Download Craftsman 113 Owner`s manual
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Sears owners manual M O D E LN O . ll3 .19771 SAWONLY 113.1977 5l S A WW I T HL E G S SeriaI Number M o d e la n d s e r i a l n u m b e rm a y b e f o u n d at the front of the base. Y o u s h o u l dr e c o r db o t h m o d e la n d s e r i a n l umber place in a safe for f u t u r eu s e . CAUTION: ReadGENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully IO-INCH RADIAL SAW o assemblV o operating o repair parts S o l d b y S E A R S , R O E B U C KA N D C O . , C h i c a g o ,l L . 6 0 6 8 4 U . S . A . PartNo. 63784 P n n r e c li n U . S . A tools f o r P o w e r i n s t r u c t i o n s s o f e t Y g e ne r o l duringextendedPeriodsof protectors(Plugsor muffs) operation. 1 . K N O WY O U RP O W E RT O O L c a r e f u l l v '. L e a r n r t s ;i;;J the owner's manual a s w e l l a s t h e s p e c i fc a p p l i c a t i o na n O r i m l t a i i o n i t h istool' t o p e c u l i a r o o t e n t i ahl a z a r d s 1 3 .S E C U R EW O R K lt's work when-practical' Use clampso' a uii" to hold operare to hands both frees saferthan usingyour hand' tool. 2 . G R O U N DA L L T O O L S an approved 3-conductor This tool is equipped with type plug to fit the cord and ' s-p'ong gtunding Th: st-t:i conductor tyit'""tpttti9 proper grounding Never connect the wire' in the cord i, tnt ilou"Ollg t e r m i n a l ' l i v e g r e e nw i r e t o a 3 . K E E PG U A R D SI N P L A C E inworkingorder'andinproperadiustmentano a l i g nm e n t ' A D JU S T INKGE Y S 4" R EM O V E A N Dw R E N cH E S F o r m h a b i t o f c h e c k i n g t o s e e t h a t k e yturning s a n d a ttd ion' usting tool before wrenches ar" r"*o-utd"from N ,.^: 5 . K E E PW O R KA R E AC L E Ainvite Floor Cluttered ttt" unO Oenches sawclusr' .accidents' wax or t"r.i "., be slipperydue to ENT SNVIRONM 6 . A V O I DD A N G E R O U E or wet locations or in damp Don't use po*"' tools wor'k area well lighted' rc"tp oin' to them expose work space' surrounding Provide adequate 7 . K E E PC H I L D R E NA W A Y 1' -4' .D O N ' TO V E R R E A C H I*o Keep tools for lubricatingand oerformance.f orroui instructions changingaccessories' TOOLs 16.DIscoNNECT as changing accessoriessuch before servicing; when blades,bits, cutters' etc' AS L TARTING 1 7 .A V O I DA C C I D E N"T OFF" position before Make sure switcn 's in In. with padlocts' master switches' s t a r t e rk e y s ' 9 . D O N ' TF O R C ET O O L It will do the iob-Ot"*l"O it wasdesigned' 1 0 .U S ER I G H TT O O L Don't force too' i'-*"hment d e s i g n e df o r ' plugging SSORIES 1 8 .U S ER E C O M M E N D EADC C Efor recommended manual. Consult the *tt;t instructionsthat accompanY the rottow tJitt.ii.t. may improperaccessories the accessortt''ir''t use of causehazards' 1 9 .N E V E RS T A N DO N T O O L tool is tipped or if the if the Serious intu'v toJO ottur contacted' "u,ring tool is accidentally or near the tool such that Do not store materialsabove tool to reachthem' the on it is necessaryto stand dt co. - at alltimes' balance ARE 1 5 .M A I N T A I NT O O L SW I T HCfor best and safest clean sna'f ano A||visitorssnoutdbekeptasafedistancefromworx PI D ' P R O O F by 8 . M A K EW O R K S H OK or o t o p e rf o o t i n ga n d removtng 20.CHECKDAMAGEDPARTS guard or other part that tnt tool' a Before f urther "tJ that it "tt"iu"u ciected to ensure [t is damaged 'nouti t.'""]l:l: i1te1!eo i1s p"'iottn will operate p,opi'iv tnd movtng m o v i n g p a r t s 'b i n d i n g o f o f a t i g n r ; e n i f o r Check otner any and mounting'. parts, breaKage o{ parts' or guard A its operation' conditions tnt' 'it':tttect r e p a i r ed p r o p e r l y b e should other part tnut it Outtged or rePlaced' which s a f e ra t t h e r a t e f o r to do a iob it was not APPAREL 1 1 .W E A RP R O P E R D o n o t w e a r I o o s e c | o t h i n g , g | o v e s , nin e c kmoving t i e s o r j parts' ewe|ry to ieicaugnt (rings, wrist *tttnttl protectrve it rgcolnmeld-99 o*ttt Nonslip toot*tti long hair' Roll long sleeves hair covering tJ "ontain above the elbow' 2 l . D I R E C T I O NO F F E E D the direction or cutter^aga.rnst Feedwork into a blade onry' cutter oiiotation o{ the bladeor 2 2 . N E V E RL E A V ET O O L UNATTENDED (Head Protection) 12. USE SAFETY GOGGLES with ANSI 287'1) (must comply Wear Safety goggles only have-'impact ey-eglasses lGtvOav at all times. glasses'Also" use safety triOi resistantr.nstt, inty aie is dusty' and ear operation cutting ii mask face or dust RUNNING to a leavetool until it comes Turn power oti Oon't comPletestoP' 2 addltional safety instructions for radial saws CAUTION: Always disconnect the power cord before removingthe guard,changingthe cutting tool, changingthe set-up or making adjustments. Shut off motor before performing layout work on the saw table. W A R N I N G : D O N O T C O N N E C TP O W E RC O R D U N T T L THE FOLLOWING STEPS HAVE BEEN SATISFACTORILY COMPLETED: l. Assemblyand alignment. l l . E x a m i n a t i o na n d o p e r a t i n gf a m i l i a r i t y w i t h O N - O F F switch, elevationcontrol, yoke index and lock bevel index and lock, carriage lock, guard clamp screw, spreaderand antikickbackdevice,and miter index and lock. I ll. Reviewand understanding of all Safety Instructionsand OperatingProcedures thru-out manual. INSTALLATION 1. Set carriagelock beforemovingthe saw. 2- Bolt the saw to the floor if it tends to slip, walk, or s l i d ed u r i n gn o r m a lo p e r a t i o n . 3. Mount the saw so the table is approximately39,, above the floor. 4. Mount the saw so the arm slopesslightly downwardto the rear so the carriagewill not roll forward due to gravity. 5. lf you attach any kind of table extensionsover 24,, wide to eitherend of the saw,makesureyou either bolt the saw to the benchor floor as appropriate,or support the outer end of the extensionfrom the benchor floor, as appropriate. M IN IM ! Z EA C C I D E N TP O T E N T I A L M o s t a c c i d e n t sa r e c a u s e db y F A I L U R E T O F O L L O W s e t u pa n d o p e r a t i n gi n s t r u c t i o n s : (A)GENERAL - A v o i d a w k w a r dh a n d p o s i t i o n sw, h e r ea s u d d e ns l i p could causea hand to moveinto a sawbladeor other cutting tool. Never reach in back of or around the cutting tool with either hand to hold down the workpiece,or for any other reason;DO NOT place fingersor handsin the path of the sawblade. - Neversaw, dado, mold. or rabbet unlessthe proper g u a r di s i n s t a l l e d a n d s e t u p a si n s t r u c t e d _ NOTE TH E FOLLOWINGDANGER LABELS W H I C HA P P E A RO N T H E F R O N T O F T H E Y O K E ANDGUARD: OANGER DAIUGEF: FoP Youn owil SAF€TY READ AI{O UI{O€RSIAND OWIIER'S MAI{UAL AEFONE OPERATING MACHIr{E. r.waisaFCfrc6clEs. a.usE"pusHsncr-roFuihowwonx, gF sltluoE. 2. tEEpxdDs our oF patB s. N€vai iuca ^rouio rxE s^wtLioE_ 3. XiOWXOf TOIVOIO.i|CXAACXS," 6. AIIOWIOOLrO SrOpOEFonE AbJUSTTNG_ wABtllIluG: llail,oJi T*?"'af#9335:iioi.l? l1'j"u.l'^?,.31 ro ^vorD I liJuiY oo NO' FECD ] ] uet:nrt riro I , currttc I T O O !r n o r rHts ; i I I Eio ] I i I - l f a n y p a r t o f t h i s r a d i a ls a w i s m i s s i n go r s h o u l d break, bend or fail in any way, or any electrical componentfail to perform properly.shut off power switch, removecord from power supply and replace damaged,missingandlor failedpartsbeforeresuming operation. _ I F Y O U R S A W M A K E SA N U N F A M I L I A RN O I S E O R I F I T V I B R A T E S E X C E S S I V E L YC E A S E O P E R A T I N GI M M E D I A T E L Y U N T I L T H E S O U R C E H A S B E E N L O C A T E DA N D T H E PROBLEM CORRECTED. -WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREOUENT USE OF YOUR SAW) TO BECOME COMMONPLACE.ALWAYS R E M E M B E RT H A T A C A R E L E S SF R A C T I O N O F A S E C O N DI S S U F F I C I E N T O I N F L I C TS E V E R E INJURY. - Before starting work, verify that no play exists betweenthe column & column support, or in the carriage,and that arm. yoke, and bevellocks,/clamps aretight. - A largeproportion of saw accidentsis causedby use of the wrong type blade,dull, badly set, improperly sharpenedcutting tools, by gum or resinadheringto c u t t i n g t o o l s , a n d b y s a w b l a d em i s a l i g n m e n out-of-parallelwith the fence. Such conditionscan causethe material to stick, jam (stall the saw) or "KICKBACK" a t t h e o p e r a t o r .N E V E R A T T E M P T TO FREE A STALLED SAW BLADE WITHOUT FIRST TURNING THE SAW "OFF". If thE sawbladeis stalled or jammed, shut saw ,,OFF,,, removeworkpiece,and checksawbladesquareness to table surfaceand to the fence,and check for heel. Adjust as indicated. - CAUTION: DO NOT cycle the motor switch ,,ON" and "OFF" rapidly, as this might causethe sawblade to loosen.In the event this shoutdever occur,allow the saw blade to come to a complete stop and re-tightenthe arbor nut normally, not excessively. - D_o 1ot leavea long board unsupportedso the spring of the board causesit to shift on the table. provide proper support for the workpiece,basedon its size and the tyBe of operationto be performed.Hold the work firmly againstthe fence. - Neverusea lengthstop on the free end or edgeof the workpiece whether crosscuttingor ripping. Never hang onto or touch the free enJ of woikpiecewhen crosscutting,or a free piece that is cui off while power is "ON" and/or the saw bladeis rotating.In s h o rt, the cut-off piece in anv ,,thru_sawinq" operation must never be confined - it must 6e a l l o w e dt o m o v el a t e r a l l y . - Makesureyour fingersdo not contactthe terminals wheninstalling or removing t h e p l u gt o o r f r o m a l i v e powersource. - N e v e rc l i m b o n t h e s a w ,o r c l i m b n e a rt h e s a ww h e n power is "ON". Never leavethe saw with power "ON", or before the cutting tool has come to a completestop. Lock the motor switchand pur away the key when leavingthe saw. - Do not use any blade or other cutting tool marked for an operatingspeedlower than 345b RpM. Never usea cuttingtool largerin diameterthanthe diameter for which the saw was designed.For greatestsafety a n d e f fi c i e n c y w h e n r i p p i n g , u s e t h e m a x i m u m diameterblade for which the saw is designed,since under these conditions the spreaderis nearestthe blade. - Neverturn your saw "ON" beforeclearingthe table or work surfaceof all objects(tools,scrapsof wood, etc.) except the workpiece and related feed or supportdevicesfor the operationplanned. - D O N O T p e r f o r ml a y o u t .a s s e m b l yo.r s e t u pw o r k o n t h e t a b l ew h i l e t h e c u t t i n gt o o l i s r o t a t i n g . - N e v e r p e r f o r m a n y o p e r a t i o n" F R E E H A N D , ' .T h i s term meansfeedingthe sawbladeinto the workpiece or feedingthe workpieceinto the sawbladeor other cutting tool without usingthe fence or someother device which preventsrotation or twistinq of the w o r k p i e c ed u r i n g t h e o p e r a t i o nN . e v e r, , R t i , , i n t h e crosscutposition. Nevermake a miter cut with the arm in the 90o crosscutposition. * N e v e rl o w e ra r e v o l v i n gc u t t i n gt o o l i n t o t h e t a b l eo r a workpiecewithout first locking the CarriageLock K n o b . R e l e a steh e k n o b o n l y a f t e rg r a s p i ntgh e y o k e Handle. Otherwise the cutting tool may grab the workpieceand be propelledtoward you. - The sawblade,dado, or other cutting tool must be additional safety instructionsfor radial saws removed from the saw arbor before using the a c c e s s o r ys h a f t ( r e a r e n d o f t h e s a w m o t o r ) . N E V E R o p e r a t et h e s a w w i t h c u t t i n g t o o l s ( i n c l u d i n gs a n d i n g a c c e s s o r i e si n ) s t a l l e do n b o t h e n d s o f t h e s a w a r b o r . (B) RIPPING 'l . Never apply the feed force to the section of the workpiece that will become the cut-off (free) piece. Feed force when ripping must always be applied between the saw blade and the fence . . . use a "PUSH STICK" (see pg. 261 for narrow or short worK. 2. W h e n e v e r p o s s i b l e , u s e t h e i n - r i p p o s i t i o n - t h i s p r o v i d e sm i n i m u m o b s t r u c t i o n f o r f e e d i n g b y h a n d o r p u s hs t i c k a s a p p r o p r i a t e . ? D o n o t r e l e a s et h e w o r k p i e c e b e f o r e o p e r a t i o n i s complete - push the workpiece all the way past the rear (outfeed or exit) of the sawblade. 4 . Make sure by trial before starting the cut that the antikickbackpawls will stop a kickback once it has s t a r t e d .K e e p p o i n t s o f p a w l s S H A R P I Use a push stick when ripping short (under 12 i n c h e s )o r n a r r o w ( u n d e r 6 i n c h e sw i d e ) w o r k p i e c e s . 6. C A U T I O N : N e v e r r e p o s i t i o n t h e G u a r d o r antikickback with power "ON". "KICKBACK" A o c c u r sd u r i n g a r i p - t y p e o p e r a t i o n when a part or all of the workpiece is thrown back violently toward the operator. lt can occur when t h e w o r k p i e c ec l o s e si n o n t h e r e a r ( o u t f e e d s i d e ) o f the sawblade (pinching), binds between the fence and the sawblade (heel), or is grabbed by the sawblade teeth (wrong-way feed) at the outfeed "PlNCHlNG" side. is generallyavoided by u t i l i z a t i o n o f t h e s p r e a d e r ,a n d a s h a r p s a w b l a d eo f the correct type for the workpiece being cut. ' 'H E EL " c a n b e a v o i d e d b y m a i n t a i n i n g t h e s a w b l a d ee x a c t l y p a r a l l e l t o t h e f e n c e . G r a b b i n gb y the sawblade teeth can be caused by heel or by f e e d i n gf r o m t h e w r o n g d i r e c t i o n ( s e e " D A N G E R " wa rning on guard) it can be avoided by maintaining parallelism of sawblade to fence, feeding into the sawblade from the nose of the g u a r d o n l y , a n d b y p o s i t i o n i n g t h e s p r e a d e ra n d antikickback property, and keeping the workpiece down on the table and against the fence. 8. Position the nose of the guard to just clear the w o r k p i e c e , a n d p o s i t i o n / a dj u s t t h e a n t i k i c k b a c k and spreaderdevicesas instructed. 9. NEVER cut more than one piece at a time by s t a c k i n gw o r k p i e c e sv e r t i c a l y . 10. NEVER feed a workpiecethru the saw with another p i e c e ( b u t t i n g s e c o n d p i e c e a g a i n s tt r a i l i n g e d g e o f p i e c e b e i n g c u t ) , e v e n i f o f t h e s a m e t h i c k n e s s .F e e d e a c h w o r k p i e c e i n d i v i d u a l l y t h r u t h e s a w b l a d e ,a n d c o m p l e t e l y b e y o n g t h e s a w b l a d e ,b e f o r e r i p p i n g t h e next workpiece. Use push stick if the rip cut is less than 6" wide. 1 1. D O N O T p u l l t h e w o r k p i e c e t h r u t h e s a w b l a d e - p o s i t i o n y o u r b o d 1 , a t t h e n o s e ( i n - f e e d )s i d e o f the guard: start and complete the cut from that same side. This will require added table support for long pieces. 1 2 . P l a s t i ca n d c o m p o s i t i o n ( l i k e h a r d b o a r d ) m a t e r i a l s m a y b e c u t o n y o u r s a w . H o w e v e r , s i n c e t h e s ea r e usually quite hard and slippery. the antikickback p a w l sm a y n o t s t o p a k i c k b a c k . T h e r e f o r e ,r i p w i t h t h e f i n i s h e d s i d e d o w n ( n e x t t o t h e t a b l e ) a n d b e e s p e c i a l l ya t t e n t i v e t o f o l l o w i n g proper set-up and cutting procedures.Do not stand, or permit anyone else to stand, in line with a potential kickback. 1 3 . W h e n s a w i n g 1 / 4 " o r t h i n n e r m a t e r i a l s ,f o l l o w a l l normal ripping procedures except set sawblade into table top at least 1/8". DO NOT let go of or stop feeding the workpiece between the blade and fence until you have pushed it completely past the antikickback pawls. Otherwise the workpiece could get into the back of the sawblade and be thrown v i o l e n t l y f r o m t h e s a w i n t h e d i r e c t i o n o p p o s i t et o the feed direction. This is the same action that would occur if the instructions of the DANGER warning on the guard is aborted. Do not stand,or permit anyone elseto stand, in line with the path of a workpiece that may be thrown from the saw in this manner. 1 4 . P o s i t i o n t h e s a w s o n e i t h e r y o u , a h e l p e r ,o r a c a s u a l observer is forced to stand in line with the sawblade. 15. Use extra care when ripping wood that has a twisted grain or is twisted or bowed - it may rock on the table and/or pinch the sawblade. (C)CROSSCUTTING 1. ALWAYS RETURN THE CABRIAGE TO THE F U L L R E A R W A R D P O S I T I O NA T C O N C L U S I O N O F E A C H C R O S S C U TT Y P E O P E R A T I O N . N e v e r r e m o v e y o u r h a n d f r o m t h e Y o k e H a n d l eu n l e s st h e c a r r i a g e i s i n t h i s p o s i t i o n . O t h e r w i s et h e c u t t i n g tool may climb up on the workpiece and be p r o p e l l e dt o w a r d y o u . Place guard in horizontal position and adjust a n t i k i c k b a c k p a w l st o j u s t c l e a r t h e t o p o f t h e f e n c e o r w o r k p i e c e ,w h i c h e v e ri s h i g h e r . 3 . N E V E R g a n g c r o s s c u t- l i n i n g u p m o r e t h a n o n e workpiece in front of the fence - stacked vertically, or horizontally outward on the table - and then pulling saw thru: the blade could pick up one or m o r e p i e c e sa n d c a u s ea b i n d i n g o r l o s s o f c o n t r o l a n d p o s s i b l ei n j u r y . ' 4. Do not position the Arm so the operation you are perf orming permits the cutting tool to extend beyond the edgesof the Table. 2. (D) ACCESSORTES 1 . U s e o n l y r e c o m m e n d e da c c e s s o r i eass l i s t e d o n p a g e 34. 2. N e v e r o p e r a t et h i s s a w w h e n e q u i p p e dw i t h a d a d o head or molding head unless the molding head guard is installed - see listing of recommended a c c e s s o r i e sT. h e o n l y e x c e p t i o n i s w h e n " t o p - s i d e " d a d o i n g o r m o l d i n g , w h e n t h e s a w b l a d eg u a r d m u s t b e u s e d . S e e d e t a i l e d i n s t r u c t i o n st h a t a c c o m p a n y the dado head, molding head, and molding head guard. T h e u s e o f a b r a s i v eo r c u t - o f f w h e e l s , o r w i r e w h e e l s , c a n b e d a n g e r o u sa n d i s n o t r e c o m m e n d e d . (Abrasive or cut-off wheels are used to saw many different materials including metals, stone, and g l a s s). 4. Drill Chuck: Do not install or use any twist drill fa r g e r t h a n 1 | 2 - i n c h i n d i a . , o r i o n g e r t h a n 7 i n c n e s i n l e n g t h o r e x t e n d i n g m o r e t h a n 6 i n c h e sb e y o n d the chuck jaws. Do not install or use any reduced s h a n k d r i l l e x c e p t o f t h e s p a d et y p e ( 1 i n c h d i a . o r smaller). "Use for drilling WOOD and PLASTIC onlv." WEAR YOUR The operation of any power tool can result in foreign objects being thrown into the eyes, which can resultin se.vgre9y9 damage.Always wear safety gogglescomplying with ANSI 287.1 (shownon packagetOJtorecommencing power tool operation.Safety Gogglesare availableat Seari retailor catalogstores. electrical connections POWERSUPPLY 1. Motorspecifications The A-C motor used in this saw is a capacitor-start. non-reversible type havingthe following specifications: Voftage eO/24O Amperes 11l1.s H e r t z ( c y c l e. .s. ). .......60 Phase . . Sinqle RPM . ... 3460 Rotationasviewedfrom sawbladeend . . . . Clockwise CAUTION: Your saw is wired for 12Ov operation. Connectto a 120V, l$Amp. branch circuit and use a 15-Amp. time-delay fuse or circuit breaker. lf the motor is used tor 24OY operation, connect to a 15-Amp. branch circuit and usea 1S-Amp.time-delay fuse or circuit breaker. This machinemust be groundedwhile in useto protect the operatorfrom electricshock. I F Y O U A R E N O T S U R ET H A T Y O U R O U T L E T I S P R O P E R L YG R O U N D E DH, A V E I T C H E C K E DB Y A O U A L IF IE D E L E C T R I C I A N . W A R N I N G : D O N O T P E R M T TF T N G E R ST O T O U C H T H E T E R M I N A L S O F P L U G SW H E N I N S T A L L I N G OR REMOVING THE PLUG TO OR FROM THE OUTLET. W A R N I N G : I F N O T P R O P E R L YG R O U N D E DT H I S POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK. PARTICULAR LY WHEN USED IN DAMP LOCATIONSIN PROXIMITY TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARYHAZARD SUCH AS YOUR HANDS CONTACTINGTHE SAWBLADE. I F P O W E RC O R D I S W O R NO R C U T , O R D A M A G E D IN ANY WAY, HAVE IT REPLACED IMMEDIATELY. lf your unit is for use on lessthan 150 volts it has a plugthat lookslike below. 3 - P R O N GP L U G PROPERLY GROUNDED OUILET t ff-r]t o t o fil \ " GROUNDING PRONG ' This power tool is equippedwith a 3-conductorcord and groundingtype plug which has a grounding - prong, Listed by Underwriters' Laboratories.The ground conductorhasa greenjacketand is attachedto the tool housingat one end and to the ground prong in the attachmentplug at the other end. This plug requiresa mating 3-conductorgroundedtype outlet asshown. lf the outlet you are planningto usefor this powertool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONGIN ANY MANNER. Usean adapterasshownand alwaysconnecr t h e g r o u n d i n gl u gt o k n o w n g r o u n d . It it recommendedthat you havea qualifiedelectrician rypF9e the TWO prongoutlet with a properlygrounded T H R E E p r o n go u t l e t . An adapteras shown below is availablefor connectinq plugsto 2-prong receptacles. The greengroundinglu! extending from the adapter must be connectedto i permanent ground such as to a properly grounded outlet box. G R O U N D I N GL U G ADAPTERI M A K E S U R ET H I St S CONNECTED TO A KNOWN GROUND 3-PRONG PLUG -i--'-- 2-PR.NG RECE PTACLE NOTE: The adapter illustratedis for use only if you alreadyhavea properlygrounded2-prongreceptacle. ELECTRICALCONNECTIONS WARNING: CHANGES tN ELECTRTCAL C O N N E C T I O N SS H O U L D B E M A D E B Y A O U A L IF I E D E L E C T R I C I A N . I . ChangingMotor Connections a. Under normal home workshopusage,and if proper (full) vell3gqis suppliedto the motor, your sawwill operate efficiently on 120V, as connectedat the factory. However,if any of the followingconditions exists,it will be advisablefor you to reconnectthe . motor for 24OY operation - to obtain the efficiencyand performancefor which your saw is designed: (1) Heavy-dutyoperations. (2) Either an undersizedor an overloadedbranch circuit servingthe saw motor. (3) Low voltage supplied by the power source, which the power companycannotcorrect. b. Motor wiring connectionsfor 120V (asmadeat the factory) are described below. Necessary reconnections for 240V operationarealsodescribed following. Wheneverchanging connectionsfrorh 120V to 24OY or vice-versa, make certain thatall necessarysteps (including proper fusing of the branchcircuit) are completed. electricalconnections to a 240V is co-nnected d. Make certain the receptacle 2a0v circuit a !1nctr A-c power t'ppl;;;;Gh bv a1d-1;'otected itpacitv' havingat leastt,i'S-ttp' breaker' circuit a 1S-amp'trme-oelayfuseor MOTORSAFETYPROTECTION 5unc: "vacuumed"' blown out' or NOTE: This motor should be interferencewith normal freouently to prevent ;;ilil motor ventilation. al-reset' Y o u r s a w m o t o r i s e q u i p p e d, ytti t l ^ i . m a n upower-l i ne 99:l a lltsafevalue' thermal-overload protecto-rTtlilntO exceeds circuit when the rnorora'.'.p.raiure r 20v I 240v I O R U s EO N rero oru EROWN LEAD ON o 1 5 l 8 for 120V A'C' 2. Connections from motor to expose a.- Ratou" nameplatecover terminalboarcl' as motor must be connected u. ii. *ir., insideof the shown: n u m b e r6 t e r m i n a l ' ( 1 ) T h e o r a n g e - c o l o r ewdi r e o n n u m b e r5 t e r m i n a l ' (2)The b'o*n-coto"d wire on PROTECTOR ( R E DB U T T O N ) c.Usethel20Vpower.cordp|ugfurnishedwithyour saw' motor' the line and'stopsthe saw"OFF" 'ittt'-iaw 1. lf the protectoropens the to switch immediately p"" cool' p"titf "", and allowthe motor to F O RU S EO N O R A N G EL E A DO N gRowl rtlo ON I 20V 240V 6 8 5 7 3. Connectionsfor 240V A'C' terminal box must be a. The wires insidethe motor connectedasfollows: wdi r e o n n u m b e r8 t e r m i n a l ' (1) The orange-colore 7 terminal' w ( 2 ) T h e b r o w n - c o l o r e di r e o n n u m b e r a (3-blade) with plug power-cord b. Replacethe 120V po*ti-"ord..white and "hot" plug 240V plug, "onn"Jting'tnt the two to black leads, "'ptiiiuJrv' po*tt-cord grounding blades- ,no "onnJttlnj irtt wire to the PluggroundProng' G R O U N D I N G B L A D E1 5 L O N G E S TO F 3 B L A D E S 24OVPLUG& RECEPTACLE 2 . A f t e r c o o l i n g t o a s a f e o p e r a manually t i n g t e mby p epushing rature,the overloadprotector "tn U" "iot"A red lf the of the motor. in the red button Jn ar,. ,op motor the placeimmediately' button will not tntf into cool for a while is still too hot and Lutt U" allowed-t^o minutes.(An take20-30 lonqer.In some".r., aii, ,ry protector is closed') r"ril[:'I, "ii"[ *irr l"oicate -Uewill snap into running 3. As soon as the red button start-ed^'andoperated tty tt*"ON" the position. saw switch to the normally, by pulling o"'tft" position' circuit lrealers may result 4. Frequentopeningof fusesor the motor circuit is fused if or -""ot-endations' if motor is overlo]deJ' Overloadingcan differently tr.ot is misaligned sa;v if or Your occur if you feed;itpiJtv use not Do heels' blade .u 1-t-t-,:,f^:t"tttt so that the qualifiedelectrlclan' "apicitv without consultinga for operationon the 5. Although the motor is designed t::ot nameplate' voltage anO t'equl-ncv tpu"iiitO 9n, on voltagesnot sa.fely normal toads wiri Ue handled the nameplatevoltage' below or atove tO'U" more than at motor require .lltl ,u-oltust Heavy loads, no*u"tt' nameplate' on terminals.q"r' trtl-*itage'specified 6 . M o s t m o t o r t r o u b | e s m a y b e . t r areduced cedtolo oseor input incorrect tonntii'ont' overloading' or circuit) supplv thJ in voltage(suchastt"ritiit *ites check the to an overly-'""n'-t"ooit'-liicuit' ,Always supply.circuit' whenever connections,tnt ioJ tnd the Checkwire il""p#ott.ttliiltclorilv' the motor tairt followrng' iit". .nO lengthswith the table N O A D A P T E RI S A V A I L A B L EF O R THIS TYPEPLUG c. W I R ES I Z E S loss of cord-will causesome The use of any extension minimum and to prevent i power. To t""p ii"it-'io 3-blade receptacle' Plug your saw into a24OY ' 6 I over-heatingand motor burn-out, use the table below to determinethe minimum wire size(A.W.G.)extensioncord. Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacleswhich accept the tools plug. Wire Size Required . lAmerican Wire Gauge Numberl 240 Volt Line | 120 Volt Lines Up to 100 feet 100 feet to 200 feet 200 feet to 400 feet NOTE: For circuits of greaterlength,the wire sizemust be increasedproportionatelyin order to deliveramplevoltage to the saw motor. LOCATIONSAND FUNCTIONSOF CONTROLS MITERSCALE AND INDIC,ATOR ARM CON-TROLLEVER BEVELINDEX LEVER RIP SCALEINDtCATOi SWIVEL LATCHLEVER ON-OFF SWITCH W I T HK E Y ARM LOCK ADJUSTINGWHEEL TABLECLAMP RIP SCALE INDICATOR CARRIAGE LOCK KNOB YOKE LOCK HANDLE ANTIKICKBACK,SPREADER ADJU5TINGW]NG SCREW ANTIKICKEACK AND SPREADER ASSEMBLY EEVELINDEX INDICATOR ACCESSORY SHAFT CONTENTS Guarantee ......2 G e n e r aSl a f e t yI n s t r u c t i o nf os r P o w e rT o o l s . . . . . . . . . 2 A d d i t i o n aSl a f e t yI n s t r u c t i o nf os r R a d i aSl a w s . . . . . . . 3 ElectricalConnections ........5 AssemblyandAlignm . . e. .n t ........8 UnpackingandPreassembly... .:.... g AlignmentProcedure .......12 Locationand Functionsof Controls BasicSawOperations Adjustmentsto Conipensate for Wear Trouble-Shooting Maintenance and Lubrication . . RecommendedAccessories RepairParts 20 23 28 31 34 34 ?tr assembly a n d a l i g n m e n t @::=€ @F-=-S 7/ 16-inch wrench 'l /Z-inch wrench 9/1 6-inch vvrench > TooLs NEEDED FRAMTNG souAREMUsrBETRUE C H € C K I N GA C C U R A CO YF I N S I D EO F S Q U A R E s \ _ , ! l ! j : l , - R E A RE D G EO F F R O N TT A B L E (FENCE,SPACER AND BACK BOARDS REMOVED) \d-=$l-] S c r e w d r i v e r( m e d i u m ) S c r e w d r i v e r( s m a l l ) C H E C K I N GA C C U R A CO YF OUTSIDE OF SQUARE DRAW L I G H T L I N E O N TABLEA L O N G T H I S E D G E D R A WL I G H TL I N E O N T A B L €A L O N G T H I SE D G E Framing square Pliers S H O U L D8 E N O G A P O R O V E R L AH P E R €W H E N SQUARE I S F L I P P EO DV E R IN DOTTED POSITION :.Pencil U N P A C K I N GA N D P R E A S S E M B L Y W A R N I N G : D O N O T C O N N E C TT H E P O W E RC O R D T O A S O U R C EO F P O W E R .T H I S C O R D M U S T R E M A I N U N P L U G G E DW H E N E V E RY O U A R E W O R K I N G O N THE SAW. M o d e l 1 1 3 . 1 9 7 7 1R a d i a lS a w i s s h i p p e dc o m p l e t ei n o n e c a r t o nb u t D O E SN O T I N C L U D ES t e e lL e g s . Model 1 13.197751RadialSaw is shippedcompletein one cartonbut INCLUDESSteelLegs. 1. Unpackingand CheckingContents Separateall "loose" partsfrom packaging materialsand check each item with "Table of LooseParts" to make sure all itemsare accountedfor, beforediscardingany p a c k i n gm a t e r i a l . lf any parts are missing,do not attempt to assemble radial saw, plug in the power cord, or turn the switch o n u n t i l t h e m i s s i n gp a r t sa r eo b t a i n e da n da r e i n s t a l l e d correctlv. (?, LI Key No. I I ? 4 E o 7 SHOULDBE NO GAP OR OVERLAPHEREWHEN SAUAREIS FLIPPED OVER IN DOTTEO POSITION Table of Loose Parts Basic Sawassembly Reartable Tablespacer R i pf e n c e F r o ntta b l e Channel, TableMtg. "Owner's Manual" LoosePartsBagPartNo.63794 ( c o n t a i n itnhgef o l l o w i nigt e m s ) : Rip-Scale Indicator TwinNut(forattaching rip-scale indicator) Machine PanHd.,6-32x7116" Screw, Hex" 1" Wrench, I /4 H e x" 1 " W r e n c 3 h /, 16 ElevatiC o nr a n k A s s e m .b. l. y. ArborWrench ShaftWrench * LoosePartsBagPartNo.63795 { c o n t a i n itnhgef o l l o w i nigt e m s ) : Machine PanHd.,'ll4-20x 1" Screw, Washer, Steel(Flat),17164x 518x 1132" . . "T" Nut, PanHd.114-20 Screw, x 1-314" Nut,Hex114-20. L o c k w a s h e r . .1. 1 .4 T a b l eC l a m p *LoosePartsBagPartNo.63796 ( c o n t a i n itnhgef o l l o w i nigt e m s ) : H e x" 1 " W r e n c h1,1 8 ". . SwitchKey Lockwasher,5/16" W a s h eFrl,a t1 1 / 3 2x 7 1 8 x 1 1 1 6 " SetScrew, CupPt.1/4-20x 1" - N u t ,L o c k5 / 1 6 - 1 8 B o l tS , q .H d .5 / 1 6 - 1x8 3 1 4 " . r Y a s h e r . 2 1xl E94i 1 6x 1 / 1 6 " N u t ,H e x5 / 1 6 - 1 8 *Thisbagincluded in Loose PartsBagNo.63794 €lty. L z 4 5 I I A 2 1 1 + 1 2 2 I The fof fowing parts are includedwith Model 113'197751. Key No. '| 2 3 4 5 5 6 6 6 7 8 I Table of Loose Parts L e g. . . L.H. .. Stiffener, R.H. . . Stiffener, LoosePartsBagPartno. o'si'S'Z' (containing items): thefollowing - Screw.Truis Hd. 114'20x5l8 - . . - Lockwasher, l/4 External - Lockwasher. 5/16External - Nut,Hex114'20. - N u t ,H e x J a m5 / 1 6 { 8 - Nut,Hex112-13. - Foot.Leveling - Screw, x 5/8 . HexHd.5/16-18 - W a s h e1r 1 . 1 3x2 l 1 / 1 6x 1 / 1 6 . . ,$a oty. 4 4 4 Ug e s}{" 40 40 I 40 8 8 4 8 't6 5 a 6 \E{ r-)) FJ g v "" ""1: o l o o . NOTE: Steel Legsare furnishedwith Model 113.197751 From amongthe looseparts,find the followingHardware: TrussHeadScrews,114-20x5/8 1/4-External Lockwashers, Hex Nuts, 1/4-2O Hex Nuts, 1/2-13 LevelingFeet 9 8 7 A S S E M B L I N GS T E E L L E G S 40 40 40 8 4 @ a\_-/J </t'u o l o o STIFFENER R.H. STIFFENER L.H. 21-1/4"+ Assemblethe Legsas shown. 1. AssembleTwo (2) eachof right and left handStiffeners to the length shown using 1/4-20 x 518" truss head and hex nuts. screws,lockwashers o o o o 2. Attach the four {4) legsto the Stiffenersusing1/4-20 and nuts. screws,lockwashers o STIFFENER t l J 3. Installlevelingfeet as shown.To levelsteellegs,loosen nut on insideof leg and turn nut on outsideto raiseor and then lowerfeet.Adjust all four levelersif necessary, tightennuts on insideof leg. N O T E :T h e s e l e v e l e r s a r e n o t i n t e n d e df o r h e i g h t adiustment. CAUTION: Levelingfeet must be adjustedso the sawdoes not rock AND so that the arm slopesslightlydownwardto the rear so the carriagewill not roll forwarddue to gravity. e.-5 &\, 9 lo o o o o o o o o STIFFENER o REMOVESKTDSFROM BASE MOUNTINGSAW 1. .FroT among the loose parts, find the following hardware: 8 8^ 16 8 Hex HeadScrews,5/16_1g x 5/g 5/.l6 in. exierna'tlype .Lockwashers, W a s h e r s1,1 / 3 2 t D H e xJ a m N u t s , 5 / l G l g 2. Placesaw on legsso that holesin bottom of saw line up with holesmarkedX in top of legs. 3. lnstall screws,washersand nuts asshown. lf you mount the saw on any other Craftsman baseor flat bench, make sure Elevation Crank has propei clearance to rotate. The saw must be bolted down. position saw to slope sligh-tlyrearward,so when the carriageis instailedit wiil not roll forwarddue to gravity. SAW BASE HEX HEADSCREW FLAT WASHER- S T I F FN EE R FLAT WASHER / loc<wassen HEXNUT ATTACHELEVATIONCRANK. Besuresetscrew is tightenedon flat of shaft. ELEVATE ARM TO ITS MAXIMUM HEIGHT. Removeshippingblock and discard. ro R.H. STIFFENER assemblyand alignment BE positiveswitch is "OFF" and power cord unplugged thru-outentireprocedure. REMOVE CARRIAGE STOP SCREW, LOCKWASHER AND TAG. Read and understand warning tag before discarding. @t*ofi:fo LocKwAsHER 6p & , sToPscREw V*n'*rrt rillto*tt L O C KA R M B E F O R EP R O C E E D I N G . H O L D I N G C A R R I A G E A S S E M B L YW I T H B O T H HANDS, CAREFULLY START AND SLIDE THE C A R R I A G EO N T O T H E T R A C K S .T h e a s s e m b l ym u s t b e held parallelwith the arm so that all four bearingsslide smoothly onto the arm, preventingany excessive strain on bearings and track. W A R N I N G : R E I N S T A L L C A R R I A G E S T O P S C R E WT O P R E V E N TC A R R I A G EF R O M R O L L I N GO F F A R M . Check for "Adjusting loosenessof carriage bearings. Refer to C a r r i a g e B e a r i n g s "i n " A d j u s t m e n t s t o Compensate for Wear"Section. R E M O V ES H I P P I N GS C R E W SA N D D I S C A R D . Use of pliers may be necessary. REMOVESAW BLADE. 1. Tightencarriagelock knob. 2. Loosenguardclampscrew,removeguard. 3. Motor shaft has left hand threads.Hold shaft wrench and rotate arbor wrench down (clockwise). 4, Removeshaft nut, outer collar, saw blade, and inner collar.Set asideand out of the way. VIEWOF UNDERSIDE OF MOTOR SHOWINGLOCATIONOF TWO SHIPPINGSCREWS PULLDOWN TO LOOSEN A L I G N M E N TP R O C E D U R E IMPORTANT: S Q U A R EH D . S C R E W s/16-18 x 3/4 T A B L EM O U N T I N G S U P P O RCTH A N N E L IN ORDERTO OBTAINMAX'MUMCUTT'NG ACCURACY,THE FOLLOWI'VGS'X STEPS M U S T B E C A R E F U L L YF O L L O W E D . BECOME THOROUGHLY FAMILIAR WITH THESESTEPSSO THAT YOU CAN ALWAYS MAINTAIN YOUR SAW 'N PROPER ALIGNMENT.THE ACCIJRACYOF EACH ADJUSTMENT 'S ALWAYS DEPENDENT OF THEPRECEDING UPONTHE ACCIJRACY ADJUSTMENT. After following the 6 step assembly and alignment procedure and the Basic Saw operation section refer to Trouble Shooting section if any difficulty is experienced when performing any sawing operation. FLAT WASHER S T E PO N E F R ON T N O T E : T h e f o l l o w i n g a d j u s t m e n t ,p e r f o r m e d p r o p e r l y , w i l l r e s u l t i n t h e w o r k t a b l e b e i n g p a r a l l e lt o t h e a r m . M O U N TR A I L SU 5 I N G INI)E ATTACHING AND LEVELING TABLE MOUNTING S U P P O R TC H A N N E L S . 1. A t t a c h t a b l e m o u n t i n g s u p p o r t c h a n n e l s w i t h f o u r s o u a r e h e a d 5 / 1 6 - 1 8 x 3 / 4 s c r e w s ,l o c k w a s h e r sa n d f l a t w a s h e r sa n d n u t s . P O S I T I O NS C R E W Sl N C E N T E R O F C H A N N E L S L O T S , f i n g e r t i g h t t o p e r m i t c h a n n e l st o "slip" a g a i n s tt h e b a s ew h e n l e v e l i n g . 2. hULE) UNLOCK LOCK I N D E XR E L E A s T POSlTtN O 'i'\ R e l e a s eb e v e l l o c k l e v e r , m o v e b e v e l i n d e x p i n t o l e f t and rotate the motor to position saw blade, end of shaft down. Lock bevel lock. Unlock and hold arm control lever in index release position as shown. Position arm against left stop ( a p p r o x i m a t e l y 5 0 o m i t e r ) . L o o s e n c a r r i a g el o c k k n o b a n d p o s i t i o n c a r r i a g ed i r e c t l y o v e r l e f t h a n d c h a n n e l ' N O T E : F o r s a f e t y r e a s o n si n a c c o r d a n c ew i t h t h e U L standard, stops have been provided to prevent 3600 r o t a t i o n o f t h e r a d i a la r m . 4. S l i d e t h e a r b o r w r e n c h h a n d l e b e t w e e n e n d o f m o t o r shaft and mounting channel to act as a feeler gauge. Carefully lower the motor with elevationcrank until the end of shaft is just touching the arbor wrench.The wrench should slide back and forth with only slight "A". resistance.Tighten screw N O T E : D o n o t c h a n g et h i s e l e v a t i o ns e t t i n g u n t i l b o t h l e f t a n d r i g h t h a n d t a b l e s u p p o r t c h a n n e l sh a v e b e e n ad i usted. "8" and tighten Move arm and carriage to screw m a n n e r . s a m e support in the M o v e a r m a n d c a r r i a g et o r i g h t h a n d s u p p o r t c h a n n e l and level in the same manner you adjusted the left hand support channel. Recheck both support channels to make sure that tightening screws did not affect the accuracy of the adjustment. 8 . Elevate saw and place motor in vertical position to p r o v i d e c l e a r a n c ef o r i n s t a l l a t i o no f f r o n t ( w o r k ) t a b l e . 5. ARBORWRENCH SCREW"8" SCREW t2 TABLEMOUNTING S U P P O RCTH A N N E L (LEFTHAND) assembfyand alignment F R O N TT A B L T INSTALLATTONOF FRONT (WORK) TABLE. EOITOMS O F I 1. Placefront table board upsidedown -ir,J'iJr., on a workbenchor on the f loor. Drive f_"ui into that is not counterbored. 2. Align the counterbored .holeswith matchingholes in support channels. Instail the tir:" l)ifil'"tnch flat washers,and four % _.2g " ii""i.,-p#-'H?o macnine screvvs. Just baretystart the poin;;;;'r;"ie"w and the one(1)%- 20x 1-3/4 gup pii inch 3. i;J il;riJ screw ,n table center holesInstall one % lockwasher and Hex Nut on each of the four (4) screws in the support channelsand tighten. 4. ,fL::: l- :+cuP PO|NT s E TS C R E W ol edgeacrossthe front tabre ::.: ::_b],._.b:.,d ;;1'J: ["J,ffn' jJi"n?l".ogi^tj-t-iT4;il:':Jffi ir,.r."t i.ir; il'o'i1,il;ii.:; f_ffil::,whether low at its center. 5. lf the front table is,trigh. a t c e n t e r ,f i r s t t i g h t e n t h e center (% _ 20 x 1-3/4 notOOownscrewuntil the t a b l e i s t e v e l_ t h e n l i s ,inch) h l e nt h ; i ; ; ; ' # w untitthis s c r e wi s s n u g . lf table is low at center.first tighten the levelingscrew untir the tabte is tevet_ til i;e;;;"inJ noro oo*n screw. taOtgis.not high or low, tighten levelingscrewanol itcenter hold down screwsnuq. STEPTWO ADJUSTINGCOLUMN TUBE IN COLUMN SUPPORT f o , o w i n g a d j u s t m e n its |.9TE: ,The very CRtTICAL.Atl pro"-"durgl l1Y: -1is",t.nt l.rv on th is'adlustmentbeino correctry. ALL'Looa-irui"dj" rvrUii";; BtilB'rft;1 1. Index and lock arm at 0o Miter. While holding the arm rrvith o n e h a n d , h o l d f i n g e r so f other hand as shown, between column iuOe ano column Appty gentte side presi"r.-;;-the :opposing leeo1 arm in directions., rotational .Anv ,io. 1"-rid."", movement (indicated by arrow) ; il;.;'*ith finger. lf looseness exists the following adjusrments are requ i red. 2. Remove Column Stupport trim using screwdriver shown. as LEVETING S E TS C R E W F R O N TT A B L E 3. L,oosen(2') % - 20 Gib set screwson the left side rearof the columnsupport. at the 4. Elevate,and then _ . , . " ^ r , , , . (a) r r rthe r d , if n e ccolumn olumn bincts b i n d s :nrr a n d -,-.,-.,^-t?y:,l,lh".Arm: e l e v a t i o nl ; loosen two 5/16 _ id Dtarprr nr,+. ^^ 3_-_^ .diffic-ult j:,;"1; jl.it,iil.-ii;;";;ilT# 3:i1,1^ly::^"1 but firm-.r.r.,i"".'i6) tf ths I:,i,j:T"::^.rT::,1 -- *iir, i" ff uurumnsupport, H;,i::ilo",l; n,r1g,nf:^,:o; tighten :.,iJ" the two s/16 - lg.plated 5. nuts until movement disanne:,. ar^.,^r:^_ -, d isappea rs-_ e Ievat ionrr,.i rI' [. ili ;:?,#.i ;i#: Now tinhto- rlr- /rr 1/ _ ^^ ^.. 2g Gib;;;;;;;s untirno **":r*::,:f,.^-(^2,)!: ;;#'ff Hirffi ::i'""':,?*:""t:l:l3lpr'v""i'ts-f and ColumnSupport. Recheckelevationand re-adjust if necessary. 9 7. ReplaceColumnSupport trim. STEPTHREE SOUARING CROSS T R A V E L SI N A S T R A I G. C - TT R A V E L H -TU LINE'.'-'" i , Index but do not lock arm at 0o miter. btade as shown. Moto. ,n"r |;:::[.:.w I( C A R R I A G E has teft hand e END OF AREoR wRENcH RESTING ON IAELE Saw 314P6 OUTER COTLAR ARBORNUT INNER COLLAR l4 assemblyand alignment 3. Lower arm until saw blade iust clearsthe front table. Lock the yoke clamphandleand bevellock lever. 4 . Place a framing square on the table as shown and position the bladeand squareuntil the legof the square just contactsa tooth of the blade.Mark this tooth. must be NOTE: The framing (or combination)"square Assembly and "lrue" see start of Alignment" section on p' 8 for checking method." 5. When the carriageis moved back and forth on the arm, the marked tooth should just touch the squareat all points. lf marked tooth moves into square or away are required: from squarethe following adjustments Loosen(3) 3/8 - 16 set screwsin arm latchat rear of arm. b . Move the arm in proper directionto make marked tooth follow edgeof squarewhen the saw bladeis "crosscut" manner. movedalongarm in a c. Lock arm latch. in arm latch as tight as d . RETIGHTEN (3) setscrews possibleand recireck"crosscut" travel. a. NOTE: This squaringof the crosscut travel will simultaneouslyset BOTH of the 45o miter index positions. e. Set miter indicator on 0o position as shown. TABLECLAMP 6. Position the rip (guide) fence, spacerboard and rear table boardbehindthe front table boardas shown. 7 , Install the two table clamps in the holesprovidedfor them at the rear of the saw base,and tighten them securely. NOTE: The life of your saw table will be lengthened considerablyif you will cover the front table with a fitted pieceof % inch plywood. This should be tacked in placefor easyreplacement.Useof such a coverwill allow you to do all cutting into the cover,ratherthan your tabletop. NUT WASHER REARTABLE SPACER FRONTTABLE r5 STEPFOUR S O U A R I N GS A W B L A D E T O ( W O R K ) T A B L E NOTE: lf alignmentprocedurestep onewas not performed, this adjustmentcan not be accomplished. 1. Placea framing squareon the table with the short leg againstthe saw blade.Do not allow the squareto rest "set-out" tooth; it must rest flat againstthe againsta bladeside. 2. lf the saw blade is squarewith the table top (no visible gap appearsbetween the saw blade and square)arld no is required. Set bevel indicator to 0o iolrti-.nt reading.lf the squaredoesnot touch the saw bladeas shown (with squareleg held firm againstthe tabletop), performthe following adjustments: WRONG I L O O S E NT H E S E FOURSCREWS a. Tighten carriage lock knob' b. Remove handle cover by removing two #10 Pan H e a d S c r e w s .R e m o v eh a n d l e b y r e m o v i n g5 / 1 6 - 1 8 socket head screw and lockwasher. c. Loosen the four socket head screws with 114" Hex "L" Wrench. Rotate motor while holding square f irmly against saw blade and table top. d. Slightly tighten each of the four screwsand recheck . . . Now tighten each screw tight. e . R e i n s t a l lh a n d l e a n d a d j u s t i n d i c a t o ro n 0 o r e a d i n g . f. KIbN s/16-18SOCKET HEADSCREW 5/16 rN. LocKwASHER Loosen carriage lock knob. NO. IO PAN HD. SCREW S T E PF I V E . SOUARING BLADE TO RIP (GUIDE) FENCE HEEL ADJUSTMENT. IEFT HAND C A R R I A G EC O V E R BLADE NOTE: lf alignment procedure steps two and four were not performed, this alignment step cannot be accomplished' 1. Position carriage as shown and tighten carriage lock knob. Place a framing square against the rip fence and the saw blade, as shown. The long leg of the square must be held firmly againstboth the fence and the table top, and the short leg must not touch any o{ the teeth on the saw blade. Check at several points of blade rotation. 2. R I PF E N C E lf the square does not touch the blade at both of the t w o p o i n t s a s s h o w n , a h e e lc o n d i t i o n e x i s t s . l6 assemblyand alignment 3. To correct"heel" conditionproceedasfollows: a. b. c. d. Removeleft hand carriagecover. Loosenthe yoke clamphandle. Loosen(slightly)the two hex-head screws. Rotate the yoke assemblyuntil gap between the sawbladeand squareis eliminated. e. Lock yoke clamp handle and retighten the two hex-headscrews. f. Recheckfor "heel" and installcarriagecover. g. Loosencarriagelock knob. N O T E : T h i s a l i g n m e n tp r o c e d u r ew i l l s i m u l t a n e o u s tsve t b o t h y o k e i n d e x i n gp o s i t i o n sf o r b l a d ei n a n do u t r i p . HEX HEADSCREWS LEFTSIDEOF CARRTAGE VE RTIC.AL HEEL ADJUSTMENT 1. With sawblade in 90o cutoff position. elevate saw and rotate motor to vertical position (Blade Horizontal) and check for heel. Make sure bevel lock lever is locked. 2. Position square perpendicular to fence and between blade and table, as shown lower arm. Do not allow the square to rest against a "set-out" tooth, it must rest flat againstthe blade side. J. l f t h e s a w b l a d e i s p a r a l l e lw i t h t h e t a b l e t o p ( n o v i s i b l e gap appears between the saw blade and square), no adjustment is required. 4 . lf there is a visible gap between saw blade and square, a bevel heel condition exists and adjustment is required. a. To correct, unlock bevel lock lever, loosen the rear motor mount 3/8-16 nut until you can rotate Cam, and then rotate Cam as shown until gap between saw blade and square is eliminated. b. Tighten nut and bevel lock lever and recheck. c. B e p o s i t i o nm o t o r i n c r o s s c u tp o s i t i o n . I TABLE KIgN I WRONG (TURN CAM cou NTERCLOCKWTSE) t7 WRONG (TURN CAM c L o c K w IS E ) STEPSIX 1. INSTALLING AND ADJUSTING RIP SCALE INDICATORS. NOTE: The rip scalesand pointersare intendedto be used for quick settings.For greateraccuracy, take direct measurement betweenbladeand fence. indicatorand twin nut, loosenbut do a. Pre-assemble not removethe two screwswhich attach left hand carriagecover. b. Tilt carriagecoverand installrip indicatorasshown. Tightencarriageattachingscrews. c. Loosen but do not removecarriagelock knob in right hand carriagecover.Installrip indicatorin the samemanner.Tightencarriageattachingscrews. d. With the fence in its normal position (next to the front table),loosenthe yoke clamp handle,pull on swivellatch pin knob and rotatethe yoke as shown to index the yoke 90o from the crosscut position. This will locatethe saw blade betweenthe motor and the fence. Lock the yoke by tightening the y o k e c l a m ph a n d l e . IABLE SPACERBOARD RIP SCALEINDICATOR e. f. s. Position carriage until the edge of the blade, when spun by hand, just touches the front face of the fence. The rip-scaleindicator (on the right hand side of radial arm) should now read "0" inches on upper portion of the blade "ln-Rip" scale. lf not, loosen screws and shift the indicator until it is aligned with "0" the mark, then tighten the screws. NOTE: With the saw blade and fence in the position shown, the upper portion of the blade "ln-Rip" scale is used. lf the fence is re-located at the extreme rear position, the lower portion of the "ln-Rip" blade s c a l ew o u l d b e u s e d . CARRIAGE LOCK KNOB The blade "Out-Bio" scale indicator on the left hand side of the radial arm is adjusted in essentially the same manner as the blade "ln-Rip" indicator, except the blade should be as shown. With 2 inches measured between the fence and the face of saw blade, the rip-scale indicator should be positioneo to read 2 inches on the upper portion of the blade "OutRip" scale. NOTE: With the saw blade and fence in the position shown, the upper portion of the blade "Out-Rip" scale is used. lf the fence is moved to rear position (at the rear of rear table) the lower portion of the "Out-Rip" blade scale is used. Loosen the yoke clamp handle, pull on the swivel latch pin knob and return the blade to the 90o position. 2 ' ' - M E A S U R EFDR O MF E N C E TO NEAREST BLADEIOOTH t8 assemblYand alignment A L I G N M E N TO F S P R E A D E RF O R R I P P I N G ' GUARD OR W A R N I N G : N E V E R P O S I T I O NT H E NoR wlrH PowERoN; ir,r'iiiiickaAcKAssEMBLY pdi;iioN-attrrlrrcreAcr PAWLsBY GRASPING P A W L SO R S P R E A D E R . 2. Install BladeGuard. of a. Sight (visually)to check for proper alignment is spreader the lf shown' as blade saw ipieaOerwith not aligned,adjustit asfollows: (1) Loosen two hex nuts' one on each side of sPreader. (2) Rotate hex nuts with fingersuntil the spreader is directlYin line with sawblade' (3) Tightenboth hex nuts firmlY' ANTIKICKBACK,SPREADER WING SCREW ADJUSTING 3. Checkand Adiust the spreaderasfollows: spreaderadjustingwing a. Loosen the antikickback "tab" positionthe antikickback the screwand with blade and spreaderassemblynearthe bottom of the a n dt i g h t e n . PAWLS ANTIKICKBACK FENCE LOCATIONS ripping Position (A) .is used for most cutoff and narrow width oi"t.iionf. Position (B) is used for maximum c r osscut m a x i m u m ( C ) a c h i e v e t o i s u s e d . i i p p i n g .P o s i t i a capacityin thin work. your saw' you Now that you have assembledand aligned of this controls.section operating proceecl with to are ready not does if saw section manual. Refer to trouble shooting problemsshouldsurfaceafter anv or sitisfactorilv ;;;;; usingthe saw. B rt l9 C A rl rocationsand functions of contrors The versatility of the Rad.ial Saw is due, in part. to its andthese .r._lh1 :"^:::"lrt ,[:iilJ",.'::Jhe t"v, io i"-rJJ..rrrr,operation. controIs tot . rr op.ruiio-n"r"i"ro r. actua ||y A s e r i e so f s i x d i a q r a m ",m **l.il' ;;:i.'i;l:"","..Xi1;; *:,TS.' :::ffiTJj: set-ups and !. operatino tamiliar with thesedia-qrams ,procedurer. io, Jf.lortd become t h a t f o l l o w , b e f o r eo p e i a t i n gand the oo.i.,lni Instructions y o u r, . * l - " , " . " , " MITERSCALE AND INDICATOR 5 2 ARM CONTROL LEVER BEVETINDEX L E V E R RIP SCALEINDICATOd o-rprx or cut rdur :g -:l-:JLAOE 3 AilcL€ (AEv€L) 6 SWIVEL LATCH LEVER v r\-vrF SWITCH W I T HK E Y POWER SWTTCHG KEY A R ML O C K ADJUSTING WHEEL TAELECLAMP \ ELEVATION CRANK I 4 CARRIAGE L O C KK N O B 3 YOKE LOCK H,ANDLE ANTIKtcK8ACK, SPREADER ADJUSTING WING SCREW ANTIKICKBACK AND SPREADER ASSEMELY BEVELINDEX INDICATOR 7 ACCESSORY SHAFT locations and functions of controls saw-blade(bevel) angle, are: bevel lock leverand lever. bevel-index b. The bevel-indexscaleindicatesthe angularposition of the motor with respectto horizontal,from 0o to 90o in eitherverticalPosition. c. The bevel index lever automaticallyindexes the motor at 0o, 45o and 90o. Move bevelindex lever to the left while positioningthe blade,then release it. At any other positionit doesnot engage. d. The bevel lock lever locks the motor to the yoke w h e n t h e m o t o r i s i n a n y p o s i t i o n .P u l l l e v e rt o and pushto lock. release 1 . Depth of Cut (Elevation) a. The diagram shows the elevationcrank which is usedto raiseand lower the saw blade. b. Clockwise rotation raises the blade counterclockwiserotation lowers it- One complete turn of the handlewill raiseor lowerthe saw blade 1/16-inch. 2. Angleof Cut (Miter) Proper Indexing Method - Experiencedoperatorsof woodworkingequipment.suchasthis CraftsmanRadial Saw, acquire the habit of indexing in one direction only, whenevera new settingis madein preparationfor a differentoperation. Example: When moving the arm to a miter index positionmoveit slightly pastthe desiredindex position, t h e n r e t u r nt o t h e i n d e xp o s i t i o nc a r e f u l l yt o i n d e xa n d lock. Yoke indexing and bevel indexing can be a c c o m p l i s h e di n a s i m i l a r m a n n e r . T h i s i n d e x i n g technique tends to neutralizeany stressesimpaired upon saw components and contributes to the high degreeof accuracy the saw is capableof producing when operatedexpertly. a. The arm control lever locks, unlocksand indexes the arm for Left and Right Miter cuts. radial arm has positiveindex positionsat 0o The b. and 45o Left and Right. The arm is rotated by pulling arm control leverto index releaseposition' With arm control lever releasedthe arm will automaticallvindex at 0o and 45o Left or Right' After positioning arm to the desiredmiter angle, pusharm control leverto lockedposition. 6. PowerSwitch and Key a. Insertkey into switch lock' b. Insertfinger under end of switchleverand pull end out, to turn switchon. U N L O C K I N D E XR E L E A S E c. Pushleverin - with thumb - to turn switchoff. 3. Yoke Pivot (Ripping) a. Two controls are used in this operation. They are: the swivel latch-pin lever and the yoke clamp handle. b. A swivel latch lever automatically indexes the yoke at each 90o position. Pull the spring-loadedswivel tatch-leverforward to releasethis pin. c. The yoke clamp handle locks the yoke to the c a r r i a i e i n a n y p o s i t i o n . P u l l t h e h a n d l ef o r w a r d t o releasethe yoke; push the handle rearward to secure the yoke. d' 4. Carriage Lock The carriage lock knob is rotated clockwise to lock the carriageon the radial arm. and counterclockwise to releaseit. crosscutting operations the b. When performing k n ob must be rotated carriage lock counterClockwise until the carriage is free to travel a l o n g t h e a r m . T h i s k n o b s h o u l d b e t i g h t e n e du n t i l the operator is ready to grasp the bevel index handle and make a cut. a. 5. Blade Angle (Bevel) a. The two controls used in angular positioning and indexing of the motor, to provide the desired 2r W A R N T N G : T H I S L O C K T N GF E A T U R E l S PROVlDED TO PBEVENT UNAUTHORIZED USE OF YOUR SAW. ALWAYS REMOVE THE KEY AND KEEP IT IN A SAFE PLACE. TO B ON END OF REMOVE KEY, HOLD THUM "OFF,, POSITION L E V E R T O K E E PS W I T C HI N A N D P U L L K E Y S T R A I G H TO U T . W A R N I N G : F O R Y O U R O W NS A F E T Y A L W A Y S "OFF" WHEN SAW IS NOT LOCK THE SWITCH t N U S E .R E M O V EK E Y A N D K E E PI T I N A S A F E PLACE. . . ALSO IN THE EVENTOF A POWER F A I L U R E { A L L Y O U R L I G H T SG O O U T ) T U R N S W ] T C HO F F . L O C K I T A N D R E M O V ET H E K E Y THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER C O M E SB A C K O N . Spreader -to prevent kerf from closing in on sawblade and possible kickback; - to prevent "wrong-way feed". "Wrong'way feed" is feeding the workpiece - when sawbladeis in a rip position - into the outfeed side of the cutting tool (sawblade, dado, molding head, etc.). the side c o n t a i n i n g t h e a n t i k i c k b a c k / s p r e a d e r .T h i s c a n b e extremelv hazardous becausethe sawblade may grab the workpiece and throw it violently toward the nose o f t h e g u a r d ( i n f e e ds i d e o f t h e t o o l ) . D a n g e r l a b e l o n guard. "Wrong-way feed" occurs when the teeth themselves cut, or attempt to cut, a kerf in the workpiece. This "kickback" which is generated by the differs from a sides (one or both) of the teeth, becauseof binding between the fence (heel), pinching of the sides of the sawblade (failure to use spreader),and/or inadequate set of teeth of sawblade. - to act as a partial guard regarding accidental contact with the sawblade at the outfeed side when ripping, and leading edge when crosscutting. a. The blade guard is positioned by loosening the guard clamp screw and rotating the guard so that "nose" just clears the workpiece as shown. the 7. AccessoryShaft accessories: Useonly the following recommended D r i l l c h u c k ,S a n d i n gd r u m ,a n d R o u t e ra d a p t e r . CAUTION: The sawblade,dado, or cutting tool must be removed from the saw arbor before using the accessoryshaft. NEVER operate the saw with cutting installedon both tools (includingsandingaccessories) endsof the sawarbor. P O S I T I O N I N GG U A R D , A N T I K I C K B A C K A N D A S S E M B L YF, O R R I P P l N G SPREADER W A R N I N G :N E V E R P O S I T I O NT H E G U A R D O R A N T I K I C K B A C KA S S E M B L YW I T H T H E P O W E R O N . N E V E R P O S I T I O NT H E A N T I K I C K B A C K P A W L S B Y G R A S P I N G T H E P A W L SO R SPREADER. ) b.The antikickback and spreader assembly must be adjusted to accommodate the thickness of the board being ripped. A wing screw in the guard Securesthe assembly. GUARD ,-r-CLAUP " SCREW t IN F E E D DIRECTION + ) / MINIMUM N O S EO F GUARD GUARDCLEARANCE 1 . The blade guard is positioned by loosening the guard D I R E C ITO N OF KICKBACK clamp screw and rotating the guard so that the nose iust clearsthe workpiece as shown' This is necessary: - to protect operator from accidentally contacting the sawblade radially from the Infeed direction. -to hold down the workpiece against the table minimizing lifting or fluttering (particularly thin and/or I ight workpieces); - to minimize sawdust thrown toward the operator. - to minimize the possibilityof a thin pusher board riding up on top of the workpiece with loss of control of workpiece. 2. f ccu A N T I K I C K E A CPKO S I T I O N 3. T h e a n t i k i c k b a c k a n d s p r e a d e ra s s e m b l y i s u s e d d u r i n g r i p p l n g o p e r a t i o n s a n d i s a d j u s t a b l et o a c c o m m o d a t e t h e t h i c k n e s so f t h e b o a r d b e i n g r i p p e d - A w i n g s c r e w i n t h e g u a r d s e c u r e st h e a s s e m b l Y . These adjustments are necessarY: Antikickback - to stop a kickback if generated. 22 Loosen the wing screw and with the tab provided, position the antikickback and spreader assembly until the pawl assumes approximately the position shown above. Tighten the wing screw. (Make sure by trial before starting the cut that the antikickback pawls will stop a kickback once it has started). Insert workpiece alongside spreader under outer set of pawls by approaching pawls in the feed direction. Push workpiece sharply in the direction of a kickback (opposite to direction of feed). Readjust Pawls if they do not stop the kickback motion by biting into the workpiece. ) j HAVE YOUFOLLOWEDALLS'XSTEPSOF THE ALIGNMENTPROCEDI'RE?IF YOU HAVE NOT FOLLOWED THEM IIT rNfuN PROPER SEQUEVCE, YO'I CENNbT EXPECTACCURATECI'TTING NESUIiS. In addition to, the proper alignment of your saw, you musr a l s o b e c o m e f a m i l i a r w i t h t h e f o l l o w i n g p r a c t i c e si n o r d e r to expect the best results. I t THISEDGEOF BOARD AGAINSTFENCEFOR ALL CUTS 1. Edge of workpiece which is placed against fence m u s t b e a s s t r a i g h ta s t h e l o n g s i d eo f y o u r f r a m i n g square. 2. Workpiece must be as flat as the front table board on your saw. 3. There must be no sawdust or other wood chios between the fence and front table board. 4. There must be no sawdust or other wood chips underneath workpiece or between workpiece and fence. 5. Workpiece must be held tightly against fence . . t h i s i s e s p e c i a l l yi m p o r t a n t w h e n m a k i n g a n g l e c u t s becausethe workpiece has a tendency to move. 6. Always use the correct Sawblade for the Job . . . Always keep it sharp. 7 . W h e n m a k i n g a f o u r s i d e df r a m e : a. The two side pieces must be exactly the same length. b. The top and bottom pieces must be exactlv the same length. c. Always place the same edge of the workpiece against, the fence turn the workpiece end for end for the successivecuts and mark a pencil l i n e o n t h e t a b l e f o r g a u g i n gt h e r e q u i r e dl e n g t h . Turn workpiece over end for end keep same edge against fence when making successivecuts. 2ND AND 4TH CUTS P E N C I LL I N E F O R G A U G I N GR E Q U I R ELDE N G T H 3RD CUT SCRAP D-eviations from any of the above practices will have an effect on the accuracy of the cuts that you make. basic saw operations i I t Basic saw operations are summarized into six categories, explained and illustrated in the following paragraphs. A book entitled "Power Tool Know How-Radial Saw,, is available at your nearest Sears Retail Store or Catalog Store. This book contains considerable data applicable to t h e r a d i a ls a w . | 3F":l?i N . O T E : R e f e r t o p a r a g r a p h su n d e r , , O p E R A T | O N , , for illustrations and descriptions of controls. 23 basic saw operations REOUIREMENTSFORCROSSCUT Board position (stationary) against rip fence (guide) and l a y i n gf l a t o n t a b l e t o p . (OPERATIONS 1 THROUGH 4} 1. Arbor nut must be tight and saw blade guard installed i n h o r i z o n t a lp o s i t i o n . 2. Arm control lever must be in locked position. 3. Adjust the antikickback assemblyso the pawls just clear the workpiece or the fence, whichever is higher. 4. Work must be held firmly against table and fence. For workpieces thicker than the fence is high, install a higher fence (at least workpiece thickness). Always place the fence in the most forward position (farthest from the column support) compatible with the workpiece being processed and the operation being performed. With the carriage fully retracted. the blade must not contact the workpiece when placed against the fence, within the stated capacitiesof your saw. 5. Blade should be sharp and correctly set. 6. Hands must be kept well away from saw blade. 7 . Y o k e c l a m p h a n d l em u s t b e i n l o c k e d p o s i t i o n . 8. Bevel index lever must be locked. 9. Blade should cut into the table or plywood cover not morethan 1/32 inch. 10. Pull the saw ,forward just far enough to sever the l u m b e r . l t i s d a n g e r o u si f t h e b l a d e h a s b e e n p u l l e d t o o far out beyond the piece being cut. When it is returned it can pick up the right hand piece and throw it over the fence. 11. For operations No. 3 and No. 4, observeadditional "Operating Controls" instructions under paragraph "Blade Angle". PROPER (SEE ITEM "10" AT LEFT) N o . 1 _ CROSSCUT OPERATION Crosscutting is the process of sawing the workpiece by p u l l i n g t h e s a w b l a d e t h r o u g h it and using the fence as a support for the edge of the workpiece. Never crosscut free-hand. DIRECTION OF TRAVEL W A R N I N G : B E F O R E C R O S S C U T T I N GM, A K E S U R E T H E A R M C O N T R O LL E V E R , B E V E L L O C K L E V E R A N D Y O K E C L A M PA R E A L L L O C K E D N . E V E RU S EA L E N G T HS T O PO R A F I X E D G U I D E O N T H E F R E E E N D O R E D G EO F A W O R K P I E C ED. O N O T C R O S S C U T W O R K P I E C ETSH A T P L A C EY O U R H A N D SC L O S ET O THE PATH OF THE SAW BLADE. WHEN MORE E X P E R I E N C EI S G A I N E D B Y U S I N G T H E S A W , I T WtLL BE NOTICEDT , H A T W H E NP U L L I N GT H E S A W T ,H E B L A D E T O W A R DY O U D U R ] N G C R O S S C U T T I N G T E N D ST O F E E D I T S E L FT H R O U G HT H E W O R K D U E TO THE ROTATION OF THE BLADE AND THE D l R E C T I O N O F T H E F E E D . T H E R E F O R EY, O U S H O U L DD E V E L O PT H E H A B I T O F H O L D I N GY O U R R I G H T A R M S T R A I G H T F R O M T H E S H O U L D E RT O THEWRIST. 24 IMPROPER ( S E EI T E M" l O ' ' A T L E F T ) NG REPETITIVE CROSSCUTTI "C" clamp (min. 6 inch) usinga wood block on Clamp a e a c h s i d e o f t h e a r m . T h i s w i l l l i m i t t h e c a r r i a g et r a v e l beyond the position necessary to complete the crosscut operation. basic saw operations OPERATION N o . 2 - M I T E RC R O S S C U T Miter crosscuttingis the processof sawinga board at any angleother than a 90o (square)cut. The 45o miter angleis a popular one, since two boards cut to 45o can be assembled to form a 90o cornerfor producinga squareor rectangularframe.The radial arm is set to the desiredangle of cut; yoke and bevelsettingsindexedat 0o (andlocked) as in squarecrosscutting. The boardbeingcut is held firmly againstthe fence (guide) and the carriagepulled forward along the radial arm to perform the desiredcut. As in "Operation No. 1", the carriageshouldbe returnedto full rear position and the saw blade allowed to come to a completestop beforeremovingthe boardsfrom saw table. OPERATIONNo. 3 - BEVELCROSSCUT Bevelcrosscuttingis the processof sawingat 90o (sguare) acrossthe board with the saw bladeset at an angleother than 90o to the saw table. The radial arm and yoke are indexedat 0o and locked,but the bevelis setto the desired angleof cut. The board is held firmly againstthefenceand the carriagepulledforward alongthe radialarm to produce the cut. The carriageshould be returnedto full rearward positionand the saw blade allowedto come to a complete stop beforeremovingthe boardsfrom sawtable. OPERATION o.4 - COMPOUND cRosscuT Compound crosscutting is the combination of miter and bevel crosscuts.The radia, arm and bevel are set to produce the desired cut; the yoke is indexed at 0o and locked. The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut. Again. the carriage should be returned to full rearward position and the saw blade allowed to come to a complete stop before removing boards from saw table. R E O UR I E M E N TW S H E NR I P P I N G (OPERATIONS 5 AND 5) 1. Carriagelock knob must be locked. 2. Radialarm must be lockedin 0o position. 3. Work must be held firmly againsttableand fencewhile feedingthrough. 4. Guard spreaderand antikickbackmechanismmust be p r o p e r l y s e t . O B S E R V E I N S T R U C T I O N Sl N P A R A G R A P H , " P O S I T I O N I N GG U A R D . A N D A N T I K I C K B A C KA N D S P R E A D E R A S S E M B L YF O R RIPPING"UNDER "LOCATION AND FUNCTION OF CONTROLS". 5. Bladeshouldbe sharpand correctlyset. 6. When ripping narrowstock,lessthan 3 inchesbut more than 1/4 inch betweenthe guardand the fence(guide), usea "Push Stick" at least1l4" thick and at least16" long so the workpieceis clearof the bladebeforeyour handcontactsthe guard. GREATER THAN r/4" S L I G H T I YL E S ST H A N T H I C K N E SOSF W O R K P I E C E uP TO 3/8" 7. When ripping stock 1/4 inch or less between the blade and fence (guide) use a Pusher Board. Pusher board should not be lessthan 3 incheswide and 1 6 i n c h e sl o n g . N a i l o r g l u e a 3 / 4 x 3 / 4 x 4 i n c h b l o c k to one edge of pusher board to be used as a grip. The pusher board should be fed into the blade behind t h e s t o c k b e i n g r i p p e d u n t i l t h e s t o c k i s c l e a ro f t h e r e a r of the blade (not more than 8 inches so as not to strike antikickback pawls) and then pulled back with use of t h e g r ip . 8 . H a n d sm u s t b e k e p t w e l l a w a y f r o m s a w b l a d e . 9. Saw blade MUST be parallel to fence, to minimize possibiIity of kickbacks. 10. For every new width of cut, a new PUSHER BOARD o r a r e w o r k e d P U S H E R B O A R D t o r e m o v et h e m a t e r i a l c o n t a i n i n gt h e k e r f - m u s t b e u s e d . blp 1 1 . T h e o u s h e r b o a r d s h o u l d b e t h e s a m e t h i c k n e s sa s t h e workpiece. No thinner for strength, or no thicker since the nose of the guard must clear the top of the w o r k p i e c ew i t h m i n i m u m c l e a r a n c e . 1/4" OR LE55 N o .5 - O U T - R I P P I N G OPERATION AND IN.RIPPING 1. - W A R N I N G : N E V E R R I P F R E E . H A N D .B E F O R E R I P P I N G , M A K E S U R E T H E G U A R D ,A N D A N T I K I C K B A C KA N D S P R E A D E RA S S E M B L YA R E . LSO.MAKE SURE THE SAW S E T U P P R O P E R L YA B L A D E I S P A R A L L E L W ] T H T H E F E N C E .N E V E R R I P W O R K P I E C E SS H O R T E RT H A N T H E S A W BLADE DIAMETER. Ripping is the process of sawing the workpiece by feeding it into the saw blade when using the fence as a guide and as a positioning device to obtain the desired width of cut. The sawblade is oarallel to the fence. 26 2. Sincethe work is pushedalongthe fence,it must havea straightedgein order to make slidingcontactwith the fence.Also, the work must makesolidcontactwith the table, so that it will not wobble.Providea straightedge, e v e n i f t h i s m e a n st e m p o r a r i l yn a i l i n go f a n a u x i l i a r y straight-edged board to the work. lf the workpiece is warped,turn the hollow sidedown. 3. Always usethe sawguardand makesurethe spreaderis correctly alignedwith the saw kerf and antikickback pawls properly adjusted.Woodcut with the graintends to spring the kerf closed and bind the blade and a kickbackcould occur. 4 . Stand a little to one side of centerto be clear of 'work in caseof kickback. 5 . When rippingshort or narrow work, alwaysuse a push stick appliedto the sectionof the workpiecebetween the blade and fence. . . pushthe work pastthe bladeso e i l l m i n i m i z et h e i t i s c l e a ro f t h e b l a d e .T h i s p r o c e d u rw p o s s i b i l i t yo f k i c k b a c k s . In-Ripping.The radialarm and bevelare indexedat 0o and locked, but the yoke is turned 90-degrees in a clockwise direction (viewedfrom above)from the crosscutposition. Thus, when standingin front of the saw,the bladewould be rotating counterclockwise. After positioningthe guard and antikickbackmechanismthe workpieceis fed from the right-handside of the saw. The "Blade In-Rip" scaleis on the right-handsideof radialarm. Out-Ripping.The radial arm and bevel are indexedat 0o and locked, but the yoke is turned 90-degreesin a counterclockwise direction (viewedfrom above),from the crosscutposition.Whenstandingin front of the saw,blade would be rotating clockwise.After positioningthe guard and antikickbackmechanismthe workpieceis fed from the left-handside of the saw.The"Blade Out-Rip" scaleis on the left handsideof radialarm. O P E R A T I O N o . 6 - B E V E LR I P P I N G Bevel ripping is either in-ripping or out-ripping as described above, except the saw blade is tilted out of perpendicular to the saw table surface. The radial arm is indexed at 0o and locked, the bevel is set to the desired bevel angle and the yoke is positioned for in-ripping (saw blade at rear) or (saw blade at front), as required. All out-ripping requirements and observations applicableto normal ripping operations also apply to bevel ripping. DADOING MOLDING/SANDING Instructions for operating the Dado Head are contained in booklet furnished with the Dado Head. The saw arbor is designed for dado heads up to 13/16 inches wide. Do not install a wider dado head on the arbor. Take severalpassesif required dado cut exceeds13/16 inch. When installing the dado head on the arbor, ALWAYS install the inside "loose collar" first. Be sure the teeth of the chippers are placed to fall in blade gullets,and chippers are approximately equally spaced around the arbor. DO NOT install the outside loose collar. Make sure the arbor nut is tight. Install the arbor nut directly againstthe outer blade of dado head. For best results and to avoid excessiveload on the motor, NEVER CUT A 13/16" WIDE DADO. DEEPER THAN 3/4" IN ONE PASS. Instructions for operating the Molding Head are contained i n a b o o k l e t f u r n i s h e dw i t h t h e M o l d i n g H e a d . For use of Molding Head Cutter or Drum Sander the rear table reqr.Jresan opening (next to rear face of fence) for clearance.Cut this opening as shown. REARTABLE N E V E R U S E A D A D O H E A D O R M O L D I N GH E A D W I T H T H E S A WA R B O R V E R T I C A LW I T H O U TI N S T A L L I N GA N D A D J U S T I N GA M O L D I N GH E A D / D A D OG U A R D . 27 adjustments to compensate for wear ADJUSTING BEVEL LOCK LEVER r--=-\. 1. The purpose of this lever is to lock the moror at any angle. To adjust, remove the set screw with wrench as shown. Use the bevel lever as , *r.n.n to tighten -lock the clamp bolt. Do Not Over fight"n. R'.ptace bevel lock lever in locked position anO ilgl_,t"n the 5s1sqrsM/. \ N EEVELLOCK LEVER w / E V I I t/8 HEX ''1" WRENCH EEVELLOCK LEVER I N L O C K E DP O S I T I O N YOKE LOCK HANDLE ADJUSTMENT. 1. This handleprovidesa friction lock betweenthe upper face of the yoke and the bottom lr"" tiii," carriage. It should eliminateany play or rotation betweenthese two parts when locked. lts proper position for saw o.perationis gpproximatelymidway U.t*..n the two sidesof the yoke. When sufficientwear has occuredto permit the handle to move considerablyto the rear. or strike the Voke before locking,the handlemust be adjuileO as follows: 2. Removecarriagestop screwand lockwasher with a ,l/4 i n c h h e x - Lw r e n c h . 3. Grasp-thecarriageassembly,move it carefully off the . n d . . o l r a d i a la r m , h o l d i n gi t p a r a l l e l t o t t r ei a O i aa t rm until all carriagebearings aie free ot their i...t r. Rest the motor and carriageassemblyon saw work table and re-installcarriagestop scre* .nJ io.r*.rh"r. HEX '1., WRENCH (l/4 tNcH) - t "/ CARRIAGE STOP SCREW To Readjust Sg, Vgi1. lock handleat unlockedposition. Tightennut untirrock;;;ii;j;;k;, lljl. illlgthe wrench., oetween two rsll6 wRENCH mid_way sides of the yoke. nemoue carnage stop screw and lockwasher. 7. H o l d t h e m o t o r a n d c a r r i a g ea s s e m b l y p a r a l l e lt o r a d i a l arm.and start the rear bearings onto the tracrs. Continue to hold the assemblyparallel to the tracks until the forward bearingsare on the tracks. 9lld^"_-,1. carriage rearward on the radial arm and SrOPSCREW :LIOI TC.KAW! LA_SrHHEER .C A R R | A G E AND 28 adiustmentsto compensatefor wear ARM TO COLUMN 1. With the arm control lever unlocked and in index releaseposition,the arm should move firmly with no verticalplay in the arm. The arm shouldfit snuglyon the column. lf not. then adjust. a. Removetwo (2) screwsfrom rear cover plate and tighten evenly top two 3/8-16 bolts, until arm movesfirmly and there is no verticalor horizontal movementin the arm when arm control lever is l o c k e do r u n l o c k e d . b, Bottom two nuts shouldbe snuggedevenly,but not nearlyastight astop two bolts. c. Be-lnstallRearCoverPlate. d- A D J U S T I N GC A R R I A G EB E A R I N G S In proper adjustmentthe top and bottom radii of all four bearingsshouldbe in contact with the arm tracksfor their entire lengthand carriageshould roll freely but with some resistance. To test for looseness betweenbearingsand trackson radial arm,performthe followingsteps. 1. Removeleft-handcarriagecover. 2. Pushthe carriageto its full most rearwardposition. 3. Finger hold front carriagebearingas shown and apply as much force as possibleand at the same time pull carriageforward. lf you can stop the bearingfrom turning it will requireadjusting. 4. Check rear bearingin the same manner and adjust as follows: a. Loosen nuts just enough to permit the eccentric screwsto turn. b. Rotate the eccentricscrewsa oartial turn (left or right) as requiredto take up looseness. c . Hold the headsof eccentricscrewsin the position establishedin the precedingstep and tighten nuts on undersideof carriage.Correctadjustmentexists when you cannot keep the bearingsfrom turning. However, excessivebearing pressure will cause d i f f i c u l to p e r a t i o na n d r a p i dw e a r . d . I nstallcarriage cover. WASHER ASSEMBLY ECCENTRIC SCREW CARRIAGE CARRIAGE BEARING PLAIN WASHER LOCKWASHER NUT 29 A R M L O C KA D J U S T I N GW H E E L Arm control lever operatesa brake shoe that locks and the arm index releases the arm, and automaticallyreleases pin for 0o & 45o miter settings. The lock action shouldfeel tight and secure.Considerable amount of effort must be appliedto the leverto lock the arm. N O T E : L e v e rm u s t b e i n u n l o c k e dp o s i t i o nw h i l e m a k i n g adjustment. lf adjustmentis required,turn arm lock adjustingwheel under front of the arm clockwise to tighten, counterclockwiseto loosen. ARM INDEX ROD ADJUSTMENT At some time it may be necessaryto make an adjustment to the Arm Index Rod, to compensate for wear in the I n d e x i n gS y s t e m . LEVERARM KNOB M I T E RI N D I C A T O R An indication that this adjustment must be made is when one of the following occurs: IMPORTANT: ARM LOCK/ADJUSTING WHEEL (SEE ABOVE) MUST BE PROPERLY ADJUSTED AT THIS TIME. 1. With the arm control lever pulled forward and held "lndex R e l e a s e "p o s i t i o n , t h e a r m c a n n o t b e in the moved out of the Indexed position. (lndex pin not f u l l y r e t r a c t i n gf r o m l n d e x r i n g ) . 2 . W i t h t h e a r m i n o n e o f t h e I n d e x p o s i t i o n sa n d t h e arm control lever allowed to rest in the Unlocked position (with the column tube supports and gibs adjusted properly eliminatingall play in this area). A slight side to side movement is noticeable at the front of the arm. (lndex pin not fully seated in IndexRing). \ r*trenscn-r ,/\ -"'1-b Y '* I o ARMTRIM ARM TRIM PAD ARM CONIROL LEVER CARRIAGE- E ^L : STOPSCREW To make an adjustment to the arm Index rod the following steps must be taken. 1 . R e m o v i n gA r m T r i m ( S h r o u d ) a . R e m o v em i t e r i n d i c a t o r . S n a p f i t . b. Remove miter scale by removing two #10 Pan Head screws. c. Remove knobs from arm control lever. d. Remove stop screw and lockwasher in arm. R e m o v e c a r r i a g e .R E - I N S T A L L S T O P S C R E W AND LOCKWASHER. e. Grasp arm trim and remove. f. Remove arm trim pad. 6 CARRIAGE 2. Adiusting Index Rod. a. Loosen carriage bolt and nut which holds adjusting bracket in place. b . P o s i t i o na r m i n 0 o l n d e x . c. Bring adjusting bracket forward until it is approximately 1/16 inch from contacting Index rod. Or until it is in the extreme forward position on the mounting slot. d. Tighten carriage bolt & nut. Test indexing action in all Index positions. parts that have been removed. Reinstall 3. a . I n s t a l la r m t r i m p a d . BRACKET ADJUSTING Remove Carriage Stop Screw and Lockwasher and install carriage.REINSTALL CARRIAGE S T O P S C R E W .A N D L O C K W A S H E R . c . I n s t a l ll e v e ra r m k n o b . d. Install miter scale and miter indicator. Set miter indicator to 0o. b. r/r6-lNcH 30 trouble-shooting F I N I S HC U T E N D l$'$ 1. RADIAL SAW DOES NOT MAKE ACCURATE 0o or 450 MTTERCROSSCUTS. a. Looseness between column tube and column support. Align as describedin Alignment'procedure Section Step Two. b. Crosscuttravel not properly adjusted. R efer to Step Three in Alignment procedure SectionSquaringCrosscutTravel. c. Column is Loosein Support. Referto StepTwo in Alignmentprocedure. ,\\'\\ \\\\\ F E N C EE D G E F E N C EE D G E F I N I S H C U T L O O K S L I K E T H I S _ O OC R O S S C U T d. Arm Not IndexingProperly. R e fe r t o A r m I n d e x R o d A d j u s t m e n t i n Adjustmentsto Compensate for Wearsection. e . CarriageAssemblyLooseon Arm. Refer to CarriageBearingAdjustmentin adjustment to Compensate for WearSections. f. Looseness betweenYoke and CarriageAssembly. Refer to "Yoke Lock Handle" adjustment in adjustmentto Compensate for WearSection. OR LIKE THIS - 45O MITER. g. SawdustbetweenWork Pieceand Fence. KeepFront Work TableClean. h . Rip FenceNot Straight. ReplaceFence. 2. SAW CUTS AT ANGLE _ NOT 9OOTO TABLE TOP. SHOULD B E9 0 " ANGLE a. Table support channelsnot properly leveled. Refer to Step One under Alignment procedure Section. b. Blade not squareto work table top. Referto Step Four in AlignmentprocedureSection. 3. B L A D E A N G L E ( B E V E L )C U T SN O T A C C U R A T E . a. Corrective Action is the sameas paragraph2A and B above. b. CarriageBearingsLoose. Referto adjustingcarriagebearingin adjustments to compensate for wearsection. c. Bevel Lock Handle Loose. Refer to Adlustment Bevel Lock Handle ln Adjustmentto Compensate for WearSection. 4. SAW KERF (CUT EDGE} OF STOCK ROUGH _ TOOTH MARKS LEFT ON EDGEOF SAW KERF. FENCE wlDEcuT- R O U G HK E R F N O T E : T h i s c o n d i t i o ni s c o m m o n l yc a l l e d" H E E L " . b. BevelCrosscuttingOr BevelRipping. Refer to Step 5 Under Alignment ProcedureSection VerticalHeelAdjusting. Using lmproper Bladefor FinishCut Desired. UseProperSmoothCutting Blade. F I N I S HC U T E N D SQUARE ,/l\\\l WARNING: REMOVE POWER CORD FROM POWER S O U B C EB E F O R ET R O U B L ES H O O T I N G . NOTE: Changingone adjustmentwill effect another,so it is best to perform all of the alignment procedureswhen correctingany one problem. The usual operating"troubles" are listedin the following paragraphs with the necessary correctionslisted. Crosscuftingor Miter Cutting "Heeling" w i l l t e n dt o s l i d et h e w o r k p i e c ea l o n gt h e guide fence,as the cut is beingmade,and make a squarecut almostimpossible. Refer to step 5 underAlignmentProcedureSection - "SquaringBladeto Fence." SQUARE Fl'r/: c (KERF) - - --= - D I R E C T I OO NF ATTEMPTED BLADE TRAVEL B L A D E' , H E E L I N G , . D I R E C T I OO NF BLADE TRAVEL -- trouble-shooting I N RIP POSITION 5. WOOD BINDS, SMOKES AND MOTOR SLOWS DOWN OR STOPSWHEN RIPPING. a. Dull blade or warpedboard. Sharpen or replace the saw blade. Avoid the attempteduseof severlywarpedmaterial. b. Feed rate too fast. Slow Feed Rate. T O P V I E W W I I H ARM 9OO TO THE FENCE / \ - \-l FENCE \I FEED DIRECTION <- c. Saw blade heels. C h e c k a n d a l i g n a s d e s c r i b e di n A l i g n m e n t ProcedureSection,Step Five. d. Fence not straight. Replacefence. e. CarriageAssemblyLooseon Arm. Refer to adjustingcarriagebearingsin adjustments to compensatefor wear section. 6. B O A R D P U L L S A W A Y F R O M F E N C E W H E N RIPPING. a. Saw Blade has heel. Corrective action is the same as preceding instructionsexplainedin paragraph c. 7. W O R K P I E C ES T R I K E SS P R E A D E RW H E N R I P P I N G . a- Adjust spreaderper instructions in Step Six under "Alignment of Spreaderfor Ripping". 8. SAW DOES NOT TRAVEL SMOOTHLY ON ARM TRACKS. a. Dirty tracks. Clean Tracks. b. Bad Bearing. ReplaceBearing. c, Worn Tracks ReplaceTracks 9 . C L A M P I N G F O R C E N O T S U F F I C I E N TA T M I T E R ANGLES OTHER THAN 45O. a. Arm Control LeverrequiresAdlustment. Refer to Arm Lock Adjusting Wheelin Adjustments to Compensatefor WearSection. 1 0 .C L A M P I N G F O R C E N O T S U F F I C I E N T A T B E V E L ANGLES OTHER THAN 45O. a. Bevel Lock LeverRequiresadjusting. Refer to Adjusting Bevel Lock Lever in Adjustments to Compensatefor WearSection. 32 H E E LT O R I G H T : INCORRECT H E E LT O L E F T : INCORRECI CORRECT 1 1 .D E P T H O F C U T V A R I E S F R O M O N E E N D O F WORK PIECETO THE OTHER. a. Table Top not parallel with Arm. Refer to Attaching and Levelingtable Mtg. Support Channelsin Step OneAlign. Section. 12. BLADE TENDS TO ADVANCE THRU LUMBER TOO FAST. a. Dull Blade. Replaceor sharpenblade. b. Not advancingSaw Blade properly. Draw Saw Blade across lumber with a slow and steadypull. CHART MOTORTROUBLE'SHOOTING particularly tgt NOTE:Motorsusd on wood-working -"I: woodchips to tne accumu'|il;;isivdust'anO susceptible to ot '"""'umed"',frequently and shouldbe blown-oit ventilatton' motor with normal il;";;i;;"rence REMEDY SUGGESTED Motor will not run. 1. ProtectoroPen;circuit broken. 2. Low voltage. Motor will not run and "BLOW". fuses Motor fails to develoP full power. (Poweroutput of .otot decreasesraPidlY with decreasein voltage at motor terminals.For examPle:a reductionof 10/o in voltagecausesa reduction of 19%in ma<imum Poweroutput of which the motor ts capable,while a reduction ol 2V/o in voltagecauses in a reduction of 36o/o maximum Poweroutput') Motor overheats. lUotor starts slowlY or fails to come uP to full speed. Motor stalls(resulting,in blown fusesor trlppecl circuit breakers)- Frequent oPeningof tusei or circuit breakers' 1. Short circuit in line, cord or Plug. 2. Short circuit in motor or looseconnections' line' 3. lncorrectfusesin Power 1. Powerline overloadedwith and other lights,aPPliances motors. wiresor circuit 2. Undersize too long3. -' Generaloverloadingof oo*"t company'sfacilities' iln rn"ny sectionsof the country, demandfor electricalPowerexceeds the capacityof existing and distribution generating sYstems.) on red.button' 1. Resetprotector by pushing (indicatedby motor of top on located audibleclick). proper voltage' 2. Check power line for plugfor damaged l.'- lnspectline, cord and insulationand shortedwires' fgr.looseor.,-^-2. lnspectall terminalsin motor on wrres' insulation worn or terminals ;.f,; 3. lnstallcorrectfuses' 1. Reducethe line load' lengthof wiring' 2. lncreasewire sizes,or reduce 3. Requesta voltagecheck from the power company' 1. Slow down rate of feed' feed ratewhen 1. Excessive crosscuttingor rlPPlng' (Air 2. lmProPercooling' circulation restrlcteo through motor due to sawdust.etc.) "heel"' 3. Saw bladehas provide normal air 2. Cleanout sawdustto motor' through lation circu Sectionof 3. Refer to Alignment Procedure 1. Correct low voltagecondition' triP 1. Low Voltage will not s,witch. starting condition' 1. Correctthe low line voltage 1. Voltagetoo low to permlt motor to reachoPerattng speed. 2. Fusesor circuit breakers do not havezufficient caPacitY. with 2. Replacefusesor circuit breakers nits' u pto-petcaPacitY 1. Reducemotor load' breakers' 2. Replacefusesor circuit 1. Motor overloaded' 2. Fusesor circuit breakers do not havesufficient caPacitY. 33 maintenanceand lubrication MAINTENANCE N O L U B R I C A T I O NR E O U I R E D W A R N I N G : F O R Y O U R O W N S A F E T Y ,T U R N S W I T C H "OFF" A N D R E M O V E P L U G F R O M P O W E RS O U R C E OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW. When you receive your new Craftsman radial saw, it requiresno lubrication.The radial saw has been partially alignedand all bearingsare lubricatedand sealedfor life. In time, however, in order to keep your saw in perfect working order and accurate,it will be necessary to lubricate and realign. In fact, your radial saw needs more of a cleaning t h a na l u b r i c a t i o n . Do not lubricatecarriageball bearingsor motor bearingsas these are sealed ball bearings and require no added lubrication. Do not lubricatebetweenradialarm cap and radialarm. P E R I O D I C A L L YL U B R I C A T ET H E S EP O I N T S Use SAE No. 10W-30automotiveengineoil and refer to PartsList for locations.Apply a few drops of oil alongthe swivel latch pin and bevel index pin only if the pin has a tendencyto stick. Removethe left-handcarriagecoverand. use oil sparinglyto prevent it from getting on the ball bearingsor races. A light film of oil should be wiped on the face of the column tube to lubricatethe fit betweenthe columntube, and column support. Make sure the teeth of the ANTI KICKBACK pawls are alwayssharp.Replaceif not sharp. LUBRICATION The thread on the elevation shaft assembly can be lubricatedthrough the oil hole in the centerof the radial arm cap. Your saw is precisionbuilt and should be kept cleanand properly lubricated.Before describingthe variouspoints w h i c h m a y p e r i o d i c a l l yr e q u i r el u b r i c a t i o n ,l T l S M O R E IMPORTANT TO FIRST MENTION THE VARIOUS P O I N T SW H I C HS H O U L DN O T B E L U B R I C A T E D . CAUTION: Excessive oil at any location will attract airbornedust particlesand sawdust. recommended accessories CAT.NO. ITEM Stand S t e eL le s s ...::.:::::.:::::: Casters KeyChuck *Molding HeadGuard- 7-inch *Molding HeadGuard- f-inch R o t a r y S u r f a cPel a n e r - C a r b i d e T i p S a n d i n g W h e e l8- - i n c h SandingWheel- lO-inch D u s t C o l l e c t o. r. . . D u s t C o l l e c t o. r. . . TaperJig *Satin Cut Dado- 7-inch . *SatinCutDado-8-inch. *Molding H e a dS i n g l eC u t t e r *Molding HeadThreeCutter SandingDrum - 3-inch o Lower RetractableGuard . "Power Tool Know How Handbook" RadialSaw ....9-222Os ...9-22208 .9-2980 . . .9-29524 . . .9-29523 .... 9-29513 . -.9-2274 .9-22723 .....9-16998 ....-9-29517 ...9-3233 . .9-3257 ..9-3253 9-3215 9-3221 . .5-25246 9-29009 9-2917 *Before purchasing or using any of these accessories, read and comply with additionalsafetyinstructionsNo. "(D)2" on p. 4 of this manual. .Meets OSHA Requirements asof 8-73. The above recommendedaccessories are current and were availableat the time this manualwasprinted. 34 repair parts PARTSLIST FOR CRAFTSMANlO.INCHRADIAL SAW MODEL 113.197751 o s 4 6- ll &- t2 o;;f;, o a o o o FIGUREl_LEGSET Key No. 1 2 4 E o 7 I o 10 11 12 * Part No. 63749 60314 63751 63750 sTD 551225 sTD 541025 sTD 523106 sTD 551031 sTD 55'l131 srD 541231 sTD 541250 | 803835 I 63752 I Description Leg x5/8 Screw.TrussHd. 114-2O Stiffener,R.l-.|. Stiffener,L.H. *Lockwasher,External1/4 *Nut, Hex 114-2O *ScrewH , e x H d . 5 / 1 6 - 1 8x 5 i 8 * W a s h e r1,1 1 3 2x 1 1 / 1 6x 1 / 1 6 * External5/16 Lockwasher, * N u t . H e x J a m5 / 1 6 - 1 8 *rurt, Hex Jam 112-13 Foot, Leveling g.S of LooseParts(Not lllustrated) Locally' StandardHardwareltem - May be Purchased 35 repair parts rr U /i F = @ -1 r.o <tN Ob) (\lc) !t rt < (|) r cc ln 9o =z o< t t I ln t :\ *--\ € !t t F_=._ = N <1. ct) Jj CO yE) -o -\ I ./i' <E o 3 I l n 1-0@ @ i CUJ (Jco EE of uZ 0DE-3 / T oa ro I t -d$ € c-a -fl- N I 0i O ij , s--0-{ CD -'i UJ o =o tEr E I I o- I / / ,/ i'Iil \ \ \ Affi_ATn \ UH r-W l l l J C D N \ \ \ \ 9 !t -----o- I (t = s 6b_q p1o \ - 36 1 o l o lr __6 (* 6 - - 7 ^ (\I (') CL a, o o { I frE€E (o EE-+E "g n ; sSs ZZZ=, :; *S ti or dg;.=e ee?=i ,-l-r *^;? : F ) x xO *ql \ s rl) \ x s v e sf :f . : I e i r * E i F : ' - --E= * = * ' * € 6 d : 9 5 * E T ; # ; F E : f f f 6 & E f iH g =:iii p pi s$! !.;gg:.Fq?t?t-=€Ei'i #FgSggsBsB s.t5coE = . n,t32?pE r\C .L P 3 3 6 .- AR o5 < i E E : s p eI -t E2 eFEnngn;E ;EEBilgEEAAfi$$E Ip I 6< Is z r N €5 5 (9 o; =z =t\ E g 9P i!; f( Jfafo E> ?.= F J vr!'/.J rR P= 5 CL 'A -e : L z E o- ) A (O C., Ct an @ U) a/) CL RNRREESgsgSSSg UJ I E o) sl N l X ; ; 9 - C' @ C o X to E ( sO T -i+ -, T i -E i 9:; fl :-t^R PEF, SsSs--{ -3_ ^s g) eco :-< i; (\r cb E o 3 S @ x F d = 1 5 8- c . : . > ; R -{ (n .? ErES!;:Q*b.rAE b -; E€tEEe.aSFq E ;r ; - :9 > r - :E:iEqE; > - . a i t l e E3 # : ; : r ! 6 - .,'B F = : L - ( J ( J 6 e , . ; 3 <. u) u) =Ei;FFcFEIgi$FFF 8 D : : E B ;E$SEE N*CE;$;EH;s e c . ({ ' ) < r f ,( or \ @o )3 : 37 l::5 9:3I RF NRXR repair parts /P-3 ,'^f-e t u ) { r t \ b-Z* R--e \ / 4-,F / . / = CN \\ .D Ob o \ \\\ rtuo+) \' \ 9; =z o < FF \------\ =E Ei / / ./-\ \ / ; / \\Ii . ' , a \\" \\ <r EFi r= / / 1 \(@' /' p*G *-(,:1 / ,/ W C1 dF / -/.F\ \ / \ z N9-s \_/ ffi>ks ? ; 3 3h U -/V/ * 9 l tt l/\\ l t l t I ,l-. ^ s r l l er o <t /6)(d.-. ("d"7i- ,' [ tI 4--r . _-l 4 | _\D4\2l J_ __4v_ _ F' 5-m zffiP ?yrf*- d;r\d-e$dd s/nir\"FN rw:l\\ w, //^ +E-\\)qjl-?tT /' I I \ nmr $-Mre ' ou ; r y f f i \ g A } / ( i2 om Ea> v,i fR P = tE f {i'rV-l \^ \\ \.\ *. ' r\ . \' q \+-\ s. t\, LI*-UHJ "\ L-J ltr\//\ V = *-ffir\ \t,. l/ e$\ \\'//- o 8-€'-"qA' ---, .--{-C A 3'% :-)a" Ier.t----....-.G,1- Et-*t t { - e */ ".2\fr ;/@ E- ",. e' I =tfr'ffbo:o-ffi^-H)**o-it".,, \ S E \ \ \ t\ 6l ) h c, -e .\ f N ff / E o {;"; iE; E€# g9g i . HE !: 'qe I: E-cr; =9 ; i -g o,-/oPST'iqW\: :F eo 'i6 N ,'t-Fry-t:\r *P-?roqq '; / ,L2/>PeRVff\ i€3 i*J * ,/& -.+#? Eg: Tl''\=fff'tY1T-T%'i -*3 s= - ll\\lY llllll S = 9 i c i x € 6 r t ( t c { - 38 P E P N \ $ (o o CL (t (l' o 9S x N i i? I =S x S : lcr o : cc o..d T ::_ ( ; " 1 N : i 3 < ; g i : ; Ei E€ i S ;Ii s a -^'fFi ^E*rt E F F € € ; S : E F i a g o e : Ir Ii X=' . , iI.B- ; €d SEF : r ; - . d E'F. :8 ; a. €: e Fii -'- o o.C !, o X o = ;,P ;.: i'' E i.9t#i , t8.di= H-i$ - E . i ?q€F, i;F! i:;E;i:€€ tqq:c€ t:s r *; - ^ .* * E E f; ! : E i c * E0 € Es A E EE s$ E - s = g9 # sr atzsE-}-;E$F-.F s.s,rs e3"EFE"Hi ! = * * * * r * .E$ - : (Jn z= == =: EUJ o(Jdl ; F ( Y P I 6 E ! !, l u '4. Lz "E"E8g = a 6 o ; i'i Y O G ) g c D = X Y . o- ' o- iEg;BHBe$;$gcgB ='E'; Il)NFO)N0O(Y)$(r)lJ ^lr)lr)(c'<fslsl$cD< u(O(Osl(O(O(O(OC)(r l-(,)cD(f)ct(f)0DCDo(I t Y 6 qo(o(o(o(o(0(o(o(o(c o . = o o G > g q g - O ia YZ 3 E3 Fet [ : {a x e=; X c ) c iF #; - :.9 i C" 6b v/ ^. .- a .>= o 6 { 5cc I <') uJ E, E nt :x 5 = a u-z E 29 . N cn !) o P = E, (, o o o- 3 if, o -Csf €-:- O =R = <o 9co q ; i = N \ < r9* - .:@ * iT * - 9 ( g :: I x co i- i x m E p q; i g:C @ F .;ass.:F 5sgFs€5E ; s!;5i; ;sg.!,; : 5Es t lO o * o + U) ( * , =]j * ) F * o ( o ( c i = id 5 3 ; :P = t 3 = . 6 S * 1 9 ps p 3H $ p 9I F e 3 3 h o ! o- o , e- - ; - = - E a - N ( e s r o( o N@o ) 3= S 3 : 3 S : P P R X N R N R R N R Rg ; 39 i t Y >(n Y = z. '| EE ! - : a L F E.H x + > P 6tr :Y 5 Y G ? ' - EL PSHPHSHHHe;f; gE; 6F bHDE;BHIggHHHE;g Ur(O(OU)-(o(9(o(o(4 gj : d -. ! * N6r f,6 E r i,H J S€ :EEs .5d E* u=,dp E l : .E F = _ ?ti rq ._T u. s - ;+ ..d l - - 9 . - . * p H - _ 6t ' 6 J t: -p?' a t jr - 6J 6 Pg =:l3Fi6 * o v X dg S Ts{ S:.€E 5 S a i a 5 g a = E_ : F q . e - t g ( ' , - 5 l F : bE t q i e 9o) : o _3 :E o') T i { = ' E F g ; x = F . . d . = i i g ;g **::;;;3r4E : ? {: a $ 8 3 3 E D E E e E $ S $ S SgS8$; i l 3 s 3 3 0 3 8 8 6 t E* ro o O" ; ? > o - - 9 9F ? o - - v i - t3€ ,;€6 repair parts $ o (r' N (? -St ---d-s \ fr \ \ \ \ \\ G, tf $ ! t = o ) I< (EF o5 < Ea) I a T 1ta! I I o G' 9o =z o< S 9 9 S r = R =o \ al--A \ \ \ ,lh u,*uj-\ttrg,l a ?n l,l- - tr<ff (J6 E E of ttZ F-r ct, ttt lo ,^o rI \ \ \ \ tE r = \ A, t --r G e-.',--.H b\8, 1 Y A \ | | r-ld0{D l I . I A !t ('I - r /tl G l ( \ l p \ l \ € | o F -Or t t/ ,fu ass -q : :ii gi: Es: ES9.E E -E E;r ; S p T . q? [ s s o CL 0 (D o E t ' r sP. E ;? g _ i ;e t s € a * a - - . g t q;ig ; ; s i,irt€ i{i!';qis € ;;r gs g g* g g $;ei:F g ;! g ; i sssg! : s I E v) -16 : 6B B ro or 5 rrl5ro $ 6 rr, cor- e E ui. S 3 - r 3 il 3 sr e o.)3 3 S 3 d.z <T o = UJ ,o< (n (n = F a6D ut (t) E I ?$ {r EUJ o 6 EE of, ttZ a$ S I o d ror) Nroc") FFF 8S 8N 88 E N 8PB : o f;Ef; ;8f;EEH;E;;8fi ;;f;$EEf; 88F E(Yt 9o =z EE e <t t\ ua zd e > AQ Q r ll (9 s ro q9 \ cO 6) O 61 (\l N N (9 C') (Y) (v) (r, (Y) Ot (9 Cr)CDsf * J Nc) sf Lo COF @ o, O g .+ + + sf S S .t rO I 6 I \f UJ F'E' o o E f (9 q .Eie, d lJ- cnw E A : e i ,.l:-rri ,^ -:cc- r-OrX = s ro- i'l a € 5 P'iEx.f{dd;X'*=;-;='d'd.i- a- ? E (g 1 e : -s $i?ss ; ; SE S i< oi . o s ; i S . . g q Ff 5 '-te--33 L @ Q I I E ; T lo ,^o F= q 3 lrr Ei o u) (e : g F : S i " : E E : i E ' - ?xT. iEeF'x1x6! -f -i '€. = F H=3 i -S gI , H f; ;a : : E S ; i En;E:;$ ;-:-_*s 5;:.:.;$I Ef; sF-q_s ! E'F "E ss;"8.;"i:Es;"H ; ES;EsSs3; * F riZ a q? N |.r, Q e Q tJ)N= * OF N @ c9 + * I N (Y) N S tO cO tr) roOlr) + 5- T O N O s St On (O O) (7) O S O ro rir F DaEq(o?Ea E p E SF F oE F Ft or FpcS o opo E 6 -s - -S - oS - FE E B a F a o - S ? (o FA$ qC/, @(o g€ * 3 SD I 3 tO (\l b (Y) f F N (,)S (o o)(oo) (n.D u) (n <Do ; (o (o 6 (o (o @ (o(o @ ?,/) lr)(ON@ OJO- 4l NCY)$ lO (Or\ @6rc'F N(Y)<?rO - N N ( r I N N N repair parts PARTSLIST FOR CRAFTSMANlO.INCHRADIAL SAW MODEL NUMBER 113.19771AND 1 13.197751 13 14 \ l t5 / bb+- I l5 I IF THIS PARTIS REMOVED, D I S C A R DA N D R E P L A C E WITH A NEW PUSH NUT. 25 tT"*F -f [[-----1i";' i' Y*g@ .-Y><5 s_-5 FIGURE5_ARMASSEMBLY Key No. Part No. 'I 63626 2 63629 63631 4 63628 9420417 o 63627 63632 63630 Key No. Description 20 21 22 23 H o u s i n gP, i n P i n ,A r m I n d e x Shoe,Arm Lock S p r i n gT , ension *Screw, Type "T" Hex WasherHd. 1/4-20 x 5/8 Guide Rod,lndex Spring,Arm Lock 24 25 26 27 28 29 1 1 63633 Rod Assembly,Arm Lock t z 60332 Washer,21/64x1x1/8 * N ut. Hex 114-20 I J sTD 541025 * 1 4 s T D 5 5 1 2 2 5 Lockwasher, Exlernal 114 t 3 63635 Bracket,Adjusting 1 6 63634 LeverAssembly *Bolt, 1 7 g417711 Rd. Hd. Short SquareNeck 1 / 4 - 2 Ox 1 / 2 1 8 63638 P i n ,L e v e r 1 q 60240 +Nut, Push'l14 30 31 32 33 u 35 36 37 Part No. Description Pin 63637 P i n ,C l e v i s 63636 63667 Clamp,Cord *Screw, Type "T" PanHd. sTD 601103 10-32x 3/8 *Lockwasher, Ext. Tooth N10 sTD 551210 Track 63639 448337 Screw,Type "T" Rd. Hd. 10-32x 5/8 Trim Front Arm 63680 Key 60256 *Screw, Tvpe "T" Pan Hd. sTD 600803 8-32 x 5/16 Guard,Switch 63664 63663 Switch, Locking(lncludesKey N o . 271 Arm, Radial 63624 63640 Bracket,Support Grommet 60225 Washer,17/64 x 5/8 x 1/32 60128 *Nut, Push 60208 Insulation 63773 *Standard Locally. Hardwareltem - May be Purchased +lf this part is removed,discardand replacewith a new PushNut. 42 PARTSLIST FOR CRAFTSMAN1O-INCHRADIAI. SAW MODEL NUMBER113.19771AND 113.197751 2 II -@ ,rt .--Jg" t\ 8 9 15 14 9 t6 12 / F I G U R E6 _ G U A R DA S S E M B L Y Key No. Part No. Key No. Description 1 2 3 4 5 6 Guard 63681 *Nut, Square,5/16'18 120399 Bar,Antikickback 6391 Guide,Antikickback 63540 *Washer, 13/64 x 5/8 x'l /32 sTD 551010 *Screw,Type "T" Pan Hd. sTD 601103 7 I Screw,Wing5/1G18 x 1/2 60219 *Nut, H e x . ,5 / 1 6 - 1 8 sTD 541231 9 10 11 12 13 14 15 16 't7 10-32x 3/8 *Standard Part No; Pawl,Anti-Kickback 63271 * R i n g ,R e t a i n i n 7 g/16 srD 582013 Spreader 63270 Bearing 63269 Screw,Guard Clamp 63539 *Nut, Hex,&32 sTD 541008*Lockwasher, ExternalTooth No.8 108 srD 551 Clamp, Guard 63538 *Screw, Pan Hd., 8'32 x 112 sTD510805 Hardwareltem - May be PurchasedLocally. 43 Descdption' Sears owners manual SERVICE M O D E LN O . ll3.l977l S A WO N L Y Il3.l9775l IO-INCHRADIALSAW N o w t h a t y o u h a v e p u r c h a s e ydo u r 1 0 - i n c hr a d i a rs a w ,s h o u r d a need ever exist for repair parts or service,simply contact any sears service center and most sears, Roebuckand co. stores. B e s u r et o p r o v i d ea l l p e r t i n e n tf a c t sw h e n y o u c a l l o r v i s i t . T h e m o d e l n u m b e r o f y o u r 1 0 i n c h r a d i a rs a ww i , befoundon a label attached to your saw, at the front of the base. S A WW I T H L E G S H O WT O O R D E R R E P A I RP A R T S W H E N O R D E R I N GR E P A I RP A R T S ,A L W A Y S G I V E T H E F O L L O W I N GI N F O R M A T I O N : P A R TN U M B E R P A R TD E S C R I P T I O N M O D E LN U M B E R 113.19771 113.197751 N A M EO F I T E M 1 OI N C HR A D I A LS A W All parts listed may be orderedfrom any searsservice cenrer and most Searsstores. rf the parts you need are not stocked l o c a l l y ,y o u r o r d e r w i l l b e e l e c t r o n i c a l ltyr a n s m i t t e dt o a sears R e p a i rP a r t sD i s t r i b u t i o nC e n t e rf o r h a n d l i n q . S o l d b y S E A R S , R O E B U C KA N D C O . . C h i c a g o ,l L . 6 0 6 8 4 U.S.A. P a r tN o . 6 3 7 8 4 F o r m N o . S P 4 4 11 l P r i n t e di n U . S . A .7 / 7 9