Download Miller Electric Intellifire 250 Specifications
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OM-184 227C December 1999 Miller Processes Induction :~:~ Heating The Power ofBlue. Description Induction Heating Power Source / / .1:., . ./ Intellifire 250 U C.,..: ~ .: ~ / / // / HP Visit our website at www.MillerWeldscom OWNERS MANUAL From Miller to You congratulations on choosing Miller. Now get the job done and get it done right. We know Thank you and you can you dont Thats have time to do it any other way. when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldnt afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy. why people that build and sell Miller products continue the tradition. Theyre just as committed to providing equipment and service that meets the high standards of quality and value established in 1929. Today, the ~llll~Wfl~ Working This Owners Miller help designed help you get the most out of your Please take time to read the Safety precautions. They will Manual is products. you protect to yourself against potential hazards IJIJI ~ I the worksite. Weve operation quick made installation and ~I on as hard as you do every power source from Miller is backed by the most hassle-free warranty in the - business. and easy. With Miller you can count on years of reliable service with proper maintenance. And if for liii REGISTERED the unit needs repair, theres a Troubleshooting section that will help you QUALITY SYSTEM some reason V Miller is first the welding manufacturer equipment in out what the will then the U.S.A. to be the ISO 9001 figure registered to Quality System Standard. parts list decide which exact part problem help is. The you to you may need to fix the problem. Warranty and service information for your particular model are also provided. Miller offers a Manual which more Technical provides detailed se,vice and parts information for your unit. To obtain a Technical Manual, contact your locai distributor. Your distributor can also Welding such as GMAW, Miller Electric manufactures of welders and welding For information products, on a full line related other equipment. quality Miller contact your local Miller distributor to receive the latest full line individual catalog or sheets. To locate your nearest distributor call 1-800-4-A-Miller. catalog 2 supply you with Process Manuals SMAW. GTAW. and GMAW-P. TABLE OF CONTENTS SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING 1-4. Symbol Usage Induction Heating Hazards Additional Symbols for Installation, Operation, Principal Safety Standards 1-5. EMF Information 1-1. 1-2. 1-3. SECTION 1 - 1 and Maintenance 2 3 route, de fonctionnement et dentretien 4 de mise 1-2. Informations concernant les PRINCIPALES NORMES DE en champs electro-magnØtiques (Information EMF) SECURITE 5 5 6 INSTALLATION 6 2-3. Specifications Connecting Head/Coil to Power Source Remote 14 Receptacle RC14 Information 2-4. Remote 14 Socket Information 7 2-5. Connecting Input 8 2-6. Electrical Service Guide 2-1. 2-2. 6 and Connections Power SECTION 3- OPERATION 3-1. Controls SECTION 4- MAINTENANCE & TROUBLESHOOTING 7 9 .9 9 10 4-1. Routine Maintenance 10 4-2. Overheating 10 4-3. Automatic Shutdown Protection 10 4-4. Safety Interlock Switch Measuring Tuning Capacitor Voltage Optional Ground Fault Protection Optional Ground Fault Protection Measuring Input Capacitor Voltage Diagnostic LEDs Troubleshooting Tuning Chart 10 4-5. 4-6. 4-7. 4-8. 4-9. 4-10. 4-11. SECTION 5- ELECTRICAL DIAGRAM SECTION 6 - WAR RANTY OM-184 227C 2 2 Dangers supplØmentaires - 1 MESURES DE SECURITE POUR LE CHAUFFAGE PAR INDUCTION 1-1. SECTION 2 1 PARTS LIST 11 11 12 13 14 15 15 17 19 S S SECTION 1 SAFETY PRECAUTIONS USING - READ BEFORE - Symbol Usage 11. salety_ihom 5/98 Out! There are possible hazards with this procedure! The possible hazards are shown ri the adjoining symbols. 4A A Marks special safety message. a ~ Means Note~ not related. safety The the are used throughout this manual identify possible hazards. When you shown below symbols to call attention to and see of symbols means Warning! Watch Out! possible ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the hazards. This group Induction Heating Hazards :i.~.. A Watch Warning! Means symbol, watch out, and followthe related instructions safety information given below is to avoid the hazard. The summary of the more complete safety information found in the Safety Standards listed in Section 1.4. Read and follow all Safety Standards. only a should SIGNIFICANT DC VOLTAGE exists after removal of input power on inverters. Turn Off inverter, disconnect input power, and discharge input capacitors according to instructions in Maintenance Section before touching any Only qualified persons repair this unit. A During operation, keep everybody, especially children, away. parts. INDUCTION HEATING install, operate, maintain, and A internal can cause parts and equipment Hot Do not touch can burns. injure. handle induction head/coil or during operation. ELECTRIC SHOCK can kill. live electrical parts can cause fatal shocks or severe burns. The power circuit and output bus bars or connections are electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. Incorrectly installed or improperly grounded equipment is a hazard. cooling period Do not overheat dry, hole-free insulating gloves and fittings to from FIRE OR EXPLOSION hazard. parts. Enclose any connecting bus bars and coolant unintentional contact. Wear before handling parts or equipment. Keep metal jewelry and other metal personal items away head/coil during operation. Touching Do not touch live electrical parts bare-handed. Do not touch hot Allow prevent Watch for fire; Keep body protection. yourself from work and ground using dry insulating mats big enough to prevent any physical contact with the work or ground. Disconnect input power before installing or servicing this equip ment. Lockout/tagout input power according to OSHA 29 CFR 191 0.147 (see Safety Standards). Use only nonconductive coolant hoses with a minimum length of 18 inches (457 mm) to provide isolation. parts and adhesive. keep extinguisher nearby. flammables away from work Do not locate unit on, over, area. combustible surtaces. or near Insulate Do not install unit near flammables. or covers Properly install ground and this equipment according to operate unit - making input connections, conductor first proper grounding attach double-check connections. - Keep If - can be hazardous your head out of the fumes. Do not breathe the fumes. inside, ventilate the area and/or use exhaust to remove fumes and gases. approved air-supplied respirator. If ventilation is poor, use an Material Safety Read the manufacturers Frequently inspect input power cord for damage or bare wiring replace cord immediately if damaged bare wiring can kill. explosive atmosphere. Induction Heating of certain materials, adhesives, and fluxes can produce fumes and gases. Breath ing these fumes and gases can be hazardous to your health. its Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet. in FUMES AND GASES Manual and national, state, and local codes. Owners When Do not instruction Data for Sheets (MSDS5) adhesives, and fluxes, the metals, consumables, coatings, cleaners, and degreasers. - Turn off all equipment Do not worn, use Do not drape when not in use. damaged, undersized, cables over your or poorly spliced cables. body. Do not touch power circuit if you are in contact with the work, ground, or another power circuit from a different machine. Use I well-maintained equipment. Repair replace damaged according to manual. only parts at once. Maintain unit Wear a harness if Keep all safety panels and or working covers above floor level. securely in place. a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always have a trained watchperson nearby. Fumes and gases from heating can displace air and lower the oxygen level causing injury or death. Be sure the breathing air is safe. Work in Do not heat in locations near erations. The heat react with vapors to form can degreasing, cleaning, or spraying op highly toxic and irritating gases. Do not overheat coated metals, such as galvanized, lead, or plated steel, unless the coating is removed from the heated area, the area is well ventilated, and if necessary, while cadmium an air-supplied respirator. The coatings and any metals containing these elements can give off toxic fumes if overheated. See coating MSDS for temperature information. wearing OM-184 227 Page 1 1-3 Additional Symbols FALLING UNIT for Installation, can cause Operation, and Maintenance injury Use handle and have person of unit. OVERUSE adequate Allow physical strength lift Move unit with hand cart For units without a adequate capacity When or handle, similar device. equipment use of cooling period. Reduce output starting to heat Follow rated using lift forks to move unit, be sure forks are long enough beyond opposite side of unit. boards Use proper MOVING can cause Keep away from moving parts Keep side store, move, panels, covers, securely in place. as and guards only qualified person familiar perform this installation. wearers induction user responsiblefor having is correct any interference tion. keep away. If notified by a qualified the FCC about interference, equipment electrician prompt from the installa stop using the equip ment at once. heating operations. Have the installation Keep high-frequency checked and maintained. regularly source doors and panels tightly shut. Principal Safety Standards 1910, from Superinten Printing Office, Washington, Canadian Electrical Code Part 1, CSA Standard C22. 1, from Cana Standards Sales, 178 Rexdale dian Standards Association, Boulevard,Rexdale, Ontario, Canada M9W 1 R3. Code, NFPA Standard 70, from National Fire Pro Batterymarch Park, Quincy, MA 02269. Safe Practices ForOccupationAnd Educational EyeAnd Face Protec tion, ANSI Standard Z87.1, from American National Standards Institute, 1430 Broadway, New York, NY 10018. Safety and Health Standards, OSHA 29 CFR dent of Documents, U.S. Government D.C. 20402. National Electrical tection Association, 1-5. boxes to interference. with electronic problem resulting ly Wearers should consult their doctor before 1-4. BEFORE parts. cancause Have The near strap boards High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment. fans. MAGNETIC FIELDS can affect pacemakers~ going or static-proof bags and or ship PC boards. H.F. RADIATION I: injury. such all doors, Pacemaker before face shield. PARTS closed and with wrist grounded on handling injure eyes. approved safety glasses or wear duty cycle (ESD) can damage PC STATIC Put FLYING METALOR ADHESIVE can shields reduce or again. duty cycle. to lift unit. to extend Wear OVERHEATING can cause EMF Information questions strategies of The To reduce magnetic the U.S. dures: Considerations About Induction quency Electric And Magnetic Heating And The Effects Of Low Fre Fields following is a quotation from the General Conclusions Section of Congress, Office of Technology Assessment, Biological Ef fects of Power Frequency Electric & Magnetic Fields Background Paper, OTA-BP-E-53 (Washington, DC: U.S. Government Printing Of there is now a very large volume of scientific fice, May 1989): . findings based on experiments at the cellular level and from studies with animals and people which clearly establish that low frequency magnetic fields can interact with, and produce changes in, biological systems. While most of this work is of very high quality, the results are complex. Current scientific understanding does not yet allow us to in terpret the evidence in a single coherent framework. Even more frustrating, it does not yet allow us to draw definite conclusions about possible risk or to offer clear science-based advice on to minimize or avoid potential fields in the risks. workplace, use the following proce - . . 1. Arrange output 2. Do not coil 3. Keep power practical. or cable to one drape output source side and away from the cable around the and cable as operator. body. far away from the operator as About Pacemakers: The above wearers. procedures are also Consult your doctor for recommended complete for pacemaker information. S OM-184 227 Page 2 SECTION 1 MESURES DE SECURITE POUR LE CHAUFFAGE PAR INDUCTION - saletyihom_fre LA AVERTISSEMENT 5/98 peut Œtre dangereux. LE CHAUFFAGE PAR INDUCTION PRENDRE LES MESURES NECESSAIRES POUR EVITER. LES RISQUES DE BLESSURES GRAVES, VOIRE ST!MULATEUR CARD!AQUE DOIVENT MORTELLES. TENIR LES ENFANTS A DISTANCE. LES POP.TEURS DUN PREALABLEMENT CONSULTER LEUR MEDECIN. operations de chauffage, comme dans Ia plupart des activitØs, IopØrateur sexpose a certains dangers. chauffage nest pas dangereux a condition de prendre certaines mesures. Les consignes de sØcuritØ indiquØes ci-aprŁs ne sont quun rØsumØ des informations plus dØtaiflØes se trouvant dans les normes de sØcuritØ ØnumØrØes Pendant les Le a Ia page suivante. Lire et respecter toutes les normes de sØcuritØ. LES OPERATIONS DINSTALLATION, DE FONCTIONNEMENT, DE MAINTENANCE ET DE REPARATION NE DOIVENT ETRE CON FlEES QUA DU PERSONNEL QUALIFIE. Danger de mort PAR ELECTROCUTION. de composants contact Ølectriques peut provoquer des accidents mortels ou des brlures graves. Le circuit de puissance et les connexions de sortie sont sous tension lorsquon active Ia sortie. Le circuit dalimentation et les circuits internes de Ia machine sont egalement sous tension lorsque est sur marche. Des Øquipements lalimentation installØs ou relies a Ia borne de terre de maniŁre incorrecte sont dangereux. 7. Installer et mettre cet Øquipement correctement a Ia terre conformŁment au manuel utilisateur et aux codes riationaux, gouvernementaux et locaux. 8. Verifier souvent Ia terre de lalimentation contrler et sassurer est que le conducteur de terre du cØble dalimentation correctement reliØ a a borne de terre dans le boltier de dØconnexion ou que le connecteur est branchØ a une sortie de boitier correctement mise a Ia terre. 9. le brancher dabord En rØalisant des connexions dentrØe contrler deux fois les conducteur de terre appropriØ connexions. Le Ne pas toucher des composants Ølectriques sous tension. - - 10. Verifier souvent le bon Øtat du cable dalimentation ou Iisolation des fils remplacer le cable immØdiatement siI est endommagØ des fils dØnudŁs peuvent provoquer des accidents mortels. - 2. 3. Envelopper les connexions et raccords de refroidissement pour Øviter tout contact accidentel. ArrŒter tous Ne pas utiliser des cables dimensionnŁs ou mal ØpissŁs. et du sol avec des tapis ou des suffisamment grands pour prØvenir tout Ia piŁce ou Ia terre. 13. Ne pas porter les cables autour de votre corps. Ne pas toucher le circuit Ølectrique si vous Œtes en contact avec Ia piŁce, Ia terre ou le circuit electrique dune autre machine. DØconnecter lalimentation avant dinstaller Iappareil ou den Verrouiller effectuer Ier,tretien. ou Øtiqueter Ia sortie dalimentation selon Ia norme OSHA 29 CFR 1910.147 15. gants disolation lsolez-vous de Ia secs, sans trous, et une protection piŁce couvertures disolation contact 5. physique (se reporter 6. sont pas utilisØs. 11. 12. Porter des corporelle. 4. - aux avec Principales normes de sØcuritØ). Utiliser seulement des tuyaux non conducteurs avec Iongueur minimale de 460 mm pour assurer Iisolement. 14. Øquipements Iorsquils Utiliser seulement des cu Łquipements remplacer immØdiatement des Effectuer des travaux dentretien ne uses, endommagŁs, bien entretenus. sous RØparer composants endommagØs. sur Iappareil Selon le manuel. 16. Porter un harnais de au-dessus du sd. sŁcuritØ pour effectuer des travaux 17. Maintenir solidement place tous une LE CHAUFFAGE PAR INDUCTION peut provoquer des blessures ou des PIECES brlures de contact au CHAUDES OU DE LEQUIPEMENT. es 1. en es panneaux et couvercles. Ne pas toucher ou manipuler latŁte/lenroulement le fonctionnement. a induction pendant 2. 3. Tenir es bijoux et autres objets personnels en metal ŁloignØs dela tete/del enroulement pendant le fonctionnement. Laisser refroidir les composants ou equipements avant de es manipuler. LE CHAUFFAGE PAR INDUCTION un incendie. peut pas surchauffer adhØsifs. 1. Ne 2. Attention aux risques extincteur a proximitØ. 3. Stocker des produits inflammables hors de Ia zone es ni es tenir ~n composants dincendie: place de Iappareil sur, au-dessus ou a de surfaces inflammables peut Œtre source dINCENDIES OU d EXPLOSION. La mise en proximitØ provoquer 1. Ne pas placer Iappareil surfaces infilammables. 2. Ne pas installer 3. Ne pas faire fonctionner sur, au-dessus ou a proximitØ de Iappareil a proximitØ de produits inflammables lappareil en atmosphere explosive. de travail. OM-184 227 Page 3 DES FUMEES ET DES GAZ peuvent Œtre dangereux pour votre sante. Le chauffage a induction gØnŁre des fumØes et des gaz. Leur inhalation peut Œtre sante. 5. en dangereuse pour votre 6. 1. Eloigner 2. A Ia tŒte des fumØes. Ne pas linterieur, IØvacuation 3. 4. respirer ventiler a zone et/ou utiliser des fumØes et des gaz. Si Ia ventilation alimentation dair insuffisante, est les fumØes. un respirateur a homologuØ. specifications de sØcuritØ 7. Dangers supplØmentaires de mise es es en DØplacer lappareil engin similaire. charriot ou 1. PrØvoir une de ref roidissement le facteur de marche nominal. Respecter ~, LELECTRICITE STATIQUE peut endomma ger les corn posants des tableaux Ølectriques. 1. Etablir Ia connexion avec Ia barrette de terre avant manipuler des cartes cu des piŁces. Utiliser des pochettes et des boites antistatiques de levage pour dØplacer que les fourches sont suffisam pour dØpasser du ctØ oppose de 4. En utilisant des fourches de sassurer longues Iappareil. pØriode 2. RØduire le courant de sortie ou le facteur de marche avant de recommencer le chauffage. lappareil. ment revŒtement tels que lacier cadmium, a moms que le au dun 3. Pour les appareils sans poignØe utiliser un Øquipe ment dune capacitØ appropriØe pour soulever IunitØ, ou UNE UTILISATION INTENSIVE peut provo un SURCHAUFFEMENT DU MATERIEL. 3. dun p10mb quer poignØe et demander a une personne force physique nØcessaire pour soulever a aide au route, de fonctionnement et dentretien Iappareil. 2. et irritants. revŒtement ne soit enlevØ de Ia zone chauffØe, que Ia zone soit bien ventilØe et, si nØcessaire, en portent un respirateur. Les revŒtements et tous les mØtaux contenant ces ØlØments peuvent degager des fumØes toxiques sils sont chauffØs. es 1. Utiliser Ia Ia toxiques Ne pas chauffer des mØtaux munis dun LA CHUTE DE MATERIEL peut provoquer des blessures personnelles graves et en dommager les Øquipements. ayant un respirateur. Demander toujours a galvanisØ, plaque dØgraisseurs. 1-1. Un Ne pas chauffer dans des endroits se trouvant a proximitØ de dØgraissage, de nettoyage ou de pulvØrisation. La chaleur peut rØagir en presence de vapeurs et former des gaz hautement utiliser des matØriaux (MSDSs) et es instructions du fabricant concernant les adhØsifs, les mØtaux, consommables, les revŒtements, les nettoyants et Lire portant dopØrations extracteur pour Un espace fermØ seulement sliest bien ventilØ ou un surveillant dment formØ de se tenir a proximitØ. Des fumØes et des gaz provenant du chauffage peuvent dØplacer lair, abaisser le niveau doxygŁne, et provoquer des lesions ou des accidents mortels. Sassurer que air ambiant ne prØsente aucun danger. Travailler dans LA PROJECTION DE PIECES DE METAL ou DE COLLE peut provoquer des blessures aux yeux. 1. Porter des lunettes de protection avec des protec tions latØrales. DES ORGANES MOBILES provoquer des blessures. peuvent 1. Sabstenir de toucher des organes mobiles tels que des ventilateurs. 2. Maintenir fermØs et fixement neaux, recouvrements et en place les portes, pan dispositifs de protection. 2. pour stocker, dØplacer Cu expØdier des cartes PC. II subsiste DU COURANT CONTINU IMPOR TANT Ia mise hors tension de Ialimen tation electrique. a,prŁs 1. Avant de toucher des organes internes, arrŒter Ia source electrique, dØbrancher lalimentation, et dØ charger les condensateurs dalimentation confor mØment aux instructions indiquØes dans Ia partie maintenance. FREQUENCE avec les Øquipements de radio-navigation et de com munication, les services de sØcuritØ et les ordinateurs. LE RAYONNEMENT HAUTE peut provoquer des interferences Demander seulement a des personnes qualifiØes avec des equipements Øiectroniques de faire fonctionner Iinstallation. familiarisØes Lutilisateur par un est tenu de faire Ølectricien qualifiØ corriger rapidement les interferences rØsul tant de installation. DES CHAMPS MAGNETIQUES CREES PAR DES COURANTS ELEVES peuvent affecter le fonctionnement du stimulateur cardiaque. Si le FCC diatement Effectuer 1. Porteurs de stimulateur 2. Les cardiaque, restez a distance. porteurs dun stimulateur cardiaque doivent dabord consuiter leur mØdecin avant de sap procher des operations de chauffage a induction. OM-184 227 Page 4 signale des interferences, arrŒter immØ lappareil. rØguliŁrement le contrle et Ientretien de Iinstallation. Maintenir soigneusement fermŁs panneaux des sources de haute les portes frequence. et les . 1-2. champs electro-magnØtiques (Information EMF Informations concernant les au chauffage a induction et aux effets des magnØtiques basse frequence. Le texte suivant est extrait des conclusions genØrales DØpartement du CongrŁs U.S., Office of Technology Assessment, Effets biologiques des champs magnØtiques et Ølectriques basse frequence Background Paper, OTA-BP-E-53 (Washington, DC: on dispose U.S. Government Printing Office, May 1989): . maintenant dimportantes dØcouvertes scientifiques reposant sur des experiences effectuØes dans !e domaine cellulaire et des Considerations relatives pour des champs Ølectriques risques potentiels. et Pour rØduire les appliquer Washington, D.C. 20402. Code Ø!ectrique national, NFPA Standard 70, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. sur le ou de prØvenir des poste de travail, suivantes: le cable de sortie dun ctØ a distance de ou draper !e cb!e autour du e!ectrique corps. Placer Ia 6. de En ce source de courant et le cable le plus loin possible IopØrateur. qui concerne les stimulateurs cardiaques Les procedures ci-dessus concernent egalement les porteurs de Consulter votre mØdecin stimulateur cardiaque. pour un complement dinformation. PRINCIPALES NORMES DE Normes de sØcuritØ et de sante, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, de minimiser champs magnØtiques Ne pas enrouler 5. sur ouvrage est dune trŁs grande qualitØ, les rØsultats sont complexes. La comprehension scientifique courante ne nous permet pas Ia preuve fournie dans un seul ouvrage encore dinterprØter coherent. II est encore plus frustrant de ne pas pouvoir tirer des conclusions dØfinitives en ce qui concerne les problŁmes de risque possible ou de proposer des recommandations scientifiques claires en vue lopØrateur . des animaux et des personnes qui dØmontrent clairement que des champs magnØtiques basse frequence peuvent avoir une interaction et produire des changements dans es systØmes biologiques. Alors que Ia plus grande partie de cet etudes rØalisØes es a suivre procedures Disposer 4. - . strategies SECURITE Code Ølectrique du Canada, partie 1, CSA Standard C22. 1, from Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard,Rexdale, Ontario, Canada M9W 1 R3. Safe Practices For Protection, ANSI Occupation Standard Standards Institute, 1430 And Educational Z87.1, Broadway, from Eye American And Face National New York, NY 10018. OM-184 227 Page 5 SECTION 2- INSTALLATION 2-1. Specifications Output Frequency S Amperes Input at Rated Load Output Required Output Rated 50 Reflective or 60 Hz, 460V 10 To 50 kHz *While 25kWAt 100% Duty Cycle Max 750 A (RMS), 700 V (RMS) - KW KVA Length: 31 in (787 mm) 39 2.5 To 50 ~th 30.8 0.29* 27.19 Width: 16 in 120 lb (406 mm) Height: 27 in (686 mm) (54 kg) idling WARNING a HIGH-FREQUENCY RADIATION can interfere with radio and communications equipment. Have j ~-~~iJ ~ The only qualified user is person familiar with electronic responsible for having a qualified equipment perform electrician promptly navigation, safety services, computers, this installation. correct any interference problem resulting from the installation. If notified by the FCC about Have the installation Keep high-frequency 2-2. Weight Overall Dimensions Three-Phase Inductance regularly source Connecting Head/Coil r!1 ~ interference, stop using the equipment at once. checked and maintained. doors and panels tightly shut. to Power Source 2 Corinecflng Block Tools Needed: 7/1 6 in Ref. ST-801 826-C S OM-184 227 Page 6 2-3. Remote 14 Receptacle RC14 Information and Connections 1 Front Panel 2 Plug 3 Threaded Collar 4 Keyway 5 Remote 14 RC14 To connect to receptacle, align plug, and tighten Receptacle (See Section 2-4) keyway, insert threaded collar. 4 5 sb7. 1 2-4. * 3/93 - Ref. S-0004-A / Ref. S-0750 / Ref. ST-801 826-C Remote 14 Socket Information REMOTE 14 Socket Information Socket A +24 volts dc. B Contact closure to A C Command reference; +10 volts dc. D Control circuit Remote Contactor Remote Output Control Power Source Limit 24 volts dc contactor control circuit. common. . command E Input G Not used. signal (potentiometer wiper or 0 to +10 volts Absence of internal contact closure between F and J F ~ H Remote completes signals power source failure to remote control device. Coil loss compensation value. I Actual L Average power output signal (1 voltl5 kW). M Voltage output signal RMS (1 volt/i 00 volts). N Current output K Chassis Metering dc). frequency output signal (1 volt/lO kHz). signal RMS (1 volt/i 00 amperes). common. OM-i84 227 Page 7 Connecting Input 2-5. Power Tools Needed: c:-::~:::::J===tj zr 3/8 in 5/16 in Ref. ST-801 825-C . Have only qualified persons make this Remove wrapper. 1 state, and local electrical codes. Route input power cord through strain relief to fuse block. installation. Line Disconnect Device Of Proper Rating 5 on rear panel Strain Relief Connector Insert conductors through strain relief. Obtain and install line disconnect device. 2 Fuse Block Cover Remove fuse block cover. 3 Input Conductors 4 Grounding Conductor Select size and length using Section 2-6. Conductor rating must comply with national, Fuse Block 6 Input 7 Power Source Ground Terminal Install and connect grounding conductor and input conductors in conduit or equivalent to deenergized line disconnect device. Connect grounding then line Be grounding conductor goes ground. sure earth Tighten strain 9 to fuse block. Select type and size into to an cover. relief, and reinstall wrapper. Connect grounding conductor to ground terminal first. Then connect input conductors Disconnect Device Ground Terminal first, conductors. Reinstall fuse block 8 conductor input Overcurrent Protection deenergized (fused disconnect using Section 2-6. line switch disconnect Install device shown). . OM-184 227 Page 8 2-6. Electrical Service Guide 460 Input voltage Input Amperes At Rated 39 Output Max Recommended Standard Fuse Or Circuit Breaker Mm Input Conductor Size Max Recommended Mm Grounding Rating In 60 Amperes In AWG/KcmiI Input Conductor Length 8 In Feet 248 (Meters) Conductor Size In AWGfKcmiI Reference: 1993 National Electrical Code (76) 10 I s~oo~j (NEC). SECTION 3-OPERATION 3-1. Controls 1 Use Power between 3 Adjust control Control select to the minimum power and maximum output of the power source. The numbers around the control are in kilowatts (k~. 2 Use Remote Power Control Switch switch controlling For front to unit select way of output. panel control, position. place switch in Panel For remote control, Remote 14 controller or Remote 14 Section 3 place switch in position. Connect pendant control to (see receptacle 2-3). Power Switch With Indicator Light Use switch to turn unit, fan motor, and indicator light On and Off. Unit is ready to heat 10 seconds after Power switch is placed in On position. Ref. ST-801 826-C OM-184 227 Page 9 SECTION 4- MAINTENANCE & TROUBLESHOOTING Routine Maintenance 4-1. A Disconnect power Maintain before during maintaining, more severe often conditions. 3 Months Clean and tighten outputconnections. Repair or replace cracked and cords. cables ~,~/#/ ~ ....+ ~ 6 Months Replace damaged Blow or unreadable labels. out or vacuum inside. Overheating 4-2. Thermostats TP1, TP2, and TP3 protect the unit from damage due to overheating. If one or more of the heat sinks get too hot, TP1, TP2, and/or TP3 opens and output stops. The fan keeps running to cool the heat sink(s). Wait several minutes before trying to heat. Automatic Shutdown Protection 4-3. automatically shuts down upon sensing certain fault conditions, such as an out-of-range frequency condition, short circuit load condition, or an open circuit (no load) condition. The unit also has automatic voltage limiting and power ratio limiting, which limits the output power based on improper load impedance. This unit 4-4. Safety . Interlock Switch 1 Rear Panel 2 Safety Interlock Switch The safety prevents energizing the interlock contactor switch from with the wrapper off the unit. . Tools Needed: cI::::::J===:~n 3/8 in Ref. ST.801 826-C OM-184 227 Page 10 4-5. Measuring Tuning Capacitor Voltage A remain Significant capacitors DC check ALL capacitors as shown to be have discharged before they working on sure voltage can after unit is Off. unit. on Always Turn Off power disconnect source and input power. Remove wrapper. 1 Tuning Capacitor Cl 2 Tuning Capacitor C2 3 Tuning Capacitor C3 4 Voltmeter Check tuning capacitors. Measure the dc positive (+) voltage across the negative (-) and terminals every 30 seconds until voltage is near 0 (zero) volts. Proceed with job inside unit. Reinstall wrapper when finished. Top View Tools Needed: c::::=:1:====4i 3/8 in Ref. ST-801 826-A OM-184 227 Page 11 4-6. Optional Ground Fault Protection protection circuitry Ground fault shuts down power output if a potentially automatically source hazardous condition exists at the device connected to the power source (e.g. insulation has broken down on a heating blanket causing the conductor to come into contact with the workpiece or a heating coil touches the workpiece causing a short in the output heating circuit). ground lead provided with option must be connected between the workpiece and power source to provide proper ground fault protection from a The this short in the Power Source 2 Receptacle 3 Plug To connect 2 output circuit. 1 plug, align key with key- way, insert end into receptacle, and rotate plug until tight. 3 4 Handle 5 Magnet 6 Workpiece Use handle to place magnet on the workpiece. . Ref. ST-801 826-c I Ref. 801 828-C . OM-184 227 Page 12 4-7. Measuring Input_Capacitor Voltage A Significant capacitors DC voltage can remain after unit is Off. Turn Always capacitors as shown to be sure they have discharged before working on unit. check ALL Off power on disconnect and source input power. Remove wrapper. 1 Input Capacitor C2 2 Input Capacitor Cl 3 Input Capacitor C4 4 Input Capacitor 03 5 Voltmeter Check input capacitors. Measure the dc voltage across the positive (+) and negative (-) terminals every 30 seconds until voltage is near 0 (zero) volts. inside unit. Reinstall wrapper when finished. Proceed with job Tools Needed: cT~~J====in 3/8 in Ref. ST-801 826-A OM-184 227 Page 13 4-8. Diagnostic LEDs 1 Diagnostic LEDs diagnostic LEDs to determine operating condition of power Use source. 2 ~IiI Current Source Limit: 11OA Fault: 115A 3 Over Frequency Limit: 50 kl-Iz Fault: 55 kHz 4 Under Frequency Limit: 10 kHz 00 Fault: 5 kHz 5 Current Reactive Limit: 700 A 6 Tank Voltage Limit: 670 V Fault: 1100 V Peak 7 Line Voltage Fault: –20 % 8 Contactor when Lights energized. 9 LIMIT FAULT O 2 CURRENT SOURCE 10~ o Temp Lights when contactor is energized and over temperature condition is present. Also indicates top cover is 10 Tank Current Fault Value Preset At 11 OVER FREQUENCY is removed from unit. 3 o Over contactor Ground Fault Factory (Optional) Lights when the ground fault circuitry detects a short in the 4 circuit between output workpiece and power source. UNDER the 5 CURRENT o TANK VOLTAGE LINE VOLTAGE 9~ 8 CONTACTOR OVER TEMP 11~ GROUND FAULT Ref. ST-801 826-B S OM-184 227 Page 14 Troubleshooting 4-9. r,i~H4r~!kH Remedy Trouble No heat output. line fuse Secure head/coil connecting plate Check and replace Connect power No heat output; Safety fan motor continues to reset circuit breaker. Replace building or connecting to power source Power switch if necessary. source to proper input voltage check for low line or interlock switch open. Reinstall wrapper (see Section run. Thermostat(s) TP1, TP2, and/or TP3 open (overheating). when the unit has cooled (see Section 4-2). Low heat output. 4-10. Tuning Chart Check tuning Energizing A of induction Current (Amperage)* voltage. 4-4). Allow fan to run; the thermostat(s) will close heating output system. contactor without all 3 DO NOT operate power Voltage* (see Section 2-2). block source tuning capacitors without all 3 in output circuit will damage power tuning capacitors in output circuit. Corrective Action Frequency (KHz) High Low Low Lower inductance High Low High Add High Low Mid-Range Low High Low Low High High or decrease matching transformer turns ratio capacitance Decrease Lower matching transformer turns ratio and add capacitance capacitance Increase matching transformer turns ratio, or lower capacitance and increase inductance Low *High voltage High > 650 V rms; Low voltage Mid-Range < 400 V rms; Operating Increase matching transformer turns ratio and lower capacitance current range: 0 to 700 A rms OM-184 227 Page 15 SECTION 5- ELECTRICAL DIAGRAM I R2 SRi + II LO i ~ C PC3 ONLY LO I ___________ _____________ ____________________ CURRENT SOURCE INTERCONNECT I RCI/PL023 WI I __________________________________________________________________________ Ii 11W LIOUT ~ ~L1 12 01 ~ IRY JOar 24V PLG1RO/RCIOO ~ /2 I ~ ~ 1C4 ~.C2 A / av J/D ,I!~J ____________ 18v ~ CR)~ ~2 << RCI1O 1j <<Rdi ___________ /8~(RC1~6 N I RG5O/PL050 +1 I I + I cONTACTOR <Rc2 _________________ I~ ~ ~< RCI-4>~~ 1 RC7-I I ~6-8 - >~-~- __________ ~6-5 ~ RCI6 I LTh17 ~ RC2/PLG31 RC3/PIG3O ~l~M <RCI-3 RC1-4 ~ Mull ~ Ii _____________________________________________ I I I I I I ~ OP11O~L I I I pci CURRENT I RC17 1 3 I Rd1/PW1I RC2/9L012 RC3/PLG13 RC4flI.014 I L___~~ SOURCE CONTROL RC63 rj ~ RC3_lj1M~ RC5JPLG15 RC6/PLO1B RC7/PLCIY ~A >~ RdR-1O).~ RCS-2 >~ RC54 >> ~ 4 ~ lR9~ RES6 p I Rc2-7 RC3-3 Rd3-4 RC 14 B RC2-5 >_ +24 21 >~~---4 >>~ >>-&~~ RdB alu UMIT 42<4: I~ 95 ~.4z RC7-4 Rd72 B~ Rd-i RESET >>_~-~--- > RC2-3 RC2-1O>)--4~----RCI-12 PC2 RC2-2 R2-12>~E~ RCl-15>>--4- +10 ~ Rd22 dOMWiID >><E-~ < RdI7 F4 ~ F5 RC1-2 LAIdH 24 +24 BRIDGE CONTROL I RCR1 RC1/PLGI Rd2/PI.02 Rd47 Rd3/PLG3 WIlT 2 H 17 ~ RC2R FREQ (1V/lOlGIz) 94,M (1V/~(~~ Rd4/P%.04 H~4-1~) Rd5/PLC5 Rt4-l RC6/PLO1 Rd7/PL07 Rd48 49 , I RC~3 RC29 / l~ > 10>)RC21 t. JM RC45>> v~ (1V/I0~) ~ ~ (1V/BX14) 52 N > K > RC22 T~< I Rd-I RC24 >> Rc5-3>~ I ~ RC3_lO>L ~ 01ff / PORSR I L~ar__~_<< R037 >>~ RO3-2 ~ Rd3-I >> RO3-6 >>~ PANEL RC2-1 I E > ~-O I 01ff I Figure OM-184 227 Page 5-1. Circuit I ~ I I ~- ~/7 I Diagram 16 drawrna# zi (RE)R McOULE) Cl c2El PC4 A2 BRIDGE INTERCONNECT Cl (FRONT UODUI~D If)7 197 852 OM-184 227 Page 17 SECTION 6- PARTS LIST 117 Hardware is common and not available unless listed. Fig. 62 21 ST-8O~ 828-C Figure 6-1. Main Assembly S OM-184 227 Page 18 BASE BLOCK, BRACKET, NPANEL, KNOB LENS, SCLIP, RNUT, LABEL, CABLE, LED, HANDLE MAGNET, PLUG, ETACAMENPDT-LAOCFTLE, Dia. Item No. Part No. Mkgs. Description Figure 1 179245.. 2 Figure 6-2 +179246.. 3 147876 195830 124886 ...CR1 000 174 179231 S3 603 946 10... 184698 11 186441 178563 .13... 145743 14 179235 15 Fl -3 *184 700 16 184696 184701 17 18 FM2 PLG26.... 120376 26 171 007 27 159036 30 180894 159035 PC6 196854 31 115443 32 106702 33 127837 197869 35 197900 36 197854 37 198035 38 197931 39 127836 +When ordering *Recommended a 1 1 1 1 1 1 1 FUSE, semiconductor 50A 500V fuse semiconductor modular 3 side RH 1 1 1 1 1 number) 1 SWITCH, rocker SPDT 4A 25OVAC 1 12 LED clear 1 CIRCUIT CARD, diagnostic display retainer lens CIRCUIT CARD ASSY, ground fault control no 6-32 x .750 Ig .250 hex 12 1 4 4 006-32 .31 hex .20h sti pld tw 1k insul fern 1 1 ground fault work ground 1 red 2.1 V 20 mA 45.0 mcd 1 1 1 permanent 1 tw 1k insul male component originally displaying Spare 1 1 159039 PC5 1 front SWITCH, rocker SPDT l5A 125VAC (order by model and serial 179232 29 1 1 24 28 1 POTENTIOMETER, cp std slot lIT 2W 10K ohm RECEPTACLE w/SOCKETS 143976 S2 2 1 RC14 25 1 LABEL, warning general precautionary COVER, fuse block CONTACTOR, def purpose 60A 3P 24V RELAY, end 24VAC 3PDT PANEL, rear SWITCH, mag blwt lim 1OA 125/25OVDC CABLE, pwr 1 2ft 8ga 4/c BUSHING, strain relief NUT, nylon LUG, Univ w/scr 600V 1 21 51 1 WRAPPER CONNECTOR & SOCKETS fan mtg small 073 562 23 1 135635 Rl .... PANEL, side LH CENTER BAFFLE ASSEMBLY MOTOR, fan 24VDC 20 22 Assembly 184702 184845 19 6-1. Main Quantity a precautionary label, the label should also be ordered. Parts. To maintain the factory original performance of your equipment, use only Manufacturers Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. OM-184 227 Page 19 Item No. Part No. Dia. Mkgs. Description Figure . .. . .. . .. . .. 1 2 3 4 .. 5 . .. 6 . .. . 7 PM1,2 PLG21,22 .. . TP1-3 .. ... ... . SRi PC3 PLG23. .. 8 . . ... ... PCi ... PLG11,15 .. . IGBTw/CIRCUITCARDASSEMBLY 2 . CONNECTOR & SOCKETS 2 . . 1 173 630 . . 181 170 . . THERMOSTAT,NC DIODE, power module/scr 75A 1600V CIRCUIT CARD, current source interconnecting 131 204 . . . . 184 840 . . 135 635 . . 155 748 . . 178 064 . . . . . . . . . . . . 115 091 115 092 PLG14. 131 204 ... . 098 376 PLG12 PLG16. PLG17. 2) . *012 658 CT1 ... 6-1 Item . 115 094 006 334 ... F4,5 ... PLG13. . . Assembly (Fig . 188 190 ... 6-2. Center Baffle Quantity ... 131 056 ... 130 203 1 1 . CONNECTOR & SOCKETS FUSE, mintr gI slo-blo 2A 250V HOLDER, fuse mintr 2 TRANSFORMER, 1 current 1 1 primary CONNECTOR & SOCKETS BUS BAR, lem 1 CIRCUIT CARD, current source control CONNECTOR & SOCKETS 1 CONNECTOR CONNECTOR CONNECTOR CONNECTOR 1 1 & SOCKETS & SOCKETS & SOCKETS & SOCKETS 1 1 1 1 19 Hardware is common and not available unless listed. 15 13 12 23 41 ST-aol 832-A Figure OM-184 227 Page 20 6-2. Center Baffle Assembly . Item No. Dia. Part No. Mkgs. Description Figure 179233 .. 10.... Li 180 114 .. L2 182 563 .. 12... CT2 i84 842 .. 13... CT3 184 841 .. PC4 181 175 .. 179 220 .. 16 179 239 .. 17 186 523 .. ii .... 14... 15... C5-7 .... 18 192 515 .. 19... CT4 185 935 .. 20 196 245 .. 21 196 247 .. 22 196 246 .. 23 179 238 .. 24 +179 236 .. 25 126 026 .. 26.... Zi 180 115 .. 179234 .. 28... PC2 177 753 .. 28... PC2 196 541 .. 131 052 .. ...27 PLG1 PLG2 PLG3 PLG4 PLG5 PLG6 PLG7 .... 130 203 .... 115 091 .. .. 131 056 .. 131 204 .. 115 092 .. 115 093 .. 29 025 248 .. 30 179 875 .. 31 179 876 .. 32.. C8, 10 .... .... .... 170 867 .. C9R4/C11R3 34.. DM1,2.... 179 869 .. 35.... Ti 182 564 .. 36.. DM3-6.... 179 869 .. .33 PM3,4.... 180711 .. 176 421 .. 38.... T2 179 870 .. PLG5O.... 39... FM1 PL025.... 131 055 .. 182 575 .. 135 635 .. 40 179 872 .. 41 184 844 .. 174 980 .. 37.. 42... C1-4 .... PLG8 RC8 PLG16O RC16O.... ... *Recommended Spare 115 092 .. 135409 .. 131 052 .. 188352 .. 6-2. Center Baffle Quantity Assembly (Fig 6-1 Item 2)(Continued) WINDTUNNELLH 1 INDUCTOR, input INDUCTOR, series TRANSFORMER, current bridge TRANSFORMER, current power feedback CIRCUIT CARD, bridge interconnecting CAPACITOR, polyp met film 1 .Suf 1 000VDC BUS BAR, laminated output LH STRIP, mtg output BRACKET, mtg output block SENSOR, tank current ENCLOSURE, output TOPPLATE, output enclosure ENDPLATE, output enclosure BUS BAR, laminated output RH 1 1 1 1 1 3 1 2 2 1 1 1 1 1 MIDPLANE 1 LABEL, warning electric shock 2 STABILIZER WINDTUNNELRH CIRCUIT CARD, bridge control (used with 903 469-01 -2) CIRCUIT CARD, bridge control (used with 903 469) CONNECTOR & SOCKETS CONNECTOR & SOCKETS CONNECTOR & SOCKETS CONNECTOR & SOCKETS CONNECTOR & SOCKETS CONNECTOR & SOCKETS CONNECTOR & SOCKETS STAND-OFF, insul .250-20 BUS BAR, diode RH BUS BAR, diode LH CAPACITOR, polyp x 1 1 1 1 1 1 4 1.250 2 2 film 1 .5uf 1 000VDC 2 SNUBBER 2 DIODE, ultrafast recovery 100A 1200V TRANSFORMER, HF DIODE, ultra fast recovery 1 OOA 1 200V TRANSISTOR, IGBT module 150A 1200V TRANSFORMER, control 2 1 4 2 1 CONNECTOR & SOCKETS MOTOR, fan 48VDC 1 CONNECTOR & SOCKETS 1 BRACKET, mtg capacitor BRACKET, fan mtg CAPACITOR, elect 2700ufd 42OVDC 1 4 CONNECTOR & SOCKETS 1 CONNECTOR&PINS CONNECTOR&SOCKETS CONNECTOR&PINS 1 1 1 1 Parts. precautionary label, the label should also be ordered. To maintain the factory original performance of your equipment, use only Manufacturers Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. +When ordering a component originally displaying a OM-184 227 Page 21 Notes S S Miller SERVICE VIDEOS SERVICE TRAINING FROM MILLER ELECTRIC These Service Videos will help you - learn about main tenance, troubleshooting, and servicing specific Miller equipment. Also, if you are a Miller Certified Service Technician, these videos can help you recertify. Passing the included test will earn five points towards the forty points needed. You will find each of these professionally produced videos to be very informative and your Service Video Library. U U U (#197 007) 1j videos (#197 009) U 324-1016 $3.00 324-1014 $86.00 324-1031 $86.00 324-1018 $3.00 324-1032 $86.00 Additional Deltaweld Test Sheet (#197 011) 324-1019 $3.00 324-1017 Payment Information or Money Order Send check or money order payable to: Neenah Printing Attn: Literature Distribution Center P0. Box 506 Neenah, WI 54957-0506 Mastercard Purchase Order Visa _________________ Name of Card holder _____________________________________ Account #__________________________________ Cardholders Exp. Date signature To Order call 920-751-2120 or Fax 920-751-2121 Distributor Name 60M) $126.00 Additional S-MM Test Sheet Check S-62& S-54 & Deltaweld 452 Video Kit (#197 010) U (#197 017) - 324-1009 Additional Bobcat 225 NT Test Sheet $86.00 324-1030 S-64M Video Kit (#197 015) (2 Bobcat 225 NT Video Kit Additional S-62 & S-64 Test Sheet (#197 014) U Package (#197 006) $3.00 324-1008 S-62 & S-64 Series Video Kit (#197 012) 1J Feeder Series $86.00 324-1035 Additional XMT 304 Test Sheet (#197 019) U valuable part of XMT 304 Video Kit (#197 018) U a Customer # $3.00 Miller WELDING EQUIPMENT SEPVICE ENGINEERING SELF-PACED TRAINING COURSE FROM MILLER ELECTRIC - Learn the basics of Welding equipment troubleshooting servicing With this three module course designed for home study, industrial and educational use. This course Will provide the basic knowledge to begin a career in servicing welding equipment, act as a refresher, or provide a welding salesman or technician service and troubleshooting techniques. and Miller A certificate of completion is awarded by the Training Department upon successful completion of the course. Volt-ohm Meter Inspection High Frequency Safety Load Bank U Welding Equipment Service registered Check Symbols Component Identification Troubleshooting $60.00 (#145 871) Additional Text (Includes text and registered answer card.) exams, and card.) answer Information Payment J Electronic Operation Operation U (#145 870) Course Engineering Training (Includes text, videotape, MODULE 3 MODULE 2 MODULE 1 Visual or send check Money Order or money order payable to: Neenah Printing AUn: Literature Distribution Center P0. Box 506 Neenah, WI 54957-0506 II] I] Purchase Order Mastercard Visa ______________ Name of Card holder __________________________________________________ Account # Cardholders Exp. Date __________________________ signature To Order call 920-751-2120 or Fax 920-751-2121 Distributor Name Customer # $35.00 S S ~::L. Effective January 1, 1999 with a serial number preface of KK (Equipment / Warranty Questions7 This limited / or newer) warranty supersedes all previous Miller warranties and is exclusive with guarantees or warranties expressed or implied. no other Call 1-800-4-A-MILLER for your local Miller distributor r * Subject to the terms and conditions Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller. LIMITED WARRANTY below, - Miller Electric Torches THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Your dtstnbutor also gives you Service ~ou always getthefast, reliable .reSpOnSe:you need. Most replacement parts can bein your hshds in 24 hours. F Support f4eed fast anbwers the contact your distributor. y.. * Remote Controls * Accessory Kits * Replacement * Spoolmate Parts (No labor) 185 Within the Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the date that equipment was delivered to the original retail purchaser, or year after the equipment is sent to a North American distributor or eighteen months after the equipment is sent toan Millers True Bluefi Limited shall not apply to: by Miller, but manufactured by others, engines or trade accessories. These items are by the manufacturers warranty, if any. Items furnished 1. such as covered 2. Warranty Consumable components; such as contact tips, cutting nozzles, contactors, brushes, slip rings, relays or parts that fail due to normal wear. the to tough:weldihg questions? F! warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed. APT, ZIPCUT & PLAZCUT Model Plasma Cuffing Theexpertl~eotthe one 3. Equipment 1. distributor and Miller is there to help %Łou, every step of the way. 2. 5 Years Parts Original * Inverters 3. 3 Years Labor (input and which Power Sources Plasma Arc * Semi-Automatic and Automatic Wire Feeders * Inverter Power * Intellitig * Engine Driven Welding Generators (NOTE: Engines are warranted separately by the engine manufacturer.) 1 Year Supplies Parts and Labor Motor Driven Guns (w/exception of Spoolmate 185) * Process Controllers * Positioners and Controllers * Automatic Motion Devices * Robots * RFCS Foot Controls for operation equipment. used for the outside of the In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Millers option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods risk and expense. Millers option of repair or at customers replacement will be P0.8., Factory atAppleton, Wisconsin, or P0.8. at a Miller authorized service facility as determined by Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed. TO THE EXTENT PERMIUED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR OR INCIDENTAL SPECIAL, INDIRECT, DIRECT, * IHPS Power Sources * Water Coolant ANY * HF Units * Grids Systems Maxstar 140 * Spot * Load Banks * SDX Transformers * Miller Welders Cyclomatic Equipment Running Gear/Trailers Plasma Cuffing Torches (except APT, Models) ZIPCUT & PLAZCUT * Options (NOTE: Field options are covered under True Bluefi for the remaining warranty period of the product they are installed in, or for a minimum of whichever is greater.) one year Field 6 Months 90 * Days Batteries Parts MIG Guns/TIG Torches EXPRESS WARRANTY NOT PROVIDED HEREIN OR GUARANTY WARRANTY, REPRESENTATION AS TO PERFORMANCE, AND ANY ANY OR TORT REMEDY FOR BREACH OF CONTRACT OTHER LEGAL THEORY WHICH, BUT FOR THIS BY ARISE IMPLICATION, MIGHT PROVISION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR TO AND ALL ANY RESPECT WITH PURPOSE, EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER. AND * * 5. been CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY. * 4. other AND MAINTENANCE OF WELDING EQUIPMENT. * * by any party MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE Transformer/Rectifier Power Sources Cuffing has specifications output rectifiers only) Parts and Labor 3 Years * - main power rectifiers * that has been modified Miller, or equipment that has been improperty installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment than International distributor. ANY IMPLIED Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, or consequential damages, so the above exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state. indirect, special limitation or In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province. miller_waif 9/99 ~,~ 0. ~ ~. .0 ..: Owners Please complete : Record personal records. and retain with your Ii Number Serial/Style Model Name Purchase Date (Date which equipment was delivered to 0 original customer.) Distributor Address / City State Zip .0 . L~ Resources Available Always provide Model Name and Serial/Style Number. / Contact your Distributor for: a distributor or service agency you, call 1 -800-4-A-Miller or visit our website at www.MillerWelds.com To locate Consumables Welding Supplies and Options and Accessories :0 near Personal .10: Safety Equipment 0 Service and Repair Replacement Miller Etectnc Company Spencer Street An litnots Tool Worls Parts 1635 West Appleton Training (Schools, Videos, Books) WI 54914 USA International Technical Manuals and Parts) Circuit Mfg Co (Servicing Information USA Headquarters-USA Phone~ 920-735-4505 Ao-Aiterded~ USA & Canada FAX: 920-735-4134. International FAX 920 735-4125 Diagrams furopean HeadquartersUnited Kingdom Pt~one: 44 (0) 1204-593493 FAX: 44 (0) 1204598066 Welding Process Handbooks www.MiHerWeIds~com Contact the Delivering Carrier for: For assistance in filing contact your distributor manufacturer s File a claim for loss or damage during shipment. . settling claims, and/or equipment or Transportation Department. p//A Miller PRINTED IN USA ' ThThwer~fBkte. 1999 Miller Elednic Mfg. Go. 9/99 ~
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