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Getting Started Guide Unidrive M700 Unidrive M701 Part Number: 0478-0001-05 Issue: 5 www.controltechniques.com For the purposes of compliance with the EC Machinery Directive 2006/42/EC: General Information This guide covers the basic information that is required to set-up and run the drive, in applications where a drive malfunction does not result in a mechanical hazard. When the drive is used in a safety related application, i.e. where a malfunction might result in a hazard, it is essential to refer to the full user guide. The Unidrive M700 / M701 User Guide is available for download from www.controltechniques.com/userguides. The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor. The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice. All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher. Drive firmware version This product is supplied with the latest firmware version. If this drive is to be connected to an existing system or machine, all drive firmware versions should be verified to confirm the same functionality as drives of the same model already present. This may also apply to drives returned from a Control Techniques Service Centre or Repair Centre. If there is any doubt please contact the supplier of the product. The firmware version of the drive can be checked by looking at Pr 11.029 The firmware version of the Ethernet interface can be checked by looking at Pr 24.002 Environmental statement Control Techniques is committed to minimising the environmental impacts of its manufacturing operations and of its products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other relevant information is available on request, or can be found at www.greendrives.com. The electronic variable-speed drives manufactured by Control Techniques have the potential to save energy and (through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product manufacture and end-of-life disposal. Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but should instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle into their major component parts for efficient recycling. Many parts snap together and can be separated without the use of tools, while other parts are secured with conventional fasteners. Virtually all parts of the product are suitable for recycling. Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the same way. Control Techniques' packaging strategy prefers easily-recyclable materials of low environmental impact, and regular reviews identify opportunities for improvement. When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice. REACH legislation EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation. For current information on how this requirement applies in relation to specific Control Techniques products, please approach your usual contact in the first instance. Control Techniques position statement can be viewed at: http://www.controltechniques.com/REACH Copyright © August 2012 Control Techniques Ltd Issue Number: 5 Drive Firmware:00.10.00.00 onwards Ethernet Firmware: 01.00.02.02 onwards Contents 1 2 Safety information .......................................................................................4 Product information ....................................................................................7 3 Mechanical installation .............................................................................14 4 Electrical installation .................................................................................20 5 Getting started ........................................................................................... 30 6 Basic parameters (Menu 0) .......................................................................36 7 Running the motor ....................................................................................44 8 NV Media Card Operation .........................................................................54 9 Further information ...................................................................................56 2.1 2.2 2.3 2.4 2.5 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 6.1 7.1 7.2 8.1 8.2 8.3 9.1 Model number .......................................................................................................... 7 Nameplate description ............................................................................................. 7 Ratings .................................................................................................................... 8 Drive features ........................................................................................................ 11 Options / Accessories ............................................................................................ 12 Safety information .................................................................................................. 14 Fire protection ........................................................................................................ 14 Mounting methods ................................................................................................. 14 Drive dimensions ................................................................................................... 15 Surface mounting .................................................................................................. 16 Enclosure ............................................................................................................... 17 EMC filters ............................................................................................................. 18 Supply types .......................................................................................................... 21 Ratings .................................................................................................................. 21 Power connections ................................................................................................ 22 Ground connections .............................................................................................. 25 Position feedback connections .............................................................................. 25 Braking resistor values ......................................................................................... 27 Communications connections ................................................................................ 28 Shield connections ................................................................................................ 28 Control connections ............................................................................................... 29 Understanding the display ..................................................................................... 30 Keypad operation .................................................................................................. 31 Menu 0 ................................................................................................................... 32 Menu structure ....................................................................................................... 32 Advanced menus ................................................................................................... 33 Changing the operating mode ............................................................................... 34 Saving parameters ................................................................................................ 34 Restoring parameter defaults ................................................................................ 35 Displaying parameters with non-default values only .............................................. 35 Displaying destination parameters only ................................................................. 35 Parameter access level and security ..................................................................... 35 Parameter descriptions .......................................................................................... 39 Quick start Connections ........................................................................................ 44 Quick Start / start-up ............................................................................................. 47 Introduction ............................................................................................................ 54 SMARTCARD support ........................................................................................... 55 Transferring data ................................................................................................... 55 Diagnostics ............................................................................................................ 56 Unidrive M700 Getting Started Guide Issue Number: 5 1 Safety information 1.1 Warnings, Cautions and Notes A Warning contains information which is essential for avoiding a safety hazard. WARNING A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment. CAUTION NOTE 1.2 A Note contains information, which helps to ensure correct operation of the product. Electrical safety - general warning The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal. Extreme care is necessary at all times when working with or adjacent to the drive. Specific warnings are given at the relevant places in this guide. 1.3 System design and safety of personnel The drive is intended as a component for professional incorporation into complete equipment or a system. If installed incorrectly, the drive may present a safety hazard. The drive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control equipment which can cause injury. Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction. System design, installation, commissioning/start-up and maintenance must be carried out by personnel who have the necessary training and experience. They must read this safety information and this User Guide carefully. The STOP and SAFE TORQUE OFF functions of the drive do not isolate dangerous voltages from the output of the drive or from any external option unit. The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections. With the sole exception of the SAFE TORQUE OFF function, none of the drive functions must be used to ensure safety of personnel, i.e. they must not be used for safety-related functions. Careful consideration must be given to the functions of the drive which might result in a hazard, either through their intended behavior or through incorrect operation due to a fault. In any application where a malfunction of the drive or its control system could lead to or allow damage, loss or injury, a risk analysis must be carried out, and where necessary, further measures taken to reduce the risk for example, an over-speed protection device in case of failure of the speed control, or a fail-safe mechanical brake in case of loss of motor braking. The SAFE TORQUE OFF function may be used in a safety-related application. The system designer is responsible for ensuring that the complete system is safe and designed correctly according to the relevant safety standards. 1.4 Environmental limits Instructions in this guide regarding transport, storage, installation and use of the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force. 4 Unidrive M700 Getting Started Guide Issue Number: 5 Access Drive access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with. 1.6 Fire protection 1.7 Compliance with regulations This guide contains instruction for achieving compliance with specific EMC standards. Within the European Union, all machinery in which this product is used must comply with the following directives: 1.8 Electrical installation 2006/42/EC: Safety of machinery. 2004/108/EC: Electromagnetic Compatibility. Motor Ensure the motor is installed in accordance with the manufacturer’s recommendations. Ensure the motor shaft is not exposed. The values of the motor parameters set in the drive affect the protection of the motor. The default values in the drive should not be relied upon. It is essential that the correct value is entered in Pr 00.046 motor rated current. This affects the thermal protection of the motor. NV Media Card Operation 1.10 Running the motor Mechanical brake control The brake control functions are provided to allow well co-ordinated operation of an external brake with the drive. While both hardware and software are designed to high standards of quality and robustness, they are not intended for use as safety functions, i.e. where a fault or failure would result in a risk of injury. In any application where the incorrect operation of the brake release mechanism could result in injury, independent protection devices of proven integrity must also be incorporated. Basic parameters Low speeds may cause the motor to overheat because the cooling fan becomes less effective. The motor should be installed with a protection thermistor. If necessary, an electric forced vent fan should be used. Getting started Standard squirrel cage induction motors are designed for single speed operation. If it is intended to use the capability of the drive to run a motor at speeds above its designed maximum, it is strongly recommended that the manufacturer is consulted first. 1.9 Mechanical installation The installer is responsible for complying with all relevant regulations, such as national wiring regulations, accident prevention regulations and electromagnetic compatibility (EMC) regulations. Particular attention must be given to the cross-sectional areas of conductors, the selection of fuses or other protection, and protective ground (earth) connections. Product information The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided. For further information, refer to the Unidrive M700 / M701 User Guide. Safety information 1.5 Adjusting parameters Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering. Further information Unidrive M700 Getting Started Guide Issue Number: 5 5 1.11 Electrical installation 1.11.1 Electric shock risk The voltages present in the following locations can cause severe electric shock and may be lethal: • AC supply cables and connections • Output cables and connections • Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and must not be touched. 1.11.2 Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue. 6 Unidrive M700 Getting Started Guide Issue Number: 5 Product information This guide covers the Unidrive M700 and the Unidrive M701 products. The Unidrive M700 product offers Ethernet fieldbus communications and the Unidrive M701 offers a 2 wire 485 serial interface. All other features of these two products are exactly the same. Model number The way in which the model numbers for the Unidrive M product range is formed is illustrated below: Figure 2-1 Model number Identification Label Derivative Electrical Specifications M700 - 03 4 00078 Reserved A 1 Optional Build Documentation Customer Code 0 1 A 01 B 1 0 0 Reserved: Conformal Coating: Frame Size: IP / NEMA Rating: Mechanical installation Unidrive M Product Line 700 - Ethernet 701 - 485 702 - Ethernet, 2 x STO 0 = Standard Electrical installation 0 = IP21 / NEMA 1 Voltage Rating: Brake Transistor: 2 - 200 V (200 - 240 ± 10 %) 4 - 400 V (380 - 480 ± 10 %) 5 - 575 V (500 - 575 ± 10 % 6 - 690 V (500 - 690 ± 10 %) B = Brake Cooling: A = Air Customer Code: Heavy Duty current rating x 10 00 = 50 Hz 01 = 60 Hz Drive Format: Documentation: A - AC in AC out 0 - Supplied separately 1 - English Getting started Current Rating: 2.2 Nameplate description Typical drive rating labels Model Frame size Basic parameters Figure 2-2 Heavy Duty current rating Refer to User Guide Input frequency Drive format Running the motor Voltage Heavy Duty / Normal Duty power rating Product information 2.1 Safety information 2 Customer and date code Input voltage No.of phases & Typical input current for Normal Duty rating Output voltage Approvals Unidrive M700 Getting Started Guide Issue Number: 5 Europe C Tick approval Australia UL / cUL approval USA & Canada RoHS compliant Europe CSA approval Canada Further information Serial number R CE approval NV Media Card Operation Heavy Duty / Normal Duty rating output current Key to approvals 7 2.3 WARNING NOTE Table 2-1 Ratings Fuses The AC supply to the drive must be installed with suitable protection against overload and short-circuits. The following section shows recommended fuse ratings. Failure to observe this requirement will cause risk of fire. Nominal cables sizes below are provided as a guide only. Ensure cables used suit local wiring regulations. 200 V drive ratings, cable sizes and fuse ratings Max. cont. input current Model 3ph 03200050 03200066 03200080 03200106 04200137 04200185 06200330 06200440 Table 2-2 A A A 16 20 25 25 25 32 63 63 16 20 25 25 25 30 60 70 Normal Duty USA Heavy Duty mm2 1.5 1.5 4 4 6 8 16 25 mm2 AWG AWG 1.5 14 14 1.5 14 14 4 12 12 4 12 12 6 10 10 8 8 8 16 4 4 25 3 3 A kW hp A kW hp 6.6 8.0 11.0 12.7 18.0 24.0 50.0 58.0 1.1 1.5 2.2 3.0 4.0 5.5 11.0 15.0 1.5 2.0 3.0 3.0 5.0 7.5 15.0 20.0 5 6.6 8.0 10.6 13.7 18.5 33.0 44.0 0.75 1.1 1.5 2.2 3.0 4.0 7.5 11.0 1.0 1.5 2.0 3.0 3.0 5.0 10.0 15.0 400 V drive ratings, cable sizes and fuse ratings Model 3ph 8 European Nom Motor Nom Motor Max. Max. Class cont. power power cont. power power Input Output Input Output IEC CC or @ @ output @ @ output gG Class 230V current 230V 230V current 230V J 10.7 13 17.8 20.6 20.1 26.8 48.8 56.6 Max. cont. input current 03400025 03400031 03400045 03400062 03400078 03400100 04400150 04400172 Nominal cable size Fuse Nominal cable size Fuse European Normal Duty USA Heavy Duty Nom Motor Nom Motor Max. Max. Class cont. power power cont. power power IEC CC or Input Output Input Output output @ @ output @ @ gG Class 460V current 400V 460V current 400V J A A A 5 6.6 9.1 13.1 13.4 15.8 18.7 24.3 6 10 10 20 20 20 25 32 10 10 10 20 20 20 25 30 mm2 1.5 1.5 1.5 2.5 2.5 2.5 6 8 mm2 AWG AWG 1.5 18 18 1.5 16 16 1.5 14 14 2.5 14 14 2.5 14 14 2.5 12 12 6 10 10 8 8 8 A kW hp A kW hp 3.4 4.5 6.2 7.7 10.4 12.3 18.5 24.0 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11.0 1.5 2.0 3.0 5.0 5.0 7.5 10.0 15.0 2.5 3.1 4.5 6.2 7.8 10.0 15.0 17.2 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 1.0 1.5 2.0 3.0 5.0 5.0 10.0 10.0 Unidrive M700 Getting Started Guide Issue Number: 5 Max. cont. input current Model 06400350 06400420 06400470 Heavy Duty Nom Motor Max. Nom Motor Max. Ferraz cont. power power cont. power power HSJ Input Output Input Output output IEC @ @ @ output @ gR Bussman current 400V 460V current 400V 460V DFJ A A A 36.5 46.2 60.6 63 63 63 40 50 70 mm2 10 16 25 mm2 AWG AWG 10 6 6 16 4 4 25 3 3 A kW hp A kW hp 38.0 48.0 63.0 18.5 22.0 30.0 25.0 30.0 40.0 35.0 42.0 47.0 15.0 18.5 22.0 25.0 30.0 30.0 575 V drive ratings, cable sizes and fuse ratings Max. cont. input current 3ph Nominal cable size Fuse European Normal Duty USA Heavy Duty Nom Motor Nom Motor Max. Max. Class cont. power power cont. power power IEC CC or Input Output Input Output output @ @ output @ @ gG Class 575V current 575V 575V current 575V J A A 20 32 40 50 50 63 20 25 30 35 40 50 mm2 2.5 4 6 10 10 16 mm2 AWG AWG 2.5 14 14 4 10 10 6 10 10 10 8 8 10 6 6 16 6 6 A kW hp A kW hp 12.0 17.0 22.0 27.0 34.0 43.0 7.5 11.0 15.0 18.5 22.0 30.0 10.0 15.0 20.0 25.0 30.0 40.0 10.0 15.0 19.0 23.0 29.0 35.0 5.5 7.5 11.0 15.0 18.5 22.0 7.5 10.0 15.0 20.0 25.0 30.0 Getting started A 13.2 18.7 24.3 29.4 37.1 46.9 Electrical installation Model 06500100 06500150 06500190 06500230 06500290 06500350 Normal Duty USA Mechanical installation Table 2-4 European Product information 3ph Nominal cable size Fuse Safety information Table 2-3 400 V drive ratings, cable sizes and fuse ratings (size 6 only) Basic parameters Running the motor NV Media Card Operation Further information Unidrive M700 Getting Started Guide Issue Number: 5 9 Table 2-5 Protective ground cable ratings Model Ground conductor size 03200050, 03200066, 03200080, 03200106, 04200137, 04200185, 06200330 Either use 10 mm2 cable or 2 cables of the same cross sectional area as the recommended phase cables 06200440 Either use 16 mm2 cable or 2 cables of the same cross sectional area as the recommended phase cables 03400025, 03400031, 03400045, 03400062, 03400078, 03400100, 04400150, 04400172, 06400420 Either use 10 mm2 cable or 2 cables of the same cross sectional area as the recommended phase cables 06400470 Either use 16 mm2 cable or 2 cables of the same cross sectional area as the recommended phase cables 06500100, 06500150, 06500190, 06500230, 06500290, 06500350 Either use 10 mm2 cable or 2 cables of the same cross sectional area as the recommended phase cables 200 V 400 V 575 V Typical short term overload limits The maximum percentage overload limit changes depending on the selected motor. Variations in motor rated current, motor power factor and motor leakage inductance all result in changes in the maximum possible overload. Typical values are shown in the table below: Table 2-6 Typical overload limits Operating mode RFC from cold RFC from 100 % Open loop from cold Open loop from 100 % Normal Duty overload with motor rated current = drive rated current 110 % for 165 s 110 % for 9 s 110 % for 165 s 110 % for 9 s Heavy Duty overload with motor rated current = drive rated current 200 % for 28 s 200 % for 3 s 150 % for 60 s 150 % for 8 s Generally the drive rated current is higher than the matching motor rated current allowing a higher level of overload than the default setting. The time allowed in the overload region is proportionally reduced at very low output frequency on some drive ratings. NOTE The maximum overload level which can be attained is independent of the speed. Output current The continuous output current ratings given on the rating label are for maximum 40 °C (104 °F), 1000 m altitude and 2.0 kHz switching. Derating is required for higher switching frequencies, ambient temperatures >40 °C (104 °F) and higher altitude. For derating information, refer to the Unidrive M700 / M701 User Guide. Input current The input current is affected by the supply voltage and impedance. The input current given on the rating label is the typical input current and is stated for a balanced supply. 10 Unidrive M700 Getting Started Guide Issue Number: 5 Drive features Figure 2-3 Safety information 2.4 Features of the drive Product information Mechanical installation Electrical installation 1. Keypad connection 7. Option module slot 3 13. Braking terminal 2. Rating label 8. Relay connections 14. Internal EMC filter Getting started Key 9. Position feedback connections 15. DC bus + 4. Status LED 10. Control connections 16. DC bus - 5. Option module slot 1 11. Communications port 17. AC supply / motor connections 6. Option module slot 2 12. NV media card slot 18. Ground connections Basic parameters 3. Identification label Running the motor NV Media Card Operation Further information Unidrive M700 Getting Started Guide Issue Number: 5 11 2.5 Options / Accessories Figure 2-4 Drive features and options 1. Keypad 4. Option module slot 3 2. Option module slot 1 5. CT Comms cable 3. Option module slot 2 6. Internal braking resistor Table 2-7 7. NV media card Option module identification Type Option module Feedback Color Name N/A 15-way D-type converter N/A Single ended encoder interface (15 V or 24 V) Fieldbus Purple SI-PROFIBUS Automation (Applications) Black SI-Applications Plus SI-Applications Lite V2 SI-Register Table 2-8 Keypad identification Type Keypad 12 Keypad Name SI-Keypad Unidrive M700 Getting Started Guide Issue Number: 5 Parts supplied with the drive Description Size 3 Size 4 Safety information Table 2-9 Size 6 Control connectors x1 Product information x1 Relay connector x1 24 V power supply connector Mechanical installation x1 Electrical installation Grounding bracket x1 Surface mounting brackets x2 Getting started x2 x2 Grounding clamp Basic parameters x1 x1 DC terminal cover grommets Running the motor x2 M6 Nuts x 11 NV Media Card Operation M4 x 10 Taptite screws x2 Supply and motor connector Further information x1 Finger guard grommets x2 Unidrive M700 Getting Started Guide Issue Number: 5 13 3 Mechanical installation 3.1 Safety information WARNING WARNING Follow the instructions The mechanical and electrical installation instructions must be adhered to. Any questions or doubt should be referred to the supplier of the equipment. It is the responsibility of the owner or user to ensure that the installation of the drive and any external option unit, and the way in which they are operated and maintained, comply with the requirements of the Health and Safety at Work Act in the United Kingdom or applicable legislation and regulations and codes of practice in the country in which the equipment is used. Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue. Normally, the capacitors are discharged by an internal resistor. Under certain, unusual fault conditions, it is possible that the capacitors may fail to discharge, or be prevented from being discharged by a voltage applied to the output terminals. If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Control Techniques or their authorized distributor. WARNING WARNING 3.2 Competence of the installer The drive must be installed by professional assemblers who are familiar with the requirements for safety and EMC. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used. Enclosure The drive is intended to be mounted in an enclosure which prevents access except by trained and authorized personnel, and which prevents the ingress of contamination. It is designed for use in an environment classified as pollution degree 2 in accordance with IEC 60664-1. This means that only dry, non-conducting contamination is acceptable. Fire protection The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided. For installation in the USA, a NEMA 12 enclosure is suitable. For installation outside the USA, refer to the Unidrive M700 / M701 User Guide. 3.3 Mounting methods Unidrive M700 / M701 size 3, 4 and 6 can be either surface or through-panel mounted using the appropriate brackets. WARNING 14 If the drive has been used at high load levels for a period of time, the heatsink can reach temperatures in excess of 70 °C (158 °F). Human contact with the heatsink should be prevented. Unidrive M700 Getting Started Guide Issue Number: 5 C B Product information Mechanical installation Electrical installation Getting started Basic parameters 200 7.87 227 8.94 Running the motor in 14.37 NV Media Card Operation Further information 15 Unidrive M700 Getting Started Guide Issue Number: 5 mm 365 C B A in 3.27 4.88 8.27 mm 83 124 210 in 3 4 6 Drive dimensions Figure 3-1 mm Size Safety information Drive dimensions 3.4 A 3.5 Surface mounting Figure 3-2 Surface mounting dimensions (size 3, 4 and 6) 6.0 mm (0.24 in) 73.0 mm (2.87 in) Æ 5.5 mm (0.22 in) 106 mm (4.17 in) 53 mm 53 mm 8 mm (2.09 in) (0.32 in) (2.09 in) 370 mm (14.57 in) 3 375 mm (14.76 in) 4 196 mm (7.72 in) 7.0 mm (0.28 in) 6.0 mm (0.24 in) Æ 6.5 mm (0.26 in) x 4 holes 378 mm (14.88 in) 6 Æ7.0 mm (0.27 in) 16 Unidrive M700 Getting Started Guide Issue Number: 5 Enclosure Enclosure Layout Please observe the clearances in the diagram below taking into account any appropriate notes for other devices / auxiliary equipment when planning the installation. Figure 3-3 Enclosure layout Locate Locateas as required required Product information Optional braking resistor and overload Locate optional braking resistor external to cubicle (preferably near to or on top of the cubicle). Locate the overload protection device as required Enclosure Ensure minimum clearances are maintained for the drive and external EMC filter. Forced or convection air-flow must not be restricted by any object or cabling A Size 3: ³0mm (0 in) Electrical installation A A Basic parameters ³100 mm (4 in) Note For EMC compliance: 1) When using an external EMC filter, one filter is required for each drive 2) Power cabling must be at least 100 mm (4 in) from the drive in all directions Getting started The external EMC filter can be bookcase mounted (next to the drive) or footprint mounted (with the drive mounted onto the filter). External controller Mechanical installation ³100mm (4in) AC supply contactor and fuses or MCB Safety information 3.6 Running the motor Signal cables Plan for all signal cables to be routed at least 300 mm (12 in) from the drive and any power cable NV Media Card Operation Further information Unidrive M700 Getting Started Guide Issue Number: 5 17 3.7 EMC filters 3.7.1 Internal filter It is recommended that the internal EMC filter be kept in place unless there is a specific reason for removing it. If the drive is part of a regen system or it is connected to an IT supply then the internal EMC filter must be removed. The internal EMC filter reduces radio-frequency emission into the line power supply. Where the motor cable is short, it permits the requirements of EN 61800-3:2004 to be met for the second environment - for further information see the Unidrive M700 / M701 User Guide. For longer motor cables the filter continues to provide a useful reduction in emission level, and when used with any length of shielded motor cable up to the limit for the drive, it is unlikely that nearby industrial equipment will be disturbed. It is recommended that the filter be used in all applications unless the instructions given above require it to be removed or the ground leakage current of the drive is unacceptable. Figure 3-4 Removal of Size 3 internal EMC filter Loosen / remove the screw and nut as shown (1) and (2). Lift away from securing points and then rotate away from the drive. Ensure the screw and nut are replaced and re-tightened with a maximum torque of 2 N m (1.47 lb ft). 18 Unidrive M700 Getting Started Guide Issue Number: 5 Removal of size 4 internal EMC filter Safety information Figure 3-5 Product information Mechanical installation Electrical installation To electrically disconnect the Internal EMC filter, remove the screw (1) as highlighted above. Figure 3-6 Removal of size 6 internal EMC filter Getting started Basic parameters Running the motor 1 To electrically disconnect the Internal EMC filter, remove the screw (1) as highlighted above. External filter The external EMC filter for size 3, 4 and 6 can be footprint or bookcase mounted. For information on drive and EMC filter cross reference, refer to the Unidrive M700 / M701 User Guide. Further information To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified tightening torques for the power and ground terminals. WARNING For further information refer to the Unidrive M700 / M701 User Guide. Unidrive M700 Getting Started Guide Issue Number: 5 NV Media Card Operation 3.7.2 19 4 Electrical installation WARNING WARNING WARNING WARNING WARNING WARNING WARNING 20 Electric shock risk The voltages present in the following locations can cause severe electric shock and may be lethal: AC supply cables and connections DC and brake cables, and connections Output cables and connections Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and must not be touched. Isolation device The AC and / or DC power supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed. STOP function The STOP function does not remove dangerous voltages from the drive, the motor or any external option units. SAFE TORQUE OFF function The SAFE TORQUE OFF function does not remove dangerous voltages from the drive, the motor or any external option units. Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC and / or DC power supply has been disconnected. If the drive has been energized, the AC and / or DC power supply must be isolated at least ten minutes before work may continue. Normally, the capacitors are discharged by an internal resistor. Under certain, unusual fault conditions, it is possible that the capacitors may fail to discharge, or be prevented from being discharged by a voltage applied to the output terminals. If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Control Techniques or their authorized distributor. Equipment supplied by plug and socket Special attention must be given if the drive is installed in equipment which is connected to the AC supply by a plug and socket. The AC supply terminals of the drive are connected to the internal capacitors through rectifier diodes which are not intended to give safety isolation. If the plug terminals can be touched when the plug is disconnected from the socket, a means of automatically isolating the plug from the drive must be used (e.g. a latching relay). Permanent magnet motors Permanent magnet motors generate electrical power if they are rotated, even when the supply to the drive is disconnected. If that happens then the drive will become energized through its motor terminals. If the motor load is capable of rotating the motor when the supply is disconnected, then the motor must be isolated from the drive before gaining access to any live parts. Unidrive M700 Getting Started Guide Issue Number: 5 Supply types All drives are suitable for use on any supply type i.e TN-S, TN-C-S, TT and IT. Supplies with voltage up to 600 V may have grounding at any potential, i.e. neutral, centre or corner (“grounded delta”) Supplies with voltage above 600 V may not have corner grounding NOTE Ratings A fuse or other protection must be included in all live connections to the AC supply. An MCB (miniature circuit breaker) or MCCB (moulded-case circuit-breaker) with type C may be used in place of fuses for size 3 under the following conditions: • NV Media Card Operation Fuses The AC supply to the drive must be installed with suitable protection against overload and short-circuits. section 2.3 Ratings on page 8 shows nominal fuse ratings. Failure to observe this requirement will cause risk of fire. Running the motor WARNING The nominal output cable sizes in section 2.3 Ratings on page 8 assume that the motor maximum current matches that of the drive. Where a motor of reduced rating is used the cable rating may be chosen to match that of the motor. To ensure that the motor and cable are protected against over-load, the drive must be programmed with the correct motor rated current. Basic parameters NOTE Getting started See section 2.3 Ratings on page 8. Maximum continuous input current The values of maximum continuous input current are given to aid the selection of cables and fuses. These values are stated for the worst case condition with the unusual combination of stiff supply with high imbalance. The value stated for the maximum continuous input current would only be seen in one of the input phases. The current in the other two phases would be significantly lower. The values of maximum input current are stated for a supply with a 2 % negative phase-sequence imbalance and rated at the maximum supply fault current given in section 2.3 Ratings on page 8. The nominal cable sizes in section 2.3 Ratings on page 8 are only a guide. Refer to local wiring regulations for the correct size of cables. In some cases a larger cable is required to avoid excessive voltage drop. Electrical installation 4.2 If the drive is to be used on an IT (ungrounded) supply, refer to the Unidrive M700 / M701 User Guide for more information. Mechanical installation Drives are suitable for use on supplies of installation category III and lower, according to IEC 60664-1. This means they may be connected permanently to the supply at its origin in a building, but for outdoor installation additional over-voltage suppression (transient voltage surge suppression) must be provided to reduce category IV to category III. Product information WARNING If an SI-Applications Plus or SI-Register module is installed in the drive, then the drive must not be used on a corner-grounded or centre-grounded delta supply if the supply voltage is above 300 V. If this is required, please contact the supplier of the drive for more information. Safety information 4.1 The fault-clearing capacity must be sufficient for the installation Further information Fuse Types The fuse voltage rating must be suitable for the drive supply voltage. Unidrive M700 Getting Started Guide Issue Number: 5 21 4.3 Figure 4-1 Power connections Size 3 power and ground connections DC Connections Optional braking resistor Thermal overload protection device BR +DC Internal EMC filter Ground connection studs -DC Additional ground connection 3 AC Connections PE L1 L2 L3 U V W Optional EMC filter Optional line reactor Fuses Motor L1 Supply Ground 22 L2 Mains Supply L3 Optional ground connection Unidrive M700 Getting Started Guide Issue Number: 5 Size 4 power and ground connections Safety information Figure 4-2 DC / Brake connections Thermal overload protection device Product information Optional braking resistor +DC BR -DC Mechanical installation Additional ground connection Electrical installation Getting started 4 PE L1 L2 L3 U Basic parameters 1 Ground connection studs AC Connections V W Running the motor Optional EMC filter Optional line reactor NV Media Card Operation Fuses Motor L2 Mains Supply Unidrive M700 Getting Started Guide Issue Number: 5 L3 Further information L1 Supply Ground Optional ground connection 23 Figure 4-3 Size 6 power and ground connections DC Connections (DC and braking) Thermal overload protection device DC - DC + Optional braking resistor BR 6 AC Connections L1 L2 L3 Motor Connections PE U V W Ground connection studs Optional EMC filter Optional line reactor Fuses Motor L1 L2 Mains Supply 24 L3 Supply Ground Optional ground connection Unidrive M700 Getting Started Guide Issue Number: 5 WARNING Ground connections Electrochemical corrosion of grounding terminals Ensure that grounding terminals are protected against corrosion i.e. as could be caused by condensation. NOTE For further information on ground cable sizes, refer to Table 2-5 Protective ground cable ratings on page 10. WARNING Position feedback connections The following functions are provided via the 15-way high density D-type connector on the drive: Two position feedback interfaces (P1 and P2). One encoder simulation output. Two freeze trigger inputs (marker inputs). One thermistor input. The P1 position interface is always available but the availability of the P2 position interface and the encoder simulation output depends on the position feedback device used on the P1 position interface. Figure 4-4 Refer to the Unidrive M700 / M701 User Guide for information regarding the supported feedback devices on the P1 and P2 position interface and the encoder stimulation output. Location of position feedback connection Front view End view Basic parameters NOTE Getting started • • • • Electrical installation 4.5 The ground loop impedance must conform to the requirements of local safety regulations. The drive must be grounded by a connection capable of carrying the prospective fault current until the protective device (fuse, etc.) disconnects the AC supply. The ground connections must be inspected and tested at appropriate intervals. Mechanical installation On size 3 and 4, the supply and motor ground connections are made using the M4 studs located either side of the drive near the plug-in power connectors. See Figure 4-1 for details. On a size 6, the supply and motor ground connections are made using the M6 studs located above the supply and motor terminals. Refer to Figure 4-2 above. Product information The drive must be connected to the system ground of the AC supply. The ground wiring must conform to local regulations and codes of practice. Safety information 4.4 Running the motor NV Media Card Operation 1 6 11 Further information 5 10 15 Drive encoder connector Female 15-way D-type Unidrive M700 Getting Started Guide Issue Number: 5 25 4.5.1 Table 4-1 P1 Position feedback interface Pr 03.038 Position feedback connection details P1 position feedback connection details Connections 1 2 3 4 5 6 AB (0) A A\ B B\ Z Z\ FD (1) F F\ D D\ Z Z\ FR (2) F F\ R R\ Z Z\ AB Servo (3) A A\ B B\ Z FD Servo (4) F F\ D D\ FR Servo (5) 7 8 9 10 11 12 Z\ U U\ V V\ W W\ Z Z\ U U\ V V\ W W\ U U\ V V\ W W\ F F\ R R\ Z Z\ A (Cos) A\ (Cos\) B (Sin) B\ (Sin\) Z Z\ Cos Cosref Sin Sinref DATA DATA\ DATA DATA\ CLK CLK\ Frz*3 Frz\*3 A A\ B B\ DATA DATA\ SSI (10) DATA DATA\ CLK CLK\ Frz*3 Frz\*3 SC SSI (11) A (Cos) A\ (Cos\) B (Sin) B\ (Sin\) DATA DATA\ SC Servo (12) A (Cos) A\ (Cos\) B (Sin) B\ (Sin\) Z Z\ BiSS (13) DATA DATA\ CLK CLK\ Frz*3 Frz*3 Resolver (14) Cos H Cos L Sin H Sin L Ref H Ref L SC SC (15) A (Cos) A\ (Cos\) B (Sin) B\ (Sin\) Z Z\ SC (6) SC Hiperface (7) EnDat (8) SC EnDat (9) Commutation Only (16) CLK CLK\ CLK CLK\ U U\ V V\ W W\ C*1 C\*1 D*2 D\*2 Frz2*3 Frz2\*3 U U\ V V\ W W\ 13 14 15 +V*4 0V Th *1 - One sine wave per revolution *2 - One cosine wave per revolution *3 - Freeze inputs are shown in the table above as ‘Frz’. *4 - The encoder power supply is selectable through parameter configuration to 5 Vdc, 8 Vdc and 15 Vdc. Greyed cells are for P2 position feedback connections or simulated encoder outputs. NOTE 26 Frz and Frz\ on terminals 5 and 6 are for Freeze input 1. Frz2 and Frz2\ on terminals 11 and 12 are for Freeze input 2. Unidrive M700 Getting Started Guide Issue Number: 5 Braking resistor values Model Minimum resistance * Instantaneous power rating Continuous power rating Ω kW kW 43 3.5 29 5.3 5 30.3 74 8.3 58 10.6 18 35.5 18 50.7 200 V 03200050 Product information 03200066 03200080 03200106 06200330 06200440 Safety information 4.6 400 V Mechanical installation 03400025 03400031 03400045 03400062 03400078 Electrical installation 03400100 06400350 06400420 06400470 575 V Getting started 06500100 06500150 06500190 06500230 Basic parameters 06500290 06500350 * Resistor tolerance: ±10 %. Running the motor NV Media Card Operation Further information Unidrive M700 Getting Started Guide Issue Number: 5 27 4.7 Communications connections The Unidrive M700 product offers Ethernet fieldbus communications and the Unidrive M701 offers a 2 wire 485 serial interface. This enables the drive set-up, operation and monitoring to be carried out with a PC or controller if required. 4.7.1 Ethernet Fieldbus communications (Unidrive M700 only) The Unidrive M700 provides two RJ45 connections with an Ethernet switch for easy network creation. 4.7.2 485 Serial communications (Unidrive M701 only) The Unidrive M701 provides two parallel RJ45 connectors allowing easy daisy chaining. The drive only supports the Modbus RTU protocol. See Table 4-2 for the connection details. Table 4-2 Serial communication port pin-outs Pin 1 2 3 4 5 6 7 8 Shell 4.8 Function 120 Ω Termination resistor RX TX Isolated 0 V +24 V (100 mA) Isolated 0 V TX enable RX\ TX\ RX\ TX\ (if termination resistors are required, link to pin 1) Isolated 0 V Shield connections The following guidelines should be followed to ensure suppression of radio-frequency emission and good noise immunity. It is particularly recommended that the guidelines for the encoder cable be followed closely in order to avoid disturbance to the encoder operation from electrical noise. Use the grounding bracket and grounding clamp supplied with the drive to terminate the shields at the drive. Figure 4-5 Grounding of signal cable shields using the grounding bracket 28 Unidrive M700 Getting Started Guide Issue Number: 5 Cable Twisted pair shield Shield connection to 0V Cable shield Cable shield Control connections Getting started 4.9 Ground clamp on shield Electrical installation Connection at motor Connection at drive Mechanical installation Twisted pair shield Product information Shield connection to 0V Safety information Motor cable: Use a motor cable with an overall shield. Connect the shield of the motor cable to the ground terminal of the motor frame using a link that is as short as possible and not exceeding 50 mm (2 in) long. A full 360 ° termination of the shield to the terminal housing of the motor is beneficial. Encoder cable: For best shielding use cable with an overall shield and individual shields on twisted pairs, connect the cable as illustrated in Figure 4-6. Clamp the overall shield to grounded metallic surfaces at both the encoder and the drive. Brake resistor cable: The optional braking resistor should also be wired with shielded cable. If unshielded wire is required refer to the Unidrive M700 / M701 User Guide for guidance. Control cables: If the control wiring is to leave the enclosure, it must be shielded and the shield(s) clamped to the drive using the grounding bracket. Remove the outer insulating cover of the cable to ensure the shield(s) make contact with the bracket, but keep the shield(s) intact until as close as possible to the terminals. Figure 4-6 Feedback cable shield connections For information on control connections, refer to the back cover of this guide. Basic parameters Running the motor NV Media Card Operation Further information Unidrive M700 Getting Started Guide Issue Number: 5 29 5 Getting started This chapter introduces the user interfaces, menu structure and security level of the drive. 5.1 Understanding the display The keypad can only be mounted on the drive. 5.1.1 SI-Keypad The SI-Keypad display consists of two rows of text. The upper row shows the drive status or the menu and parameter number currently being viewed. The lower row of the display line shows the parameter value or the specific trip type. The last two characters on the first row may display special indications. If more than one of these indications is active then the indications are prioritized as shown in Table 5-2. When the drive is powered up the lower row will show the power up parameter defined by Parameter Displayed At Power-up (11.022). Figure 5-1 SI-Keypad 1. 2. 3. 4. 5. 6. NOTE Table 5-1 The red stop Escape button Start reverse (Auxiliary button) Start forward Navigation keys (x4) Stop / Reset (red) button Enter button button is also used to reset the drive. Active action icon Active action icon Description Priority Alarm active Keypad real-time clock battery low Drive security active Motor map 2 active User program running Motor map 2 and User program running 30 Unidrive M700 Getting Started Guide Issue Number: 5 Keypad operation 5.2.1 Control buttons The keypad consists of: Status Mode (Display not flashing) Parameter Mode (Upper row display flashing) Timeout or Press Timeout key Timeout Electrical installation To enter Parameter Mode, press key or To return to Status Mode, Press key Getting started When returning to Parameter Mode use the Temporary Parameter Mode (Upper display flashing) To select parameter Press Basic parameters keys to select another parameter to change, if required To return to Parameter Mode, Press key to keep the new parameter value Press key to ignore the new parameter value and return the parameter to the pre-edited value To enter Edit Mode, press key Running the motor RO parameter R/W parameter Edit Mode (Character to be edited in lower line of display flashing) Change parameter values using Mechanical installation Navigation Keys - Used to navigate the parameter structure and change parameter values. Enter / Mode button - Used to toggle between parameter edit and view mode. Escape / Exit button - Used to exit from parameter edit or view mode. In parameter edit mode, if parameter values are edited and the exit button pressed the parameter value will be restored to the value it had on entry to edit mode. • Start forward button - Use to provide a 'Run' command if keypad mode is selected. • Start reverse button - Used to control the drive if keypad mode is selected and the reverse button is activated. • Stop / Reset button - Used to reset the drive. In keypad mode can be used for 'Stop'. Figure 5-2 Display modes Product information • • • Safety information 5.2 keys. NV Media Card Operation The navigation keys can only be used to move between menus if Pr 00.049 has been set to show 'All Menus' Further information Unidrive M700 Getting Started Guide Issue Number: 5 31 Figure 5-3 Mode examples Do not change parameter values without careful consideration; incorrect values may cause damage or a safety hazard. WARNING NOTE When changing the values of parameters, make a note of the new values in case they need to be entered again. NOTE For new parameter-values to apply after the AC supply to the drive is interrupted, new values must be saved. Refer to section 5.7 Saving parameters on page 34. 5.3 Menu 0 Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. Appropriate parameters are copied from the advanced menus into menu 0 and thus exist in both locations. For further information, refer to Chapter 6 Basic parameters (Menu 0) on page 36. 5.4 Menu structure The drive parameter structure consists of menus and parameters. The drive initially powers up so that only Menu 0 can be viewed. The up and down arrow buttons are used to navigate between parameters and once Pr 00.049 has been set to 'All Menus' the left and right buttons are used to navigate between menus. For further information, refer to section 5.11 Parameter access level and security on page 35. Figure 5-4 Menu structure Menu 41 Menu 0 Menu 1 Menu 2 ....MM.000.... 41.029 41.028 41.027 41.026 41.025 01.050 01.049 01.048 01.047 01.046 Option module menus (S.mm.ppp)* 00.050 00.049 00.048 00.047 00.046 41.005 41.004 41.003 41.002 41.001 Moves between parameters 00.005 00.004 00.003 00.002 00.001 01.005 01.004 01.003 01.002 01.001 The menus and parameters roll over in both directions. i.e. if the last parameter is displayed, a further press will cause the display to rollover and show the first parameter. When changing between menus the drive remembers which parameter was last viewed in a particular menu and thus displays that parameter. * The option module menus (S.mm.ppp) are only displayed if option modules are installed. Where S signifies the option module slot number and the mm.ppp signifies the menu and the parameter number of the option module's internal menus and parameter. Moves between Menus 32 Unidrive M700 Getting Started Guide Issue Number: 5 Advanced menus The advanced menus consist of groups or parameters appropriate to a specific function or feature of the drive. Menus 0 to 41 can be viewed on the SI-Keypad. Table 5-2 Advanced menu descriptions Menu Commonly used basic set-up parameters for quick / easy programming Frequency / speed reference Ramps Frequency slaving, speed feedback and speed control Torque and current control Motor control Sequencer and clock Analog I/O Digital I/O Programmable logic, motorized pot, binary sum, timers and scope Status and trips Drive set-up and identification, serial communications Threshold detectors and variable selectors Standard motion control User PID controller Option module slot 1 set-up menu Option module slot 2 set-up menu Option module slot 3 set-up menu General option module application menu 1 General option module application menu 2 General option module application menu 3 Second motor parameters Menu 0 set-up Not allocated Ethernet module (slot 4) set-up menu* Option module slot 1 application parameters Option module slot 2 application parameters Option module slot 3 application parameters Option module slot 4 application parameters Reserved menu Onboard user programming application menu Advanced motion controller setup parameters Slot 1 option menus** Slot 2 option menus** Slot 3 option menus** Ethernet menus* Product information Mechanical installation Electrical installation Getting started Basic parameters Running the motor NV Media Card Operation Further information 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31-41 Slot 1 Slot 2 Slot 3 Slot 4 Description * Only applicable to Unidrive M700. ** Only displayed when the option modules are installed. Unidrive M700 Getting Started Guide Issue Number: 5 Safety information 5.5 33 5.6 Changing the operating mode Changing the operating mode returns all parameters to their default value, including the motor parameters. User security status (00.049) and User security code (00.034) are not affected by this procedure). Procedure Use the following procedure only if a different operating mode is required: 1. Ensure the drive is not enabled, i.e. terminal 31 is open or Pr 06.015 is OFF (0) 2. Enter either of the following values in Pr mm.000, as appropriate: 1253 (50Hz AC supply frequency) 1254 (60Hz AC supply frequency) 3. Change the setting of Pr 00.048 as follows: Pr 00.048 setting Operating mode 1 Open-loop (Induction motor) 2 RFC-A (Induction motor with position feedback) 3 RFC-S (Permanent magnet motor with position feedback) The figures in the second column apply when serial communications are used. 4. Either: • Press the red reset button • Toggle the reset digital input • Carry out a drive reset through serial communications by setting Pr 10.038 to 100. NOTE 5.7 Entering 1253 or 1254 in Pr mm.000 will only load defaults if the setting of Pr 00.048 has been changed. Saving parameters When changing a parameter in Menu 0, the new value is saved when pressing the button to return to parameter view mode from parameter edit mode. Enter If parameters have been changed in the advanced menus, then the change will not be saved automatically. A save function must be carried out. Procedure 1. Select ‘Save Parameters'* in Pr mm.000 (alternatively enter a value of 1000* in Pr mm.000) 2. Either: • Press the red reset button • Toggle the reset digital input, or • Carry out a drive reset through serial communications by setting Pr 10.038 to 100 * If the drive is in the under voltage state (i.e. when the control terminal 1 & 2 are being supplied from a low voltage DC supply) a value of 1001 must be entered into Pr mm.000 to perform a save function. 34 Unidrive M700 Getting Started Guide Issue Number: 5 Restoring parameter defaults Restoring parameter defaults by this method saves the default values in the drives memory. User security status (00.049) and User security code (00.034) are not affected by this procedure). Procedure • • • Press the red reset button Toggle the reset digital input Carry out a drive reset through serial communications by setting Pr 10.038 to 100 Displaying parameters with non-default values only 5.10 Displaying destination parameters only Please note that this function can be affected by the access level enabled, refer to section 5.11 Parameter access level and security on page 35 for further information regarding access level. 5.11 Parameter access level and security 1 All Menus 2 Read-only Menu 0 3 Read-only 4 Status only 5 No access Open Closed Open Closed Open Closed Open Closed Open Closed Open Closed RW RO RW RO RO RO RO RO Not visible Not visible Not visible Not visible Not visible Not visible RW RO Not visible Not visible RO RO Not visible Not visible Not visible Not visible The default settings of the drive are Parameter Access Level Menu 0 and User Security Open i.e. read / write access to Menu 0 with the advanced menus not visible. Unidrive M700 Getting Started Guide Issue Number: 5 35 Further information Menu 0 Advanced menu status NV Media Card Operation 0 Menu 0 status Running the motor Table 5-3 Parameter access level and security User security Access level User security status (11.044) Basic parameters The parameter access level determines whether the user has access to Menu 0 only or to all the advanced menus (Menus 1 to 41) in addition to Menu 0. The User Security determines whether the access to the user is read only or read write. Both the User Security and Parameter Access Level can operate independently of each other as shown in Table 5-3. Getting started By selecting 'Destinations' in Pr mm.000 (Alternatively enter 12001 in Pr mm.000), the only parameters that will be visible to the user will be destination parameters. This function does not require a drive reset to become active. In order to deactivate this function, return to Pr mm.000 and select 'No action' (alternatively enter a value of 0). Electrical installation By selecting 'Show non-default' in Pr mm.000 (Alternatively, enter 12000 in Pr mm.000), the only parameters that will be visible to the user will be those containing a non-default value. This function does not require a drive reset to become active. In order to deactivate this function, return to Pr mm.000 and select 'No action' (alternatively enter a value of 0). Please note that this function can be affected by the access level enabled, refer to section 5.8 Restoring parameter defaults on page 35 for further information regarding access level. Mechanical installation 5.9 Product information 1. Ensure the drive is not enabled, i.e. terminal 31 is open or Pr 06.015 is OFF (0) 2. Select 'Reset 50 Hz Defs' or 'Reset 60 Hz Defs' in Pr mm.000. (alternatively, enter 1233 (50Hz settings) or 1244 (60Hz settings) in Pr mm.000). 3. Either: Safety information 5.8 6 Basic parameters (Menu 0) Parameter 00.001 Minimum Reference Clamp 00.002 Maximum Reference Clamp Range OL Default RFC-A RFC-S OL RFC-A RFC-S Type1 ±VM_NEGATIVE_REF_CLAMP1 Hz / rpm 0.0 Hz ±VM_POSITIVE_REF_CLAMP Hz / rpm 50Hz default: 50.0 Hz 60Hz default: 60.0 Hz 50Hz default: 1500.0 Hz 60Hz default: 1800.0 Hz 3000.0 rpm RW 0.0 rpm RW 00.003 Acceleration Rate 1 ±VM_ACCEL_R ATE s /100 Hz ±VM_ACCEL_RATE s /1000 rpm 5.0 s/100 Hz 2.000 s/1000 rpm 0.200 s/1000 RW 00.004 Deceleration Rate 1 ±VM_ACCEL_R ATE s /100 Hz ±VM_ACCEL_RATE s /1000 rpm 10.0 s/100 Hz 2.000 s/1000 rpm 0.200 s/1000 RW 00.005 Reference Selector 00.006 Symmetrical Current Limit Open-loop Control Mode 00.007 A1 A2 (0), A1 Preset (1), A2 Preset (2), Preset (3), Keypad (4), Precision (5), Keypad Ref (6) A1 A2 (0) RW ±VM_MOTOR1_CURRENT_LIMIT % 0.0 % RW Ur S (0), Ur (1), Fixed (2), Ur Auto (3), Ur I (4), Square (5), Current 1P (6) Speed Controller Proportional Gain Kp1 00.008 Low Frequency Voltage Boost 0.0000 to 200.000 s/rad 0.0 to 25.0 % Speed Controller Integral Gain Ki1 Dynamic V to F Select 00.011 Motor Rpm 0.00 to 655.35 Output Frequency 00.013 Torque Producing Current 00.014 Torque Mode Selector 00.015 Ramp Mode Select ±180000 rpm 00.017 Current Reference Filter Time Constant 00.019 Analog Input 2 Mode 00.020 Analog Input 2 Destination 36 0.0100 s/rad 0.10 s2/rad 1.00 s2/rad RW RW 0.00000 1/rad 0 rpm RW RW RW RW ±VM_SPEED rpm RO ±VM_SPEED_FREQ_REF Hz RO 0 to 65535 RO ±VM_DRIVE_CURRENT_UNIPOLAR A RO ±VM_DRIVE_CURRENT A RO 0 or 1 0 to 5 0 RW Fast (0), Standard (1), Std boost (2) Fast (0), Standard (1) Standard (1) RW 00.016 Ramp Enable Digital Input 6 Destination 0.0300 s/rad OFF (0) P1 Position 00.012 Current Magnitude s2/rad 0.00000 to 0.65535 1/rad Speed Feedback RW 3.0 % Off (0) or On (1) 00.009 Speed Controller Differential Feedback Gain Kd 1 00.010 Ur I (4) OFF (0) or On (1) On (1) RW 0.0 ms RW 06.031 00.000 to 30.999 0.0 to 25.0 ms RW 4-20 mA Low (-4), 20-4 mA Low (-3), 4-20 mA Hold (-2), 20-4 mA Hold (-1), 0-20 mA (0), 20-0 mA (1), 4-20 mA Trip (2), 20-4 mA Trip (3), 4-20 mA (4), 20-4 mA (5), Volt (6) Volt (6) RW 00.000 to 30.999 01.037 RW Unidrive M700 Getting Started Guide Issue Number: 5 00.021 Analog Input 3 Mode Range OL RFC-S OL RFC-A RFC-S Type1 Volt (6) RW Off (0) or On (1) OFF(0) RW 0.0 RW 0.0 to 400.0 Hz 0.0 to 4000.0 rpm 00.024 Preset Reference 1 ±VM_SPEED_FREQ_REF rpm 0.0 RW 00.025 Preset Reference 2 ±VM_SPEED_FREQ_REF rpm 0.0 RW 00.026 Preset Reference 3 ±VM_SPEED_ FREQ_REF Hz 0.0 Overspeed Threshold Preset Reference 4 ±VM_SPEED_ FREQ_REF Hz RW 1 to 100000 1024 0 to 2 NV Media Card Data Previously Loaded RW 0.0 P1 Rotary Lines Per Revolution 00.028 Enable Auxiliary Key 00.029 0.0 4096 0 RW RW 0 to 999 RO 00.031 Drive Rated Voltage 200 V (0), 400 V (1), 575 V (2), 690 V (3) RO 0.000 to 99999.999 A RO Disable (0) Motor Parameter Adaptive Control RW 0 to 2 00.034 User Security Code RW 0 231-1 RW 00.035 Serial Mode* 8 2 NP (0) RW 00.036 Serial Baud Rate* 300 (0), 600 (1), 1200 (2), 2400 (3), 4800 (4), 9600 (5), 19200 (6), 38400 (7), 57600 (8), 76800 (9), 115200 (10) 19200 (6) RW 1 to 247 1 RW 00.037 Serial Address* 00.037 Active IP Address** 000.000.000.000 to 255.255.255.255 00.038 Current Controller Kp Gain 0 to 30000 00.039 Current Controller Ki Gain 00.040 Auto-tune 00.042 Number Of Motor Poles Rated Power Factor 40 0 to 3 0 to 4 2 kHz (0), 3 kHz (1), 4 kHz (2), 6 kHz (3), 8 kHz (4), 12 kHz (5), 16 kHz (6) Automatic (0) to 480 Poles (240) 0.000 to 1.000 00.044 Rated Voltage Unidrive M700 Getting Started Guide Issue Number: 5 RW 2000 RW 0 RW 3kHz (1) Automatic (0) RW 6 Poles (3) 0.850 0.0 to 359.9 ° ±VM_AC_VOLTAGE_SET RW RW RW 200 V drive: 230 V 50 Hz default 400 V drive: 400 V 60 Hz default 400 V drive: 460 V 575 V drive: 575 V 690 V drive: 690 V RW 37 Further information 00.043 Position Feedback Phase Angle 150 NV Media Card Operation Maximum Switching 00.041 Frequency 0 to 30000 0 to 2 RO 20 Running the motor RW 0 to Basic parameters 0 8 2 NP (0), 8 1 NP (1), 8 1 EP (2), 8 1 OP (3), 8 2 NP M (4), 8 1 NP M (5), 8 1 EP M (6), 8 1 OP M (7), 7 2 NP (8), 7 1 NP (9), 7 1 EP (10), 7 1 OP (11), 7 2 NP M (12), 7 1 NP M (13), 7 1 EP M (14), 7 1 OP M (15) Getting started Catch A Spinning Motor 00.033 Disable (0), Enable (1), Fwd Only (2), Rev Only (3) None (0) Electrical installation 00.030 Parameter copying None (0), Read (1), Program (2), Auto (3), Boot (4) Maximum Heavy Duty 00.032 Rating Mechanical installation 00.027 RW 0 to 50000 rpm Product information Volt (6), Therm Short Cct (7), Thermistor (8), Therm No Trip (9) 00.022 Bipolar Reference Enable 00.023 Jog Reference Default RFC-A Safety information Parameter Range Parameter Rated Speed 00.045 OL RFC-A 0 to 180000 rpm 0.00 to 50000.00 rpm Motor Thermal Time Constant 1 00.046 Rated Current 00.047 Rated Frequency 00.048 Drive Mode 00.049 User Security Status 00.050 Software Version 00.051 Action On Trip Detection 00.052 Reset Serial Communications* Default RFC-S OL RFC-A 50Hz default: 1500 rpm 60Hz default: 1800rpm 50Hz default: 1450 rpm 60Hz default: 1750rpm 1.0 to 3000.0 s ±VM_RATED_CURRENT 0.0 to 3000.0 Hz 0.0 to 1667.0 Hz Open-loop (1), RFC-A (2), RFC-S (3), Regen (4) Menu 0 (0), All Menus (1), Read-only Menu 0 (2), Read-only (3), Status Only (4), No Access (5) RFC-S RW 89.0 s Maximum Heavy Duty Rating (11.032) 50Hz default: 50.0 Hz 60Hz default: 60.0 Hz Open-loop (1) RFC-A (2) Type1 RW RW RW RFC-S (3) RW Menu 0 (0) RW 0 to 31 0 RW Off (0) or On (1) Off (0) RW 0 to 99999999 RO 1 RW = Read Write, RO = Read Only. * Only applicable to Unidrive M701. ** Only applicable to Unidrive M700. 38 Unidrive M700 Getting Started Guide Issue Number: 5 Parameter descriptions 6.1.1 Pr mm.000 Safety information 6.1 Product information Pr mm.000 is available in all menus, commonly used functions are provided as text strings in Pr mm.000 shown in Table 6-1. The functions in Table 6-1 can also be selected by entering the appropriate numeric values (as shown in Table 6-2) in Pr mm.000. For example, enter 7001 in Pr mm.000 to erase the file in NV media card location 001. Table 6-1 Commonly used functions in Pr mm.000 String Action Transfer the drive parameters to parameter file 001 Load file 2 Load the drive parameters or user program file from NV media card file 002 Save to file 2 Transfer the drive parameters to parameter file 002 Load file 3 Load the drive parameters or user program file from NV media card file 003 Save to file 3 Transfer the drive parameters to parameter file 003 Show non-default Displays parameters that are different from defaults Destinations Displays parameters that are set Reset 50Hz Defs Load parameters with standard (50 Hz) defaults Reset 60Hz Defs Load parameters with US (60 Hz) defaults Reset modules Reset all option modules Read Enc.NP P1 Transfer electronic nameplate motor parameters to the drive from the P1 encoder Read Enc.NP P2 Transfer electronic nameplate motor parameters to the drive from the P2 encoder Getting started Load the drive parameters or user program file from NV media card file 001 Save to file 1 Electrical installation Load file 1 Mechanical installation Save parameters Save parameters when under voltage is not active and low voltage threshold is not active Table 6-2 Functions in Pr mm.000 Action 1000 Save parameters when Under Voltage Active (Pr 10.016) is not active and Low Under Voltage Threshold Select mode (Pr 06.067 = Off) is not active. 1001 Save parameter under all conditions 1070 Reset all option modules 1233 Load standard (50 Hz) defaults Basic parameters Value Load standard (50 Hz) defaults to all menus except option module menus (i.e 15 to 20 and 24 to 28) 1244 Load US (60 Hz) defaults 1245 Load US (60 Hz) defaults to all menus except option module menus (i.e 15 to 20 and 24 to 28) 1253 Change drive mode and load standard (50 Hz) defaults 1254 Change drive mode and load US (60 Hz) defaults Change drive mode and load standard (50 Hz) defaults except for menus 15 to 20 and 24 to 28 1256 Change drive mode and load US (60 Hz) defaults except for menus 15 to 20 and 24 to 28 1299 Reset {Stored HF} trip. 2001* Create a boot file on a non-volatile media card based on the present drive parameters including all Menu 20 parameters NV media card: Transfer the drive parameters to parameter file xxx 5yyy* NV media card: Transfer the onboard user program to onboard user program file xxx 6yyy* NV media card: Load the drive parameters from parameter file xxx or the onboard user program from onboard user program file xxx 7yyy* NV media card: Erase file xxx Unidrive M700 Getting Started Guide Issue Number: 5 39 Further information 4yyy* NV Media Card Operation 1255 Running the motor 1234 Value Action 8yyy* NV Media card: Compare the data in the drive with file xxx 9555* NV media card: Clear the warning suppression flag 9666* NV media card: Clear the warning suppression flag 9777* NV media card: Clear the read-only flag 9888* NV media card: Set the read-only flag 9999* NV media card: Erase and format the NV media card 110S0 Transfer electronic nameplate motor object parameters from the drive to an encoder connected to the drive or an option module. 110S1 Transfer electronic nameplate motor objects parameters from an encoder connected to the drive or option module to the drive parameters. 110S2 As 110S0, but for performance object 1 110S3 As 110S1, but for performance object 1 110S4 As 110S0, but for performance object 2 110S5 As 110S1, but for performance object 2 110S6 Transfer electronic nameplate motor object parameters from the drive to an encoder connected to the drive or an option module in the Unidrive SP format. 12000** Only display parameters that are different from their default value. This action does not require a drive reset. 12001** Only display parameters that are used to set-up destinations (i.e. DE format bit is 1). This action does not require a drive reset. 15xxx* Transfer the user program in an option module installed in slot 1 to a non-volatile media card file xxx 16xxx* Transfer the user program in an option module installed in slot 2 to a non-volatile media card file xxx 17xxx* Transfer the user program in an option module installed in slot 3 to a non-volatile media card file xxx 18xxx* Transfer the user program from file xxx in a non-volatile media card to an option module installed in slot 1. 19xxx* Transfer the user program from file xxx in a non-volatile media card to an option module installed in slot 2. 20xxx* Transfer the user program from file xxx in a non-volatile media card to an option module installed in slot 3. 21xxx* Transfer the user program in an option module installed in slot 4 to a non-volatile media card file xxx. 22xxx* Transfer the user program from file xxx in a non-volatile media card to an option module installed in slot 4. * See section 8 NV Media Card Operation on page 54 for more information on these functions. ** These functions do not require a drive reset to become active. All other functions require a drive reset to initiate the function. 40 Unidrive M700 Getting Started Guide Issue Number: 5 Safety information Product information Mechanical installation Electrical installation Getting started Basic parameters Running the motor NV Media Card Operation Further information 41 Unidrive M700 Getting Started Guide Issue Number: 5 Figure 6-1 Menu 0 logic diagram 28 29 Analog reference 5 6 Analog Analog Input 2 Input 2 Offset Trim Destination 00.013 Analog Input 2 Mode 7 00.020 + + 00.019 Any unprotected variable parameter Analog ??.?? Reference 2 01.037 ??.?? 01.015 01.050 Pr 01.050 set >1 Bipolar Reference Select 00.024 Preset frequency reference 00.024 Preset Frequency 1 00.025 Preset Frequency 2 Open Loop only 00.026 00.027 Preset Frequency 3 Preset Frequency 4 Keypad reference A1.A2 0 A1.Preset 1 A2.Preset 2 Preset 3 Keypad 4 Precision 5 Keypad Ref 6 00.023 Jog Reference 00.028 Enable Forward / Reverse Key Precision reference Key X X Input X X Output terminals terminals 00.XXX Read-write (RW) parameter 00.XXX Read-only (RO) parameter The parameters are all shown in their default settings 42 Unidrive M700 Getting Started Guide Issue Number: 5 26 27 25 9 Safety information OL> FREQUENCY TORQUE RFC-A, RFC-S> SPEED RUN RUN FORWARD REVERSE RESET AT ZERO SPEED 10 24 Analog outputs Digital output Product information Mechanical installation Motor control Maximum Frequency/ SpeedClamp 00.006 Current Limit 00.014 Torque Mode Ramp Enable 00.002 Selector OL> Catch A Spinning Motor 00.033 RFC-A, RFC-S > Motor Full RFC-A, Load Rated Speed RFC-S> Autotune Current Demand 00.017 Filter Time Constant 000.16 00.001 RFC-A, RFC-S modes only Electrical installation Minimum Frequency/ SpeedClamp RFC-A, Speed-loop PIDgains RFC-S> Speed-Loop 00.007 Proportional Gain Getting started Motor parameters 00.042 ~ 00.047 Number Of Poles Power Factor Rated Voltage Rated Speed Rated Current Rated Frequency SV> Motor Thermal Time Constant Ramps 00.003 Acceleration Rate 00.008 Speed-Loop Integral Gain 00.015 Speed-Loop 00.009 Derivative Gain Motor Speed 00.010 00.007 Voltage Mode Selector L1 L2 Drive L3 00.008 Estimated Boost Voltage Motor Speed 00.009 Dynamic V/f Select _ + Power stage _ + Basic parameters Ramp Mode Selector RFC-A, RFC-S OL>Motor-voltage control 00.004 Deceleration Rate 00.010 00.027 Drive Encoder PPR 00.026 Overspeed Threshold 15 way sub-D connector Running the motor 00.041 Maximum Switching Frequency 00.011 Output Frequency RFC-A RFC-S Torque Producing Current 00.013 00.012 Current Magnitude U V W _ + BR Magnetising Current Resistor optional NV Media Card Operation Further information Unidrive M700 Getting Started Guide Issue Number: 5 43 7 Running the motor This chapter takes the new user through all the essential steps to running a motor for the first time, in each of the possible operating modes. Ensure that no damage or safety hazard could arise from the motor starting unexpectedly. WARNING CAUTION CAUTION The values of the motor parameters affect the protection of the motor. The default values in the drive should not be relied upon. It is essential that the correct value is entered in Pr 00.046 Rated Current. This affects the thermal protection of the motor. If the drive is started using the keypad it will run to the speed defined by the keypad reference (Pr 01.017). This may not be acceptable depending on the application. The user must check in Pr 01.017 and ensure that the keypad reference has been set to 0. If the intended maximum speed affects the safety of the machinery, additional independent over-speed protection must be used. WARNING 7.1 Quick start Connections 7.1.1 Basic requirements This section shows the basic connections which must be made for the drive to run in the required mode. For minimal parameter settings to run in each mode please see the relevant part of section 7.2 Quick Start / start-up on page 47. Table 7-1 Minimum control connection requirements for each control mode Drive control method Requirements Terminal mode Drive enable Speed / Torque reference Run forward / Run reverse Keypad mode Drive enable Communications Drive enable Communications link Table 7-2 Minimum control connection requirements for each mode of operation Operating mode Requirements Open loop mode Induction motor RFC-A mode (with position feedback) Induction motor with position feedback RFC-S mode (with position feedback) Permanent magnet motor with position feedback 44 Unidrive M700 Getting Started Guide Issue Number: 5 ! Braking resistor (optional) 1 2 2 BR _ 3 0V Product information + +10V 4 Speed reference input 5 6 7 8 Communications port* Safety information Figure 7-1 Minimum connections to get the motor running in any operating mode (size 3 and 4) 9 10 AB AB Servo A A\ B B\ Z Z\ U U\ V V\ W W\ Cos Cosref Sin Sinref Data Data\ A (Cos) A\ (Cos\) B (Sin) B\ (Sin\) Data Data\ EnDat BiSS SSI Data Data\ CLK CLK\ Freeze Freeze T e r m i n a l Resolver 21 Cos H Cos L Sin H Sin L Ref H Ref L 22 34 24V 23 24 CLK CLK\ +V 0V Thermistor Input 5 10 15 25 1 6 11 26 RUN FWD 27 RUN REV M o d e 28 29 30 L1 L2 L3 U V W 31 SAFE TORQUE OFF (drive enable) Induction motor U V W E Keypad Optional item, must be installed for keypad mode M o d e Basic parameters U V W Servo motor (permanent magnet) K e y p a d Getting started Position feedback connector 15 way D-type E Fuses A A A A Z Z 1 B B U U V V W W Open loop L1 L2 L3 Marker pulse optional 2 Thermal overload for braking resistor to protect against fire risk. This must be wired to interrupt the AC supply in the event of a fault. This is not required if the optional internal braking resistor is used RFC-S * Ethernet fieldbus communication ports on Unidrive M700 and 485 serial communication ports on Unidrive M701. NV Media Card Operation RFC-A Z Z 1 1 Running the motor B B Electrical installation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SC EnDat SC SC SSI Hiperface Mechanical installation 11 Terminal Further information Unidrive M700 Getting Started Guide Issue Number: 5 45 Figure 7-2 Minimum connections to get the motor running in any operating mode (size 6) ! Braking resistor (optional) Size 6 only 1 2 2 3 _ 0V +10V 4 + BR Speed reference input 5 6 7 8 9 10 11 Communication ports* T e r m i n a l 21 22 24V 23 24 25 5 10 15 1 6 11 26 RUN FWD 27 RUN REV 28 29 Position feedback connector 15 way D-type 30 L1 L2 L3 U V W 31 SAFE TORQUE OFF (drive enable) Induction motor U V W Servo motor (permanent magnet) U V W E Keypad Optional item, must be installed for keypad mode K e y p a d M o d e E Fuses A A B B A A Z Z 1 B B U U V V W W Open loop RFC-A M o d e Z Z 1 L1 L2 L3 1 Marker pulse optional 2 Thermal overload for braking resistor to protect against fire risk. This must be wired to interrupt the AC supply in the event of a fault. This is not required if the optional internal braking resistor is used RFC-S * Ethernet fieldbus communication ports on Unidrive M700 and 485 serial communication ports on Unidrive M701. 46 Unidrive M700 Getting Started Guide Issue Number: 5 Quick Start / start-up 7.2.1 Open loop Detail Power-up the drive Verify that Open Loop mode is displayed as the drive powers up. If the mode is incorrect see section 5.6 Changing the operating mode on page 34. Ensure: • Drive displays ‘Inhibit’ Enter: • Motor rated frequency in Pr 00.047 (Hz) • Motor rated current in Pr 00.046 (A) • Motor rated speed in Pr 00.045 (rpm) Motor rated voltage in Pr 00.044 (V) - check if connection Mot X XXXXXXXXX No XXXXXXXXXX kg IP55 or Set maximum frequency Enter: • Maximum frequency in Pr 00.002 (Hz) Set accel. / decel. rates Enter: • Acceleration rate in Pr 00.003 (s /100 Hz) • Deceleration rate in Pr 00.004 (s /100 Hz) (If braking resistor installed, set Pr 00.015 = FAST. Also ensure Pr 10.030, Pr 10.031 and Pr 10.061 are set correctly, otherwise premature ‘Brake R Too Hot’ trips may be seen). A 8.50 4.90 8.50 4.90 CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN 0.02 t 100Hz 0.03 0.04 t Basic parameters At factory default, terminal 8 is set-up for an analog voltage input. If a thermistor is connected to terminal 8, then the Analog Input 3 Mode (07.015) parameter must be set to Thermistor Short Cct (7), Thermistor (8) or Therm No Trip (9). The thermistor input will be disabled until Pr 07.015 is set to NOTE one of the above. Getting started Motor thermistor set-up I.cl F °C 40 s S1 -1 V Hz min kW cosφ 230 50 1445 2.20 0.80 400 CN = 14.5Nm 240 50 1445 2.20 0.76 415 CN = 14.4Nm Electrical installation • Mechanical installation Enter motor nameplate details Product information Before power-up Ensure: • The drive enable signal is not given (terminal 31) • Run signal is not given • Motor is connected I.E.C 34 1(87) Action Safety information 7.2 Running the motor NV Media Card Operation Further information Unidrive M700 Getting Started Guide Issue Number: 5 47 Action Detail The drive is able to perform either a stationary or a rotating autotune. The motor must be at a standstill before an auto-tune is enabled. A rotating auto-tune should be used whenever possible so the measured value of power factor of the motor is used by the drive WARNING • Autotune • A rotating auto-tune will cause the motor to accelerate up to 2/3 base speed in the direction selected regardless of the reference provided. Once complete the motor will coast to a stop. The enable signal must be removed before the drive can be made to run at the required reference. The drive can be stopped at any time by removing the run signal or removing the drive enable. A stationary auto-tune can be used when the motor is loaded and it is not possible to uncouple the load from the motor shaft. A stationary auto-tune measures the stator resistance of the motor and the voltage offset in the drive. These are required for good performance in vector control modes. A stationary autotune does not measure the power factor of the motor so the value on the motor nameplate must be entered into Pr 00.043. A rotating auto-tune should only be used if the motor is uncoupled. A rotating auto-tune first performs a stationary auto- cos ∅ RS σLS tune before rotating the motor at 2/3 base speed in the direction selected. The rotating auto-tune measures the power factor of the motor. To perform an auto-tune: • Set Pr 00.040 = 1 for a stationary auto-tune or set Pr 00.040 = 2 for a rotating auto-tune • Close the Drive Enable signal (terminal 31). The drive will display ’Ready’. • Close the run signal (terminal 26 or 27). The lower display will flash ’Autotune’ while the drive is performing the auto-tune. • Wait for the drive to display ’Ready’ or ‘Inhibit’ and for the motor to come to a standstill. • Remove the drive enable and run signal from the drive. Save parameters Run 48 Select 'Save Parameters' in Pr mm.000 (alternatively enter a value of 1000 in Pr mm.000) and press red the reset digital input. reset button or toggle Drive is now ready to run Unidrive M700 Getting Started Guide Issue Number: 5 RFC-A mode (with position feedback) Induction motor with position feedback For simplicity only an incremental quadrature encoder will be considered here. For information on setting up one of the other supported speed feedback devices, refer to Setting up a feedback device in the Unidrive M700 / M701 User Guide. Before power-up Detail Ensure: • Drive Enable signal is not given (terminal 31) • Run signal is not given • Motor and feedback device are connected • Verify that RFC-A mode is displayed as the drive powers up. If the mode is incorrect see section section 5.6 Changing the operating mode on page 34. Mechanical installation Power-up the drive Product information Action Ensure: • Drive displays ‘Inhibit’ Electrical installation Incremental encoder basic set-up Enter: • Drive encoder type in Pr 03.038 = AB (0): Quadrature encoder • Encoder power supply in Pr. 03.036 = 5 V (0), 8 V (1) or 15 V (2). If output voltage from the encoder is >5 V, then the NOTE termination resistors must be disabled Pr 03.039 to 0. Getting started Set motor feedback parameters Setting the encoder voltage supply too high for the encoder could result in damage to the feedback device. CAUTION • At factory default, terminal 8 is set-up for an analog voltage input. If a thermistor is connected to terminal 8, then the Analog Input 3 Mode (07.015) parameter must be set to Thermistor Short Cct (7), Thermistor (8) or Therm No Trip (9). The thermistor input will be disabled until Pr 07.015 is set to NOTE one of the above. Enter: • Motor rated frequency in Pr 00.047 (Hz) • Motor rated current in Pr 00.046 (A) • Motor rated speed in Pr 00.045 (rpm) Set maximum speed Enter: • Maximum speed in Pr 00.002 (rpm) Unidrive M700 Getting Started Guide Issue Number: 5 or connection I.cl F °C 40 s S1 V Hz min-1 kW cosφ A 230 50 1445 2.20 0.80 8.50 400 4.90 CN = 14.5Nm 240 50 1445 2.20 0.76 8.50 415 4.90 CN = 14.4Nm CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN I.E.C 34 1(87) Motor rated voltage in Pr 00.044 (V) - check if Mot X XXXXXXXXX No XXXXXXXXXX kg IP55 0.02 t 49 Further information • NV Media Card Operation Enter motor nameplate details Running the motor Motor thermistor set-up Drive encoder Lines Per Revolution (LPR) in Pr 03.034 (set according to encoder) Drive encoder termination resistor setting in Pr 03.039: 0 = A-A\, B-B\, Z-Z\ termination resistors disabled 1 = A-A\, B-B\, termination resistors enabled, Z-Z\ termination resistors disabled 2 = A-A\, B-B\, Z-Z\ termination resistors enabled Basic parameters • Safety information 7.2.2 Action Set acceleration / deceleration rates Detail Enter: • Acceleration rate in Pr 00.003 (s/1000 rpm) • Deceleration rate in Pr 00.004 (s/1000 rpm) (If braking resistor installed, set Pr 00.015 = FAST. Also ensure Pr 10.030, Pr 10.031 and Pr 10.061 are set correctly, otherwise premature ‘Brake R Too Hot’ trips may be seen). 1000rpm 0.03 0.04 t The drive is able to perform either a stationary or a rotating auto-tune. The motor must be at a standstill before an auto-tune is enabled. A stationary auto-tune will give moderate performance whereas a rotating auto-tune will give improved performance as it measures the actual values of the motor parameters required by the drive. WARNING • Autotune • A rotating auto-tune will cause the motor to accelerate up to 2/ base speed in the direction selected regardless of the 3 reference provided. Once complete the motor will coast to a stop. The enable signal must be removed before the drive can be made to run at the required reference. The drive can be stopped at any time by removing the run signal or removing the drive enable. A stationary auto-tune can be used when the motor is loaded and it is not possible to uncouple the load from the motor shaft. The stationary auto-tune measures the stator resistance and transient inductance of the motor. These are used to calculate the current loop gains, and at the end of the test the values in Pr 00.038 and Pr 00.039 are updated. A stationary auto-tune does not measure the power factor of the motor so the value on the motor nameplate must be entered into Pr 00.043. A rotating auto-tune should only be used if the motor is uncoupled. A rotating auto-tune first performs a stationary auto-tune before 2/ 3 base speed in the direction selected. The rotating the motor at rotating auto-tune measures the stator inductance of the motor and calculates the power factor. To perform an auto-tune: • Set Pr 00.040 = 1 for a stationary auto-tune or set Pr 00.040 = 2 for a rotating auto-tune • Close the drive enable signal (terminal 31). The drive will display ’Ready’. • Close the run signal (terminal 26 or 27). The lower display will flash ‘Autotune’ while the drive is performing the auto-tune. • Wait for the drive to display ’Ready’ or ‘Inhibit’ and for the motor to come to a standstill • Remove the drive enable and run signal from the drive. Save parameters Run 50 cos ∅ RS σLS LS T Nm saturation breakpoints N rpm Select 'Save Parameters' in Pr mm.000 (alternatively enter a value of 1000 in Pr mm.000) and press red digital input. reset button or toggle the reset Drive is now ready to run Unidrive M700 Getting Started Guide Issue Number: 5 RFC-S mode (with position feedback) Safety information 7.2.3 Permanent magnet motor with a position feedback For simplicity only an incremental quadrature encoder with commutation outputs will be considered here. For information on setting up one of the other supported speed feedback devices, refer to Setting up a feedback device in the Unidrive M700 / M701 User Guide. Before power-up Detail Product information Action Ensure: • The drive enable signal is not given (terminal 31) • Run signal is not given • Motor and feedback device are connected Mechanical installation Verify that RFC-S mode is displayed as the drive powers up. If the mode Power-up the is incorrect see section 5.6 Changing the operating mode on page 34. drive Ensure: • Drive displays ‘inhibit’ Getting started Set motor feedback parameters Electrical installation Incremental encoder basic set-up Enter: • Drive encoder type in Pr. 03.038 = AB Servo (3): Quadrature encoder with commutation outputs • Encoder power supply in Pr. 03.036 = 5 V (0), 8 V (1) or 15 V (2). If output voltage from the encoder is >5 V, then the termination NOTE resistors must be disabled Pr 03.039 to 0. Setting the encoder voltage supply too high for the encoder could result in damage to the feedback device CAUTION • Enter: • Motor rated current in Pr 00.046 (A) Ensure that this equal to or less than the Heavy Duty rating of the drive otherwise ‘Motor Too Hot’ trips may occur during the auto-tune. • Number of poles in Pr 00.042 • Motor rated voltage in Pr 00.044 (V) Enter: • Maximum speed in Pr 00.002 (rpm) Unidrive M700 Getting Started Guide Issue Number: 5 Model No: 95UXXXXXXXXXXXX Brake: 12Nm Volts: 380/480 24V Cont: 7.7Nm:4.81Arms 0.67A Stall: 9.5Nm:5.91Arms Speed: 3000rpm Poles:6 Control Techniques Kt: 1.6Nm/Arms Dynamics Ltd Ins Class: H ANDOVER, HANTS. ENGLAND. SP10 5AB Serial No: XXXXXXXXXXX 0.02 t 51 Further information Set maximum speed NV Media Card Operation Enter motor nameplate details Running the motor Motor thermistor set-up At factory default, terminal 8 is set-up for an analog voltage input. If a thermistor is connected to terminal 8, then the Analog Input 3 Mode (07.015) parameter must be set to Thermistor Short Cct (7), Thermistor (8) or Therm No Trip (9). The thermistor input will be disabled until Pr 07.015 is set to NOTE one of the above. Basic parameters • Drive encoder Pulses Per Revolution in Pr 03.034 (set according to encoder) Drive encoder termination resistor setting in Pr 03.039: 0 = A-A\, B-B\, Z-Z\ termination resistors disabled 1 = A-A\, B-B\, termination resistors enabled, Z-Z\ termination resistors disabled 2 = A-A\, B-B\, Z-Z\ termination resistors enabled Action Detail Enter: Set • Acceleration rate in Pr 00.003 (s/1000 rpm) acceleration / • Deceleration rate in Pr 00.004 (s/1000 rpm) (If braking resistor deceleration installed, set Pr 00.015 = Fast. Also ensure Pr 10.030, Pr 10.031 and rates Pr 10.061 are set correctly, otherwise premature ‘Brake R Too Hot’ trips may be seen). 1000rpm 0.03 t 0.04 The drive is able to perform either a stationary or a rotating auto-tune. The motor must be at a standstill before an auto-tune is enabled. A stationary auto-tune will give moderate performance whereas a rotating auto-tune will give improved performance as it measures the actual values of the motor parameters required by the drive.The drive is able to perform a stationary, rotating, mechanical load measurement or locked rotor test auto-tune. The motor must be at a standstill before an auto-tune is enabled. It is suggested that a rotating auto tune is used for accurate measurement for position feedback phase angle. • Autotune • A stationary auto-tune can be used when the motor is loaded and it is not possible to uncouple the load from the motor shaft. A stationary auto-tune is performed to locate the flux axis of the motor. The stationary auto-tune measures the stator resistance, inductance in flux axis, voltage offset at zero current, maximum voltage offset, inductance in torque axis with no load on the motor and current at maximum voltage offset of the motor. These are used to calculate the current loop gains, and at the end of the test the values in Pr 00.038 and Pr 00.039 are updated. If Sensorless mode is not selected then Position Feedback Phase Angle (03.025) is set-up for the selected position feedback. A rotating auto-tune should only be used if the motor is uncoupled. The rotating auto-tune will rotate the motor by up to 2 mechanical revolutions in the direction selected, regardless of the reference provided to obtain the position feedback phase angle. A stationary auto-tune is then performed to obtain stator resistance, inductance in flux axis, voltage offset at zero current, maximum voltage offset, inductance in torque axis with no load on the motor and current at maximum voltage offset of the motor. From the above obtained parameters the current loop gains are calculated, and at the end of the test the values in Pr 00.038 and Pr 00.039 are updated. WARNING 52 0 0 The rotating auto-tune will rotate the motor by up to 2 mechanical revolutions in the direction selected, regardless of the reference provided. After a short delay, the motor is further rotated through a electrical revolution. The enable signal must be removed before the drive can be made to run at the required reference. The drive can be stopped at any time by removing the run signal or removing the drive enable. Unidrive M700 Getting Started Guide Issue Number: 5 Save parameters 0 Select 'Save Parameters' in Pr mm.000 (alternatively enter a value of 1000 in Pr mm.000) and press red reset digital input. reset button or toggle the Mechanical installation Run 0 Product information Autotune (cont) Detail To perform an auto-tune: • Set Pr 00.040 = 1 for a stationary auto-tune, Pr 00.040 = 2 for a rotating auto-tune. • Close the run signal (terminal 26 or 27). • Close the drive enable signal (terminal 31). The lower display will flash 'Autotune' while the drive is performing the test. • Wait for the drive to display 'Ready' or 'Inhibit' and for the motor to come to a standstill. If the drive trips it cannot be reset until the drive enable signal (terminal 31) has been removed. • Remove the drive enabled and run signal from the drive. Safety information Action Drive is now ready to run Electrical installation Getting started Basic parameters Running the motor NV Media Card Operation Further information Unidrive M700 Getting Started Guide Issue Number: 5 53 8 NV Media Card Operation 8.1 Introduction The Non-Volatile Media Card feature enables simple configuration of parameters, parameter back-up and drive cloning using a SMARTCARD or SD card in the future. The drive offers backward compatibility for a Unidrive SP SMARTCARD. The SMARTCARD can be used for: • • Parameter copying between drives Saving drive parameter sets The NV Media Card (SMARTCARD) is located at the top of the module under the drive display (if installed) on the left-hand side. Ensure the SMARTCARD is inserted with the contacts facing the right-hand side of the drive. The drive only communicates with the NV Media Card when commanded to read or write, meaning the card may be "hot swapped". Be aware of possible live terminals when inserting or removing the SMARTCARD WARNING Figure 8-1 Installation of the SMARTCARD 1. Installing the SMARTCARD 2. SMARTCARD installed 54 Unidrive M700 Getting Started Guide Issue Number: 5 SMARTCARD support Figure 8-2 Basic SMARTCARD operation Electrical installation Programs all drive parameters to the SMARTCARD Drive reads all parameters from the SMARTCARD NOTE Overwrites any data already in data block 1 Boot Auto Save Pr 00.030 = Auto + Pr 00.030 = Boot + Transferring data Data transfer, erasing and protecting the information is performed by entering a code in Pr mm.000 and then resetting the drive as shown in Table 8-1. Table 8-1 SMARTCARD codes Code Where yyy indicates the block number 001 to 999. Unidrive M700 Getting Started Guide Issue Number: 5 55 Further information 4001 6yyy 9555 9666 9777 9888 9999 NV Media Card Operation 2001 Action Transfer drive parameters as difference from defaults to a bootable SMARTCARD block in data block number 001 Transfer drive data as difference from defaults to SMARTCARD block number 001 Transfer SMARTCARD data block yyy to the drive Clear SMARTCARD warning suppression flag Set SMARTCARD warning suppression flag Clear SMARTCARD read-only flag Set SMARTCARD read-only flag Erase SMARTCARD Running the motor 8.3 Auto Save Drive boots from the SMARTCARD on power up and automatically writes to the SMARTCARD when a parameter save is performed Basic parameters Drive automatically writes to the SMARTCARD when a parameter save is performed Pr 00.030 = Program + Getting started Pr 00.030 = Read + Mechanical installation 1. If a parameter from the source drive does not exist in the target drive then no data is transferred for that parameter. 2. If the data for the parameter in the target drive is out of range then the data is limited to the range of the target parameter. 3. If the target drive has a different rating to the source drive then the normal rules for this type of transfer apply. Product information The SMARTCARD can be used to store one drive parameter set from the Unidrive M in data block 001 on the SMARTCARD. The Unidrive M is compatible with a Unidrive SP SMARTCARD and is able to read and translate the Unidrive SP parameter set into a compatible parameter set for Unidrive M. This is only possible if the Unidrive SP parameter set was transferred to the SMARTCARD using the difference from defaults transfer method (i.e. 4yyy transfer). The Unidrive M is not able to read any other type of Unidrive SP data block on the card. Although it is possible to transfer difference from default data blocks from a Unidrive SP into the Unidrive M, the following should be noted: Safety information 8.2 9 Further information 9.1 Diagnostics For further information on diagnostics including trips and alarms, refer to the Unidrive M700 / M701 User Guide. 56 Unidrive M700 Getting Started Guide Issue Number: 5 1 11 Polarised signal connectors 41 42 21 31 1 0V 2 +24V input 3 0V 5 Non-inverting input 6 Inverting input 3 0V 5 Non-inverting input 6 Inverting input 4 +10V output 7 Analog input 2 Analog input 3 8 Analog input 3 9 Analog output 1 Speed / frequency 10 Analog output 2 11 0V 21 0V +24V output (user selectable) Analog frequency/speed reference 1 Single-ended signal Differential signal Analog frequency/speed reference 2 Torque (active current) 22 23 0V At zero speed 24 Digital I/O 1 Reset 25 Digital I/O 2 Run forward 26 Digital I/O 3 Run reverse Analog input 1/ input 2 select 27 Digital input 4 28 Digital input 5 29 Digital input 6 30 0V 31 Drive enable (SAFE TORQUE OFF function) Jog forward select Drive ok Analog input 1 Analog input 2 41 42 0478-0001-05 Relay (Overvoltage category II)