Download Craftsman 917.257620 Owner`s manual

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MODEL NUIVIBER 9t7.257620
OWNER'SMANUAL
Assembly
Operation
Customer
ResponsibiiBties
Service
Adjustments
Repair Parts
,aution.
_ead and Follow
_11
Safety Rules
_nd Instructions
_efore Operating
"his Equipment
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SAFETY
Practices RULES
for Ride-On
Safe Operation
Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS,
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT 1NSERIOUS INJURY OR DEATH,
I.
GENERAL
o
Read, understand, and follow all instructions in the manual
and on the machine before starting,
Only allow responsible adults, who are familiar with the
instructions, to operate the machine
blear the area of objects such as rocks, toys, wire, etc.
which coutd be picked up and thrown by the blade
Be sure the area isclear of other people before mowing Stop
machine if anyone enters the area
Never carry passengers.
Do not mow in reverse unless absolutely necessary,, Always
look down and behind before and while backing
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place,
Stow down before turning.
Never leave a running machine unattended Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
•
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°
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•
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°
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IL
OPERATION
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways
Use extra care when loading or unloading the machine into
a trailer or truck
SLOPE
OPERATION
IlL
Tragic accidents can occur if the operator is not aled to the
presence of children, Children are often attracted to the machine
and the mowing activity. Neverassume that children wil! remain
where you last saw them
°
•
Before and when bacMng, Iook behind and down for small
children
°
Never carry children., They may fall off and be seriously
injured or interfere with safe machine operation,
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision
o
°
IV. SERVICE
*
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DO:
•
Mow up and down slopes, not across
Remove obstacles such as rocks, tree limbs, etc.
Watch for hobs, ruts, or bumps
Uneven terrain could
overtum the machine, Tall grass can hide obstacles.
o
Use slow speed Choose a low gear so that you will not have
to stop or shift while on the slope,
Follow the manufacturer's
recommendations
for wheel
weights or counterweights to improve stability.,
o
•
•
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Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes stow and gradual. Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope tf tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
•
•
°
•
•
Donotturnonslopesunlessnecessary,andthen,turnstowty
and gradually downhilI, if possible..
Do not mew near drop-offs, ditches, or embankments
The
mower coutd suddeniy turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in,
Do not mow on wet grass Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on the
ground,
Do not use grass catcher on steep slopes.,
Keep children out of the mowing area and under the watchful
care of another responsiMe adult
Be alert and turn machine off if children enter the area
°
Slopes are a major factor related to toss-of-control and tipover
accidents, which can result in severe injury or death AII slopes
require extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it
o
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CHILDREN
°
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•
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Use extra care in handting gasoline and other fuels They are
flammable and vapors are explosive,
Use only an approved container,
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling Do not
smoke.
Never refuel the machine indoors
Never store the machine or fuel container inside where
there is an open flame, such as a water heater
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition
Never tamper with safety devices.
Check their proper
operation regularly
Keep machine free of grass, leaves, or other debris build-up.
Clean oi! or fuel spillage
Mow machine to cool before
storing
Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting,,
Never make adjustments or repairs with the engine running
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary,
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
Check brake operation frequently° Adiust end service as
required,
tant safety precautions,
tt means
Look for this BECOME
CAUTION!!!
symbol to ALERT!!!
point out imporYOUR
SAFETY IS INVOLVED.
CAUTION:
Always
disconnect
spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental
starting
when setting
up,
transporting,
adjusting
or making
repairs.
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PRODUCT
CONGRATULATIONS
on your purchase of a Sears
Tractor, It has been designed, engineered and manufactured to give you the best possible dependability and
performance°
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department.
We have competent, welltrained technicians and the proper tools to service or repair
this unit.
Please read and retain this manual.. The instructions will
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES"
MODEL
NUMBER
SPEClFlCAT!ONS
HORSEPOWER:
12 5
GASOUNE CAPACITY
AND TYPE:
5 QUARTS
UNLEADED REGULAR
OIL TYPE (APt-SG):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OiL CAPACITY:
3 0 PINTS
SPARK PLUG:
(GAP: 030")
CHAMPION RJ19LM
STD361458
VALVE CLEARANCE:
INTAKE:
005" - 007"
EXHAUST: 00g*' - 011"
GROUND SPEED (MPH):
FORWARD:
1st
2nd
3rd
4th
5th
REVERSE:
917..257620
SERIAL
NUMBER
:)ATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT,
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP 1NA SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE
AGREEMENT
RESPONS BBLITIES
o
Read and observe the safety rules
o
Follow a regular scheduie in maintaining, caring for and
using your unit
o
Fellow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual.
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LIMITED TWO YEAR WARRANTY
TIRE PRESSURE:
FRONT: 14 PSl
REAR: 12 PSI
CHARGING SYSTEM:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE:
30-35 FT. LBS
WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any), If a spark arrester is used, it should be maintained in
effective working order by the operator.
A Sears Maintenance Agreement is available on this product Contact your nearest Sears store for details.
CUSTOMER
1 02
2t0
3 14
4 00
5 12
1.58
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)
Other states may have similar laws. Federal taws appiy on
federal lands° A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)..
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ON ELECTRIC
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START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manual, Sears will repair or replace, free of charge, any paris found to be defective in material or
workmanship,
This Warranty does net cover:
•
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Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equ!oment according to the instructions contained in the owner s manual
Ridin_ equioment used for commerciat or rental purposes
MMITED 90 DAY WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
wofl_manship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge
WARRANTY SERVICE tS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER!DEPARTL,IENT1NTHE UNlqE ,mS'_ATES
This Warranty gives you specific legal fights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK AND CO,, D/8t7 WA, HOFFMAN ESTATE:_. ILL]NOtS 60179
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TABLE OF CONTENTS
SAFETY t_ULES .............................................................
2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 14-17
WARRANTY ...................................................................
3
TRACTOR ACCESSORIES ........................................... 5
ASSEMBLY .................................................................
7-9
OPERATION ...........................................................
10-13
MAINTENANCE SCHEDULE ...................................... 14
SERVICE AND ADJUSTMENTS ............................ 18-23
STORAGE ....................................................................
24
TROUBLESHOOTING ............................................
25-26
REPAIR PARTS - TRACTOR ................................. 28-45
REPAIR PARTS - ENGINE ........................ ............. 46-50
PARTS ORDERING/SERVICE ................ BACK COVER
NDEX
A
E
Accessories ..........................................
5
Adjustments:
Brake ................ _............................20
Carburetor .................................
23
Mower
Front-To-Back ........................... 19
Side-To-Side .................................
19
Throttle Control Cable ..........; ......... 23
Air Filter, Engine ................................... 17
Air Screen, Engine
17
Assembly ................................................. 7-9
Electrical:
Interlocks and Relays ................... 22
Schematic ...........................................
27
Wiring Diagram .............................. 28
Engine:
Air Filter ............................................ t7
Air Screen ........................................ 17
Cooling Fins, Engine ................... 17
Oil Change
16
Oil Level
12,16
Oil Type ..................................................
16
Preparation ................................... 12
Repair Parts
44-48
Starling .......................................
13
Sto rage ...............................................24
.............................
B
Battery:
Charging .........................................
8
Cieaning
16
Installation ........... :....................................
9
Levels .......................................... 8,16
Preparation ...................................... 8
Starting with Weak Battery ........... 21
Storage
24
Terminals ..................................... 16
Belt:
Motion Drive
RemovaVReplacement
........... 20
Mower Blade(s)
Removal/Replacement
............ 20
Blade:
Sharpening ...............................
15
Replacement .................................. 15
Brake Adjustment .....................................20
.....................................
..................................
C
Carburetor Adjustment ......................... 24
Controls, Tractor ...................................... 10
Customer Responsibilities ............... 15-17
Engine:
Air Filter ..................................... 17
Air Screen ........................................17
Cooling Fins ................................ 17
Engine Oil .......................................16
Fuel Filter
17
Spark Plug(s) ............................. 17
Tractor:
Battery ..............................................
16
Blade ............................................ 15
Lubrication Chart ....................... 14
Maintenance Schedule ............. 14
Tire Care ..............................8,15,21
Transaxle ................................... 16
Cutting Height, Mower ...................
11
......................................
P
Parking Brake ................................
10-11
Parts Bag .......................................................6
Parts, Replacement/Repair
.......... 28-45
Product Specifications ....................
3
...............................
R
Repair Pads ...................................
F
...................................
..........................................
Operation ........................................
10-13
Operating Mower ................................. 12
Options:
Accessories
...................................... 5
Spark Arrester
......................
3,38
28-45
S
...............................................
Filter:
Air Fitter .........................................
Fuel
Fuel:
Type .........................................
Storage
Fuse
.....................................
.....................................................
17
17
12
24
22
H
Hood Removal/Installation
................... 22
L
Leveling Mower Deck ..............................I9
Lubrication:
Chart .....................................................14
M
Maintenance Schedule ............................14
Mower:
Adjustment, Front4o-Back
.......... 19
Adjustment, Side-to_Side ..................19
Blade Sharpening
15
Blade Replacement ....................... 15
Cutting Height .................................. t 1
Installation ...................................... 18
Operation ........................................ t 2
Removal .............................................18
Mowing Tips ...............................................13
Muffler ..........................................................17
Spark Arrester ...............................3,38
Safety Rules ..................................................
2
Seat
.................................................................
8
Service and Adjustments .................. 18-23
Carburetor ..................................... 23
Fuse .............................................. 22
Hood Removal/Installation
................
22
Motion Drive Belt
Removal!Replacement
...............20
Mower Belt(s)
Remova[fReptacement
............ 20
Mower Adjustment
Front4o-Back .............................. 1g
Side-to-Side .....................................
19
Mower Removal ............................ 18
Tire Care ............................... 8,15,21
Slope Guide Sheet
51
Spark Plug(s) ...................................................
17
Specifications .......................................... 3
Starting the Engine .............................12-!3
Steering Wheel .................................. 7,21
Stopping the Tractor ............................ 11
Storage ..........................................................
24
...............................
........................
O
Oil:
Cold Weather Conditions ...... 12, !6
Engine ............................................. 16
Storage ..................................
24
4
T
Throttle Control Cable Adjustment .......23
Tires .............................................
8,15,21
Trouble Shooting Chart ......................25-26
Transaxle .................................................. 16
W
Warranty ..........................................................
3
Wiring Diagram .................................
28
Wiring Schematic ............................
27
ACCESSOR ES
AND ATTACH
ENTS
These accessories and attachments were avaifabfe through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor.
MAINTENANCE
ENGtNE
SPARK PLUG
GAS CAN
ENGINE OIL
FUEL STABILIZER
r
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BLADES
BELTS
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PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor
you° This list was current at the time of publication; however,
may be made in these attachments, or some may no longer
accessories
and attachments
that are available for your
Most of these attachments do not require additional hitches
attaching and detaching
Many of these are listed below with brief explanations of how they can help
it may change in future years - more attachments may be added, changes
be available or fit your model Contact your nearest Sears store for the
tractor.
or conversion ki|s (those that do are indicated) and are designed lor easy
AERATOR promotes deep root growth for a healthy lawn. Tapered 25-inch steel spikes mounted on 10qnch diameter discs
puncture holes in soil at close intervals to let moisture soak in
Steel weight tray for increased penetration
BAGGER lets you collect
grass clippings and leaves for a
healthier, nearer looking lawn Two Permene^ containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage..
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and doily.
CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips 150 Ib. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scafping" on uneven terrain
CAN G HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mower decks not so
equipped..
MULCH RAKE/DETHATCHER
loosens soil and ffips thatch and
matted leaves to lawn surface for easy pickup Twenty spring tine
teeth. Usefultopreparebare
areasforseeding.
Available for front
or rear mounting.
HIGH PERFORMANCE
REEL-ACTION
SPRING TINE DETHATCHER
covers 36-inch wide path and
tosses thatch into large hopper
Mounts behind tractor.
MtJ LCHING KIT, once installed, lets you mulch, discharge or bag
clippings (bagger optional) without changing blades. For models
not equipped as 3-in-1 Convertible mowers.
RAMP TOPS AND FEET let you toad and unfoad tractor lrom a
pickup truck
Use with 2 x 8 or 2 x t0 lumber
ROLLER for smoother lawn surface.
36-inch wide, 18-inch
diameterwater-tightdrumholdsupto3901bs
ofweight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum
SNOW BLADE tor snow removal only. 14-inch high, 42-inch wide
blade clears38-inch path when angled left or right. Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight)
SNOWTHROWER has 40-inch swath. Drum-type auger handtes
powdery and wet!heavy snow
Mounts easiiy with simple pin
arrangemenL Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use wilh chains and wheel weights and/or rear
drawbar weight )
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source.
Includes booms for
automatic spraying and hand held wand for spot spraying Wand
has adjustable spray pattern
For applying herbicides, insecticides, fungicides and liquid fertilizers.
SPREADERISEEDERS
make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand
SWEEPERS let you collect grass clippings and leaves
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch..
Fits any tawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go!
Optional
accessories
convert unit lor
dethatching, aerating, hiiling, without tools
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch, Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer
Optional accessories
include:
tinted!
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment to pick up debris in hard-to-reach
places. VAC/CHtPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications
Uses (1) 55 Ibmweight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
Parts Bag contents
shown
full size
Parts packed separately
in carton
i ......
÷
Seat
(2) Sheet
Metal
Screws
#10-16 x 1/2
©
Steering
Wheel
(t) Locknut 3/8-24
(1)2-3/8"
Die Washer
UUll
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Batte_
=
Steering
Boot
Owner's Manual
(1) Shoulder Bolt 5/16-18
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Parts Bag
(I) Hex Bolt 1/2-13 x 1
m
Parts bag contents
not shown
full size
Wheel
(1) Lock Washer
1/2
Steering Wheel
Adapter
(1) Washer 17/32 x 1-3/!6 x t2 Gauge
Steering
(2) Hex Bolts 1/4-20 x 3/4
Battery acid
@
Insert
C.'_
(2) Keys
Bushing
::
(2) Hex Nuts 1/4-20
]::
I
::1 ]::
(2) Lock Washers
(2) Washers
t/4
15 ° Slope Sheet
9/32 x 5/8 x 16 Gauge
6
Battery Caps
and Instructions
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembfed for shipping purposes,,
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely,, Use
the correct tools as necessary to insure proper tightness,
TOOLS
REQUIRED
FOR ASSEMBLY
A socket wrench set witl make assembly easier, Standard
wrench sizes are listed,
(1) 5/16" wrench
(1) 3/4" wrench
(2) 7/16" wrenches
Tire pressure gauge
(1) 1/2" wrench
Screwdriver
(1) 9/16" wrench
Utility knife
STEERING
INSERT
/
{ °_'"2,
LARGEFLATWAS"ER
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
STEERING
BUSHING
,_.'_,
TO REMOVE TRACTOR
UNPACK
FROM CARTON
Remove all accessible loose parts and parts cartons
from carton (See page 6)
o
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat,
Check for any additional
remove
CREW
STEERING
WHEEL
[
_ABS
STEERING SHAFT
(ASSEMBLY
POSITION)
E
OFF SKID
(See Fig. 1)
o
Slide the steering bushing over the steering shaft.,
•
Raise steering shaft forward until screw holes in dash
line up with steering bushing
Install two (2) sheet
metal screws and tighten securely,
.
METAL
j;_,
STEERING
ADAPTER
loose parts or cartons and
BEFORE ROLUNG TRACTOR
ATTACH
STEERING
WHEEL
SHEET
CARTON
•
o
WHEEL
SLOT
FIG. 1
Position steering boot over steering shaft,,
Place tabs of steering boot over tab slots in dash and
push down to secure.
Slide steering wheel adapter onto upper steering shaft,
TO ROLL TRACTOR
o
Pc °ffion front wheels of the tractor so they are pointing
straight forward.
•
Raise attachment lift lever to its highest position_
.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter,,
•
Release parking brake by depressing
pedal
o
Assemble large flat washer and 3/8-24 Iocknut and
tighten securely,
•
•
Place gearshift lever in neutral (N) position,
Roll unit backwards off skid.
•
Snap steering wheel insert into center of steering
wheel,
•
Remove banding holding discharge guard up against
tractor.
.
Remove protective plastic from tractor hood and grill
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS
TO ROLL OFF SKID
OFF SKID (See Fig. 6)
clutch/brake
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
PREPARE
BATTERY
!
i
11
11
11.11
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
_€_
SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
(See Fig. 2)
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INSTALL
accidentally in contact with battery acid.
Do not smoke.
Fumes from charged
battery acid are explosive.
Read the instructions
included with the
batteryvent caps. Atways wear gloves,
clothing and goggles to protect your
hands, skin and eyes.
•
Remove cardboard packing on seat pan
o
Place seat on seat pan and assemble shoulder bolt.
.
Assemble adjustment bolt, lock washer and flat washer
loosely Do not tighten,
o
Tighten shoulder bolt securely
.
Lower seat into operating position and sit on seat
.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down
o
Get off seat without moving its adjusted position
.
Raise seat and tighten adjustment bolt securely,
Your unit has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life
•
See instructions
•
Fill battery with acid.. Fill each cell until it reaches the
bottom of the vent wells Do not overfill
•
SEAT
packed with vent caps in parts bag.
SEAT PAN
SHOULDER
BOLT
Allow battery to stand and settle for at least thirty
minutes. After standing, check the battery cell acid
level.. If below the vent wells, add more acid until the
correct level is reached..
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of unit.
IMPORTANT:
TO MAXIMIZE THE LIFE OF YOUR
BATTERY, tT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE
•
FLAT WASHER
ADJUSTMENT
BOLT
Charge battery at a rate of 6 amperes for I hour. Use
a 12 volt battery charger' Observe all safety precautions required for battery charging.
LOC!( WASHER
FIG. 3
•
Check the acid level after the battery is charged. If the
acid has fallen below the correct level, add distilled or
iron free water..
,
install the vent caps to cover the vent wells Wash the
top of the battery with water to remove any acid, then
wipe dry.
•
Check battery case for leakage to make sure that no
damage has occurred in handling,
,
Dispose of excess battery acid. Neutralize acid for'
disposal by adding it to two gallons of water in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming
For best cutting results, mower housing should be properly
leveled
See 'q_O LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
Follow instructions on how to install battery.
CHECK
BELTS
•
CUT AWAY VIEW
f
VENT CAP
VENT WELL
BATTERY
CELL ACID
LEVEL
FIG. 2
CHECK
TIRE PRESSURE
The tires on your unit were overinffated at the factory for
shipping purposes, Correct tire pressure is important for
best cutting performance
o
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK
DECK
FOR
LEVELNESS
PROPER
POSITION
OF ALL
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual
Verify that the belts are routed
correctly.
CHECK
BRAKE
SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
ASSEMBLY
=
__.
INSTALL
BATTERY
(See Figs. 4 and 5)
CAUT_,ON: Do not short battery terminals. Before installing battery, remove
metal bracelets,
wristwatch
bands,
rings, etc.
Positive terminal must be connected
fil'st to prevent sparking from accidental grounding.
•
Lift seat to raised position.
o
Open battery box door
•
Be sure battery drain tube is attached to battery box.
o
Lower battery into battery box with battery terminals
toward front of unit.
o
First connect RED battery cable to positive (+) terminal
witiq hex bolt, fiat washer, lock washer and hex nut as
shown Tighten securely.
o
Connect BLACK grounding cable to negative (-) termi_
hal with remaining hex bolt, flat washer, lock washer
and hex nut Tighten securely.
o
Close battery box door
VENT CAPS
Open battery box door for:
Inspection
ware)
FIG. 5
for secure connections
o
Inspection for corrosion.
=
Testing battery.
(to tighten hard-
v'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT
Jumping (if requiled)
o
Periodic charging
PLEASE REWEW THE FOLLOWING
BATTERY
BOX DOOR
POSITIVE
NEGATIVE
(RED)
CABLE
(BLACK)
CABLE
..,..,,..
LOCKWASRER
_./,._
....
_L
FLAT
/
'Y((._,,_'_]
v"
All assembly instructions have been completed
v"
No remaining loose parts in carton
¢"
Battery is properly prepared and charged,
1 hour at 6 amps)..
,/
Seat is adjusted comfortably and tightened securely
,/
All tires are properly inflated. (For shipping purposes,
the tires were overinftated at the factory)
,/
Be sure mower deck is properly leveled side-to-sidet
front-to-rear for best cutting results (Tires must be
properly inflated for leveling).
,/
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/
Check wiring See that all connections are still secure
and wires are properly clamped.
BOLT
,/
Engine oil is at proper level.
,/
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine
v'
(+) TERMINAL
(Minimum
WHILE LEARNING HOW TO USE YOUR TRA CTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:'
WASHER
_ /
POSITIVE
CHECKLIST:
NEGATIVE (-) TERMINAL
¢"
FIG, 4
9
Be sure brake system is in safe operating condition.
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S
MANUAL
AND SAFETY
RULES
BEFORE
OPERATING
YOUR TRACTOR
Compare the i!lustrations with your tractor to familiarize yourself with the locations of various controls and adjustments,, Save
this manual for future reference
ATTACHMENT
CLUTCH LEVER
LIGHT SWITCH
IGNITION
SWITCH
LIFT LEVER PLUNGER
ATTACHMENT
LIFT LEVER
THROTTL_CHOKE
CONTROL
CLUTCHfBRAKE
PEDAL
HEIGHT ADJUSTMENT
POSITIONS
PARKING
GEARSHIFT
BRAKE
LEVER
FIGo 6
Our tractors conform to the safety standards of the American National Standards Institute,
THROTTLE/CHOKE
CONTROL:
controlling engine speed.
Used for starting and
LIGHT SWITCH:
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL: Used for dechJtching and braking the tractor and starting the engine.
PARKING BRAKE:
brake position_
IGNITION SWITCH:
engine
GEARSHIFT LEVER:
tractor
Locks clutch/brake
Turns the headlights on and off.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractorr
pedal into the
Used for starting and stopping the
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
Selects the speed and direction of
10
OPERATUON
'----_
Th_ operation
[_ssE_
__
of any tractor can result in foreign objects thrown
into the eyes, wh_
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision safety
mask for over the spectacles
or standard
HOW TO USE YOUR TRACTOR
TO SET PARKING
BRAKE
Depress clutch/brake
and hold
o
Place parking brake lever in "ENGAGED" position and
release pressure from clutch!brake pedal Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure,
pedal into fuli "BRAKE" position
ATTACHMENT
CLUTCH LEVER
"ENGAGED"
POSITION
pletely, as described above, before leavCAUTION:
ing
the operator's
Always position;
stop tractor
to empty
comgrass catcher, etc.
TO USE THROTTLE
"DISENGAGED"
POSITION
PARKING
BRAKE
LEVER
(See Fig. 7)
o
Operating engine at less than full throttle reduces the
battery charging rate.
,
Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD
(See Fig. 6)
POSITION
"BRAKE"
POSITION
CONTROL
Always operate engine at full throttle.
IGNITION
KEY
THROTTL_
CHOKE
safety glasses.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass.. To eliminate this possibility,
always stop engine when stopping tractor on grass areas
(See Fig. 7)
o
i
J
AND BACKWARD
The direction and speed of movement
gearshift lever
GEARSHIFT
is controlled by the
-
Start tractor with clutch/brake pedal depressed
gearshift lever in neutral (N) position
-
Move gearshift lever to desired
and
position.
=
Slowly release clutch/brake pedal to start movement
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE..
CLUTCH/BRAKE
PEDAL "DRIVE"
PARKING BRAKE
"DISENGAGED"
POSITION
POSITION
TO ADJUST MOWER
(See Fig. 6)
FIG. 7
STOPPING
The position of the attachment
cutting height,
(See Fig. 7)
MOWER BLADES •
Move attachment clutch lever to "DISENGAGED"
sit{on.
po-
Depress clutch/brake pedal into full "BRAKE" position.
,
Move gearshift
ENGINE •
lever to neutral (N) position.
Move throttle control to slow (',_,) position.
NOTE:
Failure to move throttle control to stow (,_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
o
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•
Never use choke to stop engine
HEIGHT
lift lever' determines
the
o
Grasp lift lever.
•
Press plunger with thumb and move lever to desired
position,
The cutting height range is approximately 1-1/2 to 4", The
heights are measured from the ground to the blade tip with
the engine not running These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
GROUND DRIVE •
CUTTING
11
•
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months.. For healthier and better _ooking
lawns, mow often and after moderate growth
o
For best cutting performance, grass over 6 inclqes in
height should be mowed twice. Make the first cut
relatively high: the second to desired height
OPERATIO
o
Your unit is equipped with an operator presence sensing
switch Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
-
To restart movement, slowly release parking brake and
clutch/brake pedal
•
Select desired height of cut
o
Make all turns slowly.
•
Start mower biades by engaging attachment
contr'ol
.
TO STOP MOWER BLADES - disengage attachment
clutch control.
TO OPERATE
MOWER
(See Fig. 8)
clutch
TO TRANSPORT
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the discharge guard in place.
i
l
i,
i llll
lul,,
Raise attachment lift to highest position with attachment lift control
o
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position
o
Do not push or tow tractor at more than five (5) MPH
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor Use an appropriate means of tying hood
to tractor (rope, cord, etc)_
H,HI
ATTACHMENT CLUTCH LEVER
"DISENGAGED"
POSITION
"ENGAGED"
POSITION
o
BEFORE
A]-[ACHMENT
LIFT LEVER
HIGH POSITION
CHECK
STARTING
ENGINE
OIL
THE ENGINE
LEVEL
(See Fig. 13)
o
The engine in your tractor has been shipped, from the
factory, already filled witi_ summer weight oil.
.
Check engine oil with tractor on level ground.
°
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached Do not overfill..
-
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)
o
To change engine oil, see the Customer Responsibilities section in this manual,
ADD GASOLINE
°
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life)
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
FIG. B
TO OPERATE
ON HILLS
hills
with slopes
greater
° and
CAUTION:
Do not
drive than
up or15down
do not drive ac!0s s any S!0Pe.
-
Choose the slowest speed before starting up or down
hilfs
-
Avoid stopping or changing speed on hills
•
If slowing is necessary,
slower position_
°
WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage
Acidic gas can damage the fuel
system of an engine while in storage.. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer, Drain the gas tank, start the
engine and let it Fun until the fuel lines and carburetor are
empty, Use fresh fuel next season.. See Storage Instructions for additional information.
Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
i
I
move throttle control lever to
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
tf stopping is absofutefy necessary, push clutch!brake
pedal quickly to brake position and engage parking
brake
12
OPERATmON
TO START
ENGINE
(See Fig, 7)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine
o
Depress clutch/brake
•
Place gearshift lever in neutral (N) position
Move attachment clutch to "DISENGAGED"
o
When mowing large areas, start by turning to the right
so that clippings wilt discharge away from shrubs,
fences, driveways, etc After' one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 9 ).
position
Move throttle control lever to choke (t',,l) position for
cold engine start.. For warm engine start, move throttle
control to fast (,9) position.
•
lnsert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute_ If engine does not start after
several attempts, move throttle control to fast (,9)
position, wait a few minutes and try again.
•
When engine starts, move throttle control to desired
position.
•
Allow engine to warm up for a few minutes before
engaging drive or attachments
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance See
"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual
o
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps Allow grass to
dry before mowing
o
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired
•
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used..
f
TRPS
•
Tire chains cannot be used when the mower housing
is attached to unit.
o
Mower should be properly leveled for best mowing
performance. See'%Q LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
•
Use the runner on the right hand side of mower as a
guide The blade cuts approximately an inch outside
the runner (See Fig. 8).
The left hand side of mower should be used for trimming
•
Drive so that clippings are discharged onto the area
that has been cuL Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
pedal and set parking brake.
•
MOWING
,
c
,
_
FIG. 9
13
J
MAINTENANCE
SCHEDULE
...............
FILL
,NOATES
o
AS YOU COMPLETE
__,._O_"_v
_ _.. _-.,
Check Brake Operalion
V#
Check Tire Pressure
v'
T
Check for Loose Fasteners
R
ShaipeniRePiace Mower Blades
_
Lubrication Chart
T
0
Check Battery
LevetlRecharge
Clean Battery and Terminals
R
CheckTransaxle Cooling
/
__
_
÷_._
-,
-,,
v' ......
e,'
e,'
e,,'
Iiv'0
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
6#4
_o,'c'-.
e,'
Adjust Blade Belt(s) Tension
Change Engine Oil
._
0AT S
.......
V' d2.3
l
ei
....
Clean Air Filter
E
N
G
..................
Clean Air Screen...................................
Inspect Muffler/Spark Arrestor
Replace Oil Filter (If equipped)
N=Cleao
Engine
Coo_ng
Fi'nS
....
•
,
. =,,_
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filfer
1 - Change more ellen when operaling
2 - Service more otlen when operating
GENERAL
1_2
v'2
I
I
.......
v'
under a heavy load or in high ambient tempm'atures
in dirty or dusly cendilions
.........
I
3 - It equipped with oil _'iller. change oil every 50 hours
4 - Replace blades more often when mowing in sandy soil
5 - It equipped with adjustable system
LUBRICATION
RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence
To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual,
(_
SPINDLE
ZERK
CHART
------__
_F_-
@ FRONT
WBEEL_F_i_
BEARING
ZERK
SPINDLE
ZERK (_)
!/I !q"FBONTWHEEL
Q
_!
"--.._
_
BEARING
ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
ENGINE (_)
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season
o
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer
BEFORE
EACH
(_) ATTACHMENTCLUTCH
PIVOT(S)
USE
,'
Check engine oil level
"
Check brake operation
,
o
Check tire pressure
Check for loose fasteners
(_) SAE 30 OR 10W30 MOTOR OIL APf - SG
(_) GENERAL
PURPOSE GREASE
(_ REFER TO CUSTOMER
RESPONSIBILITIES
"ENGINE"
SECTION
IMPORTANT:
DO NOT OIL OR GREASE
THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS
VISCOUS LUBRICANTS WiLL ATTRACT
DUST AND DIRT THAT WILL SHORTEN
THE LiFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT
SPARINGLY
14
TO SHARPEN
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE
OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear; then brake must be adjusted
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
.
•
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual)
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber..
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE
REMOVAL
(See Fig. 11)
CENTER HOLE
CARE
\
For best results mower blades must be kept sharp.. Replace bent or damaged blades.
BLADE
BLADE
Care should be taken to keep the blade balanced
An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine..
•
The blade can be sharpened with a file or on a grinding
wheel,. Do not attempt to sharpen while on the mower.
•
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer (When using a cone
balancer, follow the instructions supplied with balancer).
•
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
if blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced
NOTE: Do not use a nail for balancing blade The lobes of
the center hole may appear to be centered, but are not
(See Fig. 10)
518" BOLT
OR PIN
,,
Raise mower to highest position to allow access to
blades,
Remove hex bott, lock washer and flat washer securing
blade.
o
Install new or resharpened blade with trailing edge up
towards deck as shown.
o
Reassemble hex bolt, lock washer and flat washer in
exact order as shown
.
Tighten bolt securely (30-35 Ft Lbs torque)
IMPORTANT: BLADE BOLT iS GRADE 8 HEAT TREATED
FIG. 11
NOTE: We do not recommend sharpening blade- but if you
do, be sure the blade is balanced
BLADE
ASSEMBLY
_MANDREL
1
TRAILING
EDGEUP
FLAT WASHER
HEX BOLT (GRADE
'A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD°
FIG. 10
15
CUSTOME
RESPONSmB LmT ES
i i, nl ,i
BATTERY
(See Fig. 12)
SAE VISCOSITY GRADES
Your tractor has a battery charging system which is sufficient for normal use However, periodic charging of the
battery with an automotive charger will extend its life
.
Acid solution level in each battery celi should be even
with bottoms of vent wells Add only distilled o r iron free
water if necessary., Do not overfill
o
Keep battery and terminals clean
.
Keep battery bolts tight.
o
Keep vent caps tight and smaflvent holesin caps open,.
o
Recharge at 6 amperes for 1 hour
TO CLEAN BATTERY AND TERMINALS
-20 °
TEMPERATURE
60 °
ANT}CIPATEO
BEFORE
80'
NEXT
O}L CHANGE
NOTE: Although mulli-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will resuit in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil,,
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil tevel before starting the engine
and after each eight (8) hours of operation Tighten oil fill
cap!dipstick securely each time you check the oil level,,
TO CHANGE ENGINE OIL (See Figs, 13 and 14)
Determine temperature range expected before oil change,
All oil must meet API service classification SG
.
Be sure tractor is on level surface,
•
Oit will drain more freely when warm
o Catch oil in a suitable container
°
Remove oil fill cap/dipstick Be careful not to allow dirt
to enter the engine when changing oil
•
Remove drain plug.,
°
After oil has drained completely, replace oi{ drain plug
and tighten securely.
•
Refilf engine with oii through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
on page 3 of this
manual
°
Use gauge on oil fill cap!dipstick for checking level, Be
sure dipstick cap is tightened securely for accurate
reading Keep oil at "FULL" line on dipstick.,
VENT CAP
/
L
RANGE
30"
FIG. 13
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,
o Open battery box door,
o
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor,
•
Wash battery with solution of four tablespoons of
baking soda to one gallon of water Be careful not to get
the soda solution into the cells
•
Rinse the battery with plain water and dry,
•
Clean terminals and battery cable ends with wire brush
until bright,
•
Coat terminals with grease or petroleum jelly.
•
Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual),
CUT AWAY VIEW
0°
VENT
BATTERY
CELL ACID
WELL
LEVEL
FIG. 12
OIL FILL
DIPSTICK
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary The belts are not
adjustable., Replace belts if they begin to slip from wear,,
TRANSAXLE
COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling
OIL DRAIN
PLUG
ENGINE
FtGo 14
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG,, Select the oil's SAE viscosity grade
according to your expected operating temperature,
AIR
FILTER
(See Fig. 15)
Your engine wil! not run properly using a dirty air filter,
Clean the foam pre-cleaner after every 25 hours of operation or every season, Service paper cartridge every 100
hours of operation or every season, whichever occurs first
'16
CUSTOMER
RESPONS BWLIT tES
Service air cleaner rnore often under dusty conditions
°
Remove knob(s) and cover
TO SERVICE PRE-CLEANER
o
Slide foam pre-cleaner off cartridge
.
Wash it in liquid detergent and water,
o
Squeeze it dry in a clean cloth
o Saturate it in engine oil, Wrap it in clean, absorbent
cloth and squeeze to remove excess oil,
o
If very dirty or damaged, replace pre-cleaner
Reinstall pre-cleaner over cartridge.
•
Reinstall cover and secure with knob(s).,
TO SERVICE CARTRIDGE
o
Remove cartridge nut,
•
Carefully remove cartridge to prevent debris from entering carburetor.
Clean base carefully to prevent
debris from entering carburetor
o Clean cartridge by tapping gently on flat surface. If very
dirty or damaged, replace cartridge.,
o Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
liVlPORTANT:
PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE
DO NOT OIL CARTRIDGE, DO NOT
USE PRESSURIZED
AIR TO CLEAN
OR DRY
CARTRIDGE
BLOWER
SCREWS
HOUSING
SCREWS
SCREWS
ENGINE COOLING
FINS
FIG. 16
MUFFLER
inspect and replace corroded muffler and spark arrester (if
equipped) as it coutd create a fire hazard and/or damage
SPARK
PLUGS
Replace spark plugs at the beginning of each mewing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual
CARTRIDGE
NUT
COVER
IN-LINE
BASE
FIG. 15
CLEAN
AIR SCREEN
(See Fig. 17)
The fuel filter should be replaced once each season If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required
o With engine cool, remove fitter and plug fuel !ine
sections.
o Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
o Be sure there are no fue! line leaks and clamps are
properly positioned.
•
Immediately wipe up any spilled gasoline
PAPER
CARTRIDGE
FOAM
PRE-CLEANER
FUEL FILTER
CLAMP
(See Fig. 16)
Air screen must be kept free of dirt and cllaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers
FUEL FI_
LAMP
FIG. I7
ENGINE
COOLING
FINS (See Fig. 16)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating
"
Remove oil fill dipstick and cover opening to prevent
entry of dirt
•
Remove screws from blower housing and lift housing
off engine.
Remove the screws securing the starter housing and
lift housing off engine
o
Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins
To r,- assemble, reverse above procedure,
CLEANING
°
17
Clean engine, battery, seat, finish, etc. of alt foreign
matter,
o
Keep finished surfaces and wheels free of all gasoline.
oil, etc.
Protect painted surfaces with automotive type wax.
We de not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out Water in engine
can result in a shortened engine life
..................
i
SERWCE AND ADJUSTMENTS
ii
i mllll
i i ,, ,,,ll,
:
i
CAUTION:
BEFORE PERFORMING
clutch!brake
ANY SERVICE OR ADJUSTMENTS:
-
Depress
pedal fully and set parking
brake.
°
o
•
o
o
Place attachment clutch in "DISENGAGED"
position.
Place gearshift lever in neutral (N) position,
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark pug and place wire where it cannot come in contact with
plug.
.............
TRACTOR
TO REMOVE
CLUTCH ROD
MOWER
,
•
•
•
MOWER
_LEVER
ETAINER SPRING
(See Fig. 18)
Mower will be easier to remove from the right side of tractor
,
Place attachment clutch in "DISENGAGED" position.
Move attachment lift lever forward to lower mower to its
lowest position
•
Roll belt off engine pulley.
•
Disconnect clutch rod from clutch lever by removing
retainer spring
°
Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
•
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
•
Disconnect front links from deck by removing retainer
springs.
•
Raise lift lever to raise suspension arms. Slide mower
out from under tractor..
IMPORTANT:
tF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L H. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR
TO INSTALL
ImINH
SUSPENSION
ARMS
RETAINER
SPRINGS
RETAINER
ENGINE
PULLEY
ANTFSWAY
BAR
(See Fig. 18)
Raise attachment lift lever to its highest position.
Slide mower under tractor with discharge guard to right
side of tractor.
FIG, 18
Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions..
18
SERVICE AND ADJILIS:i:I ENTS
TO LEVEL
MOWER
HOUSING
FRONT-TO-BACK
Adjust the mower while tractor is parked on level ground or
driveway,
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3), If tires are
over or under inflated, you wilt not properly adjust your
mower.,
SIDE-TO-SIDE
ADJUSTMENT
o
•
o
.
(See Figs, 2! and 22)
To obtain the best cutting results, the mower housing
sl_ould be adjusted so that the front is approximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position
(See Figs. 19 and 20)
You will need two (2) standard 2 x 4 short pieces of wood
to make the following adjustment• Similar blocks measuring 1-1/2" thick may also be used,
o
Raise mower with attachment lift control to allow two
(2) 1-!/2" thick blocks to be placed under rear edge of
mower
o
ADJUSTMENT
IMPORTANT:
DECK MUST BE LEVEL SfDE-TO-SIDE
IF
THE FOLLOWING
FRONT-TO-BACK
ADJUSTMENT
IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY
SO MOWER
WILL STAY LEVEL SIDE-TOSIDE
Check adjustment on right side of tractor Measure distance"D" directly in front and behind the mandrel at bottom
edge of mower housing as shown,
.
Place one block directly behind the right mandrel
Place the remaining block under the stamped ridge on
the left rear edge of mower deck.,
Lower' mower deck to its lowest height of cut position
(See "TO ADJUST MOWER CUTTING HEIGHT" in the
Operation section of this manual).
On both sides of tractor, loosen, but do not remove, the
fasteners securing the adjustable pivot birackets to
frame Both brackets must be loose enough to move
freely
Pull down firmly on suspension arm to remove any
slack in pivot bracket and hold while tightening rear
fastener first to secure Tighten remaining fastener
Repeat procedure on other side of tractor,
Raise mower with attachment lift control and remove
blocks from under mower,
o
.
°
o
,,
o
Before making any necessary adjustments, check that
both front links are equal in length., Both links should
be approximately 10-3/8"
If links are not equal in tength, adjust one link to same
length as other link
To lower front of mower loosen nut "E" on both front
links an equal number of turns
When distance "D" is I/4" to 3/4" lower at front than
rear, tighten nuts F" against trunnion on both front
links.
To raise front of mower, loosen nut"F" from trunnion on
both front links Tighten nut "E" on both front links an
equal number of turns
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut"F" against trunnion on both front links
Recheck side-to-side adjustment,
•
,:._
:
,_. ,
MANDREL
PLACE TWO (2) 1-112" THICK BLOCKS UNDER REAR EDGE OF
DECK (USE WOOD 2 X 4'S OR EQUIVo)
FIG. 2t
BOTH FRONT LINKS MUST BE EQUAL
IN LENGTH
FIG, 19
ADJUSTABLEPIVOT
BRACKET
FASTENERS
,, ,_
SUSPENSION
ARM
PULL DOWN AND
TIGHTEN REAR
FASTENER FIRST
FRONT LINKS
FIG, 20
19
NUT
TRUNNION
F_G, 22
u,-i
SERVICE AND ADJUSTMENTS
i,i
TO REPLACE
(See Fig. 23)
MOWER
,,,
,i, ill
BLADE
DRIVE
BELT
WITH PARKING
BRAKE
"ENGAGED"
The mower blade drive belt may be replaced without toots
Park the tractor on level surface. Engage parking brake
BELT REMOVAL •
•
o
•
°
•
Place attachment clutch in "DISENGAGED" position
Move attachment lift lever forward to lower mower to its
lowest position,,
Rol! belt off engine pultey,
Disconnect R H, suspension arm from rear deck bracket
by removing retainer spring
Work belt off both mandrel pulleys and idler pulleys,
Pull belt away from mower,
__
J_f_M
t _
BELT INSTALLATION .
Install new belt in reverse order of removal
•
Make sure belt is in all pulley grooves and inside all belt
guides.
MANDREL
PULLEY
R,H, SUSPENSION
ARM
NUT "A"
(_ I
NUT
OPERATING
ARM
FIG. 24
ENGINE PULLEY
:_';_
TO REPLACE
(See Fig. 25)
MOTION
DRIVE
BELT
Park the tractor on fevei surface, Engage parking brake.,
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
o
PULLEYS
•
o
RETAINER
SPRING
Remove mower (See "TO REMOVE MOWER" in this
section of this manual )
Remove upper belt keeper,,
Remove belt from stationary idler and clutching idler
Put] belt slack toward rear of tractor. Remove belt
upwards from transaxte pulley by deflecting belt keepere,,
-
Pull belt toward front of tractor and remove downwards
from around engine pulley
°
Install new belt by reversing above procedure
IMPORTANT:
MAKE SURE UPPER BELT KEEPER iS
POSITIONED PROPERLY BETWEEN LOCATOR TABS,
/
MANDREL
PULLEY
FIG. 23
PULLEY
TO ADJUST
BRAKE
TABS
CLUTC
IDLER
(See Fig. 24)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle
KEEPER
[f tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
o
o
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and
nut "A" on brake rod
•
If distance is other than 1-1/2", disengage parking
brake, loosen jam nut and turn nut "A" until distance
becomes 1-1/2L Reflghten jam nut against nut "A".
•
o
Engage parking brake and recheck distance.
Road test tractor for proper stopping distance as stated
above_ Readjust if necessary, If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary, Contact your nearest authorized service center/department
IDLER
PULLEY
20
FIG. 25
SERVICE AND ADJUSTMENTS
TO ADJUST
STEERING
WHEEL
TO START ENGINE
See Fig. 27)
ALIGNMENT
If steering wheel crossbars are not horizontal (left io right)
when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual
FRONT WHEEL
CAUTION:
WHEEL
FOR
(See Fig. 26)
Block up axie securely..
•
Remove axle cover, retaining ring and washersto a!tow
wheel removal (rear wheel contains a square key- Do
not lose)..
batteries
gener-
If your battery is too weak to start the engine, it should be
recharged_
If "jumper cables"
are used for emergency
starting, follow this procedure:
IMPORTANT:
YOUR UNIT tS EQUIPPED
WITH A 12
VOLT NEGATIVE
GROUNDED
SYSTEM,
THE OTHER
VEHICLE
MUST
ALSO
BE A 12 VOLT
NEGATIVE
GROUNDED
SYSTEM,
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
REPAIRS
•
Lead-acid
BATTERY
and smoking materials away from batateexplosivegases.
Keepsparks,flame
teries.
Always wear
eye protection
when around batteries.
TOE-IN/CAMBER
The front wheet toe-in and camber are not adjustable on
your tractor, if damage has occurred to affect the front
wheel toeqn or camber, contact your nearest authorized
service center/department.
TO REMOVE
WITH A WEAK
TO ATTACH JUMPER CABLES o
,
Repair tire and reassemble..
•
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
,
•
Replace washers and snap retaining ring securely in
axle groove
,
o
Replace axle cover..
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery..
Connect the other end of the BLACK cabte to good
CHASSIS GROUND, away from fuel tank and battery
TO REMOVE CABLES, REVERSE ORDER °
,
WASHERS
BLACK cable first from chassis and then from the fully
charged battery
RED cable last from both batteries.
POSITIVE TERMINAL
RETAINING
RING
NEGATIVE
::
: : ::_
::_
TERMINAL
:
t
AXLE COVER
_SQUAREKEY
(REAR WHEELONLY)
FIG. 26
CABLES
CHARGED
BA"I-FERY
POSITIVE TERMINAL
NEGATIVE
FIG, 27
2'1
TERMINAL
SERVICE A
,
TO REMOVE
iii
ADJUSTMENTS
ii
HOOD
AND
GRILL
TO REPLACE
ASSEMBLY
(See Fig. 28)
.
Raise hood.,
•
•
Unsnap headlight wire connector.
Stand in front of tracton, Grasp hood at sides, tilt toward
engine and lift off of tractor.
.
To replace, reverse above procedures.
HEADLIGHT
BULB
•
Raise hood_
•
Pull bulb holder out of the hole in the backside of the
grill
•
Replace bulb in hotder and push bulb holder securely
back into the hole in the backside of the grill
•
Ctose hood.
INTERLOCKS
AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting
°
HOOD
Check wiring
See electrical wiring diagram in the
Repair Parts section of this manual.
TO REPLACE
FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash,
HEADLIGHT
WIRE
CONNECTOR
FIG. 2B
22
SEIRV OE AND ADJUSTMENTS
ENGINE
FINAL SETTING -
TO ADJUST
THROTTLE
(See Fig. 29)
CONTROL
CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary_ Checkadjustment as
described below before loosening cable, If adjustment is
necessary, proceed as follows:
o
With engine not running, move throttle control lever
from slow (,e_) to choke (N) position, SIowly move
lever from choke (l".i) to fast (,_) position,,
-
Check that holes "A" in governor control lever and hole
in governor plate line*up. If holes "A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned., Tighten clamp screw securely.,
Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position.,
•
Move throttle control lever to slow (,._) position, With
finger, rotate and hold throttle lever against idle speed
screw. Turn idle speed screw to attain t750 RPM
-
While still holding throttle lever against idle speed
screw, turn idle mixture valve in (clockwise) until engine begins to die and then turn out (counterclockwise)
until engine runs rough. Turn valve to a point midway
between those two positions. Release throttle lever
ACCELERATION
,,
GOVERNOR
CONTROL PLATE
GOVERNOR
CONTROL LEVER
-
TEST -
Move throttle control lever from slow (,,_) to fast (4_)
position.. If engine hesitates or dies, turn idle mixture
valve out (counterclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted.
Do not adjust -.
damage may result..
IMPORTANT:
NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH 1S FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDtNG THE ENGINE ABOVE
THE FACTORY
HIGH SPEED SETTING
CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS
\
THROTTLE
LEVER
HOLES"A"
CLAMP
SCREW
THROTTLE
CABLE
p
FIG. 29
TO ADJUST
CARBURETOR
IDLE SPEED
SCREW
/
(See Fig. 30)
The carburetor has been preset at the factory and adjustment should not be necessary, However, minor adjustment may be required to compensate for differences in fuel,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture,
IDLE MIXTURE
VALVE
FIG. 30
IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND
THE SEAT tN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TIGHT.
PRELIMINARY SETTING o
Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.
•
Be sure the throttle control cable is adjusted properly
(see above).
°
With engine off turn idle mixture valve in (clockwise)
closing it finger tight and then turn out (counterclockwis,,'_ 1 full turn,,
23
STORAGE
, ,,,i,111
,
u ..................
i lU,,i
ENGINE
immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
mo re.
" OAuTioN:
Never store the tractorw'ith
FUEL
'1
gasoline in the tank inside a building
where fumes may reach an open flame
or spark.
Allow the engine to cool
!
I
I
before
I "
storing
in any enclosure.
TRACTOR
Remove mower from tractor for winter storage° When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etco Store in a
clean, dry area,
•
Clean entire tractor (See "CLEAN ING" in the Customer
Responsibilities section of this manual),
°
Inspect and replace beits, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual),,
°
Lubricate as shown in the Customer Responsibilities
section of this manual,
•
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary_
.
Touch up all rusted or chipped paint surfaces; sand
fightly before painting.
SYSTEM
IMPORTANT:
IT tS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE
ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE tN STORAGE
•
Drain the fuel tank.
•
Start the engine and let it run until the fueI lines and
carburetor are empty.
•
Never use engine or carburetor cleaner products in the
fuet tank or permanent damage may occur,,
Use fresh fuel next season,
°
NOTE:
Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuet tank or storage
container, Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer
ENGINE
OIL
Drain oil (with engine warm) and replace with clean engine
oil, (See "ENGINE" in the Customer Responsibifities
section of this manual),,
BATTERY
Fully charge the battery for storage,
u
....................
CYLINDERS
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
tong periods of storage, battery cables shouid be
disconnected and battery cleaned thoroughly (see 'q'O
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
•
Remove spark plug(s).
•
Pour one ounce of oil through spark plug hole(s) into
cylinder(s)
•
Turn ignition keyto"START"position
to distribute oil..
•
Replace with new spark plug(s).
for a few seconds
OTHER
Be sure battery drain tube is securely attached.
o
Do not store gasoline from one season to another,
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surface&,
o
Replace your gasoline can if your can starts to rust,
Rust and/or dirt in your gasoline will cause problems
o
If possible, store your tractor indoors and cover it to
give protection from dust and dirt,
-
Cover your tractor with a suitable protective cover that
does not retain moisture° Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust
IMPORTANT: NEVER COVER TRACTOR WHILE ENG1NE
AND EXHAUST AREAS ARE STILL WARM
24
i.
PROBLEM
Will not start
1
2
3
4
5
6
7
Out of fuel
Engine not "CHOKED"
Engine flooded
Bad spark plug
Dirty air filler
Dirty fuel fifter
Water in fuel
1
2
3
4
5
6
7
properly
Fill fuel tank
See "TO START ENGINE" in Operation section
Wait several minutes before attempting to start
Replace spark plug
Clean!replace air filter
Replace fuel filler
Drain fuel tank and carburetor, refill tank with fresh
8
9
t0
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
8
g
10
gasoline and replace fuel filter
Check all wiring
Contact an authorized service center/depadment
Contact an authorized service center/department
Hard to start
1
2
3
4
5
6
7
8
Dirty air fitter
Bad spark plug
Weak or dead battery
Dirty fuel filter
Stale or dirty fuel
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
1
2
3
4
5
6
7
8
Clean/replace air filter
Replace spark plug
Recharge or replace battery
Replace fuet fil_er
Drain fuel tank and refill with fresh gasoline
Check all wiring
Contact an authorized service center/department
Contact an authorized service center/department
Engine wil! not turn over
1
2
3
4
Clutch!brake pedal not depressed
Attachment clutch is engaged
Weak or dead battery
Blown fuse
5
6
7
8
9
Corroded batteryterminats
Loose or damaged wiring
Faulty ignition switch
Faulty solenoid or starter
Faulty operator presence switch(es)
1
2
3
4
5
6
7
8
9
Depress clutch/brake pedal
Disengage attachment clutch
Recharge or replace battery
Replace fuse
Clean battery terminals
Check all wiring
ChecWreptace ignition switch
Check/replace solenoid or starter
Contact an aulherized service center/department
Engine clicks but will not
start
1
2
3
4
Weak or dead battery
Corroded battery terminals
Loose or damaged wiring
Faulty solenoid or starter
1
2
3
4
Recharge or replace battery
Clean battery terminals
Check all wiring
ChecWreplace solenoid or starter
Loss of power
1
2
3
4
5
6
7
8
9
Cutting too much grass/too fast
Throttle in "CHOKE" position
Build-up of grass, leaves and trash under mower
Dirty air filter
Low oil level/dirty oil
Faulty spark plug
Dirty fuel filter
Stale or dirty fuel
Wate_- in fuel
1
2
3
4
5
6
7
8
9
Set in "Higher Cut" position/reduce
speed
Adjust throttle control
Clean underside el mower housing
Clean/replace air filter
Check oil level/change oil
Clean and regap or change spark plug
Replace fuel filter
Drain fuel tank and refill with fresh gasoline
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter
Connect and tighten spark plug wire
Clean engine air screen/fins
Clean/replace muffler
Check all wiring
Contact an authorized service center/department
Contact an authorized service center/department
m
iii
10
1t
12
13
14
t5
Excessive
vibration
Spark plug wire loose
Dirty engine air screen!fins,
Dirty/clogged muffler
Loose or damaged wiring
Carburetor out of adjustment
Engine valves cut of adjustment
1
2
Worn. bent or loose blade
Bent blade mandrel
3
Loose!damaged
10
11
12
t3
t4
15
1
2
3
part(s}
25
Replace blade Tighten blade bolt
Replace blade mandrel
Tighten loose part(s) Replace damaged paris
TROUBLESHOOTING
PROBLEM
POINTS
CAUSE
CORRECTION
....................
Engine continues to run
when operator teaves seat
with attachment
ctuteh
Faulty operator-safety
!J,Jll,i
presence contro$ system
Check wiring, switches and connections
tf not
corrected, contact an authorized service center/
department
engaged
Poor cut-uneven
Mower blades
rotate
will not
1
2
Worn. bent or loose blade
Mower deck noI level
t
2
Replace blade Tighten blade bott
Level mower deck
3
4
Buildup of grass, leaves, and trash under mower
Bent blade mandrel
5
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
3
4
5
Clean underside ol mower housing
Replace blade mandrel
Clean around mandrels to open vent holes
1
2
3
4
Obstruction in clutch mechanism
Worn/damaged mower drive belt
Frozen idler pulley
Frozen blade mandrel
1
Remove obstruction
2
3
4
Replace mower drive belt
Replace idler pulley
Replace blade mandrel
Engine speed too slow
Travel speed too fast
Wet grass
Mower deck not level
Low/uneven tire air pressure
Worn, bent or loose blade
Buildup ot grass, leaves and trash under mower
Mower drive belt worn
1
2
3
4
Place throttle control in "FAST" position
Shift to slower speed
Allow grass to dry before mowing
Level mower deck
uu i,i
Poor grass discharge
t
2
3
4
5
6
7
8
9
10
11
Blades improperly installed
Improper blades used
Clogged mower deck vent holes from buildup of
grass, leaves, and lrash around mandrels
5
6
7
8
9
10
t
Check tires for proper air pressure
Replace/sharpen blade Tighten blade bolt
Clean underside of mower housing
Reptace mower drive bell
Reinstall blades sharp edge down
Replace with blades listed in this manual
Clean around mandrels to open vent holes
iJ ii ,,,lli,ilu,J,i ,,,
Headlight(s)
not working
(if so equipped)
Battery
will not charge
1
Switch is "OFF"
2
3
4
5
Bulb(s) burned out
Faulty light switch
Loose or damaged wiring
Blown ruse
1
2
3
4
5
Turn switch "ON"
Replace bulb(s)
Cheek/replace light switch
Check wiring and connections
Replace fuse
1
2
Bad baitery ceil(s)
Poor cable connections
1
2
Replace battery
Check!clean all connections
3
4
Faulty regulator (if so equipped)
Faulty alternator
3
4
Replace regulator
Replace alternator
lUl iuulu
Engine
'_backfires"
when turning
"OFF"
engine
1
Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine
26
i
uit,,ll
i
,i,l,l,,i,,
Move thfotlle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine
ii
12.5 HP 38" TRACTOR
- - MODEL
NUMBER
9'17.257620
SCHEMATIC
lll
BATTERY
REI3
FUSE 30 AMP
STARTER
WHITE
t
BLACK
1
SOLENOID
CLUTCH / BRAKE
(PEDAL UP)
L(
SEAT SWITCH
(NOT OCCUPIED)
7
F*
BLACK
ATT'MENT CLUTCH
(CLUTCH OFF)
O
GROUNDING
CONNECTOR
SLACK
UNIT
IGNITION
('_
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
RED
LIGHTING
SYSTEM
OUTPUT
DIODE
NOTE
IGNITION SWITCH
POSITION
CIRCUIT
OFF
M + G
ON
START
B+L
B + S
NON-REMOVABLE
CONNECTIONS
I
14 VOLTS
YOUR TRACTOR IS EQUIPPED
WITH A SPECIAL ALTERNATOR
SYSTEM THE LIGHTS ARE
NOT CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS WILL
BECOME THEIR BRIGHTEST.
----,.,_---
_ALTERNATOR
5 AMP AO @ 3_
REMOVABLE
CONNECTIONS
27
AC MtN
.........
@ 3B00 RPM (LIGHTS
_
g
OFF)
1
I ......
I
1
HEADLIGHT
SWITCH
(OFF)
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING
7
REPAUR PARTS
12.5 HP 38" TRACTOR
- - MODEL NUMBER
917.257620
ELECTRICAL
A
B
C
D
@I_
E
F
33
@,
_:t
15
28
4
38
f
16
34
36
\
\
30
27
2
\
29
24
26
21
23
'1
28
t7
REPAIR PARTS
12.5 HP 38" TRACTOR
- - MODEL
NUMBER
917.257620
ELECTRICAL
KEY
NO,
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
121265X
STD365402
124211X
132017
4207J
1322O2
108423X
129965
109596X
138406
STD551125
73350400
71110408
15
16
17
18
736404OO
131563
109553X
STD601005
19
2O
104445X
STD601005
21
22
23
24
25
26
27
28
29
30
3I
32
33
34
35
121305X
12!264X
74760412
STD551025
STD551125
STD54!025
109310X
108824X
I09238X
123620X
110712X
136850
4152J
108236X
STD601005
36
37
130890
STD601005
38
1115O400
NOTE:
DESCRIPTION
Battery
Switch, Ignition
Nut, Ignition
Harness, Ignition
Cable, Ground
Cable, Battery
Cable, Battery
Box, Battery
Clamp,, Hose
Solenoid
Washer, Lock 1/4
Nut, Hex, Jam 1/4-20 UNC
Bolt, Hex Head, Fin,
1/4_20 UNC x 1/2 Grade 5
Nut, Hex, Keps 1/4-20 UNC
Cover, Terminal
Switch, interlock, Clutch
Screw, Hex Head, Self-Tapping
#t0-24 UNC x 1/2
Switch, Interlock, Clutch
Screw, Hex Head, Self-Tapping
#10-24UNC x 1/2
Switch, Plunger
Cap, Battery
Bolt, Hex Head I/4-20 UNC x 3/4
Washer 9/32 x 518 x 16 Gauge
Washer, Lock, Heavy Helical Spring 1/4
Nut, Hex, Fin, 1/4-20 UNC
Key, Ignition
Fuse, 30 Amp
Tube, Plastic
Cover, Key Switch
Switch, Light
Harness, Light Socket
Bulb, Light
Bracket, Clutch Switch
Screw, Hex Head, Self-Tapping
#10-24UNC x 1/2
Bracket Switch Interlock
Screw, Hex Head, Self-Tapping
#10-24UNC x 1/2
Washer Lock lnt Tooth 1/4
All component dimensions
1 inch = 254 mm
29
given in U,S,. inches
REPA_F_PARTS
12.5 HP 38" TRACTOR
CHASSIS
A
B
- - MODEL NUMBER
917.257620
AND ENCLOSURES
C
D
2B
I0
22
_
18
21
11
17
37
3O
(
33
L
T
31
3O
13
REPAIR PARTS
12.5 HP 38" TRACTOR
CHASSIS
- - MODEL
NUMBER
917.257620
AND ENCLOSURES
KEY
NO.
PART
NO.
1
2
3
6
7
8
9
10
11
12
13
14
15
135034
137275
17490612
130800X028
17490608
2751R
137411X016
5479J
122795X
121794X
!24031X016
17490608
74180512
16
17
18
19
20
2't
22
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
60
STD541431
131445X417
126938X
STD512505
STD551t25
122933X
t24479X
STD523707
19131312
STD541437
17490608
123915X
124029X
109872X417
136619
17490612
105465X417
105464X417
STD533707
STD54!437
105466X
134618
134617
72140608
STD541437
51
53
54
58
19131216
72140608
74760614
11050600
NOTE:
DESCRIPTION
Chassis Assembly
Drawbar
Screw, Thd., Roll. 3/8-16 x 3/4
Saddle
Screw, Thd. RoIt. 3/8-t6 x 1/2
Clip, Fuel Line
Dashboard
Plug, Button
Panel, Dash, LH
Cover, Access
Panel, Dash, RH
Screw, Thd, Roll. 3/8-16 × 1/2
Screw, Machine, Truss Head
5/16-t8 UNC x 3/4
Nut, Hex, Keps 5/16-18 UNC
Hood Assembly
Bumper, Hood
Bolt, Hex, Fin 1/4-20 UNC x 1/2
Washer, Lock, Heavy Helical Spring 1/4
Rivet, Ratchet, Nylon
Washer, Nylon
Bolt, Hex, Fin. 3/8-16 UNC x 3/4
Washer 13/32 x 13/16 x 12 Gauge
Nut, Crownlock 3/8-16 UNC
Screw, Thd, Roll, 3/8-16 x 1/2
Grill
Lens, Headlight Bar
Fender
Bracket, Fender
Screw, Thd,, Roll, 3/8-16 x 3/4
Footrest, Perforated, LH
Footrest, Perforated, RH
Bolt, Carriage 3/8-16 x 3/4
Nut, Crownlock 3/8-16 UNC
Pad, Footrest Rbr
Bracket Assembly, Pivot, Mower, Rear, LH
Bracket Assembly, Pivot, Mower, Rear, RH
Bolt, Carriage 3/8-I6 x 1
Locknut, Hex, with Washer Insert
3/8-16 UNC
Washer 13/32 x 3/4 x 16 Ga
Carriage Bolt 3t8 - 16 x 1
Bolt Hex 3/8 - 16 x 7/8
Washer lock ext. tooth 3/8
All component
dimensions
I inch = 25.4 mm
31
given
in U.S.
inches
REPABR PARTS
12.5 HP 38" TRACTOR
- - MODEL. NUMBER
917.257620
DRIVE
15
33
18
30
,6
2O
32
30
33
62
35
37
36
77
34
46
23
25
53
26
27
1
75'
32
REPABR PARTS
12.5 HP 38" TRACTOR
- - MODEL
NUMBER
917.257620
DRIVE
KEY
NO.
PART
NO.
137362
2
3
4
5
6
11O422X
123666X
12000028
12152ox
1749o512
7
8
9
I0
11
12
13
130802
131679
19151216
STD56t2t0
105701X
1909121O
71O40412
14
15
16
17
18
19
20
STD551125
74780544
STD541431
121520X
STD523707
STD541437
17490512
21
22
23
106933X
130804
STD541437
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
STD541237
t06888X
STD551037
STD581210
128904
124236X
130807
127275X
STD523107
STD541431
122424X
120183X
STD551062
STD571810
123674X
STD523727
DESCRIPTION
Transaxfe, Dana, 5 Speed,
Model Nurnber 4360-47
Spring, Brake Return, Transaxte
Pulley, Transaxte
Ring, Retainer
Strap, Torque
Screw, Hex Hd, Thd Roll
5/16-18 x 3/4
Plate, Shift
Rod, Shifter
Washer 15/32 x 3/4 x 16 Gauge
Pin, Cotter 1/8 x 1
Washer, Shift Plate
Washer 9/32 x 3/4 x 10 Gauge
Bolt, Hex Head, Fin.
1/4-28 UNF x 3/4 Grade 8
Washer, Look, Hvy Htcl Spring 1/4
Bolt, Hex 5/16-18 x 2-3/4
Nut, Crownlock 5/16-!8
Strap, Torque
Bolt, Hex, Fin. 3/8-16 UNC x 3/4
Nut, Crownlock 3/8-16 UNC
Screw, Rex Hd, Thd. RotL
5/16-18 x 3/4
Knob, Round
Rod, Brake
Locknut, Hex, with Washer insert
3/8-16 UNC
Nut, Hex, Jam 3/8-16 UNC
Spring, Brake Rod
Washer 13/32 x 13/16 x 16 Gauge
Pin, Cotter 1/8 x 3/4
Rod, Parking Brake
Cap, Parking Brake, Red
Bracket, Transmission
Keeper, Belt, LH
Bolt, Hex 5/16q8 x 3/4
Locknut, Hex w/Ins 5/16-18
Shaft Assembly, Foot Pedal
Bearing, Nylon
Washer 21132 x 1 x 16 Gauge
Pin, Roll 3/16 x 1
Pulley, Idler, Flat
Bolt, Hex, Fin. 3/8-16 UNC x 2-314
KEY
NO,
PART
NO.
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
80
61
4470J
109070X
19131312
STD541437
105706X
110812X
12000039
127783
123789X
123205X
STD523715
STD541437
STD551037
I05710X
STD561210
!05709X
STD561210
138255
127274X
136715
19131312
17490612
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
95
100
8883R
134825
71170764
STD551143
129921
STD523710
19131312
STD541437
134683
STD523710
19132012
STD541437
109502X
121749X
STD581075
123583X
I21748X
1749O612
19111216
NOTE:
33
DESCRIPTION
Spacer, Split
Keeper, Belt Retainer
Washer 13/32 x t3/16 x t2 Gauge
Nut, Lock Hex wiWsh 3/8q6 UNC
Bearing, Nylon
Washer, Hardened
Ring, Klip
Pulley, Idler, V-Groove
Bellcrank Assembly
Retainer, Belt
Bolt, Hex Head 3/8-16 UNC x lq/2
Nut, Crowniock 3/8-16 UNC
Washer 13/32 x 13/16 x 16 Gauge
Link, Clutch
Pin, Cotter 1/8 x 3/4
Spring, Return, Clutch
Pin, Cotter 1/8 x 3/4
V-Belt, Ground Drive
Keeper, Belt, RH
Retainer, Belt, Chassis, LH
Washer 13/32 x 13/16 x 12 Gauge
Screw, Hex Head, Thd Roll.
3/8-16 x 3/4
Cover, Pedal
Pulley, Engine
Bolt, Hex 7/I6-20 x 4 Grade 8
Washer, Lock, Hvy Htcl Spring 7/16
Keeper, Belt, Engine, LH
Bolt, Hex, Fin. 3/8-16 UNC x 1
Washer 13/32 x I3/16 x !2 Gauge
Nut, Crownlock 3/8-16 UNC
Guide, Mower Drive Belt, RH
Bolt, Hex, Fin. 3/8-16 UNC x 1
Washer 13/32 x 1-1/4 x 12 Gauge
Nut, Crownlock 3/8-16 UNC
Spacer, Split
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square 20 x .t845/.1865
Washer 25/32 x 1-5/8 x 16 Gauge
Screw Thdrot wllns 3/8-16 x 3/4
Washer
All component dimensions
1 inch = 25.4 mm
given in US. inches
REPABR PARTS
12.5 HP 38" TRACTOR
STEERING
- - MODEL NUMBER
917.257620
ASSEMBLY
_37
d
46
36
47
14
/17
26
33
3
/
35
12
45
35
34
REPAIR PARTS
12.5 HP 38" TRACTOR
STEERING
- - MODEL
NUMBER
917.257620
ASSEMBLY
KEY
NO.
PART
NOo
1
2
3
4
5
6
7
8
9
10
11
12
13
t4
I5
I6
17
18
19
20
21
22
133741
133988
135227
135228
6266H
121748X
19272016
12000029
3366R
13O468
STD551137
73610600
110438X
74011056
73901O00
132624
132614
57079
124035X
126684X
STD551t25
71070410
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
56
127501
109816X
124036X
12000029
136874
6266H
17490612
STD551137
73610600
13O465
t26847X
19131416
STD561210
132196
STD611005
133742
19133808
STD541537
104820X
124417X
121749X
121748X
12000029
121232X
6855M
19131210
NOTE:
DESCRIPTION
Steering Wheel
Axle Assembly, Front
Spindle Assembly, LH
Spindle Assembly, RH
Bearing, Thrust
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-I/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Link, Drag
Washer, Lock, Hvy Hlcl Spring 3/8
Nut, Hex, Fin, 3/8-24 UNF
Spacer, Bearing, Front Axle
Bolt, Hex Head 5/8-11 UNC x 3-1/2
Nut, Lock Flange 5/8-11 UNC
Pin, Axle 5/8 x t,55/1,54
Shaft Assembly, Steering
Washer, Thrust 515 x ,750 x 033
Support, Shaft
Washer', Shim 1/4 x 5/8 x 1062
Washer, Lock, Heavy Helical Spring 1/4
Screw, Hex Socket Head
1/4-20 x 5/8
Shaft Assembly, Pittman
Nyliner, Snapqn
Bracket, Steering
Ring, Klip
Gear, Sector
Bearing, Thrust
Screw, Thd,, Roll 3/8-16 x 3/4
Washer, Lock, Heavy Helical Spring 3/8
Nut, Hex, Fin 3t8-24 UNF
Rod, Tie
Bushing, Tie Rod
Washer 13/32 x 7/8 x 16 Gauge
Pin, Cotter 1/8 x 3/4
Bushing, Steering
Screw, Self-Tapping #10-16 x 1/2
Insert, Steering Wheel
Washer !3/32 x 2-3/8 x 8 Gauge
Nut, Centertock 3!8-24 UNF
Adaptor, Steering Wheel
Boot, Steering Shaft
Washer 25/32 x 1-I/4 x 16 Gauge
Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Klip
Cap, Spindle
Fitting Grease
Washer 13132 x 3/4 x '10 Ga,
All component dimensions given in US
1 inch = 25 4 mm
35
inches
REPAIR PARTS
12.5 HP 38" TRACTOR
- - MODEL
NUMBER
917.257620
SEAT ASSEMBLY
KEY
NO.
PART
NOr
1
2
3
4
5
6
7
8
9
10
12
13
14
15
127437
126656X
STD523707
19131610
2751 R
STD541437
124181X
17490616
19131614
131451
121246X
121248X
72050411
134300
DESCRIPTION
Seat
Bracket, Pivot, Seat
Bolt, Hex, Fin. 3/8-16 UNC x 3/4
Washer I3/32 x I x 10 Gauge
Clip, Fue! Line
Nut, Crownlock 318-16 UNC
Spring, Seat
Screw, Thd, Rotl, 3/8-16 x 1
Washer 13/32 x 1 x 14 Gauge
Pan, Seat
Bracket, Switch Mounting
Bushing, Snap
Bolt, Carriage 1/4-20 x 1-3/8
Spacer, Split
KEY
NO.
PART
NO.
16
17
18
121250X
123976X
STD511005
19
20
2t
22
23
24
25
26
73951000
4171R
139888
STD541431
74780814
19171912
t27018X
STD551150
NOTE:
36
DESCRIPTION
Spring
Locknut 1/4 Grade 5
Screw, Slotted Pan Head
#10-32 x 1/2
Nut, Hex, Keps #10-32 UNF
Clip, Insulated
Bolt, Shoulder 5/16-18 UNC
Nut, Crownlock 5/16-18
Bolt, Hex, Fin. 1/2-13 x 7/8 Grade 5
Washer 17/32 x 1-3/16 x 12 Gauge
Bolt, Shoulder 5/16-18 x ..62
Washer, Lock, Hvy Hlcl Spring I/2
All component dimensions
1 inch = 25.4 mm
given in U.S.. inches
REPABR PARTS
12.5 HP 38" TRACTOR
- - MODEL NUMBER
917.257520
DECALS
18
6
4
7
8
8
7
3
10
9
19
11
13
13
12
t5-
14
KEY
NO.
1
2
3
4
5
6
7
8
9
10
PART
NO.
138955
138836
124489X
t24490X
132674
133644
138249
108631X
125880X
137537
WHEELS
17
KEY
NO.
DESCRIPTION
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Operating Instruction
Dash Lawn Tractor LT
Craftsman, Hood, LH
Craftsman, Hood, RH
LT4000, Craftsman, Grill
Maintenance
125 HP Side Panel
1I
Craftsman, Fender
Caution
PART
NO.
11
t2
13
14
15
17
18
4900J
t09199X
105809X
136832
138653
133179
132267
19
131265
138311
140390
140391
Decal, Clutch/Brake
Decal, V-Belt Drive Schematic
Decal, 5 Speed, 38", Chassis
Decal, Mower Drive Schematic
Decal, Eng 12,5 HP B&S IC
Decal, Mower QC System
Decal, Craftsman, USA,
Steering Wheel Insert
Decal, Lightbox
Decal, Lift Handle
Manual, Owner's (English)
Manual, Owner's (Spanish)
& TIRES
KEY
NO.
2 _'_
DESCRIPTION
1
2
3
4
;,8
,t0
tl
PART
NO.
59192
65139
106222X
59904
5
6
7
8
9
10
106732X361
278H
9040H
106108X361
124635X
7152J
11
104757X
NOTE:
37
DESCRIPTION
Cap, Valve
Stem, Valve
Tire, Front
Tube, Tire, Front
(Optional, Service Item Only)
Rim Assembly, Front
Fitting, Grease
Bearing, Flange
Rim Assembly, Rear
Tire, Rear
Tube, Tire, Rear
(Optional, Service Item Only)
Cover, Axle
All component dimensions
1 inch = 25 4 mm
given in US
inches
REPAnR PARTS
12.5 HP 38" TRACTOR
- - MODEL NUMBER
917.257620
ENGINE
27
,
3
D
25
36
32
F
\
31
38
_
•
2g
i_:
_
% "
..,
€._
t,_l
II
l
30
D
E
F
G
H
I
22
18
21
2O
19
38
REPAmR PARTS
'12.5 HP 38" TRACTOR
- - MODEL NUMBER
917,257620
ENGINE
KEY
NO.
PART
NO.
1
2
132759
17720410
3
137425
6
11
12
13
14
15
16
17
18
19
20
21
22
23
24
125593X
STD551131
71O70512
137348
13280324
13200300
STD551237
17490620
136718
105839X
105838X
STD551025
123650X
128953
STD601005
25
26
124027X
17O308O8
27
29
30
31
32
33
34
35
105037X
137180
127057X
109202X
123549X
123487X
124028X
17490412
36
37
38
19091416
101335K
---
NOTE:
DESCRIPTION
Control, Throttle/Ch RH Blk
Screw, Hex Head, Thread Cutting
1/4-20 x 5/8
Engine B&S 12,,5 IC Dual 1V
Model Number 289707,
Type No, 0130-01
Gasket
Washer, Lock, Hvy Hlcl Spring 5/16
Screw, Hex Cap Head 5/16-18 x 3/4
Muffler, Exhaust
Nipple, Pipe 3/8 NPT x 3
Elbow, Standard 90 ° 3/8-18 NPT
Washer, Lock, External Tooth 3/8
Screw, Thd. Roll. 3/8-16 x 1-1/4
Shield, Heat
Receptacle, 1/4 Turn
Retainer, 1/4 Turn
Washer 9/32 x 5/8 x 16 Gauge
Stud, 1/4 Turn
Shield, Heat
Screw, Hex Head, Self-Tapping #10-24
UNC x 1/2
Shield, Heat, Hood
Screw, Hex Head, Spideriock
#8 x 1/2 AB
Strip, Foam
Arrestor, Spark
Strap, Hood
Tank, Fuel
Cap Assembly, Fuel Tank, Vented
Clamp, Hose
Bushing, Snap, Nylon, Fuel Line
Screw, Hex Washer Head, Thd,, Roll,
1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Line, Fuel
Plug, Oil Drain
(Order From Engine Manufacturer)
All component
dimensions
I inch = 254 mm
39
given
in U S,, inches
REPAIR PARTS
12.5 HP 38" TRACTOR
- - MODEL NUMBER
917,257620
38" MOWER
57
58
55
2O
3O
_,j
26
3
3
24
23
4O
REPABR PARTS
12.5 HP 38" TRACTOR
- - MODEL NUMBER
9'17.257620
38" MOWER
KEY
NO.
PART
NO.
1
2
3
4
5
6
7
8
8A
9
10
11
12
!3
14
138026
STD541431
STD533107
7631J
138017
4939M
130832
138440
132827
73800500
72140506
136929
110485X
128774
137645
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
129895
134148
140296
STD551137
850857
131290
128772
'19111216
106736X
106735X
137607
195304X
123713X
19111016
110452X
138776
129963
129206
137266
133840
DESCRIPTION
Mower Housing Assembly
Nut, Crowntock 5/16-18
Bolt, Carriage 5/16-18 x 3/4
Runner, LH
Bracket Asm Fram Sway Bar 38/42
Retainer, Spring
Asm, Suspension Rear
Bracket, Asm Deck Sway Bar 38"
Bolt, Shoulder
Locknut Hex w/insert 5/16 - 18 UNC
Bolt, RdHd Sqnk 5/16-18 UNC x 3/4
Stripper, Mower, Vented
Ball Bearing, Mandrel
Mandrel Housing, Vented
Shaft and Bearing Assembly
(Includes Key Number 15)
Ball Bearing
Blade, Mower, Mulching 38"
Washer, Hard Blade Mower Vented
Washer, Lock, Hvy Hfcl Spring 3/8
Bolt, Hex 3/8-24 x 1-1/4 Grade 8
Belt
Runner, RH
Washer 11/32 x 3/4 x 16 Gauge
Shield, Deflector
Rod, Hinge
Bracket, Mower Deflector
Cap, Sleeve
Spring, Deflector
Washer 11/32 x 3/4 x 16 Gauge
Nut, Push
Screw, Thdrol Hex Hd
Washer, Spacer
Pulley, Mandrel, Single
Nut, Flangelock 9/16
Idler Arm Assembly
KEY
NO.
PART
NO.
35
36
37
38
39
40
41
42
43
131494
122052X
19131612
STD541437
74600636
19131612
13'1289
13084O
17490512
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
75
--
131288
STD533717
STD560907
133551
133504
134666
STD624003
131870
127498
133573
127847
t21748X
12000029
128903
127845
128759
133502
133503
106932X
133943
130794
--
138360
NOTE:
41
DESCRIPTION
Pulley, Idler, Flat
Spacer, Retainer' 1-3/4
Washer 13/32 x 1 x 12 Gauge
Nut, Crowntock 3/8-16
Bolt, Hex Head 3/8-16 x 2-1/4
Washer 13/32 x 1 x 12 Gauge
Rod, Brake, LH
Brake Assembly
Screw, Hex Head, Thd, Rol!
5/16-I8 x 3/4
Rod, Brake, RH
Bolt, Carriage 3/8-16 x 1-3/4
Pin, Cotter 3/32 x 3/4
Rod, Pivot
Rod, Clutch, Secondary
Rod, Clutch, Primary
Retainer, Spring
Spring, Return
Bushing
Arm, Clutch, Primary
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Klip
Bolt, Shoulder
Keeper, Spring
Spring
Spacer, Retainer
Stiffener, Idler Arm
Knob
Washer Hardened
Mandrel Assembly (Includes Key
Numbers t2-I5, 17-19, 31 and 33)
Mower Deck, Complete
All component dimensions
1 inch = 25,4 mm
given in US. inches
REPABF_PARTS
12.5 HP 38" TRACTOR
MOWER
- - MODEL NUMBER
917.257620
LIFT
7
8
4 5
6
13
12
\
'15
42
REPAIR PARTS
12.5 HP 38" TRACTOR
MOWER
- - MODEL NUMBER
917.257620
LIFT
KEY
NO.
1
2
3
4
5
6
7
8
10
11
12
13
'14
15
16
17
18
19
20
PART
NO.
136973
122507X
105767X
12000002
19211621
120183X
125631X
I22365X
122512X
134619
135388
4939M
135563
127218
73350800
130171
73800800
130832
3146R
NOTE:
DESCRIPTION
Rod, Asm, Lever
Shaft Asm Lift
Pin Groove
E Ring #5133-62
Washer Pltd 21/32 x t x 2! Ga
Bearing Nylon
Grip Handle Fluted
Button Plunger Red
Spring Cprsn
Link Lift Lh Fixed Length
Link Lift Rh Fixed Length
Retainer Spring
Pin Roll Stt 5/16 x 1,25
Link Front
Nut Jam Hex 1/2 - 13 Uric
TrLJnnion Blk Zinc
Nut Lock w/wsh 1/2 - 13 Unc
Arm Suspension Rear
Spring Retainer
Atl component dimensions
1 inch = 25.4 mm
A_
given in U,S, inches
REPAIR PARTS
12.5 HP 38" TRACTOR
TRANSAXLE
- - MODEL NUMBER
917.257620
DANA - MODEL NUMBER
4360°47
t9
36
12
38
11 =
11
9
39
/
57
:
t9
52
i
40
53
41
I5
14
15
54
44
45
46
55
47
56
48
57
/
49
59
@
62
51
1555
;3
/
59
63
64
52
65
,/
68
69
67
/
66
._
70
44
!
7!
/
/
/
/
REPAIR PARTS
12.5 HP 38" TRACTOR
TRANSAXLE
KEY PART
NO. NO.
1
2
138248
2274J
3 134400
4 105904X
5 '105905X
6 138235
7 134399
8 120951X
9 138241
'10 2267J
lt
134793
'12 138240
13 t20415X
14 2257J
15 138234
16 It0078X
17 105909X
18 105910X
19 105911X
20 138242
21 138246
22 138236
23 134791
24
138243
25 2244J
26
105916X
27 120470X
28 110070X
29 108977X
30 120405X
31 108980X
32 120406X
33 134796
34 134797
35
105925X
36 2232J
37 108978X
3B 110079X
39
I24639X
- - MODEL NUMBER
DANA - MODEL NUMBER
KEY PART
NO. NO.
DESCRIPTION
Housing, Upper
Screw, Self-Tapping, Large
1/4-20 x _734
Ball, Detent
Spring, Detent
Screw, Set
Kit, ShifterAssembty
Boot, Shifter
Puck, Friction
Square Ring
Ring, Retaining
* Assembly, Kit, Shim ..625 Shaft
Bearing, Flange
Washer, Plain .632 x 1.38 x 046
Key, Woodruff, #9
Assembly, Kit, Input Shaft
Pinion, Bevel, 14Teeth
Ring, Retaining
Chain, 24 Pitches
Bearing, Flange
Gear, Spur, 14 Teeth
Collar, Clutch
Assembly, Kit, Clutch Keys
Screw, Self-Tapping, with Sealer
Shaft, Intermediate
Key, Woodruff, #61
Ring, Retaining
Sprocket, 18 Teeth
Spacer
Gear, Spur, 37Teeth
Gear, Spur, 30 Teeth
Gear, Spur, 25 Teeth
Gear, Spur, 22Teeth
Gear, Spur, 19 Teeth
Spacer 1.133 x 1.50 x .375
Washer, Plain .640 x 1.37 x .061
Washer, Plain ..632 x 1..00 x .026
Spacer .630 x 1.00 x .16g
Assembly, Gear, Combination of
12 Teeth and 35 Teeth
Shaft, Idler
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
81
62
63
64
65
66
67
68
69
70
71
72
73
*
*"
120472X
105928X
1t0084X
134394
120473X
105933X
120407X
106589X
120408X
105937X
120523X
2226J
134401
2264J
120474X
11008IX
10594tX
110071X
120952X
110082X
120475X
138247
120961X
7294J
I08989X
't20953X
120954X
134799
I38244
108996X
120956X
73810500
106596X
120416X
917.257620
4360-47
DESCRIPTION
Spacer .635 x 875 x 755
Sprocket 9 Teeth
Gear, Bevel, 42 Teeth
* Assembly, Kit, Shim, 750 Shaft
Shaft, Drive
Gear, Spur, 12 Teeth
Gear, Spur, 20 Teeth
Gear, Spur, 25 Teeth
Gear, Spur, 28 Teeth
Gear, Spur, 31 Teeth
Spacer 781 x 1.00 x 375
Washer, Plain .632 x 1 00 x 060
Washer, Neoprene
Washer, Plain .758 x 1.25 x 031
Axle, L H.
Gear, Miter, 15 Teeth
Ring, Retaining
Gear, Spur, 32 Teeth
Shaft, Cross
Gear, Miter, 15 Teeth
Axle, RH.
Housing, Lower
Puck, Friction
Disc, Brake
Spacer
Jaw, Brake
Pin, Dowel
Screw, Self-Tapping 5/16-18 x 225
Lever, Actuating
Washer, Plain .321 x 1.00 x 055
Bracket, Anti-Rotation
Locknut 5/16-24
Screw, Self-Tapping 5/16-18 x !.44
Grease
Use in combinations to maintain proper clearances
Order Key Number 15
NOTE: All component dimensions given in U.S inches
1 inch = 25.4 mm
45
REPAaR PARTS
12.5 HP 38" TRACTOR
BRiGGS
& STRATTON
- - MODEL NUMBER
ENGINE - MODEL
305
917.257620
NO. 289707, TYPE NO. 0130-01
.................
66.3
$34
Y337
t3
i
26
46
REPAIR PARTS
12.5 HP 38" TRACTOR
BRIGGS
& STRATTON
13t
53
917.257620
ENGINE - MODEL NO. 289707, TYPE NO. 0130-01
121 CARBURE'{'OR
965
- - MODEL NUMBER
OVERHAUL
KIT
141
,_
_% lo8
_9_z_ V e6a4
127
%
535
123
84
224
171
445
@)138
_,78
537
_1044
47
REPANR PARTS
12.5 HP 38" TRACTOR
BRIGGS
& STRATTON
- - MODEL
NUMBER
917.257820
ENGINE - MODEL NO. 289707, TYPE NO. 0130-01
3tO
1
__ber
- BdggsManufeetuter&
l Housing
_tralton
| ,,.Lenath
12v
I
3o9
31o
t
]
Motor and
Thru Bolt
j
_1Drive Ass'v,
I
1 3.21f32".i3948D_
"IncludesBrush Set
"'Includes
#398003 Clutch Assembty
#260104 Gear
#490467 Retainer and Pin
# 94288 Roll Pin
_
331 .
Brush
_Fembl
" _4do:_ I 3_838
(Ref,
(Ref
(Ref
(Ref,
No
No,
No
No
5!0
Drive
Assembly
v
._.4,90421"" I
513)
783)
876)
896)
48
544
Armature
I
801
_ Drive End Cap
Assembly L Assemb!v
I...............80Z
I End Cap Ass*yo I Housing
I Commutator
I Assembly
REPAIR PARTS
12.5 HP 38" TRACTOR
BR1GGS & STRATTON
KEY PART
NO. NO.
1
2
490450
399265
3
5
7
8
9
10
11
t2
391086
494240
271866
391406
27803
94621
280100
27'I916
271997
271996
94622
94239
495162
94196
494238
291675
94624
492326
13
15
16
18
20
22
23
24
25
26
27
28
29
32
33
34
35
36
37
40
41
42
45
222698
394661
394662
394663
394664
39'1780
392331
391781
391782
391783
260924
299691
391286
490348
490469
94671
262246
262247
65906
26828
224502
221596
292260
93630
262248
-- MODEL NUMBER
917=257620
ENGINE - MODEL NO. 289707, TYPE NO. 0130-0'1
KEY PART
NO. NO.
DESCRIPTION
Cylinder Assembly
Bearing, Cylinder (Requires Special
Tools For Installation)
* Seal, Oil
Head, Cylinder
* Gasket, Cylinder Head
Breather Assembly
* Gasket, Valve Cover
Screw, Sems
Tube, Breather
* Gasket, Crankcase Cover 1/64"
* Gasket, Crankcase Cover ,005"
* Gasket, Crankcase Cover 009"
Screw, Cyfinder Head
Plug, Oil Drain
Crankshaft
Key, Timing Gear
Base, Engine
* Seal, Oil
Screw, Sems, Base Mounting
Flywheel and Ring Gear Assembly,
Magneto
Key, Flywheel
Piston Assembly, Standard
Piston Assembly o010" Oversize
Piston Assembly .020" Oversize
Piston Assembly .030" Oversize
Ring Set, Piston, Standard Size
Ring Set, Piston, Chrome, Standard
Ring Set, Piston .010" Oversize
Ring Set, Piston .020" Oversize
Ring Set, Piston .030" Oversize
Lock, Piston Pin
Pin Assembly, Piston, Standard
Pin Assy., Piston .005" Oversize
Rod Assembly, Connecting
Rod Assembly, Connecting,
.020" Undersize Crankpin Bore
Screw, Connecting Rod
Valve, Exhaust
Valve, Intake
Spring, Intake Valve
Spring, Exhaust Valve
Guard, Flywheel
Retainer, Intake Valve
Rotocoil, Exhaust Valve
Retainer, Exhaust Valve Rotocoil
Tappet, Valve
46
51
212897
272465
52
53
75
78
95
98
104
105
106
108
118
121
123
125
127
130
131
!33
!37
138
141
142
147
164
171
187
188
201
209
216
219
272554
94637
224061
93805
94098
495800
231789
231855
231854
224540
494383
495799
94616
495706
--224.539
494379
494381
281165
281164
494380
494537
231794
2138t9
281051
393815
93535
262767
260871
262766
490815
222
224
225
494887
94513
231058
*
**
***
Gear, Cam
*** Gasket, Carburetor
(Carburetor to Elbow)
* Gasket, Carburetor
Stud, Carburetor Mounting
Washer, Spring
Screw, Seres
** Screw, Throttle
Screw, fdie Speed
** Pin, Float Hinge
** Valve Assembly, Inlet Needle
Inlet, Valve Seat
Valve, Choke
** Valve, Needle
Carburetor Overhaul Kit
Screw, Elbow Mounting
Carburetor Assembly
** Plug, Welch (Sold in Kit Only)
Valve, Throttle
Shaft and Lever, Throttle
Float, Carburetor
*** Gasket, Float Bowl
*** Washer, Float Bowl Screw
** Shaft and Lever, Choke
** Nozzle / Jet, Carburetor
** Pilot, Jet
Carburetor, Elbow
Nut, Air Cleaner Mounting
Line, Fuel
Screw, Sems
Link, Governor
Spring, Governor
Link, Choke
Oil Slinger, Governor Gear and
Bracket Assembly
Plate, Governor Control
Screw, Seres, Air Cleaner
Crank, Governer
Included in Gasket Set (494241)
Included in Carburetor Overhaul Kit (495799)
Included in both Carburetor Overhaul Kit (495799)
and Carburetor Gasket Set (494385)
NOTE:
49
DESCRIPTION
All component dimensions given in U.S inches
1 inch = 25..4 mm
REPAIR PARTS
12.5 HP 38" TRACTOR
BRIGGS
KEY PART
NO. NO.
227
230
232
240
265
284
304
305
493935
94742
262785
394358
221535
94326
494269
94619
306
307
224545
94623
308
309
491490
-_*
333
334
337
346
356
358
363
383
422
423
445
455
467
468
474
482
523
524
525
535
537
552
562
592
601
611
614
615
618
634
634A
634B
492341
93381
802592
93705
494328
494241
19203
89838
223721
94073
493909
222561
493903
222562
393474
93621
490327
68838
28074'I
272403
281106
231597
92613
231082
93053
494451
93306
93307
262803
281168
491323
281167
& STRATTON
- - MODEL NUMBER
9'17.257620
ENGINE - MODEL NO. 289707, TYPE NO. 0130-01
KEY PART
NO. NO.
DESCRIPTION
Lever Assembly, Governor
Washer, Governor Crank
Spring, Governor Link
Filter, Fuel
Clamp, Casing
Screw, Air Cleaner
Housing, Blower
Screw, Sems, Blower Housing
Mounting
Shield, Cylinder
Screw, Sems, Cylinder Shield
Mounting,
Cover, Cylinder Head
Motor, Starting (See Chart on
Illustrated Pages for Replacement
Parts for Starting Motors)
Armature, Magneto
Screw, Sems, Armature Mounting
Plug, Spark
-Screw, Hex Head
Wire, Ground
Gasket Set
Puller, Flywheel
Wrench, Spark Plug
Clamp, Oil Filler Tube
Screw, Sems
Cartridge, Air Cleaner
Cup, Screen Mounting
Knob, Air Cleaner
Screen, Flush Rotating
Stator, Alternator
Screw, Seres
Cap and Dipstick, Oil Filler
Seal, FillerTube
Tube, Oil Filler
Element, Air Cleaner
* O-Ring, Air Cleaner
Bushing, Governor Crank
Bolt, Governor Lever
Nut, Hex
Clamp, Fuel Pipe
Fuel Inlet Tube
Cotter, Hair Pin
Retainer, E-Ring
Spring, Choke Return
** Seal, Choke Shaft
* Seal, Governor
** Washer, Throttle Shaft
635
646
657
663
668
726
66538
224546
93496
94620
280848
392134
727
490324
728
729
729A
741
757
758
759
761
842
847
851
869
870
871
94627
281159
224723
262135
212359
399891
298909
93875
270920
490474
221798
261463
213316
261961
231218
872 281104
875 494237
877 393456
955
965
975
977
987
I005
1006
1019
1044
94642
94108
494378
494385
281166
280687
224413
491255
9.4673
DESCRIPTION
Elbow, Spark Plug
Brace, Air Cleaner
Screw, Sems
Screw, Hex Head
Spacer
Gear, Ring
(Includes Mounting Parts)
Cover, Starter
(Includes Mounting Screws)
Screw, Sems
Clip, Lead Wire
Retainer Wire
Gear, Timing
Link, Counterweight
Counterweight Assembly
Pin, Counterweight
Screw, Countenweight
Seal, Oil Filler Cap
Flit Group, Oi!
Terminal, Ignition Cable
Seat, Intake Valve, Standard
Seat, Exhaust Valve, Standard
Guide, Exhaust Valve
Guide, Intake Valve
Cover, Air Cleaner
Body, Air Cleaner
Diode and Connector Assembly,
Dual Circuit
Screw, Fuel Bowl
Locknut, Air Cleaner Mounting
Bowl Assembly, Carburetor
Carburetor Gasket Kit
Seal, Throttle Sllaft
Fan, Flywheel
Retainer, Fan
Label Kit
Screw, ,qex H_d
RPM Settings: Low: 1550-1950, High: 3200-3400
*
**
***
Included in Gasket Set (494241)
Included in Carburetor Uverhaut Kit (495799)
_ncluded in both Carburet:;. Overhaul Kit (4_ :-799)
and Carburetor Gasket Set (494385)
NOTE:
50
All component dimensions given in U S inches
1 inch = 25 4 nTm
Z
0
m
C_
LLJ
0
LLI
I!
n.-
0
U)
LLi
0
=J
U)
1.0
o
U)
C_
0
/
/
LU
r_
/
m
/c_Z
LLi
p_
U)
LI.J
U)
51
®
OWN R'S
ANUAL
12.5 HP IC
ELECTRIC START
38" MOWER
5 SPEED TRANSAXLE
LAWN TRACTOR
Each tractor has its own model number_ Each engine has
its own model number,
MODEL NO.
917,257620
The model number for your tractor will be found on the
model plate located under the seat,,
The model number for your engine will be found on the
blower housing of the engine,,
All parts listed herein may be ordered from any Sears,
Roebuck and Co,, Service Center/Department and most
Retail Stores_
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
• PRODUCT - LAWN TRACTOR
o MODEL NUMBER - 9t7.257620
HOW TO ORDER
REPAIR PARTS
• ENGINE MODEL NO. - 289707,
TYPE NUMBER - 0130-01
,, PART NUMBER
o PART DESCRIPTION
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians
professional technicians
specifically trained to insure that we meet our pledge to
you, we service what we see
140390
8°3,93
Printed in U.S,A,
......
,
,
,..........
...........
,,
,,
,
,,,,
=_