Download Scag Power Equipment SM-72 Operator`s manual
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OPERATOR’S MANUAL MODEL STHM THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMATION FOR YOUR SCAG MOWER. READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFICIENCY. THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERATING YOUR MACHINE, PLEASE READ ALL THE INFORMATION ENCLOSED. PART NUMBER 03076 WARNING: FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY. * Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came with your mower. * Keep others off the tractor (only one person at a time) REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR! Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. This manual covers the operating instructions and illustrated parts list for: STHM-23CV SM-61/E SM-72/E SM-61A with a serial number of 5340001 to 5349999 with a serial number of 5350001 to 5359999 with a serial number of 5360001 to 5369999 with a serial number of 5370001 to 5379999 Always use the entire serial number listed on the serial number tag when referring to this product. TABLE OF CONTENTS MODEL STHM SUBJECT PAGE Introduction .................................................................................................. 1 General Safety Instructions .......................................................................... 1 Signal Words ............................................................................................... 1 Before Operating ......................................................................................... 2 While Operating ........................................................................................... 2-3 Maintenance and Storage ........................................................................... 3-4 Initial Run-In Procedures ............................................................................. 4 Mower Operation ......................................................................................... 4-5 Parking Brake Adjustments ......................................................................... 6 Neutral Adjustment ...................................................................................... 6-7 Belt Tension ................................................................................................. 7-8 Belt Alignment ............................................................................................. 8 Cutter Deck Adjustments ............................................................................. 8-9 Cutter Blades ............................................................................................... 9 Lubrication and Maintenance ...................................................................... 10 Troubleshooting Cutting Conditions ............................................................ 11-13 Technical Specifications .............................................................................. 14-15 MEMBER WE SUPPORT OPE Equipment & Engine Training Council TECHNICIAN CERTIFICATION I TABLE OF CONTENTS (CONTINUED) SUBJECT PAGE Illustrated Parts List SM 61, 61A, 72 Cutter Deck...................................................................... 16-17 Engine Deck ..................................................................................... 18-19 Upper Hydraulics .............................................................................. 20-21 Lower Hydraulics........................................................................................ 22-23 Control Linkage......................................................................................... . 24-25 Instrument Panel ............................................................................... 26-27 Rider Frame Assembly ..................................................................... 28-29 Brake Linkage ................................................................................... 30-31 Eletrical System ................................................................................ 32 Winch Lift System ............................................................................. 33 Replacement Decals ........................................................................ 34 Warranty Statement........................................................ Inside Back Cover II SIGNAL WORDS INTRODUCTION Your mower was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual. This symbol means “Attention! Become Alert! Your Safety is Involved!". The symbol is used with the following signal words to attract your attention to safety messages found on the decals and throughout this manual. The message that follows the symbol contains important information about safety. To avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death. We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts. A replacement Operator's Manual is available from your Scag Servicing Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050. Please indicate the complete model and serial number of your Scag product. Signal Word: It is a distinctive word on safety decals and throughout this manual that alerts the viewer to the existence and relative degree of the hazard. USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY. The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s perspective when in the normal operating position and facing the forward travel direction. The signal word “DANGER” denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irreparable injury if proper precautions are not taken. GENERAL SAFETY INSTRUCTIONS WARNING: READ THIS OPERATOR'S MANUAL and all instructions furnished with attachments. Perform only those maintenance procedures described in this manual. If major repairs are ever needed or assistance is desired, contact an Authorized Scag Dealer. To ensure optimum performance and safety, always purchase genuine SCAG replacement parts and accessories. The signal word “WARNING” denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken. Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine. The signal word “CAUTION” is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken. CAUTION: 1 BEFORE OPERATING WHILE OPERATING 1. Know the operating controls and how to stop quickly. 1. Start the engine when the cutter blades are disengaged, the parking brake is on and the right foot pedal is in the neutral position. 2. Do not allow children to operate the machine. Do not allow adults to operate the machine without proper instruction. 2. Do not run the engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could possibly be deadly. 3. Remove all debris or other objects that might be picked up and thrown by the cutter blades. Keep all bystanders away from the mowing area. 3. Using the machine demands attention. To prevent loss of control: A. Mow only in daylight or when there is good artificial light. B. Watch for holes or other hidden hazards. C. Do not drive close to a drop-off, ditch, creek bank, or other hazard. D. Reduce speed when making sharp turns and when turning on hillsides. E. Do not operate where conditions are slippery. 4. Keep all shields, safety devices, and decals in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating. Also, check all nuts, bolts and screws for proper tightness, to assure the machine is in safe operating condition. 5. Do not operate the machine while wearing sandals, tennis shoes, sneakers or shorts. Also, do not wear loose fitting clothing which could get caught in moving parts. Always wear long pants and substantial shoes. Wearing safety glasses and safety shoes is advisable and required by some local ordinances and insurance regulations. 4. The discharge chute must always be installed and in the down position on the side discharge cutter deck except when the Scag optional grass catcher or mulching plate are properly installed. If the discharge area should plug, shut the engine off and wait for all movement to stop before removing the obstruction. 6. Fill the fuel tank with clean, fresh gasoline, with a minimum octane rating of 87. Avoid spilling gasoline. Gasoline is highly flammable, handle it carefully. A. Use an approved gasoline container. B. Do not fill the tank while the engine is hot or running. C. Do not smoke while handling gasoline. D. Fill the fuel tank outdoors and up to approximately 1" (25 mm) below the bottom of the filler neck. E. Wipe up any spilled gasoline. 5. Disengage the blades and wait for them to stop before crossing gravel drives, walks or roads. 6. Shut the engine off and wait until the blades come to a complete stop before removing the grass catcher container. 7. Never raise the cutter deck while the blades are rotating. 8. Always park the mower and/or start the engine on a level surface. Apply the parking brake to prevent the mower from moving when you are not in the operator’s position. 7. Before attempting to start the engine, move the blade engagement switch to the OFF position and apply the parking brake. 2 9. If the cutting blades should strike a solid object or the equipment should start to vibrate abnormally, stop the engine, disconnect the spark plug wire, and check immediately for the cause. Vibration is generally a warning of trouble. Check the machine for damaged or defective parts. Repair any damage before starting the engine or operating the cutter deck. Be sure the blades are in good condition and the blade bolts are tight. MAINTENANCE AND STORAGE 10. Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing directions on slopes. 3. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirt. 1. Disconnect the spark plug wire from the spark plug to prevent accidental starting of the engine when servicing, adjusting or storing the machine. 2. If the mower must be tipped to perform maintenance or adjustment, remove the battery, drain the gasoline from the fuel tank and the oil from the crankcase. 4. Be sure the machine is in safe operating condition by keeping nuts, bolts, and screws tight. Check the blade mounting bolts and nuts frequently to be sure they are tightened. WARNING: DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. ALWAYS FOLLOW OSHA APPROVED OPERATION. 5. If the engine must be running to perform a maintenance adjustment, keep hands, feet, clothing and other parts of the body away from the cutter deck blades and other moving parts. 6. Do not overspeed the engine by changing gover11. Do not touch the engine or muffler while the nor settings. To be sure of safety and accuracy, engine is running or soon after it is stopped. have an authorized dealer check maximum engine These areas could be hot enough to cause a burn. speed with a tachometer. 12. Before leaving the operator’s position or leaving the mower unattended, move the right foot pedal 7. The engine must be shut off before checking the oil or adding oil to the crankcase. into the neutral position, apply the parking brake, and move the blade engagement switch to OFF. 8. Allow the engine to cool before storing the Shut the engine OFF and remove the key. mower in any enclosure such as a garage or storage shed. Make sure the fuel tank is empty if 13. Do not pass or stand on the grass discharge side the machine is to be stored in excess of 30 days. of any mower with the engine running. Stop the Do not store the mower near any open flame or cutter blades when another person approaches. where gasoline fumes may be ignited by a spark. 3 9. Always store gasoline in a safety-approved, red container. MOWER OPERATION 1. Read and understand the safety instructions before attempting to operate this machine. 10. Be careful when servicing the battery as it contains acid, which is corrosive and could cause burns to skin and clothing. 2. Before starting the engine: * Check the oil level in the engine and the hydraulic reservoir. * Fill the fuel tank with clean, fresh, lead-free gasoline. * Open the fuel valve on the bottom of the fuel tank. 11. Batteries release explosive gases when being charged or discharged. Keep batteries away from any source of sparks and/or flame. 12. Make sure all hydraulic connections are tight and all hydraulic hoses and lines are in good condition before starting the machine. -NOTEUse gasoline with an octane rating no less than 87. 13. Hydraulic fluid is under high pressure. If you need service on your hydraulic system, please see your authorized Scag dealer. * The right hand foot pedal must be in the NEUTRAL position. * The blade clutch switch must be in the OFF position. * The parking brake must be ON. INITIAL RUN-IN PROCEDURES (FIRST DAY OF USE OR APPROXIMATELY 10 HOURS) 3. Start the engine: 1. Check the belts for proper tension at 2, 4 and 8 hours. Adjust as needed. (See Belt Tension, page 7). * Choke as required. If the engine is cold, pull the choke knob out. When the engine starts, slowly push the choke in. If the engine stalls, repeat the above operation. When the engine is warm, choking may not be necessary. 2. Check the neutral adjustment. (See Adjustments, page 6) 3. Check the tires for proper pressure. Caster Wheels 25 psi Drive Wheels 15 psi Rear Steering Wheel 15 psi 4. Depress the left hand operator presence pedal. 5. Engage the cutter blades by pulling the blade clutch switch into the ON position. Push the switch to the OFF position to disengage the cutter blades. 4. Check for loose hardware. Tighten as needed. 5. Check the safety switches for proper adjustment: * The engine should crank and start if the machine is in neutral, the PTO engagement switch is OFF and the parking brake is ON. PULL UP TO ENGAGE 6. Apply lubricant to all the grease fittings. Lubricant was applied at the factory. This is just a precautionary check to make sure that all the fittings have been lubricated. PUSH DOWN TO DISENGAGE 390S0138 4 -NOTEWhen the PTO is engaged or (possibly) disengaged, a squealing sound from the underside of the machine is normal. It is caused by the electric clutch plates meshing as the cutter blades come up to speed. For best equipment life, engage the clutch with the engine at 3/4 throttle, not under full load. SGB003 WARNING: Backward (Reverse) Operation - Depress Heel End of Pedal If you are not familiar with the operation of the hydrostatic drive, practice turning and maneuvering before engaging the cutter blades. Figure 2 6. When driving over curbs, disengage the cutter blades and raise the cutter deck to clear the curb. Drive forward over the curb. After the curb is clear, lower the cutter deck back to normal operating position. Be sure to leave slack in the cable after lowering the cutter deck. 5. Release the parking brake. Depress the right foot pedal at the toe end to drive forward (See Figure 1) or depress the pedal at the heel end to drive in reverse. (See Figure 2) -NOTEThe left hand operator presence pedal must be depressed for operation. 7. To "freewheel" or move the machine around without the engine running, rotate the dump valve lever located on the left rear of the engine deck to the freewheel position (See Figure 3). The lever must be returned to the drive position to operate the machine. DUMP VALVE FREE WHEEL DRIVE sgb002 Forward Operation - Depress Toe End of Pedal Figure 1 SGB006 Figure 3. Dump Valve Location -NOTETo prevent damage to the hydraulic system, do not exceed 1MPH when moving the machine in the freewheel postion. 5 If the drive wheels consistently rotate when foot pedal control is in neutral, go to step 4. ADJUSTMENTS PARKING BRAKE Minor brake adjustments can be made by loosening the top nut on both brake cables (see figure 4). Back the nuts off approximately 1/4". While pulling one cable downward, tighten the bottom nut on the cable until it touches the bottom of the brake cable mount. Tighten both the top and bottom nuts to lock the cable in place. Repeat the above steps for the second brake cable. Make sure that both cables are adjusted evenly so that the brakes do not cause the mower to pull to the left or right. If the drive wheels inconsistently rotate, i.e. drive wheels sometimes rotate and sometimes do not when foot pedal is not depressed, then check neutral adjustment bolt for "zero free play" in neutral control spring. -NOTEIf there is free play in the foot pedal have your SCAG servicing dealer inspect the machine and repair it as needed. 4. If the drive wheels rotate in the forward travel direction, turn the adjustment bolt clockwise until the tire rotation stops. If the drive wheels rotate in the backward travel direction, turn the adjustment bolt counter-clockwise until the tire rotation stops (See Figure 5). -NOTEThis is a minor brake adjustment. If the brakes do not function properly after this adjustment, see your Scag Service Dealer before operating your mower. Adjust Nuts SGB028 Neutral Control Spring Figure 4. Parking Brake Adjustment 9/16" Socket NEUTRAL ADJUSTMENT Figure 5. Neutral Adjustment 1. Set the engine deck up on jack stands so the wheels are free to rotate. 2. Block the caster wheels to prevent an accident should the machine fall off the jack stands. 3. Start the engine and determine if the drive wheels rotate. 6 SGB029 2. To adjust cutter deck drive belt: Adjust the nut so that the belt moves 1/2" with 10 pounds of pressure. (See Figure 7). 5. Check the adjustment of the right foot control pedal for full forward speed. The pedal should rest on the foot plate when the pump is stroked in the full forward position. To make an adjustment, disconnect the ball joint from the pedal arm and loosen the jam nut (See Figure 6). Place the foot control pedal forward against the foot rest and adjust the ball joint on the rod until the stud aligns with the hole in the arm. Bolt the ball joint to the arm and tighten the jam nut. "J" Bolt End Of L-Shaped Bracket Nut Belt Washer SGB044 Figure 7. Cutter Deck Drive Belt Tension 3. To adjust blade drive belt: Using a belt tension gauge, check the belt tension so that the belt moves 1/2" with 10 pounds of pressure. (See Figure 8). Jam Nut Ball Joint SGB030 Figure 6. Foot Control Pedal Adjustment 6. Start the engine. The wheels should rotate only when the foot control pedal is depressed. BELT TENSION CAUTION: Stop engine and remove the key from the ignition before making any adjustments. Wait for all moving parts to come to a complete stop before beginning work. -NOTEThe Hydro Drive Belt is spring-loaded and does not require adjustment. Use of Tension Gauge sgb007 Figure 8. Blade Drive Belt Tension Check To adjust cutter deck drive and blade belts: 1. Remove belt cover. 7 Adjusting the blade height can be done by moving any number of the five smaller spacers on the blade mounting bolts to the top or to the bottom of the spindle shaft. All blades should be positioned equally (See Figure 10). Adjust the tension by tightening or loosening the nut on the J-bolt. Nut Deck "J" Bolt The unit is shipped with one spacer on top of spindle and four underneath (See Figure 10). This adjustment does not affect blade pitch. Washer Belt Hex Nut-Torque to 75 Lb-Ft SGB031 Cutter Blade Spacer 1/4" Figure 9. Blade Belt Tension Adjustment Cutter Deck Spindle Shaft 4. Replace the belt covers. BELT ALIGNMENT Belt alignment is important for proper performance of your Scag mower. If you experience frequent belt wear or breakage, see your authorized Scag Service Dealer for belt adjustment. Spindle Assembly Hex Head Bolt / Nut Cutter Blade Spacers1/4" CUTTER DECK ADJUSTMENTS Washer Due to the many conditions that exist, it is difficult to suggest a setting that will work for every lawn. There are, however, two adjustments that should be made on the cutter deck: pitch and height. Cutter Blade Hex Head Bolt Figure 10. Cutter Blade Adjustment PITCH is the angle of the blades (comparing front to rear). -NOTEFor best results, keep the cutter deck high in relation to the engine deck and the blades low in the cutter deck; ie. 4 or 5 spacers below the spindle shaft. HEIGHT is the nominal distance that the blade is off the ground. This measurement is made with the blades pointed side to side and distance is measured between cutting tip and ground. Additional range to the cutting height can be achieved by repositioning the cutter deck in relationship to the engine deck. This adjustment also affects the pitch of the deck. 8 There are three positions for mounting the cutter deck (See Figure 11). For cutting in the lowest position, mount the cutter deck in the top hole (A). For cutting in the highest position, mount the deck in the lowest hole (C). Setting the cutter deck height will be determined by the type of cutting conditions. CUTTER BLADES CAUTION: Blades have a sharp cutting edge. Wear protective gloves or wrap blades with protective material when removing, sharpening and installing blades. A Angle Blade Back B Do Not Cut In X C 30 X Must NOT Exceed 1/3 Blade Width SGB033 Figure 13. Blade Sharpening Do not sharpen beyond 1/3 of the width of the blade. (See Figure 13). SGB032 Figure 11. Cutter Deck Height Adjustment -NOTEDress the blade with a file. Using a wheel grinder may burn the blade. Check the balance of the blade. If blades are out of balance, vibration and premature wear can occur. See your authorized Scag Dealer for blade balance tools. Caster spacers also can be repositioned to change the cutting heights and to change the pitch of the deck (See Figure 12). To adjust the caster spacers, raise the deck and remove the pin and caster wheel. Reposition the caster spacers as needed, then replace the caster, top spacers and pin. Make the same adjustments on the other caster wheel. To adjust the blade height, move any number of the five 1/4" thick spacers on the blade mounting bolts to the top of the spindle shaft or below the spindle shaft. Pin Spacers SGB005 Figure 12. Repositioning Spacers 9 LUBRICATION & MAINTENANCE * Lubrication may be required every 8 to 40 hours, depending on climate and environment. Break-In + Compatible Greases: Mobilux #2 found at Mobil Service Stations (1st 10 Hours) Ronex MP found at Exxon Service Stations 8 Hours (Daily) Super Lube MEP #2 & Super Stay-M #2 found at Conoco Service Stations Shell Alvania #2 found at Shell Service Stations 25 Hours Lidok EP #2 found at industrial shops 40 Hours (Weekly) 100 Hours (Biweekly) 200 Hours (Monthly) 500 Hours or Annually PROCEDURE COMMENTS Check all hardware for proper tightness Change engine oil and filter at 5 hours Check hydrostatic oil level Check belt tension X X X X X X X X X * X X X Fill fuel tank before starting Check engine oil Clean blower screen Remove debris from under belt cover Sharpen cutter blades Grease spindle bearings 2 pumps of hand gun Clean air filter/check for damage or loose parts Check/clean air intake and cooling areas1 Check tire pressure X Add oil as needed - SAE 10W30 Do not over fill MORE OFTEN IF NEEDED US Lithium MP White Grease 2125+ MORE OFTEN IF NEEDED MORE OFTEN IF NEEDED Add or adjust as required Service precleaner element1 X X X X X X X X X X X X X X X X X X Check battery electrolyte level Distilled water only Grease caster wheel bearings Grease caster wheel pivots Grease idler arm pivots Service air cleaner element1 Change engine oil Check spark plug condition and gap Clean cooling areas1 Chassis grease Chassis grease Chassis grease See engine mfg. information Check all hardware for proper tightness Change engine oil filter Check hydro fluid reservoir level Clean and adjust spark plugs Grease rider frame pivot Grease control bell cranks Grease steering handle bearing Grease foot pedal bearings Grease rear wheel pivot (vertical) Grease rear wheel bearing X X Drain hydraulic system and replace fluid Change hydrostatic oil filter See engine mfg. information See engine mfg. information See engine mfg. information Chassis Grease Chassis Grease Chassis Grease Chassis Grease Chassis Grease US Lithium MP White Grease 2125+ Use SAE 10W30 motor oil Clean area before removing filter 1. Perform these maintenance procedures more frequently under extreme dusty or dirty conditions. 10 TROUBLESHOOTING CUTTING CONDITIONS CAUSE CONDITION Stringers - Occasional Blades of Uncut Grass Width of Deck CURE Low engine RPM Run engine at full 3600 RPM Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades, incorrect sharpening Sharpen blades Deck plugged, grass accumulation Clean underside of deck Belts slipping Adjust belt tensions Dull, worn blades Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full 3600 RPM Belt slipping Adjust belt tension Deck plugged, grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Bent blades Replace blades Not enough overlapping between rows Increase the overlap of each pass SGB020 Streaking - Strips of Uncut Grass in Cutting Path Width of Deck SGB018 Streaking - Strips of Uncut Grass Between Cutting Paths Width of Deck SGB019 Width of Deck 11 TROUBLESHOOTING CAUSE CONDITION Uneven Cut on Flat Ground - Wavy High-Low Appearance, Scalloped Cut, or Rough Contour CURE Lift worn off of blade Replace blade Blade upside down Mount with cutting edge toward ground Deck plugged,grass accumulation Clean underside of deck Too much blade angle (deck pitch) Adjust pitch and level Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade Uneven ground May need to reduce ground speed, raise cutting height, and/or change direction of cut Tire pressures not equal Check and adjust tire pressure Wheels uneven Check and adjust tire pressure Deck mounted incorrectly See your authorized SCAG dealer Width of Deck SGB020 Uneven Cut on Uneven Ground Wavy Appearance, High-Low Scalloped Cut, or Rough Contour Width of Deck SGB021 Sloping Ridge Across Width of Cutting Path Width of Deck SGB023 12 TROUBLESHOOTING CAUSE CONDITION Scalping - Blades Hitting Dirt or Cutting Very Close to the Ground Width of Deck CURE Low tire pressures Check and adjust pressures Ground speed too fast Slow speed to adjust for conditions Cutting too low May need to reduce ground speed, raise cutting height, change direction of cut, and/or change pitch and level Rough terrain May need to reduce ground speed, raise cutting height, and/or change direction of cut Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Blades not mounted evenly Adjust pitch and level Bent blade Replace blade Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect See your authorized SCAG dealer Bent spindle mounting area See your authorized SCAG dealer Internal spindle failure See your authorized SCAG dealer Bent deck housing See your authorized SCAG dealer SGB022 Step Cut Ridge in Center of Cutting Path Width of Deck SGB024 Slope Cut - Sloping Ridges Across Width of Cutting Path Width of Deck SGB025 13 TECHNICAL SPECIFICATIONS ENGINES General Type: Brand: Models: Horsepower: Type: Displacement: Cylinders: Governor: Air Intake Group: Exhaust Group: Fuel Pump Group: Oil Pump Group: Valve Group: Starter/Electrical: Charging System: Heavy duty industrial/commercial Kohler 23 HP Pro Series (Spec PS-75523) CV23S 23HP @ 3600 RPM 4 cycle gas, twin cylinder, vertical shaft engine 23HP = 674 cc 2 cast-iron sleeves Mechanical type governor with variable speed control set at 3600 rpm (+50 rpm), idle set at 1900 rpm (+100rpm) Large capacity dual element, chopper-type grass screen Single exhaust canister muffler Mechanical fuel pump with inline fuel filter, fixed jet carburetor with Smart-Choke™ and fuel shutown solenoid Positive displacement Gerotor™ oil pump.Capacity 2.0 U.S. with filter, standard oil cooler. Hydraulic valve lifters standard 12 volt battery with alternator, solid state ignition with key start 15 amp ENGINE DECK Fuel Tank: Drive Wheels/Tires: Brakes: Parking Brake: Frame: 5 gallon (19.0 litres) seamless polyethylene 20x10.0-10 four-ply pneumatic tubeless, radius edge Integral braking with drive system Drum-type Hybrid tractor trailer frame with stabilized pivot DRIVE SYSTEM Type: Hydro Pump: Drive Wheel Motors: Dump Valve: Hydro Fluid Cooling Group: Travel Control: Steering: Axles: Safety Group: Instrument Panel: Forward Speed Range: Reverse Speed Range: Hydro drive with one variable displacement pump and two cast-iron high torque motors #15 cast-iron variable displacement pump with remote dump valve for movement without running engine 12 cu. inch cast-iron high torque motors Single lever allows for movement without engine running Heavy-duty cooling radiator, 13 qt. capacity nylon cooling reservoir, uses, SAE 10W30 fluid and 10 micron filter Hydro drive with single foot pedal for forward and reverse speed control, infinitely variable speeds Aircraft-type yoke steering handle with stainless steel cable 1-1/4" tapered motor shafts Foot actuated engine kill, brake interlock, blade/clutch interlock switch Ammeter, hour meter, key switch, throttle, fuses, manual choke, blade brake clutch switch 0 to 6.8 mph 0 to 5.4 mph Date of Issue: June 1, 1999 Specifications Subject to Change Without Notice 14 TECHNICAL SPECIFICATIONS (CON'T) CUTTER DECKS Type: Construction: Cutting Width: Cutting Height Adjustment: Cutter Blades: Blade Engagement: Lift System: Discharge Opening: Caster Wheels: Spindles: Pulleys: Cutter Deck Belts: SM 61, SM61A, SM 72 Out-front design with anti-scalp roller and pneumatic shock absorber for deck flotation 10-gauge steel with 7-gauge (3/16") steel skirt 61.0 " (155.0 cm), 71.5" (181.6 cm) Adjustable from 1-3/4" to 5-1/4" in 1/4" increments .204 thick, milled edge, 5150 alloy steel SM61: Three (3) 21" blades SM61A:Three (3) 21" blades SM72: Three (3) 24" blades Electric blade brake clutch with instrument panel switch Patented manual winch with automatic brake/clutch, stainless steel cable Extra wide 11.5", 13.75 " discharge opening with hinged chute 9 x 3.5 smooth tread flotation, inner tubes, split rims, roller bearings, with quick pin removal Cast housing, taper roller bearing, low maintenance with top access grease fitting and grease overfill relief poppet Cast-iron with easily removed taper hubs B-section with Kevlar cord ADDITIONAL SPECIFICATIONS Seat: Foam padded, lever adjustment forward and back, with padded arm rests OPTIONAL ITEMS/ATTACHMENTS Grass Catcher: Mulching Kit: Electric Deck Lift: GCV/HD-44/6 Vacuum Grass Catcher with 6 HP engine, 44 gallon capacity, hard plastic cover, mounts on rear bumper Steel plate fits over discharge opening. No blade change or removal required. Installs and removes in the field. Lift mounts to the side of the rider frame assembly to raise and lower the deck at the flip of a switch. Fits on machines starting with the 1995 model year. APPROXIMATE DIMENSIONS SM61 SM61A SM72 Length: Length with Grass Catcher: Tracking Width: Width: Width (with discharge chute up): Width with GCV grass catcher: Height: Height with GCV grass catcher: Weight: Weight with GCV grass catcher: 110.0" 134.0" 50.0" 70.0" 63.0" 70.0" 43.0" 51.5" 950 lbs. 1250 lbs. 113.0" 137.0" 50.0" 70.0" 63.0" 70.0" 43.0" 51.5" 950 lbs. 1250 lbs. 115.0" 139.0" 50.0" 81.0" 74.0" 84.0" 43.0" 51.5" 1000 lbs. 1300 lbs. Date of Issue: June 1, 1999 Specifications Subject To Change Without Notice 15 SM-61, SM-72CUTTER CUTTERDECK DECK SM-52, SM-61A SM-61 &&SM-72 40 39 37 29 5 57 7 10 30 7 10 8 8 7 14 9 9 10 38 29 31 34 13 26 8 41 33 9 6 11 12 5 18 46 33 24 2 22 3 47 29 30 17 80 20 20 19 16 23 27 28 38 21 69 4 85 44 30 36 21 52 4 37 43 32 35 15 5 30 25 47 43 21 48 50 51 49 32 29 43 86 17 38 86 25 85 45 84 54 21 25 83 55 82 1 72 81 71 3 70 68 56 42 38 8 73 75 75 59 8 79 76 58 67 60 61 77 74 53 66 78 56 65 63 STHM99CD 16 62 64 SM-61, SM-61A & SM-72 CUTTER DECK Ref. Part No. No. 1 1 1 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 461139 461143 461146 461055 461059 04001-09 04021-10 04029-03 46805 46848 04020-09 43278 48926 04001-01 48753 48967 48940 48966 48265 48295 48912 481001 04021-05 04004-14 04019-04 04001-46 04041-07 48269 04017-16 04021-09 421355 04001-108 04019-03 48924 04019-06 04017-37 04021-09 04041-07 48181 04041-12 43077 46081 04001-46 45037 48100-05 48114-04 04041-08 04041-08S 04050-02 43028 44078 04001-10 Description 61 72 Cutter Deck (Includes decals) Cutter Deck (Includes decals) Cutter Deck, Advantage (Incl. decals) Discharge Chute Discharge Chute, Advantage Bolt, 5/16-18 x 1" Hex Head Nut, 5/16-18 Elastic Stop Wing Nut, 3/8-16 Belt Cover (Incl. Decals) Belt Cover (Incl. Decals Nut, 5/8-11 Hex Head Spacer, Cutter Blade Tapered Hub, 1.125 Bore Bolt, 1/4-20 x 3/4 Hex Head Pulley, 6.35 O.D. Pulley, 6.95 O.D. Pulley, Double Groove, 6.35/5.75 O.D. Pulley, Double Groove, 6.95/5.75 O.D. Belt, R.H. Blade Drive Belt, R.H. Blade Drive Belt, Deck Drive Belt, Deck Drive Lock Nut,3/8-16 Hex Head Stud, 3/8-16 x 6-3/4" Nut, 3/8-16 Serr. Flange Bolt, 3/8-16 x 2-1/4" Flatwasher, 3/8 (.391 x .938 x .105) Pulley, Belt Guide Capscrew, 5/16-18 x 3/4 Ser. Flg. HH Nut, 3/8-16 Elastic Stop Idler Pulley Support Bolt, Hex Head 5/16-18 x 4-1/4" Nut, 5/16-18 Ser. Flg. Hex Hd. Pulley, 5.75 Nut, 1/2-13 Ser. Flg. Hex Hd. Capscrew, 1/2-13 x 1-1/4 Ser. Flg. Nut, 3/8-16 Elastic Stop Flatwasher, 3/8 (.391 x .938 x .105) Pulley Flatwasher, 3/8 (.375 x 1.50 x .060) Spacer Idler Arm (Incl. 37 & 38) Bolt, 3/8-16 x 2-1/4" Idler Pivot Bushing, Bronze Oilite-3/4 ID Grease Fitting, Str. 1/4-28 Self Tap. Flatwasher, 3/4 ( .776 x 1.25 x .059) Flatwasher, 3/4 ( .776 x 1.25 x .035) Retaining Ring, .75 EXT 'E' J-Rod Idler Pulley J-Rod Idler Pulley Bolt, 5/16-18 x 1-1/4"Hex Head x Ref. Part No. No.Description 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 04019-03 04001-77 46082 04050-05 48100-02 45329 43277 46748 44078 481050 46631 43298 481024 481022 48098 48677 43294 43312 43296 481025 43297 481035 04001-41 04040-10 481708 481712 481709 04063-08 04066-01 45944 48038 48307 481774 481773 481772 481770 48114-03 481768 481771 481769 46079 04001-37 04021-07 43022 45006 43037-01 48100-01 Nut, 5/16-18 Ser. Flange Bolt, 3/8-16 x 3-1/2" Hex Head Support Assembly Retaining Ring, 1-1/8 EXT 'E' Bushing, Bronze Oilite- 1-1/8 ID Idler Pivot Support Spacer Idler Arm (Incl. 38 & 47) J-Rod, Drive Idler Spring, Chute Return Spindle Assembly Shaft, Cutter Spindle Seal, 2.00 O.D. x 1.50 Bore Bearing Assembly Shield, Spindle Relief Fitting, Cutter Spindle Spindle Housing Spacer, Outside Spacer, Inside Seal, 2.00 O.D. x 1-5/8 Bore Spindle Bushing Bottom Nut, 1-1/16-18 UNEF-2B Bolt, 5/8-11 x 9-1/2" Flatwasher, 5/8 (.688 x 1.75 x .134) Cutter Blade, 21" Standard Cutter Blade, 21" Hi-Lift Cutter Blade, 24" Standard Key, 1/4 x 1/4 x 2" Quick Pin Shaft, Roller Guide, Roller Wheel Assy., Caster Tire Only, Caster Wheel Inner Tube Only, Caster Wheel Rim Pair, Caster Wheel Retainer, Caster Wheel Grease Fitting, 45 Deg. 1/4-28 Hub Assy. W/Bolts, Caster Wheel Tapered Hex Nut, 5/16-18 Roller Bearing, Caster Wheel Caster Wheel Assembly Bolt, 1/2-13 x 5-1/2" Hex Head Nut, 1/2-13 Elastic Stop Sleeve, Caster Wheel Bearing Caster Yoke Spacer, Caster Yoke 1/2" Bushing, 7/8 x 1" Flanged 61 72 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Common hardware should be purchased locally. All bolts are grade 5 plated; all other fasteners are zinc plated. 17 ENGINE DECK 6 5 8 7 20 101 19 100 7 21 101 4 9 13 1 19 14 15 39 11 12 99 2 90 3 16 18 94 19 18 64 19 19 16 96 27 103 98 38 19 19 61 95 16 19 24 93 15 17 23 22 10 22 26 16 83 16 97 29 31 28 19 25 61 26 28 16 22 16 29 83 37 85 66 53 55 88 38 33 30 36 102 87 38 54 31 32 39 86 68 89 41 67 69 70 71 45 56 34 43 35 65 47 72 69 73 75 62 19 59 91 77 78 42 84 50 40 46 60 63 79 76 83 44 58 76 74 92 80 82 81 57 16 26 104 61 18 48 49 51 52 SGB010A ENGINE DECK Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35A 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Carriage Bolt, 1/4-20 x 6" Battery Box Nut, Wing 1/4-20 Battery Battery Cover Insulation, Battery Cover Pad, Fuel Tank Strap Cap, Fuel Tank Fuel Tank Assy. (Includes items 10 - 11) Bushing, Fuel Tank Valve Fuel Shut Off Valve Strap, Fuel Tank Phil RDHD Machine Screw 1/4-20 x 2" Hex Nut, 1/4-20 Pad, Fuel Tank Support Carriage Bolt, 5/16-18 x 3/4" Support, Fuel Tank Bracket, Fuel Tank Support Serr. Fl. Hex Nut 5/16-18 Lockwasher, 5/16 Int. Tooth Engine, 23 HP Kohler CV, (Spec PS-75523) Hex Head CPSCR, 5/16-18 x 1-3/4" Oil Drain Extension Cap, Oil Drain Plug Engine Deck Wire Loom, .50 I.D. Washer, 1/4 (.312 x .750 x .065) Bolt, Hex Head 1/2-13 x 2" Sleeve, Shock Absorber Mount Shock Absorber Hex Locknut, Elastic Stop 1/2-13 Serr. Fl. Hex Head CPSCR, 7/16-14 x 1" Serr. Fl. Hex Nut, 7/16-14 Motor - White (Includes item 52) Lockwasher, 1/2" Nut, 1/2-13 Anchor, Brake Bolt, Hex Head 1/4-20 x 1-1/4" Serr. Fl. Hex Nut, 1/4-20 Serr. Fl. Hex Head CPSCR, 5/16-18 x .75" Parking Brake Assembly (Incl. 41-44) Brake Pads- Pair Springs - Pair Actuating Arm, Incl. Pin & Clip) Clip Hub Assembly (Includes item 50) Brake Drum Rim and Tire Assembly (Includes items 48, 49) Tire 20 x 10 x 10, 4 Ply Rim Only Bolt, Hub Wheel Nut Castle Nut, 1.0-20 UNEF Spacer, Clutch 04003-01 421703 04029-01 48015 42392 48099 48292 481556 46846 48309 48308 421239 04010-10 04020-02 48205 04003-12 42377 421522 04019-03 04031-09 481776 04001-12 48402-02 48257 45586 48030-09 04040-14 04001-72 43041 48516 04021-07 04017-42 04019-05 48769 04030-06 04020-07 421289 04001-59 04019-02 04017-16 48461 48461-02 48461-03 48461-04 48461-05 46929 48513 48933 48933-02 48416-04 04008-01 04028-01 48680 43261 Ref. Part No. Number Description 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 Key, 1/4 x 1/4 x 1-1/2" Hex Socket Set Screw, 5/16-18 x 3/8" Pulley, Engine Pump Drive (Incl. 55) Clutch, Electric (Ogura) Flatwasher, 7/16 (.469 x 1.75 x .25) Lockwasher, 7/16" Bolt, Hex Head 7/16-20 x 2.75" Hex Locknut, Elastic Stop 5/16-18 Backing Plate, Clutch Stop Rubber Pad, Clutch Stop Heatshield, Muffler Bolt, Hex Head 5/16-18 x 1-3/4" Key, Woodruff 3/16 x 5/8" Pulley, Pump Input Sleeve, Idler Ring, Retaining, 1-9/16 Internal Belt, Pump Drive Pulley, Idler-Traction Drive (Incl. 68,69,72) Bearing, Idler Pulley Spacer, Idler Pump Idler Arm (includes items 76, 79) Idler Pivot Base Bushing, Oillube Flatwasher, 3/4" Ring, Retaining, 3/4" Ext. "E" Grease Fitting Hex Nut, Jam 3/8-16 Bolt, Hex Head 3/8-16 x 3-1/4" Spring, Pump Drive Idler Serr. Fl. Hex Nut, 3/8-16 Cotter Pin, 5/32 x 1.50" Bolt, Hex Head 3/8-16 x 5" Socket Head CPSCR, 1/2-13 x 1-1/4" Lockwasher, 1/2" Flatwasher, 1/2 (.516 x .938 x .105) Pump, Sundstrand Bracket, Oil Tank Support Bolt, Hex Head 3/8-16 x 1-3/4" Washer 2" OD, 3/8 ID, 16 Ga. Carriage Bolt, 1/4-20 x 3/4" Guard, Pulley Gusset, Battery Box Support, Battery Box Carrage Bolt, 5/16-18 x 1" Wire Loom, .75" I.D. Rubber Pad Fuel Hose, Order by the inch Clamp, Fuel Hose Bolt, 1/2-13 x 2.50" Nut, 1/4-20 Elastic Stop Plate, Backing 04063-06 04012-04 48792 461073 04041-28 04030-05 04001-150 04021-10 422533 481716 481641 04001-12 04063-12 48581 43117 04050-06 48854 46370 48102 43063 46327 45037 48100-05 04041-08S 04050-02 48114-04 04020-12 04001-62 48929 04019-04 04061-04 04001-47 04015-03 04030-06 04041-04 481100 421520 04001-21 04041-10 04003-02 421523 421521 421705 04003-04 48030-10 48661 48058 48059-01 04001-52 04021-08 422534 * Common hardware should be purchased locally. All bolts are grade 5 plated; all other fasteners are zinc plated. 19 UPPER HYDRAULICS 12 8 9 7 6 5 4 5 13 11 2 3 9 12 10 20 A 14 1 14 5 14 9 16 23 24 22 14 17 15 A 9 19 21 18 3 14 SGB027 20 UPPER HYDRAULICS Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Tank, Hydraulic Cap, Hydraulic Tank Hose, Pump to Oil Cooler Hose, Oil Cooler to Tank Clamp, Hose Coupling, Flare Swivel Tube, Union Oil Cooler Assembly Carriage Bolt, 5/16-18 x 3/4" Bracket, Oil Cooler Elbow, 90 Degrees O-Ring Coupling Flare Swivel Serr. Fl. Hex Head Nut, 5/16-18 Brace, L.H. Cooler Support Brace, R.H. Cooler Support Elastic Stop Nut, 1/4-20 Serr. Fl. Hex Head CPSCR, 1/4-20 x 3/4" Strap, Oil Tank Filler Neck Insert Hose, 1/4" Pushlock, Order by the inch Clamp Bushing 90 Degree Elbow 48711 481164 48634 48942 48136-04 48936-01 48572-05 48645 04003-12 421279 48350-05 48603-02 48936-02 04019-03 421280 421281 04021-08 04017-05 421288 481507 48482 48059-01 48309 48939 * Common hardware should be purchased locally. All bolts are grade 5 plated; all other fasteners are zinc plated. 21 LOWER LOWER HYDRAULICS HYDRAULICS 21 13 13 11 1 20 A B 10 28 27 4 G F H 6 C 26 26 31 28 2 22 28 E 13 9 17 15 18 30 G 15 5 C 3 29 9 25 J 24 7 D D 14 32 13 8 26 26 6 13 10 21 27 11 26 23 H 28 12 25 26 A 19 19 5 F 26 I 32 E J B 17 33 20 4 18 20 22 I 16 LOWER HYDRAULICS Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Capscrew, 1/4-20 x1/2 Serr. Fl. Hex Head Filter Head Filter, Spin-On Lube Hose Assembly Hose Assembly Elbow, 90 Degrees Hairpin Cotter Lever, Dump Valve Connector, Flare Swivel with Hose Barb Hose Clamp Hose, 1/4 Pushlock, Order by the inch Hose, 1/4 Pushlock, Order by the inch Hose Clamp Tee Union, Pushlock Hose Hose, 1/4 Pushlock, Order by the inch Hose, Dump Valve Elbow, 90 Deg. Inlet Hose, 3/4" ID Tee, 1/2" Run Motor Hose Hose, Pump To Oil Cooler Coupling, Flare Swivel Coupling, Flare Swivel With Barb Tube Union O-Ring Bushing O-Ring O-Ring O-Ring Cap Tee, Jic to O-Ring Hose, Order by the inch Compression Fitting Elbow, 90 Deg. 04017-04 48462-02 48758 48991 48688 48350-03 04062-01 44088 48353-02 48136-04 48482 48482 48059-01 48935-01 48482 48853 48350-05 48856 48937-01 48905 48634 48936-01 48936-02 48572-06 48938-01 48603-02 48603-03 48603-04 48571-03 48810-02 48602 48911-01 48350-12 * Common hardware should be purchased locally. All bolts are grade 5 plated; all other fasteners are zinc plated. 23 CONTROL LINKAGE CONTROL LINKAGE 10 12 11 13 14 15 17 16 18 17 4 3 5 31 1 4 5 6 20 7 6 13 12 14 19 5 11 8 30 25 9 31 5 26 27 8 2 28 21 10 15 11 29 14 24 23 sgb011 24 CONTROL LINKAGE Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Control Linkage, Bellcrank (Includes 30, 31) Flatwasher, 5/16 (.375 x .875 x .083) Bolt, Hex Head 5/16-18 x 2-3/4" Bolt, Hex Head 3/8-16 x 1" Flatwasher, 3/8 (.406 x .812 x .065) Sleeve, Pump Control Link Link, Speed Control Hex Locknut, 3/8-16 Control Arm, Pump Carrage Bolt,RH SH SQNK 3/8-16 x 1-1/2" Flatwasher, 3/8 (.391 x .938 x .105) Rod End, RH Female THD 3/8-24 Hex Locknut, Elastic Stop 3/8-16 Hex Nut, 3/8-24 Control Rod Bolt Hex Head, 3/8-24 x 6-3/4" Bushing, Spring Keeper Spring, Neutral Return Retainer, Neutral Spring Carrage Bolt, 5/16-18 x 1" Serr. Fl. Hex Nut 5/16-18 Number Not Used Bolt, Hex Head 1/4-20 x 1-1/4" Hex Locknut, Elastic Stop 1/4-20 Hex Locknut, Elastic Stop 5/16-18 Sleeve, Control Arm Cotter Pin, 3/32 x .75" Clevis, Pump Control Pin, Clevis 3/8" Greese Fitting, 1/4-28 Self Tap Bushing, Bronze 46328 04040-15 04001-13 04001-19 04040-05 43212 42658 04021-05 45485 04003-05 04041-07 48464 04021-09 04020-14 44044 48512 43257 48463 421148 04003-04 04019-03 ** 04001-59 04021-08 04021-10 43110 04061-02 48343-04 04064-02 48114-05 48100-04 * Common hardware should be purchased locally. All bolts are grade 5 plated; all other fasteners are zinc plated. 25 INSTRUMENTPANEL PANELAND ANDELECTRICAL ELECTRICALCOMPONENTS COMPONENTS INSTRUMENT B 9 21 C A 7 8 2 3 4 D 25 E F 6 19 15 9 11 12 13 10 18 16 17 18 9 14 5 17 10 PTO Switch Connector 15 13 1 20 21 35 21 23 34 21 24 26 27 22 25 28 31 29 30 32 33 31 32 33 STHM99IP&E 26 INSTRUMENT PANEL AND ELECTRICAL COMPONENTS Ref. Part No. Number Description 1 2 3 4 A B C 5 D E F 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Instrument Panel (includes Decal) Blade Fuse, 20 amp. Decal, Instrument Panel Hour Meter (includes Bracket and Hardware A, B, C) Hour Meter Bracket Lockwasher, #10 Ext. Tooth Hex Nut, 10-24 Ammeter (Includes Bracket and Hardware D, E, F) Ammeter Bracket Lockwasher, #10 Int. Tooth Hex Nut, #10-32 Phillips Rd. Head Screw, #10-32 x 1-1/2" Bracket, Fuse Holder Elastic Stop Nut, #10-32 Carriage Bolt, 5/16-18 x 3/4" Phillips Washer Head Screw, #10-32 x .50" Keyswitch Lockwasher, 5/8 Int. Tooth Nut, Special 5/8-32 Ignition Key and Ring Assy. Choke Control (includes hardware) Throttle Control Lockwasher, #10 Ext. Tooth Hex Nut, #10-32 Switch, PTO Wire Harness With Relay Serr. Fl. HH Nut, 5/16-18 Battery Bolt, Hex head 1/4-20 x 1/2" Hex Nut 1/4-20 Wire Harness, STHM Lockwasher 5/16 Int. Tooth Engine, 22 HP Kohler CV(Spec PS-75515) Switch, Parking Brake Switch, Foot Safety Clutch, Electric Carriage Bolt, 5/16-18 x 3/4" Wireloom Locknut, Elastic Stop 5/16-18 Battery Cable, 36" Black Battery Cable, 25" Red 422529 48298 481686 48023 * * * 481755 * * * 04010-11 42413 04021-01 04003-12 04010-01 48798 * * 48017-02 48158 48879 04031-01 04020-01 481687 481275 04019-03 48015 04001-44 04020-02 481683 04031-09 481776 481474 481476 461073 04003-12 48030-09 04021-10 48029-15 48029-13 * Common hardware should be purchased locally. All bolts are grade 5 plated; all other fasteners are zinc plated. 27 RIDER FRAME ASSEMBLY RIDER FRAME ASSEMBLY 15 12 11 14 16 13 67,68 17 10 54 18 9 7 21 14 20 19 6 22 5 4 23 8 24 5 42 24 61 3 62 2 63 25 26 65 1 42 27 43 41 40 42 51 28 64 44 31 45 29 46 59 30 47 66 55 52 48 42 58 19 60 45 57 55 2 58 49 36 39 38 56 52 52 55 53 50 51 37 STHM99RFA 28 37 A 35 34 33 32 RIDER FRAME ASSEMBLY Ref. Part No. Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23‘ 24 25 26 27 28 29 30 31 32 33 34 35 46715 48100-01 04050-03 04021-10 04040-15 46029 48159 04001-12 481606 482106 482108 482105 482107 04019-03 46570 04003-05 04003-03 421342 42482 04019-04 42026 04001-83 42366 04050-05 48100-02 45008 04001-32 * * 45035 04021-13 04001-40 43020-01 481897 481896 481895 Ref. Part No. Number Description Description Steering Frame (Includes Bshgs and Fittings) Bronze Bushing, 7/8 ID x 1.0 Flanged Retaining Ring, 7/8 external Hex Nut, Elastic Stop 5/16-18 Flat Washer, 5/16 (3/8 x 7/8 x 13 ga.) Steering Handle (includes item 7) Grip Bolt, Hex Hd., 5/16-18 x 1-3/4" Seat Assy. (includes items 10 thru 13,15,54) Cushion Assembly Arm Pad - R.H. Seat Back Cusion Arm Pad - L.H. Serr. Fl. HH. Nut, 5/16-18 Seat Adjuster Track Bolt, RDHD Carr. 3/8-16 x 1-1/2 (52" & 61") Bolt, RDHD Carr. 3/8-16 x 2.0" (72") Seat Plate Ballast, Seat Mount (72" cutter deck only) Serr Fl. Hex Nut, 3/8-16 Seat Spring Bolt, Hex Hd., 7-16-14 x 3-1/2" Reinforcement, Seat Spring Retaining Ring, 1-1/8" external Bushing, Oilite - 1-1/8 ID x 1.0 Flanged Rear Wheel Pivot Bolt, Hex Hd., 3/8-16 x 1-1/4" Hex Jam Nut, 3/8-24 Lock Washer, 3/8 Internal Tooth Rear Wheel Yoke Hex Elastic Stop Nut, 5/8-11 Bolt, Hex Hd. 5/8-11 x 9" Spacer, Rear Wheel, short Seal, Grease Bearing Cone Bearing Cup 36 37 37A 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 481894 48005 481893 43021 43020-02 48828 45606 48114-04 04021-11 04010-17 04019-02 481056 04021-08 481476 04001-02 45009 04050-02 48100-06 45502 04010-22 04041-08 45506 04065-01 48100-03 45488 45256 04001-37 48208 48100-04 04040-13 44028 04021-07 482109 482110 Rim Only Rear Wheel Assy. (Includes items 33-36, 37A) Tire Only Sleeve, Rear Wheel Spacer, Rear Wheel Cable, Steering (Includes Hardware) Pedal, Foot Safety Switch Grease Fitting Hex Elastic Stop Nut, 7/16-14 Screw, Phillips flat hd #10-32 x 3/4" Serr. Fl. Hex Nut, 1/4-20 Spring, Foot Safety Switch Hex Nut, Elastic Stop Lock, 1/4-20 Switch, Foot Safety Bolt, Hex Hd., 1/4-20 x 1-3/4" Steering Shaft Retaining Ring 3/4 Ext. “E” Bushing, oillube - 3/4 ID x 1.0 Foot Pedal Screw w/washer, 1/4-20 x .75" Flat Washer, 3/4 x 1-1/4 x 16 Ga. Foot Pedal Arm Pin, Drive Lock 3/16 x 1-1/4" Bushing, oillube - 3/4 x .50 Flanged Sulky Mtg. Brkt. L.H. Sulky Mtg. Brkt. R.H. Bolt, Hex Hd., 1/2-13 x 5-1/2" Pulley, Winch Cable Bushing, oillube - 1/2 ID x .56 Flat Washer, 1/2 (.562 x 1.375 x .109) Retainer, Winch Cable Hex Elastic Stop Nut, 1/2-13 ArmRest Bracket, Left Hand Arm Rest Bracket, Right Hand * Common hardware should be purchased locally. All bolts are grade 5 plated; all other fasteners are zinc plated. 29 BRAKE LINKAGE 8 Deck Weldment 4 1 5 3 10 2 6 14 12 7 6 6 10 11 9 15 24 11 13 5 12 10 23 6 5 22 11 11 6 6 10 11 11 21 20 19 18 4 16 17 SGB050 30 BRAKE LINKAGE Ref. Part No. Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 04019-04 04021-05 43032 04062-01 04001-32 43212 421338 48342 45504 04041-07 04021-09 04003-11 04001-21 421339 04020-12 43260 04017-27 45647 44085 48881 48880 48045 04070-03 04020-04 Description Serr. Fl. HH Nut, 3/8-16 Hex Locknut, 3/8-16 Swivel Hairpin Cotter (.094 x 1.62) Hex Head Bolt, 3/8-16 x 1-1/4" Sleeve, Hydro Linkage Link, Cam Grip, Parking Brake Handle, Parking Brake Flat Washer, 3/8 (.391 x .938 x .105) Hex Nut, Elastic Stop 3/8-16 Carriage Bolt, 3/8-16 x 1-1/4" Hex Head Bolt, 3/8-16 x 1-3/4" Lever, Brake Hex Jam Nut, 3/8-16 Washer, Neutral Lock Serr. Fl. HH CPSCR, 3/8-16 x 1" Bracket, Neutral Lock Rod, Neutral Lock Cable Assembly, Parking Brake R.H. Cable Assembly, Parking Brake L.H. Cable Winch Eye Bolt, 3/8-16 R.H. Hex Nut, 3/8-16 * Common hardware should be purchased locally. All bolts are grade 5 plated; all other fasteners are zinc plated. 31 ELECTRICAL WIRING HARNESS 481683 MOWER CLUTCH NEGATIVE HOURMETER POSITIVE HOURMETER ENGINE GND BLACK BLACK BLUE BRAKE INTERLOCK RED BLACK RED BLACK YELLOW FOOT PEDAL INTERLOCK KEY SWITCH GREEN YELLOW W/RED STRIPE FUSES BLACK W/RED STRIPE RED BLACK W/RED STRIPE WHITE WHITE POSITIVE AMMETER GREEN NEGATIVE AMMETER WHITE GREEN YELLOW TO ENGINE MOWER ENGAGEMENT PTO SWITCH CONNECTOR 481683 STARTER SOLENOID WIRE HARNESS WITH RELAY PART NO. 481275 To Engine Ground RELAY BLACK GREEN To Starter BLUE RED To Blue Wire From Engine SC481275 To Starter Red Battery Cable Post 32 WINCH LIFT SYSTEM 8 11 9 5 4 6 7 3 10 24 2 14 12 1 22 13 23 21 Steering Frame 25 17 20 19 Ref. Part No. Number 1 2 3 4 5 6 7 8 9 10 11 12 13 48043 205155 404409 205167 205024 404166 204363 42127 48045 04021-03 304227 205008 205011 16 15 sgb008 18 Ref. Part No. Number Description Description 14 15 16 17 18 19 20 21 22 23 24 25 Winch Assembly (Incl. 1-7, 11-13, 15-23) Locknut, 7/16-14 Ratchet Pawl Ratchet Bolt Flatwasher Ratchet Spacer Ratchet Spring Cable Guide Winch Cable Assembly Hex Locknut, 1/4-28 Winch Reel Reel Shaft Hex Locknut, 3/8-16 48044 205015 204364 204359 404163 404164 204362 204009 205116 304228 04017-27 04019-04 Winch Handle Handle Nut Handle Spring Shaft Bushing Pressure Washer Ratchet Wheel Pressure Plate Shaft Bushing E-Ring Drive Shaft Serr. Flg. HH Capscrew, 3/8-16 x 1" Serr. Flg. HH Nut, 3/8-16 * Common hardware should be purchased locally. All bolts are grade 5 plated; all other fasteners are zinc plated. 33 REPLACEMENT DECALS & iNFORMATION Heavy-Duty Commercial 481971 1 2, 2a, 2b 3 4 OFF R HYDROSTATIC DRIVE MANUFACTURED UNDER ONE OR MORE ON START / DRIVE PROCEDURE OF THE FOLLOWING PATENTS: 4,487,006 4,991,382 4,885,903 4,998,948 4,920,733 5,118,617 PARKING BRAKE ENGAGE PARKING BRAKE DISENGAGE MOWER DECK DRIVE DEPRESS FOOT INTERLOCK SWITCH (LH) PEDAL START ENGINE RELEASE PARKING BRAKE SELECT FORWARD OR REVERSE SPEED WITH HYDRO CONTROL (RH) PEDAL 4,967,543 PATENTS PENDING 58 FAST CAUTION BEFORE OPERATING READ OPERATINGS MANUAL AND SAFETY INSTRUCTIONS OFF MOWER DECK SLOW IMPORTANT PULL OUT TO ENGAGE ON ALWAYS TRANSPORT WITH MOWER DECK DOWN AND LIFT CABLE SLACK. MOW WITH WINCH CABLE SLACK TWO FULL TURNS. CAUTION START PUSH IN TO DISENGAGE 481686 KEEP BYSTANDERS AWAY 6 7 8 9 10, 11, 12 Ref. Part No. Number Description Ref. Part No. Number Description 1 2 2a 2b 3 4 5 Decal, Heavy Duty Commercial Decal, Scag Logo ( Cutter Deck) Decal, Scag Logo (Battery Box Front) Decal, Scag Logo Seatback Decal, Danger-Spinning Blades Decal, Warning-Rotating Blades Decal, Patent 6 7 8 9 10 11 12 Decal, Instrument Panel Decal, Warning-Belt Cover Decal, Dump Valve Decal, Metalcraft-Made In USA Decal, 52 Decal, 61 Decal, 72 481971 48314 48968 48825 48071 481040 48656 34 481686 481039 48993 48404 48319 48320 48327 LIMITED WARRANTY-COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer. This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship: * Wear items including drive belts, blades, hoses and tires are warranted for 90 days. * Batteries are warranted for 90 days. * Frames, decks, and structural components including oil reservoirs and oil coolers are warranted for 1 year. * Engines and electric starters are warranted by the manufacturer’s warranty period. * Hydro-Gear® drive components are warranted by Hydro-Gear, Sullivan, IL. * Drive system components are warranted for 1 year by the component manufacturer, in conjunction with Scag Power Equipment. (Excluding fittings, hoses, cooling systems, oil reservoirs, and drive belts). * Electric clutches have a Limited Warranty for 2 years (parts and labor 1st year; parts only 2nd year). * Cutter Spindle Assemblies 46631 have a Limited Warranty for 3 years (parts and labor 1st year; parts only 2nd and 3rd years). Any Scag product used for rental purposes is warranted by a 90-day warranty period. The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability. Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. All other implied warranties are limited in duration to the one (1) year warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate one year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. © 1999 SCAG POWER EQUIPMENT DIVISION OF METALCRAFT OF MAYVILLE, INC. PART NO. 03076 PRINTED 6/99 PRINTED IN USA