Download Caple Wi151 Specifications
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Headlight and Tail Light System LIGHTING SYSTEM 2. Headlight and Tail Light System 3. TAIL AND ILLUMINATION RELAY Measure the resistance between tail and illumination relay terminals when connecting terminal No. 4 to battery positive terminal and terminal No. 3 to battery ground terminal. A: WIRING DIAGRAM 1. HALOGEN TYPE HEADLIGHT <Ref. to WI-141, WIRING DIAGRAM, Headlight System.> (1) 2. CLEARANCE LIGHT AND ILLUMINATION LIGHT (2) <Ref. to WI-147, WIRING DIAGRAM, Clearance Light and Illumination Light System.> (3) B: INSPECTION (2) (1) (3) (4) (4) LI-00001 1. HEADLIGHT SWITCH <Ref. to LI-9, INSPECTION, Combination Switch (Light).> Current Flow No flow 2. HEADLIGHT RELAY Measure the resistance between headlight relay terminals when connecting terminal No. 4 to battery positive terminal and terminal No. 3 to battery ground terminal. (1) (2) (1) (3) (4) (2) (3) (4) LI-00001 Current Flow No flow Terminal No. 1 and 2 Standard Less than 1 Ω More than 1 MΩ LI-3 Terminal No. 1 and 2 Standard Less than 1 Ω More than 1 MΩ Front Fog Light System LIGHTING SYSTEM 3. Front Fog Light System A: WIRING DIAGRAM 1. FRONT FOG LIGHT <Ref. to WI-144, WIRING DIAGRAM, Front Fog Light System.> B: INSPECTION 1. FRONT FOG LIGHT SWITCH Measure the resistance between front fog light switch terminals. <Ref. to LI-9, INSPECTION, Combination Switch (Light).> 2. FRONT FOG LIGHT RELAY Measure the resistance between front fog light relay terminals when connecting terminal No. 4 to battery positive terminal and terminal No. 3 to battery ground terminal. (1) (2) (1) (3) (4) (2) (3) (4) LI-00001 Current Flow No flow Terminal No. 1 and 2 Standard Less than 1 Ω More than 1 MΩ LI-4 Turn Signal Light and Hazard Light System LIGHTING SYSTEM 4. Turn Signal Light and Hazard Light System A: WIRING DIAGRAM 1. TURN SIGNAL LIGHT AND HAZARD LIGHT SYSTEM <Ref. to WI-151, WIRING DIAGRAM, Turn Signal Light and Hazard Light System.> B: INSPECTION 1. TURN SIGNAL SWITCH <Ref. to LI-9, INSPECTION, Combination Switch (Light).> 2. HAZARD SWITCH Measure the resistance between hazard switch terminals. 4 3 2 1 LI-00261 Switch position OFF ON Terminal No. 2 and 3 Standard More than 1 MΩ Less than 1 Ω 3. TURN SIGNAL LIGHT AND HAZARD LIGHT MODULE Connect the battery and turn signal light bulb to the module. The module is properly functioning if it blinks when power is supplied to the circuit. 3 2 1 8 7 6 5 4 LI-00262 LI-5 Back-up Light System LIGHTING SYSTEM 5. Back-up Light System 3. BACK-UP LIGHT RELAY (5AT MODEL) A: WIRING DIAGRAM Measure the resistance between back-up light relay terminals when connecting terminal No. 4 to battery positive terminal and terminal No. 3 to battery ground terminal. 1. BACK-UP LIGHT <Ref. to WI-145, WIRING DIAGRAM, Back-up Light System.> B: INSPECTION (1) 1. BACK-UP LIGHT SWITCH (MT MODEL) (2) (1) (3) (4) (2) Measure the resistance between back-up light switch terminals. (3) (4) LI-00001 2 1 Current Flow No flow Terminal No. 1 and 2 Standard Less than 1 Ω More than 1 MΩ 2. INHIBITOR SWITCH (4AT MODEL) Measure the resistance between inhibitor switch terminals. 6 5 4 3 2 1 12 11 10 9 8 7 LI-00005 Switch position When the selector lever is in “R” range Other positions Terminal No. 1 and 2 1 and 2 Standard Less than 1 Ω More than 1 MΩ NOTE: Check other than back-up light relay. <Ref. to 4AT48, INSPECTION, Inhibitor Switch.> LI-00263 Switch position When shift lever is set in reverse position Other positions Terminal No. Standard Less than 1 Ω More than 1 MΩ LI-6 Stop Light System LIGHTING SYSTEM 6. Stop Light System A: WIRING DIAGRAM 1. STOP LIGHT <Ref. to WI-146, WIRING DIAGRAM, Stop Light System.> B: INSPECTION 1. STOP LIGHT SWITCH Measure the resistance between stop light switch terminals. (1) 2 1 (2) 2 1 4 3 LI-00265 (1) Model without cruise control (2) Model with cruise control Switch position When brake pedal is depressed When brake pedal is released Terminal No. Model without cruise control: 1 and 2 Model with cruise control: 2 and 3 Standard Less than 1 Ω More than 1 MΩ LI-7 Room Light System LIGHTING SYSTEM 7. Room Light System 3. TRUNK ROOM LIGHT SWITCH A: WIRING DIAGRAM Measure the resistance between trunk room light switch terminals. 1. ROOM LIGHT <Ref. to WI-153, WIRING DIAGRAM, Interior Light System.> 3 2 1 B: INSPECTION 1. DOOR SWITCH Measure the resistance between door switch terminals. LI-00277 Switch position When trunk lid is opened When trunk lid is closed 1 2 3 LI-00007 Switch position When door is opened When door is closed Terminal No. Standard Less than 1 Ω 1 and 3 More than 1 MΩ 2. REAR GATE LATCH SWITCH Measure the resistance between rear gate latch switch terminals. 1 2 LI-00276 Switch position When rear gate is opened When rear gate is closed Terminal No. Standard Less than 1 Ω 1 and 2 More than 1 MΩ LI-8 Terminal No. Standard Less than 1 Ω 1 and 3 More than 1 MΩ Combination Switch (Light) LIGHTING SYSTEM 8. Combination Switch (Light) C: INSPECTION A: REMOVAL Measure the resistance between combination switch terminals. 1) Disconnect the ground cable from battery. 2) Remove the instrument panel lower cover. <Ref. to EI-56, REMOVAL, Instrument Panel Assembly.> 3) Remove the screws and remove the steering column cover (upper and lower). SL-00258 4) Disconnect the connector from combination switch. 5) Remove the screws which secure switch, then remove the combination switch. 8 17 7 6 5 4 3 2 16 15 14 13 12 11 10 1 9 LI-00434 1. LIGHTING SWITCH OFF OFF Switch position OFF Tail Head Terminal No. — 14 and 16 13, 14 and 16 Standard More than 1 MΩ Less than 1 Ω Less than 1 Ω 2. DIMMER & PASSING SWITCH LI-00331 B: INSTALLATION Switch position Passing Low beam High beam Install in the reverse order of removal. Terminal No. 7, 8 and 16 17 and 16 7 and 16 Standard Less than 1 Ω Less than 1 Ω Less than 1 Ω 3. TURN SIGNAL SWITCH Switch position Left Neutral Right Terminal No. 1 and 2 — 2 and 3 Standard Less than 1 Ω More than 1 MΩ Less than 1 Ω 4. FRONT FOG LIGHT Switch position OFF ON LI-9 Terminal No. — 10 and 11 Standard More than 1 MΩ Less than 1 Ω Combination Base Switch Assembly LIGHTING SYSTEM 9. Combination Base Switch Assembly 2. PARKING SWITCH Measure the resistance between parking switch terminals. A: REMOVAL 1) Remove the driver’s airbag module. <Ref. to AB16, REMOVAL, Driver’s Airbag Module.> 2) Remove the steering wheel. <Ref. to PS-14, REMOVAL, Steering Wheel.> 3) Remove the screws and remove the steering column lower cover. 2 1 4 3 LI-00183 Switch position OFF ON SL-00258 4) Remove the combination switch. <Ref. to LI-9, REMOVAL, Combination Switch (Light).> <Ref. to WW-6, REMOVAL, Combination Switch (Wiper).> 5) Remove the four screws and remove the roll connector. 6) Remove the three screws. LI-00271 7) Disconnect the connector and remove the combination base switch assembly. B: INSTALLATION 1) Install in the reverse order of removal. 2) Before installing steering wheel, be sure the direction of roll connector is adjusted with steering. <Ref. to AB-25, ADJUSTMENT, Roll Connector.> C: INSPECTION 1. COMBINATION BASE SWITCH ASSEMBLY Inspect the combination base switch assembly and roll connector for crack or deformation. If any damage is found, replace with a new one. LI-10 Terminal No. 2 and 4 1 and 4 Standard Less than 1 Ω Less than 1 Ω Headlight Assembly LIGHTING SYSTEM 10.Headlight Assembly A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the air intake duct. (When removing the headlight RH) LI-00273 3) Remove the front grille. <Ref. to EI-24, REMOVAL, Front Grille.> 4) Remove the front bumper. <Ref. to EI-30, REMOVAL, Front Bumper.> 5) Disconnect each harness connector. 6) Remove the 5 bolts, disengage the clip, and then detach the headlight assembly. CAUTION: Turn off the light before adjusting headlight beam level. If the light is necessary to check aiming, do not turn on for more than two minutes. NOTE: Before checking the headlight beam level, be sure of the following: • The area around the headlight has not sustained any accident, damage or other type of deformation. • Vehicle is parked on a level surface. • The inflation pressure of tires is correct. • Vehicle’s fuel tank is fully filled. 1) Bounce the vehicle several times to normalize the suspension. 2) Make certain that someone is seated in the driver’s seat. 3) Turn the headlights on and then adjust the low beam pattern. LI-00452 B: INSTALLATION Install in the reverse order of removal. C: ADJUSTMENT 1. HEADLIGHT AIMING NOTE: Aiming of this headlight can be adjusted only in the vertical direction. It cannot be adjusted in the horizontal direction. LI-11 Headlight Assembly LIGHTING SYSTEM NOTE: Adjust the headlight aiming by turning the adjusting screw (A). (A) LI-00435 (A) h H h H (B) LI-00453 (A) Bulb center marking (B) 3 m (10 ft) H mm (in) Sedan Except for OUTBACK 640 (25.20) OUTBACK 707 (27.83) Wagon Except for OUTBACK 637 (25.08) LI-12 h mm (in) at 3 m (10 ft) OUTBACK 707 (27.83) 21 (0.83) Headlight Bulb LIGHTING SYSTEM 11.Headlight Bulb 7) Remove the light bulb retaining spring (A) to remove bulb. A: REMOVAL 1. HIGH BEAM AND LOW BEAM (A) CAUTION: • Because the halogen bulb operates at a high temperature, dirt and oil on the bulb surface reduces the bulb’s service life. Hold the flange portion when replacing the bulb. Never touch the glass portion. • Do not leave the headlight without a bulb for a long time. Dust, moisture, etc. entering the headlight may affect its performance. 1) Disconnect the ground cable from battery. 2) Remove the air intake duct. (When removing the headlight bulb RH). LI-00279 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-00273 3) Remove the battery cover. (When removing the headlight bulb LH). 4) Tilt the washer tank filler neck. (When removing the headlight bulb LH). 5) Disconnect the harness connector. 6) Remove the bulb assembly (A) to remove high beam. To remove the low beam, remove the back cover (B), and then go to Step 7. (B) (A) LI-00437 LI-13 Front Turn Signal Light Bulb LIGHTING SYSTEM 12.Front Turn Signal Light Bulb A: REMOVAL 1) When removing the turn signal light bulb, fully turn the steering wheels to opposite direction from desired turn signal light bulb. (3) (2) (1) LI-00311 (1) Turn the steering wheel fully. (2) Mud guard (3) Front turn signal light 2) Turn the mud guard inward. 3) Turn the socket (A) from wheel arch part, and then remove the front turn signal light bulb. (A) LI-00438 CAUTION: For 5AT model, remove the turn signal light bulb LH from engine compartment with removing battery, because it can not be removed from wheel arch part. B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-14 Parking Light Bulb LIGHTING SYSTEM 13.Parking Light Bulb A: SPECIFICATION The parking light bulb is integrated into front turn signal light bulb as a unit; therefore, refer to “Front Turn Signal Light Bulb” for removal procedure. <Ref. to LI-14, REMOVAL, Front Turn Signal Light Bulb.> LI-15 Front Side Marker Light Bulb LIGHTING SYSTEM 14.Front Side Marker Light Bulb A: SPECIFICATION The front marker light bulb is integrated into front turn signal light bulb as a unit; therefore, refer to “Front Turn Signal Light Bulb” for removal procedure. <Ref. to LI-14, REMOVAL, Front Turn Signal Light Bulb.> LI-16 Front Fog Light Assembly LIGHTING SYSTEM 15.Front Fog Light Assembly 2) Remove the two clips, and then turn over the lower mud guard. A: REMOVAL 1. EXCEPT FOR OUTBACK MODEL 1) Disconnect the ground cable from battery. 2) Remove the front fog light cover (A). (A) LI-00288 3) Disconnect the harness connector. 4) Remove the mounting nuts and clips, and then detach the fog light assembly by pulling it. LI-00287 3) Disengage the two clips, and then turn over the lower mud guard. LI-00454 B: INSTALLATION Install in the reverse order of removal. LI-00288 4) Disconnect the harness connector. 5) Remove the mounting bolts, and then detach the fog light assembly by pulling it. LI-00289 2. OUTBACK MODEL 1) Disconnect the ground cable from battery. LI-17 Front Fog Light Bulb LIGHTING SYSTEM 16.Front Fog Light Bulb A: REMOVAL 1) Disconnect the ground cable from battery. 2) Disengage the two clips, and then turn over the lower mud guard. LI-00288 3) Disconnect the harness connector. 4) Remove the back cover. LI-00291 5) Remove the spring retainer then detach the fog light bulb. B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-18 Side Turn Signal Light Assembly LIGHTING SYSTEM 17.Side Turn Signal Light Assembly A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the scalp caps. <Ref. to GW-18, REPLACEMENT, Scalp Cap.> 3) Remove the mirror. <Ref. to GW-21, REPLACEMENT, Outer Mirror.> 4) Disconnect the harness connector, remove the 3 mounting screws and then remove the side turn signal light assembly. LI-00293 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Install the side turn signal light assembly and check that it blinks normally. 2) If it does not blink normally, replace the side turn signal light assembly with a new one. NOTE: Since LED (Light Emitting Diode) is used for side turn signal light, replace the side turn signal light assembly when the LED is powered off. LI-19 Rear Combination Light Assembly LIGHTING SYSTEM 18.Rear Combination Light Assembly 4) Remove the two bolts, and then detach the rear combination light by pulling it to the rear side of vehicle. A: REMOVAL 1. SEDAN MODEL 1) Disconnect the ground cable from battery. 2) Remove the trunk room side trim. <Ref. to EI-70, REMOVAL, Trunk Room Trim.> 3) Remove the four nuts, and then detach the rear combination light after disconnecting the connector. LI-00296 5) Remove the rear combination light after turning the socket of tail/stop light bulb and rear turn signal light bulb to remove the bulbs. B: INSTALLATION Install in the reverse order of removal. LI-00294 2. WAGON MODEL 1) Disconnect the ground cable from battery. 2) Remove the clips. LI-00295 3) While pressing the portion (A), insert your finger or flat-tip screwdriver wrapped with tape into the clearance (B) to remove pawls in the order of (C), (D), (E), and remove the rear combination cover. (E) (C) (A) (D) (B) LI-00284 LI-20 Tail/Stop Light Bulb LIGHTING SYSTEM 19.Tail/Stop Light Bulb A: REMOVAL 1. SEDAN MODEL 1) Remove the trunk side trim cover. 2) Turn the socket and remove the bulb. LI-00439 2. WAGON MODEL 1) Remove the rear combination light assembly. <Ref. to LI-20, WAGON MODEL, REMOVAL, Rear Combination Light Assembly.> 2) Turn the socket and remove the bulb. LI-00440 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-21 Rear Turn Signal Light Bulb LIGHTING SYSTEM 20.Rear Turn Signal Light Bulb A: REMOVAL 1. SEDAN MODEL 1) Remove the trunk side trim cover. 2) Turn the socket and remove the bulb. LI-00441 2. WAGON MODEL 1) Remove the rear combination light assembly. <Ref. to LI-20, WAGON MODEL, REMOVAL, Rear Combination Light Assembly.> 2) Turn the socket and remove the bulb. LI-00442 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-22 Rear Side Marker Light Bulb LIGHTING SYSTEM 21.Rear Side Marker Light Bulb A: REMOVAL 1. SEDAN MODEL Bulb is not equipped for sedan model, since it is reflex reflector type. 2. WAGON MODEL 1) Remove the rear combination light assembly. <Ref. to LI-20, WAGON MODEL, REMOVAL, Rear Combination Light Assembly.> 2) Turn the socket and remove the bulb. LI-00450 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-23 Back-up Light Assembly LIGHTING SYSTEM 22.Back-up Light Assembly A: REMOVAL 1. SEDAN MODEL Remove the rear combination light. <Ref. to LI-20, REMOVAL, Rear Combination Light Assembly.> 2. WAGON MODEL 1) Remove the rear gate trim. <Ref. to EI-68, REMOVAL, Rear Gate Trim.> 2) Disconnect the harness connectors and remove the rear gate garnish. <Ref. to EI-75, REMOVAL, Rear Gate Garnish.> 3) Remove the mounting nuts and detach the backup light assembly. LI-00301 B: INSTALLATION Install in the reverse order of removal. LI-24 Back-up Light Bulb LIGHTING SYSTEM 23.Back-up Light Bulb A: REMOVAL 1. SEDAN MODEL 1) Remove the trunk side trim cover. 2) Turn the socket and remove the bulb. LI-00443 2. WAGON MODEL 1) Remove the bulb inspection cover of rear gate trim. 2) Turn the socket and remove the bulb. LI-00305 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-25 License Plate Light Assembly LIGHTING SYSTEM 24.License Plate Light Assembly A: REMOVAL 1. SEDAN MODEL 1) Remove the trunk lid garnish. <Ref. to EI-74, REMOVAL, Trunk Lid Garnish.> 2) Remove the trunk lid trim. <Ref. to EI-70, TRUNK LID TRIM, REMOVAL, Trunk Room Trim.> 3) Turn and remove the bulb socket (A). Disengage the clip (B) and remove the license plate light assembly. (B) (B) (A) LI-00306 B: INSTALLATION Install in the reverse order of removal. LI-26 License Plate Light LIGHTING SYSTEM 25.License Plate Light A: REMOVAL 1. SEDAN MODEL 1) Remove the trunk lid trim. <Ref. to EI-70, TRUNK LID TRIM, REMOVAL, Trunk Room Trim.> 2) Turn and remove the bulb socket (A). (A) LI-00307 3) Remove the bulb. 2. WAGON MODEL 1) Remove the license plate light mounting screw (A) and then remove the lens (B). (B) (A) (B) (A) LI-00308 2) Remove the bulb. B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-27 High-mounted Stop Light LIGHTING SYSTEM 26.High-mounted Stop Light 5) Disengage three claws and remove the lens (A). A: REMOVAL 1. SEDAN MODEL 1) Disconnect the ground cable from battery. 2) Push the high-mounted stop light backward of the vehicle (1), raise the rear portion of it (2) and remove the clips to remove it. (2) (A) LI-00310 6) Remove the bulb. 2. WAGON MODEL (1) 1) Disconnect the ground cable from battery. 2) Detach the roof spoiler. <Ref. to EI-40, REMOVAL, Roof Spoiler.> 3) Remove the nuts (A), then detach the highmounted stop light. LI-00333 3) Remove the harness from clamp. (A) (A) (2) LI-00312 (1) LI-00334 B: INSTALLATION Install in the reverse order of removal. (1) Harness (2) Clamp C: INSPECTION 4) Disengage two claws (A), pull out the highmounted stop light from the cover and remove the claw (B). (A) 1. SEDAN MODEL 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. 2. WAGON MODEL 1) Install the high-mounted stop light to test if it illuminates normally. 2) If the high-mounted stop light does not illuminate, replace it with a new one. (B) LI-00309 NOTE: Since LED (Light Emitting Diode) is used for the high-mounted stop light of wagon model, replace the high-mounted stop light assembly when the LED is powered off. LI-28 Spot Map Light LIGHTING SYSTEM 27.Spot Map Light C: INSPECTION A: REMOVAL 1. SPOT MAP LIGHT BULB 1) Disconnect the ground cable from battery. 2) Remove the lens (A) and spot map light mounting screws (B). 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. 2. SPOT MAP LIGHT SWITCH Measure the resistance between spot map light switch terminals. Switch position OFF ON (A) LI-00313 • Model with sunroof (B) LI-00314 • Model without sunroof (B) (B) LI-00320 3) Disconnect the harness connectors and remove the spot map light. B: INSTALLATION Install in the reverse order of removal. LI-29 Terminal No. — 1 and 2 Standard More than 1 MΩ 18±5.4 Ω Room Light LIGHTING SYSTEM 28.Room Light 2. ROOM LIGHT SWITCH A: REMOVAL Measure the resistance between room light switch terminals. 1) Disconnect the ground cable from battery. 2) Remove the lens (A) and mounting screws (B). 3 2 1 (A) LI-00257 LI-00315 (B) Switch position OFF ON DOOR LI-00316 3) Disconnect the harness connector and remove the room light. B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1. ROOM LIGHT BULB 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-30 Terminal No. — 1 and 3 2 and 3 Standard More than 1 MΩ 1.5±0.5 Ω 1.5±0.5 Ω Luggage Room Light LIGHTING SYSTEM 29.Luggage Room Light A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove luggage room light body (A). (A) LI-00258 3) Disconnect the harness connector and remove the lens. B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1. LUGGAGE ROOM LIGHT BULB 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. 2. LUGGAGE ROOM LIGHT SWITCH Measure the resistance between luggage room light switch terminals. 3 2 1 LI-00259 Switch position OFF ON DOOR Terminal No. — 1 and 2 2 and 3 Standard More than 1 MΩ 1.5±0.5 Ω 1.5±0.5 Ω LI-31 Trunk Room Light LIGHTING SYSTEM 30.Trunk Room Light 2. TRUNK LID SWITCH (TRUNK ROOM LIGHT SWITCH) A: REMOVAL 1) Disconnect the ground cable from battery. 2) Turn the trunk room light counterclockwise to 60° to remove it and disconnect the harness connector. Measure the resistance between trunk lid switch terminals. 3 2 1 LI-00290 Trunk lid position Close Open LI-00321 3) Remove the bulb (A). (A) LI-00286 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1. TRUNK ROOM LIGHT BULB 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-32 Terminal No. 1 and 3 Standard More than 1 MΩ 1.5±0.5 Ω Glove Box Light LIGHTING SYSTEM 31.Glove Box Light A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the glove box. <Ref. to EI-51, REMOVAL, Glove Box.> 3) Disconnect the harness connector. 4) Remove the glove box light. LI-00323 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-33 Door Step Light LIGHTING SYSTEM 32.Door Step Light A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the lens (A), and then remove the door step light bulb. (A) LI-00266 3) Remove the front door trim. <Ref. to EI-48, REMOVAL, Door Trim.> 4) Disconnect the harness connector. 5) Remove the mounting screw from rear side of trim and remove the door step light. LI-00267 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1) Visually check the bulb for blow out. 2) Check the bulb specification. <Ref. to LI-2, SPECIFICATION, General Description.> 3) If NG, replace the bulb with a new one. LI-34 Ignition Switch Illumination LIGHTING SYSTEM 33.Ignition Switch Illumination 5) Turn the ignition switch illumination connector to left and disconnect it. A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the screws and detach the upper column cover and lower column cover. (B) (A) (C) LI-00343 (A) Ignition switch illumination connector (B) Ignition switch illumination (C) Immobilizer antenna connector SL-00258 3) Remove the instrument panel lower cover. <Ref. to EI-56, REMOVAL, Instrument Panel Assembly.> 4) Disconnect the ignition switch illumination connector (A). B: INSTALLATION Install in the reverse order of removal. C: INSPECTION 1 2 Step CHECK IGNITION SWITCH ILLUMINATION. Make sure the ignition switch illumination illuminates when driver’s side door is open. CHECK IGNITION SWITCH ILLUMINATION. Make sure the ignition switch illumination blinks when ignition switch is turned to ON. Check Yes No Does the ignition switch illumi- Ignition switch illu- Go to step 2. nation illuminate? mination is normal. Does the ignition switch illumi- Check the funcnation blink? tion setting of body integrated unit. <Ref. to LAN(diag)-2, Basic Diagnostic Procedure.> LI-35 Check the ignition switch illumination circuit. <Ref. to SL-20, CHECK IGNITION SWITCH ILLUMINATION, INSPECTION, Keyless Entry System.> Ignition Switch Illumination LIGHTING SYSTEM LI-36 WIPER AND WASHER SYSTEMS WW 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Page General Description ....................................................................................2 Wiper and Washer System .........................................................................5 Combination Switch (Wiper)........................................................................6 Wiper Blade...............................................................................................10 Washer Tank and Motor............................................................................13 Front Wiper Arm........................................................................................14 Front Wiper Motor and Link.......................................................................15 Front Washer Nozzle ................................................................................16 Rear Wiper Arm ........................................................................................17 Rear Wiper Motor......................................................................................18 Rear Washer .............................................................................................19 General Description WIPER AND WASHER SYSTEMS 1. General Description A: SPECIFICATION Front wiper motor Rear wiper motor Input Input Pump type Input Pump type Input Front washer motor Rear washer motor 12 V — 72 W or less 12 V — 42 W or less Centrifugal 12 V — 36 W or less Centrifugal 12 V — 36 W or less B: COMPONENT 1. FRONT WIPER T1 T1 (5) (4) T1 T1 T2 T2 (3) (1) (1) (3) (2) (2) WW-00215 (1) (2) (3) Wiper rubber Wiper blade ASSY Wiper arm (4) (5) Wiper link ASSY Wiper motor ASSY WW-2 Tightening torque: N⋅m (kgf-m, ft-lb) T1: 6.0 (0.61, 4.4) T2: 20 (2.0, 14.5) General Description WIPER AND WASHER SYSTEMS 2. REAR WIPER (WAGON MODEL) (5) (6) T2 T1 (4) (1) (3) (2) WW-00167 (1) (2) (3) Wiper rubber Wiper blade ASSY Wiper arm (4) (5) (6) Wiper arm cover Cap Wiper motor ASSY WW-3 Tightening torque: N⋅m (kgf-m, ft-lb) T1: 7.5 (0.77, 6.0) T2: 8.0 (0.82, 5.9) General Description WIPER AND WASHER SYSTEMS 3. WASHER TANK (1) (1) (2) (4) (1) (2) (3) (7) (6) T (8) (7) (5) (2) WW-00289 (1) (2) (3) (4) Washer nozzle Washer hose Washer tank Washer tank cap (5) (6) (7) (8) Front washer motor Rear washer motor Grommet Washer motor cover Tightening torque: N⋅m (kgf-m, ft-lb) T: 6.0 (0.61, 4.4) C: CAUTION • Connect the connectors and hoses securely during reassembly. • After reassembly, make sure functional parts operate smoothly. • Be careful that wiring harnesses of airbag system pass near electrical parts and switches. • Wiring harnesses and connectors of all airbag system are yellow color. Do not use a tester equipment on these circuits. • Care must be taken when connecting the piping hose so that no bending, jamming, etc. are caused. • Even if a little oil or grease such as silicon oil gets in the tank and washer passages, an oil film is easily formed on the glass, causing the wiper to chatter and judder, therefore, be careful not to let this happen. WW-4 Wiper and Washer System WIPER AND WASHER SYSTEMS 2. Wiper and Washer System A: WIRING DIAGRAM 1. WIPER AND WASHER (FRONT) <Ref. to WI-157, WIRING DIAGRAM, Front Wiper and Washer System.> 2. WIPER AND WASHER (REAR) <Ref. to WI-158, WIRING DIAGRAM, Rear Wiper and Washer System.> B: INSPECTION Symptom Wiper and washers do not operate. Wipers do not operate in LO or HI. Wipers do not operate in INT. Washer motor does not operate. Wipers do not operate when washer switch is ON. Washer fluid spray does not operate properly. Repair order (1) Wiper fuse (Front: F/B No. 30, Rear: F/B No. 23) (2) Combination switch (3) Wiper motor assembly (4) Wiring harness (5) Body integrated unit (rear wiper only) (1) Combination switch (2) Wiper motor assembly (3) Wiring harness (1) Combination switch (2) Wiper motor assembly (3) Wiring harness (4) Body integrated unit (rear wiper only) (1) Washer switch (2) Washer motor (3) Wiring harness (1) Washer motor (2) Wiring harness (1) Washer motor (2) Washer hose and nozzle WW-5 Combination Switch (Wiper) WIPER AND WASHER SYSTEMS 3. Combination Switch (Wiper) C: INSPECTION A: REMOVAL 1. COMBINATION SWITCH 1) Disconnect the ground cable from battery. 2) Remove the instrument panel lower cover. <Ref. to EI-50, REMOVAL, Instrument Panel Lower Cover.> 3) Remove the screw to remove steering column cover (upper and lower). 1) Inspect the continuity between each connector terminal. SL-00258 4) Disconnect the connector from combination switch. 5) Remove the three screws, and pull out the combination base switch assembly toward you. 9 8 18 17 7 6 5 4 3 16 15 14 13 12 2 1 11 10 WW-00046 Front Rear Switch position OFF INT LO HI Washer ON Washer ON OFF INT ON Washer ON Terminal No. 7 and 16 7 and 16 7 and 17 8 and 17 2 and 11 2 and 12 — 2 and 13 2 and 10 2 and 12 12 and 10 2 and 10 Standard Less than 1 Ω Less than 1 Ω Less than 1 Ω Less than 1 Ω Less than 1 Ω Less than 1 Ω More than 1 MΩ Less than 1 Ω Less than 1 Ω Less than 1 Ω 2) If continuity is not as specified, replace the switch. LI -00332 6) Remove the switch securing screw to remove combination switch. B: INSTALLATION Install in the reverse order of removal. WW-6 Combination Switch (Wiper) WIPER AND WASHER SYSTEMS 2. FRONT WIPER 1) Check with Subaru Select Monitor Step Check CHECK INPUT SIGNAL TO BODY INTEIs the input signal normal? GRATED UNIT. When the front wiper switch is operated, check the input signal using Subaru Select Monitor. 1) Connect the Subaru Select Monitor to data link connector. 2) Turn the ignition switch to ON. 3) Select {Body Integrated Unit} from the main menu. 4) Select {Current Data Display & Save}. 5) When the front wiper switch is set to LO or HI, check the input signal. 1 Yes End. No Replace the body integrated unit. <Ref. to SL-53, Body Integrated Unit.> 2) Intermittent operation inspection (1) Turn the wiper switch to INT. (2) Adjust the intermittent control switch to MAX. (3) Apply the battery voltage to switch terminal No. 16 and 2. (4) Measure the voltage between combination switch terminals. Terminals No. 7 — No. 2: (A) (B) (F) (C) (G) (H) (F) (D) (G) (I) (F) (E) (G) (J) WW-00053 (A) (B) (C) (D) Switch position Voltage MIN. MAX. (E) (F) (G) Non-intermittent type 12 V 0V 3) If operation is not as specified, replace the switch. WW-7 (H) (I) (J) Approx. 2 sec. 16±6 sec. 3±1 sec. Combination Switch (Wiper) WIPER AND WASHER SYSTEMS 3. REAR WIPER 1) Check with Subaru Select Monitor 1 2 Step CHECK INPUT OF REAR WIPER. Check the input from body integrated unit using Subaru Select Monitor. 1) Connect the Subaru Select Monitor to data link connector. 2) Turn the ignition switch to ON. 3) Select {Body Integrated Unit} from the main menu. 4) Select {Current Data Display & Save}. 5) Check the input of rear wiper switch. CHECK OUTPUT OF BODY INTEGRATED UNIT. When the rear wiper switch is operated, check the output using Subaru Select Monitor. 1) Turn the ignition switch to ON. 2) Operate the rear wiper switch to set to each position of ON and INT. 3) At this time, check the output of body integrated unit. Check Is the input normal? Yes Go to step 2. No Check the rear wiper switch. <Ref. to WW-6, INSPECTION, Combination Switch (Wiper).> When it is set to ON, is ON output continuously? When it is set to INT, is ON/OFF output repeatedly? (INT OFF time (when vehicle parked): 12 seconds Check the rear wiper motor. <Ref. to WW-18, INSPECTION, Rear Wiper Motor.> Replace the body integrated unit. <Ref. to SL-53, Body Integrated Unit.> 2) Rear wiper motor circuit check 1 2 3 Step CHECK POWER SUPPLY CIRCUIT OF REAR WIPER MOTOR. 1) Disconnect the harness connector of rear wiper motor. 2) Turn the ignition switch to ACC. 3) Measure the voltage between the rear wiper motor harness connector terminal and chassis ground. Connector & terminal (D43) No. 1 (+) — Chassis ground (−): CHECK GROUND CIRCUIT OF REAR WIPER MOTOR. 1) Turn the ignition switch to OFF. 2) Measure the resistance between the rear wiper motor harness connector terminal and chassis ground. Connector & terminal (D43) No. 3 — Chassis ground: CHECK HARNESS BETWEEN BODY INTEGRATED UNIT AND REAR WIPER MOTOR. 1) Turn the ignition switch to OFF. 2) Disconnect the harness connector of body integrated unit. 3) Disconnect the harness connector of rear wiper motor. 4) Measure the resistance between the harness connector terminals of body integrated unit and rear wiper motor. Connector & terminal (B280) No. 1 — (D43) No. 2: (B280) No. 8 — (D43) No. 4: Check Yes Is the voltage more than 10 V? Go to step 2. No • Check the fuse (No. 23 in fuse & relay box). • Check the fusible link (No. 6 in main fuse box). Is the resistance less than 10 Ω? Go to step 3. Repair the open circuit of rear wiper motor ground cable. Is the resistance less than 10 Ω? Go to step 4. Repair the open circuit of harness between body integrated unit and rear wiper motor. WW-8 Combination Switch (Wiper) WIPER AND WASHER SYSTEMS 4 Step Check CHECK OPERATION OF REAR WIPER MO- Does the rear wiper motor TOR. rotate normally? 1) Remove the rear wiper motor. 2) Check the rear wiper motor. <Ref. to WW18, INSPECTION, Rear Wiper Motor.> Yes End. NOTE: Rear wiper intermittent time (AT model only) Select lever position (AT model only) Rev Except reverse mode Vehicle speed (km/h (MPH)) Intermittent stopping time (sec.) — 80 — (50 — ) 50 — 80 (31 — 50) 20 — 50 (12 — 31) 0 — 20 (0 — 12) Continuous operation 3 6 9 12 WW-9 No Replace the rear wiper motor. Wiper Blade WIPER AND WASHER SYSTEMS 4. Wiper Blade C: DISASSEMBLY A: REMOVAL 1. METAL TYPE CAUTION: When replacing wiper blades or etc., be sure to stand up the driver side wiper arm first, then passenger side wiper arm next. Also, when putting the wiper arms back, be sure to start with passenger side first, then driver side next. Doing this in the reverse order may result in damage of passenger side wiper arm by hitting with driver side wiper blade. Pull side (A) of the wiper rubber stopper and remove the rubber from blade assembly. 1. FRONT While pushing the locking clip (A) up, pull out the blade from arm to the arrow direction. 2. RESIN TYPE 3 2 WW-00009 Pull the wiper rubber top slightly from the stopper (A) and pull out fully. (A) 2 (A) 3 1 WW-00064 2. REAR Turn the blade in the direction of arrow (A) and remove it from arm. WW-00143 D: ASSEMBLY 1. METAL TYPE (1) 1) Insert the wiper rubber onto blade so that the stopper is in the position shown in the figure. (2) (3) (A) (1) (2) (3) (A) WW-00207 Turn the wiper blade. Wiper arm Wiper blade Installing part of wiper blade WW-00230 B: INSTALLATION 1) Install in the reverse order of removal. 2) Confirm that the clip is locked securely. WW-10 Wiper Blade WIPER AND WASHER SYSTEMS 2) Make sure the wiper rubber is securely fastened to the pull stopper (A). WW-00037 2. RESIN TYPE A B C D WW-00193 1) Insert the wiper rubber through the claw B. 2) Insert the wiper rubber until its top end protrudes approx. 20 mm (0.79 in) from stopper D. 20 mm ( 0.79 in. ) A B D WW-00145 WW-00146 WW-11 Wiper Blade WIPER AND WASHER SYSTEMS 3) Insert the wiper rubber into the claw A. A WW-00147 E: INSPECTION 1) When the wiper does not perform well, inspect the followings: • Make sure the movable part of the wiper blade assembly moves smoothly. • Make sure the wiper rubber is not deformed or damaged. 2) If damaged, replace with new one. WW-12 Washer Tank and Motor WIPER AND WASHER SYSTEMS 5. Washer Tank and Motor D: ASSEMBLY A: REMOVAL 1) Assemble in the reverse order of disassembly. 2) Confirm that water does not leak from installation area of motor. 1) Open the hood. 2) Disconnect the ground cable from battery. 3) Remove the front bumper. <Ref. to EI-30, REMOVAL, Front Bumper.> 4) Remove the clip holding washer water supply tap. E: INSPECTION Apply battery voltage to the connector terminal of the washer motor and make sure the motor operates. 2 1 WW-00173 WW-00170 5) Remove the two bolts and one nut, hose, connector and washer motor cover, and then remove the washer tank. WW-00171 B: INSTALLATION Install in the reverse order of removal. Tightening torque: 6.0 N⋅m (0.61 kgf-m, 4.4 ft-lb) C: DISASSEMBLY Pull out the washer motor from tank. WW-00172 WW-13 Front Wiper Arm WIPER AND WASHER SYSTEMS 6. Front Wiper Arm C: ADJUSTMENT A: REMOVAL Operate the wiper once. Align the wiper blade to ceramic print point mark (A) of front window panel. CAUTION: When replacing wiper blades or etc., be sure to stand up the driver side wiper arm first, then passenger side wiper arm next. Also, when putting the wiper arms back, be sure to start with passenger side first, then driver side next. Doing this in the reverse order may result in damage of passenger side wiper arm by hitting with driver side wiper blade. 1) Open the hood. 2) Remove the cap. 3) Remove the nut to remove wiper arm. WW-00232 B: INSTALLATION 1) Install in the reverse order of removal. 2) Operate the wiper once. 3) Align the wiper blade to ceramic print point mark (A) of front window panel. (A) WW-00048 Tightening torque: Refer to “COMPONENT” of “General Description”. <Ref. to WW-2, FRONT WIPER, COMPONENT, General Description.> WW-14 (A) WW-00048 Front Wiper Motor and Link WIPER AND WASHER SYSTEMS 7. Front Wiper Motor and Link 2) When the battery is connected to the terminal of connectors, confirm that the wiper motor operates at high speed. A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the cowl panel. <Ref. to EI-39, REMOVAL, Cowl Panel.> 3) Disconnect the connector of wiper motor assembly. 4) Remove the bolt to remove wiper assembly. 3 2 1 5 4 WW-00219 3) Connect the battery to terminals of connector, and remove the terminal connection with wiper motor rotated at low speed, and stop the wiper motor through operation. WW-00217 NOTE: Wiper motor and wiper link can not be disassembled, because those are assembly part. 3 2 1 5 4 B: INSTALLATION Install in the reverse order of removal. Tightening torque: Refer to “COMPONENT” of “General Description”. <Ref. to WW-2, FRONT WIPER, COMPONENT, General Description.> C: INSPECTION WW-00220 4) Connect the battery and confirm that the wiper motor stops at automatic stop position after the wiper motor operates at low speed again. 1) When the battery is connected to the terminal of connectors, confirm that the wiper motor operates at low speed. 3 2 1 5 4 3 2 1 5 4 WW-00221 WW-00218 WW-15 Front Washer Nozzle WIPER AND WASHER SYSTEMS 8. Front Washer Nozzle A: REMOVAL 1) Remove the front hood insulator. <Ref. to EB13, FRONT HOOD INSULATOR, REMOVAL, Front Hood.> 2) Hold the pawl of washer nozzle (A) toward the arrow direction, and remove the washer nozzle. Injection angle should be adjusted with 0.5 mm (0.020 in) thickness steel scale. Use maximum thickness of 0.5 mm steel scale, because the injection slit width of washer nozzle is 0.6 mm (0.024 in). Adjusting with a flat tip driver may damage the injection slit and cause the faulty injection. (1) (3) (A) (2) (4) WW-00212 WW-00177 3) Remove the washer hose from washer nozzle. B: INSTALLATION 1) Install in the reverse order of removal. 2) Adjust the washer nozzle position. <Ref. to WW16, ADJUSTMENT, Front Washer Nozzle.> C: INSPECTION • Make sure the nozzle and hose are not clogged. • Make sure the hose is not bent. D: ADJUSTMENT 1) Turn the wiper switch to OFF position. 2) While the vehicle is at standstill, adjust the washer injection position as shown in the figure. Injection position: A: 250 mm (9.84 in) B: 435 mm (17.13 in) A A B (1) WW-00161 (1) Nozzle WW-16 (1) (2) (3) (4) Inside of washer nozzle injection 0.6 mm (0.024 in) Steel scale Max. 0.5 mm (0.020 in) Rear Wiper Arm WIPER AND WASHER SYSTEMS 9. Rear Wiper Arm A: REMOVAL 1) Detach the wiper arm cover (A). 2) Remove the nut (B) to remove wiper arm. (A) (B) WW-00179 B: INSTALLATION 1) Install in the reverse order of removal. 2) Operate the rear wiper once. 3) Align the blade with the marking (A) of glass. (A) WW-00229 Tightening torque: Refer to “COMPONENT” of “General Description”. <Ref. to WW-3, REAR WIPER (WAGON MODEL), COMPONENT, General Description.> C: ADJUSTMENT 1) Operate the rear wiper once. 2) Align the blade with the marking (A) of glass. (A) WW-00229 WW-17 Rear Wiper Motor WIPER AND WASHER SYSTEMS 10.Rear Wiper Motor C: INSPECTION A: REMOVAL 1) Connect the battery to wiper motor connector and confirm that wiper motor operates. 1) Disconnect the ground cable from battery. 2) Remove the rear wiper arm. <Ref. to WW-17, REMOVAL, Rear Wiper Arm.> 3) Remove the rear gate lower trim. <Ref. to EI-68, REMOVAL, Rear Gate Trim.> 4) Disconnect the harness connector of wiper motor assembly. 5) Remove the bolts to remove wiper motor assembly (A). 2 1 4 3 WW-00186 (A) 2) Connect the battery to terminals of connector, and remove the terminal connection with wiper motor rotated, and stop the wiper motor through operation. 2 1 4 3 WW-00183 B: INSTALLATION 1) Install in the reverse order of removal. 2) Be sure that the pivot cap with the arrow mark facing up, as shown in the figure. WW-00187 3) Connect the battery and confirm that the wiper motor stops at automatic stop position after the wiper motor operates at low speed again. 2 1 4 3 WW-00185 Tightening torque: Refer to “COMPONENT” of “General Description”. <Ref. to WW-3, REAR WIPER (WAGON MODEL), COMPONENT, General Description.> WW-18 WW-00032 Rear Washer WIPER AND WASHER SYSTEMS 11.Rear Washer A: REMOVAL 1) Detach the roof spoiler. <Ref. to EI-40, REMOVAL, Roof Spoiler.> 2) Remove the washer hose from washer nozzle. 3) Push the pawl of nozzle from the reverse side of roof spoiler with a flat tip screwdriver or equivalent, and remove the washer nozzle. WW-00214 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION • Make sure the nozzle and hose are not clogged. • Make sure the hose is not bent. • While the vehicle is at standstill, make sure the washer injection position as shown in the figure. NOTE: Washer injection position can not be adjusted. (1) A B WW-00054 (1) Nozzle (A) 70 mm (2.76 in) (B) 70° WW-19 Rear Washer WIPER AND WASHER SYSTEMS WW-20 ENTERTAINMENT ET 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Page General Description ....................................................................................2 Audio System ..............................................................................................3 Front Accessory Power Supply Socket System ..........................................4 Audio ...........................................................................................................5 Front Speaker .............................................................................................6 Tweeter .......................................................................................................7 Rear Speaker ..............................................................................................8 Woofer.........................................................................................................9 Antenna.....................................................................................................10 Antenna Amplifier......................................................................................11 Noise Suppressor......................................................................................12 Front Accessory Power Supply Socket .....................................................13 Steering Satellite Switch ...........................................................................14 General Description ENTERTAINMENT 1. General Description A: CAUTION • Before disassembling or reassembling parts, always disconnect the battery ground cable. When replacing the audio, control unit, and other parts provided with memory functions, record the memory contents before disconnecting the battery ground cable. Otherwise, the memory will be erased. • Reassemble the parts in the reverse order of disassembly unless otherwise indicated. • Adjust parts to the given specifications. • Connect the connectors securely during reassembly. • After reassembly, make sure the functional parts operate smoothly. B: PREPARATION TOOL 1. GENERAL TOOL TOOL NAME Circuit tester Conductive silver composition (DUPONT No. 4817 or equivalent) REMARKS Used for measuring resistance and voltage. Used for repairing antenna wire. ET-2 Audio System ENTERTAINMENT 2. Audio System A: WIRING DIAGRAM <Ref. to WI-160, WIRING DIAGRAM, Audio System.> B: INSPECTION Symptom No power coming in. (No display and no sound from speakers) A specific speaker does not operate. Audio generates noise with engine running. AM and FM modes are weak or noisy. Repair order (1) Check the fuse and power supply for audio. (2) Check the audio ground. (3) Remove the audio and repair it. (1) Check the speaker. (2) Check the output circuit between audio and speaker. (1) Check the audio ground. (2) Check the generator. (3) Check the ignition coil. (4) Remove the audio and repair it. (1) Check the antenna. (2) Check the antenna amplifier. (3) Check the noise suppressor. (4) Check the audio ground. (5) Remove the audio and repair it. ET-3 Front Accessory Power Supply Socket System ENTERTAINMENT 3. Front Accessory Power Supply Socket System A: WIRING DIAGRAM <Ref. to WI-162, WIRING DIAGRAM, Front Accessory Power Supply Socket System.> ET-4 Audio ENTERTAINMENT 4. Audio A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the console box. <Ref. to EI-53, REMOVAL, Console Box.> 3) Remove the console front panel. <Ref. to EI-54, REMOVAL, Center Console.> 4) Remove the console side garnish. <Ref. to EI54, REMOVAL, Center Console.> (A) (B) (B) ET-00113 (A) Console front panel (B) Console side garnish 5) Remove the screws, and slightly pull the audio out from center console. ET-00114 6) Disconnect the harness connector and antenna feeder cord, and then remove the audio. B: INSTALLATION Install in the reverse order of removal. ET-5 Front Speaker ENTERTAINMENT 5. Front Speaker A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the front door trim. <Ref. to EI-48, REMOVAL, Door Trim.> 3) Remove the front speaker mounting screws. ET-00080 4) Disconnect the harness connector and remove front speaker. B: INSTALLATION Install in the reverse order of removal. ET-6 Tweeter ENTERTAINMENT 6. Tweeter A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the front door trim. <Ref. to EI-48, REMOVAL, Door Trim.> 3) Remove the tweeter mounting screws. ET-00081 4) Disconnect the harness connector and remove tweeter. B: INSTALLATION Install in the reverse order of removal. ET-7 Rear Speaker ENTERTAINMENT 7. Rear Speaker A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the rear door trim. <Ref. to EI-48, REMOVAL, Door Trim.> 3) Remove the rear speaker mounting screws. ET-00084 4) Disconnect the harness connector and remove rear speaker. B: INSTALLATION Install in the reverse order of removal. ET-8 Woofer ENTERTAINMENT 8. Woofer A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the hooks (A) and detach woofer cover. <Ref. to EI-62, REMOVAL, Rear Quarter Trim.> (A) (A) ET-00086 3) Remove the quarter lower trim. <Ref. to EI-62, REMOVAL, Rear Quarter Trim.> 4) Remove the woofer bracket mounting clips (A) and screws, and then remove the woofer bracket. (A) ET-00106 5) Disconnect the harness connector and detach woofer. B: INSTALLATION Install in the reverse order of removal. ET-9 Antenna ENTERTAINMENT 9. Antenna 3) Apply conductive silver composition (DUPONT No. 4817) on the broken portion with a drawing pen. A: INSPECTION Measure the resistance between antenna terminal and each antenna wire. If an antenna wire is OK, resistance will be less than 1 Ω. If an antenna wire is broken, resistance will be more than 1 MΩ. (A) NOTE: When checking the continuity, wind a piece of aluminum foil around the tip of tester probe and press the foil against wire with your finger. (B) (C) ET-00009 (A) (A) Broken portion (B) Masking film (C) Conductive silver composition 4) Dry out the deposited portion. 5) After repair has been completed, measure the resistance in repaired wire. (C) (B) ET-00007 (A) Tester probe (B) Aluminum foil (C) Antenna wire To locate the broken point, move the probe along antenna wire. ET-00008 B: REPAIR 1) Clean the antenna wire and surrounding area with a cloth dampened by alcohol. 2) Paste a thin masking film on the glass along broken wire. ET-10 Antenna Amplifier ENTERTAINMENT 10.Antenna Amplifier C: INSPECTION A: REMOVAL Measure the resistance of antenna amplifier. • Sedan model 1. SEDAN MODEL (1)-a 1) Disconnect the ground cable from battery. 2) Remove the rear quarter trim. <Ref. to EI-62, SEDAN MODEL, REMOVAL, Rear Quarter Trim.> 3) Disconnect the harness connectors and terminals. 4) Remove the curtain airbag module. <Ref. to AB20, REMOVAL, Curtain Airbag Module.> 5) Remove the screw and detach antenna amplifier. (1)-b (2) (1)-a (1)-b (2)-b (3) (3)-a ET-00090 • Wagon model (1) (1)-b (1)-a (3)-a (2)-b (2),(3) ET-00088 2. WAGON MODEL ET-00091 1) Disconnect the ground cable from battery. 2) Remove the rear gate trim. <Ref. to EI-68, REMOVAL, Rear Gate Trim.> 3) Disconnect the harness connectors and terminals. 4) Remove the screw and detach antenna amplifier. ET-00089 B: INSTALLATION Install in the reverse order of removal. ET-11 Terminal No. (1)-a and Amplifier body (1)-b and Amplifier body (2)-b and Amplifier body (3)-a and Amplifier body Standard More than 10 kΩ More than 10 kΩ More than 10 kΩ More than 10 kΩ Noise Suppressor ENTERTAINMENT 11.Noise Suppressor A: REMOVAL 1. SEDAN MODEL 1) Disconnect the ground cable from battery. 2) Remove the rear quarter trim. <Ref. to EI-62, SEDAN MODEL, REMOVAL, Rear Quarter Trim.> 3) Remove the curtain airbag module. <Ref. to AB20, REMOVAL, Curtain Airbag Module.> 4) Disconnect the harness connector from noise suppressor. 5) Remove the harness clip. 6) Remove the screw and detach noise suppressor. ET-00092 2. WAGON MODEL 1) Disconnect the ground cable from battery. 2) Remove the rear gate trim. <Ref. to EI-68, REMOVAL, Rear Gate Trim.> 3) Disconnect the harness connector from noise suppressor. 4) Remove the screws and detach noise suppressor. ET-00093 B: INSTALLATION Install in the reverse order of removal. ET-12 Front Accessory Power Supply Socket ENTERTAINMENT 12.Front Accessory Power Supply Socket A: REMOVAL 1. FRONT 1) Disconnect the ground cable from battery. 2) Remove the console front panel. <Ref. to EI-54, REMOVAL, Center Console.> 3) Disconnect the harness connector, and remove the accessory power supply socket. ET-00094 2. REAR 1) Disconnect the ground cable from battery. 2) Remove the console box. <Ref. to EI-53, REMOVAL, Console Box.> 3) Disconnect the harness connector, and remove the accessory power supply socket. ET-00095 B: INSTALLATION Install in the reverse order of removal. ET-13 Steering Satellite Switch ENTERTAINMENT 13.Steering Satellite Switch A: REMOVAL 1) Disconnect the ground cable from battery. 2) Set the tire to the straight-ahead position. 3) Remove the airbag module. <Ref. to AB-16, REMOVAL, Driver’s Airbag Module.> WARNING: With the airbag module equipped, always refer to “Airbag System” when performing the airbag module repair service. <Ref. to AB-16, INSPECTION, Driver’s Airbag Module.> 4) Remove the steering wheel. <Ref. to PS-14, REMOVAL, Steering Wheel.> 5) Remove the cover from steering wheel. 6) Remove each one of satellite switch mounting screw from the LH and RH side. CS-00331 7) Remove the satellite switch. B: INSTALLATION Install in the reverse order of removal. ET-14 Steering Satellite Switch ENTERTAINMENT C: INSPECTION 1 2 3 4 5 CS-00387 1 2 3 4 5 Step MUTE SWITCH CONTINUITY CHECK. 1) Press the mute switch. 2) Measure the resistance between satellite switch connector terminals. Terminals No. 1 — No. 2: VOLUME SWITCH CONTINUITY CHECK. 1) Press the volume switch. 2) Measure the resistance between satellite switch connector terminals. Terminals No. 1 — No. 2: Volume up No. 1 — No. 2: Volume down MODE SWITCH CONTINUITY CHECK. 1) Press the mode switch. 2) Measure the resistance between satellite switch connector terminals. Terminals No. 1 — No. 2: SEEK SWITCH CONTINUITY CHECK. 1) Press the seek switch. 2) Measure the resistance between satellite switch connector terminals. Terminals No. 1 — No. 2: Seek up No. 1 — No. 2: Seek down CHECK SATELLITE SWITCH INSULATION. 1) Not to operate the satellite switch. 2) Measure the resistance between satellite switch connector terminals. Terminals No. 1 — No. 2: Check Yes Is the resistance approx. 22 Ω? Go to step 2. No Replace the satellite switch. Is the resistance approx. 90 Ω? Go to step 3. (Volume up) Is the resistance approx. 200 Ω? (Volume down) Replace the satellite switch. Is the resistance approx. 360 Ω? Go to step 4. Replace the satellite switch. Is the resistance approx. 690 Go to step 5. Ω? (Seek up) Is the resistance approx. 1.5 kΩ? (Seek down) Replace the satellite switch. Is the resistance approx. 4.7 kΩ? Replace the satellite switch. ET-15 Satellite switch is normal. Steering Satellite Switch ENTERTAINMENT ET-16 COMMUNICATION SYSTEM COM 1. 2. 3. 4. Page General Description ....................................................................................2 Horn System ...............................................................................................3 Horn ............................................................................................................4 Horn Switch.................................................................................................5 General Description COMMUNICATION SYSTEM 1. General Description A: CAUTION • Before disassembling or reassembling parts, always disconnect the battery ground cable from battery. When replacing audio, control module, and other parts provided with memory functions, record memory contents before disconnecting the battery ground cable. Otherwise, the memory will be erased. • Reassemble in reverse order of disassembly, unless otherwise indicated. • Adjust parts to the given specifications. • Connect the connectors securely during reassembly. • After reassembly, make sure functional parts operate smoothly. B: PREPARATION TOOL 1. GENERAL TOOLS TOOL NAME Circuit tester REMARKS Used for measuring resistance and voltage. COM-2 Horn System COMMUNICATION SYSTEM 2. Horn System A: WIRING DIAGRAM 1. HORN <Ref. to WI-164, WIRING DIAGRAM, Horn System.> B: INSPECTION 1. HORN RELAY Measure the horn relay resistance between terminals (indicated in the table below) when connecting the terminal No. 4 to battery positive terminal and terminal No. 3 to battery ground terminal. (1) (2) (1) (3) (4) (2) (3) (4) COM00001 Current Flow No Flow Terminal No. 1 and 2 Standard Less than 1 Ω More than 1 MΩ COM-3 Horn COMMUNICATION SYSTEM 3. Horn A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the two clips and turn up the lower mud guard RH. LI-00288 3) Remove the horn bracket mounting bolt (A). 4) Disconnect the harness connector and remove the horn assembly (B). (A) (B) COM00039 B: INSTALLATION Install in the reverse order of removal. C: INSPECTION With 12 V direct current supplied between horn terminals, check that the horn sounds properly. COM00008 COM-4 Horn Switch COMMUNICATION SYSTEM 4. Horn Switch A: REMOVAL WARNING: Before servicing, be sure to read the notes in AB section for proper handling of driver’s airbag module. <Ref. to AB-5, CAUTION, General Description.> NOTE: Horn switch is a unit with the driver’s airbag module. 1) Disconnect the ground cable from battery. 2) Remove the driver’s airbag module. <Ref. to AB16, REMOVAL, Driver’s Airbag Module.> B: INSTALLATION Install in the reverse order of removal. C: INSPECTION Measure the resistance between horn switch terminal and airbag module bracket. (1) (2) COM00037 (1) Airbag module bracket (2) Horn switch terminal Switch position When horn switch is pushed When horn switch is not pushed Terminal No. Resistance Horn switch terminal and airbag module bracket Less than 1 Ω More than 1 MΩ COM-5 Horn Switch COMMUNICATION SYSTEM COM-6 GLASS/WINDOWS/MIRRORS GW 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Page General Description ....................................................................................2 Power Window System ...............................................................................8 Power Window Control Switch ....................................................................9 Front Door Glass.......................................................................................11 Front Regulator and Motor Assembly .......................................................16 Remote Control Mirror System..................................................................17 Scalp Cap..................................................................................................18 Outer Mirror Assembly ..............................................................................19 Outer Mirror...............................................................................................21 Remote Control Mirror Switch ...................................................................22 Rear Door Glass .......................................................................................24 Rear Regulator and Motor Assembly ........................................................26 Windshield Glass ......................................................................................27 Rear Gate Glass .......................................................................................30 Rear Window Glass ..................................................................................31 Rear Window Defogger System................................................................32 Rear Window Defogger.............................................................................33 Rear Quarter Glass ...................................................................................35 Sun Roof Glass .........................................................................................36 Rearview Mirror.........................................................................................37 Wiper Deicer System ................................................................................38 Wiper Deicer Switch..................................................................................39 General Description GLASS/WINDOWS/MIRRORS 1. General Description A: COMPONENT 1. FIXED GLASS (SEDAN MODEL) (4) (2) (3) (1) (5) (2) (6) (10) (8) (9) (3) (2) (5) (9) (3) (9) (7) (8) (2) (11) GW-00404 (1) (2) (3) (4) Windshield glass Dam rubber Molding Rearview mirror mount (5) (6) (7) (8) Locating pin Rear window glass Six light glass Bracket GW-2 (9) (10) (11) Clip Seal Spacer General Description GLASS/WINDOWS/MIRRORS 2. FIXED GLASS (WAGON MODEL) (2) (4) (1) (3) (5) (8) (9) (8) (10) (6) (7) (6) (2) GW-00405 (1) (2) (3) (4) Windshield glass Dam rubber Molding Rearview mirror mount (5) (6) (7) (8) Locating pin Fastener Rear quarter glass Locating pin GW-3 (9) (10) Rear gate glass Seal General Description GLASS/WINDOWS/MIRRORS 3. FRONT DOOR GLASS T3 (9) (4) (1) T1 T3 (6) T3 (5) (10) T1 T1 (7) (3) T2 (2) T1 T2 (8) T2 T2 GW-00256 (1) (2) (3) (4) (5) Glass Door sash (Front) Door sash (Rear) Weather strip Stabilizer (Outer) (6) (7) (8) (9) (10) Stabilizer (Inner) Regulator ASSY Motor ASSY Mirror gusset Guide ASSY GW-4 Tightening torque: N⋅m (kgf-m, ft-lb) T1: 7.4 (0.75, 5.5) T2: 13.7 (1.4, 10.1) T3: 5.9 (0.60, 4.4) General Description GLASS/WINDOWS/MIRRORS 4. REAR DOOR GLASS (4) (5) T1 (6) (1) T1 (7) (3) T1 T2 (8) (2) T2 GW-00257 (1) (2) (3) (4) Glass Door sash (Front) Door sash (Rear) Weather strip (5) (6) (7) (8) Stabilizer (Outer) Stabilizer (Inner) Regulator ASSY Motor ASSY GW-5 Tightening torque: N⋅m (kgf-m, ft-lb) T1: 7.4 (0.75, 5.5) T2: 13.7 (1.4, 10.1) General Description GLASS/WINDOWS/MIRRORS 5. MIRROR (3) (2) (A) (6) (1) (5) (4) (3) (2) (B) T1 (1) GW-00386 (A) Model with side turn signal light (B) Model without side turn signal light (1) (2) (3) Outer mirror Mirror Scalp cap (4) (5) (6) Side turn signal light Rearview mirror Mount Tightening torque: N⋅m (kgf-m, ft-lb) T1: 1.9 (0.19, 1) B: CAUTION • When electrical connectors are disconnected, always conduct an operational check after connecting them again. • Avoid impact and damage to the glass. GW-6 General Description GLASS/WINDOWS/MIRRORS C: PREPARATION TOOL 1. SPECIAL TOOL ILLUSTRATION TOOL NUMBER 61299AE000 DESCRIPTION SPACER REMARKS Used for adjusting the upper end position of front door glass. (Glass thickness: 5 mm (0.197 in)) SPACER Used for adjusting the upper end position of rear door glass. (Glass thickness: 4 mm (0.157 in)) ST61299AE000 61299AE010 ST61299AE010 2. GENERAL TOOL TOOL NAME Circuit tester Piano wire Windshield glass knife REMARKS Used for checking voltage and continuity. Used for removing the window glass. Used for removing the window glass. GW-7 Power Window System GLASS/WINDOWS/MIRRORS 2. Power Window System A: WIRING DIAGRAM <Ref. to WI-165, Power Window System.> B: INSPECTION Symptom All power windows do not operate. One window does not operate. “Window Lock” does not operate. Repair order (1) Fuse (SBF-4) (2) Power window circuit breaker (3) Power window relay (4) Wiring harness (5) Body integrated unit (1) Power window main switch (2) Power window sub switch (3) Power window motor (4) Wiring harness Power window main switch GW-8 Power Window Control Switch GLASS/WINDOWS/MIRRORS 3. Power Window Control Switch 2. SUB SWITCH A: REMOVAL 1. MAIN SWITCH 1) Disconnect the ground cable from battery. 2) Remove the front door trim. <Ref. to EI-48, REMOVAL, Door Trim.> 3) Disconnect the harness connector. 4) Remove the screws from the reverse side of front door trim to remove the power window main switch. 1) Disconnect the ground cable from battery. 2) Remove the door trim. <Ref. to EI-48, REMOVAL, Door Trim.> 3) Disconnect the connector. 4) Remove the screws from the reverse side of door trim to remove the power window sub switch. GW-00388 B: INSTALLATION 1. MAIN SWITCH Install in the reverse order of removal. GW-00387 2. SUB SWITCH Install in the reverse order of removal. C: INSPECTION 1. MAIN SWITCH Measure switch resistance. 6 5 4 3 2 1 14 13 12 11 10 9 8 7 GW-00406 Driver’s seat Passenger’s seat Switch position UP OFF DOWN AUTO DOWN Terminal No. 10 and 2, 7 and 1 2 and 7, 1 and 2 10 and 1, 7 and 2 10 and 1, 7 and 2 Standard Less than 1 Ω Less than 1 Ω Less than 1 Ω Less than 1 Ω Switch position UP OFF DOWN Terminal No. 10 and 14, 7 and 11 7 and 14, 7 and 11 10 and 11, 7 and 14 Standard Less than 1 Ω Less than 1 Ω Less than 1 Ω GW-9 Power Window Control Switch GLASS/WINDOWS/MIRRORS Rear seat RH Rear seat LH Switch position UP OFF DOWN Terminal No. 10 and 13, 7 and 12 7 and 13, 7 and 12 10 and 12, 7 and 13 Standard Less than 1 Ω Less than 1 Ω Less than 1 Ω Switch position UP OFF DOWN Terminal No. 10 and 8, 7 and 9 7 and 8, 7 and 9 9 and 10, 7 and 8 Standard Less than 1 Ω Less than 1 Ω Less than 1 Ω Terminal No. 2 and 3, 4 and 5 1 and 2, 4 and 5 1 and 2, 3 and 4 Standard Less than 1 Ω Less than 1 Ω Less than 1 Ω Replace the main switch if faulty. 2. SUB SWITCH Measure switch resistance. 5 4 3 2 1 GW-00407 Passenger’s seat and rear Switch position UP OFF DOWN Replace the sub switch if faulty. GW-10 Front Door Glass GLASS/WINDOWS/MIRRORS 4. Front Door Glass 6) Remove the stabilizer. A: REMOVAL 1) Remove the front door trim. <Ref. to EI-48, REMOVAL, Door Trim.> 2) Remove the sealing cover. <Ref. to EB-20, REMOVAL, Front Sealing Cover.> 3) Remove the outer mirror assembly. <Ref. to GW-19, REMOVAL, Outer Mirror Assembly.> 4) Remove the clip (A), and remove the front end of weather strip. GW-00263 7) Remove the clips (A), and remove the rear end of weather strip. (A) (A) GW-00261 5) Remove the gusset. GW-00264 8) Remove the screw (A) from the rear end of weather strip outer to remove weather strip outer. (A) GW-00265 9) Remove the screws to remove guide assembly. 10) Operate the power window switch to move glass to position shown in the figure, and then remove the two nuts through service holes. GW-00262 GW-00266 GW-11 Front Door Glass GLASS/WINDOWS/MIRRORS 11) Remove the door glass. sure of 25±5 N (2.5±0.5 kgf, 5.5±1.1 lb) to the glass, then secure it. (1) F (3) A A (2) (2) A = A GW-00267 GW-00063 CAUTION: • Since the gear may be disengaged, do not turn regulator in the closing direction after removal of the glass. • Avoid impact and damage to the glass. B: INSTALLATION 1) Install in the reverse order of removal. CAUTION: Make sure that glass stay is placed securely in sash. 2) Adjust the front door glass. <Ref. to GW-12, ADJUSTMENT, Front Door Glass.> (1) Fully closed position (2) Stabilizer (3) 10 — 15 mm (0.39 — 0.59 in) 4) For adjustment of clearance between front glass and center pillar cover, loosen the nuts (A), and move the glass sash back and forward until clearance becomes the value shown. Tightening torque: Refer to “COMPONENT” of “General Description”. <Ref. to GW-4, FRONT DOOR GLASS, COMPONENT, General Description.> C: ADJUSTMENT (A) (2) (1) (3) NOTE: Before adjustment, ensure that all adjusting bolts of stabilizer, upper stopper and sash are loose and door glass is raised so that it is in contact with weather strip. 1) Temporarily tighten one adjusting bolt on one side of rear sash at the midpoint of slotted hole in the inner panel. 2) Temporarily tighten the regulator B-channel in a position at the top of slotted hole. 3) Lower the door glass 10 — 15 mm (0.39 — 0.59 in) from fully closed position. While applying outward pressure of 45.0±5.0 N (4.5±0.5 kgf, 9.9±1.1 lb) (F) to upper edge of glass above midpoint of two outer stabilizers, press the inner stabilizer at pres- GW-00319 (1) Adjust a line parallel (2) Sash (3) Inner panel (1) (1) A A A-A GW-00064 (1) 11 mm (0.433 in) GW-12 Front Door Glass GLASS/WINDOWS/MIRRORS 5) To adjust the upper end and lower end of center pillar, loosen the stopper bolt (A) or nut (B) securing door sash, move the stopper position until the clearance between center pillar cover is equal. 6) Adjust so that the upper and lower ends of center pillar are the same size. (1) (3) (2) (5) (5) (A) GW-00320 (2) (4) (5) (B) (1) (5) GW-00323 GW-00321 CAUTION: Perform the measurement of clearance between center pillar at less than 50 mm (1.969 in) from upper end of window glass. (1) (2) (4) (5) (3) GW-00322 (1) (2) (3) (4) (5) Glass Center pillar cover Check point 50 mm (1.969 in) 11 mm (0.433 in) GW-13 (1) (2) (3) (4) (5) Narrow Wide Glass tilts too far rearward Glass tilts too far forward Stopper adjusting direction Front Door Glass GLASS/WINDOWS/MIRRORS 7) After adjusting the clearance between center pillar, up and down the glass several times to check glass contact to stopper when glass is fully closed. Adjust it to contact the front and rear stopper simultaneously. (1) (3) 9) For glass stroke adjustment, install the ST to glass, close the door, and raise the glass with regulator until positional relationship between glass and weather strip becomes as shown. And secure the glass so that the upper stopper correctly touches the glass holder. ST 61299AE000 SPACER (Glass thickness: 5 mm (0.197 in) for front door glass) (2) (1) A (5) A (2) (3) (2) GW-00336 (4) (6) (1) (1) 3.2 — 4.8 mm (0.126 — 0.189 in) (2) 3.0 mm (0.118 in): when replacing weather stripe with a new one 5.5 mm (0.217 in): when re-using weather stripe (3) ST GW-00324 (1) Narrow (2) Wide (3) When the stopper of door sash (rear) contacts first (4) When the stopper of door sash (front) contacts first (5) Raise B channel (6) Lower B channel For preventing wind noise, adjust the glass at the position where tip of gusset is raised up a little. (A) 8) For adjustment of the upper and lower ends of center pillar, loosen the adjusting nut (A) of B-channel (B). GW-00325 (A) 0 — 1.5 mm (0 — 0.059 in) (B) (A) GW-00269 10) After stabilizer adjustment, carry out the glass cohesion adjustment. First, visually ensure the positional relationship between retainer & molding and glass of the roof side, and then begin with rear sash adjustment. Install the ST to glass and adjust two adjusting bolts alternately step by step to obtain dimensions shown below (cross-section A). NOTE: If two nuts are loosened at the same time, the sash moves back and forth. Therefore, when one nut is adjusted, secure the other. GW-14 Front Door Glass GLASS/WINDOWS/MIRRORS 11) Make the same adjustment of two adjusting bolts of rear sash. ST 61299AE000 SPACER (Glass thickness: 5 mm (0.197 in) for front door glass) (1) 14) After adjustment of the glass, close the door. If there is a gap between outer lip of gusset and glass surface, adjust the gap with adjusting bolt (A) in lower fitting part of gusset to prevent generation of wind noise. 15) During adjustment, loosen the other three clamping bolts. A A (3) (2) GW-00336 (1) 3.2 — 4.8 mm (0.126 — 0.189 in) (2) 3.0 mm (0.118 in): when replacing weather stripe with a new one 5.5 mm (0.217 in): when re-using weather stripe (3) ST NOTE: Do not tilt the sash bracket to inner panel during adjustment. Otherwise smooth regulator operation cannot be achieved. (A) 16) After adjustment, tighten the bolts and nuts. (1) (4) (3) (2) (5) GW-00270 (1) (2) (3) (4) (5) GW-00271 Sash bracket Rear sash Adjust a line parallel Sash Inner panel 12) Make adjustment of front sash in the same manner as that of rear sash. NOTE: Although front and rear sashes must, as a rule, be adjusted in the same manner, in some door installation, the adjustment in a different manner may be required. However, adjustment of one sash to the maximum amount and the other to the minimum amount is not permitted. Such adjustment may result in application of excessive load to regulator. 13) After adjustments, tighten the nuts. GW-15 Front Regulator and Motor Assembly GLASS/WINDOWS/MIRRORS 5. Front Regulator and Motor Assembly A: REMOVAL 1) Remove the door glass. <Ref. to GW-11, REMOVAL, Front Door Glass.> 2) Disconnect the motor connector. 3) Remove the four bolts and two nuts to remove regulator assembly. GW-00273 4) Remove the screws to remove motor assembly. GW-00274 NOTE: When removing the motor assembly, secure the arm correctly, because the regulator arm moves in the force of balancing spring. B: INSTALLATION 1) Install in the reverse order of removal. 2) Adjust the front door glass. <Ref. to GW-12, ADJUSTMENT, Front Door Glass.> Tightening torque: Refer to “COMPONENT” of “General Description”. <Ref. to GW-4, FRONT DOOR GLASS, COMPONENT, General Description.> C: INSPECTION 1) Make sure that the power window motor rotates properly when the battery voltage is applied to the terminals of motor connector. 2) Change polarity of battery connection to terminals to ensure that the motor rotates in reverse direction. GW-16 Remote Control Mirror System GLASS/WINDOWS/MIRRORS 6. Remote Control Mirror System A: WIRING DIAGRAM <Ref. to WI-170, Remote Control Mirror System.> B: INSPECTION Symptom All function does not operate. One side of the mirror motor does not operate. Mirror heater does not operate. Repair order (1) Fuse (F/B No. 6) (2) Mirror switch (3) Wiring harness (1) Mirror switch (2) Mirror motor (3) Wiring harness (1) Mirror switch (2) Mirror heater (3) Wiring harness GW-17 Scalp Cap GLASS/WINDOWS/MIRRORS 7. Scalp Cap 2. MODEL WITHOUT SIDE TURN SIGNAL LIGHT A: REPLACEMENT 1) Remove the mirror. <Ref. to GW-21, REPLACEMENT, Outer Mirror.> 2) Press-in the clips (A) from inside of door mirror. 1. MODEL WITH SIDE TURN SIGNAL LIGHT 1) Remove the mirror. <Ref. to GW-21, REPLACEMENT, Outer Mirror.> 2) Press-in the upper side clips (A) from inside of door mirror. (A) (A) (A) (A) (A) (A) GW-00312 3) Pull the scalp cap frontward of door mirror, remove the upper side clips (A) and lower side hooks (B), and then remove the scalp cap. GW-00389 3) Pull the scalp cap frontward of door mirror, and then remove the scalp cap. 4) Mate the backside clip (A) of scalp cap with the clip hole of the outer mirror to install, and then push the scalp cap in. (A) (A) (A) GW-00390 5) Install the scalp cap securely. (B) GW-00275 4) Insert the lower hooks (B) of scalp cap to door mirror and push the upper clips (A) in. (A) (B) GW-00276 5) Install the scalp cap securely. CAUTION: Do not remove the scalp cap forcibly. The lower hooks may be damaged. GW-18 Outer Mirror Assembly GLASS/WINDOWS/MIRRORS 8. Outer Mirror Assembly A: REMOVAL 1) Remove the mirror gusset cover. : (1) GW-00277 (1) Hook 2) Remove the door trim. <Ref. to EI-48, REMOVAL, Door Trim.> 3) Disconnect the mirror connector. 4) Remove the screws to remove mirror assembly. GW-00278 B: INSTALLATION Install in the reverse order of removal. GW-19 Outer Mirror Assembly GLASS/WINDOWS/MIRRORS C: INSPECTION Check that the rearview mirror moves properly when the battery voltage is applied to terminals. • Model with side turn signal light 1 2 3 4 5 6 7 8 GW-00408 Switch position OFF UP DOWN LEFT RIGHT Terminal No. — 6 (+) and 3 (−) or 8 (−) 3 (+) or 8 (+) and 6 (−) 7 (+) and 3 (−) or 8 (−) 3 (+) or 8 (+) and 7 (−) • Model without side turn signal light 1 2 3 4 5 6 GW-00409 Switch position OFF UP DOWN LEFT RIGHT Terminal No. — 4 (+) and 2 (−) or 6 (−) 2 (+) or 6 (+) and 4 (−) 5 (+) and 6 (−) or 2 (−) 6 (+) or 2 (+) and 5 (−) Replace the outer mirror assembly if defective. GW-20 Outer Mirror GLASS/WINDOWS/MIRRORS 9. Outer Mirror A: REPLACEMENT 1) Face the mirror upward. 2) Use a flat tip screwdriver to remove clip (A). 3) Lift the lower mirror up to remove hooks (B). (A) (B) GW-00279 4) Disconnect the mirror heater connector from the end of mirror. (Model with mirror heater) GW-00280 5) Catch the hooks (A) and install clips (B). (A) (B) GW-00281 CAUTION: • When removing the mirror, be careful not to damage the back side of mirror with a flat tip screwdriver. • When installing the mirror, insert the hook and clip securely. GW-21 Remote Control Mirror Switch GLASS/WINDOWS/MIRRORS 10.Remote Control Mirror Switch A: REMOVAL 1) Remove the instrument panel lower cover. <Ref. to EI-50, REMOVAL, Instrument Panel Lower Cover.> 2) Disconnect the connector. L R OFF GW-00391 3) Remove the remote control mirror switch from instrument panel lower cover. B: INSTALLATION Install in the reverse order of removal. GW-22 Remote Control Mirror Switch GLASS/WINDOWS/MIRRORS C: INSPECTION 1. REMOTE CONTROL MIRROR SWITCH Move the remote control mirror switch to each position and check continuity between terminals. 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 8 GW-00283 • Change over switch R Switch position OFF UP DOWN LEFT RIGHT Terminal No. — 10 and 12, 15 and 14 10 and 15, 12 and 14 10 and 11, 15 and 14 10 and 15, 11 and 14 Standard More than 1 MΩ Less than 1 Ω Less than 1 Ω Less than 1 Ω Less than 1 Ω Terminal No. — 10 and 8, 15 and 14 10 and 15, 8 and 14 10 and 9, 15 and 14 10 and 15, 9 and 14 Standard More than 1 MΩ Less than 1 Ω Less than 1 Ω Less than 1 Ω Less than 1 Ω • Change over switch L Switch position OFF UP DOWN LEFT RIGHT Replace the remote control mirror switch if defective. GW-23 Rear Door Glass GLASS/WINDOWS/MIRRORS 11.Rear Door Glass 6) Operate the power window switch to move the glass to position shown in the figure, and then remove the two nuts through service holes. A: REMOVAL 1) Remove the rear door trim. <Ref. to EI-48, REMOVAL, Door Trim.> 2) Remove the sealing cover. <Ref. to EB-24, REMOVAL, Rear Sealing Cover.> 3) Remove the stabilizer. GW-00287 7) Remove the rear sash retaining nuts (A) and move rear sash (B) backward. (A) GW-00284 4) Remove the clips (A), and remove the front end and rear end of weather strip. (B) GW-00288 8) Remove the door glass. CAUTION: • Since the gear may be disengaged, do not turn regulator in the closing direction after removal of the glass. • Avoid impact and damage to the glass. (A) (A) GW-00285 5) Loosen the two screws to remove weather strip outer. GW-00286 GW-24 Rear Door Glass GLASS/WINDOWS/MIRRORS B: INSTALLATION ST 1) Install in the reverse order of removal. CAUTION: Make sure that glass stay is placed securely in sash. 2) Adjust the rear door glass. <Ref. to GW-25, ADJUSTMENT, Rear Door Glass.> (1) A A Tightening torque: Refer to “COMPONENT” of “General Description”. <Ref. to GW-5, REAR DOOR GLASS, COMPONENT, General Description.> (3) (2) C: ADJUSTMENT A-A NOTE: The rear door glass, as a rule, should be adjusted in the same manner as front door glass, although they are different in dimension. <Ref. to GW-12, ADJUSTMENT, Front Door Glass.> 1) Adjust the glass position using the following dimensions as a guide line. (1) A 61299AE010 SPACER (Glass thickness: 4 mm (0.157 in) for rear door glass) GW-00337 (1) 3.2 — 4.8 mm (0.126 — 0.189 in) (2) 3.0 mm (0.118 in): when replacing weather stripe with a new one 5.5 mm (0.217 in): when re-using weather stripe (3) ST NOTE: • If rear glass adhesion is higher than necessary, glass may get caught in weather strip of center pillar corner, resulting in early wear of weather strip. Care should be taken for adjustment. • After adjustment, move the glass up and down to check whether it is caught. (1) A A-A GW-00067 (1) 11 mm (0.433 in) NOTE: • If dimensions are smaller than the given dimensions, glass may get caught in weather strip during lifting/lowering operation and may not be fully open. • After adjustment, move the glass up and down to check whether it is caught. 2) Install the ST to glass and adjust the glass adhesion to the value shown. GW-25