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SJ-48H-S SJ-51H-S SJ-55H-S SERVICE MANUAL S0653SE55BPWI REFRIGERATOR-FREEZER MODELS SJ-48H-S SJ-51H-S SJ-55H-S In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used. This equipment complies with the requirements of Directives 89/336/EEC and 73/23/EEC as amended by 93/68/EEC. DESTINATION ......................... E, I Refrigerant; HFC-134a Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant. TABLE OF CONTENTS page ENERGY LABEL ....................................................................................................................................................2 INSTALLATION ......................................................................................................................................................2 SPECIFICATIONS .................................................................................................................................................3 THE FICHE ............................................................................................................................................................ 4 DESIGNATION OF VARIOUS PARTS .................................................................................................................. 5 LIST OF ELECTRICAL PARTS ............................................................................................................................. 6 WIRING DIAGRAM ................................................................................................................................................7 FUNCTIONS ..........................................................................................................................................................9 MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE ............................................................................ 12 ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .................................................................. 14 COOLING UNIT ...................................................................................................................................................20 REPLACEMENT PARTS LIST ............................................................................................................................ 22 SHARP CORPORATION 1 SJ-48H-S SJ-51H-S SJ-55H-S ENERGY LABEL Usage of "the ENERGY LABEL" When displaying this refrigerator in the shop-window, attach the "ENERGY LABEL" to it in the following procedure. E Fix the data part of "ENERGY LABEL (DATA)" on the data part of "ENERGY LABEL (BASE)" A B C D E F G "ENERGY LABEL (DATA)" (This label is in Operation manual) Data part "ENERGY LABEL (BASE)" of each language Refrigerator INSTALLATION Free standing type To ensure adequate ventilation for this refrigerator, install with 6 cm space at the rear and both sides, with a minimum space of 9 cm above the refrigerator. 9cm 6cm 6cm This refrigerator shall be used under the ordinary place condition between +5˚C and +43˚C of ambient temperature, and also not be left under -10˚C for long days. To be used this refrigerator within the range of the rated voltage ±10%. 2 SJ-48H-S SJ-51H-S SJ-55H-S SPECIFICATIONS Items Type Outer dimensions (Including spacer) Height Width Depth Rated storage volume Rated gross volume Defrosting Temperature control No-frost freezer Interior lamp Caster Evaporating pan Refrigerator Compartment Freezer Compartment System Start Finish Refrigerator shelf S Refrigerator shelf L Glass shelf Fruit and Vegetable case Egg pocket Egg holder Bottle pocket Free pocket Chilled case Freezer shelf L Freezer shelf S Ice cube maker Ice cube box SJ-48H SJ-51H 2-Door 2-Door 1620mm(63.8") 1700mm(66.9") 735mm(28.9") 735mm(28.9") 705mm(27.8") 705mm(27.8") 434 liter (15.3 cu.ft) 464 liter (16.4 cu.ft) F: 139 liter (4.9 cu.ft) F: 139 liter (4.9 cu.ft) R: 295 liter(10.4 cu.ft) R: 325 liter(11.5 cu.ft) 475 liter (16.8 cu.ft) 505 liter (17.8 cu.ft) F: 163 liter (5.8 cu.ft) F: 163 liter (5.8 cu.ft) R: 312 liter(11.0 cu.ft) R: 342 liter(12.0 cu.ft) Heater system Automatic Automatic Automatic (Adjustable) Yes 1 4 1 — 1 1 1 1 1 1 2 2 1 1 1 1 Twin ice cube maker 1 No Deodorizing system COLOR Items SJ-48H-S, SJ-51H-S, SJ-55H-S Outside color White Inside color White SOURCE, RATING AND NET WEIGHT Items SJ-48H SJ-51H Rated voltage (V) 220/230/240 Rated frequency (Hz) 50 Climate class T Rated input (W) 172/178/184 182/186/190 Rated input of heating elements (W) 137/150/163 Refrigerant (Charging quantity) HFC-134a(125g) HFC-134a(130g) Net Weight (kg) 79 84 OPTIONAL ITEM SJ-L815HD (REFRIGERATOR HINGE KITS). For changing the door to left side opening. 3 SJ-55H 2-Door 1820mm(71.7") 735mm(28.9") 705mm(27.8") 509 liter (18.0 cu.ft) F: 139 liter (4.9 cu.ft) R: 370 liter(13.1 cu.ft) 550 liter (19.4 cu.ft) F: 163 liter (5.8 cu.ft) R: 387 liter(13.6 cu.ft) 1 2 2 SJ-55H 88 SJ-48H-S SJ-51H-S SJ-55H-S THE FICHE (according to ANNEX NO. 1 2 3 Items Trade mark Model name Type : 94/2/EC) Description Remarks SJ-48H SJ-51H SJ-55H Category; 7 Category; 7 Category; 7 Refrigerator/ Refrigerator/ Refrigerator/ Freezer Freezer Freezer E E E 864 kWh/year 864 kWh/year 934 kWh/year Net storage volume of fresh food storage compartment 304 L 334 L 382 L 8 Net storage volume of fresh frozen food storage compartment 139 L 139 L 139 L 9 Star rating of frozen food compartment 4-STAR 4-STAR 4-STAR No frost 7h 8 kg /24h T No frost 7h 8 kg /24h T No frost 7h 8 kg /24h T 41 dB(A) re 1 pw 41 dB(A) re 1 pw 41 dB(A) re 1 pw 4 5 6 Energy efficiency class Eco-award mark Energy consumption (220V 50Hz at 25˚C) 7 10 11 12 13 14 No frost Temperature rise time Freezing capacity Climate class Noise 4 880/92 EN153 86/594/EEC dB(A) re 1 pw SJ-48H-S SJ-51H-S SJ-55H-S DESIGNATION OF VARIOUS PARTS The names in parenthesis are the denominations used in the REPLACEMENT PARTS LIST. 1 2 3 4 19 5 20 17 18 6 21 22 7 8 9 10 11 12 13 14 23 24 15 20 16 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. Freezer shelf (LARGE) (Freezer tray L) Freezer temp. control knob Freezer shelf (SMALL) (Freezer tray S) Ice cube maker Ice cube box (Ice storage box) Chilled case Light (Lamp) Refrigerator temp. control knob Reversible shelf (SMALL) (Ref. tray ass'y) (SJ-51H, SJ-55H only) Reversible shelf (LARGE) (Ref. tray L ass'y) (SJ-48H 1, SJ-51H 1, SJ-55H 2) Three position adjustable shelf (Free set shelf) Glass shelf Fruit and Vegetable crisper (Vegetable case) Evaporating pan & Cover Caster Adjustable feet (Adjustable leg ass'y) Fan switch Fan & light switch Freezer pocket (F door pocket HS) Magnetic door seal (Door packing) Egg holder (Egg tray) Egg pocket (Egg pocket HS) Free pocket (Utility pocket HS) (SJ-48H 1, SJ-51H 1, SJ-55H 2) 24. Bottle pocket (Bottle pocket HS) Figure D-1. External Description Upper hinge cover Mark: Cold air flow Propeller fan Hot pipe Fan motor Defrost thermostat Freezer temp. control knob Evaporator Hot pipe Freezer compartment Refrigerator compartment Defrost heater Timer Damper thermostat Refrigerator temp. control knob Drain pipe Vegetable case Evaporating pan cover (Ventilating grille) Compressor Starting relay, Overload relay(Protector) Evaporating pan Sub condenser Adjustable leg ass'y (Adjustable leg) Caster This figure shows SJ-51H. Figure D-2. Constructions 5 SJ-48H-S SJ-51H-S SJ-55H-S LIST OF ELECTRICAL PARTS ITEMS F-Thermostat Defrost thermo. Thermo. fuse Fan motor Defrost heater Door switch Damper thermostat Defrost timer TYPE NAME MM1-8025 US-602S MGT4A50072 3R00044B MM6-4015 MM1-7B01 MM1-6129 TMDF904FD2 RATING 250V 3A 250V 8A 250V 10A 220 - 240V 50Hz at 230V 150W(220-240V) 250V 0.25A — 220-240V 50Hz Lamp socket Lamp SJ-51H, SJ-55H Compressor — — 250V 1A 240V 10W GL-99BH 220-240V/50Hz Starting relay PTH490D35AS 140N320-T 4TM308NFBYY — — Cooling capacity : 210kcal/h(50Hz) Main/Aux. coil : 8.5/15.0Ω(at 20˚C) 14Ω±20% — 400VAC 6µF Open/ Close : 120/61˚C — GL-90BH 220-240V/50Hz PTH490D35AS 140N320-T 4TM276NFBYY — — Cooling capacity : 192kcal/h(50Hz) Main/Aux. coil : 8.8/17.7Ω(at 20˚C) 14Ω±20% — 400VAC 6µF Open/ Close : 120/61˚C — Protector Running capacitor SJ-48H Compressor Starting relay Protector Running capacitor SPECIFICATIONS (At normal notch)ON/OFF : -17/-22˚C Open/Close : 10/1˚C Working temp. : 72˚C Working with ø100 fan 3 terminals push-button type Open/Close : 0.5/-4˚C Integration type Cycle time : 10.8 hours(50Hz) Delay time : 4.3 min.(50Hz) E-12(Hard plastic body type) E-12 COIL POSITION OF COMP. Common Aux. coil 6 Main coil SJ-48H-S SJ-51H-S SJ-55H-S WIRING DIAGRAM Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. G Br O Y R P B Bk S-B G-Y W : GRAY : BROWN (live) : ORANGE : YELLOW : RED : PINK : BLUE (neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (earth) : WHITE CONNECTED IN TERMINAL BOX CONNECTOR TIMER THERMOSTAT (Br) TM (R) (G) INTERIOR LIGHT (Bk) FAN MOTOR FM L 3PIN PLUG/ CORD (S-B) THERMO. FUSE (O) L OVERLOAD RELAY DEFROST HEATER N (G-Y) (P) (W) DOOR SWITCH (Bk) STARTING RELAY DEFROST THERMOSTAT N C M A (B) COMPRESSOR RUNNING CAPACITOR Figure W-1. Wiring Diagram 7 SJ-48H-S SJ-51H-S SJ-55H-S Fan motor Defrost thermo. FM F-thermostat FREEZER (E.V cov. ass'y) Thermo. fuse Defrost heater C1(LR-09-1V) (O) 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 1 (W) 2 (G) (P) (B) (Br) (R) (Bk) (W) (Y) C2(ELR-02V) Door switch 3(Push close) 1 4(Push open) 3 1 4 (C-part. ass'y) REFRIGERATOR C3(ELR-06V) 1 1 1 (O) 2 2 2 3 3 3 (S-B) 4 4 5 5 6 6 (B) C4(LR-09-1V) Defrost timer (RC-box ass'y) TM Lamp 3 2 4 1 L 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 (R) (Bk) (G) (Y) (P) (S-B) (Br) MACHINE ROOM CE-2 CE-5 CE-2 (Br) (B) (G) Terminal box G Br O Y R P B Bk S-B G-Y W Terminal cover : GRAY : BROWN (live) : ORANGE : YELLOW : RED : PINK : BLUE (neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (earth) : WHITE Overload relay 1 L E Source plug N Compressor C M A Running capacitor Figure W-2. Electric Accessories Layout 8 (G-Y) Starting relay SJ-48H-S SJ-51H-S SJ-55H-S FUNCTIONS 1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp. control knob as follows depending upon the storing condition of foods. 3 MED 4 5 2 7 MAX Coldest 1 MIN PURPOSE KNOB SETTING 6 MAX(Coldest) For making ice rapidly or fast freezing. When restocking with fresh food. For normal freezing. MED For storing frozen food for a short period (up to one month). FREEZER TEMP. CONTROL When frozen food or ice cream is not stored. MIN Figure F-1. (2) Temperature control of refrigerator Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper automatically. However, as the Damper-thermostat has no function to switch on or off the compressor and cool air circulating fan, the freezer temperature control causes temperature in the refrigerator to vary to some extent. However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition. MED 4 3 CHILLED ZONE (Coldest) 6 2 CHILLED ZONE MIN 1 For keeping freshness of food longer. When the refrigerator does not provide sufficient cooling. 7 Coldest For normal operation. MED REFRIGERATOR TEMP. CONTROL When the refrigerator provides excessive cooling. Figure F-2. NOTE: PURPOSE KNOB SETTING 5 MIN The refrigerator temperature is affected also by the freezer temperature. If the freezer temp. control knob is set at the position "MAX", the temperature tends to be lower than the following values, and if set at near the position "MIN", temperature tends to be higher. If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX" position, foods stored in the refrigerator compartment may also freeze. When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored may freeze. In this case adjust control set back to the "MED" position. When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored in fresh cases may also become frozen. (3) Reference value of temperature SETTING OF FREEZER TEMP. CONTROL KNOB MAX (Coldest) MED MIN Freezer temperature Approx. -21˚C Approx. -18˚C Approx. -15˚C CHILLED ZONE (Coldest) MED MIN Refrigerator temperature Approx. 0˚c Approx. 3˚c Approx. 6˚c Chilled room temperature Approx. -3˚c Approx. 1˚c Approx. 4˚c SETTING OF REFRIGERATOR TEMP. CONTROL KNOB The values shown above refer to the case where the freezer temp. control knob is set at "MED". The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottom at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with no food stored and the door closed until the temperature is stabilized. The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored foods and manner of storing foods. 9 SJ-48H-S SJ-51H-S SJ-55H-S 2. DEFROSTING (1) No defrosting operation is necessary No defrosting operation is necessary. As this machine is so designed that a built-in evaporator cools air and a fan circulates cooled air, neither the freezer nor the refrigerator is frosted, though the evaporator is frosted. The frosted evaporator is defrosted automatically due to the function of defrosting timer and heater, requiring no defrosting operation. (2) Where is melted ice brought 1. Melted ice is brought into the evaporating pan at the bottom of the set and is evaporated here by the heat of sub condenser. 2. Be sure to use the evaporating pan as inserted so as to be level with the outer case. (3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator with timer and defrost thermostat. Operation 1. Cooling (Normal) Electric diagram Defrost thermostat ON Compressor running Timer motor running Thermo. fuse Defrost heater TM Defrost thermostat (ON) COMP Compressor Timer contact Timer motor SOURCE Thermostat Description The integration timer integrates running time of the compressor. When it reaches 10 hours 50 min. at 50Hz, the timer contact is changed to start defrosting. Figure F-3. Defrost thermostat ON (Time 20 to 30 min.) Thermo. fuse Defrost heater TM Defrost thermostat (ON) COMP Compressor Timer motor stops Timer contact Thermostat SOURCE Compressor stops Timer motor 2. Defrosting The timer contact is changed to start defrosting, the timer motor stops, and power is supplied to the defrost heater. It takes about 20 to 30 min. to defrost. When little frosted, the defrosting takes little time. When much frosted, the defrosting takes much time. Figure F-4 . Defrost thermostat OFF Thermo. fuse Defrost heater TM Defrost thermostat (OFF) COMP Compressor Thermostat SOURCE Compressor stops Timer motor running Timer contact (Time approx. 5 min.) Timer motor 3. Drain When the defrost thermostat becomes OFF, the timer motor starts running. During the operation time(4 min. 20sec. /50Hz) defrosted water is drained outside the refrigerator. Figure F-5. Defrost thermostat OFF Timer motor stops Timer contact Thermo. fuse Defrost heater TM Defrost thermostat (OFF) Figure F-6. 10 COMP Compressor SOURCE Thermostat Compressor running Timer motor 4. Restart Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops. Defrost thermostat contact becomes ON when it's cooled. And the timer motor starts running. (Figure F-3.) SJ-48H-S SJ-51H-S SJ-55H-S (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing. 1. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted. 2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat. When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting will not take place, and consequently freezing is caused. In the above mentioned condition, when the timer shaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stops from the time when the contact is changed, and freezing causes. NOTE: As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even for a short period. 3. DEW PREVENTION The hot pipe, namely D.P.-condenser, is arranged around the flange part of cabinet and the C-partition plate, preventing dew from being generated on the cabinet. NOTE: D.P.-condenser pipe may be felt hot if touched by hand while the compressor is in operation. If you are asked about this, please explain that the hot pipe serve to prevent the dew generation. Hot pipe Figure F-7. 4. INSPECTION OF INITIAL STARTING (1) Inspection of cooling unit 1. Set the temperature control knob to "MAX" and check that the compressor starts to operate. 2. Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the freezer and the refrigerator. 3. When the compressor does not work, check that the timer is not set to "defrost" position. 4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation. NOTE: After return the temperature control knob to "MED" position. When the refrigerator is operated initially after installed, the compressor may vibrate excessively for 1 to 2 min. However, vibration becomes normal if it is continuously operated. (2) Inspection of defrost device Operate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures : Allow 5 min. to restart the compressor since immediate starting after stopping will cause unsmooth operation. 1. Turn the timer shaft clockwise with a screw driver. At this time, make certains the timer clinks and the compressor stops. 2. After more than 5 min., turn the shaft further to operate. Make certain cooling operation is started again. NOTE: It's not necessary to switch the timer by changing of source frequency (50Hz, 60Hz). 11 SJ-48H-S SJ-51H-S SJ-55H-S MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE It is possible to change the door to left side opening. To modify the door to left side opening, REFRIGERATOR HINGE KITS (for left side opening) SJ-L815HD (optional item )is necessary. SJ-L815HD OPERATION MANUAL REFRIGERATOR HINGE KITS (for left side opening) Model SJ-L815HD These kits are used to change the refrigerator doors from right to left opening. If you wish to change the door to left opening for some reason, such as restricted installation space, ask your authorized service agent for this modification. Parts list A Bottom hinge L E Nylon bearing (for lower door) B Stopper spring L (for upper door) F Bearing cap G C Stopper spring L (for lower door) Screw cover (2 pieces) H D Screw cover Nylon bearing (for upper door) J Silicon grease Tools required Cross head and flat blade screwdrivers Socket wrench or spanner (8 mm) (The socket wrench or spanner is used to detach and attach hinges.) Caution Caution should be taken when handling the doors. These are heavy and could cause personal injury if mis-handled. Always tighten screws securely. Reattach the door paying careful attention to the door alignment. Failure to fit the door correctly might cause cooling air to leak out and lower the refrigerating capability. Fitting Instruction Symbols used in the drawing have the following meanings. 1 - 18 : Modification procedure No. : Detach/Attach : Move 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Remove the evaporating pan cover, upper hinge cover, and 2 screw covers. (Carefully remove the upper hinge cover using a screwdriver, making sure that the door cap is not damaged.) Remove the upper hinge and detach the upper door. (To remove the door, lift it off the center hinge.) Remove the center hinge and lift the lower door off the bottom hinge. Remove the bottom hinge and spacer. Remove the nylon bearing and bearing cap on the top of each door and attach the parts D, E, and F. Remove the door stopper and stopper spring on the bottom of each door. Remove the screw on the left of the door bottom and make a hole with a screwdriver for the insertion of the stopper spring. Attach each door stopper and the parts B and C. Apply silicon grease J to the shaded portion of the part A and attach it to the left side together with the spacer. Insert the lower door and fit the center hinge. If the washer is provided, install it ON top. Tighten the screws temporarily. Fit the upper door and attach the upper hinge. Tighten the screws temporarily. Adjust the alignment of the door. Ensure that the gap between the cabinet and door cap is 11.3 mm. Tighten the upper hinge screws. Secure the upper door. Open the lower door and tighten the center hinge screws. (No drawing is provided.) Check that the distance to activate the door switch is correct and that each door opens and closes smoothly. To readjust the door position, loosen the center and bottom hinges. Apply silicon grease J to the shaded portion of the door packing. Attach the parts G and H. Fit the cap in the evaporating pan cover into the notch on the right. Reattach the evaporating pan cover and upper hinge cover. After the above steps have been completed, check that each door functions correctly and that the interior lamp lights up and goes off when the door is opened and closed. (No drawing is provided.) 12 7 15 C 5 E B D 8 8 5 F 13 6 5 6 5 10 1 18 17 A 9 10 1 11 18 3 4 2 9 1 G 16 H 2.5±1.0mm 11.3mm 1.0±1.0mm 14 12 1 SJ-48H-S SJ-51H-S SJ-55H-S SJ-48H-S SJ-51H-S SJ-55H-S ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING. 1. R-CONTROL COV. ASSEMBLY A-sealer air guid. B Defrost timer D timer lead ass'y A-sealer air guid. D Lamp socket R-air guider B R-air guider A A-sealer RC-box Damper thermostat A-sealer RC-duct RA-insulation Lamp C-box base Thermo. cap sealer Warning label Dial sealer A-sealer thermo. cap A-sealer air guid. C A-sealer air guid. D R-temp. control knob R-Cbox cover (1) Sticking of sealer R-air guider B R-air guider A A-sealer air guid. D R-air guider A A-sealer thermo. cap R-air guider A A-sealer air guid. B Dial sealer A R-air guider B A Start Finish datum (all round) SEC. AA A-sealer air guid. C Insert RA-insulation Start R-air guider A Overlap RA-insulation 14 SJ-48H-S SJ-51H-S SJ-55H-S C-box base Start A sealer air guid. C Overlap B datum A-sealer RC-duct A-sealer RC-box B A-sealer RC-duct A-sealer RC-box datum Start C-box base Overlap (The back of C-box base) SEC. BB 5±1 mm 3±1 mm Damper thermostat Less than 130 mm (2) Forming sensor of Damper thermostat Stick thermo. cap. sealer 25±2 mm Less than 12 mm NOTE Minimum bending radius is R5. There should be no gas leak by reforming of sensor tube. (3) Setting of C-box base, Damper thermostat, R-air guider A and R-air guider B R-air guider B Damper thermostat C-box base Screw Bend the senser tube of Damper thermostat Fix with claw R-air guider A A-sealer air guid. D Paper tape(40 x 100 mm) 15 SJ-48H-S SJ-51H-S SJ-55H-S (4) Fixing of Lamp socket, Defrost timer SKY-BLUE Insert Pin No.6 D timer lead ass'y Connect Defrost timer R-Cbox cover 6 7 BROWN Insert Pin No.7 Lamp socket Screw Lamp (5) Fixing of R-Cbox cover Claws(2 places) Set R-temp. control knob R-Cboxcover Claws(2 places) 2±1 mm Stick Lamp label LAMP RATING 240V. 10W 4±1 mm 16 SJ-48H-S SJ-51H-S SJ-55H-S 2. E.V COVER ASSEMBLY F-thermostat Lead E.V cover ass'y. E.V cover sealer E L-band C E.V cover sealer B E.V cover E.V cover sealer C Fan clamp Propeller fan L-band C Fan motor cushion A Defrost thermo. ass'y Fuse ass'y Motor cushion Alminum tape Fan motor Fan motor cushion B E.V cover sealer A (1) Sticking of sealer to E.V cover E.V cover sealer A Overlap 10mm(min.) E.V cover sealer B E.V cover [View from A direction] [Front View] E.V cover sealer E E.V cover E.V cover Along this edge Fix E.V cover sealer E along the edge of E.V cover. A 17 SJ-48H-S SJ-51H-S SJ-55H-S (2) Fixing of Fan motor and Fan Motor cushion Motor cushion Fan motor cushion B Fan motor cushion A Fan motor cushion B Fan motor cushion A D C 2 mm C D Motor cushion -2 Motor cushion Sec CC See DD Motor cushion Motor cushion Fan motor cushion B Fan motor cushion A Fan motor Check claw is surely fixed to the hole of Fan motor cushion. Set Fan clamp to Propeller fan and insert it to the shaft of Fan motor. Propeller fan E .V cover -1~1mm Fan clamp Slit Shaft More than 3mm Slit of each Fan clamp and Propeller fan should not be at same position. 18 SJ-48H-S SJ-51H-S SJ-55H-S (3) Wiring of Lead Wire B B L-band C Defrost thermo. ass'y C Alminum tape L-band C Fuse ass'y A B Detail A Detail C Detail Bend this pin Fasten Defrost thermo. ass'y's wires as bellow. And set it inside of the four pins. 7mm Lead wire “WHITE” Cut off to 7mm or shorter Fuse ass'y Alminum tape Horizontally Thermo. sensing element side (Silver metal) (4) Setting of Lead E.V cover ass'y and F-thermostat E.V cover Lead E.V cover ass'y Standard line Set surely edges of these two ribs. Through between ribs 10mm over Inside of ribs Under 5mm F-thermostat Color: RED (5) Wiring of Connector A 3 2 1 6 5 4 9 8 7 View from A Color: BROWN (6) Fixing of E.V cover sealer C 1. Lead E.V cover ass'y 2. Lead E.V cover ass'y 3. Pink lead of Defrost thermo. ass'y 4. Blue lead of Defrost thermo. ass'y 5. Lead E.V cover ass'y 6. Lead E.V cover ass'y 7. Black lead of Fuse ass'y 8. White lead of Fuse ass'y 9. No connect 19 130 mm E.V cover E.V cover sealer C SJ-48H-S SJ-51H-S SJ-55H-S COOLING UNIT SJ-48H Mark: Refrigerant flow Mark: Brazing portion Hot pipe L (Side condenser) Hot pipe (DP-condenser) Hot pipe R (Side condenser) Evaporator Suction pipe Sub. condenser Compressor Capillary tube Dryer Figure C-1. Cooling unit Dryer Capillary tube Charge pipe L Hot pipe Sub. condenser Evaporator Charge pipe L Compressor Suction pipe S.P. connector Sub. condenser Figure C-2. Location 20 SJ-48H-S SJ-51H-S SJ-55H-S SJ-51H, SJ-55H Mark: Refrigerant flow Mark: Brazing portion Hot pipe L (Side condenser) Hot pipe (DP-condenser) Hot pipe R (Side condenser) Back condenser Evaporator Suction pipe Sub. condenser Compressor Connector pipe Capillary tube Dryer Figure C-3. Cooling unit Dryer Capillary tube Charge pipe L Hot pipe Sub. condenser Evaporator Charge pipe L Connector pipe Compressor Suction pipe S.P. connector Sub. condenser Figure C-4. Location 21 Back condenser SJ-48H-S SJ-51H-S SJ-55H-S REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-48H -S SJ-51H -S SJ-55H -S 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BA AQ BB AZ AQ AZ AN AH AV AZ AP AN AN AX AN AN AP AR AM AE 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 2 1 1 1 1 1 2 1 AL AD AQ AD AE AQ AE AD AH AG AH AV AD AF AD AD AD AC AE AF AT AW AD AD AE AE AD AC AH AK AD AB AG AD AL AL AE AE AE AB AC AD AD AK AF AE AB AD ELECTRIC PARTS 1- 1 1- 2 1- 3 1- 4 1- 5 1- 6 1- 7 1- 8 1- 9 1- 9 1-10 1-11 1-11 1-15 1-17 1-19 1-20 1-21 1-22 1-25 RTHM-A057CBE0 RSTT-A126CBE0 QSWTDA035CBE0 PDMP-A025CBE0 FTHM-A012CBK0 RMOTRA040CBE0 QSOCAA047CBE0 RLMP-A012CBE0 QACC-A097CBE0 QACC-A104CBE0 QSW-PA056CBEA RHOG-A084CBE0 RHOG-A091CBE0 RC-EZA124CBE0 FFS-TA036CBK0 FW-VZA109CBE0 FW-VZA110CBE0 FHETBA112CBE0 FCNW-A517CBK0 QTAN-A032CBE0 F-Thermostat Starting Relay Defrost Timer Damper Thermostat Defrost Thermo.Ass’y Fan Motor Lamp Socket Lamp Source Cord(Plug type CS) Source Cord(Plug type BF) Door Switch Protector Protector Running Capacitor Fuse Ass’y D Timer Lead Ass’y Lead EV-Cover Ass’y Def.Heater Ass’y Relay Cord S Ass’y Terminal Block 2- 2 2- 4 2- 7 2- 7-1 2- 7-2 2- 8 2- 8-2 2-11 2-13 2-14 2-15 2-16 2-17 2-19 2-20 2-21 2-22 2-23 2-24 2-26 2-27 2-28 2-29 2-31 2-33 2-34 2-36 2-37 2-38 2-39 2-40 2-41 2-42 2-49 2-55 2-55 2-56 2-56 2-56 2-57 2-57 2-60 2-61 2-62 2-63 2-64 2-65 2-66 JKNB-A036CBFA LPLTMA404CBE0 FLEGPA045CBK0 FAJS-A009CBK0 LHLD-A354CBM0 FLEGPA046CBK0 LHLD-A355CBM0 PSPAVA078CBEA DHNG-A281CBM0 DHNG-A283CBM0 DHNG-A282CBM0 GCOV-A141CBFA LCRA-A010CBE0 LHLD-A389CBF0 NFANPA011CBF0 PSEL-B128CBE0 PSEL-B129CBE0 PSEL-A415CBE0 PCOVPA164CBFA PCOV-A151CBFA GCOVPA087CBRA HGRL-A149CBRA GCOV-A162CBFE JKNB-A033CBFA LRALPA114CBFA LRALPA115CBFA PCAP-A006CBFJ PCAP-A056CBFA PGID-A119CBF0 LFRM-A202CBFA PFPFPA809CBF0 PSEL-B244CBE0 PGID-A118CBF0 LSTPPA074CBFA HGRL-A134CBFA HGRL-A135CBFA PFPFPA814CBF0 PFPFPA824CBF0 PFPFPA954CBF0 PSEL-B130CBE0 PSEL-B143CBE0 LHLD-A391CBE0 LHLD-A391CBE0 DCOV-A061CBK0 LHLD-A388CBF0 LHLD-A392CBF0 PSEL-B259CBE0 PSHEMA132CBP0 F-Temp. Control Knob FL Plate AL. Leg Holder L Ass’y Adjustable Leg Ass’y Leg Holder L Leg Holder R Ass’y Leg Holder R Bottom Hinge Spacer Upper Hinge Ass’y Bottom Hinge R Ass’y Center Hinge R Ass’y E.V Cover Fan Clamp Motor Cushion Propeller Fan 100 E.V Cover Sealer A E.V Cover Sealer B E.V Cover Sealer C Terminal Cover Lamp Cover R-Cbox Cover Fan Louver Upper Hinge Cover R-Temp.Control Knob C-Case Rail L C-Case Rail R Screw Cover Screw Cover B R-Air Guider A C-Box Base RA-Insulation Thermo. Cap. Sealer R-Air Guider B C-Stopper Multi Louver Multi Louver R-Louver Insu. R-Louver Insu. R-Louver Insu. A-Sealer R-Louver A-Sealer R-Louver SL-5N Clip SL-5N Clip Harness Cover Ass’Y Fan Motor Cushion B Fan Motor Cushion A Motor Cushion Heater Cover AL MECHANICAL PARTS 22 SJ-48H-S SJ-51H-S SJ-55H-S REF. NO. PART NO. DESCRIPTION 2-67 2-70 2-71 2-72 2-73 2-74 2-75 2-76 2-78 2-79 2-80 2-81 2-82 2-83 2-84 2-86 LPLTMA403CBP0 PSEL-B167CBE0 PSEL-A552CBE0 PSEL-B120CBE0 PSEL-B121CBE0 PSEL-B122CBE0 PSEL-B124CBE0 LHLD-A124CBFB LPLTMA399CBP0 LBND-A019CBE0 PBOX-A071CBFA PPIPPA069CBE0 PTUBBA058CBE0 PSEL-B242CBE0 PSEL-B243CBE0 LBND-A026CBE0 Drain Support AL E.V Cover Sealer E Dial Sealer A-Sealer RC-Box A-Sealer RC-Duct A-Sealer Thermo.Cap. A-Sealer Air Guid.B K-Frame Holder Dryer Support Nylon Band Terminal Box Drain Pipe S Insulating tube A-Sealer Air Guid.C A-Sealer Air Guid.D Nylon Band 3- 5 3- 5-1 3- 5-2 3- 5-3 3- 6 3- 9 3-10 3-12 3-14 3-15 3-15 3-15 3-15-1 3-15-2 3-15-3 3-15-4 3-16 3-16 3-16 3-17 3-17 3-17 3-20 3-20 3-20 3-25 FDORFA864CBK0 LSTPMA008CBM0 NBRGPA013CBFB LSTPPA082CBFA FPACGA204CBK0 GLIN-A145CBFA PFPFPA810CBE0 PFPFPA852CBE0 PSEL-B126CBE0 FDORRA740CBK0 FDORRA743CBK0 FDORRA744CBK0 LSTP-A058CBM0 NBRGPA022CBFA LSTPPA084CBFA PCAP-A055CBFA GLIN-A146CBFA GLIN-A147CBEA GLIN-A148CBEA FPACGA205CBK0 FPACGA206CBK0 FPACGA207CBK0 PFPFPA811CBE0 PFPFPA819CBE0 PFPFPA822CBE0 HBDGDA759CBEC F-Door Ass’Y F-Door Stopper R Nylon Bearing 2 FD-Stopper Spring R F-Door Packing F-Door Liner F-Liner Plate F-Liner Plate Bottom F-Door Sealer R-Door Ass’Y R-Door Ass’Y R-Door Ass’Y R-Door Stopper R Nylon Bearing 3S RD-Stopper Spring R Bearing Cap R-Door Liner R-Door Liner R-Door Liner R-Door Packing R-Door Packing R-Door Packing R-Liner Plate R-Liner Plate R-Liner Plate Badge 4- 1 4- 3 4- 9 4-14 4-15 4-17 LBND-A023CBE0 LX-VZA003CBE0 QTAN-A012CBE0 LX-WZA013CBE0 LX-BZA018CBE0 LX-WZA003CBE0 L-Band C Special Screw Solderless Term. B Hinge Washer Special Screw Washer 5- 1 5- 2 5- 3 5- 4 5- 5 5- 6 5- 7 5- 9 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 UPOK-A120CBRA UPOK-A117CBRA UPOK-A119CBRA UPOK-A118CBRA UTNA-A167CBFC FSRA-A149CBY0 LFRM-A200CBFA USRA-A180CBFA USRA-A179CBFA HDECQA360CBEA HGRL-A151CBFE USRA-A177CBFA UTNA-A227CBE0 UYOK-A180CBFA UYOK-A087CBFF UYOK-A179CBFA GDORPA042CBRA Bottle Pocket HS Egg Pocket HS F Door Pocket HS Utility Pocket HS Egg Tray Ice Cube Maker Ice Maker Freezer Tray L Freezer Tray S Glass Shelf Trim Ventilating Grille Evaporating Pan Glass Shelf Vegetable Case Ice Storage Box Chilled Case Chilled Door HS Q'TY CODE SJ-48H -S SJ-51H -S SJ-55H -S 1 1 1 1 1 1 1 1 1 3 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 3 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 3 1 1 1 2 2 1 AL AB AC AB AD AB AB AH AD AB AE AH AE AC AD AD 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 2 1 BP AD AH AD AZ AX AD AD AG BS BS BQ AF AC AD AB BE BA AX BB BA AZ AF AG AF AM 7 2 3 1 1 4 7 2 3 1 1 4 7 2 3 1 1 4 AC AB AH AB AA AA 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 AQ AM AT AM AG AU AW AX AX AK AR AS BB AZ AM AS AP DOOR PARTS OTHER PARTS ATTACHMENT PARTS 23 SJ-48H-S SJ-51H-S SJ-55H-S REF. NO. 5-20 5-21 5-24 5-25 5-26 PART NO. DESCRIPTION UTNA-A230CBFA UTNA-A229CBFA FSRA-A160CBK0 FSRA-A161CBK0 PCAP-A053CBEE Free Set Shelf F Free Set Shelf B Ref.Tray L Ass’y Ref.Tray Ass’y Venti.Grille Cap Q'TY CODE SJ-48H -S SJ-51H -S SJ-55H -S 1 1 1 1 1 1 1 1 1 1 1 2 1 1 AV AS BB BA AE 1 4 1 1 1 1 4 1 1 2 1 1 1 2 1 - 1 4 1 1 1 1 4 1 1 2 1 1 1 2 1 1 1 4 1 1 1 1 4 1 1 2 1 1 1 2 1 1 CA BY AD AR AP AG AX AC AB AH AC AD AH AH AH BC AF AG 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 AG AD BF BH BF AD AY AS AD AE AH AH AG AG AG AG AG AG AG AG AG CYCLE PARTS 6- 1 6- 1 6- 2 6- 3 6- 3 6- 4 6- 5 6- 6 6- 9 6-11 6-12 6-13 6-14 6-15 6-16 6-18 6-21 6-25 PCMPLA130CBE0 PCMPLA134CBE0 PSPAGA028CBE0 FCONSA051CBK0 FCONSA052CBK0 FFRM-A085CBK0 FDRY-A006CBK0 PCLI-A035CBE0 PSPAFA020CBE0 PPIPCA220CBE0 LANG-A024CBP0 LHLD-A061CBF0 PGUM-A002CBF0 PGUM-A003CBF0 PGUM-A004CBF0 PPIPCA222CBE0 PCOVPA165CBE0 PPIP-A066CBE0 Compressor Compressor Rubber Grommet Sub. Condenser Ass’y Sub. Condenser Ass’y Base Frame Ass’y Dryer Ass’y Clip Sleeve S.P Connector Absorbent Rubber CLM Evaporating Pan Holder Absorbent Rubber B Absorbent Rubber B Absorbent Rubber A Charge Pipe L Terminal Cover Connector Pipe MISCELLANEOUS 90-1 90-2 90-3 90-3 90-3 90-5 90-6 90-7 90-8 90-9 90-9 90-9 90-10 90-10 90-10 90-10 90-10 90-10 90-10 90-10 90-11 TINS-A333CBR0 TLAB-A092CBR0 SPAKCH396YDE0 SPAKCH399YDE0 SPAKCH401YDE0 TLAB-A635CBE0 CPADBA501YDK0 CPADBA495YDK0 TLAB-A636CBE0 TLAB-A656CBR0 TLAB-A663CBR0 TLAB-A664CBR0 TLAB-A637CBR0 TLAB-A638CBR0 TLAB-A639CBR0 TLAB-A640CBR0 TLAB-A641CBR0 TLAB-A642CBR0 TLAB-A643CBR0 TLAB-A644CBR0 TINS-A343CBR0 Operation Manual R Lamp Label Packing Case 51H Packing Case 55H Packing Case 48H Case Label S Bottom Pad Ass’y Top Pad Ass’y CE Label Energy Label(Data) Energy Label(Data) Energy Label(Data) Energy Label(GB) Energy Label(D) Energy Label(F) Energy Label(E) Energy Label(I) Energy Label(GR) Energy Label(P) Energy Label(NL) Operation Manual(only for U.K.) HOW TO ORDER REPLACEMENT PARTS To have your order filled prompty and correctly, please furnish the following information. 1. MODEL NUMBER 3. PART NO. 2. REF. NO. 4. DESCRIPTION 24 SJ-48H-S SJ-51H-S SJ-55H-S 2 1 4 3 6 5 DOOR PARTS 3-9 A A 3-6 3-10 3-5-2 3-5 3-14 B B 3-10 3-25 C C 5-3 3-15-4 3-12 3-20 5-5 3-5-3 3-5-1 3-15-3 D D 5-2 3-15 3-16 E E 5-4 F F 5-1 G G 3-17 3-20 3-15-2 H SJ-48H-S SJ-51H-S SJ-55H-S 3-15-1 1 2 4 3 25 5 6 H SJ-48H-S SJ-51H-S SJ-55H-S 2 1 4 3 6 5 CABINET PARTS 2-65 A 2-16 2-28 2-21 A 2-64 1-6 2-20 2-17 2-70 4-1 1-5 2-4 2-60 2-63 1-20 2-19 1-17 2-2 2-29 4-1 B B 2-13 2-22 2-62 1-1 2-23 2-81 5-7 5-6 2-66 C 2-36 C 1-21 5-17 2-76 5-11 2-33 2-79 2-37 5-18 4-9 2-67 5-9 1-10 4-14 2-24 2-78 6-18 4-3 6-5 D D 2-15 5-26 2-82 2-49 2-34 2-80 5-13 2-75 2-79 1-9 2-11 5-19 1-22 2-72 E 2-40 1-7 1-3 2-8 2-84 E 1-19 2-14 2-8-2 2-73 2-38 1-8 2-61 2-7-1 2-39 2-7 2-7-2 2-7-1 2-71 6-14 2-42 6-11 2-41 2-84 F 4-17 6-1 6-18 2-26 2-27 F 1-11 6-6 6-25 2-31 2-86 6-15 1-4 90-2 6-16 6-12 6-9 6-2 2-57 2-83 4-15 6-21 2-74 2-56 2-55 G G 1-2 5-12 5-25 1-25 1-15 5-24 6-4 5-15 5-16 6-3 6-13 5-21 H 5-14 5-20 1 2 4 3 26 5 SJ-48H-S SJ-51H-S SJ-55H-S 6 H SJ-48H-S SJ-51H-S SJ-55H-S PLUG TYPE Type Section of Power Supply Cord Plug BF Destination I (Only for U.K.) with FUSED CS E 27 SJ-48H-S SJ-51H-S SJ-55H-S 28 '96 SHARP CORP. (0U0.25E) Printed in Japan