Download C7 - Single Glowing Ember Burner

FORM C7-2-03
"CHILLBUSTER 7"
12028 E. Philadelphia St. Whittier , CA 90601 U.S.A.
(562) 696-8718
FAX (562) 698-3510
E-Mail: [email protected] Web http://www.riwinc.com
Instructions for Rasmussen Chillbuster "Evening Embers"
(C-7 or DFC-7) Manual , Switch or Remote Control, Natural and Propane
Gas Log Room Heater Models:
18", 24" or 30" SINGLE BURNER Manual Control
18", 24" or 30" SINGLE BURNER Switch Control
18", 24" or 30" SINGLE BURNER Remote Control
18", 24" or 30" SINGLE BURNER Manual Control
18", 24" or 30" SINGLE BURNER Switch Control
18", 24" or 30" SINGLE BURNER Remote Control
•
•
(HG) (18, 24, 30) - C7-M- (N,P)
(HG) (18, 24, 30) - C7-S- (N,P)
(HG) (18, 24, 30) - C7-R- (N,P)
(HH) (18, 24, 30) - DFC7- M-(N,P)
(HH)( 18, 24, 30) - DFC7- S-(N,P)
(HH)( 18, 24, 30) - DFC7- R-(N,P)
THESE GAS LOG HEATERS ARE CERTIFIED TO THE FOLLOWING STANDARDS:
UNVENTED ROOM HEATER ANSI Z21.11.2a 2001
VENTED DECORATIVE APPLIANCE ANSI Z21.60b 2001 * CGA 2.26b-2001
Read these Instructions carefully and retain them for future use.
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, personal injury or loss of life. Read these instructions thoroughly
before installation. For assistance or additional information, consult your gas log dealer,
qualified installer, service agency or gas supplier.
Design certified for installation only in a solid-fuel burning masonry or UL 127 factory-built fireplace or
in a listed ventless firebox enclosure. DO NOT install this appliance in a factory-built fireplace that
includes instructions stating it has not been tested or should not be used with unvented gas logs.
Do not use this CHILLBUSTER as a Vent Free Heater in sleeping quarters, bathrooms or
recreational vehicles.
WARNING: If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life
This appliance may be installed in an after
WHAT TO DO IF YOU SMELL GAS
market,
permanently
located, • Do not try to light any appliance.
manufactured (mobile) home, where not • Do not touch any electrical switch; do
prohibited by local codes.
not use any phone in your building.
• Immediately call your gas supplier from
This appliance is for use with the type of
a neighbors phone. Follow the gas
gas indicated on the rating plate. This
supplier's instructions.
appliance is not convertible for use with • If you cannot reach your gas supplier,
other gases.
call the fire department.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
.
.
.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is
installed. Provisions for adequate combustion and ventilation air must be provided.
Refer to Section "PROVISIONS FOR ADEQUATE COMBUSTION AND VENTILATION
AIR" (pages 4 and 5.)
.
1
ALL APPLICATIONS (Installation)
ALL APPLICATIONS-IMPORTANT NOTICE
•
•
•
•
•
•
•
•
•
Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid
burns or clothing ignition.
Young children should be carefully supervised when they are in the same room with the appliance.
Do not place clothing or any other flammable material on or near the appliance.
Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the heater.
WARNING: During manufacturing, fabricating, and shipping, various components of CHILLBUSTER are
treated with certain oils or films. These are not harmful but may produce annoying smoke and smells as they are
burned off during the initial operation of the appliance, possibly causing headaches or eye or lung irritation. This i
s a normal and temporary occurrence. The initial break-in operation should last 2-3 hours with the burner at the
highest setting. Provide maximum ventilation by opening windows, doors, and the chimney flue to allow odors to
dissipate. The only odor remaining after this initial break-in will be the normal odors associated with the
combustion of Natural or Propane gas.
This appliance is equipped with an ODS (OXYGEN DEPLETION SENSOR) pilot light safety system designed to
shut itself off if not enough fresh air is available. Additional ventilation may be obtained by opening a window or a
door to another room.
Although your CHILLBUSTER is very realistic in appearance, it is not a real wood burning fireplace. Matches,
paper, garbage, or any other material must not be thrown on top of the logs or into the flames.
Avoid contact with the logs, grate, or any other part which may be hot.
Always ensure that the fireplace screen is closed when the appliance is operating.
.
ALL APPLICATIONS-IMPORTANT INSTALLATION INFORMATION
WARNING: Design certified for installation only in a solid-fuel burning masonry or
UL 127 factory-built fireplace or in a listed ventless firebox enclosure. It has been
design certified for these installations. DO NOT install this appliance in a factorybuilt fireplace that includes instructions stating it has not been tested or should
not be used with unvented gas logs.
"WARNING: Any change to this heater or its controls can be dangerous."
Installation and repair should be done by a qualified service person. The appliance
should be inspected before use and at least annually by a professional service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding
material, etc. It is imperative that control compartments, burners and circulating air
passageways of the appliance be kept clean.
State or local codes may only allow operation of this appliance in a vented configuration.
Check your state or local codes. If not permitted, you may install and operate
CHILLBUSTER as a vented appliance. (See "VENTED OPERATION" page 3).
This appliance is for supplemental heating only. It should not be used as the primary heat
source for a dwelling.
Due to high temperatures, the appliance should be located out of traffic and away from
furniture and draperies.
"WARNING: Failure to keep the primary air opening(s) of the burner(s)clean may
result in sooting or property damage."
1. This appliance may be installed in an after market, permanently located, manufactured (mobile) home, where not
prohibited by local codes.
2. This appliance is for use with the type of gas indicated on the rating plate. This appliance is not field convertible for
use with other gases. Gas type conversion may only be accomplished at the factory.
3. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect
the appliance and to replace any part of the control system and any gas control which has been under water.
4. If local valve is not already installed, install a gas valve on the supply line in or just outside the fireplace.
5. A fireplace screen must be in place when the CHILLBUSTER is in operation and, unless other provisions for
combustion air are provided, the screen shall have opening(s) for introduction of combustion air. Glass doors are
not certified with the CHILLBUSTER. However, if used, Glass Doors must be wide open when the burner
is on to allow air for safe combustion, cooling of components and venting. Adequate clearances must be provided
around fireplace opening for adequate combustion and proper operation. (see page 5)
2
ALL APPLICATIONS (Installation)
Fireplace/Firebox Sizing (VENTED and VENT-FREE):
1. The minimum size (in inches) of the fireplace in which this CHILLBUSTER is to be installed must be as follows:
SET
SIZE
18
24
30
18
24
30
MODEL
NUMBER
(HG)(18)-C7-(M,S,R)-(N,P) (20,000; 33,000) BTU/HR
(HG)(24)-C7-(M,S,R)-(N,P) (20,000; 33,000) BTU/HR
(HG)(30)-C7-(M,S,R)-(N,P) (20,000; 33,000) BTU/HR
(HH)(18)-DFC7-(M,S,R)-(N,P) (20,000; 33,000) BTU/HR
(HH)(24)-DFC7-(M,S,R)-(N,P) (20,000; 33,000) BTU/HR
(HH)(30)-DFC7-(M,S,R)-(N,P) (20,000; 33,000) BTU/HR
FRONT
WIDTH
24
30
36
24
30
36
HEIGHT
17
17
17
17
17
17
DEPTH
12
12
12
16
16
16
Gas Supply and Pressure (VENTED and VENT-FREE):
1. Natural Gas: The minimum inlet gas supply pressure for the purpose of input adjustment shall be 5 inches of
water column. The maximum inlet gas supply pressure shall be 7 inches of water column.
2. Propane Gas: The minimum inlet gas supply pressure for the purpose of input adjustment shall be 11 inches of
water column. The maximum inlet gas supply pressure shall be 14 inches of water column.
The Propane source must be regulated. Never connect CHILLBUSTER directly to an unregulated Propane tank.
Preparation Of Fireplace (VENTED and VENT-FREE):
1. Ensure firebox and chimney damper/flue are thoroughly cleaned (if previously used for either gas or wood
burning.)
WARNING: Before installing in a solid fuel burning fireplace,
the chimney flue and firebox must be cleaned of soot, creosote, ashes
and loose paint by a qualified chimney cleaner.
2. The area around the CHILLBUSTER must be clear and free from combustible materials, gasoline and any other
flammable vapors and liquids. Provide adequate clearances for servicing and proper operation.
3. Any outside air ducts and/or ash dumps in the fireplace shall be permanently closed at time of installation.
WARNING: Do not use a blower insert, heat exchanger insert or
other accessory not approved for use with this heater.
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts
that alter burner flame patterns.
Pressure Testing (VENTED and VENT-FREE):
1. Use Propane Gas resistant compound on all pipe fittings (not on connections with flared fitting).
2. The CHILLBUSTER and its individual shutoff valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The CHILLBUSTER
must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
3. Test new piping for leaks using soap solution. Do not use open flame to flame test.
VENTED INSTALLATION (Additional Requirements)
Chimney
Flue
Damper Stop
Clamp
Damper
General Information (VENTED):
1. The minimum permanent free opening of the fireplace
chimney or chimney damper must be at least 2 9 sq. inches
based upon a minimum chimney height of at least 10 feet.
2. Solid fuels shall not be burned in a masonry or UL 127 factory
built fireplace where a CHILLBUSTER is installed.
Damper Clamp (VENTED):
2. The chimney damper must be fixed in a manner to maintain
permanent free opening as (outlined in item above) at all times.
To accomplish this, install the damper clamp (provided) on the
edge of the damper blade to prevent its closing, or drill holes in
the damper
.
3
VENT-FREE APPLICATIONS (Additional Requirements)
1. Do not use this CHILLBUSTER as a Vent Free Heater in sleeping quarters, bathrooms or recreational vehicles.
2. When operated as a VENT FREE heater, the minimum clearances from the fireplace opening to combustible
materials must be maintained as outlined in section "CLEARANCES TO COMBUSTIBLES" (page 6).
3. The installation and the provision for combustion and ventilation air must conform with the National Fuel Gas Code
ANSI Z223.1 latest edition.
Provisions For Adequate Combustion And Ventilation Air (VENT-FREE):
This heater shall not be installed in a "confined" space or unusually tight construction
unless provisions are provided for adequate combustion and ventilation air.
Confined Or Unconfined Space Determination (VENT-FREE)
The National Fuel Gas Code defines a confined space as a space whose volume is less than 50 cubic feet per 1,000
Btu per hour (4.8m3 per kW) of the aggregate input rating of all appliances installed in that space and an unconfined
space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8m3 per kW) of the aggregate
input rating of all appliances installed in that space. Rooms communicating directly with the space in which the
appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Calculations To Determine Confined Or Unconfined Space (VENT-FREE):
1. Determine number of rooms (including adjoining rooms Example:
with doorless passageways or ventilation grates.)
Living room/dining room + Kitchen
Living room/dining room 14' x 20' x 8' = 2240 cu ft
2. Determine the Total Volume of the Space (width Kitchen
8' x 12' x 8' = 768 cu ft
x length x height).
Total Volume of Space
3008 cu ft
3. Divide the total space volume by 50 cuft to determine 3008 cu ft ÷ 50 = 60.160 x 1000 = 6 0 , 1 6 0
the Maximum Supportable Btu/Hr.
Maximum Supportable Btu/Hr = 60,160 Btu/Hr.
4. Add the rated (Btu/hr) of all fuel burning appliances in Vent free gas log heater
40,000 Btu/Hr
the "space" to determine Actual Btu/Hr Used.
Gas water heater
32,000 Btu/Hr
Actual Btu/Hr Used
72,000 Btu/Hr
Note: Do not include direct vent gas appliances.
Maximum Supportable Btu/Hr=60,160 Btu/Hr
5. Compare Maximum Supportable Btu/Hr against
Actual Btu/Hr Used=
72,000 Btu/Hr
Actual Btu/hr Used.
Excess Btu/Hr=
11,840 Btu/Hr
• If Actual Btu/Hr Used is greater than Max Supportable Btu/Hr then space is CONFINED.
• If the Actual Btu/Hr Used is less than Maximum
Supportable Btu/Hr then space is UNCONFINED.
In the example, because the Actual Btu/Hr Used exceeds the Maximum Supportable Btu/hr the space
would be considered a Confined
Space requiring you to either increase the Maximum Supportable
Btu/Hr, decrease the Actual Btu/Hr Used or operate as a Vented Appliance (see page 3).
Adequate Combustion And Ventilation Air Options (VENT-FREE):
• Increase the Maximum Supportable Btu/Hr by adding to the number of rooms which comprise the "Space".
To do this you must ether completely remove the door to an adjoining room or provide two permanent ventilation
grills; one within 12" of the ceiling and another within 12" of the floor.
• Increase the Maximum Supportable Btu/Hr by providing extra fresh air using ventilation grills and ducts to the
outdoors. You must provide two permanent openings, one within 12" of the ceiling and another within 12" of the
floor. Connect these directly to the outdoors or spaces open to the outdoors, e.g., attics or crawl spaces.
• Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
• Lower the Actual Btu/Hr Used by relocating other gas burning appliances outside the "space" or installing a
lower Btu/Hr heater. In the example, the maximum Btu/Hr of the heater could be no more than 28,160 Btu/Hr.
For our example, we have chosen to add to our Total Volume of the Space by removing the door to an adjoining
study and increasing our Maximum Supportable Btu/Hr by the volume of the additional room. The new "space"
calculations, including the additional adjoining room are: Living room/dining room & Kitchen
3008 cu ft
Study (9' x 10' x 8')
720 cu ft
Total volume of space
3728 cu ft
The new Maximum Supportable Btu/Hr = (3728 cu ft ÷ 50 cu ft ) x 1000 = 7 4 , 5 6 0 B t u / H r
74,560 Btu/Hr = Maximum Supportable Btu/Hr
- 72,000 Btu/Hr = Actual Btu/Hr Used
2,560 Btu/Hr = Remaining Supportable Btu/Hr
Because the Actual Btu/Hr used is now less than the Maximum Supportable Btu/Hr, the space is
considered an Unconfined Space. No additional fresh combustion and ventilation air would be required.
4
VENT-FREE APPLICATIONS (Additional Requirements)
COMBUSTION AIR CALCULATIONS WORKSHEET
1.
1a.
1b.
1c.
1d.
2.
3.
4.
Room
Width
Length
Height
W x L x H=Vol. (ft3 )
Total Volume (ft 3 )sum of Volume (ft3 ) of all rooms
(sum lines 1a. thru 1d.) 2 .
Max Supportable Btu/Hr=Total Volume (ft3 ) ÷ 50 x 1000
(line 2 ÷ 50 x1000) 3 .
3
3
3
4a.
Btu/hr 4 b .
Btu/hr 4 c .
Btu/hr 4 d . 3
Btu/hr
Actual Btu/hr used = Sum Btu/hr of all fuel burning appliances inside the space
identified as rooms 1a. thru 1.b
(sum line 4a thru 4d.) 4 .
5 . (Maximum Supportable Btu/Hr) minus (Actual Btu/hr Used) (Line 3 - line 4) 5.
*
* If Line 5 is greater than zero, the Actual Btu/Hr Used is less than the Maximum Supportable Btu/Hr
and the space is considered UNCONFINED. No additional fresh combustion and ventilation is required.
* If Line 5 is zero or less, the Actual Btu/Hr Used is greater than Maximum Supportable Btu/Hr and
the space is CONFINED. You must either increase the Maximum Supportable Btu/Hr, decrease
the Actual Btu/Hr Used or operate as a Vented Appliance (see page 3).
WARNING: If the area in which the heater may be operated is smaller than that defined
as an unconfined space or if the building is of unusually tight construction, provide
adequate combustion and ventilation air by one of the methods described in the
National Fuel Gas Code, ANSI Z223.1, 1992, Section 5.3 or applicable local codes.
Unusually tight construction is construction where:
a) Walls and ceilings exposed to the outside atmosphere have a continuous water
vapor retarder with a rating of 1 perm or less with openings gasketed or sealed, and
b) Weather stripping has been added on openable windows and doors, and
c) Caulking or sealants are applied to areas such as joints around window and door
frames, between sole plates and floors, between wall panels, at penetrations for
plumbing, electrical, and gas lines, and at other openings.
WARNING: CARBON MONOXIDE POISONING MAY LEAD TO DEATH
When used without fresh air, gas log sets may give off carbon monoxide, an odorless, colorless,
poisonous gas. Some people, pregnant women, persons with heart or lung disease, anemia, or under
the influence of alcohol and persons at high altitudes are more affected by carbon monoxide than
others. Early signs of carbon monoxide poisoning resemble the flu: Headache, dizziness, and/or
nausea. If you have these signs, the gas log may not be installed or working properly, or the chimney
flue may be blocked. GET FRESH AIR AT ONCE! Have gas log set and chimney flue serviced
before using again.
OPEN A WINDOW AN INCH OR TWO FOR ADEQUATE COMBUSTION AND
VENTILATION AIR WHEN USING YOUR VENT FREE GAS LOG ROOM HEATER
Minimum Clearances To Combustibles (VENT-FREE):
42"
15 1/2"
Figure 1
Side wall: 15 1/2" from side of fireplace opening. Figure 1
Ceiling: 42" from top of fireplace opening. Figure 1
Mantel: See Charts and Diagrams shown at Figures 2 and 3
NOTE: "Clearances to Combustible Construction" are those distances
required to ensure that a fireplace mantel or facing will not catch fire. In most
cases they should also be adequate to prevent any discoloration or warping
due to heat. However, each and every Gas Log Installation (CHILLBUSTER
included) presents a different and completely unique set of circumstances
involving many variables beyond the control of the Gas Log Manufacturer.
These include paint or finish composition, previous exposure to heat,
methods and quality of construction, air flow patterns, glass doors, fans or
blowers, etc.. Because of these variables, we cannot guarantee that heat
warping or discoloration will never occur. The potential for heat warping or
discoloration may exist whether you are burning a CHILLBUSTER, some
other manufacturer's Gas Log or even wood.
5
VENT-FREE APPLICATIONS (Additional Requirements)
Fireplace Hoods (VENT-FREE)
A fireplace hood deflects heat away from the fireplace face and mantel, reducing the potential for heat related warping
or discoloration. The use of a fireplace hood is highly recommended. Fireplace Hoods are offered by many
leading fireplace manufacturers.
Mantel Clearance Without Hood:
Mantel Clearance With Hood*:
Horizontal Projection
from Face of Fireplace
Figure 2
Figure 3
10"
8"
6"
2.5"
.75"
Non-Combustible
or Heat Resistant
Material
30"+ 28" 25" 20" 12"
Height Above Projection Out
Opening
From Face
0 -12"
0"
12" - 20"
3/4"
20" - 25"
2 1/2"
25" - 28"
6"
28" - 30"
8"
30" plus
10"
* Standard Fireplace Hood with a minimum 4 inch
horizontal projection such as those offered by
most major fireplace manufacturers.
Horizontal
Projection from
Face of Fireplace
Non-Combustible
or Heat Resistant
Material
Top of Firebox
opening
Top of Firebox
opening
Fireplace Hood with
minimum 4" horizontal
projection
FIREBOX
FIREBOX
10"
6"
2.5"
1.5"
8"
10" 12" 15" 17" 20"+
Height Above
Opening
0" - 10"
10" - 12"
12" - 15"
15" - 17"
17" - 20"
20" plus
Projection Out
From Face
0"
1 1/2"
2 1/2"
6"
8"
10"
IF YOU CANNOT MEET THESE MINIMUM CLEARANCES YOU MUST OPERATE HEATER WITH
CHIMNEY FLUE DAMPER OPEN (Operate as a VENTED Heater - See Page 3).
ALL APPLICATIONS (VENTED and VENT FREE OPERATION)
Installing Chillbuster 5 Burner Unit Into Fireplace:
With Rear Log on grate, place grate/control assembly inside
firebox or approved enclosure. Center left to right with the back
portion of the grate assembly as far to the rear of the firebox as
possible.
Remove Rear Log. Connect CHILLBUSTER to gas supply line
with supplied semi- rigid aluminum connector and wrench
tighten. Do not use pipe compound on the flared connector
fittings on supplied manifold.
Turn on the gas valve at the supply line in the fireplace. Check
connections for gas leaks by using a soapy solution. Do not
use open flame.
Rear Log
REAR
Gas
Connect
FRONT
C
L
Volcanic Ash Placement: Sprinkle the VOLCANIC ASH around the firebox floor.
NEVER PLACE VOLCANIC ASH ON TOP OF ANY BURNER.
Log Placement:
NOTE: To ensure optimum performance, logs must be placed on burner as depicted.
Ember Lifter
Burner
Pilot
FRONT LOG
Pilot
Notch
Pilot
Grooves
6
1. FRONT LOG: Align LOG GROOVES with Grate
Teeth. Slide leading edge of FRONT LOG beneath
EMBER LIFTER maintaing PILOT NOTCH to
PILOT position as shown.
2. REAR LOG (C7):
Align LOG G R O O V E S with BURNER ENDS and
position REAR LOG between BURNER and
REAR BRACKET
FRONT LOG (2) DFC7 AlignLOG GROOVES
with Grate Teeth. Slide leading edge of FRONT
LOG beneath EMBER LIFTER.
ALL APPLICATIONS (VENTED and VENT FREE OPERATION)
Log Placement (cont.)
Rear Bracket
REAR LOG
FRONT LOG (2)
Burner
Pilot
Ember
Lifter
Ember
Lifter
Pilot Pilot
Pilot
FRONT LOG (1)
Burner
DFC7
C7
EMBER MATERIAL: With the FRONT and REAR
LOGS on the Grate as shown, pull apart the EMBER
MATERIAL into long loose, thin pieces and drape
them over the EMBER LIFTER. The pieces should
be no more than one to two pieces of ember
material in depth. To enhance ember performance,
after approximately 5 minutes of burn time, gently loosen
and lift EMBER MATERIAL.
NOTE: Thinner, less densely packed Ember Material
pieces enhance the overall glowing ember effect. The
looser the pieces, the better the glowing ember effect!
.
Ember
Lifter
Burner
Burner
Pilot
Pilot
Position
Ember Material Recomended Actual Size
WARNING: Excessive amounts of Ember Material or Ember Material which is too tightly packed can result in
decreased combustion performance and elevated levels of carbon monoxide.
.
Top Logs:
"Char Effect"
1. LEFT & RIGHT TOP LOGS: Place L E F T and
RIGHT TOP LOGS over Left and Right Pins on
REAR LOG (C7) or the two FRONT LOGS
(DFC7). Position as shown
2. CENTER LOG: Using the log locator hole and pin,
place the CENTER LOG onto the CENTER PIN of
REAR LOG (C7) or on the two FRONT LOG
pins (DFC7).
WARNING:
Failure
to
position
parts
in
accordance with these diagrams or failure to
use only parts specifically approved with this
heater may result in property damage or
personal injury.
Volcanic Ash Placement: Place VOLCANIC ASH
Pins
"Char Effect"
Burner
Right Top Log
Pilot
C7
Pins
Center Log
Burner
Left Top Log
Pilot
Pins
DFC7
only on the firebox floor. NEVER PLACE VOLCANIC
ASH (or any material other than the EMBER MATERIAL provided) ON TOP OF BURNER!
LIGHTING and OPERATION
Control Locations and Description
Manual Models (C7-M or DFC7-M)
• Valve Knob (Manual Control): Pilot Lighting,
Burner Selection (NORMAL-20,000 Btu or BOOST30000 Btu). (Figures 5 and 6).
Switch Models (C7-S or DFC7-S)
• Primary Gas Valve Control Knob (Switch
Models): Pilot Lighting and Valve gas output
adjustment from OFF to FULL. See Figure 8.
•
3 Way Selector Switch: Mode selections:
SWITCH ON, OFF or REMOTE ACCESS ON. Fig 7.
All Models
• Piezo Ignitor Button: Pilot Flame Ignition.
7
3 WAY SELECTOR SWITCH
(Switch Models Only)
PRIMARY GAS VALVE
CONTROL KNOB
(Switch Models Only)
PIEZO IGNITER
BUTTON
VALVE KNOB (Manual Model): Two settingsNormal (20,000 Bu) or Boost (33000 Btu).
Figure 5
ALL APPLICATIONS (VENTED and VENT FREE OPERATION)
C7-M or DFC7-M (MANUAL CONTROL) LIGHTING and OPERATION
. .
.
.
Pilot Lighting:
BOOST
1. Push in Valve Knob and turn completely clockwise to “O F F”. Figures 5 and 6
NORMAL
2. Wait five minutes before lighting.
AT PILOT POSITION
SLIGHT PUSH TO
3. Slightly push in the Valve Knob and turn counter clockwise to the “PILOT”
TURN OFF
PILOT
FULL PUSH TO
position (the first detent counter clockwise from "OFF").
LIGHT
OFF
ON
4. Fully depress valve knob until air is bled and gas flows to pilot. Press Piezo Ignitor
OFF
Button (Figure 5) to light pilot. Hold valve knob in until Pilot remains lit when knob
Manual Valve Knob
is released (approximately 30 seconds).
Figure 6
5. If the appliance fails to light or if pilot goes out, repeat steps 1 through 5.
Burner Lighting: Depress valve knob and slowly turn counter-clockwise to “ON-NORMAL” (next detent
counter clockwise from "PILOT"). This is the normal operating setting. Continue to turn valve knob counter
clockwise to the "BOOST" setting to obtain maximum heat output.
Shutdown : For complete shutdown (including Pilot), push Valve Knob in and turn fully clockwise to “O F F”.
C7-S or DFC7-S (Switch Control) LIGHTING and OPERATION
Pilot Lighting:
1. Depress and turn the Primary Gas Valve Control Knob (located at the base of the
right rear grate leg, clockwise to the "OFF" position. See Figures 5 and 8.
2. Place the 3 Way Control Selector Switch in OFF (Fig 7). Turn off all Remote
SWITCH OFF REMOTE
Accessory Controls (Switch or Hand Held Remote) or place Thermostat to lowest setting.
ON
ACCESS
ON
3. Wait at least 5 minutes prior to lighting
3 WAY CONTROL
4. Depress and turn Primary Gas Valve Control Knob counter clockwise to the
SELECTOR SWITCH
Figure 7
"PILOT" position. (Figure 8)
Figure 8
5. Depress fully and hold in the Primary
PILOT ADJUST COVER CAP
+
Gas Valve Control Knob until all air is
+
+
bled and gas flows to pilot.
PILOT
6. Press Piezo Ignitor Button
(Figure 3) to light pilot. Continue to hold
+
+
+
in Primary Gas Valve Control Knob
until the Pilot flame remains lit when knob
+
is released (approx 60 to 90 seconds). If
+
+
"OFF" POSITION
Pilot does not remain lit, repeat steps 1 .
"PILOT" POSITION
"ON" POSITION
through 5 . and allow additional time after lighting Pilot before releasing knob.
v
v
v
Switch Control (Manual ON-OFF): After successful pilot lighting, allow 60-90 seconds for the
Thermogenerator to heat up. To turn burner on, place Control Selector Switch in the "ON" position (see
Figure 7). To turn burner off (pilot remains lit) place Control Selector Switch in the "OFF" position.
NOTE: Flame size at the burner is adjustable at the Primary Gas Valve Control Knob (see Figure 8).
Shutdown : For complete shutdown (including Pilot), place Control Selector Switch in the "OFF" position
and push Primary Gas Valve Control Knob (Fig 8) in and turn fully clockwise to “O F F”.
Switch Accessory Wiring:
From THERMOPILE
To ACCESSORY CONTROL
Wiring from the Accessory Control (Remote, Thermostat or
Switch) is connected to the two outside terminals of the
Control Selector Switch as shown.
NOTE: Wire length for Thermostat or Remote or controls
should not exceed 20 feet. Thermostat wiring should be 20
AWG Type CL2.
Switch Accessory Operation: Place manual switch in the
"REMOTE ACCESS ON" position. Burner "ON" or "O F F" is
now controlled by the position of the accessory control being
used with the burner.
Piggy
Back
Outside
Terminal
Outside
Terminal
Valve
Terminals
3 Way Control Selector Switch
Switch Control Accessory Options:
Ultra-Sonic Wireless Remote (F10-AB)
IR Wireless Remote With Thermostat (IRRC)
Wall Switch (WS-1)
Wall Thermostat (TS-1)
Wall Timer (60 Minute Timer) (WT-1)
CRACKLER Sound Module for F10AB or IRRC (CF5)
REMOTE LOG HOUSE (RH) heat resistant "log" for F10-AB or IRRC receiver.
CRACKLER LOG HOUSE (CH) heat resistant "log" for F10-AB and IRRC Sound Generator option.
8
ALL APPLICATIONS (VENTED and VENT FREE OPERATION)
Ultrasonic Remote Control (Manual or Remote ON-OFF)
Manual: Switch from
OFF to SWITCH ON;
Before you start: Both the transmitter and receiver require 9 volt
SWITCH ON to OFF
batteries to operate in remote control.
Remote: Switch to
REMOTE ACCESS
The blue and black receiver wire leads are for the optional sound producing
ON. Aim, press button
device (CRACKLER Model CF5).
SWITCH OFF REMOTE
and hold transmitter at
ON
ACCESS
The receiver must be protected from overheating. Locate receiver well
ON
receiver.
away from heat. Accessory REMOTE LOG HOUSE (Model "RH") is
When switching
from REMOTE to
available for use as a heat resistant "log" in which the receiver portion of a
OFF, first turn set
Wireless remote option may be located.
off using the
transmitter.
Operation Tips: This is a sound operated remote (unlike TV remotes which
are Infrared and operate instantly) and requires you to aim and hold the transmitter for 1 to 3 seconds to
operate. Manual Operation: (Receiver switch position ON or OFF) does not require batteries.
Remote Operation: Requires good batteries. If you turn the gas log on using the remote control and then turn
the set off by sliding the receiver switch from REMOTE to OFF, when you replace the switch to REMOTE it will
remain in the last selected remote position (in this case ON) and turn the gas log on.
To shutdown overnight or for any prolonged period, slide receiver switch to "OFF".
C7-R or DFC7-R (Remote Control) LIGHTING and OPERATION
Figure 9
Pilot Lighting (Remote Operated Valve):
NOTE: The Operating Dial has complete control of gas to
Gas Dial
pilot and burner. The Operating Dial cannot be turned to
"OFF" without first depressing dial in "PILOT" position and
.
.
then rotating clockwise to "OFF". (see Figure 9)
1. Depress and turn Operating Dial to "OFF" position. (Fig 9)
. Operating Dial
2. Wait at least 5 minutes to allow gas which may have
accumulated around burner to escape.
Pilot Set Screw under plate here.
3. Turn Operating Dial to "PILOT" position.
4. Depress and hold until air is bled and gas flows to pilot.
5. Light pilot. Continue to depress and hold in Operating Dial. Ignite pilot by cycling Operating Dial from
PILOT to IGN. Once pilot lights, continue to hold in Operating Dial until the Pilot flame remains lit when
knob is released (approximately 60 to 90 seconds). If Pilot does not remain lit, repeat steps 1 through 5 and
allow more time after Pilot Lighting before releasing knob. (Figure 9)
6. Turn Operating Dial to "ON".
Ignition Interlock. The Ignition Interlock device prevents the re-establishment of gas flow following a loss of
pilot flame (Approximately five minutes). Releasing the Operating Dial prior to establishing a pilot may
engage the Ignition Interlock requiring approximately 5 minutes before you can attempt to re-light the pilot.
Burner ON or OFF and Adjustment (Remote Operated Valve): With the Operating Dial (Figure 9) in
the "ON" position, depress the "UP" or "DOWN" button on the transmitter to turn on/off and adjust flame height.
Complete Shutdown (Including Pilot): Depress "DOWN" button on transmitter until flame is completely out.
Slightly push and turn Operating Dial to "OFF". (Figure 6)
Pilot Location: Pilot is located on right side behind front burner.
THERMOGENERATOR (Switch Models)
PILOT FLAME
OP AMERICA Standard (Remote Models)
The Pilot flame should be steady and soft blue surrounding 1/8
inch of the thermocouple tip as shown in Figure 10.
OP AMERICA Millivolt (Switch Model)
AIR INTAKE
NOTE: The OP America Millivolt Pilot/ODS is equipped with a quick
HOLES
acting thermocouple allowing gas flow to the pilot after
LP THEMOCOUPLE
approximately 30-40 seconds. An additional 60 to 90 seconds time
PIEZO SPARKER
is required to fully heat the thermogenerator and allow gas to the
NAT GAS
THERMOCOUPLE
main burner(s).
Figure 10
Pilot Flame Adjustment. Pilot flame should be steady and soft
blue extending approx. 1 inch beyond the pilot tube. If adjustment is necessary, use a narrow long stem screw driver
to turn pilot adjustment screw (see Figure 8-Switch or Figure 9-Remote). To adjust turn clockwise for less pilot flame,
counterclockwise for more pilot flame. There is no pilot adjustment available on C7 or DFC7 Manual Models.
IMPORTANT SERVICE TIP! Obstructed Pilot Air Intake Ports result in an improper gas/air mixture
and a weak pilot flame. Weak pilot flame is the NUMBER 1 SERVICE ISSUE RE NUISANCE
SHUT-OFF. Using canned compressed air , pipe cleaner or an artist's brush, clean out the opposing
Air Intake Ports located at base of Pilot (where gas supply line attaches to pilot). (Figure 10)
.
9
NORMAL OPERATING CHARACTERISTICS
Each and every CHILLBUSTER that leaves the factory is quality checked to ensure compliance with our
American Gas Association certification. This check includes an operational test to ensure both satisfactory
combustion and proper operation.
Each installation site for any vent free heater presents its own unique combustion environment. Specific factors
such as weather tightness of the
home, size of the room in which
the heater is installed, central
C7
heating, ceiling fans, drafts,
altitude, the size of the firebox,
paint or soot inside the firebox,
etc., all have an influence on the
proper operation of any vent free
gas log set. A normally operating
CHILLBUSTER
Gas
Logs
DFC7
possesses
the
following
characteristics:
• Clean burning combustion,
which, after normal break in, will
produce no soot or smoke.
• A full bodied, lively flame. The
flame will be blue at the base
and a combination of blue and
yellow at the body and tips.
See Figure 11.
Figure 11
• After initial break-in produce no
odor other than the normal odors associated with the combustion of Natural or Propane gas and/or the
environment in which the heater is operated.
• Will produce water vapor (increase indoor humidity) which may be beneficial during the dry heating season.
Customer Responsibilities And Annual Maintenance:
• Keep the area around the CHILLBUSTER free and clear from debris. From time to time, visually check pilot and
burner flames for proper appearance (Figures 10 and 11). Normal flame color should be yellow body surrounded
by a hard blue haze.
• The pilot, air shutters and burners must be free of lint and dirt for optimum performance. Air shutters which have
been closed or are obstructed with debris will not allow sufficient combustion air into burner. Air shutters should be
periodically cleaned of debris. Use compressed air or a soft bristle brush to clear pilot and burner(s) air intakes. Air
shutters should not be altered from factory settings. "WARNING: Failure to keep the primary air
opening(s) of the burner(s)clean may result in sooting or property damage."
• Obstructed Pilot Air Intake Ports result in an improper gas/air mixture and a weak pilot flame. Weak pilot flame is
the NUMBER 1 SERVICE ISSUE RE NUISANCE SHUT-OFF.
Using canned compressed air , pipe
cleaner or an artist's brush, clean out the opposing Air Intake Ports located at base of Pilot (where gas supply line
attaches to pilot). (Figure 10)
• Do not operate in a dirty firebox or in a previously used firebox which has not had all soot completely removed or it's
chimney flue cleaned. Previously used fireboxes must have flue and stack professionally cleaned by a chimney
sweep. Additionally, firebox walls and damper must also be thoroughly cleaned of all burn residue and soot using a
damp cloth, sponge or brush.
• Do not operate this set with any logs other than the RASMUSSEN CHILLBUSTER Refractory Logs specifically
designed and approved for use with this Burner System.
• Do not use with blower inserts or heat exchangers.
• If used, glass doors must be wide open when burner is on.
• Do not remove Rating Plate/Warning Tags. These tags serve you and any future user as an integral safety and
identification component of the CHILLBUSTER gas log heater. Removing these tags voids the warranty.
• WARNING: Do not allow fans to blow directly into fireplace.
Avoid any drafts that alter burner
flame patterns. Do not place blower inside area of firebox. Ceiling fans may create drafts that alter burner flame
patterns. Sooting and improper burning may occur. Sooting can settle on household surfaces outside the
fireplace.
• During periods of heavy use, inspect frequently for evidence of sooting. If sooting is present, discontinue
use until source of sooting is determined and corrected.
• Maintain log positioning as shown on pages 6 and 7 at all times.
10
HOW TO ORDER PARTS
Parts can be ordered through the supplier from whom
you purchased your log set.
When ordering parts, always specify (From information
available on name plate attached to grate) the following:
1. Model number of the log set.
2. Serial number of the log set.
3. Type of gas (natural or propane Gas).
4. The name of the part and part number from parts list.
Save these instructions
Manufactured By: RASMUSSEN IRON WORKS, INC.
12028 E. Philadelphia Street
Whittier, California 90601
C7
CONSUMER RECORD CARD
Fill in blanks below for your permanent record.
DATE PURCHASED
MODEL NO.
DATE INSTALLED
SERIAL NO.
INSTALLED BY:
GAS TYPE:
DEALER:
PARTS LIST C7/DFC7-M/S/R (MANUAL/SWITCH/REMOTE)-N/P
1
(NATURAL/PROPANE)
LOGS
3
DFC7 LOGS
2a
1a
2
5a
2a
4
10
11
5
9
41
20
6
7
8
21
22
40
30
32
23
31
12
13
24
1. C7 Center Log C-15
1a. DFC7 Center Log (U12a)
2. C7 Left Top Log
C-13 (18" or 24" Models)
C-10 (30" Model)
2a. DFC7 Left and Right Top
CH3a (18" Model)
BE2a (24" or 30" Models)
3. C7 Right Top Log D8
4. C7 Rear Log
H-24 (18" or 24"Models)
H-26 (30" Model)
12a
14
5.
C7 Front Log
H21 (18" Model)
H22 (24" Model)
H23 (30" Model)
5a. DFC7 Front Logs (Two)
H21a (18" Model)
H22a (24" Model)
H23a (30" Model)
6. Burner
7. BurnerOrifice (N or LP)
8. Burner Orifice Holder
9. 3/8" Gas Supply Connect
11
10. ODS Pilot (N or LP
MV or Standard/)
11. 1/4" Pilot Supply Tubing
12. C7 Grate
12a.DFC7 Grate
13. Piezo Ignitor
14. Ember Material
C7 or DFC7-M (Manual)
20 1/4" Burner Supply (High)
21. 1/4" Burner Supply (Low)
22. Regulator (N) or (P)
23. Manual Gas Valve
24. Valve Knob
25. Push Button Piezo Ignitor
C7or DFC7-S (Switch)
30. MV Valve (3.5 or 10.0)
31. 3 Way Switch (S Model)
32. 3/8" Valve Output Burner
Gas Connector
C7or DFC7-R (Remote)
40. Remote Valve and
receiver
41. Remote transmitter
TWO YEAR CONSUMER PRODUCT WARRANTY
The following warranty has been drafted to comply with the MAGNUSON-MOSS WARRANTY ACT applicable to
products manufactured after July 4, 1975. It replaces and supersedes any warranty in this package or in any printed
literature.
LIMITED WARRANTY:
RASMUSSEN IRON WORKS INC, 12028 E.
Philadelphia Street, Whittier California, U.S.A.., Warrants
this Gas Log Set and accessories against defects in
materials and workmanship, and suitable for a particular
purpose, for a period of:
(1) LOG CASTING - All logs are guaranteed against
burnout in the original installation for two years from date
of initial purchase.
(2) BURNERS - 2 years from date of initial purchase.
(3) SAFETY CONTROLS - 2 years from date of initial
purchase.
THIS WARRANTY IS FOR THE BENEFIT O F
THE ORIGINAL PURCHASER.
WARRANTY ADJUSTMENT:
(1) RASMUSSEN agrees to repair or furnish a
replacement for, but not remove or install any product or
component which proves defective within the above
warranty and appropriate time periods stated.
(2) BUYER shall notify RASMUSSEN of any defect
within this warranty no later than thirty (30) days after a
defect is discovered.
(3) No product will be accepted for return or replacement
without written authorization of RASMUSSEN. Before
returning merchandise, write to RASMUSSEN giving full
details of the complaint and a copy of sales receipt or
other evidence of purchase date. Merchandise returned
without proof of purchase date will be serviced out-of
warranty at our prevailing service and parts rates. If
merchandise was damaged in transit, file claim
immediately with the carrier. Products returned must be
addressed as follows:
RASMUSSEN IRON WORKS INC
12028 E. PHILADELPHIA STREET
WHITTIER CALIFORNIA 90601
Shipping charges must be pre-paid by the buyer.
REPAIR OR REPLACEMENT UNDER THIS
WARRANTY WILL BE
SHIPPED
FREIGHT
COLLECT.
EXCLUSIONS FROM WARRANTY:
(1) The foregoing warranty is limited solely as set forth
herein and applies only for the periods designated
above.
(2) RASMUSSEN shall not be liable for any loss,
damage, incidental or consequential damages of any
kind, whether based upon warranty, contract, or
negligence, arising in connection with the sale, use, or
repair of the product. Some states do not allow the
exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not
apply to you.
(3) The maximum liability of RASMUSSEN in connection
with this limited warranty shall not in any case exceed the
contract price paid for the product claimed to be
defective or unsuitable.
(4) This warranty does not extend to any product
manufactured by RASMUSSEN which has been
subjected to misuse, neglect, accident, improper
installation, or use in violation of instructions furnished
by RASMUSSEN. Do not remove Rating Plate/Warning
Tags. These tags serve you and any future user as an
integral safety and identification component of the
CHILLBUSTER gas log heater. Removing these tags
voids the warranty.
(5) This warranty does not extend to or apply to any unit
which has been repaired or altered at any place other
than RASMUSSEN IRON WORKS INC factory, or by
persons not expressly approved by RASMUSSEN.
(6) Components manufactured by any supplier other
than RASMUSSEN shall bear only that warranty made by
the manufacturer of that product.
(7) Freight damage, cracking from thermal shock, and
color
changes
occur
from
causes
beyond
manufacturer's control and are not covered by any
warranty.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL
RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE.
RASMUSSEN IRON WORKS, INC. shall be held
harmless from any and all claims by the buyer as a result
of injury or damage to an ultimate user or other person
caused by the product sold herein by the seller to the
buyer, whether the injury or damage results from the
assembly, installation, operation, shipment, storage or
manufacture of this product. RASMUSSEN IRON
WORKS, INC. makes no warranties, expressed or
implied, other than those expressly stated herein.
CB WARRRANTY 2-03
12
CHANGES (next)
Consolidate C7 and DFC7
page 1: standard update z21.11.2a 2001 DUE 4-03; standard update z21.11.2b 2002 DUE 12-03
Title change: Customer Responsibilities And Annual Maintenance page 10
13