Download Craftsman 917.270830 Owner`s manual
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Owner's Manual ® 1&0 HP ELEOTRmO START 42" MOWER 6 SPEED TRANSAXLE LAW TRACTOR Model No. 917.270($30 o Safety o Assembly o Operation o Maintenance o Repair Parts CAUTION: Read and follow all Safety Rules and, Instructions before operating this equipment. Sears, Roebuck and Co., Hoffman For answers to your questions about this product, Call: 1-800.-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Estates. IL 60179 Warranty .................................................. 2 Safety Rules ........................................... 2 Product Specifications ............................ 5 Assembly ..................................................... 8 Operation ................................................. 11 Maintenance Schedule .......................... 17 LIMITED TWO YEAR WARRANTY Maintenance .......................................... 17 Service and Adjustments ...................... 21 Storage ................................................... 27 Troubleshooting ....................................... 28 Repair Parts ........................................... 32 Parts Ordering ........................ Back Cover ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is mair tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material o workmanship° This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained i the owner's nlanual. o Riding equipment LIMITED used for commercial 90 DAY WARRANTY or rental purposes_ ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warrant service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Plaase contact your nearest service center. After 30 days from th date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be avail. able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives yo[ specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman GENERAL OPERATION o Read, understand, and follow all instructions in the manual and on the machine before starting. o Only allow responsible adults, who are familiar with the instructions, to operate the machine. o Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by'the blade. , Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Estates, IL 60179 o Never carry passengers. o Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing. ° Be aware of the mower discharge dire_ tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard ir place. o Slow down before turning. ° Never leave a running machine unattended. Always turn off blades, set par ing brake, stop engine, and remove keys before dismounting= ,, Turn off blades when not mowing. o Stop engine before removing grass catcher or unclogging chute. o Mow only in daylight or good artificial light. o Do not operate the machine while under the influence of atcohol or drugs° o Watch for traffic when operating near or crossing roadways. o Use extra care when loading or unloading the machine into a trailer or truck. SLOPE o Do not try to stabilize the machine by putting your foot on the ground° o Do not use grass catcher on steep slopes° CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children,, Children are often attracted to the machine and the mowing activity° Never assume that children will remain where you last saw them. o Keep children out of the mowing area and under the watchful care of another OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death, All slopes require extra caution° if you cannot back up the slope or if you feet uneasy on it, do not mow it DO: responsible adult. o Be alert and turn machine enter the area. off if children o Before and when backing, look behind and down for small chitdren. o Never carry children° They may fall off and be seriously injured or interfere with safe machine operation., o Never allow children to operate the machine. o Mow up and down slopes, not across. o Remove obstacles such as rocks, tree limbs, etc., o Watch for holes, ruts, or bumps, Uneven terrain could overturn the machine° Tall o Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision° grass can hide obstacles. o Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope° o Follow the manufacturer's recommen- SERVlCE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuelthe machine indoors. - Never store the machine or fuel container inside where there is an dations for wheel weights or counterweights to improve stability, o Use extra care with grass catchers or other attachments. These can change the stability of the machine. o Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, o Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the sloper DO NOT: o Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments° The mower could sud- open flame, such as a water heater, ° Never run a machine inside a closed area. o Keep nuts and bolts, especially blade attachment bolts, tight and keep equip° ment in good condition. ° Never tamper with safety devices. Check their proper operation regularly. o Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage° Allow machine to cool before storing, ° Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting, denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in, o Do not mow on wet grass° Reduced traction could cause sliding 3 G @ manufacturer's recommended parts, when necessary. o Mower blades are sharp and can cuL Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently, Adjust and service as required. Never make adjustments or repairs wi|h the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with o Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. responsible adult. ° Be alert and turn machine off if children enter the area. o Before and when backing, look behind and down for small children. Q Mow up and down slopes (15 ° Max), not across. o Remove obstacles such as rocks, tree limbs, etc. o Watch for holes, ruts, or bumps_ Uneven terrain could overturn the machine. Tall grass can hide obstac/es. ° Use slow speed. Choose a low gear so that you witl not have to stop or shift while on the slope. o Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed stowly straight down the slope. o Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ,_kLook for this symbol to point out important safety precautions. It means CAUTIONH! BECOME AWARE!!! YOUR SAFE"Pt'IS INVOLVED. _WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. o Never carry passengers. o Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. o Never carry children° They may fall off and be seriously injured or interfere with safe machine operation. o Keep children out of the mowing area and under the watchful care of another ,_CAUTION; In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. o 4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY &ND TYPE: 1.25 GALLONS UNLEADED REGULAR OIL TYPE IAPI-SF/SG/SH): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Should you experience any problem you cannot easily, remedy, please contact your nearest Sears Authorized Service Center° We have competent, well-trained technicians and the proper tools to service or repair this tractor_ Please read and retain this manual, The instructions will enable you to assemble and maintain your tractor properly° Always observe the "SAFETY RULES"° OIL CAPACITY: 3°0 PINTS SPARK PLUG: GAP: .030") Champion RC12YC MAINTENANCE GROUND SPEED FORWARD: I sT A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details, MPH): 2 ND 3 RD 4 TM 5 TM 6TM REVERSE: IRE PRESSURE: FRONT: REAR: 1.0 1.3 2.1 3ol 4,0 51 1.6 14 PSI t2 PSI CHARGING SYSTEM: 3AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 25 MINo CCA: 190 CASE SIZE: U1R BLADE BOLT TORQUE: 27-35 FT LBS. CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance° CUSTOMER AGREEMENT RESPONSIBILITIES • Read and observe the safety rules. o Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual ,_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator_ In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws,, Federal laws apply on federal lands° A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). (1)LargeFlat Washer (1) Hex Bolt 3/8-I6 x 1 (1) Lockwasher 3/8 (1) Hex Bolt 5/16-18x 1-1/4 5/16-18 (1) Locknut _ (1) Shoulder Bolt 5/16-18 (t) Washer 17/32 x I-3/16 x 12 Gauge (1) Knob (2) Hex Bolts 114-20 x 3/4 O (2) Hex Nuts 1t4-20 2 Washers ( ) _ _ 6 hers 1/4 ",--/J (2) Lock Was PARTS BAG CONTENTS SHOWN FULL SIZE (2) Screws #t 0 x 5/8 (2)WeldNuts #10 (2) Lock Washers #10 (2) Washers 3/16 x 3/4 x 16 Gauge Parts packet separately in carton -,, '_,) Parts Bag contents not shown full size (2) Latch Hook Assemblies Seat © "_=_,_ Steering Wheel Insert Video Mulcher Cassette Plate Steering Wheet Adapter (2) Keys Steering Extension Shaft Steering Whe_ o Parts Bag ,_ Slope Sheet Manual Steering Boot Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. = Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely° o Snap steering wheel insert into center of steering wheet. o Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set wilt make assembly easier. Standard wrench sizes you need are listed below. (1) (2) (1) (1) (2) 7/16" wrenches (1) Phillips Screwdriver 9/16" wrench 1/2" wrench Pliers Utility knife When right this manual, view, when tion (seated (1) Tire pressure gauge or left hand is mentioned in it means, from your point of you are in the operating posibehind the steering wheel). TO REMOVE TRACTOR Insert 3/8 Hex Bolt Lockwasher FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton (See page 6). ° Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flato o Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR Wheel _Boot /_/ Extension Adapter __, Shaft5/16L_5/t6B°lt Hex OFF SKiD ATTACH STEERING ASSEMBLE BOOT WHEEL EXTENSION ° Slide extension SHAFT AND shaft onto lower steer- ing shaft° Align mounting holes in extension and lower shafts and install 5/16 TO ROLL TRACTOR Operation section for location and function of controls) ° Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch!brake pedal. • Place gearshift lever in neutral (N) posi.. tion. o Roll tractor forward off skid. hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securety to 18-22 ft. Ibs. torque. o Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL o Position STEERING OFF SKID (See WHEEL front wheels of the tractor so they are pointing straight forward. ° Slide steering wheel adapter onto steering shaft extension. o Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. = Remove banding holding discharge guard up against tractor: 8 HOW TO SET UP YOUR CONNECT TRACTOR BATTERY ,_kCAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time° Before connecting battery, remove metal bracelets, wristwatch bands, rings, etco Positive terminal must be connected first to prevent sparking from accidental grounding° o Remove cardboard packing from seat pan and lift seat pan to raised position, o Open battery box door and remove protective plastic. o Remove terminal protective caps and discard° o If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. o First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown° Tighten securely.. o Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely° o Close battery box door, Open battery box door for: ,, o o o o Inspection for secure connections (to tighten hardware). Inspection for corrosion. Testing battery° ,Jumping (if required)_. Periodic charging_ Positive (Red) Cable Discard Terminal Proctective Caps Lock Washer Flat Washer Hex He× Bolt Negative (Black) Seat Pan Battery Door INSTALL SEAT Adjust seat before tightening adjustment knob° • Remove cardboard packing on seat pan, = Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely, Do not tighten. • Lower seat into operating position and sit on seat, o Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way downs o Get off seat without moving its adjusted position_ o Raise seat and tighten adjustment knob securely.. Seat Shoulder Bolt Seat Pan _ Flat 'Washer Adjustment Knob INSTALL MULCHER PLATE o Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. • Tighten hardware securely_ • Raise and hold deflector shield in upright position° , Place front of mulcher plate over front of mower deck opening and slide into place, as shown. , Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of ,_jkmower deck, CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mutcher plate and allow it to rest on plate while in operation° Weld CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual Verify that the belts are routed correctly° CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See %0 ADJUST BRAKE" in the Service and Adjustments section of this manual. Hook Points Down Weld Nut From The Top Lock Washer Latch Latch Hook Nut Lock Washer Washer Mulcher Plate Washer Screw / CHECKLIST Deflector Shield PLEASE REVIEW CHECKLIST: v" All assembly completed. THE FOLLOWING instructions have been ,/ ,/ No remaining loose parts in carton° Battery is properly prepared and charged° (Minimum 1 hour at 6 arnps). v_ Seat is adjusted comfortably and tightened securely. ,X All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). Latch Hooks TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. / Be sure mower deck is propedy levele_ side-to-side/front-to-rear for best cutting results. (Tires must be propedy inflated for leveling). ,X Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. •," Check wiring. See that all connections are still secure and wires are properly clamped. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance_ o Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: / / Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded gasoline. #' Become familiar with all controls _ their location and function. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. 10 Thesesymbolsmay appearon yourtractoror in literaturesuppliedwiththe product, Learnandunderstandtheirmeaning, BATTERY CAUTION OR WARNING REVERSE ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON MOWER HEIGHT PARKING BRAKE LOCKED FORWARD FAST SLOW OVER TEMP LIGHT _" \ FUEL CHOKE UNLOCKED MOWER LIFT N L ATTACHMENT CLUTCH ENGAGED IGNITION DANGER, REVERSE NEUTRAL ATTACHMENT CLUTCH DISENGAGED HIGH LOW KEEP AREA CLEAR (SEE SAFE'( PARKING SLOPE HAZARDS RULES SECTION) HYDROSTATIC KEEP HANDS AND FEET AWAY BRAKE FREE WHEEL (Hydro Models only) 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference. Attacilment Clutch Lever Light Switch Ignition Switch " Lift Lever Plunger "__ Attachment Lift Lever © 0 Height Adjustment Indicator PARKING BRAKE Motion Control Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used MOTION to engage the mower blades, or other attachments mounted to your tractor: LIGHT SWITCH: Turns the headlights on and off° THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to CONTROL LEVER: Selects the raise, lower, and adjust the mower deck or other attachments mounted to your, tractor. LIFT LEVER PLUNGER: attachment position. IGNITION stopping SWITCH: Used for starting and the engine° AMMETER: Indicates or discharging (.). t2 Used to release lift lever when changing its battery charging (+) The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs,. We recommend a wide vision safety mask over the spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR o Never use choke to stop engine° NOTE: Under certain conditions when Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parldng brake will shut off the engine.. TO SET PARKING BRAKE tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when pping tractor On grass areas. CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. THROTTLE CONTROL Always operate engine at full throttle. o Operating engine at less than full throttle reduces the battery' charging rate, o Full throttle offers the best bagging and mower performance. o Depress clutch/brake pedal into full "BRAKE" position and hold. o Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position_ Make sure parldng brake will hold tractor secure. Attachment Clutch Lever Throttle/Choke "Engaged" Position Control lever TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever, o Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position° o Move gearshift lever to desired position., "Disengaged" Position Pedal "Drive", Position / Parking "Engaged" Position = Slowly release clutch/brake start movemenL "Disengagq Position Position IMPORTANT: Bring tractor to a complete stop before shifting or changing gears_ Failure to do so wilt shorten the useful tile of your transaxte Motion Contorl Lever STOPPING MOWER BLADES o To stop mower blades, move attachment clutch lever to "DISENGAGED" position,. GROUND DRIVE o To stop ground drive, depress clutch/brake pedal into full "BRAKE" position. , Move gearshift lever to neutral (N) position. ENGINE pedal to TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting heighL ° Grasp lift lever. o Press plunger with thumb and move lever to desired position° The cutting height range is approximately 1di2 to 4'L The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. o The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months° For healthier and better looking lawns, mow often and after moderate growth. - o Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". o Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. 13 = Forbest cuttingperformance, grass over 6 inches in height should be mowed twice. Make the first cut relative- ly high; the second to desired TO OPERATE MOWER o When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position_ ° Do not push or tow tractor at more than five (5) MPH, NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer; be sure hood is closed and height. "-(ourtractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. o Select desired height of cut. = Start mower blades by engaging attachment clutch control. o TO STOP MOWER BLADES - disen- secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). BEFORE STARTnNG THE ENGINE CHECK ENGINE OIL LEVEL ° The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. o Check engine oil with tractor on level ground. o Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oi! level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not ovedill. For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). o To change engine oil, see the Maintem ance section in this manual. ,_cage attachment clutch control. AUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Lift Lever High Position .._ f:_.. "Disengaged"_/i Attachment Lift Lever High Position lJ ) ,:_..._ Low _ OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. A slope guide at the back of your manual is provided for your use. o Choose the slowest speed before starting up or down hills. o Avoid stopping or changing speed on hills° = If slowing is necessary, move throttle control lever to slower position. ° If stopping is absolutely necessary, push clutcfVbrake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. = To restart movement, slowly release parking brake and clutch/brake pedal. o Make all turns slowly_ ...... TO TRANSPORT o Raise attachment lift to highest position with attachment lift control. ADD GASOLINE = Fill fuel tank. Use fresh, clean, regular' unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve iife)o Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good ,_dwAWeatherstarting. RNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. "1oavoid engine problems, the fuel system should be emptied before storage of 30 days or longer. .Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. 14 See Storage Instructions for additional information° Never use engine or carburetor cleaner products in the fuel tank or pernent damage may occur., CAUTION: Fill to bottom of gas tank filler neck,. Do not overfill Wipe off any spilled oil or fuel Do not store, spill or use gasoline near an open flame,. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. o Sit on seat in operating position, depress clutch/brake pedal and set parking brake. o Place gear shift lever in neutral (N) position. o Move attachment clutch to "DISENGAGED" position° o Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. o Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts.. Do not run starter continuously for more than fifteen seconds per minute,. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again,. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) o When engine starts, move the throttle control to the fast position. o The attachments and ground drive can now be used,. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. MOWIING TIIPS • Tire chains cannot be used when the mower housing is attached to tractor. o Mower should be properly leveled for best mowing performance° See 'qO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. o The left hand side of mower should be used for trimming° o Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine° This will result in a more even distribution of clippings and more uniform cutting, o When mowing large areas, start by turn-, ing to the right so that clippings will discharge away from shrubs, fences, driveways, etco After one or two rounds, mow in the opposite direction making left hand turns until finished f o tf grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height° o Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing_ o Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material, Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. o When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used_ COLD WEATHER STARTING ( 50 ° F AND BELOW) o When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position_ This may require an engine warmup period from several seconds to several minutes, depending on the temperature. o The attachments can also be used during the engine warm-up period° NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance° See 'q'O ADJUST CARBURETOR" in the Service and Adjustments section of this .manual, 15 MULCHINGMOWINGTIPS Max 1/3 IMPORTANT; For best perfomlance, keep mower housing free of built-up grass and trash. Clean after each use. o The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blade& • Avoid cutting your lawn when it is wet° Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early aftemoono At this time the grass has dried and the newly cut area will not be exposed to the direct sun. o For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades° For' extremely heavy mulching, reduce your width of cut on each pass and mow stowly. o Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings, When doing a second cut, mow across or perpendicular to the first cut path. o Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawno 16 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR T R cA SERVICE SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose 6 ## _#P 64# and Fasteners i Sharpen/Replace 6_ _/ Mower Btades 6#44 T ' Lubri_ti0n C'ha_ 0 Check Battery Level _ R Clean Battery and _ Check Transaxle Terminals/Recharge Cooling J .................................. _#' e/_ Adjust 6fs Mort[on Drive Belt(s) Change Tension Ofl Level Engine _.2._ E Clean A_r Filter _ N Clean Air Screen _,_ I_ inspect , Arresler RoplaceOi, F;;i r("eqUtppee) , Replace Replace . Replace I - Change more Spark Fuel ottor_ 4 _ Replace _n_o_ Paper more ...................... 64#2 under a he_v'f load opoi'atl_g _rl dirty or dusty chnngo o_ every SO hout_. when mowlr_g lrl _nndy or in high _mb{ont tornporaluro_ 5 - If equipped wi_ adJust,'_t_lo system. ¢ondiUoP._ _oil RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence,, To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some Wheel adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. o Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear., A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last Ionger. BEFORE , _ IH 1.............. l iiillI , opotat_r_g often I _ Car_ridge Filter whorl :_ _ Service more ot_.orl whorl 3 _ tf equipped w_th oll filter, GENERAL I Plug ........................... Air Filter .................... Q_' Oi_ Muffler/Spark ........... _#" Adjust Blade Be!t{s ) Tension ....... Check Engine / .......... e/ Bearing Zerk Wheel Bearing Zerk gine @Attach ment Clutch Pivot(s) OGear shift Pivots EACH USE o ° o ° Check engine oil level. Check brake operation, Check tire pressure,, Check operator presence and interlock systems for proper operation. = Check for loose fasteners,, @SAE 30 or 10W30 Motor Oil General Purpose Grease Refer to Customer Responsibilities "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating beadngso If you feel they must be lubricated, use only a dry, powdered graphite type lubricantsparingly, 17 TRACTOR Always observe safety rules when performing any maintenance. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual)° Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ° The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. o To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal positiorL If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE" Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. Center Hole TIRES o Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 5 of this manual). = Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. = Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ° Raise mower to highest position to allow access to blades. o Remove hex bolt, lock washer and flat washer securing blade. ° Install new or resharpened blade with trailing edge up towards deck as shown. o Reassemble hex bolt, lock washer and flat washer in exact order as shown. ° Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: treated° Blade 5/8 =Bolt or Pin BATTERY Your' tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. ° Keep battery and terminals clean. o Keep battery bolts tight. ,, Keep small vent holes open, o Recharge at 6-10 amperes for 1 hour, NOTE: The original equipment battery on your tractor is maintenance free° Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. Blade bolt is Grade 8 heat Assembly Bladher___ Flat Was Lock Washer._ Hex Bolt (Grade 8)_,.._ Mandrel Trailing Edge Up _ "<_,-_ *A Grade 8 heat treated bolt can be identified by six lines on the bolt head° t8 o Rinse the battery with plain water and dry, o Clean terminals and battery cable ends with wire brush until bright. o Coat terminals with grease or petroleum jelly. o Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual)° o Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing Clio • Remove drain ptugo o After oil has drained completely, replace oil drain plug and tighten securely. o Refill engine with oil through oil fill dipstick tube, Pour slowly. Do not overfill., For approximate capacity see "PRODUCT SPECIFICATIONS" on page 5 of this manual° V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary,, The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE o Use gauge on oil fill cap/dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. COOMNG Keep transaxle free from build-up of dirt and chaff which can restrict cooling,, ENGINE Oil Fill "--CaptDipstick / ,.,,,. LUBRICATION Oil Drain Only use high quality detergent oil rated with API service classification SF, SG or SH, Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY _F _o_ o" I {: -3o" _" ITEMPE_RE /" Plug AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first,, GRADES _- _- _. -1o" o" RANGE,/LNTICiPATED zoBEFoR_ ___ loo" _ 0iL _GE 4o- Service air cleaner more often under dusty conditions. NOTE: Although multi-viscosity oils (5W30, ! 0W30 etco) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oiL Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year,, Check the crankcase ° Remove knob(s) and cover. TO SERVICE ° o ° o ENGINE Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water_ Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil o If very dirty or damaged, cleaner, o Reinstall o Reinstall oil level before start- ing the engine and after each eight (8) hours of operation° Tighten oil fill cap/dipstick securely each time you check the oil level, TO CHANGE PRE-CLEANER replace pre- pre-cleaner over cartridge_ cover and secure with knob(s). TO SERVICE CARTRIDGE = Remove cartridge nut. - Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor_ = Clean cartridge by tapping gently on flat surface_ If very dirty or damaged, replace cartridge. OIL Determine temperature range expected before oil change, All oil must meet API service classification SF, SG or SH; • Be sure tractor is on level surface, Oil will drain more freely when warm. ° Catch oil in a suitable container° 19 o Reinstallcartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT =Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartddgeo Cover Knob C _ Cartridge MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes Foam _ Paper Pre-Cleaner_ Cartgdge _"-Base CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or cornpressed air to remove dirt and stubborn dried gum fibers,. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. ,, Remove screws from blower housing and lift housing and dipstick tube assembly off engine° • Cover oil fill opening to prevent entry of dirt. e Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. ° To reassemble, reverse above procedure. Screws clogged, obstructing fuel flow to carburetor, replacement is required. o With engine cool, remove filter and plug fuel line sections. = Place new fuel filter in position in fuel line with arrow pointing towards carburetor. o Be sure there are no fuel line leaks and clam. _uei CLEANING o Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. air screen Assembly Filter _,___ Engine Cooling Fins 2O •_kCAUTION: Before performing any service or adjustments: o Depress clutch/brake pedal fully and set parking brake. o Place gearshift lever in neutral (N) position.. o Place attachment clutch in "DISENGAGED" position, o Turn ignition key "OFF' and remove key, o Make sure the blades and all moving parts have completely stopped. o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER o Disconnect front links from deck by removing retainer springs, o Raise lift lever to raise suspension arms, Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER Mower will be easier to remove from the right side of tractor, o Place attachment clutch in "DISENGAGED" position,, o Move attachment lift lever forward to lower mower to its lowest position. o Roll belt off engine pulley, o Disconnect clutch rod from clutch lever by removing retainer spring. o Disconnect anti_swaybar from chassis bracket by removing retainer spring. ° Disconnect suspension arms from rear deck brackets by removing retainer springs. • Raise attachment lift lever to its highest position., ° Slide mower under tractor with discharge guard to right side of tractor. = Lower tift lever to its lowest position, ° Install mower in reverse order of removal instructions° Clutch Retainer Spring Clutch Rod Suspension Arms Pulley Front Link Retainer Springs (Both Sides) Retainer Springs (Both Sides) Retainer Spring Anti-Swaybar 21 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or ddveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 5 of this manual)° If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ° If links are not equal in length, adjust one link to same length as other link. = To lower front of mower housing, ioosen nut "(3" on both front links an equal number of turns. When distance "F" is 1/8" to 1/2" lower at front than rear; tighten nut "H" against trunnion on both front links. o To raise front of mower housing, loosen nut "H" from trunnion on both front links. Tighten nut =G" on both front links an equal number of turns. o When distance "F" is 1/8" to 1/2" lower at front than rear; tighten nut "H" against trunnion on both front links. NOTE: Each full turn of nut "G" will change dim. "i=" by approximately 3/8". ° Recheck side-to-side adjustment. ADJUSTMENT o Raise mower to its highest position. ,, Measure height from bottom of deck curl to ground level at front corners of mower. Distance ".4,"on both sides of mower should be the same. = If adjustment is necessary, make adjustment on one side of mower only. o To raise one side of mower, tighten lift link adjustment nut on that side. o To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each half turn of adjustment nut will change mower height about 3/16". o Recheck measurements after adjusting. Bottom r--_--_--_ Mandrel Bottom o, °°" Both Front Links Should be Equal in Length _ine"_'ilJ -"_ Suspension Arm Lift LinkAdjt FRONT-TO-BACK Nut ADJUSTMENT iMPORTANT." Deck must be level:side-toside. tf the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower wilt stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. highest position° Check adjustment on right side of tractor: Measure distance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown. o Before making any necessary adjustments, check that both front links are equal in length. BELT REMOVAL - o Remove mower frown tractor (See "TO REMOVE MOWER" in this section of this manual). o Work belt off both mandrel pulleys and idler pulleys. = Pull belt away from mower° 22 - Make sure belt is in all pulley grooves and inside all belt guide& o Install mower in reverse order of removal instructions. BELT INSTALLATION o Install new belt in reverse order of removal. Mandrel Pulley Idler Pulleys \ Mandrel Pulley TO ADJUST "1"OREPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake, For assistance, there is a belt installation guide decal on bottom side of left footrest,. ° Remove mower (See "TO REMOVE MOWER" in this section of this manual,,) ° Remove upper belt keeper, o Remove belt from stationary idler and clutching idler. o Pull belt slack toward rear of tractor. BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. tf tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted° o Depress clutch/brake pedal and engage parking brake. o Measure distance between brake operating arm and nut "A" on brake rod. o if distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-t/2"o Retighten jam nut against nut "A". o Road test tractor for proper stopping distance as stated above. Readjust if necessary, if stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center. Remove belt upwards from transaxle pulley by deflecting belt keepers. o Pull belt toward front of tractor and remove downwards from around engine pulley° o install new belt by reversing above procedureo IMPORTANT: Make sure upper belt keeper is positioned properly between Iocator tab. Engine With Parking Brake "Engaged" Pulley _ Locator Tab Clutching .J_-_ _"-,.Jt Idler _._ [ _... Transaxle Pulley 23 .... Upper Belt Keeper The other vehicle must also be a 12 volt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not hodzontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH = Connect adjustable on your tractor, if damage has occurred to affect the front wheel toe-in or cable to good CHASSIS GROUND, away from fuel tank and battery° FOR REPAIRS • Block up axle securely. o Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not TO REMOVE ORDER • Remove BLACK Positive Terminal Washers cable first from chassis Negative Terminal Charged Battery Positive Terminal TO START BATTERY REVERSE Cables Retaining Ring Axle Cover CABLES, and then from the fully charged battery. o Remove RED cable last from both bat° terieso lose) o Repair tire and reassemble. o On rearwheets only: align grooves in rear wheel hub and axle. Insert square key. = Replace washers and snap retaining ring securely in axle groove. ° Replace axle cover: NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be pumhased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. - the NEGATIVE (-) terminal of fully charged battery. o Connect the other end of the BLACK camber, contact your nearest authorized service center WHEEL CABLES the POSITIVE (+) terminal of each battery, taking care not to short against chassis. o Connect one end of the BLACK cable to FRONT WHEEL TOE-IN/CAMBER The front wheel toein and camber are not TO REMOVE JUMPER each end of the RED cable to '_ Square Key (Rear Wheel Only) EN_.._ItE Ti_AT tH._6 A ql_.A_ ,ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries° if your battery is too weak to start the engine, it should be recharged, tf "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. 24 Negative Terminal TO REPLACE HEADLIGHT BULB o Raise hood. o Pull bulb holder out of the hole in the ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE backside of the grill. ,, Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill o Close hood, INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting o Check wiring_ See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE The throttle control has been preset at the factory and adjustment should not be necessaryo Check adjustment as described below before loosening cable. If adjustment is necessary', proceed as follows: o With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position, o Check that holes "A" in governor control lever and hole in governor plate line-up_ If holes "A ° are not aligned, loosen clamp screw and move throttle cable until holes are aligned° Tighten clamp screw securely_ Governor Governor Control Lever Control Plate FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash, TO REMOVE HOOD AND GRILL ASSEMBLY o Raise hood° o Unsnap headlight wire connector° o Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor o To replace, reverse above procedures. Hood Headlight Wire Connector Clamp Screw Holes "A" 25 Throttle Cable TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission, it is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap° The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessan/. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or toad. if the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuet to the engine giving a richer'fuel/air mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING • While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever'.ACCELERATION TEST• Move throttle control lever from stow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust--damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed, overspeeding the engine above the factory high speed setting can be dangerous, if you think the engine-governed high speed needs adjusting, contact your nearest authorized service center, which has proper equipment to make any necessary adjustments. Idle Speed Throttle Screw Lever - o Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. = Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING - o Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. o Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. ',J' vr Limiter 26 Immediatelyprepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ,_kOAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure_ TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughty. Remove all dirt, grease, leaves, etco Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). o Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual)° o Lubricate as shown in the Maintenance section of this manual. ° Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ° Touch up all rusted or chipped paint surfaces; sand lightly before painting° BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging_ ° To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). ,, After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. o If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. o Drain the fuel tank. ° Start the engine and let it run until the fuel lines and carburetor are empty. ° Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ° Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDERS o Remove spark plug(s). o Pour one ounce of oil through spark plug hole(s) into cylinder(s). o Turn ignition key to "START" position for a few seconds to distribute oil. ° Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another° • Replace your gasoline can if it starts to rusL Rust and/or dirt in your gasoline will cause problems. o If possible, store your tractor indoors and cover it to give protection from dust and dirt. ° Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. fMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: tt is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended 27 TROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE Will not start o Out of fuel, @ Engine not "CHOKED" propedy. ° Engine flooded° ° • • • o ° ° , ° Hard to start Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. II"l = ° Loose or damaged wiring. • Carburetor out of adjustment, o • ° Engine valves out of adjustment. o • ° • o ° ° ° ° ° o o Dirty air filter. Bad spark plug. Weak or dead batter,/. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring, Carburetor out of adjustment. ° Engine valves out of adjustment. U"JULUL ° Fill fuel tank. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring, See "To Adjust Carburetor" in Service and Adjustments section, Contact an authorized service center. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter° Drain fuel tank and refill with fresh gasoline. o Check all wiring. ° See "To Adjust Carburetor" in Service and Adjustments section. o Contact an authorized service center. I I , ,ll Engine will not turn over ° Clutch/brake pedal not depressed. • Attachment clutch is engaged. ° Weak or dead battery° ° Blown fuse. ° Corroded battery terminals. ° Loose or damaged widng. ° Faulty ignition switch, ° o Engine clicks but will not start o ° Faulty solenoid or starter. Faulty operator presence switch(°s). Weak or dead batter,/. Corroded battery terminats. ,,, , ,,,,,, 28 • Depress clutch/brake pedal. ° Disengage attachment clutch. o Recharge or replace battery. ° Replace fuse. = Clean battery terminals. o Check all widng. o Check/replace ignition switch. ,, Check/replace solenoid or starter. ° Contact an authorized service center. ° Recharge or replace battery. ° Clean battery terminals. TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but wilt not start (cont'd) ,, Loose or damaged wiring_ o Faulty solenoid or starter. ° Check all wiring. o Check/replace solenoid starter. Loss of power o Cutting too much grass/too fasL • Throttle in "CHOKE" tion_ • Set in "Higher Cut" position/reduce speed. o Adjust throttle control posi- o Build-up of grass, leaves and trash under mower. = Dirty air filter. ° Low oil level/dirty oil, o Faulty spark plug. o Dirty fuel filter. = Stale or dirty fuel Water in fuel. ° Spark plug wire loose,, o Dirty engine air screen/fins. o Dirty/clogged muffler. ° Loose or damaged wiring. o Carburetor out of adjustmento o Engine valves out of adjustment° Excessive vibration Engine continues to run when operator leaves seat with attachment ° Worn, bent or loose blade. o Bent blade mandrel° o Loose/damaged part(s). ° Faulty operator-safety presence control system° o Clean underside or of mower housing° o Clean/replace air filter, o Check oil level/change oil. o Clean and regap or change spark plug. ° Replace fuel filter. o Drain fuel tank and refill with fresh gasoline. = Drain fuel tank and carbure_ tor, refill tank with fresh gasoline and replace fuel filter. • Connect and tighten spark plug wire. o Clean engine air screen/fins, o Clean/replace muffler. o Check all wiring. ° See "To Adjust Carburetor" in Service and Adjustments section. o Contact an authorized service center,. = Replace blade. Tighten bolt. blade o Replace blade mandrel° o Tighten loose part(s). Replace damaged parts. Check wiring, switches connections, If not and corrected, contact an authorized service center° clutch engaged Poor cut - uneven Worn, bent or loose blade. = Mower deck not level. ° Buildup of grass, leaves, and trash under mower. o Bent blade mandrel o Clogged mower deck vent holes from buildup of 29 o Replace blade. Tighten blade bolt. o Level mower deck. ,, Clean underside of mower housing. • Replace blade mandrel_ o Clean around mandrels to open vent holes. TROUBLESHOOTING PROBLEM CHART CAUSE Poor cut - uneven (cont'd) Mower blades will not rotate grass, leaves, and trash around mandrels, o Obstruction in clutch mechanism. ° Worn/damaged mower drive belt. 0 Remove obstruction. 0 Replace mower ° Frozen idler pulley_ o Frozen blade mandrel o Replace idler pulley. ° Replace blade mandrel. i, Poor grass dis* charge ,,i ,,,m,,,,, i i ,,i ,, llJ,,lll o Engine speed too stow,, o Travel speed too fast. • Wet grass. o Mower deck not level. o Lowtuneven tire air pressure,, ° Worn, bent or loose blade. o Buildup of grass, leaves and trash under mower: o Mower' drive belt worn. o Blades improperly installed. o Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. drive belt. i,l_,.m,,i o Place throttle control in "FAST" position° • Shift to slower speed. o Allow grass to dry before mowing° ° Level mower deck_ ° Check tires for proper air pressure. ° Replace/sharpen blade, Tighten blade bolt. o Clean underside of mower housing. o Replace mower drive bell ° Reinstall blades sharp edge down, ° Replace with blades listed in this manual. . Clean around mandrels to open vent holes. - Turn switch "ON". Headlight(s) not working (if so equipped) ° Switch Battery will not charge ° Bad battery cell(s). ° Poor cable connections. • Replace battery. • Check!clean all connections. o Faulty regulator (if so equipped),, ° Faulty alternator. ° Replace regulator. Replace alternator. L,I ii i_l ° o • - Bulb(s) Faulty Loose Blown is "OFF'. burned out. light switch. or damaged wiring. fuse. ° o • o Replace bulb(s). Check/replace light switch. Check wiring and connections, Replace fuse. ii, i Engine "backfires" when turning engine "OFF" Engine throttle set at "SLOW" control not position for 30 seconds before stopping engine. 3O Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.270630 SCHEMATIC BATTERY FUEL SHUI'-OFF . _ _~ u_Hgn9sYSrea___ YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE | / l :DIODE _"_ SPEED. AT IDLE THE LIGHTS WiLL DIM. AS THE ENGINE }S SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST _ _ j _c¥___f_E_ _ J _"J .._ { L__J HEADLIGHTS _). NON-REMOVABLE CONNECTIONS O REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLtPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING, 31 "_ , ALTERNATOR { ', BATTERY, BUT HAVE THBR OWN ELECTRICAL SOURCE BECAUSE OF THIS, THE BRIGHTNESS OF THE UGHTS WILL CHANGE WITH ENGINE IGNITION SWITCH : -: " TRACTOR - - MODEL NUMBER 917.270630 ELECTRICAL 7O I 26 ! I ;! t /J 45 29 ! I i I 32 TRACTOR - - MODEL NUMBER 917.270630 ELECTRICAL KEY NO. PART NOo t 2 3 4 6 8 16 19 2o 21 22 24 25 26 28 29 3o 31 32 33 40 4t 42 43 44 45 52 70 144925 NOTE: 74760412 STD551025 STD551125 STD54 ! 025 156417 153664 STD551125 73350400 147430 4t52J 4799J 146147 108824X 4207J 121305X 140301 124211X 141226 109310X 156442 711t 0408 131563 145673 73640400 121433X 141940 140422 DESCRIPTION Battery 12 VOLT 25AMP Bolt Hex Hd 1/4-20unc x 3/4 Washer 9/32 x 5/8 x 16 Ga Washer Lock Hvy Helical 1/4 Nut Fin Hex 1/4-20 Unc Case Batten] Switch, tntedock Push-In Washer Lock 1/4 Nut Jam Hex 1/4-20 Unc Harness Asm Ught W/4152j Bulb Light #1156 Cable Battery 6 Ga 11" red Cable Battery 6 Ga w116 wire red Fuse 30 AMP Auto Green Cable Ground 6 Ga 12" black Switch Plunger Nc Gray Switch lgn 4 Pos Nut Ignition Cover Sw Key BIk 1 25 Text SLT Key Ign Molded Craftsman Harness lgn Man Cl Am Hm 97 Bolt BIk, Fin Hex 1/4-20 Unc x 1/2 Cover Terminal Red Solenoid Nut Keps Btk Hex 1/4-20 Unc Ammeter Rectangular 6 Amp Protection Wire Loop Harness Engine B&S 14 OHV Allcomponent dimensions give in U S, inches 1 inch = 25_4mm 33 TRACTOR-., MODEL NUMBER 917.270630 CHASSIS AND ENCLOSURES 29 28 12 53 31 51 55 57 14 37 54 6O 14 34 TRACTOR -- MODEL NUMBER 917.270630 CHASSIS AND ENCLOSURES KEY NO PART NO, 1 2 160392 140356 3 4 5 17490612 STD551025 155272 9 10 161917X0t3 STD5337 t 0 11 12 13 155927 145660 155934)(010 14 17 !8 17490608 144983X558 126938X 25 26 28 19131312 STD541437 145198X558 29 30 31 37 155217 151287X558 139976 17490508 38 39 139886 139887 51 52 73800400 19091416 53 54 55 57 145201 161464 145202 STD522507 60 64 74 STD533707 154798 STD541437 140 142 143 144 158418 156095 154966 154207 145 -- 156524 5479J DESCRIPTION Chassis Drawbar Screw, Thd RoE 3/8-16 x 3/4 Washer 13/32 x 3/4 x t6 Gauge Bumper Hood/Dash Dash, Bolt, Carnage 3/8-16 x 3/4 Panel, Dash, LH,, Clip Tinnerman Grille P/L Panel, Asm,,SLKSCR Dash RH, Screw Thdrol 3/8-16 x 1/2 Hood Assembly Bumper _Hood Washer 13/32 x 13116x 12 Gauge Nut, Lock Hex Wtlns,,3t8-16 UNC Grille wtClips MS-558 Lens, Grille Fender Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 TYT PivotBracket Assembly, L,H,_ Pivot Bracket Assembly, R .H Nut Lock w/Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga,. Bracket Gdlle Pickoff LH Screw Hex WSHD 8q8 x 7/8 Bracket Gdlle Ptckoff RH Boll, Fin Hex 1/4-20 UNC x 35 Bolt Rdhd Sqnk 3/8-t6 UNC Dash Lower STLT Nut, Cmwnlock 318-16 UNC Bracket Front Suspension Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Plug, Button NOTE: All component dimensions given in U.,S inches 1 inch = 25.4 mm 35 H TRACTOR - - MODEL NUMBER 917.270630 GROUND DRIVE 31 84 18 58 5 21 51 5 18 • 48 15( 27 151 51 i 26 36 27 TRACTOR - - MODEL NUMBER 917.270830 GROUND DRIVE KEY NO. PART NO. 2 3 4 146682 123666X 12000028 5 6 121520X 17490512 8 10 11 154792 STD561210 t05701X 13 t4 t5 74550412 STD551125 74490544 18 19 STD523710 STD541437 21 22 24 106933X 130804 STD541237 25 26 27 28 106888X STD551037 STD561210 145204 29 30 31 32 I24236X 130807 127275X STD523107 34 35 36 37 155071 120183X STD551062 STD571810 38 39 40 123674X STD523727 4470J 41 42 47 154777 19131312 127783 48 49 154407 123205X 50 51 STD523715 STD541437 KEY NO. DESCRIPTION Transaxle (See Breakdown) Dana Model 4360-113 Spring Return Brake T/a Zinc PulleyTransaxle 18/20" tires Ring Retainer # 5100_62 Strap Torque 30 Degrees Screw Thdrol 5/16-18 x 3/4 I-'(T Rod Shifter Fender STLT Pin Cotter 1/8 x 1 Cad Washer Plate Shf 388 Sq Hole Bolt 1/4-28unf Gr8 W/Patch Washer Lock Hvy Helical 1/4 Bolt Hex FLGHD 5/16-18G[5 Bott Fin Hex Nut Lock Hex W/Ins 3/8-16 Unc Knob Rd 1/2-13 Ptstc Thds Blk Rod Brake BIk Zinc 26 840 Nut Hex Jam 3/8-16 Unc Spdng Rod Brake 2 00 Zinc Washer 13/32 x 13/t6 x 16 Ga Pin Cotter 1/8 x 3/4 Cad Rod Brake ParkingLt/Yt Cap Brake Parking Red Bracket Mtg Transaxle Keeper Belt LH LT t4 Ga Bolt Hex Hd 5/!6q 8unc x 3/4 Shaft Asm Pedal Foot Beating Nylon Blk 629 ld Washer 21/32 x 1 x 16 Ga Pin Rof! 3/16 x 1" Pulley Idler Flat Bolt Fin Hex 3/8-16unc x 2-3/4 Spacer Split 395 x 59 Bzp Keeper Belt Idler Washer 13/32 x 13116x 12 Ga Pulley Idler V Groove Plastic BeEIcrankClutch Gmd Drv STL Retainer Belt Style Spring Bolt Hex Hd 3/8-16unc x 1-1/2 Nut CrownJock 3f8-16 UNC PART NO. 52 53 55 56 57 58 59 61 62 63 STD541431 105710X 105709X STD523712 130801 127274X 140312 17490612 8883R 140186 64 65 66 70 72 74 75 76 77 78 80 81 82 83 84 85 86 87 88 89 90 71170764 STD551143 t54778 134683 19132012 I09502X 121749X STD581075 t23583X 121748X 131488 161076 t23782X 19171216 132182 150360 154780 19212016 12000008 158391 t24346X 112 116 19091210 72110610 148 149 I50 151 t 59103 122052X 150935 19133210 DESCRIPTION Nut Crown Lock 5/16-18 Link Clutch 7 66 Spring Retum Clutch 6 75 Bolt Fin Hex 3/8-16 unc x 1-1/4 V-Belt Gd Drive 95 25 Keeper Belt RH LT Pnt/zinc 16g Keeper Belt Centerspan Screw Thdrol 3/8-16 x 3/4 Ty-tt Cover PedaJ Blk Round Pulley Eng CI Mech 38deg LT/YT Bolt He× 7/16-20 x 4 Gr 5 Washer Lock Hvy Hid Spr 7/16 Keeper Belt Engine Guide Belt Mower Drive RH Washer 13/32 x 1-1/4 x 12 Ga Spacer Axle Washer 25/32 x 1 1/4 x 16 Ga E-ring #5133-75 Key Square 2 0 x 1845/1865 Washer 25/32 x 1-5/8 x 16ga Arm, Shift Shaft Assembty Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge "l]e Rod Nut, Nylock Bushing Washer E_Ring Console, Shift, STLT Nut, Self-Threading, Washer Hd 1/4 Washer 9/32 x 3/4 x 10 Ga Bolt Rdhd Sq Neck 3/8_16x 1,,25 Spacer Spacer, Retainer PM Mower Bushing Nylon CoIlered Washer 13/32 x 2 x 10 Ga,, NOTE: NI component dimensions given in U S. inches t inch = 25.,4mm 37 TRACTOR- - MODEL NUMBER STEERING ASSEMBLY ._-_31 11 40 25 \ 38 917.270630 TRACTOR - - MODEL NUMBER 917.270630 STEERING ASSEMBLY KEY NO. PART NO. 1 2 139768 154427 3 4 156483 157473 5 6 7 6266H 121748X 192720t6 8 9 12000029 3386R 10 11 13 15 156438 STD551137 154779 73901000 17 18 156546 57079 19 20 22 23 124035X 126684X 71200410 127501 25 26 27 154406 126847X 136874 28 29 30 19131416 17490612 STD561210 32 36 37 38 130465 155099 152927 139769 39 40 19133808 STD541537 41 42 43 44 100711L 145054 121749X 153720 46 47 t2!232X 6855M 51 54 62 STD541431 74780520 156594 63 65 SSTD523710 154780 66 67 154404 74781044 68 154429 NOTE: DESCRIPTION Steering Wheet Front Axle Assembly Spindle Assembly, L-H. Spindle Assembly, Roll. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steenng Column Link, Drag Washer, Lock Spacer, Bearing, Front Axle Nut, Lock, Flange 5/8-11 UNC Shaft Assembly, Steering Washer, Thrust 515 X' 750 X _033 Support, Shaft Washer, Shim 1/4 x 5/8 x .062 Screw Hex Socket 1/4-20 x 5/8 Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, Thd.., Rolto3/8-16 x 3/4 Pin Rod, 33e Bushing, Steering Screw TT #10--32x 5 x 3/8 Flange Cap Wheel Steer OPP BIk Washer 13/32 x 2-3/8 x 8 Gauge Gripco Nut Adaptor, Steering Wheel Boot, Steering Dash P/L Mtl BIk Washer 25/32 x 1-1/4 x t6 Gauge Extension Steering Non-Adjust Cap, Spindle F]tting,Grease Nut Lock Hx W/Ins 5/16-18 UNC Bolt Fin Hex 5/16q8 UNC x 1-1/4 Kit, Steedng Assembly, Service Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 Spacer Axle Beadng Arm Pittman Bolt Fin Hex 5/8-11unc x 2-3/4 Brace Axte r AI_component dimensions given _nUS inches t inch = 25..4 mm 39 TRACTOR - - MODEL NUMBER 917.270630 ENGINE 3 7 81 44 38 4 78 33 33 23 29 1 OPTIONAL EQUIPMENT Spark Arrester 40 TRACTOR - - MODEL NUMBER 9+17.270630 ENGINE KEY NO. 1 2 3 4 13 t4 15 16 23 29 31 32 33 35 37 38 40 44 46 62 72 78 81 NOTE: PART NO. 162157 1772O410 137352 272293 13280324 13200300 STD55!237 159880 137180 109202X 158990 123487X 17490512 137040 124028X 17490412 19091416 STD551131 71070512 17490620 128861 DESCRIPTION Control Throttle/Choke Screw Hex Thd Cut I14+20x5/8 T Engine (See Breakdown) B&S Mode!28U707-1174+E1 Muffler Exhaust B&S U Gasket 1 313 tdTin Plated Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield BRN/DBR Guard Arrestor Spark Tank Fue! 1 25 Fr Cap Asm Fuel Wlsym Vented Clamp Hose BIk Screw, Thdrol 5/16+18 x 3/4 Tyt Line Fuet 20" Plug Oil Drain (Order From Engine Manufacturer) Bushing Snap Nyl BIk Fuel Line Screw HexwshT'ndrol 1/4-20x3/4 Washer 9/32 X 7/8 X 16ga Washer Lock Hvy Hicl Spr 5/16 Screw Hexhd Cap 5/16+18x3/4 Screw Thdrol 3/8-16xl -1/4 Tytt Nut Flange t/4-20 Starter Nut All component dimensions given in U+S inches 1 inch = 25 4 mm 41 TRACTOR - - MODEL NUMBER 917.270630 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 lO 11 12 PART NO. 140122 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 155925 120068X 121246)( DESCRIPTION Seat 3350 Blk/bIk Craftsman Bracket Pnt Pivot Seat (b(k) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X !0 Ga Clip Push In Hinged Nut Hex Lockw/Ins 3/8-16 Unc Spdng Seat Cprsn 2 250 Btk Zi Screw Thdml 3/8-t6 X 1 Ty-tt Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Knob Seat Bracket Pnt Mounting Switch KEY NO, PART NO. 13 14 15 16 17 21 22 24 25 121248X 72050412 134300 121250X 123976X 153236 STD54143I 19171912 127018X DESCRIPTION Bushing Snap BIk Nyl 50 id BoltRdhd Sht Nk 1t4-20x1-1 Spacer Spilt 28 X 96 Zinc Spdng Cprsn 1 27 BIk Pnt Nut Lock 114Lge Rg Gr 5 Zi BoR Shoulder 5/16-18 Unc-_, Nut Hex Lock w/Ins 5f16-1B Washer 17/32 X 1-3/16 X 12 Bolt Shoulder 5/16-18 X 62 NOTE: AIr component dimensions given in U,S. inc esl Inch = 25A mm 42 TRACTOR - - MODEL NUMBER 917,270630 DECALS 9 13 6 3 4 I0 20 8 11 5 14 KEY PART NO. NO. 1 3 4 5 6 156368 163200 163202 273832 133644 8 9 10 11 163203 163204 156439 163207 WHEELS DESCRIPTION Decal, Oper,,Instr,, Decal, Hood Rh Deca!, Hood Lh Decal, Fender Decal, Maint Customer Sears Dora Decal, Deck Mower EZ Mulch Decal, Fender Craftsman Decal, Fender Danger Decal, Fender & TIRES KEY NO. PART NO. 12 13 14 20 -----* 146046 163252 160396 149516 138311 154515 154516 163323 I63324 KEY NO. PART NO. t 2 3 4 5 6 5,8 4,10 7 11 7 8 9 10 I1 59192 65139 106222X 59904 I06732X427 278H 9040H 106108)(427 106268X 7152J 104757X 144334 DESCRIPTION Decal, V-belt Dr Sch Decal, Dash Decal, V..belt Schematic Decal, Battery Dngr!Psn Eng Decal, Uft Handle Pad, Footrest LH STLT Pad, Footrest RH STLT Manual, Owner's (English) Manual, Owner's (Spanish) DESCRIPTION Cap ValueT_re Stem Value Tire FTs 15 X 6 0- 6 Service Tube Inner Front #35060 Rim Asm 6"lront White Se_ce Ft_ng Grease Bearing Range Rim Asm 8"rear White Sen4ce Tire R Ts 18x9 5-8 Service Tube Rear 9 5 X 8 Service Cap Axle Blk t 50 X 1 00 Sealant, Tire (t0 oz, tube) NOTE: All component dimensions given in U,S inches 1 inch= 25,4 mm 43 TRACTOR- - MODEL NUMBER 917.27063(} LIFT ASSEMBLY 7 / / / / / / / i i / 13 6 6 5 11 13 19 2O 13 32 15 44 TRACTOR - - MODEL NUMBER 917.270630 LIFT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 PART NO. 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 127218 73350800 130171 73800800 t39868 STD624008 140302 73540600 DESCRIPTION Washer Asm Inner Spring W/Plunger ShaftAsm, Lift RH Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift LH,, Link Asm Lift RH,, Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion Blk Zinc Nut Lock WiWsh 1/2-I3 Unc Arm Suspension Mower Retainer Spring Beadng, PvL Lift, Spherical Nut Crownlock 3/8-24 NOTE: All componentdimensions given in U,S,,inches 1 inch = 25,4 mm 45 TRACTOR - - MODEL NUMBER 917.270630 MOWER DECK 76 68 105 106 "'_104 lO5 106 " \ 2 16 29 18 13 46 27 TRACTOR-- MODEL NUMBER 917.270630 MOWER DECK KEY NO. PART NO. I 2 3 144393 STD533t07 138017 4 5 6 8 9 10 11 12 13 138440 STD624008 130832 850857 STD551137 140296 134t49 129895 137645 14 15 t6 I7 18 19 20 21 22 23 24 25 26 27 28 29 30 128774 t10485X 140329 72110610 STD533106 132827 159770 STD541431 134753 131267 105304X 123713X 110452X 130968 19111016 131491 157722 31 32 33 34 35 36 37 40 4t 43 129963 153535 137266 STD533717 133835 131494 STD551037 STD541437 133551 140083 44 45 46 48 49 50 140088 STD624003 137729 133944 155066 131340 DESCRIPTION Mower Housing Bolt Bracket Assembly, Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 318-24 x 1,,25Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (Includes Key Number 6) Housing, Mandrel, Vented Bearing, Bali, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-16 x2-1/4 Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baftle, Vortex Nut, Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring,Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Gauge Rod, Hinge Screw Thdrot Rolling Washer Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32 x 13/!6 x 16 Ga. Nut, Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, LH Retainer Screw,Thd.. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 KEY NO. PART NO. 51 52 53 54 55 56 58 59 67 68 71 72 73 74 STD541410 139888 131845X900 133943 155046 122052X 140086 141043 162113 144200 142427 131870 127847 121748X 75 76 12000029 128903 77 78 79 80 81 82 83 84 85 92 127845 160570 127498 153701 73350600 142028 120956X 156084 72140618 STD541437 101 102 136420 71161010 t03 104 105 106 128 129 130 19061216 STD551110 160793 2029J 153390 19131312 STD523710 131 132 141 -- STD533710 19132203 6266H 130794 -- 145411 DESCRIPTION Lock,nut Bolt, Shoulder 5/16+18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion Brakes 42" Guard, Tuv Idler (94) Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Retum Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x t6 Gauge Ring, Klip Bolt, Shoulder 3/8.16 UNC x 144 Keeper, Spring Arm, Clutch, Primary Bushing, Large, Brass Spring, Mower Clutch Nut, HexJam 3/8-16 UNC Trunnion Adj_94 Washer Sintered Keeper Belt Idler Bolt Carriage 3/8+16 x 2-1/4 Locknut, Hex W/Wsh 3/8-16 UNC Cover Mulching 42" Black Screw Truss Head Phi! 10-24 x 5/8 Washer #10 Washer Lock #10 Latch Asm Bagger Nut Weld Washer Felt Washer 13t32 x 13116x 12 Ga. Bolt, Fin Hex 3/8-t6 UNC x 1 Gr 5 Bolt, Rdhd Sqnk 3/8-16 UNC x 1 Washer 13/32 x 1-3t8 x 3 Ga WasherThrust 75 x 1230 Mandrel Assembly (Includes Key Numbers 8+10, 12-15, 31 and 32) Mower Deck, Complete (Std deck - order separately mulcher plate components key nos. 101t06) NOTE: All component dimensions given in U.Sinches 1 inch = 25.4 mm 47 TRACTOR - - MODEL NUMBER 917.270630 DANA TRANSAXLE - - MODEL NUMBER 4360-113 20 21 22 24 25 32 I0 11o 4.1 53 2 4546 47 48 57 49 59 62 i7 61 70 TRACTOR -- MODEL NUMBER DANA TRANSAXLE - - MODEL NUMBER 4360-113 KEY NO. PART NO., 1 2 3 4 5 160939 2274J 134400 105904X 160940 6 7 8 9 10 11 138235 108727X 148266 148269 2225J 134793 12 13 148268 120415X 14 35 142674 138234 t10078X 105909X 1059t0X 160942 160943 148267 138236 73810500 142676 2244J t05916X t20470)( t10070X 142677 142681 124644X 108980X 120A06X 134796 105925X 36 2228J 37 2231J 38 39 160944 124639X 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3O 31 32 33 34 KEY NO. DESCRIPTION Housing,Upper Screw, Tapping, 1/4-20 X .734 Ball, Detent Spring, Detent Screw, Tapping, No. 10-24 X .482 Assy, Shifter "v-Ring Bearing, Flange Seal, Oil Ring, Retaining " Assy, Kit, Shim, 625 Shaft Bearing, Flange Washer, Plain, 632 X 138 X .,046 Key, Woodruff, No. 9 Assy, Kit, Input Shaft Pinion, Bevel, 14T Ring, Retaining Chain, 24 Pitches Cover, Detent Gear, Spur, 12T Collar, Clutch Assy, Kit, Clutch Keys Nul, Lock, 5/16-24 Shaft, Intermediate Key, VVoodruff,No. 61 Ring, Retaining Sprocket, 18T Spacer, 1,.131X 1,45 X A94 Gear, Spur, 37T Gear, Spur, 35T Gear, Spur, 30T Gear, Spur, 25T Gear, Spur,22T Gear, Spur 19T Washer, Plain, .640 X 1,37 X _.061 Washer, Plain, 632 X 1 00 X .046 Washer, Plain, .632 X 1.,00X O31 Assy, Gear, Comb., 12T & 3OT Shaft, idler 49 917.270630 PART NOo 40 4t 42 43 120472X 105928X 110084X 134394 44 45 46 47 48 49 50 51 t20473X 142678 143697 124641X 106589X 120408X 105937X 2226J 52 53 134401 2264J 54 55 56 57 58 59 60 61 62 63 54 65 66 67 68 69 160946 110081X 160948 110071X 120952X 1t0082X t60950 t42680 t20961X 7294J 108989X 160952 120954X 160953 138244 108996X 70 71 72 160954 120951X 1204t6X DESCRIPTION Spacer, 633 X ..87X ..755 Sprocket, 9T Gear, Bevel, 42T " Assy, Kit, Shim, .750 Shaft Shaft, Drive Gear, Spur, 12T Gear, Spur, 15T Gear, Spur, 20T Gear, Spur, 25T Gear, Spur, 28T Gear, Spur, 31T Washer, Plain, .632 X 1..00X .060 Washer, Neoprene Washer, Plain, .758X 1.25X .031 Axle, LH Gear, Miter, 15T Ring, Retaining Gear, Spur, 32T Shaft, Cross Gear, Miter, 15T Axle, RH Housing, Lower Puck, Friction Disc, Brake Spacer, Brake Puck Jaw, Brake Pin, Dowel Screw, Tapping, 5/16-18 X 235 Lever, Actuating Washer, Plain, ,.321X 1..00X _055 Bracket, Anti-Rotation Puck, Friction Grease NOTE: All component dimensions given in U.S. inches 1 inch = 25 4 mm TRACTOR - - MODEL HUMBER 917.917.270630 BRIGGS & STRATTON ENGINE-I_iODEL NUMBER 28U707, TYPE NUMBER 1174-E1 230 b614 11 23O i 718 337 1_"REQUIRES SPECIAL TOOLS TO iNSTALL SEE REPAIR INSTRUCTIONMANUAL 7 0 52 166 1034 1029 305 10_ 1026 50 TRACTOR - - MODEL HUMBER BRIGGS & STRATTON ENGINE-MODEL 127 138 917.270630 NUMBER 28U707, TYPE NUMBER 1174-E1 106 987 O 105 51 104 142 137 1033 VALVE OVERHAUL 121 CARBURETOR OVERHAUL KIT 27_, I_5 22 REQUIRES SPECtAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL+ 51 KiT TRACTOR - - MODEL NUMBER 917.917.270630 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E1 3 20 634A 842 524 868 8_A _523 171 _ 358 GASKET SET 138 137 977 CARBURETOR GASKET SET 75 726i 52 ,, , 535 TRACTOR - - MODEL NUMBER BRIGGS & STRATTON ENGINE-MODEL 917.917.270630 NUMBER 28U707, TYPE NUMBER 1174-E1 201 663 482 265 1019 LABEL KIT] 601 Ito58ow._.'s-A."ALI 209 783 801 728 615 802 803 5O3 53 TRACTOR - - MODEL NUMBER BRIGGS & STRATTON ENGINE-MODEL KEY NO. t 2 3 4 5 7 B 9 10 11 12 13 !5 16 20 22 23 24 25 26 27 28 29 32 PART NO. 496412 399265 391086 494238 495858 273280 495735 27803 94621 281246 271916 271997 271996 94728 94239 498971 94196 291675 94624 492326 222698 495860 495977 495978 495979 495854 495852 495851 495855 263129 498319 498320 494504 495490 94695 32A 33 34 35 37 40 45 46 51 94648 495856 495857 262811 224502 224641 262411 496884 272465 52 272569 53 75 78 94637 225136 94632 87 93 94 95 98 491323 281346 498030 94098 495800 917.917.270630 NUMBER 28U707, TYPE NUMBER 1174-E1 DESCRiPTiON CylinderAssernbly Beadng,Cylinder " Seal, Oil Base, Engine Head, Cylinder **" Gasket, Cylinder Head BreatherAssernbly " Gasket, Valve Cover Screw, Sems Tube, Breather * Gasket, Crankcase Cover, o015" * Gasket, Crankcase Cover, _005" " Gasket, Crankcase Cover, .009" Screw, Cylinder Head Plug, Oil Drain Crankshaft TimingGear Key * Seal, Oil Screw, Sems, Base Mounting Rywheel and Ring Gear Assembly, Magneto Key, Rywheet PistonAssernbly,Standard Size PistonAssernbly,.010" Oversize PistonAssembly, ..020"Oversize PistonAssembly, .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston,_010"Oversize Ring Set, Piston, .020" Oversize Ring Set, Piston, ,.030=Oversize Lock, Piston Pin Pin Assy_,Piston, Standard Size PinAssy, Piston,.005" Oversize Rod Assembly, Connecting Rod Assembly, Connecting, _020"Undersize Crankpin Bore Screw, Hex Washer Head, 1_57/64 Screw, Hex Washer Head, t-5/8 Valve, Exhaust Valve, intake Spring, Valve Guard, Flywheel Retainer,Valve Spring Tappet, Valve Gear, Cam .... Gasket, Carburetor (Carburetor to Elbow) *** Gasket, Carburetor (Elbow to Cylinder) Stud, CarburetorMounting Washer, Spring Screw, Pan Head * Seal, Governor Shaft Bushing,Throttle Shaft Valve, Needle ** Screw, Throttle Screw, Idle Speed ,54 KEY NO, PART NO, 104 105 106 108 t08A 111 117 121 123 125 127 130 131 133 137 138 141 231789 231855 231854 224558 224540 262715 232118 232119 499233 94913 499153 -* 224539 494379 494381 281165 281164 495097 141A 495931 142 146 164 166 171 t86 187 188 t92 201 209 216 219 222 224 225 227 230 232 238 240 265 264 232117 94196 214047 94555 281051 493496 298099 94627 492160 262767 260695 262766 490815 495611 94905 495157 493935 94742 262785 262836 394358 221535 94704 * "* *** **** DESCRIPTION ** Pin, Float Hinge " Valve Roar ** Seat, inletValve Valve, Choke (Lint 153) Valve, Choke (Lint 154) SpringChoke (Lint 155) "* Jet, Needle Valve (Std) Jet, Needle Valve (HI-Alto) CarburetorOverhaul Kit Screw, Elbow Mounting CarburetorAssembiy ** Plug, Welch (Sold in Kit Only) Valve, Throttle Shaft and Lever, Throttle Float, Carburetor .... Gasket, Float Bowl .... Washer, Bowl Choke, Shaft Kit (Choke-AMatic) Choke, Shaft Kit (Choke*AMatic) ** Nozzle, Carburetor Key, TimingGear Elbow,Carburetor Stud, Rocker Ann Nut, Air Cleaner Mounting Connector,Hose Line, Fuel (Cut to Suit) Screw, Seres ScrewAssernbly,RockerArm Link, Govemor Spring,Govemor Link, Choke Gear, Govemor Plate, Governor Control Screw, Sems, Air Cleaner Crank, Governor Lever Assembly, Governor Washer, Governor Crank Spring,Governor Link Cap, Valve Filter,Fuel (In Fuel Line) Clamp, Casing Screw, Hex Head Includedin Gasket Set (495993) includedin CarburetorKit (499233) Included in both GasketSet (495993) and Valve Overhaul Kit(495992) Included in Gasket Set (495993), Carburetor Kit (499233) and Carburetor Gasket Set (494385) NOTE: All componentdimensionsgiven in U.S. inches i inch = 25.4 mm .... TRACTOR - ,, MODEL NUMBER 917.917.270630 BRtGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E1 KEY NO. PART NO. 294 304 305 610068 496280 94786 306 307 309 310 311 333 334 225020 94930 497595 497602 497608 495859 94731 337 346 356 358 363 383 423 445 467 468 474 482 503 510 523 524 525 535 537 544 552 562 592 601 614 615 618 634 634A 635 646 491055 93705 497708 495993 19203 89838 94903 493909 493903 494439 393474 93621 806000 497606 495230 281370 496113 272403 281106 497603 491986 94907 231978 93053 93306 263080 262803 494453 494455 280872 224546 657 663 718 726 94906 94620 230t92 399676 727 728 729 490324 94951 281390 Screw, Sems Screw, Self-Tapping Pin, Dowet Gear, Ring (Includes Mounting Hardware) Cover, Starter Screw, Torx_ Clip, Wire 225170 262932 Retainer, Wire Gear, Timing 729A 741 KEY NO. PART NO. 757 758 759 761 783 801 802 803 842 847 851 868 868A 871 213998 399891 298909 94593 280104 394856 497605 497604 270920 496415 224110 494435 272610 262835 DESCRIPTION Screw, Set }-lousing, Biower Screw, Hex, Head, Blower Housing Mounting Shield, Cylinder Screw, Cylinder Shield Motor, Starter Bolt, Thru Brush Set Armature, Magneto Screw, Sems, Armature Mounting Plug, Spark Screw, Hex Head Wire Assembly Gasket Set Puller,Flywheel Wrench, Spark Plug Screw, Sems Cartridge, Air C_eane_ Knob, Air Cleaner Screen, Flush Rotating Stator, ALternator Screw, Sems Strap, Starter Drive, Starter Cap and Dipstick, Oil Filter = Seal, FillerTube Tube, Oil Fiiler Element, Filter * O-Ring, AirCleaner Armature, Starter Bushing, Govemor Crank Bolt, Carriage Nut, Hex CIamp, Fue) Pipe Pin, Cotter Retainer Spring, Choke Return ** Seal, Spdng Assy ** Seal, Spring Assy Boot, Spark Plug Brace, AirCteaner DESCRIPTION " **" "** 872 281361 875 495862 877 393456 947 497672 965 94010 975 495933 977 494385 987 281166 *" 1005 281400 1006 224413 1019496758 1022 272475 *** 1023 224552 1026 494432 495136 1029 224554 1033 495992 1034 495248 1036 499364 1044 94673 1054 270723 1058 272623 1090 497607 1091 281364 2500 28N707-t026 _-496050 Link, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight Gear, Starter Cap, Drive Cap, End Housing, Starter Seal, Oil Filler Cap Fill Group, Oil Terminal Ignition Cable Sea! Assembly, Valve Gasket, Valve Bushing, Guide (Intake & Exhaust) Cover, Air Cleaner Body, Air Cleaner Diode and Connector Assembly Solenoid Nut, Hex Bowl Assembly, Carburetor Carburetor Gasket Set Seal, Throttle Shaft Fan, Flywheel Retainer, Fan Label Kit Gasket, Cover Cover, RockerArm Rod, Push, Intake Rod, Push, Exhaust Arm, Rocker Vaive Overhaul Kit Guide Assembly, Push Red Label Kit, Emissions Screv_,Hex Head Tie, Cable Manuaf, Owner's Retainer, Brush Cap, Umiter RepLacement Engine Replacement Shortbfock RPM Settings: Low: 1650-1850, High: 3200-3400 * ** *** .... Included in Gasket Set (495993) Included in Carburetor Kit (499233) Included in both Gasket Set (495993) and Valve Overhaul Kit (495992) , Included in Gasket Set (495993), Carburetor Kit (499233) and Carburetor Gasket Set (494385) NOTE: Atl component dimensions given in U+S_inches 1 inch = 25+4mm 55 0 m J / n,, w / / 0 LU ILL ,< 0 W 0 ¢0 0 tt_ "1" 0 l 0 / eL LU 0 / / 0 1 1 W U} /- t_ / 1 ¢0 For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pro, 7 days a week 1..SO0=366=PART (1-800-366-7278) Para ordenar piezas COn entrega domicilio - 1-800-659-7084 a For in-house major brand repair service Call 24 hours a day, 7 days a week 1=SG0=4-REPAHR (1-800-473-7274) Para pedir servicio de reparaci6n domicilio - !-800-676-5811 For' the location a of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1=8G0=488=1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pm, Monday-Saturday 1=80G.,827-.6655 When requesting service or ordering parts, always provide the following information: o Product Type ,, Part Number = Model Number ° Part Description • i , ++ ,• America s Repalr Speciallsts 1R_3 Rev. 1 2.4.98 TR Printed in U.S.A.