Download Champion Model 44-WS Gas Troubleshooting guide

For machines beginning with serial no. 84000
thru 99999 and serial no. R1000 and above
Technical Manual
Single Tank
Rack Conveyor
with/without Prewash
Basic
Model
With (PR22)
22" Prewash
With (PR36)
36" Prewash
With (FFPR26)
26" Front Feed
Prewash
44KB
54KB
44WS
KL44
44KPRB
54KPRB
66WS
KL66
PR36/44KB
PR36/54KB
PR36/44WS
PR36/KL44
FFPR26/44KB
FFPR26/54KB
FFPR26/44WS
FFPR26/KL44
Machine Serial No.
March, 2005
Manual P/N
P.O. Box 4149
Winston-Salem, North Carolina 27115-4149
336/661-1556
Fax: 336/661-1660
112844 Rev. I
2674 N. Service Road
Jordan Station, Ontario, Canada L0R 1S0
905/562-4195
Fax: 905/562-4618
www.championindustries.com
Complete the information below so it will be available for quick reference.
Model Number
Serial Number
Voltage and Phase
Champion Service Agency
Phone
Champion Parts Source
Phone
Champion Service:
Champion (USA)
Phone: 1 (336) 661-1556
1 (800) 858-4477
Fax:
1 (336) 661-1660
Champion (Canada)
Phone: 1 (905) 562-4195
1 (800) 263-5798
Fax: 1 (905) 562-4618
We strongly recommend that you Fax your orders.
NOTE: When calling to order parts, be sure to have the model number, serial number,
voltage and phase of your machine.
Control Cabinet
Top of Machine
Machine Data Plate with
Model No., Serial No.,
Voltage and Phase is
located on the right or left
side of the Control Cabinet
Left to Right
Model Shown
COPYRIGHT © 2005 by Champion Industries, Inc.
REVISIONS
Revision History
The revisions listed below cover machine design changes prior to the publication of this
manual, P/N 112844, dated June, 1998.
Revision
Date
04/01/93
04/01/93
04/01/93
Revised
Pages
—
—
—
Serial Number
Effectivity
84565
84545
84565
04/01/93
04/01/93
04/01/93
04/01/93
04/01/93
04/01/93
04/01/93
04/01/93
10/20/93
—
—
—
—
—
—
—
—
—
—
—
84565
84565
84565
84545
84565
84350
85331
04/01/93
10/20/93
—
—
84350
85261
09/02/94
3/21/95
—
—
86424
87001
5/12/95
—
87150
9/28/95
3/3/96
7/19/96
1/8/97
3/5/97
11/26/97
—
—
—
—
—
—
87575
88124
88503
89120
89277
90513
8/3/98
—
99999
Comments
Redesign of cradle, replaced cradle roller with slide
Additon of stiffener to idle pump mechanism
Redesign of wash system, addition of adjustable
restrictors
Removed water shock arrestor from the rinse piping
Repositioned PRV on rinse piping
Redesign of final rinse pipes and nozzles
Redesign of drain mechanism and filler panel
Redesign of rinse saver switch
Redesign and relocation of door safely switch
Redesign of drain mechanism and overflow
Change in booster to 63Kw
Changed 63Kw element combination to (3) 9Kw &
(2) 18Kw in the electric booster tank
Redesign of booster cabinet components
Redesign of control cabinet using Furnas
components
Replace SST rinse manifold with brass fittings
Changed design of ON-OFF/circuit breaker switch,
new P/N 111980 issued
Redesigned pump assemblies and changed impellers to
all stainless steel construction
Redesign of booster to use 12Kw heaters
Redesign of final rinse switch assembly
Redesign of control cabinet terminal block
Changed design of pump timer, new P/N 112351
Redesign of wash system to debossed spray pipes
Redesign of KL 44/66 final rinse assembly, cradle
and final rinse switch assembly
Changed S/N format to R1000 and above
i
REVISIONS
Revision History
Revision
Date
10/30/98
Revised
Pages
All
Serial Number
Effectivity
84000& above
12/3/99
142,144
R1649
02/01/01
41,42
R1766
02/01/01
68,69
R1529
02/01/01
72
R1529
02/21/01
135,139,143
02/21/01 136,140,144,163,165
12/05/01
140,144
12/05/01 136,140,143,144
01/02/02
69,73,77
01/02/02
81,85
01/02/02
70,74,78,82
86,89,111,115
01/02/02
69,73,77,81
85,89,111,116
—
—
—
—
R2426
R2426
R2562
R2346
01/02/02
112,115,116
R2208
01/02/02
125
R1690, R1719
R2074, R2127
05/20/02
70,74,78,82,86
89,112,116
41
133
139,143
02/05/03
02/05/03
02/05/03
7/22/03 69,70,73,74,77,78,81
82,85,86,89,111,112,115
7/23/03
133
3/11/04 45,47,97,99,101,103,
105, 107, 108, 111
3/11/04
v
6/16/05
129
ii
—
—
—
––
––
R3285
––
Comments
Issue of new manual and new parts replacement lists
Supersedes previous manual P/N 110874 beginning
with date January 1989 thru June 1993.
Added 7CR, 120VAC Hold-in relay to control cabinet
circuit to maintain power to booster circuit.
Changed pump valve P/N 111696 to 112380, Oring
P/N 111725 to gasket 112338, and Suction Flange
P/N 111841 to 112379.
Insert new piping for outside rinse with electric
booster (new figure & parts)
Insert new piping for outside rinse with no electric
booster and with steam booster.
Change part number 111642 to 108122
Change part number 111826 to 111827
Corrected descriptions on contactors
Added Fuse size numbers to descriptions
Change vacuum breaker 3/4" P/N 104429 to 113222
Change vacuum breaker 1/2" P/N 100500 to 113220
Change vacuum breaker 1/4" P/N 107069 to 113218
Change Parker/Evans solenoid valve 1/4" P/N 109885
and 1/2" P/N 109886 to GC solenoid valve 1/2" P/N
113352 along with repair kit, coil and piping changes
Added new table flange P/N 325492 and track stiffener
P/N 325667
Added new water baffles 325159 and 325160
Added 900836 Kit* Repair, 1/4" & 1/2" Vacuum
Breaker and 900837 Kit* Repair, 3/4" Vacuum Breaker
Replaced impellers with new part numbers.
Replaced P/N 108391 with 113622.
Replaced Furnace (Siemens) overloads with
Telemecanique (Square D) overloads.
Revised plastic style vacuum breakers with
bronze style
Corrected part numbers on overlays.
Replaced 111090 with 113721 reed switch.
Replaced B700933 revision N with revision O.
Change quantity on part 105186.
CONTENTS
CONTENTS
Page
REVISION HISTORY ...................................................................................................................... i
WARRANTY .................................................................................................................................. vi
KEY COMPONENTS ...................................................................................................................... 1
INTRODUCTION .......................................................................................................................... 2
GENERAL........................................................................................................................................ 3
INSTALLATION ............................................................................................................................ 5
Unpacking .......................................................................................................................... 5
Electrical Connections ........................................................................................................ 5
Plumbing Connections ........................................................................................................ 6
Ventilation Connections ...................................................................................................... 6
Chemical Connections ........................................................................................................ 6
Curtain Locations ................................................................................................................ 7
Completing Installation ...................................................................................................... 7
OPERATION .................................................................................................................................... 8
MAINTENANCE ............................................................................................................................ 11
Maintenance Schedule ........................................................................................................ 11
Deliming .............................................................................................................................. 12
TROUBLESHOOTING .................................................................................................................. 13
ELECTRICAL SERVICE ................................................................................................................ 15
MECHANICAL SERVICE .............................................................................................................. 23
TABLE LIMIT SWITCH INSTALLATION.................................................................................... 27
REPLACEMENT PARTS ................................................................................................................ 31
ELECTRICAL SCHEMATICS ...................................................................................................... 171
LIST OF FIGURES
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
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—
—
Fuse Blocks ..............................................................................................................
Motor Overload ......................................................................................................
Pump Timer ..............................................................................................................
Dual Float Switch ....................................................................................................
Tank Heat Thermostats ............................................................................................
Booster Thermostat Locations (Electric) ................................................................
Booster High Limit Thermostat (Electric) ..............................................................
Front View Typical 40°F/22°C rise Booster, One Tank 38 Kw shown ..................
Front View Typical 70°F/39°C rise Booster, Two Tank 63 Kw shown ....................
Idle Pump Switch Assembly ....................................................................................
15
15
16
17
18
18
18
22
22
24
iii
CONTENTS
LIST OF FIGURES (Cont.)
iv
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
Figure 19a
Figure 20
Figure 21
Figure 22
Figure 23
Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
Figure 29
Figure 30
Figure 31
Figure 32
Figure 33
Figure 34
Figure 35
Figure 36
Figure 37
Figure 38
Figure 39
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Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
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40
41
42
43
44
45
46
47
48
49
50
51
Magnetic Switch and Magnet .................................................................................. 24
Rinse-Saver Switch Mechanism .............................................................................. 24
Crank Assembly ........................................................................................................ 25
Conveyor Drive Assembly ........................................................................................ 25
View of Load End of Machine ................................................................................ 26
Close-up View of Bearing Housing ........................................................................ 26
Close-up View of Clutch Assembly.......................................................................... 26
Conveyor Drive Assembly ........................................................................................ 32
Track and Cradle Assembly (S/N 84565 and above except KL-44/66) .................. 34
Track and Cradle Assembly (Prior to S/N 84565) .................................................. 35
Track and Cradle Assembly (PR22, PR36) (All S/N’s)............................................ 36
Track and Cradle Assembly (KL-44/66 Only) (S/N 90513 and above) .................. 38
Motor and Pump Assembly (All S/N’s).................................................................... 40
Idle Pump Mechanism (All S/N’s) .......................................................................... 44
Idle Pump Switch (FFPR26 Only) (All S/N’s) ........................................................ 46
Wash System Assembly (Prior to S/N 84565).......................................................... 48
Wash System Assembly (PR22, FFPR26) (Prior to S/N 84565).............................. 50
Wash System Assembly (PR36) (Prior to S/N 84565) ............................................ 52
Wash System Assembly (S/N 84565 thru S/N 89276) ............................................ 54
Wash System Assembly (PR22, FFPR26) (S/N 84565 thru S/N 89276) ................ 56
Wash System Assembly (PR36) (S/N 84565 thru S/N 89276) ................................ 58
Wash System Assembly (S/N 89277 and above)...................................................... 60
Wash System Assembly (PR22, FFPR26) (S/N 89277 and above).......................... 62
Wash System Assembly (PR36) (S/N 89277 and above) ........................................ 64
Outside Rinse Piping with Electric Booster (Prior to R1529) ................................ 66
Outside Rinse Piping with Electric Booster (After S/N R1530).............................. 68
Fill and Outside Rinse Piping, w/No Booster or with Steam Booster (All S/N’s) .. 72
Fill and Outside Rinse Piping w/ No Booster, (KL-44/66) (All S/N’s) .................. 76
Fill and Outside Rinse Piping 44WS w/Electric Booster (S/N 82305 and above) .. 80
Fill and Outside Rinse Piping 44WS – No Booster and Steam Booster
(S/N 82305 and above) ............................................................................................ 84
Cold Water Thermostat for Prewash Option (All S/N’s) ........................................ 88
Inside Rinse Piping and Rinse Drain-Off (KL-44/66 Only) (S/N 90513 and above) 90
Inside Rinse Piping and Rinse Drain-Off (KB, WS, KL) (S/N 87575 and above).. 92
Inside Rinse Piping & Rinse Drain-Off (Prior to S/N 87575) ................................ 94
Rinse Saver Mechanism (Prior to S/N 88123) ........................................................ 96
Rinse Saver Mechanism (L-R) (S/N 88123 and above) .......................................... 98
Rinse Saver Mechanism (R-L) (S/N 88123 and above) .......................................... 100
Rinse Saver Mechanism (KL-44/66 Only) (S/N 90513 and above) ........................ 102
Doors, Curtains, Miscellaneous................................................................................ 104
Hood (PR22, PR36) (Prior to S/N 87575) .............................................................. 106
Hood (PR22, PR36) (S/N 87575 and above)............................................................ 110
Hood (FFPR26) (All S/N’s)...................................................................................... 114
CONTENTS
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
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—
Tank (PR22) (S/N 84565 and above) ...................................................................... 118
Tank (PR36) (S/N 84565 and above) ...................................................................... 120
Tank (FFPR26) (S/N 84565 and above) .................................................................. 122
Drain Unit and Screens Wash Tank (S/N 84565 and above).................................... 124
Drain Unit and Screens Wash Tank (S/N 80677 thru S/N 84565) .......................... 126
Drain Unit and Screens (PR22, PR36) (S/N 80677 thru S/N 84565) ...................... 128
Drain Unit and Screens (FFPR26) (S/N 80677 thru S/N 84565) ............................ 130
Control Cabinet (S/N 84000 and above) .................................................................. 132
Control Panel (S/N 84000 thru S/N 85261) ............................................................ 134
Control Panel (S/N 85261 thru S/N 88502) ............................................................ 138
Control Panel (S/N 88503 and above)...................................................................... 142
Tank Heat (Electric, R-L Shown) ............................................................................ 146
Tank Heat (Steam Coils, R-L Shown) ...................................................................... 148
Tank Heat (Steam Injector, R-L Shown) .................................................................. 150
Electric Booster (40°F/22°C Rise) .......................................................................... 152
Electric Booster (70°F/39°C Rise) .......................................................................... 154
K2 Steam Booster .................................................................................................... 156
Thrush Steam Booster (40°F/22°C - 70°F/39°C Rise) ............................................ 158
Thrush Steam Booster (80°F/44°C Rise) ................................................................ 160
Control Panel, Electric Booster (70°F/39°C Rise) .................................................. 162
Control Panel, Electric Booster (40°F/22°C Rise) .................................................. 164
Vent Hood Assembly ................................................................................................ 166
Dish Racks ................................................................................................................ 168
ELECTRICAL SCHEMATICS
B700930/J — Wiring Diagram (44/54KB, Steam/Electric) (Prior to S/N R1649)
B700930/N — Wiring Diagram (44/54KB, Steam/Electric) (Beginning with S/N R1649 & above)
B700931/G — Wiring Diagram (KL-44, Steam/Electric) (All S/N’s)
B700932/G — Wiring Diagram (KL-66, Steam/Electric) (All S/N’s)7
B700933/K — Wiring Diagram (44/54 KPRB, Steam/Electric) (Prior to S/N R1649)
B700933/O — Wiring Diagram (44/54KPRB, Steam/Electric) (Beginning with S/N R1649 & above)
B701020/J — Wiring Diagram (44WS, Steam/Electric) (Prior to S/N R1649)
B7001020/L — Wiring Diagram (44/WS, Steam/Electric) (Beginning with S/N R1649 & above)
B701021/H — Wiring Diagram (66WS, Steam/Electric) (Prior to S/N R1649)
B701020/L — Wiring Diagram (66WS, Steam/Electric) (Beginning with S/N R1649 & above)
v
WARRANTY
LIMITED WARRANTY
Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115, and P.O.
Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name “Champion” and installed
within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year
after the date of installation or fifteen (15) months after the date of shipment by Champion, whichever occurs first. [See
below for special provisions relating to glasswashers.] The warranty registration card must be returned to Champion
within ten (10) days after installation. If warranty card is not returned to Champion within such period, the warranty will
expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional
problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either
repair or replace the defective machine or accept return of the machine for full credit; provided, however, as to glasswashers, Champion’s obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment,
or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to repair, the labor and work to
be performed in connection with the warranty shall be done during regular working hours by a Champion authorized
service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by
Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion’s
warranty obligation exceed Champion’s charge for the machine. The following are not covered by Champion’s warranty:
a.
b.
c.
d.
e.
f.
g.
h.
i.
Lighting of gas pilots or burners.
Cleaning of gas lines.
Replacement of fuses or resetting of overload breakers.
Adjustment of thermostats.
Adjustment of clutches.
Opening or closing of utility supply valves or switching of electrical supply current.
Cleaning of valves, strainers, screens, nozzles, or spray pipes.
Performance of regular maintenance and cleaning as outlined in operator’s guide.
Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior
finish as a result of the above. (2) Use with utility service other than that designated on the rating plate. (3) Improper
connection to utility service. (4) Inadequate or excessive water pressure. (5) Corrosion from chemicals dispensed in
excess of recommended concentrations. (6) Failure of electrical components due to connection of chemical dispensing
equipment installed by others. (7) Leaks or damage resulting from such leaks caused by the installer, including those at
machine table connections or by connection of chemical dispensing equipment installed by others. (8) Failure to comply
with local building codes. (9) Damage caused by labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION’S WARRANTY
IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS
OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST
IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE
EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change
this warranty or create any other obligation in connection with Champion Dishwashing Machines.
vi
KEY COMPONENTS
Rack Conveyor Key Component Locations
(Right to Left Electrical Machine Shown)
Pressure Gauge
Pressure Reducing
Valve, PRV, (Factory
Line Strainer
installed on machines
with boosters)
Vacuum
Breaker
Top Mounted Control Cabinet
Solenoid
Valve
Temperature
Gauges
Conveyor Crank
and Crosshead
Roller Assembly
Control
Transformer
Main Power Switch/
Circuit Breaker
Cradle Assembly
Pushbutton Start
Switch (Green)
Pushbutton Stop
Switch (Red)
Wash Spray
Arms
Final Rinse
Piping
Idle Pump
Mechanism
(Switch and Magnet)
Wash Tank
Heater Element
Conveyor Drive Clutch
and Gear Reducer
Final Rinse
Booster Tank Assy
(Electric Only)
Final Rinse-Saver
Mechanism
(Switch and Magnet)
Door-activated
Drain-overflow
Tube Assembly
Wash Tank
Heat Control
and High Limit
Thermostats
Wash Pump/Motor
Assembly
Dual Float Switch
Auto Fill/Low Water
Tank Heat Protection
1
INTRODUCTION
INTRODUCTION
Welcome to Champion.
...and thank you for allowing us to take care of your dishwashing needs.
This manual covers several models. Model numbers are shown on the front cover.
Your machine has been completely assembled, inspected, and thoroughly tested at our factory
before it was shipped to your installation site.
This manual contains:
• Warranty information
• Operation and cleaning instructions
• Maintenance instructions
• Troubleshooting guide
• Basic service information
• Replacement parts lists
• Electrical schematics
Complete and return your warranty registration card within ten (10) days after the installation of
your machine.
All information, illustrations and specifications contained in this manual are based upon the latest
product information available at the time of publication. Champion constantly improves its products and reserves the right to make changes at any time or to change specifications or design without notice and without incurring obligation.
For your protection, factory authorized parts should always be used for repairs.
Replacement parts may be ordered from your Champion authorized service agency. When
ordering parts, please supply the model number, serial number, voltage and phase of your
machine, the part number, part description, and quantity.
2
GENERAL
GENERAL
This manual covers the Champion single tank rack conveyor dishwashing machine. This machine
is fully automatic and is equipped with a 2 H.P. wash pump motor and a 1/4 H.P. conveyor drive
motor. All models are available for right-to-left or left-to-right operation.
This series of dishwashers is modular in design. The following models and options are covered in
this manual:
Model Numbers
Single tank - Basic ................................................ 44KB, 54KB, 44WS, KL44
Single tank with 22" Prewash .............................. 44KPRB, 54KPRB, 66WS, KL66
Single tank with 36" Prewash .............................. PR36/44KB, PR36/54KB, PR36/44WS,
PR36/KL44
Single tank with 26" Front Feed Prewash ............ FFPR26/54KB, FFPR26/44WS, FPR26/KL44
FFPR26/44KB
• The 44KB and 54KB basic models, along with their respective prewash options, are high temperature (180˚F/82°C final rinse) sanitizing models.
• The 44WS models, along with their respective prewash options, are water and energy saving,
high temperature (180˚F/82°C final rinse) sanitizing models.
• The KL44 model, along with its respective prewash option, is a low temperature (140˚F/60°C
final rinse), chemical sanitizing model for use with sodium hypochlorite solution (chlorine
bleach) as the sanitizing agent.
3
GENERAL
This Page
Intentionally
Left Blank
4
INSTALLATION
INSTALLATION
Unpacking
!
CAUTION:
Care should be taken when lifting the machine. The piping under the base can be damaged.
Remove the dishwasher front panels if lifting from the front with a forklift.
1. Immediately after unpacking your machine, inspect for any shipping damage. If damage is
found, save the packing material and contact the carrier upon receipt of the machine.
2. Remove the dishwasher from the skids. Adjust the feet if required, then move the machine to
its permanent location. The machine should not be installed within 6 inches [153mm] of any
wall or structure.
3. Level the machine by placing a level on the top of the machine and adjusting the feet. Level
front-to-back and side-to-side.
Electrical Connections
NOTE:
Electrical and grounding connections must comply with the National Electrical Code and/or
Local Electrical Codes.
!
WARNING:
When working on the dishwasher, disconnect the electric service and tag it to indicate work
is being done on that circuit.
1. The electrician should compare the electrical specifications on the machine electrical connection plate (located inside the control cabinet) to the electrical power supply before connecting to the incoming service at a fused disconnect switch.
2. Motor rotation was set at the factory. Ensure proper rotation of the conveyor drive shaft (red
arrow on shaft shows direction of rotation). Reversing the motor direction is done in the control cabinet by reversing the wires Ll and L2 on the disconnect switch side of the main electrical connection terminal block (Refer to the electrical diagrams in the back of this manual).
3. A knock-out plug is provided at the rear of the control cabinet for electrical service connections.
NOTE:
Electrical and grounding connections must comply with the National Electrical Code and/or
Local Electrical Codes.
NOTE:
Electric boosters require a separate electrical connection (except for the 44WS and 66WS
models that have a single point electrical connection).
A fused disconnect switch or circuit breaker (supplied by user) is required to protect each
power supply circuit.
5
INSTALLATION
Plumbing Connections
CAUTION:
Plumbing connections must comply with local sanitary and plumbing codes.
1. Connect the hot water supply at the final rinse piping connection located behind the control
cabinet at the top of the machine.
2. A “Y” line strainer is provided by Champion for machines without boosters.
A pressure reducing valve (PRV) is provided by Champion for machines with built-in
boosters.
3. If the incoming hot water supply pressure exceeds 25 psi [173 kPa], a PRV must be installed
and set to 20-22 psi [138-151 kPa]. The PRV may be purchased from Champion or supplied
by others.
4. Install a manual shut-off valve in the steam and water supply lines to accommodate servicing
the machine. The valve should be the same size as or larger than the supply line.
5. Provide a suitable gravity drain to connect to a 1-5/8" OD drain tube.
Ventilation
1. Stainless steel watertight ducting should be installed INSIDE the 4" x 16" [102mm x
407mm] vent stacks at the load and unload ends. A minimum of 6 air changes per hour of
kitchen air is recommended. The typical exhaust ventilation requirements for a rack machine
using a 180˚F/82°C final rinse are:
• The load end requires 150 CFM @ 1/4" (SP), [71 Liters/sec] with prewash.
• The load end requires 200 CFM @ 1/4" (SP), [95 Liters/sec] without prewash.
• The unload end requires 400 CFM @ 1/4" (SP), [189 Liters/sec].
2. An adjustable damper is supplied with the vent stacks for adjusting the exhaust volume.
!
CAUTION:
Exhaust air should not be vented into a wall, ceiling, or concealed space of a building.
Condensation will cause damage.
Chemical Connections
1. Use a qualified detergent/chemical supplier.
1R001
2. Labeled control circuit connection terminals are provided in
the control cabinet for detergent and rinse agent/sanitizer dispensing equipment (supplied by others).
3. Refer to the illustration below. The illustration shows the
terminal board for current production machines beginning
with S/N 88503 and above.
Signal connection points include:
• Detergent signal 120VAC, 1 Amp Max amp load.
• Rinse aid/Sanitizer signal 120VAC, 1 Amp Max amp load.
4. A removable black plug is provided in the load end
side of the wash tank for installation of the
detergent conductivity cell.
6
SIGNAL ONLY
120V
RINSE AID/
SANI
COMMON
DETERGENT
120V
Chemical Connection
Terminal Board
INSTALLATION
Curtain Locations
1. Refer to the illustrations below and hang the curtains as shown.
J-hooks are located in the corners of each section to accept the curtain rods.
• Standard long curtain
24" x 20-1/4" [610mm x 515mm]
• High hood long curtain 24" x 22-3/4" [610mm x 578mm]
• Standard short curtain
• High hood short cutain
24" x 13-1/4" [610mm x 337mm]
24" x 20-1/4" [610mm x 515mm]
• Final rinse curtain
24" x 6-1/4" [610mm x 159mm]
2. Make sure the short flaps of the long curtains face the load end of the dishwasher.
The longest curtains always go on each end of the dishwasher.
Final rinse
curtain
1R002
R-L Direction
1R003
Long curtain
Short
flaps
Short curtain
Long curtain
Load End
WASH
PRE
WASH
Short flaps on long curtains
face the load end of dishwasher
Curtain Locations
(Machine with prewash shown)
Completing Installation
!
WARNING:
Do not insert racks into machine before tanks fill with water. Operating pumps dry will cause
pump seal damage and leakage that can result in a motor failure.
1. Remove any foreign material from inside the machine.
2. Check to insure that drains and overflow pipes are operational and sealed.
3. Position scrap screens on supports above the tanks.
4. After plumbing and electrical connections are completed, fill the tank and wait 10 minutes.
Check all plumbing connections for leaks.
5. Drain the tank and check the drain lines for leaks.
6. The formed down lip of the dishtable should be placed inside the machine. The dishtable
should be pitched toward the dishwasher for proper draining by adjusting its leveling feet.
The dishtable should be sealed to the dishwasher.
7
8
Door Activated
Drain-overflow
Assembly
Rinse-Saver
Magnetic Switch
Rinse-Saver
Magnet
Final Rinse
Drain-off
Adjustment
Lower Final Rinse Pipe
Long Curtain
Upper Final Rinse Pipe
Short Curtain
Vacuum
Breaker
Wash
Pump
Pump
Strainer
Wash Arm Spray Pipes
Conveyor Direction
Right to Left Model
Electric Tank
Heaters
Fill Valve
Conveyor Drive
Motor and Gear
Reducer
Clutch
Assembly
Conveyor Crank
Idle Pump
Magnetic Switch
Idle Pump
Magnet
Long Curtain
Vacuum
Breaker
Final Rinse Water
Temperature Gauge
Wash Water
Temperature Gauge
Simplified Rack Conveyor Dishwasher
Right to Left Model
Dual Float
Switch
Booster
Pressure
Regulating
Valve
Control Cabinet
Wash Arm Spray Pipes
Rinse Valve
Red Stop Button
Lighted On-Off
Rocker Switch
Green Start Button
OPERATION
OPERATION PROCEDURE
Wash pumps shut down (timer)
Conveyor continues to run
Conveyor drive will stop
Check detergent and rinse aid
supply. Replenish if necessary
Press stop push button
Drain machine for cleaning
after each meal period
or every 2 hours of use
20 psi required flow pressure
Power to wire #70 and #2 120V
Rinse/Sanitize signal
Wash pump starts
Continuous power on wire #13
and #2 120V Detergent signal
Conveyor drive motor
is activated
When machine is full float
switch cuts off water
and calls for heat.
(Wait for proper temperature)
Rack exits the machine
Rack activates final rinse
Rack conveys thru machine
Insert soiled rack
Press green start button
Doors are closed
Door activated drains
are closed
Lighted On-Off Rocker Switch
on control cabinet will illuminate
Turn Power Switch on
Float switch activated
Tank(s) fill with water
Result
Action
Rack Conveyor Machine
Operation Procedure
OPERATION
9
OPERATION
OPERATION
Follow the procedure below to operate your dishwasher properly.
1. Check that spray pipes, curtains, overflow drains, and scrap screens are in place and clean.
2. Turn on detergent dispenser switches and check detergent supply.
3. Turn on exhaust vent system (if applicable), and make sure it is operating.
4. Close door(s). Push the power switch to the ON position. Tanks will begin filling with water.
5. When tanks are full, check wash tank temperature gauge. Minimum wash temperatures are:
• KL44, KL66 - 140°F/60°C
• 44KB, 54KB, 44WS - 160°F/71°C
• 44KPRB, 54KPRB, 66WS - 160°F/71°C
6. Press the START button on the control cabinet. Only the conveyor will start. The pumps
WILL NOT OPERATE until the first rack enters the machine.
7. Scrap and pre-flush all items to be washed, and load the items into the rack.
DO NOT OVERLOAD RACKS.
Place dishes edgewise in a peg rack, cups and bowls upside down in a flat rack.
Spread silverware evenly in a single layer in a flat rack or
upright (loosely packed) in a cutlery rack.
7. Push the rack into the machine, and the pumps will start automatically.
8. Check the rinse pressure and temperature as the racks pass through the final rinse. This rinse
pressure MUST be 20-22 psi [138-151 kPa] and the final rinse temperature MUST be
180°F/82°C minimum.
9. The pumps will automatically stop shortly after the last rack leaves the machine.
The conveyor will continue to run.
10. The machine may be stopped any time during the cycle by pressing the STOP button on the
control cabinet. When restarted, items inside the machine will be fully washed and rinsed.
11. CLEAN scrap screens, scrap baskets (if applicable) and REPLACE tank water every 2 hours
of operation or after each meal period. Check chemical supply.
10
!
CAUTION:
DO NOT allow racks to remain on unload dishtable. This could cause the conveyor to jam
and may damage machine. The installation of a table limit switch is highly recommended and
will reduce the risk of damage.
!
WARNING:
Do not leave water in tanks overnight.
MAINTENANCE
MAINTENANCE
The efficiency and life of your machine is increased by regularly scheduled preventive
maintenance. A well maintained machine gives better results and service. An investment of a few
minutes of daily maintenance will be worthwhile.
The best maintenance you can provide is to keep your machine clean. Components that are not
regularly cleaned and flushed will clog and become inoperative.
Intervals shown in the following schedules represent an average length of time between necessary maintenance. Maintenance intervals should be shortened whenever your machine is faced
with abnormal working conditions, hard water, or multiple shift operations.
Maintenance Schedule
CLEANING
• Daily-Every 2 Hours of Operation
1. Turn power switch to OFF.
2. Remove all scrap screens, scrap baskets (if applicable), and pull drain lever(s) to drain
water. Clean inside of tanks and flush with clean water. Backflush scrap screens until clean.
Do not strike screens against solid objects.
3. Remove the spray pipes by a 1/4 turn, counterclockwise. Remove the end plug from each
spray pipe. Flush pipe and nozzles until clean. Do not strike spray pipes against solid
objects. Replace end plugs, verify that rubber seals are in place on manifolds. Reinstall
spray pipes using a 1/4 clockwise turn.
4. Remove and clean curtains. Hang them off the dishtable to dry.
5. Leave the doors open between operations to allow drying.
6. Verify that final rinse nozzles are clean and free of internal hard water deposits. Clean rinse
nozzle orifices with a small paper clip. Consult your chemical supplier for the proper use
and kind of deliming chemical.
7. Report any unusual conditions to your supervisor.
• As Required
1. Check temperature and pressure gauge readings.
2. Inspect machine and check pump motor for leaks around the shaft.
3. Check chemical supplies and refill as necessary.
• Weekly
1. Inspect all water lines for leaks and tighten at joints if required.
2. Clean all detergent residue from exterior of machine.
3. Check drain/overflow tube for leaks.
4. Clean accumulated scale from heating element.
5. Remove and closely inspect each spray arm for blockage.
11
MAINTENANCE
• Weekly (Cont.)
6. Straighten a paper clip and use it to clear each rinse nozzle.
7. Inspect pawl bars and drive assembly for wear and freedom of travel.
8. Check float switches in tank for freedom of travel.
9. Check idle pump and final rinse levers for freedom of travel.
DELIMING
Your dishwasher should be delimed regularly as required. This will depend on the mineral content of your water.
Inspect your machine interior for lime deposits. If deliming is required, a deliming agent should
be used for best results. Consult your chemical supplier for proper type and procedures.
If you have the chemical sanitizing model (KL44 and KL66), carefully follow the following procedure before deliming:
!
DANGER:
Deliming solution, rinse agents, or other acids must not come in contact with household bleach (sodium hypochlorite) or any chemicals containing chlorine, iodine,
bromine, or flourine. Mixing may cause hazardous gases to form. Consult your
chemical supplier.
1. Remove the suction tube assembly from the bleach container and place it as close as possible
to the floor. Place a catch pan under it.
2. Cycle the machine approximately six times to purge the lines of the bleach.
3. Proceed with deliming process.
12
TROUBLESHOOTING
TROUBLESHOOTING
In order to find the cause of a breakdown or abnormal operating condition in your dishwasher
please ensure that:
1. All switches are ON
2. Drain and overflow tube are in place and seated
3. Wash pipe and rinse nozzles are clean
4. Scrap screen(s) and scrap basket (if applicable) are properly positioned
5. Spray pipes are in their proper positions
6. Thermostat(s) are at their correct setting
7. Sanitizer, detergent, and rinse additive dispensers are adequately filled
8. Doors are fully closed.
If a problem still exists, use the following table for troubleshooting
CONDITION
CAUSE
SOLUTION
Machine will not start
Door not closed..................................
Door safety switch faulty ..................
Start switch faulty ..............................
Main switch off ..................................
No rack inserted ................................
Overload protector tripped ................
Make sure doors are fully closed
Contact your service agency
Contact your service agency
Check disconnect
Place rack in unit
Reset overload in control box
Low or no water
Main water supply is turned off ........
Drain/overflow tube is not
in place and seated ............................
Machine doors not fully closed ........
Faulty fill valve ..................................
Stuck or defective float ......................
Clogged ‘Y’ strainer ..........................
Turn on house water supply
Place and seat drain tube
Close doors securely
Contact your service agency
Check floats and clean
Clean or replace
Continuous water filling
Stuck or defective float ...................... Check floats and clean
Fill valve will not close...................... Clean or replace
Drain tube not in place ...................... Look for drain tube in tank
Any motor not running
Overload protector tripped ................ Reset overload in control box
Defective motor ................................ Contact your service agency
Wash tank water temperature
is low when in use
Incoming water temperature
at machine too low ............................ Raise temperature to:
140°F/60°C for 44KB, 54KB, 44WS,
44KPRB, 54KPRB, 66WS
120°F/49°C for KL44, KL66
Defective thermometer ...................... Check or replace
Defective thermostat .......................... Check for proper setting or replace
Defective heater element .................. Check or replace
Low steam pressure .......................... Check steam supply pressure
Defective steam trap .......................... Check or replace
Defective solenoid valve.................... Check or replace
13
TROUBLESHOOTING
14
CONDITION
CAUSE
Insufficient pumped spray
pressure
Clogged pump intake screen..............
Clogged spray pipe ............................
Scrap screen full ................................
Low water level in tank......................
Pump motor rotation incorrect ..........
Insufficient final rinse or no
final rinse
Faulty pressure reducing valve ..........
Improper setting on pressure
reducing valve ....................................
Clogged rinse nozzle and/or
pipe ....................................................
Improper water line size ....................
Clogged ‘Y’ strainer ..........................
SOLUTION
Clean
Clean
Must be kept clean and in place
Check drain and overflow tube
Reverse connection between L1
and L2 in control cabinet (3 phase only)
Defective pump seal .......................... Contact service agent
Clean or replace
Set flow pressure to 20-22 psi [138-151 kPa]
Clean with paper clip/delime
Have installer change to proper size
Clean or replace
Low final rinse temperature
Low incoming water ........................ Check the booster (KB, KPRB,WS models)
be sure the thermostat is set to maintain
180°F/82°C temperature. (KL models) check
incoming water is set min. 120°F/49°C140°F/60°C.
Check valve to be sure it is clean
and operating.
Defective thermometer ...................... Check for proper setting or replace
Poor washing results
Detergent dispenser not
operating properly.............................. Contact detergent supplier
Insufficient detergents ...................... Contact detergent supplier
Food Soil concentration too
high in wash tank .............................. Drain tank, clean and refill every 2 hours of
operation or after each meal period.
Wash water temperature
too low .............................................. See condition “Wash Tank
Water Temperature” above
Wash arm clogged.............................. Clean
Improperly scraped dishes ................ Check scraping procedures
Ware improperly
placed in rack .................................... Use proper racks. Do not overload racks
Improperly cleaned
equipment .......................................... Unclog wash sprays and rinse nozzles
to maintain proper pressure and flow
conditions. Overflows must be open.
Keep wash water as clean as possible.
Electric elements or steam
coils has soil/lime buildup ................ Clean and delime
ELECTRICAL SERVICE
ELECTRICAL SERVICE
Fuse Blocks—120VAC Control Voltage
Two fuse blocks, located in the center rear of the main control cabinet
protect the main control transformer. Each fuse block holds a fuse.
The fuses are marked 1FU and 2FU on the electrical schematic.
1R004
To Replace the fuse:
• Disconnect power to the machine at the main service switch.
• Flip the tab on the top of the fuse block to open the block.
• Remove the fuse and replace it.
• Close the fuse block and turn the main power on.
• If the fuse blows again, DO NOT INCREASE THE FUSE SIZE.
• DETERMINE THE CAUSE OF THE OVERLOAD.
Fig. 1 shows the fuse block opened and the fuse exposed.
Motor Overloads
Motor overloads are located to the left of the fuse blocks inside
the control cabinet. Each motor has one overload to protect it from line
voltage electrical overloads. In addition, an auxilary set of switch
contacts is built into the overload. The switch contacts
disconnect 120VAC power to the motor contactor coils in the
event of an overload condition. Refer to Fig. 2.
Figure 1
Fuse Blocks
Note the Switch Lever on the Overload.
• If the switch lever is off with the “0” showing
then the overload has tripped on an overload.
To Reset the Motor Overload:
• Flip the starter switch to the On position.
• Run the dishwasher and test the AMP
draw of the motor in question. If the motor
checks okay then there may be a wiring
problem or the overload may be defective.
1R005
To Replace a Motor Overload:
• Disconnect the wires to the overload.
• Release the mounting catch on the front
side of the overload, push forward and lift out.
• Snap the new overload into place and
reconnect the wires.
To adjust the overload setting:
The screwdriver in Fig. 2 is positioned
to adjust the motor overload AMP setting.
• Read the FLA motor amps that applies for the
machine voltage on the Motor Nameplate.
• Turn the setting to match nameplate FLA.
Figure 2
Motor Overload
15
ELECTRICAL SERVICE
Pump Timer
Refer to Fig. 3
The automatic timer located in the left center of the
control cabinet is set at the factory.
1R007
1R006
6M
UP
3
4
4
2
5
3
The Pump Timer controls the amount of time that
the pumps will run before the last rack enters the
load end of the dishwasher tunnel.
The Pump Timer is an OFF DELAY timer.
1
5
6
2
7
1
0
Omron
H2C
Each timer is marked
with a tag noting
the time set by the factory.
6
8
50
Front
60
Back
Figure 3
Pump Timer
The timer has the following user defined settings:
1. Adjustable timer range
2. Timer knob setting
3. Indicator light (ON when timer is counting)
4. 50 Hz or 60 Hz setting on the back of the timer
To Replace a Timer:
• Disconnect power to the machine at the main service switch.
• Remove the defective timer and install the replacement.
• Adjust the new timer setting to match the setting
of the original timer.
Operation Sequence:
• A dishrack entering the machine contacts the idle pump switch lever.
• Normally closed contacts of the idle pump switch open, de-energizing control relay 1CR.
• Normally closed contacts (1, 9) of 1CR close and apply 120VAC to reset coil of pump timer.
• Pump timer resets.
• The dishrack moves off the idle pump switch lever. The switch contacts close.
• 1CR energizes and contacts (1, 9) open removing 120VAC from the pump timer reset coil.
• The pump timer begins to time down for its preset time setting.
• The timer is reset each time the idle pump switch is activated. If the timer is reset only once it
will time out and shut the pumps off after the rack has exited the dishwasher.
To Check the Pump Timer Setting:
• Turn the power on.
• Place a rack on the conveyor.
• Press the Green start button. The conveyor drive will start.
• When the rack enters the load end the pumps will start.
• Wait for the rack to exit the tunnel at the unload end.
• When the pumps stop, push the red stop button.
• Measure the distance between the exit end of the tunnel and the rack.
• The rack should be about 1 foot past the end of the tunnel.
• If the distance is less than 1 foot, increase the pump timer setting. Continue to increase the
timer setting a few seconds at a time until the proper distance is reached.
• If the measured distance is greater than 1 foot, decrease the pump timer setting. Continue to
decrease the timer setting a few seconds at a time until the proper distance is reached.
16
ELECTRICAL SERVICE
ELECTRICAL SERVICE (Cont.)
1R008
Automatic Fill/Low Water Heat Protection
Dual Float Switches –
Refer to Fig. 4
Each tank contains a dual float. The device consists of
an angled stem containing two reed switches.
Two stainless steel ball floats slide over the
stem and are free to move up and down.
The floats contain magnets. When the float moves on the
stem, it opens and closes its associated reed switch inside the
stem. The reed switches control relays. The relays control the
automatic fill and heat for different parts of the machine.
Float switches and their relays operate on 24VAC.
Circuit Explanation –
The following is a general explanation of the float switch circuit.
Refer to the electrical schematic on your machine for a detailed description
of the individual floats, relays, and wiring.
Figure 4
Dual Float
Switch
Bottom Float and Reed Switch:
• The bottom float controls the heat.
• When the bottom float is down, the bottom reed switch contacts are open.
• When the bottom float is up, the bottom reed switch contacts close.
Top Float and Reed Switch:
• The top float controls a fill valve.
• When the top float is down, the top reed switch contacts are open.
• When the top float is up, the top reed switch contacts are closed.
Initial Fill –
• When the tank is completely empty, both floats are down and their reed switch contacts
are open.
• The control relay for the float switch is de-energized.
• The fill valve for the tank is energized and the tank begins to fill with water.
• As the water level in the tank rises, the bottom float begins to move up.
• When the bottom float is completely up, its NO reed switch contacts close.
• This prepares the heat circuit, but the heat Does Not energize at this time.
• The tank continues to fill until the top float is completely up.
• The top float’s NO reed switch contacts close. Its control relay energizes.
• The fill valve de-energizes.
• The heat circuit energizes through the float switch and the contacts of the control relay.
During Normal Operation –
• If the water level in a tank falls below the level of the top float, the top float moves down and
its reed switch contacts open.
• When the water level falls below the level of the bottom float, the bottom float moves down
and its reed switch opens.
• The control relay de-energizes. The fill valve energizes and refills the tank.
• The heat circuit will de-energize until the water level in the tank raises the top float again.
• The bottom float keeps the heat circuit ready as long as the water level is above the level of the
bottom float.
17
ELECTRICAL SERVICE
ELECTRICAL SERVICE (Cont.)
1R009
Thermostat Locations and Adjustments
Refer to Fig. 5
Electric tank heat is controlled by two thermostats.
Control Thermostat
1. The control thermostat which regulates the temperature.
2. The high limit thermostat which protects from overheating.
Location:
Both thermostats are located on front of tank, inside a black
enclosure box behind the front access panel.
Adjustment:
The Control Thermostat has an adjustment screw on one side.
• The thermostat is wired Normally Closed.
• Turn the adjustment screw clockwise to increase
the temperature in the tank and counterclockwise
to decrease the temperature in the tank.
High limit
Thermostat
Figure 5
Tank Heat Thermostats
The High Limit Thermostat is not adjustable.
It contains a red reset button in its center.
• The red button pops out if the temperature
in the tank exceeds 210°F/99°C.
• Press the red button in to reset the high limit.
Determine the cause of the high temperature condition.
1R010
High Limit
Thermostat
Refer to Fig. 6 and Fig. 7.
Electric Booster Heat is controlled by two thermostats.
1. The control thermostat which regulates the temperature.
2. The high limit thermostat which protects from overheating.
3. Each tank has a control and a high limit thermostat.
Location:
The control thermostat is enclosed in a black box mounted
on the front of the wash tank behind the front access panel.
The high limit thermostat is enclosed in a box mounted
on top of the booster tank.
Control
Thermostat
Figure 6
Booster Thermostat Locations
Adjustment:
The control thermostat has an adjustment screw on one side.
• The thermostat is wired Normally Closed.
• Turn the adjustment screw clockwise to increase the booster tank temperature
and counterclockwise to decrease the booster tank temperature.
The high limit thermostat is a bimetal snap design. It is not adjustable.
• A button with a red dot in the center pops out when
the temperature exceeds 210°F/99°C.
• Press the red reset button in to reset the high limit.
Determine the cause of the high temperature condition.
1R011
Figure 7
Booster – High Limit Thermostat
18
ELECTRICAL SERVICE
ELECTRICAL SERVICE (Cont.)
Heater Element Wiring – Booster Tank and Wash Tank Heater Elements
Refer to the illustrations and follow the steps below to properly install terminal jumpers and
to make line power connections to a replacement element.
Step 1. Hold the element assembly with the calrod coils facing toward you.
Step 2. Match your element coil to Configuration A, B, C, or D.
Step 3. Rotate your element coils to match the correct configuration.
Step 4. Flip the element over and match your element to the correct terminal configuration.
Step 5. Install terminal jumpers according to the illustration for your voltage requirement.
Step 6. Install the element and make your line connections 1L1, 1L2, or 1L3 per the illustration.
Configuration A
Booster tank element
View of calrod coils
Terminal Connections view of element
1L3
1L1
1L3
1L3
1L1
1L2
1L1
1L1
1L2
208V/1 Phase
1L2
1L2
208-240V/3 Phase
Delta Connection
480V/3 Phase
575V/3 Phase
Delta Connection
208-240V/3 Phase
Wye Connection for
380-415V/3 Phase
Terminal Connections view of element
Configuration B
Booster tank element
View of calrod coils
1L1
1L1
1L1
1L2
1L2
1L3
1L1
1L2
1L3
208V/1 Phase
Configuration C
Booster tank element
View of calrod coils
1L3
208-240V/3 Phase
Delta Connection
1L2
480V/3 Phase
575V/3 Phase
Delta Connection
208-240V/3 Phase
Wye Connection for
380-415V/3 Phase
Terminal Connections view of element
1L2
1L1
1L1
1L3
1L1
1L3
1L2
1L1
1L3
1L2
1L2
208V/1 Phase
Configuration D
Wash tank element
View of calrod coils
208-240V/3 Phase
Delta Connection
480V/3 Phase
575V/3 Phase
Delta Connection
208-240V/3 Phase
Wye Connection for
380-415V/3 Phase
Terminal Connections view of element
1L1
1L1
1L2
1L1
1L2
1L3
208V/1 Phase
1L3
1L1
1L2
208-240V/3 Phase
Delta Connection
1L3
480V/3 Phase
575V/3 Phase
Delta Connection
1L2
208-240V/3 Phase
Wye Connection for
380-415V/3 Phase
19
ELECTRICAL SERVICE
Motors
Motor Specifications
Voltage:
Standard motors are multi-voltage
Low voltage:
208-230VAC
High voltage: 460VAC or 575VAC only
Phase:
Motors may be single or three phase
Wiring Connections:
Refer to the diagrams below for 3 phase motor lead wiring.
Low voltage
208-230V/3PH
High Voltage
460V/3PH
6
5
4
6
5
4
9
8
7
9
8
7
3
2
1
3
2
1
575V/3PH
Only
3
2
1
LINE
LINE
LINE
Refer to the diagram at right
for single phase motor lead wiring.
Low voltage
208-230V/1PH
Only
LINE
L1
J
3
2
4
Troubleshooting:
8
LINE
L2
Motor will not run:
1. Check incoming power to control cabinet.
2. Check for tripped manual motor starter (overload) in control cabinet.
(Refer to Motor Overload service section for the proper setting)
3. Check power at motor contactor.
Motor runs hot and trips motor starter overload:
1. Check for proper voltage between L1-L2, or (L1-L2, L2-L3, L1-L3 for 3 phase).
2. Check FLA on motor leads L1, L2, (also L3 for 3 phase) using amp tester.
(Motor full load amp (FLA) ratings are stamped on motor nameplate).
Motor Replacement:
1. Disconnect the power to the machine.
2. Disconnect the wires at the motor junction box.
3. Make note of the motor connections in order to phase the replacement correctly.
4. Install the new motor and check for proper rotation.
5. Proper shaft rotation is clockwise looking at the rear of the motor.
6. Motor rotation can be reversed by switching L1 and L2 on 3 phase motors. Single phase
motor rotation cannot be reversed
7. Replacement motors are available as complete assemblies.
8. Champion cannot provide replacement bearings, stators, or rotors for motor repair parts.
20
ELECTRICAL SERVICE
Dual Float Switches –
Troubleshooting:
The dual float controls fill and heat circuits.
Identifying a Dual Float Problem:
The most common trouble conditions associated with a dual float failure are:
1. The tank fills constantly.
2. The tank heat will not come on.
Inspect the Dual Float:
1. Be sure that the dual float assembly is clean and free of scale build-up.
2. Be sure that the stainless steel balls on the float assembly move up and down freely.
In addition to checking the float operation, perform the following—
System Checks:
1. All drain valves are fully closed.
2. Incoming water supply Flow Pressure is 20-22 psi [138-151 kPa].
3. Fuses in control cabinet are good (Electric Heat Only).
4. Tank Heat thermostats and/or High limit thermostats operate correctly.
5. Booster Heat thermostats and/or High limit thermostats operate correctly.
Wash or Prewash
Tank Fills Constantly
Is Tank Full
of Water?
Water Runs Constantly
Through Final Rinse Piping
NO
Close
Drain
Valve
YES
Are the Float
Balls Up?
NO
Clean
Float
Assy
Check to ensure
that
Rinse-Saver Lever
is not
Operated
YES
Water Shuts OFF
YES
Machine is in
Final Rinse Mode
Not a Dual Float
Problem
NO
Is Heat ON
when called
for?
NO
Replace
Dual
Float
YES
Is Tank Full
of Water?
NO
Close
Drain
Valve
NO
Clean
Float
Assy
NO
Replace
Dual
Float
YES
Check
Solenoid
Valve
Are the Float
Balls Up?
System
Checks
Dual Float Troubleshooting Diagrams:
YES
Is Heat ON
when called
for?
YES
Check
Solenoid
Valve
System
Checks
21
ELECTRICAL SERVICE
Electric Booster Heater — Element Installation
Refer to Fig. 8 and Fig. 9
Champion built-in boosters are constructed of
stainless steel and have locations for three electric
booster heater elements.
1R012
1. The two booster configurations for rack
conveyor models are:
10Kw
Single tank - 40°F/22°C rise booster
Two tank - 70°F/39°C rise booster (except WS)
The total Kw rating of the booster assembly is
determined by the model number of the machine
and the minimum temperature of the incoming
water supply.
2. The highest rated Kw element
should always be installed in the
bottom right corner location of
booster canister No. 1.
18Kw
10Kw
Canister No.1
Figure 8
Front View
Typical 40°F/22°C Rise Booster
One Tank – Total 38Kw Shown
For machines built prior to S/N 87575
Highest Rated Kw Element
installed in bottom right corner
of Canister No.1
L-R Direction
Water
Supply
In
9Kw
Dishwasher
Unload
End
9Kw
9Kw
9Kw
Canister No.2
9Kw
18Kw
Canister No.1
1R013
Figure 9
Front View
Typical 70°F/39°C Rise Booster
Two-Tank – Total 63Kw Shown
For machines built prior to S/N 87575
22
MECHANICAL SERVICE
MECHANICAL SERVICE
Pump Seal Replacement:
Gasket
Pump Flange
Impeller
WARNING:
Disconnect all
power to the
machine at the
main power
source and
place a tag at
the disconnect
switch to show
that work is
being done
on the circuit.
Seal Assy
Volute
Washer
Bolt
(B)
Water
Slinger
Nut
Backing Plate
Backing Plate
Mounting Nut
Bolt
(A)
Plug
1. Disconnect the power to the machine.
2. Drain the machine. Remove the plug from the lowest point on the pump volute and drain
the pump.
3. Remove the pump hoses.
4. Disconnect the wires to the motor at the motor junction box.
5. Unbolt the motor from the base of the machine and remove the motor and pump.
6. Remove all the bolts (A) on the volute and carefully remove the volute from the pump flange.
7. Lock the motor shaft holding the square end of the rear shaft with a wrench or vise grips.
8. Remove the impeller retaining bolt (B). Remove the large retaining nut and washer.
9. Remove the impeller using a strap wrench. Turn it counterclockwise. Do not strike the
impeller with a hammer to loosen or remove it.
10. Check the impeller counterbore for shim washers. Be sure to reinstall. Not all impellers
have shims.
11. Remove the old seal and discard. Check the seal seat in the pump flange and clean thoroughly.
12. Clean the seating surface on the motor shaft with #600 emery paper or crocus cloth.
13. Check the water slinger and replace if worn or missing. Remove the (4) backing plate mtg.
nuts to gain access to the slinger.
14. Press the rubber seal and ceramic into the pump flange. Use a water soluble lubricant. Keep
the ceramic clean.
15. Install the rotating part of the seal on the shaft with the graphite surface toward the ceramic.
Use a water soluble lubricant.
16. Reinstall the impeller, washer, lock-nut, and bolt. Install a new flange gasket. Bolt the volute
to the flange.
17. Reinstall the pump and motor assembly on the base of the machine and reconnect the
pump hoses.
18. Reconnect the power and fill the tank with water. Check for leaks.
19. Bump start the pump to check the motor for correct rotation.
20. Proper shaft rotation is clockwise looking at the rear of the motor.
23
MECHANICAL SERVICE
MECHANICAL SERVICE (Cont.)
Idle Pump and Rinse-Saver Switch Assemblies
1R014
Idle Pump Switch Assembly –
Refer to Fig. 10. The idle pump switch, also called the rack switch is
located on the load end of the conveyor track. It is made up of a lever
mechanism, a magnet, and a magnetic reed switch. The magnetic switch
contacts are closed when the idle pump lever is at rest as pictured in figure 10. When a rack is placed into the machine, it contacts the idle pump
lever. The magnet swings away from the magnetic switch. The closed
contacts of the switch open and power is removed from control relay
1CR. The normally closed contacts, (1, 9) of 1CR, close and apply
120VAC to the PUMP TIMER RESET COIL. The timer resets and the
wash pump(s) start. When the rack moves past the idle pump lever, the
magnet returns to its resting state. The magnetic switch contacts close.
Power is re-applied to 1CR and the 120VAC is removed from the pump
timer reset coil. The timer begins to count down. The idle pump switch
will reset the timer each time a rack contacts the lever. If only one rack
operates the idle pump switch then the timer will time out after its preset
time and the pumps will stop.
Magnet
Figure 10
Idle Pump Switch Assembly
1R015
Magnetic Switch
Magnetic Switch and Magnet –
Refer to Fig. 11. The magnetic switches are located
on the underside of the tank hood. Studs are welded on
the hood and the switches are nutted securely in place.
The magnets are mounted on the ends of the idle pump
and rinse-saver levers by screws and nuts. The magnets
are enclosed in stainless steel housings.
Rinse-Saver Switch Assembly –
Magnet
Figure 11
Magnetic Switch and Magnet
Refer to Fig. 12. The rinse-saver switch assembly, also called the final
rinse switch, is located on the unload end of the conveyor track. It is
made up of a lever assembly, magnetic switch, and magnet. The contacts
of the magnetic switch are closed when the magnet is in the rest position
as pictured in figure 12. The operation of the final rinse is controlled by
the rinse-saver switch. When a rack contacts the lever of the switch
assembly, the magnet moves away from the magnetic switch. The
contacts of the switch open and power is removed from control relay
2CR. The normally closed contacts (12, 4) of 2CR close. 120VAC power
is applied to the final rinse water solenoid valve. 180°F/82°C final rinse
water is supplied to sanitize the dishes. Power will continue to be applied
to the solenoid valve as long as a rack operates the rinse-saver assembly.
When the rack moves past the lever, the magnet returns to its rest position. The magnetic switch closes and the final rinse turns off.
1R016
Magnet
Figure 12
Rinse-Saver Switch Mechanism
24
MECHANICAL SERVICE
Conveyor Drive Assembly
1R017
Refer to Fig. 14. The conveyor
drive assembly is made up of a
crank assembly, a clutch assembly,
gear reducer, and 1/4 HP motor.
Crank Assembly –
Refer to Fig. 13. The crank
assembly mounts inside the dishwasher hood and is made up of a
crank, adjustable stud, and crosshead roller. The roller engages the
conveyor cradle assembly. The
crank assembly rotates in a counterclockwise direction. The crosshead
roller should be adjusted so that
it is flush with the bottom of the
cradle assembly crosshead.
Clutch Assembly –
Refer to Fig.14. The clutch assembly
is made up of the clutch discs, a clutch
shaft, bearing, bearing housing, and
seal assembly. The clutch assembly
couples the output shaft of the gear
reducer to the crank assembly.
Clutch Adjustment –
The clutch assembly is torqued at the
factory to 12 ft/lbs. This allows the
clutch to slip if the conveyor cradle
assembly jams.
Refer to Fig. 17.
To adjust the clutch:
1. Loosen the two set screws
in the clutch adjusting nut.
2. Tighten the adjusting nut only
enough so that the clutch
assembly will slip when a
person of moderate build (about
180lbs./82 kg) exerts force against
the conveyor cradle assembly.
3. It is extremely important that the
clutch assembly slips if the conveyor
cradle jams; so be careful not to
overtighten the clutch adjusting nut.
4. Tighten the set screws in the adjusting nut and recheck the conveyor
cradle assembly.
Crosshead Roller
Screw C
Washer
Roller Flush
Dog Point
Set Screw
Crank
Figure 13 – Crank Assembly
1R018
Machine viewed from load end
Left to right model shown
Bearing & Seal
Housing
Clutch Shaft
Clutch
Motor
Gear
Reducer
Bolt A
Figure 14 – Conveyor Drive Assembly
25
MECHANICAL SERVICE
1R019
Drive Clutch Replacement –
• Turn off all power to the machine
and remove the load end curtain.
Refer to Fig. 15.
1. Remove (Screw A), the
10-32 x 3/8" flat head bracket
retaining screw located slightly
forward of the idle pump switch
assembly.
2. Remove (Screw B), quantity (4),
1/4-20 X 1/2" truss head track
mounting screws on the load end
of the machine.
3. Lift the cradle and track assembly
so that it clears the crosshead roller.
Lift Track and Cradle Up
Screw A
Screw B
Screw B
Refer to Fig. 13.
4. Remove (Screw C), a 10-32 x 3/8" truss head
screw and washer from the crank assembly.
5. Loosen the crank dog-point retaining set screw and
remove the crank assembly from the clutch shaft.
6. Remove the lower front and side panels to access the
clutch and gear reducer.
Figure 15
View of Load End of Machine
1R020
Refer to Fig. 16.
7. Remove (Screw D), quantity (4), 1/4-20 x 3/8" round
head screws that hold the bearing and shaft seal in the
bearing housing.
8. Loosen (Screw E), quantity (2), bearing set screws
and slide the bearing and seal assembly down the
clutch shaft.
Refer to Fig. 17.
9. Loosen (Screw F), quantity (2), clutch set screws on
the bottom of clutch assembly. Slide the clutch
assembly up until it clears the output shaft of the gear
reducer.
Refer to Fig. 14.
10. Remove the V-belt from the motor and gear reducer
pulleys.
11. Remove (Bolt A), quantity (4), 5/16-18 x 3/4" hex
head bolts holding the gear reducer to the machine
base. Slide the gear reducer out.
12. Remove the clutch assembly by pulling the clutch and
clutch shaft down and out of the bearing housing.
13. Install the new clutch assembly and re-assemble in
reverse order.
Screw D
Screw E
Figure 16
Close-up view of Bearing Housing
1R021
Adjusting Nut
Set Screws
Clutch
Adjusting Nut
Screw F
Figure 17
Close-up view of Clutch Assembly
26
MECHANICAL SERVICE
TABLE LIMIT SWITCH INSTALLATION
INSTRUCTIONS KIT P/N 407400
I. Introduction
Champion Industries offers a table limit switch as an option to protect the dishwasher conveyor
system from jams caused by dishracks backing up at the unload end of the dishtables.
These instructions provide the servicer with a step-by-step method for installing and wiring the
table limit switch on a rack conveyor dishwasher.
II. Pre-installation
The minimum clearance necessary to install a table limit switch is 1-7/8" [48mm], measured
from the wall to the backside of the dishtable backsplash. (See Fig. A)
NOTE:
If you do not have 1-7/8" [48mm] clearance, you will not be able to install the switch
assembly.
Backsplash
17/8" Min.
[48mm]
Fig. A
Dishtable
A. Inspect the Installation Kit Be sure that
(1) Switch bracket..............................315339
(2) 10-32 x 1/4 truss head screw ......100213
(2) 10-32 x 1/2 truss head screw ......100097
(1) Instruction sheet ..........................900721
your kit contains:
(1) Table limit switch assy ....................111165
(1) Switch spring & rod assy ................111166
(1) Paper template for marking holes ..111167
NOTE:
Refer to Fig. B and note the orientation of the actuator head, 4 screws, and the switch body.
If the switch in your kit does not resemble Fig. B, remove the 4 screws holding the actuator
head and rotate the head to match the assembly in Fig. B. Re-install the screws.
Switch Body
Fig. B
Actuator Head
Screws (4)
27
MECHANICAL SERVICE
B. Additional Materials Required for Installation (Supplied by the Installer)
(*) Ft. of flexible non-metallic liquid tight 1/2" conduit
(*) Ft. of #14 gauge wire (2 wires & a ground required)
6" [152mm]
(3) Ring terminals #6 stud size
(1) Ring terminal 1/4-20 stud size
(2) Wire nuts
(1) Straight 1/2" liquid tight conduit fitting for (R-L)
(1) 90° Ell 1/2" liquid tight conduit fitting for (R-L)
or
(2) Straight 1/2" liquid tight conduit fittings for (L-R)
* As required
C. Special Tools Required
Fig. C
• Variable speed drill
L-R Installation
• 3/16" drill bit
• 5/16" drill bit (If using a Greenlee® 1/2" conduit punch)
• Hole saw or knock-out punch capable of cutting stainless steel.
NOTE:
Greenlee® makes a knock-out punch for cutting SST. Their 1/2" conduit punch will cut the
7/8" [22mm] hole required for this installation:
Greenlee®
P/N 28154 ........Punch
P/N 28155 ........Die
These parts may be ordered through a local dealer.
P/N 28451 ........Bolt
III. Installation
A. Cutting and Drilling the Dishtable
• Refer to Fig. C for L-R installation
6" [152mm]
• Refer to Fig. D for R-L installation
1. Check the paper template provided in your
installation kit.
2. Note that the template will work for both
L-R & R-L operations.
For L-R operation, the 3/16" [5mm] holes are
nearest the end of the table. For R-L operation,
the 7/8" [22mm] hole is nearest the end of
the table.
3. Using the template measurements, mark and drill
the required holes.
Fig. D
R-L Installation
B. Assemble the Switch and Switch Bracket
• Refer to Fig. C and use the diagram as a guide for assembly.
1. Use (2) 10-32 x 1/4" truss screws to mount the switch bracket to the switch assembly. When
properly installed, the switch bracket mounting holes will be above the switch assembly and
the shaft of the actuator head will be pointing up.
28
MECHANICAL SERVICE
C. Adjusting the Switch Spring & Rod Assembly
• Refer to Fig. C for L-R installation and Fig. D for R-L installation
1. The switch spring and rod assembly pass through the 7/8" [22mm] hole. With the switch in
an unoperated state, the rod should be angled towards the discharge end of the dishwasher.
2. The rod should touch the edge of the 7/8" [22mm] hole closest to the unload end of the
machine. This position will allow the switch rod maximum travel before it contacts the
opposite edge of the 7/8" [22mm] hole and will insure that the switch will be operated by
the dishrack.
3. This is a trial and error adjustment. One suggested method is to hold the switch and rod assembly in position on the outside of the table. Estimate the rod location and lock it down with the
5/32" socket head screw on the end of the rod assembly. Install the switch assembly using the
(2) 10-32" x 1/2" truss head screws. Check the switch rod position and adjust as necessary.
IV. Wiring and Final Mounting of the Table Limit Switch Assembly
Note 1: Wiring should be made in accordance with local electrical codes.
Note 2: Champion recommends a ground wire from the switch to the junction box.
A. Locating and Wiring of Junction Box
1. Remove the front lower panel of the dishwasher. The junction box is located near the center
of the lower frame. (See Fig. E)
Table Limit Switch
Fig. E
Conduit
Junction Box
2. Open the junction box and locate two wires marked 7 and 8. the wires are wire-nutted together.
3. Use one of the vacant knock-outs on the junction box and connect a conduit fitting.
4. Measure and cut the conduit and route the #14 gauge wires through conduit and into the
junction box.
5. Crimp the 1/4" ring terminal to the ground wire. Locate a 1/4-20 bolt that holds the junction
box to the frame of the dishwasher. Remove the nut and put the ground wire on this bolt.
Replace the nut and tighten securely.
6. Designate one of the conduit wires as 7 and connect it to wire 7 in the junction box.
Designate the remaining conduit wire as 8 and connect it to wire 8 in the junction box.
Close the junction box and replace the front panel on the dishwasher.
29
MECHANICAL SERVICE
7. Connect the proper conduit fitting to the table limit switch. Route the #14 gauge wires to the
switch and refer to Fig. F for the proper terminal designations.
Fig. F
8
7
8. Connect conduit wire 7 to the COM (Common) terminal of the switch terminal block.
Connect conduit wire 8 to the NC (Normally Closed) terminal of the switch terminal block.
Connect the conduit ground wire to the ground screw in the switch assembly.
9. Close the switch cover.
Apply a thread locking compound to the threads of the 10-32 x 1/2" screws.
Mount the switch assembly to the dishtable.
V. Testing Table Limit Switch Operation
1. Start the dishwasher and load enough racks to activate the limit switch while the conveyor
and pumps are running.
2. Observe the dishrack as it contacts the switch rod assembly. The dishwasher conveyor should
stop before the rod reaches the end of its travel.
If it does not: Re-adjust the switch rod position in the 7/8" hole to operate earlier or
re-check the wiring.
3. Check the dishwasher for correct operation.
30
REPLACEMENT PARTS
REPLACEMENT
PARTS
31
REPLACEMENT PARTS
1R022
38
39
37
17
36
T
RHPU
IN
35
34
33
32
40
31
23
TANK
28
18
30
22
41
44
29
43
42
46
21
28
1
2
3
4
5
6
47
27
20
25
26
24
8
14
10
18
9
13
11
19
16
12
14
45
LH UT
P
IN
13
12
15
7
Figure 18 – Conveyer Drive Assembly
32
REPLACEMENT PARTS
CONVEYOR DRIVE ASSEMBLY
Fig. 18
Item No.
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
100249
107181
180225
180274
180145
180240
100458
103162
100801
100797
100796
100142
102376
100739
100454
110300
110299
104916
104915
100870
109661
202675
109374
100382
102244
104923
100143
104618
B1074-1
108820
100153
103180
100771
202386
104925
100007
100868
202381
100769
107089
100141
100734
313360
110990
N/A
315562
105263
Motor, 1/4-HP Drive (115V/208-230V-60Hz-1Ph)..................................
Motor, 1/4-HP Drive (208-24V-480V-60Hz-3Ph) ....................................
Motor, 1/4-HP Drive (380V-50Hz-3Ph) ..................................................
Motor, 1/4-HP Drive (380V-60Hz-3Ph) ..................................................
Motor, 1/4-HP Drive (415V-50Hz-3Ph) ..................................................
Motor, 1/4-HP Drive (575V-60Hz-3Ph) ..................................................
Sheave (AK74) 3/4" Bore (44WS) ..........................................................
Sheave (AK25) 1/2" Bore (44KB, 54KB, KL44) ....................................
Belt - 4L370 (44WS, 66WS)....................................................................
Belt - 4L340 (44KB, 54KB) ....................................................................
Belt - 4L330 (KL44, KL66) ....................................................................
Nut, grip (5/16-18) ..................................................................................
Washer, flat (5/16") ..................................................................................
Bolt (5/16-18 X 3/4") Hex hd ..................................................................
Sheave (AK59) 3/4" Bore (44KB, 54KB, KL44) ....................................
Box, gear (L-R) ........................................................................................
Box, gear (R-L) ........................................................................................
Key 3/16" X 3/16" X 3/4" Lg) ................................................................
Key (3/16" X 3/16" X 1 1/4" Lg) ............................................................
Slinger, water ............................................................................................
Limiter, torque (Includes item 47)............................................................
Shaft, drive................................................................................................
Shield, drip................................................................................................
Bearing......................................................................................................
Seal (5/8") (2-Piece) ................................................................................
Screw (1/4-20 X 3/8") Round hd..............................................................
Nut, grip (3/8-16) ....................................................................................
Washer, flat (3/8") ....................................................................................
Housing, bearing ......................................................................................
Gasket, bearing housing ..........................................................................
Bolt (3/8-16 X 1") Hex hd........................................................................
Ring, wiper ..............................................................................................
Screw, set (1/4-20 X 1/4") Socket hd ......................................................
Crank ........................................................................................................
Washer, flat (1/4" X 1" O.D.) ..................................................................
Screw (10-32 X 3/8") Truss hd ................................................................
Stud, crosshead roller................................................................................
Roller, crosshead ......................................................................................
Screw, set (3/8-16 X 3/4") Dog Point ......................................................
Nut, jam (1/2-13) ......................................................................................
Nut, grip (1/4-20) ....................................................................................
Bolt (1/4-20 X 1/2") Hex hd ....................................................................
Guard, belt (44KB, 54KB, KL44) ............................................................
Label - Rotation........................................................................................
Screw, set (5/16-18 X 3/8") Dog Point ....................................................
Guard, belt (44WS) ..................................................................................
Set, clutch pad (1 pair for #250 clutch)....................................................
1
1
1
1
1
1
1
1
1
1
1
8
16
8
1
1
1
2
1
1
1
1
1
1
1
4
4
8
1
1
4
1
1
1
1
1
1
1
1
1
2
2
1
1
2
1
1
—
900146
Clutch assy (Includes items 18, 21-23, 44) ..............................................
—
Part Description
Qty.
33
REPLACEMENT PARTS
5
14
6
3
7
1
2
11
8
14
3
11
14
9 10
3
13
4
12
4
14
1R023
Figure 19 – Track and Cradle Assembly
(For machines beginning with S/N 84565 and above except KL-44/66 beginning with S/N 90513 and above)
34
REPLACEMENT PARTS
TRACK AND CRADLE ASSEMBLY
(For machines beginning with S/N 84565 and above except KL-44/66 beginning with S/N 90513 and above)
Fig.19,19a
Item No.
Part
No.
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
311650
313289
111296
100194
100073
100141
204513
110857
316899
316900
100142
315278
315279
408092
Track (44KB, 44WS, KL44) ....................................................................
Track (54KB) ..........................................................................................
Screw (10-32 x 3/8") Flat hd ..................................................................
Nut, grip (10-32) ......................................................................................
Screw (1/4-20 x 1/2") Truss hd ..............................................................
Nut, grip (1/4-20) ....................................................................................
Pawl...........................................................................................................
Shoulder bolt ..........................................................................................
Cradle (44KB, 44WS, KL44) (Beginning with S/N 84565) ....................
Cradle (54KB) (Beginning with S/N 84565) ..........................................
Nut, grip (5/16-18) ..................................................................................
Support – Front (RH) ..............................................................................
Support – Front (LH)................................................................................
Slide Assy, Cradle ....................................................................................
—
408138
—
408139
Cradle Assy. (44KB/44WS/KL44)(includes items 7, 8, 9, 11) ................
(Beginning with S/N 84565 and above)
Cradle Assy. (54KB)(includes items 7, 8, 10, 11)....................................
(Beginning with S/N 84565 and above)
Fig.19a
Item No.
Part
No.
Part Description
2
2
9
8
8
10
10
1
1
10
1
1
4
1
1
Qty.
15
16
312957
312956
Cradle (44KB, 44WS, KL44) (Prior to S/N 84565) ................................
Cradle (54KB) (Prior to S/N 84565) ........................................................
1
1
—
405927
1
—
405928
Cradle Assy. (44KB/44WS/KL44)(includes items 7, 8, 11, 15) ..............
(Prior to S/N 84565)
Cradle Assy. (54KB)(includes items 7, 8, 11, 16)....................................
(Prior to S/N 84565)
1
Figure 19a – Track & Cradle Assembly
(For machines built prior to S/N 84565)
1
2
15
3
16
1R024
7
11
3
6
8
3
5
4
13
Old style roller is no longer available,
replace with P/N 408092, item 14 above
35
36
12
10
2
Old Style rollers used prior to
S/N 84565 are no longer
available. Use P/N 408092
11
22
1
9
8
22
7
13
14
6
5
22
5
15 16
3
20 21
6
4
3
18 19
12
4
17
22
REPLACEMENT PARTS
1R025
Figure 20 – Track and Cradle Assembly – PR22, PR36
(All S/N's) (PR36 Shown)
REPLACEMENT PARTS
TRACK AND CRADLE ASSEMBLY (PR22, PR36)
(All S/N's) (PR36 Shown)
Fig. 20
Item No.
Part
No.
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
13
16
17
18
19
20
21
22
311651
313117
100194
100194
111296
111296
100142
100142
204513
204513
100073
100141
110857
110857
312955
312954
313357
315278
315278
315279
315279
408092
Track (PR22) ............................................................................................
Track (PR36) ..........................................................................................
Nut, grip (10-32) (PR22) ........................................................................
Nut, grip (10-32) (PR36) ........................................................................
Screw (10-32 x 3/8") Flat hd (PR22) ......................................................
Screw (10-32 x 3/8") Flat hd (PR36) ......................................................
Nut, grip (5/16-18) (PR22) ......................................................................
Nut, grip (5/16-18) (PR36) ......................................................................
Pawl (PR22) ............................................................................................
Pawl (PR36). ............................................................................................
Screw (1/4-20 x 1/2") Truss hd ..............................................................
Nut, grip (1/4-20) ....................................................................................
Shoulder bolt (PR22) ...............................................................................
Shoulder bolt (PR36) ..............................................................................
Cradle (PR22) ..........................................................................................
Cradle (PR36) ..........................................................................................
Cradle connector ......................................................................................
Support, Front RH (PR22 R-L) ................................................................
Support, Front RH (PR36)........................................................................
Support, Front LH (PR22 L-R) ................................................................
Support, Front LH (PR36)........................................................................
Slide Assy, cradle......................................................................................
2
2
9
10
9
10
4
6
4
6
8
6
8
10
8
1
1
1
1
1
1
4
—
—
405925
405926
Cradle Assy (PR22) (includes items 7, 9, 13, 15)....................................
Cradle Assy (PR36) (includes items 8, 10, 14, 16)..................................
1
1
37
REPLACEMENT PARTS
3
4
13
5
2
6
1
11
7
13
2
9
10
13
8
2
12
3
11
3
13
1R026
Figure 21 – Track and Cradle Assembly (KL-44/66 Only)
(For machines beginning with S/N 90513 and above)
38
REPLACEMENT PARTS
TRACK AND CRADLE ASSEMBLY (KL-44/66 ONLY)
(For machines beginning with S/N 90513 and above)
Fig. 21
Item No.
Part
No.
Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
311650
111296
100194
100073
100141
204513
110857
322552
102376
109009
315278
315279
408092
Track (KL44) ............................................................................................
Screw 10-32 x 3/8" ..................................................................................
Nut, Grip 10/32 ........................................................................................
Screw 1/4-20 x 1/2" ..................................................................................
Nut, Grip 1/4-20 ......................................................................................
Pawl ..........................................................................................................
Shoulder Bolt............................................................................................
Cradle........................................................................................................
Washer 5/16 x 3/4 x 1/16" ........................................................................
Nut 5/16 w/nylon insert ............................................................................
Support, front (RH) ..................................................................................
Support, front (LH) ..................................................................................
Slide Assy., Cradle....................................................................................
2
9
9
8
8
10
10
1
10
10
1
1
4
—
412005
Cradle Assembly (Includes items 6-10) ..................................................
1
39
40
52
43
2
16
2
1
6
7
8
18
17
15
50
22
19
20
9
5
4
10 11 12 13 14
3
48
23
49
21
24
25
Figure 22 – Motor and Pump Assembly
(Wash and Prewash) (All S/N's)
47
26
33
30
30
31
32
27
28
ORIENTATION "B"
Pump Discharge
Bottom Right
47
ORIENTATION "A"
Pump Discharge
Top Left
50
51
34
35
29
29
37
53
38
31
36
39
31
32
46
For machines
beginning with
S/N 79656 thru S/N86855
refer to Replacement Kits
listed on pg.41
Pump
Detail
Gasket
Flange
40
41
42
43
1
2
45
44
1 piece
Volute
REPLACEMENT PARTS
1R027
REPLACEMENT PARTS
MOTOR AND PUMP ASSEMBLY
(Wash and Prewash) (All S/N's)
Fig. 22
Item No.
Part
No.
Part Description
Qty.
—
Machines beginning with S/N 79656 thru S/N 86855 were built with a one piece pump volute
(See detail top of page 40). This design is no longer available and is replaced with the kits
listed below. Figure 22 and the parts breakdown beginning with Item 1 below will apply to
the new pump assembly after conversion with the appropriate kit.
Replacement Kits (For machines beginning with S/N 79656 thru S/N 86855)
—
900737
Kit, gasket (Includes Qty. 1 each of Item 24-26) ....................................
A/R
—
900738
Kit, Flange/Volute Replacement (Pump seal not included)
(Includes items 22, 24-26, 29-39) ............................................................
1
Kit, Pump Assy, 1-HP (Motor not included)
(Includes items 19, 22-26, 27, 29-39) ......................................................
1
Kit, Pump Assy, 2-HP (Motor not included)
(Includes items 19, 22-26, 28, 29-39) ......................................................
1
—
—
900739
900740
(For machines beginning with S/N 79656 thru S/N 86855 after conversion and
all machines beginning with S/N 86856 and above)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
100739
102376
110421
110422
112221
180273
180246
111740
110419
110420
180245
180272
180237
111739
110734
100754
109654
110270
204460
106407
107690
111681
111111
111941
111942
111943
113118
113119
102500
112380
Bolt (5/16-18 X 3/4) Hex hd ....................................................................
Washer, flat (5/16") ..................................................................................
Motor, 2-HP (208-240V/60Hz/1Ph) ........................................................
Motor, 2-HP (208-240V/460V/60Hz/3Ph) ..............................................
Motor, 2-HP (380V/50Hz/3Ph) ................................................................
Motor, 2-HP (380V/60Hz/3Ph) ................................................................
Motor, 2-HP (415V/50Hz/3Ph) ................................................................
Motor, 2-HP (575V/60Hz/3Ph) ................................................................
Motor, 1-HP (115V/208-240V/60Hz/1Ph) ..............................................
Motor, 1-HP (208-240V/460V/60Hz/3Ph) ..............................................
Motor, 1-HP (380V/50Hz/3Ph) ................................................................
Motor, 1-HP (380V/60Hz/3Ph) ................................................................
Motor, 1-HP (415V/50Hz/3Ph) ................................................................
Motor, 1-HP (575V/60Hz/3Ph) ................................................................
Stud, motor................................................................................................
Screw (10-32 X 1/2") Flat hd ..................................................................
Slinger, water ............................................................................................
Washer, star (countersunk) ......................................................................
Plate, backing............................................................................................
Washer, lock (3/8") Split ..........................................................................
Nut, jam (3/8-16) ......................................................................................
Flange, pump ............................................................................................
Seal, mechanical (5/8") ............................................................................
Gasket (.0085") (1 notch) ........................................................................
Gasket (.015") (2 notches)........................................................................
Gasket (.032") (3 notches)........................................................................
Impeller, SST (1 HP) (2.875") (PR22, PR36) ........................................
Impeller, SST (2 HP) (3.5") (Wash, Rinse)..............................................
Plug (1/4" NPT) Brass..............................................................................
Volute, pump machined ............................................................................
8
12
1
1
1
1
1
1
1
1
1
1
1
1
4
3
1
3
1
4
4
1
1
1
1
2
1
1
2
1
41
REPLACEMENT PARTS
MOTOR/PUMP ASSEMBLY (Cont.)
(Wash and Prewash)
Fig. 22
Item No.
Part
No.
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
100736
111964
102504
112338
112379
110248
110247
100734
109562
104203
307995
100142
109568
311761
107967
110858
109578
49
110459
50
51
104165
110457
52
53
312645
322550
Part Description
Bolt (1/4-20 X 3/4") Hex hd ....................................................................
Clamp, discharge pump hose....................................................................
Plug (1/2" NPT) Brass..............................................................................
Gasket, Pump Suction Flange ..................................................................
Flange, suction machined ........................................................................
Washer, flat ..............................................................................................
Nut, jam (7/16-20) Hex ............................................................................
Bolt (1/4-20 X 1/2") Hex hd ....................................................................
Hose, intake ..............................................................................................
Clamp, hose (M52) ..................................................................................
Flange, intake............................................................................................
Nut, grip (5/16-18) ..................................................................................
Gasket, flange intake ................................................................................
Strainer, pump intake (All except KL44/66 wash pump) ........................
Nut, grip (1/4-20) w/nylon insert ............................................................
Clamp, discharge hose..............................................................................
Hose, discharge (Orientation A) ..............................................................
(Use for R-L direction 44/54KB, KL44, 44WS, FFPR26)
( Use for R-L & L-R direction PR36 units)
Hose, discharge (Orientation A) ..............................................................
(Use for R-L & L-R direction PR22 units) ..............................................
Clamp, hose (M40) ..................................................................................
Hose, discharge (Orientation B) ..............................................................
(Use for L-R direction 44/54KB, KL44, 44WS, FFPR26)
Base, motor mount....................................................................................
Strainer, pump intake (KL44/66 wash pump only) ..................................
Qty.
10
1
1
1
1
1
1
1
1
2
1
8
1
1
1
1
1
1
1
1
1
1
Pump Assemblies – ORIENTATION “A”
—
42
451524
—
451523
—
451637
—
451668
—
451674
—
451670
—
451526
—
451525
—
451656
—
451685
—
451647
—
451639
Pump Assy. lHP, 208-240V/60Hz/lPH
(Includes items 1-2, 9, 15-26, 27, 29-32, 34-39) ....................................
Pump Assy. lHP, 208-240V/460v/60Hz/3PH
(Includes items 1-2, 10, 15-26, 27, 29-32, 34-39) ..................................
Pump Assy. lHP, 575V/60Hz/3PH
(Includes items 1-2, 14, 15-26, 27, 29-32, 34-39) ..................................
Pump Assy. lHP, 380V/50Hz/3PH
(Includes items 1-2, 11, 15-26, 27, 29-32, 34-39) ..................................
Pump Assy. lHP, 380V/60Hz/3PH
(Includes items 1-2, 12, 15-26, 27, 29-32, 34-39) ..................................
Pump Assy. lHP, 415V/50Hz/3PH
(Includes items 1-2, 13, 15-26, 27, 29-32, 34-39) ..................................
Pump Assy. 2HP, 208-240V/60Hz/lPH
(Includes items 1-2, 3, 15-26, 28, 29-32, 34-39) ....................................
Pump Assy. 2HP, 208-240V/460V/60Hz/3PH
(Includes items 1-2, 4, 15-26, 28, 29-32, 34-39) ....................................
Pump Assy. 2HP, 380V/50Hz/3PH
(Includes items 1-2, 5, 15-26, 28, 29-32, 34-39) ....................................
Pump Assy. 2HP, 380V/60Hz/3PH
(Includes items 1-2, 6, 15-26, 28, 29-32, 34-39) ....................................
Pump Assy. 2HP, 415V/5OHz/3PH
(Includes items 1-2, 7, 15-26, 28, 29-32, 34-39) ....................................
Pump Assy. 2HP, 575V-60Hz-3PH
(Includes items 1-2, 8, 15-26, 28, 29-32, 34-39) ....................................
1
1
1
1
1
1
1
1
1
1
1
1
REPLACEMENT PARTS
MOTOR AND PUMP ASSEMBLY (Cont.)
(Wash and Prewash)
Fig. 22
Item No.
Part
No.
Part Description
Qty.
Pump Assemblies – ORIENTATION “B”
—
—
—
—
—
—
—
—
—
451361
451615
452383
451363
451362
451657
451673
451641
451636
Pump Assy. lHP, 208-240V/60Hz/lPH
(Includes items 1-2, 9, 15-26, 27, 29-32, 34-39) ....................................
1
Pump Assy. lHP, 208-240V/460V/60Hz/3PH
(Includes items 1-2, 10, 15-26, 27, 29-32, 34-39) ..................................
1
Pump Assy. lHP, 575V/60Hz/3PH
(Includes items 1-2, 14, 15-26, 27, 29-32, 34-39) ..................................
1
Pump Assy. 2HP, 208-240V/60Hz/lPH
(Includes items 1-2, 3, 15-26, 28, 29-32, 34-39) ....................................
1
Pump Assy. 2HP, 208-240V/460V/60Hz/3PH
(Includes items 1-2, 4, 15-26, 28, 29-32, 34-39) ....................................
1
Pump Assy. 2HP, 380V/50Hz/3PH
(Includes items 1-2, 5, 15-26, 28, 29-32, 34-39) ....................................
1
Pump Assy. 2HP, 380V/60Hz/3PH
(Includes items 1-2, 6, 15-26, 28, 29-32, 34-39) ....................................
1
Pump Assy. 2HP, 415V/50Hz/3PH
(Includes items 1-2, 7, 15-26, 28, 29-32, 34-39) ....................................
1
Pump Assy. 2HP, 575V/60Hz/3PH
(Includes items 1-2, 8, 15-26, 28, 29-32, 34-39) ....................................
1
ORIENTATION 'A'
PUMP DISCHARGE
TOP LEFT
Use for R-L direction:
44/54KB, KL44, KL66 wash
44WS, FFPR26 prewash
Also, for R-L and L-R direction:
PR22 and PR36 prewash
As viewed
facing
pump end
ORIENTATION 'B'
PUMP DISCHARGE
BOTTOM
RIGHT
Use for L-R direction:
44/54KB, KL44, KL66 wash
44WS, FFPR26 prewash
43
REPLACEMENT PARTS
1R028
6
5
7
2
3
1
8
3
9
10
2
4
TANK BOTTOM
11
12
STUD WELDED TO
TANK BOTTOM
Figure 23 – Idle Pump Mechanism
(All S/N's)
44
REPLACEMENT PARTS
IDLE PUMP MECHANISM
(All S/N's)
Fig. 23
Item No.
Part
No.
Part Description
1
2
3
4
5
6
7
8
9
10
11
12
111030
107137
104971
316562
316565
104618
316560
100194
111026
111319
113721
104971
Cam, idle pump ........................................................................................
Bolt (10-32 X 7/8") Hex hd......................................................................
Nut, grip (6-32) ........................................................................................
Support bracket, pivot arm ......................................................................
Support bracket, idle pump ......................................................................
Washer, flat (3/8") ....................................................................................
Pivot arm, idle pump ................................................................................
Nut, grip (10-32) ......................................................................................
Magnet ......................................................................................................
Screw (6-32 x 1/2") Truss hd ..................................................................
Reed Switch Aleph ..................................................................................
Nut, grip (6-32) ........................................................................................
—
408221
—
408220
Idle Pump Mechanism Assy (R-L 44KB, 44WS, KL44,
54KB, PR36) (R-LPR26) (includes items 1-10) ......................................
Idle Pump Mechanism Assy (L-R 44KB, 44WS, KL44,
54KB, PR36) (R-L PR26) (includes items 1-10) ....................................
Qty.
1
2
2
1
1
A/R
1
1
1
2
1
2
1
1
NOTE:
For Idle Pump Mechanism on FFPR26, refer to the next page and parts list.
45
REPLACEMENT PARTS
1R029
6
4
5
7
3
1
8
9
10
TANK BOTTOM
7
STUD WELDED TO
TANK BOTTOM
Figure 24 – Idle Pump Switch (FFPR26 Only)
(R-L Shown) (All S/N's)
46
2
REPLACEMENT PARTS
IDLE PUMP SWITCH (FFPR26 Only)
(R-L Shown) (All S/N's)
Fig. 24
Item No.
1
2
3
4
5
6
7
8
9
10
Part
No.
111029
107137
314093
315181
315182
314106
104971
111026
111319
113721
Part Description
Cam ..........................................................................................................
Bolt (10-32 x 7/8") Hex hd ......................................................................
Support, pivot arm ..................................................................................
Stiffener, (R-L direction machine only) ..................................................
Stiffener, (L-R direction machine only) ..................................................
Pivot arm ..................................................................................................
Nut, grip (6-32) ......................................................................................
Magnet ....................................................................................................
Screw (6-32 x 1/2") Truss hd....................................................................
Switch Reed Aleph ..................................................................................
Qty.
1
1
1
1
1
1
4
1
2
1
47
REPLACEMENT PARTS
1R030
1
22
4
2
23
24
12
2
3
21
20
3
Rear of Hood
6
2
11
5
7
21
8
25
10
1
19
9
17
14
13
Tank Bottom
18
17
16
Figure 25 – Wash System Assembly
(For machines prior to S/N 84565)
48
15
REPLACEMENT PARTS
WASH SYSTEM ASSEMBLY
(For machines prior to S/N 84565)
Fig. 25
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part
No.
108846
108416
108847
312623
313212
108442
108446
108445
108444
108447
108443
312618
108345
406136
108441
100154
102376
106013
100740
100073
100141
100736
313927
313928
———
Part Description
Quick Coupler #3 ....................................................................................
Quick Coupler #2 ....................................................................................
Quick Coupler #1 ....................................................................................
Standpipe (R to L) ....................................................................................
Bracket, Stand Pipe ..................................................................................
Screw, M5 x 15 mm Fillister Head ..........................................................
Nozzle Top ................................................................................................
Adapter, Cap ............................................................................................
Nozzle Bottom..........................................................................................
Cap............................................................................................................
Gasket ......................................................................................................
Standpipe (L to R) ....................................................................................
Gasket, Standpipe ....................................................................................
Spray Pipe Assembly (includes items 6,7,8,9,10,11,15,25) ....................
Nut, Plain M5 ..........................................................................................
Nut, Plain 5-16-18 ....................................................................................
Washer, Flat 5/16 ......................................................................................
Washer, Lock 5/16 Split ..........................................................................
Bolt, 5/16-18 x 1" Hex Head....................................................................
Screw, 1/4-20 x 1/2 Truss Head................................................................
Nut, Grip 1/4-20 ......................................................................................
Bolt, 1/4-20 x 3/4 Hex Head ....................................................................
Standpipe (L to R) Hi-Hood ....................................................................
Standpipe (R to L) Hi-Hood ....................................................................
Spray Pipe (No longer available as separate part, use Item 14) ..............
Qty.
2
5
2
1
1
8
4
1
3
1
1
1
1
9
8
4
8
4
4
2
11
9
1
1
1
49
REPLACEMENT PARTS
1R031
3
2
1
15
25
24
4
6
REAR
OF
HOOD
6
7
10
5
23
9
11
1
5
22
3
2
21
20
15
19
12
16
TANK
BOTTOM
17
11
13
14
Figure 26 – Wash System Assembly (PR22, FFPR26)
(For machines prior to S/N 84565)
50
18
REPLACEMENT PARTS
WASH SYSTEM ASSEMBLY (PR22, FFPR26)
(For machines prior to S/N 84565)
Fig. 26
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part
No.
108648
111088
111089
100073
100141
313212
311649
311868
100736
100740
102376
108345
106013
100154
108443
———
108444
108441
108447
108445
108446
108442
314729
406136
406789
Part Description
Quick Coupler (PR22) Upper & Lower ..................................................
Quick Coupler (FFPR26) (R-L Lower)(L-R Upper)................................
Quick Coupler (FFPR26) (L-R Lower)(R-L Upper)................................
Screw, 1/4-20 x 1/2 Truss Head................................................................
Nut, Grip 1/4-20 ......................................................................................
Bracket, Standpipe....................................................................................
Standpipe, Standard ..................................................................................
Standpipe, High-Hood ..............................................................................
Bolt, 1/4-20 x 3/4 Hex Head ....................................................................
Bolt, 5/16-18 x 1" Hex Head....................................................................
Washer, Flat 5/16" ....................................................................................
Gasket, Standpipe ....................................................................................
Washer, Lock 5/16" Split..........................................................................
Nut, Plain 5/16-18 ....................................................................................
Gasket, Spray Pipe....................................................................................
Spray Pipe (No longer available as separate part, use Item 24 or 25) ....
Nozzle Bottom..........................................................................................
Nut, Plain M5 ..........................................................................................
Cap............................................................................................................
Adapter, Cap ............................................................................................
Nozzle Top ................................................................................................
Screw, M5 x 15mm Fillister Head............................................................
Splash Shield (FFPR26) ..........................................................................
Spraypipe Assy. (PR22) (incl. items 15 thru 22)......................................
Spraypipe Assy. (FFPR26) (incl. items 15 thru 23) ................................
Qty.
2
1
1
2
4
1
1
1
2
4
8
1
4
4
1
1
3
8
1
1
4
8
1
2
2
51
REPLACEMENT PARTS
1R032
1
22
4
12
2
14
3
21
20
REAR
OF
HOOD
3
5
21
6
11
7
10
17
1
8
10
9
13
TANK
BOTTOM
18
17
16
Figure 27 – Wash System Assembly (PR36)
(For machines prior to S/N 84565)
52
15
REPLACEMENT PARTS
WASH SYSTEM ASSEMBLY (PR36)
(For machines prior to S/N 84565)
Fig. 27
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part
No.
108846
108416
108847
313575
313212
108442
108446
108445
108444
108447
108443
313576
108345
406136
108441
100154
102376
106013
100740
100073
100141
100736
Part Description
Quick Coupler #3 ....................................................................................
Quick Coupler #2 ....................................................................................
Quick Coupler #1 ....................................................................................
Stand Pipe, Standard ................................................................................
Bracket, Stand Pipe ..................................................................................
Screw M5 x 15mm Fillister Head ............................................................
Nozzle Top ................................................................................................
Cap Adapter ..............................................................................................
Nozzle Bottom..........................................................................................
Cap............................................................................................................
Gasket, Spray Pipe....................................................................................
Standpipe, High Hood ..............................................................................
Gasket, Standpipe ....................................................................................
Spray Pipe Assembly (includes item 6,7,8,9,10,15) ................................
Nut, Plain M5 ..........................................................................................
Nut, Plain 5/16-18 ....................................................................................
Washer, Flat 5/16 ......................................................................................
Washer, Lock 5/16 Split ..........................................................................
Bolt, 5/16-18 x 1" Hex Head....................................................................
Screw, 1/4-20 x 1/2 Hex Head..................................................................
Nut, Grip 1/4-20 ......................................................................................
Bolt, 1/4-20 x 3/4 Hex Head ....................................................................
Qty.
2
1
2
1
1
8
4
1
3
1
1
1
1
5
8
4
8
4
4
2
7
5
53
23
REPLACEMENT PARTS
Figure 28 – Wash System Assembly
(For machines beginning with S/N 84565 thru 89276)
54
13
11
11
10
REAR
OF
HOOD
5
4
12
7
3
8
14
7
2
4
3
6
TANK BOTTOM
2
1
15
15°
16
2
17
18
20
27
19
21
26
22
24
25
1R033
REPLACEMENT PARTS
WASH SYSTEM ASSEMBLY
(For machines beginning with S/N 84565 thru 89276)
Fig. 28
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
*27
* Note:
Part
No.
408126
111456
106482
100736
100073
313212
100141
315633
316885
100740
102376
108345
106013
100154
316772
316773
316681
111454
111505
111370
108444
108441
108447
108445
108446
108442
408124
Part Description
Manifold Assy, upper................................................................................
Gasket, manifold ......................................................................................
Washer, lock (1/4") split ..........................................................................
Bolt (1/4-20 x 3/4") Hex hd ....................................................................
Screw (1/4-20 x 1/2") Truss hd ................................................................
Bracket, standpipe ....................................................................................
Nut, grip (1/4-20) ....................................................................................
Standpipe (Standard) ................................................................................
Standpipe (Hi-Hood) ................................................................................
Bolt (5/16-18 x 1") Hex hd ......................................................................
Washer, flat (5/16") ..................................................................................
Gasket, standpipe......................................................................................
Washer, lock (5/16") split ........................................................................
Nut, plain (5/16-18) ..................................................................................
Plate, restrictor..........................................................................................
Slide, restrictor..........................................................................................
Manifold Assy, lower ................................................................................
Plate, locking manifold ............................................................................
O-ring........................................................................................................
Bolt (10-32 x 5/8") Hex hd (locking) ......................................................
Nozzle, bottom..........................................................................................
Nut, plain (M5) ........................................................................................
Cap............................................................................................................
Cap, adapter ..............................................................................................
Nozzle, top................................................................................................
Screw (M5 x 15 mm) Fillister hd ............................................................
Spray Pipe Assy (includes items 21-26) (not shown) ..............................
Qty.
1
3
8
8
2
1
2
1
1
4
8
1
4
4
1
1
1
9
9
36
3
8
1
1
4
8
9
P/N 408124 can be replaced with P/N 900775, debossed spraypipe assembly.
55
REPLACEMENT PARTS
1R034
6
7
8
5
4
3
2
31
9
30
10
1
11
12
18 19
13
6
7
12
8
14
20
5
21
15
3
2
5
29
28
32
14
16
27
17
26
25
1
22
23
Figure 29 – Wash System Assembly (PR22, FFPR26)
(For machines beginning with S/N 84565 thru 89276)
56
24
REPLACEMENT PARTS
WASH SYSTEM ASSEMBLY (PR22, FFPR26)
(For machines beginning with S/N 84565 thru 89276)
Fig. 29
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
*30
*31
32
* Note:
Part
No.
107137
111454
111505
316794
111456
100194
106486
107033
100073
106028
313212
100141
100740
102376
108345
106013
100154
315625
316885
316773
316772
———
108444
108441
108447
108445
108446
108442
314729
408124
408125
408287
Part Description
Bolt (10-32 x 7/8") Hex hd ......................................................................
Locking plate, manifold ..........................................................................
O-ring........................................................................................................
Flange Assy, upper ..................................................................................
Gasket, flange ..........................................................................................
Nut, grip (10-32) ......................................................................................
Washer, lock (10-32) Split........................................................................
Washer, flat (10-32) ................................................................................
Screw, (1/4-20 x 2-1/2") Truss hd ............................................................
Bolt (1/4-20 x 2-1/2") Hex hd ..................................................................
Bracket, standpipe ....................................................................................
Nut, grip (1/4-20) ....................................................................................
Bolt (5/16-18 x l") Hex hd ......................................................................
Washer, flat (5/16") ..................................................................................
Gasket, standpipe ....................................................................................
Washer, lock (5/16") Split ........................................................................
Nut, plain (5/16-18) ................................................................................
Standpipe, (Standard) ..............................................................................
Standpipe, (High-Hood) ..........................................................................
Slide, restrictor..........................................................................................
Plate, restrictor ........................................................................................
Spray pipe (Not available as separate part, use Item 30 or 31) ..............
Nozzle bottom ..........................................................................................
Nut, plain (M5) ........................................................................................
Cap............................................................................................................
Adapter, cap ..............................................................................................
Nozzle top ................................................................................................
Screw (M5 x l5mm) Fillister hd ..............................................................
Splash shield (FFPR26)............................................................................
Spraypipe Assy (PR22) (includes items 22-28) ......................................
Spraypipe Assy (FFPR26) (includes items 22-29) ..................................
Flange Assy, lower ....................................................................................
Qty.
8
2
2
1
3
8
8
2
1
1
1
4
4
8
1
4
4
1
1
1
1
1
3
8
1
1
4
8
1
2
2
1
P/N 408124 and P/N 408125 can be replaced with P/N 900775, debossed ............
spraypipe assembly.
57
REPLACEMENT PARTS
1R035
1
2
3
15°
4
17
5
REAR
OF
HOOD
6
9
8
7
27
18
2
10
20
11
15
2
16
26
3
4
25
12
19
24
TANK BOTTOM
23
11
13
14
21
22
Figure 30 – Wash System Assembly (PR36)
(For machines beginning with S/N 84565 thru 89276)
58
REPLACEMENT PARTS
WASH SYSTEM ASSEMBLY (PR36)
(For machines beginning with S/N 84565 thru 89276)
Fig. 30
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
*27
* Note:
Part
No.
316688
111456
106482
100736
100073
313212
100141
315633
316885
100740
102376
108345
106013
100154
316772
316773
316691
111454
111505
111478
108444
108441
108447
108445
108446
108442
408124
Part Description
Manifold Assy, upper ..............................................................................
Gasket, manifold ......................................................................................
Washer, lock (1/4") Split ........................................................................
Bolt (1/4-20 x 3/4") Hex hd ....................................................................
Screw (1/4-20 x 1/2") Truss hd ..............................................................
Bracket, standpipe ....................................................................................
Nut, grip (1/4-20) ....................................................................................
Standpipe (Standard) ................................................................................
Standpipe (Hi-Hood) ................................................................................
Bolt (5/16-18 x 1") Hex hd ....................................................................
Washer, flat (5/16") ..................................................................................
Gasket, standpipe ....................................................................................
Washer, lock (5/16") Split ........................................................................
Nut, plain (5/16-18) ..................................................................................
Plate, restrictor..........................................................................................
Slide, restrictor ........................................................................................
Manifold Assy, lower ..............................................................................
Locking Plate, manifold ..........................................................................
O-ring ......................................................................................................
Bolt (10-32 x 1/2") Hex hd (Locking) ....................................................
Nozzle, bottom ........................................................................................
Nut, plain (M5) ........................................................................................
Cap............................................................................................................
Adapter, cap ..............................................................................................
Nozzle, top. ..............................................................................................
Screw (M5 x l5mm) Fillister hd ..............................................................
Spray Pipe Assembly (includes items 21-26) ..........................................
(SST Spray pipe is not available as a separater part)
Qty.
1
3
8
8
2
1
2
1
1
4
8
1
4
4
1
1
1
5
5
20
3
8
1
1
4
8
5
P/N 408124 can be replaced with P/N 900775, debossed spraypipe assembly.
59
REPLACEMENT PARTS
14
13
11
10
11
12
8
9
5
4
REAR
OF
HOOD
3
Figure 31 – Wash System Assembly
(For machines beginning with S/N 89277 and above)
60
TANK BOTTOM
2
7
4
3
6
2
1
15
16
17
2
18
20
19
21
22
23
1R036
REPLACEMENT PARTS
WASH SYSTEM ASSEMBLY
(For machines beginning with S/N 89277 and above)
Fig. 31
Item No.
Part
No.
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
408126
111456
106482
100736
100073
313212
100141
315633
316885
100740
102376
108345
106013
100154
316772
316773
316681
111454
111505
111478
321471
104414
112240
Manifold Assy. 44/54KB ..........................................................................
Gasket Manifold ......................................................................................
Washer Lock 1/4" Split ............................................................................
Bolt 1/4-20 x 3/4 Hex Head ....................................................................
Screw 1/4-20 x 1/2 Truss Head ................................................................
Bracket, Standpipe....................................................................................
Nut Grip 1/4-20 SST ................................................................................
Standpipe Weldment (standard)................................................................
Standpipe Weldment (high hood) ............................................................
Bolt 5/16-18 x 1 Hex Head ......................................................................
Washer 5/16 x 3/4 x 1/16..........................................................................
Gasket 3 x 3 x 1/8" ..................................................................................
Washer Lock 5/16 Split ............................................................................
Nut Plain 5/16-18 ....................................................................................
Plate, Adjustable Restrictor ......................................................................
Slide, Adjustable Restrictor ......................................................................
Manifold, Weld 4 Hole ............................................................................
Locking Plate, Manifold ..........................................................................
O-ring Wash Arm......................................................................................
Bolt 10-32 x 1/2 Hex Head ......................................................................
Spraypipe Weldment ................................................................................
O-ring 1 Inch ............................................................................................
Plug Debossed Spraypipe ........................................................................
1
3
8
8
2
1
2
1
1
4
8
1
4
4
1
1
1
9
9
36
9
9
9
*—
900775
Spraypipe Assy (Includes Items 21-23)....................................................
—
61
62
19
18
15
11
11
Figure 32 – Wash System Assembly (PR22, FFPR26)
(For machines beginning with S/N 89277 and above)
19
21
20
10
14
10
22
16 17
14
13
9
9
9
12
23
7
25
8
6
4
24
5
6
4
5
3
26
2
1
27
26
2
FFPR36 High Hood Only
(additional deflector assy
after second nozzle of
each spraypipe)
27
28
1
28
REPLACEMENT PARTS
1R037
REPLACEMENT PARTS
WASH SYSTEM ASSEMBLY (PR22, FFPR26)
(For machines beginning with S/N 89277 and above)
Fig. 32
Item No.
Part
No.
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
**26
**27
**28
112240
104414
321471
107137
111454
111505
316794
408287
111456
106486
100194
106028
313212
100141
100073
315625
316886
100740
102376
108345
106013
100154
316772
316773
408287
321904
100754
107966
Plug, Debossed Spraypipe ........................................................................
O-ring 1" ..................................................................................................
Spraypipe ................................................................................................
Bolt 10-32 x 7/8" HH ..............................................................................
Locking Plate, Manifold ..........................................................................
O-ring Wash Arm......................................................................................
Flange Weld Standpipe PR22 ..................................................................
Flange Assy. PR26FF ..............................................................................
Gasket, Manifold NG ..............................................................................
Washer Lock #10 Split ............................................................................
Nut Grip 10-32 ........................................................................................
Bolt 1/4-20 x 2 1/2"HH ............................................................................
Bracket, Standpipe....................................................................................
Nut Grip 1/4-20 ........................................................................................
Bolt 1/4-20 x 2 1/2" Truss Head ..............................................................
Standpipe PR22 & PR26 ..........................................................................
Standpipe PR22 & PR26 High Hood ......................................................
Bolt 5/16-18 x 1 Hex Head ......................................................................
Washer 4/16 x 3/4 x 1/16..........................................................................
Gasket 3 x 3 x 1/8 ....................................................................................
Washer Lock 5/16 Split ............................................................................
Nut Plain 5/16-18 ....................................................................................
Plate, Adjustable Restrictor ......................................................................
Slide, Adjustable Restrictor ......................................................................
Flange Assy. Lower PR22 & PR26 ..........................................................
Deflector, Spraypipe PR26 Only ..............................................................
Screw 10-32 x 1/2" Flat Head ..................................................................
Nut Grip 10-32 W/Nylon Insert ..............................................................
2
2
2
8
2
2
1
1
3
8
8
1
1
2
1
1
1
4
8
1
4
4
1
1
1
2
2
2
—
900775
Spraypipe Assy (Includes Items 1-3)........................................................
—
** Note:
FFPR36 High Hood units use Qty. 4 each of Items 26-27.
(See Fig. 32, pg.62)
63
REPLACEMENT PARTS
Figure 33 – Wash System Assembly (PR36)
(For machines beginning with S/N 89277 and above)
64
13
11
11
10
REAR
OF
HOOD
5
4
12
9
3
8
14
7
4
2
3
6
TANK BOTTOM
2
1
15
15°
16
2
17
18
19
20
21
22
23
1R038
REPLACEMENT PARTS
WASH SYSTEM ASSEMBLY (PR36)
(For machines beginning with S/N 89277 and above)
Fig. 33
Item No.
Part
No.
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
316688
111456
106482
100736
100073
313212
100141
205221
316885
100740
102376
108345
106013
100154
316772
316773
316691
111454
111478
111505
321471
104414
112240
Manifold Weld 3 Hole ............................................................................
Gasket, Manifold ......................................................................................
Washer Lock 1/4" Split ............................................................................
Bolt 1/4-20 x 3/4" HH ..............................................................................
Screw 1/4-20 x 1/2" Truss Head ..............................................................
Standpipe Brakcet ....................................................................................
Nut Grip 1/4-20 ........................................................................................
Standpipe Modified PR36 ........................................................................
Standpipe PR36 High Hood ....................................................................
Bolt 5/16-18 x 1 Hex Head ......................................................................
Washer 5/16 x 3/4 x 1/16..........................................................................
Gasket 3 x 3 x 1/8 ....................................................................................
Washer Lock 5/16 Split ............................................................................
Nut Plain 5/16-18 ....................................................................................
Plate, Adjustable Restrictor ......................................................................
Slide, Adjustable Restrictor ......................................................................
Manifold Weld 2 Hole ..............................................................................
Locking Plate, Manifold ..........................................................................
Bolt 10-32 x 1/2" W/Loctite ....................................................................
O-ring Wash Arm......................................................................................
Spraypipe Assy. (includes 22 & 23) ........................................................
O-ring 1 Inch ............................................................................................
Plug, Debossed Spraypipe ........................................................................
1
3
8
8
1
1
1
1
1
4
8
1
4
4
1
1
1
5
20
5
5
5
5
—
900775
Spraypipe Assy (Includes Items 21-23)....................................................
—
65
66
Figure 34 – Outside Rinse Piping With Electric Booster
(Prior to Serial Number R1529)
TO FINAL RINSE
1
2
3
7
8
9
10
13
4
6
10
5
11
THERMOMETER
LEAD
BACK OF HOOD
TO BOOSTER
7
TO BOOSTER
5
11
7
8
16
17
7
15
18
7
It has been replaced by Conversion Kit, P/N 900734
25
27
7
One piece welded Stainless Steel Manifold Assembly
used on machines built prior to S/N 86424 is no longer available.
43
19
BACK OF
HOOD
20
21
26
22
42
28
24
23
7
10
31 32
22
29
7
35
30
TOP OF HOOD
33
34
36
37
40
WATER
INLET
41
39
38
REPLACEMENT PARTS
1R039
REPLACEMENT PARTS
FILL & OUTSIDE RINSE PIPING, ELECTRIC WITH BOOSTER
(Prior to Serial Number R1529)
Fig. 34
Item No.
Part
No.
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
—
12
13
14
—
—
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
—
—
34
35
36
37
—
38
39
40
41
42
43
101259
105976
100599
102392
109879
108391
100184
100571
102490
102444
104429
108351
102654
102442
111437
109903
111472
102526
100209
102412
100599
107418
102403
100947
103403
102500
109909
110134
106418
100135
311694
107550
110768
107380
107380
109885
111172
111469
101262
102422
110134
107069
108349
101261
110135
100573
201669
100073
100141
Plug, pipe (1/8 NPT) Brass ....................................................................
Bushing, Reducing (3/4 NPT x 1/8 NPT) Brass ......................................
Cross (3/4 NPT) Brass..............................................................................
Bushing. Reducing (3/4 NPT x 1/2 NPT) Brass ......................................
Fitting, compression (7/8" OD x 3/4 NPT male) ....................................
Thermometer, 48" lead ............................................................................
Nipple (3/4 NPT Close) Brass..................................................................
Union (3/4 NPT) Brass ............................................................................
Nipple (3/4 NPT x 3 1/2) Brass ..............................................................
Elbow, street (3/4 NPT x 90°) Brass ........................................................
Breaker, vacuum (3/4 NPT) Brass............................................................
Kit, repair 3/4" vacuum breaker ..............................................................
Nipple (3/4 NPT x 4 1/4) Brass ..............................................................
Elbow (3/4 NPT x 90°) Brass ..................................................................
Valve, solenoid (3/4 NPT) (120V coil) ....................................................
Repair kit (3/4 NPT) solenoid valve ........................................................
Replacement coil, (3/4 ") Solenoid valve ................................................
Tee (3/4 NPT x 3/4 NPT x 1/2 NPT) Brass ............................................
Nipple (1/2 NPT x Close) Brass ..............................................................
Coupling (1/2 NPT Female) Brass ..........................................................
Cross (3/4 NPT) Brass ............................................................................
Tee (3/4 NPT x 1/4 NPT) Brass ..............................................................
Bushing, Reducing (3/4 NPT x 1/4 NPT) Brass ....................................
Nipple (1/4 NPT x Close) Brass ............................................................
Tee (1/4 NPT) Brass ................................................................................
Plug (1/4 NPT) Brass ..............................................................................
Fitting, compression (1/4 NPT x 1/2 O.D.) ..............................................
Nipple (1/4 NPT x 2 1/2) Brass ..............................................................
Petcock (1/4 NPT Female) Brass..............................................................
Gauge, pressure (0-60 PSI Male) ............................................................
Bracket, piping support ............................................................................
Valve, pressure reducing (3/4 NPT) Brass ..............................................
Strainer, line (3/4 NPT) Brass ..................................................................
Tubing, copper (44KB) ............................................................................
Tubing, copper (54KB) ............................................................................
Valve, solenoid (1/4 NPT) (120V coil) ....................................................
Repair kit, (1/4 ") Solenoid valve ............................................................
Replacement coil (1/4 ") Solenoid valve ................................................
Nipple (1/4 NPT x 1 1/2) Brass ..............................................................
Elbow (1/4 NPT x 90°) Brass ..................................................................
Nipple (1/4 NPT x 2 1/2) Brass ..............................................................
Breaker, vacuum (1/4 NPT) Brass............................................................
Kit, repair 1/4" vacuum breaker ..............................................................
Elbow, street (1/4 NPT x 90°) Brass ........................................................
Nipple (1/4 NPT x 7 1/4) Brass ..............................................................
Locknut (1/4 NPT) Brass ........................................................................
Locknut (1/4 NPT) Plated ........................................................................
Screw (1/4-20 x 1/3) Truss hd ..................................................................
Nut, grip (1/4-20) ....................................................................................
1
1
1
1
2
1
6
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A/R
A/R
1
1
1
1
1
1
1
1
1
1
1
1
1
1
—
—
—
601247
601077
403563
Piping Assy Final Rinse (includes items 3,-5,7-10,) ..............................
Piping Assy Wash/Rinse (includes items 7-12, 15-27) ............................
Piping Assy Flll (includes items 24, 31-41) ............................................
1
1
1
—
900734
Kit, Conversion (Stainless Steel Manifold) (Prior to S/N 86424) ..........
—
67
68
TO FINAL RINSE
1
2
3
7
8
9
10
12
4
6
Figure 35 – Outside Rinse Piping With Electric Booster
(After Serial Number R1530)
7
5
21
23
34
10
5
13
THERMOMETER
LEAD
22
TO BOOSTER
TO BOOSTER
15
7
11
DETAIL A
7
8
14
7
DETAIL B
17
16
19
24
BACK OF
38
HOOD
39
18
20
7
27 28
10
20a
29
31
25
7
26
TOP OF HOOD
30a
30
32
33
WATER
INLET
37
36
35
34
REPLACEMENT PARTS
1R039r02
REPLACEMENT PARTS
OUTSIDE RINSE PIPING
WITH ELECTRIC BOOSTER AFTER SERIAL NUMBER R1530
Fig. 35
Item No.
1
2
3
4
5
6
7
8
9
10
11
**—
**—
12
13
—
—
14
15
16
17
18
19
20
20a
20a
21
22
23
24
25
26
27
28
*29
—
—
29
—
—
30
30
30a
Part
No.
101259
105976
100599
102392
109879
108391
100184
100571
102469
102444
104429
108351
113223
102442
111437
109903
111472
100599
107418
102403
100947
103403
102500
109909
109909
111250
110134
106418
100135
311694
107550
110768
107380
107380
109885
111172
111469
113352
113392
113357
101262
102388
100947
Part Description
Pipe Plug 1/8 NPT Brass ..........................................................................
Bushing, Reducing (3/4 NPT x 1/8 NPT) ................................................
Cross (3/4 NPT) Brass..............................................................................
Bushing, Reducing (3/4 NPT x 1/2 NPT) Brass ......................................
Compression, fitting (3/4 NPT x 7/8 OD) ..............................................
Thermometer, 48" lead ............................................................................
Nipple, Close (3/4 NPT) Brass ................................................................
Union (3/4 NPT) Brass ............................................................................
Nipple (3/4 NPTx 2-3/4" 1g) Brass..........................................................
Elbow, street (3/4 NPT x 90°) Brass ........................................................
Vacuum Breaker (3/4 NPT) Brass (bronze) ............................................
Kit, repair 3/4" vacuum breaker (bronze) ................................................
Kit, Repair 3/4" vacuum breaker (plastic)................................................
Elbow (3/4 NPT x 90°) Brass ..................................................................
Valve, solenoid (3/4 NPT) (Water) ..........................................................
Repair kit, solenoid valve (3/4 NPT) ......................................................
Replacement coil, solenoid valve (3/4 NPT) (120V coil)........................
Cross (3/4 NPT) Brass ............................................................................
Tee (3/4 NPT x 1/4 NPT) Brass ..............................................................
Bushing, Reducing (3/4 NPT x 1/4 NPT) Brass ....................................
Nipple (1/4 NPT x Close) Brass ............................................................
Tee (1/4 NPT) Brass ................................................................................
Plug (1/4 NPT) Brass ..............................................................................
Compression, fitting (1/4 NPT x 1/2 OD) ..............................................
Fitting, compression 1/4" NPT x 1/2" OD (Prior to S/N R2425) ............
Fitting, compression 1/2" OD x 1/2" MPT (After S/N R2426) ..............
Nipple (1/4 NPT x 2 1/2") Brass ............................................................
Petcock (1/4 NPT Female) Brass ............................................................
Gauge, pressure (0-60 PSI Male) ............................................................
Bracket, piping support ..........................................................................
Valve, pressure reducing (3/4 NPT) Brass ..............................................
Strainer, line (3/4 NPT) ............................................................................
Tubing, copper ..........................................................................................
Tubing, copper ..........................................................................................
Valve, solenoid (1/4 NPT) (Prior to S/N R2425) ....................................
Repair kit, (1/4") Solenoid valve ............................................................
Replacement coil (1/4") (120V) Solenoid coil ........................................
Valve Solenoid (1/2" NPT) (After S/N R2436) ......................................
Repair kit (1/2") Solenoid Valve ............................................................
Replacement Coil (120V) ........................................................................
Nipple (1/4 NPT x 1 1/2) Brass (PR22) (Prior to S/N R2435)................
Bushing, Reducing 1/2 x 1/4 Brass (After S/N R2436) ..........................
Nipple, close 1/4 NPT Brass (After S/N R2436) ....................................
Qty.
1
1
1
1
2
1
7
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A/R
A/R
1
1
1
1
1
1
1
1
1
69
REPLACEMENT PARTS
OUTSIDE RINSE PIPING
WITH ELECTRIC BOOSTER AFTER SERIAL NUMBER R1530 (cont.)
Fig. 35
Item No.
Part
No.
Part Description
Qty.
31
32
33
**—
**—
34
35
36
37
38
39
102422
110134
107069
108349
113219
101261
110135
100573
201669
100073
100141
Elbow (1/4 NPT x 90°) Brass (PR22) ......................................................
Nipple (1/4 NPT x 2 1/2) Brass (PR22) ..................................................
Breaker, vacuum (1/4 NPT) Brass (bronze) ............................................
Kit, repair 1/4" vacuum breaker (bronze) ................................................
Kit, Repair 1/4" vacuum breaker (plastic)................................................
Elbow, street (1/4 NPT x 90°) Brass (PR22)............................................
Nipple (1/4 NPT x 7 1/4) Brass (PR22) ..................................................
Locknut (1/4 NPT) Brass (PR22) ............................................................
Locknut (1/4 NPT) Plated (PR22)............................................................
Screw (1/4-20 x 1/3) Truss head ..............................................................
Nut, grip (1/4-20) ....................................................................................
Detail A
Detail B
—
—
601076
601247
403563
900836
Piping Assy Final Rinse (includes items 1-5,7-11,15,21-23,34)
Piping Assy Wash/Rinse (includes items 5,7,8,10,12-14,16-20,24)
Piping Assy Fill (includes items 20a, 29-36)
Kit* Repair, 1/2" Vacuum Breaker (Includes one each of
108349, 113219 and 113221)
Kit* Repair, 3/4" Vacuum Breaker (Includes one each of 108351 and 113223)
—
900837
1
1
1
1
1
1
1
1
1
1
1
* Between serial number range R2289 and R2435 maintained 1/4" valves, switching from Parker to GC
(See Srv Bulletin #46) then converted to 1/2" valves. Contact factory for machines in this serial number range for correct 1/4" valve.
** Kits 900836 and 900837 were created to repair either style of vacuum breaker (bronze or plastic).
Plastic style are no longer available for complete vacuum breakers.
70
THIS PAGE
INTENTIONALLY
LEFT BLANK
71
72
1
5
7
8
2
9
6
6
13
3
10
12
11
6
4
Piping for machines with
Serial Numbers Prior to R1529
7
6
5
15
17
6
8
15
17
14
16
14
18
6
21
13
22
6
Piping for machines with
Serial Numbers After R1529
16
19
20
7
6
5
23
18
21
BACK OF
HOOD
19
20
25
24
22
27
28
6
9
22a
30a
37
35
WITH
STEAM
BOOSTER
FROM STEAM BOOSTER
40
39
38
4
31
WATER
INLET
TOP OF HOOD
26
29
30
32
33
34
36
REPLACEMENT PARTS
1R040r02
Figure 36 – Fill & Outside Rinse Piping With No Electric Booster or With Steam Booster
(All S/N’s)
REPLACEMENT PARTS
FILL & OUTSIDE RINSE PIPING WITH NO BOOSTER
OR WITH STEAM BOOSTER
(All S/N's)
Fig. 36
Item No.
1
2
3
4
5
6
7
8
9
10
**—
**—
11
12
13
—
—
14
15
16
17
18
19
20
21
22
22a
22a
23
24
25
26
27
28
*29
—
—
29
—
—
30
30
30a
Part
No.
101259
105976
102392
102504
100599
100184
100571
102490
102444
104429
108351
113223
102654
102442
111437
109903
111472
107418
110134
106418
100135
102403
100947
103403
102500
109909
109909
111250
100141
100073
311694
110768
107380
107380
109885
111172
111469
113352
113392
113357
101262
102388
100947
Part Description
Pipe plug (1/8 NPT) Brass ......................................................................
Bushing, reducing (3/4 NPT x 1/8 NPT) ................................................
Bushing, reducing (3/4 NPT x 1/2 NPT) ................................................
Pipe plug (1/2 NPT) Brass ......................................................................
Cross (3/4 NPT) Brass ............................................................................
Nipple, close (3/4 NPT) Brass ................................................................
Union (3/4 NPT) Brass ............................................................................
Nipple (3/4 NPT x 3-1/2") Brass ............................................................
Elbow, street (3/4 NPT x 90°) Brass ........................................................
Vacuum breaker (3/4 NPT) Brass (bronze) ............................................
Kit, repair 3/4" vacuum breaker (bronze) ................................................
Kit, Repair 3/4" vacuum breaker (plastic)................................................
Nipple (3/4 NPT x 4-1/4") Brass..............................................................
Elbow (3/4 NPT x 90°) Brass ..................................................................
Valve, solenoid (3/4 NPT) (Water) ..........................................................
Repair kit, solenoid valve(3/4 NPT) ......................................................
Replacement coil, solenoid valve (3/4 NPT) (120V) ..............................
Tee (3/4 NPT x 3/4 NPT x 1/4 NPT) Brass ............................................
Nipple (1/4 NPT x 2 1/2) Brass ..............................................................
Petcock (1/4 NPT Female) Brass ............................................................
Gauge, pressure (0-60 PSI Male) ............................................................
Bushing, reducing (3/4 NPT x 1/4 NPT) Brass ......................................
Nipple (1/4 NPT x Close) Brass ..............................................................
Tee (1/4 NPT) Brass ................................................................................
Plug, pipe (1/4 NPT) Brass ......................................................................
Fitting, compression (1/4 NPT x 1/2 O.D.) ..............................................
Fitting, compression 1/4" NPT x1/2" OD (Prior to S/N R2425) ............
Fitting, compression 1/2" OD x 1/2" MPT (After S/N R2426) ..............
Nut, grip (1/4-20) ....................................................................................
Screw (1/4-20 x 1/2") Truss hd ..............................................................
Bracket, piping support ..........................................................................
Line strainer (3/4 NPT) Brass ................................................................
Tubing, copper (44KB) ............................................................................
Tubing, copper (54KB) ............................................................................
Valve, solenoid (1/4 NPT) (Prior to S/N R2435) ....................................
Repair kit, solenoid valve (1/4 NPT) ....................................................
Replacement coil, solenoid valve (1/4 NPT) (120V) ..............................
Valve Solenoid (1/2" NPT) (After S/N R2436) ......................................
Repair kit (1/2") Solenoid Valve ..............................................................
Replacement Coil (120V) ........................................................................
Nipple (1/4 NPT x 1-1/2") Brass ............................................................
Bushing, Reducing 1/2 x 1/4 Brass (After S/N R2436) ..........................
Nipple, close 1/4 NPT Brass (Not Shown) (After S/N R2436) ..............
Qty.
1
1
1
2
1
5
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A/R
A/R
1
1
1
1
1
1
1
1
1
73
REPLACEMENT PARTS
FILL & OUTSIDE RINSE PIPING WITH NO BOOSTER
OR WITH STEAM BOOSTER (cont.)
(All S/N's)
Fig. 36
Item No.
Part
No.
Part Description
Qty.
31
32
33
**—
**—
34
35
36
37
38
39
40
102422
110134
107069
108349
113219
101261
110135
100573
201669
102525
109879
107314
Elbow (1/4 NPT x 90°) Brass ..................................................................
Nipple (1/4 NPT x 2-1/2") Brass..............................................................
Vacuum breaker (1/4 NPT) Brass (bronze) ..............................................
Repair Kit, vacuum breaker (1/4 & 1/2) (bronze)....................................
Kit, Repair 1/4" vacuum breaker (plastic)................................................
Elbow. street (1/4 NPT x 90°) Brass ......................................................
Nipple (1/4 NPT x 7-1/4" RTOE) Brass ................................................
Locknut (1/4 NPT) Brass ........................................................................
Locknut (1/4 NPT) Nickel-Plated ..........................................................
Tee (3/4 NPT x 1/2 NPT x 3/4 NPT) Brass ............................................
Compression, fitting (3/4 NPT X 7/8" O.D.) ..........................................
Tubing (7/8" O.D.) Copper ......................................................................
1
1
1
1
1
1
1
1
1
1
1
A/R
—
—
—
**—
403564
403563
900734
900836
**—
900837
Piping Assy, Wash/Rinse (includes items 1 thru 13, 18,19,20,25,26)......
1
Piping Assy, Fill (includes items 26,29 thru 37) . ....................................
1
Kit, Conversion (Stainless Steel Manifold) (Prior to S/N 86424) ..........
—
Kit* Repair, 1/2" Vacuum Breaker (Includes one each of
108349, 113219 and 113221)
Kit* Repair, 3/4" Vacuum Breaker (Includes one each of 108351 and 113223)
* Between serial number range R2289 and R2435 maintained 1/4" valves, switching from Parker to GC
(see Srv Bulletin #46) then converted to 1/2" valves. Contact factory for machines in this serial number
range for correct 1/4" valve.
** Kits 900836 and 900837 were created to repair either style of vacuum breaker (bronze or plastic).
Plastic style are no longer available for complete vacuum breakers.
74
THIS PAGE
INTENTIONALLY
LEFT BLANK
75
76
Figure 37 – Fill & Outside Rinse Piping With No Booster (KL44, KL66)
(All S/N’s)
1
6
7
8
9
10
2
3
4
13
12
5
11
7
14
7
8
16
17
7
15
18
7
25
27
7
43
19
BACK OF
HOOD
20
21
26
It has been replaced by Conversion Kit, P/N 900734
22
42
28
24
One piece welded Stainless Steel Manifold Assembly
used on machines built prior to S/N 86424 no longer available.
23
7
10
31 32
29
7
24a
33
35
30
TOP OF HOOD
34a
34
36
37
40
WATER
INLET
41
39
38
REPLACEMENT PARTS
1R041
REPLACEMENT PARTS
FILL & OUTSIDE RINSE PIPING WITH NO BOOSTER (KL-44, KL-66)
ALL S/N’S
Fig. 37
Item No.
1
2
3
4
5
6
7
8
9
10
11
**—
**—
12
13
14
—
—
15
16
17
18
19
20
21
22
23
24
24a
24a
25
26
27
28
29
30
31
32
*33
—
—
33
—
—
Part
No.
100210
111345
102393
108027
107463
100537
100184
100571
102490
102444
104429
108351
113223
102654
102442
111437
109903
111472
102526
100209
102412
100599
107418
102403
100947
103403
102500
109909
109909
111250
110134
106418
100135
311694
107550
110768
107380
107380
109885
111172
111469
113352
113392
113357
Part Description
Plug, pipe (1/8 NPT) SST ......................................................................
Bushing, Reducing (3/4 NPT x 1/8 NPT) ................................................
Bushing. Reducing (3/4 NPT x 1/2 NPT) ................................................
Bushing, Reducing (1/2 NPT x 1/4 NPT) ................................................
Plug, pipe (1/4 NPT )Plastic ....................................................................
Cross (3/4 NPT) SST................................................................................
Nipple (3/4 NPT x Close) Brass ..............................................................
Union (3/4 NPT) Brass ............................................................................
Nipple (3/4 NPTx 3 1/2) Brass ................................................................
Elbow, street (3/4 NPT x 90°) Brass ........................................................
Breaker, vacuum (3/4 NPT) Brass (bronze) ............................................
Kit, repair 3/4" vacuum breaker (bronze) ................................................
Kit, Repair 3/4" vacuum breaker (plastic)................................................
Nipple (3/4 NPT x 4 1/4) Brass ..............................................................
Elbow (3/4 NPT x 90°) Brass ..................................................................
Valve, solenoid (3/4 NPT) ........................................................................
Repair kit, solenoid valve (3/4 NPT) ......................................................
Replacement coil, solenoid valve (3/4 NPT) (120V coil)........................
Tee (3/4 NPT x 3/4 NPT x 1/2 NPT) Brass ............................................
Nipple (1/2 NPT x Close) Brass ..............................................................
Coupling (1/2 NPT Female) Brass ..........................................................
Cross (3/4 NPT) Brass ............................................................................
Tee (3/4 NPT x 1/4 NPT) Brass ..............................................................
Bushing, Reducing (3/4 NPT x 1/4 NPT) Brass ....................................
Nipple (1/4 NPT x Close) Brass ............................................................
Tee (1/4 NPT) Brass ................................................................................
Plug (1/4 NPT) Brass ..............................................................................
Fitting, compression (1/4 NPT x 1/2 O.D.) ..............................................
Fitting, compression 1/4" NPT x 1/2" OD (Prior to S/N R2425) ............
Fitting, compression 1/2" OD x 1/2" MPT (After S/N R2426) ..............
Nipple (1/4 NPT x 2 1/2) Brass ..............................................................
Petcock (1/4 NPT Female) Brass..............................................................
Gauge, pressure (0-60 PSI Male) ............................................................
Bracket, piping support ............................................................................
Valve, pressure reducing (3/4 NPT) Brass (Not installed at factory) ....
Strainer, line (3/4 NPT) Brass ..................................................................
Tubing, copper (44KB) ............................................................................
Tubing, copper (54KB) ............................................................................
Valve, solenoid (1/4 NPT) (Prior to S/N R2436) ....................................
Repair kit, solenoid valve (1/4 NPT) ....................................................
Replacement coil, solenoid valve (1/4 NPT) (120V coil) ......................
Valve Solenoid (1/2" NPT) (After S/N R2436) ......................................
Repair kit (1/2") Solenoid Valve ..............................................................
Replacement Coil (120V) ........................................................................
Qty.
1
1
1
1
1
1
6
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
—
1
A/R
A/R
1
1
1
1
1
1
77
REPLACEMENT PARTS
FILL & OUTSIDE RINSE PIPING WITH NO BOOSTER (KL-44, KL-66)
ALL S/N’S (cont.)
Fig. 37
Item No.
Part
No.
Part Description
Qty.
34
34
34a
35
36
37
––
—
38
39
40
41
42
43
101262
102388
100947
102422
110134
107069
108351
113219
101261
110135
100573
201669
100073
100141
Nipple (1/4 NPT x 1 1/2) Brass ..............................................................
Bushing, Reducing 1/2 x 1/4 Brass (After S/N R2436) ..........................
Nipple, close 1/4 NPT Brass (Not Shown) (After S/N R2436) ..............
Elbow (1/4 NPT x 90°) Brass ..................................................................
Nipple (1/4 NPT x 2 1/2) Brass ..............................................................
Breaker, vacuum (1/4 NPT) Brass (bronze) ............................................
Kit, Repair 3/4" Vacuum Breaker (bronze) ..............................................
Kit, Repair 1/4" vacuum breaker..............................................................
Elbow, street (1/4 NPT x 90°) Brass ........................................................
Nipple (1/4 NPT x 7 1/4) Brass ..............................................................
Locknut (1/4 NPT) Brass ........................................................................
Locknut (1/4 NPT) Plated ........................................................................
Screw (1/4-20 x 1/3) Truss hd ..................................................................
Nut, grip (1/4-20) ....................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
—
—
601247
601077
—
—
**—
403563
900734
900836
**—
900837
Piping Assy Final Rinse (includes items 3,4,5,6,7,8,9,10,14) ................
1
Piping Assy Wash/Rinse
(includes items 5,8,10,11,12,13,15,17,18,22,23) ....................................
1
Piping Assy Flll (includes items 23,26,27,28,29,30,31,32,33,34) ..........
1
Kit, Conversion (Stainless Steel Manifold) (Prior to S/N 86424) ..........
—
Kit* Repair, 1/2" Vacuum Breaker (Includes one each of
108349, 113219 and 113221)
Kit* Repair, 3/4" Vacuum Breaker (Includes one each of 108351 and 113223)
* Between serial number range R2289 and R2435 maintained 1/4" valves, switching from Parker to GC
(see Srv Bulletin #46) then converted to 1/2" valves. Contact factory for machines in this serial number
range for correct 1/4" valve.
** Kits 900836 and 900837 were created to repair either style of vacuum breaker (bronze or plastic).
Plastic style are no longer available for complete vacuum breakers.
78
REPLACEMENT PARTS
THIS PAGE
INTENTIONALLY
LEFT BLANK
79
80
Figure 38 – Fill & Outside Rinse Piping 44WS – With Electric Booster
(For machines beginning with S/N 82305 and above)
2
TO FINAL RINSE
1
4
3
5
6
7
8
13
5
3
10
14
31
15
16
TO BOOSTER
10
8
TO BOOSTER
9
11
THERMOMETER
LEAD
23
24
BACK OF HOOD
AFTER SERIAL NUMBER
R1651
22
25
12
14
15
5
20
16
21
18
28
5
28a
19
34
82305 to R1650
WATER
INLET
33
32
31
SERIAL NUMBER RANGE
5
17
TOP OF HOOD
13
13
26
25a
27
29
14
30
REPLACEMENT PARTS
1R042B
REPLACEMENT PARTS
FILL & OUTSIDE RINSE PIPING 44WS – WITH ELECTRIC BOOSTER
(For machines beginning with S/N 82305 and above)
Fig. 38
Item No.
1
2
3
4
5
6
7
8
9
––
—
10
*11
—
—
11
—
—
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25a
25a
26
*27
—
—
27
—
—
28
28
28a
Part
No.
101259
105976
102392
100599
100209
102549
102572
102438
100500
108349
113221
109925
109886
109902
111471
113352
113392
113357
102567
102517
110134
106418
100135
108265
100073
104421
100947
316238
103403
100141
102500
109909
109909
111250
107315
109885
111172
111469
113352
113392
113357
101262
102388
100947
Part Description
Pipe plug (1/8 NPT) Brass ......................................................................
Bushing, reducing (3/4 NPT x 1/8 NPT) ................................................
Bushing, reducing (3/4 NPT x 1/2 NPT) ................................................
Cross (3/4 NPT) Brass ............................................................................
Nipple, close (1/2 NPT) Brass ................................................................
Union (1/2 NPT) Brass ............................................................................
Nipple (1/2 NPT x 4 1/2") Brass ............................................................
Elbow, street (1/2 NPT x 90°) Brass ........................................................
Vacuum breaker (1/2 NPT) (bronze) ........................................................
Kit Repair 1/4 & 1/2 (bronze) ..................................................................
Repair Kit, 1/2" vacuum breaker (plastic)................................................
Fitting, compression (1/2 NPT x 5/8" O.D.) ..........................................
Valve, solenoid (1/2 NPT) (Prior to S/N R2435) ....................................
Repair kit, solenoid valve (1/2 NPT) ....................................................
Replacement coil, solenoid valve (1/2 NPT) (120V coil) ......................
Valve Solenoid (1/2" NPT) (After S/N R2436) ......................................
Repair kit (1/2") Solenoid Valve ..............................................................
Replacement Coil (120V) ........................................................................
Nipple (1/2 NPT x 3") Brass ....................................................................
Tee (1/2 NPT x 1/2 NPT x 1/4 NPT) Brass ............................................
Nipple (1/4 NPT x 2 1/2") Brass..............................................................
Petcock (1/4 NPT) Female........................................................................
Gauge, pressure (0-60 PSI Male) ............................................................
Valve, pressure reducing (1/2 NPT) ........................................................
Screw (1/4-20 x 1/2") Truss hd ................................................................
Strainer, line (1/2 NPT) Brass ..................................................................
Nipple, close (1/4 NPT) Brass..................................................................
Bracket, piping support ............................................................................
Tee (1/4 NPT) Brass ................................................................................
Nut, grip (1/4-20 ) ....................................................................................
Plug, pipe (1/4 NPT) Brass (44WS) ........................................................
Fitting, compression (1/4 NPT x 1/2" O. D.) ..........................................
Fitting, compression 1/4 NPT x 1/2" (Prior to S/N R2435) ....................
Fitting, compression 1/2 OD x 1/2 MPT Brass (After S/N R2436) ........
Tubing (1/2" O.D.) Copper ......................................................................
Valve, solenoid, (1/4 NPT) (Prior to S/N R2435) ....................................
Repair kit, solenoid valve (1/4 NPT) ....................................................
Replacement Coil, solenoid valve (1/4 NPT) (120V Coil) ....................
Valve Solenoid (1/2" NPT) (After S/N R2436) ......................................
Repair kit (1/2") Solenoid Valve ..............................................................
Replacement Coil (120V) ........................................................................
Nipple (1/4 NPT x 1-1/2") Brass (Prior to S/N R2435) ........................
Bushing, reducing (1/2 x 1/4 NPT) (After S/N R2436) ..........................
Nipple, close 1/4" NPT (After S/N R2436) ............................................
Qty.
1
1
2
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
A/R
1
1
1
1
1
1
1
1
1
81
REPLACEMENT PARTS
FILL & OUTSIDE RINSE PIPING 44WS – WITH ELECTRIC BOOSTER (cont.)
(For machines beginning with S/N 82305 and above)
Fig. 38
Item No.
Part
No.
Part Description
Qty.
29
30
**—
**—
31
32
33
34
102422
107069
108349
113219
101261
110135
100573
201669
Elbow (1/4 NPT x 90° ) Brass..................................................................
Vacuum breaker (1/4 NPT) Brass (bronze) ..............................................
Repair Kit, 1/4" and 1/2" vacuum breaker (bronze) ................................
Kit, Repair 1/4" vacuum breaker (plastic)................................................
Elbow, street (1/4 NPT x 90° )Brass ......................................................
Nipple (1/4 NPT x 7-1/4" RTOE) Brass ................................................
Locknut (1/4 NPT) Brass ........................................................................
Locknut (1/4 NPT) Nickel-Plated ..........................................................
1
1
1
1
2
1
1
1
—
601103
—
—
**—
601104
403563
900836
**—
900837
Piping Assy., Wash/Rinse
(includes items 5,8,10 thru 17,19,20,22,24,25)........................................
1
Piping Assy, Final Rinse (includes items 1 thru 10) ................................
1
Piping Assy, Fill (includes items 14,25,27 thru 34) . ..............................
1
Kit* Repair, 1/2" Vacuum Breaker (Includes one each of
108349, 113219 and 113221)
Kit* Repair, 3/4" Vacuum Breaker (Includes one each of 108351 and 113223)
* Between serial number range R2289 and R2435 maintained 1/4" valves, switching from Parker to GC
(see Srv Bulletin #46) then converted to 1/2" valves. Contact factory for machines in this serial number
range for correct 1/4" valve.
** Kits 900836 and 900837 were created to repair either style of vacuum breaker (bronze or plastic).
Plastic style are no longer available as a complete vacuum breaker.
82
THIS PAGE
INTENTIONALLY
LEFT BLANK
83
84
Figure 39 – Fill & Outside Rinse Piping 44WS – No Booster and Steam Booster
(For machines beginning with S/N 82305 and above)
1
4
5
6
7
2
8
3
4
11
10
9
5
12
14
16
5
25
24
BACK OF HOOD
23
13
15
17
26
21
22
27
14
29
28
5
5
22
5
21
38
32
8
20
TO
BOOSTER
37
36
35
TO BOOSTER
20
19
18
WATER
INLET
TOP OF HOOD
31a
31
STEAM BOOSTER OPTION
BACK OF
HOOD
23
11
39
27a
30
15
33
34
REPLACEMENT PARTS
1R043
REPLACEMENT PARTS
FILL AND OUTSIDE RINSE PIPING 44WS
NO BOOSTER AND STEAM BOOSTER
(For machines beginning with S/N 82305 and above)
Fig. 39
Item No.
1
2
3
4
5
6
7
8
9
**—
**—
10
11
12
—
—
12
—
—
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27a
27a
28
29
*30
—
—
30
—
—
Part
No.
101259
105976
100599
102392
100209
102549
102569
102438
100500
108349
113221
102572
102435
109886
109902
111471
113352
113392
113357
100209
102567
102517
110134
106418
100135
102504
102514
109925
100073
316238
100141
100947
103403
102500
109909
109909
111250
107315
107315
109885
111172
111469
113352
113392
113357
Part Description
Pipe plug (1/8 NPT) Brass ......................................................................
Bushing, reducing (3/4 NPT x 1/8 NPT) Brass ......................................
Cross (3/4 NPT) Brass ............................................................................
Bushing, reducing (3/4 NPT x 1/2 NPT) Brass . ....................................
Nipple, close (1/2 NPT) Brass ................................................................
Union (1/2 NPT) Brass ............................................................................
Nipple (1/2 NPT x 3-1/2") Brass ............................................................
Elbow, street (1/2 NPT x 90°) Brass ......................................................
Vacuum breaker (1/2 NPT) (bronze) ........................................................
Repair Kit, 1/4" and 1/2" vacuum breaker (bronze) ................................
Kit, Repair 1/2" vacuum breaker (plastic)................................................
Nipple (1/2 NPT x 4 1/2") Brass ............................................................
Elbow (1/2 NPT x 90°) Brass ..................................................................
Valve, solenoid (1/2 NPT) (Prior to S/N R2435) ....................................
Repair kit, solenoid valve (1/2 NPT) ....................................................
Replacement coil, solenoid valve (l/2 NPT) (120V coil) ........................
Valve Solenoid (1/2" NPT) (After S/N R2436) ......................................
Repair kit (1/2") Solenoid Valve ..............................................................
Replacement Coil (120V) ........................................................................
Nipple, close 1/2" NPT Brass (After S/N R2436) ..................................
Nipple (1/2 NPT x 3") Brass ..................................................................
Tee (1/2 NPT x 1/2 NPT x 1/4 NPT) Brass ............................................
Nipple (1/4 NPT x 2-1/2") Brass. ............................................................
Petcock (1/4 NPT Female) Brass..............................................................
Gauge, pressure ......................................................................................
Pipe plug (1/2 NPT) Brass ......................................................................
Tee (1/2 NPT) Brass ................................................................................
Fitting, compression (1/2 NPT x 5/8" O.D.) ..........................................
Screw (1/4-20 x 1/2") Truss hd ................................................................
Bracket, piping support ..........................................................................
Nut, grip (1/4-20) ....................................................................................
Nipple, Close (1/4NPT) Brass ................................................................
Tee (1/4 NPT) Brass ................................................................................
Pipe plug (1/4 NPT) Brass (44WS) ........................................................
Fitting, compression (1/4 NPT x 1/2" O.D.) ............................................
Fitting, compression 1/4" NPT x 1/2" OD (Prior to S/N R2425) ............
Fitting, compression 1/2" OD x 1/2" MPT (After S/N R2426) ..............
Tubing, copper (1/2 O.D.) (No booster) ..................................................
Tubing, copper (1/2 O.D.) (With booster) ................................................
Valve, solenoid (1/4 NPT) (Prior to
) ..............................................
Repair kit, solenoid valve (1/4 NPT) ......................................................
Replacement coil, solenoid valve (1/4 NPT) (120V coil) ......................
Valve Solenoid (1/2" NPT) (After S/N R2436) ......................................
Repair kit (1/2") Solenoid Valve ..............................................................
Replacement Coil (120V) ........................................................................
Qty.
1
1
1
2
4
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A/R
A/R
1
1
1
1
1
1
85
REPLACEMENT PARTS
FILL AND OUTSIDE RINSE PIPING 44WS
NO BOOSTER AND STEAM BOOSTER (cont.)
(For machines beginning with S/N 82305 and above)
Fig. 39
Item No.
Part
No.
Part Description
Qty.
31
31
31a
32
33
**—
**—
34
35
36
37
38
39
101262
102388
100947
102422
107069
108349
113219
101261
110135
100573
201669
104421
108265
Nipple (1/4 NPT x 1-1/2) Brass (Prior to S/N R2435) ..........................
Bushing, Reducing 1/2 x 1/4 Brass (After S/N R2436) ..........................
Nipple, close 1/4 NPT Brass (Not Shown) (After S/N R2436) ..............
Elbow (1/4 NPT x 90°) Brass ..................................................................
Vacuum breaker (1/4 NPT) Brass (bronze) ............................................
Repair Kit, 1/4" and 1/2" vacuum breaker (bronze) ................................
Kit, Repair 1/4" vacuum breaker (plastic)................................................
Elbow, street (1/4 NPT x 90°) Brass ......................................................
Nipple (1/4 NPT x 7 1/4) Brass ..............................................................
Locknut (1/4 NPT) Brass ........................................................................
Locknut (1/4 NPT) (Nickel-Plated) ........................................................
Line strainer (1/2 NPT) Brass ..................................................................
Valve, pressure reducing (1/2 NPT) ........................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
—
—
**—
601105
403563
900836
**—
900837
Piping Assy. W/R (No booster) (includes items 1 thru 23) ....................
1
Piping Assy., fill (includes items 15,23,32 thru 39) ................................
1
Kit* Repair, 1/2" Vacuum Breaker (Includes one each of
108349, 113219 and 113221)
Kit* Repair, 3/4" Vacuum Breaker (Includes one each of 108351 and 113223)
* Between serial number range R2289 and R2435 maintained 1/4" valves, switching from Parker to GC
(see Srv Bulletin #46) then converted to 1/2" valves. Contact factory for machines in this serial number
range for correct 1/4" valve.
** Kits 900836 and 900837 were created to repair either style of vacuum breaker (bronze or plastic).
Plastic style are no longer available as a complete vacuum breaker.
86
THIS PAGE
INTENTIONALLY
LEFT BLANK
87
REPLACEMENT PARTS
4
5
3
6
9
12
13
7
11
2
8
14
10
15
1
TOP OF
PREWASH
HOOD
16
18
17
COLD
WATER
INLET
19
24
20
23
PREWASH
TANK
22
21
Figure 40 – Cold Water Thermostat for Prewash Option
(All S/N’s)
88
REPLACEMENT PARTS
COLD WATER THERMOSTAT FOR PREWASH OPTION
(All S/N’s)
Fig. 40
Item No.
1
2
3
4
5
***—
***—
6
7
8
8
9
**10
—
—
10
—
—
11
12
*13
*14
15
16
17
18
19
20
21
22
23
24
—
***—
Part
No.
201669
100573
110135
101261
107069
108349
113219
110134
102422
101262
100947
102388
109885
111172
111469
113352
113392
113357
100947
319549
108265
100947
102388
104421
102438
100141
107922
107966
109069
201041
106460
100547
403563
900836
Part Description
Locknut (1/4 NPT) (Nickel Plated) ..........................................................
Locknut (1/4 NPT) Brass ........................................................................
Nipple (1/4 NPT x 7 1/4) Brass ..............................................................
Elbow, street (1/4 NPT x 90°) Brass ........................................................
Vacuum breaker (1/4 NPT) Brass (bronze) ..............................................
Repair Kit, 1/4" and 1/2" vacuum breaker (bronze) ................................
Kit, Repair 1/4" vacuum breaker (plastic)................................................
Nipple (1/4 NPT x 2-1/2) Brass ..............................................................
Elbow (1/4 NPT x 90°) Brass ..................................................................
Nipple (1/4 NPT x 1-1/2) Brass (Prior to S/N R2425) ............................
Nipple, close 3/4" NPT (After S/N R2426) ............................................
Bushing, reducing (1/2 x 1/4 NPT) (After S/N R2426) ..........................
Valve, solenoid (1/4 NPT) (Prior to S/N R2435) ....................................
Repair kit, solenoid valve (1/4 NPT)........................................................
Replacement coil, solenoid valve (1/4 NPT) (120V coil)........................
Valve Solenoid (1/2" NPT) (After S/N R2436) ......................................
Repair kit (1/2") Solenoid Valve ..............................................................
Replacement Coil (120V) ........................................................................
Nipple, Close (1/4 NPT) Brass ................................................................
Bracket, piping support ............................................................................
Valve, pressure reducing (1/2 NPT) ........................................................
Nipple, Close (1/4 NPT) Brass ................................................................
Bushing, reducer (1/2 x 1/4) Brass ..........................................................
Line strainer (1/2 NPT) Brass ..................................................................
Elbow, street (1/2 NPT x 90°) Brass ........................................................
Nut, grip (1/4-20) ....................................................................................
Box, thermostat and cover ........................................................................
Nut, grip (10-32 w/nylon insert) ..............................................................
Thermostat w/capillary ............................................................................
Washer ......................................................................................................
Screw (6-32 x 1/4" Truss head) ................................................................
Lockout (1/2" NPT SST)..........................................................................
Piping Assy., fill (includes items 1-9) ......................................................
Kit* Repair, 1/2" Vacuum Breaker (Includes one each of
108349, 113219 and 113221)
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
* Note: Items 13 and 14 are optional unless incoming water supply pressure exceeds 25 PSI [173kPa].
** Between serial number range R2289 and R2435 maintained 1/4" valves, switching from Parker to GC
(see Srv Bulletin #46) then converted to 1/2" valves. Contact factory for machines in this serial number
range for correct 1/4" valve.
***Kit 900836 was created to repair either style of vacuum breaker (bronze or plastic). Plastic style is no
longer available as a complete vacuum breaker.
89
REPLACEMENT PARTS
1R045
1
HOOD TOP
5
2
4
22
3
11
7
23
6
5
24
6
12
13
STUD
WELDED
TO TANK
6
5
22
9
14
15
REAR
OF HOOD
16
21
10
8
17
9
18
TANK
BOTTOM
19
20
Figure 41 – Inside Rinse Piping and Rinse Drain-Off
(KL-44/66 Only)
(For machines beginning with S/N 90513 and above)
90
REPLACEMENT PARTS
INSIDE RINSE PIPING AND RINSE DRAIN-OFF
(KL-44/66 ONLY)
(For machines beginning with S/N 90513 and above)
Fig. 41
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part
No.
100548
108620
322372
205754
106734
112493
322586
205755
100554
100516
311761
315682
107863
107864
107865
107866
109283
107867
107340
111400
100778
100141
100003
106482
Part Description
Locknut 3/4 NPT SST ..............................................................................
Gasket Rinse Pipe ....................................................................................
Manifold, Final Rinse (Standard) ............................................................
Pipe Final Rinse Upper ............................................................................
Cap 1/2" Plastic ........................................................................................
Nozzle 1/8 NPTM ....................................................................................
Manifold, Final Rinse (High Hood) ........................................................
Pipe Final Rinse Lower ............................................................................
Tee 1/2" NPT SST ....................................................................................
Elbow Street 1/2 x 90 SST ......................................................................
Screen, Drain Body ..................................................................................
Restrictor, Drain ......................................................................................
Drain Body ..............................................................................................
Washer, Drain Body..................................................................................
Nut, Drain Body ......................................................................................
Washer, Outlet Pipe ..................................................................................
Tail Piece ..................................................................................................
Nut, Outlet Pipe ........................................................................................
Hose Clamp ..............................................................................................
Hose Drain................................................................................................
Screw 1/4-20 x 3/8 Truss Head ................................................................
Nut Grip 1/4-20 ........................................................................................
Nut Plain 1/4-20 ......................................................................................
Washer Lock 1/4" Split ............................................................................
Qty.
1
1
1
1
3
9
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
91
REPLACEMENT PARTS
1R046
1
HOOD TOP
5
2
4
20
3
28
9
7
29
25
21
23
22
26
10
24
11
8
STUD
WELDED
TO TANK
5
20
12
13
REAR
OF HOOD
4
19
14
15
6
16
TANK
BOTTOM
17
18
27
Figure 42 – Inside Rinse Piping and Rinse Drain-Off
(Models KB, WS, KL)
(For machines beginning with S/N 87575 and above)
92
REPLACEMENT PARTS
INSIDE RINSE PIPING AND RINSE DRAIN-OFF
(MODELS KB, WS, KL)
(For machines beginning with S/N 87575 and above)
Fig. 42
Item No.
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
100156
108620
311405
205421
106734
112022
311404
315294
311761
315682
107863
107864
107865
107866
109283
107867
107340
111400
100778
100141
100003
106482
104985
106486
106530
0508376
111444
Part Description
Locknut 3/4 NPT Brass ............................................................................
Gasket Rinse Pipe ....................................................................................
Manifold, Final Rinse (Standard) 44KB, 44WS, 54KB ..........................
Pipe Final Rinse, 44KB, KL44, 54KB, 44WS ........................................
Cap 1/2" Plastic ........................................................................................
Nozzle Spray Lower, 44KB, KL44, 54KB, 44WS ..................................
Manifold, Final Rinse (High Hood) 44KB, 44WS, 54KB ......................
Support – Rinse Pipe ................................................................................
Screen, Drain Body ..................................................................................
Restrictor, Drain ......................................................................................
Drain Body ..............................................................................................
Washer, Drain Body..................................................................................
Nut, Drain Body ......................................................................................
Washer, Outlet Pipe ..................................................................................
Tail Piece ..................................................................................................
Nut, Outlet Pipe ........................................................................................
Hose Clamp ..............................................................................................
Hose Drain................................................................................................
Screw 1/4-20 x 3/8 Truss Head ................................................................
Nut Grip 1/4-20 ........................................................................................
Nut Plain 1/4-20 ......................................................................................
Washer Lock 1/4" Split ............................................................................
Nut, Plain 10-32........................................................................................
Washer, Lock 10-32 Split ........................................................................
Nozzle, Spray Upper 44KB, 54KB, KL44 ..............................................
Nozzle, Spray Upper 44WS ....................................................................
Hose Drain 54KB ....................................................................................
Qty.
1
1
1
2
2
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
SPECIAL NOTE: Model KL44/66 Final Rinse Manifolds
28
317192
29
317193
28
311405
29
311404
Manifold – Final Rinse (Standard KL44)
(Prior to S/N 85280) ................................................................................
Manifold – Final Rinse (High Hood KL44) ............................................
(Prior to S/N 85280)
1
1
Manifold – Final Rinse (Standard KL44)
(Beginning with S/N 85280 thru S/N 90512) ........................................
Manifold – Final Rinse (High Hood KL44) ............................................
(Beginning with S/N 85280 thru S/N 90512)
1
1
93
REPLACEMENT PARTS
1R047
1
HOOD TOP
5
2
25
4
20
3
29
9
7
30
6
21
23
22
26
10
24
11
8
STUD
WELDED
TO TANK
5
20
12
13
REAR
OF HOOD
4
19
14
27
15
6
16
26
TANK
BOTTOM
17
18
28
Figure 43 – Inside Rinse Piping and Rinse Drain-Off
(For machines prior to S/N 87575)
94
REPLACEMENT PARTS
INSIDE RINSE PIPING AND RINSE DRAIN-OFF
(For machines prior to S/N 87575)
Fig. 43
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part
No.
100156
108620
311405
205107
106734
111519
311404
315294
311761
315682
107863
107864
107865
107866
109283
107867
107340
111400
100778
100141
100003
106482
104985
106486
204810
111517
205107
111444
Part Description
Locknut (3/4 NPT) Brass ........................................................................
Gasket, manifold ......................................................................................
Manifold, final rinse (Standard) (44KB, 44WS, 54KB) ..........................
Rinse Pipe, upper & lower (44KB,KL44) ..............................................
Cap, rinse pipe ........................................................................................
Nozzle, final rinse (44KB, KL44, 54KB) ................................................
Manifold, final rinse – (High-Hood) (44KB, 44WS, 54KB) ..................
Support, rinse pipe ..................................................................................
Screen, drain body ....................................................................................
Restrictor, drain ......................................................................................
Drain body ..............................................................................................
Washer, drain body ..................................................................................
Nut, drain body ........................................................................................
Washer, outlet pipe ..................................................................................
Tail piece ..................................................................................................
Nut, outlet pipe ........................................................................................
Hose clamp (M28) ..................................................................................
Hose, drain (44KB, KL44, 44WS) ..........................................................
Screw (1/4-20 x 3/8") Truss hd ..............................................................
Nut, grip (1/4-20) ....................................................................................
Nut, plain (1/4-20) ....................................................................................
Washer, lock (1/4") Split ........................................................................
Nut, plain (10-32) ....................................................................................
Washer, lock (10-32) Split ......................................................................
Rinse pipe, upper (44WS) ........................................................................
Nozzle, final rinse (44WS) ......................................................................
Rinse pipe, lower (44WS) ......................................................................
Hose, drain (54KB) ................................................................................
Qty.
1
1
1
2
2
8
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
2
1
10
1
1
SPECIAL NOTE: Model KL44/66 Final Rinse Manifolds
29
317192
30
317193
29
311405
30
311404
Manifold – Final Rinse (Standard KL44)
(Prior to S/N 85280) ................................................................................
Manifold – Final Rinse (High Hood KL44) ............................................
(Prior to S/N 85280)
1
1
Manifold – Final Rinse (Standard KL44)
(Beginning with S/N 85280 thru S/N 90512) ........................................
Manifold – Final Rinse (High Hood KL44) ............................................
(Beginning with S/N 85280 thru S/N 90512)
1
1
95
REPLACEMENT PARTS
1R048
1
UNLOAD END
OF TRACK
2
3
4
2
5
6
7
8
STUDS WELDED
TO TANK
9
10
Figure 44 – Rinse Saver Mechanism
(For machines prior to S/N 88123)
96
REPLACEMENT PARTS
RINSE SAVER MECHANISM
(For machines prior to S/N 88123)
Fig. 44
Item No.
1
2
3
4
5
6
7
8
9
10
Part
No.
111296
100194
N/A
N/A
107137
104971
111026
111319
113721
108954
Part Description
Screw (10-32 x 3/8") Flat hd ....................................................................
Nut, grip (10-32) ......................................................................................
Support Assy. (R-L)..................................................................................
Support Assy. (L-R)..................................................................................
Bolt (10-32 x 7/8") Hex hd ......................................................................
Nut, grip (6-32) ........................................................................................
Switch, magnet reed ................................................................................
Screw (6-32 x 1/2") Truss hd....................................................................
Switch Reed Aleph ..................................................................................
Nut, grip (6-32 w/nylon insert) ................................................................
Qty.
2
3
1
1
1
2
1
2
1
2
This style rinse saver mechanism is no longer available.
Service replacement kits are listed below:
Refer to pages 88-91 for component parts contained in the kits.
—
900735
44KB, 44KPRB, 54KB, 54KPRB, KL44, 44WS, 66WS
Machine direction L-R
—
900736
44KB, 44KPRB, 54KB, 54KPRB, KL44, 44WS, 66WS
Machine direction R-L
97
REPLACEMENT PARTS
1R049
1
12
11
2
4
6
10
3
6
4
5
9
9
8
7
6
Figure 45 – Rinse Saver Mechanism (L-R Shown)
(For machines beginning with S/N 88123 and above)
98
REPLACEMENT PARTS
RINSE SAVER MECHANISM (L-R SHOWN)
(For machines beginning with S/N 88123 and above)
Fig. 45
Item No.
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
100754
100194
319302
106026
100141
104971
113721
111026
106382
205377
100736
319303-2
Screw 10-32 x 1/2" Flat Head ..................................................................
Nut Grip 10-32 ........................................................................................
Bracket, Rinse Switch Mounting..............................................................
Washer 1/4 x 5/8 x 1/16 SST....................................................................
Nut, Grip 1/4-20 SST ..............................................................................
Nut Grip 6-32 ..........................................................................................
Reed Switch Aleph ..................................................................................
Magnet SST ..............................................................................................
Screw 6-32 x 3/8 Truss Head ..................................................................
Sleeve, Rinse Switch ................................................................................
Bolt 1/4-20 x 3/4 Hex Head ....................................................................
Arm, Rinse Switch (L-R) ........................................................................
4
4
1
2
1
4
1
1
2
1
1
1
—
411101
Rinse Actuator Assy. (L-R) ......................................................................
(includes items 3-8 and 9-12)
1
Part Description
Qty.
See next page for R-L Rinse Saver Mechanism
99
REPLACEMENT PARTS
1R050
1
12
11
4
10
2
6
6
3
4
5
9
8
9
7
6
Figure 46 – Rinse Saver Mechanism (R-L Shown)
(For machines beginning with S/N 88123 and above)
100
REPLACEMENT PARTS
RINSE SAVER MECHANISM (R-L SHOWN)
(For machines beginning with S/N 88123 and above)
Fig. 46
Item No.
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
100754
100194
319302
106026
100141
104971
113721
111026
106382
205377
100736
319303-1
Screw 10-32 x 1/2" Flat Head ..................................................................
Nut Grip 10-32 ........................................................................................
Bracket, Rinse Switch Mounting..............................................................
Washer 1/4 x 5/8 x 1/16 SST....................................................................
Nut, Grip 1/4-20 SST ..............................................................................
Nut Grip 6-32 ..........................................................................................
Reed Switch Aleph ..................................................................................
Magnet SST ..............................................................................................
Screw 6-32 x 3/8 Truss Head ..................................................................
Sleeve, Rinse Switch ................................................................................
Bolt 1/4-20 x 3/4 Hex Head ....................................................................
Arm, Rinse Switch (R-L) ........................................................................
4
4
1
2
1
4
1
1
2
1
1
1
—
411100
Rinse Actuator Assy. (R-L) ......................................................................
(includes 3-6 and 8-12)
1
Part Description
Qty.
See previous page for L-R Rinse Saver Mechanism
101
REPLACEMENT PARTS
1R051
2
1
10
11
10
9
8
7
Track
3
4
4
5
6
Figure 47 – Rinse Saver Mechanism (KL-44/66 Only)
(For machines beginning with S/N 90513 and above)
102
REPLACEMENT PARTS
RINSE SAVER MECHANISM (KL-44/66 ONLY)
(For machines beginning with S/N 90513 and above)
Fig. 47
Item No.
1
2
3
4
5
6
7
8
9
10
11
Part
No.
322554
322555
111026
108954
113721
104971
100754
322574
100141
107966
100738
Part Description
Final Rinse Lever (R-L) ..........................................................................
Final Rinse Lever (L-R) ..........................................................................
Magnet SST ..............................................................................................
Nut Grip 6-32 w/Nylon Insert ..................................................................
Reed Switch Aleph ..................................................................................
Nut Grip 6-32 ..........................................................................................
Screw 10-32 x 1/2 Flat Head....................................................................
Mtg. Bracket Rinse Lever ........................................................................
Nut Grip 1/4-20 ........................................................................................
Nut Grip 10-32 w/Nylon Insert ................................................................
Bolt 1/4-20 x 1" Hex Head ......................................................................
Qty.
1
1
1
2
1
2
2
1
1
2
1
103
REPLACEMENT PARTS
40 39
1R052A
on
pi
am
42
Ch
41
3
1
25
2
6
5
4
43
44
38
10
13
7 8
37
11
42
3
1
23
24
9
12
27
43
2
16
36
35
34
AFTER S/N R2559
23
24
17
26
FRONT
OF HOOD
20
21
27
26
33
31
32
18
15
25
19
25
30
13
28 29
Figure 48 – Doors, Curtains, Miscellaneous
104
25
45
REPLACEMENT PARTS
DOORS, CURTAINS, MISCELLANEOUS
Fig. 48
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
—
25
26
—
27
—
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
—
—
Part
No.
108250
108042
109588
204506
109723
109723
110691
110692
107970
107965
312003
110741
100141
100740
102376
312101
108345
106013
100154
113721
108954
107999
100141
313359
325922
100073
325921
325921
317345
325920
311303
313292
313036
108578
107865
107864
110755
109158
107015
107016
108966
316992
316990
100194
106486
111026
100007
100735
314388
108345
Part Description
Rod, curtain (End) ....................................................................................
Curtain, end (Standard) ............................................................................
Curtain, end (High-Hood) ........................................................................
Rod, curtain (Center) ................................................................................
Curtain, center (Standard) ........................................................................
Curtain, center (High-Hood) ....................................................................
Guide, door (Standard) ............................................................................
Guide, door (High-Hood) ........................................................................
Screw (3-32 x 1") Fillister hd ..................................................................
Nut, grip (8-32) w/nylon insert ................................................................
Plate, drive blockoff..................................................................................
Gasket, drive blockoff ..............................................................................
Nut, grip (1/4-20) ....................................................................................
Bolt (5/16-18 x 1") Hex hd ......................................................................
Washer, flat (5/16") ..................................................................................
Plate, standpipe blockoff ..........................................................................
Gasket, standpipe blockoff ......................................................................
Washer, lock (5/16") split ........................................................................
Nut, plain (5/16-18) ..................................................................................
Switch Reed Aleph ..................................................................................
Nut, grip (6-32) w/nylon insert ................................................................
Bolt (1/4-20 x 3/4") Hex hd ....................................................................
Nut, grip (1/4-20) ....................................................................................
Stop, door (Prior to S/N R2558) ............................................................
Stop, door stop/catch combo (Prior to S/N R2559) ................................
Screw (1/4-20 x 1/2") Truss hd ................................................................
Hook, door catch (Prior to S/N R2558) ..................................................
Hook, door stop/catch combo (Prior to S/N R2559) ..............................
Bracket, door catch (Prior to S/N R2558)................................................
Bracket, door stop/catch combo (After S/N R2559) ..............................
Panel, front (44KB, KL44, 44WS, 54KB) ..............................................
Panel, front 10" (54KB) (Not shown) ......................................................
Panel, end..................................................................................................
Bracket, panel ..........................................................................................
Nut, drain blockoff....................................................................................
Washer, drain blockoff..............................................................................
Plug, drain ................................................................................................
Nameplate ‘Champion’ ............................................................................
Screw (4-40 x 1/4") Round hd..................................................................
Nut (4-40) w/nylon insert ........................................................................
Handle, door ............................................................................................
Door - 24" (Standard) ..............................................................................
Door - 24" (High-Hood) ..........................................................................
Nut, grip (10-32) ......................................................................................
Washer, lock (10-32) split ........................................................................
Switch, magnet reed ................................................................................
Screw (1-32 x 3/8") Truss hd....................................................................
Bolt (1/4-20 x 5/8) Hex head....................................................................
Plate, drain blockoff (Not shown) ............................................................
Gasket, drain blockoff (Not shown) ........................................................
Qty.
2
2
2
1
1
1
2
2
14
14
1
1
6
12
24
1
1
12
12
2
4
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1
1
2
4
4
1
1
1
2
2
1
2
2
1
1
105
REPLACEMENT PARTS
1R053A
54
52
55
56
4
10
57
5
4
52
53
am
Ch
11 14
12
6
n
o
pi
TO WASH
TANK PIPING
13
10
3
9
8
27
7
AFTER S/N R2559
51
31
2
47 48
49 46
24
58
16
25
15
17
26
29
50
59
60
23
61
62
21
45
24
42
44
43
18
20
19
24
22
17
38
39
FRONT
26 OF HOOD
1
41
23
40
27
28
29
36
30
37
32
24
24
34
27
31
35
27
Figure 49 – Hood (PR22, PR36)
(For machines prior to S/N 87575)
106
25
33
REPLACEMENT PARTS
HOOD (PR22, PR36)
(For machines prior to S/N 87575)
Fig. 49
Item No.
1
2
3
4
5
—
6
7
8
9
—
—
10
11
12
13
14
15
16
17
18
19
20
21
22
23
—
24
25
—
26
—
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Part
No.
201669
100573
110135
101261
107069
108349
110134
102422
101262
109885
111172
111469
109909
107315
107315
107315
107315
108043
109589
108250
110691
110692
107970
107965
100073
317344
325921
100141
317345
325920
313359
325922
100073
113721
108954
107966
100007
313698
313968
311302
313967
108578
312863
108042
109588
110856
110750
Part Description
Locknut (1/4 NPT) Nickel........................................................................
Locknut (1/4 NPT) Brass ........................................................................
Nipple, RTOE (1/4 NPT x 7-1/4") Brass ................................................
Elbow, street (1/4 NPT x 90) Brass ........................................................
Vacuum breaker 1/4" ..............................................................................
Repair kit, 1/4" & 1/2" vacuum breaker ..................................................
Nipple (1/4 NPT x 2-1/2") Brass ............................................................
Elbow (1/4 NPT x 90) Brass ....................................................................
Nipple (1/4 NPT x 1-1/2") Brass..............................................................
Valve, solenoid 1/4" ................................................................................
Repair kit, solenoid valve (1/4" NPT) ....................................................
Replacement coil, solenoid valve (1/4" NPT) (120V coil) ......................
Fitting, compression (1/4 NPT x 1/2") ....................................................
Tubing, copper (1/2" O.D.) (44KB, 44WS, KL44) w/PR36 ..................
Tubing, copper (1/2" O.D.) (54KB) w/PR36 ..........................................
Tubing, copper (1/2" O.D.) (44KB, 44WS, KL44) w/PR22 ..................
Tubing, copper (1/2" O.D.) (54KB) w/PR22............................................
Curtain, center (Standard) ......................................................................
Curtain, center (High-Hood) ....................................................................
Rod, curtain ............................................................................................
Guide, door (Standard) ............................................................................
Guide, door (High-Hood) ........................................................................
Screw (8-32 x 1") Fillister hd ..................................................................
Nut, grip (8-32) w/Nylon insert ..............................................................
Screw (1/4-20 x 1/2") Truss hd ..............................................................
Hook, door catch (Prior to S/N R2558) ..................................................
Hook, door stop/catch combo (After S/N R2559) ..................................
Nut, grip (1/4-20) ....................................................................................
Bracket, door catch (Prior to S/N R2558)................................................
Bracket, door stop/catch combo (After S/N R2559)................................
Door stop (Prior to S/N R2558) ..............................................................
Stop door stop/catch combo (After S/N R2559) ......................................
Screw, 1/4-20 x 1/2" Truss Hd ................................................................
Switch Reed Aleph (PR22) ......................................................................
Nut, grip (6-32) w/Nylon insert ..............................................................
Nut, grip (10-32) w/Nylon insert ............................................................
Screw, (10-32 x 3/8") Truss Hd ................................................................
Panel, front RH (PR22) ............................................................................
Panel, front RH (PR36) ............................................................................
Panel, front LH (PR22) ............................................................................
Panel, front LH (PR36) ............................................................................
Bracket, panel ..........................................................................................
Table flange ..............................................................................................
Curtain, end (Standard) ............................................................................
Curtain, end (High-Hood) ........................................................................
Nut (1/4" NPT) Plug ................................................................................
Gasket 1/4" ..............................................................................................
Qty.
1
1
1
2
1
1
1
1
1
1
1
1
2
A/R
A/R
A/R
A/R
1
1
2
2
2
14
14
10
1
1
6
1
1
1
1
10
1
2
4
4
1
1
1
1
2
1
1
1
1
1
107
REPLACEMENT PARTS
HOOD (PR22, PR36) (Cont.)
(For machines prior to S/N 87575)
Fig. 49
Item No.
108
Part
No.
Part Descrption
Qty.
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
107016
107015
109158
110855
316991
317009
316992
316990
108966
111026
100194
106486
106382
111026
317125
104971
100212
317124
317126
113721
100735
Nut, grip (440) w/Nylon insert ................................................................
Screw (440 x 1/4") Round hd ..................................................................
Nameplate, “Champion” ..........................................................................
Plug (1/4" NPT)........................................................................................
Door (14") Standard (PR22) ....................................................................
Door (14") High-Hood (PR22) ................................................................
Door (24") Standard (PR36) ....................................................................
Door (24") High-Hood (PR36) ................................................................
Handle, door ............................................................................................
Magnet, reed switch..................................................................................
Nut,grip (10-32)........................................................................................
Washer, lock (#10) Split ..........................................................................
Screw, 6-32 x 3/8" Truss Hd (PR36) ........................................................
Magnet, Reed Switch (PR36)..................................................................
Bracket, magnet (PR36) ..........................................................................
Nut, grip 6-32 (PR36) ..............................................................................
Screw, 10-32 x 3/4" Truss Hd ..................................................................
Chaseway, reed switch (PR36 w/ 44KB, KL44. 44WS) ..........................
Chaseway, reed switch (PR36 w/ 54KB)..................................................
Reed Switch Aleph (PR36) ......................................................................
Bolt (1/4-20 x 5/8) Hex Head ..................................................................
2
2
1
1
1
1
1
1
1
1
2
2
2
1
1
2
3
1
1
1
2
—
—
403563
108618
Piping Assy, fill (includes item - 1-10) ....................................................
Gasket, hood ............................................................................................
A/R
1
THIS PAGE
INTENTIONALLY
LEFT BLANK
109
REPLACEMENT PARTS
4
10
1R054-B2
5
52
6
n
10a
o
pi
53
am
Ch
9
3
8a
8
27
7
51
31
TO WASH
TANK PIPING
13
11 14
12
4
AFTER /SN R2559
23
2
47 48
49 46
16
24
15
17
25
50
22
62
21
45
23
42
44
43
17
18
20
38
39
25
19
24
FRONT
OF HOOD
1
22
41
40
26
35
28
29
37
54
36
29
36
27
30
32
23
24
26
34
31
35
27
Figure 50 – Hood (PR22, PR36)
(For machines beginning with S/N 87575 and above)
110
33
REPLACEMENT PARTS
HOOD (PR22, PR36)
(For machines beginning with S/N 87575 and above)
Fig. 50
Item No.
1
2
3
4
5
**—
—
6
7
8
8
8a
*9
—
—
9
—
—
10
10a
10a
11
12
13
14
15
16
17
18
19
20
21
22
—
23
24
—
25
—
26
27
28
29
30
31
32
33
Part
No.
201669
100573
110135
101261
107069
108349
113219
110134
102422
101262
100947
102388
109885
111172
111469
113352
113392
113357
109909
109909
111250
107315
107315
107315
107315
108043
109589
108250
110691
110692
107970
107965
317344
325921
100141
317345
325920
313359
325922
100073
319991-2
113721
108954
107966
100007
313698
311302
Part Description
Locknut (1/4 NPT) Nickel........................................................................
Locknut (1/4 NPT) Brass ........................................................................
Nipple, RTOE (1/4 NPT x 7-1/4") Brass ................................................
Elbow, street (1/4 NPT x 90) Brass ........................................................
Vacuum breaker 1/4" (bronze)..................................................................
Repair Kit, 1/4" vacuum breaker (bronze) ..............................................
Kit, Repair 1/4" vacuum breaker (plastic)................................................
Nipple (1/4 NPT x 2-1/2") Brass ............................................................
Elbow (1/4 NPT x 90) Brass ....................................................................
Nipple (1/4 NPT x 1-1/2") Brass (Prior to S/N R2435) ..........................
Nipple, close 1/4 NPT Brass (Not Shown) (After S/N R2441) ..............
Bushing, Reducing 1/2 x 1/4 Brass (After S/N R2441) ..........................
Valve, solenoid 1/4" (Prior to S/N R2435) ..............................................
Repair kit, solenoid valve (1/4" NPT) ....................................................
Replacement coil, solenoid valve (1/4" NPT) (120V coil) ....................
Valve Solenoid (1/2" NPT) (After S/N R2441) ......................................
Repair kit, valve 1/2"................................................................................
Replacement coil (120V)..........................................................................
Fitting, compression (1/4 NPT x 1/2") ....................................................
Fitting, compression (1/4 NPT x 1/2") (Prior to S/N R2440)..................
Fitting, compression 1/2 OD x 1/2 MPT Brass (After S/N R2441) ........
Tubing, copper (1/2" O.D.) (44KB, 44WS, KL44) w/PR36 ..................
Tubing, copper (1/2" O.D.) (54KB) w/PR36 ..........................................
Tubing, copper (1/2" O.D.) (44KB, 44WS, KL44) w/PR22 ..................
Tubing, copper (1/2" O.D.) (54KB) w/PR22............................................
Curtain, center (Standard) ......................................................................
Curtain, center (High-Hood) ....................................................................
Rod, curtain ............................................................................................
Guide, door (Standard) ............................................................................
Guide, door (High-Hood) ........................................................................
Screw (8-32 x 1") Fillister hd ..................................................................
Nut, grip (8-32) w/Nylon insert ..............................................................
Hook, door catch (Prior to S/N R2558) ..................................................
Hook, door stop/catch combo (After S/N R2559) ..................................
Nut, grip (1/4-20) ....................................................................................
Bracket, door catch (Prior to S/N R2558) ..............................................
Bracket, door stop/catch combo (After S/N R2559)................................
Door stop (Prior to S/N R2558) ..............................................................
Stop door stop/catch combo (After S/N R2559) ......................................
Screw (1/4-20 x 1/2") Truss hd ..............................................................
Cover, door switch (PR36) ......................................................................
Reed Switch Aleph ..................................................................................
Nut, grip (6-32) w/Nylon insert ..............................................................
Nut, grip (10-32) w/Nylon insert ............................................................
Screw (10-32 x 3/8") Truss hd..................................................................
Panel, front RH(PR22, PR36) ..................................................................
Panel, front RH(PR22) ............................................................................
Qty.
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A/R
A/R
A/R
A/R
1
1
2
2
2
14
14
1
1
6
1
1
1
1
10
1
1
6
4
4
1
1
111
REPLACEMENT PARTS
HOOD (PR22, PR36) (Cont.)
(For machines beginning with S/N 87575 and above)
Fig. 50
Item No.
34
35
36
37
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
55
—
—
**––
Part
No.
313967
319993
108578
317690
325492
108042
109588
110856
110750
107016
107015
109158
110855
316991
317009
316992
316990
108966
111026
100194
106486
111478
325667
100735
403563
108618
900836
Part Descrption
Panel, front LH(PR36)..............................................................................
Back plate, door switch (PR36)................................................................
Bracket, panel ..........................................................................................
Table flange (Prior to S/N R2207) ..........................................................
Table Flange (KL44, 44KB, 44WS) (After S/N R2208 ..........................
Curtain, end (Standard) ............................................................................
Curtain, end (High-Hood) ........................................................................
Nut (1/4" NPT) Plug ................................................................................
Gasket 1/4" ..............................................................................................
Nut, grip (440) w/Nylon insert ................................................................
Screw (440 x 1/4") Round hd ..................................................................
Nameplate, “Champion” ..........................................................................
Plug (1/4" NPT)........................................................................................
Door (14") Standard (PR22) ....................................................................
Door (14") High-Hood (PR22) ................................................................
Door (24") Standard (PR36) ....................................................................
Door (24") High-Hood (PR36) ................................................................
Handle, door ............................................................................................
Magnet, reed switch..................................................................................
Nut,grip (10-32)........................................................................................
Washer, lock (#10) Split ..........................................................................
Bolt (10-32 x 1/2" hex) w/Loctite ............................................................
Track Stiffener ..........................................................................................
Bolt (1/4-20 x 5/8) Hex Head ..................................................................
Piping Assy, fill (includes item - 1-10) ....................................................
Gasket, hood ............................................................................................
Kit * Repair 1/2 Vacuum Breaker
(includes one each of 108349, 113, 219, and 113221)
Qty.
1
1
2
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
2
2
A/R
1
* Between serial number range R2289 and R2440 maintained 1/4" valves, switching from Parker to GC
(see Srv Bulletin #46) then converted to 1/2" valves. Contact factory for machines in this serial range
for correct 1/4" valve.
** Kit 900836 was created to repair either style of vacuum breaker (bronze or plastic). Plastic style is no
longer available as a complete vacuum breaker.
112
THIS PAGE
INTENTIONALLY
LEFT BLANK
113
114
Figure 51 – Hood (FFPR26)
(All S/N's)
EDGE OF
HOOD
1
2
7
8
9
3
11
12
13
HOOD
23
5
4
14
15
10
6
16
9
23
2
33
17
18
21
2
22
on
pi
am
Ch
19
17
1
FRONT FEED PR26 HOOD
L-R SHOWN
45
20
2
2
1
24
23
2
4
46
32
EDGE OF HOOD
5
STUDS WELDED
TO WASH
TANK CRADLE
18
35
36
1
34
25
39
38
37
29
30
27
26
40
28
42a
41
31
42
42
43
36
44
TO WASH
TANK PIPING
REPLACEMENT PARTS
1R055B
REPLACEMENT PARTS
HOOD (FFPR26)
(ALL S/N’S)
Fig. 51
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
—
25
26
27
28
29
30
31
32
33
34
35
36
37
*—
*—
38
39
40
40
40a
*—
Part
No.
100073
100141
314489
314515
100754
100736
314762
314512
100194
315392
104985
106486
107033
315122
315125
401487
313598
107999
314772
107016
109158
107015
100097
314516
312863
317690
325942
108043
109589
108250
108042
109588
111146
314730
201669
100573
110135
101261
107069
108349
113219
110134
102422
101262
100947
102388
900836
Part Description
Screw (1/4-20 x 1/2") Truss hd ..............................................................
Nut, grip (1/4-20) ....................................................................................
Track, rear ................................................................................................
Track, front ..............................................................................................
Screw (10-32 x 1/2") Flat hd ..................................................................
Bolt (1/4-20 x 3/4") Hex hd ....................................................................
Track, side (L R) ......................................................................................
Track, side (R-L) ....................................................................................
Nut, grip (10-32) ....................................................................................
Track support ..........................................................................................
Nut, plain (10-32) .. ..................................................................................
Washer, lock (#10) Split . ........................................................................
Washer, flat (#10) . ..................................................................................
Splash shield, vent ..................................................................................
Cover, No vent (Optional) ......................................................................
Vent Stack Assy ........................................................................................
Lever, pawl bar . ......................................................................................
Bolt (1/4-20 x 1-3/4") Hex hd ................................................................
Pawl bar ..................................................................................................
Nut, grip (440) w/Nylon Insert ..............................................................
Nameplate “Champion”............................................................................
Screw (440 x 1/4") Round hd ..................................................................
Screw (10-32 x 1/2") Truss hd ................................................................
Rack guide ................................................................................................
Table flange (For machines prior to S/N 87575)......................................
Table flange (For machines beginning with S/N 87575 thru R2207) ....
Table flange (KL44, 44KB, 44WS) (After S/N R2208) ..........................
Curtain, center (Standard) ......................................................................
Curtain, center (High-Hood) ..................................................................
Curtain rod, Center ..................................................................................
Curtain, end (Standard) ..........................................................................
Curtain, end (High-Hood) ......................................................................
Curtain rod, End ......................................................................................
Front panel ..............................................................................................
Locknut (1/4 NPT) (Nickel-Plated) ........................................................
Locknut (1/4 NPT) Brass ........................................................................
Nipple, RTOE (1/4 NPT x 7-1/4") Brass ..............................................
Elbow, street (1/4 NPT x 90°) Brass ......................................................
Vacuum breaker (1/4 NPT) (bronze) ........................................................
Repair Kit, vacuum breaker 1/4" & 1/2" (bronze) ..................................
Repair Kit, 1/4" vacuum breaker (plastic)................................................
Nipple (1/4 NPT x 2-1/2") Brass ............................................................
Elbow (1/4 NPT x 90°) Brass ..................................................................
Nipple (1/4 NPT x 1-1/2") Brass (Prior to S/N R2436) ..........................
Nipple, close 1/4" NPT (After S/N R2436) ............................................
Bushing, reducing (1/2 x 1/4 NPT) (After S/N R2436) ..........................
Kit* Repair, 1/2" Vacuum Breaker
(Includes one each of 108349, 113219 and 113221)
Qty.
11
19
1
1
3
4
1
1
4
1
3
3
3
1
1
1
2
2
1
2
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
* Kit 900836 was created to repair either style of vacuum breaker (bronze or plastic). Plastic style is no
longer available as a complete vacuum breaker.
115
REPLACEMENT PARTS
HOOD (FFPR26) (Cont.)
(ALL S/N’S)
Fig. 51
Item No.
*41
—
—
41
—
—
42
42a
42a
43
44
45
—
—
46
Part
No.
109885
111172
111469
113352
113392
113357
109909
109909
111250
107315
107315
108578
108618
403563
325667
Part Description
Valve, solenoid (1/4 NPT) (Prior to S/N R2436) ....................................
Repair kit, solenoid valve (1/4 NPT) ....................................................
Replacement coil, solenoid valve (1/4 NPT) (120V coil)........................
Valve Solenoid (1/2" NPT) (After S/N R2436) ......................................
Repair kit (1/2") Solenoid Valve ..............................................................
Replacement Coil (120V) ........................................................................
Fitting, compression (1/4 NPT x 1/2" O.D.) ..........................................
Fitting, compression 1/4 NPT x 1/2" (Prior to S/N R2435) ....................
Fitting, compression 1/2 OD x 1/2 MPT Brass (After S/N R2436) ........
Tubing, copper (1/2" O.D.) (44KB, 44WS, KL44) ................................
Tubing, copper (1/2" O.D.) (54KB) ........................................................
Bracket, panel ..........................................................................................
Gasket, hood ............................................................................................
Piping Assy Fill (includes items – 33 thru 42) ........................................
Track Stiffener ..........................................................................................
Qty.
1
1
1
1
1
1
1
1
1
A/R
A/R
2
A/R
1
2
*Between serial number range R2289 and R2435 maintained 1/4" valves, switching from Parker to GC
(see Srv Bulletin #46) then converted to 1/2" valves. Contact factory for machines in this serial number
range for correct 1/4" valve.
116
THIS PAGE
INTENTIONALLY
LEFT BLANK
117
SCREEN
SUPPORT
5
4
2
3
1
118
6
4
11
10
7
14
8
4
9
13
15
42
16
STUDS WELDED
TO TANK
12
19
17
18
18
8
43
Figure 52 – Tank (PR22)
(For machines beginning with S/N 84565 and above)
27
21
22
37
41
28
26
28
25
47
40
23
24
22
46
20
45
36
39
44
29
38
41
31
30
32
TO WASH
DRAIN
37
35
41
THERMOMETER
(CALLED OUT IN
CONTROL BOX)
48
34
TO WASH
TANK
33
REPLACEMENT PARTS
1R056
REPLACEMENT PARTS
TANK (PR22)
(For machines beginning with S/N 84565 and above)
Fig. 52
Item No.
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
—
36
37
38
39
40
41
42
43
44
45
46
—
47
48
108875
205121
107967
100141
314294
111532
316916
106026
106482
108875
317051
102376
111391
316552
105254
106486
316554-1
109034
108418
108417
106314
104618
100143
112257
107340
111034
111060
111113
204979
204980
204973
204977
311272
108966
305706
320988
100073
100194
104584
104882
100735
100547
311628
100097
305763
312649
110854
111151
110750
204533
Cotter pin (3/32" x 1/2") ..........................................................................
Lift rod, overflow ....................................................................................
Nut, grip (1/4-20) w/Nylon Insert ..........................................................
Nut, grip (1/4-20) ....................................................................................
Support, overflow ....................................................................................
O-ring, overflow ......................................................................................
Overflow tube (5-1/2") ............................................................................
Washer, flat (1/4") ....................................................................................
Washer, lock (1/4") Split ..........................................................................
Cotter pin (3/32" x 1/2") ..........................................................................
Lift arm ....................................................................................................
Washer, flat (5/16") ..................................................................................
Spring, latch bracket ................................................................................
Latch bracket ............................................................................................
Bolt (10-32 x 1/2") Hex hd ....................................................................
Washer, lock (#10) Split ..........................................................................
Drain lever. ..............................................................................................
Gasket (1/2 NPT) Plug ............................................................................
Plug (1/2 NPT) Plastic ............................................................................
Nut (1/2 NPT) Plastic ..............................................................................
Bolt (3/8-16 x 1/2") Hex hd ....................................................................
Washer, flat (3/8") ....................................................................................
Nut, grip (3/8-16) ....................................................................................
O-ring, drain body ....................................................................................
Clamp, hose (M28) ..................................................................................
Drain body ..............................................................................................
Tee (1-1/2 NPT x 1-1/4 NPT x 1-1/4 NPT) Galvanized ........................
Nipple, toe (1-1/4 NPT x 2") Galvanized ................................................
Hose, drain, L-R (44KB, 44WS, KL44) ................................................
Hose, drain, L-R (54KB) ........................................................................
Hose, drain, R-L (44KB, 44WS, KL44) ..................................................
Hose, drain, R-L (54KB) ........................................................................
Scrap basket ..............................................................................................
Handle, cover ..........................................................................................
Cover, scrap basket (Prior to S/N 86395) ................................................
Cover, scrap basket (Beginning with S/N 86395) ....................................
Screw (1/4-20 x 1/2") Truss hd ..............................................................
Nut, grip (10-32) ....................................................................................
Nut, plain (1/2-13) ..................................................................................
Washer, flat (1/2") ....................................................................................
Bolt (1/4-20 x 5/8") Hex hd ....................................................................
Locknut (1/2 NPT) SST ..........................................................................
Screen support rear ..................................................................................
Screw (10-32 x 1/2") Truss hd..................................................................
Scrap screen ............................................................................................
Screen support, front ..............................................................................
Float switch ..............................................................................................
C-clip (2 per float switch) ........................................................................
Gasket, float switch . ................................................................................
Nipple, crossflow (1/2 NPT x 13-1/2" SST) ............................................
1
1
1
5
1
1
1
5
2
1
1
1
1
1
1
1
1
2
2
2
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
4
1
1
4
5
1
2
1
1
1
2
1
1
—
408213
Drain Mechanism Assy (Includes items 10-17) ......................................
1
Part Description
Qty.
119
SCREEN
SUPPORT
120
5
4
2
3
1
6
4
11
10
7
14
8
4
9
13
Figure 53 – Tank (PR36)
(For machines beginning with S/N 84565 and above)
19
18
16
15
STUDS WELDED
TO TANK
12
18
17
42
27
21
37
24
22
49
43
50
41
28
23
20
26
22
42
37
25
36
46
TO WASH
DRAIN
31 32
29 30
40
47
45
42
37
39
38
34
THERMOMETER
(CALLED OUT IN
CONTROL BOX)
48
42
35
TO WASH
TANK
33
REPLACEMENT PARTS
1R057
REPLACEMENT PARTS
TANK (PR36)
(For machines beginning with S/N 84565 and above)
Fig. 53
Item No.
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
—
42
43
44
45
46
47
48
49
50
108875
205121
107967
100141
314294
111532
316916
106026
106482
108875
317051
102376
111391
316552
111478
106486
317163-1
109034
108418
108417
106314
104618
100143
112257
107340
111034
111060
111113
111117
111117
111117
111117
311273
108966
305720
100073
100194
104584
104882
110750
110854
111151
100547
313811
100097
306910
305783
313959
204539
100735
106026
Part Description
Cotter pin (3/32" x 1/2") ..........................................................................
Lift rod, overflow ....................................................................................
Nut, grip (1/4-20) w/Nylon insert ..........................................................
Nut, grip (1/4-20) ....................................................................................
Support, overflow ....................................................................................
O-ring, overflow........................................................................................
Overflow tube (5-1/2") ............................................................................
Washer, flat (1/4") ....................................................................................
Washer, lock (l/4") Split ..........................................................................
Cotter pin (3/32" x 1/2") ..........................................................................
Lift arm ....................................................................................................
Washer, flat (5/16") ..................................................................................
Spring, latch bracket ................................................................................
Latch bracket ............................................................................................
Bolt (10-32 x 1/2") Hex hd ......................................................................
Washer, lock (#10) Split ..........................................................................
Drain lever ..............................................................................................
Gasket (1/2 NPT) Plug ............................................................................
Plug (1/2 NPT) Plastic..............................................................................
Nut (1/2 NPT) Plastic ..............................................................................
Bolt (3/8-16 x 1/2") Hex hd ....................................................................
Washer, flat (3/8") ....................................................................................
Nut, grip (3/8-16) ....................................................................................
O-ring, drain body ....................................................................................
Clamp, hose (M28) ..................................................................................
Drain body ..............................................................................................
Tee (1-1/2 NPT x 1-1/4 NPT x 1-1/4 NPT) Galvanized ........................
Nipple, tee (1-1/4 NPT x 2") Galvanized ................................................
Hose, drain, L-R (44KB, 44WS, KL44) ................................................
Hose, drain, L-R (54KB) ..........................................................................
Hose, drain, R-L (44KB, 44WS, KL44) ................................................
Hose, drain, R-L (54KB) ........................................................................
Scrap basket ............................................................................................
Handle, cover ............................................................................................
Cover, scrap basket ..................................................................................
Screw (1/4-20 x 1/2") Truss hd ..............................................................
Nut, grip (10-32) ....................................................................................
Nut, plain (1/2-13) ..................................................................................
Washer, flat (1/2") ....................................................................................
Gasket, flat switch ..................................................................................
Float switch ..............................................................................................
C-clip (2 per float switch) ........................................................................
Locknut (1/2 NPT) SST ..........................................................................
Screen support, rear ................................................................................
Screw (10-32 x 1/2") Truss hd..................................................................
Screen support, Center ............................................................................
Scrap screen ............................................................................................
Screen support, front ..............................................................................
Nipple, crossflow (1/2 NPT x 14-1/2") SST ............................................
Bolt (1/4-20 X 5/8") Hex hd ..................................................................
Washer, flat (1/4") ....................................................................................
Qty.
1
1
1
5
1
1
1
5
2
1
1
1
1
1
1
1
1
2
2
2
1
2
1
1
2
1
1
1
5 ft.
5 ft.
3 ft.
4 ft.
1
1
1
2
4
1
1
1
1
2
5
1
2
1
2
1
1
4
4
121
REPLACEMENT PARTS
14
1R058
12
13
15
9
8
4
10 11
16
3
1
2
7
9
19
6
5
17
18
27
26
22
25
20
21
34
20
35
23
28
27
25
20
29
33
26
20
24
36
20
37
30
32
31
THERMOMETER LEAD
(CALLED OUT IN
CONTROL CABINET)
38
39
40
41
42
43
44
TO WASH
DRAIN
Figure 54 – Tank (FFPR26)
(For machines beginning with S/N 84565 and above)
122
REPLACEMENT PARTS
TANK (FFPR26)
(For machines beginning with S/N 84565 and above)
Fig. 54
Item No.
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
—
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
316554
316554-1
106486
111478
316552
111391
102376
106482
100141
317050
317051
106026
108875
108875
205121
107967
316916
111532
314294
100547
109034
314771
305763
312649
107033
106486
104985
110854
111151
110750
107589
104584
201041
204981
314763
314764
100735
106026
112257
111034
111060
111113
107340
111117
111117
Drain lever (L-R) ....................................................................................
Drain lever (R-L) ....................................................................................
Washer, lock (#l0) Split ..........................................................................
Bolt (10-32 x 1/2") Hex hd ....................................................................
Latch bracket ............................................................................................
Spring, latch bracket ................................................................................
Washer, flat (5/16") ..................................................................................
Washer, lock (1/4) Split ............................................................................
Nut, grip (1/4-20) ....................................................................................
Lift arm (L,R) ..........................................................................................
Lift arm (R-L) ..........................................................................................
Washer, flat (1/4") ....................................................................................
Cotter pin (3/32" x 1/2") ..........................................................................
Cotter pin (3/32" x 1/2") ..........................................................................
Lift rod, overflow ....................................................................................
Nut, grip (1/4-20) w/Nylon Insert ..........................................................
Overflow tube (5-1/2") ............................................................................
O-ring, overflow ......................................................................................
Support, overflow ....................................................................................
Locknut (1/2 NPT) SST ..........................................................................
Gasket, thermometer ................................................................................
Scrap basket ............................................................................................
Scrap screen ............................................................................................
Screen support, front ..............................................................................
Washer, flat (#10) . ..................................................................................
Washer, lock (#10) ..................................................................................
Nut, plain (10-32) ....................................................................................
Float switch . ............................................................................................
C-clip (2 per float switch) ........................................................................
Gasket float switch ..................................................................................
Washer, lock (1/2") ..................................................................................
Nut, plain (1/2-13). ..................................................................................
Washer, flat (7/8" I.D. x 1/8" Thick) ......................................................
Nipple, crossflow (1/2" NPT x 11") SST ................................................
Screen support, Rear (L,R) . ....................................................................
Screen support, Front (R-L) ....................................................................
Bolt (1/4-20 x 5/8") Hex hd ....................................................................
Washer, flat (1/4") ....................................................................................
O-ring, drain body ..................................................................................
Drain body . ..............................................................................................
Tee (l-1/2 NPT x 1-1/4 NPT x 1-1/4 NPT) Galvanized. ..........................
Nipple, toe (1-1/4 NPT x 2") Galvanized ................................................
Clamp, hose (M28) ..................................................................................
Hose, drain (44KB, KL44, 44WS) ..........................................................
Hose, drain (54KB) ................................................................................
1
1
1
1
1
1
1
2
5
1
1
1
1
1
1
1
1
1
1
5
2
1
1
1
4
4
4
1
2
1
1
1
1
1
1
1
4
4
1
1
1
2
1
3 ft.
4 ft.
—
—
408212
408213
Drain Mechanism Assy (L-R) (Includes Items 1,3-7,10,13) ..................
Drain Mechanism Assy (R-L) (Includes Items 2-7, 11, 13) ....................
1
1
Part Description
Qty.
123
REPLACEMENT PARTS
1R059
12
11
14
13
15
16
14
17
10
8
6
6
18
20
19
9
21 22 23 24
7
25
5
1 2 3 4
27
28
29 30
18
25
13
26
18
31
5
6
7
32
33
35
36
34
37
39
38
Figure 55 – Drain Unit and Screens
Wash Tank
(For machines beginning with S/N 84565 and above)
124
REPLACEMENT PARTS
DRAIN UNIT AND SCREENS
WASH TANK
(For machines beginning with S/N 84565 and above)
Fig. 55
Item No.
Part
No.
1
1
2
2
3
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
317037
325159
317036
325160
317039
325159
317038
325160
107033
106486
104985
316554-1
316554-2
111478
111391
102376
100735
108875
317051
317050
205080
106026
316552
102376
317041
317040
317043
317042
305164
305163
107967
100141
314463
314457
111532
112257
111034
100579
111059
101062
111655
111656
204383
Part Description
Baffle, water, R-L (44KB)........................................................................
Baffle, water, R-L (44KB, 44WS) (After S/N R1690) ............................
Baffle, water, L-R (44KB) ......................................................................
Baffle, water, L-R (KL44, 44KB, 44WS) (After S/N R1719) ................
Baffle, water, R-L (54KB)........................................................................
Baffle, water, R-L (54KB) (After S/N R2127) ........................................
Baffle, water, L-R (54KB)........................................................................
Baffle, water, L-R (54KB) (After S/N R2074) ........................................
Washer, flat (#10) ....................................................................................
Washer, lock (#10) Split ..........................................................................
Nut, plain (10-32) ....................................................................................
Drain lever (R-L) ......................................................................................
Drain lever (L-R) ......................................................................................
Bolt (10-32 x 1/2") Hex hd ....................................................................
Spring, overflow lift ................................................................................
Washer, flat (5/16") ..................................................................................
Bolt (1/4-20 x 5/8") Hex hd ....................................................................
Cotter pin (3/32" x 1/2") ..........................................................................
Lift arm, (R-L) ........................................................................................
Lift arm, (L-R) ........................................................................................
Lift rod, overflow ....................................................................................
Washer, flat (1/4") ....................................................................................
Latch bracket ..........................................................................................
Washer, lift rod ........................................................................................
Support, drain/Screen-R-L (44KB,KL44,44WS) ....................................
Support, drain/Screen-L-R (44KB,KL44,44WS) ....................................
Support, drain/Screen-R-L (54KB) ..........................................................
Support, drain/Screen-L-R (54KB) ..........................................................
Screen. ......................................................................................................
Support, screen ........................................................................................
Nut, grip (1/4-20) w/nylon insert ............................................................
Nut, grip (1/4-20) ....................................................................................
Overflow (7") (44KB, KL44, 44WS) ......................................................
Overflow (7-1/2") (54 KB) ......................................................................
O-ring, overflow ......................................................................................
O-ring........................................................................................................
Drain body ..............................................................................................
Pipe plug (1-1/4 NPT) Galvanized ..........................................................
Tee (1-1/4" NPT x 1-1/4" NPT x 1-1/2" NPT) ........................................
Nipple close 1 1/4" NPT galvanized ........................................................
Tee red (1-1/4" NPT x 1-1/4"NPT x 1" NPT)..........................................
Elbow street 1" NPT galvanized ..............................................................
Nipple toe 1" NPT x 2" galvanized ..........................................................
Qty.
1
1
1
1
1
1
1
1
7
8
7
1
1
1
1
1
6
2
1
1
1
7
1
1
1
1
1
1
6
2
1
1
1
1
1
1
1
1
1
1
1
1
1
125
REPLACEMENT PARTS
1R060
24
23
22
21
20
19
16
2
19
27
13
28
1
14
25
19
15
26
15
3
32
31
30
29
4
17
15
5
12
26
18
19
28
6
27
26
27
28
7
Tank Bottom
Front of Tank
8
9
10
11
34
35
33
36
38
37
Figure 56 – Drain Unit and Screens
Wash Tank
(For machines beginning with S/N 80677 thru S/N 84565)
126
REPLACEMENT PARTS
DRAIN UNIT AND SCREENS
WASH TANK
(For machines beginning with S/N 80677 thru 84565)
Fig. 56
Item No.
1
2
3
4
5
6
7
8
9
10
*11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Part
No.
Part Description
314118
111441
314112
315177
314463
111532
112257
111034
111059
100579
———
314457
100736
100003
100141
106028
107967
100735
106026
311496
311500
313303
313305
305164
305163
107033
104985
106486
314362
314363
315103
315102
Cam ..........................................................................................................
Spacer (9/32 x 1-3/4"................................................................................
Lever, drain ..............................................................................................
Lift rod, overflow ....................................................................................
Overflow (7") (44KB, KL44, 44WS) ......................................................
O-ring, overflow ......................................................................................
O-ring........................................................................................................
Drain body ..............................................................................................
Tee 1-1/4" x 1-1/4" x 1-1/2" Galvanized..................................................
Pipe, plug 1-1/4" Galvanized....................................................................
Pipe, rinse drain off (No longer available. Use Items 33-38 listed below)
Overflow (7-1/2") (54 KB) ......................................................................
Bolt (1/4-20 x 3/4" Hex hd) ....................................................................
Nut, plain 1/4-20 ......................................................................................
Nut, grip (1/4-20) ....................................................................................
Bolt (1/4-20 x 2-1/2" Hex hd) ..................................................................
Nut grip (1/4-20 w/nylon insert) ..............................................................
Bolt (1/4-20 x 5/8") Hex hd ....................................................................
Washer, flat (1/4") ....................................................................................
Support, drain/Screen-R-L (44KB,KL44,44WS) ....................................
Support, drain/Screen-L-R (44KB,KL44,44WS) ....................................
Support, drain/Screen-R-L (54KB) ..........................................................
Support, drain/Screen-L-R (54KB) ..........................................................
Screen. ......................................................................................................
Support, screen ........................................................................................
Washer, flat (#10) ....................................................................................
Nut, plain (10-32) ....................................................................................
Washer, lock (#10) Split ..........................................................................
Baffle, water, R-L (44KB)........................................................................
Baffle, water, L-R (44KB) ......................................................................
Baffle, water, R-L (54KB)........................................................................
Baffle, water, L-R (54KB)........................................................................
* NOTE:
Item 11 above is no longer available and is replaced by
Items 33-38 listed below. All machines are now produced with
Items 33-34 beginning with S/N 86681 above.
100579
111059
101062
111655
111656
204383
Pipe plug (1-1/4 NPT) Galvanized ..........................................................
Tee (1-1/4" NPT x 1-1/4" NPT x 1-1/2" NPT) ........................................
Nipple close 1 1/4" NPT galvanized ........................................................
Tee red 1 1/4" x 1 1/4" x 1"......................................................................
Elbow street 1" NPT galvanized ..............................................................
Nipple toe 1 x 2 galvanized......................................................................
Qty.
1
1
1
1
1
1
1
1
1
1
—
1
1
1
3
1
1
4
7
1
1
1
1
6
2
6
6
6
1
1
1
1
1
1
1
1
1
1
127
REPLACEMENT PARTS
1R061
41
40
39
35
37 36
38
28
34
5
33
5
5
6
10
7
4
3
28
25
8
2
28
2
2
30
9
5
29
11
1
2
32
25
12
27
14
14
13
5
26
15
22
23
To Wash
Drain
18
17
16
See Fig. 52, pg. 118,Tank PR22 and
Fig. 53, pg. 120, Tank PR36
for float switch and other tank parts
17
Figure 57 – Drain Unit and Screens (PR22, PR36)
(For machines beginning with S/N 80677 thru S/N 84565)
128
20
19
21
31
REPLACEMENT PARTS
DRAIN UNIT AND SCREENS
(PR22, PR36)
(For machines beginning with S/N 80677 thru 84565)
Fig. 57
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Part
No.
100738
106026
314112
105186
100141
314118
314293
100736
314462
314117
111532
314294
106314
104618
112257
111060
111113
204979
204980
204973
204977
107340
111034
100143
100735
100073
108966
100194
305720
305706
311723
311722
313959
312649
306910
305783
305763
315096
313811
311628
100097
Part Description
Bolt (1-4/20 x 1" Hex Hd)........................................................................
Washer, flat 1/4-20....................................................................................
Lever, drain ..............................................................................................
Spacer (9-32 x 1/2") ................................................................................
Nut, grip (1/4-20) ....................................................................................
Cam ..........................................................................................................
Rod, lift ....................................................................................................
Bolt (1/4-20 x 3/4" Hex Hd) ....................................................................
Bracket, cam ............................................................................................
Overflow (5-1/2") PR22, PR36 ................................................................
O-ring, overflow........................................................................................
Support, overflow ....................................................................................
Bolt (3/8-16 x 1/2" Hex Hd) ....................................................................
Washer, flat 3/8" ......................................................................................
O-ring........................................................................................................
Tee, 1-1/2" x 1-1/4" x 1-1/4" Galvanized ................................................
Nipple, TOE 1-1/4" NPT x 2" Glavanized ..............................................
Hose, drain (44KB, 44WS, KL44) (L-R) ................................................
Hose, drain (54KB) (L-R) ........................................................................
Hose, drain (44KB, 44WS, KL44) (R-L) ................................................
Hose, drain (54KB) (R-L) ........................................................................
Clamp, hose ..............................................................................................
Drain body ................................................................................................
Nut, grip (3/8-16) ....................................................................................
Bolt (1/4-20 x 5/8" Hex hd) ....................................................................
Screw (1/4-20 x 1/2" Truss Hd)................................................................
Handle, cover ............................................................................................
Nut, grip 10-32 ........................................................................................
Cover, scrap basket (PR36) ......................................................................
Cover, scrap basket (PR22) ......................................................................
Basket, scrap basket (PR36) ....................................................................
Basket, scrap basket (PR22) ....................................................................
Support, screen front (PR36)....................................................................
Support, screen front (PR22)....................................................................
Support, screen center (PR36 Only) ........................................................
Screen (PR36) ..........................................................................................
Screen (PR22) ..........................................................................................
Support, drain lever (PR36)......................................................................
Support, screen rear (PR36) ....................................................................
Support, screen rear (PR22) ....................................................................
Screw (10-32 x 1/2" Truss Head) ............................................................
Qty.
1
3
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
4
2
1
6
1
1
1
1
1
1
1
2
2
1
1
1
2
129
REPLACEMENT PARTS
1R062
28
4
6
6
7
3
5
2
1
10 11
10 12
8
10
9
13
6
14
15
6
18
19
13
14
20
10
21
22
23
See Fig. 53, pg. 120, Tank FFPR26
for float switch and other tank parts
24
25
26
24
Figure 58 – Drain Unit and Screens (FFPR26)
(For machines beginning with S/N 80677 thru S/N 84565)
130
14
15
16
15
13
27
17
REPLACEMENT PARTS
DRAIN UNIT AND SCREENS (FFPR26)
(For machines beginning with S/N 80677 thru 84565)
Fig. 58
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part
No.
314771
111532
314117
314293
100736
100141
100738
314462
314118
106026
105186
314112
104985
106486
107033
314763
314764
305763
312649
100735
112257
111034
111060
111113
107340
204971
204974
314294
Part Description
Basket, scrap basket (FFPR26) ................................................................
O-ring, overflow........................................................................................
Overflow (5-1/2") ....................................................................................
Rod, lift ....................................................................................................
Bolt (1/4-20 x 3/4" Hex Hd) ....................................................................
Nut, grip (1/4-20) ....................................................................................
Bolt (1-4/20 x 1" Hex Hd)........................................................................
Bracket, cam ............................................................................................
Cam ..........................................................................................................
Washer, flat 1/4-20....................................................................................
Spacer (9-32 x 1/2") ................................................................................
Lever, drain ..............................................................................................
Nut, plain (10-32) ....................................................................................
Washer, lock #10 ......................................................................................
Washer, flat #10 ........................................................................................
Support, screen rear (L-R)........................................................................
Support, screen rear (R-L)........................................................................
Screen (FFPR26) ......................................................................................
Support, screen front (FFPR26) ..............................................................
Bolt (1/4-20 x 5/8" Hex Hd) ....................................................................
O-ring........................................................................................................
Drain body ................................................................................................
Tee, 1-1/2" x 1-1/4" x 1-1/4" Galvanized ................................................
Nipple, TOE 1-1/4" NPT x 2" Glavanized ..............................................
Clamp, hose ..............................................................................................
Hose, drain (44KB, 44WS, KL44) (L-R) ................................................
Hose, drain (54KB) ................................................................................
Support, overflow ....................................................................................
Qty.
1
1
1
1
1
6
1
1
1
7
1
1
4
4
4
1
1
2
1
4
1
1
1
2
2
1
1
1
131
REPLACEMENT PARTS
17
1R063
30
16
2
15
34
31
14
4
12
11
13
16
32
18
19
25
3
26
27
29
5
24
23
1
22
30
20
6
28
7
8
9
10
21
Figure 59 – Control Cabinet
(For machines beginning with S/N 84000 and above)
132
33
REPLACEMENT PARTS
CONTROL CABINET
(For machines beginning with S/N 84000 and above)
Fig. 59
Item No.
Part
No.
Part Description
Qty.
1
313410
Control box 26"(44KB, 54KB, KL44, 44KPRB, 54KPRB, KL66)........
(Prior to S/N 85303)
1
1
317186
Control box 36" (44KB, 54KB, KL44, 44KPRB, 54KPRB, KL66 ........
44WS, 66WS) (Beginning with S/N 85303 and above)
1
2
304863
Cover, control cabinet 26" (44KB, 54KB, KL44, 44KPRB,
54KPRB, KL66) (Prior to S/N 85303) ....................................................
1
Cover, control cabinet 36" (44KB, 54KB, KL44, 44KPRB,
54KPRB, KL66) (Beginning with S/N 85303 and above) ......................
1
2
317405
3
4
5
6
7
8
9
10
—
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
—
26
—
110866
305169
113622
107440
107440
900726
900725
110844
111980
110920
100882
107964
305300
304864
107368
107367
110919
100881
313409
109056
112091
112087
113644
111340
111593
110867
111594
26" Decal (44KB, 54KB, KL44) 44WS (Prior to S/N 85303) ..............
Separator (44KB, 54KB, KL44, 44KPRB, 54KPRB, KL66) ................
Thermometer- 4' Gas Filled - Final Rinse (Replaces 108391) ................
Thermometer- 8' - Wash ..........................................................................
Thermometer- 8' - Prewash ......................................................................
Kit, Stop Pushbutton (Red) ..................................................................
Kit, Start Pushbutton (Green) ................................................................
Power switch/Circuit breaker - 5A (Prior to S/N 87001) ........................
Power switch/Circuit Breaker- 5A (Beginning with S/N 87001)
Connector (1" x 90°) ..............................................................................
Connector (1-1/4" x 90°) (44WS, 66WS) ..............................................
Bushing ....................................................................................................
Separator (44WS, 66WS) ........................................................................
Cover, control cabinet (44WS) (Prior to S/N 85303) ..............................
Coupling, chain end ................................................................................
Chain, bead . ............................................................................................
Connector (1") ........................................................................................
Connector (1-1/4") (44WS, 66WS) ..........................................................
Control box 30" (44WS, 66WS) (Prior to S/N 85303) ..........................
Insulation ..................................................................................................
Label - Thermometer Overlay - Wash 120°F (KL44) ............................
Label - Thermometer Overlay - Wash 150° (44KB, 44WS, 54KB) ......
Label -Thermometer Overlay - Final Rinse 180°F (44KB,44WS,54KB)
30" Decal (44WS)(Prior to S/N 85303) ................................................
36" Decal (44WS)(Beginning with S/N 85303 and above) ..................
30" Decal (44KPRB, 54KPRB, KL66)(Prior to S/N 85303) ................
36" Decal (44KPRB, 54KPRB, KL66, 44WS, 66WS) ..........................
(Beginning with S/N 85303 and above)
30" Decal (66WS)(Prior to S/N 85303) ..................................................
Switch, toggle DPOT (Blower, Dryer) ....................................................
Pad,vibration damping.. ............................................................................
Screw (10-32 x 1/2") Truss hd ................................................................
Nut, grip (10-32) . ..................................................................................
Nut, grip (10-32) w/nylon insert ............................................................
Label, thermometer overlay - Final Rinse (KL44) ..................................
27
28
29
30
31
32
33
111341
107351
111357
100097
100194
107966
112092
—
900725
Kit, Start pushbutton (Green) (Kit includes: Qty. 1 each P/N 111614,
green pushbutton and P/N 111617, Contact Block N.O.)
—
900726
Kit, Stop pushbutton (Red) (Kit includes: Qty. 1 each P/N 111615,
red pushbutton and P/N 111616, Contact Block N.C.)
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1 ft.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
2
1
133
134
32
30
TIMER
52
41
46
WASH
CONTACTOR
42
55
46
42
46
AUX. SWITCH
TERMINAL BLOCKS
DRIVE
42
46
PREWASH
46
42
OVERLOAD
MOTOR STARTER
BUS BAR
AUX. SWITCH
PUMP
40 56
PREWASH
CONTACTOR
OVERLOAD
MOTOR STARTER
11
Figure 60 – Control Panel
(For machines beginning with S/N 84000 thru S/N 85261)
53
54
43
46
17
18
44
46
54
34
45
72 73
74
33
39 38 37 36 35
FUSE
BLOCK
21 22
POWER
BLOCK
15 14
16
END STOP
END STOP
DETERGENT
RINSE AGENT
SANITIZER
WASH
OVERLOAD
MOTOR STARTER
9 12
20
10 13 19
8
33
31
62
65
64
63
69 71
68 70
GROUND
BOOSTER
CONTACTOR
BOOSTER
FUSE BLOCK
57
TANK HEAT
CONTACTOR
60
61
58
59
75 77 79
76 78 80
TANK HEAT
FUSE BLOCK
66 67
MACHINE
ELECTRICAL
CONNECTION
TERMINAL
BLOCKS
26
23 27
24 28
25 29
END STOP
CONTROL
TRANSFORMER
DRIVE
CONTACTOR
AUX
SWITCH
2
3
AUX. SWITCH
47
48
49
50
24V
TRANSFORMER
51
1
7
4
5
6
REPLACEMENT PARTS
1R064
END STOP
END STOP
REPLACEMENT PARTS
CONTROL PANEL
(For machines beginning with S/N 84000 thru S/N 85261)
Fig. 60
Item No.
Part
No.
1
108122
2
108122
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
31
32
33
34
35
36
37
38
39
40
41
42
43
110805
110804
110802
110802
110801
110807
110806
110805
110804
110804
110804
110809
110807
110806
110805
110805
110811
110811
110812
110813
110971
110912
111229
110912
110912
110912
110900
103309
108130
110849
110849
111153
111823
111821
111821
111115
112351
111068
111067
111067
Part Description
Contactor (Motor) 12 Amp, 3 Pole w/Aux Switch
(44KB, 54KB, KL44,44WS) ....................................................................
Contactor (Motor) 12 Amp, 3 Pole w/Aux Switch
(44KPRB, 54KRPB, KL66, 66WS) ........................................................
Overload, Motor - 1/4HP Drive (208-240VAPH) ..................................
Overload, Motor - 1/4HP Drive (208-240V/3PH)....................................
Overload, Motor - 1/4HP Drive (380V,415V/3PH)..................................
Overload, Motor - 1/4HP Drive (440-480V/3PH)....................................
Overload, Motor - 1/4HP Drive (575V/3PH) ..........................................
Overload, Motor - 1HP Prewash (208-240VAPH) ..................................
Overload, Motor - 1HP Prewash (208V/3PH) ........................................
Overload, Motor - 1HP Prewash (220-240V/3PH) ..................................
Overload, Motor - 1HP Prewash (380V,415V/3PH) ................................
Ovcrload, Motor - 1HP Prewash (440-480V/3PH) ................................
Overload, Motor - 1HP Prewash (575V3PH) ..........................................
Overload, Motor - 2HP Wash (208-240V/lPH)........................................
Overload, Motor - 2HP Wash (208-240V/3PH) ......................................
Overload, Motor - 2HP Wash (380V,415V/3PH) ....................................
Overload, Motor - 2HP Wash (440-480V/3PH) ......................................
Overload, Motor - 2HP Wash (575V 3PH) ..............................................
Auxillary contact (44KB, 54KB, KL44, 44WS) ....................................
Auxillary contact (44KPRB, 54KPRB, KL66, 66WS) ............................
Bus bar - 3 Pole ........................................................................................
Block, bus bar ..........................................................................................
Terminal block (208-240V1PH) ..............................................................
Terminal block (208-240V/3PH)..............................................................
Terminal block (44WS, 66WS) (208-240V/3PH) ....................................
Terminal block (380-415V/3PH)..............................................................
Terminal block (440-480V/3PH) (575V/3PH) ........................................
Terminal block (44WS, 66WS) (480V/3PH) ..........................................
End stop ....................................................................................................
Wire lug, ground ......................................................................................
Auxillary switch (Drive Contactor) KL44, KL66 ....................................
Din rail - 16-1/2" (specify length 16 1/2") ..............................................
Din rail - 12" (specify length 12")............................................................
Fuse block.................................................................................................
Fuse (208-240V) (ATDR-6) ....................................................................
Fuse (380V,415V) (ATDR-3) ..................................................................
Fuse (440-480V) (ATDR-3) ....................................................................
Fuse (575V) (ATMR-2)............................................................................
Timer 0-6 Min. Off Delay ........................................................................
Relay- 120V..............................................................................................
Relay - 24V (44KB, 54KB, KL44, 44WS) ..............................................
Relay - 24V (44KPRB, 54KPRB, KL66, 66WS) ....................................
Qty.
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
2
3
3
3
3
3
5
1
1
2
1
2
2
2
2
2
1
1
1
5
135
REPLACEMENT PARTS
CONTROL PANEL (Cont.)
(For machines prior to S/N 85261 thru 84000)
Fig. 60
Item No.
136
Part
No.
Part Description
Qty.
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
—
59
—
111067
111068
111036
107091
107091
109148
111046
111277
110862
110862
110863
110901
112352
108615
314103
317185
314073
317185
Relay-24V (Table Limit Switch) ..............................................................
Relay-120V (Booster-Electric) ................................................................
Socket, relay (1 Per Relay) ......................................................................
Transformer, control (500VA) (208-240V) ..............................................
Transformer, control (500VA) (440-480V) ..............................................
Transformer, control (500VA) (380-415V) ............................................
Transformer, control (500VA) (575V) ....................................................
Transformer, control (120V to 24V) ......................................................
Terminal block ..........................................................................................
Terminal block (Dispenser connections) ................................................
End plate ..................................................................................................
Jumper ......................................................................................................
Socket, timer. ............................................................................................
Data plate, machine electrical connection ..............................................
Inner panel (Prior to S/N 85303)..............................................................
Inner panel (Beginning with S/N 85303 and above)................................
Inner panel (44WS, 66WS) (Prior to S/N 85303)....................................
Inner panel (44WS, 66WS) (Beginning with S/N 85303 and above) ....
l
1
A/R
1
1
1
1
1
20
4
4
5
l
1
1
1
1
1
60
61
111827
111827
Contactor (Heat-Electric) 60Amp 3 Pole (208-240V)(44WS, 44/54KPRB)
Contactor (Heat-Electric) 60Amp 3 Pole (440-480V) (575V) ................
1
1
62
63
111827
111827
Contactor (Booster-Electric 40°) 60Amp 3 Pole (208-240V)..................
Contactor (Booster-Electric 40°) 60Amp 3 Pole (440-480V) (575V) ....
1
1
64
65
111231
111827
Contactor (Booster-Electric 70°) 75Amp 3 Pole(208-240V)(44WS,66WS)
Contactor (Booster-Electric 70°) 60Amp 3 Pole (440-480V)(575V) ......
1
1
66
67
108275
106925
Fuse block (Heat-Electric) (208-240V) 44WS, 66WS ............................
Fuse block (Heat-Electric) (440-480V)(575V) 44WS, 66WS ................
l
l
68
69
108275
106925
Fuse block (Booster-Electric 40°) (208-240V) 44WS, 66WS ................
Fuse block (Booster-Electric 40°) (440-480V) (575V) 44WS, 66WS ..
1
1
70
71
108424
180171
Fuse block (Booster-Electric 70°) (208-240V) 44WS, 66WS ................
Fuse block (Booster-Electric 70°) (440-480V) (575V) 44WS, 66WS ..
1
1
72
73
74
—
111230
111240
108517
100917
Fuse (OT-60) (Heat-Electric) (208-220V) 44WS, 66WS ........................
Fuse (FT-50) (Heat Electric) (220-240V) 44WS, 66WS..........................
Fuse (ATMR-25) (Heat-Electric) (440-480V) 44WS, 66WS ................
Fuse (ATMR-15) (Heat-Electric) (575V) ................................................
3
3
3
3
75
76
77
—
111230
111240
108517
100922
Fuse (OT-60) (Booster-Electric 40°) (208-220V) 44WS, 66WS ............
Fuse (OT-50) (Booster-Electric 40°) (220-240V) 44WS, 66WS ............
Fuse (ATMR-25) (Booster-Electric 40°) (440-480V) 44WS, 66WS ......
Fuse (ATMR-20) (Booster-Electric 40°) (575V) 44WS, 66WS ..............
3
3
3
3
78
79
80
—
108448
180059
180173
180172
Fuse (JJN-90) (Booster-Electric 70°) (208-220V) 44WS, 66WS. ..........
Fuse (A3T80) (Booster-Electric 70°) (220-240V) 44WS, 66WS. ..........
Fuse (A4J40) (Booster-Electric 70°) (440-480V) 44WS, 66WS ............
Fuse (A4J35) (Booster-Electric 70°) (575V) 44WS, 66WS ....................
3
3
3
3
THIS PAGE
INTENTIONALLY
LEFT BLANK
137
138
CONTROL
TRANSFORMER
50
49
48
47
24V
TRANSFORMER
51
32
2
40 56
2
52
41
PREWASH
CONTRACTOR
TIMER
30
1
DRIVE
CONTACTOR
4
6
46
Figure 61 – Control Panel
(For machines beginning with S/N 85261 thru 88502)
10
46
PREWASH
BUS BAR
21
42
46
42
46
46
54
TERMINAL
BLOCK
44
46
END PLATE
73
74
54
34
END TERMINAL
30
72
45
33
39 38 37 36 35
FUSE
BLOCK
17 18
14 15 16
DETERGENT
RINSE AGENT
SANITIZER
53
43
WASH
POWER
CONNECTOR
MOTOR OVERLOADS
19 20
DRIVE
42
9
11 12 13
8
TERMINAL BLOCKS
55
7
2
5
46
42
1
WASH
CONTACTOR
3
58
76 78 80
60
61
57
TANK
CONTACTOR
59
75 77 79
MACHINE
ELECTRICAL
CONNECTOR
TANK HEAT
FUSE BLOCK
66 67
33
END TERMINAL
30
26 27 28 29
22 23 24 25
64
BOOSTER
FUSE BLOCK
69 71
68 70
GROUND
31
BOOSTER
CONTACTOR
65
62
63
REPLACEMENT PARTS
1R065
REPLACEMENT PARTS
CONTROL PANEL
(For machines beginning with S/N 85261 thru 88502)
Fig. 61
Item No.
Part
No.
1
108122
2
108122
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
110805
110803
110802
110802
110801
110807
110805
110805
110804
110804
110803
111630
110806
110805
110805
110804
111633
111671
111636
110971
110912
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
110971
110912
110912
110912
110912
110912
110900
103309
111639
110849
110849
111153
100906
100906
100906
100906
112351
111068
111067
111067
111067
111068
Part Description
Contactor (Motor) 12 Amp, 3 Pole w/Aux Switch
(44-54KB,KL44,44WS)............................................................................
Contactor (Motor) 12 Amp, 3 Pole w/Aux Switch
(44-54KPRB,KL66,66WS) ......................................................................
Starter Mtr OL GV2-M08 w/Aux-1/4 HP Drive (208-240V/IPH) ..........
Starter Mtr OL GV2-M06 w/Aux-1/4 HP Drive (208-240V/3PH) ........
Starter Mtr OL GV2-M05 w/Aux-1/4 HP Drive (380-415V/3PH) ........
Starter Mtr OL GV2-M05 w/Aux-1/4 HP Drive (440-480V/3PH) ........
Starter Mtr OL GV2-M04 w/Aux-1/4 HP Drive (575V/3PH) ................
Starter Mtr OL GV2-M14 w/Aux-1HP Prewash (208-240V//lPH) ........
Starter Mtr OL GV2-M08 w/Aux-1HP Prewash (208V/lPH) ................
Starter Mtr OL GV2-M08 w/Aux-1HP Prewash (220-240V/3PH) ........
Starter Mtr OL GV2-M07 w/Aux-1HP Prewash (380-415V/3PH) ........
Starter Mtr OL GV2-M07 w/Aux-1HP Prewash (440-480V/3PH) ........
Starter Mtr OL GV2-M06 w/Aux-1HP Prewash (575V/3PH) ................
Overload, Motor-2HP Wash (208-240V/ lPH) ........................................
Starter Mtr OL GV2-M10 w/Aux-2HP Wash (208-240V/3PH)..............
Starter Mtr OL GV2-M08 w/Aux-2HP Wash (380-415V/3PH)..............
Starter Mtr OL GV2-M08 w/Aux-2HP Wash (440-480V/3PH)..............
Starter Mtr OL GV2-M07 w/Aux-2HP Wash (575V/3PH) ....................
Bus bar 2 Unit (44KB, 54KB, KL44, 44WS) ........................................
Bus bar 3 Unit (44KPRB, 54KPRB, KL66, 66WS) ................................
Power connector, 3 pole............................................................................
Terminal block (208-240V/lPH) 44WS, 66WS ......................................
Terminal block (208-240V/lPH) 44-54KB, 44-54KPRB,
KL44, KL66..............................................................................................
Terminal block (208-220V/3PH) 44WS, 66WS, 70°Rise ......................
Terminal block (208-240V/3PH) 44WS, 66WS, 40°Rise ......................
Terminal block (208-240V/3PH)..............................................................
Terminal block (380-415V/3PH)..............................................................
Terminal block (440-480V/3PH)..............................................................
Terminal block (575V/3PH) ....................................................................
End stop ....................................................................................................
Wire lug-ground........................................................................................
Auxiliary switch (Drive contactor) KL44, KL66 ....................................
Din Rail 16-1/2" (specify length 16 1/2") ................................................
Din Rail 12" (specify length 12") ............................................................
Fuse block.................................................................................................
Fuse (208-240V) ......................................................................................
Fuse (380-415V) ......................................................................................
Fuse (440-480V) ......................................................................................
Fuse (575V) ..............................................................................................
Timer 0-6 Min. Off Delay 112351 ..........................................................
Relay-120V ..............................................................................................
Relay-24V (44KB,54KB, KL44, 44WS) ................................................
Relay 24V (44KPRB, 54KPRB, KL66, 66WS) ......................................
Relay-24V (Table limit switch) ................................................................
Relay-120V (Booster-Electric) ................................................................
Qty.
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
3
3
3
3
3
5
1
1
2
1
2
2
2
2
2
1
1
4
5
l
1
139
REPLACEMENT PARTS
CONTROL PANEL (Cont.)
(For machines beginning with S/N 85261 thru 88502 )
Fig. 61
Item No.
140
Part
No.
Part Description
Qty.
46
47
48
49
50
51
52
53
54
55
56
57
58
59
111036
107091
107091
109148
111046
111277
110862
110862
110863
110901
112352
108615
314103
314073
Socket, relay (1 Per Relay) ......................................................................
Transformer, Control (500VA) (208-240V) ............................................
Transformer, Control (500VA) (440-480V) ............................................
Transformer, Control (500VA) (380-415V) ............................................
Transformer, Control (500VA) (575V) ....................................................
Transformer, Control (120V to 24V) ......................................................
Terminal block ..........................................................................................
Terminal block (Dispenser connections) ................................................
End plate ..................................................................................................
Jumper ....................................................................................................
Socket, timer ............................................................................................
Data plate, machine electrical connection ..............................................
Inner panel 317185 44/54KPRB ..............................................................
Inner panel (44WS, 66WS) 317185 ........................................................
A/R
1
1
1
1
1
20
4
4
5
l
1
1
1
60
61
111827
111827
Contactor (Heat-Electric) 60Amp 3 Pole (208-240V) ..........................
Contactor (Heat-Electric) 50Amp 3 Pole (440-480V) (575V) ..............
1
1
62
111827
63
111827
Contactor (Booster-Electric 40°) 60Amp 3 Pole (208-240V)
44KB/WS, 44/54KPRB ............................................................................
Contactor (Booster-Electric 40°) 50Amp 3 Pole (440-480V) (575V) ....
1
1
64
65
111231
105514
Contactor (Booster-Electric 70°) 75Amp 3 Pole (208-240V)(44WS,66WS)
Contactor (Booster-Electric 70°) 50Amp 3 Pole (440-480V) (575V) ....
1
1
66
67
108275
106925
Fuse block 250V/60A (Heat-Electric) (208-240V) 44WS, 66WS...........
Fuse block 600V/30A (Heat-Electric) (440-480V) (575V) 44WS, 66WS..
l
l
68
69
108275
106925
Fuse block 250V/60A (Booster-Electric 40°) (208-240V) 44WS, 66WS
1
Fuse block 600V/30A (Booster-Electric 40°) (440-480V) (575V) 44WS, 66WS 1
70
71
108424
180171
Fuse block 600V/100A (Booster-Electric 70°) (208-240V) 44WS, 66WS
1
Fuse block 600V/60A (Booster-Electric 70°) (440-480V) (575V) 44WS, 66WS 1
72
73
74
—
111230
111240
108517
100922
Fuse (OT-60) (Heat-Electric) (208-220V) 44WS, 66WS ........................
Fuse (FT-50) (Heat Electric) (220-240V) 44WS, 66WS..........................
Fuse (ATMR-25) (Heat-Electric) (440-480V) 44WS, 66WS ................
Fuse (ATMR-20) (Heat-Electric) (575V) 44WS, 66WS..........................
3
3
3
3
75
76
—
77
—
111230
111240
180174
108517
100922
Fuse (OT-60) (Booster-Electric 40°) (208-220V) 44WS, 66WS ............
Fuse (FT-50) (Booster-Electric 40°) (220-240V) 44WS, 66WS ............
Fuse (A4J-45) (Booster-Electric 40°) (208-220V) 44KPRB ..................
Fuse (ATMR-25) (Booster-Electric 40°) (440-480V) 44WS, 66WS ......
Fuse (ATMR-20) (Booster-Electric 40°) (575V) 44WS, 66WS ..............
3
3
3
3
3
78
79
80
—
108448
180059
180173
180172
Fuse (JJN-90) (Booster-Electric 70°) (208-220V) 44WS, 66WS. ..........
Fuse (A3T-80) (Booster-Electric 70°) (220-240V) 44WS, 66WS. ..........
Fuse (JKS-40) (Booster-Electric 70°) (440-480V) 44WS, 66WS. ..........
Fuse (JKS-35) (Booster-Electric 70°) (575V) 44WS, 66WS ..................
3
3
3
3
THIS PAGE
INTENTIONALLY
LEFT BLANK
141
142
CONTROL
TRANSFORMER
50
49
48
47
33
32
1
2
40 55
2
41
PREWASH
CONTACTOR
TIMER
DRIVE
CONTACTOR
4
6
42
1
7
2
5
54
WASH
CONTACTOR
3
9
Figure 62 – Control Panel
(For machines beginning with S/N 88503 and above)
21
52
53
42
42
46
TERMINAL
BLOCK
44
80
72 71 70
45
39 38 37 36 35
FUSE
BLOCK
17 18
14 15 16
24V
TRANSFORMER
51
43
WASH
POWER
CONNECTOR
MOTOR OVERLOADS
PREWASH
BUS BAR
DETERGENT
RINSE AGENT
SANITIZER
DRIVE
19 20
42
10
11 12 13
8
33
30
TANK HEAT
FUSE BLOCK
56
74 76 78
73 75 77 79
59
58
57
TANK
CONTACTOR
MACHINE
ELECTRICAL
CONNECTION PLATE
65 64
GROUND
31
26 27 28 29
22 23 24 25
61
BOOSTER
FUSE BLOCK
66 68
67 69
BOOSTER
CONTACTOR
60
63
62
REPLACEMENT PARTS
1R066
REPLACEMENT PARTS
CONTROL PANEL
(For machines beginning with S/N 88503 and above)
Fig. 62
Item No.
Part
No.
1
108122
2
108122
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
110805
110803
110802
110802
110801
110807
110805
110805
110804
110804
110803
111630
112691
111627
111627
112692
111633
111671
111636
111833
111833
111833
111833
111833
111833
111833
111833
104873
103309
111639
110849
110849
111153
111823
111822
111821
111821
112351
111068
111067
111067
111067
111068
Part Description
Contactor (Motor) 12 Amp, 3 Pole w/Aux Switch
(44-54KB,KL44,44WS)............................................................................
Contactor (Motor) 12 Amp, 3 Pole w/Aux Switch
(44-54KPRB,KL66,66WS) ......................................................................
Starter Mtr OL GV2-M08 w/Aux-1/4 HP Drive (208-240V/1PH) ........
Starter Mtr OL GV2-M06 w/Aux-1/4 HP Drive (208-240V/3PH) ........
Starter Mtr OL GV2-M05 w/Aux-1/4 HP Drive (380-415V/3PH) ........
Starter Mtr OL GV2-M05 w/Aux-1/4 HP Drive (440-480V/3PH) ........
Starter Mtr OL GV2-M04 w/Aux-1/4 HP Drive (575V/3PH) ................
Starter Mtr OL GV2-M14 w/Aux-1HP Prewash (208-240V//lPH) ........
Starter Mtr OL GV2-M08 w/Aux-1HP Prewash (208V/lPH) ................
Starter Mtr OL GV2-M08 w/Aux-1HP Prewash (220-240V/3PH) ........
Starter Mtr OL GV2-M07 w/Aux-1HP Prewash (380-415V/3PH) ........
Starter Mtr OL GV2-M07 w/Aux-1HP Prewash (440-480V/3PH) ........
Starter Mtr OL GV2-M06 w/Aux-1HP Prewash (575V/3PH) ................
Overload, Motor -2HP Wash (208-240V/ lPH)........................................
Overload, Motor -2HP Wash (208-240V/3PH) ........................................
Overload, Motor -2HP Wash (380-415V/3PH) ........................................
Overload, Motor -2HP Wash (440-480V/3PH) ........................................
Overload, Motor -2HP Wash (575V/3PH) ..............................................
Bus bar 2 Unit (44KB, 54KB, KL44, 44WS) ........................................
Bus bar 3 Unit (44KPRB, 54KPRB, KL66, 66WS) ................................
Power connector, 3 pole............................................................................
Terminal block (208-240V/lPH) 44WS, 66WS ......................................
Terminal block (208-240V/lPH) 44-54KB, 44-54KPRB,KL44, KL66 ..
Terminal block (208-220V/3PH) 44WS, 66WS, 70°Rise ......................
Terminal block (208-240V/3PH) 44WS, 66WS, 40°Rise ......................
Terminal block (208-240V/3PH) ............................................................
Terminal block (380-415V/3PH)..............................................................
Terminal block (440-480V/3PH)..............................................................
Terminal block (575V/3PH) ....................................................................
Label, ground............................................................................................
Wire lug-ground........................................................................................
Auxiliary switch (Drive contactor) KL44, KL66 ....................................
Din Rail 16-1/2" (specify length 16 1/2") ................................................
Din Rail 12" (specify length 12") ............................................................
Fuse block.................................................................................................
Fuse (ATDR-6) (208-240V) ....................................................................
Fuse (ATDR-5) (380-415V) ....................................................................
Fuse (ATDR-3) (440-480V) ....................................................................
Fuse (ATDR-3) (575V) ............................................................................
Timer 0-6 Min. Off Delay ......................................................................
Relay-120V ..............................................................................................
Relay-24V (44KB,54KB, KL44, 44WS) ................................................
Relay 24V (44KPRB, 54KPRB, KL66, 66WS) ......................................
Relay-24V (Table limit switch) ................................................................
Relay-120V (Booster-Electric) ................................................................
Qty.
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
2
1
1
4
5
l
1
143
REPLACEMENT PARTS
CONTROL PANEL (Cont.)
(For machines beginning with S/N 88503 and above)
Fig. 62
Item No.
144
Part
No.
Part Description
Qty.
46
47
48
49
50
51
52
53
54
55
56
57
111036
107091
107091
109148
111046
111277
107171
112279
112296
112352
317185
108615
Socket, relay (1 Per Relay) ......................................................................
Transformer, Control (500VA) (208-240V) ............................................
Transformer, Control (500VA) (440-480V) ............................................
Transformer, Control (500VA) (380-415V) ............................................
Transformer, Control (500VA) (575V) ....................................................
Transformer, Control (120V to 24V) ......................................................
Terminal block (4 pole) ............................................................................
Jumper, shorting ......................................................................................
Label, chemical connections ....................................................................
Socket, timer ............................................................................................
Inner panel 44/54KPRB,44WS, 66WS ....................................................
Data plate, machine electrical connection ..............................................
A/R
1
1
1
1
1
1
1
1
1
1
1
58
59
111827
111827
Contactor (Heat-Electric) 60Amp 3 Pole (208-240V) 44/54KPRB ......
Contactor (Heat-Electric) 50Amp 3 Pole (440-480V) (575V) ..............
1
1
60
111827
61
111827
Contactor (Booster-Electric 40°) 60Amp 3 Pole (208-240V)
44WS, 44KB, 44/54KPRB ......................................................................
Contactor (Booster-Electric 40°) 50Amp 3 Pole (440-480V) (575V) ....
1
1
62
63
111231
111827
Contactor (Booster-Electric 70°) 75Amp 3 Pole (208-240V)(44WS,66WS)
Contactor (Booster-Electric 70°) 60Amp 3 Pole (440-480V) (575V) ....
1
1
64
65
108275
106925
Fuse block (Heat-Electric) (208-240V) 44WS, 66WS.............................
Fuse block (Heat-Electric) (440-480V) (575V) 44WS, 66WS ................
l
l
66
67
108275
106925
Fuse block (Booster-Electric 40°) (208-240V) 44WS, 66WS ................
Fuse block (Booster-Electric 40°) (440-480V) (575V) 44WS, 66WS ..
1
1
68
69
108424
180171
Fuse block (Booster-Electric 70°) (208-240V) 44WS, 66WS ................
Fuse block (Booster-Electric 70°) (440-480V) (575V) 44WS, 66WS ..
1
1
70
71
72
—
111230
111240
108517
100922
Fuse (OT-60) (Heat-Electric) (208-220V) 44WS, 66WS ........................
Fuse (OT-50) (Heat Electric) (220-240V) 44WS, 66WS ........................
Fuse (ATMR-25) (Heat-Electric) (440-480V) 44WS, 66WS ................
Fuse (ATMR-20) (Heat-Electric) (575V) 44WS, 66WS ........................
3
3
3
3
73
74
—
111230
111240
100922
Fuse (OT-60) (Booster-Electric 40°) (208-220V) 44WS, 66WS ............
Fuse (OT-50) (Booster-Electric 40°) (220-240V) 44WS, 66WS ............
Fuse (ATMR-20) (Booster-Electric 40°) (575V) 44WS, 66WS ..............
3
3
3
76
77
78
—
108448
180059
180173
180172
Fuse ( JJN-90) (Booster-Electric 70°) (208-220V) 44WS, 66WS...........
Fuse (A3T80)(Booster-Electric 70°) (220-240V) 44WS, 66WS. ............
Fuse (A4J40) (Booster-Electric 70°) (440-480V) 44WS, 66WS.............
Fuse (A4J35) (Booster-Electric 70°) (575V) 44WS, 66WS. ..................
3
3
3
3
79
80
180174
111068
Fuse (A4J45) (Booster-Electric 40°) (208-220V) 44KPRB ....................
Relay-120V (Booster Hold-in) ................................................................
Beginning w/serial no. R1649 and above
3
1
THIS PAGE
INTENTIONALLY
LEFT BLANK
145
146
15
3
5
9
4
Figure 63 – Tank Heat (Electric, R-L Shown)
8
7
40
6
15
THERMOMETER
CALLED OUT IN
CONTROL CABINET
41
3
13
10
14
12
13
11
3
10
10
2
34
16
13
43
1
17
15
19
18
3
27
35 36
46
30
29
28
37
42
24
23
35
22 21
18
38
20
27
23
31
24
25
33
26
32
20
2
1
39
21 22
REPLACEMENT PARTS
1R067
REPLACEMENT PARTS
TANK HEAT (ELECTRIC, R-L SHOWN)
Fig. 63
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
—
31
32
33
—
34
35
36
37
38
39
40
41
—
42
43
Part
No.
100154
106013
102376
109683
109683
112257
112257
108418
108418
109034
108417
108417
100547
100547
100740
107589
104584
201041
201041
109069
109682
109682
107966
107966
308949
308949
110561
109751
107844
107846
111120
107839
107840
107842
111123
106314
108345
108345
100100
314102
100097
110854
110750
111151
100143
104618
Part Description
Nut, plain (5/16-18) ..................................................................................
Washer, lock (5/16") Split ........................................................................
Washer, flat (5/16") ..................................................................................
Flange, blockoff (44KB, 44WS) ..............................................................
Flange, blockoff (KL44) ..........................................................................
O-ring (44KB, 44WS) ............................................................................
O-ring (KL44) ........................................................................................
Plug (1/2 NPT) Plastic (44KB, 54KB, 44WS) ........................................
Plug (1/2 NPT) Plastic (KL44) ..............................................................
Gasket (1/2 NPT) Plug ............................................................................
Nut (1/2 NPT) Plug (44KB, 54KB, 44WS) ............................................
Nut (1/2 NPT) Plug (KL44) ....................................................................
Locknut (1 1/2 NPT) SST (44KB, 54KB, 44WS) ..................................
Locknut (1/2 NPT) SST (KL44) ............................................................
Bolt (5/16-18 x 1") Hex hd ....................................................................
Washer, lock (1/2") ..................................................................................
Nut, plain (1/2-13) ..................................................................................
Washer (7/8" ID x 1/8") (44KB, 54KB, 44WS) ......................................
Washer (7/8" ID x 1/8") (KL44) ..............................................................
Thermostat w/capillary ............................................................................
Cover, heater (44KB, 54KB, 44WS) ......................................................
Cover, heater (KL44) ..............................................................................
Nut, grip (10-32) w/nylon insert (44KB, 54KB, 44WS) ........................
Nut, grip (10-32) w/nylon insert (KL44) ................................................
Junction box, heater (44KB,54KB,44WS) ..............................................
Junction box, heater (KL44) ....................................................................
Thermostat (High-Limit) w/capillary ......................................................
Heater Element-l0KW (208V) ................................................................
Heater Element-l0KW (240V) ................................................................
Heater Element-l0KW (480V) ................................................................
Heater Element-10KW (575V)
Heater Element-5KW (208V) (44KB, 54KB, 44WS) ............................
Heater Element-5KW (240V) (44KB ,54KB, 44WS)..............................
Heater Element-5KW (480V) (44KB, 54KB, 44WS)..............................
Heater Element-5KW (575V) (44KB, 54KB, 44WS)..............................
Bolt (3/8-16 x 1/2") Hex hd ....................................................................
Gasket, heater (44KB, 54KB, 44WS) ......................................................
Gasket, heater (KL44) ..............................................................................
Screw (8-32 x 1/4") Round hd ................................................................
Box, dual thermostat ................................................................................
Screw (10-32 x 1/2") Truss hd ................................................................
Switch, float ............................................................................................
Gasket, float switch ................................................................................
C-clip (2 per float switch) ........................................................................
Nut, grip (3/8-16) ....................................................................................
Washer, flat (3/8") ....................................................................................
Qty.
12
12
16
1
2
1
2
5
6
8
5
6
3
2
12
1
1
3
2
1
3
1
2
4
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
2
1
2
147
148
Figure 64 – Tank Heat (Steam Coils, R-L Shown)
32
28
22
1
23
46
24
32
30
11
STEAM OUT
FROM BOOSTER
19
2
1
29
4
19
13
18
31
33
44
5
31
48
20
34
9
49
15
43
21
(FRONT OF MACHINE)
26
25
BOTH ENDS
19
3
6
35
16
14
11
WELDED
TO TANK
8
17 STUDS
7
37
36
12
9
39
38
20
40
45
44
19 21
11
10
27
12
11
41
42
49
31
TO TOP OF
WIREWAY
(LH SIDE)
REPLACEMENT PARTS
1R068
REPLACEMENT PARTS
TANK HEAT (STEAM COILS, R-L SHOWN)
Fig. 64
Item No.
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
—
—
17
18
19
20
21
22
—
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
100141
B2850-2
B2850-1
104585
305138
305137
102550
100704
100547
105738
105803
105779
105846
109034
108418
109887
109903
111472
108417
108345
102376
100154
106013
110854
111151
109683
112257
105730
105782
105783
105757
106485
107488
102288
100740
112322
107589
104584
111380
201041
109069
106460
100100
107922
107966
106314
104618
100143
110750
105778
111306
100147
Part Description
Nut, grip (1/4-20) ....................................................................................
Bracket, steam coil ..................................................................................
Bracket, steam coil ..................................................................................
Bolt (1/4-20 x 1-1/4") Hex hd ................................................................
Steam coil, (R-L) ....................................................................................
Steam coil, (L-R) ....................................................................................
Union (1/2" NPT) SST ............................................................................
Nipple (1/2" NPT x 1-3/4 RTOE) SST ....................................................
Locknut (1/2" NPT) SST ........................................................................
Elbow, reducing (3/4" NPT x 1/2" NPT x 90°) B.I. ................................
Nipple (3/4" NPT) Close ........................................................................
Union (3/4" NPT) ..................................................................................
Nipple (3/4" NPT x 12") B.I. ..................................................................
Gasket (1/2" NPT) Plug ..........................................................................
Plug (1/2" NPT) Plastic ..........................................................................
Valve, solenoid (3/4" NPT) ....................................................................
Repair kit, solenoid valve (3/4") ............................................................
Replacement coil, solenoid valve (3/4") (120V coil) ..............................
Nut (1/2" NPT), Plastic ............................................................................
Gasket, steam coil ....................................................................................
Washer, flat (5/16") ..................................................................................
Nut, plain (5/16) ......................................................................................
Washer, lock (5/16") Split ........................................................................
Switch, dual float ....................................................................................
C-clip (2 per float switch) ........................................................................
Flange, blockoff ......................................................................................
O-ring........................................................................................................
Elbow (3/4" NPT x 90°) B.I ....................................................................
Nipple close (1/2" NPT) B.I. ....................................................................
Nipple (1/2"NPT x 2") B.I. ......................................................................
Tee (3/4" NPT x 1/2" NPT x 1/2") B.I. ..................................................
Union, elbow (3/4" NPT x 90°) Female B.I. ..........................................
Nipple (1/2" NPT x 3 1/2") B.I. ..............................................................
Elbow (1/2" NPT x 90°) B.I. ....................................................................
Bolt (5/16-18 x 1") ..................................................................................
Nipple (l/2" NPT x 23") B.I ....................................................................
Washer, lock (1/2") ..................................................................................
Nut, plain (1/2"-13) ................................................................................
Steam trap (1/2") ......................................................................................
Washer (7/8" I.D. x 1/8" thick) ................................................................
Thermostat w/capillary ............................................................................
Screw (6-32 x 1/4") Truss hd ..................................................................
Screw (8-32 x 1/4") Round hd ................................................................
Box and cover, thermostat ........................................................................
Nut, grip (10-32) W/Nylon insert ............................................................
Bolt (3/8-16 x 1/2") Hex hd ....................................................................
Washer, flat (3/8") ....................................................................................
Nut, grip (3/8-16") ..................................................................................
Gasket, float switch ..................................................................................
Union (1/2" NPT) B.I. ............................................................................
Nipple (1/2" NPT x 5-1/2)........................................................................
Elbow, street (1/2" NPT x 90°) B.I...........................................................
Qty.
3
1
1
3
1
1
1
1
3
1
1
1
2
8
6
1
1
1
6
1
16
8
8
1
2
2
2
1
2
2
1
1
1
3
8
1
1
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
149
REPLACEMENT PARTS
1R069
14
15
13
16
28
12
19
11
24
20
THERMOMETER LEAD
29
25
20
28
21
20
16
17
18
15
19
16
23
26
10
22
27
20
16
17
21
9
18
1
8
31
34
32
1
33
30
7
29
6
5
1
TO
STEAM
BOOSTER
3
2
4
Figure 65 – Tank Heat (Steam Injector, R-L Shown)
150
REPLACEMENT PARTS
TANK HEAT (STEAM INJECTOR, R-L SHOWN)
Fig. 65
Item No.
1
2
3
4
5
6
7
—
—
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
—
25
26
27
28
29
30
31
32
33
34
Part
No.
105803
105779
105806
105841
105730
105817
109887
109903
111472
100853
107502
105738
108345
305143
201110
101677
100740
102376
106013
100154
108417
109034
108418
104584
107589
110854
111151
110750
109683
112257
100547
201041
107922
107966
109069
106460
100100
Part Description
Nipple (3/4 NPT) Close B.I......................................................................
Union (3/4 NPT) B.I.................................................................................
Nipple (3/4 NPT x 2" ) B.I.(44KB, 44WS, KL44) ..................................
Nipple (3/4 NPT x 10") B.I. (54KB) ......................................................
Elbow (3/4 NPT x 90°) B.I.......................................................................
Nipple (3/4 NPT x 4") B.I ........................................................................
Valve, solenoid (3/4 NPT) ......................................................................
Repair kit, solenoid valve (3/4 NPT) ....................................................
Replacement coil, solenoid valve(3/4 NPT) (120V coil)........................
Valve, check (3/4 NPT) ..........................................................................
Union elbow (3/4 NPT x 90° Male) B.I. ..................................................
Elbow, reducing (3/4 NPT x 1/2 NPT x 90°) B.I. ....................................
Gasket, heater ..........................................................................................
Flange Assembly ......................................................................................
Injector, steam ........................................................................................
Nipple (1" NPT x 9" TOE) SST ..............................................................
Bolt (5/16-18 x 1") ..................................................................................
Washer, flat (5/16") ..................................................................................
Washer, lock (5/16") Split ......................................................................
Nut, plain (5/16-18) ..................................................................................
Nut (1/2 NPT) Plug, Plastic ....................................................................
Gasket (1/2 NPT) Plug ............................................................................
Plug (1/2 NPT) Plastic..............................................................................
Nut, plain (1/2-13) ..................................................................................
Washer, flat (1/2") ....................................................................................
Switch, float ............................................................................................
C-clip (2 per float switch) ........................................................................
Gasket, float switch ................................................................................
Block off ..................................................................................................
O-ring........................................................................................................
Locknut (1/2 NPT) ..................................................................................
Washer (7/8" ID x 1/8" THK) ................................................................
Box and Cover, thermostat ......................................................................
Nut, grip (10-32) w/nylon insert ..............................................................
Thermostat W/capillary ............................................................................
Screw (6-32 x 1/4") Truss hd ..................................................................
Screw (8-32 x 1/4") Round hd ................................................................
Qty.
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
24
12
12
4
6
4
1
1
1
2
1
2
2
2
2
1
2
1
2
1
151
REPLACEMENT PARTS
1R070
FROM
WASH/RINSE
PIPING
35 36
34
33
32
31
30
37
42
29
38
27
39
28
29
30
26
TO FINAL
RINSE
26
37
40
35
29 30
41
36
33
24
34
49
47
50
48
45
46
9
8
44
43
7
6
25
21
18
15
16
20
14
22
19
7
6
3
4
11
10
1
14
2
13
46
48
50
17
46
45
12
45
47
9
8
5
49
BASE
ANGLE
24
47
48
49
50
Note: Check Kw rating and voltage stamped
on heater flange of some elements.
Figure 66 – Electric Booster (40°F/22°C Rise)
152
23
REPLACEMENT PARTS
ELECTRIC BOOSTER (40°F/22°C RISE)
Fig. 66
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part
No.
Part Description
Qty.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
107967
108576
111265
111266
111267
111232
111233
111234
111383
111235
111236
111237
111384
106026
100003
106482
100141
100734
100113
102505
305407
107922
100100
106460
109069
102392
102567
102469
102438
102444
102435
102442
109925
109879
109880
107314
107380
107966
107033
110929
110930
110562
103217
109985
109458
112059
111334
112059
111334
112060
112061
Nut, grip (1/4-20) w/nylon insert ............................................................
Cover, booster ..........................................................................................
Heater - 18KW (208V) (380V/3PH, connected WYE)............................
Heater - 18KW (240V) (415V/3PH, conected WYE)..............................
Heater - 18KW (480V) ............................................................................
Heater - 10KW (208V) (380V/3PH, connected WYE)............................
Heater - 7.5/10KW (44WS) (240V) (415V/3PH, connected WYE)........
Heater - 10KW (480V) ............................................................................
Heater - 10KW (575V) (44WS) ..............................................................
Heater - 5KW (208V) (380V/3PH connected WYE) (44WS) ................
Heater - 5KW (240V) (415V/3PH, connected WYE) (44WS)................
Heater - 5KW (480V) (44WS) ................................................................
Heater - 5KW (575V) (44WS) ................................................................
Washer, flat (1/4") ....................................................................................
Nut, plain (1/4-20) ....................................................................................
Washer, lock (1/4") Split ..........................................................................
Nut, grip (1/4-20) ....................................................................................
Bolt (1/4-20 x 1/2") Hex hd ....................................................................
Cap (3/4 NPT) SST ..................................................................................
Pipe plug (3/4 NPT) Brass ......................................................................
Tank, booster assembly ............................................................................
Box cover, thermostat ..............................................................................
Screw (8-32 x 3/8) Round hd ..................................................................
Screw (6-32 x 3/8) Truss hed ..................................................................
Thermostat, heat ......................................................................................
Bushing (3/4 NPT x 1/2 NPT) Brass (44WS)..........................................
Nipple (1/2 NPT x 3") Brass (44WS) ......................................................
Nipple (3/4 NPT x 2-3/4")........................................................................
Elbow, street (1/2 NPT x 90°) Brass (44WS) ..........................................
Elbow, street (3/4 NPT x 90°) Brass ........................................................
Elbow (1/2 NPT x 90°) Brass (44WS) ....................................................
Elbow (3/4 NPT x 90°) Brass ..................................................................
Fitting, compression (1/2" Copper x 1/2 NPT) (44WS) ..........................
Fitting, compression (3/4 NPT x 3/4) Copper..........................................
Fitting, compression (3/4 Copper x 90°) (Not shown) ............................
Tubing (3/4) Copper ................................................................................
Tubing (1/2) Copper ................................................................................
Nut, grip (10-32) w/Nylon insert ............................................................
Washer, flat (#10) ....................................................................................
Box, thermostat ........................................................................................
Cover, box ................................................................................................
Thermostat, Hi Limit ................................................................................
Connector, sealtite (1/2" x 90°) ................................................................
O-ring........................................................................................................
Blockoff, heater (44WS 40° Rise) ..........................................................
Heater 12KW (208V/3PH) (Beginning with S/N 87575 & above) ........
Heater 12KW (240V/3PH) (Beginning with S/N 87575 & above) ........
Heater 12KW (380V/3PH, WYE) (Begin with S/N 87575 & above) ....
Heater 12KW (415V/3PH, WYE) (Begin with S/N 87575 & above) ....
Heater 12KW (480V/3PH) (Beginning with S/N 87575 & above) ........
Heater 12KW (575V/3PH) (Beginning with S/N 87575 & above) ........
9
1
1
1
1
2
1
2
2
1
1
1
1
7
9
9
4
4
1
1
1
1
1
2
1
2
1
1
3
3
1
1
2
1
A/R
A/R
A/R
4
2
1
1
1
1
3
1
3
3
3
3
3
3
—
110836
Connector, sealtite (1/2" Straight) (Not shown) ......................................
A/R
153
22
154
44
25
1
24
23
14
3
4
Figure 67 – Electric Booster (70°F/39°C Rise)
33
43
20
2
29
2
6
11
13
19
10
15
34 30
40 38 31
32
42 41 39
5
7
20
8
14
22
21
22
9
1
12
13
3
16
Note: Check Kw rating and voltage stamped
on heater flange of some elements.
31
30
28
42 43
40 41
39 34
38 32
4
5
16
17
37
36
35
18
27
6
14
7
26
17
16
10
16
18
15
17
17
8
14
9
11
12
13
18
REPLACEMENT PARTS
1R071
REPLACEMENT PARTS
ELECTRIC BOOSTER (70°F/39°C RISE)
Fig. 67
Item No.
1
2
3
4
5
6
7
8
9
—
10
11
12
13
14
15
16
17
—
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Part
No.
107967
106026
108576
100003
106482
100113
102505
103217
110562
110836
110930
110929
107033
107966
109069
305407
102444
109879
109880
102104
111319
100141
109682
100734
314102
309319
100100
102525
104682
100184
314908
111308
111305
108579
109985
111122
111265
111266
111267
112059
111334
112059
111334
112060
112061
109458
Part Description
Nut, grip (1/4-20) w/Nylon insert ............................................................
Washer, flat (1/4) ......................................................................................
Cover, booster ..........................................................................................
Nut, plain (1/4-20) ....................................................................................
Washer, lock (1/4) Split ............................................................................
Cap (3/4 NPT) SST ..................................................................................
Pipe plug (3/4 NPT) Brass ......................................................................
Connector, sealtite (1/2" x 90°) ................................................................
Thermostat, High Limit ............................................................................
Connector, sealtite (1-12" Straight) (Not shown) ....................................
Cover, thermostat - High Limit ................................................................
Box, thermostat - High Limit ..................................................................
Washer, flat (#10) ....................................................................................
Nut, grip (10-32) w/Nylon Insert ............................................................
Thermostat, heat ......................................................................................
Tank, booster assembly ............................................................................
Elbow, street (3/4 NPT x 90°) Brass ........................................................
Fitting, compression (3/4 NPT x 3/4) Copper..........................................
Fitting, compression (3/4 Copper x 90°) (Not shown) ............................
Tubing (3/4) Copper ................................................................................
Screw (6-32 x 1/2") Truss hd....................................................................
Nut, grip (1/4-20) ....................................................................................
Cover, thermostat box ..............................................................................
Bolt (1/4-20 x 1") Hex hd ........................................................................
Box, dual thermostat ................................................................................
Bracket - 2 Thermostats............................................................................
Screw (8-32 x 1/4") Round hd..................................................................
Tee (3/4 NPT x 1/2 NPT x 3/4 NPT) Brass ............................................
Thermometer - 2" Stem ............................................................................
Nipple (3/4 NPT) Close............................................................................
Base - 2 Tank ............................................................................................
Heater Element - 9KW (208V) (380V/3PH, connected WYE) ..............
Heater Element - 9KW (240V) (415V/3PH, connected WYE) ..............
Heater Element - 9KW (480V) ................................................................
O-ring........................................................................................................
Heater Element - 9KW (575V) 40° Rise ................................................
Heater Element - 18KW (208V) ..............................................................
Heater Element - 18KW (240V) ..............................................................
Heater Element - 18KW (480V) ..............................................................
Heater 12KW (208V/3PH) (Beginning with S/N 87575 and above) ......
Heater 12KW (240V/3PH) (Beginning with S/N 87575 and above) ......
Heater 12KW (380V/3PH, WYE) (Begin with S/N 87575 and above) ..
Heater 12KW (415V/3PH, WYE) (Begin with S/N 87575 and above) ..
Heater 12KW (480V/3PH) (Beginning with S/N 87575 and above) ......
Heater 12KW (575V/3PH) (Beginning with S/N 87575 and above) ......
Block off plate ........................................................................................
Qty.
6
16
2
18
18
2
2
A/R
2
A/R
2
2
4
6
2
2
4
4
A/R
A/R
4
12
1
12
1
1
2
1
1
1
1
3
3
3
3
4
2
2
2
3
3
3
3
3
3
1
155
156
21
24
Figure 68 – K2 Steam Booster
23
9
11
25
4
20 10
4
22
19
18
41
40
3
39
36
2
29
16
17
38
28
WATER
INLET
37
TO FINAL RINSE
MANIFOLD
4
15
26
28
29
30
13
1
14
31
2
9
33
TO TANK HEAT
4
27
13
12
32
11
STEAM
INLET
3
34
4
7
6
35
8
CONDENSATE
OUT
REPLACEMENT PARTS
1R072
REPLACEMENT PARTS
K2 STEAM BOOSTER
Fig. 68
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
—
—
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Part
No.
311654
315596
105725
105803
105738
105782
105778
111380
102442
102489
102444
100571
100184
107550
110768
100599
109879
104649
102392
109069
107922
100100
106460
106485
109887
109903
111472
105752
103522
105771
102402
100123
105875
100263
102490
100147
107488
107314
109880
109910
107380
109879
109925
Part Description
Booster-K2 (Includes items 2-4, 9) ..........................................................
Support bracket-booster............................................................................
Coupling, red 1" x 3/4" BI ......................................................................
Nipple 3/4" NPT close BI ........................................................................
Elbow, red 3/4" NPT x 1/2" NPT BI ........................................................
Nipple 1/2" NPT close BI ........................................................................
Union 1/2" NPT BI ..................................................................................
Steam trap 1/2" NPT ................................................................................
Elbow 3/4" NPT x 90° brass ....................................................................
Nipple 3/4" NPT x 2 1/2" NPT brass ......................................................
Elbow street 3/4" NPT x 90° brass ..........................................................
Union 3/4" NPT brass ..............................................................................
Nipple 3/4" NPT close brass ....................................................................
Pressure regulating valve 3/4" ..................................................................
Strainer, line 3/4" NPT brass....................................................................
Cross 3/4" NPT brass ..............................................................................
Fitting compression (3/4" NPT Male x 3/4" Copper) ............................
Valve, relief 3/4" NPT brass ....................................................................
Bushing, red 3/4" NPT x 1/2" NPT brass ................................................
Thermostat w/capillary ............................................................................
Box & cover, thermostat ..........................................................................
Screw 8-32 x 3/8" round head ..................................................................
Screw 6-32 x 3/8" truss head....................................................................
Union elbow 3/4" NPT female ................................................................
Valve, solenoid 3/4" NPT ........................................................................
Repair Kit, solenoid valve (3/4"NPT) ......................................................
Replacement coil, solenoid valve (3/4" NPT) 120V coil) ......................
Tee, 3/4" NPT BI ......................................................................................
Bushing, reducer (1" NPT x 3/4" NPT) BI ..............................................
Tee (1-1/4" NPT x 1/2" NPT x 1-1/4" NPT) BI ......................................
Bushing, reducer (1/2" NPT x 1/4" NPT) BI ..........................................
Petcock, (1/4" NPT male) brass ..............................................................
Nipple (1-1/4" NPT x 3") brass................................................................
Strainer, line (1-1/4" NPT) brass..............................................................
Nipple, (3/4" NPT x 3 1/2") brass............................................................
Elbow street (1/2"NPT x 90°) BI ............................................................
Nipple (1/2" NPT x 3 1/2") BI ................................................................
Tubing 3/4" copper (44KB, KL44, 54KB) ..............................................
Fitting 3/4" x 3/4" x 90° (44KB, KL44, 54KB) ......................................
Fitting, compression 1/2" x 1/2" x 90° (44WS) ......................................
Tubing 1/2" copper (44WS) ....................................................................
Fitting, (3/4" NPT x 3/4" Copper) (44KB, KL44, 54KB) ......................
Fitting, compression (1/2" NPT x 1/2" Copper) (44WS) ........................
Qty.
1
2
2
5
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A/R
1
1
A/R
1
1
157
REPLACEMENT PARTS
1R073
5 31
4
3
6
2
1
7
19
10
2
11
8
21
9
12
18
9
13
20
14
9
15
30
16
L-R Model
17
25
25
27
29
24
26
21
23
22
25
28
R-L Model
Figure 69 – Thrush Steam Booster (40°F/22°C -70°F/39°C Rise)
158
REPLACEMENT PARTS
THRUSH STEAM BOOSTER
(40°F/22°C & 70°F/39°C RISE)
Fig. 69
Item No.
1
2
3
4
5
6
7
8
9
10
—
—
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part
No.
107211
105847
105774
105881
101249
100123
102402
112346
105803
109887
109903
111472
105779
100978
107500
101061
100583
102392
100128
102490
104649
102521
109879
102444
102399
112354
105782
111380
105778
100147
112349
112308
105749
Part Description
Union Elbow 1" x 90° NPT BI ................................................................
Nipple close 1" NPT BI............................................................................
Tee red 1 1/2" x 1" x 1" NPT BI ..............................................................
Nipple close 1 1/2" NPT BI ....................................................................
Strainer line 1 1/2" NPT ..........................................................................
Cock gauge 1/4" ......................................................................................
Bushing red 1/2" x 1/4" NPT ..................................................................
Tee red 1" x 3/4" x 1/2" NPT ..................................................................
Nipple close 3/4" NPT..............................................................................
Valve, 3/4" NPT ......................................................................................
Repair Kit, solenoid valve (3/4"NPT) ......................................................
Replacement coil, solenoid valve (3/4" NPT) 120V coil) ......................
Union 3/4" NPT BI ..................................................................................
Bushing red 1/2" x 3/4" BI ......................................................................
Elbow street 1/12" x 90' ..........................................................................
Nipple close 1 1/4" NPT brass ................................................................
Tee 1 1/4" x 3/4" x 3/4" NPT brass ..........................................................
Bush red 3/4" x 1/2" NPT brass ..............................................................
Fenwal Thermostat....................................................................................
Nipple 3/4"NPT x 3 1/2" NPT brass ......................................................
Relief Valve 3/4" ......................................................................................
Tee 3/4" NPT brass ..................................................................................
Fitting Comp 7/8" OD x 3/4" NPT male..................................................
Elbow street 3/4" NPT x 90' NPT brass ..................................................
Bushing red 1-1/4" NPT x 3/4" brass ......................................................
Tee red 1" x 1/2" x 3/4" NPT BI ..............................................................
Nipple close 1/2" NPT BI ........................................................................
Steam trap 1/2" NPT ................................................................................
Union 1/2" NPT BI ..................................................................................
Elbow street 1/2" NPT x 90° BI ..............................................................
Bushing red 1-1/2" NPT x 1/2" BI ..........................................................
Amtrol Steam Booster ..............................................................................
Plug 3/4" NPT BI ....................................................................................
Qty.
1
2
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
3
1
1
1
1
1
1
159
1
160
2
3
Figure 70 – Thrush Steam Booster
(80°F/44°C Rise)
9
R-L Model
8
4
5
4
10
6
L-R Model
14
4
7
16
14
11
17
15
12 13
39
19
18
14
30
8
28
38
23
14
29
31
28
37
27
36
22
21
20
24
25
26
28
25
35
34
REPLACEMENT PARTS
1R074
REPLACEMENT PARTS
THRUSH STEAM BOOSTER
(80°F/44°C RISE)
Fig. 70
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part
No.
112341
105731
103465
105782
105778
111380
112354
105780
105860
110196
106606
101249
105749
105847
100123
112358
110005
110120
110007
105733
105851
100979
107500
100983
109879
102442
102444
100184
100571
106583
106498
101061
100583
100128
102392
102521
104649
112355
112309
Part Description
Bushing red 2" x 3/4" BI ..........................................................................
Elbow street 3/4" x 90" BI ......................................................................
Bushing red 3/4" x 1/2" BI ......................................................................
Nipple close 1/2" NPT BI ........................................................................
Union 1/2" NPT BI ..................................................................................
Steam trap 1/2" NPT ................................................................................
Tee red 1" x 1/2" x 3/4" NPT BI ..............................................................
Union 1" NPT BI......................................................................................
Nipple 1" NPT x 8" BI ............................................................................
Tee red 1" x 1" x 1-1/2" NPT BI ..............................................................
Nipple 1-1/2" NPT x 6" BI......................................................................
Strainer Line 1-1/2" NPT BI ....................................................................
Plug 3/4" NPT BI ....................................................................................
Nipple close 1" NPT BI............................................................................
Gauge cock 1/4" ......................................................................................
Tee red 1" x 1" x 1/4" NPT BI ................................................................
Valve, 1" NPT steam ................................................................................
Steam coil 120V ......................................................................................
Repair kit 1" steam ..................................................................................
Elbow 1" NPT x 90° BI ..........................................................................
Nipple 1" NPT x 2 1/2" BI......................................................................
Bushing red 1 1/2" x 1" NPT BI ..............................................................
Elbow street 1-1/2" NPT x 90° BI............................................................
Bushing red 2" x 1-1/2" NPT BI ..............................................................
Fitting com 7/8" OD x 3/4" NPT male ....................................................
Elbow 3/4" x 90' brass ..............................................................................
Elbow street 3/4" x 90' brass ....................................................................
Nipple close 3/4" NPT brass ....................................................................
Union 3/4" NPT brass ..............................................................................
Bushing red 2" x 3/4" NPT brass ............................................................
Bushing red 2" x 1-1/4" NPT brass..........................................................
Nipple close 1-1/4" NPT brass ................................................................
Tee 1 1/4" x 3/4" x 3/4" brass ..................................................................
Fenwal Thermostat....................................................................................
Bushing red 3/4" NPT x 1/2" NPT brass ................................................
Tee 3/4" NPT brass ..................................................................................
Relief valve 3/4" NPT ..............................................................................
Plug 2" NPT BI ........................................................................................
Amtrol Steam Booster ..............................................................................
Qty.
1
1
1
3
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
3
1
1
1
1
1
1
1
1
1
1
1
161
REPLACEMENT PARTS
28
27
1R075
29
25
24
26
23
22
GND
21
20
13 14 15
16 17 18 19
10 11 12
9
8
6
5
1
2
3
4
Figure 71 – Control Panel, Electric Booster (70°F/39°C Rise)
162
7
REPLACEMENT PARTS
CONTROL PANEL, ELECTRIC BOOSTER (70°F/39°C RISE)
Fig. 71
Item No.
1
2
2
2
3
4
5
6
7
8
9
10
—
11
12
13
14
15
16
17
—
18
19
20
21
22
23
24
25
26
27
28
29
29
Part
No.
111827
111827
111827
111827
111827
111827
313774
106482
100734
313743
110920
108424
180171
180171
180171
180060
180042
108448
180176
180175
180173
180174
180172
108498
108615
104873
103310
109014
313744
100097
110849
110900
110912
109014
—
701156-1
—
701156-2
—
701156-3
—
701156-4
—
701156-5
—
701176-6
Part Description
Contractor - 60A - 3 Pole (208V-240V) 44/66WS ..................................
Contractor - 60A - 3 Pole (208-240V) 44/66WS ....................................
Contractor - 60A - 3 Pole (208-240V) 44/66WS
Contractor - 60A - 3 Pole (380V, 415V, 480V) 44/66WS ..................
Contractor - 60A - 3 Pole (208V-240V, 480V, 575V) ..............................
Contractor - 60A - 3 Pole (380V, 415V) ..................................................
Control cabinet ........................................................................................
Washer, lock (1/4") Split ..........................................................................
Bolt (1/4-20 x 1/2") Hex hd ....................................................................
Inner panel ................................................................................................
Connector, sealtite (1" x 90°) ..................................................................
Fuse block (208V-240V) (Prior to S/N 85303) ......................................
Fuse block (208V-240V) (Beginning with S/N 85303 and above) ........
Fuse block (380V, 415V) ..........................................................................
Fuse block (480V) (575V)........................................................................
Fuse 70A, 250V (208V-240V) ................................................................
Fuse 100A, 300V (208V) ........................................................................
Fuse 90A, 250V (240V) ..........................................................................
Fuse 60A, 600V (380V, 415V, 480V) ......................................................
Fuse 50A, 600V (380V, 415V, 480V) ......................................................
Fuse 40A (208V-240V) 44/66WS ..........................................................
Fuse 45A, 600V (380V, 480V, 575V) ......................................................
Fuse 35A, 600V (415V, 575V) ................................................................
Label, fuse amps ......................................................................................
Label, machine electrical connection ......................................................
Label, ground............................................................................................
Lug, ground ..............................................................................................
Terminal block (208V-240V, 380V, 415V) ..............................................
Cover, control cabinet ..............................................................................
Screw (10-32 x 1/2") Truss hd..................................................................
Din rail (480V, 575V/3PH)......................................................................
End stop (480V, 575V/3PH) ....................................................................
Terminal block (480V, 575V/3PH)..........................................................
Terminal block (208-240, 380V, 415V)
(Do not use items 27, 28 with P/N 109014) ............................................
Control Cabinet Assy. (208V)
(Includes items 1, 3, 5-8, 10, 14, 15, 20-26) ............................................
Control Cabinet Assy. (240V)
(Includes items 1, 3, 5-8, 10, 13, 15, 20-26) ............................................
Control Cabinet Assy. (480V)
(Includes items 2, 3, 5-8, 12, 16, 17, 20-29) ............................................
Control Cabinet Assy. (380V)
(Includes items 2, 4-8, 11, 16, 18, 20-26) ................................................
Control Cabinet Assy. (415V)
(Includes items 2, 4-8, 11, 16, 19-26) ......................................................
Control Cabinet Assy. (575V)
(Includes items 2, 4-8, 11, 16, 18, 19-26) ................................................
Qty.
3
1
1
1
1
1
4
4
1
2
3
1
3
2
6
3
3
3
3
3
6
6
A/R
1
1
1
1
1
2
A/R
2
3
1
1
1
1
1
1
1
163
REPLACEMENT PARTS
1R076
1
9
2
3
4
5
7
6
8
GND
10 11
12
13 14
15 16
18
19
20
21
17
22
Figure 72 – Control Panel, Electric Booster (40°F/22°C Rise)
164
REPLACEMENT PARTS
CONTROL PANEL, ELECTRIC BOOSTER (40°F/22°C RISE)
Fig. 72
Item No.
Part
No.
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
10
11
12
13
—
—
14
15
16
17
18
19
20
21
22
100734
313774
313743
109014
103310
104873
108615
108498
106482
108424
180171
180171
180171
180060
180175
180173
180176
180172
180174
100097
111827
111827
111827
110920
313744
Bolt (1/4-20 x 1/2") Hex hd ....................................................................
Control cabinet ........................................................................................
Inner panel ................................................................................................
Terminal block ........................................................................................
Lug, ground ..............................................................................................
Label, ground............................................................................................
Label, machine electrical connection ......................................................
Label, fuse amps ......................................................................................
Washer, lock (1/4") Split ..........................................................................
Fuse block (208V-240V) 44KB/PRB (Prior to S/N 85303) ....................
Fuse block (208V-240V) 44KB/PRB (Beginning S/N 85303 & above)
Fuse block (380V, 415V, 575V)................................................................
Fuse block (480V) (575V)........................................................................
Fuse 70A, 600V (208V-240V) 44KB/KPRB ..........................................
Fuse 50A, 600V (240V/1PH) ..................................................................
Fuse 40A, 600V (240V/3PH) ..................................................................
Fuse 60A, 600V (480V) ..........................................................................
Fuse 35A, 600V (575V) ..........................................................................
Fuse 45A, 600V (208-240V, 380V, 415V) ............................................
Screw (10-32 x 1/2") Truss hd..................................................................
Contractor - 60 Amp, 3 Pole (208V-240V) ............................................
Contractor - 60 Amp, 3 Pole (480V) ........................................................
Contractor - 60 Amp, 3 Pole (208-240V, 380V, 415V, 575V) ................
Connector, sealtite (1" x 90°) ..................................................................
Cover, control cabinet ..............................................................................
4
1
1
1
1
1
1
2
4
2
2
2
1
6
8
9
3
6
6
2
2
1
2
2
1
—
—
—
—
—
701336-1
701336-5
700985-7
700985-8
700985-5
Control Cabinet Assy. (208V-240V) (Includes items 1-8, 10, 13, 18) ....
Control Cabinet Assy. (480V) (Includes items 1-8, 12, 14, 19) ..............
Control Cabinet Assy. (380V) (Includes items 1-8, 11, 16, 20) ..............
Control Cabinet Assy. (415V) (Includes items 1-8, 11, 16, 20) ..............
Control Cabinet Assy. (575V) (Includes items 1-8, 11, 15, 20) ..............
1
1
1
1
1
165
REPLACEMENT PARTS
1R077
5
2
1
5
4
2
2
4
2
3
6
10
Ch
11
am
pi
on
8
9
7
Figure 73 – Vent Hood Assembly
166
REPLACEMENT PARTS
VENT HOOD ASSEMBLY
Fig. 73
Item No.
Part
No.
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
401487
201589
112258
108954
104883
307228
100734
100141
107015
107016
109158
Vent Stack Assembly (Includes items 2-5) ..............................................
Regulator Assembly..................................................................................
Nut, wing (1/4-20 SST) ............................................................................
Nut, grip (6-32) w/nylon insert ................................................................
Screw (6-32 x 3/8") Round hd..................................................................
Vent hood..................................................................................................
Bolt (1/4-20 x 1/2") Hex hd ....................................................................
Nut, grip (1/4-20) ....................................................................................
Screw (4-40 x 1/4") Round hd..................................................................
Nut, grip (4-40) w/nylon insert ................................................................
Nameplate “Champion”............................................................................
1
1
1
4
4
1
4
4
2
2
1
—
401889-S
Vent Hood Assembly (Includes items 1-10) ............................................
—
167
REPLACEMENT PARTS
1R078
2
1
Figure 74 – Dish Racks
168
REPLACEMENT PARTS
DISH RACKS
Fig. 74
Item No.
1
2
Part
No.
101285
101273
Part Description
Rack, peg ..................................................................................................
Rack, combination ....................................................................................
Qty.
1
1
169
THIS PAGE
INTENTIONALLY
LEFT BLANK
170
ELECTRICAL
SCHEMATICS
171
1
LINE
120V FAN SIGNAL
2. WHEN TABLE LIMIT SWITCH IS USED, SEPARATE WIRE 7 AND 8,
WIRE TABLE LIMIT SWITCH (TLS) AS SHOWN.
WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE (MRA)
AND A 120V TLS IS USED, CONNECT WIRES INTO DISH MACHINE
JUNCTION BOX. DISCONNECT WIRE 7 AND ADD TLS IN SERIES.
2
RACK SWITCH SWITCH RELAY
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
4CR
WASH FILL HOLD-IN RELAY
6CR
TABLE LIMIT SWITCH HOLD-IN RELAY
1M
DRIVE MOTOR CONTACTOR
WASH MOTOR OVERLOAD
BLOWER MOTOR CONTACTOR
STOP 6
7
TR
1M 12
120V
DETERGENT SIGNAL
13
BLOWER SWITCH
CWTS
COLD WATER THERMOSTAT
DSS
DOOR SAFETY SWITCH
FU
FUSE/FUSE BLOCK
FILL VALVE
HC-
HEAT CONTACTOR
70
RINSE AID/
SANI SIGNAL
LT
HIGH LIMIT THERMOSTAT
ISO
ISOLATION SWITCH (IF USED)
LT
ISOLATION SWITCH LIGHT (IF USED)
MSW
MOTOR STOP SWITCH (IF USED)
PCB
POWER SWITCH/CIRCUIT BREAKER
RSW
RACK SWITCH
RV
RINSE VALVE
TR
PUMP TIMER
L3
2
2 (IF USED)
2
BLOWER
MOTOR
(IF USED)
ELECTRIC HEAT ONLY
5
TS
HLTS
60
HC1
16
2
15KW TANK HEAT
32
L1 L2 L3
(IF USED)
TS
HLTS
86
TS
87
TS
90
HLTS
88
BC1
89
2
FU
HC1
2
BC2
91
HLTS
BC3
33
10
17
CWV
120V
10KW
34
35
2
36
CWTS 17
4
CONTROL TRANSFORMER
5M 62
63
64
L2
RV 2
OFF ON
HLTS
TABLE LIMIT SWITCH
5MOL
L1
SEE NOTE 5
BR
14
103
TLS
2
2
BR
FV
4CR 14
ISO
WASH HEAT
T1
1 120V
OFF ON
50
FV
T1
3M 3MOL 2
2CR
HOLD-IN RELAY
FU2
LINE V
2
3M 162 LT 2
152
BOOSTER RELAY
CR
FU1
2
2
1 CLUTCH 4
7
2
M
6
8
5
ISO (IF USED)
WASH
BR
WASH
MOTOR
SEE NOTE 1,2
SEE NOTE 3
BLOWER MOTOR OVERLOAD
26
27
28
2
OFF DELAY
BOOSTER HEAT CONTACTOR/STEAM VALVE
3M
DRIVE
MOTOR
OFF ON
6CR
7
3MOL
1M 1MOL 2
159
8
7 1CR 9
BC-
BWR.SW.
OFF ON
CR
5MOL
TS
ISO DRIVE
(IF USED)
START
CR
1CR
5M
1M 20
21
22
(C)
(P)
7
TLS
10 3CR 4
3MOL
1MOL
BWR.SW. (IF USED)
(IF USED)
5. BR RELAY USED WITH A BUILT IN BOOSTER, WITHOUT BUILT
IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED.
WASH MOTOR CONTACTOR
FOR SINGLE PHASE
MOTOR CONNECTION,
OMIT LINE L3
2
LOAD
4. USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED.
DRIVE MOTOR OVERLOAD
GND
10A
OFF ON
3. JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED.
3M
NOTE
2
PCB
1. WIRE NO. 7 AND 8 ARE CONNECTED TOGETHER IN JUNCTION BOX.
1MOL
L1 L2 L3
2
120V CONTROLS
NOTES:
FOR 3 PHASE
DELTA CONNECTION
ONLY
2 (IF USED)
5KW
37
2
32
FU
42
24V
46
HC1
10KW
24V CONTROLS
42
THERMOSTAT
42
RSW
43
42
FRSW
44
42
W
49
33
34
35
46
46
1CR
2CR
3CR
FOR 3 PHASE
Y CONNECTION
ONLY
46
36
5KW
37
46
32
FU
SEE NOTE 4
HC1
10KW
WFSW
42
42
52
4CR
46
33
34
4CR
53
FOR 1 PHASE
CONNECTION ONLY
5KW
35
42
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY
DATE
A.LANNI
94-11-15
SCALE
SHEET
1
1=1
OF
REV.
1
DESCRIPTION
TLS
DATE
56
BY
E
REMOVE HC2 ON 1PH TANK HEAT
REDRAW B SIZE
94-11
AL
F
G
MOVE ISO TO OTHER SIDE OF 4CR
REMOVE MOTOR SWITCH, ADD FAN SWITCH
94-11
95-05-25
AL
AL
6CR
REV.
H
I
J
46
DESCRIPTION
CHANGE BR RELAY NOTE
ADDED AUX CONTACTS TO ISO SWITCH
REDRAWN POWER SWITCH/CIRCUIT BRREAKER
DATE
96-02-14
5MAY97
2FEB98
44/54KB
STEAM/ELECTRIC
BY
AL
JCN
JCN
The Dishwashing Machine Specialists
B
700930
REV.
J
120V CONTROLS
1
2
PCB
2
LINE
120V FAN SIGNAL
NOTES:
10A
1. WIRE NO. 7 AND 8 ARE CONNECTED TOGETHER IN JUNCTION BOX.
2. WHEN TABLE LIMIT SWITCH IS USED, SEPARATE WIRE 7 AND 8,
WIRE TABLE LIMIT SWITCH (TLS) AS SHOWN.
WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE (MRA)
AND A 120V TLS IS USED, CONNECT WIRES INTO DISH MACHINE
JUNCTION BOX. DISCONNECT WIRE 7 AND ADD TLS IN SERIES.
LOAD
OFF ON
2
BWR.SW. (IF USED)
ISO DRIVE
(IF USED)
TLS
10 3CR 4
STOP 6
7
CR
1M 1MOL 2
159
8
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
4CR
WASH FILL HOLD-IN RELAY
SEE NOTE 1,2
2
1M 12
2
2
1 CLUTCH 4
7
2
M
6
8
5
120V
DETERGENT SIGNAL
13
3MOL
3M
2
OFF DELAY
SEE NOTE 3
FU1
6CR
TABLE LIMIT SWITCH HOLD-IN RELAY
7CR
BOOSTER HEAT HOLD-IN RELAY
1M
DRIVE MOTOR CONTACTOR
1MOL
DRIVE MOTOR OVERLOAD
3M
WASH MOTOR CONTACTOR
BLOWER MOTOR CONTACTOR
BLOWER MOTOR OVERLOAD
ARC SUPPRESSOR
BC-
BOOSTER CONTACTOR/STEAM VALVE
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
CR
HOLD-IN RELAY
FU
FUSE/FUSE BLOCK
FV
FILL VALVE
HC-
HEAT CONTACTOR/STEAM VALVE
HLTS
HIGH LIMIT THERMOSTAT (IF USED)
ISO
ISOLATION SWITCH (IF USED)
LT
ISOLATION LIGHT (IF USED)
MSW
MOTOR STOP SWITCH (IF USED)
PCB
POWER SWITCH/CIRCUIT BREAKER
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
TR
PUMP TIMER
TS
THERMOSTAT
1 120V
SEE NOTE 5
5MOL
L1
RV 2
BR
14
2
2
BR
FV
4CR 14
103
DOOR SAFETY SWITCH
RINSE AID/
SANI SIGNAL
50
LT
ISO
WASH HEAT
DSS
70
2CR
5MOL
AS
FU2
3M 3MOL 2
152
WASH MOTOR OVERLOAD
L2
2
2 (IF USED)
2
L3
TS
HLTS
60
HC1
16
15KW TANK HEAT
24V CONTROLS
42
46
RSW
CR
170
10
ISO
BOOSTER HEAT
43
32
L1 L2 L3
FU
AS
172
BLOWER
MOTOR
(IF USED)
2
(IF USED)
7CR
5M 62
63
64
ELECTRIC HEAT ONLY
5
OFF ON
HC1
171
HLTS
86
TS
87
TS
HLTS
88
HLTS
1CR
FRSW
44
2CR
36
46
FOR 3 PHASE
DELTA CONNECTION
ONLY
90
91
BC3
W 49
(IF USED)
FU
HC1
10KW
3CR
52
33
34
35
FOR 3 PHASE
Y CONNECTION
ONLY
36
FU
GAS BOOSTER SIGNAL
NO
NC
37
10
HC1
2
10KW
33
(IF USED)
120V
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
1
OF
5KW
32
RELAY
COIL
COMMON
15NOV94
4CR
4CR
53
SCALE
SHEET
37
32
AS
BC2
SEE NOTE 4
A.LANNI
5KW
BC1
89
WFSW
DR.BY
DATE
10KW
2
7CR
42
TS
33
34
35
AS
OFF ON
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
WASH
MOTOR
T1
LT
3M 162
OFF ON
5M
26
27
28
LINE V
WASH
3MOL
DRIVE
MOTOR
TR
7 1CR 9
RACK SWITCH RELAY
1M 20
21
22
OFF ON
6CR
CR
1CR
1MOL
OFF ON
START
7
FOR SINGLE PHASE
MOTOR CONNECTION,
OMIT LINE L3
(C)
(P)
3. JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED.
5. BR RELAY USED WITH A BUILT IN BOOSTER, WITHOUT BUILT
IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED.
NOTE
GND
(IF USED)
7
4. USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED.
L1 L2 L3
2
42
REV.
1
I
J
K
24V
2
42
46
DESCRIPTION
ADDED MOTOR AUX CONTACTS TO ISO CKT
REDRAWN POWER SWITCH/CIRCUIT BREAKER
ADDED GAS BOOSTER SIGNAL
34
AS
TLS
56
6CR
46
FOR 1 PHASE
CONNECTION ONLY
5KW
35
DATE
5MAY97
2FEB98
12JUNE98
BY
REV.
JCN
JCN
JCN
L
M
N
DESCRIPTION
ADDED NEW BOOSTER LOGIC
REMOVED UNUSED CWT REFERENCE
ADDED ARC SUPPRESSORS
DATE
3DEC99
4OCT01
1FEB02
44/54KB
STEAM/ELECTRIC
BY
JCN
JCN
JCN
The Dishwashing Machine Specialists
B
700930
REV.
N
1CR
RACK SWITCH RELAY
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
WASH FILL HOLD IN RELAY
5CR
PREWASH FILL HOLD IN RELAY
PCB
TABLE LIMIT SWITCH HOLD IN RELAY
7CR
BOOSTER HEAT HOLD-IN RELAY
DRIVE MOTOR CONTACTOR
DRIVE MOTOR OVERLOAD
2
2M
PREWASH MOTOR CONTACTOR
2MOL
PREWASH MOTOR OVERLOAD
3M
WASH MOTOR CONTACTOR
3MOL
WASH MOTOR OVERLOAD
5M
BLOWER MOTOR CONTACTOR
10 3CR 4
STOP 6
BLOWER MOTOR OVERLOAD
ARC SUPPRESSOR
BC-
BOOSTER CONTACTOR/STEAM VALVE
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
CR
HOLD-IN RELAY
CWTS
COLD WATER THERMOSTAT
DSS
DOOR SAFETY SWITCH
FU
FUSE/FUSE BLOCK
FV
FILL VALVE
HC-
HEAT CONTACTOR
HLTS
HIGH LIMIT THERMOSTAT
(IF USED)
ISO
ISOLATION SWITCH
(IF USED)
7
OFF ON
6CR
2
TR
1M 12
2
2
1 CLUTCH 4
7
2
M
6
8
5
120V
DETERGENT SIGNAL
13
FU1
(IF USED)
PCB
POWER SWITCH/CIRCUIT BREAKER
PWFV
PREWASH FILL VALVE
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
TR
PUMP TIMER
TS
THERMOSTAT
ISO (IF USED)
PREWASH
LT
43
103
FRSW
44
RINSE AID/
SANI SIGNAL
5
TS
4CR
172
HLTS
60
54
5CR
AS
REV.
C
D
E
F
G
H
I
56
6CR
DESCRIPTION
REMOVE HC2, BC2 ON 1PH HEAT
REDRAW, B SIZE
MOVE ISO TO OTHER SIDE OF 4CR
REMOVE MOTOR SWITCH, ADD FAN SWITCH
CHANGE BR RELAY NOTE
REDRAWN POWER SWITCH/CIRCUIT BREAKER
CHANGED BOOSTER LOGIC, ADDED 7CR
BC1
FOR 1 PHASE
CONNECTION ONLY
5KW
112
113
SEE NOTE 5
5KW
114
(IF USED)
15KW TANK HEAT
25KW BOOSTER HEAT
32
L1 L2 L3
HC1
FU
L1 L2 L3
33
HC1
171
TS
86
109
10KW
FU
BC1
HLTS
87
113
37
BC2
BC1
89
90
HLTS
BC2
FU
PWFV
17
CWV
33
34
35
(IF USED)
FOR 3 PHASE
Y CONNECTION
ONLY
116
FOR 3 PHASE
DELTA CONNECTION
ONLY
5KW
36
109
FU
BC1
10KW
110
111
32
46
DATE
94-2
94-8
94-11
95-04-19
96-02-14
20MAY98
3DEC99
BY
AL
AL
AL
AL
AL
JCN
JCN
112
HC1
1. WIRE NO. 7 AND 8 ARE CONNECTED TOGETHER IN JUNCTION BOX.
NO
NC
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
FU
COIL
COMMON
10KW
2. WHEN TABLE LIMIT SWITCH IS USED, SEPARATE WIRE 7 AND 8,
WIRE TABLE LIMIT SWITCH (TLS) AS SHOWN.
WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE (MRA)
AND A 120V TLS IS USED, CONNECT WIRES INTO DISH MACHINE
JUNCTION BOX. DISCONNECT WIRE 7 AND ADD TLS IN SERIES.
3. JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED.
4. USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED.
10KW
117
37
2
RELAY
5KW
114
115
HC1
10KW
11
10KW
112
5KW
32
TS
110
111
7CR
120V
24V
5KW
113
114
111
BLOWER
MOTOR
(IF USED)
34
35
CWTS 17
5CR
55
TLS
42
111
112
RV 2
BR
16
5CR 11
4
10
10KW
110
110
5M 62
63
64
FOR 3 PHASE
DELTA CONNECTION
ONLY
4
4CR
BC1
WASH
MOTOR
(IF USED)
46
114
109
NOTES:
PWFSW
FU
CR
OFF ON
SEE NOTE 4
53
L3
ISO
WASH HEAT
3CR
5KW
109
26
27
28
36
AS
52
PREWASH
MOTOR
2
BR
170
7CR
WFSW
L1
L2
ELECTRIC HEAT ONLY
10
2CR
W 49
FOR 3 PHASE
DELTA CONNECTION
ONLY
2
LT
(IF USED)
AS
113
23
24
25
FOR 3 PHASE
Y CONNECTION
ONLY
OFF ON
1CR
112
5KW
3M 3MOL 2
70
14
ISO
WASH HEAT
AS
10KW
FV
4CR 14
46
110
111
FU
2
50
RSW
1 120V
2
LT
152
24V CONTROLS
DRIVE
MOTOR
2M 2MOL 2
WASH
2CR
BC1
FU2
5MOL
OFF ON
FU
T1
151
(IF USED)
109
L1 L2 L3
LINE V
2
OFF ON
ISOLATION SWITCH LIGHT
3M
3MOL
OFF DELAY
MOTOR STOP SWITCH
2M
SEE NOTE 1,2
SEE NOTE 3
PW 48
2MOL
1M 1MOL 2
159
8
7 1CR 9
LT
42
OFF ON
CR
MSW
42
ISO DRIVE
(IF USED)
START
7
1M 20
21
22
(C)
(P)
7
CR
5MOL
AS
1MOL
BWR.SW. (IF USED)
(IF USED)
TLS
15KW BOOSTER HEAT
FOR SINGLE PHASE
MOTOR CONNECTION,
OMIT LINE L3
2
10A
OFF ON
LOAD
NOTE
GND
2
120V FAN SIGNAL
6CR
1MOL
L1 L2 L3
2
LINE
4CR
1M
120V CONTROLS
1
33
5KW
FOR 3 PHASE
Y CONNECTION
ONLY
BC2
113
114
115
34
10KW
FOR 1 PHASE
CONNECTION ONLY
116
5KW
117
35
5. BR RELAY USED WITH A BUILT IN BOOSTER, WITHOUT BUILT
IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED.
CUSTOMER TO SUPPLY RATED
VOLTAGE/PHASE/Hz, AS SPECIFIED
PER ORDER, TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH
CONNECTION POINT MUST COMPLY
WITH ALL LOCAL ELECTRICAL CODES.
AUTHENTICATION
A.LANNI
DR.BY
DATE
APP.BY
DATE
SCALE
SHEET
94-11-15
The Dishwashing Machine Specialists
TITLE
1
OF
66/WS
STEAM/ELECTRIC
1
B
701021
REV.
J
NOTES:
120V CONTROLS
1
1. WIRE NO. 7 AND 8 ARE CONNECTED TOGETHER IN JUNCTION BOX.
LINE
120V FAN SIGNAL
3. JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED.
2
10 3CR 4
ISO DRIVE
(IF USED)
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
4CR
WASH FILL HOLD IN RELAY
5CR
PREWASH FILL HOLD IN RELAY
6CR
TABLE LIMIT SWITCH HOLD IN RELAY
1M
DRIVE MOTOR CONACTOR
OFF ON
START
STOP 6
7
CR
2MOL
OFF ON
6CR
2M
1M 1MOL 2
159
8
3MOL
3M
SEE NOTE 1,2
2
CR
TR
7 1CR 9
DRIVE
MOTOR
23
24
25
PREWASH
MOTOR
26
27
28
WASH
MOTOR
2
2
1 CLUTCH 4
7
2
M
6
8
5
1M 12
7
1M 20
21
22
(C)
(P)
7
TLS
RACK SWITCH RELAY
1MOL
BWR.SW. (IF USED)
(IF USED)
LOAD
4. USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED.
FOR SINGLE PHASE
MOTOR CONNECTION,
OMIT LINE L3
2
10A
OFF ON
2CR
NOTE
GND
2
PCB
2. WHEN TABLE LIMIT SWITCH IS USED, SEPARATE WIRE 7 AND 8,
WIRE TABLE LIMIT SWITCH (TLS) AS SHOWN.
WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE (MRA)
AND A 120V TLS IS USED, CONNECT WIRES INTO DISH MACHINE
JUNCTION BOX. DISCONNECT WIRE 7 AND ADD TLS IN SERIES.
1CR
L1 L2 L3
2
120V
DETERGENT SIGNAL
13
2
FU1
FU2
OFF DELAY
SEE NOTE 3
1MOL
DRIVE MOTOR OVERLOAD
2M
PREWASH MOTOR CONTACTOR
2MOL
PREWASH MOTOR OVERLOAD
LINE V
ISO (IF USED)
PREWASH
LT
WASH MOTOR CONTACTOR
3MOL
WASH MOTOR OVERLOAD
5M
BLOWER CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
AS
ARC SUPPRESSOR
BC-
BOOSTER CONTACTOR/STEAM VALVE
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
CR
HOLD IN RELAY
CWTS
COLD WATER THERMOSTAT
DSS
DOOR SAFETY SWITCH
2
1 120V
2M 2MOL 2
151
3M
T1
2
OFF ON
5MOL
ISO (IF USED)
WASH
2
L1
3M 3MOL 2
L2
LT
152
L3
5M 62
63
64
OFF ON
70
2CR
RINSE AID/
SANI SIGNAL
FUSE/FUSE BLOCK
FV
WASH FILL VALVE
HC-
HEAT CONTACTOR/STEAM VALVE
HLTS
HIGH LIMIT THERMOSTAT (IF USED)
ISO
ISOLATION SWITCH (IF USED)
LT
ISOLATION SWITCH LIGHT (IF USED)
MSW
MOTOR STOP SWITCH (IF USED)
PCB
POWER SWITCH/CIRCUIT BREAKER
PWFSW
PREWASH FLOAT SWITCH
PWFV
PREWASH FILL VALVE
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
LT
ISO
WASH HEAT
103
AS
2
2 (IF USED)
2
RSW
TS
60
HLTS
16
HC1
FRSW
2
TABLE LIMIT SWITCH
PUMP TIMER
TS
THERMOSTAT
WFSW
WASH FLOAT SWITCH
44
TS
TS
5CR
10
120V
42
24V
FU
HC1
2CR
OFF ON
4
TR
1CR
32
33
10KW
34
(IF USED)
4
10KW TANK HEAT
L1 L2 L3
AS
86
HLTS
87
89
HLTS
BC1
90
AS
2
BC2
W
2
50
PW
49
FOR 3 PHASE
DELTA CONNECTION
ONLY
3CR
SEE NOTE 4
11
11
CWTS 17
17
FU
PWFV 2
WFSW
42
TLS
43
ELECTRIC HEAT ONLY
5
46
RV 2
BR
14
24V CONTROLS
42
FV
4CR 14
FU
2
BR
50
BLOWER
MOTOR
(IF USED)
CWV
52
2 (IF USED)
32
10KW
46
33
34
4CR
53
2
4CR
HC1
FOR 3 PHASE
Y CONNECTION
ONLY
46
PWFSW
54
55
FU
5CR
HC1
32
5CR
10KW
33
AS
TLS
42
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY
DATE
A.LANNI
94-11-15
SCALE
SHEET
1
1=1
OF
REV.
1
E
F
G
DESCRIPTION
REDRAWN POWER SWITCH/CIRCUIT BREAKER
ADDED ARC SUPPRESSOR
ADDED MISSING 5CR RELAY COIL TO 120 VOLT CIRCUIT
DATE
20MAY98
1FEB02
11 MAR 02
BY
JCN
JCN
MJM
REV.
DESCRIPTION
DATE
56
6CR
46
FOR 1 PHASE
CONNECTION ONLY
KL-66
STEAM/ELECTRIC
BY
The Dishwashing Machine Specialists
B
700932
REV.
G
**
120V CONTROLS
1
2
PCB
2
LINE
NOTES:
120V FAN SIGNAL
1. WIRE NO. 7 AND 8 ARE CONNECTED TOGETHER IN JUNCTION BOX.
10A
2. WHEN TABLE LIMIT SWITCH IS USED, SEPARATE WIRE 7 AND 8,
WIRE TABLE LIMIT SWITCH (TLS) AS SHOWN.
WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE (MRA)
AND A 120V TLS IS USED, CONNECT WIRES INTO DISH MACHINE
JUNCTION BOX. DISCONNECT WIRE 7 AND ADD TLS IN SERIES.
LOAD
OFF ON
2
7
RACK SWITCH RELAY
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
6CR
5CR
PREWASH FILL HOLD-IN RELAY
6CR
TABLE LIMIT SWITCH HOLD-IN RELAY
1M
DRIVE MOTOR CONTACTOR
1MOL
DRIVE MOTOR OVERLOAD
2M
PREWASH MOTOR CONTACTOR
2MOL
PREWASH MOTOR OVERLOAD
3M
WASH MOTOR CONTACTOR
3MOL
WASH MOTOR OVERLOAD
5M
BLOWER MOTOR CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
BC-
BOOSTER CONTACTOR/STEAM VALVE
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
1 CLUTCH 4
7
2
M
6
8
5
1M 12
7
HOLD-IN RELAY
COLD WATER THERMOSTAT
DSS
DOOR SAFETY SWITCH
FU
FUSE/FUSE BLOCK
FV
FILL VALVE
HC-
HEAT CONTACTOR/STEAM VALVE
HLTS
HIGH LIMIT THERMOSTAT (IF USED)
ISO
ISOLATION SWITCH (IF USED)
LT
ISOLATION LIGHT (IF USED)
MSW
MOTOR STOP SWITCH (IF USED)
PCB
POWER SWITCH/CIRCUIT BREAKER
PWFV
PREWASH FILL VALVE
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
TR
PUMP TIMER
TS
THERMOSTAT
3MOL
120V
DETERGENT SIGNAL
13
2M 161
ISO (IF USED)
PREWASH
2
FU1
LT
151
RINSE AID/
SANI SIGNAL
1 120V
L1
L2
SEE NOTE 5
BR
LT
2
2 (IF USED)
2
TS
HLTS
60
TS
HC1
16
TS
TS
87
88
HLTS
HLTS
90
91
2
BC3
17
RSW
43
42
FRSW
44
46
1CR
2CR
FOR 3 PHASE
DELTA CONNECTION
ONLY
46
2
46
PW 48
W 49
3CR
WFSW
52
4CR
4CR
53
33
34
35
FOR 3 PHASE
Y CONNECTION
ONLY
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
1=1
OF
36
5KW
37
32
PWFSW
42
42
1
37
10KW
46
46
5KW
HC1
SEE NOTE 4
42
42
NO
NC
SCALE
SHEET
10KW
32
FU
2 (IF USED)
COIL
COMMON
A.LANNI
42
46
RELAY
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
94-11-15
36
24V CONTROLS
42
2
PWFV 2
CWV
33
34
35
42
CWTS 17
HC1
2
BC2
11
120V
24V
32
2
BC1
89
5CR 11
4
42
HLTS
86
BLOWER
MOTOR
(IF USED)
15KW TANK HEAT
FU
(IF USED)
4
5M 62
63
64
L1 L2 L3
OFF ON
10
DR.BY
DATE
L3
ELECTRIC HEAT ONLY
5
2
RV 2
FV
103
WASH
MOTOR
T1
2
BR
14
26
27
28
FU2
5MOL
70
50
4CR 14
PREWASH
MOTOR
3M 3MOL 2
152
OFF ON
23
24
25
LT
3M 162
WASH
DRIVE
MOTOR
LINE V
2M 2MOL 2
OFF ON
ISO
WASH HEAT
3M
2
2
2CR
CWTS
2
OFF DELAY
SEE NOTE 3
2M
SEE NOTE 1,2
TR
7 1CR 9
WASH FILL HOLD-IN RELAY
2MOL
1M 20
21
22
OFF ON
CR
4CR
CR
1M 1MOL 2
159
8
1MOL
OFF ON
START
CR
1CR
ISO DRIVE
(IF USED)
TLS
4. USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED.
STOP 6
FOR SINGLE PHASE
MOTOR CONNECTION,
OMIT LINE L3
BWR.SW. (IF USED)
(C)
(P)
3. JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED.
10 3CR 4
NOTE
GND
(IF USED)
7
5. BR RELAY USED WITH A BUILT IN BOOSTER, WITHOUT BUILT
IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED.
L1 L2 L3
2
42
HC1
10KW
33
5CR
55
TLS
5CR
FU
46
34
56
6CR
46
FOR 1 PHASE
CONNECTION ONLY
5KW
35
REV.
1
54
DESCRIPTION
DATE
BY
F
G
MOVE ISO TO OTHER SIDE OF 4CR
REMOVE MOTOR SWITCH, ADD FAN SWITCH
94-11
95-04-19
AL
AL
H
CHANGE BR RELAY NOTE
96-02-14
AL
REV.
I
J
K
DESCRIPTION
ADDED RELAY DIAGRAM
ADDED MOTOR AUX CONTACTS TO ISO CKT
REDREW POWER SWITCH/CIRCUIT BREAKER
DATE
96-12-09
16APRIL97
30JAN98
44/54KPRB
STEAM/ELECTRIC
BY
JCN
JCN
JCN
The Dishwashing Machine Specialists
B
700933
REV.
K
SINGLE PHASE WIRING
NOTES:
L1 L2 L3
2. WHEN TABLE LIMIT SWITCH IS USED, SEPARATE WIRE 7 AND 8,
WIRE TABLE LIMIT SWITCH (TLS) AS SHOWN.
WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE (MRA)
AND A 120V TLS IS USED, CONNECT WIRES INTO DISH MACHINE
JUNCTION BOX. DISCONNECT WIRE 7 AND ADD TLS IN SERIES.
3. BR RELAY USED WITH A BUILT IN BOOSTER, WITHOUT BUILT
IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED.
GND
120V CONTROLS
1
GND
2
PCB
LINE
120V FAN SIGNAL
1MOL
10A
LOAD
OFF ON
2
(IF USED)
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
4CR
WASH FILL HOLD-IN RELAY
5CR
PREWASH FILL HOLD-IN RELAY
10 3CR 4 STOP 6
TABLE LIMIT SWITCH HOLD-IN RELAY
7CR
BOOSTER HEAT HOLD-IN RELAY
1M
DRIVE MOTOR CONTACTOR
1MOL
7
PREWASH MOTOR OVERLOAD
3M
WASH MOTOR CONTACTOR
3MOL
WASH MOTOR OVERLOAD
5M
BLOWER MOTOR CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
AS
ARC SUPPRESSOR
BC-
BOOSTER CONTACTOR/STEAM VALVE
24
3MOL
120V
DETERGENT SIGNAL
13
PREWASH
MOTOR
26
2
28
3MOL
3M
FU1
WASH
MOTOR
BOOSTER RELAY
BLOWER SWITCH
CR
HOLD-IN RELAY
CWTS
COLD WATER THERMOSTAT
FU1
PREWASH
MOTOR
26
27
28
WASH
MOTOR
FU2
LINE V
1 120V
27
FU2
2
DSS
DOOR SAFETY SWITCH
FU
FUSE/FUSE BLOCK
FILL VALVE
HEAT CONTACTOR/STEAM VALVE
HLTS
HIGH LIMIT THERMOSTAT (IF USED)
ISO
ISOLATION SWITCH (IF USED)
LT
ISOLATION LIGHT (IF USED)
MSW
MOTOR STOP SWITCH (IF USED)
PCB
POWER SWITCH/CIRCUIT BREAKER
PWFV
PREWASH FILL VALVE
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
TR
PUMP TIMER
TS
THERMOSTAT
1 120V
2
5MOL
L1
70
5MOL
RINSE AID/
SANI SIGNAL
5M 62
L1
BR
SEE NOTE 3
50
N
RV
64
FV
BR
14
103
L2
BLOWER
MOTOR
(IF USED)
TS
HLTS
60
HC1
16
2
24V CONTROLS
(IF USED)
46
FU
170
7CR
RSW
ISO
BOOSTER HEAT
TS
171
TS
OFF ON
86
87
HLTS
HLTS
TS 88
90
36
91
HLTS
5CR 11
11
BC3
PW 48
PWFV
17
CWV
W 49
3CR
52
4CR
WFSW
(IF USED)
FU
10KW
46
FOR 3 PHASE
Y CONNECTION
ONLY
PWFSW
42
36
37
54
5CR
HC1
10KW
46
33
(IF USED)
120V
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
OF
42
5CR
55
24V
34
46
TLS
REV.
1
2
AS
COIL
COMMON
J
K
L
DESCRIPTION
ADDED MOTOR AUX CONTACTS TO ISO CKT
REDREW POWER SWITCH/CIRCUIT BREAKER
ADDED GAS BOOSTER SIGNAL
DATE
16APRIL97
30JAN98
12JUNE98
5KW
32
FU
10
HC1
33
34
35
GAS BOOSTER SIGNAL
NO
NC
37
4CR
53
RELAY
5KW
32
AS
42
CWTS 17
FOR 3 PHASE
DELTA CONNECTION
ONLY
2CR
44
BC2
(IF USED)
10KW
1CR
43
FRSW
BC1
89
33
34
35
AS
4
HC1
AS
CR
172
32
L1 L2 L3
42
10
BLOWER
MOTOR
(IF USED)
15KW TANK HEAT
ELECTRIC HEAT ONLY
5
5M 62
63
64
63
(IF USED)
OFF ON
7CR
L3
LT
ISO
WASH HEAT
HC-
T1
3M 3MOL
152
4CR 14
FV
LINE V
LT
3M 162
2CR
1
23
24
25
T1
2M 2MOL
151
3M
LT
2M 161
ISO (IF USED)
PREWASH
OFF ON
BWR.SW.
SCALE
SHEET
2M
DRIVE
MOTOR
OFF ON
BR
A.LANNI
25
2
WASH
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
1M 20
21
22
23
SEE NOTE 1,2
OFF DELAY
PREWASH MOTOR CONTACTOR
2M
OFF ON
1 CLUTCH 4
7 M 2
6
8
5
1M 12
7
2MOL
2MOL
TR
7 1CR 9
2M
2MOL
21
1M 1MOL 2
159
8
6CR
DRIVE MOTOR OVERLOAD
15NOV94
OFF ON
1MOL
DRIVE
MOTOR
CR
4
DR.BY
DATE
ISO DRIVE
(IF USED)
START
CR
6CR
22
(C)
(P)
TLS
RACK SWITCH RELAY
1M 20
BWR.SW. (IF USED)
7
1CR
THREE PHASE WIRING
L1 N
1. WIRE NO. 7 AND 8 ARE CONNECTED TOGETHER IN JUNCTION BOX.
BY
REV.
JCN
JCN
JCN
M
N
ADDED NEW BOOSTER LOGIC
ADDED ARC SUPPRESSOR TO REED CIRCUITS
DESCRIPTION
3DEC99
30MAR01
JCN
JCN
O
ADDED SINGLE PHASE WIRING
02SEP03
JAM
DATE
56
6CR
FOR 1 PHASE
CONNECTION ONLY
5KW
35
44/54KPRB
STEAM/ELECTRIC
BY
The Dishwashing Machine Specialists
B 700933
REV.
O
42
RSW
42
43
FRSW
42
PCB
2CR
3CR
46
42
42
10
46
10 3CR 4
4CR
53
START
STOP 6
7
TLS
56
6CR
7A
RACK SWITCH RELAY
2CR
FINAL RINSE SWITCH RELAY
DOOR SAFETY SWITCH RELAY
WASH FILL HOLD IN RELAY
6CR
TABLE LIMIT SWITCH HOLD IN RELAY
1M
DRIVE CONTACTOR
1MOL
DRIVE MOTOR OVERLOAD
WASH CONTACTOR
5M
BLOWER CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
BC-
BOOSTER CONTACTOR/STEAM VALVE
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
CR
HOLD-IN RELAY
CWTS
COLD WATER THERMOSTAT
DSS
DOOR SAFETY SWITCH
FU
FUSE/FUSE BLOCK
HLTS
HIGH LIMIT THERMOSTAT
110
111
112
5KW
113
114
109
FU2
FU
2
BC1
5KW
110
T1
LT2
1 120V
111
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
2
3M 3MOL 2
RINSE AID/
SANI SIGNAL
FOR 1 PHASE
CONNECTION ONLY
5KW
112
5KW
BR
SEE NOTE 5
RV 2
FV
4CR 14
2
BR
14
LT
2
2 (IF USED)
2
5
TS
60
HLTS
(IF USED)
TS
86
HLTS
114
15KW TANK HEAT
32
L1 L2 L3
25KW BOOSTER HEAT
FU
HC1
33
10KW
L1 L2 L3
109
34
35
ELECTRIC HEAT ONLY
FU
16
HC1
2
OFF ON
89
BC1
2
BC2
2
36
FOR 3 PHASE
DELTA CONNECTION
ONLY
BC1
5KW
(IF USED)
MSW
MOTOR STOP SWITCH
(IF USED)
PCB
POWER SWITCH/CIRCUIT BREAKER
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
THERMOSTAT
42
120V
24V
113
FU
BC2
HC1
33
34
35
2
FOR 3 PHASE
Y CONNECTION
ONLY
46
36
5MOL
L1
L2
L3
5M 62
63
64
2. WHEN TABLE LIMIT SWITCH IS USED, SEPARATE WIRE 7 AND 8,
WIRE TABLE LIMIT SWITCH (TLS) AS SHOWN.
WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE (MRA)
AND A 120V TLS IS USED, CONNECT WIRES INTO DISH MACHINE
JUNCTION BOX. DISCONNECT WIRE 7 AND ADD TLS IN SERIES.
BLOWER
MOTOR
(IF USED)
5KW
5. BR RELAY USED WITH A BUILT IN BOOSTER, WITHOUT BUILT
IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED.
115
FOR 3 PHASE
DELTA CONNECTION
ONLY
37
10KW
117
109
FU
BC1
32
FU
10KW
110
111
HC1
10KW
112
33
5KW
FOR 3 PHASE
Y CONNECTION
ONLY
34
3. JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED.
4. USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED.
5KW
114
116
NOTES:
1. WIRE NO. 7 AND 8 ARE CONNECTED TOGETHER IN JUNCTION BOX.
10KW
112
37
32
(IF USED)
10
110
111
10KW
(IF USED)
TS
3M 162
152
103
ISOLATION SWITCH LIGHT
PUMP TIMER
10KW
WASH
MOTOR
LINE V
ISO(IF USED)
WASH
ISO
WASH HEAT
ISOLATION SWITCH
TABLE LIMIT SWITCH
FU1
120V
DETERGENT SIGNAL
13
50
LT
TR
BC1
2
2
2CR
ISO
TLS
114
113
WASH MOTOR OVERLOAD
HEAT CONTACTOR
1M 12
5KW
109
FU
26
27
28
TR
1 CLUTCH 4
7
2
M
6
8
5
70
3MOL
HC-
DRIVE
MOTOR
FOR 3 PHASE
DELTA CONNECTION
ONLY
FOR 3 PHASE
Y CONNECTION
ONLY
OFF ON
3M
FILL VALVE
3M
112
2
CR
46
OFF DELAY
4CR
111
SEE NOTE 1,2
SEE NOTE 3
3CR
FV
3MOL
1M 1MOL 2
10KW
113
1M 20
21
22
OFF ON
6CR
7
1MOL
OFF ON
159
8
7 1CR 9
1CR
ISO DRIVE
(IF USED)
TLS
CR
42
BWR.SW. (IF USED)
(C)
(P)
MSW
(IF USED)
110
BC1
FOR SINGLE PHASE
MOTOR CONNECTION,
OMIT LINE L3
7
2
4CR
(IF USED)
LOAD
SEE NOTE 4
52
2
10A
OFF ON
FU
NOTE
GND
10
46
L1 L2 L3
120V FAN SIGNAL
LINE
109
L1 L2 L3
2
46
1CR
49
WFSW
15KW BOOSTER HEAT
2
46
44
W
42
120V CONTROLS
1
24V CONTROLS
FOR 1 PHASE
CONNECTION ONLY
BC2
113
114
115
5KW
10KW
35
116
117
REV.
C
D
E
F
G
H
I
J
DESCRIPTION
REMOVE HC2, BC2 ON 1o HEAT
DATE
94-2
BY
AL
ADD DRIVE MOTOR STOP SWITCH OPTION
REDRAW, B SIZE
MOVE ISO TO OTHER SIDE OF 4CR
CHANGE BR RELAY NOTE
ADDED MOTOR AUX CONTACT TO ISO CKT.
REMOVED CWT, BC2 TO OPERATE WITH BC1
REDRAWN POWER SWITCH/CIRCUIT BREAKER
94-2
94-8
94-11
96-02-14
16APRIL97
10DEC97
20MAY98
AL
AL
AL
AL
JCN
JCN
JCN
CUSTOMER TO SUPPLY RATED
VOLTAGE/PHASE/Hz, AS SPECIFIED
PER ORDER, TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH
CONNECTION POINT MUST COMPLY
WITH ALL LOCAL ELECTRICAL CODES.
AUTHENTICATION
A.LANNI
DR.BY
DATE
94-11-15
APP.BY
DATE
SCALE
1=1
SHEET 1
OF
1
The Dishwashing Machine Specialists
TITLE
44/WS
STEAM/ELECTRIC
B
701020
REV.
J
120V CONTROLS
1
24V CONTROLS
42
2
46
PCB
10
AS
1CR
2CR
10 3CR 4
49
STOP 6
7
WFSW
ISO DRIVE
(IF USED)
TLS
7A
OFF ON
46
7
1M 12
120V
DETERGENT SIGNAL
13
REV.
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
4CR
WASH FILL HOLD IN RELAY
6CR
TABLE LIMIT SWITCH HOLD IN RELAY
1M
DRIVE CONTACTOR
1MOL
DRIVE MOTOR OVERLOAD
3M
WASH CONTACTOR
3MOL
WASH MOTOR OVERLOAD
BLOWER CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
AS
ARC SUPPRESSOR
BC-
BOOSTER CONTACTOR/STEAM VALVE
BR
BOOSTER RELAY
FU1
BLOWER SWITCH
CWTS
COLD WATER THERMOSTAT
DSS
DOOR SAFETY SWITCH
FU
FUSE/FUSE BLOCK
FV
FILL VALVE
HC-
HEAT CONTACTOR
HLTS
HIGH LIMIT THERMOSTAT
(IF USED)
ISO
ISOLATION SWITCH
(IF USED)
5KW
2
110
L2
SEE NOTE 5
BR
5M 62
63
64
L1
RV 2
LT
2
2 (IF USED)
2
L3
BLOWER
MOTOR
(IF USED)
FOR 1 PHASE
CONNECTION ONLY
HLTS
113
5KW
114
15KW TANK HEAT
32
L1 L2 L3
25KW BOOSTER HEAT
16
HC1
2
FU
33
HC1
10KW
L1 L2 L3
109
34
35
FU
7CR
170
2
FOR 3 PHASE
DELTA CONNECTION
ONLY
TS
86
HLTS
5KW
BC1
BC2
ISOLATION SWITCH LIGHT
(IF USED)
(IF USED)
PCB
POWER SWITCH/CIRCUIT BREAKER
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
42
120V
24V
HC1
33
34
35
2
(IF USED)
2
FOR 3 PHASE
Y CONNECTION
ONLY
36
1. WIRE NO. 7 AND 8 ARE CONNECTED TOGETHER IN JUNCTION BOX.
RELAY
NO
NC
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
2. WHEN TABLE LIMIT SWITCH IS USED, SEPARATE WIRE 7 AND 8,
WIRE TABLE LIMIT SWITCH (TLS) AS SHOWN.
WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE (MRA)
AND A 120V TLS IS USED, CONNECT WIRES INTO DISH MACHINE
JUNCTION BOX. DISCONNECT WIRE 7 AND ADD TLS IN SERIES.
5KW
4. USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED.
5. BR RELAY USED WITH A BUILT IN BOOSTER, WITHOUT BUILT
IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED.
115
FOR 3 PHASE
DELTA CONNECTION
ONLY
37
10KW
117
109
FU
BC1
32
FU
10KW
110
111
HC1
10KW
112
33
5KW
FOR 3 PHASE
Y CONNECTION
ONLY
34
3. JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED.
COIL
COMMON
5KW
114
116
NOTES:
46
10KW
112
37
2
BC2
110
111
10KW
89
OFF ON
10
BC1
113
FU
ELECTRIC HEAT ONLY
171
172
5KW
112
ELECTRIC HEAT ONLY
60
BC1
111
CR
7CR
MOTOR STOP SWITCH
THERMOSTAT
1 120V
2
BR
14
ISO
BSTR HEAT
LT
TS
RINSE AID/
SANI SIGNAL
FV
4CR 14
TS
5KW
113
114
109
FU
32
MSW
PUMP TIMER
LT2
50
10
HOLD-IN RELAY
BC1
10KW
T1
36
CR
TR
FU2
(IF USED)
BWR.SW.
109
FU
2
OFF ON
5M
114
FOR 3 PHASE
Y CONNECTION
ONLY
5MOL
2CR
5
5KW
111
112
OFF ON
103
WASH
MOTOR
3M 3MOL 2
152
ISO
WASH HEAT
113
FOR 3 PHASE
DELTA CONNECTION
ONLY
LINE V
3M 162
70
RACK SWITCH RELAY
26
27
28
2
2
ISO(IF USED)
WASH
6CR
1CR
112
DRIVE
MOTOR
TR
1 CLUTCH 4
7
2
M
6
8
5
AS
56
10KW
111
2
OFF DELAY
TLS
110
BC1
110
SEE NOTE 3
4CR
53
FU
SEE NOTE 1,2
CR
7 1CR 9
4CR
3M
OFF ON
6CR
3CR
52
3MOL
1M 1MOL 2
159
8
CR
SEE NOTE 4
42
1M 20
21
22
(C)
(P)
MSW
(IF USED)
START
AS
W
1MOL
BWR.SW. (IF USED)
7
2
10
44
(IF USED)
LOAD
AS
FRSW
FOR SINGLE PHASE
MOTOR CONNECTION,
OMIT LINE L3
2
10A
OFF ON
43
GND
109
L1 L2 L3
NOTE
120V FAN SIGNAL
LINE
RSW
15KW BOOSTER HEAT
L1 L2 L3
2
FOR 1 PHASE
CONNECTION ONLY
BC2
113
114
115
5KW
10KW
35
116
117
DESCRIPTION
F
G
H
I
J
K
MOVE ISO TO OTHER SIDE OF 4CR
CHANGE BR RELAY NOTE
ADDED MOTOR AUX CONTACT TO ISO CKT.
REMOVED CWT, BC2 TO OPERATE WITH BC1
REDRAWN POWER SWITCH/CIRCUIT BREAKER
CHANGED BOOSTER LOGIC
DATE
94-11
96-02-14
16APRIL97
10DEC97
20MAY98
3DEC99
L
ADDED ARC SUPPRESSOR
1FEB01
BY
AL
AL
JCN
JCN
JCN
JCN
JCN
CUSTOMER TO SUPPLY RATED
VOLTAGE/PHASE/Hz, AS SPECIFIED
PER ORDER, TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH
CONNECTION POINT MUST COMPLY
WITH ALL LOCAL ELECTRICAL CODES.
AUTHENTICATION
A.LANNI
DR.BY
DATE
APP.BY
DATE
SCALE
SHEET
94-11-15
The Dishwashing Machine Specialists
TITLE
1
1=1
OF
44/WS
STEAM/ELECTRIC
1
B
701020
REV.
L
120V CONTROLS
1
1CR
RACK SWITCH RELAY
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
4CR
WASH FILL HOLD IN RELAY
5CR
TABLE LIMIT SWITCH HOLD IN RELAY
1M
DRIVE MOTOR CONTACTOR
1MOL
DRIVE MOTOR OVERLOAD
OFF ON
2
PREWASH MOTOR CONTACTOR
2MOL
PREWASH MOTOR OVERLOAD
10 3CR 4
WASH MOTOR CONTACTOR
3MOL
WASH MOTOR OVERLOAD
5M
BLOWER MOTOR CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
BC-
BOOSTER CONTACTOR/STEAM VALVE
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
STOP 6
7
COLD WATER THERMOSTAT
1M 12
DOOR SAFETY SWITCH
FU
FUSE/FUSE BLOCK
FV
FILL VALVE
HC-
HEAT CONTACTOR
HLTS
HIGH LIMIT THERMOSTAT
(IF USED)
ISO
ISOLATION SWITCH
(IF USED)
ISOLATION SWITCH LIGHT
(IF USED)
MOTOR STOP SWITCH
(IF USED)
PCB
POWER SWITCH/CIRCUIT BREAKER
PWFV
PREWASH FILL VALVE
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
PW 48
42
52
2CR
3CR
SEE NOTE 4
4CR
46
PWFSW
42
42
42
REV.
54
46
10
87
WASH
MOTOR
109
FU
5KW
111
2
2
2 (IF USED)
2
114
15KW TANK HEAT
32
L1 L2 L3
25KW BOOSTER HEAT
FU
HC1
33
10KW
5MOL
L1
L3
46
DESCRIPTION
B
C
RENUMBER BOOSTER, REDRAW
REMOVE HC2, BC2 ON 1PH HEAT
D
E
F
G
H
REDRAW, B SIZE
MOVE ISO TO OTHER SIDE OF 4CR
REMOVE MOTOR SWITCH, ADD FAN SWITCH
CHANGE BR RELAY NOTE
REDRAWN POWER SWITCH/CIRCUIT BREAKER
DATE
94-1
94-2
94-8
94-11
95-04-19
96-02-14
20MAY98
BY
AL
AL
AL
AL
AL
AL
JCN
5M 62
63
64
HC1
2
BC1
90
36
FOR 3 PHASE
DELTA CONNECTION
ONLY
109
BC1
5KW
BC2
2
113
BC2
32
FU
HC1
33
34
35
PWFV 2
CWV
2 (IF USED)
FOR 3 PHASE
Y CONNECTION
ONLY
36
5. BR RELAY USED WITH A BUILT IN BOOSTER, WITHOUT BUILT
IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED.
CUSTOMER TO SUPPLY RATED
VOLTAGE/PHASE/Hz, AS SPECIFIED
PER ORDER, TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH
CONNECTION POINT MUST COMPLY
WITH ALL LOCAL ELECTRICAL CODES.
5KW
114
115
116
5KW
FOR 3 PHASE
DELTA CONNECTION
ONLY
37
10KW
117
109
FU
BC1
32
FU
10KW
110
111
HC1
10KW
112
33
5KW
FOR 3 PHASE
Y CONNECTION
ONLY
34
3. JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED.
4. USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED.
10KW
112
37
10KW
17
110
111
2
2. WHEN TABLE LIMIT SWITCH IS USED, SEPARATE WIRE 7 AND 8,
WIRE TABLE LIMIT SWITCH (TLS) AS SHOWN.
WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE (MRA)
AND A 120V TLS IS USED, CONNECT WIRES INTO DISH MACHINE
JUNCTION BOX. DISCONNECT WIRE 7 AND ADD TLS IN SERIES.
BLOWER
MOTOR
(IF USED)
L1 L2 L3
34
35
NOTES:
46
5KW
5KW
2
46
BC1
110
FU
120V
24V
113
114
112
RV 2
BR
89
HLTS
5KW
FOR 3 PHASE
Y CONNECTION
ONLY
FU2
SEE NOTE 5
11
CWTS 17
L2
6CR
26
27
28
111
112
2
BR
16
HLTS
10KW
110
FOR 1 PHASE
CONNECTION ONLY
1. WIRE NO. 7 AND 8 ARE CONNECTED TOGETHER IN JUNCTION BOX.
5CR
56
86
BC1
PREWASH
MOTOR
46
5CR
55
TLS
TS
4CR
53
HLTS
5CR 11
4
42
42
60
114
109
FU
23
24
25
ELECTRIC HEAT ONLY
TS
5KW
113
RINSE AID/
SANI SIGNAL
LT
46
4
DRIVE
MOTOR
2
FV
5
FOR 3 PHASE
DELTA CONNECTION
ONLY
3M 3MOL 2
70
14
TS
46
112
T1
OFF ON
1CR
111
LINE V
2M 2MOL 2
50
ISO
WASH HEAT
W 49
WFSW
2
LT
2CR
4CR 14
24V CONTROLS
42
LT
1 120V
OFF ON
(IF USED)
44
2
FU1
ISO (IF USED)
PREWASH
152
103
FRSW
120V
DETERGENT SIGNAL
13
WASH
LT
42
2
2
OFF ON
MSW
3M
3MOL
TR
1 CLUTCH 4
7
2
M
6
8
5
151
DSS
43
2
CR
7 1CR 9
2M
SEE NOTE 1,2
OFF DELAY
CWTS
RSW
2MOL
10KW
113
1M 20
21
22
OFF ON
6CR
SEE NOTE 3
HOLD-IN RELAY
42
1M 1MOL 2
159
8
1MOL
OFF ON
START
7
CR
42
ISO DRIVE
(IF USED)
110
BC1
FOR SINGLE PHASE
MOTOR CONNECTION,
OMIT LINE L3
(C)
(P)
CR
3M
THERMOSTAT
BWR.SW. (IF USED)
7
FU
NOTE
GND
(IF USED)
TLS
2M
PUMP TIMER
2
10A
6CR
TS
L1 L2 L3
120V FAN SIGNAL
LOAD
109
L1 L2 L3
2
LINE
PREWASH FILL HOLD IN RELAY
TR
15KW BOOSTER HEAT
2
PCB
FOR 1 PHASE
CONNECTION ONLY
BC2
113
114
115
5KW
10KW
35
116
117
AUTHENTICATION
A.LANNI
DR.BY
DATE
94-11-15
APP.BY
DATE
SCALE
1=1
SHEET 1
OF
1
The Dishwashing Machine Specialists
TITLE
66/WS
STEAM/ELECTRIC
B
701021
REV.
H
NOTES:
1. WIRE NO. 7 AND 8 ARE CONNECTED TOGETHER IN JUNCTION BOX.
LINE
120V FAN SIGNAL
2
DOOR SAFETY SWITCH RELAY
WASH FILL HOLD IN RELAY
6CR
TABLE LIMIT SWITCH HOLD IN RELAY
1M
DRIVE MOTOR CONACTOR
1MOL
DRIVE MOTOR OVERLOAD
3M
WASH MOTOR CONTACTOR
3MOL
WASH MOTOR OVERLOAD
STOP 6
OFF ON
START
7
CR
BLOWER CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
AS
ARC SUPPRESSOR
TR
1M 12
FU1
2
2
1 CLUTCH 4
7
2
M
6
8
5
120V
DETERGENT SIGNAL
13
BOOSTER CONTACTOR/STEAM VALVE
BWR.SW.
BLOWER SWITCH
CR
HOLD IN RELAY
CWTS
COLD WATER THERMOSTAT
DSS
DOOR SAFETY SWITCH
FU
FUSE/FUSE BLOCK
FV
WASH FLOAT SWITCH
FU2
LINE V
2
T1
1 120V
ISO (IF USED)
WASH
BOOSTER RELAY
WASH
MOTOR
SEE NOTE 1,2
SEE NOTE 3
BR
26
27
28
2
CR
7 1CR 9
BC-
DRIVE
MOTOR
OFF ON
6CR
7
3M
1M 1MOL 2
159
8
3MOL
OFF DELAY
5M
HC-
ISO DRIVE
(IF USED)
TLS
10 3CR 4
1M 20
21
22
(C)
(P)
7
RACK SWITCH RELAY
4CR
1MOL
BWR.SW. (IF USED)
(IF USED)
LOAD
4. USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED.
3CR
FOR SINGLE PHASE
MOTOR CONNECTION,
OMIT LINE L3
2
10A
3. JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED.
FINAL RINSE SWITCH RELAY
NOTE
GND
2
OFF ON
2CR
L1 L2 L3
2
PCB
2. WHEN TABLE LIMIT SWITCH IS USED, SEPARATE WIRE 7 AND 8,
WIRE TABLE LIMIT SWITCH (TLS) AS SHOWN.
WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE (MRA)
AND A 120V TLS IS USED, CONNECT WIRES INTO DISH MACHINE
JUNCTION BOX. DISCONNECT WIRE 7 AND ADD TLS IN SERIES.
1CR
120V CONTROLS
1
LT
2
2
3M 3MOL 2
152
OFF ON
70
2CR
RINSE AID/
SANI SIGNAL
HEAT CONTACTOR/STEAM VALVE
HLTS
HIGH LIMIT THERMOSTAT (IF USED)
ISO
ISOLATION SWITCH (IF USED)
103
LT
ISOLATION SWITCH LIGHT (IF USED)
MSW
MOTOR STOP SWITCH (IF USED)
PCB
POWER SWITCH/CIRCUIT BREAKER
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
TR
PUMP TIMER
TS
THERMOSTAT
WFSW
WASH FLOAT SWITCH
BR
14
L2
RV 2
FV
LT
ISO
WASH HEAT
5MOL
L1
BR
50
4CR 14
2
L3
2
2 (IF USED)
2
5
TS
60
HLTS
16
HC1
2
10KW TANK HEAT
L1 L2 L3
(IF USED)
TS
TS
86
HLTS
87
89
HLTS
BC1
90
2
BC2
FU
2
24V CONTROLS
42
120V
24V
2
RSW
43
FRSW
44
2CR
34
FU
HC1
49
32
10KW
46
33
34
AS
W
10KW
FOR 3 PHASE
DELTA CONNECTION
ONLY
AS
42
32
33
1CR
46
HC1
46
AS
42
BLOWER
MOTOR
(IF USED)
ELECTRIC HEAT ONLY
OFF ON
10
5M 62
63
64
FOR 3 PHASE
Y CONNECTION
ONLY
3CR
SEE NOTE 4
WFSW
52
FU
4CR
10KW
33
FOR 1 PHASE
CONNECTION ONLY
AS
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY
DATE
A.LANNI
94-11-15
SCALE
SHEET
1
1=1
OF
REV.
1
B
C
D
DESCRIPTION
ADD FAN SIGNAL AND DRIVE ISO
RENUMBER BOOSTER THERMOSTAT
MOVE ISO TO OTHER SIDE OF 4CR
REDRAW B SIZE
REMOVE MOTOR SWITCH, ADD FAN SWITCH
DATE
93-11
94-11
95-05-03
BY
REV.
AL
AL
AL
E
F
G
DESCRIPTION
REDRAWN POWER SWITCH/CIRCUIT BREAKER
REMOVED UNUSED CWT REFERENCE
ADDED ARC SUPPRESSOR
DATE
20MAY98
4OCT01
1FEB02
TLS
56
6CR
46
KL-44
STEAM/ELECTRIC
BY
JCN
JCN
JCN
32
4CR
53
42
HC1
The Dishwashing Machine Specialists
B
700931
REV.
G
**