Download Velleman K3511 Specifications

Remote controlled car alarm
Total solder points: 88 + 68 + 367
Difficulty level: beginner 1 2 3
4
5 ⌧ advanced
K3511
ILLUSTRATED ASSEMBLY MANUAL
H3511IP-2
Features & specifications
Features :
Microprocessor technology.
Multi-functional remote control operation.
Audio and visual on/off indicators.
Multifunction dashboard mounted LED.
Automatic reset after alarm.
Adjustable voltage drop (reaction to interior lighting).
Voltage drop detection active immediately, or after 5 minutes.
Direct alarm trigger input (direct alarm after triggering).
Warning alarm trigger input (2 triggers within 15 seconds = alarm).
Warning input can be switched off with the remote control.
Adjustable shock detector (can be switched off with the remote control).
Detector input for ventilator in order to avoid false alarms.
Contact switches for bonnet and boot.
Internal siren for on/off signal and alarm.
Output for external siren and pager (5A).
Alarm time: 30 seconds.
Starter interrupter for ignition or diesel fuel pump (15A).
Special starter motor interrupter relay (30A) supplied.
Switch on protection if contact is on.
Output to hazard lights (2 x 6A max.).
Output for central locking (100mA).
Selectable code for remote control transmitter and receiver (8.748 codes).
An unlimited number of remote control transmitters can be used (K6706B or
K6706G).
Automatically resets in the event of accidental switch off (60 seconds).
Connection for extra starter interrupter via security code lock module (SP150).
Diagnosis facility to identify a triggered sensor at a later time.
Specifications
•
•
•
•
2
Supply voltage: 12VDC.
Consumption: 50mA in standby.
Temperature range: -40 to +85°C.
Battery for remote control unit: 12V type V23GA, V23A (not incl.).
Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project
successful. Read them carefully.
1.1 Make sure you have the right tools:
• A good quality soldering iron (25-40W) with a
small tip.
• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to
the tip, to give it a wet look. This is called ‘thinning’ and will protect
the tip, and enables you to make good connections. When solder
rolls off the tip, it needs cleaning.
• Thin raisin-core solder. Do not use any flux or grease.
• A diagonal cutter to trim excess wires. To avoid injury when cutting
excess leads, hold the lead so they cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold components in place.
• Small blade and Phillips screwdrivers. A basic range
is fine.
For some projects, a basic multi-meter is required, or might
be handy
0.0
0
0
1.2 Assembly Hints :
⇒ Make sure the skill level matches your experience, to avoid disappointments.
⇒ Follow the instructions carefully. Read and understand the entire step before you
perform each operation.
⇒ Perform the assembly in the correct order as stated in this manual
⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
⇒ Values on the circuit diagram are subject to changes.
⇒ Values in this assembly guide are correct*
⇒ Use the check-boxes to mark your progress.
⇒ Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute
manual updates, indicated as ‘NOTE’ on a separate leaflet.
3
Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface
and carefully solder the leads
2- Make sure the solder joints are cone-shaped
and shiny
3- Trim excess leads as close as possible to the
solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN
THE CORRECT MOUNTING SEQUENCE !
Velleman hereby certifies that the device K3511 meets
the essential requirements and all other relevant stipulations of directive 1999/5/
EG and 1995/5/EC.
For the complete conformity declaration check out :
http://www.velleman.be/downloads/DoC/CE_K3511.pdf
4
Construction
IMPORTANT
The car alarm consist of three PCB’s, 1 for the remote control transmitter, 1
for the receiver and 1 for the main PCB.
The receiver PCB is fitted to the main PCB.
Tip: The pictures on the packaging can be used as a guideline.
However, due to possible changes it is not 100% reliable.
(A) Construction of the P6706 remote control transmitter
Before mounting the components to the PCB it must first be checked that the
PCB fits in the housing. Be careful of the small notch next to LD1. Should it not
fit the edge of the PCB can be sanded down with fine sandpaper.
1. Jumperwire
4. Resistors (check the color code)
J
R...
2. Diodes (Check the polarity)
D...
R1: 100K
R2: 100K
R3: 33K
R4: 100
R5: 1K
(1 - 0 - 4 - B)
(1 - 0 - 4 - B)
(3 - 3 - 3 - B)
(1 - 0 - 1 - B)
(1 - 0 - 2 - B)
CATHODE
5. Axial coil
D1 : BAT85
D2 : BAT85
L2
L...
3. Zener diode. Check the polarity!
ZD...
ZD1 : 6V8
CATHODE
L2 : 10µH (1-0-0-A)
6. Push button
SW1
SW2
5
Construction
7. Capacitive trimmer
12. LED (Check the polarity)
CV : 1,5 - 5pF
CV...
8. IC socket
(Watch the position of the notch)
+
-
IC1 : 18p
1
IC...
13. IC
(Watch the position of the notch !)
9. Capacitors
C1 : 2pF (2,2)
C2 : 2pF (2,2)
C3 : 330pF (331)
C...
IC1 : UM3758 - 120A
14. Sticker
10. Transistor
Affix the supplied sticker to the housing.
T1 : BF199
Velleman
433,92 MHz
7mm
SRFCE
11. LED (Check the polarity)
LD1 : 3mm RED
6
11mm
Construction
15. Create your code
The code can be set for a transmitter/receiver combination. There is a row of 9
coding islands for setting the code. The closest is near the IC legs. The code can
be set by connecting one or more of these coding islands to a neighbouring island or a neighbouring + island using a jumper, or by not connecting them at all
(leaving open).
No connection
Code connection to ‘-’
Code connection to ‘+’
Example of a possible code
Note: certain points cannot be connected to ‘+’
16. Final assembly
Place the PCB in its housing, check for the position of the battery lips. The cover
may only be fitted after mounting and adjustment.
Place the 12V battery (type V23GA) in the housing (check the polarity).
7
Construction
(B) Construction of the remote control receiver P3511R
1. Zener diode (Check the polarity)
4. IC socket. Watch the position of
the notch.
ZD...
ZD1 : 4V3
ZD2 : 5V1
ZD3 : 5V1
IC1 : 8p
IC...
2. Resistors (check the color code)
5. Capacitors
C1 : 2pF (2,2)
C2 : 2pF (2,2)
C3 : 22pF
C4 : 82pF
C5 : 330pF (331)
C6 : 330pF (331)
C7 : 1µF (105 - 1µ)
R...
R1 : 270
R2 : 2K2
R3 : 18K
R4 : 18K
R5 : 33K
R6 : 5K6
R7 : 2K7
R8 : 6K8
R9 : 6M8
R10 : 1K
R11 : 1K
R12 : 1K
R13 : 4K7
1
CATHODE
(2 - 7 - 1 - B)
(2 - 2 - 2 - B)
(1 - 8 - 3 - B)
(1 - 8 - 3 - B)
(3 - 3 - 3 - B)
(5 - 6 - 2 - B)
(2 - 7 - 2 - B)
(6 - 8 - 2 - B)
(6 - 8 - 5 - B)
(1 - 0 - 2 - B)
(1 - 0 - 2 - B)
(1 - 0 - 2 - B)
(4 - 7 - 2 - B)
C...
6. Transistor
T1 : BF199
7mm
7. Pin contacts
3. Axial coil
Rx : 3p (+9V)
L2
L...
L1 : 1µH (1 - 0 - B - A)
cut
8
18mm
Construction
8. Capacitive trimmer
Solder side
CV...
Fig.8
CV1 : 5pF
9. LED (Check the polarity)
8mm
SOLDER
SIDE
LD1 : 3mm RED
10. IC
(Watch the position of the notch !)
IC1 : RV4558, LM258, LM2904
9
Construction
(C) Construction of the main PCB 3511
1. Jumperwire
J
2. Diodes (Check the polarity)
D...
CATHODE
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
: 1N4148
: 1N4148
: 1N4148
: 1N4148
: 1N4148
: 1N4148
: 1N4000 … 1N4007
: 1N4000 … 1N4007
: 1N4000 … 1N4007
: 1N4000 … 1N4007
: 1N4000 … 1N4007
: 1N4000 … 1N4007
3. Zener diode. Check the polarity!
ZD1 : 2V4
ZD2 : 5V1
ZD3 : 18V
ZD4 : 18V
ZD5 : 18V
ZD...
CATHODE
4. Resistors (check the color code)
R...
R1 : 100K (1 - 0 - 0 - 3 - 1)
R2 : 100K (1 - 0 - 0 - 3 - 1)
R3 : 100K (1 - 0 - 0 - 3 - 1)
10
R4 : 100K
R5 : 10
R6 : 220
R7 : 4K7
R8 : 4K7
R9 : 4K7
R10 : 4K7
R11 : 1K
R12 : 1K
R13 : 1K
R14 : 1K
R15 : 1K
R16 : 1K
R17 : 1K
R18 : 1K
R19 : 1K
R20 : 47K
R21 : 47K
R22 : 47K
R23 : 47K
R24 : 47K
R25 : 47K
R26 : 47K
R27 : 47K
R28 : 47K
R29 : 10K
R30 : 10K
R31 : 10K
R32 : 10K
R33 : 10K
R34 : 10K
R35 : 10K
R36 : 10K
R37 : 10K
R38 : 10K
R39 : 10K
R40 : 10K
R41 : 10K
R42 : 10K
R43 : 10K
R44 : 10K
R45 : 100K
R46 : 100K
(1 - 0 - 0 - 3 - 1)
(1 - 0 - 0 - B)
(2 - 2 - 1 - B)
(4 - 7 - 2 - B)
(4 - 7 - 2 - B)
(4 - 7 - 2 - B)
(4 - 7 - 2 - B)
(1 - 0 - 2 - B)
(1 - 0 - 2 - B)
(1 - 0 - 2 - B)
(1 - 0 - 2 - B)
(1 - 0 - 2 - B)
(1 - 0 - 2 - B)
(1 - 0 - 2 - B)
(1 - 0 - 2 - B)
(1 - 0 - 2 - B)
(4 - 7 - 3 - B)
(4 - 7 - 3 - B)
(4 - 7 - 3 - B)
(4 - 7 - 3 - B)
(4 - 7 - 3 - B)
(4 - 7 - 3 - B)
(4 - 7 - 3 - B)
(4 - 7 - 3 - B)
(4 - 7 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 3 - B)
(1 - 0 - 4 - B)
(1 - 0 - 4 - B)
Construction
5. Axial coil
C9 : 100nF
C10 : 100nF
L2
L...
10. Transistors
L1 : 100µH (1 - 0 - 1 - A)
6. IC sockets
(Watch the position of the notch)
IC1 : 8p
IC2 : 18p
IC3 : 18p
1
IC...
7. Potentiometer
RV1
RV1 : 4K7 / 5K
(µ1 - 104)
(µ1 - 104)
T1
T2
T3
T4
T5
T6
T7
T8
T9
T10
T11
T12
T13
T14
: BC547 or eq.
: BC547 or eq.
: BC547 or eq.
: BC547 or eq.
: BC547 or eq.
: BC547 or eq.
: BC547 or eq.
: BC547 or eq.
: BC337 or eq.
: BC337 or eq.
: BC337 or eq.
: BC337 or eq.
: BC557 or eq.
: BC557 or eq.
11. Female connector
8. LED (Check the polarity)
J3 : 3p
..
J.
LD1 : 3mm RED
LD1
..
J.
CATHODE
9. Capacitors
cut
c...
12. Male Pin connector
C1
C2
C3
C4
C5
C6
C7
C8
: 100pF
: 330pF
: 100nF
: 100nF
: 100nF
: 100nF
: 100nF
: 100nF
(101)
(331)
(µ1 - 104)
(µ1 - 104)
(µ1 - 104)
(µ1 - 104)
(µ1 - 104)
(µ1 - 104)
J1 : 10p
J2 : 12p
11
Construction
13. Pin contacts
16. Voltage regulators
VR1 : 7809
VR2 : 7805
cut
18mm
JP1 : 3p
JP2 : 3p
JP3 : 3p
JP4 : 3p
14. Electrolytic capacitors. Watch
the polarity !
C11 : 1µF
C12 : 1µF
C13 : 1µF
C14 : 1µF
C15 : 1µF
C17 : 1µF
C18 : 1µF
C19 : 22µF
C20 : 220µ F
C21 : 1000µF
VR...
17. Fuse
F1 : 15A
Thin the PCB track
with extra solder
18. Relays
C...
RY1 : FRA2C
RY2 : FRA2C
RY3 : V23033, FRA2C
Thin the PCB track with extra solder
15. Diodes (Check the polarity)
19. IC’s. Watch the position of the
notch !
D...
CATHODE
D13 : 6A2, 6A6 or eq.
D14 : 6A2, 6A6 or eq.
IC1 : RV4558, LM258, LM158
IC2 : UM3758 - 120A
IC3 : VK3511, PIC16C54RCE
12
Test & adjustment
20. Create your code
See point 15 in transmitter construction “P6706”. (Pag. 7)
21. Final assembly
Mount the receiver PCB “P3511R” on the main PCB “P3511” using the 20mm
treaded rod.
Check that the components of the main PCB and the receiver PCB do not touch
each other.
22. Test and adjustment
IMPORTANT:
• To tune the remote control transmitter to the receiver, the plastic tuning screwdriver
supplied is needed (sometimes it will be necessary to make the point a little bit finer by
using sandpaper)
• The transmitter must be in its housing without the cover on.
• The receiver may not be in the vicinity of any metal objects
• The transmitter and receiver must have the same code
• Use the right hand button of the transmitter (SW2)
1. Tuning the receiver :
• Connect 12V in to the + and - of a stable supply or battery. Check the polarity
• Set the tuning capacitor of the receiver to around its mid point (see figure 8). Check
that the tuning LED of the receiver is not, or almost not, lit up. If it is lit the capacitor
must be set a little bit further on. Do not touch the circuit with your hand
2. Tuning one or more transmitters to the receiver:
• Activate the transmitter (do not touch any other components other than the push
button) and turn (very carefully) the tuning capacitor until the tuning LED of the
receiver lights up. If all is well one of the relays will energise - if the transmitter and
receiver codes are the same. (Between 2 operations a pause of at least 5 seconds is
required)
• Now take the transmitter at least 10 metres away from the receiver and repeat the
setting. Then take the transmitter to around 20 metres away and repeat (perhaps ask
somebody to help you).
• Should it not be possible to tune the receiver to the transmitter, then it might be that
the tuner capacitor of the receiver should be set into a different position.
Clip the cover of the housing of the transmitter back into place.
See user instructions for further operation.
13
PCB
23. PCB P6706
24. PCB P3511R
14
PCB
25. Main PCB P3511
15
16
BATTERY
12V
-
+
NC
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
IC1
18
SW2
A11
11
NC
D1
D2
VSS
TX
OSC
A12
12
14
17
13
16
RX
MODE
15
UM3758-120A
SW1
10
9
8
7
6
5
4
3
2
1
VDD
R3
C3
R1
R2
C2
C1
R4
T1
CV
L2
R5
ZD1
LD1
L1
Diagram
26. Diagram Remote Transmitter
R6
R5
C5
C3
C4
R7
T1
L2
R3
R1
L1
C1
CV1
R4
C6
R8
ZD1
C7
A1
R9
1
A1,A2 = IC1
3
2
R10
C2
4
8
7
LD1
A2
ZD2
6
5
R11
R13
R12
R2
ZD3
GND
Rx OUT
+9V
Diagram
27. Diagram Remote Receiver
17
Diagram
28. Main diagram
+V1
6
8
Rx IN
IR Rx IN
1
16
2
R45
+V
RF GND
IR GND
A1,A2 = IC1
+12V OUT
18
R39
7
4
3
R46
+V3
4
OSC
C21
C2
+V1
D7
VR1
L1
+12V IN
I
R3
R1
GND
I
C4
C11
RV1
+V
C12
C5
+V3
LD1
R11
+V
R12
9
OUT
+V
+V3
+V
R43
D2
OSC
DIRECT SENSORS IN
RB0
C14
+V
R44
A10
1
6
RA3
R22
RA2
+V
5MIN
NC
DIRECT
R6
DASHBOARD LED +
R38
T5
+V3
DASHBOARD LED INSIDE SIREN +
RB4
R9
RB6
R10
INSIDE SIREN T10
2
T1
R23
ZD2
C15
RY1
NC
LEFT
DIRECTION LIGHTS
RIGHT
IC3
VK3511
10
CONTACT1
D10
NC
A11
T9
+V
RA1
JP3
ARM
TIME
16
(PIC16C54’RC)
R31
R32
A8
A9
D14
C1
T14
R40
A7
R37
18
+V
RY2
R18
7
R30
R21
A6
C9
D13
D11
RA0
14 17 RB2
8
+V
R13
11
A4
A5
14 15 12
VSS
MODE
+V3
VDD
3
RB1
C13
17
A2
A3
A12
T13
R29
10
A1
T8
RTCC
+V
R20
D1
R28
WARNING SENSORS IN
12
WARNING OUT
T6
ZD4
+V
+V3
CONTACT2
D9
R33
T12
D3
RST
ZD3
R24 +V
R14
R8
11
NC
OFF
ON
+V3 R25
T2
JP2
POS
R35
T3
C8
R26
NEG
JP4 BLOWER
T4
R34
FAN SENS IN
D6
5
RB7
+V D4
R16
R15
13
R36
C17
D5
R27
C18
RB5
R19
RB3
R7
RY3
OUTSIDE SIREN / PAGER
T11
+V
CODELOCK
CODELOCK IN
C10
D12
4
C16
18
8
ZD1
C6
C19
D8
7
C7
R4
R2
6
UM3758-120A
O
NC
VOLTAGE DROP JP1
+V
OFF
3
ON
A1
1
R42
R41
2
GND
IC2
VR2
O
C3
C20
5
13
R5
F1
+V
VDD
RF Rx IN
A2
5
+V
RF +9V
IR +9V
+V1
9
VSS
DOOR LOCK OUT SIGNAL
T7
R17
ZD5
VELLEMAN KIT NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
Info ?: http://www.velleman.be
Modifications and typographical errors reserved
© Velleman Kit nv
H3511IP - 2003 - ED2 (rev 3)
5 410329 291518