SYSTEM KEY PART NO, NO. M-0839070 25-098-03 3 4 5 6 7 12-755-54 12-227-06 45-170-03 82-755-28 12-227-11 8 12-088-25 DESCRIPTION Screw, Hex Flange M8 x 1.25 x 70 (2) Starter Assembly (Includes Key Numbers 3 thru 8) Kit, Drive End Cap, Drive End Armature Kit, Brush and Spring End Cap, Commutator Screw, Hex Flange 1/4-20 x 4-5/8 (2) NOTE: At! component dimensions given in U.S. inches 1 inch = 25.4 mm 53 .................. i,i ,iii i, iii,,iii ii RV II i I I IILII_LIII J I J 54 I'II LI IIIII SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. llltllluiH i 11 i li /_, _1 _ _1 _ Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme == II caution when changing direction :n slopes. , O _ I:RRFTZHAN® OWNER'S MANUAL 15 HP ELECTRIC START 42" MOWER AUTOMATIC (HYDROSTATIC) LAWN TRACTOR MODEL NO. 917.258555 Each tractor' has its own rnodel nurnber_ Each engine has its own model number, The model number for your tractor will be found on the model plate located under the seat,, The model number for' your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Retail Stores. IFYOU NEED REPAIR SERVICE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: • PRODUCT - TRACTOR 1-800-4-REPAIR • MODEL NUMBER - 917.258555 (1_800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: • ENGINE MODEL NO. - CV15S, TYPE NO. PS-41526 ° PART NUMBER = PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians°_ professional technicians specifically trained to insure that we meet our pledge to you, we service what we seIl. 1-800-659-5917 160754 Rev. 1 6.10.97 RH IIIIi1'111'/1" II Printed in U.S.Ao II t " '111'111'1 ............................... IIII1"11111111111111111