1
Download Prochem 100A Operating instructions
Transcript
TABLE OF CONTENTS MAINTENANCE & SERVICE Machine Data Log/Overview. .........................1 Table of Contents...........................................2 Receiving Your Unit.......................................4 HOW TO USE THIS MANUAL How to use this Manual. ................................1-1 SAFETY Safety Instructions ............................. ...........2-1 Hazard Intensity Level ...................................2-3 OPERATION Technical Specifications................................3-1 Installation Requirements ..............................3-2 Fuel Requirements ........................................3-2 Engine Oil Requirements...............................3-2 Chemicals & Water........................................3-3 Waste Tank Connections ..............................3-4 Battery Connections ......................................3-4 Auxiliary Water Tank Connection..................3-6 Water Pumping System .................................3-7 Fuel Burner System.......................................3-9 Vacuum System .......................................... 3-10 Chemical Pumping System ......................... 3-11 Electrical System ......................................... 3-12 Water Supply Connection............................ 3-13 Filling Auxiliary Water Tank......................... 3-13 High Pressure Hose .................................... 3-13 Vacuum Hose.............................................. 3-14 Starting The Unit .......................................... 3-14 Priming The Chemical Pump ...................... 3-14 Starting The Burner...................................... 3-15 Waste Pump................................................ 3-15 Cleaning ....................................................... 3-15 Upholstery Cleaning .................................... 3-16 Stair Tool Cleaning ...................................... 3-16 Flood Restoration......................................... 3-16 Shutdown And Daily Maintenance .............. 3-16 Adding Anti-Freeze To You Unit.................. 3-17 Removing Anti-Freeze From You Unit ........ 3-18 2 Maintenance Maintenance Schedule............................ 4-1 Engine...................................................... 4-2 Vacuum Inlet Filter (Waste Tank) ........... 4-3 Drive Belts, Pulleys & Hubs .................... 4-3 Inlet Filter (To Water Pump) ................... 4-4 Waste Tank Strainer Basket ................... 4-4 Y-Strainer (Outlet) ................................... 4-4 Check Valve (Outlet)............................... 4-4 Chemical Pump....................................... 4-4 Chemical Valves ..................................... 4-4 Nitrogen Accumulator.............................. 4-4 Pressure Regulator ................................. 4-4 Vacuum Hoses ........................................ 4-4 Battery ..................................................... 4-5 Magneto................................................... 4-5 High Pressure Hoses .............................. 4-5 Burner Nozzles & Electrodes .................. 4-5 Optional Waste Pump-Out...................... 4-5 General Service Adjustments Engine Speed .......................................... 4-6 Fuel Burner Pressure.............................. 4-6 Burner Combustion Air............................ 4-6 Burner Electrodes ................................... 4-6 Coil Soot Deposits................................... 4-7 Vacuum Relief Valve............................... 4-7 Vacuum Pump Drive Belts ...................... 4-7 Water Pump Drive Belt ........................... 4-7 Float Valve (Water Box).......................... 4-7 Magneto Belt ........................................... 4-8 Check Valve (Solution Outlet)................. 4-8 Chemical Pump....................................... 4-8 Packing Nut Adjustment For Chemical Metering & Chemical Selector Valves .... 4-8 Pressure Regulator ................................. 4-9 Temperature Capillary & Packing Assembly ............................... 4-10 Gasoline Engine ...................................... 4-11 Vacuum Pump......................................... 4-11 Burner Fuel Pump................................... 4-11 Burner Bearing ........................................ 4-11 Burner Impeller........................................ 4-11 Troubleshooting....................................... 4-12 980076 08/26/03
