Download AMS10 and TMS10 Gas Burners 050196 Manual
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PUBLICATION DATE: PUBLICATION DATE:05-01-96 05-01-96 REVISION03 REVISION 03 EQUIPMENT mfg. mfg.by WAYNEHOME HOMEEQUIPMENT by WAYNE FETZERCOMPANY A scon SCOTT FETZER COMPANY FORT WAYNE,INDIANA INDIANA FOBTWAYNE, AMS-10 AMS.10 TMS-10 TMS.10 Installation Instructions Installation & & Service ServiceInstructions AMS-10/TMS-10 Burner AMS-1orrMS-10 Power PowerGas GasBurner PART 62693-001 PARTNO. NO.62693-001 INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS These instructions instructionscover These cover the the installation installationof Model of Model power gas gas burner. AMS-10/TMS-10 AMS-1 OfTMS-1 0 power burner.Safe and economical economical Safe and operationof of the the burner its service life is operation burnerthroughout throughoutits servicelife is largely largely properinstallation dependentupon uponproper installation furnace. dependent in in the the furnace. gas Burnersare Burners are shipped from the the factory factorywith with natural naturalgas shippedfrom propanegas gas orifices orifices orificesinstalled, installed,unless unlesspropane orificesare are specified. specified. (See carton carton markings.) markings.)See for location (See See below belowfor locationof of alternate alternate orifices. orifices. B. B . GAS PIPING GAS PIPING pipingshould in accordance Gas be sized sizedand and installed installedin accordance Gas piping shouldbe with with local localcodes codesand and utility regulations. utilityregulations. 1. 1. gas line gas meter Run Runa separate line from from the the gas meterto to the the separategas valve installed installedat meter. burner burnerwith with a shut shut off off valve at the the meter. proper line Use line size size according accordingto the charts charts Use the the proper to the piping,and new piping, locate itit shown Alwaysuse use new and locate shownbelow. below.Always pipe is later. Black Black pipe is conveniently for easy easy servicing servicinglater. convenientlyfor gas because practicalfor for natural naturalgas becauseof of the the the the most most practical required;copper tubingwith with an internal large largesizes sizesrequired; coppertubing an internal Pip recommendedwith with L.P. L.P.Gases. coating coatingof of tin tin is is recommended Gases.Pipfrom cutting ing ing rnust must be clean, free free from cutting burrs, burrs, and and be clean, in structure The line line must must be be defects defectsin structureor or threading. threading.The gas tight. durable, and durable,substantial, substantial, and gas tight. 2. 2. Installa tee f ittingwith witha sediment sedimenttrap trapat at the the bottom bottom Install tee fitting riser to foreign matter matter in in the the fuel fuel of of the the riser to catch catch any any foreign gas valve line.Install Installa main manualgas valveon the outside outside line. mainmanual on the requiredby by local localcodes of thefurnace furnacewhen whenrequired codesor or utility utility of the requirements. requirements. 3. 3. gas leaks for gas leakswith with a soapy soapysolution solution Carefully Carefullycheck checkfor brushed NEVER NEVERUSE FLAME. brushedon on the theconnection. connection. USEA FLAME. A. OF A. GAS BURNER GAS BURNER BURNERREPLACEMENT REPLACEMENT OF OIL OIL BURNER 1. 1. CONTENTS OF C ON T E N T S OFCARTON C A R T ON Burner a. a. Gas Gas Burner b. b. Installation Installationand Manual and Service ServiceManual c. c. Gas Gas Burner BurnerGasket Gasket 2. 2. BURNER REMOVING THE R EMOV IN G T H E PRESENT PR ES EN TBURNER gas Before installing installingthe Model AMS-1 AMS-'10/TMS-10 Before OfTMS-1 0 gas the Model performing presentburner by performing burner, burner,remove removethe the present burnerby the the following: following: powerand and fuel fuel supply. supply" a. a. Shut Shut off off electric electricpower fuel line; b. Disconnectand and remove removefuel line; disconnect disconnect b. Disconnect thermostat thermostatleads leadsand and burner burnercord. cord. (3) hexagon nutsholding holdingburner c. Removethree hexagonnuts burner c. Remove three(3) placeand in in place and remove removeburner. burner. Inspectcombustion replaceifif d. d. Inspect combustionchamber chamber and and replace pipe furnace and vent pipe damaged. damaged.Also Also inspect inspectfurnace and vent furnacefor for corrosion, loosenedfiton on top top of of the the furnace corrosion,loosened littings, tings,soot, soot, etc. etc. 3. 3. THE GAS BURNER INSTALLING THE INSTALLING GAS BURNER gasketon in furnace, furnace, Place Placenew new burner burnergasket on three three studs studsin place with (3) hexin place with three three (3) mount burner, fasten fasten in hexmount burner, leadsto to T.T. T.T.of agon nuts, connect thermostatleads of terteragon nuts, connectthermostat gaspiping. piping. and connect connectgas minal minalboard boardon on control controlbox boxand 4. 4. GAS PIPINGTO TO FURNACE FURNACE GAS PIPING Pipingand and Section SectionC C Piping Piping See See Section SectionB B Gas Gas Piping piping. Charts about Chartsfor for information information aboutpiping. 5. 5. THERMOSTAT THERMOSTAT ItIt is is necessary necessaryto heatanticipator anticipatorsetting setting to change changethe the heat gasburner replacesan of of the thethermostat thermostatwhen whenthe the gas burnerreplaces an oil oil Failingto burner. burner.Reset Resetthe to .4 .4 amps. amps. Failing to the anticipator anticipatorto make this in a wide make will result wide temperature this change changewill resultin temperature rangein in the range the mobile mobilehome. home. C. PIPINGCHARTS CHARTS c. PIPING lor Natural Black Black Pipe Pipefor NaturalGas Gas 1/2"when lessthan 20 feet. feet. Use when length lengthrequired requiredis is less than 20 Use '12" s/t" when length lengthrequired requiredis is less lessthan feet. Use Use 3/ than 60 60 feet. 4 " when lengthrequired requiredis is less lessthan 100feet. feet. Use 1" when whenlength than 100 Use 1" Aluminum or Copper Copper Tubing Tubing for Natural Natural Gas Gas Aluminum th" 0.0. lessthan 10feet. Use feet. whenlength lengthrequired requiredis is less than 10 Use'12" O.D.when s/a" requiredis is less feet. Use whenlength lengthrequired lessthan than 30 30 feet. 4 " 0.0 Use 3/ O.D when Aluminum Aluminumor Copper Tubingfor L.P. L.P.Gas Gas CopperTubing feet. lengthrequired requiredis is less lessthan 40 feet. Use %" 0.0. when length O.D.when than40 Usels" 3/q" requiredis is less less than 100 when length Use lengthrequired than 100 4 " 0.0. Use 3/ O.D. when feet. feet. higherthan roomtemperature temperature 10. 10. Set roomthermostat thermostathigher than room Setthe the room (centrifugal so will start. start. A safety safety control control (centrifugal so the the burner burner will preventsthe gas valve motor)prevents the gas valvefrom from openswitch in the the motor) openswitchin is supplying sufficientcombustion combustion ing ing until the blower bloweris supplyingsufficient until the air. air. INPUT D. GAS INPUT D. CHECKING NATURALGAS CHECKINGNATURAL the burner burner is is Check label on the burner burner to to be be sure sure the the label on the Check the gas is is to used.AlterAlterequipped whichever gas withorifices for whichever to be be used. equippedwith orificesfor lnstrucnate in cloth cloth bag attachedto lo burner. burner. Instrucnate orifices orilices are are in bag attached To check tions for changing orifices are on Page Page 2. 2. To check the the tions for changing orifices are on the meter meterfor for one revolution whilethe the input, while input,time timethe the dial dialon on the onerevolution varies more more than 50/ofrom from burner is operating. operating.Iflf the the time time varies than 5% burner is gas pressure pressureaccordthe the chart, accordthe times times shown shown on on the chart,check check gas procedurestated "Pressure ing ing to the procedure stated on Page 2 under to the on Page under "Pressure pressure pressure reading Regulator:' reading matches matches the Regulatori' Iflf pressure the pressure proper burner shown the proper burner shown on on the the chart, chart, check check to to be be sure sure the problemsshould gas problems reis being Furthergas be reorifice orifice is being used. used. Further should be gas supplier. gas varies in BTU ferred to local gas supplier.Natural Naturalgas variesin BTU ferred to the the local 1.050 BTU foot. The The chart chart is is value from 950 value from 950 to to 1,050 BTU per oer cubic cubic foot. per cubic based on an an average of 1,000 1,000BTU BTU per foot. based on averageof cubic foot. Btu! Btu/ I NP UT INPUT PRESSURE PRESSURE 80,000 3. 5' W . C. 80,000 3.5"W.C. 3.5'W.C. 100,000 3.5"W.C. 100,000 TYPE TYPE OF OF GAS GAS THE BURNER BURNER H. ADJUSTINGTHE H . ADJUSTING left side the burner burnerhousing housingto to 1. Rotatethe the disc disc at at the the left side of the 1. Rotate Rotatethe air. Rotate the disc disc clockwise clockwiseto to adjust combustionair. adjustthe the combustion increase combustion air, air, counter-clockwise counter-clockwiseto to dedeincrease c.ombustion crease combustionair. air. creasecombustion 2. combustionflame flame through through observation observationdoor door 2. Observe Observecombustion placed in is placed immediately immediatelyafter after the the burner burner is in operation. operation. in color. color.After Afterthe the burner burnerhas has The The flame flameshould shouldbe be blue blue in operated minutes, flame flame color will operated for for two two or or three three minutes, color will change changeto to light lightorange. orange. BURNER BURNER ORIFICE ORIFICE DIAL DIAL SIZE SIZE TIME TIME PER PER REV. REV. pulsates or quietly. Iflf burner 3. run qUietly. burner pulsates or Burner should should run 3. Burner rumbles, rumbles,rotate rotatedisc decreaseair air supply. supply. disc to to decrease No. N o .'19 19 '13 No. 13 No. 11 cu. ft. c u . ft. 1 cu. ft. cu. ft. 4 5 sec. 45 sec 37 37 sec. sec patternand noiselevel, level,lock lockdisc 4. Afterchecking flamepattern and noise disc 4. After checkingflame positionby Phillipshead headscrew. in in position by tightening tighteningPhillips screw. Natural N a tu ra l Natural Natural importantthat NOTE: is very very important that air air supply supply be be ample ample NOTE: Itlt is An inadequate without withoutdecreasing efficiencyof of burner. burner.An inadequate decreasingefficiency (CO).The monoxide(CO). amount The of air air can can cause cause carbon carbon monoxide amountof products (COj carbon content of of the the flue flue products carbon dioxide dioxide (C0 2 ) content per cent gas should 7.0 to to 8.0 8.0 per cent for for natural naturalgas shouldapproximate approximate7.0 per cent gases. and for L.P. L.P. gases. and 8.0 8.0 to to 9.0 9.0 per cent for E. E. CHECKING L.P. GAS GAS INPUT INPUT CHECKINGL.P. gas installations L.P. gas installationsare not usually with meters meters L.P. are not usuallysuppHed suppliedwith gas used. for for determining determiningthe the amount amount of of gas used.The The chart chart shows shows per dial requiredper revolutionifif a meter meter is is used used that is time time required dial revolution that is cubic feet feet delivery. calibrated for cubic calibratedfor deliverv. Btu! Bru/ INPUT INPUT PRESSURE PRESSURE TYPE t5?t OF GAS GAS BURNER BURNER DIAL D'AL ORIFICE SIZE ORIFICE SIZE TIME T3"t PER REV. REV. I. ADJUSTING ADJUSTINGHEAT HEATDISTRIBUTION DISTRIBUTION "ON" 1. 1. The The lower lowerblower controlshould should be be set set at at FAN FAN "ON" blowercontrol "OFF" 90. 110: FAN 110? FAN "OFF" 90. 'l12 sec. 11"W.C- L.P. Propane No. 80,000 41 1 cu. 80,000 11"W.C. L.P.Propane No.41 cu- ft. ft. 112 sec. 100,000 11"W.C. 11"W.C. L.P. L.P.Propane Propane No. No.36 36 1 cu. 100,000 cu. ft. ft. 91 91 sec. sec. room thermostat for desired desiredroom room temperature. 2. 2. Set Set room thermostatfor temperature. F. F. PURGING PURGINGUNBURNED UNBURNEDGAS FROMFURNACE FURNACE GAS FROM heat distribution 3. Balance the the heat distribution by by adjusting adjusting register register 3. Balance openings. openings. 'l - Turn gas valve "PILOT;' depress Turn gas valve control 1. controlknob knob to to "PILOT;' depressand and "OFF:' turn turn to to "OFF:' J. room temperature. 2. 2. Set Set thermostat thermostatabove above room temperature. FOR SEALED COMBUSTION AIR AIR SUPPLY SUPPLYFOR SEALEDCOMBUSTION 1. 1. Replace Replaceburner accessdoor door to to complete completethe the outdoor outdoor burner access passage. combustion combustionair air passage. powercord. gas burner Plug in in gas 3. 3. Plug burnerpower cord. is enclosed, homeis enclosed,be be sure vent 2. the space spacebelow belowthe the home surea vent 2. Iflf the or least18 18square inchesis is made madeto out or duct duct of of at at least squareinches to free freeoutfor combustion. door door air air to to provide sufficientair air for combustion, Drovidesufficient gas burner motorand 4. 4. The The gas burnermotor and blower blowerwill willstart, start,drawing drawingair air gas out the burner burner and forcingunburned out the through through the and forcing unburnedgas the MU ST RUN flue. f lue. BURNER B URNE RMUST R U N A MINIMUM MIN IM U MOF OF FIVE FIV E MINUTESFOR FORANY ANY PURGING MINUTES PURGINGOPERATION. OPERATION. K. TO PUT PUT BURNER BURNEROUT K. TO OUT OF OF OPERATION OPERATION THE BURNER BURNER G. G. STARTING STARTINGTHE pilotlighter gasvalve Turngas valvecontrol controlknob knoband lightermain valve 1. and pilot mainvalve 1. Turn "OFFI' to to "OFF:' gas valve gas valvecontrol 1. Depress Depressthe the gas 1. controlknob knob on on the the electric electricgas "OFFI' valveand valve and turn turn to to "OFF:' room thermostat 2. Set Set room thermostatabove room temperature 2. aboveroom temperatureand and let let purge the gas run five five minutes minutesto burner burner run to purge the unburned unburnedgas from from the the furnace. furnace. thermostatbelow below room room temperature. temperature. 3. 3. Set Set thermostat pilotlighter "ON:' Depress lightermain mainvalve 4. 4. Turn Turnpilot valveto to "ON:' Depressand andturn turn gas valve "PILOT:' knob on on gas valveto control controlknob to "PILOT:' pilot observation 5. 5. Open Open pilot observationdoor. door. pilotlighter to pilot lightertube 6. Hold match matchto tube and and depress red button button 6. Hold depressred pilot lighter lighter valve. valve. Hold on pilot Hold button on button down down 3 seconds seconds gas valve. while depressing depressingknob knobon valve.Hold while on gas Holdcontrol controlknob knob pilot stays about 60 60 seconds lightedafter down down about secondsuntil until pilot stays lighted after releasing releasingknob. knob. pilot- ifif not 7. Observe Observepilot7. not lighted lightedrepeat repeatsteps steps 1 through through6. 6. pilotobservation 8. Close Closepilot 8. door. observation door. "ONl' gas valve 9. Turn Turngas valvecontrol 9 controlknob knobto to "ON:' AMS,t0.'TMS-10 62693-001REV Al\.lSJ.-rvS-1':"'I £:2593-001 PAGE FEV 03/05-01-96 03/05-01_96 PAGE22 2. Turn off off electric electricsupply. supply. 2. Turn L. L. GAS GAS BURNER BURNERCONTROLS CONTROLS PILOTLIGHTER 1. PILOT LIGHTERMAIN MAINVALVE VALVE gas to The Pilot LighterMain MainValve Valvecontrols controlsthe flowof The PilotLighter the flow ot gas to pilot lighter lightervalve. valve. the the pilot 2. COMBINATION E LE C TR IC GAS V A LVE AND C OMB IN A TIONELECTRIC GA S VALVE AND PRESSURE PRESSUREREGULATOR REGULATOR The Combination Electric Gas Valve and The CombinationElectric Gas Valve and Pressure Pressure with several Regulator Regulatoris is equipped equippedwith severalcomponents. components. positions.The The Gas ValveControl Knob has has three The Gas Valve ControlKnob three positions. The positioncompletely gas supply. "OFF" position completelyshuts shuts off off the the gas supply. positionreleases gas to "PILOT" position pilot burner The The "PILOT" releasesgas to the the pilot burner positionreleases gas to pilot releasesgas only. only. The The "ON" position to the the pilot longas lighted,and and to to the the main mainburner burner burneras as long as itit is is lighted, burner w heniti t is i s energized electrically. when energi zed el ectri cal l y. gas locatedin in the valve,filters filtersthe the gas The The Pilot PilotGas Filter,located the valve, Gas Filter, p i l o tburner. supply t o the th e pilot b u rn e r. s upplyto provides100% Valveprovides 1000/o shut-offof of safety The The Pilot PilotSafety SafetyValve safetyshut-off pilotis pilotgas gas whenever wheneverthe is extinguished. pilot the pilot extinguished. pressurefor for natural The The Pressure PressureRegulator Regulatorregulates regulatespressure natural gases. The regulator L.P. gases. The screwdriver slot on and L.P. screwdriver slot on the the regulator and "NAT:' ifif the po,intto the fired must the word word "NAT' the burner is to to be be fired must point burneris "L.P." ifif itit is gas. gasand with firedon L.P.gas. withnaural nauralgas and "L.P." is to to be be fired on L.P. pressure,remove pressuretap plug gas pressure, To check removethe tap plug To check gas the pressure gas valve. the combinationelectric valve. Insert Insert the of of the the combination electric gas pressuretap the pressure fittingof of the the manometer manometerand connectthe tap fitting and connect rubbertube from the fitting to manometer.Refer Referto to rubber tube from the fitting to the the manometer. pressure manometer instructions instructions for lor taking taking pressure the the manometer pilotburner readings. readings.Be Be sure the main mainburner are surethe burnerand and pilot burnerare readings. both when making makingreadings. both burning, burning,when Pressureshould 3.5"W.C. for natural natural gas and W.C. for Pressure should be be 3.5" oas and 11.0" 11. 0"W.C. W . C .for fo r L.P. L .P .Gas. Ga s . 3. CENTRIFUGALSWITCH 3. CENTRIFUGAL SWITCH for the The The electric motor for the blower blowerwhich which supplies comelectricmotor suppliescomwitha Centrifugal bustion air to the burner is equipped Centrifugal bustionair to the burneris equippedwith gas with the Switch wired in in series the combination combinationelectric electricgas Switchwired serieswith valve. valve.This This switch is normally normallyopen open until until the the speed speed of switch is the the blower blower motor motor closes thus opens opens the the electric electric closes itit and and thus gas valve. valve. The The valve valve will will not not open open until is gas until the the blower blower is operating operatingat at full full speed. speed. REMOVINGCOMPONENTS M. REMOVING M. COMPONENTS 1. 1. TO T O REMOVE RE M O VEBURNER BU R N ERASSEMBLY AS SE M BL Y a. a. Set thermostatat lowest lowest setting. Set thermostat setting. gas supply meter. b. b. Shut off gas supplyat at the the meter. Shut off gas burner gas supply c. burnerelectric electriccord, cord,gas supplyto to c. Disconnect Disconnectgas leads. burner, thermostatleads. burner,and and thermostat hexagon nuts nuts holding holding burner burner in in d. d. Loosen Loosen three three hexagon place. Rotate 10" and place. Rotate burner burner clockwise clockwise about about 10° and remove removeburner. Durner. TO CHANGE 2. 2. TO C H A N GEMAIN MA IN BURNER B U R N E RORIFICE OB IFI CE gas valve at meter or a. tank. a. Shut Shut off off gas valve at meter or storage storage tank. pipe union, power cord, b. fuel pipe b. Disconnect Disconnectfuel union, burner cord, burner power plate aluminum fittings on the burner front plate aluminumtube tube fittings on the burner front gas valve. lead on and the gas and thermocouple thermocouplelead on the valve. c. Removetwo two bolts the orifice orifice holder. holder. Pullout Pull out c. Remove bolts on on the holder,and the holder, the and change changethe the burner burnerorifice. orifice. procedurefor Reversethe for re-assembly. re-assembly. d. the above d. Reverse above procedure purge the gas line NOTE: from the NOTE: Be Be sure to purge the gas line sure to the air air from (See Page restartingthe Page 2) 2) before the burner. before restarting burner. (See PILOTORIFICE 3. 3. TO TO CHANGE CHANGEPILOT ORIFICEOR OR THERMOCOUPLE THERMOCOUPLE (see steps holderremoved removed(see a. With orifice steps a through through d a. With orificeholder pull out remove four four screws, burner above) the burner above) remove screws, pull out the tube assembly. tube assembly. pilot and pilot b. b. Remove Removescrews holding the the pilot change pilot screws holding and change orifice thermocouple. orifice and/or and/or thermocouple. procedure lor c. for re-assembly, Reverse the above procedure re-assembly, c. Reverse the above making sure tight. making that all fittings are sure that all the the tube tube fittings are tight. purge the gas line line NOTE: the air from the the gas NOTE: Be Be sure to purge sure to air from before restartingthe before restarting the burner. burner. SERVICE CHECKS FURNACES SERVICE FORGAS CHECKSFOR GAS GUN GUN FURNACES A. Burnerwill will not not start Burner start when when thermostat thermostatcalls callsfor for heat heat gassupply 1. Be Be sure valveis is turned 1. suregas supplyvalve turnedon on at at the the meter meterso so fuelis fuel is being beingsupplied to the the burner. suppliedto burner. gasvalve 2. k~ob on 2. Be Besure valvecontrol controlkhob on the theburner suregas burneris isturned turned "oN:' to to "ON:' Be sure sure the the electric electriccurrent currentis is on no 3. 3. Be on and and there thereare are no blown fusesin in the furnacecircuit. blownfuses the furnace circuit. pilotis 4. Be Be sure 4. relight surethe the pilot is lighted. lighted.Iflf extinguished, relightacacextinguished, cording for cordingto to Instructions lnstructions forStarting StartingGas GasBurner, Burner,Steps Steps11 (SeeBand through6. furtherinstructions through 6. (See B andC C below belowfor for further instructions pilots.). on on pilots.). it. 12. 12. Iflf burner motorstill stilldoes doesnot notoperate, operate,replace replaceit. burnermotor willnot notlight, light,check checkthe the 13. 13. Iflf burner burnermotor motorruns runsbut butburner burnerwill removing theend end operation of switch the operation ofthe thecentrifugal centrifugal switchby by removing not enenbell of the burnermotor. motor.Iflf the the contacts contactsare are not bell of the burner closed, motorhas has enclosed enclosedconconclosed.clean cleanthem. them.Iflf the the motor replacethe motor. tacts, tacts,replace the motor. problemsor pilot pilot outage B. Pilot Pilot ignition ignitionproblems B. outagebetween betweenburner burner cycles cycles pilotorifice. 1. 1. Check Checkthe the pilot orifice.Iflf dirty, or replace. replace. dirty,clean cleanor 5. Check Checkthe mainburner 5. the main orifice. If or plugged, clean burnerorifice. lf dirty dirtyorplugged, clean replaceit. itit or or replace it. propersize (See 2. 2. Be Be sure sure the size orifice is being used.(See orificeis being used. the proper "OrificeChart:' Page1.) 1.) "Orifice Chart:'Page place wires 5. Disconnect Disconnectwires wires 6. wires at at thermostat thermostatand and place together. together.Iflf burner burnerstarts startsthen thenthermostat thermostatis is defective defective and andshould shouldbe be replaced. replaced. pilotgas gasline. restrictions 3. in 3. Check Checkfor for restrictions in the the pilot line.Blowout Blowoutthe the pilotline. pilot line. 7. Check lighttester 7. Checkthe thecontrol controlcircuit circuitwith withaa light testeror volt-ohm or volt-ohm meterfor for loose looseconnections meter or wires. connections or broken brokenwires. gas the current 8. Check Checkthe currentto to the the combination 8. combinationelectric electricgas valve.Iflf circuit valve. circuitis is closed closed.a'nd vatvedoes ihO valve does not not open, open, replacevalve. replace valve. pressureregulator. 9. Check the pressure regulator.Iflf regulator 9. Checkthe regulatorwill not adwill not adjust hold to gas and hold to 3112" just and 31/2"Water WalerColumn for natural naturalgas Columnfor (L.P.gases gasesare operation, replaceregulator. regulator. operation, replace (L.P. regulated areregulated at at the thetank. tank.Be Besure regulatoron on the theburner is open lor sureregulator burneris openfor gasoperation.) L.P. L.P.gas operation.) gasline. gasline 4. Be 4. Besure surethere thereis isno noair airin inthe thegas line.Purge Purgethe thegas line instructionson Page2. according accordingto to the the instructions on Page 2. pressure.Iflf too gaspressure. highor low,check with 5. 5. Check Checkgas too high or too too low, checkwith gaspilot pilotpressure pressurenormally (Nat.gas thefuel fuelsupplier. normallyis is7" the (Nat. supplier. pressurenormally gaspilot pilotpressure WaterColumn; Water Column;L.P. L.P.gas normallyis is 11" 11" WaterColumn.) Water Column.) gas valve 6. 6. Be Be sure sure the the connection connectionbetween betweenthe valve and and the gas thermocoupleis is tight thermocouple tight to to ensure ensurecontact. contact. 10. Check tor 24 10. transformerfor 24 volt volt output. no Checkburner burnertransformer output.Iflf no voltage,replace replacetransformer. voltage, transtormer. 7. Check with millivoltmeter. 7. Check thermocouple thermocouplewith millivoltmeter. Voltage Voltage no less lessthan than88 millivolts millivoltsclosed should shouldbe be no closedcircuit circuitand and from18 18to millivolts open range rangefrom to 32 32 millivolts opencircuit. A reading readingof circuil.A of lessthan 18millivolts millivoltsindicates indicatesaa weak less than18 weakthermocouple thermocouple replaced. be replaced. and and itit should shouldbe 11. Check check the relayoutput. output.Iflf less lessthan 11. the burner burnerrelay than 110 110volts, volts, replacerelay. replace relay. pilotoutage. (See 8. combustion air 8. Excessive Excessive combustion aircan cancause causepilot outage.(See Adjustingthe Page Page22 Adjusting the Burner.) Bumer.) AMS-10/TM910 62693-001 PAGE 3 AMs-l0rrMS-l0 62693-001 REV. REV. 03105-01-96 03/05{1-96 PAGE palotis Burner motor c. Burner motor runs, runs, pilot is lighted, lighted, but but no no burner burner flame llame C. gas 1. Be sure valve control knob on the is burner turned 1. Be sure gas valve control knob on the burner is turned " O Nl' t o "ON:' to gas pressure pressureand 2. Check Check gas and thermocouple thermocoupleas as outlined outlinedin in 2. B 5. 6and7ab ove. B-5, 6 and 7 above. 3. Check gas valve Check combination combinationelectric electricgas valve as as outlined outlinedin in 3. A-6 above. above. A-6 4. Check Check the the contacts contacts of of the the centrifugal centrifugalswitch switch as as outout4. linedunder underA-12 A-12above. above. lined D. Burner Burner flame flame without motor motor running running D. Dirt on on the the valve valve seat, seat, or gas or an an obstruction obstructionin in the the main main gas Dirt permittinggas valve is gas to is permitting leak to to leak to the the burner. burner.Replace Replacecomcomvalve gas valve. binationelectric electricgas valve. bination E. Intermittent Intermittent burner burner operation operation E. 1. Be room thermostat Be sure sure room thermostat is is not not located located near near another another 1. heat or or cold coldsource, source,i.e., i.e.,lamps, lamps,kitchen kitchenrange, range,over overaa heat register,in in sunlight, sunlight,near nearan an outside outsidedoor, door,etc. etc. register, 2. Be Be sure sure the the return-air return-airfilter filter is is clean. clean. 2. 3. Be Be sure sure the the lower lower blower blower switch switch setting is at seiling is at 85° 85o or or 3. below. below. F. Noisy Noisyfire fire F. Re-adjust combustion discto to reduce reducethe thevolume volumeof airdisc of air air Re-adjust combustion air (SeePage drawninto intothe theburner. Page2.) 2.) beingdrawn burner. being (See gasbills Highgas bills G. High G. Checkcombustion combustion adjustment. airadjustment. 1'l Check air propersize (See"Orifice "Orifice Besure 2. Be sureproper sizeorifice orificeisisbeing beingused. used.(See 2. Page1.) 1.) Chartl'Page Chart;' Besure return-air filterisisclean. 3. Be surereturn-air clean. 3. filter 4. Be Besure homeisisinsulated, insulated, windows anddoor fittightly, surehome doorfit tightly, 4. windows and no air leaksin in the heatingducts. andthere thereare areno air leaks the heating ducts. and roomthermostat to be 5. Check Checkroom thermostatto be sure surethe the setting settingis is not not 5. higherthan necessary.Low Low humidity humidityrequires requireshigh than necessary. high higher temperatures lor comfort. comfort.Perhaps Perhapshumidity humidityshould shouldbe be temperatures for increased. increased. H . Circulation will not Girculationblower blower will not operate, operate,even even though though the the H. burneroperates operates burner 1. Check Checkupper upperblower blowerand and burner burnerswitch switchand and lower lower 1. blowerswitch. switch. blower 2. Check theelectrical Checkthe electrical connections to the theblower motor. blowermotor. 2. connections to outthe 3. Check Checkout the blower blowermotor. motor. 3. 4. Check Check the the control (See A-5 control circuit. circuit. (See A-5 above.) above.) 4. 5. Check Check the the thermocouple. (See B-6 thermocouple.(See 8-6 and and 7 above.) above.) 5. AMS-IO GA S BURNER W IR IN G B U R N E R WIRING GAS T hllrmoslal Gas Valve BK 24 V T r o n s Trmc Dcloy Rcloy AMS-10/TMS-10 AMS-l0fTMS·10 62693-001 62693-001 REV. REV. 0305-01-96 03105-01·96 PAGE PAGE 44 BK REF. REF. NO. NO . 1I 2 2 3 4 PART NO. PARTNO. DESCRIPTION DESCRIPTION 60151 ro.t:'' .. 60154 60,1.54 *• 60155 601 55 61455 61455 61428 61428 60160 60160 60161 601 61 61407 61407 60359 60359 61637 61637 60171 60171 14 14 15 15 60172 60172 60353 603s3 PART NO. PART NO. 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 24 24 25 25 26 26 27 27 601n 60177 60178 60178 100018 100018 60356 60356 60186 60186 61444 61444 't2946 12946 62503-021 62503021 60192 60192 60193 60193 60194 60194 60198 60198 60728 60728 29 29 30 30 31 31 32 32 '33 *33 60239 60239 61430 614it0 60196 60196 60196 60196 60006 60006 Pipe Union Pipe Union Nipple Off Set Nipple Valve Gas Valve Gas Elbow Elbow ** 60150 60150 6 7 8 9 10 10 10 10 10 10 10 10 11 1' 1 12 12 13 13 REF. REF. NO. NO. Thermocouple Thermocouple Elbow Elbow Orifice Holder Holder Orifice Bulkhead Union Bulkhead Union '100 Orifice Orifice - Nat. Nat. 100 Orilice- Nat. Nat. 80 80 Orifice LP 80 80 Orifice Orifice- LP 100 Orifice LP 100 Orifice - LP Coverplate Coverplate Mixer Tube Tube Mixer Fasco Centrifugal Centrifugal Switch Switch Fasco Micro Switch SwitchFranklin Micro Franklin Blower,Motor Motor& & Wheel Wheel Blower, Air Shutter Shutter Air ControlBox Control Box TerminalBoard Terminal Board Power Power Cord Cord Control Cover Control Cover Transformer Transformer Relay Relay Burner Gasket Burner Gasket Housing Burner Housing Burner Pilot Pilot Orifice Orifice - Nat. Nat. Pilot Orifice - LP LP Pilot Orifice Pilot Pilot Pilot Shield Pilot Shield Pilot Tube Pilot Tube Pilot Tube Pilot Lighter Lighter Tube Pilot Pilot Valve Valve Lighter Tube Lighter Tube Feeder Tube Feeder Tube Valve Shut-Off Shut-Off Valve purchasedat local hardware hardwarestore. store. be purchased at local *-'May • May be 'Not Shown *Not Shown \ DESCRIPTION DESCRIPTION p 15 13'-' 1./ l? -.- ?'i 4 Q28'\ 4 1. 30 Tz \\--A 1.. --.-Y i \o^ 6;" t-I 31 AMS-10/TMS-1062693-001 62693{01 REV. REV.03/05-01-96 PAGE5 03/05{1-96 PAGE AMS·l0rrMS·10 The The Burner BurnerModel ModelNo. No. ----,:-:-;---:(Make) (Make) i nsta lledat at installed ,, Serial No. Serial No. _ Bears 1978 B earsa label l abelevidencing w i th ANSZ21.17b A N S Z21.17b 197 8and has evi denci ngcompliance compl i ancewith and has ,...,--,,...,.---_---;-;-----:---::---:-;--,--(Addressof Installation) (Address Installation) beeninstalled installed in accordance accordance with the the instructions instructions in the the manufacturer's been in with in installation manual with manufacturer's installation manualand in conformity conformity withlocal local andin regulations, ordinances. regulations, codes, codes,and and ordinances. No. ,and No. the Input lnput , andthe The The Furnace Furnace (Make) (Make) of of unit unit consists consistsof of BTUH BTUH CO CO, In l n Flue F lue o % Flue Flue Gas Gas Temperature Temperature OF oF CO In Flue F lue CO In % % Ambient AmbientTemperature Temperature OF of Net Net Flue FlueGas Gas Temperature Temperature OF oF 2 Overfire Overfire Draft DraftIn In Flue Flue _ (inchesH (inches 0) HrO) 2 Firing Fi ri ngRate B ate BTU/HR BTU/HR properinstallation lim it i n gdevices h a v ebeen All Al l controls co nt r olsand and limiting d e v i c e shave b e e nchecked c h e c k e dfor for proper i nstal l ati on Gas Gas Fuel Fuel used, us ed, "w.c. "W.C. Manifold ManifoldPressure Pressure _ Gas Pressure GasSupply SupplyPressure Inches l nchesW.C. W. C. The above test results results are are certified certified to be true: - - - - - - - - : - ; - ; - - - - ; - ; : : - - - - - - ; - - ; - : - - - - - - : - ; - - - : - ; - ; - - : - 7 . , . - , - - - - - - - - - - - - above test be true: The Per Per --:=_-,----,--( Sig n a tu r e ) (Signature) (N ameof (Name of Company Maki ngInstallation) Instal l ati on) C ompanyMaking Address: Address: Phone: Phone: _ FOR FOR SERVICE SE RV I CECALL: CA LL: Name: Name : Phone: P hone: Address: Address: Date: Date: _ _ !-WAYNE\ , I WAYNEHOME HOT'EEQUIPMENT WAYNE EOUIPMENT A SCOTT SCOTT FETZER FETZERCOMPANY COMPANY 801 Glasgow 801 GlasgowAvenue Avenue Forl Wayne. Wayne, Indiana Indiana 46803 46803 Fort LIMITEDWARRANTY LIMITED WARRANTY products and (Wayne)warrants faulty workmanworkmanWayne f rom defects defects due due to faulty Home Equipment warrantsits its products and components f ree from Wayne Home Equipment(Wayne) componentsto be be free (' t2)months monthsfrom from the the date d at e of of ininship m at e ri a l sat ti m e of o f shipment a n d under u ndernormal normaluse for twelve tw el ve(12) sh i p or or defective def ec t iv emate~ials a t time s h i p me n tand use and and service servi cefor qualifie d installer (1 8 )months f ir st .This This months from date occurs occursfirst. stallation i n s ta l l e ror o r eighteen e i g h te e n(18) f rom the the date manufacture,which w hi ch ever everdate sta l l at ionby by a qualified date of of manufacture, products,or has been m isused, n o t extend o r apply W ayne' sproducts, w hi ch has beenmisused, LIMITED L IMITE DWARRANTY W A RRA NT Ydoes d o e s not e x te n dor a p p l y to Wayne's thereof,which or any any component componentthereof, w orkmanshi pand which is is neglected, n egl e c t ed,improperly im pr oper l yinstalled i n s ta l l e dor o r otherwise o th e rw i s eabused. a b u s e d .Equipment E qui pmentwhich materi alor or workmanship and which w hi ch is i s defective defecti vein i n material p e ri o dwill re p ai redor removed re mo v edwithin t he specific ti m e period w i l l be b e repaired or replaced repl acedas wit hin the s p e c i fi ctime as follows: fol l ow s: poi nt or (1 ) Field or distributor di stri butorof of Wayne Wayne (1) Fi eld units, c ont r o l s ,motors mo to rs & tra n s fo rm e rsshould s h oul dbe be returned returnedto to an servi cepoint unit s ,controls, & transformers an authorized authori zedservice point or sai d service or for o f this th i s LIMITED w heresaid servi cepoint for determination o f applicability a p p l i c a b i l i tyof L IM IT EDWARRANTY W A R R A N TYas as to to repair repai ror or replacement repl acementwhere det er m inat ionof is reasonably r eas o n a b l yavailable l ocal i ty. distributor a v a i l a b l ein i n customer's c u s to m e r ' slocality. d i s t r ibut oris (2) Where transformers,or or where where not avialable (2) motors & & transformers, local service is not avialablefor lor components components involving involvingsaid controls, motors Where such such local service is said controls, products should prepaid,to Wayne's home office. off ice. other involved,such such products returned,freight Wayne's home other components are involved, should be be returned, freight prepaid, componentsare or replaced replacedat (3) Products this LIMITED repairedor at (3) Productsdetermined be covered coveredunder under this LIMITEDWARRANTY WARRANTYby be either either repaired determinedto be by Wayne Wayne shall shall be opt i o n . Wayne's Way ne' ssole s ole option. productsand (4) Wayne for any labor cost for removal removaland (4) responsiblefor any labor cost for and equipment equipmentassociated associated replacementof of said Wayne is is rlot not responsible and replacement said products therewith. th er ewit h. other components this LIMITED LIMITEDWAR· WAR(5) Controls, (5) transformers,or or other componentswhich replacedwill will carry carry this motois & & transformers, which are repairedor or replaced Controls,motois are so so repaired portion of product LIMITED of the the original original product RANTY the unexpired unexpiredportion RANTYequal equal to the LIMITEDWARRANTY. WARRANTY. productwill (6) If not disclose repaired discloseany will be be repaired (6) lf inspection inspectionby Waynedoes does not any defect defect covered coveredby by Wayne by this this LIMITED LIMITEDWARRANTY, WARRANTY,the product o f the th e customer t he expense c u s to m e rand a n d Wayne's W ayne' sregular regul archarges or o r replaced r eplac edat at the e x p e n s eof w i l l apply. appl y. chargeswill T H E SOLE S OL EAND A N D EXCLUSIVE OR FOR FORA N Y OTHER O THER THE STATES REMEDY ANY THE FOREGOING FO RE G O I NG EX C L U SIV E R E ME D YFOR FORANY W A R R A N TYOR S T A T E STHE A N Y BREACH B R E A C HOF OF WARRANTY IN , OR S OU N D IN GIN I N CONCO N. CLAIM ANY N Y DEFECT D E F EC TIN, OR NON·PERFORMANCE N ON -P ER FOR MA N COF, E THE W C LAIM BASED B A S E D ON ON A OF, TH E PRODUCTS, P R OD U C TSWHETHER , H E TH E RSOUNDING IN ANY N O OTHER OR IMP LIE DINCLUDING , C LU DI NGANY TRACT, NO N EGL IGE N C E. OT H E RWARRANTY, W A R R A N TYWHETHER W , H E TH E REXPRESSED TR AC T ,WARRANTY W A RRA NT YOR O R NEGLIGENCE. E X P R E S S E OR D IMPLIED, WI TH OR F IT N ES SFOR IN CONNECTION C ON N E C TI O N WARRANTY PURPOSE, WITH M E RC H A N T A BIL ITOR Y FITNESS FOR A PARTICULAR P A R TIC U LA R E X IS TIN WARRA NT YOF O F MERCHANTABILITY P U R P OS ESHALL S, H A LLEXIST A N D IN OR CONSECO NSE. TH E SALE PR OD U C T S IN NO FORANY IN C ID E N TA OR L THE AND SALEOR O R USE US EOF O F SUCH S U C HPRODUCTS N O EVENT E V E N TWILL A N Y INCIDENTAL W ILLWAYNE W A Y N EBE B E LIABLE LIA B LEFOR ot her personto f or Wayne W ayneany anyother W n e i therassumes QUENTIAL to assume assumefor DA M A G E SOF A N Y NATURE. N AT U R EWayne . a y n eneither assumesnor nor authorizes QUEN T I A LDAMAGES OF ANY authori zesany any person th e sale products. w i th the s a l e of o f these liability l i a bi l i tyor or obligation obligat ionin i n connection c o n n e c ti o nwith these products. AMS-1o/TMS-10 62€rO-OC1 AMS-l0/TMS-l0 ii?693-0o1 RE:V REV 03;05-01-96 PAGE 6 03/05-0r 96 PAGE