Download Cornelius ED 300 BN Installation manual
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IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234 Telephone (800) 238-3600 Facsimile (612) 422-3246 Installation Manual ICE/BEVERAGE DISPENSER Model: ED 300 BN IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112.1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and Local Codes. Part No. 620913202 October 28, 1998 Revision A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment Ó IMI CORNELIUS INC; 1998 PRINTED IN U.S.A TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 GATE RESTRICTOR PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REMOVAL AND REPLACEMENT OF AGITATORS . . . . . . . . . . . . . . . . . . . . . . . . . TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8 9 10 BLOWN FUSE OR CIRCUIT BREAKER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. . . . . . . . . . . . . . . . . . . GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. . . . . . . . . . . 10 10 10 ICE DISPENSES CONTINUOUSLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SLUSHY ICE. WATER IN HOPPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGES DO NOT DISPENSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGES TOO SWEET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEVERAGE NOT SWEET ENOUGH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AGITATORS TURN IN OPPOSITE DIRECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10 10 10 11 11 ICE DOES NOT DISPENSE FROM ONE GATE ASSEMBLY . . . . . . . . . . . . . . . . WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 14 LIST OF FIGURES FIGURE 1. INSTALLATION DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 2. INSTALLATION REAR VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 3. MOUNTING TEMPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 4. DRIP TRAY DRAIN HOOK--UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 5 6 FIGURE 5. BEVERAGE SYSTEM SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 6. GATE RESTRICTOR PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 7. AGITATOR REMOVAL AND REPLACEMENT . . . . . . . . . . . . . . . . . . . FIGURE 8. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 9. LADDER SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 8 9 12 13 i 620913202 SAFETY PRECAUTIONS Always: disconnect power to the dispenser before servicing or cleaning. Never: place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To insure continued protection and sanitation, observe the following: ALWAYS: be sure the rear manual ice fill lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of the ice. ALWAYS: be sure the upper and lower front panels are securely fastened. ALWAYS: keep area around the dispenser clean of ice cubes. The sink can be easily and quickly removed. The unit must never be lifted or moved by the sink. CAUTION: Dispenser cannot be used with crushed or flaked ice. Use of bagged ice which has frozen into large chunks can void warranty. The dispenser agitator is not designed to be an ice crusher. Use of large chunks of ice which ”jam up” inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice is used, it must be carefully and completely broken into small, cube--sized pieces before filling into the dispenser hopper. DESCRIPTION The ”ENDURO”series of ice dispensers solves your ice and beverage service needs in the sanitary, space saving, economical way. Designed to be automatically filled with ice from a top mount ice maker, these dispensers will dispense cubes (up to 1--/4”in size), cubelets and hard--chipped or cracked ice; and, in addition, several flavors of post--mix beverages. “B”units include beverage faucets and are designed to be supplied from syrup containers and a carbonator through a remote refrigeration system for cooling the product and water lines. SPECIFICATIONS Model: Ice Storage: Maximum Number of Faucets Available: Built--in Cold Plate: Electrical: Dimensions: ED300 BN (ENDURO300 BN) 300 lbs 12 maximum No 120/1/60, Amps -- 5.2 total unit draw 44--3/8IWide X 31-1/2IDeep X 36-1/4IHigh 1 620913202 INSTALLATION INSTRUCTIONS IMPORTANT: It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112 1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. Water pipe connections directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and local codes. All drain connections must be installed with adequate backflow protection to prevent contamination of the potable water supply and the ice storage hopper in accordance with Federal, State, and local codes. 1. Locate the Dispenser indoors on a level countertop. The Dispenser must be sealed to the countertop. Using the mounting template (see Figure 3), determine the outline of the Dispenser and the six mounting holes for the desired location of the Dispenser. Remove the (6) plastic hole plugs from the threaded base mounting holes, the two base black plastic panels, and the two rear stainless steel cabinet access panels. Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow Corning 732 or equal) around the outline of the Dispenser on the countertop. Position the Dispenser on the countertop and wipe away any excess sealant immediately. Bolt the Dispenser to the countertop with 3/8--16 bolts. 2. The beverage and water manifold inlet lines, ice storage hopper drain tubes (2), and electrical power cord are routed through the two large openings in the base of the Dispenser. Access for these hook-ups is provided through the two rear cabinet openings. 3. Connect the (2) hopper drain tubes to an approved drain system with a backflow preventer in compliance to the local plumbing code. Do not “tee”into the drip tray drain line. 4. DRIP TRAY DRAIN ASSEMBLY: Route the drain tube to an open drain with the end of the tube above the “flood”level of the drain. Use the tubing, fittings, clamps, and insulation provided with the Dispenser to assemble the drain. The completed drain line must pitch continuously downward and contain no “traps”or improper drainage will result. 5. BEVERAGE SYSTEM: Connect the beverage system product lines to the Dispenser. Consult the water manifold hook-up schematic located on the front panel of the Dispenser to determine the connections for the Dispenser’s internal water manifold for the desired non-carb and carbonated valve positions. These connections should be performed by a qualified Service Person. 6. Replace the two rear stainless steel cabinet panels after completing the hook-ups. Seal these access panels to the countertop with the approved sealant from step 1. 7. Clean the ice storage hopper interior (see CLEANING INSTRUCTIONS in the Owner’s manual). 8. Connect the power cord to a 120 VAC, 60 Hz 3-wire grounded receptacle. 620913202 2 WALL FRONT OF ICEMAKER ICEMAKER 30 5/8 44 1/2 REMOVABLE SERVICE PANEL FOR ACCESS TO E-BOX AND ICE GATE MECHANISMS E--BOX SOLENOID 36 1/4 23 FOUNTAIN CUTOUT 31 1/2 1/4 44 3/8 8 1/2 21 1/4 29 3/4 33 STAND 36 WALL LOWER FOUNTAIN FIGURE 1. INSTALLATION DIMENSIONS 3 620913202 SIDE REMOVABLE COVER(S) FOR AGITATOR (2) ACCESS AND MANUAL FILLING OF ICE STORAGE BIN TYPICAL INSTALLATION FOR SINGLE ICEMAKER FOAMED HOPPER HOPPER DRAIN TUBING (5/8 I.D.) 2 PLACES LOWER FOUNTAIN WALL 36-IN. HIGH 15 13/16 19 7/16 ACCESS PANEL 3 1/2 15-IN. X 15-IN. OPENING 2 1/4 BASE ACCESS PANEL(S) FOR BEVERAGE TUBING, DRAIN, AND ELECTRICAL POWER CORD FIGURE 2. INSTALLATION REAR VIEW 620913202 DRIP TRAY DRAIN FITTING (LOCATED UNDER BASE) 4 44 3/8 1 13/16 40 3/4 20 3/8 1 5/16 4 TYP. 1 14 TYP. 4 1/2 OPENING OPENING 21 1/4 18 5/8 29 3/4 31 1/2 7/16 DIA. (6) PLCS REMOVABLE DRIP TRAY TO FRONT OF DRIP TRAY ON COUNTER TOP TO FRONT TOP OF DRIP TRAY OPENING (2) IN UNIT BASE FOR BEVERAGE AND WATER MANIFOLD INLET LINES, HOPPER DRAIN LINES (2), AND ELECTRICAL SUPPLY GROUND. FIGURE 3. MOUNTING TEMPLATE 5 620913202 REAR VIEW OF DRIP TRAY SOLVENT BOND HOSE CLAMP DRIP TRAY DRAIN FITTING COUPLING 3/4 SOCKET X 3/4 FPT BARB ADAPTER 1 BARB X 3/4 MPT DRAIN LINE 1-IN I.D. PLASTIC TUBING (6-FT) WITH INSULATION FIGURE 4. DRIP TRAY DRAIN HOOK--UP 620913202 6 F R O N T F R O M V I E W E D F A U C E T S 7 S12 S11 S10 S9 S8 S7 S6 S5 S4 S3 S2 SW2 SW1 * CW2 CW1 SW2 FITTINGS SUPPLIED ”LOOSE” WITH UNIT FOR FIELD HOOK--UP OF MANIFOLDS -- ”LEFT--HAND” UNIT SHOWN. REMOTE REFRIGERATION SYSTEM DISPENSER VALVE CHECK S5 S6 S1 SYRUP TANKS 15--50 PSIG S2 S3 FIGURE 5. BEVERAGE SYSTEM SCHEMATIC WATER SYRUP CO 2 CO 2TANK FILTER CARBONATED WATER CARBONATOR DIET SYRUP OR ROOT BEER TANKS (5--15 PSIG) S12 INSTALL FOR NON--CARB. AS REQUIRED SUPPLIED WITH UNIT. 90--100 PSIG FOR CARBONATOR 1)SYRUP LINE SHOWN IS TYPICAL, OTHER LINES NOT SHOWN FOR CLARITY. NOTES: 12 11 10 9 8 7 6 5 4 3 2 S1 SW2 * 1 FAUCETS WATER SUPPLY WATER FOR NON-CARB VALVES. PRIMARY HIGH PRESSURE REGULATOR -- CO 2TANK 2000 PSIG. * 620913202 MAINTENANCE GATE RESTRICTOR PLATE CAUTION: Disconnect power restrictor. to dispenser before installing, removing or adjusting FIGURE 6. GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown to reduce or increase with large containers the dispensing rate of ice, especially desirable when using glasses or other containers with small openings. Adjustment can be made by sliding up or down with nuts loosened, to obtain the desired amount of restriction. 620913202 8 RIGHT HAND AGITATOR WITH HOLE IN UPRIGHT LEFT HAND AGITATOR O-RING COUNTER CLOCKWISE CLOCKWISE ROTATION ROTATION FRONT (VALVE SIDE) VIEW FROM TOP OF DISPENSER FIGURE 7. AGITATOR REMOVAL AND REPLACEMENT REMOVAL AND REPLACEMENT OF AGITATORS Remove agitators for cleaning as follows: 1. Lift agitator and disc from Dispenser. 2. Remove O-Ring, starting at notch. Warm the O-ring with water to ease removal. 3. Lift the plastic agitator disk off of the stainless steel agitator. 4. Grip agitator at the center and pull up. 5. To replace, reverse steps. NOTE: Refer to Sanitize Procedure in the Owner’s Instruction for complete cleaning and sanitizing instructions. 9 620913202 TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure electrical power is disconnected from the unit. Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect. Probable Cause Trouble BLOWN FUSE OR CIRCUIT BREAKER. GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. ICE DISPENSES CONTINUOUSLY. SLUSHY ICE. WATER IN HOPPER. BEVERAGES DO NOT DISPENSE. BEVERAGES TOO SWEET. 620913202 10 A. Short circuit in wiring. B. Defective gate solenoid. C. Defective agitator motor. D. Defective gate rectifier A. No power. B. Bent depressor plate (does not actuate switch). C. Defective dispensing switch. A. Defective gate solenoid. B. Excessive pressure against gate slide. C. Defective Rectifier. A. Stuck or bent depressor plate (does not release switch). B. Defective dispensing switch. C. Improper switch installation. A. Blocked drain. B. Unit not level. C. Poor ice quality due to water quality or icemaker problems. D. Improper use of flaked ice. A. No 24 volt power to faucets. B. No CO2 pressure. A. Carbonator not working. B. No CO2 pressure in carbonator. C. Faucet brix requires adjusting. Trouble Probable Cause A. Empty syrup tank. B. Faucet brix requires adjusting. AGITATORS TURN IN OPPOSITE DIRECTIONS A. This is normal and is necessary for uniform ice agitation. ICE DOES NOT DISPENSE FROM ONE GATE ASSEMBLY A. Agitators reversed B. Defective gate solenoid or rectifier C. Motors wired incorrectly BEVERAGE NOT SWEET ENOUGH. Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system. 11 620913202 RED RED 115/1/60 SUPPLY BLUE BLUE LEFT AGITATOR MOTOR (CCW) ORG WHT RED BLK LEFT DISPENSE SWITCH BLUE BLUE ORG WHT GRN/YEL RED MOTOR HEATER BLK BLK GRN WHT BLK BLACK RED LEFT GATE SOLENOID (DC COIL) WHT PINK L1 COM. N.O. N.C. BLK L2 COM. N.O. N.C. FIGURE 8. WIRING DIAGRAM WHT RED BLK BLK RED PINK RED RED WHT BLUE WHITE YEL WHT ORG RIGHT AGITATOR MOTOR (CCW) ORG WHT GRN/YEL WHITE BLACK WHT RED RIGHT DISPENSE SWITCH BLK BLUE WHT -- RED BLUE RED BLK BLK RED BLK BLUE RED BLK RED BLUE BLK BLUE BLUE WHT MOTOR HEATER SERVICE INFORMATION DANGER: ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING UNIT. BLK BLUE RED BLK RED WHT BLK BLK GRD N L BLK BLK -+ 12 WHT + BLK 620913202 BLUE BLUE YEL WHT RIGHT GATE SOLENOID (DC COIL) WHT G L N TIMER L2 L1 MOTOR HEATER AGITATOR MOTOR N.O.1 C VEND SWITCH N.C.1 CAPACITOR RECTIFI-ER GATE SOLENOID BALLAST OPTIONAL LIGHT STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL ICE LEVEL OPTIONAL BEVERAGE VALVES BEVERAGE PANEL MOTOR HEATER AGITATOR MOTOR N.O.2 C VEND SWITCH N.C.2 CAPACITOR RECTIFIER GATE SOLENOID BALLAST OPTIONAL LIGHT STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL ICE LEVEL BEVERAGE PANEL OPTIONAL BEVERAGE VALVES LADDER DIAGRAM ED/DF300 FIGURE 9. LADDER SCHEMATIC 13 620913202 WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. IMI Cornelius Offices AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166 AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930 BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307 BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644 FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201 GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438 GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491 HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222 ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814 NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361 SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604 SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379 USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255 LD004 4/21/98 620913202 14 SD 99-3 IMI CORNELIUS INC. CORPORATE HEADQUARTERS: One Cornelius Place Anoka, Minnesota 55303-6234 (612) 421-6120 (800) 238-3600