Download Zeiss N HBO 103 Specifications

HBO 100
Microscope Illuminating
System
Operating Manual
Microscope Illuminating System
HBO 100
Copyright
Carl Zeiss
Knowledge of this manual is required for the operation of the instruments. Would you therefore
please make yourself familiar with the contents of this manual and pay special attention to hints
concerning the safe operation of the instrument.
The specifications are subject to change.
© Unless expressly authorized, forwarding and duplication of this document, and the utilization and
communication of its contents are not permitted. Violations will entail an obligation to pay
compensation.
All rights reserved in the event of granting of patents or registration of a utility model.
Published by:
Carl Zeiss MicroImaging GmbH
P.O.B. 4041, 37030 Göttingen, Germany
Phone:
+49 (0) 551 5060 660
Fax:
+49 (0) 551 5060 464
E-mail:
[email protected]
www.zeiss.de
Number of this manual: 46-0063 e
Date of issue: 03/01/2006
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1
Carl Zeiss
Contents
Microscope Illuminating System
HBO 100
Contents
1
Notes on Safety ......................................................................................4
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
General ................................................................................................................ 4
Regulations concerning Instrument Safety and Electromagnetic Compatibility
(EMC) ................................................................................................................... 4
Notes on Unpacking, Transport and Storage ......................................................... 5
Hints on Use ......................................................................................................... 5
Hints on Maintenance and Care............................................................................ 6
Advice on lamp breakage...................................................................................... 6
Hints on Disposal .................................................................................................. 7
Hints on Warranty................................................................................................. 7
2
Instrument Description ..........................................................................8
2.1
2.2
Components of the Microscope Illuminating System ............................................ 8
Technical Data of the Microscope Illuminating Systems ......................................... 9
3
Start-Up .................................................................................................11
3.1
3.2
3.3
3.4
Lamp Insertion and Change ................................................................................ 11
Start-Up of HBO 100 Microscope Illuminating System ......................................... 13
Focusing and Centering the HBO 100 Microscope Illuminator (423010) ............... 14
Focusing and Centering the HBO 100 Microscope Illuminator, self-adjusting
(423011-9901) ..................................................................................................... 15
Setting Offset Values on HBO 100 Microscope Illuminator, self-adjusting
(423011-9901) ................................................................................................... 16
Inserting the Collector Attachment ..................................................................... 17
3.5
3.6
2
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Microscope Illuminating System
HBO 100
Illustrations
Carl Zeiss
Illustrations
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
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HBO 100 Microscope Illuminating System (manual adjustment) ............................ 8
HBO 100 Microscope Illuminating System, self-adjusting...................................... 8
Line spectrum of the HBO 100/103 mercury short-arc lamps............................... 10
Inserting the HBO 103 lamp ............................................................................... 11
Rear of transformer for HBO 100 ........................................................................ 13
Front of transformer for HBO 100....................................................................... 13
Lamp arc and mirror image................................................................................. 14
Adjusting elements of HBO 100 for manual adjustment...................................... 14
Adjustment of HBO 100, self-adjusting ............................................................... 15
Keys for setting offset values for the adjustment of lamp arc and mirror image... 16
Inserting the collector attachment ...................................................................... 17
3
Carl Zeiss
1
Notes on Safety
1.1
General
Safety
General, EMC
Please make yourself familiar with the contents
of these operating instructions before attaching
and starting up the HBO 100 Microscope
Illuminating System. Additional information is
available from our maintenance service or from
authorized agencies.
The HBO 100 Microscope Illuminating System
should be used with Zeiss microscopes
exclusively.
The HBO 100 Microscope Illuminating System
may only be handled by trained personnel.
To ensure that the illuminating system functions
properly with the microscope, the appropriate
microscope manual must be observed.
In addition, observe the manual
"HBO 100 – Electronic ballast“.
Special regard must be paid to the notes on
instrument safety included in this manual.
The data sheets from the lamp manufacturers
must be observed when the HBO 103 lamps are
operated.
To guarantee the safe operation and function
of the HBO 100 Microscope Illuminating
System, it is necessary under any circumstances
to take the precautions and observe the
warnings contained in the operating
instructions.
The following warning and information symbols
are used in this manual:
4
Microscope Illuminating System
HBO 100
CAUTION!
Non-observance of the safety notes constitutes
a hazard for the user.
CAUTION!
Dangerous electrical voltage.
CAUTION!
Disconnect the instrument from the line before
opening it!
CAUTION!
Hot surface.
CAUTION!
Non-observance of the safety notes constitutes
the risk of damage to the instrument.
NOTE!
Notes which must be observed when using the
HBO 100 Microscope Illuminating System.
1.2
Regulations concerning
Instrument Safety and
Electromagnetic
Compatibility (EMC)
The HBO 100 Microscope Illuminating System
has been designed, produced and tested in
compliance with EN 61010, Part 1 (VDE 0411).
It was delivered in a technically safe and perfect
state.
The illuminating system meets the requirements
of EC directives 73/23 and 89/336 and the EMC
legislation, as amended on September 18,
1998.
Radio-noise suppression complies with
EN 55011, Class B, noise immunity with
EN 61326.
Compliance with the EC directives mentioned is
documented by the CE certificate.
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Microscope Illuminating System
HBO 100
1.3
Safety
Unpacking, Use
Notes on Unpacking,
Transport and Storage
1.4
Carl Zeiss
Hints on Use
The lamps may be removed from the package
only if the protection mask (Cat. No. 417009)
and the safety gloves with artery protection
(Cat. No. 417008) are worn.
− When they are hot, the lamps are under high
internal pressure.
They may only be inserted in the microscope
illuminator if a safety mask and safety gloves
(see chapter 1.3) are worn.
For safety reasons, a safety holder is inserted in
the microscope illuminator instead of the bulb
during transport.
Both the HBO 100 microscope illuminator and
the HBO 103 lamp must be transported in their
original packaging.
This packaging must be kept for storage and
disposal.
− The HBO 103 lamps are under high pressure
during operation; they must always be
operated in closed lamp housings!
The transport and storage temperatures to be
observed correspond to those of the microscope
stands.
− The light of the HBO 103 short-arc lamps
contains a high amount of UV light:
Î Never look directly into the lamp or in
reflected light
Î
Wear safety glasses (sunglasses) when
operating the lamps
Î
Cover inspection openings with filters
− The UV radiation of the lamps produces little
quantities of harmful ozone.
Take care to ventilate the working room with
fresh air.
− Both the HBO 100 microscope illuminator
and the HBO 103 lamps must be protected
from impact and humidity. Always keep the
ventilation slats clear and ensure that no
objects enter the instrument through the
ventilation slats.
− If the lamp bulb has broken, observe the
information provided by the lamp
manufacturer.
Instead of the HBO 103 lamp, its predecessor
HBO 100 can also be used.
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5
Carl Zeiss
1.5
Safety
Microscope Illuminating System
Maintenance, Care, Lamp breakage
HBO 100
Hints on Maintenance and
Care
To ensure perfect function of the microscope
illuminating system, it is necessary to use only
components and spares marketed or approved
by us. When in doubt, please contact our
service staff.
With the exception of the work described in this
manual, the user must not perform any repairs
or changes himself.
We would like to emphasize that all other
changes and repairs must be performed by
specially authorized personnel.
Defective instruments or components may only
be repaired and maintained by our service
department.
− After expiry of the average operating time
(see data sheets from the lamp
manufacturers), the lamps must be
exchanged to avoid the risk of explosion!
The operating time of the HBO 103 can be
checked on the display of operating hour
meter of the relevant transformer.
(Fig. 6)
With increasing service life, dirt will deposit
on the lamp bulb so that homogeneous
illumination of the object field is no longer
ensured.
− The lamps must be exchanged as described
in chapter 3.1.
− Before each lamp exchange, make sure to
allow the HBO 100microscope illuminator to
cool down sufficiently long in order to
reduce the pressure; wait at least for 15
minutes!
− Clean the housing of the microscope
illuminator when it is dirty.
Do not use any solvents.
Soak a cleaning cloth in a mixture of water
and washing-up liquid, remove the dirt and
dry the housing using a clean cloth.
1.6
Advice on lamp breakage
If the HBO lamps have reached their rated
lifetime or their bulbs show advanced
blackening, they should be replaced because of
the increasing risk of explosion.
If lamps are operated properly, lamp explosion
is very unlikely.
For the rare case, that an HBO lamp bursts and
the mercury (Hg) contained in the bulb is
released, we recommend to follow this
procedure:
− First of all, the persons being nearby should
instantly leave the place to avoid inhaling
mercury vapor.
− Air the laboratory thoroughly (for approx.
30 minutes)!
− Every lamp housing of a higher-power lamp
should be equipped with an individual
exhaust device that is not connected to the
domestic air-conditioning system to avoid
that mercury vapor enters this system.
− Once the lamp housing has cooled down,
collect any mercury residues precipitated
inside the lamp housing by using an
adsorbent available from a chemicals
supplier.
− Always disconnect the instrument from the
line before each lamp exchange or any other
work inside the instrument.
6
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Microscope Illuminating System
HBO 100
1.7
Safety
Disposal, Warranty
Carl Zeiss
Hints on Disposal
Used HBO 103 lamps and defective microscope
illuminators should not be treated like domestic
waste; they should be disposed of in their
original packaging in accordance with the legal
regulations.
When in doubt, please contact the Carl Zeiss
microscopy service.
1.8
Hints on Warranty
The instrument manufacturer is not liable for
damage caused by unauthorized operation,
particularly the removal and exchange of
components, or the use of accessories from
other manufacturers. This forfeits all the claims
against warranty.
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7
Instrument Description
Components, Catalogue Numbers
Carl Zeiss
2
2.1
Instrument
Description
Components of the
Microscope Illuminating
System
Microscope Illuminating System
HBO 100
The HBO 100 Microscope Illuminating System
is available in a manually and a self-adjusting
version.
The microscope illuminating systems include
the following components (Fig. 1/Fig. 2):
− Illuminator with:
dovetail for attachment to the microscope,
integrated collector,
heat-protection filter
− HBO 103 W/2 mercury vapor short-arc lamp
(Osram)
− Transformer for HBO 100
− line cable with earth-contact plug
or
line cable with American flat plug
HBO 103
1
2
3
4
Lamp, top part
Line cable
Transformer for HBO 100
Connecting cable
Fig. 1
HBO 100 illuminator
423010
Microscope
Illuminators
HBO 100 illuminator, self-adjusting
423011-9901
5 Lamp, bottom part
6 Dovetail
7 Heat-protection filter
HBO 100 Microscope Illuminating System
(manual adjustment)
Mercury vaporshort-arc lamp
HBO 103 W/2
380301-9350-000
Lamp
Transformer
Line cable
Transformer for HBO 100
432604-9901
Line cable with earth-contact plug
380137-6750-000
Line cable with American flat plug
380137-6740-000
Table:
1
2
3
4
Lamp, top part
Line cable
Transformer for HBO 100
Connecting cable
Fig. 2
8
Catalogue numbers
5 Lamp, bottom part
6 Dovetail
7 Heat-protection filter
HBO 100 Microscope Illuminating System,
self-adjusting
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Microscope Illuminating System
HBO 100
2.2
Instrument Description
Technical Data
Carl Zeiss
Technical Data of the Microscope Illuminating Systems
Lamp housing
HBO 100 illuminator
Cat. No. 423010
HBO 100 illuminator, self-adjusting
Cat. No. 423011-9901
Length
165 mm
Width
166 mm
Height
205 mm
Connection to stand
dovetail
Connection to transformer
Cable with special plug
Transformer
Transformer for
HBO 100
Cat.No. 432604-9901
Line connection
100-240 V AC
Line frequency
50-60 Hz
Power consumption
155 VA
Fuse
F1/F2 2x T 2 A/H
Lamp
Mercury vapor
short-arc lamp
For the technical data of the lamps
please see the information
provided by the manufacturer.
Recommended:
Average life of the lamps
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OSRAM
Type HBO 103 W/2
Cat. No. 380301-9350-000
OSRAM
Type HBO 100 W/2
Type HBO 103 W/2
200 h
300 h
9
Carl Zeiss
Fig. 3
10
Instrument Description
Technical Data, Line spectrum
Microscope Illuminating System
HBO 100
Line spectrum of the HBO 100/103 mercury short-arc lamps
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Microscope Illuminating System
HBO 100
Start-Up
Lamp Insertion and Change
3
Start-Up
3.1
Lamp Insertion and Change
Carl Zeiss
− Before inserting the lamp, make sure the
illuminating system has been disconnected
from line power.
− The lamps may only be changed when they
are cooled down; allow the microscope
illuminator to cool down for at least
15 minutes to avoid the risks of burns and
explosion!
− The lamp may only be removed from the
packaging and inserted in the microscope
illuminator if a protection mask and safety
gloves are worn (see chapter 1.3).
− All clamping adjustments must be performed
carefully; strong heat during operation may
result in loose contacts.
1
2
3
4
5
6
7
Fig. 4
Cooling body
Fixation screws for top part of lamp
Lamp mount
Clamping lever at lamp base
Control knob for collector
Lamp
Clamping lever at heat sink
Inserting the HBO 103 lamp
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11
Carl Zeiss
Start-Up
Lamp Insertion and Change
Procedure:
• Switch off the transformer.
• Disconnect the microscope illuminator cable
from the transformer.
Microscope Illuminating System
HBO 100
• Push clamping lever at lamp base (Fig. 4/4)
down and insert the new lamp into the
mount in the bottom part of the illuminator
(as far as it will go); release the lever to
clamp and center the lamp.
• Allow the microscope illuminator to cool
down for 15 minutes.
• Wear protection mask and safety gloves.
• Remove microscope illuminator with cooleddown lamp from the microscope.
• Turn control knob (Fig. 4/5) to move
collector to mid position.
• Turn both fixation screws (Fig. 4/2) in the
direction indicated by the arrow as far as it
will go; remove top part of lamp upward.
• Operate clamping lever (Fig. 4/7) at heat sink
(Fig. 4/1) and withdraw heat sink upward
from the safety holder (in commissioning) or
from the lamp (Fig. 4/6).
• Put heat sink down beside the illuminator.
For this, you need not disconnect the electric
connection to the heat sink.
• Push clamping lever at lamp base (Fig. 4/4)
down, to release the lamp lock;
remove the defective lamp or the safety
holder (Fig. 4/6) from the lamp mount
(Fig. 4/3) in the bottom part of the
illuminator. Release the lever.
Do not exert any force when inserting the
lamp.
• Take the heat sink (Fig. 4/1), push down its
clamping lever (Fig. 4/7) and put the heat
sink onto the lamp (Fig. 4/6). Release the
clamping lever. By doing so, the electric
connection is established and the heat sink
clamped.
Do not exert any force to the lamp, when
attaching the heat sink.
• Put the top part of the illuminator onto the
bottom part.
• Turn both fastening screws (Fig. 4/2) on the
bottom part of the illuminator oppositely to
the direction indicated by the arrow as far as
it will go.
• Turn the control knob of the collector back
to mid position, if necessary.
• Dispose of the defective lamp in accordance
with the relevant regulations
(see section 1.7 – Hints on Disposal).
12
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Microscope Illuminating System
HBO 100
3.2
Start-Up of HBO 100
Microscope Illuminating
System
Start-Up
HBO 100
Carl Zeiss
Do not look directly into the lamp or its
reflected light.
Procedure:
• Install the HBO 100 microscope illuminator
on the microscope (see Operating Manual
of microscope).
• Connect the microscope illuminator to the
transformer as described in the supplied
operating instructions:
Fig. 5
• Connect the transformer to the power
outlet using the provided power cable.
1 Connector for HBO 100 illuminator
2 Power connector
Fig. 5
Rear of transformer for HBO 100
• Switch on the microscope illuminator using
the power switch at the front of the
transformer; the lamp will ignite
automatically:
Fig. 6
Function of the luminescence diodes:
"POWER" Lights when instrument is switched
on.
"LAMP"
Lights when the lamp has been
ignited and is lighting.
"TEMP"
Lights when the temperature
inside the transformer is within the
permissible range.
"SAFETY" Lights when the safety circuit of
the lamp housing is closed.
"+12V"
Lights when the additional voltage
of the transformer is within the
permissible range.
Operating hour meter/"Reset" key:
1
2
3
4
5
6
7
LED LAMP
LED TEMP
LED SAFETY
LED +12V
Reset key
Display of operating hour meter
POWER switch with integrated power indicator LED
Fig. 6
Pressing the "Reset" key will reset the
operating hour meter to "0". This must be
done after every lamp change. To avoid
resetting the meter by mistake, the key can be
actuated only with an appropriate tool (e.g. a
small screwdriver).
Front of transformer for HBO 100
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13
Carl Zeiss
3.3
Start-Up
Focusing and Centering
Focusing and Centering the
HBO 100 Microscope
Illuminator (423010)
Microscope Illuminating System
HBO 100
Do not look directly into the lamp or its
reflected light.
• Switch on the lamp. Let it warm up for
more than 5 minutes.
• On the microscope, activate the adjusting
aid.
• Turn control knob of collector (Fig. 8/3) into
mid position and generate a focused image
of the lamp arc/mirror image (Fig. 7).
Fig. 7
Lamp arc and mirror image
Both images shall be
– at about the same level and
– closely side by side or half overlapping
(Fig. 7)
• If this is not the case, adjust lamp arc and
mirror image accordingly by means of the
screws for vertical (Fig. 8/1) and horizontal
adjustment (Fig. 8/2).
• Deactivate the adjusting aid again.
1 Screw for vertical adjustment
2 Screw for horizontal adjustment
3 Collector control knob
Fig. 8
14
Adjusting elements of HBO 100 for manual
adjustment
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Microscope Illuminating System
HBO 100
3.4
Start-Up
Focusing and Centering
Focusing and Centering the
HBO 100 Microscope
Illuminator, self-adjusting
(423011-9901)
Carl Zeiss
Automatic adjustment of the HBO 100 requires
the collector to be set to mid position.
• Turn the collector control knob (Fig. 9/2)
into mid position.
After the transformer of the connected
HBO 100 microscope illuminator was switched
on, the five minutes warm-up phase begins.
The LED key (Fig. 9/1) lights orange during
warm-up.
After the five minutes are over, automatic
adjustment is started.
The LED key flashes green during the
adjustment.
The adjustment is finished after about 40
seconds. The LED key lights permanently green
then.
If the adjustment failed, the LED key lights red.
• In this case, you can start automatic
adjustment manually by a short pressure
(approx. one second) of the LED key
(Fig. 9/1).
1 LED key
2 Collector control knob
Fig. 9
Adjustment of HBO 100, self-adjusting
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If the adjustment fails again, check whether
the lamp has been inserted correctly in the
base of the HBO 100 (pushed in as far as it will
go). For this, refer to Section 3.1.
15
Carl Zeiss
3.5
Start-Up
Setting Offset Values
Setting Offset Values on
HBO 100 Microscope
Illuminator, self-adjusting
(423011-9901)
Microscope Illuminating System
HBO 100
On the self-adjusting illuminator, the position
of the lamp arc and its mirror image may be
individually customized, if required, by the
adjustment of offset values.
After the automatic adjustment (see Section
3.4), LED key (Fig. 9/1) lights permanently
green.
By briefly pressing the recessed keys on the
rear side of the illuminator housing (Fig. 10),
the motors for arc positioning are moved in
steps to the left, right, top or bottom within a
limited range.
During positioning, the LED key flashes
alternately green and orange. If you do not
press any key for more than 20 seconds, the
currently set value will be stored.
Not every key pressure will directly lead to a
movement of the motors: The intensity change
detected by the sensors must exceed a certain
threshold, before the position is readjusted.
Therefore, it may be necessary to press a key
repeatedly.
To reset the factory adjustment, the top button
of the keypad must be pressed for ten seconds.
Fig. 10
16
Keys for setting offset values for the adjustment
of lamp arc and mirror image
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Microscope Illuminating System
HBO 100
3.6
Start-Up
Inserting the Collector Attachment
Inserting the Collector
Attachment
Carl Zeiss
• Pull out clamping ring (Fig. 11/4).
• Remove heat protection filter (Fig. 11/3).
• Screw the collector attachment into the
lamp as far as it will go (Fig. 11/1). The
retaining ring on the collector attachment
must point to the outside.
• Clamp the collector attachment by inserting
the spring ring (Fig. 11/2). The spring ring
engages in the groove of the lamp.
• Insert heat protection filter and lock it by
means of the clamping ring.
1
2
3
4
Collector attachment
Spring ring
Heat protection filter
Clamping ring
Fig. 11
Inserting the collector attachment
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17