Download IM 1072-3 Daikin Water to Water Source Heat
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Installation and Maintenance Manual IM 1072-3 Group: WSHP Part Number: 910163742 Date: February 2015 Daikin Water to Water Source Heat Pumps 3 to 35 Tons with R-410A WRA - Heating and Cooling Models WHA - Heating Only Models WCA - Cooling Only Models People and ideas you can trust.™ Contents Compressor Control Module Functional Operation – 208-230/60/3, Unit Sizes 036, 048, 060 and 072 . . . 22 Product Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safe Operation Rules . . . . . . . . . . . . . . . . . . . . . . . . . 4 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 208-230/60/3, Unit Sizes 120, 150, 180, 240 and 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 WRA, WHA, WCA 036 – 420 . . . . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 (Continued) 208-230/60/3, Unit Sizes 120, 150, 180, 240 and 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Pre-Installation and Code Requirements . . . . . . . . . . 6 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Mounting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Piping the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Optional Low Temperature Control Board "LTC" – 3 Phase, Unit Sizes 120, 150, 180, 240 and 300 . . . . 27 Domestic Hot Water Heat Recovery . . . . . . . . . . . . . 6 Compressor Control Module Functional Operation – 208-230/60/3, Unit Sizes 120, 150, 180, 240 and 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . 8 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 208/230-60-3, Unit Sizes 360, 420 . . . . . . . . . . . . . . 30 WRA, WCA, WHA – Size 036-072 . . . . . . . . . . . . . . . 9 WRA, WCA, WHA – Size 120-180 . . . . . . . . . . . . . . 10 WRA, WCA, WHA – Size 240-420 . . . . . . . . . . . . . . . 11 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Optional Low Temperature Control Board "LTC" – 208/230-60-3, Unit Sizes 360, 420 . . . . . . . . . . . . . . 33 Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Operating Pressures (PSIG) . . . . . . . . . . . . . . . . . . 12 Compressor Control Module Functional Operation – 208/230-60-3, Unit Sizes 360, 420 . . . . . . . . . . . . . . 34 Antifreeze Correction . . . . . . . . . . . . . . . . . . . . . . . . 13 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Waterflow Correction . . . . . . . . . . . . . . . . . . . . . . . . 13 460-60-3, 575-60-3, Unit Sizes 360, 420 . . . . . . . . . 36 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 208-230/60/1, Unit Sizes 036, 048, 060 . . . . . . . . . . 14 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Optional Low Temperature Control Board "LTC" – 460-60-3, 575-60-3, Unit Sizes 360, 420 . . . . . . . . . 39 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Optional Low Temperature Control Board "LTC" – 208-230/60/1, Unit Sizes 036, 048, 060 . . . . . . . . . . 16 Compressor Control Module Functional Operation 208-230/60/1, Unit Sizes 036, 048, 060 . . . . . . . . . . 17 Compressor Control Module Functional Operation – 460-60-3, 575-60-3, Unit Sizes 360, 420 . . . . . . . . . 40 Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Model WHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Model WRA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 208-230/60/3, Unit Sizes 036, 048, 060 and 072 . . . 19 Model WCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Check, Test and Start Form . . . . . . . . . . . . . . . . . . . 45 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 General Service Guide . . . . . . . . . . . . . . . . . . . . . . . 46 Optional Low Temperature Control Board "LTC" – 208230/60/3, Unit Sizes 036, 048, 060 and 072 . . . . . . 21 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . 47 IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP 2 www.DaikinApplied.com Product Nomenclature Category Product Category Code Item Code Option 1 1 Code Designation & Description W = Water Source Heat Pump Product Identifier 2 2-4 WCA = Base Cooling Only Unit with Copper Coaxial Water Coils WHA = Base Heating Only Unit with Copper Coaxial Water Coils WRA = Base Cooling and Heating Only Unit with Copper Coaxial Water Coils Design Series 3 5 1 2 3 4 Nominal Capacity 4 6-8 036= 048 = 060 = 072 = 120 = 150 = 180 = 240 = 300 = 360 = 420 = 36,000 Btuh Nominal Cooling 48,000 Btuh Nominal Cooling 60,000 Btuh Nominal Cooling 72,000 Btuh Nominal Cooling 120,000 Btuh Nominal Cooling 150,000 Btuh Nominal Cooling 180,000 Btuh Nominal Cooling 240,000 Btuh Nominal Cooling 300,000 Btuh Nominal Cooling 360,000 Btuh Nominal Cooling 420,000 Btuh Nominal Cooling Unit Control 5 9 A L D T ALC control for standard Sequence of Operations (See Note) ALC control w/ Lonworks card Terminal strips for field-mounted DDC controls Terminal strips for aquastat control Note: = = = = = = = = 1st Design 2nd Design 3rd Design 4th Design ALC controls include built-in communication card for BACnet®, Modbus and N2 protocols. For use with Lonworks® protocol, the accessory Lonworks Card must also be selected. It is required that at least one BACview6 handheld be purchased per jobsite unless other means of communicating with the controller is being used. If an ALC control with a non-standard sequence of operations is required, contact factory for pricing. Voltage 6 10 E F K L = = = = 208-230/60/1 208-230/60/3 460/60/3 575/60/3 Head Pressure Control 7 11 Y = None A selection must be made from this section for units only if unit will operate as decribed below: Units operating in cooling mode with an entering water temperature of 75°F (23.9°C) or higher do not require water regulating valves. Units operating AT ANY TIME in cooling mode with an entering water temperature less than 75°F (23.9°C) require water regulating valves. Includes valves, bypass refrigeration circuit and check valve. Water Piping Location 8 12 F T L R = = = = Front Top Left Hand Side Right Hand Side Control Box Location 913 F = Front L = Left Side Control Box R = Right Side Control Box Status Lights 1014-15 YY = None SL = Three Lights-Compressor-1, Compressor-2, Compressor fault Freezestat 1116-17 YY = None FS = Adjustable for Geothermal and Boiler/Tower Application Construction Type 1218 A = Standard Source Water to Refrigerant 13 19 Heat Exchanger Construction C L S B Desuperheater 14 20 Y = None D = Waste Heat Recovery Water Heater Refrigerant 1521 A Cabinet Electrical 22 www.DaikinApplied.com = = = = Copper Coax Load Side Cupro Nickel Coax Source Side Cupro Nickel Coax Load & Source Side Cupro Nickel Coax = R-410A YYY= Reserved for future use 3 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Safety Information Safe Operation Rules Installation and maintenance are to be performed only by qualified personnel who are familiar with and in compliance with state, local and national codes and regulations, and experienced with this type of equipment. Please take a few minutes to read the instructions before you install the heat pump. This will help you obtain the full value from this unit. It will also help you avoid needless costs that result from incorrect installation and are not covered in the warranty. Follow these instructions carefully. Failure to do so could cause a malfunction of the heat pump, resulting in injury, death and/or property damage. Tubing and compressor contain high pressure refrigerant and they must not be exposed to high temperature or be punctured. Electric Shock Hazard. Turn Off All Power Before Servicing. Warning Label White lettering on a black background except the word WARNING which is white with an orange background. WARNING Fire Hazard. To prevent electrical shock, disconnect electric power to system at main fuse or circuit breaker box until installation is complete. Use copper wire only. Failure to observe could result in property damage, bodily injury or death CAUTION Sharp edges can cause personal injury. Avoid contact with them. Safety and Signal Words The signal words DANGER, WARNING and CAUTION are used to identify levels of hazard seriousness. The signal word DANGER is only used on product labels to signify an immediate hazard. The signal words WARNING and CAUTION will be used on product labels and throughout this manual and other manuals that may apply to the product. Caution Label White lettering on a black background except the word CAUTION which is white with a yellow background. Cuts and Abrasion Hazard. DANGER Wear gloves and handle with care. Immediate hazards which WILL result in severe personal injury or death. Failure to observe could result in bodily injury. WARNING Hazards or unsafe practices which COULD result in severe personal injury or death. WARNING CAUTION Hazards or unsafe practices which COULD result in minor personal injury or product or property damage. This unit contains HFC-(R-410A), a azeotropic mixture of R-32 (Difluoromethane) and R-125 (Pentafluoroethane). Do Not Vent HFC-(R-410A) to the atmoshpere. The U.S. Clean Air Act requires the recovery of any residual refrigerant. Do not use R-22 service equipment or components on R-410A systems. Danger Label White lettering on a black background except the word DANGER which is white with a red background. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP 4 www.DaikinApplied.com Electrical Data WRA, WHA, WCA 036 – 420 Table 1: Electrical data Total Unit FLA Voltage Min./Max. Minimum Circuit Ampacity Max. Circuit Breaker Maximum Fuse HACR Breaker Compressor Unit Size Voltage/Hz/Ph Quantity 036 048 060 072 RLA (each) LRA (each) 208-230/60/1 16.7 79.0 33.4 197/253 20.9 35 35 208-230/60/3 10.4 73.0 20.8 187/253 13.0 20 20 1 5.8 38.0 11.6 414/506 7.3 15 15 575/60/3 3.8 36.5 7.6 517/632 4.8 15 15 208-230/60/1 19.9 109.0 39.8 197/253 24.9 40 40 208-230/60/3 13.6 83.1 27.2 187/253 17.0 30 30 460/60/3 1 6.1 41.0 12.2 414/506 7.6 15 15 575/60/3 4.2 33.0 8.4 517/632 5.3 15 15 208-230/60/1 23.1 134.0 46.2 197/253 28.9 50 50 208-230/60/3 16.1 91.0 32.2 187/253 20.1 35 35 460/60/3 1 7.1 46.0 14.2 414/506 8.9 15 15 575/60/3 5.6 37.0 11.2 517/632 7.0 15 15 208-230/60/3 20.6 155.0 41.2 187/253 25.8 45 45 9.7 75.0 19.4 414/506 12.1 20 20 7.7 54.0 15.4 517/632 9.6 15 15 16.1 91.0 32.2 187/253 36.2 50 50 7.1 46.0 14.2 414/506 16.0 20 20 460/60/3 460/60/3 1 575/60/3 208-230/60/3 120 150 460/60/3 2 575/60/3 5.6 37.0 11.2 517/632 12.6 15 15 208-230/60/3 20.6 155.0 41.2 187/253 46.4 60 60 9.7 75.0 19.4 414/506 21.8 30 30 7.7 54.0 15.4 517/632 17.3 25 25 25.0 164.0 50.0 187/253 56.3 80 80 12.2 100.0 24.4 414/506 27.5 35 35 460/60/3 2 575/60/3 208-230/60/3 180 240 300 460/60/3 2 575/60/3 9.0 78.0 18.0 517/632 20.3 25 25 208-230/60/3 30.2 225.0 60.4 187/253 68.0 90 90 16.7 114.0 33.4 414/506 37.6 50 50 460/60/3 2 575/60/3 12.2 80.0 24.4 517/632 27.5 35 35 208-230/60/3 33.4 239.0 66.8 187/253 75.2 100 100 18.0 125.0 36.0 414/506 40.5 50 50 12.9 80.0 25.8 517/632 29.0 40 40 51.3 300.0 102.6 187/253 115.4 150 150 23.1 150.0 46.2 414/506 52.0 70 70 575/60/3 19.9 109.0 39.8 517/632 44.8 60 60 208-230/60/3 55.8 340.0 111.6 187/253 125.6 175 175 27.0 173.0 54.0 414/506 60.8 80 80 23.8 132.0 47.6 517/632 53.6 70 70 460/60/3 2 575/60/3 208-230/60/3 360 420 460/60/3 460/60/3 575/60/3 2 2 Legend: FLA = Full Load Amps HACR = Heating, Air Conditioning and Refrigeration Breaker LRA = Lock Rotor Amps RLA = Rated Load Amps www.DaikinApplied.com 5 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Installation Pre-Installation and Code Requirements Piping the Unit After removing the unit from the carton, immediately remove the panels and inspect for any damage that might have occurred during shipment. Report concealed damage immediately to the transportation company and request inspection. The electric power source must be the same voltage and phase as shown on the serial plate. Line and low voltage wiring must be done in accordance with local codes or the national electric code. Make a survey of the final location for the unit before setting it in place. The unit should be centrally located with respect to the distribution system. Install the unit within a heated area. Exposure to inclement weather conditions may cause freeze damage that is not covered by the warranty. Table 2: Capacity data Model Heating (Btuh) Cooling (Btuh) 036 48,200 34,300 048 58,200 42,100 060 67,200 46,000 072 85,500 62,200 120 129,000 94,500 150 170,400 122,140 180 237,000 157,000 240 290,900 202,400 300 339,720 221,800 360 416,900 284,700 420 493,200 358,600 Notes: At standard rating conditions of: Heating - 100°F entering load water, 70°F entering source water. Cooling - 55°F entering load water, 85°F entering source water. Mounting the Unit The unit should be mounted level on a vibration absorbing pad slightly larger than the base to provide isolation between the unit and the floor. It is not necessary to anchor the unit to the floor. The electrical connections are accessible from the front. The compressor can be accessed from either side. A minimum of 24" clearance in front and sides of the unit should be provided to allow sufficient room to make water and electrical connections. If the unit is located in a confined space such as a closet, provisions must be made for unit servicing. Unit sizes 036 thru 072 may be stacked vertically (2 high) in tight mechanical rooms. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP Both source and load connections must be at least as large as the connections on the unit. The unit may be furnished with either copper or optional cupronickel coil on either source or load coaxial heat exchanger. Cupronickel should always be used when chlorinated water or ground water which is high in mineral content is the load or source load fluid. Never use flexible hoses that are smaller (inside diameter) than that of the water connection on the unit. Make sure hoses and pipes are suitable for system water pressure and sized for proper flow rate. The supply and the discharge pipes should be insulated to prevent condensation damage caused by low water temperature in the pipes. If water hammer should occur during start-up or shut down, slow closing diaphragm type solenoid valves should be used. Placing the solenoid valve on the outlet side of the system helps relieve this situation. Due to high pressure drop or poor throttling characteristics, globe and gate valves should not be used, all flow valves should be ball type. Domestic Hot Water Heat Recovery The unit may have an optional factory installed waste heat recovery feature. The heat recovery device is factory piped to the refrigerant circuit of the unit. The plumbing to the water tank and the power to the recovery pump are to be completed in the field as required. Care should be exercised in plumbing water lines to and from the water heater. Note: It is important that both water lines be insulated. For run less than 50 feet one way, use 1/2" O.D. water lines on models sizes 036 thru 072. A run over 50 feet should be avoided. On models 120 thru 420 specific system data must be matched to industry standard pipe sizing charts. To make a connection to Hot Water Heat Recovery: 1. Turn off power or gas valves to the water heater. 2. Turn off water supply to the water heater. 3. Open hot water faucet and drain tank. 4. Connect tubing to “Heat Recovery Water Out” on the unit and extend this line to the hot water heater. Attach to hot water heater with fittings. CAUTION Improper water flow in the system due to piping, valving or improper pump operating will void the warranty. 5. Connect tubing to “Heat Recovery Water In” on the unit and extend this line to the water heater. Attach to cold water supply. Place pump in this line. 6. Set water heater thermostat as follows: 6 www.DaikinApplied.com Applications 7. Electric, Double element - Upper 125°F, Lower minimum Gas, Oil or Single element - 125°F 8. Wire according to single phase diagram ( on page 14) and three phase diagram ( on page 19 and on page 24). 9. The piping and wiring are now complete. Turn on water supply to water heater. With an open hot water faucet, allow tank to fill. Bleed air from water lines. Check for water leaks. Do not restore power to water heater until after you have verified that the heat recovery unit is working and you have hot water circulating back to the water heater. Restore power to the water heater. 10. On start up of the unit, make the following operation checks: • Pump runs only when the compressor is on • Pump is turned on by thermostat on compressor discharge line • All air is purged from water lines • Verify water circulation to and from water heater Cooling Tower/ Boiler Application Closed Loop Cooling Tower and Boiler Loop System temperature is usually maintained between 55°F and 90°F. In the cooling mode, heat is rejected from the unit into the source water loop. To reject excess heat from the water loop, the use of a closed circuit evaporative cooler or an open type cooling tower with a secondary heat exchanger between the tower and the water loop is recommended. When utilizing open cooling towers chemical water treatment is mandatory so that the water is free from corrosive minerals. It is imperative that all air be removed from the source closed loop side of the heat exchanger to protect against fouling. In the heating mode, heat is absorbed from the source water loop. A boiler can be utilized to maintain the loop at the desired temperature. In milder climates a “flooded tower” concept is often used. This concept involves adding makeup water to the cooling tower sump to maintain the desired loop temperature. When making water connections to unit sizes 036 thru 072, a Teflon taped thread sealant is recommended to minimize fouling of the pipes. Sweat connections are used for unit sizes 120 thru 420. The water lines should be routed so as not to interfere with access to the unit. The use of short lengths on high pressure hose with a swivel type fitting may simplify the connections and prevent vibration transmission to the building. Before final connection to the unit, the supply and return hose kits must be connected together and the system flushed to remove dirt, piping chips and foreign material. Ball valves should be installed in the supply and return lines for unit isolation and unit water flow rate balancing. The return valve can be adjusted to obtain the proper flow rate whenever the unit heats or cools. www.DaikinApplied.com 7 CAUTION Water piping exposed to outside may freeze. Pressure/temperature ports recommended both supply and return lines adjacent to the unit for system flow balancing. Flow can be accurately set by measuring the refrigerant-towater heat exchangers water side pressure drop. Well Water Application Open Loop Water pressure must be maintained in the heat exchanger by placing water control valves at the outlet of the unit. A bladder type expansion tank may be used to maintain pressure on the system. Pressure/temperature ports should be used to set flow rates by checking pressure drop across the heat exchanger. Avoid using low voltage (24 volt) solenoids, using them may overload the unit transformer or interfere with the lockout impedance circuit. Line voltage solenoids across the load side of compressor contactor are recommended. Normally residential systems require about 2-gpm of flow rate per ton of cooling capacity is needed in open loop systems. Discharge water from a heat pump is not contaminated in any manner and can be disposed of in various ways depending on local building codes. Disposal methods may be by recharge well, storm sewer, drain field, adjacent stream or pond. Most local codes forbid the use of sanitary sewer for disposal. Consult the local building and zoning department to determine compliance in your area. Earth Coupled Application Closed Loop Earth coupled closed loop systems should follow the same International Ground Source Heat Pump Association guidelines used for closed loop heat pump applications. Once piping is completed between the loop pump kit and the earth loop, final purging and charging of the loop is required. A flush/purge assembly capable of obtaining a velocity of 2 fps throughout the entire system is required. Usually a pump of at least 1.5 hp will be adequate to purge air and dirt particles from the loop itself for most residential systems. Commercial systems must be sized carefully using pump manufacturer pump curves and system specific data. Flush the system adequately to remove as much air as possible then pressurize the loop to a static pressure of 20 to 30 psi. This is normally adequate for proper system operation. Check for proper flow through the unit by checking pressure drop across the heat exchanger and compare it to the cooling and heating operating pressure tables on page 12. In order to achieve proper cooling capacity in a earth coupled close loop application, a rate of 3 gpm per ton is required. Antifreeze solutions are required when low evaporating conditions are anticipated. Always use pressure/temperature ports to provide proper fluid flow rates. WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Applications Typical Load Side Applications There are many load side applications for which the fluid to fluid liquid chiller heat pumps can be used. The most popular used would include: Hydronic baseboard heating, hydronic in-slab floor heating, forced air fan coil heating or cooling, ice and snow removal, heating potable water, heating swimming pools and spas, and process fluid heating and cooling. When specifying load side heat transfer surface it is important to consider the heat pump output capacities and fluid flow rates. Insufficient load side heat transfer surface may cause unstable heat pump operating. Pressure/temperature ports should always be used to determine load side flow rates. Avoid contact of dissimilar metals in the load side piping system. The units can provide heating or cooling for pools and spas without the use of a secondary heat exchanger. This application would however require a cupronickel load side heat exchanger. Automatic chemical feeders must never be installed upstream of the heat pump. An external bypass should be installed to avoid over flowing the heat exchanger which could cause erosion. Proper pool PH levels and chemical balances must be maintained to avoid possible heat exchanger damage. Start Up Check before powering the unit • Avoid starting any electrical equipment for the first time alone, always have another person a safe distance from the unit that can turn off the main power in the event of an accident • High voltage supply matches the nameplate rating • Field wire size, breakers and fuses are the correct size • Low voltage control circuit is correct • Water piping is complete and correct • Closed loop system is flushed and purged • Isolation valves are open • Loop pumps are correctly wired • Access panels are in place and secured • Thermostat is in “off” position Electric Shock Hazard. Turn Off All Power Before Servicing. 4. Check the cooling refrigerant pressures against valves with the tables. 5. Turn thermostat switch to the “off” position. The unit will stop running and the reversing valve should de-energize. 6. Leave unit “off” for approximately five minutes to allow pressure to equalize. 7. Adjust thermostat to lowest setting. 8. Set thermostat switch to “heat” position. 9. Slowly adjust thermostat to higher temperature until compressor energizes. 10. Compare the heating refrigerant pressure with valves with the tables. 11. Check for vibrations, noise, water leaks, etc. 12. Adjust thermostat to correct mode and set to maintain desired temperature. 13. Instruct the equipment owner/operator of correct thermostat and system operation. 14. Be certain to complete and forward the warranty papers to Daikin. Maintenance Procedures Proper maintenance is important to provide the most efficient operation and longest life for your equipment. The following points are to serve as a general guide. Always consult with your maintenance contractor with regard to the specific requirements of your own installation. Paint Finish The electrodeposition paint finish may be polished if desired. Spray paint is available in case of accidental scratching or chipping. The following should be checked only by a competent contractor Contactor Points Check contactor points twice a year to see that they are not burned or pitted as a result of low voltage, lightning strikes, or other electrical difficulties. Water System The water circulating pump should be checked and cleaned, so that it is operating normally. Clogged coils lead to high head pressures and inefficient operation. If coil is limed, a cleaning treatment may be necessary. Water coils should be checked yearly for liming or clogging. Improper Unit Functioning Check, Test and Start (Form on page 44) 1. Set thermostat to highest position. 2. Set thermostat switch to “cool”. Compressor should not operate. The source water pump should energize. 3. Slowly lower the thermostat setting until the compressor is energized. Regulate the water flow utilizing the P/T plugs and compare to the performance tables. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP If unit is not performing properly, several readings of temperature, pressure and electrical characteristics need to be taken. The normal required troubleshooting information is listed on the Check, Test and Start Form on page 44. Notes:DO NOT place refrigeration gauges on system for Check, Test and Start procedure. (To be used for major service only.) To Installer: Fill out Check, Test and Start Form on page 44 and leave copy with the customer. 8 www.DaikinApplied.com Dimensional Data WRA, WCA, WHA – Size 036-072 Dimensions - Size 036 Dimensions (in.) Pipe Size (FPT) Connection Size A B C D E F G H J K L M N P Control Electric Auxiliary Electric Load Source Domestic Hot Water 28⅛ 28⅛ 19 1¾ 6⅜ 3⅞ 2 11⅞ 17⅛ 4 1½ 14⅞ 10⅝ 8⅝ 1/2" KO 3/4" KO 1/2" KO 3/4" FPT 1/2" FPT Dimensions - Size 048–060 Dimensions (in.) Pipe Size (FPT) Connection Size A B C D E F G H J K L M N P Control Electric Auxiliary Electric Load Source Domestic Hot Water 28⅛ 28⅛ 21 2¼ 7½ 3⅞ 2 13¾ 19 4 1½ 14⅞ 10⅝ 8⅝ 1/2" KO 3/4" KO 1/2" KO 1" FPT 1/2" FPT Dimensions - Size 072 Dimensions (in.) Pipe Size (FPT) Connection Size A B C D E F G H J K L M N P Control Electric Auxiliary Electric Load Source Domestic Hot Water 35⅛ 28⅛ 21 911/16 10⅝ 10⅝ 2 12¼ 19 4 1½ 14⅞ 10⅝ 8⅝ 1/2" KO 3/4" KO 1/2" KO 1" FPT 1/2" FPT www.DaikinApplied.com 9 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Dimensional Data WRA, WCA, WHA – Size 120-180 Dimensions - Size 120 – 150 Dimensions (in.) A 26¼ B 19½ C 12¼ D E 4½ 8⅜ F G 22¼ 4⅜ H 18¾ Water Connection Size K L 41 22⅛ M 34 N 1 P 13 1 /16 Q R S Load Source FPT 37 29¾ 42 1½" Dimensions - Size 180 Dimensions (in.) Water Connection Size A B C D E F G H K L M N P Q R S Load Source FPT 29 19½ 14 4½ 8⅜ 21½ 4⅜ 18¾ 41 22⅛ 34 1 113/16 37 29¾ 42 2" IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP10 www.DaikinApplied.com Dimensional Data WRA, WCA, WHA – Size 240-420 Dimensions - Size 240 – 420 Dimensions (in.) A B C D 31⅜ 19⅜ 14⅜ 2⅜ www.DaikinApplied.com E 24 F K L 24 63⅛ 22⅛ Water Connection Size M 34 N 1 11 P 13 1 /16 Q R S Load Source FPT 52⅛ 44⅛ 50 2" WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Engineering Data Physical Data Table 3: WRA, WHA, WCA 036 – 420 Cabinet Dimensions (in.) Unit Weight (lb.) Width Depth Height Operating Shipping Factory Refrigerant Charge Per Cicuit (lb.) 28.125 28.125 28.125 35.125 34.00 34.00 34.00 34.00 34.00 34.00 34.00 28.125 28.125 28.125 28.125 42.00 42.00 42.00 50.00 50.00 50.00 50.00 19.00 21.00 21.00 21.00 41.00 41.00 41.00 63.125 63.125 63.125 63.125 250 297 302 320 570 735 900 1040 1130 1420 1620 259 300 505 370 610 770 950 1140 1230 1540 1750 2.80 3.50 4.40 5.00 2.75/2.75 4.25/4.25 8.00/8.00 10.0/10.0 16.0/16.0 17.5/17.5 20.0/20.0 Unit Size 036 048 060 072 120 150 180 240 300 360 420 Water Connections (in.) 0.75 1.00 1.00 1.00 1.50 1.50 2.00 2.00 2.00 2.00 2.00 FPT Operating Pressures (PSIG) Cooling Mode Table 4: Models WRA and WCA Entering Source Temperature °F Leaving Load °F 50 70 90 Suction Discharge Suction Discharge Suction Discharge 90-109 210-250 95-110 270-310 98-115 355-395 50 97-114 215-255 100-115 280-315 105-123 365-410 55 106-123 220-265 110-125 285-320 118-135 385-420 45 Heating Mode Table 5: Models WRA and WHA Entering Source Temperature °F Entering Load °F 30 50 70 90 Suction Discharge Suction Discharge Suction Discharge Suction Discharge 80 63-87 275-318 85-110 295-332 115-138 325-365 138-162 365-400 100 66-90 375-410 90-114 398-435 120-143 420-455 145-170 445-490 120 66-90 503-542 92-115 515-556 123-145 530-570 153-175 555-600 IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP12 www.DaikinApplied.com Engineering Data Antifreeze Correction Heating Capacity Cooling Capacity Antifreeze Pessure Drop Load Source Load Source Type Percent 90°F EWT 30°F EWT 45°F EWT 90°F EWT 30°F EWT Water 0 1.000 1.000 1.000 1.000 1.000 10 0.991 0.973 0.975 0.991 1.075 20 0.979 0.943 0.946 0.979 1.163 30 0.965 0.917 0.920 0.965 1.225 40 0.955 0.890 0.895 0.955 1.324 50 0.943 0.865 0.870 0.943 1.419 10 0.981 0.958 0.959 0.981 1.130 20 0.969 0.913 0.919 0.969 1.270 30 0.950 0.854 0.866 0.950 1.433 40 0.937 0.813 0.829 0.937 1.614 50 0.922 0.770 0.789 0.922 1.816 Ethylene Glycol Propylene Glycol Methanol Ethanol 10 0.986 0.957 0.961 0.986 1.127 20 0.970 0.924 0.928 0.970 1.197 30 0.951 0.895 0.897 0.951 1.235 40 0.936 0.863 0.865 0.936 1.323 50 0.920 0.833 0.835 0.920 1.399 10 0.991 0.927 0.941 0.991 1.242 20 0.972 0.887 0.901 0.972 1.343 30 0.947 0.856 0.866 0.947 1.383 40 0.930 0.815 0.826 0.930 1.523 50 0.911 0.779 0.791 0.911 1.639 = Operation in the shaded areas should be avoided as antifreeze solutions greater than 35% will result in extreme perrformance reductions. Waterflow Correction Flow Load Source www.DaikinApplied.com Heating Cooling GPM/Ton Tons kW Tons kW 1.2 0.982 1.040 0.970 1.044 1.8 0.990 1.022 0.983 1.024 2.4 1.000 1.000 1.000 1.000 1.5 0.973 1.042 0.984 1.038 2.3 0.987 1.021 0.993 1.019 3.0 1.000 1.000 1.000 1.000 13 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Wiring Diagram 208-230/60/1, Unit Sizes 036, 048, 060 Note: See wiring diagram legend on page 15. 2 CC L2 1 L2 1 3 L1 4 GR T2 CC L1 R-14 EGL 7 8 9 10 11 F2 BK- HRPR R 4 WIRE SIZE TABLE * COMPRESSOR UNIT WIRE SIZE (AWG) MODEL 036 048 060 072 R PM 5 R 4 8 1 Y Y 24V CHR Y 4 CC-A Y 2 SPLICE 20 25 PCT TS-H TB1 S (WHEN USED) PK 10 JUMPER (WWR ONLY) OFF Y COOL C NO STG2 HRPR 1 C NO G CCH BR 4 BR SENSOR 2 TC 24 COM BR (OPTIONAL) JUMPER (WWR ONLY) (OPTIONAL) TB3 LP2 PR (OPTIONAL) HP BK FS-S (OPTIONAL) 15 LTC COM1 NO1 BL (OPTIONAL) 31 O Y PK BK BL Y CC LPS W R 35 PR T C R 1,3,17 DOM 6 SEC 3 SEC W 34 T1 R P7 P8 P9 33 HPS CCM 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS Y 32 LP1 O LPR-AL1701 29 7 P10 P11 P12 FS-L 12 TB3 BR LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS BR ASC 6 14 Y 30 3 LTC 24 VAC 5 MIN 10 SEC TB1 Y 28 PM (OPTIONAL) (WHEN USED) (OPTIONAL) R 13 27 X 36 FL SPLICE R 37 (WHEN REQ’D) BR (OPTIONAL) 38 Y 39 40 41 16 42 TB1 O 17 BK 1 BR BL G-14 18 IR CHR 3 3 TB2 A1 PR A2 PR BR BR 46 BR SPLICE 15 (WHEN REQ’D) SPLICE 44 45 1 (WHEN USED) TB1 C 43 47 G BK SEN 1 SEN 2 SENSOR 1 11 STG1 TC 7 R (WHEN REQ’D) 26 46 PR (WHEN USED) HEAT 3 (L1) CL (WHEN REQ’D) 19 COOL 4 (L2) BK (WHEN USED) SPLICE BK TS-C R-14 BK-14 BL RVS 6 BK 18 9 GR (OPTIONAL) SPLICE 75 VA CLASS 2 50/60 HZ TR 3 SPLICE 17 OFF WHR T1 SPLICE when necessary 16 24 5 SPLICE when necessary R HEAT T2 2 R-14 TB1 8 REMOTE SWITCH T1 4 BK-14 15 23 TB4 R BK LINE VOLTAGE 14 22 * TB4 BK-14 CM T2 R-14 12 12 10 8 13 T3 (WHEN USED) 12 21 WTL R 2 F1 BK-14 * BL-14 (WHEN USED) 5 6 T1 R- RC BL-14 IR 4 2 IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP14 WIRING DIAGRAM # 0962I-2631B, REV.B WW* 036, 048, 060, 072 SINGLE PHASE www.DaikinApplied.com Wiring Diagram Legend 208-230/60/1, Unit Sizes 036, 048, 060 LEGEND FUNCTIONAL LINE DESCRIPTION DESIGNATION NUMBER CL 17 OPTIONAL INDICATOR LIGHT - COMPRESSOR ON CC 32 COMPRESSOR CONTACTOR CCH 10 CRANKCASE HEATER CCM 26 COMPRESSOR CONTROL MODULE CHR 41 CHANGEOVER RELAY (WHEN USED) CM 2 COMPRESSOR EGL 4 EQUIPMENT GROUNDING LUG(S) F1,F2 6,4 FUSING (WHEN USED) - SEE FUSE TABLE FL 37 OPTIONAL INDICATOR LIGHT - FAULT FS-L 28 OPTIONAL FLOW PROVING SWITCH – LOAD COIL FS-S 28 OPTIONAL FLOW PROVING SWITCH – SOURCE COIL HP 30 HIGH DISCHARGE PRESSURE CUTOUT SWITCH HRPR 18 HEAT RECOVERY PUMP RELAY (WHEN USED) IR 39 INTERLOCK RELAY LP1 30 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 1 LP2 26 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 2 LTC 20,30 LOW FLUID TEMPERATURE CUTOUT MODULE PCT 18 WASTE HEAT RECOVERY PUMP CONTROL THERMOSTAT (WHEN USED) PM 8,14 OPTIONAL POWER MONITOR RC 2 MOTOR RUN CAPACITOR RVS 15 REVERSING VALVE SOLENOID (WHEN USED) TB1 + TERMINAL BOARD NO. 1 TB2 46,47 TERMINAL BOARD NO. 2 TB3 26 TERMINAL BOARD NO. 3 TB4 4,6 TERMINAL BOARD NO. 4 (WHEN USED) TR 13 CONTROL TRANSFORMER TC 23 TEMPERATURE CONTROLLER (OPTIONAL) TS-C 23 AQUASTAT – COOLING (WHEN USED) TS-H 22 AQUASTAT – HEATING (WHEN USED) WHR 5 OPTIONAL WASTE HEAT RECOVERY PUMP WTL 4 WATER TEMPERATURE LIMIT THERMOSTAT (WHEN USED) # SEE LINE NUMBER TO THE RIGHT OF CONTACTOR COIL ON WIRING DIAGRAM. + MULTIPLE LINE NUMBERS. FUSE NO. F1,F2 CLASS CC FUSE TABLE VOLTS AC AMPERES 1.5 600 WIRE COLOR LEGEND BK: BLACK PK: PINK BL: BLUE PR: PURPLE BR: BROWN R: RED G: GREEN W: WHITE O: ORANGE Y: YELLOW NOTES: NUMBER PLACED AFTER DASH FOLLOWING COLOR CODE INDICATES WIRE GAGE. FOR EXAMPLE> BK-12 IS A BLACK, 12 AWG WIRE. NO NUMBER AFTER COLOR CODE INDICATES 18 AWG WIRE. FOR EXAMPLE> BK IS A BLACK 18 AWG WIRE. ASTERISK AFTER DASH FOLLOWING COLOR CODE INDICATES REFERRAL TO COMPRESSOR WIRE SIZE TABLE. SYMBOL LEGEND FACTORY WIRING OPTIONAL FACTORY WIRING FIELD WIRING OPTIONAL FIELD WIRING EARTH GROUND CHASSIS (PANEL) GROUND TERMINAL BOARD NO. 1 (TB1) TERMINAL BOARD NO. 2 (TB2) TERMINAL BOARD NO. 3 (TB3) TERMINAL BOARD NO. 4 (TB4) TIME DELAY YES COIL NORMALLY OPEN CONTACTS NORMALLY CLOSED CONTACTS IDENTIFIABLE TERMINAL NON-IDENTIFIABLE TERMINAL, OTHER WIRE JUNCTIONS, INCLUDING SCHEMATIC 1 FIELD POWER SUPPLY PER UNIT RATING PLATE. MINIMUM CIRCUIT AMPACITY AND MAXIMUM SIZE OF TIME-DELAY FUSE OR HACR-TYPE CIRCUIT BREAKER PER UNIT RATING PLATE. PROVIDE DISCONNECTING MEANS AND EQUIPMENT GROUNDING AS REQUIRED. 2 HEAT RECOVERY OPTION: FIELD INSTALLED WASTE HEAT RECOVERY PUMP WIRING. USE 14 AWG, 75C CONDUCTORS MINIMUM . COMPLY WITH LOCAL CODES WHICH MAY REQUIRE LARGER SIZE WIRING. INSTALL ADDITIONAL DISCONNECTING MEANS WHERE REQUIRED TO COMPLY WITH ELECTRICAL CODE. THIS EQUIPMENT MUST BE PERMANENTLY GROUNDED IN ACCORDANCE WITH ELECTRICAL CODE. TERMINAL BOARD “TB4” IS RATED FOR BOTH 14 AND 12 AWG WIRE SIZES. THE FOLLOWING COMPONENTS ARE USED ONLY WHEN WASTE HEAT RECOVERY (DESUPERHEATER) OPTION IS FURNISHED: “F1”, “F2”, “HRPR”, “PCT”, “TB4”, “WHR”, AND “WTL”. “WHR” IS ORDERED SEPARATELY FOR FIELD INSTALLATION. 3 9 AQUASTATS “TS-H” AND “TS-C” ARE NOT USED WHEN OPTIONAL FACTORY INSTALLED TEMPERATURE CONTROLLER “TC” IS FURNISHED. TYPICAL AQUASTATS SHOWN. AQUASTATS MAY BE SUPPLIED BY OTHERS OR ARE AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF AQUASTAT IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN. 10 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S TO TERMINAL Y ON “TB1” WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED. 11 WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS FURNISHED, INSTALLER MUST PROGRAM CONTROLLER. REFER TO TEMPERATURE CONTROL INSTALLATION INSTRUCTIONS. WITH REVERSE-CYCLE WWR UNITS, PROGRAM CONTROLLER AS ONE STAGE COOLING AND ONE STAGE HEATING. STAGE 1 IS THE COOLING STAGE AND STAGE 2 IS THE HEATING STAGE. INSTALL SENSOR @ WATER INLET PIPE (LOAD). TRANSFORMER MAY HAVE TAPS FOR 120V, 208V, 240V, OR 480V SYSTEM POWER SUPPLY. BEFORE APPLYING POWER TO THE UNIT, ENSURE TRANSFORMER IS WIRED FOR APPROPRIATE SYSTEM POWER SUPPLY. INSULATE SEPARATELY ANY UNUSED LEADS. POLARITY IS NOT INDICATED. TYPICAL TRANSFORMER SHOWN. SEE TRANSFORMER LABEL FOR LEAD COLOR CODING. 12 SEE FIGURE 2 ON SHEET 3 OF THIS DRAWING FOR COMPRESSOR CONTROL MODULE OPERATION. 13 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS WIRE FROM TERMINAL 6 TO TERMINAL 7 ON "TB3". 4 WHEN “PM” IS NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL R ON “TB1”. 14 5 IF POWER MONITOR OUTPUT CONTACTS DO NOT TRANSFER WHEN POWER IS APPLIED TO UNIT (BICOLOR LED GLOWS GREEN UNDER NORMAL CONDITIONS AND RED DURING FAULT CONDITIONS): 1. VERIFY THAT ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE. IF ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE, PHASE ROTATION MAY BE INCORRECT. PERFORM STEP 2. 2. DISCONNECT POWER TO THE WW* UNIT. VERIFY THAT POWER IS IN FACT DISCONNECTED. SWAP ANY TWO OF THE THREE UNIT POWER SUPPLY WIRES. WHEN POWER IS REAPPLIED, OUTPUT CONTACTS SHOULD NOW TRANSFER. WHEN “FS-L” AND “FS-S” ARE NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL Y OF “CCM”. 6 “RVS” IS USED ONLY WITH WWR MODELS AND IS ENERGIZED IN COOLING MODE (LOAD COIL IS HEAT SOURCE, SOURCE COIL IS HEAT SINK). “RVS” IS NOT USED WITH WWC AND WWH MODELS. 7 SEE FIGURE 1 ON SHEET 3 OF THIS DRAWING FOR BOARD LAYOUT, SENSOR LOCATIONS, TEMPERATURE SETTING NOTE, AND SENSOR RESISTANCE VERSUS TEMPERATURE GRAPH. 8 TYPICAL FIELD CONTROL WIRING SHOWN. ACTUAL FIELD WIRING MAY DIFFER FROM WIRING SHOWN HERE. USE 18 AWG MINIMUM FOR FIELD 24 VOLT CONTROL WIRING. TYPICAL REMOTE SWITCH SHOWN. REMOTE SWITCH MAY BE SUPPLIED BY OTHERS OR IS AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF REMOTE SWITCH IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN. www.DaikinApplied.com 15 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. 16 CONDUCTOR “O” REQUIRED WITH WWR REVERSE CYCLE UNITS. CONDUCTOR “O” NOT USED WITH WWC COOLING AND WWR HEATING UNITS. 17 “CHR” IS USED ONLY WITH “WWR” UNITS. “CHR” IS NOT USED WITH “WWC” AND “WWH” UNITS. 18 INTERLOCK RELAY CONTACTS ARE PROVIDED TO OPERATE AN EXTERNAL PILOT DUTY LOAD (SUCH AS A PUMP RELAY COIL) WITH A CALL FOR COMPRESSOR. AN EXTERNAL LOAD POWERED BY TRANSFORMER “TR” IN THE WW* UNIT MUST NOT EXCEED 12 VA SEALED (96 VA INRUSH) @ 24 VOLTS AC. EXTERNAL LOADS POWERED FROM AN EXTERNAL SOURCE ARE LIMITED TO CLASS 2 CIRCUITS ONLY (30 VOLTS AC MAXIMUM). EXTERNAL LOAD CHARACTERISTICS MUST NOT EXCEED 10 AMPS MAKE, 1 AMP BREAK. MAINTAIN SEPARATION BETWEEN CLASS 2 CIRCUITS OF DIFFERENT SOURCES. PROVIDE DISCONNECTING MEANS, EQUIPMENT GROUNDING, AND OVERCURRENT PROTECTION AS REQUIRED. WIRING DIAGRAM # 0962I-2631B, REV.B WW* 036, 048, 060, 072 SINGLE PHASE 15 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Control relays until the temperature of the sensor is 2.5 degrees above the selected temperature. For example, you set the temperature to 20°F. The output relays will de-energize when the sensor temperature drops below 20°F. The control will re-energize the output relays when the sensor temperature rises above 22.5°F. Additionally, the control will monitor each individual sensor to make sure it isn't broken or shorted. If either Sensor 1 or Sensor 2 fails short or open before or during operation, the control will de-energize both output relays until the sensor is repaired or replaced. Optional Low Temperature Control Board "LTC" – 208-230/60/1, Unit Sizes 036, 048, 060 The control board is powered by 24 volts AC, 50/60 hertz which is applied to the 24 VAC terminals. The control will energize the output relays (COM 1 makes connection with NO 1 and COM 2 makes connection with NO 2), only if the temperatures of both Sensor 1 and Sensor 2 are above the selected temperature which is 20°F or 35°F. Note: Always disconnect power to WW* unit before moving jumpers. Table 6: LTC board sensor locations While the output relays are energized, the control keeps monitoring Sensor 1 and Sensor 2 to make sure that the temperature of the sensors is always above the selected temperture, the control will de-energize both ouput Model Sensor 1 Sensor 2 WCA Liquid Out - Load Coil Liquid Out - Source Coil WHA Liquid Out - Load Coil Liquid Out - Source Coil WRA Liquid Out - Load Coil Liquid Out - Source Coil Figure 1: "LTC" board jumper settings AL7815 NO 2 DISCONNECT POWER TO WW* UNIT BEFORE MOVING JUMPERS COM 2 NO 1 COM 1 35F 20F 24 VAC 35F 20F S2 SEN 1 The 20˚F settings are used only on closed loop systems with antifreeze solution. S1 Jumper “S1” selects cutout temperature setpoint for Sensor “SEN 1”. Jumper “S2” selects cutout temperature setpoint for Sensor “SEN 2”. SEN 2 Figure 2: Thermistor temperature vs. resistance graph Thermistor Temperature Vs. Resistance Resistance (OHMS) 70000 60000 50000 40000 30000 20000 10000 0 10 20 30 40 50 60 70 80 90 100 110 Temperature (ºF) IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP 16 www.DaikinApplied.com Control Operation Of The LPS Terminals Compressor Control Module Functional Operation 208-230/60/1, Unit Sizes 036, 048, 060 Power: For proper operation there must always be 18 to 30 volts AC present at the R and C terminals. Time Delays: 1. Anti-short cycle: provides the compressor with short cycle protection for a selectable time of 10 seconds (for servicing only) or 5 minutes (normal operationalsetting). This feature is enabled upon power loss to the circuit board, loss of the Y signal, or the opening of a switch connected to the HPS or LPS terminals. If the selecto shunt is not in place, the circuit will default to a 5 minute anti short-cycle delay. 2. Delay on make: Delays the turning on of the compressor contactor for a selectable time of 3 or 6 seconds every time the Y signal coalls. If the selector shunit is not in place, the circuit will default to a 6 second delay on make. 3. Low Pressure Bypass: Allows time for the low side pressure to build up enough pressure at start up for the 60 psig low pressure switch to close. The circuit will offer a selectable timing range of 90, 120, 180, or 300 seconds. This time delay will start upon a Y call from the thermostat. Should the 60 psig low pressure switch still be open after the selected delay expires, the compressor will de-energize and the alarm will energize. This will be defined as an LPS fault, (factory set for 90 seconds). If necessary to increase the delay, select the smallest amount of bypass time delay that allows the compressor to start and operate. Note: The 60 psig low pressure switch is jumpered out in low temperature closed loop system applications using antifreeze solution. Also note tht the 35 psig low pressure switch is connected in series with the high pressure switch to the HPS terminals and is never bypassed. The 60 psig low pressure switch (brown leads) is connected to the LPS terminals in series with the Y signal through the circuit board. The 60 psig low pressure switch is connected in series with the Y signal to the processor only. This will allow the control to monitor the low pressure switch status and initiate the bypass delay. If the 60 psig low pressure switch should open, the status LED will blink twice. Normal Cycle A normal cycle will begin with 24 VAC applied to the R and C terminals on the circuit board. Once the control is powered up, the processor will read the Y signal to determine if it is calling. If it is calling and the switches connected to the HPS terminals are closed, the delay on make and low pressure bypass timers will initiate. If a switch connected to the HPS terminals is open, the control will enter the lockout mode. After the delay on make time expires, the compressor contactor will energize. It will remain energized as the low pressure bypass timer counts down. If the 60 psig low pressure switch is closed after the timer expires, the compressor will remain energized. If it is still open, the control will enter the lockout mode. If power is lost, or the Y signal is removed, or an HPS or LPS terminal switch fault is detected while the compressor contactor is energized, the unit will initiate the anti short-cycle delay. Alarm/Lockout The alarm terminal will output the R signal and will only be energized as a result of an HPS or LPS fault. An HPS fault is defined as the opening of a switch connected to the HPS terminals for any amount of time. An LPS fault is defined as the 60 psig low pressure switch open after the bypass time. If any of these conditions are true, the unit will de-energize the compressor and energize the alarm. This will be defined as a lockout condition. To reset a lockout condition, the pressure fault must be corrected and the Y signal from the thermostat must be cycled. Operation Of The HPS Terminals Switches connected to the HPS terminals are connected in series with the Y signal through the circuit board. These switches are also connected in series witht the T1 output in order to provide an immediate response if a switch were to open. If a switch conncecte to the HPS terminal should open, the status LED will blink once. www.DaikinApplied.com 17 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Control Figure 3: Compressor control module functional operation 10 SEC jumper is for servicing unit only. Do not operate unit unattended with jumper in the 10 second position! R LPR-AL1701 T1 T Disconnect power to WW* unit before moving jumpers! DOM 6 SEC 3 SEC X Status LED P7 P8 P9 R 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS C LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS P10 P11 P12 Y HPS ASC 5 MIN 10 SEC LPS The delay on make timer is factory set to 3 seconds Use lowest LPS bypass time setting which allow unit to start and operate. Do not set the jumper any higher than necessary. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP18 www.DaikinApplied.com Wiring Diagram 208-230/60/3, Unit Sizes 036, 048, 060 and 072 Note: See wiring diagram legend on page 20. 2 CC L3 1 L2 1 3 L1 4 GR EGL L3 T3 L2 T2 L1 R-14 T1 7 8 9 10 11 F2 * R PM 5 R 4 8 1 SPLICE Y Y 4 CC-A BK 2 SPLICE 20 25 TS-H S COOL HEAT (WHEN USED) PK JUMPER (WWR ONLY) OFF Y COOL C NO STG2 PCT PR G BK HRPR C NO 1 SENSOR 2 TC (OPTIONAL) 24 COM BR LP2 FS-L PR (OPTIONAL) HP BK FS-S (OPTIONAL) 15 LTC COM1 NO1 BL (OPTIONAL) 31 LP1 O O Y PK BK BL Y CC LPS W R 35 PR T C R 1,2,3,17 DOM 6 SEC 3 SEC 34 T1 R P7 P8 P9 33 W HPS CCM 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS Y 32 7 LPR-AL1701 29 12 TB3 BR LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS Y BR ASC 6 14 30 BR P10 P11 P12 Y 4 LTC 5 MIN 10 SEC TB1 28 BR JUMPER (WWR ONLY) TB3 13 27 3 (OPTIONAL) (OPTIONAL) 26 BL (WHEN USED) SEN 1 SEN 2 R CCH BK 24 VAC SENSOR 1 11 STG1 TC 7 R (WHEN REQ’D) 10 PM (OPTIONAL) G SPLICE (WHEN USED) (WHEN USED) TB1 3 (L1) CL (WHEN REQ’D) 19 TS-C T1 5 (L3) RVS 6 SPLICE BK 9 G-14 CLASS 2 50/60 HZ 24V CHR Y 18 OFF (OPTIONAL) WHR 2 4 (L2) TR 3 Y HEAT TB4 5 T2 R-14 17 24 (WHEN USED) BK-14 16 8 REMOTE SWITCH CM T1 R Splice when PM is used BK-14 R 15 4 BL-14 TB1 14 23 R 2 T2 Splice when PM is used LINE VOLTAGE 13 22 4 BK R-14 COMPRESSOR WIRE SIZE TABLE UNIT WIRE SIZE (AWG) MODEL 208-230 380/460 VOLT VOLT 036 14 14 048 14 14 060 12 14 072 10 14 12 21 HRPR R F1 BK-14 6 T3 BL- (WHEN USED) 5 * * BK*TB4 WTL R- X 36 FL SPLICE R 37 (WHEN REQ’D) BR (OPTIONAL) 38 Y 39 40 41 16 42 TB1 O 17 BK 1 IR CHR 3 3 BR BR (WHEN USED) TB1 C 43 1 BR BL G-14 46 BR SPLICE 15 (WHEN REQ’D) SPLICE 44 45 46 47 18 www.DaikinApplied.com TB2 A1 PR A2 PR WIRING DIAGRAM WW* 036, 048, 060, 072 THREE PHASE 0962I-2632, REV.B IR 4 2 19 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Wiring Diagram Legend 208-230/60/3, Unit Sizes 036, 048, 060 and 072 LEGEND FUNCTIONAL LINE DESCRIPTION DESIGNATION NUMBER CL 17 OPTIONAL INDICATOR LIGHT - COMPRESSOR ON CC 32 COMPRESSOR CONTACTOR CCH 10 CRANKCASE HEATER CCM 26 COMPRESSOR CONTROL MODULE CHR 41 CHANGEOVER RELAY (WHEN USED) CM 2 COMPRESSOR EGL 4 EQUIPMENT GROUNDING LUG(S) F1,F2 6,4 FUSING (WHEN USED) - SEE FUSE TABLE FL 37 OPTIONAL INDICATOR LIGHT - FAULT FS-L 28 OPTIONAL FLOW PROVING SWITCH – LOAD COIL FS-S 28 OPTIONAL FLOW PROVING SWITCH – SOURCE COIL HP 30 HIGH DISCHARGE PRESSURE CUTOUT SWITCH HRPR 18 HEAT RECOVERY PUMP RELAY (WHEN USED) IR 39 INTERLOCK RELAY LP1 30 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 1 LP2 26 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 2 LTC 20,30 LOW FLUID TEMPERATURE CUTOUT MODULE PCT 18 WASTE HEAT RECOVERY PUMP CONTROL THERMOSTAT (WHEN USED) PM 8,14 OPTIONAL POWER MONITOR RVS 15 REVERSING VALVE SOLENOID (WHEN USED) TB1 + TERMINAL BOARD NO. 1 TB2 46,47 TERMINAL BOARD NO. 2 TB3 26 TERMINAL BOARD NO. 3 TB4 4,6 TERMINAL BOARD NO. 4 TR 13 CONTROL TRANSFORMER TC 23 TEMPERATURE CONTROLLER (OPTIONAL) TS-C 23 AQUASTAT – COOLING (WHEN USED) TS-H 22 AQUASTAT – HEATING (WHEN USED) WHR 5 OPTIONAL WASTE HEAT RECOVERY PUMP WTL 4 WATER TEMPERATURE LIMIT THERMOSTAT (WHEN USED) # SEE LINE NUMBER TO THE RIGHT OF CONTACTOR COIL ON WIRING DIAGRAM. + MULTIPLE LINE NUMBERS. FUSE TABLE FUSE NO. CLASS VOLTS AC AMPERES TIME DELAY 1 F1,F2 + 250 NO + SUPPLEMENTARY TYPE; USE FERRAZ SHAWMUT CATALOG NO. OTM 1. 1 FIELD POWER SUPPLY PER UNIT RATING PLATE. MINIMUM CIRCUIT AMPACITY AND MAXIMUM SIZE OF TIME-DELAY FUSE OR HACR-TYPE CIRCUIT BREAKER PER UNIT RATING PLATE. PROVIDE DISCONNECTING MEANS AND EQUIPMENT GROUNDING AS REQUIRED. 2 THE FOLLOWING COMPONENTS ARE USED ONLY WHEN WASTE HEAT RECOVERY (DESUPERHEATER) OPTION IS FURNISHED: “F1”, “F2”, “HRPR”, “PCT”, “WHR”, AND “WTL”. 3 TRANSFORMER MAY HAVE TAPS FOR 120V, 208V, 240V, OR 480V SYSTEM POWER SUPPLY. BEFORE APPLYING POWER TO THE UNIT, ENSURE TRANSFORMER IS WIRED FOR APPROPRIATE SYSTEM POWER SUPPLY. INSULATE SEPARATELY ANY UNUSED LEADS. POLARITY IS NOT INDICATED. TYPICAL TRANSFORMER SHOWN. SEE TRANSFORMER LABEL FOR LEAD COLOR CODING. 4 WHEN “PM” IS NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL R ON “TB1”. 5 IF POWER MONITOR OUTPUT CONTACTS DO NOT TRANSFER WHEN POWER IS APPLIED TO UNIT (BICOLOR LED GLOWS GREEN UNDER NORMAL CONDITIONS AND RED DURING FAULT CONDITIONS): 1. VERIFY THAT ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE. IF ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE, PHASE ROTATION MAY BE INCORRECT. PERFORM STEP 2. 2. DISCONNECT POWER TO THE WW* UNIT. VERIFY THAT POWER IS IN FACT DISCONNECTED. SWAP ANY TWO OF THE THREE UNIT POWER SUPPLY WIRES. WHEN POWER IS REAPPLIED, OUTPUT CONTACTS SHOULD NOW TRANSFER. 6 “RVS” IS USED ONLY WITH WWR MODELS AND IS ENERGIZED IN COOLING MODE (LOAD COIL IS HEAT SOURCE, SOURCE COIL IS HEAT SINK). “RVS” IS NOT USED WITH WWC AND WWH MODELS. 7 SEE FIGURE 1 ON SHEET 2 OF THIS DRAWING FOR BOARD LAYOUT, SENSOR LOCATIONS, TEMPERATURE SETTING NOTE, AND SENSOR RESISTANCE VERSUS TEMPERATURE GRAPH. 8 TYPICAL FIELD CONTROL WIRING SHOWN. ACTUAL FIELD WIRING MAY DIFFER FROM WIRING SHOWN HERE. USE 18 AWG MINIMUM FOR FIELD 24 VOLT CONTROL WIRING. TYPICAL REMOTE SWITCH SHOWN. REMOTE SWITCH MAY BE SUPPLIED BY OTHERS OR IS AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF REMOTE SWITCH IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN. 9 AQUASTATS “TS-H” AND “TS-C” ARE NOT USED WHEN OPTIONAL FACTORY INSTALLED TEMPERATURE CONTROLLER “TC” IS FURNISHED. TYPICAL AQUASTATS SHOWN. AQUASTATS MAY BE SUPPLIED BY OTHERS OR ARE AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF AQUASTAT IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN. WIRE COLOR LEGEND BK: BLACK PK: PINK BL: BLUE PR: PURPLE BR: BROWN R: RED G: GREEN W: WHITE O: ORANGE Y: YELLOW NOTES: NUMBER PLACED AFTER DASH FOLLOWING COLOR CODE INDICATES WIRE GAGE. FOR EXAMPLE> BK-12 IS A BLACK, 12 AWG WIRE. NO NUMBER AFTER COLOR CODE INDICATES 18 AWG WIRE. FOR EXAMPLE> BK IS A BLACK 18 AWG WIRE. ASTERISK AFTER DASH FOLLOWING COLOR CODE INDICATES REFERRAL TO COMPRESSOR WIRE SIZE TABLE. SYMBOL LEGEND FACTORY WIRING OPTIONAL FACTORY WIRING FIELD WIRING OPTIONAL FIELD WIRING EARTH GROUND CHASSIS (PANEL) GROUND TERMINAL BOARD NO. 1 (TB1) TERMINAL BOARD NO. 2 (TB2) TERMINAL BOARD NO. 3 (TB3) COIL NORMALLY OPEN CONTACTS NORMALLY CLOSED CONTACTS IDENTIFIABLE TERMINAL NON-IDENTIFIABLE TERMINAL, OTHER WIRE JUNCTIONS, INCLUDING SCHEMATIC 10 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S TO TERMINAL Y ON “TB1” WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED. 11 WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS FURNISHED, INSTALLER MUST PROGRAM CONTROLLER. REFER TO TEMPERATURE CONTROL INSTALLATION INSTRUCTIONS. WITH REVERSE-CYCLE WWR UNITS, PROGRAM CONTROLLER AS ONE STAGE COOLING AND ONE STAGE HEATING. STAGE 1 IS THE COOLING STAGE AND STAGE 2 IS THE HEATING STAGE. INSTALL SENSOR @ WATER INLET PIPE (LOAD COIL). 12 SEE FIGURE 2 ON SHEET 3 OF THIS DRAWING FOR COMPRESSOR CONTROL MODULE OPERATION. 13 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS WIRE FROM TERMINAL 6 TO TERMINAL 7 ON "TB3". 14 WHEN “FS-L” AND “FS-S” ARE NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL Y OF “CCM”. 15 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. 16 CONDUCTOR “O” REQUIRED WITH WWR REVERSE CYCLE UNITS. CONDUCTOR “O” NOT USED WITH WWC COOLING AND WWR HEATING UNITS. 17 “CHR” IS USED ONLY WITH “WWR” UNITS. “CHR” IS NOT USED WITH “WWC” AND “WWH” UNITS. 18 INTERLOCK RELAY CONTACTS ARE PROVIDED TO OPERATE AN EXTERNAL PILOT DUTY LOAD (SUCH AS A PUMP RELAY COIL) WITH THE COMPRESSORS. AN EXTERNAL LOAD POWERED BY TRANSFORMER “TR” IN THE WW* UNIT MUST NOT EXCEED 12 VA SEALED (96 VA INRUSH) @ 24 VOLTS AC. EXTERNAL LOADS POWERED FROM AN EXTERNAL SOURCE ARE LIMITED TO CLASS 2 CIRCUITS ONLY (30 VOLTS AC MAXIMUM). EXTERNAL LOAD CHARACTERISTICS MUST NOT EXCEED 10 AMPS MAKE, 1 AMP BREAK. MAINTAIN SEPARATION BETWEEN CLASS 2 CIRCUITS OF DIFFERENT SOURCES. PROVIDE DISCONNECTING MEANS, EQUIPMENT GROUNDING, AND OVERCURRENT PROTECTION AS REQUIRED. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP20 WIRING DIAGRAM WW* 036, 048, 060, 072 THREE PHASE 0962I-2632, REV.B www.DaikinApplied.com Control relays until the temperature of the sensor is 2.5 degrees above the selected temperature. For example, you set the temperature to 20°F. The output relays will de-energize when the sensor temperature drops below 20°F. The control will re-energize the output relays when the sensor temperature rises above 22.5°F. Additionally, the control will monitor each individual sensor to make sure it isn't broken or shorted. If either Sensor 1 or Sensor 2 fails short or open before or during operation, the control will de-energize both output relays until the sensor is repaired or replaced. Optional Low Temperature Control Board "LTC" – 208-230/60/3, Unit Sizes 036, 048, 060 and 072 The control board is powered by 24 volts AC, 50/60 hertz which is applied to the 24 VAC terminals. The control will energize the output relays (COM 1 makes connection with NO 1 and COM 2 makes connection with NO 2), only if the temperatures of both Sensor 1 and Sensor 2 are above the selected temperature which is 20°F or 35°F. Note: Always disconnect power to WW* unit before moving jumpers. Table 7: LTC board sensor locations While the output relays are energized, the control keeps monitoring Sensor 1 and Sensor 2 to make sure that the temperature of the sensors is always above the selected temperture, the control will de-energize both ouput Model Sensor 1 Sensor 2 WCA Liquid Out - Load Coil Liquid Out - Source Coil WHA Liquid Out - Load Coil Liquid Out - Source Coil WRA Liquid Out - Load Coil Liquid Out - Source Coil Figure 4: "LTC" board jumper settings AL7815 NO 2 DISCONNECT POWER TO WW* UNIT BEFORE MOVING JUMPERS COM 2 NO 1 COM 1 35F 20F 24 VAC 35F 20F S2 SEN 1 The 20˚F settings are used only on closed loop systems with antifreeze solution. S1 Jumper “S1” selects cutout temperature setpoint for Sensor “SEN 1”. Jumper “S2” selects cutout temperature setpoint for Sensor “SEN 2”. SEN 2 Figure 5: Thermistor temperature vs. resistance graph Thermistor Temperature Vs. Resistance Resistance (OHMS) 70000 60000 50000 40000 30000 20000 10000 0 10 20 30 40 50 60 70 80 90 100 110 Temperature (ºF) www.DaikinApplied.com 21 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Control Compressor Control Module Functional Operation – 208-230/60/3, Unit Sizes 036, 048, 060 and 072 Power: For proper operation there must always be 18 to 30 volts AC present at the R and C terminals. Time Delays: 1. Anti-short cycle: provides the compressor with short cycle protection for a selectable time of 10 seconds (for servicing only) or 5 minutes (normal operationalsetting). This feature is enabled upon power loss to the circuit board, loss of the Y signal, or the opening of a switch connected to the HPS or LPS terminals. If the selecto shunt is not in place, the circuit will default to a 5 minute anti short-cycle delay. 2. Delay on make: Delays the turning on of the compressor contactor for a selectable time of 3 or 6 seconds every time the Y signal coalls. If the selector shunit is not in place, the circuit will default to a 6 second delay on make. 3. Low Pressure Bypass: Allows time for the low side pressure to build up enough pressure at start up for the 60 psig low pressure switch to close. The circuit will offer a selectable timing range of 90, 120, 180, or 300 seconds. This time delay will start upon a Y call from the thermostat. Should the 60 psig low pressure switch still be open after the selected delay expires, the compressor will de-energize and the alarm will energize. This will be defined as an LPS fault, (factory set for 90 seconds). If necessary to increase the delay, select the smallest amount of bypass time delay that allows the compressor to start and operate. Note: The 60 psig low pressure switch is jumpered out in low temperature closed loop system applications using antifreeze solution. Also note tht the 35 psig low pressure switch is connected in series with the high pressure switch to the HPS terminals and is never bypassed. Operation Of The HPS Terminals Switches connected to the HPS terminals are connected in series with the Y signal through the circuit board. These switches are also connected in series witht the T1 output in order to provide an immediate response if a switch were to open. If a switch conncecte to the HPS terminal should open, the status LED will blink once. Operation Of The LPS Terminals The 60 psig low pressure switch (brown leads) is connected to the LPS terminals in series with the Y signal through the circuit board. The 60 psig low pressure switch is connected in series with the Y signal to the processor only. This will allow the control to monitor the low pressure switch status and initiate the bypass delay. If the 60 psig low pressure switch should open, the status LED will blink twice. Normal Cycle A normal cycle will begin with 24 VAC applied to the R and C terminals on the circuit board. Once the control is powered up, the processor will read the Y signal to determine if it is calling. If it is calling and the switches connected to the HPS terminals are closed, the delay on make and low pressure bypass timers will initiate. If a switch connected to the HPS terminals is open, the control will enter the lockout mode. After the delay on make time expires, the compressor contactor will energize. It will remain energized as the low pressure bypass timer counts down. If the 60 psig low pressure switch is closed after the timer expires, the compressor will remain energized. If it is still open, the control will enter the lockout mode. If power is lost, or the Y signal is removed, or an HPS or LPS terminal switch fault is detected while the compressor contactor is energized, the unit will initiate the anti short-cycle delay. Alarm/Lockout The alarm terminal will output the R signal and will only be energized as a result of an HPS or LPS fault. An HPS fault is defined as the opening of a switch connected to the HPS terminals for any amount of time. An LPS fault is defined as the 60 psig low pressure switch open after the bypass time. If any of these conditions are true, the unit will de-energize the compressor and energize the alarm. This will be defined as a lockout condition. To reset a lockout condition, the pressure fault must be corrected and the Y signal from the thermostat must be cycled. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP22 www.DaikinApplied.com Control Figure 6: Compressor control module functional operation 10 SEC jumper is for servicing unit only. Do not operate unit unattended with jumper in the 10 second position! R LPR-AL1701 T1 T Disconnect power to WW* unit before moving jumpers! DOM 6 SEC 3 SEC X Status LED P7 P8 P9 R 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS C LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS P10 P11 P12 Y HPS ASC 5 MIN 10 SEC LPS The delay on make timer is factory set to 3 seconds Use lowest LPS bypass time setting which allow unit to start and operate. Do not set the jumper any higher than necessary. www.DaikinApplied.com 23 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Wiring Diagram 208-230/60/3, Unit Sizes 120, 150, 180, 240 and 300 1 L3 2 L2 1 PDB 3 L1 4 GR EGB R-14 BL-14 BK-14 5 6 7 8 9 10 * COMPRESSOR WIRE SIZE TABLE UNIT WIRE SIZE (AWG) MODEL 208/230 VOLT 460 & 575 VOLT 120 12 14 150 10 14 180 8 12 240 8 12 300 6 10 F1 TB6 11 F2 L1 F3 L2 2 15 * * BK* R* BL* BK* L3 T3 L2 T2 L1 T1 SPLICE LTC T2 CM2 T1 5 (L3) 4 (L2) BK 3 (L1) CCH1 G CCH2 G PM (OPTIONAL) BK-14 SPLICE BK-14 R Y O O 5 25 8 BK BK LTC LP1 BL COM1 NO1 7 BK (WHEN USED) BL Y W W 28 PR 31 O CC1-A1 BK CR2 BK 11 LTC COM2 NO2 BK BL 10 LP2 37 BK (WHEN USED) BL O CC2 W 40 R 41 PR T C R X 4,5,6,45 DOM 6 SEC 3 SEC W T1 R P7 P8 P9 39 HPS 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS O 38 Y PK 1 3 HDT2 (OPTIONAL) LPS W CCM2 LPR-AL1701 HP2 O 1,2,3,34,44 LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS 9 4 35 36 TB5 BR P10 P11 P12 O 34 LP4 BR 8 X ASC 7 33 TB5 R 5 MIN 10 SEC 9 ALTERNATE CR2 32 R T C 4 DOM 6 SEC 3 SEC R T1 42 FL 43 TB3 4 R R C1L CC1-A2 C2L CC2-A G (WHEN USED) G-14 P7 P8 P9 TB3 4 HPS 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS CC1 Y 27 Y PK 1 3 HDT1 (OPTIONAL) 26 LPS CCM1 LPR-AL1701 HP1 O CR1 4 (OPTIONAL) O 7 LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS PR BR ASC Y (OPTIONAL) TB4 TB3 10 SENSOR 2 P10 P11 P12 R (OPTIONAL) 24 7 BR 6 ALTERNATE CR1 TB3 FS-S LP3 5 MIN 10 SEC 5 23 TB4 6 W SEN 1 SEN 2 SENSOR 1 FS-L 3 24 VAC R 22 45 T1 T3 BL (OPTIONAL) BL-14 CM1 T2 R BL-14 R 20 44 T3 BL- L1 CC2 T1 24V TB3 4 19 30 T2 CLASS 2 60 HZ TR2 16 29 L2 R- LINE VOLTAGE 14 21 T3 BK-14 13 18 L3 BL-14 L3 12 17 CC1 * BL* BK* R* BL* BK* R- G R (OPTIONAL) W TB3 10 TB3 10 (OPTIONAL) (OPTIONAL) 46 WIRING DIAGRAM # 0962I-2633B, REV. B WW* 120, 150, 180, 240, 300 THREE PHASE Note: See continuation of wiring diagram on page 25 Note: See wiring diagram legend on page 26. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP24 www.DaikinApplied.com Wiring Diagram (Continued) 208-230/60/3, Unit Sizes 120, 150, 180, 240 and 300 Note: Continuation of wiring diagram from page 24 47 48 LINE VOLTAGE 49 50 TB1 51 13 EMR 2 R 4 PM TS-H HEAT 16 TS-C OFF COOL TB1 S1 PK S2 BL (WHEN USED) HEAT 56 2 CLASS 2 60 HZ TR1 R 24V CHR 4 2 BK RVS1 17 18 TC STG1 C NO 19 STG2 C NO R (WHEN USED) BK RVS2 15 TC 24 COM BK BK SPLICE (WHEN REQ’D) BR (OPTIONAL) (OPTIONAL) OFF 57 COOL TB1 58 PK Y1 59 BL Y2 60 O 20 61 C ALTERNATE Y CR1 JUMPER O 21 BK BR 1 63 64 TB2 A1 22 65 66 A2 23 A3 BK A4 BK 1 EMR 3 CR2 BR CHR BR 3 A A CR1 CR2 B B 23,63 34,64 52 G-14 PR PR ALTERNATE CR1 CR1 4 CR2 6 9 4 9 6 CR2 6 6 PR PR TB7 BR (WHEN USED) 62 69 1 12 (WHEN REQ’D) (WHEN USED) REMOTE SWITCH 55 68 R 14 54 67 SPLICE (OPTIONAL) 8 (OPTIONAL) 52 53 R R WIRING DIAGRAM # 0962I-2633B, REV. B WW* 120, 150, 180, 240, 300 THREE PHASE 51 (OPTIONAL) (WHEN USED) Note: See wiring diagram legend on page 26. www.DaikinApplied.com 25 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Wiring Diagram Legend 208-230/60/3, Unit Sizes 120, 150, 180, 240 and 300 LEGEND FUNCTIONAL LINE DESCRIPTION DESIGNATION NUMBER C1L 44 OPTIONAL INDICATOR LIGHT - COMPRESSOR 1 ON C2L 45 OPTIONAL INDICATOR LIGHT - COMPRESSOR 2 ON CC1 27 COMPRESSOR NO. 1 CONTACTOR CC1-A1 # "CC1" AUXILIARY CONTACT NO. 1 CC1-A2 # "CC1" AUXILIARY CONTACT NO. 2 (WHEN USED) CC2 38 COMPRESSOR NO. 2 CONTACTOR CC2-A # "CC" AUXILIARY CONTACT (WHEN USED) CCH,CCH2 11,12 CRANKCASE HEATER NO. 1 & NO. 2 CCM1 21 COMPRESSOR CONTROL MODULE NO. 1 CCM2 32 COMPRESSOR CONTROL MODULE NO. 2 CHR 60 CHANGEOVER RELAY (WHEN USED) CM1 2 COMPRESSOR NO. 1 CM2 5 COMPRESSOR NO. 2 CR1 58 COMPRESSOR NO. 1 PILOT RELAY CR2 59 COMPRESSOR NO. 2 PILOT RELAY EGB 4 EQUIPMENT GROUNDING BAR EMR 67 OPTIONAL ENERGY MANAGEMENT RELAY F1,F2,F3 7 FUSING - SEE FUSE TABLE FL 43 OPTIONAL INDICATOR LIGHT - FAULT FS-L 23 OPTIONAL FLOW PROVING SWITCH – LOAD COIL FS-S 23 OPTIONAL FLOW PROVING SWITCH – SOURCE COIL HDT1 24 HIGH DISCHARGE TEMPERATURE CUTOUT NO. 1 HDT2 35 HIGH DISCHARGE TEMPERATURE CUTOUT NO. 2 HP1 25 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 1 HP2 36 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 2 LP1 25 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 1 (CKT 1) LP2 36 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 2 (CKT 2) LP3 21 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 3 (CKT 1) LP4 32 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 4 (CKT 2) LTC 17,25,36 LOW FLUID TEMPERATURE CUTOUT MODULE PDB 1,2,3 POWER DISTRIBUTION BLOCK PM 9,51 OPTIONAL POWER MONITOR RVS1 52 REVERSING VALVE SOLENOID CKT 1 (WHEN USED) RVS2 53 REVERSING VALVE SOLENOID CKT 2 (WHEN USED) TB1 + TERMINAL BOARD NO. 1 TB2 64,65 TERMINAL BOARD NO. 2 TB3 + TERMINAL BOARD NO. 3 TB4 21 TERMINAL BOARD NO. 4 TB5 32 TERMINAL BOARD NO. 5 TB6 11 TERMINAL BOARD NO. 6 TB7 67,68 TERMINAL BOARD NO. 7 (WHEN USED) TR1 50 CONTROL TRANSFORMER NO. 1 TR2 15 CONTROL TRANSFORMER NO. 2 TC 54,54 TEMPERATURE CONTROLLER (OPTIONAL) TS-C 55 AQUASTAT – COOLING (WHEN USED) TS-H 54 AQUASTAT – HEATING (WHEN USED) # SEE LINE NUMBER TO THE RIGHT OF CONTACTOR COIL ON WIRING DIAGRAM. + MULTIPLE LINE NUMBERS. FUSE NO. F1,F2,F3† CLASS CC FUSE TABLE VOLTS AC AMPERES 600 + WIRE COLOR LEGEND BK: BLACK PK: PINK BL: BLUE PR (V): PURPLE (VIOLET) BR: BROWN R: RED G: GREEN W: WHITE GY: GRAY Y: YELLOW O: ORANGE NOTES: NUMBER PLACED AFTER DASH FOLLOWING COLOR CODE INDICATES WIRE GAGE. FOR EXAMPLE> BK-12 IS A BLACK, 12 AWG WIRE. NO NUMBER AFTER COLOR CODE INDICATES 18 AWG WIRE. FOR EXAMPLE> BK IS A BLACK 18 AWG WIRE. WHEN COLOR COMBINATIONS ARE USED, THE COLORS ARE SEPARATED BY A SLASH (/). FOR EXAMPLE: ORANGE/WHITE (O/W). THE PRIMARY COLOR CODE OF THE WIRE IS SHOWN FIRST, TRACER OR STRIPE SHOWN LAST. BONDING CONDUCTORS INDICATED AS GREEN MAY ALSO BE GREEN WITH ONE OR MORE YELLOW STRIPES. SYMBOL LEGEND FACTORY WIRING OPTIONAL FACTORY WIRING FIELD WIRING OPTIONAL FIELD WIRING EARTH GROUND CHASSIS (PANEL) GROUND TERMINAL BOARD NO. 1 (TB1) TERMINAL BOARD NO. 2 (TB2) TERMINAL BOARD NO. 3 (TB3) TERMINAL BOARD NO. 4 (TB4) TERMINAL BOARD NO. 5 (TB5) TERMINAL BOARD NO. 6 (TB6) TERMINAL BOARD NO. 7 (TB7) COIL NORMALLY OPEN CONTACTS NORMALLY CLOSED CONTACTS TIME DELAY YES IDENTIFIABLE TERMINAL † F3 IS USED ONLY WHEN OPTIONAL POWER MONITOR IS FURNISHED. NON-IDENTIFIABLE TERMINAL, OTHER WIRE JUNCTIONS, INCLUDING SCHEMATIC + 208/230 VOLT UNITS USE 2 AMPERES. 460 VOLT UNITS USE 1 AMPERES. 1 THREE PHASE FIELD POWER SUPPLY PER UNIT RATING PLATE. MINIMUM CIRCUIT AMPACITY AND MAXIMUM SIZE OF TIME-DELAY FUSE OR HACR-TYPE CIRCUIT BREAKER PER UNIT RATING PLATE. PROVIDE DISCONNECTING MEANS AND EQUIPMENT GROUNDING AS REQUIRED. 14 2 TRANSFORMER MAY HAVE TAPS FOR MULTIPLE SYSTEM POWER SUPPLY VOLTAGES. BEFORE APPLYING POWER TO THE UNIT, ENSURE TRANSFORMER IS WIRED FOR APPROPRIATE SYSTEM POWER SUPPLY. INSULATE SEPARATELY ANY UNUSED LEADS. 15 POLARITY IS NOT INDICATED. TYPICAL TRANSFORMER SHOWN. SEE TRANSFORMER LABEL FOR LEAD COLOR CODING. A PUSH TO RESET FUSEHOLDER-TYPE THERMAL CIRCUIT BREAKER IS MOUNTED ON THE TRANSFORMER. THE CIRCUIT BREAKER IS WIRED IN SERIES 16 WITH ONE SIDE OF THE TRANSFORMER SECONDARY WINDING. TYPICAL FIELD CONTROL WIRING SHOWN. ACTUAL FIELD WIRING MAY DIFFER FROM WIRING SHOWN HERE. USE 18 AWG MINIMUM FOR FIELD 24 VOLT CONTROL WIRING. TYPICAL REMOTE SWITCH SHOWN. REMOTE SWITCH MAY BE SUPPLIED BY OTHERS OR IS AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF REMOTE SWITCH IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN. “RVS1” AND “RVS2” ARE USED ONLY WITH WWR MODELS AND ARE ENERGIZED IN COOLING MODE. “RVS1” AND “RVS2” ARE NOT USED WITH WWC AND WWH MODELS. AQUASTATS “TS-H” AND “TS-C” ARE NOT USED WHEN OPTIONAL FACTORY INSTALLED TEMPERATURE CONTROLLER “TC” IS FURNISHED. TYPICAL AQUASTATS SHOWN. AQUASTATS MAY BE SUPPLIED BY OTHERS OR ARE AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF AQUASTAT IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN. 3 SEE FIGURE 1 ON SHEET 3 OF THIS DRAWING FOR BOARD LAYOUT, SENSOR LOCATIONS, TEMPERATURE SETTING NOTE, AND SENSOR RESISTANCE VERSUS TEMPERATURE GRAPH. 4 SEE FIGURE 2 ON SHEET 3 OF THIS DRAWING FOR COMPRESSOR CONTROL MODULE OPERATION. 17 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S1 TO TERMINAL Y1 ON “TB1” WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED. 5 WHEN “FS-L” AND “FS-S” ARE NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL 5 OF “TB3”. 18 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S2 TO TERMINAL Y2 ON “TB1” WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED. 6 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS WIRE FROM TERMINAL 6 TO TERMINAL 7 ON "TB4". 19 7 WHEN “LTC” IS NOT USED, THIS WIRE CONNECTS DIRECTLY FROM “HPS1” TO EITHER “HDT1” WHEN USED OR TO HPS TERMINAL OF “CCM1” (“HDT1” NOT USED). WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS FURNISHED, INSTALLER MUST PROGRAM CONTROLLER. REFER TO TEMPERATURE CONTROL INSTALLATION INSTRUCTIONS. WITH REVERSE-CYCLE WWR UNITS, PROGRAM CONTROLLER AS ONE STAGE COOLING AND ONE STAGE HEATING. STAGE 1 IS THE COOLING STAGE AND STAGE 2 IS THE HEATING STAGE. INSTALL SENSOR ON THE WATER INLET PIPE (LOAD COIL). 8 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. 9 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS WIRE FROM TERMINAL 8 TO TERMINAL 9 ON "TB5". 20 CONDUCTOR “O” REQUIRED WITH WWR REVERSE CYCLE UNITS. CONDUCTOR “O” NOT USED WITH WWC COOLING AND WWR HEATING UNITS. 21 “CHR” IS USED ONLY WITH “WWR” UNITS. “CHR” IS NOT USED WITH “WWC” AND “WWH” UNITS. 22 COMPRESSOR RELAY CONTACTS ARE PROVIDED TO OPERATE AN EXTERNAL PILOT DUTY LOAD (SUCH AS A PUMP RELAY COIL) WITH THE COMPRESSORS. AN EXTERNAL LOAD POWERED BY TRANSFORMER “TR1” IN THE WW* UNIT MUST NOT EXCEED 12 VA SEALED (96 VA INRUSH) @ 24 VOLTS AC. EXTERNAL LOADS POWERED FROM AN EXTERNAL SOURCE ARE LIMITED TO CLASS 2 CIRCUITS ONLY (30 VOLTS AC MAXIMUM). EXTERNAL LOAD CHARACTERISTICS MUST NOT EXCEED 10 AMPS MAKE, 1 AMP BREAK. MAINTAIN SEPARATION BETWEEN CLASS 2 CIRCUITS OF DIFFERENT SOURCES. PROVIDE DISCONNECTING MEANS, EQUIPMENT GROUNDING, AND OVERCURRENT PROTECTION AS REQUIRED. 10 WHEN “LTC” IS NOT USED, THIS WIRE CONNECTS DIRECTLY FROM “HPS2” TO EITHER “HDT2” WHEN USED OR TO HPS TERMINAL OF “CCM2” (“HDT2” NOT USED). 11 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. 12 WHEN “CHR” IS NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL 1 ON “PM” -OR-- WHEN “PM” IS NOT USED, TO TERMINAL 4 ON “EMR” --OR-- WHEN “EMR” IS NOT USED,TO TERMINAL R ON “TB1”. 13 IF POWER MONITOR OUTPUT CONTACTS DO NOT TRANSFER WHEN POWER IS APPLIED TO UNIT (BICOLOR LED GLOWS GREEN UNDER NORMAL CONDITIONS AND RED DURING FAULT CONDITIONS): 1. VERIFY THAT ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE. IF ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE, PHASE ROTATION MAY BE INCORRECT. PERFORM STEP 2. 2. DISCONNECT POWER TO THE WW* UNIT. VERIFY THAT POWER IS IN FACT DISCONNECTED. SWAP ANY TWO OF THE THREE UNIT POWER SUPPLY WIRES. WHEN POWER IS REAPPLIED, OUTPUT CONTACTS SHOULD NOW TRANSFER. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP WIRING DIAGRAM # 0962I-2633B, REV. B WW* 120, 150, 180, 240, 300 26 www.DaikinApplied.com Control relays until the temperature of the sensor is 2.5 degrees above the selected temperature. For example, you set the temperature to 20°F. The output relays will de-energize when the sensor temperature drops below 20°F. The control will re-energize the output relays when the sensor temperature rises above 22.5°F. Additionally, the control will monitor each individual sensor to make sure it isn't broken or shorted. If either Sensor 1 or Sensor 2 fails short or open before or during operation, the control will de-energize both output relays until the sensor is repaired or replaced. Optional Low Temperature Control Board "LTC" – 3 Phase, Unit Sizes 120, 150, 180, 240 and 300 The control board is powered by 24 volts AC, 50/60 hertz which is applied to the 24 VAC terminals. The control will energize the output relays (COM 1 makes connection with NO 1 and COM 2 makes connection with NO 2), only if the temperatures of both Sensor 1 and Sensor 2 are above the selected temperature which is 20°F or 35°F. Table 8: LTC board sensor locations Note: Always disconnect power to WW* unit before moving jumpers. While the output relays are energized, the control keeps monitoring Sensor 1 and Sensor 2 to make sure that the temperature of the sensors is always above the selected temperture, the control will de-energize both ouput Model Sensor 1 Sensor 2 WCA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1 WHA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1 WRA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1 Figure 7: "LTC" board jumper settings AL7815 NO 2 DISCONNECT POWER TO WW* UNIT BEFORE MOVING JUMPERS COM 2 NO 1 COM 1 35F 20F 24 VAC 35F 20F S2 SEN 1 The 20˚F settings are used only on closed loop systems with antifreeze solution. S1 Jumper “S1” selects cutout temperature setpoint for Sensor “SEN 1”. Jumper “S2” selects cutout temperature setpoint for Sensor “SEN 2”. SEN 2 Figure 8: Thermistor temperature vs. resistance graph Thermistor Temperature Vs. Resistance Resistance (OHMS) 70000 60000 50000 40000 30000 20000 10000 0 10 20 30 40 50 60 70 80 90 100 110 Temperature (ºF) www.DaikinApplied.com 27 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Control Compressor Control Module Functional Operation – 208-230/60/3, Unit Sizes 120, 150, 180, 240 and 300 Power: For proper operation there must always be 18 to 30 volts AC present at the R and C terminals. Time Delays: 1. Anti-short cycle: provides the compressor with short cycle protection for a selectable time of 10 seconds (for servicing only) or 5 minutes (normal operationalsetting). This feature is enabled upon power loss to the circuit board, loss of the Y signal, or the opening of a switch connected to the HPS or LPS terminals. If the selecto shunt is not in place, the circuit will default to a 5 minute anti short-cycle delay. 2. Delay on make: Delays the turning on of the compressor contactor for a selectable time of 3 or 6 seconds every time the Y signal coalls. If the selector shunit is not in place, the circuit will default to a 6 second delay on make. 3. Low Pressure Bypass: Allows time for the low side pressure to build up enough pressure at start up for the 60 psig low pressure switch to close. The circuit will offer a selectable timing range of 90, 120, 180, or 300 seconds. This time delay will start upon a Y call from the thermostat. Should the 60 psig low pressure switch still be open after the selected delay expires, the compressor will de-energize and the alarm will energize. This will be defined as an LPS fault, (factory set for 90 seconds). If necessary to increase the delay, select the smallest amount of bypass time delay that allows the compressor to start and operate. Note: The 60 psig low pressure switch is jumpered out in low temperature closed loop system applications using antifreeze solution. Also note tht the 35 psig low pressure switch is connected in series with the high pressure switch to the HPS terminals and is never bypassed. Operation Of The HPS Terminals Switches connected to the HPS terminals are connected in series with the Y signal through the circuit board. These switches are also connected in series witht the T1 output in order to provide an immediate response if a switch were to open. If a switch conncecte to the HPS terminal should open, the status LED will blink once. Operation Of The LPS Terminals The 60 psig low pressure switch (brown leads) is connected to the LPS terminals in series with the Y signal through the circuit board. The 60 psig low pressure switch is connected in series with the Y signal to the processor only. This will allow the control to monitor the low pressure switch status and initiate the bypass delay. If the 60 psig low pressure switch should open, the status LED will blink twice. Normal Cycle A normal cycle will begin with 24 VAC applied to the R and C terminals on the circuit board. Once the control is powered up, the processor will read the Y signal to determine if it is calling. If it is calling and the switches connected to the HPS terminals are closed, the delay on make and low pressure bypass timers will initiate. If a switch connected to the HPS terminals is open, the control will enter the lockout mode. After the delay on make time expires, the compressor contactor will energize. It will remain energized as the low pressure bypass timer counts down. If the 60 psig low pressure switch is closed after the timer expires, the compressor will remain energized. If it is still open, the control will enter the lockout mode. If power is lost, or the Y signal is removed, or an HPS or LPS terminal switch fault is detected while the compressor contactor is energized, the unit will initiate the anti short-cycle delay. Alarm/Lockout The alarm terminal will output the R signal and will only be energized as a result of an HPS or LPS fault. An HPS fault is defined as the opening of a switch connected to the HPS terminals for any amount of time. An LPS fault is defined as the 60 psig low pressure switch open after the bypass time. If any of these conditions are true, the unit will de-energize the compressor and energize the alarm. This will be defined as a lockout condition. To reset a lockout condition, the pressure fault must be corrected and the Y signal from the thermostat must be cycled. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP28 www.DaikinApplied.com Control Figure 9: Compressor control module functional operation 10 SEC jumper is for servicing unit only. Do not operate unit unattended with jumper in the 10 second position! T DOM 6 SEC 3 SEC X Disconnect power to WW* unit before moving jumpers! P7 P8 P9 R 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS C Status LED R LPR-AL1701 T1 LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS P10 P11 P12 Y HPS ASC 5 MIN 10 SEC LPS To prevent both compressors from starting at the same time (resulting in extremely high inrush current): The delay on make timer for CCM1 is factory set to 3 seconds. The delay on make timer for CCM2 is factory set to 6 seconds. Use lowest LPS bypass time setting which allow unit to start and operate. Do not set the jumper any higher than necessary. www.DaikinApplied.com 29 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Wiring Diagram 208/230-60-3, Unit Sizes 360, 420 Note: See wiring diagram legend on page 32. PDB L3 1 L2 1 2 3 L1 4 GR EGB R-14 BL-14 BK-14 5 6 COMPRESSOR WIRE SIZE TABLE *UNIT MODEL WIRE SIZE 7 360 420 CC1 * BL* BK* R* BL* BK* R- F1 6 AWG 4 AWG F2 F3 L3 T3 L2 T2 * * BK* R* BL* BK* R- L1 CC2 T1 L3 T3 L2 T2 L1 T1 T3 BL- T2 CM1 T1 T3 T2 CM2 T1 R 5 (L3) 9 BL 4 (L2) 10 BK 3 (L1) 8 TB6 11 L1 L1 L2 L2 SPLICE R-14 L3 BL-14 12 R-14 (OPTIONAL) CCH1 G CCH2 R-14 G PM (OPTIONAL) BL-14 SPLICE BL-14 13 14 15 208/230V 16 20 4.0A Y 18 19 TR2 2 17 TB3 4 24V 96 VA CLASS 2 60 HZ BL (OPTIONAL) PR TB3 O (OPTIONAL) HP1 27 7 BK 1 3 COM1 NO1 BL LP1 BL (OPTIONAL) 28 Y COPM1 M1 M2 CC1 Y W W 30 R R PR R 33 COPM1 Y 39 T1 COM2 NO2 COPM2 M1 SPLICE O T1 T2 LP2 M2 O CC2 W W SPLICE R PR T1 R T C R X 44 45 46 TB3 4 47 4,5,6,47 DOM 6 SEC 3 SEC R COPM2 43 BL O HPS FL R R CC1-A2 C1L CC2-A C2L (WHEN USED) TB3 10 P7 P8 P9 42 W BL Y 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS 40 41 BK LTC LPS PK 3 (OPTIONAL) W T2 BK 1 O O CR2 BK 9 9 W LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS HP2 BR 1,2,3,36,46 CCM2 ASC 38 O CC1-A1 TB5 LPR-AL1701 37 BR 8 X P10 P11 P12 36 NOTE: USE THIS WIRING CONNECTION WHEN T1 & T2 OF “COPM” CALLS FOR 24V. CHECK THE COMPRESSOR OVERLOAD PROTECTION MODULE FOR CORRECT MODULE VOLTAGE FOR T1 & T2 BEFORE WIRING. LP4 R 5 MIN 10 SEC 34 35 TB5 8 R T C 4 DOM 6 SEC 3 SEC 32 TB3 4 T1 G-14 P7 P8 P9 31 HPS 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS 29 Y PK BK LTC LPS CCM1 LPR-AL1701 26 O CR1 O 5 O 7 LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS 25 FS-S TB4 BR ASC FS-L LP3 P10 P11 P12 5 BR 6 TB3 10 SENSOR 2 (OPTIONAL) 5 MIN 10 SEC TB4 6 23 W SEN 1 SEN 2 SENSOR 1 22 24 3 24 VAC R 21 LTC R G G (OPTIONAL) W W R W (OPTIONAL) W W TB3 10 10 (OPTIONAL) WIRING DIAGRAM # 0962I-2634 REV. C WW* 360, 420 208/230-3-60 Note: See continuation of wiring diagram on page 31 IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP30 www.DaikinApplied.com Wiring Diagram (Continued) 208/230-60-3, Unit Sizes 360, 420 Note: Continuation of wiring diagram from page 30 48 208/230V 49 50 TB1 R 51 52 53 54 55 56 57 R SPLICE PM 11 8 R 1 (WHEN REQ’D) (OPTIONAL) TS-H HEAT OFF 14 TS-C COOL HEAT TB1 S1 PK S2 BL (WHEN USED) 15 16 TC 2 Y R 12 REMOTE SWITCH 10 STG1 C NO 17 STG2 C NO R TR1 4.0A CHR 4 2 24V 96 VA CLASS 2 60 HZ BL BK RVS1 (WHEN USED) BK RVS2 13 TC 24 COM BK BK SPLICE (WHEN REQ’D) BR (OPTIONAL) (OPTIONAL) OFF COOL TB1 58 PK Y1 59 BL Y2 60 18 61 O C Y JUMPER O 19 BK BR BL G-14 1 64 65 66 20 TB2 A1 A2 PR PR BR 25,63 CR2 BR 36,64 CHR BR 52 3 (WHEN USED) 62 63 CR1 CR1 4 CR2 6 4 6 PR WIRING DIAGRAM # 0962I-2634 REV. C WW* 360, 420 208/230-3-60 PR Note: See wiring diagram legend on page 32. www.DaikinApplied.com 31 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Wiring Diagram Legend 208/230-60-3, Unit Sizes 360, 420 LEGEND FUNCTIONAL LINE DESCRIPTION DESIGNATION NUMBER C1L 46 OPTIONAL INDICATOR LIGHT - COMPRESSOR 1 ON C2L 47 OPTIONAL INDICATOR LIGHT - COMPRESSOR 2 ON CC1 29 COMPRESSOR NO. 1 CONTACTOR CC1-A1 # "CC1" AUXILIARY CONTACT NO. 1 CC1-A2 # "CC1" AUXILIARY CONTACT NO. 2 (WHEN USED) CC2 40 COMPRESSOR NO. 2 CONTACTOR CC2-A # "CC" AUXILIARY CONTACT (WHEN USED) CCH1,CCH2 11,12 CRANKCASE HEATER NO. 1 & NO. 2 CCM1 22 COMPRESSOR CONTROL MODULE NO. 1 CCM2 33 COMPRESSOR CONTROL MODULE NO. 2 CHR 60 CHANGEOVER RELAY (WHEN USED) CM1 2 COMPRESSOR NO. 1 CM2 5 COMPRESSOR NO. 2 COPM1 12,29 COMPRESSOR NO. 1 OVERLOAD PROTECTION MODULE COPM2 14,40 COMPRESSOR NO. 2 OVERLOAD PROTECTION MODULE CR1 58 COMPRESSOR NO. 1 PILOT RELAY CR2 59 COMPRESSOR NO. 2 PILOT RELAY EGB 4 EQUIPMENT GROUNDING BAR F1,F2,F3 7 FUSING - SEE FUSE TABLE FL 45 OPTIONAL INDICATOR LIGHT - FAULT FS-L 25 OPTIONAL FLOW PROVING SWITCH – LOAD COIL FS-S 25 OPTIONAL FLOW PROVING SWITCH – SOURCE COIL HP1 27 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 1 HP2 38 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 2 LP1 27 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 1 (CKT 1) LP2 38 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 2 (CKT 2) LP3 23 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 3 (CKT 1) LP4 34 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 4 (CKT 2) LTC 19,27,38 LOW FLUID TEMPERATURE CUTOUT MODULE PDB 1,2,3 POWER DISTRIBUTION BLOCK PM 9,51 OPTIONAL POWER MONITOR RVS1 52 REVERSING VALVE SOLENOID CKT 1 (WHEN USED) RVS2 53 REVERSING VALVE SOLENOID CKT 2 (WHEN USED) TB1 + TERMINAL BOARD NO. 1 TB2 64,65 TERMINAL BOARD NO. 2 TB3 + TERMINAL BOARD NO. 3 TB4 23 TERMINAL BOARD NO. 4 TB5 34 TERMINAL BOARD NO. 5 TB6 11 TERMINAL BOARD NO. 6 TR1 50 CONTROL TRANSFORMER NO. 1 TR2 17 CONTROL TRANSFORMER NO. 2 TC 54 TEMPERATURE CONTROLLER (OPTIONAL) TS-C 55 AQUASTAT – COOLING (WHEN USED) TS-H 54 AQUASTAT – HEATING (WHEN USED) # SEE LINE NUMBER TO THE RIGHT OF CONTACTOR COIL ON WIRING DIAGRAM. + MULTIPLE LINE NUMBERS. FUSE TABLE FUSE NO. CLASS VOLTS AC AMPERES F1,F2,F3† CC 600 3 † F3 IS USED ONLY WHEN OPTIONAL POWER MONITOR IS FURNISHED. 1 2 3 WIRE COLOR LEGEND BK: BLACK PK: PINK BL: BLUE PR (V): PURPLE (VIOLET) BR: BROWN R: RED G: GREEN W: WHITE GY: GRAY Y: YELLOW O: ORANGE NOTES: NUMBER PLACED AFTER DASH FOLLOWING COLOR CODE INDICATES WIRE GAGE. FOR EXAMPLE> BK-12 IS A BLACK, 12 AWG WIRE. NO NUMBER AFTER COLOR CODE INDICATES 18 AWG WIRE. FOR EXAMPLE> BK IS A BLACK 18 AWG WIRE. BONDING CONDUCTORS INDICATED AS GREEN MAY ALSO BE GREEN WITH ONE OR MORE YELLOW STRIPES. ASTERISK AFTER DASH FOLLOWING COLOR CODE INDICATES REFERRAL TO COMPRESSOR WIRE SIZE TABLE. SYMBOL LEGEND FACTORY WIRING OPTIONAL FACTORY WIRING FIELD WIRING OPTIONAL FIELD WIRING EARTH GROUND CHASSIS (PANEL) GROUND TERMINAL BOARD NO. 1 (TB1) TERMINAL BOARD NO. 2 (TB2) TERMINAL BOARD NO. 3 (TB3) TERMINAL BOARD NO. 4 (TB4) TERMINAL BOARD NO. 5 (TB5) TERMINAL BOARD NO. 6 (TB6) COIL NORMALLY OPEN CONTACTS NORMALLY CLOSED CONTACTS TIME DELAY YES THREE PHASE FIELD POWER SUPPLY PER UNIT RATING PLATE. MINIMUM CIRCUIT AMPACITY AND MAXIMUM SIZE OF TIME-DELAY FUSE OR HACR-TYPE CIRCUIT BREAKER PER UNIT RATING PLATE. PROVIDE DISCONNECTING MEANS AND EQUIPMENT GROUNDING AS REQUIRED. IDENTIFIABLE TERMINAL NON-IDENTIFIABLE TERMINAL, OTHER WIRE JUNCTIONS, INCLUDING SCHEMATIC 13 14 TRANSFORMER MAY HAVE TAPS FOR 120V, 208V, 240V, OR 480V SYSTEM POWER SUPPLY. BEFORE APPLYING POWER TO THE UNIT, ENSURE TRANSFORMER IS WIRED FOR APPROPRIATE SYSTEM POWER SUPPLY. INSULATE SEPARATELY ANY UNUSED LEADS. POLARITY IS NOT INDICATED. TYPICAL TRANSFORMER SHOWN. SEE TRANSFORMER LABEL FOR LEAD COLOR CODING. A 4.0 AMP POTTER & BRUMFIELD PUSH TO RESET FUSEHOLDER-TYPE THERMAL CIRCUIT BREAKER, P&B PART NO. W28XQ1A-4, IS MOUNTED 15 ON THE TRANSFORMER. THE W28-X IS WIRED IN SERIES WITH ONE SIDE OF THE TRANSFORMER SECONDARY WINDING. 16 SEE FIGURE 1 ON SHEET 3 OF THIS DRAWING FOR BOARD LAYOUT FOR SENSOR LOCATIONS, TEMPERATURE SETTING NOTE, AND SENSOR RESISTANCE VERSUS TEMPERATURE GRAPH. 17 “RVS1” AND “RVS2” ARE USED ONLY WITH WWR MODELS AND ARE ENERGIZED IN COOLING MODE. “RVS1” AND “RVS2” ARE NOT USED WITH WWC AND WWH MODELS. AQUASTATS “TS-H” AND “TS-C” ARE NOT USED WHEN OPTIONAL FACTORY INSTALLED TEMPERATURE CONTROLLER “TC” IS FURNISHED. TYPICAL AQUASTATS SHOWN. AQUASTATS MAY BE SUPPLIED BY OTHERS OR ARE AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF AQUASTAT IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN. THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S1 TO TERMINAL Y1 ON “TB1” WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED. THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S2 TO TERMINAL Y2 ON “TB1” WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED. WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS FURNISHED, INSTALLER MUST PROGRAM CONTROLLER. REFER TO TEMPERATURE CONTROL INSTALLATION INSTRUCTIONS. WITH REVERSE-CYCLE WWR UNITS, PROGRAM CONTROLLER AS ONE STAGE COOLING AND ONE STAGE HEATING. STAGE 1 IS THE COOLING STAGE AND STAGE 2 IS THE HEATING STAGE. INSTALL SENSOR @ WATER INLET PIPE (LOAD COIL). 4 SEE FIGURE 2 ON SHEET 3 OF THIS DRAWING FOR COMPRESSOR CONTROL MODULE OPERATION. 5 WHEN “FS-L” AND “FS-S” ARE NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL 6 OF “TB3”. 6 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS WIRE FROM TERMINAL 6 TO TERMINAL 7 ON "TB4". 18 CONDUCTOR “O” REQUIRED WITH WWR REVERSE CYCLE UNITS. CONDUCTOR “O” NOT USED WITH WWC COOLING AND WWR HEATING UNITS. 7 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. 19 “CHR” IS USED ONLY WITH “WWR” UNITS. “CHR” IS NOT USED WITH “WWC” AND “WWH” UNITS. 8 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS WIRE FROM TERMINAL 8 TO TERMINAL 9 ON "TB5". 20 9 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. COMPRESSOR RELAY CONTACTS ARE PROVIDED TO OPERATE AN EXTERNAL PILOT DUTY LOAD (SUCH AS A PUMP RELAY COIL) WITH THE COMPRESSORS. AN EXTERNAL LOAD POWERED BY TRANSFORMER “TR1” IN THE WW* UNIT MUST NOT EXCEED 12 VA SEALED (96 VA INRUSH) @ 24 VOLTS AC. EXTERNAL LOADS POWERED FROM AN EXTERNAL SOURCE ARE LIMITED TO CLASS 2 CIRCUITS ONLY (30 VOLTS AC MAXIMUM). EXTERNAL LOAD CHARACTERISTICS MUST NOT EXCEED 10 AMPS MAKE, 1 AMP BREAK. MAINTAIN SEPARATION BETWEEN CLASS 2 CIRCUITS OF DIFFERENT SOURCES. PROVIDE DISCONNECTING MEANS, EQUIPMENT GROUNDING, AND OVERCURRENT PROTECTION AS REQUIRED. 10 WHEN “CHR” IS NOT USED, THIS WIRE CONNECTS DIRECTLY TO EITHER TERMINAL 1 ON “PM” --OR-- WHEN “PM” IS NOT USED, TO TERMINAL R ON “TB1”. 11 IF POWER MONITOR OUTPUT CONTACTS DO NOT TRANSFER WHEN POWER IS APPLIED TO UNIT (BICOLOR LED GLOWS GREEN UNDER NORMAL CONDITIONS AND RED DURING FAULT CONDITIONS): 1. VERIFY THAT ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE. IF ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE, PHASE ROTATION MAY BE INCORRECT. PERFORM STEP 2. 2. DISCONNECT POWER TO THE WW* UNIT. VERIFY THAT POWER IS IN FACT DISCONNECTED. SWAP ANY TWO OF THE THREE UNIT POWER SUPPLY WIRES. WHEN POWER IS REAPPLIED, OUTPUT CONTACTS SHOULD NOW TRANSFER. 12 TYPICAL FIELD CONTROL WIRING SHOWN. ACTUAL FIELD WIRING MAY DIFFER FROM WIRING SHOWN HERE. USE 18 AWG MINIMUM FOR FIELD 24 VOLT CONTROL WIRING. TYPICAL REMOTE SWITCH SHOWN. REMOTE SWITCH MAY BE SUPPLIED BY OTHERS OR IS AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF REMOTE SWITCH IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP32 WIRING DIAGRAM # 0962I-2634 REV. C WW* 360, 420 208/230-3-60 www.DaikinApplied.com Control relays until the temperature of the sensor is 2.5 degrees above the selected temperature. For example, you set the temperature to 20°F. The output relays will de-energize when the sensor temperature drops below 20°F. The control will re-energize the output relays when the sensor temperature rises above 22.5°F. Additionally, the control will monitor each individual sensor to make sure it isn't broken or shorted. If either Sensor 1 or Sensor 2 fails short or open before or during operation, the control will de-energize both output relays until the sensor is repaired or replaced. Optional Low Temperature Control Board "LTC" – 208/230-60-3, Unit Sizes 360, 420 The control board is powered by 24 volts AC, 50/60 hertz which is applied to the 24 VAC terminals. The control will energize the output relays (COM 1 makes connection with NO 1 and COM 2 makes connection with NO 2), only if the temperatures of both Sensor 1 and Sensor 2 are above the selected temperature which is 20°F or 35°F. Note: Always disconnect power to WW* unit before moving jumpers. Table 9: LTC board sensor locations While the output relays are energized, the control keeps monitoring Sensor 1 and Sensor 2 to make sure that the temperature of the sensors is always above the selected temperture, the control will de-energize both ouput Model Sensor 1 Sensor 2 WCA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1 WHA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1 WRA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1 Figure 10: "LTC" board jumper settings AL7815 NO 2 DISCONNECT POWER TO WW* UNIT BEFORE MOVING JUMPERS COM 2 NO 1 COM 1 35F 20F 24 VAC 35F 20F S2 SEN 1 The 20˚F settings are used only on closed loop systems with antifreeze solution. S1 Jumper “S1” selects cutout temperature setpoint for Sensor “SEN 1”. Jumper “S2” selects cutout temperature setpoint for Sensor “SEN 2”. SEN 2 Figure 11: Thermistor temperature vs. resistance graph Thermistor Temperature Vs. Resistance Resistance (OHMS) 70000 60000 50000 40000 30000 20000 10000 0 10 20 30 40 50 60 70 80 90 100 110 Temperature (ºF) www.DaikinApplied.com 33 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Control Compressor Control Module Functional Operation – 208/230-603, Unit Sizes 360, 420 Power: For proper operation there must always be 18 to 30 volts AC present at the R and C terminals. Time Delays: 1. Anti-short cycle: provides the compressor with short cycle protection for a selectable time of 10 seconds (for servicing only) or 5 minutes (normal operationalsetting). This feature is enabled upon power loss to the circuit board, loss of the Y signal, or the opening of a switch connected to the HPS or LPS terminals. If the selecto shunt is not in place, the circuit will default to a 5 minute anti short-cycle delay. 2. Delay on make: Delays the turning on of the compressor contactor for a selectable time of 3 or 6 seconds every time the Y signal coalls. If the selector shunit is not in place, the circuit will default to a 6 second delay on make. 3. Low Pressure Bypass: Allows time for the low side pressure to build up enough pressure at start up for the 60 psig low pressure switch to close. The circuit will offer a selectable timing range of 90, 120, 180, or 300 seconds. This time delay will start upon a Y call from the thermostat. Should the 60 psig low pressure switch still be open after the selected delay expires, the compressor will de-energize and the alarm will energize. This will be defined as an LPS fault, (factory set for 90 seconds). If necessary to increase the delay, select the smallest amount of bypass time delay that allows the compressor to start and operate. Note: The 60 psig low pressure switch is jumpered out in low temperature closed loop system applications using antifreeze solution. Also note tht the 35 psig low pressure switch is connected in series with the high pressure switch to the HPS terminals and is never bypassed. Operation Of The HPS Terminals Switches connected to the HPS terminals are connected in series with the Y signal through the circuit board. These switches are also connected in series witht the T1 output in order to provide an immediate response if a switch were to open. If a switch conncecte to the HPS terminal should open, the status LED will blink once. Operation Of The LPS Terminals The 60 psig low pressure switch (brown leads) is connected to the LPS terminals in series with the Y signal through the circuit board. The 60 psig low pressure switch is connected in series with the Y signal to the processor only. This will allow the control to monitor the low pressure switch status and initiate the bypass delay. If the 60 psig low pressure switch should open, the status LED will blink twice. Normal Cycle A normal cycle will begin with 24 VAC applied to the R and C terminals on the circuit board. Once the control is powered up, the processor will read the Y signal to determine if it is calling. If it is calling and the switches connected to the HPS terminals are closed, the delay on make and low pressure bypass timers will initiate. If a switch connected to the HPS terminals is open, the control will enter the lockout mode. After the delay on make time expires, the compressor contactor will energize. It will remain energized as the low pressure bypass timer counts down. If the 60 psig low pressure switch is closed after the timer expires, the compressor will remain energized. If it is still open, the control will enter the lockout mode. If power is lost, or the Y signal is removed, or an HPS or LPS terminal switch fault is detected while the compressor contactor is energized, the unit will initiate the anti short-cycle delay. Alarm/Lockout The alarm terminal will output the R signal and will only be energized as a result of an HPS or LPS fault. An HPS fault is defined as the opening of a switch connected to the HPS terminals for any amount of time. An LPS fault is defined as the 60 psig low pressure switch open after the bypass time. If any of these conditions are true, the unit will de-energize the compressor and energize the alarm. This will be defined as a lockout condition. To reset a lockout condition, the pressure fault must be corrected and the Y signal from the thermostat must be cycled. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP34 www.DaikinApplied.com Control Figure 12: Compressor control module functional operation 10 SEC jumper is for servicing unit only. Do not operate unit unattended with jumper in the 10 second position! T DOM 6 SEC 3 SEC X Disconnect power to WW* unit before moving jumpers! P7 P8 P9 R 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS C Status LED R LPR-AL1701 T1 LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS P10 P11 P12 Y HPS ASC 5 MIN 10 SEC LPS To prevent both compressors from starting at the same time (resulting in extremely high inrush current): The delay on make timer for CCM1 is factory set to 3 seconds. The delay on make timer for CCM2 is factory set to 6 seconds. Use lowest LPS bypass time setting which allow unit to start and operate. Do not set the jumper any higher than necessary. www.DaikinApplied.com 35 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Wiring Diagram 460-60-3, 575-60-3, Unit Sizes 360, 420 Note: See wiring diagram legend on "Legend" on page 38. PDB L3 1 L2 1 2 3 L1 4 GR EGB R-14 BL-14 BK-14 5 6 COMPRESSOR WIRE SIZE TABLE *UNIT MODEL WIRE SIZE 7 360 420 8 CC1 * BL* BK* R* BL* BK* R- F1 10 AWG 8 AWG F2 F3 9 4 (L2) 10 BK 3 (L1) L1 L2 L2 T2 L3 T3 L2 T2 L1 T1 5 (L3) BL TB6 T3 * * BK* R* BL* BK* R- SPLICE BK-14 (OPTIONAL) T1 T3 CM2 T2 T1 SPLICE G CCH1 SPLICE R-14 (OPTIONAL) SPLICE BK-14 G CCH2 SPLICE R-14 L3 CM1 T2 BK-14 SPLICE R-14 PM T3 BL- L1 CC2 T1 R 11 L3 12 13 LINE VOLTAGE 14 2 15 CLASS 2 60 HZ TR2 24V 16 17 18 TB3 4 LTC R 24 VAC 20 PR Y O O 5 1 (OPTIONAL) HP1 25 7 BK O CR1 COM1 NO1 BL LP1 BL (OPTIONAL) 26 Y COPM1 M1 CC1 Y M2 W R R X PR 31 CC1-A1 36 9 BK 1 COM2 NO2 BL LP2 BL (OPTIONAL) 37 COPM2 M1 M2 O O CC2 HPS T1 T W R 41 PR R 4,5,6,45 DOM 6 SEC 3 SEC 40 C P7 P8 P9 39 W R 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS 38 Y PK 3 BK LTC LPS W CCM2 LPR-AL1701 HP2 O CR2 BK 35 O LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS O 34 4 9 ASC 7 TB5 BR P10 P11 P12 33 LP4 BR 8 ALTERNATE CR2 5 MIN 10 SEC TB5 8 32 1,2,3,34,44 DOM 6 SEC 3 SEC TB3 4 4 R T C X 42 FL 43 44 45 46 47 TB3 4 TB3 4 R R C1L CC1-A2 C2L CC2-A (WHEN USED) G R R COPM1 COPM2 T1 T1 G-14 P7 P8 P9 30 T1 W 28 29 HPS 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS 27 Y PK 3 BK LTC LPS CCM1 LPR-AL1701 24 R 4 O 7 LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS Y 7 BR ASC R (OPTIONAL) TB3 FS-S (OPTIONAL) TB4 TB3 10 SENSOR 2 P10 P11 P12 23 FS-L 5 BR 6 ALTERNATE CR1 LP3 5 MIN 10 SEC 21 22 TB4 6 W SEN 1 SEN 2 SENSOR 1 R 19 3 24V 24V (OPTIONAL) T2 T2 G W TB3 10 TB3 10 R (OPTIONAL) (OPTIONAL) W TB3 10 W WIRING DIAGRAM # 0962I-2635A, REV. B WW* 360, 420 460-3-60, 575-3-60 IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP Note: See continuation of wiring diagram on page 37 36 www.DaikinApplied.com Wiring Diagram (Continued) 460-60-3, 575-60-3, Unit Sizes 360, 420 Note: Continuation of wiring diagram from page 36 48 50 53 54 55 56 57 11 TB1 R 51 52 LINE VOLTAGE 2 49 R PM 8 10 SPLICE (OPTIONAL) R 1 R 12 REMOTE SWITCH TS-H HEAT OFF 14 TS-C COOL HEAT TB1 S1 PK S2 BL (WHEN USED) 15 16 Y TC STG1 C NO 17 STG2 C NO R 24V CHR 4 CLASS 2 60 HZ TR1 (WHEN REQ’D) 2 BK RVS1 (WHEN USED) BK RVS2 13 TC 24 COM BK BK SPLICE (WHEN REQ’D) BR (OPTIONAL) OFF COOL TB1 PK 58 BL 59 60 18 61 Y1 Y2 O C ALTERNATE Y CR1 JUMPER O CR2 19 BK BR 1 64 65 66 www.DaikinApplied.com 20 TB2 A1 A2 CHR BR 3 BR A A CR1 CR2 B B 23,63 34,64 52 (WHEN USED) G-14 62 63 BR PR PR ALTERNATE CR1 CR1 4 CR2 6 9 4 9 6 6 CR2 6 WIRING DIAGRAM # 0962I-2635A, REV. B WW* 360, 420 460-3-60, 575-3-60 PR PR 37 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Wiring Diagram Legend 460-60-3, 575-60-3, Unit Sizes 360, 420 LEGEND FUNCTIONAL LINE DESCRIPTION DESIGNATION NUMBER C1L 44 OPTIONAL INDICATOR LIGHT - COMPRESSOR 1 ON C2L 45 OPTIONAL INDICATOR LIGHT - COMPRESSOR 2 ON CC1 27 COMPRESSOR NO. 1 CONTACTOR CC1-A1 # "CC1" AUXILIARY CONTACT NO. 1 CC1-A2 # "CC1" AUXILIARY CONTACT NO. 2 (WHEN USED) CC2 38 COMPRESSOR NO. 2 CONTACTOR CC2-A # "CC" AUXILIARY CONTACT (WHEN USED) CCM1 21 COMPRESSOR CONTROL MODULE NO. 1 CCM2 32 COMPRESSOR CONTROL MODULE NO. 2 CHR 60 CHANGEOVER RELAY (WHEN USED) CCH1, CCH2 8,10 CRANKCASE HEATER # 1 , # 2 CM1 2 COMPRESSOR NO. 1 CM2 5 COMPRESSOR NO. 2 COPM1 27,46 COMPRESSOR NO. 1 OVERLOAD PROTECTION MODULE COPM2 38,47 COMPRESSOR NO. 2 OVERLOAD PROTECTION MODULE CR1 58 COMPRESSOR NO. 1 PILOT RELAY CR2 59 COMPRESSOR NO. 2 PILOT RELAY EGB 4 EQUIPMENT GROUNDING BAR F1,F2,F3 7 FUSING - SEE FUSE TABLE FL 43 OPTIONAL INDICATOR LIGHT - FAULT FS-L 23 OPTIONAL FLOW PROVING SWITCH – LOAD COIL FS-S 23 OPTIONAL FLOW PROVING SWITCH – SOURCE COIL HP1 25 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 1 HP2 36 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 2 LP1 25 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 1 (CKT 1) LP2 36 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 2 (CKT 2) LP3 21 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 3 (CKT 1) LP4 32 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 4 (CKT 2) LTC 17,25,36 LOW FLUID TEMPERATURE CUTOUT MODULE PDB 1,2,3 POWER DISTRIBUTION BLOCK PM 9,51 OPTIONAL POWER MONITOR RVS1 52 REVERSING VALVE SOLENOID CKT 1 (WHEN USED) RVS2 53 REVERSING VALVE SOLENOID CKT 2 (WHEN USED) TB1 + TERMINAL BOARD NO. 1 TB2 64,65 TERMINAL BOARD NO. 2 TB3 + TERMINAL BOARD NO. 3 TB4 21 TERMINAL BOARD NO. 4 TB5 32 TERMINAL BOARD NO. 5 TB6 11 TERMINAL BOARD NO. 6 TR1 50 CONTROL TRANSFORMER NO. 1 TR2 15 CONTROL TRANSFORMER NO. 2 TC 54,54 TEMPERATURE CONTROLLER (OPTIONAL) TS-C 55 AQUASTAT – COOLING (WHEN USED) TS-H 54 AQUASTAT – HEATING (WHEN USED) # SEE LINE NUMBER TO THE RIGHT OF CONTACTOR COIL ON WIRING DIAGRAM. + MULTIPLE LINE NUMBERS. FUSE TABLE FUSE NO. VOLTS AC AMPERES CLASS F1,F2,F3† CC 600 + † F3 IS USED ONLY WHEN OPTIONAL POWER MONITOR IS FURNISHED. + 208/230 VOLT UNITS USE 2 AMPERES. 460 VOLT UNITS USE 1 AMPERES. WIRE COLOR LEGEND BK: BLACK PK: PINK BL: BLUE PR: PURPLE BR: BROWN R: RED G: GREEN W: WHITE O: ORANGE Y: YELLOW NOTES: NUMBER PLACED AFTER DASH FOLLOWING COLOR CODE INDICATES WIRE GAGE. FOR EXAMPLE> BK-12 IS A BLACK, 12 AWG WIRE. NO NUMBER AFTER COLOR CODE INDICATES 18 AWG WIRE. FOR EXAMPLE> BK IS A BLACK 18 AWG WIRE. ASTERISK AFTER DASH FOLLOWING COLOR CODE INDICATES REFERRAL TO COMPRESSOR WIRE SIZE TABLE. SYMBOL LEGEND FACTORY WIRING OPTIONAL FACTORY WIRING FIELD WIRING OPTIONAL FIELD WIRING EARTH GROUND CHASSIS (PANEL) GROUND TERMINAL BOARD NO. 1 (TB1) TERMINAL BOARD NO. 2 (TB2) TERMINAL BOARD NO. 3 (TB3) TERMINAL BOARD NO. 4 (TB4) TERMINAL BOARD NO. 5 (TB5) TERMINAL BOARD NO. 6 (TB6) COIL NORMALLY OPEN CONTACTS NORMALLY CLOSED CONTACTS IDENTIFIABLE TERMINAL TIME DELAY YES 1 THREE PHASE FIELD POWER SUPPLY PER UNIT RATING PLATE. MINIMUM CIRCUIT AMPACITY AND MAXIMUM SIZE OF TIME-DELAY FUSE OR HACR-TYPE CIRCUIT BREAKER PER UNIT RATING PLATE. PROVIDE DISCONNECTING MEANS AND EQUIPMENT GROUNDING AS REQUIRED. 2 TRANSFORMER MAY HAVE TAPS FOR MULTIPLE SYSTEM POWER SUPPLY VOLTAGES. BEFORE APPLYING POWER TO THE UNIT, ENSURE TRANSFORMER IS WIRED FOR APPROPRIATE SYSTEM POWER SUPPLY. INSULATE SEPARATELY ANY UNUSED LEADS. POLARITY IS NOT INDICATED. TYPICAL TRANSFORMER SHOWN. SEE TRANSFORMER LABEL FOR LEAD COLOR CODING. A PUSH TO RESET FUSEHOLDER-TYPE THERMAL CIRCUIT BREAKER IS MOUNTED ON THE TRANSFORMER. THE CIRCUIT BREAKER IS WIRED IN SERIES WITH ONE SIDE OF THE TRANSFORMER SECONDARY WINDING. NON-IDENTIFIABLE TERMINAL, OTHER WIRE JUNCTIONS, INCLUDING SCHEMATIC 13 “RVS1” AND “RVS2” ARE USED ONLY WITH WWR MODELS AND ARE ENERGIZED IN COOLING MODE. “RVS1” AND “RVS2” ARE NOT USED WITH WWC AND WWH MODELS. 14 AQUASTATS “TS-H” AND “TS-C” ARE NOT USED WHEN OPTIONAL FACTORY INSTALLED TEMPERATURE CONTROLLER “TC” IS FURNISHED. TYPICAL AQUASTATS SHOWN. AQUASTATS MAY BE SUPPLIED BY OTHERS OR ARE AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF AQUASTAT IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN. 15 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S1 TO TERMINAL Y1 ON “TB1” WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED. 16 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S2 TO TERMINAL Y2 ON “TB1” WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED. 17 WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS FURNISHED, INSTALLER MUST PROGRAM CONTROLLER. REFER TO TEMPERATURE CONTROL INSTALLATION INSTRUCTIONS. WITH REVERSE-CYCLE WWR UNITS, PROGRAM CONTROLLER AS ONE STAGE COOLING AND ONE STAGE HEATING. STAGE 1 IS THE COOLING STAGE AND STAGE 2 IS THE HEATING STAGE. INSTALL SENSOR ON THE WATER INLET PIPE (LOAD COIL). 18 CONDUCTOR “O” REQUIRED WITH WWR REVERSE CYCLE UNITS. CONDUCTOR “O” NOT USED WITH WWC COOLING AND WWR HEATING UNITS. 3 SEE FIGURE 1 ON SHEET 3 OF THIS DRAWING FOR BOARD LAYOUT FOR SENSOR LOCATIONS, TEMPERATURE SETTING NOTE, AND SENSOR RESISTANCE VERSUS TEMPERATURE GRAPH. 4 SEE FIGURE 2 ON SHEET 3 OF THIS DRAWING FOR COMPRESSOR CONTROL MODULE OPERATION. 5 WHEN “FS-L” AND “FS-S” ARE NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL 5 OF “TB3”. 6 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS WIRE FROM TERMINAL 6 TO TERMINAL 7 ON "TB4". 7 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. 19 “CHR” IS USED ONLY WITH “WWR” UNITS. “CHR” IS NOT USED WITH “WWC” AND “WWH” UNITS. 8 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS WIRE FROM TERMINAL 8 TO TERMINAL 9 ON "TB5". 20 9 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. COMPRESSOR RELAY CONTACTS ARE PROVIDED TO OPERATE AN EXTERNAL PILOT DUTY LOAD (SUCH AS A PUMP RELAY COIL) WITH THE COMPRESSORS. AN EXTERNAL LOAD POWERED BY TRANSFORMER “TR1” IN THE WW* UNIT MUST NOT EXCEED 12 VA SEALED (96 VA INRUSH) @ 24 VOLTS AC. EXTERNAL LOADS POWERED FROM AN EXTERNAL SOURCE ARE LIMITED TO CLASS 2 CIRCUITS ONLY (30 VOLTS AC MAXIMUM). EXTERNAL LOAD CHARACTERISTICS MUST NOT EXCEED 10 AMPS MAKE, 1 AMP BREAK. MAINTAIN SEPARATION BETWEEN CLASS 2 CIRCUITS OF DIFFERENT SOURCES. PROVIDE DISCONNECTING MEANS, EQUIPMENT GROUNDING, AND OVERCURRENT PROTECTION AS REQUIRED. 10 WHEN “CHR” IS NOT USED, THIS WIRE CONNECTS DIRECTLY TO EITHER TERMINAL 1 OR Y-OUT ON “PM” --OR-- WHEN “PM” IS NOT USED, TO TERMINAL R ON “TB1”. 11 IF POWER MONITOR OUTPUT CONTACTS DO NOT TRANSFER WHEN POWER IS APPLIED TO UNIT (BICOLOR LED GLOWS GREEN UNDER NORMAL CONDITIONS AND RED DURING FAULT CONDITIONS): 1. VERIFY THAT ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE. IF ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE, PHASE ROTATION MAY BE INCORRECT. PERFORM STEP 2. 2. DISCONNECT POWER TO THE WW* UNIT. VERIFY THAT POWER IS IN FACT DISCONNECTED. SWAP ANY TWO OF THE THREE UNIT POWER SUPPLY WIRES. WHEN POWER IS REAPPLIED, OUTPUT CONTACTS SHOULD NOW TRANSFER. 12 TYPICAL FIELD CONTROL WIRING SHOWN. ACTUAL FIELD WIRING MAY DIFFER FROM WIRING SHOWN HERE. USE 18 AWG MINIMUM FOR FIELD 24 VOLT CONTROL WIRING. TYPICAL REMOTE SWITCH SHOWN. REMOTE SWITCH MAY BE SUPPLIED BY OTHERS OR IS AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF REMOTE SWITCH IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP38 WIRING DIAGRAM # 0962I-2635A, REV. B WW* 360, 420 460-3-60, 575-3-60 www.DaikinApplied.com Control relays until the temperature of the sensor is 2.5 degrees above the selected temperature. For example, you set the temperature to 20°F. The output relays will de-energize when the sensor temperature drops below 20°F. The control will re-energize the output relays when the sensor temperature rises above 22.5°F. Additionally, the control will monitor each individual sensor to make sure it isn't broken or shorted. If either Sensor 1 or Sensor 2 fails short or open before or during operation, the control will de-energize both output relays until the sensor is repaired or replaced. Optional Low Temperature Control Board "LTC" – 460-60-3, 575-60-3, Unit Sizes 360, 420 The control board is powered by 24 volts AC, 50/60 hertz which is applied to the 24 VAC terminals. The control will energize the output relays (COM 1 makes connection with NO 1 and COM 2 makes connection with NO 2), only if the temperatures of both Sensor 1 and Sensor 2 are above the selected temperature which is 20°F or 35°F. Note: Always disconnect power to WW* unit before moving jumpers. Table 10: LTC board sensor locations While the output relays are energized, the control keeps monitoring Sensor 1 and Sensor 2 to make sure that the temperature of the sensors is always above the selected temperture, the control will de-energize both ouput Model Sensor 1 Sensor 2 WCA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1 WHA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1 WRA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1 Figure 13: "LTC" board jumper settings AL7815 NO 2 DISCONNECT POWER TO WW* UNIT BEFORE MOVING JUMPERS COM 2 NO 1 COM 1 35F 20F 24 VAC 35F 20F S2 SEN 1 The 20˚F settings are used only on closed loop systems with antifreeze solution. S1 Jumper “S1” selects cutout temperature setpoint for Sensor “SEN 1”. Jumper “S2” selects cutout temperature setpoint for Sensor “SEN 2”. SEN 2 Figure 14: Thermistor temperature vs. resistance graph Thermistor Temperature Vs. Resistance Resistance (OHMS) 70000 60000 50000 40000 30000 20000 10000 0 10 20 30 40 50 60 70 80 90 100 110 Temperature (ºF) www.DaikinApplied.com 39 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Control Compressor Control Module Functional Operation – 460-60-3, 575-60-3, Unit Sizes 360, 420 Power: For proper operation there must always be 18 to 30 volts AC present at the R and C terminals. Time Delays: 1. Anti-short cycle: provides the compressor with short cycle protection for a selectable time of 10 seconds (for servicing only) or 5 minutes (normal operationalsetting). This feature is enabled upon power loss to the circuit board, loss of the Y signal, or the opening of a switch connected to the HPS or LPS terminals. If the selecto shunt is not in place, the circuit will default to a 5 minute anti short-cycle delay. 2. Delay on make: Delays the turning on of the compressor contactor for a selectable time of 3 or 6 seconds every time the Y signal coalls. If the selector shunit is not in place, the circuit will default to a 6 second delay on make. 3. Low Pressure Bypass: Allows time for the low side pressure to build up enough pressure at start up for the 60 psig low pressure switch to close. The circuit will offer a selectable timing range of 90, 120, 180, or 300 seconds. This time delay will start upon a Y call from the thermostat. Should the 60 psig low pressure switch still be open after the selected delay expires, the compressor will de-energize and the alarm will energize. This will be defined as an LPS fault, (factory set for 90 seconds). If necessary to increase the delay, select the smallest amount of bypass time delay that allows the compressor to start and operate. Note: The 60 psig low pressure switch is jumpered out in low temperature closed loop system applications using antifreeze solution. Also note tht the 35 psig low pressure switch is connected in series with the high pressure switch to the HPS terminals and is never bypassed. Operation Of The HPS Terminals Switches connected to the HPS terminals are connected in series with the Y signal through the circuit board. These switches are also connected in series witht the T1 output in order to provide an immediate response if a switch were to open. If a switch conncecte to the HPS terminal should open, the status LED will blink once. Operation Of The LPS Terminals The 60 psig low pressure switch (brown leads) is connected to the LPS terminals in series with the Y signal through the circuit board. The 60 psig low pressure switch is connected in series with the Y signal to the processor only. This will allow the control to monitor the low pressure switch status and initiate the bypass delay. If the 60 psig low pressure switch should open, the status LED will blink twice. Normal Cycle A normal cycle will begin with 24 VAC applied to the R and C terminals on the circuit board. Once the control is powered up, the processor will read the Y signal to determine if it is calling. If it is calling and the switches connected to the HPS terminals are closed, the delay on make and low pressure bypass timers will initiate. If a switch connected to the HPS terminals is open, the control will enter the lockout mode. After the delay on make time expires, the compressor contactor will energize. It will remain energized as the low pressure bypass timer counts down. If the 60 psig low pressure switch is closed after the timer expires, the compressor will remain energized. If it is still open, the control will enter the lockout mode. If power is lost, or the Y signal is removed, or an HPS or LPS terminal switch fault is detected while the compressor contactor is energized, the unit will initiate the anti short-cycle delay. Alarm/Lockout The alarm terminal will output the R signal and will only be energized as a result of an HPS or LPS fault. An HPS fault is defined as the opening of a switch connected to the HPS terminals for any amount of time. An LPS fault is defined as the 60 psig low pressure switch open after the bypass time. If any of these conditions are true, the unit will de-energize the compressor and energize the alarm. This will be defined as a lockout condition. To reset a lockout condition, the pressure fault must be corrected and the Y signal from the thermostat must be cycled. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP40 www.DaikinApplied.com Control Figure 15: Compressor control module functional operation 10 SEC jumper is for servicing unit only. Do not operate unit unattended with jumper in the 10 second position! T DOM 6 SEC 3 SEC X Disconnect power to WW* unit before moving jumpers! P7 P8 P9 R 300 P5 180 P4 120 P3 P2 90 P1 LPS BYPASS SECONDS C Status LED R LPR-AL1701 T1 LED: OFF = NO Y SIGNAL PRESENT ON = Y SIGNAL PRESENT 1 BLINK = FAULT ON HPS TERMINALS 2 BLINKS = FAULT ON LPS TERMINALS P10 P11 P12 Y HPS ASC 5 MIN 10 SEC LPS To prevent both compressors from starting at the same time (resulting in extremely high inrush current): The delay on make timer for CCM1 is factory set to 3 seconds. The delay on make timer for CCM2 is factory set to 6 seconds. Use lowest LPS bypass time setting which allow unit to start and operate. Do not set the jumper any higher than necessary. www.DaikinApplied.com 41 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Circuit Diagrams Model WHA Load Coil = Heater-Condenser, Source Coil = Evaporator IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP42 www.DaikinApplied.com Circuit Diagrams Model WRA Reverse Cycle, No Domestic Hot Water Reverse Cycle, With Domestic Hot Water H.R. Coil www.DaikinApplied.com 43 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Circuit Diagrams Model WCA Load Coil = Chiller-Evaporator, Source Coil = Condenser, No Domestic Hot Water Load Coil = Chiller-Evaporator, Source Coil = Condenser With Domestic Hot Water H.R. Coil IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP44 www.DaikinApplied.com Check, Test and Start Form General Information Customer Name_____________________________________ Dealer Name_______________________________________ Address____________________________________________ Address___________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ __________________________________________________ Phone #____________________________________________ Phone #___________________________________________ Product Information Unit Model #_____________________________________________________________ Unit Serial #______________________________________________________________ Source Coil Application Ground Source Open Well Other__________________ Load Coil Application Fan Coil Unit Other______________________________________________ Radiant Htg/Clg Coils Baseboard Radiation Voltage______________ Amperage_________________ Phase_________________ Transformer Volts________________ Unit Function Heating (WRA & WHA) Entering Load Liquid Temperature, °F From fan coil unit, radiant coils, baseboard radiation, etc. Source Liquid Temperature, °F From well, geothermal closed loop, plate heat exchanger, etc. Leaving Diff (TD) __________________ __________________ _________________ __________________ __________________ _________________ __________________ __________________ _________________ __________________ __________________ _________________ __________________ _________________ __________________ __________________ _________________ __________________ Cooling (WRA & WCA) Load Liquid Temperature, °F To fan coil unit, radiant coils, baseboard radiation, etc. Source Liquid Temperature, °F From well, geothermal closed loop, plate heat exchanger, etc. Load Fluid Pressure FT. HD or PSIG [Note 1 PSIG = 2.31 FT. HD] Source Fluid Pressure Load GPM_____________________ Source GPM___________________ Source Fluid HA or HR = 500 x TD x GPM Calculation __________ x (Load) 500 or 485 Water Anti-freeze For Anti-Freeze solution = 485 x TD x GPM __________ x __________ = ________________ TD GPM HA or HR Check product performance table "Antifreeze Correction" on page 13 to determine if calculation is within 10% of table value. www.DaikinApplied.com 45 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 General Service Guide All models employ an electromechanical control system for maximum reliability. Symptom Possible Trouble 1. Noisy Operation. a. Chattering contactor noise. a. 2. Compressor will a. Lock Out Relay Open. a. not start. b. Loose electrical connections. b. c. Refrigerant charge lost, low pressure c. cutout open. d. No control voltage to the compressor d. contactor. e. Contactor pulled in, but compressor still e. won’t start. 3. Compressor starts but a. Run capacitor could be bad. a. hums and trips out on overload. b. Voltage may be low. b. 4. Compressor starts but cuts out on low pressure control. Turn thermostat off, then on. Check all connections at contactor and compressor terminal box for loose or burned connection on terminal. Check for R-410A pressure. Check for 24 volts across contactor coil. If no voltage, check for thermostat circuit trouble or for compressor safety controls open. Check compressor overload circuit, contactor points, etc. Check capacitor. Check it. c. Seized bearings on compressor. c. Replace compressor. a. Low liquid flow (heating cycle). a. Check liquid flow. b. Low refrigerant charge. b. Remove refrigerant, repair leak and recharge. c. Restriction in liquid refrigerant line. c. d. Low airflow (cooling cycle). d. e. Low pressure cutout may have incorrect e. pressure function. 5. Compressor starts a. Condenser coils limed or restricted. a. but cuts out on high pressure control. b. Malfunctioning high pressure control. b. c. Reduced or lack of liquid flow. c. d. Reduced evaporator air flow (heating cycle). 6. Compressor runs on a. Reversing valve may be defective. heating cycle, but does not heat. Method of Finding Check contactor points, check for adequate control voltage from transformer, and check control circuit for shorts or breaks, check thermostat. Check and correct. Check low pressure cutout for correct pressure. Check it. (Open systems) Check that the control is cutting out at the correct pressure. Check liquid. d. Check air flow. a. See that it has shifted. b. Thermostat may be defective. IM 1072-3 • WRA, WHA, WCA WATER TO WATER WSHP Check pressures and look for frosting across the restriction. b. Check wiring diagram. 46 www.DaikinApplied.com Replacement Parts List # Description 036 048 060 072 120 150 180 240 300 360 420 1 Expansion Valve* 564-672 564-672 564-670 546-671 564-670 564-671 561-664 564-673 564-676 564-676 564-676 Contactor (Compressor) 841-040 841-040 841-040 841-040 841-039 841-039 841-072 841-072 841-072 841-155 2 841-162 841-039 841-039 841-039 841-039 841-021 841-021 841-039 841-039 841-039 841-072 841-065 3 Reversing Valve 564-677 564-508 564-609 564-508 564-508 564-608 564-608 564-574 564-574 564-589 564-589 4 Microprocessor Board (comp ctrl) 872-089 (1) 872-089 (1) 872-089 (1) 872-089 (1) 872-089 (2) 872-089 (2) 872-089 (2) 872-089 (2) 872-089 (2) 872-089 (2) 872-089 (2) 5 Capacitor (Compressor) 6 High Pressure Switch (HP) 844-142 844-142 844-142 844-142 844-142 844-142 844-142 844-142 844-142 844-142 844-142 7 Low Pressure Switch (LP1) 844-151 844-151 844-151 844-151 844-151 844-151 844-151 844-151 844-151 844-151 844-151 8 Fluid/Refrigerant Coil S/W Copper 512-200 512-201 512-201 512-259 512-201 512-202 512-200 512-201 512-202 512-201 512-202 8 Fluid/Refrigerant Coil S/W CU-NI 512-200 512-201 512-201 512-259 512-201 512-202 512-200 512-201 512-202 512-201 512-202 9 Transformer 846-056 846-056 846-056 846-056 846-129 846-129 846-129 846-129 846-129 846-129 846-129 10 Low pressure switch (LP2) 844-150 844-150 844-150 844-150 844-150 844-150 844-150 844-150 844-150 844-150 844-150 11 230/3 Compressor 800-840 800-805 800-820 800-803 800-821 800-804 800-800 800-812 800-1014 800-814 800-914 12 Reversing Valve Coil 874-209 (1) 874-209 (1) 874-209 (1) 874-209 (1) 874-209 (2) 874-209 (2) 874-209 (2) 874-209 (2) 874-209 (2) 874-209 (2) 874-209 (2) 13 Refrigerant Charge R-410A lb. 2.8 3.5 4.4 5 5.5 8.5 16 20 32 35 40 * Where same valve is used in two or more units superheat settings may differ. Consult factory for valve with correct setting. www.DaikinApplied.com 47 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-3 Daikin Applied Training and Development Now that you have made an investment in modern, efficient Daikin equipment, its care should be a high priority. For training information on all Daikin HVAC products, please visit us at www.DaikinApplied.com and click on Training, or call 540-248-9646 and ask for the Training Department. Warranty All Daikin equipment is sold pursuant to its standard terms and conditions of sale, including Limited Product Warranty. Consult your local Daikin Applied representative for warranty details. Refer to Form 933-430285Y. To find your local Daikin Applied representative, go to www.DaikinApplied.com. Aftermarket Services To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787). To find your local service office, visit www.DaikinApplied.com or call 800-432-1342. This document contains the most current product information as of this printing. For the most up-to-date product information, please go to www.DaikinApplied.com. Products manufactured in an ISO Certified Facility. IM 1072-3 ©2015 Daikin Applied (02/15) | (800) 432–1342 | www.DaikinApplied.com