Download Sears 917.2565 Lawn Mower User Manual

....
917.256500
OWNER'S MANUAL
o Assembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts
CAUTfON:
Read and follow
all safety
rules and instructions
before
operating
this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
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SAFETY
Practices RULES
for Ride-On
Safe Operation
Mowers
iMPORTANT:
THiS CUTTING MACHINE tS CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING
SAFETY INSTRUCTIONS
COULD RESULT iN SERIOUS INJURY OR DEATH.
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GENERAL
°
Read, understand, and foilow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area Js clearof other people before mowing, Stop
machine if anyone enters the area.
Never carry passengers,
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off biades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
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OPERATION
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children.
Children are often attracted to the
machine and the mowing activity.
Never assume that
children will remain where you last saw them.
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Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
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Before and when backing, look behind and down for small
children.
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IV.
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Mow only Jn daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control
and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution.
If you cannot back up the
slope or if you feet uneasy on it, do not mow it.
q
DO:
°
Mow up and down slopes, not across.
°
Remove obstacles such as rocks, tree limbs, etc.
•
Watch for holes, ruts, or bumps.
Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
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Use slow speed. Choose a low gear so that you wil! not have
to stop or shift while on the slope.
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Follow the manufacturer's
recommendations
for wheel
weights or counterweights to improve stability.
o
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
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Keep a]! movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction.
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Avoid starting or stopping on a slope, tf tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
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SERVICE
Use extra care in handling gasoline and other fuels, They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors,
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices.
Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when set'€icing them.
Check brake operation frequently. Adjust and service as
required.
,i
portant safety precautions.
It means
Look for this BECOME
CAUTION!!!
symbol ALERT!!!
to point out
YOUR
imSAFETY IS INVOLVED.
DO NOT:
•
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never atlow children to operate the machine,
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
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CAUTION:
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes.
Always disconnect
spark plug
spark plug in order to prevent accidental
wireand placewire where it cannot contact
starting when setting up, transporting,
adjusting or making repairs.
A
WARNING &
........
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive
harm.
2
PRODUCT
CONGRATULATIONS
on your purchase of a Sears
Tractor. it has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department.
We have competent, wel!trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER
SPECJFmCAT ONS
HORSEPOWER:
t3.5
GASOLINE CAPACITY
AND TYPE:
5 QUARTS
UNLEADED
OIL TYPE (API-SFiSG):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY:
3 PINTS
SPARK PLUG:
(GAP: .030")
CHAMPION
STD361458
RJ 19LM
VALVE CLEARANCE:
INTAKE:
EXHAUST:
.005" - .007"
.009" - .011"
GROUND SPEED (MPH):
FORWARD:
1st
2nd
3rd
4th
5th
6th
REVERSE:
917.256500
SERIAL
NUMBER
DATE OF PU RCHASE
THE MODELAND SERIAL NUMBERSWILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE
AGREEMENT
RESPONSIBIMT ES
°
Read and observe the safety rules.
o
Follow a regularschedule
using your tractor.
1,0
1.4
2.1
3.1
4.0
5.1
1.6
TIRE PRESSURE:
FRONT:
REAR:
CHARGING SYSTEM:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY:
AMP/HR:
MIN. CCA:
CASE SIZE:
BLADE BOLT TORQUE:
30-35 FT. LBS.
A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER
REGULAR
14 PSi
12 PSI
25
190
U1R
in maintaining, caring for and
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owneCs manual.
WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Otherstates may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LBM TED TWO YEAR WARRANTY
ON CRAFTSMAN
RMDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materiaf or
workmanship.
This Warranty does not cover:
Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners, betts, etc.
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Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
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Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the batten/will not hold a charge, Sears will replace the batten,7at no charge.
_N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE TRACTORED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3
TS
TABLE OF CONT
SAFETY RULES ............................................................
2
PRODUCT SPECIF_CATIONS ......................................
3
CUSTOMER RESPONSiBILiTiES ..................... 3, 15-18
WARRANTY ..................................................................
3
TRACTOR ACCESSORIES ..........................................
5
ASSEMBLY ...............................................................
7-9
OPERATmON ..........................................................
10-14
MAINTENANCE SCHEDULE .....................................
15
SERVICE AND ADJUSTMENTS ........................... 19-24
STORAGE ...................................................................
25
TROUBLESHOOTING ...........................................
26-27
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE .................................... 48-52
PARTS ORDERING/SERVICE ............... BACK COVER
iNDEX
E
A
Accessories ...........................................
5
Adjustments:
Brake ............................................
2t
Carburetor ....................................
24
Mower
Front-To-Back ......................... 20
Side-To-Side ........................... 20
Throttle Control Cable .................. 24
Air Filter, Engine ............................. 17-I8
Air Screen, Engine .............................. 18
Assembly ............................................
7-9
B
Battery:
Charging ........................................
8
Cleaning .......................................
17
Installation ......................................
9
Levels ........................................
8,16
Preparation ....................................
8
Starting with Weak Batteqi .......... 22
Storage ........................................
25
Terminals .....................................
17
Belt:
Motion Drive
Removal/Replacement
........... 21
Mower Belt(s)
Removal/Replacement
........... 21
Blade:
Sharpening ..................................
16
Replacement ................................
16
Brake Adjustment ................................ 21
C
Carburetor Adjustment ........................ 24
Controls, Tractor .................................
! t
Customer Responsibilities ............. 16-18
Engine:
Air Filter ....................................
17
Air Screen ................................ 18
Cooling Fins ............................. 18
Engine Oil ........................... 13,t7
Fuel Filter .................................
18
Spark Plug(s) ........................... 18
Tractor:
Battery .................................
t6-I7
Blade ........................................
t6
Lubrication Chart ..................... t 5
Maintenance Schedule ............ ! 5
Tire Care .......................... 8,16,22
Transaxte .................................
17
Cutting Height, Mower ........................
O
Electrical:
Interlocks and Relays .................. 23
Schematic .................................... 29
Wiring Diagram ............................ 30
Engine:
Air Filter ................................... I7-I8
Air Screen .................................... t8
Cooling Fins ................................. 18
Oil Change ...................................
17
Oil Level .......................................
13
Oil Type ...................................
13,17
Preparation ..................................
t3
Repair Parts ............................ 48-52
Starting .........................................
14
Storage ........................................
25
F
Filter:
Air Filter ........................................
Fuel ..............................................
Fuel:
Type .............................................
Storage ........................................
Fuse ....................................................
P
Parking Brake ................................ 11,12
Parts Bag ..............................................
6
Parts, Replacement/Repair
............ 30-47
Product Specifications ..........................
3
R
Repair Parts ...................................
14
25
23
Safety Rules ..........................................
Seat .......................................................
.................. 23
L
Leveling Mower Deck ..........................
Lubrication:
Chart ............................................
Engine ..........................................
Cold Weather Conditions ........ t3,17
Engine ..........................................
17
Storage ........................................
25
Operation .......................................
10-14
Operating Mower ................................ 13
Options:
Accessories ........ :........................... 5
Spark Arrester ........................... 3,40
!7
18
H
Hood Removal/installation
Oi!:
20
!5
t7
M
Maintenance Schedule ....................... 15
Mower:
Adjustment, Front-to-Back ........... 20
Adjustment, Side-to-Side ............. 20
Blade Replacement ..................... 16
Blade Sharpening ........................ I6
Cutting Height .............................. 12
Installation ....................................
19
Operation .....................................
13
Removal .......................................
19
Mowing Tips ........................................
I4
Muffler .................................................
18
Spark Attester ........................... 3,40
30-47
S
2
8
Service and Adjustments ............... 19-24
Carburetor ....................................
24
Fuse .............................................
23
Hood Removal/Installation ........... 23
Motion Drive Belt
Removal/Replacement
........... 21
Mower Belt(s)
Removal/Replacement
........... 21
Mower Adjustment
Front-to-Back .......................... 20
Side-to-Side ............................ 20
Mower Removal/_nstallation ......... 19
Tire Care .............................. 8,16,22
Slope Guide Sheet .............................. 55
Spark Plug(s) ......................................
18
Specifications ........................................
3
Starting the Engine ........................ 13-14
Steering Wheel ................................ 7,22
Stopping the Tractor ........................... 12
Storage ................................................
25
T
Throttle Control Cable Adjustment ...... 24
Tires ............................................
8,t6,22
Trouble Shooting Chart .................. 26-27
Transaxle ............................................
t7
t2
W
4
Warranty ................................................
Wiring Diagram ...................................
Wiring Schematic ................................
3
30
29
ACCESSORIES
AN
ATTACHME
TS
These accessories and attachments were available th rough most Sears retait outlets and service centers when the tractor'was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor.
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ENGINE
SPARK PLUG
MAINTENANCE
GAS CAN
ENGINE OIL
FUEL STABILIZER
AIR FILTER
BLADES
BELTS
i
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor.
you. This list was current at the time of publication; however,
may be made in these attachments, or some may no longer
accessories and attachments
that are available for your
Most of these attachments
attaching and detaching.
Many of these are listed below with brief explanations of how they can help
it may change in future years - more attachments may be added, changes
be available or fit your model. Contact your nearest Sears store for the
tractor.
do not require additional hitches or conversion
AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soi! at close intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect
grass clippings and leaves for a
healthier, neuter looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs out of sol! to allow moisture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKF-JDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Availableforfront
or rear mounting.
HIGH PERFORMANCE
REEL-ACTION
SPRING TINE DETHATCHER
covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-1 Convertible
mowers.
See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x I0 lumber.
ROLLER for smoother lawn surface.
364nch wide, 18-inch
diameterwater-tight drum holds upto3901bs, ofweight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
kits (those that do are indicated) and are designed for easy
SNOW BLADE for snow removat only. t 4-inch high, 48-inch wide
blade clears 42-inch path when angled left or right, Raises, lowers
with side lever. Adjustable skids; replaceabie, reversibJe scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow t0 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-voff DC electric motor that connects to the
tractor batter/ or other 12-volt source.
Includes booms for
automatic spraying and hand held wand for spot spraying, Wand
has adjustable spray pattern. For appiying herbicides, insecticides, fungicides and liquid fertilizers.
SPREADER/SEEDERS
make seeding, fertilizing, and weed killing easy. Broadcast spreaders are atso useful for granular deicers and sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. SimpJy hook up to the tractor
drawbar and go!
Optiona_ accessories
convert unit for
dethatching, aerating, hilting...without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyt fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories
include: tinted/
tempered solid safety glass windshieJd with hand operated wiper;
12-voff amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and Ieaves.
Optionat wand attachment
to pick up debris in hard-to-reach
places. VAC/CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
CONTE
Parts Bag contents
TS OF HA
shown
E PACK
full size
Parts packed
separately
in carton
...... i
(2) Sheet
Metal
Screws
#1046 x 1/2
O
(1) Locknut
Seat
3/8-24
Video
Cassette
Steering
Wheel
(1) Large Flat Washer
t
I
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Steering
Boot
I
I
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Pa_s Bag
Manual
(t) Hex Bolt 1/2-13 x I
(1) Shoulder Bolt 5/18-t8
Parts bag contents
not shown
_-_"%X
(1) Lock Washer
r L__T__
Steering Wheel
Adapter
I/2
full size
Steering
Wheel
Insert
(t) Washer 17/32
x 1-3/16 x 12 Gauge
@
(2) Hex Bolts 1/4-20 x 3/4
@
(2) Keys
Bushing
teering
(2) Hex Nuts I/4-20
(2) Lock Washers
(2) Washers
1/4
9/32 x 5/8 x t6 Gauge
Slope Sheet
6
ASSEM
.......... i
LY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS
REQUIRED
FOR ASSEMBLY
A socket wrench set wit] make assembly easier, Standard
wrench sizes are listed.
(1) 5/16" wrench
(1) 3/4" wrench
(2) 7/16" wrenches
Tire pressure gauge
(1) 1/2" wrench
Utility knife
(1) 9/16" wrench
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR
UNPACK
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CARTON
Remove all accessible loose parts and parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on all four corners
of car_on, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
BEFORE ROLUNG
ATTACH
,
*
o
o
o
,
FROM CARTON
STEERING
TRACTOR OFF SKID
WHEEL
(See Fig. 1)
Slide the steering bushing over the steering shaft.
Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
Position steering boot over steering shaft.
Ptace tabs of steering boot over tab slots in dash and
push down to secure.
Slide steering wheel adapter onto upper steering shaft.
Position front wheels of the tractor so they are pointing
straight forward.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.
Snap steering wheel insert into center of steering
wheel.
STEERING
(SHIPPING
FIG, 1
o
Remove protective plastic from tractor hood and grill.
WMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR
•
o
o
SHAFT
POSITION)
OFF SKiD (See Fig. 5)
Raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake
pedal.
Place gearshift lever in neutral (N) position,
Roll tractor backwards off skid.
Remove banding holding discharge guard up against
tractor.
7
ASSE
CONNECT
BATTERY
BLY
(See Figs, 2 and 3)
CAUTION: Do not short battery tern}i,
rials.
Before connecting battery, remove n}etai bracelets,
wristwatch
bands, rings, etc.
...... i
SEAT
PAN
Positive terminal must be connected
first to prevent sparking from accidental grounding,
•
BATTERY
BOX DOOR
Remove cardboard packing from seat pan and lift seat
pan to raised position.
Open battery box door.
Remove terminal protective caps and discard.
,
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
•
First con nect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
FiG, 3
Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
iNSTALL
Close battery box door.
-
Remove cardboard packing on seat pan.
Open battery box door for:
-
Place seat on seat pan and assemble shoulder bolt.
•
Inspection for secure connections
ware).
=
Assemble adjustment bolt, lock washer and flat washer
loosely. Do not tighten.
o
Inspection for corrosion.
•
Tighten shoulder bolt securely.
•
Testing battery.
•
Jumping (if required).
o
Periodic charging.
,
DISCARD
CAPS
SEAT (See Fig, 4)
Adjust seat before tightening adjustment bolt.
(to tighten hard-
Lower seat into operating position and sit on seat.
TERMINAL
HEX
NUT
\\
PROTECTIVE
•
Slide seat u ntil a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
o
Get off seat without moving its adjusted position.
=
Raise seat and tighten adjustment bolt securely,
LOCK
WASHER
SEAT
FLAT
WASHER
SEAT PAN
SHOULDER
BOLT
HE×
BOLT
NEGATIVE
(BLACK)CABLE
RG. 2
FLAT WASHER
ADJUSTMENT
BOLT
LOCK WASHER
FIG, 4
8
ASS
CHECK
.......... i
LY
T1RE PRESSURE
,/CHECKMST
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
BEFORE YOU OPERATE AND ENJOY YOUR NE_,
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROth,
THIS QUALITY PRODUCT.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
/
AII assembly instructions have been completed.
For best cutting results, mower housing should be :properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
_/
No remaining loose parts in carton.
¢
Battery is properly prepared and charged.
1 hour at 6 amps).
CHECK
BELTS
v'
Seat is adjusted comfortably and tightened securely.
v"
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
¢"
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
v"
Check wiring. See that al! connections are still secure
and wires are properly clamped.
CHECK
DECK
FOR
LEVELNESS
PROPER
POSIT|ON
OF
ALL
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK
BRAKE
SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual,
(Minimum
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA A TTENT!ON TO THE FOLLOWING IMPORTANT
ITEMS:
€"
Engine oil is at proper level.
,/
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
v"
,/
9
Be sure brake system is in safe operating condition.
OPERATIO
E
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
....... i
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
CLUTCH
LIGHTS ON
LIGHTS OFF
FUEL
CHOKE
MOWER HEIGHT
DIFFERENTIAL
LOCK
PARKING BRAKE
LOCKED
N
I
REVERSE
NEUTRAL
UNLOCKED
H
L
(®);I
HIGH
LOW
PARKING BRAKE
Z
MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC
DANGER, KEEP HANDS AND FEET AWAY
IGNITION
FREE WHEEL
(Hydro Modelsonly)
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S
MANUAL
AND SAFETY
RULES
BEFORE
OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
AMMETER
ATTACHMENT
CLUTCH LEVER
IGNITtON
SWITCH
LIGHT
SWITCH
LIFT LEVER
PLUNGER
THROTTLE/
CHOKE
CONTROL
ATTACHMENT
LIFT LEVER
D
i
t
CLUTCH/
BRAKE
PEDAL
MOWER DECK
HEIGHT ADJUSTMENT
POSITIONS
_
',
PARKING
BRAKE
GEARSHIFT
LEVER
FIGo 5
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT
mower blades,
tractor.
LIGHT SWITCH:
CLUTCH LEVER: Used to engage the
or other attachments mounted to your
GEARSHIFT
tractor.
ATTACHMENT LiFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
LiFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
Turns the headlights on and off.
THROTTLE/CHOKE
CONTROL:
controlling engine speed.
Used for starting and
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.
PARKING BRAKE:
brake position.
Locks clutch/brake
LEVER: Selects the speed and direction of
mGNITION SWITCH:
engine.
pedal into the
AMMETER:
(4.
!1
Used for starting and stopping the
Indicates battery charging (+) or discharging
OPERA
O
Theoperation of any tractor can resuJt in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over the spectacles or standard safety glasses°
...... !
HOW TO USE YOUR TRACTOR
TO SET PARKING
BRAKE
(See Fig= 6)
Your tractor is equipped with an operator presence
switch. When engine is running, any attempt
operator to leave the seat without first setting the
brake will shut off the engine.
o
Depress clutch/brake pedal into full "BRAKE"
and hold.
•
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
sensing
by the
parking
......
position
LEVER
TO USE THROTTLE
CONTROL
(See Fig. 6)
Always operate engine at full throttle,
"DISENGAGED"
POSiTiON
o
Operating engine at less than full throttle reduces the
battery charging rate.
,
Full throttle offers the best bagging and mower performance°
IGNiTiON
KEY
TO MOVE FORWARD
(See Fig. 6)
CONTROL
I
J
J
Place parking brake lever in "ENGAGED" position and
release pressure from clutch!brake peda!. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH
"ENGAGED" POSITION
CAUTION:
Ai_
pletely, as described above, before leaving the operator's posF_tion;to empty
grass catcher, etc.
AND BACKWARD
The direction and speed of movement is controlled by the
gearshift lever.
LEVER
°
Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
•
Move gearshift lever to desired
position,
o
Slowly release clutch!brake pedal to start movement.
iMPORTANT; BRING TRACTOR TO A COMPLETE STOP
BEFORE SHtFTING OR CHANGING GEARS. FAILURE
TO DO SO WiLL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST
(See Fig. 5)
FIG. 6
o
lift lever determines
the
Grasp Lift lever.
The cutting height range is approximately 1-1/2to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
MOWER BLADES o
po-
o Depress clutch/brake pedal intofull "BRAKE" position.
o
Move gearshift lever to neutral (N) position,
ENGINE *
o Move throttle control to slow (,_) position.
NOTE:
Failure to move throttle control to slow (_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
o Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
HEIGHT
Press plunger with thumb and move lever to desired
position.
STOPPRNG (See Fig. 6)
Move attachment clutch lever to "DISENGAGED"
sition.
GROUND DRIVE -
CUTTING
The position of the attachment
cutting height.
PARKING BRAKE
"DISENGAGED"POSITION
o
MOWER
12
®
The average lawn shou Id be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
OPERATIO
TO OPERATE
.....
i
MOWER
(See Fig, 7)
TO OPERATE
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine.
•
Select desired height of cut.
•
Start mower
contro!.
°
TO STOP MOWER BLADES - disengage attachment
clutch control.
__ON:
,_A
J _
blades by engaging attachment
_rd
ATTACHMENT
"DISENGAGED"
,n place.
hilts with slopes greater than 15 ° and
CAUTION:
Do not drive up or down
do not drive across any slope.
Choose the slowest speed before starting up or dowr
hiIIs.
clutch
Do not operat_
without either the entire grass catcher,
on mowers so equipped, or the dis-
•
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
l
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
ATTACHMENT
LIFT LEVER
HIGH POSIT_ON
"ENGAGED"
POStTJON
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever tc
slower position.
_______..J
CLUTCH LEVER
POSITION
ON HILLS
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
/?
/ -_
LOW
POSITION
*
Raise attachment
ment lift control.
lift to highest position with attach-
°
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
,
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
BEFORE
CHECK
DISCHARGE
GUARD
STARTmNG THE ENGINE
ENGINE
OiL LEVEL (See Fig. 12)
°
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
-
Check engine oil with tractor on level ground.
,
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
o
For cold weather operation you should change oil for'
easier starting (See "OtL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oil, see the Customer ResponsibiIF
ties section in this manual.
13
OPERATBON
ADD
..... i
.....
i
GASOUNE
MOWING
•
Fill fuel tank,
Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
Tire chains cannot be used when the mower housing
is attached to tractor,
WARNING:
Experience indicates that alcohol blended
fuefs (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information.
Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
A
,_,_
| _
ENG|NE
Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
=
The left hand side of mower should be used for trimming.
•
•
Do not mow grass when it is wet. Wet grass wili plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
•
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
=
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
(See Fig. 6)
•
Depress clutch/brake
°
Place gearshift lever in neutral (N) position.
,
Move attachment clutch to "DISENGAGED"
o
Move throttle control lever to choke (I\l) position for
cold engine start. Forwarm engine start, move throttle
control to fast (_) position.
•
Insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute, tf engine does not start after
several attempts, move throttle control to fast (,f_)
position, wait a few minutes and try again.
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 8 ).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
,
®
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
CAUTION:
Fill to bottom of gas tank
fiHerneck. Do not overfill° Wipeoffany
spilled oil or fuel Do not store, spill or
use gasoline near an open flame°
TO START
TiPS
pedal and set parking brake.
position.
When engine starts, move throttle control to desired
position.
Allow engine to warm up for a few minutes before
engaging drive or attachments.
FiG, 8
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.
14
CUSTOM
MAINTENANCE
ESPONS
LINES
SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check
Brake Operation
Check Tire Pressure
Check
for Loose Fasteners
R [ Sharpen/ReplaceMower Btades
A
C
LubricationChart
T
Check
0
R
Clean Batteryand Termina{s
Check Transax/eCooIing
Battery Level/Recharge
Adjust Blade Belt(s)Tension
Adjust
Motion Drive Belt(s) Tension
Check Engine Oil Level
Change
Engine
Oil
Clean Air Fitter
E
N [ Clean Air Screen
F
G
Inspect
Muffler/Spark
Arrester
Replace Oil Filter (lf equipped)
N
Clean Engine CoolingFins
E
Replace Spark Piug
Replace
Air Filter Paper
Cartridge
Replace Fuel Fitter
- Change mo_e often when operating under a heavy load or in high ambient temperatures,
- Sewice more often when operating in dirty or dusty conditions.
* If equipped with oi_filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
GENERAL
5 - If equipped with adjustable system,
6 - Not required if equipped with maintenance-free battery.
7 - Tighten f_on[ axle pivot belt to 35 ft.qbs, max}mum.
Do not overtighten,
LUBRICATION
RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence.
To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
(_) SPINDLE
CHART
ZERK ___--
SPINDLE
® F.oNWHEELdt i
BEARING
Some adjustments will need to be made periodically to
properly maintain your tractor,
ZERK
_i
....
""_
W"EEL®
-'L__
BEARING
G
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuei mixture and help your engine run better
and last longer.
o
EACH
CLUTCH
PWOT(S)
USE
Check engine oil level.
(_) SAE 30 OR 10W30 MOTOR OIL
Check brake operation.
,
o
ZERK
ENGINE(_
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
BEFORE
ZERE (_}
(_) GENERAL PURPOSE
Check tire pressure.
Check for loose fasteners.
GREASE
(_ REFER TO CUSTOMER
RESPONSIBILiTiES
"ENGINE"
SECTION
IMPORTANT:
DO NOT OIL OR GREASE
THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS
LUBRI.CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT
SPARINGLY,
15
CUSTO
...... i
RESPON
IL
ES
TRACTOR
TO SHARPEN
Always observe safety rules when performing any maintenance.
Care should be taken to keep the blade balanced. An
un balanced blade will cause excessive vibration and eventual damage to mower and engine.
BRAKE
o
OPERATMON
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
Maintain proper air pressure in alt tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual).
•
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
•
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage,
(See Fig. 10)
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone bafancer. (When using a cone
baiancer, follow the instructions supplied with baiancer).
TmRES
=
BLADE
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position, if either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not,
BLADE CARE
For best results mower blades must be kept sharp.
place bent or damaged blades.
BLADE
REMOVAL
CENTER
Re-
HOLE
\
(See Fig. 9)
•
Raise mower to highest position to allow access to
blades.
o
Remove hex bolt, lock washer and flat washer securing blade.
o
Install new or resharpened blade with trailing edge up
towards deck as shown.
5/8" BOLT
OR PtN
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
FiG. 10
Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger wilt extend its life.
NOTE: We do not recommend sharpening blade - but if
_oudo, be sure the blade is balanced.
MANDREL
ASSEMBLY
BLADE
\
BLADE
•
Keep battery and terminals clean.
-
Keep battery bolts tight.
®
Keep small vent holes open.
Recharge at 6-t0 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
TRAaLING
EDGE UP
o
Remove terminal guard.
,
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
o
Clean terminals and battery cable ends with wire brush
untit bright.
FLAT
Rinse the battery with plain water and dry.
LOCK WASHER
Coat terminals with grease or petroleum jelly.
=
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 9
16
Reinstall battery (See "CONNECT
Assembly section of this manual).
BATTERY"
in the
OUSTOME
ESPONS
L
ES
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
..... i
TRANSAXLE
CAPIDIPSTICK
COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooting.
OIL DRAIN
PLUG
ENG|NE
LUBRICATION
FIG. 12
Only use high quality detergent oil rated with API service
classificatJon SF or SG. Selectthe oil's SAE viscosity grade
according to your expected operating temperature.
AIR FILTER
NOTE: Although mufti-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
3ossibJe engine damage from running low on oil.
SAE ViSCOSiTY
o_
-20 o
_C .30 _
0o
=20 =
TEMPERATURE
30 °
_i0o
320
Service air cleaner more often under dusty conditions.
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dr;/in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
If very dirty or damaged, replace pre-cleaner.
,
Reinstall pre.cleaner over cartridge.
o
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
•
Remove cartridge nut.
•
Carefully remove cartridge to prevent debris from
entering carburetor. Clean base carefu!ly to prevent
debris from entering carburetor.
Clean cartridge by tapping gently on flat su #dace. tf very
dirty or damaged, replace cartridge.
Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT:
PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED
AIR TO CLEAN
OR DRY
CARTRIDGE.
GRADES
40 °
0°
RANGE ANTICIPATED
60 _
1'0o
BEFORE
80 °
20 °
!00 °
30 °
40°
NEXT OIL CHANGE
FIG, 11
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick secureiy each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 11 and 12)
Determine temperature range expected before oil change.
All oi! must meet APt service classification SF or SG.
•
Be sure tractor is on ievel surface.
,
o
o
,
o
•
(See Fig. 13)
Your engine wilt not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every I00
hours of operation or every season, whichever occurs first.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove drain plug.
COVER -_
KNOB
After oi! has drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
on page 3 of this
manual.
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
17
FiG° !3
CUSTOME
CLEAN
.... i
AIR SCREEN
ILITI
(See Fig. 14)
IN-LINE
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers,
ENGINE COOLING FINS (See Fig. 14)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
*
Remove screws from blower housing and lift housing
and oil fiti tube assembly off engine,
,
Cover oil fill opening to prevent entry of dirt.
,
Remove the screws securing the starter housing and
lift housing off engine.
,
Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
o
To reassemble, reverse above procedure.
FUEL FILTER
(See Fig. 15)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
°
With engine cool, remove filter and plug fuel line
sections.
•
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
°
Be sure there are no fuel line leaks and clamps are
properly positioned.
,
immediately wipe up any spilled gasoline.
CLAMP
_
FUEL
FILTER
SCREWS
BLOWER HOUSING
CLAMP
_
--
/ j
SCREWS
FIG. 15
CLEANING
AIR SCREEN
OIL FiLL
TUBE
ASSEMBLY
ENGINE COOLING
FiG. 14
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create afire hazard and/or damage.
SPARK
Clean engine, battery, seat, finish, etc. of all foreign
matter.
•
Keep finished su rfaces and wheels free of all gasoline,
oil, etc.
°
Protect painted surfaces with automotive type wax,
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
SPARK
PLUG
FiNS
•
PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPEC IFICATtONS" on page 3 of this manual.
18
ERVICE A
CAUTION:
• ,,,,z
BEFORE PERFORMING
ADJ
STMENTS
ANY SERVICE OR ADJUSTMENTS:
........ i
®
,
...... !
i
i
-
i
,
TO REMOVE
Depress clutch/brake pedal fully and set parking brake,
Place gearshift lever in neutrat (N) position.
Ptace attachment clutch in "DISENGAGED"
position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and ptace wire where it cannot come in contact with
plug.
MOWER
(See Fig. 16)
CLUTCH
Mower will be easier to remove from the rightside of tractor.
,
=
Place attachment clutch in "DISENGAGED" position,
Move attachment lift lever forward to lower mower to its
lowest position.
•
Roll belt off engine putley.
-
Disconnect clutch rod from clutch lever by removing
retainer spring.
o
Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
,
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
o
Disconnect front links from deck by removing retainer
springs.
RETAINER
SUSPENSION
ARMS
ENGINE
PULLEY
\
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT:
JF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H, AND L.H, SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR,
TO iNSTALL
MOWER
RETAINER
SPRING
/
ANTI-SWAY
(See Fig. 16)
*
Raise attachment lift lever to its highest position.
,
Slide mower under tractor with discharge guard to right
side of tractor.
*
Lower lift lever to its lowest position.
o
Instal mower in reverse order of removal instructions.
LEVER
CLUTCH ROD\
BAR
RETAINER
SPRINGS
(BOTH SIDES)
FiG. 16
19
SERVICE AN
TO LEVEL MOWER
.... i
E
Ji
ADJUSTMENTS
HOUSING
FRONT-TO-BACK
ADJUSTMENT
(See Figs. 19 and 20)
iMPORTANT:
DECK MUST BE LEVEL SIDE-TO-SIDE.
IF
THE FOLLOWING
FRONT-TO-BACK
ADJUSTMENT
IS
NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY
SO MOWER
WILL STAY LEVEL SIDE-TOSIDE.
Adjust the mower while tractor is parked on level ground or
driveway.
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE
ADJUSTMENT
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position.
(See Figs. 17 and 18)
Raise mower to its highest position.
•
At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance "A" on
both sides of mower should be the same or within 1/4"
of each other.
Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.
If adjustment is necessary, make adjustment on one
side of mower only.
Before making any necessary adjustments, check that
both front links are equal in length. Both links should be
approximately 10-3/8".
To raise one side of mower, tighten lift link adjustment
nut on that side.
•
To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about t/8".
-
Recheck measurements
after adjusting.
BOTTOM EDGE
OF MOWER TO
GROUND
If links are not equal in length, adjust one link to same
length as other link.
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
When distance "D" is t/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut "F" against trunnion on both front links.
BOTTOM EDGE
OF MOWER TO
GROUND
Recheck side-to-side adjustment.
GROUND
o,,i_, "\
LINE
!
_:,o ,'
MANDREL
RG. !7
SUSPENSION
ARM
FiG. 19
BOTH FRONT LItNKSMUST BE EQUAL IN LENGTH
UFT UNK
ADJUSTMENT
NUT
FtG. 18
NUT "E"
NUT "F"
FRONT LINKS
20
TRUNNION
FIGo 20
ERVICE
TO REPLACE
(See Fig. 21)
....... i
MOWER
BLADE
DRIVE
ADJUSTMENTS
BELT
WITH PARKING BRAKE "ENGAGED"
\
The mower blade drive bett may be replaced without tools.
Park the tractor on feve! surface. Engage parking brake.
\
BELT REMOVAL-
Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual).
,
Work belt off both mandrel pulleys and idler pulleys.
,
Pull belt away from mower.
BELT INSTALLATION
\
NUT
-
,
Install new belt in reverse order of removal.
o
Make sure belt is in all pulley grooves and inside all belt
guides.
Install mower in reverse order of removal instructions.
-
\
OPERATING
ARM
i
!
FiG. 22
MANDREL
PULLEY
IDLER
PULLEYS
TO REPLACE
(See Fig, 23)
MOTION
DRIVE
BELT
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
MANDREL
PULLEY
•
Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
•
Remove upper belt keeper.
=
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keepers.
-
Pull belt toward front of tractor and remove downwards
from around engine pulley.
o
Install new belt by reversing above procedure.
IMPORTANT: MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.
FiG, 2t
PULLEY
TO ADJUST
BRAKE
(See Fig. 22)
CLUTCHING
IDLER
TABS
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
-'LT
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
*
KEEPER
iDLER
Dep tess clutch/brake pedal and engage parking b rake.
Measure distance between brake operating arm and
nut "A" on brake rod,
If d !stance is other than 1 -i/2", loosen jam nut and turn
nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A".
TRANSA>
PULLEY
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service centeddepartment.
21
FIG. 23
SERVICE AN
TO ADJUST
.... :!
STEERING
ADJUSTMENTS
TO START ENGINE WiTH
{See Fig. 25)
WHEEL ALIGNMENT
If steering wheel crossbars are not honzontal (left to right)
when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
If your battery is too weak to start the engine, it should be
recharged.
If "jumper cables" are used for emergency
starting, follow this procedure:
iMPORTANT:
YOUR TRACTOR iS EQUIPPED WiTH A 12
VOLT NEGATIVE
GROUNDED
SYSTEM.
THE OTHER
VEHICLE
MUST ALSO
BE A 12 VOLT
NEGATIVE
GROUNDED
SYSTEM.
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
FOR REPAIRS
•
,
Block up axle securely,
Remove axle cover, retaining d ng and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
,
Repair tire and reassemble,
-
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
•
Replace washers and snap retaining ring securely in
axle groove.
•
Replace axle cover.
BATTERY
CAUTION: Lead-acid batteries generate e×plosive gases, Keepsparks, flame
and smoking materials away from batteries.
Always wear eye protection
when around batteries,
TOE-IN/CAMBER
TO REMOVE WHEEL
(See Fig. 24)
A WEAK
TO ATTACH JUMPER CABLES *
Connect each end of the RED cable to the POSITIVE
(+) terminal of each batter:/, taking care not to short
against chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER ,
=
BLACK cable first from chassis and then from the fully
charged battery.
RED cable last from both batteries.
POSiTiVE TERMINAL
NEGATIVE
TERMINAL
!
AXLE COVER
_
SQUARE
KEY
(REAR WHEEL ONLY)
FiG. 24
BATTERY
POSITIVE TERMINAL
NEGATIVE
FIG. 25
22
TERMINAL
SERVICE AND ADJUSTMENTS
TO REPLACE
HEADLIGHT
TO REMOVE HOOD AND GRILL
(See Fig, 26)
BULB
*
Raise hood.
,
Pull bulb holder out of the hole in the backside of the
grill.
=
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
,
Close hood.
INTERLOCKS
,
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. G rasp hood at sides, tilt towarc
engine and lift off of tractor.
=
To replace, reverse above procedures.
AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
Check wiring, See electrical wiring diagram in the
Repair Parts section of this manual.
TO REPLACE
HOOD
FUSE
Replace with 30 amp automotive4ype plug-in fuse.
fuse holder is located behind the dash.
ASSEMBL_
The
HEADLIGHT
WIRE
CONNECTOR
FIG, 26
23
SERVICE A
A
ENGINE
JUSTMENTS
FINAL SETTING *
TO ADJUST
THROTTLE
CONTROL
CABLE
,
Start engine and allow to warm for five minutes. Make
fina! adjustments with engine running and shift/motion
control lever in neutral (N) position.
*
Move throttle control lever to slow (,_!) position, With
finger, rotate and hold throttle lever against idle speed
screw, Turn idle speed screw to attain 1750 RPM,
(See Fig. 27)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move throttle control lever
from slow (,_) to choke (XI) position. Slowly move
lever from choke (N) to fast (_) post on.
•
Check that holes "A" in governor control lever and hole
in governor plate line-up, If holes 'W' are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.
GOVERNOR
CONTROL LEVER
,
While still holding throttle lever against idle speed
screw, turn idle mixture valve in (clockwise) until engine begins to die and then turn out (counterclockwise)
until engine runs rough. Turn valve to a point midway
between those two positions. Release throttle lever.
ACCELERATION TEST •
GOVERNOR
CONTROL PLATE
\
High speed stop is factory adjusted.
Do not adjust damage may result.
IMPORTANT:
NEVER TAMPER
WiTH THE ENGINE
GOVERNOR,
WHICH iS FACTORY
SET FOR PROPER
ENGINE SPEED. OVERSPEEDING
THE ENGINE ABOVE
THE
FACTORY
HIGH
SPEED
SETTING
CAN BE
DANGEROUS.
IF YOU THtNKTHE
ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT,
WHICH HAS PROPER EQUIPMENT
AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.
THROTTLE
LEVER
/
HOLES "A"
Move throttle control lever from slow (,_!,) to fast (,_)
position.
If engine hesitates or dies, turn idle mixture
valve out (counterclockwise)
1/8 turn. Repeat test and
continue to adjust, if necessary,
until engine accelerates smoothly.
CLAMP
iDLE SPEED
SCREW
THROTTLE
CABLE
SCREW
FaG. 27
TO ADJUST
CARBURETOR
(See Fig. 28)
The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel,
temperature, altitude or load. if the carburetor does need
adjustment, proceed as follows:
In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the idte mixture valve out (counterclockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.
#_PORTANT:
DAMAGE TO THE NEEDLE
THE SEAT IN CARBURETOR
MAY RESULT
TURNED IN TOO TIGHT.
VALVE
AND
IF SCREWIS
iDLE M_XTURE
VALVE
PRELIMINARY SETTING •
Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.
o
Be sure the throttle control cable is adjusted properly
(see above).
o
With engine off turn idle mixture valve in (clockwise)
dosing it finger tight and then turn out (counterclock°
wise) 1 full turn.
FIG. 28
24
STORAGE
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more.
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark.
Allow the engine to cool
before storing in any enclosure.
ENGINE
FUEL SYSTEM
==1
U
iMPORTANT:
IT IS IMPORTANT
TO PREVENT
GU_v
DEPOSITS
FROM FORMING
IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH AS CARBURETOR,
FUEL FILTER
FUEL HOSE, OR TANK DURING
STORAGE.
ALSO
EXPERIENCE
INDICATES
THAT ALCOHOL
BLENDEE
FUELS (CALLED
GASOHOL
OR USING ETHANOL
OF
METHANOL)
CAN ATTRACT
MOISTURE WHICH LEAD_
TO SEPARATION
AND FORMATION
OF ACIDS DURING
STORAGE.
ACIDIC
GAS CAN DAMAGE
THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
1
TRACTOR
Drain the fuel tank.
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc, Store in a
clean, dry area.
Start the engine and let it run until the fuel lines and
carburetor are empty.
•
Clean entire tractor (See "CLEANING" in the Customer
Responsibilities section of this manual).
o
-
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container, Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilize r to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
,
ENGINE
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
Fully charge the battery for storage.
,
After a period of time in storage, battery may require
recharging.
o
To help prevent corrosion and power leakage during
tong periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see _TO
CLEAN BATTERY AND TERMINALS
in the Customer Responsibilities section of this manual),
OiL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual),
BATTERY
-
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
CYLINDERS
•
Remove spark plug(s).
•
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
,
Turn ignition key to"START" position for a few seconds
to distribute oil.
Replace with new spark plug(s).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
OTHER
o
Be sure battery drain tube is securely attached.
Do not store gasoline from one season to another.
•
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
o
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
wilt cause your tractor to rust.
]ivIPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
25
PROBLEM
Wil| not start
CAUSE
CORRECTION
1_
Fill fuel tank.
properly,
2.
3_
4.
5.
6.
7.
8.
9,
t0.
Loose or damaged wiring.
Carburetor out of adjustment,
Engine valves out of adjustment.
8.
9.
10.
See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug,
Clean/replace air filter,
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
Contact an authorized service center/department,
Contact an authorized service center/department,
Hard to start
1.
2.
3.
4.
5.
6.
7.
8.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring,
Carburetor out of adjustment.
Engine valves out of adjustment.
1.
2.
3.
4.
5.
6,
7.
8.
Clean/replace air filter,
Replace spark plug.
Recharge or replace battery.
Replace fuel filter,
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
Contact an authorized service center/department,
Contact an authorized service center/department.
Engine will not turn over
1.
2,
3,
4,
5,
6.
7.
8.
9,
Clutch/brake pedai not depressed.
Attachment ctutchis engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring,
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).
!.
2.
3.
4.
5.
6.
7.
8.
9.
Depress clutch/brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals,
Check all wiring.
Check/replace ignition switch,
Check/replace solenoid or starter.
Contact an authorized service center/department.
Engine
start
1.
2,
3,
4.
Weak or dead battery,
Corroded battery terminals.
Loose or damaged widng.
Faulty solenoid or starter.
1.
2.
3,
4,
Rechargeor replace battery.
Clean battery terminals,
Check all wiring.
Check/replace solenoid or starter.
1.
2,
3.
4.
5.
6.
7.
8.
9,
Cutting too much grass/too fast.
Throttle in _'CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug,
Dirty fuel filter,
State or dirty fuel.
Water in fuel.
t.
2.
3.
4.
5.
6,
7.
8.
9.
Set in "Higher Cut" positionfreduce speed,
Adjust throttle control.
Clean underside of mower housing,
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
Contact an authorized service center/department.
Contact an authorized service center/department.
clicks but wilt not
Loss of power
1.
Out of fuel.
2.
3.
4.
5.
6.
7.
Engine not "CHOKED"
Engine flooded.
Bad spark plug.
Dirty air filter,
Dirty fuel filter.
Water in fuel.
10.
11.
12.
t3.
14.
15.
Excessive
vibration
Spark plug wire loose.
Dirty engine air screen/fins,
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of adjustment.
1.
2,
Worn, bent or loose blade.
Bent blade mandrel.
3.
Loose/damaged
10.
11.
12,
13,
14.
15_
1.
2.
3.
part(s).
26
Replace blade. Tighten blade bolt,
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.
TROU
PROBLEM
Engine continues to run
when operator leaves seat
with attachment clutch
LESHOOTING
CAUSE
1.
Faulty operator_safety
1.
2,
POINTS
CORRECTION
presence control system.
!.
Check wiring, switches and connections,
If not
corrected, contact an authorized service center/
department,
Worn, bent ortoose b_ade.
Mower deck not level.
1.
2.
Repiace blade, Tighten blade bolt.
Level mower deck.
3.
4.
5.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
3,
4.
5.
Clean underside of mower housing.
Replace blade mandrel,
Clean around mandrels to open vent holes.
Mower blades will not
rotate
1.
2.
3.
4.
Obstruction in clutch mechanism,
Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandre!,
t,
2.
3.
4.
Remove
Replace
Replace
Replace
Poor grass discharge
1.
2.
3,
4.
Engine speed too stow,
Travel speed too fast.
Wet grass.
Mower deck notlevel.
1.
2.
3,
4.
Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck,
5.
6.
Low/uneven tire air pressure.
Worn, bent or toose blade,
7,
8.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
9.
10.
11.
Blades improperly installed,
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
engaged
Poor
cut - uneven
5.
6.
7,
8.
9.
10.
!!.
obstruction.
mower drive belt.
!diet puttey.
blade mandrel.
Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade boil.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down,
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1.
2.
3.
4,
5.
Switch is "OFF".
Bulb(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
1.
Turn switch "ON".
2.
3.
4.
5.
Replace bulb(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.
Battery will not charge
1.
2.
Bad battery cell(s).
Poor cable connections,
1.
2.
Replace battery,
Check/clean all connections.
3.
4.
Faulty regulator {if so equipped}.
Faulty alternator.
3.
4.
Replace regulator.
Replace alternator.
1,
Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine,
1.
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine,
Engine "backfires"
when turning engine
"OFF"
27
SERVICE NOTE
28
TRACTOR
- = MODEL NUMBER
917.256500
SCHEMATIC
RED
BLACK
BATTERY
t
O LL)
RED
RED
FUSE 30 AMP.
AMMETER
t
I
STARTER
I
BLACK
WHITE
_
_
1
J
SOLENOID
•
S
L
B
\,...,Z..
1
J
CLUTCH / BRAKE
(PEDAL UP)
SEAT SWITCH
IGNITION SWITCH
i
W"!TE , 0
BLACK
(NOT OCCUPIED)
j
I
_
I
_
t
!"
i
o
I
BLACK
"7---'I"11"-ATT'MENT
CLUTCH
L
BLACK
_1
-GROUNDING
j
CONNECTOR
(CLUTCH OFF)
@
1I
BLACK
UNIT
IGNITION
(_
I
_
PLUG ______
SPARK
J__
I
I
AFTER FIRE SOLENOID
CHARGrNG
SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
28 VOLTS AC MIN, @ 3600 RPM
(CHARGING
SYSTEM
DISCONNECTED)
/
RED
UGHTING
NOTE
M
B
5 AMP AC @ 3600 RPM f-_
YOUR TRACTOR tS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
L [:E:33
\
SYSTEM
OUTPUT
F_L2
I_
_
DIODE
ALTERNATOR
_-
t4 VOLTS
AC MIN,
@-3600 RPM (LIGHTS
J
OFF)
THE LIGHTS ARE NOT
l_
HEADligHTS
CONNECTED TO THE
_......
_
-7_....
BATTERY, BUT HAVE THEIR
_LZz_'
E",_-_
LK/__c__,
BROWN
BLACK
OWN ELECTRICAL SOURCE.
,
_' _
.._ _
'q
BECAUSE
OF THIS, THE
HE-ADL](_I-IT
/_\
!
BRIGHTNESS OF THE LIGHTS
SWITCH
- (0 0}--J
IGNITION SWITCH
WILL CHANGE WITH ENGINE
(OFF)
\-_-J
POSITION
CIRCUIT
SPEED, AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE tS
OFF
M + G
WIRING iNSULATED CLIPS
SPEEDED UP, THE LIGHTS
ON
B+L
WILL BECOME THEIR BRIGHTEST.
NOTE: IF WIRING INSULATED
/_
START
B+ S + L
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
NON-REMOVABLE
-(_
REMOVABLE
CONNECTIONS
PROPERLY SECURE YOUR WIRING.
CONNECTIONS
29
REPAmR
PARTS
TRACTOR
=-. MODEL NUMBER
917.256500
ELECTRICAL
z
22
21
36
36 35
/ '20
39
39
!
/
/
\
I
/
/
45
\
/
\
/
\
/
\
/
/
15
\
,\ /
6
30
REPAIR PARTS
TRACTOR
....... i
917.256500
ELECTRICAL
KEY
NO.
_z
- - MODEL NUMBER
1
2
3
4
6
7
8
9
15
19
20
21
22
24
25
26
28
29
30
31
32
33
34
35
36
38
39
40
41
42
43
44
45
49
70
PART
NO=
146139
STD523107
STD551025
STD551125
STD54t025
109238X
144940
109596X
147688
STD551125
73350400
136850
4152J
4799J
146147
108824X
4207J
121305X
144921
140400
141226
140403
110712X
108236X
STD601005
140336
109553X
146O57
71110408
131563
145673
736404O0
121433X
STD55!262
140413
NOTE:
DESCRiPTiON
Battery 12 Volt 25 AMP
Bolt Hex Hd 1/4-20unc X 3/4
Washer 9/32 X 5/8 X 16 Ga
Washer Lock Hvy Helical 1/4
Nut Fin Hex 1/4-20 Uric
Tube Plastic 12"
Case Battery
Clamp Hose Olive
Fastner Snap-In
Washer Lock 1/4
Nut Jam Hex 1/4-20 Unc
Harness Socket Light W/4152J
Butb Light #1156
Cable Battery 6ga 11" red
Cable Battery 6 Ga W/t6 Wir red
Fuse 30 AMP Auto Green
Cable Ground 6ga 12" black
Switch Plunger Nc Gray
Switch lgn 3 pos
Nut Ignition
Cover Sw Ignition
Key Ign Molded Craftsman, Delta
Switch Light Blk BIk Red
Bracket Switch Clutch
Screw Tap Hex #!0-24unc X 1/2
Bracket Switch Interlock
Switch Intlk CI MWR Gry 4 Term
Harness Ign Dash LT 1 PC Mech 95
Bolt Bfk Hex I/4-20unc x 1/2
Cover Terminal Red
Solenoid
Nut Keps Blk Hex 1/4-20 Unc
Ammeter Rectangular 6 AMP
Washer Lock Internal Tooth 5/8
Harness Engine, B&S/Tec, Dual
Att component dimensions
! inch = 25.4 mm
31
given
in U.S. inches
REPAIR PARTS
TRACTOR
CHASSIS
- ,. MODEL NUMBER
917,256500
AND ENCLOSURES
.... i
3O
17
\
21
\
5
18
26
26
25
31
9
29
14
19
/
3
16
\
28
33
!0
3
32
REPAIR PARTS
TRACTOR
CHASSIS
- = MODEL
NUMBER
917.256500
AND ENCLOSURES
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
t3
14
15
16
17
18
19
2t
22
24
25
26
27
28
29
30
31
33
34
35
38
39
100
-
PART
NO.
145501
140356
17490612
STD55t025
146077
145208X0t6
I26842X
12647tX
146760X011
STD533710
146956
146961X012
17490608
74180512
STD541431
131445X574
126938X
17030814
122933X
t24479X
STD523710
19131312
STD541437
17030814
140137
124029X
109872X574
136619
145244X574
145243X574
STD533707
139886
139887
105037X
5479J
NOTE:
DESCRIPTION
Chassis Wldmt 1lga 1995
Drawbar Stretch
Screw Thdroi 3/8-t 6 x 3/4 Ty-tt
Washer 13/32 X 3/4 X 16 Ga
Bumper Snap-In
Saddle Slkscr Fit Sdl 65 D4360
Shield Ht. Hood Kohl/Dia Engine
Clip Insulator 406 Mtg Hole
Dash Slkscr 1-pc
Bolt Rdhd Sqnk 3/8-16unc X 1
Panel Dash LH
Panel Slkscr Dash RH
Screw Thdrot 3/8-16 x 1/2 Ty-tt
Screw Mach TRHD 5/16-t8 unc x 3/4
Nut Keps 5/16-t8 Unc
Hood Asm Pnt Slope Weld Ms-459
Bumper Hood
Screw SItd Hex Hd W!PI Washer
Rivet Ratchet Nylon
Washer Nylon BIk 28 x 75 x t9
Bolt Fin Hex 3/8-16 unc x 1 Gr, 5
Washer 13/32 X 13/16 x 12 Ga
Nut Hex Lock W/Ins. 3/8-t6 Uric
Screw Spider!oc Hex Hd #8 x 7/8
Grille Grey
Lens Headlight Bar Clear
Fender Pnt LT W/o Shift
Bracket Fender Rep1109873x
Footrest Pnt Lh
Footrest Pnt Rh
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Bracket Asm Pvt LH MWR Rear
Bracket Asm Pvt RH MWR Rear
Strip Foam 18"
Plug Button Bfk 359 Dia Choke
All component dimensions
1 inch = 25.4 mm
33
given in U.S, inche
/
/
"" MODEL NUMBER9"!7,256,_00
57
/
/
/
/
i
63
/
_
\
\
\
\
1
/:
6
\
REPAIR PARTS
TRACTOR
o.. MODEL NUMBER
917o256500
DRIVE
KEY
NO.
PART
NO.
1 142603
2 146682
3 123666X
4 12000028
5 12t520X
6 17490512
7 130802
8 131679
t0
STD561210
11 105701X
12 19151216
13 74550412
!4
STD551125
15 74490544
18 STD523710
19 STD541437
2!
106933X
22
130804
24 STD541237
25
106888X
26 STD551037
27 STD561210
28
145204
29
124236X
30
130807
31
127275X
32 STD523107
34 149001
35 120183X
36 STD551062
37 1572H
38 123674X
39 STD523727
40 4470J
KEY
NO.
DESCRiPTiON
Transaxle 6sp Std D4360-79
Spring Return Brake T/a Zinc
PulleyTransaxle 18/20" tires
Ring Retainer # 5100-62
Strap Torque 30 Degrees
ScrewThdrol 5/16-18 X 3/4 TYT
Bracket Saddle Shift T!a
Rod Shf Sdl LY/YT Str Blk Zinc
Pin Cotter !/8 X 1 Cad
Washer Plate Shf 388 Sq Hole
Washer 15/32 X 3/4 X 16ga
Bolt 1/4-28unf Gr8 W/Patch
Washer Lock Hvy Helical !/4
Bolt Hex FLGHD5/16-18Gr.5
Bott Fin Hex 3/8-16unc X 1 Gr. 5
Nut Lock HexW/tns. 3/8-16 Unc
Knob Rd 1/2_13 Plstc Thds Blk
Rod Brake BlkZinc 26 840
Nut Hex Jam 3/8-16 Unc
Spring Rod Brake 2 00 Zinc
Washer 13/32 X 13/16 X 16 Ga
Pin Cotter 1/8 X 3/4 Cad
Rod Brake Parking Lt/Yt
Cap Brake Parking Red
Bracket Mtg Transaxle
Keeper Belt LH LT 14 Ga
Bolt Hex Hd 5/16-18unc X 3/4
ShaftAsm Pedal Foot
Bearing Nylon BIk 629 ld
Washer 21/32 X 1 X 16 Ga
Pin Roll 3/16 X 1"
Pulley Idler Flat
Bolt Fin Hex 3/8-16unc X 2-3/4
Spacer Split 395 X 59 Bzp
41
42
44
45
46
47
48
49
50
51
52
53
55
56
57
58
59
61
62
63
64
65
66
70
72
74
75
76
77
78
I12
PART
NO.
109070X
19131312
105706X
110812X
12000039
127783
123789X
123205X
STD523715
STD541237
STD541431
105710X
!05709X
STD523712
130801
127274X
140312
17490612
8883R
140186
71170764
STD551143
129921
134683
19132012
109502X
t21749X
STD581075
!23583X
121748X
19091210
NOTE:
35
DESCRiPTiON
Keeper Bett Retainer
Washer 13/32 X 13/16 X 12 Ga
Bearing Nyl 503 X 628 X 1 25
Washer Hardened
Ring Ktip #t5304-50
Pulley Idler V Groove Plastic
Be/lcrank Asm Clutch
Retainer Belt Style Spring
Bolt Hex Hd 3/8_16unc X i-1/2
Nut Crownlock 3/8-16 UNC
Nut Crown Lock 5/16-18
Link Clutch 7 66
Spring Return Clutch 6 75
Bolt Fin Hex 3/8-16 uric x 1-1/4
WBelt Gd Drive 95 25
Keeper Belt RH LT Pnt/zinc 16g
Keeper Belt Centerspan
Screw Thdrol 3/8-t6x3/4 Ty-tt
Cover Pedal Btk Round
Pulley Eng Cl Mech 38deg LT/YT
Bolt Hex 7/16-20x4 Gr 5
Washer Lock Hvy Hlcl Spr 7/16
Keeper Belt Engine LH LT
Guide Belt Mower Drive RH
Washer 13/32 X 1-1/4 X 12 Ga
Spacer Split 80xl 94 Cad/zinc
Washer 25/32 X 1 1/4 X 16 Ga
E-ring #5t 33-75
Key Square 2 0 X 1845/1865
Washer 25/32 X 1-5/8 X 16ga
Washer 9/32 X 3/4 X t0 Ga
All component dimensions given in U.S, inches.
1 inch = 25.4 mm
REPAIRPARTS
TRACTOR
STEERING
- - MODEL NUMBER
ASSEMBLY
...... i
.... i
_L
'_L_------_
41
F
62
46
i
8_
47
12
J
36
917.256500
REPAIR PARTS
TRACTOR
STEERING
- - MODEL NUMBER
917o256500
ASSEMBLY
KEY
NO.
PART
NO.
1 139768
2 142033
3 135227
4 135228
5 6266H
6 121748X
7 19272016
8 12000029
9 3366R
10 130468
1t
STD551!37
12 73610600
t3
!!0438X
14 74011056
15
73901000
16 132624
17 132614
18 57079
19 124035X
20 126684X
21 STD551125
22 71070410
23
127501
24
109816X
25
t24036X
26
126847X
27 136874
28 19131416
29 17490612
30 STD561210
32 130465
36 132196
37 17431008
38 139769
39 19133808
40 STD541537
41 104820X
42 124417X
43 121749X
46 121232X
47 6855M
62
149684
NOTE:
DESCRBPT_ON
Wheel Steering Opp Sears Blk
Axle Asm Front Lt
Spindle Asm Lh
Spindle Asm Rh
Washer Thrust .75 x 1.230
Washer 25/32 x 1-5/8 x 16 Ga.
Washer 27/32 x 1-1/4 x 16 Ga.
RingKlip #T5304-75
Bearing Cot Strg Blk
Link Drag Sol Ball Jt 20.064
Washer Lock Hvy Htcl Spr 3/8
Nut Fin Hex 3/8-24 Unf
Spacer Bearing Axle Front
Bolt, Hex 5/8-11 UNC x 3-1/2
Locknut Flange 5/8-11 UNC
Pin Axle 5/8 x 1.55/I .54 Lg
Shaft Asm Strg 5/8 x 15.19 Lt
Washer Thrust .515 x .750 x .033
Support Shaft
Washer Shim 1/4 x 5/8 x .062
Washer Lock Hvy Helical 1/4
Screw Hex Socket t/4-20 x 5/8
Shaft Asm Pitman
Nyliner Snap tn
Bracket Steering
Bushing Link Drag Blk LR
Gear Sector 22 Teeth
Washer 13/32 x 7/8 x !6 Ga.
Screw Thdrot 3/8-16 x 3/4 TY-TT
Pin Cotter 1/8 x 3/4 Cad
Rod Tie Wire Form 19.75 Mech
Bushing Strg. 5/8 ID Dash
Screw Slftp #10-16 x 1/2 Ty-B
Cap Wheel Steer Opp Sears Blk
Washer 13/32 x 2-3/8 x 8 Ga.
Locknut Center 3/8-24 Unf
Adaptor Wheel Strg..640/.635
Id
Boot Shaft Steering Craftsman
Washer 25/32 x 1-1/4 x 16 Ga.
Cap Spindle Fr Top Btk
Fitting Grease
Steering Assembly
All component dimensions
1 inch = 25.4 mm
37
given
in U.S. inches ",
REPAIR PARTS
TRACTOR
=- MODEL NUMBER 917,256500
ENGINE
...... !
.... i
3
72
62
81
13
4
r
44
33
37
31
33
40
23
29
\
OPTIONAL
24__
EQUIPMENT
Spark Attester
38
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.256500
ENGINE
KEY
NO.
t
2
3
PART
NO.
132759
17720410
150455
4
!3
t4
15
!6
23
24
29
3t
32
33
37
38
137348
272293
13280324
13200300
STD551237
128953
17021008
137180
109202X
123549X
123487X
137040
.......
40
44
46
62
72
78
81
124028X
17490412
19091416
STD551131
71070512
17490620
128861
NOTE:
DESCRIPTION
Control Th/ch RH Blk Pdt !5 10
Screw Hex Thd Out 1/4-20x5/8 T
Engine B&S t3.5HP tC/GOLD Model
No 28R707, Type No_0140-01
Muffler LT B&S 12/12 5/13 HP
Gasket Eng 1 313 Id Tin Plated
Nipple Pipe 3/8 Npt x 3"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Shield Heat Browning LTiYT
Screw Tap Hex #10-24 unc X 1/2
Kit Spark Arrestor (Flat Scrn)
Tank Fuel Front 1 25
Cap Asm Fuel W/sym Vented
Clamp Hose Blk
Line Fuel 20"
Plug Oil Drain (Order From Engine
Manufacturer)
Bushing Snap Nyl Blk Fuel Line
Screw Hexwsh Thdrol 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 ga
Washer Lock Hvy HlcI Spr 5/16
Screw Hex Hd Cap 5/16-18 X 3/4
Screw Thdrol 3/8-16x1-t/4 TYTT
Nut Flange 1/4-20 Starter Nut
All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
REPAIR PARTS
TRACTOR
= - MODEL NUMBER
917.256500
SEAT ASSEMBLY
......!
\
\
\
14
5
12
KEY
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
12
13
140122
140551
STD523710
19131610
145006
STD54t437
124181X
17490616
19131614
140552
121246X
!2t248X
[KEY
NO.
DESCRIPTION
Seat
Bracket Pvt St
Bolt Fin Hex 3/8-16unc X 1
Washer Flat 13/32 X 1 X 10 Ga
Clip Push-In Hinged
Locknut Hex W/Wsh 3/8-16
Spring Seat Cprsn 2 250 Blk Zi
Screw Thdrol 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan Seat
Bracket Mounting Switch
Bushing Snap Blk Nyl 50 td
14
15
16
17
21
22
23
24
25
26
PART
NO.
72050411
134300
121250X
123976X
139888
STD541431
74780814
19171912
127018X
STD551150
NOTE:
4O
DESCRIPTION
Bolt Rdhd Sht Nk 1/4-20xl-3/8
Spacer Split 28x 96 Yet Zinc
Spring Cprsn 1 27 Blk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shld 5/16-18 Type Tt T R
Nut Lock Hex"W/Ins
5/16-18
Bolt Fin Hex 1/2-13 X 7/8 Gr 5
Washer t7/32 X 1-3/16 X t2 Ga
Bolt Shoulder 5/16-18 X 62
Washer Lock Hvy Hlcl Spr 1/2
All component dimensions
1 inch = 25.4 mm
given in U.S. inches
REPAIR PARTS
TRACTOR-
= MODEL NUIVlBER 917.258500
DECALS
19
3
7
14
4
14
il
17
17
5\
9
10
\
16
13
15
18
16
KEY
NO.
t
2
3
4
5
6
7
8
9
10
11
PART
NO,
138955
272937
150676
150677
150680
133644
142235
140837
!25880X
149516
137537
WHEELS
KEY
NO.
DESCRIPTION
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
12
13
14
15
16
17
18
19
21
-_
---
Dash lnst Oper English
B&S 13HP Icgold
Hood RH Crafts Sip LT
Hood LH Crafts Slp LT
Grille Crafts
Maint Cust Sears Domesti
Side Pnl Icgold Blk B & S
Brake Parking Saddle
Fender Craftsman Red
Battery Dngr/Psn Eng Acme
Caution Fender Eng/span
PART
NO.
4900J
146046
150678
136832
145245
150679
133179
150333
131265
138311
150661
150662
DESCRiPTiON
Decal Clutch!brake English
Decal V-Belt Dr Sch Tractor
Decal Chassis 6sp 42"
Decal V-Belt Sch
Pad Footrest
Decal Ins Hood
Decal Mower Qc System
DecalCap CNSMR Help Line SRS
Decal Lightbox
Decal Handle Lft Height Adjust
Manual Owners English
Manual Owners Spanish
& TIRES
KEY
NO,
PART
NO.
DESCRIPTION
1 59192
Cap Valve Tire
2 65139
Stem Valve
3 !06222X
Tire F Ts 15 X 6 0 - 6 Service
4 59904
Tube Front (Service Item Only)
5 106732X427
Rim Asm 6" front White Service
6 278H
Fitting Grease (Front Wheel Only)
7 9040H
Bearing Flange (Front Wheel Only)
8 106108X427
Rim Asm 8" rear White Service
9 124635X
Tire R Ts t8x8 5-8 C Service
10 7152J
Tube Rear (Service Item Only)
11 104757X
Cap Hub Axle Blk ! 50 X ! 00
-144334
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U,S. inches
1 inch = 25,4 mm
5,8
11
41
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.256500
LiFT
...... !
..... !
]
7
5
13
3
4
6
12
13
19
13
_,_
2O
!;,18 2o
l.j__ =o \\_>_J
32
19
.J_>
42
:zu \
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
9!7.256500
LiFT
KEY
NO,
1
2
3
4
5
6
7
8
10
11
I2
t3
15
t6
17
18
19
20
31
32
PART
NO.
136973
122507X
105767X
12000002
19211621
120183X
125631X
122365X
122512X
139865
139866
STD624008
127218
73350800
130171
73800800
139868
STD624008
140302
73540600
NOTE:
DESCRIPTION
Wire Asm Inner WipJunger 17 32
Shaft Asm Lift 9 680
Pin Groove 1 500 Zinc
E Ring #5133-62
Washer Pltd 21/32 X 1 X 21ga
Bearing Nylon Blk 629 ld
Grip Handle Fluted Blk
Button Plunger Red
Spring Cprsn 3 750 Oiled
Link Lift LH
Link Lift RH
Retainer Spring
Link Front
Nut Jam Hex t/2-t3 Unc
Trunnion BIk Zinc
Nut Lock W!wsh 1/2-13unc
Arm Suspension Rear
Retainer Spring Zinc
Bearing Pvt Lift Spherical
Nut Crown!ock 3/8-24
All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
REPAIR PARTS
TRACTOR
-- MODEL NUMBER
917.256500
MOWER
I
\
2
29
18
44
27
REPAIR PARTS
TRACTOR
== MODEL
NUMBER
917.256500
42" MOWER
KEY
NO.
PART
NO.
1
2
3
4
5
6
8
9
10
11
12
i3
144393
STD533107
138017
138440
STD624008
130832
850857
STD551137
140296
134149
129895
137645
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3!
32
33
34
35
36
37
40
41
43
128774
110485X
140329
7211O61O
72140505
132827
136888
STD54t437
134753
131267
t05304X
123713X
110452X
130968
19111016
131491
138776
129963
129861
137266
STD533717
133835
131494
STD551037
STD541437
!33551
140083
KEY
NO.
DESCRIPTION
Mower Housing
Bolt
Bracket Assembly,Sway Bar, Front
Bracket Assembly, Sway Bar
Retainer Spring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Grade 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Bail
Shaft Assembly, Mandrel, Vented
(Includes Key Number 6)
Housing, Mandrel, Vented
Bearing, Bali, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 3/8-16 x 2-1/4
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut, Crownlock 5/16-18 UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Gauge
Rod, Hinge
Screw Thdrol Hex Head Zinc Mwr
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt
Fastner, Christmas Tree
Pulley, idler, Flat
Washer 13/32 x 13/16 x 16 Ga.
Nut, Crownlock 3/8-16 UNC
Rod, Pivot, with Nibs
Rod, Clutch, Secondary, with Nibs
44
45
46
48
49
50
51
52
53
54
55
56
58
59
67
68
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
92
--
PART
NO.
DESCRiPTiON
i40088
STD624003
!37729
133944
133940
131340
STD541410
139888
t3t845
133943
140084
122052X
140086
141043
106932X
144200
142427
131870
127847
121748X
12000029
128903
127845
140334
127498
128759
73350600
142028
120958X
144394
72140618
STD54t437
130794
Guard, Mandrel, L.H.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idier
Spacer, Retainer
Spring, Torsion Brakes 42"
Guard, Tuv Idler (94)
Knob, Round 3/8-16 UNC
V-Belt
Rod, Clutch, Primary, with Nibs
Spring, Return
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Klip
Bolt, Shoulder 3/8-16 UNC x 1.44
Keeper, Spring
Arm, Clutch, Primary
Bushing, Large, Brass
Spring, Mower Clutch
Nut, Hex Jam 3/8-16 UNC
Trunnion Adj. 94
Washer Sintered
Keeper Belt Idler Fixed
Bolt Carriage 3/8-16 x 2-1/4
Locknut, Hex W/Wsh 3/8-16 UNC
Mandrel Assembly (Includes Key
Numbers 8-t0, 12-15, 31 and 32)
- - 145411
Mower Deck, Complete
Available Mulcher Plate Kit not included with tractor:
- - 141112
Mulcher Close-out Plate Kit
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
45
REPAIR PARTS
TRACTOR
DANA
TRANSAXLE
- MODEL
o- MODEL
NUMBER
NUMBER
917.256500
4360-79
21
1
26
31
27
32
33
34
36
35
12
38
9
37
19
52
40
53
41
42
44
45
55
46
47
56
48
57
®
49
59
5O
56
51
55
/
6O
\
19
59
62
63
64
65
72 66
52
46
REPAIR PARTS
TRACTOR
DANA TRANSAXLE
KEY PART
NO. NO.
= MODEL
== MODEL NUMBER
NUMBER
917.256500
4360-79
KEY PART
NO. NO.
DESCRIPTION
1
2
142671
2274J
Housing, Upper
Screw, Self-Tapping, Large
I/4-20 x .734
Ball, Detent
Spring, Detent
Screw, Set
Kit, ShifterAssembty
Boot, Shifter
Screw, Tapping w/Sealer
3
4
5
6
7
8
134400
105904X
105905X
138235
134399
134791
9
10
11
12
13
14
t5
t6
138241
142672
134793
!42673
120415X
142674
138234
110078X
t7
18
19
20
!05909X
105910X
105911X
142675
Ring, Retaining
Chain, 24 Pitches
Bearing, Flange
Gear, Spur, 14 Teeth
21
22
23
24
25
26
t38246
138236
73810500
142676
2244J
105916X
Collar, Clutch
Assembly, Kit, Clutch Keys
Locknut 5/16-24
Shaft, Intermediate
Key, Woodruff, #61
Ring, Retaining
27
28
29
30
3!
32
33
34
35
36
37
38
120470X
110070X
142677
142681
120405X
108980X
120406X
134796
105925X
2232J
108978X
110079X
39
40
t24639X
120472X
Sprocket, 18Teeth (Reverse)
Spacer
Gear, Spur, 37 Teeth (1,)
Gear, Spur, 35 Teeth (2-,)
Gear, Spur, 30 Teeth (3,o)
Gear, Spur, 25 Teeth (4,_)
Gear, Spur, 22 Teeth (5,,)
Gear, Spur, 19Teeth (6,,)
Washer, Plain .640 x 1.37 x .061
Washer, Plain .632 x 1.00 x .026
Spacer .630 x 1.00 x .t69
Assembly, Gear, Combination of
12 Teeth and 35 Teeth
Shaft, Idler
Spacer .635 x .875 x .755
Square Ring
Ring, Retaining
* Assembly, Kit, Shim .625 Shaft
Bearing, Flange
Washer, Plain .632 x 1.38 x .046
Key, Woodruff, #9
Assembly, Kit, Input Shaft
Pinion, Bevel, 14Teeth
41
42
43
44
45
46
47
48
105928X
110084X
134394
120473X
t42678
t42679
120407X
106589X
49
50
51
120408X
105937X
2226J
52
53
134401
2264J
54
55
56
57
58
59
60
120474X
110081X
105941X
110071X
120952X
110082X
120475X
61
62
63
64
142680
120961X
7294J
108989X
65
66
67
120953X
120954X
134799
68
69
70
71
138244
108996X
120956X
106596X
72
73
12095IX
120416X
*
**
DESCRiPTiON
Sprocket, 9 Teeth (Reverse)
Gear, Bevel, 42 Teeth
* Assembly, Kit, Shim .750 Shaft
Shaft, Drive
Gear, S_ur, 12 Teeth (1o,)
Gear, S_ur, 15 Teeth (2,,)
Gear, S_ur, 20 Teeth (3,,)
Gear, Sgur, 25 Teeth (4,,,)
Gear, S_ur, 28 Teeth (5_)
Gear, S:)ur, 31 Teeth (6_)
Washer Plain .632 x 1.00 × .060
Washer Neoprene
Washer Plain .758 x 1.25 x .031
Axle, L.H.
Gear, Miter, 15 Teeth
Ring, Retaining
Gear, Spur, 32 Teeth
Shaft, Cross
Gear, Miter, 15 Teeth
Axle, R.H.
Housing, Lower
Puck, Friction
Disc, Brake
Spacer
Jaw, Brake
Pin, Dowel
Screw, Self,Tapping, Large
5/16-18 x 2.25
Lever, Actuating
Washer, Plain .321 x 1.00 x .055
Bracket, Anti-Rotation
Screw, Self-Tapping, Large
5/16-18 x 1.44
Puck, Friction
Grease
Use in combinations to maintain proper clearances
Order Key No. 15
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
REPAIR PARTS
BRIGGS
& STRATTON
TRACTOR
- - MODEL NUMBER
ENGINE
NUMBER
- MODEL
917.256500
28R707_ TYPE NUMBER
0140-01
61s_
9
23o0_
306
8
5
3O8
45
4
32
48
634A
REPAIR PARTS
TRACTOR
BRIGGS
& STRATTON
ENGINE
- - MODEL NUMBER
- MODEL NUMBER
28R707,
917.256500
TYPE NUMBER
0140=01
125
130
147
_]
108
_137
52
127
@
164
_
138
123
!42
REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.
523
445
284
224
l
872
17!
I525
53;
535
646 _
49
284A
REPAIR PARTS
TRACTOR
BRIGGS
& STRATTON
ENGINE
= - MODEL NUMBER
- MODEL
NUMBER
917.256500
28R707,
TYPE NUMBER
0140=01
240
265
209
601
305
_
78
668
1044
75
455
_726
100,_
334
5O
REPAIR PARTS
TRACTOR
BRIGGS
& STRATTON
ENGINE
- - MODEL NUMBER
- MODEL
NUMBER
917.256500
28R707,
TYPE NUMBER
0140-01
801
729A
728
1090
311
803
544
51
FiEPAJR PARTS
TRACTOR
BRIGGS
& STRATTON
KEY PART
NO. NO.
1
2
3
5
6
7
8
496413
399265
391086
494240
22963
271866
495735
9
10
1t
12
27803
94621
280100
271916
271997
271996
94622
94239
495162
94196
494238
291675
94624
492326
222698
394661
394662
394663
394664
391780
392331
391781
391782
39!783
260924
299691
391286
490348
490469
94671
262246
262247
65906
26828
224502
221596
292260
93630
262248
212897
272465
13
15
!6
18
20
22
23
24
25
26
27
28
29
32
33
34
35
36
37
40
41
42
45
46
5t
- - MODEL NUMBER
ENGHNE - MODEL NUMBER
917.256500
28R707,
KEY PART
NO. NO.
DESCRIPTION
Cylinder Assembly
Bearing, Cylinder
* Seal, Oil
Head, Cylinder
Washer, Flat
* Gasket, Cylinder Head
Breather Assembly
(Includes Mounting Gasket)
* Gasket, Valve Cover
Screw, Sems
Tube, Breather
* Gasket, Crankcase Cover, 1/64"
* Gasket, Crankcase Cover, .005"
* Gasket, Crankcase Cover, .009"
Screw, Cylinder Head
Plug, Oi! Drain
Crankshaft
Key, Timing Gear
Base, Engine
*Seal, Oil
Screw, Seres, Base Mounting
Flywheel
Key, Flywheel
Piston Assembly, Standard Size
Piston Assembly, .010" Oversize
Piston Assembly, .020" Oversize
Piston Assembly, .030" Oversize
Ring Set, Standard Size
Ring Set, Standard Size, Chrome
Ring Set, .010" Oversize
Ring Set, .020" Oversize
Ring Set, .030" Oversize
Lock, Piston Pin
Pin, Piston, Standard Size
Pin, Piston, .005" Oversize
Rod, Connecting
Rod, Connecting, .020" Undersize
Screw, Connecting Rod
Valve, Exhaust
Valve, Intake
Spring, Valve
Spring, Valve
Guard, Flywheel
Retainer, Intake Valve
Rotocoil, Exhaust Valve
Retainer, Rotocoi!
Tappet, Valve
Gear, Cam
*** Gasket, Carburetor
52
53
75
78
95
98
104
105
106
108
t18
121
123
125
127
130
!3!
133
137
138
141
142
147
t64
171
187
188
201
209
216
219
222
224
225
227
230
232
240
265
*
**
***
272554
94637
224061
94626
94098
495800
231789
231855
231854
224540
494383
497535
94616
495706
-- 224539
4,94379
494381
281165
281164
495931
494537
497492
213819
281051
393815
94627
262767
260871
262766
490815
495611
94729
231058
493935
94742
262785
394358
221535
TYPE NUMBER
0140-01
DESCRIPTION
* Gasket, Carburetor
Stud, Carburetor Mounting
Washer, Spring
Screw, Sems
** Screw, Throttle
Screw, Idle Adjust
** Pin, Float Hinge
** Valve, Inlet Needle
** Seat, Inlet
Valve, Choke
Valve, Needie
Carburetor Kit
Screw, Elbow Mounting
Carburetor
** Plug, Welch (Sold in Kit Only)
Valve, Throttle
Shaft, Throttle
Float, Carburetor
***Gasket, Float Bowl
***Washer, Float Bow!
Shaft, Choke
** Nozzle, Carburetor
** Pilot, Jet
Carburetor, Elbow
Nut, Air Cleaner
Line, Fuel (1!" Long, Cut to Suit)
Screw, Sems
Link, Governor
Spring, Governor
Link, Choke
Gear, Governor
Plate, Governor Control
Screw, Hex Head
Crank, Governor
Lever Assembly, Governor
Washer, Governor Crank
Spring, Governor Link
Filter, Fuel
Clamp, Casing
Included in Gasket Set (494241)
Included in Carburetor Kit (497535)
Included in both Carburetor Kit (497535),
and Carburetor Gasket Set (494385)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
52
REPAIR PARTS
BRtGGS
& STRATTON
KEY PART
NO. NO.
284 94073
284A 94704
304 496280
305 94786
306 224545
307 94623
308 49t 490
309 497595
310 497602
311 497608
332A 94314
333 492341
334 93381
337 802592
346 93705
356 494328
358 494241
363 19203
383 89838
423 94073
445 493909
455 222561
467 493903
468 224948
474 393474
482 93621
510 497606
523 495230
524 68838
525 496113
535 272403
537 281106
544 497603
552 231597
562 92613
592 231082
601 93053
611 494451
614 93306
615 93307
618 262803
634 281168
634A 49t323
634B 398970
635 66538
646 224546
657 93496
663 94620
TRACTOR
= = MODEL NUMBER
ENGINE
NUMBER
= MODEL
28R707,
917.25{}500
TYPE NUMBER
KEY PART
NO, NO.
DESCRIPTION
Screw, Hex Head
Screw, Hex Head
Housing, Blower
Screw, Hex Head
Shield, Cylinder
Screw, Sems
Cover, Cylinder Head
Motor, Starter
Thru Bolt Assembly
Brush Assembly
Nut, Hex
Armature, Magneto
Screw, Seres
Plug, Spark
Screw, Hex Head
Wire Assembly
Gasket Set
Puller, Flywheel
Wrench, Spark Plug
Screw, Seres
Cartridge, Air Cleaner
Cup, Screen Mounting
Knob, Air Cleaner
Screen, Rotating
Stator, Alternator
Screw, Seres
Starter Drive Group
Dipstick, Oil
* Seal, Oif
Tube, Oil Fitter
Element, Filter
* O-Ring, Air Cleaner
Armature, Starter
Bushing, Governor Crank
Bolt, Governor Lever
Nut, Hex
Clamp, Fuel Pipe
Elbow, Fue! Pipe
Pin, Cotter
Retainer, E-Ring
Spring, Choke Return
** Seal, Choke Shaft
* Seal, Governor
**Washer, Throttle Shaft
Elbow, Spark Plug
Brace, Air Cleaner
Screw, Seres
Screw, Hex Head
668
726
727
729
729A
741
757
758
759
761
783
801
802
803
842
847
851
869
870
871
872
875
877
955
965
975
977
987
1005
1006
1019
1044
1058
1090
280848
392134
490324
281159
225170
262962
213998
399891
298909
94593
280104
394856
497605
497604
270920
496415
22! 798
261463
213316
261961
231218
281361
494237
393456
94642
94010
494378
494385
281166
281355
224413
491252
94673
272697
497607
0140-01
DESCRIPTION
Spacer
Gear, Ring
Cover, Starter
Clip, Lead Wire
Retainer, Wire
Gear, Timing
Link, Counterweight
Counterweight Assembly
Pin, Counterweight
Screw, Counterweight
Gear
Cap, Drive
Cap, End
Housing, Starter
* Seat, Cap
Tube Assembly, Oil
Terminal, Ignition Cable
Seat, Intake Valve
Seat, Exhaust Valve
Guide, Exhaust Valve
Guide, Intake Valve, Brass
Cover, Air Cleaner
Body, Air Cleaner
Diode Assembly
Screw, Fuel Bowl
Nut, Hex
Bowl, Float
Carburetor Gasket Set
** Seal, Throttle Shaft
Fan, Flywheel
Retainer, Fan
Label Kit
Screw, Hex Head
Manual, Owner's
Retainer, Brush
RPM Settings: Low Speed: 1900-2100
High Speed: 3000-3200
*
**
***
Included in Gasket Set (494241)
Included in Carburetor Kit (497535)
Included in both Carburetor Kit (497535),
and Carburetor Gasket Set (494385)
NOTE:
53
All component dimensions given in U.S. inches
1 inch = 25.4 mm
SERVICE
54
OTES
Z
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CC
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®
S IR8
OWNER'S
MANUAL
MODEL NO.
917.256500
13.5 HP IC
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Each tractor has its own model number.
its own mode] number.
Each engine has
The mode] number for your tractor will be found on the
model plate located under the seat.
The model number for your engine will be found on the
blower housing of the engine,
All parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Re tail Stores.
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
= PRODUCT - TRACTOR
• MODEL NUMBER-
1-800-4-REPAIR
917.256500
= ENGINE MODEL NO. - 28R707, TYPE NO. 0140-01
• PART NUMBER
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
,, PART DESCRIPTION
Your Sears merchandise has added vatue when you
consider Sears has service units nationwide staffed with
Sears trained technicians..,
professional
technicians
specifically trained to insure that we meet our pledge to
you, we service what we see
FOR CONSUMER ASSISTANCE
HOT LINE, CALL THIS
TOLL FREE NUMBER:
1-800-659-5917
150661
Rev. 1 !&12.95
TR
Printed in U:S.A.