Download Craftsman 917.270512 Owner`s manual
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Owner's Manual [RAFTZMAN + 14.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model NO. 917.270512 • • • • Safety Assembly Operation Maintenance \ • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Maintenance......................................... 17 Service and Adjustments............ ._,..... _.21 S_ificetions ........................... 5 Storage................................................. 27 ..........:............................ 8 Troubleshooting.................................... 28 __o_.;..._;-...,.i..:;_ ..... :..... ,_.............. 11 Repair Parts ......................................... 34 Parts Ordering ....................... Back Cover Maint_ance_chedule, ...... _,...,............. 17 •.Warranty ............. _;.................................. 2 LIMITI_D "1"_O yEAR W'AR_AN_Y ON CRAFTSMAN RIDING EQUIPMENT For twct (2)_eam irom tl_ d4te oi purchase, if this Craftsman Riding Equipment is maintained,I,_.u.ubrilcat. a _ tu!p'edup_according to the instructions in.the owner's manual, Sears vtill r_paie_dt or rr_, place, frlee o.fcharge, any parts found to be defective in material or workmanship. ' .... This W4rrar_ty a_es !_otc[pvel_: • Expendable items which bc_,co_e worn during normal use, such as blades, spark • plugs|air [clea_ers, belts,eic. Tire r_pla_em_nt or redair _aused by punctures from outside objects, such as nails, thom_, stlJmp_, or glas'_, i ; • Repa_'s n_ce_ary because of operator abuse, negligence, improper storage or accident dr th_ failbre to m&intaln the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. - Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and throw_ by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unat-.. tended. Always tum off blades, set-parking brake, stop engine, and remove keys before dismounting. 2 •Tum off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Do not try to stabilize th_ ma'Ollfh-eby putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children, Children are often attracted to the machine and the mowing activity.Never assume that children wUlremain where you last saw them. • Keep childrer_outof the mowing area and under the watchful care of another responsibleadult. .... • Be alert and tum machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere witl" safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE SLOPE OPERATION Slopes are a major factor.related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: * Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-otis, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the rn_ac_in-e-Fridoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if_you strike an object. Repair, if necessary, before restarting. .q • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer'srecommended pa_ when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicingthem. • Check brake operationfrequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and tum machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. ,_Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED. _)LWARNING: The engine exhaust from this product contains chemicals known to the State of California to_cause can_cer, birth defects, or other repro.ductive harm. across= ACAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. ,4 PRODUCT SPECIFICATIONS Shouldyou experience any problemyou cannot easily remedy, please contactym nearest Sears AuthodzJi_!Sal;I_ Center. We have competent, well-trained technicians and the proper tools to serviceor repair this tractor. Please read and retain this manual. The instructionswill enable you to assemble and maintainyour tractor properly.Alway, observe the =SAFETY RULES". GASOUNE CAPACITY AND TYPE: 1.25 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 3.0 PINTS SPARK PLUG: (GAP: .030") Champion RC12YC MAINTENANCE VALVE CLEARANCE: INTAKE: .003"-.005" EXHAUST: .005"-.007' A Sears Maintenance Agreement is available on this product.Contact your neares Sears store for details. GROUND SPEED (MPH): FORWARD: "IST 1.1 2 ND 1.4 3RD 2.2 4TH 3.2 5 TH 4.4 6 TM 5.0 REVERSE: 1.4 TIRE PRESSURE: FRONT: 14 PSI REAR: 12 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATI'ERY: AMP/HR: 25 MIN. CCA: 190 CASE SIZE: U1R BLADE BOLT TORQUE: AGREEMENT CUSTOMER RESPONSIBILITIES _. • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under =Maintenance" and =Storage" sections of this owner's manual. _WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is-available throug_ your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). 27-35 FT. LBS. CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performani;e. R Parts Bag contents shown full size Metal Screws (2) Sheet #10-16 x 1/2 _ 3/8-24 (1) Locknut (1) Large Flat Washer (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Shoulder Bolt 5/16-18 Parts packed separately in carton D Seat Video Cassette Steedng Wheel Steering Boot Manual I Parts Bag Parts Bag contents not shown full size Steering Wheel Insert Slope Sheet (2) Keys __ Steering Wheel Bushing teering | 7 i i u Adapter Your new tractor hasbeen assembled at the factory with exception of those parts left unassembledfor shipping purposes.To ensure safe and proper operationef_youfdk_t6i" all parts and hardware you assemble must be tightened securely. Use the correcttools as necessary to insureproper tightness. Review the video cassette before you begin. TOOLS REQUIRED ASSEMBLY FOR • Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Insert A socket wrench set will make assembly easier. Standard wrench sizes you need are listedbelow. (1) 9/16" wrench (1) Utilityknife (2) 1/2" wrench (1) Pliers (1) PhillipsScrewdriver (1) Tire pressure gauge When rightor left hand is mentioned in this manual, itmeans, fromyour point of view, when you are in the operatingposition (seated behind the steering wheel). TO REMOVE CARTON TRACTOR ._ _ Large Flat Washer Sheet Metal Screw Steering Wheel FROM Steering Bushing SteeringWheel Adapter _ toe n0 UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton (See page 6). • Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat. • Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR SKID A'n'ACH STEERING WHEEL 3/8-24 L_knut Tabs Steering (Assembly Position) SteeringShaft:/ , _ ,,',,' (Shipping .,,,,'_,"....... Position) ""....... ."-'---..._ ,' F Tab Slot OFF • Slide the steering bushing over the steering shaft. • Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely. • Position steering boot over steering shaft. • Place tabs of steering boot over tab slots in dash and push down to secure. • Slide steering wheel adapter onto upper steering shaft. • Position front wheels of the tractor so they are pointing straight forward. • Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.. • Assemble large flat washer and 3/8-24 Iocknut and tighten securely. • Snap steering wheel insert into center of steering wheel. TO ROLL TRACTOR OFF SKID Operation section for l_ti6h_-n_ function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) position. • Roll tractor forward off skid. • Remove banding holding discharge guard up against tractor. 8 HOW TO SET UP YOUR-TRACTOR CHECK BATTERY • Lift seat pan to raised position and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour. at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). Seat Pan ,Label Battery Box Door INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove cardboard pacldllg o'_ pan. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position, • Raise seat and tighten adjustment knob securely. Terminal Seat Terminal Seat Pan Shoulder Bolt Rat Washer Adjustment Knob ;'i ...... ii 9 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factoryfor shipping purposes. Correct tire pressure is importantfor best cutting performance. PLEASE REVIEW THE FOLLOWINP_ CHECKLIST: • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual. CHECK DECK LEVELNESS 4' / ,/CHECKLIST / •/ For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS .... ,/ ,/ See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM ,/ ,/ After you leam how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. All assembly instructions have been completed. No remaining loose parts in carton. Battery is propedy prepared and charged. (Minimum I hour at 6 amps) Seat is adjusted comfortably and tightened securely. All tires are propedy inflated. (For shipping purposes, the tires were overinflated .at the factory). Be sure mower deck is properly level_ side-to-side/fFont-to-rear for best cutting results. (Tires must be properl! inflated for leveling). Check mower and drive belts. Be sure they are routed properly around pulle_ and inside all belt keepers. Check wiring. See that all connection,, are still secure and Wires are properly clamped. WHILE LEARNING HOW TO USE YOUF TRACTOR, PAY EXTRA ATTENTION T¢ THE FOLLOWING IMPORTANT ITEMS: 4' Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/ Become familiar with all controls - thei location and function. Operate them before you start the engine. ,# Be sure brake system is in safe operating condition. 10 These symbols may appear on your tractor or in literature supplied with _ Leam and understand their meaning. p_.,_ t BATTERY CAUTION OR WARNING REVERSE FORWARD ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE LOCK LOCKED ! FAST SLOW LIGHTS ON " OVER TEMP UGHT UNLOCKED R N H L <® 31 REVERSE NEUTRAL HIGH LOW PARKING BRAKE MOWER LIFT ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY IGNITION 11 FREE WHEEL (Automatic Models only) KNOW YOUR TRACTOR READ THIS OWNER'S TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING . ._3t._'; "_ YOUR , • Compare the illustrations with your tractor to familiarize yourself with the loc_.hons_T" various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ammeter Ignition Switch __ Light Switch ThrottleChoke Control Lift Lever Plunger Attachment Lift =;Lever - ; Clutch/Brake Pedal ( . -. Height Adjustment Postions :... Gearshift Lever Parking Brake Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: and off. THROTTLE/CHOKE GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release Tums the headlights on CONTROL: .... .... Used for starting and controlling engine speed. CLUTCH/BRAKE PEDAL: Used for attachment lift lever when changing its position. declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or perfor_m._g.an_justments or repairs. We recommend a wide vision safety _ask'b_-"_-r the spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE • Depress clutch/brake pedal into full =BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. AttachmentClutchLever IMPORTANT: Leaving the ignitionswitch in any positionother than =OFF" will cause the battery to be discharged (dead). NOTE: Under certain conditionswhen tractor is standing idle withthe engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility,always stop engine when _l_pping tractor on grass areas. CAUTION: Always stoptractor completely,as describedabove, before leavingthe operator's position;to empty grass catcher, etc. THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throtThrotUe/Choke _ 'Engaged"Position tle reduces the battery charging rate. Controllever " _ • Full throttle offers the best bagging and _ _ "Disengagedmower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is Pedal "Ddve" Clutch/B _ _._ Parking controlled by the gearshift lever. Posi ._ /'Engaged• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral __osi_on t_ \ _2._._ Brake (N) position. _ Gearshift • Move gearshift lever to desired posi"Disengaged" "_ Lever tion. Position "Brake"_osition • Slowly release clutch/brake pedal to STOPPING start movement. MOWER BLADES IMPORTANT: Bring tractor to a complete • To stop mower blades, move attachstop before shifting or changing gears. ment clutch lever to =DISENGAGED" Failure to do so will shorten the useful life position. of your transaxle ............. GROUND DRIVE TO ADJUST MOWER CUTTING HEIGHT • To stop ground ddve, depress The position of the attachment lift lever clutch/brake pedal into full =BRAKE" determines the cutting height. position. • Grasp lift lever. • Move gearshift lever to neutral (N) posi• Press plunger with thumb and move tion. lever to desired position. ENGINE The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to =backfire". •Tum ignition key to =OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. 13 • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is f_,quipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disenage attachment clutch-control. AUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Lift Lever High Position Low ,:'_ Attachment Clutch Lever Position =Engaged" Position =Disengaged" ge Position • When pushing or towing your tractor, be sure gearshiftlever is in neutral (N_ position ..... • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transportingyour tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). BEFORE STARTING THE ENGINE CHECK ENGINE, OIL LEVEL • The engine in your tractor has been shipped, from the factory, alreadyfilled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. _--_ ADD GASOLINE O OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. A slope guide at the back of your manual is provided for your use. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowingis necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. * To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline: Purchase-fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good ,_dAweather starting. RNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days er longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional WARM WEATHER STARTING (50 ° F and above) • When engine starts, move th_ thrnttl_. controlto the fast positi6_. • The attachments and ground drivecan now be used. If the engine does not accept the load, restartthe engine and allow it to warm up for one minute using the choke as described above. information. Never use engine or carburetor cleaner products in the fuel tank or peranent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in-neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. COLD WEATHER STARTING ( 50° F AND BELOW) • When engine starts, allow engine to run with the throttle control in the choke position untilthe engine runs roughly, then move throttle controlto fast position. This may require an engine warm. up period from several seconds to several minutes, depending on the temperature. • The attachments can also be used during the engine warm-up period. NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 E) the carburetorfuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustmentssection of this manual. 15 MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be propedy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas_ start by tuming to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow gra,s,_o d_ before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best pe_ormance of the attachment being used. f ]l ,, 16 J CUSTOMER RESPONSIBlUTIES MAINTENANCE SCHEDULE " ^eVOUCOM ETE • REGUI./_R SERVlCE , Check Brake OperaUon Check .._"d _ _ ,e_./_.. _ -_ _/'€'t_'_-'_/_'_"I,,";'_'_[ERVICE .DATES V' Tire Pressure _' _' Check Operator Presence and T Interlock Check forSystems Loose Fasteners _ Sharpen/Replace Mower Blades LubricaUon Chart T Check Battery Level R c_an VP7 _. Battery and Terminals/Recharge I_ S/ Adjust Blade Belt,(s)-Tenslon .... _, Adjust Motion Drive Belt(s) Tension ll_s !k/ ._:- !k_ Change Engine Oil _,= V' BE Clean Air Filter C;ean Air Screen G; Inspect Muffler/Spark Arrester Replace 011 Filter (If equipped) _t.a N Clean I_:_ Engine RepUte_ Cooling _= V'= Fins mug I/' Replace Air Filter Paper Cartridge -- V' _= Replace Fuel Filter V' 1 - Change more often when operating trader = heavy load or if= high ambient 2 - Service more oRen when operating In dirty o€ du_y €ondltlons. 3 - If equippedwlth oil _ter. change olevorySOhour=.. temperatures. GENERAL RECOMMENDATIONS S - ff equll=ped with _lJusteble system. 6 - Not requlre<l If _ with makltenlm_',o-ffes battery. 7 - Tighten front mdle pivot Ix)It to _ It.-II_. rnL_drnum. LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE : _ Check Tran=mxte coo,n0 Check Engine Oil Level lk_ O Zerk O Front Wheel Bearing Zerk CHART Spindle Zerk Front Wheel Bearing Zerk • Engine O Attachment Clutch Pivot(s) O SAE 30 or 10w30 Motor OIL @ General Purpose Grease , @ Refer to Maintenance Engine Section EACH USE • • • • Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. • Check for loose fasteners. IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self: lubricating bearings. If you feel they must be lubricated, use only a dry, powde[ed graphite type lubricant sparingly. 17 TRACTOR k Always observe safety rules when performing any maintenance. • BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" on Page 5 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • Reassemble hex bolt, Io¢_wa_g_ancl flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailing Center EdgeUp Blade Hole Mandrel Assembly Lock Washel Hex Bolt Star (Grade 8)_.._ .. Washer %je *A Grade 8 heat treated boltcan be identifiedby six lines on the bolthead. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered,-but-are-not:-. • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole B_ade 5/8" Bolt or Pin BATTERY Your tractor has a battery charging system which is sufficient for normal use. 18 However,periodic charging of the battery with an automotivecharger will extend its Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "l'_jhten oil fill cap/dipstick securely each time you check the oil level. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter•minals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with.plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TO CHANGE Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractqr is on level surface. • Oil will drain n_ore freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill. For approximate capacity see =PRODUCT SPECIFICATIONS" on page 5 of this manual. • Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE ENGINE OIL COOLING Oil Fill Keep transaxle free from build-upof dirt and chaff which can restrictcooling. /__. pi Cap/Dipstick ENGINE Oil Drain LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil. ug AIR FILTER Your engine will not run propedy using a dirty air filter. Clean the foam pre_leaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob(s) and cover. TO SERVICE SAE VISCOSITY GRADES eF -20" •c _o" Oe _" TEMPERATURE _ -,_- _ 410" _" RN_GE ANTICIPATED IO* 1_" BEFORE 80" _ • • ° • 1OO' =- _- NEXT OIL CHANGE 19 PRE-CLEANER Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. ___ Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. • If very dirty or damaged, replace precleaner. • Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE • Remove cartddge nut. ,, Carefully remove cartddge to prevent debds from entering carburetor. Clean base carefully to prevent debds from entering carburetor. • Clean cartddge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. • Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be usedto clean the cartddge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartddge. Cover Knob Cover Cartridge Nut Fre°a.r_leaner_ Cartridge __aase CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom dded gum fibers. Screws ENGINE COOLING FINS Remove any dust, dirt or oil from engine coolingfins to prevent engine damage from overheating. • Remove screws from blower housing and lift housingand dipsticktube assembly off engine. • Cover oil fill openingto prevent entry of dirt. • Use compressed air or stiffbdstle brush to thoroughlyclean engine coolingfins. • To reassemble, reverse above procedure. MUFFLER Inspect and replace.corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS" on page 5 of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. Blower Housing Fuel Rlter CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out.Water_ in engine can result in a shortened engine life. air screen Di Assembly Plug Engine Cooling 20 ACAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. Tum ignition key "OFF" and remove key. Make sure the blades and all movingparts have completely Stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in =DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnectfront links from deck by removingretainer springs. • Raise lift lever-to raise suspension arms. Slide mower out from under trac tor. :: IMPORTANT: If an attachment other that the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER • Raise attachment lift lever to its highes position. • Slide mower under tractor with dis- charge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Clutch Lever Retainer Spring Clutch Rod Suspension Engine Pulley Arms Front Retainer Springs (Both Sides) Springs Sides) Retainer Spring Anti-Swaybar 21 TO LEVEL MOWERHOUSING Adjust the mowerwhile tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS"). If tires are over or underinflated,you will not propedy adjust your mower. SIDE-TO-SIDEADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of • • • • mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about I18". Bottom , - , Bottom ofcu. - • • equal in length. Both links shouldbe approximately 10-3/8". If linksare not equal in le_gth,_just-one linkto same length as othei:link. To lower front of mower loosen nut=E" on both front linksan equal number of turns. When distance"D" is 1/8" to 1/2" lower at frontthan rear, tighten nuts =F" against trunnionon both front links. To raise front of mower, loosen nut"F" from trunnionon both front links. Tighten nut "E" on both front linksan equal number o.ftums. When distance =D" is 1/8"to 1/2" lower at front than rear,_tighten nut "F" against trunnionon both front links. Recheck side-to-side adjustment. . - Mandrel Qfcu. Both Front Links Should be Equal in Length Suspension Arm Nut =E" Nut "F" Lift Link Adj Nut Trunnion Recheck measurements after adjusting. :RONT-TO-BACK ADJUSTMENT MPORTANT: Deck must be level side-to_ide. If the followingfront-to-back adjustnent is necessary, be sure to adjust both ront links equally so mower will stay evel side-to-side. Front Links Trunnion TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. ro obtain the best cutting results, the nower housing should be adjusted so that he front is approximately 1/8" to 1/2" :}wer than the rear when the mower is in :s highest position. ;heck adjustment on fight side of tractor. /leasure distance "D" directly in front and )ehind the mandrel at bottom edge of nower housing as shown. Before making any necessary adjustments, check that both front links are BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys a_l idler pulleys. • Pull belt away from mower. 22 BELT INSTALLATION • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removalinstructions. Mandrel Idler Pulley Pulleys Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the rightside of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut"A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut"A" untildistance becomes 1-1/2". Retightenjam nut against nut "A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stoppingdistance is still greater than six (6) feet in highestgear, further maintenance is necessary. Contact your nearest authorized service center. TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installationguide decal on bottom_ide of left footrest. • Remove mower (See =TO REMOVE MOWER" in this section of this manual.) • Remove belt from stationary idler and clutchingidler. • Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflectingbelt keepers. • Pull belt toward front of tractor and remove downwardsfrom around engine pulley. • Install new belt by reversingabove procedure. Clutching Idl With Parking Brake "Engaged" Stationary ,d,er-_ Nut "A" Jam Nut ;)erating Arm 23 __ II TO ADJUST STEERINGWHEEL ALIGNMENT If steering wheel crossbarsare not horizontal (left to right) when wheels are posi- The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLE_3- _ "° • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABI'ES, REVERSE tioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not ORDER • BLACK cable first irom chassis and then from the fully charged battery. • RED cable last from both batteries. lose). • Repair tire and reassemble. • On rearwheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Positive Terminal Charged Battery Positive Terminal TermirBl Negative Terminal REPLACING BATTERY ACAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings,etc. Positive terminal must be connected first to prevent sparking fromaceidental grounding. Washers Axle Square Key .___..__' (Rear Wheel Only) TO START ENGINE WITH A WEAK • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) terminal with remaining hex belt and keps nut. Tighten securely. • Close battery box door. BATTERY 4,CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATrERY" in the MAINTENANCE section of this manual). If ,jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system. 24 ENGINE Seat Pan Maintenance, repair, or replacement of the emissioncontroldevices and systems, which are being done at thec_rsexpense, may be performed by any nonroad engine repair establishmentor individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttlecontrol has been preset at the factory and adjustmentshould not be necessary.Check adjustment as described below before looseningcable. If adjustment is necessary, proceed as follows: • With engine not running,move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check that holes =A"in governorcontrol lever and hole in governor plate line-up. If holes =A"are not aligned, loosen clamp screw and move throttle cable_ untilholes are aligned. Tighten clamp screw securely. Battery Box Door Keps Positive (Red) Cable Hex Bolt Negative (Black) Cable TO REPLACE HEADLIG.HT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. Governor Control Lever TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. \ TO REMOVE HOOD AND GRILL ASSEMBLY • Raise hood. • Unsnap headlight wire connector. • Stand infront of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedures. Hood Govemor Control Plate Clamp Screw Holes "A" Headlight Wire Connector 25 Throttle Cable TO ADJUST CARBURETOR NOTE:The carburetor on this engine is low emission. It is equipped with an idle fuel adjustingneedlewith a limiter cap, which allows some adjustmentwithin the limits allowed by the cap. Do not attempt • While still holding throttle lever against idle speed screw, tum idle mixture valve full travel clockwise then countemlockwise until engine runs roO_il: T_aive to a point midway between those two positions. Release throttle lever. ACCELERATION TEST • Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 tum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust--damage may result. IMPORTANT: Never tamper with the engine govemor, which is.factory set _for proper engine speed, overspeeding the engine above the factory high speed setting can be dangerous, if you think the engine-governed high speed needs adjusting, contact your nearest authorized service center, which has proper equip ment to make any necessary adjustments. to remove the limiter cap. The limiter cap cannot he removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment; proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out (countemlockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needle valve and the seat incarburetor may result if screw is tumed in too tight. PRELIMINARY Idle Speed Screw SETTING - • Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. • Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING • Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. • Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. Idle Mixture Valve With Limiter 26 Throttle Lever Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. '&CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in anyenclosure. fuels (called gasohol or usingethanol or methanol) can attract rnoistu_h-leads to separation and formation of acids duringstorage. Acidic gas can damage th_ fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run untilthe fuel lines and carburetor are empty. • Never use engine or carburetor cleaner TRACTOR productsin the fuel tank or permanent Remove mower from tractor for winter damage may occur. storage. This will allow you to clean it thor- • Use fresh fuel next season. oughly. Remove all dirt, grease, leaves, NOTE: Fuel stabilizer is an acceptable ,etc.Store in a clean, dry area. altemative in minimizingthe formation of • Clean entire tractor (See =CLEANING" in fuel gum depositsduringstorage. Add stathe Maintenance section of this manual). bilizer to gasoline in fuel tank or storage • Inspect and replace belts, if necessary container.Always follow the mix ratio (See belt replacement instructionsin the found on stabilizer container. Run engine Service and Adjustmentssection of this at least 10 minutesafter adding stabilizer manual). to allow the stabilizer to reach the carbure• Lubricate as shown in the Maintenance tor. Do not drain the gas tank and carburesection of this manual. tor if usingfuel stabilizer. • Be sure that all nuts, boltsand screws ENGINE OIL are securely fastened. Inspect moving Drain oil (with engine warm) and replace parts for damage, breakage and wear. with clean engine oil. (See =ENGINE" in Replace if necessary. • Touch up all rusted or chipped paint sur- the Maintenance section of this manual). faces; sand lightlybefore painting. CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Tum ignition key to =START" position for a few seconds to distribute oil. • Replace with new spark plug(s). BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see =TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. OTHER • Do not store gasoline from one season to another. .......... ..... • Replaceyour gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protectionfrom dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic.Plastic cannot. breathe, which allows condensationto form and cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are stillwarm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended 27 TROUBLESHOOTING CHART PROBLEM CAUSE Will not start • Out of fuel. • Engine not "CHOKED" properly. • Engine flooded. CORRECTION • Engine valves outof adjustment. • Fill fuel tank: -_--__- _ "• See "TO START ENGINE" in Operation section. • Wait several minutes before attempting to start. • Replace spark plug. • Clean/replace air filter. • Replace fuel filter. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Check all wiring. • See -ToAdjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • • • • • • • • • • • • • • Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment. Hard to start Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. Engine will not turn over • Clutch/brake pedal not depressed. • Attachment clutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery terminals. • Loose or damaged wiring. • Faulty ignition switch. • Faulty solenoid or starter. • Faulty operator presence switch(es). Engine clicks Dut will not start • Weak or dead battery. • Corroded battery terminals. 28 Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. • Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • Depress clutch/brake pedal. • Disengage attacbme.,oLclutch. • Recharge or replace battery. • Replace fuse. • Clean battery terminals. • Check all wiring. • Check/replace ignition switch. • Check/replace solenoid or starter. • Contact an authorized service center. • Recharge or replace battery. • Clean battery terminals. TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but will not start (cont'd) • Loose or damaged Wiring. • Faulty solenoid or starter. • Check all widng. , Check/replace solenoid or starter. Loss of power • Cutting too much grass/toofast. • Throttle in =CHOKE" position. • Build-upof grass, leaves and trash under mower. • Set in =Higher Cut" position/reduce speed. • Adjustthrottle control. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. • Spark plug wire loose. • Dirty engine air screen/fins. • Dirty/cloggedmuffler. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. Excessive vibration •Wom, bent or loose blade. • Bent blade mandrel. • Loose/damaged part(s). Engine continues to run when operator leaves seat with attachment clutch engaged • Faulty operator-safety presence controlsystem. Poor cut - uneven •Wom, bent or loose blade. • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. 29 Clean underside of mower housing. • Clean/replace air filter. • Check oil level/change oil. • Clean and regap or change sparkplug. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler. • Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten_loose. pa[t (s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an authorized service center. • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower housing. • Replace blade mandrel. TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Poor cut - uneven (cont'd) • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Clean around mandrels to open vent holes. Mower blades will not rotate • Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Remove obstruction. • Frozen idler pulley. • Frozen blade mandrel. • Replace idler pulley. • Replace blade mandrel. • Engine • Place throttle control in =FAST" position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check tires for proper air pressure. • Replace/sharpen blade. Tighten blade bolt. • Clean underside of mower housing. • Replace mower drive belt. • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. Poor grass discharge speed too slow. • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pressure. •Wom, bent or loose blade. • Buildup of grass, leaves and trash under mower. • Mower drive belt wom. • Blades improperly installed. • Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. •Headlight(s) not working (if so equipped) Battery will not charge Engine =backfires" when tuming engine =OFF" • • • • • Switch is "OFF". Bulb(s) bumed out. Faulty light switch. Loose or damaged wiring. Blown fuse. • Bad battery cell(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty alternator. Engine throttle control not set at "SLOW" ' position for 30 seconds before stopping engine. 3O • Replace mower drive belt. • • • • • Tum switch "ON". Replace bL=]5(sT._...... Check/replace light switch. Check wiring and connections. Replace fuse. • Replace battery. • Check/clean all connections. • Replace regulator. • Replace altemator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 31 32 TRACTOR - - MODEL NUMBER 917.270512 SCHEMATIC " BATTERY 1 RED RED FUSE 30 AMP. AMMETER (OPTIONAL) wHrrE , | 'C) ' | ! ; , STARTER Ill _ SOLENOID J CLUTCH / BRAKE (PEDAL UP) L _ _ _ L- ,G I WHrrE SEATSWITCH (NOT OCCUPIED) BNmON SWITCH WHITE ! I ...... , L_ J I I I I I I "1" ___ BLACK ___ I_ f 1 I I | ATT'MENTCLUTCH "_ (CLUTCHOFF) I GROUNDING CONNECTOR HOUR (OPTIONAL) -_ SPARK BLACK r I I '1 UNIT IGNITION (_ CHARGING SYSTEM _ 3AMP DC • 3600 I:tPM ! SYSTEM OUTPUT SA_AC._00_UTP_ CIRCUIT "MAKE" G+M+L B + L NONE A+ Y RUN B + L NONE START B+ L + S NONE OFF RUN/LIGHT VOLTS AC MIN. • 3600 RPM (CHAR_NG SYSTEM OISCONNECTIED) BLUE U6.41_G PosmoN 3 j FUEL SHUT_)FF SOLENOID IGNITION SWITCH GAP PLUG PLUGS ON TWIN CYL ENGINES) _ LINE J DIODE ;ALTERNATOR NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL BROWN ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE HEADLIGHTS BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS e WILL DIM. AS THE ENGINE IS NON-REMOVABLE REMOVABLE SPEEDED UP, THE LIGHTS CONNECTIONS CONNECTIONS WILL BECOME THEIR BRIGHTEST. WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33 I1 I TRACTOR -- MODEL NUMBER 917.270512 ELECTRICAL I I I 7O I I I L I \i t I | I I \ I I I 34 TRACTOR - - MODEL NUMBER 917.270512 ELECTRICAL KEY PART NO. NO. 1 2 8 16 19 20 21 22 24 25 26 27 28 29 30 31 32 33 40 41 42 43 44 45 52 70 NOTE: 144925 74760412 156417 153664 STD551125 -.-73350400 136850 4152J 4799J 146147 108824X 73510400 4207J 121305X 140301 124211X 141226 109310X 156442 71110408 131563 145673 736404OO 121433X 141940 140422 DESCRIPTION Battery12 Volt 25 AMP BoltHex Hd 1/4-20uncX 3/4 Case Batteny SwitchInterlockPush-In WasherLock1/4 Nut Jam Hex 1/4-20 Uric HarnessSocketLight W/4152J BulbLight#1156 Cable Battery6ga 11"red Cable Battery6 Ga W/16 Wir red Fuse 30 AMPAutoGreen Nut Keps Hex 1/4-20 Unc Cable Ground6ga 12"black SwitchPlungerNc Gray, SwitchIgn4 pos Nut Ignition CoverSw Ignition Key Ign MoldedCraftsman,Delta HarnessMan CI Am Hm 97 BoltBik Hex 1/4-20uncx 1/2 CoverTerminalRed Solenoid Nut KepsBIk Hex 1/4-20 Unc AmmeterRectangular6 AMP ProtectionWire Loop Harness Engine,Dual 14 OHV Allcomponentdimensionsgive in U.S. inches 1 inch= 25A mm 35 TRACTOR - - MODEL NUMBER 917.270512 CHASSIS AND ENCLOSURES 17 S 26 I I 26 31 '_ 29 14 19 28 26 10 34 26 36 TRACTOR - - MODEL NUMBER CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 21 22 24 25 26 28 29 30 31 33 34 35 37 38 39 54 140 145 161 - - NOTE: 160393 14O356 17490612 STD551025 155272 155924X012 126842X 155138 161914X012 STD_33710 155927 155934X010 17490608 74180512 STD541431 154988X558 126938X 17521312 122933X 124479X STD523710 19131312 STD541437 140137 124029X 157584X558 136619 145244X558 145243X558 STD533707 17490508 139886 139887 161464 158418 156524 161547 5479J 917.270512 DESCRIPTION ChassLs DrawbarStretch ScrewThdrol3/8-16 x 3/4 Ty-tt Washer 13/32X 3/4 X 16 Ga BumperDash Hood SaddleSlkscr ShieldHL Hood Kohl/DiaEngine Clip RetainerSlideOn Dash Slkscr1-pc BoltRdhdSqnk 3/8-16uncX 1 Panel Dash LH Panel SlkscrDash RH ScrewThdrol3/8-16 x 1/2Ty-tt ScrewMach TRHD 5/16-18 unc x 3/4 Nut Keps 5/16-18 Unc HoodAsmPnt SlopeWeld Ms-558 BumperHood Screw SltdHex Hd W/PI Washer RivetRatchetNylon WasherNylonBlk 28 x 75 x 19 BoltFin Hex 3/8-16 unc x I Gr. 5 Washer 13/32 X 13/16 x 12 Ga Nut Hex LockW/Ins.3/8-16 Unc GrilleBlack LensHeadlightBarClear FenderPnt LTW/o Shift BracketFenderRep1109873x FootrestPnt Lh FootrestPnt Rh BoltRdhdSht Sqnk3/8-16 x 3/4 ScrewThdrol. 5/16-18 x 1/2 BracketAsmPvt LH MWR Rear BracketAsmPvt RH MWR Rear ScrewHex Wshd 8-18 x 7/8 BracketSuspensionFront Rod PivotChassls/Hood ExtrusionBumper PlugButtonBIk359 Dia Choke All component dimensions give in U.S. inches 1 inch = 25.4 mm 37 TRACTOR -- MODEL NUMBER 917.270512 GROUND DRIVE 34 38 TRACTOR - - MODEL NUMBER 917.270512 GROUND DRIVE KEY NO. PART NO. 1 KEY NO. DESCRIPTION 2 3 4 5 6 7 8 10 11 12 13 14 18 19 146682 123666X 12000028 121520X 17490512 162240 131679 STD561210 105701X 19151216 74550412 STD551125 STD523710 STD541437 21 22 24 25 26 27 28 29 30 31 32 34 35 36 37 106933X 130804 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 155071 120183X STD551062 STD571810 Transaxle (See Breakdown) Peerless Model 206-506B Spring Return Brake T/a Zinc Pulley Transaxle 18/20" tires Ring Retainer # 5100-62 Strap Torque 30 Degrees Screw Thdrol 5/16-18 x 3/4 TYT Bracket Saddle Shift T/a Rod Shf Sdl LY/YT Str BIk Zinc Pin Cotter 1/8 x I Cad Washer Plate Shf 388 Sq Hole Washer 15/32 x 3/4 x 16ga Bolt 114-28unf Gr8 W/Patch Washer Lock Hvy Helical 1/4 Bolt Rn Hex Nut Lock Hex W/Ins. 3/8-16 Unc Knob Rd 1/2-13 Plstc Thds BIk Rod Brake BIk Zinc 26 840 Nut Hex Jam 3/8-16 Unc Spring Rod Brake 2 00 Zinc Washer 13/32 x 13/16 x 16 Ga Pin Cotter 1/8 x 3/4 Cad Rod Brake Parking Lt/Yt Cap Brake Parldng Red Bracket Mtg Transaxle Keeper Belt LH LT 14 Ga Bolt Hex Hd 5/16-18unc x 3/4 Shaft Asm Pedal Foot Bearing Nylon BIk 629 Id Washer 21/32 x I x 16 Ga Pin Roll 3/16 x 1" 38 39 40 41 42 123674X STD523727 4470J 154777 19131312 Pulley Idler Flat Bolt Fin Hex 3/6-16unc x 2o3/4 Spacer Split 395 x 59 Bzp Keeper Belt Idler Washer 13/32 x 13/16 x 12 Ga 47 127783 Pulley Idler V Groove Plastic 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 154407 123205X STD523715 STD541437 STD541431 105710X 2751R 105709X STD523712 130801 127274X 140312 17490612 8883R 140186 64 65 66 70 72 74 75 76 77 78 79 96 112 113 116 71170764 STD551143 154778 134683 19132012 137057 121749X STD581075 123583X 121748X 2228M 4497H 19091210 127285X 72110610 145 148 149 150 151 74490540 159103 122052X 150935 19133210 NOTE: r4Q PART NO. DESCRIPTION Be,crank ClutchGm Drv Stl RetainerBelt StyleSpring BoltHex Hd 3/8-16uncx 1-1/2 Nut Crownlock3/8-16 UNC Nut Crown Lock5/16-18 LinkClutch 7 66 Clip FuelLine 13/32 Mtg. Hole --.SpringRetum Clutch6 75 BoltFinHex 3/8-16 unc x 1-1/4 •.V-BeltGd Drive95 00. KeeperBelt RH LT Pnt/zinc16g KeeperBeltCenterspan ScrewThdro13/8-16x 3/4 Ty-tt CoverPedal BIk Round PulleyEng CI Mech 38deg LT/YT BoltHex 7/16-20 x 4 Gr 5 WasherLockHvy HlciSpr 7/16 KeeperBelt Engine GuideBelt MowerDriveRH Washer13/32 x 1-1/4 x 12 Ga SpacerAxle Washer25/32 x 1 1/4 x 16 Ga E-dng#5133-75 Key Square2 0 x 1845/1865 Washer25/32 x 1-5/8 x 16ga KeyWoodruff #9 3/16 x 3/4 RetainerSpring1" Washer 9/32 x 3/4 x 10 Ga StrapTorqueLh Lt BoltRdhdSq Neck3/8-16 x 1.25 BoltHex FLGHD 5/16-18Gr.5 Spacer Spacer RetainerPM Mower •BushingNylonCollered Washe-r-13T32x--2i-10 Ga Allcomponentdimensionsgivein U.S. inches 1 inch= 25.4 mm TRACTOR STEERING - - MODEL NUMBER 917.270512 ASSEMBLY i M L 27 / II \ '\ M 43 40 TRACTOR - - MODEL NUMBER 917.270512 STEERING ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 tO 11 13 15 17 18 19 20 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 46 47 62 65 66 67 68 PART NO. 139768 154427 156483 157473 6266H 121748X 19272016 12000029 3366R 156438 10040600 154779 73901000 156545 57079 124035X 126684X 71200410 127501 154406 126847X 136874 19131416 17490612 STD561210 130465 155099 152927 139769 19133808 STD541537 104820X 124417X 121749X 121232X 6855M 156593 - 154780 154404 74781044 154429 DESCRIPTION Wheel SteeringOpp SearsBIk AxleAsmFrontLt SpindleAsmLh SpindleAsm Rh WasherThlust .75 x 1.230 Washer 25/32 x 1-5/8x 16 Ga. Washer 27/32 x 1-1/4x 16 Ga. RingKlip#T5304-75 BearingCol StrgBIk Draglink ExtendedStamped WasherLock HvyHlclSpr 3/8 BearingAxle Locknut Flange 5/8-11 UNC ShaftAsm Strg 5/8 x 15.19U WasherThrust .515 x .750 x .033 SupportShaft WasherShim 1/4 x 5/8 x .062 ScrewHex Socket1/4-20 x 5/8 ShaftAsm Pitman BracketSteedng BushingUnk DragBIk LR Gear Sector22 Teeth Washer 13/32 x 7/8 x 16 Ga. ScrewThdrol 3/8-16 x 3/4TY-TT PinCotter 118x 3/4 Cad RodTie Wire Form 19.75 Mech BushingStrg. 5/8 ID Dash Screw Cap Wheel Steer Opp SearsUSA Washer 13/32 x 2-3/8 x 8 Ga. LocknutCenter 3/8-24 Unf AdaptorWheel Strg..640/.635 Id BootShaftSteeringCraftsman Washer 25/32 x 1-114x 16 Ga. Cap SpindleFr TopBIk FittingGrease SteeringAssembly SpacerAxte BearingArm Pittman BoltFinHex 5/8-11 UNC x 2-3/4 BraceAxle NOTE: Allcomponentdimensionsgivenin U.S. inches 1 inch= 25.4 mm 41 TRACTOR -- MODEL NUMBER 917.270512 ENGINE 7 81 4 38 78 s_ o 23 \ OPTIONAL EQUIPMENT Spark Arrester 42 -% L=, '33 29 _ ! •_.• E) TRACTOR - - MODEL NUMBER 917.270512 ENGINE KEY NO. 1 2 3 4 13 14 15 16 23 29 31 32 33 35 37 38 4O 44 46 62 72 78 81 NOTE: PART NO. 162144 17720410 137352 _165291 13280324 13200300 STD551237 15988O 137180 109202X 158990 123487X 17490512 137040 124O28X 17490412 19091416 STD551131 71070512 17490620 128861 DESCRIPTION Control TWch RH BIk Pd115 10 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breekdown)Bdggs, Model No 287707-1255-E1 Muffler Exh LT B&S 14HP IC OHV .,. Gasket Eng I 313 IdTin Plated Nipple Pipe 3/8 Npt x 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield Browning/Debris Guard Kit Spark Arrestor (Flat Scm) Tank Fuel Front I 25 Cap Asm Fuel Seers Vented Clamp Hose BIk Screw Thdrol 5/16-18 x 3/4 TYT Line Fuel 20" Plug Oil Drain (Order From Engine Manufacturer) Bushing Snap Nyi BIk Fuel Une Screw Hexwsh Thdrol 1/4-20 x 3/4 Washer 9/32 x 718x 16 ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hex Hd Cap 5/16-18 X 3/4 Screw Thdrol 3/8-16x1-1/4 TY'I-r Nut Flange 1/4-20 Starter Nut All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 TRACTOR - - MODEL NUMBER 917.270512 SEAT ASSEMBLY 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 140122 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 155925 120068X . 121246X KEY NO. DESCRIPTION Seat Bracket Pvt St Bolt Fin Hex 3/8-16unc X 1 Washer Rat 13/32 X 1 X 10 Ga Clip Push-In Hinged Locknut Hex W/Wsh 3/8-16 Spdng Seat Cprsn 2 250 BIk Zi Screw Thdrol 3/8-16 X 1 Ty-tt Washer 13/32 X 1 X 14 Ga Pan Seat Knob Seat 1/2-13 Unc BIk Bracket Mounting Switch 13 14 15 16 17 21 22 24 25 PART NO. 121248X 72050412 134300 121250X 123976X 153236 STD541431 19171912 127018X DESCRIPTION Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split28x 96 Yel Zinc Spring Cprsn I 27 BIk Pnt Nut Lock 1/4 Lge Rg Gr 5 Zinc Bolt Shld 5/16-18 Unc Nut Lock Hex "W/Ins 5/16-18. Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 NOTE: All componentdimensionsgivenin UoS.inches 1 inch= 25.4 mm 44 TRACTOR - - MODEL NUMBER 917.270512 DECALS 14 6 3 16 4 14 11 21 lO 9 12 13 2 1 15 KEY NO. PART NO. 1 2 3 4 5 6 156867 165393 163990 163991 133179 133644 9 10 1632O4 149516 11 156439 WHEELS KEY NO. DESCRIPTION Decal Dash InstOper English Decal HP Engine Decal Hood RH Decal Hood LH Decal MowerQC System Decal MaintCust Sears Domesti Decal FenderCraftsmanWhite Decal BatteryDngr/PsnEng Acme Decal Danger FenderEng/span PART NO. 12 13 14 15 16 21 - - - - - 4900J 146046 163249 160396 163209 131265 157199 138311 165428 165429 KEY NO. PART NO. DESCRIPTION Decal Clutch/brake English Decal V-Belt Dr Sch Tractor Decal Panel Dash 6sp 42" Decal V-Belt Sch Decal Fender Sd 6/42 Decal Lightbox Pad Footrest Decal Handle Lft Height Adjust Manual Owners English Manual Owners Spanish & TIRES 1 2 3 4 5 6 7 8 9 10 11 4,10 11 59192 65139 106222X 599O4 106732X427 278H 9040H 106108X427 124635X 7152J 104757X 144334 DESCRIPTION Cap ValueTire SternValue 13reF Ts 15X 6 0- 6 Service Tube InnerFront#35060 Rim Asm6"frontWhiteService F_ng Grease BeadngRange Rim Asm8"rearWhiteService Tire R Ts 18x9 5-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk I 50X1 00 Sealant,"Rre(10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 TRACTOR - - MODEL NUMBER 917.270512 LIFT ASSEMBLY 7 8 ! i / i ! 5 / ! / i / 13 6 5 4 12 13 20 20 20 15 46 TRACTOR - - MODEL NUMBER 917.270512 LIFT ASSEMBLY KEY NO. 1 2 3 PART NO. DESCRIPTION 159460 159474 105767X Wire Asm Inner/Sprg W/plunger LT Shaft Asm Lift Pin Groove 1 500 Zinc 4 5 6 7 8 11 12 13 15 16 17 18 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 127218 73350800 130171 73680800 E Ring #5133-62 Washer Pltd 21/32 X 1 X 21ga Beadng Nylon BIk 629 Id Grip Handle Ruted BIk Button Plunger Red Link Lift LH Unk Lift RH Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnk)n BIk zinc Nut Crownlock 1/2-13unc 19 20 31 32 139868 163552 140302 73540600 Arm Suspension Rear Retainer Spring Zinc Bearing Pvt Lift Spherical Nut Crownlock 3/8-24 NOTE: Allcomponentdimensionsgivenin U.S. inche._ 1 inch= 25.4 mm /1"7 TRACTOR - - MODEL NUMBER 917.270512 MOWER DECK 68 76 77 _132 _84 40_36 34 33 32 31 21 22 \ 2 16 28 29 18 18 48 _. 27 TRACTOR - - MODEL NUMBER 917.270512 MOWER DECK KEY NO. PART NO. 1 2 3 164961 STD533107 138017 4 5 6 8 9 10 11 12 13 138440 STD624008 130832 850857 STD551137 140296 134149 129895 137645 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 41 43 44 45 46 KEY NO. DESCRIPTION PART NO. 128774 110485X 140329 72110610 72140505 132827 Mower Housing Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Boll Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching Boadng, BaHShaft Assembly, Mandrel, Vented (Includes Key No. 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-16 x 1-1/4 Bolt, Cardage 5/16-18 x 5/8 Bolt, Shoulder 48 49 50 51 52 53 54 55 56 56 59 67 68 71 72 73 74 75 76 133944 155066 131340 STD541410 139888 131645 133943 155046 122052X 140086 141043 162113 144200 142427 131870 127647 121748X 12000029 128903 159770 STD541431 134753 131267 105304X 123713X 110452X 130968 19111016 131491 157722 129963 153535 137266 STD533717 133835 131494 19131316 STD541437 133551 140083 140088 STD624003 137729 Baffle, Vortex Nut Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw Thdrol Washer Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Ranged Bolt Fastner, Christmas Tree Pulley, Idler, Fiat Washer 13/32 x 13/16 x 16 Ga. Nut Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, w/Nibs Guard, Mandrel, LH. Retainer Screw, Thd. Roll 1/4-20 x 5/8 77 78 127645 160571 79 80 81 82 83 64 85 92 128 132 127498 153701 73350600 142028 120958X 156064 72140620 STD541437 153390 19132203 141 -- 6266H 130794 -- 164963 DESCRIPTION Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-i8 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt ROd, Clutch, Pdmary, with Nibs Spdng, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring Lever Asm. Clutch Pd Plm STLT Bushing, Large, Brass Spdng, Mower Clutch Nut, Hex Jam 3/8-16 Unc Trunnion, Adj. Washer Sintered Keeper Belt Idler Bolt Carriage 3/8-16 x 2-1/2 Nut Washer Felt Spacer, Washer 13/32 I.D. x 13/80.D. x 1/4 Washer Thrust .75 x 1.230 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32).. Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 49 TRACTOR-- MODEL NUMBER 917.270512 PEERLESS TRANSAXLE - - MODEL NUMBER 206-508B ! I 35A 83 157 1' 47 13 NUMBERS HERE 5O TRACTOR - - MODEL NUMBER 917.270512 PEERLESS TRANSAXLE - - MODEL NUMBER 206-508B REF NO. PART NO. DESCRIPTION REF NO. PART NO. 1 2 3 4 772147 780086A 770128 776395 Transaxle Cover Needle Beefing 5/8" Transaxle Case Countershaft 41A 42 42A 43 790079 792073A 792085A 792075 5 6 6A 7 8 8A 9 10 776409 778364 778369 778330 792180 792047 784352 784378 Output Shaft Spur Gear (38 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Shift Key WoodruJf Key #9 Shift Collar Shift Rod & Fork 44 45 46 47 48 49 50 51 11 12 13 14 778334 778309 778368 778367 Bevel Gear (30 teeth) Input Bevel Pinion (13 teeth) Bevel Gear (13 teeth) (Ind. 14) Bevel Pinion (13 teeth) (Ind. 13) Ring Gear (43 teeth) Drive Pin Spacer Ball 5/16" dia Set Screw 3/8-16 x 3/8" Spdng Screw 1/4-20 x 1-1/4" Screw 1/4-20 X 1-3/8" Retaining Ring (pkg of 2) Retaining Ring Retaining Ring Washer Washer Thrust Washer (.762 ID) Anti-Rotation Washer Washer Washer (.056 wide) (USE AS NEEDED) Flat Washer (.062 wide) Oil Seal 5/8" Bushing Flanged Bushing Flanged Bushing 3/4" Broke Disk Brake Pad Plate Brake Pad (pkg of 2) Dowel Pin Flat Washer 15 17 18 20 21 22 25 25A 26 27 28 29 29A 29B 29C 30 31 778370 786188 786102 792077 792078 792079 792073A 792177 792125 792035 788040 780072 780160 780051 780199 780108 780001 31A 32 34 35 35A 36 37 38 39 40 780195 788083 780194 780193 780197 790075 790007 799021 786026 792076A 790025 786066 786086 774690 774691 778356 776338 778354 52 53 54 56 57 56 59 60 61 65 66 67 69 70 71 71B 76 77 79 82 778352 778350 778346 778355 778337 778353 776351 778349 778345 780189 776422 776396 792170 786187 788069 788092 780090 788078A 792144 778333 83 85 87 150 157 180 900 778338 7921 54 788089 788093A 788088 730229A -- DESCRIPTION Brake Lever Screw 1/4-20 x 1-1/4" Screw 1/4-20 x 2-114" Locknut 5/16-24 Brake Pad Holder Spacer Brake Lever Bracket Axle (11-15/16" long) Axle (16-1/2" long) ; Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Washer Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring =0" Ring Washer Inverted Retaining Ring Spring Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9/16" Liq-u "_G a-_l_et--R'l_Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement 206-50813 Transa)de Partsmustbe orderedfromTecurnsehProductsCo. NOTE: Allcomponentdimensionsgivenin U.S. inches 1 inch= 25.4 mm 51 TRACTOR - - MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E1 552 I1 23O 230 634A 718 562 1022 40 166 1034 1029 1026 52 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. TRACTOR - - MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E1 127 138 106 987 95 117 634 24 1045 1033 VAILVE OVERHAUL KIT 121 CARBURETOR OVERHAUL KIT U -13_z1 /lO4 52 127 € 164 51 _123 •A' REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 1270 LOCATION 142 53 _105 186A(_ TRACTOR -- MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E1 467 _634A 842 524 868 868A 358 GASKET SET 524 977 CARBURETOR 3O5 1= GASKET SET 224 668 I 3O4 78 73 1006 ,188 54 445 TRACTOR - - MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE N_lBF_255-E1 663 265 1019 LABEL KIT I 240 11036 LABEL KIT- EMISSIONS I 2O9 ._ 1!o. owmes .A.UAL I 801 783 728 615 1090 311 8O3 TRACTOR - - MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E KEY NO. 1 2 3 4 5 7 8 9 10 11 12 PART NO. 496412 399265 391086 494238 495858 272614 495735 278O3 94621 281246 271916 271997 271996 13 15 16 20 22 23 24 25 94728 94239 495162 94196 291675 94624 492326 222698 495860 495977 495978 495979 26 27 28 29 495854 495852 495851 495855 263129 498319 494504 495490 32 94695 32A 94648 33 34 33 51 495856 495857 262811 224_2 224641 262411 496884 272465 52 272569 40 45 DESCRIPTION Cylinder Assembly Beadng, Cylinder *Seal, Oil Base, Engine Head, Cylinder ***Gasket, Cylinder Head Breather Assembly *Gasket, Valve Cover Screw, Seres Tube, Breather *Gasket, Crankcase Cover, 1/64-'*Gasket, Crankcase Cover, .005" *Gasket, Crankcase Cover, .009" Screw, Cylinder Head Plug, Oil Drain Crankshaft "[imingGear Key *Seal, Oil Screw, Sems, Base Mounting Flywheel and Ring Gear Assembly, Magneto Key, Rywheel Piston Assembly, Standard Size Piston Assembly, .01 (7' Oversize Piston Assembly, .020. Oversize Piston Assembly, .030. Oversize Ring Set, Piston, Standard Size Ring Set, Piston, .010" Oversize Ring Set, Piston, .020" Oversize Ring Set, Piston, .030. Oversize Lock, Piston Pin Pin Assy., Piston, Standard Size Rod Assembly, Connecting Rod Assembly, Connecting, .020" Undersize Crankpin Born" Screw, Hex Washer Head, 157/64 Screw, Hex Washer Head, 15/8 Valve, Exhaust Valve, Intake Spdng, Valve Guard, Rywheel Retainer, Valve Spdng Tappet, Valve Gear, Cam "**Gasket, Carburetor (Carburetor to Elbow) "**Gasket, Carburetor (Elbow to Cylinder) KEY NO. PART NO. 53 73 75 78 93 95 98 104 105 106 108 111 117 118 121 123 125 127 130 131 133 137 138 141 142 94637 224948 225136 94626 281346 94098 495800 231789 231855 231854 224540 262719 232118 232119 498030 499233 94913 499153 --224539 494379 49438;I 281165 281164 495931 232117 154 166 171 187 214047 94555 281051 492790 188 192 201 209 216 219 222 224 225 227 230 232 238 240 265 NOTE: 94627 492160 262767 260695 262766 490815 495611 94729 495157 493935 94927 262785 262836 cap, Filter, Fuel (In Fuel Une) 394358 Clamp, Casing 221535 All component dimensions given in U.S. inches 1 inch = 25.4 mm * ** *** Included In Gasket Set (495993) Included In Carburetor Kit (499233) Included In Both Gasket Set (495993) and Valve Overhaul I_t (495992) Included In Gasket Set (495993), Carburetor K, (499233) and Carburetor Gasket Set (494385) **** 56 DESCRIPTION Stud, Carburetor Mounting Screen, Rush Rotating Washer,Spring Screw, Serns Bushing, Throttle Shaft **Screw, Throttle Screw, Idle Speed **Pin, Float Hinge **Valve Float **Seat, Inlet Valve Valve, Choke Spdng, Choke ° Jet, Main (Std.) Jet, Main (Hi-Air.) Valve, Needle Carburetor Overhaul Kit Screw, Elbow Mounting Carburetor Assembly **Plug, Welch (Sold in Kit Onl_ Valve,Throttle Shaft and Lever, Throttle Float, Carburetor **"Gasket, Roat Bowl ****Washer, Bowl Shaft and Lever, Choke Nozzle, Carburetor Elbow, Carburetor Stud, Rocker Arm Nut, Air Cleaner Mounting Line, Fuel (11" Long, Cut to Suit) Screw, Hex Head, 3/4 Screw Assembly, Rocker Arm Link, Governor Spring, Governor Link, Choke Gear, Govemor Plate, GoyemoT Control Screw, Seres, Air Cleaner Crank, Governor Lever Assembly, Governor Washer, Governor Crank Spring, Governor Unk TRACTOR - - MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E" KEY NO. PART NO. 284 294 304 305 94704 810068 496318 94786 306 307 309 310 311 333 334 225020 94930 497595 497602 497608 495859 94731 337 346 356 356A 356B 358 363 383 423 445 455 467 474 482 510 523 524 525 535 537 544 552 552 592 601 611 614 615 634 634A 635 646 657 663 668 718 726 491055 93705 497708 497671 494705 495993 19203 89838 94903 496894 222561 493903 393474 93621 497606 495230 281370 496113 272403 281106 497603 231597 94907 231978 93053 493496 93,306 263080 494455 491323 280872 224546 94906 94929 280848 230192 392134 727 728 729 490324 94951 225170 DESCRIPTION Screw, Hex Head Screw, Set Housing, Blower Screw, Hex, Head, Blower Housing Mounting Shield, Cylinder Screw, Cylinder Shield Motor, Starter Bolt, Thru Brush Set Armature, Magneto Screw, Sere,s, An'nature Mounting Plug, Spark Screw, Hex Head Wire Assembly Wire, Stop Wire Stop Gasket Set KEY NO. PART NO. 729A 741 757 758 759 761 783 801 802 803 942 947 851 868 868A 871 281390 262932 213998 399891 298909 94593 2801 04 394856 497605 497604 270920 496415 493880 494435 272610 262835 872 875 281104 495862 DESCRIPTION Clip, Wire Gear, "riming Link, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight Gear, Starter Cap, Ddve _ap, End Housing, Starter *Seal, Oil Filler Cap RimGroup, Oil Terminal, Ignition Cable ***Seal Assembly,Valve ***Gasket, Valve Bushing, Guide (Intake & Exhaust) Puller, Flywheel Wrench, Spark Plug Screw, Sems Cartridge, Air Cleaner Cup, Screen Mounting Knob, Air Cleaner Stator, Alternator Screw, Sems Ddve, Starter Cap and Dipstick, Oil Filler *Seal, Filler Tube Tube, Oil Filler Element, Filter *O-Ring, Air Cleaner Armature, Starter Bushing, Governor Crank Bolt, Govemor Lever Nut, Hex Clamp, Fuel Pipe Elbow, Fuel Pipe Pin, Cotter Retainer "*Seal, Choke Shaft *Seal, Governor Elbow, Spark Plug Brace, Air Cleaner Screw, Sems Screw, Serf-Tapping Spacer Pin, Dowel Gear, Ring (Includes Mounting Hardware) Cover, Starter Screw, Hex Head Retainer, wire 877 947 965 975 977 987 1005 1006 1019 1022 1023 1026 1029 1033 1034 1036 1044 1045 1058 1090 1091 2500 ---RPM 393456 497672 94108 495933 494385 281166 280687 224413 496758 272475 224552 494432 495136 224554 495992 495248 499364 94673 231828 272623 497607 281364 28N707-1026 496050 Settings: Cover, Air Cleaner Body,AirCleaner Diode and Connector AssembSolenoid Nut, Hex Bowl Assembly, Carburetor Carburetor Gasket Set **Seal, Throttle Shaft Fan, Rywheel Retainer, Fan LabeJK_ *"'Gasket, Cover Cover, Rocker Arm Rod, Push, Intake Rod, Push, Exhaust Arm, Rocker Valve Overhaul K'_ Guide Assembly, Push Rod Label Kit, Emissions Screw, Hex Head Extension; Crankshaft Manual, OwneK)s Retainer, Brush Cap, Umlter Replacement Engine Replacement Shorlblock Low:.1650-1850, High: 320034OO NOTE: Allcomponent dimensions given in U.S. inche_ 1 inch = 25.4 mm * Included In Gasket Set (495993) ** Included In Carburetor Kit (499233) *** Included In Both Gasket Set (495993) and Valve Overhaul Kit (495992) **** Included In Gasket Set (495993), Carburetor F (499233) and Carburetor Gasket Set (494385) 57 58 Z __.+ < ,,, -,+ 1t I I I ! ,,< o u'J +,p,,. 0 0 I I iii Q I Q iii I-(/) LU I /- 0 0 I I 59 For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio de reparaci6n domicilio - 1-800-676.-.5811 a REPNRS_ For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pm, Monday-Saturday 1-800-827-6655 When requesting service or ordering parts, always provide the following information: • Product Type • Part Number • Model Number • Part Description SEARS Amenca's 165428 Rev. 2 7.21.98 RH Repair Special_ts _____ Printed in U.S.A.