Download MR-J3 - Oceania Automation
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SERVO AMPLIFIERS & MOTORS Advanced servo technology with optical network Your partner, MR-J3 For higher function and performance. For more comfortable use. Industry leading performance Speed frequency response of 2.1kHz Wide range of product lines Compatible with rotary and linear servo motor, and direct drive motor. Ever-evolving tuning function High level tuning with the advanced gain search function Our Total Solution for Your Satisfaction INDEX � Features GOT1000 � Model PC/AT compatible computer FA engineering software MELSOFT iQ Works New Motion controller engineering environment MELSOFT MT Works2 Servo setup software MR Configurator Capacity selection software Programmable controller Motion controller Q series motion controller for iQ Platform Q173DCPU (Max. 32 axes) Q172DCPU (Max. 8 axes) MELSEC Q series Positioning module MELSEC FX series Positioning module Q series motion controller for SSCNET# Q173HCPU (Max. 32 axes) Q172HCPU (Max. 8 axes) Stand alone motion controller Q170MCPU (Max. 16 axes) QD75MHM QD74MHM SSCNET# serial bus Pulse train input MR-J3-B MR-J3-A New MR-J3-B (-M) SSCNET# compatible MR-J3-BSafety Drive Safety compatible FX3U-20SSC-H QD75PM QD75DM QD70PM QD70DM CC-Link MR-J3-T New MR-J3W-B 2-axis servo amplifier MR-J3-A General-purpose interface MR-J3-T CC-Link compatible (with built-in positioning function) Rotary servo motor HF-KP/MP 50W to 750W HC-LP 0.5kW to 3kW HA-LP 5kW to 55kW HF-SP 0.5kW to 7kW HC-RP 1kW to 5kW New HF-JP 0.5kW to 15kW HC-UP 0.75kW to 5kW Linear servo motor LM-H2 series LM-F series LM-U2 series Direct drive motor TM-RFM series New Configurations � Servo Motors Specifications and torque characteristics Servo motor dimensions Electromagnetic brake specifications Special shaft end specifications � Servo Amplifiers MR-J3-A Connections with peripheral equipment Servo amplifier specifications Standard wiring diagram Servo amplifier dimensions MR-J3-B Connections with peripheral equipment Servo amplifier specifications Standard wiring diagram Servo amplifier dimensions MR-J3-B-RJ006 Overview Servo amplifier specifications Connections with linear encoders Servo amplifier dimensions MR-J3-T Connections with peripheral equipment Overview Servo amplifier specifications Command and operation mode MR-J3-D01 specifications and dimensions Standard wiring diagram Servo amplifier dimensions � Options Dynamic brakes MR-J3 basic configurations Optional cables and connectors Ordering information for customers RoHS compliant connectors Optional regeneration units Battery Battery connection relay cable Diagnostic cable Heat sink outside attachment Manual pulse generator 6-digit digital switch Junction terminal blocks Parameter unit � Peripheral Equipment Electrical wires, circuit breakers and magnetic contactors Radio noise filters Line noise filters Surge suppressor Data line filter EMC filters Power factor improvement reactor � MR-J3W Series � Servo Support Software � Cautions � Warranty � Global FA Centers p. 3 p. 15 p. p. p. p. 18 35 46 47 p. p. p. p. 48 49 53 60 p. p. p. p. 65 66 70 71 p. p. p. p. 75 77 79 80 p. p. p. p. 83 84 88 90 p. 91 p. 93 p. 95 p. 98 p. 99 p.101 p.112 p.116 p.117 p.121 p.121 p.121 p.122 p.122 p.122 p.123 p.124 p.125 p.126 p.126 p.126 p.126 p.127 p.129 p.131 p.152 p.153 p.155 p.156 2 Improving Machine Performance! Machine performance can be substantially improved with MR-J3. More compact Shorter tact time � Industry leading level of control � Servo amplifier Speed frequency response is increased to 2.1kHz� , meeting high end machine needs. Needs 40% smaller mounting space as compared to MR-J2S series. (comparison in 400W) MR-J2-Super MR-J3 Motor speed Speed Speed command Shorter settling time! In-position signal Settling time 168 Speedsponse cy re frequen 2.1kHz Time � Available with MR-J3-A/B(-RJ006)/BSafety. � Increased motor speed and torque Torque (N·m) Peak running range rque Max. to 2 350% Continuous running range 0 HF-KP HC-KFS 1000 2000 3000 4000 5000 6000 Speed (r/min) � Available with MR-J3-A/B(-RJ006)/BSafety. Speed (r/min) Shorter positioning time Highedr spee HF-KP HC-KFS 0 70 10 404040 120 230 � The working environment is different for close mounting. Refer to the sections “Cautions concerning use” in this catalog for details. ¡HF-KP/HF-MP series Motor lengths are shortened by 20%. (Comparison of HF-KP/MP and HC-KFS/MFS in 400W) Small maller 20% s ¡HF-SP series The servo motor can operate at up to 6000r/min, and thereby shortens positioning time and improves machine throughput. 6000 MR-J3 � Servo motor 4 1 Close mounting is possible�. (200V 3.5kW or smaller) 168 (Example) 400W 3000r/min 3 maller 40% s 40 70 MR-J2-Super Since higher torque is output even at high speeds as compared to the prior model, a machine can be downsized by using 1 rank smaller servo motor. Additionally, acceleration/deceleration time can be shortened. For HF-KP series, the maximum torque is increased to 350%�. 5 168 Time The connectors of the HF-SP series are smaller than those of the HC-SFS series (prior model), so that the user’s system can be made even more compact. ¡HF-JP series New! Motor volumes are reduced by 46%. (Comparison of HF-JP and HA-LP in 11kW) Compact motor with large capacity has been realized. Small maller 46% s Flexible wiring Highly accurate operation � Decreased cogging torque � Connector type available Fluctuations in motor torque are reduced, realizing smooth machine operation at stable speed. ed to Connectors have been adopted� for the servo amplifier terminal block thereby reducing the time required for wiring. Reduc 1/2 Cogging torque � Connector type is available for 200V 3.5kW or smaller and 400V 2kW or smaller servo amplifiers. � Selectable cable leading direction Cable mounting direction is changeable according to the selected cables. (HF-KP/HF-MP series) HC series motor (prior model) HF series motor (MR-J3 model) Changeable mounting direction � High-resolution absolute encoder The servo motor is equipped with a 262144p/rev (18bit�) absolute encoder as a standard for highly accurate positioning. Absolute position detection system can be easily configured by mounting MR-J3BAT battery. � Contact your local sales office for encoders higher than 18-bit resolution. 3 In direction of motor shaft In opposite direction of motor shaft Improving Total System Dynamics! System’s fast response and reliability are realized with SSCNET#. Fast and accurate optical communication � Improved communication speed and command communication cycle Network communication speed Approx. 10 times faster! 5.6 SSCNET# MR-J3 50 0 10 20 30 � Simple wiring Simple connections with dedicated cables reduce both wiring time and chances of wiring errors. No more complicated wiring. Achieves up to 50 Mbps full duplex baud rate (equivalent to 100Mbps one way) and improves system response. SSCNET MR-J2S Simple and flexible wiring · Ready (RD) · In-position (INP) · Encoder Z-phase pulse (OP) · Clear (CR) · Forward/reverse rotation pulse train (PP/NP/PG/NG) · Digital I/F power supply input (COM) · Open collector power input (OPC) · Digital I/F common (SG) · Shield (SD) Command position SSCNET SSCNET# command 40 50 Baud rate (Mbps) SSCNET# Smooth control using high-speed serial communication with cycle times as fast as 0.44ms. Command position Pulse train command · High-accuracy command data · Motor speed monitor data · Current value monitor data · Current position monitor data · Axis status signals (Ready, In-position, etc.) SSCNET# Reduced wiring is achieved by issuing the stroke limit and the proximity dog signals via the servo amplifier. Communication cycle Communication cycle Complete synchronized communication is achieved with SSCNET#, offering technical advantages in machines such as printing and food processing machines that require synchronous accuracy. � Long distance wiring Long distance wiring is possible up to 800m per system (maximum of 50m between stations x 16 axes). Thus, it is suitable for large-scale systems. 16 axes maximum Timing of servo amplifier processing Pulse train command SSCNET# command 1st servo amplifier axis 2nd servo amplifier axis 3rd servo amplifier axis 1st servo amplifier axis 2nd servo amplifier axis 3rd servo amplifier axis Pulse train (asynchronous) SSCNET# Standard code/standard cable : Max. 20m between stations Long distance cable : Max. 50m between stations Receives position command. SSCNET# (synchronous) Maximum overall distance per system Standard code/standard cable : 320m (20m x 16 axes) Long distance cable : 800m (50m x 16 axes) Easy data management � Bidirectional optical communication Receives position command. Large amount of data can be transmitted and received between the controller and the servo amplifiers in real time. Servo monitor information can be stored in a host application and can be used for control. Controller in a control box Improved noise immunity Bidirectional communication � High quality communication The optical fiber cables thoroughly shut out noise that enters from the power cable or external devices. Noise immunity is dramatically improved as compared to metal cables. Guards against noise. Guards against noise. Servo amplifier in a control box SSCNET# Guards against noise. SSCNET# Noise Noise Noise Filling Capping Labeling 4 Optimal Servo Adjustment for Machines! Easy servo adjustment for machine’s maximum performance with the high control Easy adjustment Optimal adjustment function for machines � Ever-evolving real time � Advanced vibration control All gains including position and speed control gains can be automatically adjusted by setting responsiveness. 32 scales of response level can be set. An optimal filter is automatically set with the automatic tuning function for suppressing 100Hz or lower frequency vibration that occurs when a driving part stops. The auto tuning function is effective in suppressing vibration at the end of an arm and in reducing residual vibration in a machine. auto-tuning Tuning ON Exact!! Droop pulse Command Droop pulse Command Machine-end position Machine-end position Resonance on the driving mechanism, such as a ball screw, can be suppressed automatically using this filter. Automatic adjustment range: 100Hz to 2.25kHz. Machine resonance suppress filter setting range: 100Hz to 4.5kHz. Optimal filters are automatically set by one-click with the auto tuning function of the MR Configurator. Then, these filters are automatically optimized by changing the responsiveness of the real time auto tuning. The response to a disturbance element can be increased independently of other control loop gains. This enables suppression of the disturbance while maintaining stable operations. Drive shaft vibration “Adaptive filter @” function ON Robust disturbance compensation function ON Droop pulse � Robust disturbance compensation function Droop pulse � Adaptive filter @ Effective for improving synchronous accuracy of printing and packaging machines. (Example) Printing machine Precision of printing increases by improving synchronous accuracy. For more advanced adjustment � Advanced gain search� New! Setting Easy servo adjustment for maximum machine performance without technical know-how. Easy: Operate just by following the flow. Reliable: No vibration in a machine during adjustment. Stable: Takes variations of mechanical characteristics in consideration. Quick: Takes approximately 10 minutes per axis for adjustment. Visual: Visually shows adjustment result. Machine resonance suppress filter is automatically adjusted in addition to position and speed control gains. Adjusted parameters can be written into the servo amplifier by one-click on the screen. � This function is available with MR Configurator (MRZJW3-SETUP221E). Software version C2 or above is required. 5 Adjustment result Adjusted parameters function and ever-evolving tuning function. Start-up and adjustment support tool � MR Configurator (MRZJW3-SETUP221E) With the MR Configurator, setup, tuning, monitor display, diagnostics, reading/writing parameters and test operations can be easily performed on a personal computer. This software realizes a stable machine system, optimum control and short setup time. ¡[Parameter setting] function ¡[Monitor] function Basic setting parameters can be displayed in list and Operation status can be monitored in real time with the visual formats. Parameters can be set by selecting from “Monitor-Display all” function. Input/output signal assignments the drop down list. and ON/OFF status can be monitored on the “Input/Output I/F Display” window. [Amplifier Data Display] window ¡[Graph display] function Servo data with 3 analog and 4 digital channels can be displayed in a graph. The graph function supports start-up and adjustment of the servo system. Convenient functions such as [Over write] for overwriting multiple data and [Graph history] for displaying graph history are available. [Input/Output I/F Display] window ¡[Machine analyzer operation] function This function automatically inputs random torque to the servo motor and analyzes frequency characteristic (0.1kHz to 4.5kHz) of a machine system just by pressing the [Start] button. This function supports setting machine resonance suppress filter, etc. ¡Using MR Configurator via motion controller For MR-J3-B servo amplifier, MR Configurator can be used with MT Developer2 on a personal computer that is connected to a motion controller (Q173DCPU/Q172DCPU/Q173HCPU/Q172HCPU/Q170MCPU). (Note 1) Information such as parameter settings and monitoring for multiple servo amplifiers can be easily consolidated just by connecting the motion controller and the personal computer. Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU (Note 2) Click “Servo parameter”. Reconnecting cables is not required. Displays multiple servo parameters as a list. MR Configurator Data write Data read MR-J3-B Notes: 1. MR Configurator software version C1 or above is compatible with MT Developer2 (motion controller programming software). 2. MR Configurator software version C2 or above is compatible with Q170MCPU stand alone motion controller. 6 Servo Amplifiers for Satisfying Various Control For satisfying machine needs, a wide variety of servo amplifiers are available in addition Drive safety compatible servo amplifier: MR-J3-BSafety New! For improving machine safety! � Realizing safety circuit As a safety function, MR-J3-BSafety servo amplifier has an integrated Safe torque off (STO) function. With STO, the safety circuit, designed without a magnetic contactor (MC), prevents on unexpected start of servo motor. MR-J3-D05 Stop category 1 (SS1 function) can be realized by combining MR-J3-BSafety with an optional MR-J3-D05 safety logic unit. The safety level of the STO and SS1 functions comply with IEC/EN 61508 SIL 2, EN62061 SIL CL2 and EN ISO 13849-1 PL d (Category 3). Shutdown with STO function Shutdown Safety relay circuit No fuse breaker (NFB) No fuse breaker (NFB) Shutdown Safety relay circuit Magnetic contactor for preventing unexpected start (MC) Magnetic contactor for preventing unexpected start is no longer required. Magnetic contactor for preventing unexpected start and servo alarm (MC) � Replacement of MR-J3-B MR-J3-B can be easily replaced by the MR-J3-BSafety since both of these servo amplifiers use the same cables and connectors. Magnetic contactor for servo alarm (MC) Stops motor � Compatible with fully closed loop control system The MR-J3-BSafety lineup incorporates fully closed loop control system. MR-J3-B-RJ006 can be replaced by the MR-J3-BSafety. Stops motor MR-J3-B MR-J3-BSafety CC-Link compatible servo amplifier with built-in positioning function: MR-J3-T Lower cost by reduced wiring with CC-Link network! � Built-in positioning function By setting position and speed data in the point tables in the servo amplifier, positioning operation is possible with a start signal from a host controller. Position Servo motor Acceleration Deceleration Dwell Auxiliary M data speed time constant time constant time function code 1 1000 2000 200 200 0 1 1 2 2000 1600 100 100 0 0 2 : : : : : : : : 255 3000 3000 100 100 0 2 99 � CC-Link communication compatible Speed Point table No.1 Position address 0 Start signal M code Selecting the point tables and starting positioning operation are possible by the DI command. In addition, alarm and M codes can be digitally output. (CC-Link communication is not available when using MR-J3-D01.) New! Speed command can be set directly with CC-Link remote register (when 2 stations are occupied). � Operational functions M code data No.2 MR-J3-T MR-J3-T MR-J3-T CC-Link communication Operation start/stop, etc. Current position/speed, etc. Command with DI/O Input signals: ¡Point table No. selection Start signal etc. Output signals: ¡Ready MR-J3-T+MR-J3-D01 DI/O signals ¡ In-position etc. ¡ R A R A Indexer function ¡Roll feed function ¡Indexer function Capable of positioning to a set number of equally divided stations (up to 255 stations). 7 M code data No.1 CN20 extension IO unit (optional) Parameter setting, monitoring, alarm display and test operation are possible by connecting the MR-PRU03 to the servo amplifier. Up to 32 servo amplifier axes can be connected and controlled with a multi-drop system. 2000 CN30 � DI/O command with MR-J3-D01 � Parameter unit, MR-PRU03 1000 Command via CC-Link communication Setting position and speed data in the point table, and start and stop operation are all possible via CC-Link communication. Servo monitor information is also transmitted to a host controller via CC-Link communication and can be used for control. CC-Link communication also makes it possible to design a system with the servo amplifiers dispersed throughout. � Speed control operation Point table No.2 CN10 Point table No. Station No. 0 Station No. 7 Station No. 1 Station No. 6 Station No. 2 MR-PRU03 Station No. 5 Station No. 3 Station No. 4 Requirements of Machines to MR-J3-A with pulse train interface and MR-J3-B with SSCNET# compatible. Fully closed loop control compatible servo amplifier: MR-J3-B-RJ006 For highly accurate load-side positioning! � High accuracy and high response position control SSCNET# compatible controller Servo amplifier MR-J3-B-RJ006 High response fully closed control function is realized with our original dual feedback control method�. � The dual feedback control is performed by switching between servo motor encoder and load-side encoder. SSCNET# � Flexible system structure MR-J3-B-RJ006 is compatible with a wide variety of other manufacturers’ linear encoders, allowing users to create system that meets their precision requirements. Absolute position detection system is easily configured without a battery by using a serial interface ABS type linear encoder. Linear encoder with compatible ABZ phase pulse train interface can also be used. Load-side encoder signal Servo motor encoder signal Servo motor Table Accurately controls load-side position. Linear encoder Linear encoder head 2-axis servo amplifier: MR-J3W-B New! Eco-friendly and energy-conservative servo amplifier for a more compact machine at a smaller cost! � SSCNET# compatible 2-axis servo amplifier � Space-saving and reduced wiring One unit of MR-J3W-B servo amplifier operates any combination of two rotary/linear servo motors and has MR-J3-B servo amplifier’s high performance, functionality and usability. Direct drive motor will be also compatible in the near future. With the MR-J3W-B servo amplifier, two units of motors are operated by one unit of servo amplifier. Thus, mounting area of the servo amplifier can be smaller than ever. 2 units of MR-J3 MR-J3W-B 1 unit of MR-J3W Compatible with any combination of motors as long as the motors are compatible with MR-J3W-B. Rotary servo motor HF-KP/MP/SP, HC-LP/UP Linear servo motor LM-H2/U2 Direct drive motor TM-RFM (will be compatible in the near future) A-axis rotary B-axis liner servo motor servo motor maller 25% s 168 168 (Comparison in 200W/400W servo amplifiers) 40 40 80 60 In addition, by configuring together with Q170MCPU stand alone motion controller, overall system including a controller can be made further compact. Q172DCPU/Q172HCPU MR-J3-B x 4 units � Contributes to energy saving Two motors are operated by a common power supply. Thus, the regenerative energy can be effectively used. Operation pattern A-axis motor speed B-axis motor speed Q170MCPU MR-J3W-B x 2 units (1) Deceleration (2) Acceleration Time (1) Regenerative energy Regenerative energy (1) is stored in the capacitor and is effectively used as power running energy (2). Servo amplifier Stand alone motion controller and servo amplifier have the same mounting dimensions. Time Servo motor (2) Power running energy Servo motor + The two axes use the same main and control power supply, and SSCNET# cables. Thus, wiring is greatly reduced. � Common parameters with MR-J3-B MR-J3W-B servo amplifier uses many of MR-J3-B(-RJ004)’s parameters. Replacement of MR-J3-B is easy. (Different parameters are partially used.) 8 Variety of Motor Lines for optimal machine drive To satisfy machine drive needs, a wide variety of motors including rotary, linear Rotary servo motor Wide range of capacities and series for various applications. � Wide range of products Motor capacities varying from 50W to 55kW with ultra-low to medium inertia are available for various applications. Low-inertia and high-speed HF-JP servo motor series is now also available in medium to large capacities. � Improved environmental safety HF-KP/HF-MP/HC-LP/HC-RP/HC-UP servo motors are rated IP65 (excluding the shaft-through portion). HF-SP/HF-JP servo motors are rated IP67 (excluding the shaft-through portion). tectsst! Pmro water and du fro Capacity range of servo motors 1.0kW HC-RP 5.0kW 0.75kW HC-UP 0.5kW HC-LP 5.0kW 3.0kW 0.5kW HF-JP 15kW 0.5kW HF-SP 50W HF-KP HF-MP New! 7.0kW 750W 100W � HF-JP series (medium to large capacity) New! ¡Low inertia, medium capacity servo motor (0.5kW to 5kW) Max. speed: 6000r/min (rated speed: 3000r/min) This motor is suitable for frequent positioning and acceleration/deceleration operations, and optimal for food packaging and printing machines. 55kW 5.0kW HA-LP 1kW Capacity 10kW 100kW Application examples of HF-JP servo motor series Roll feeder Press machine ¡Low inertia, large capacity fan-less servo motor (11kW, 15kW) Max. speed: 3000r/min (rated speed: 1500r/min) Compact size is realized by removing a cooling fan, and wiring is reduced by adopting a power supply connector (reduction by approximately 46% in volume and 34% in mass as compared to HA-LP series). This motor is suitable for frequent positioning and acceleration/deceleration operations, and optimal for injection molding and large press machines. Linear servo motor Suitable for direct drive system requiring high speed and accuracy! � High-speed and high-accuracy High-speed operation (2m/s) is now possible with this direct drive system. (Conventional transmission mechanisms typically could not achieve such fast operational speeds.) A fully closed loop control system is realized by using position feedback signals from a load-side encoder such as a linear encoder. � Structuring flexible machine drive part Direct drive arrangement with the linear servo motor enables compact driving part. The linear servo motor is suitable for long-stroke applications since the motor coil moves along with the motor magnet. By configuring multi-head systems with two motor coils on one motor magnet, non-complex and high-tact machine structures can be realized. In addition, the linear servo motors can be configured in tandem especially in large systems that require highly accurate synchronous operation between two axes. � Wide range of products Continuous thrust: 50N to 6000N Max. thrust: 18000N Core and coreless types are available. Core type (with laminated core in the primary side) · The thrust/volume ratio is increased, allowing space-savings. · High-rigidity is achieved due to the magnetic attraction force functions as a pre-load on the linear guide. Coreless type (without laminated core in the primary side) · Speed fluctuations are very small due to elimination of magnetic attraction force and cogging. · The linear guide life can be extended as there is no magnetic attraction force. For LM-F series, the continuous thrust is doubled by cooling forcibly with liquid. 9 Tandem configuration Multi-head configuration Thrust range of linear servo motors 60 LM-H2 (Core type) 9 models 960 2400 Maximum Continuous 300 8 models LM-F (Core type) 3000 600 LM-U2 (Coreless type) 50 9 models 10 800 6000 3200 Maximum Continuous 100 18000 Continuous (natural-cooling) Maximum Continuous (liquid-cooling) Maximum 1000 Thrust (N) 10000 servo motors and direct drive motors are available. Direct drive motor New! For compact and simplified machine driving part with high-accuracy control! � Direct drive structure Since load is coupled directly with the direct drive motor, gear reducer and transmission elements can be eliminated, offering greater rigidity and torque. Due to the gearless structure of the system, errors caused by backlash can be eliminated, thereby offering high-accuracy operation and shorter settling times. In addition, smooth rotation with less audible noise is possible. The high-resolution encoder contributes to high-accuracy control. Lubrication and maintenance due to abrasion are not required. � Product lines � Simplifying machine structure 12 models are available. The motor’s low profile design contributes to compact construction and a low center of gravity for enhanced machine stability. The motor has an inner rotor with hollow shaft that allows cables and pipes to pass through. This motor is suitable for rotation and index tables used in semiconductor manufacturing, liquid crystal manufacturing and machine tool devices. 2 f130 TM-RFMMC20 6 Rated 18 Maximum 6 f180 TM-RFMME20 18 54 Rated Maximum 12 f230 TM-RFMMG20 Rotation table 72 Rated 240 Rated 10 Index table Maximum 40 f330 TM-RFMMJ10 216 720 Maximum 100 Torque (N·m) q-axis control 1000 Motor capacity selection software Freeware for easy calculation of motor capacity! � Capacity selection software (MRZJW3-MOTSZ111E) Ball screw horizontal Optimal servo amplifier, servo motor and optional regeneration unit can be selected just by entering constants and operation pattern. Selection menu for linear servo motor is also available. Linear servo � This software will be compatible with direct drive motor soon. Features (1) 10 types of machine components are available. (2) User-defined operation patterns can be set. (position and speed control mode operations) (3) Feedrate and torque can be displayed in graph format during the selection process. (4) Calculation process can be displayed. � Capacity selection software (MRZJW3-MOTSZ111E) is available for free download. Contact your local sales office for more details. Conformity with global standards � Complies with EN, UL and CSA (c-UL) standards � Complies with Restriction of Hazardous MELSERVO-J3 conforms to global standards. � This product is not subject to China Compulsory Certification (CCC). � cULus mark is attached to MR-J3 series and cTUVus mark to MR-J3W series. � Refer to “SERVO AMPLIFIER INSTRUCTION MANUAL” and “EMC Installation Guidelines” when your system needs to meet the EMC directive. Substances Directive (RoHS). Human and environment-friendly AC servo is compliant with RoHS Directive. About RoHS directive RoHS Directive requires member nations to guarantee that new electrical and electronic equipment sold in the market after July 1, 2006 do not contain lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants. <G> mark indicating RoHS Directive compliance is printed on the package. Our optional cables and connectors comply with “Measures for Administration of the Pollution Control of Electronic Information Products” (Chinese RoHS). 10 MELSERVO-J3 Product Lines Flexible specifications corresponding to users’ needs � Servo amplifiers � : Compatible – : Not compatible General-purpose interface Positioning function Fully closed loop control Torque Speed Position CC-Link Control mode RS-422 multi-drop SSCNET 3 DIO Analog Servo amplifier type Pulse train Interface Setup S/W MR-J3-A � � (�4) � � � � � MR-J3MA MR-J3DUMA 3-phase 0.05kW 200VAC to 37kW �������� MR-J3MA1 1-phase 0.05kW 100VAC to 0.4kW �� (�4) MR-J3MA4 MR-J3DUMA4 MR-J3MB MR-J3DUMB MR-J3-B � � � MR-J3MB1 MR-J3MB4 MR-J3DUMB4 MR-J3MS MR-J3DUMS Drive safety compatible MR-J3-BSafety � SSCNET#, new high-speed serial bus compatible Model � � � MR-J3MS1 MR-J3MS4 MR-J3DUMS4 MR-J3MB -RJ006 Fully closed loop control compatible MR-J3-B-RJ006 � � � � Compatible motor series Motor Power capacity, supply HF- HF- HF- HF- HC- HC- HC- HA- LM- LM- LM- TMthrust spec. or torque KP MP SP JP LP RP UP LP H2 F U2 RFM 3-phase 0.5kW 400VAC to 55kW �� � 3-phase 0.05kW 200VAC to 37kW �������� 1-phase 0.05kW 100VAC to 0.4kW �� 3-phase 0.5kW 400VAC to 55kW �� � 3-phase 0.05kW 200VAC to 37kW �������� 1-phase 0.05kW 100VAC to 0.4kW �� 3-phase 0.5kW 400VAC to 55kW �� � 3-phase 0.05kW 200VAC to 25kW �������� MR-J3MB1 -RJ006 1-phase 0.05kW 100VAC to 0.4kW �� MR-J3MB4 -RJ006 3-phase 0.5kW 400VAC to 22kW MR-J3MB(4) -RJ004 3-phase 200VAC / 400VAC Linear Servo compatible MR-J3-B-RJ004 (�5) �� � (�5) 60N to 960N � � � � (�3) � (Natural-cooling) 300N to 3000N (Liquid-cooling) 600N to 6000N � 50N to 800N Direct drive motor compatible MR-J3B-RJ 080W � � � MR-J3 3-phase 2N·m to -MB 240N·m -RJ080W 200VAC � 0.05kW to MR-J3W- 3-phase 0.75kW 50N to MB 200VAC 240N × 2 units ��� MR-J3MT 3-phase 0.05kW 200VAC to 25kW �������� MR-J3MT1 1-phase 0.05kW 100VAC to 0.4kW �� MR-J3MT4 3-phase 0.5kW 400VAC to 22kW 2-axis MR-J3W-B CC-Link compatible (with built-in positioning function) � 11 � MR-J3-T � � (�1) (�2) � � � � � 1. Manual pulse generator (MR-HDP01) is required. � 2. Extension IO unit (MR-J3-D01) is required. � 3. For the linear servo compatible servo amplifiers, 3-phase 400VAC is available only in 22kW. � � � � � � � � (�6) �� � � 4. High resolution analog speed and analog torque commands are available with a set of MR-J3-MAM-RJ040 and MR-J3-D01 extension IO unit. (Note that MR-J3-MAM-RJ040 is available only for 100V, 200V 22kW or smaller and 400V 11kW to 22kW). � 5. Contact your local sales office for the fully closed loop control compatible servo amplifier for 11kW and 15kW of HF-JP servo motor series. � 6. TM-RFM direct drive motor series will be compatible with MR-J3W-B in the near future. � Servo motors Servo motor series (�3) � : Compatible Rated speed (maximum speed) (r/min) Rated output (kW) (�1, 2) K Servo motor type With electromagnetic brake (B) IP rating Small capacity series HF-KP series � S HF-SP series Medium capacity series IP65 Low inertia Perfect for general industrial machines. � IP65 Ultra-low inertia Well suited for high-throughput operations. 6 types 0.5, 0.85, 1.2, 2.0, 3.0, 4.2 � IP67 14 types 0.5, 1.0, 1.5, 2.0, 3.5, 5.0, 7.0 0.5, 1.0, 1.5, 2.0, 3.5, 5.0, 7.0 � 3000 (6000) 5 types 0.05, 0.1, 0.2, 0.4, 0.75 3000 (6000) 5 types 0.05, 0.1, 0.2, 0.4, 0.75 1000 (1500) 2000 (3000) � HF-MP series L IP67 R 2000 (3000) 5 types 0.5, 1.0, 1.5, 2.0, 3.0 � IP65 3000 (4500) 5 types 1.0, 1.5, 2.0, 3.5, 5.0 � IP65 Ultra-low inertia Well suited for high-throughput operations. Flat type The flat design makes this unit well suited for situations where the installation space is limited. Flat Medium capacity series HC-UP series ( 2000 5 types 0.75, 1.5, 2.0, 3.5, 5.0 � IP65 3000 (6000) 14 types 0.5, 0.75, 1.0, 1.5, 2.0, 3.5, 5.0 0.5, 0.75, 1.0, 1.5, 2.0, 3.5, 5.0 � IP67 1500 (3000) 4 types 11, 15 11, 15 � IP67 1000 (1200) 16 types 6.0, 8.0, 12, 15, 20, 25, 30, 37 6.0, 8.0, 12, 15, 20, 25, 30, 37 1500 (2000) 14 types 7.0, 11, 15, 22, 30, 37 7.0, 11, 15, 22, 30, 37, 45, 50 ( Only for 7.0kW to 15kW 2000 (2000) 14 types 5.0, 7.0, 11, 15, 22, 30, 37 11, 15, 22, 30, 37, 45, 55 ( Only for 11kW to 22kW 3000:0.75kW to 2kW 2500:3.5kW, 5kW HF-JP series L � � Inserters Mounters Material handling systems � Robots � X-Y tables � Roll feeders Loaders and unloaders � High-throughput material handling systems � Low inertia Perfect for general industrial machines. HC-RP series Medium/Large capacity series Medium inertia Two models, from low to high-speed, are available for various applications. HC-LP series J Belt drives Robots � Mounters � Sewing machines � X-Y tables � Food processing machines � Semiconductor manufacturing devices � Knitting and embroidery machines � M U Application examples Features (�4) HA-LP series ) � 1. are for 400V class. � 2. Contact your local sales office for servo motors larger than 55kW. � 3. Actual product availability may vary according to region. ( � Only for 6.0kW to 12kW � � ) ) ) Low inertia Well suited for high-throuput and high-acceleration/ deceleration operations. � � � � Ultra-highthroughput material handling systems Robots Food processing machines Food processing machines � Printing machines � � � Injection molding machines Large press machines IP44 IP44 IP44 IP65 for HA-LP502/702 Low inertia Three models, from low to medium-speed, are available for various applications. Injection molding machines � Semiconductor manufacturing devices As standard, 30kW and � Large material larger motors can be handling systems mounted either with the � Press machines flange or the feet. � (�5) � 4. The shaft-through portion is excluded. � 5. Some motors from 15kW to 25kW capacities can be mounted with the feet. Refer to the section “Servo Motor Dimensions” in this catalog. 12 � Linear servo motors Linear servo motor series Maximum speed (m/s) Continuous thrust (N) Cooling method Application examples Features (�1) LM-H2 series 2.0 60, 120, 240, 360, 480, 720, 960 2.0 300, 600, 900, 1200, 1800, 2400, 3000 The thrust/volume ratio is Natural-cooling increased, allowing space-savings. Semiconductor mounting systems � Wafer cleaning systems � LCD assembly systems � LM-F series 2.0 600, 1200, 1800, 2400, 3600, 4800, 6000 LM-U2 series 2.0 50, 75, 100, 150, 225, 400, 600, 800 Natural-cooling By circulating cooling liquid at 5liter/min, the continuous thrust is double that of the natural-cooling Liquid-cooling method. Speed fluctuations are very small due to elimination of Natural-cooling magnetic attraction force and cogging. NC machine tools � Material handlings � Screen printing systems Scanning exposure systems � Inspection systems � � � Direct drive motors Direct drive motor series Motor outer diameter Rated speed (Maximum speed) (r/min) Rated torque (N·m) IP rating f130 200 (500) 2, 4, 6 IP42 f180 200 (500) 6, 12, 18 IP42 f230 200 (500) 12, 48, 72 IP42 f330 100 (200) 40, 120, 240 IP42 (�2) Application examples Features TM-RFM series The motor’s low profile design contributes to compact construction and a low center of gravity for enhanced machine stability. Semiconductor manufacturing devices � Liquid crystal manufacturing devices � Machine tool devices � � 1. are for 400V class. � 2. Connectors and gap between rotor and stator are excluded. 13 � Servo amplifier outlines MR-J3-A General-purpose interface Pulse train and analog input are available as a generalpurpose interface. Position, speed or torque control mode can be selected. Machine’s performance can be boosted by using the optimum adjustment function such as advanced vibration control and adaptive filter @. MR-J3-B SSCNET# compatible By adopting SSCNET# (optical communication), a complete synchronous system can be configured by using the high-speed serial communication with cycle time as fast as 0.44ms between the controller and servo amplifier. SSCNET# can be set up just by inserting a dedicated cable (optical-fiber cable) into connectors, resulting in reduced wiring and preventing possibility of wiring error. Thanks to the optical communication, noise immunity has been greatly improved, and long distance wiring is made possible by up to 800m (maximum of 50m between stations x 16 axes). Fully closed loop control compatible servo amplifier is also available (MR-J3-B-RJ006). MR-J3-BSafety Drive safety compatible STO function has been added to the SSCNET# compatible servo amplifier as a safety function. By using the STO function, magnetic contactors previously required for preventing unexpected start are no longer required. SS1 function can be realized by using MR-J3-D05 safety logic unit. MR-J3-BSafety lineup incorporates fully closed loop control system. MR-J3W-B 2-axis servo amplifier With the same high performance and same functions of MR-J3-B, one unit of MR-J3W-B servo amplifier operates two motors including combinations of rotary and linear servo motor, and direct drive motor. (The direct drive motors will be compatible soon.) Installation space has been reduced by approximately 17% to 25% as compared to two units of MR-J3 series servo amplifier, allowing your system to be more compact. In addition, as the two axes are able to share cables for power supplies and SSCNET# communication, wiring is reduced. MR-J3-T CC-Link compatible (with built-in positioning function) By setting position and speed data in the point tables in the servo amplifier, positioning operation is possible with a start signal from a host controller. Setting position and speed data in the point table, and start and stop operation are possible via CC-Link communication. By using MR-J3-D01 extension IO unit, point table selection and positioning operation with DI/O commands are enabled. (CC-Link communication is not available when using the MR-J3-D01.) 14 MELSERVO-J3 For Servo Amplifier Model Configurations MR-J3Symbol Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series 1-phase 200 to 240VAC (Note1) RJ040 Compatible with high resolution analog speed command and analog torque command (Note 2) RJ006 Compatible with fully closed loop control (Note 3) RU006 Compatible with fully closed loop control, without a dynamic brake (Note 3, 6) RZ006 Compatible with fully closed loop control, without an enclosed regenerative resistor (Note 3, 4) A: General-purpose interface B: SSCNET # compatible T : CC-Link compatible (with built-in positioning function) 10 0.1 20 0.2 40 0.4 60 0.6 70 0.75 100 1 200 2 350 3.5 500 5 700 7 11K 11 15K 15 22K 22 KE Compatible with 4Mpps command (Note 5) ED Without a dynamic brake (Note 6) PX Without an enclosed regenerative resistor (Note 4) LR Dedicated servo amplifier for HF-JP servo motor of 11kW and 15kW, with an enclosed regenerative resistor LW Dedicated servo amplifier for HF-JP servo motor of 11kW and 15kW, without an enclosed regenerative resistor (Note 7) U1MM Symbol Rated output (kW) Special specifications U004 Dedicated servo amplifier for increasing the maximum torque of HF-JP series (0.5kW to 5kW) (Note 8) Notes: 1. Available in 750W or smaller servo amplifier. 2. Available in MR-J3-MAM only. Extension IO unit, MR-J3-D01, is required. 3. Available in MR-J3-MBM only. 4. Available in 11kW to 22kW servo amplifier. A regenerative resistor (standard accessory) is not enclosed. 5. Available in MR-J3-MA(1) only. 6. Dynamic brake does not work at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 7. This servo amplifier is required when using HF-JP servo motor of 11kW and 15kW. Regenerative resistor is not included. 8. This servo amplifier is required when using HF-JP servo motor of 0.5kW to 5kW and when increasing the maximum torque. Symbol Power supply None 3-phase 200VAC or 1-phase 200VAC (Note 1) 1 1-phase 100VAC (Note 2) 4 3-phase 400VAC (Note 3) Notes: 1. MR-J3-10M, -20M, -40M, -60M and -70M are available for 1-phase 200VAC. 2. MR-J3-10M1, -20M1 and -40M1 are available. 3. MR-J3-60M4, -100M4, -200M4, -350M4, -500M4, -700M4, -11KM4, -15KM4 and 22KM4 are available. List of compatible servo motors Symbol 200V class HC-RP HC-UP HA-LP HF-SP — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 51, 52 53 — 52 — — — 524 534 — — 73 73 — 73 — — — 72 — — — — — — — 81, 102 103 53 (Note 1) 102 — — — 1024 HF-MP HF-SP 10 053, 13 053, 13 — — 20 23 23 — 40 43 43 60 — 70 100 121, 201, HF-JP 200 — — 350 — — 301, 352 353 500 — — 421, 502 503 700 11K 15K 22K 400V class HC-LP HF-KP — — — — — — — — 152, 202 702 — — — 153, 203 — 11K1M (Note 2) 15K1M (Note 2) — 73, 103 (Note 1) 153, 203 (Note 1) 353 (Note 1) 503 (Note 1) — — — HF-JP 734, 1034 534 (Note 1) 1524, 1534, 734, 1034 2024 2034 (Note 1) 152 103, 153 152 — 202 203 202 — 3524 3534 302 353, 503 352, 502 502 5024 5034 — — — — — — — — — — — — 601, 701M, 702 801, 12K1, 11K1M, 11K2 15K1, 15K1M, 15K2 20K1, 25K1, 22K1M, 22K2 HA-LP 7024 — — — — 11K1M4 (Note 2) 15K1M4 (Note 2) — 1534, 2034 (Note 1) — — — 3534 (Note 1) — 5034 6014, (Note 1) — — — 701M4 8014, 12K14, 11K1M4,11K24 15K14, 15K1M4, 15K24 20K14, 22K1M4, 22K24 Notes: 1. Use this servo motor with a dedicated servo amplifier MR-J3-MA(4)/B(4)/T(4)-U1MM when increasing the maximum torque. 2. Use a dedicated servo amplifier MR-J3-MA(4)/B(4)/T(4)-LR/-LW for HF-JP11K1M(4) and HF-JP15K1M(4). These servo motors cannot be used with any other servo amplifiers without “-LR/-LW”. The servo amplifiers above conform to EN, UL and c-UL standards. * 15 Model configurations For Drive Unit/Converter Unit Model Configurations ■For drive unit 200VAC/400VAC Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series A: General-purpose interface B: SSCNET # compatible 3-phase 200VAC 4 3-phase 400VAC Compatible servo motor HA-LP (kW) 30K1, 30K1M, 30K2, 30K 30 37K 37 45K 45 45K1M4, 45K24 55K 55 50K1M4, 55K24 Options 25K14, 30K14, 30K1M4, 30K24 37K1, 37K1M, 37K2, Peripheral equipment 37K14, 37K1M4, 37K24 ■For converter unit 200VAC/400VAC Rated output: 55kW The drive unit and the converter unit conform to EN, UL and c-UL standards. * Symbol Power supply None 3-phase 200VAC 4 3-phase 400VAC Cautions Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series Servo support software MR-J3W series MR-J3-CR 55K Warranty Converter unit (MR-J3-CR55K(4)) is required for the drive unit. Rated output Power supply None Global FA centers Symbol Symbol Servo amplifiers Servo motors MR-J3-DU 30K A 16 MELSERVO-J3 For Servo Motor Model Configurations ■100V/200V class HF-KP 05 3 B Symbol Oil seal None None (Note1) J Installed (Note2, 3) Notes: 1. An oil seal is attached for HF-JP/HC-LP/ HC-RP/HC-UP/HA-LP series as standard. 2. Oil seal is available for 0.1kW or larger HF-KP/HF-MP series and all HF-SP series. 3. Dimensions for HF-KP/HF-MP/HF-SP series with an oil seal is different from the standard models. Contact your local sales office for details. Symbol Servo motor series HF-KP Low inertia, small capacity Symbol Electromagnetic brake HF-MP Ultra-low inertia, small capacity None None HF-SP Medium inertia, medium capacity B Installed HF-JP Low inertia, medium-large capacity HC-LP Low inertia, medium capacity HC-RP Ultra-low inertia, medium capacity HC-UP Flat type, medium capacity HA-LP Low inertia, medium-large capacity Symbol Shaft end None Standard (Straight shaft) K Key way or with key (Note1) D D-cut (Note1) Notes: 1. Refer to the section “Special shaft end specifications” in this catalog for the available models and detailed specifications. Note: Refer to the section “Electromagnetic brake specifications” in this catalog for the available models and detailed specifications. Symbol Rated speed (r/min) 1 1000 1M 1500 2 2000 3 3000 Rated output (kW) 05 0.05 1 to 8 0.1 to 0.85 10 to 80 1.0 to 8.0 11K to Symbol 11 to 37 37K ■400V class HF-SP 5 2 4 B Symbol Servo motor series HF-SP Medium inertia, medium capacity HF-JP Low inertia, medium-large capacity HA-LP Low inertia, medium-large capacity 400VAC class Symbol Oil seal Symbol Shaft end None None (Note1) None Standard (Straight shaft) J Installed (Note2) K Key way (Note1) Notes: 1. An oil seal is attached for HF-JP/HA-LP series as standard. 2. Dimensions for HF-SP series with an oil seal is different from the standard models. Contact your local sales office for details. Notes: 1. Refer to the section “Special shaft end specifications” in this catalog for the available models and detailed specifications. Symbol Rated output (kW) Symbol Rated speed (r/min) Symbol Electromagnetic brake 5 0.5 1 1000 None None 10 to 80 1.0 to 8.0 1M 1500 B Installed 2 2000 3 3000 11K to 55K 11 to 55 Note: Refer to the section “Electromagnetic brake specifications” in this catalog for the available models and detailed specifications. The servo motors above conform to EN, UL and c-UL standards. However, some of the HF-SP, HF-JP and HA-LP servo motors are under application for these standards. Contact your local sales office for more details. * 17 HF-KP series (Low inertia, small capacity) 053(B) 13(B) 23(B) 43(B) 73(B) Compatible servo amplifier model MR-J3- 10A(1)/B(1)(-RJ006)/T(1) Power supply capacity (Note 1) (kVA) 0.3 0.3 0.5 0.9 1.3 50 100 200 400 750 Rated output (W) 70A/B(-RJ006)/T 0.16 (22.7) 0.32 (45.3) 0.64 (90.6) 1.3 (184) 2.4 (340) Maximum torque (when increased) (Note 7) (N·m [oz·in]) 0.56 (79.3) 1.11 (157) 2.23 (316) 4.46 (632) 8.36 (1180) Maximum torque (N·m [oz·in]) 0.48 (68.0) 0.95 (135) 1.9 (269) 3.8 (538) 7.2 (1020) 39.9 Rated speed (r/min) 3000 Maximum speed (r/min) 6000 6900 Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) 4.87 11.5 16.9 38.6 Rated current (A) 0.9 0.8 1.4 2.7 5.2 Maximum current (when increased) (Note 7) (A) 3.1 2.8 4.9 9.5 18.2 15.6 2.7 2.4 4.2 8.1 (Note 2-1) (Note 2-2) 448 249 140 0.052 (0.284) 0.088 (0.481) 0.24 (1.31) 0.42 (2.30) 1.43 (7.82) 0.054 (0.295) 0.090 (0.492) Maximum current (A) Regenerative braking frequency (times/min) (Note 2) Moment of inertia Standard J (×10-4kg·m2) 2 With electromagnetic brake [J (oz·in )] Recommended load to motor inertia moment ratio (Note 3) 15 times maximum Speed/position detector 0.31 (1.69) 0.50 (2.73) 1.63 (8.91) 24 times maximum 22 times maximum 15 times maximum 18-bit encoder (resolution: 262144 p/rev) — Attachments — (Motors with an oil seal are available (HF-KPMJ)) Class B Insulation class Structure Totally enclosed non ventilated (IP rating: IP65) (Note 4) X: 49m/s2 Y: 49m/s2 Mass (kg [lb]) Standard 0.35 (0.78) 0.56 (1.3) 0.94 (2.1) 1.5 (3.3) 2.9 (6.4) With electromagnetic brake 0.65 (1.5) 0.86 (1.9) 1.6 (3.6) 2.1 (4.7) 3.9 (8.6) Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 2-1. When the motor decelerates to a stop from the rated speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range. When the motor decelerates to a stop from the maximum speed, the regenerative frequency will not be limited if the load inertia moment is 8 times or less and the effective torque is within the rated torque range. 2-2. When the motor decelerates to a stop from the rated speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range. When the motor decelerates to a stop from the maximum speed, the regenerative frequency will not be limited if the load inertia moment is 4 times or less and the effective torque is within the rated torque range. 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. Y 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 7. The maximum torque can be increased from 300% to 350% of the rated toque by setting servo amplifier’s parameter. The 350% torque is enabled with the following conditions: (a) MR-J3-MA(1) with software version of C6 or above (manufactured in January 2010 or later), (b) MR-J3-MB(1)(-RJ006) with software version of C4 or above (manufactured in August 2009 or later) or (c) MR-J3-BSafety with any software version, and (d) HF-KP (manufactured in June 2009 or later). Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for how to identify the production period and software version, and for details about setting parameters. (Contact your local sales office for more details about MR-J3-MA(1).) HF-KP Series Servo Motor Torque Characteristics 0.4 140 105 Torque (N•m) Peak running range 1.0 Peak running range 0.75 140 1.0 0.25 70 0.5 0 0 0 1000 2000 3000 4000 5000 6000 0 Speed (r/min) HF-KP43 (B) (Note 1, 2, 3) HF-KP73 (B) (Note 1, 3) 280 2.0 140 1.0 0 0 Peak running range Continuous running range 1000 2000 3000 4000 5000 6000 Speed (r/min) 1120 840 Peak running range Continuous running range 1000 2000 3000 4000 5000 6000 Speed (r/min) 10.0 1400 (Note 4) 4.0 3.0 1000 2000 3000 4000 5000 6000 Speed (r/min) Torque (N•m) 420 Torque (N•m) Torque (oz•in) 560 1.5 Continuous running range Torque (oz•in) 5.0 620 210 (Note 4) 2.0 0.5 Continuous running range 0 0 280 2.5 35 70 0.2 28 HF-KP23 (B) (Note 1, 2, 3) 350 (Note 4) Torque (N•m) 1.25 175 Torque (oz•in) Torque (N•m) Torque (oz•in) HF-KP13 (B) (Note 1, 2, 3) (Note 4) Torque (oz•in) HF-KP053 (B) (Note 1, 2, 3) 0.6 84 (Note 4) 8.0 6.0 560 4.0 280 2.0 0 0 Peak running range Notes: 1. 2. 3. Continuous running range 1000 2000 3000 4000 5000 6000 Speed (r/min) MR-J3W series 1000m or less above sea level Vibration (Note 5) Servo support software Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation Cautions 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere Warranty Environment (Note 6) : For 3-phase 200VAC or 1-phase 230VAC. : For 1-phase 100VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. 4. When the torque is maximally increased. Global FA centers Ambient humidity Peripheral equipment 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) Ambient temperature 56 Servo amplifiers Rated torque (N·m [oz·in]) Options Continuous running duty 20A(1)/B(1)(-RJ006)/T(1) 40A(1)/B(1)(-RJ006)/T(1) Model configurations Servo motor series Servo motor model HF-KP Servo motors HF-KP Series Servo Motor Specifications 18 MELSERVO-J3 HF-MP Series Servo Motor Specifications Servo motor series Servo motor model HF-MP HF-MP series (Ultra-low inertia, small capacity) 053(B) Compatible servo amplifier model (Note 6) MR-J3Power supply capacity (Note 1) (kVA) Rated output (W) Continuous running duty Rated torque (N·m [oz·in]) Maximum torque (N·m [oz·in]) 13(B) 23(B) 10A(1)/B(1)(-RJ006)/T(1) 43(B) 73(B) 20A(1)/B(1)(-RJ006)/T(1) 40A(1)/B(1)(-RJ006)/T(1) 70A/B(-RJ006)/T 0.3 0.3 0.5 0.9 1.3 50 100 200 400 750 0.16 (22.7) 0.32 (45.3) 0.64 (90.6) 1.3 (184) 2.4 (340) 0.48 (68.0) 0.95 (135) 1.9 (269) 3.8 (538) 7.2 (1020) 95.5 Rated speed (r/min) 3000 Maximum speed (r/min) 6000 6900 Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) 13.3 31.7 46.1 111.6 Rated current (A) 1.1 0.9 1.6 2.7 5.6 Maximum current (A) 3.2 2.8 5.0 8.6 16.7 (Note 2-1) (Note 2-2) 1570 920 420 0.019 (0.104) 0.032 (0.175) 0.088 (0.481) 0.15 (0.820) 0.60 (3.28) 0.025 (0.137) 0.039 (0.213) 0.12 (0.656) 0.18 (0.984) 0.70 (3.83) Regenerative braking frequency (times/min) (Note 2) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio Maximum of 30 times the servo motor’s inertia moment (Note 3) Speed/position detector 18-bit encoder (resolution: 262144 p/rev) — Attachments — (Motors with an oil seal are available (HF-MPMJ)) Class B Insulation class Structure Totally enclosed non ventilated (IP rating: IP65) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) Ambient temperature Ambient humidity Environment (Note 7) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level X: 49m/s2 Y: 49m/s2 Vibration (Note 5) Mass (kg [lb]) Standard 0.35 (0.78) 0.56 (1.3) 0.94 (2.1) 1.5 (3.3) 2.9 (6.4) With electromagnetic brake 0.65 (1.5) 0.86 (1.9) 1.6 (3.6) 2.1 (4.7) 3.9 (8.6) Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 2-1. When the motor decelerates to a stop from the rated speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range. When the motor decelerates to a stop from the maximum speed, the regenerative frequency will not be limited if the load inertia moment is 26 times or less and the effective torque is within the rated torque range. 2-2. When the motor decelerates to a stop from the rated speed, the regenerative frequency will not be limited if the effective torque is within the rated torque range. When the motor decelerates to a stop from the maximum speed, the regenerative frequency will not be limited if the load inertia moment is 15 times or less and the effective torque is within the rated torque range. 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. To use MR-J3-MA(1) with the HF-MP series, the servo amplifier’s software version must be A4 or above. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. HF-MP Series Servo Motor Torque Characteristics Peak running range 0.75 70 0.5 35 0.25 3.0 280 2.0 140 1.0 Speed (r/min) HF-MP43 (B) (Note 1, 2, 3) HF-MP73 (B) (Note 1, 3) 1.0 70 0.5 0 0 Peak running range 840 1000 2000 3000 4000 5000 6000 Speed (r/min) 1000 2000 3000 4000 5000 6000 Speed (r/min) Peak running range 6.0 560 4.0 280 2.0 Notes: 1. 2. 3. Continuous running range 0 Continuous running range 8.0 1120 Peak running range Continuous running range 0 1000 2000 3000 4000 5000 6000 Speed (r/min) Torque (N•m) Torque (N•m) Torque (oz•in) 1000 2000 3000 4000 5000 6000 4.0 560 0 0 Torque (oz•in) 0 0 19 1.5 140 Continuous running range Continuous running range 0 210 2.0 0.2 28 420 HF-MP23 (B) (Note 1, 2, 3) 280 Torque (oz•in) 105 Torque (N•m) 0.4 Peak running range Torque (oz•in) Torque (N•m) Torque (oz•in) 56 HF-MP13 (B) (Note 1, 2, 3) 1.0 140 Torque (N•m) HF-MP053 (B) (Note 1, 2, 3) 0.6 84 0 1000 2000 3000 4000 5000 6000 Speed (r/min) : For 3-phase 200VAC or 1-phase 230VAC. : For 1-phase 100VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. HF-SP 1000r/min series (Medium inertia, medium capacity) Compatible servo amplifier model MR-J3- 51(B) 81(B) 60A/B(-RJ006)/T (Note 6) 100A/B(-RJ006)/T (Note 6) Power supply capacity (Note 1) (kVA) Rated torque (N·m [oz·in]) Maximum torque (N·m [oz·in]) 201(B) 200A/B(-RJ006)/T (Note 6) 301(B) 421(B) 350A/B(-RJ006)/T 500A/B(-RJ006)/T 1.0 1.5 2.1 3.5 4.8 0.5 0.85 1.2 2.0 3.0 4.2 4.77 (675) 8.12 (1150) 11.5 (1630) 19.1 (2700) 28.6 (4050) 40.1 (5680) 14.3 (2020) 24.4 (3460) 34.4 (4870) 57.3 (8110) 85.9 (12200) 120 (17000) Rated output (kW) Continuous running duty 121(B) Rated speed (r/min) 1000 Maximum speed (r/min) 1500 6.3 1725 Permissible instantaneous speed (r/min) 19.2 37.0 34.3 48.6 84.6 104 Rated current (A) 2.9 4.5 6.5 11 16 24 Maximum current (A) 8.7 13.5 19.5 33 48 72 Regenerative braking frequency (times/min) (Note 2) 36 90 188 105 84 75 11.9 (65.1) 17.8 (97.3) 38.3 (209) 75.0 (410) 97.0 (530) 154 (842) 14.0 (76.5) 20.0 (109) 47.9 (262) 84.7 (463) 107 (585) 164 (897) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio Servo amplifiers Power rate at continuous rated torque (kW/s) Options Maximum of 15 times the servo motor’s inertia moment (Note 3) Speed/position detector 18-bit encoder (resolution: 262144 p/rev) Attachments — (Motors with an oil seal are available (HF-SPMJ)) Class F Insulation class Structure Totally enclosed non ventilated (IP rating: IP67) (Note 4) Mass (kg [lb]) X: 24.5m/s2 Y: 49m/s2 X: 24.5m/s2 Y: 29.4m/s2 Standard 6.5 (15) 8.3 (19) 12 (27) 19 (42) 22 (49) 32 (71) With electromagnetic brake 8.5 (19) 10.3 (23) 18 (40) 25 (56) 28 (62) 38 (84) Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. To use MR-J3-200A or smaller with the HF-SP 1000r/min series, the servo amplifier’s software version must be A4 or above. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. HF-SP 1000r/min Series Servo Motor Torque Characteristics 1400 5 0 500 1000 0 1500 0 4200 30 500 1000 Speed (r/min) 1400 10 500 1000 Torque (N•m) Peak running range 40 2800 20 1500 0 0 0 0 Continuous running range 500 1000 Speed (r/min) 1500 500 1000 Speed (r/min) 1500 14000 150 Torque (N•m) Torque (oz•in) Torque (N•m) Torque (oz•in) Peak running range 60 0 20 5600 HF-SP421(B) (Note 1) 21000 90 100 7000 50 0 0 Continuous running range 0 2800 Peak running range 60 Continuous running range Speed (r/min) HF-SP301(B) (Note 1) 8400 30 Continuous running range Speed (r/min) 12600 4200 10 Continuous running range 0 Peak running range HF-SP201 (B) (Note 1) 8400 40 Torque (oz•in) 20 Torque (oz•in) 2800 5600 30 Torque (oz•in) Peak running range 4200 Torque (N•m) Torque (oz•in) Torque (N•m) Torque (oz•in) 700 10 HF-SP121 (B) (Note 1) HF-SP81 (B) (Note 1) 15 Torque (N•m) HF-SP51 (B) (Note 1, 2, 3) 2100 MR-J3W series 1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2 Vibration (Note 5) Servo support software Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation Cautions 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere Peak running range Notes: 1. 2. 3. : For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. Global FA centers Environment (Note 7) Warranty Ambient humidity Peripheral equipment 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) Ambient temperature 1400 Servo motors Servo motor series Servo motor model HF-SP Model configurations HF-SP 1000r/min Series Servo Motor Specifications Continuous running range 1500 500 1000 1500 Speed (r/min) 20 MELSERVO-J3 HF-SP 2000r/min Series Servo Motor Specifications (200VAC Class) Servo motor series HF-SP 2000r/min series (Medium inertia, medium capacity) Servo motor model HF-SP 52(B) Compatible servo amplifier model MR-J3- 152(B) 60A/B(-RJ006)/T 100A/B(-RJ006)/T Power supply capacity (Note 1) (kVA) Rated torque (N·m [oz·in]) Maximum torque (N·m [oz·in]) 352(B) 202(B) 200A/B(-RJ006)/T 502(B) 702(B) 350A/B(-RJ006)/T 500A/B(-RJ006)/T 700A/B(-RJ006)/T 1.0 1.7 2.5 3.5 5.5 7.5 10 0.5 1.0 1.5 2.0 3.5 5.0 7.0 2.39 (338) 4.77 (675) 7.16 (1010) 9.55 (1350) 16.7 (2360) 23.9 (3380) 33.4 (4730) 7.16 (1010) 14.3 (2020) 21.5 (3040) 28.6 (4050) 50.1 (7090) 71.6 (10100) 100 (14200) Rated output (kW) Continuous running duty 102(B) Rated speed (r/min) 2000 Maximum speed (r/min) 3000 3450 Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) 9.34 19.2 28.8 23.8 37.2 58.8 72.5 Rated current (A) 2.9 5.3 8.0 10 16 24 33 Maximum current (A) 8.7 15.9 24 30 48 72 99 Regenerative braking frequency (times/min) (Note 2) 60 62 152 71 33 37 31 6.1 (33.4) 11.9 (65.1) 17.8 (97.3) 38.3 (209) 75.0 (410) 97.0 (530) 154 (842) 8.3 (45.4) 14.0 (76.5) 20.0 (109) 47.9 (262) 84.7 (463) 107 (585) 164 (897) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio Maximum of 15 times the servo motor’s inertia moment (Note 3) Speed/position detector 18-bit encoder (resolution: 262144 p/rev) Attachments — (Motors with an oil seal are available (HF-SPMJ)) Class F Insulation class Structure Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) Ambient temperature Ambient humidity Environment (Note 6) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2 Vibration (Note 5) Mass (kg [lb]) X: 24.5m/s2 Y: 49m/s2 X: 24.5m/s2 Y: 29.4m/s2 Standard 4.8 (11) 6.5 (15) 8.3 (19) 12 (27) 19 (42) 22 (49) 32 (71) With electromagnetic brake 6.7 (15) 8.5 (19) 10.3 (23) 18 (40) 25 (56) 28 (62) 38 (84) Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). HF-SP 2000r/min Series Servo Motor Torque Characteristics (200VAC Class) 700 3 1000 2000 0 3000 0 7000 3500 Torque (N•m) Peak running range 20 0 1000 2000 Speed (r/min) 21 2000 0 0 3000 Peak running range 50 25 3000 0 1000 2000 Speed (r/min) 10 0 0 1000 2000 Continuous running range 3000 2000 3000 Speed (r/min) 11200 120 80 5600 40 0 0 Peak running range Notes: 1. 2. 3. Continuous running range 3000 1000 HF-SP702 (B) (Note 1) 16800 Continuous running range 0 Peak running range 20 1400 Speed (r/min) 75 Continuous running range 0 1000 2800 30 Continuous running range HF-SP502 (B) (Note 1) 10500 Torque (oz•in) Torque (N•m) Torque (oz•in) 2800 60 40 8 Speed (r/min) HF-SP352 (B) (Note 1) 5600 16 Continuous running range Speed (r/min) 8400 1120 5 Torque (N•m) 0 2240 Peak running range Torque (N•m) 10 HF-SP202 (B) (Note 1) 4200 24 Torque (oz•in) Peak running range Continuous running range 0 Torque (oz•in) 1400 Torque (N•m) Peak running range HF-SP152 (B) (Note 1) 3360 15 Torque (oz•in) 420 6 Torque (oz•in) Torque (N•m) Torque (oz•in) 840 HF-SP102 (B) (Note 1) 2100 9 Torque (N•m) HF-SP52 (B) (Note 1, 2, 3) 1260 1000 2000 Speed (r/min) 3000 : For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. 60A4/B4(-RJ006)/T4 100A4/B4(-RJ006)/T4 1.0 1.7 2.5 3.5 5.5 7.5 10 0.5 1.0 1.5 2.0 3.5 5.0 7.0 2.39 (338) 4.77 (675) 7.16 (1010) 9.55 (1350) 16.7 (2360) 23.9 (3380) 33.4 (4730) 7.16 (1010) 14.3 (2020) 21.5 (3040) 28.6 (4050) 50.1 (7090) 71.6 (10100) 100 (14200) 350A4/B4(-RJ006)/T4 500A4/B4(-RJ006)/T4 700A4/B4(-RJ006)/T4 200A4/B4(-RJ006)/T4 2000 3000 3450 9.34 19.2 28.8 23.8 37.2 58.8 72.5 1.5 2.9 4.1 5.0 8.4 12 16 4.5 8.7 12 15 25 36 48 90 46 154 72 37 34 28 6.1 (33.4) 11.9 (65.1) 17.8 (97.3) 38.3 (209) 75.0 (410) 97.0 (530) 154 (842) 8.3 (45.4) 14.0 (76.5) 20.0 (109) 47.9 (262) 84.7 (463) 107 (585) 164 (897) Model configurations 7024(B) 5024(B) 3524(B) 2024(B) 1524(B) 1024(B) Servo motors HF-SP 2000r/min series (Medium inertia, medium capacity) 524(B) Servo amplifiers HF-SP 2000r/min Series Servo Motor Specifications (400VAC Class) Maximum of 15 times the servo motor’s inertia moment (Note 3) Options 18-bit encoder (resolution: 262144 p/rev) — (Motors with an oil seal are available (HF-SPMJ)) Class F Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 1000m or less above sea level X: 24.5m/s2 Y: 29.4m/s2 4.8 (11) 6.7 (15) 8.5 (19) 13 (29) 19 (42) 22 (49) 32 (71) 6.7 (15) 8.6 (19) 11 (25) 19 (42) 25 (56) 28 (62) 38 (84) HF-SP 2000r/min Series Servo Motor Torque Characteristics (400VAC Class) 700 3 1000 2000 0 3000 0 Speed (r/min) 2800 60 Peak running range 20 0 7000 3500 1000 2000 Speed (r/min) 3000 0 0 50 25 0 11200 5600 1000 2000 Speed (r/min) 10 0 0 1000 2000 Continuous running range 3000 2000 3000 120 80 Peak running range Notes: 1. 2. 40 Continuous running range 3000 1000 Speed (r/min) HF-SP7024 (B) (Note 1, 2) 16800 Continuous running range 3000 Peak running range 20 1400 Speed (r/min) Peak running range Continuous running range 0 2000 0 75 Torque (N•m) 40 1000 2800 Continuous running range HF-SP5024 (B) (Note 1, 2) 10500 Torque (oz•in) Torque (N•m) Torque (oz•in) 5600 8 Speed (r/min) HF-SP3524 (B) (Note 1, 2) 8400 Peak running range 16 Continuous running range Torque (N•m) 0 1120 5 Continuous running range 0 2240 30 Torque (N•m) 10 Torque (oz•in) Peak running range HF-SP2024 (B) (Note 1, 2) 4200 24 Torque (N•m) 1400 Torque (N•m) Peak running range HF-SP1524 (B) (Note 1, 2) 3360 15 Torque (oz•in) 420 6 Torque (oz•in) Torque (N•m) Torque (oz•in) 840 HF-SP1024 (B) (Note 1, 2) 2100 9 Torque (oz•in) HF-SP524 (B) (Note 1, 2) 1260 Cautions Servo support software 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. Warranty X: 24.5m/s2 Y: 49m/s2 0 0 1000 2000 : For 3-phase 400VAC. : For 3-phase 380VAC. Global FA centers X: 24.5m/s2 Y: 24.5m/s2 MR-J3W series Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Peripheral equipment 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) 3000 Speed (r/min) 22 MELSERVO-J3 HF-JP 3000r/min Series Servo Motor Specifications (200VAC Class) Servo motor series HF-JP 3000r/min series (Low inertia, medium capacity) Servo motor model HF-JP Compatible servo amplifier model MR-J3Power supply capacity (Note 1) (kVA) Rated output (kW) Continuous running duty Rated torque (N·m [oz·in]) Maximum torque (N·m [oz·in]) Rated speed (r/min) Maximum speed (r/min) Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) Rated current (A) Maximum current (A) Regenerative braking frequency (times/min) (Note 2) 53 (B) 73 (B) 103 (B) 60A/B (-RJ006) /T 1.0 0.5 70A/B (-RJ006) /T 1.3 0.75 100A/B (-RJ006) /T 1.7 1.0 203 (B) 153 (B) 200A/B (-RJ006) /T 353 (B) 503 (B) 500A/B (-RJ006) /T 7.5 5.0 1.59 (225) 2.39 (338) 3.18 (450) 4.77 (675) 6.37 (902) 4.77 (675) 7.16 (1010) 9.55 (1350) 19.1 (2700) 16.7 3.0 9.0 27.3 5.6 17 38.2 5.6 17 14.3 (2020) 3000 6000 6900 60.2 10.6 32 350A/B (-RJ006) /T 5.5 3.3 <3.5> (Note 7) 10.5 (1490) <11.1 (1570)> (Note 7) 32.0 (4530) 82.4 10.6 32 83.5 16.6 <17.6> (Note 7) 51 133 27 81 67 98 76 271 206 73 68 3.5 2.0 2.5 1.5 15.9 (2250) 47.7 (6750) Standard 4.92 (26.9) 13.2 (72.2) 3.79 (20.7) 1.52 (8.31) 19.0 (104) 2.09 (11.4) 2.65 (14.5) Moment of inertia J (×10-4kg·m2) [J (oz·in2)] With electromagnetic brake 5.42 (29.6) 15.4 (84.2) 4.29 (23.5) 2.02 (11.0) 21.2 (116) 2.59 (14.2) 3.15 (17.2) Maximum of 10 times the servo motor’s inertia moment (Note 3) Recommended load to motor inertia moment ratio Speed/position detector 18-bit encoder (resolution: 262144 p/rev) Oil seal Attachments Class F Insulation class Totally enclosed non ventilated (IP rating: IP67) (Note 4) Structure Ambient temperature 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Ambient humidity Environment Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Atmosphere (Note 6) 1000m or less above sea level Elevation X: 24.5m/s2 Y: 24.5m/s2 Vibration (Note 5) Mass 7.5 (17) 13 (29) 5.9 (13) 3.0 (6.7) 18 (40) 3.7 (8.2) 4.5 (10) Standard (kg [lb]) With electromagnetic brake 8.9 (20) 15 (33) 7.3 (16) 4.4 (9.7) 20 (44) 5.1 (12) 5.9 (13) 100A/B (-RJ006) 200A/B (-RJ006) 200A/B (-RJ006) 350A/B (-RJ006) 350A/B (-RJ006) 500A/B (-RJ006) 700A/B (-RJ006) Compatible servo amplifier model MR-J3/T-U100 /T-U101 /T-U102 /T-U103 /T-U104 /T-U105 /T-U106 With increased Maximum torque (N·m [oz·in]) 6.37 (902) 9.55 (1350) 12.7 (1800) 19.1 (2700) 25.5 (3610) 44.6 (6320) 63.7 (9020) maximum torque: Maximum current (A) 12 23 23 43 43 71 108 (Note 9) Regenerative braking frequency 137 511 396 271 206 98 89 (times/min) (Note 2) Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. HF-JP 3000r/min Series Servo Motor Torque Characteristics (200VAC Class) Continuous running range 4000 6000 4 0 0 Speed (r/min) 1400 0 20 Peak running range Continuous running range 4000 Speed (r/min) 23 Continuous running range 2000 4000 6000 5 0 0 5040 6000 36 0 0 Continuous running range 2000 4000 Speed (r/min) 0 0 4000 (Note 4) Peak running range Continuous running range 6000 2000 4000 6000 Speed (r/min) HF-JP503(B) (Note 1) 10500 (Note 4) 18 7 Continuous running range 2000 14 980 Speed (r/min) 54 2520 1960 21 Torque (N•m) Peak running range 7000 75 (Note 4) 50 6000 Notes: 1. 2. 3. Peak running range Peak running range 10 2000 7560 Torque (N•m) Torque (oz•in) (Note 4) 0 10 700 HF-JP353(B) (Note 1) 30 Torque (N•m) Torque (oz•in) 2800 (Note 4) Speed (r/min) HF-JP203(B) (Note 1) 4200 1400 Torque (N•m) 2000 560 Torque (oz•in) 0 0 8 HF-JP153 (B) (Note 1) 2940 15 Peak running range Peak running 3 range 420 1120 (Note 4) Torque (N•m) 6 HF-JP103 (B) (Note 1) 2100 12 Torque (N•m) (Note 4) 1680 Torque (oz•in) HF-JP73 (B) (Note 1) Torque (oz•in) Torque (N•m) Torque (oz•in) 840 9 Torque (oz•in) HF-JP53 (B) (Note 1, 2, 3) 1260 3500 25 0 0 Continuous running range 2000 4000 Speed (r/min) 6000 : For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. 4. This value is applicable when the torque is maximally increased by using the servo amplifier with “-MU”. Model configurations HF-JP 3000r/min Series Servo Motor Specifications (400VAC Class) 500A4/B4 (-RJ006) /T4 7.5 5.0 60A4/B4 (-RJ006) /T4 1.0 0.5 1.3 0.75 1.7 1.0 2.5 1.5 1.59 (225) 2.39 (338) 3.18 (450) 4.77 (675) 6.37 (902) 4.77 (675) 7.16 (1010) 9.55 (1350) 19.1 (2700) 16.7 1.5 4.5 27.3 2.8 8.4 38.2 2.8 8.4 14.3 (2020) 3000 6000 6900 60.2 5.4 17 350A4/B4 (-RJ006) /T4 5.5 3.3 <3.5> (Note 8) 10.5 (1490) <11.1 (1570)> (Note 8) 32.0 (4530) 82.4 5.4 17 83.5 8.3 <8.8> (Note 8) 26 133 14 41 99 72 56 265 203 75 68 1.52 (8.31) 2.02 (11.0) 2.09 (11.4) 2.59 (14.2) 2.65 (14.5) 3.79 (20.7) 4.92 (26.9) 13.2 (72.2) 3.15 (17.2) 4.29 (23.5) 5.42 (29.6) 15.4 (84.2) Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2 3.7 (8.2) 4.5 (10) 5.9 (13) 7.5 (17) 13 (29) 5.1 (12) 5.9 (13) 7.3 (16) 8.9 (20) 15 (33) 200A4/B4 (-RJ006) 200A4/B4 (-RJ006) 350A4/B4 (-RJ006) 350A4/B4 (-RJ006) 500A4/B4 (-RJ006) /T4-U111 /T4-U112 /T4-U113 /T4-U114 /T4-U115 9.55 (1350) 12.7 (1800) 19.1 (2700) 25.5 (3610) 44.6 (6320) 12 12 22 22 36 3.0 (6.7) 4.4 (9.7) 100A4/B4 (-RJ006) /T4-U110 6.37 (902) 6.0 489 100 382 275 209 15.9 (2250) 47.7 (6750) 19.0 (104) 21.2 (116) Options 3.5 2.0 Servo amplifiers 200A4/B4 (-RJ006) /T4 5034 (B) 18 (40) 20 (44) 700A4/B4 (-RJ006) /T4-U116 63.7 (9020) 54 98 89 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 7. Value indicated in < > is applicable when connected to MR-J3-500A/B(-RJ006)/T-U105 servo amplifier. 8. Value indicated in < > is applicable when connected to MR-J3-500A4/B4(-RJ006)/T4-U115 servo amplifier. 9. Use servo amplifier MR-J3-MA(4)/B(4)(-RJ006)/T(4)-UM to increase the maximum torque. Servo support software Y HF-JP 3000r/min Series Servo Motor Torque Characteristics (400VAC Class) 0 Continuous running range 4000 6000 560 4 0 0 Speed (r/min) 1400 0 20 Peak running range Continuous running range 2000 4000 6000 5 0 0 5040 (Note 3) 36 Continuous running range 4000 Speed (r/min) 6000 18 0 0 Continuous running range 2000 4000 Speed (r/min) 6000 Torque (N•m) Torque (oz•in) 4000 14 980 7 0 0 (Note 3) Peak running range 6000 2000 4000 Speed (r/min) 6000 HF-JP5034(B) (Note 1, 2) 10500 54 2520 2000 1960 21 Continuous running range Continuous running range Speed (r/min) 7000 75 (Note 3) 50 Notes: 1. : For 3-phase 400VAC. 2. : For 3-phase 380VAC. 3. This value is applicable when the torque is maximally increased by using the servo amplifier with “-MU”. Peak running range Peak running range 10 2000 7560 Torque (N•m) (Note 3) 0 Peak running range 700 HF-JP3534(B) (Note 1, 2) Torque (oz•in) 30 Torque (N•m) Torque (oz•in) 2800 10 Speed (r/min) HF-JP2034(B) (Note 1, 2) 4200 1400 (Note 3) Peak running range Peak running range 2000 8 HF-JP1534 (B) (Note 1, 2) 2940 15 Torque (N•m) 0 (Note 3) Torque (oz•in) 3 1120 HF-JP1034 (B) (Note 1, 2) 2100 12 Torque (N•m) 6 1680 Torque (N•m) (Note 3) 420 HF-JP734 (B) (Note 1, 2) Torque (oz•in) Torque (N•m) Torque (oz•in) 840 9 Torque (oz•in) HF-JP534 (B) (Note 1, 2) 1260 Peripheral equipment 100A4/B4 (-RJ006) /T4 3534 (B) MR-J3W series 2034 (B) Cautions 1534 (B) Warranty 1034 (B) 3500 25 0 0 Global FA centers 734 (B) Servo motors HF-JP 3000r/min series (Low inertia, medium capacity) 534 (B) Continuous running range 2000 4000 6000 Speed (r/min) 24 MELSERVO-J3 HF-JP 1500r/min Series Servo Motor Specifications (200VAC/400VAC Class) HF-JP 1500r/min series (Low inertia, large capacity) (200VAC) Servo motor series Servo motor model HF-JP Compatible servo amplifier model (Note 8) MR-J3- 15K1M (B) 11K1M4 (B) 15K1M4 (B) 11KA/B/T-LR 15KA/B/T-LR 11KA4/B4/T4-LR 15KA4/B4/T4-LR 16 22 16 22 11 15 11 15 70 (9910) 95.5 (13500) 70 (9910) 95.5 (13500) 210 (29700) 286 (40500) 210 (29700) 286 (40500) 290 Power supply capacity (Note 1) (kVA) Rated output (kW) Continuous running duty Rated torque (N·m [oz·in]) Maximum torque (N·m [oz·in]) HF-JP 1500r/min series (Low inertia, large capacity) (400VAC) 11K1M (B) Rated speed (r/min) 1500 Maximum speed (r/min) 3000 Permissible instantaneous speed (r/min) 3450 Power rate at continuous rated torque (kW/s) 223 290 223 Rated current (A) 60 76 32 38 Maximum current (A) 200 246 100 123 Regenerative braking frequency (times/min) (Note 2, 6) 143 162 143 162 220 (1200) 315 (1720) 220 (1200) 315 (1720) 240 (1310) 336 (1840) 240 (1310) 336 (1840) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio Maximum of 10 times the servo motor’s inertia moment (Note 3) Speed/position detector 18-bit encoder (resolution: 262144 p/rev) Attachments Oil seal Insulation class Class F Structure Totally enclosed non ventilated (IP rating: IP67) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) Ambient temperature Ambient humidity Environment (Note 7) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level Vibration (Note 5) Mass (kg [lb]) X: 24.5m/s2 Y: 24.5m/s2 Standard 62 (140) 86 (190) 62 (140) 86 (190) With electromagnetic brake 74 (165) 97 (215) 74 (165) 97 (215) Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. Y 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 8. Contact your local sales office for fully closed loop control compatible servo amplifier. HF-JP 1500r/min Series Servo Motor Torque Characteristics (200VAC/400VAC Class) HF-JP11K1M (B) (Note 1) 120 8400 60 42000 28000 300 Torque (N•m) 180 Peak running range 16800 HF-JP15K1M (B) (Note 1) Torque (oz•in) 25200 240 Torque (N•m) Torque (oz•in) 33600 Peak running range 200 100 14000 Continuous running range Continuous running range 0 0 1000 2000 0 0 3000 Speed (r/min) 16800 120 8400 60 Peak running range 42000 28000 14000 300 Torque (N•m) 180 Peak running range 200 100 0 1000 2000 Speed (r/min) 25 Notes: 1. 2. 3. Continuous running range Continuous running range 0 3000 HF-JP15K1M4 (B) (Note 2, 3) Torque (oz•in) 240 Torque (N•m) Torque (oz•in) 25200 2000 Speed (r/min) HF-JP11K1M4 (B) (Note 2, 3) 33600 1000 3000 0 0 1000 2000 Speed (r/min) 3000 : For 3-phase 200VAC. : For 3-phase 400VAC. : For 3-phase 380VAC. Compatible servo amplifier model MR-J3Power supply capacity (Note 1) (kVA) Rated output (kW) Continuous running duty Rated torque (N·m [oz·in]) Maximum torque (N·m [oz·in]) 102(B) 152(B) 202(B) 302(B) 60A/B(-RJ006)/T 100A/B(-RJ006)/T 200A/B(-RJ006)/T 350A/B(-RJ006)/T 500A/B(-RJ006)/T 1.0 1.7 2.5 3.5 4.8 0.5 1.0 1.5 2.0 3.0 2.39 (338) 4.78 (677) 7.16 (1010) 9.55 (1350) 14.3 (2020) 7.16 (1010) 14.4 (2040) 21.6 (3060) 28.5 (4040) 42.9 (6070) Rated speed (r/min) 2000 Maximum speed (r/min) 3000 3450 Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) 18.4 49.3 79.8 41.5 56.8 Rated current (A) 3.2 5.9 9.9 14 23 Maximum current (A) 9.6 18 30 42 69 Regenerative braking frequency (times/min) (Note 2) 115 160 425 120 70 3.10 (16.9) 4.62 (25.3) 6.42 (35.1) 22.0 (120) 36.0 (197) 5.20 (28.4) 6.72 (36.7) 8.52 (46.6) 32.0 (175) 46.0 (252) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio Maximum of 10 times the servo motor's inertia moment (Note 3) Speed/position detector Options 18-bit encoder (resolution: 262144 p/rev) Attachments Oil seal Insulation class Class F Structure Totally enclosed non ventilated (IP rating: IP65) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) Ambient temperature Ambient humidity 6.5 (15) 8.0 (18) 10 (22) 21 (47) 28 (62) 9.0 (20) 11 (25) 13 (29) 27 (60) 34 (75) Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. HC-LP Series Servo Motor Torque Characteristics 560 4 280 2 2100 15 Peak running range 1400 10 700 5 Continuous running range 0 0 1000 2000 3000 0 0 7840 56 30 5880 3920 28 1400 10 1960 14 0 0 1000 2000 Speed (r/min) 1120 8 0 0 Continuous running range 3000 Notes: 1. 2. 3. Continuous running range Continuous running range 1000 2000 Speed (r/min) 16 3000 1000 2000 Speed (r/min) 3000 Peak running range 20 Peak running range 0 Peak running range 2240 42 2800 0 24 HC-LP302(B) (Note 1) Torque (oz•in) Torque (N•m) 40 Torque (N•m) HC-LP202(B) (Note 1) 4200 3360 32 Continuous running range Speed (r/min) 5600 Torque (oz•in) Peak running range 4480 20 Torque (N•m) 6 Torque (oz•in) Torque (N•m) Torque (oz•in) 840 HC-LP152(B) (Note 1) HC-LP102(B) (Note 1) 2800 8 Torque (N•m) HC-LP052 (B) (Note 1, 2, 3) 1120 MR-J3W series Standard With electromagnetic brake Warranty Mass (kg [lb]) X: 19.6m/s2 Y: 49m/s2 Servo support software 1000m or less above sea level X: 9.8m/s2 Y: 24.5m/s2 Vibration (Note 5) Cautions Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation Peripheral equipment 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere 1000 2000 Speed (r/min) : For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. Global FA centers Environment (Note 6) Torque (oz•in) Model configurations HC-LP series (Low inertia, medium capacity) 52(B) Servo motors Servo motor series Servo motor model HC-LP Servo amplifiers HC-LP Series Servo Motor Specifications 3000 26 MELSERVO-J3 HC-RP Series Servo Motor Specifications Servo motor series HC-RP series (Ultra low inertia, medium capacity) Servo motor model HC-RP 103(B) Compatible servo amplifier model MR-J3Power supply capacity (Note 1) (kVA) Rated output (kW) Continuous running duty Rated torque (N·m [oz·in]) Maximum torque (N·m [oz·in]) 153(B) 203(B) 200A/B(-RJ006)/T 353(B) 503(B) 500A/B(-RJ006)/T 350A/B(-RJ006)/T 1.7 2.5 3.5 5.5 1.0 1.5 2.0 3.5 5.0 3.18 (450) 4.78 (677) 6.37 (902) 11.1 (1570) 15.9 (2250) 7.95 (1130) 11.9 (1690) 15.9 (2250) 27.9 (3950) 39.7 (5620) Rated speed (r/min) 3000 Maximum speed (r/min) 4500 7.5 5175 Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) 67.4 120 176 150 211 Rated current (A) 6.1 8.8 14 23 28 Maximum current (A) 18 23 37 58 70 1090 860 710 174 125 1.50 (8.20) 1.90 (10.4) 2.30 (12.6) 8.30 (45.4) 12.0 (65.6) 1.85 (10.1) 2.25 (12.3) 2.65 (14.5) 11.8 (64.5) 15.5 (84.7) Regenerative braking frequency (times/min) (Note 2) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio Maximum of 5 times the servo motor’s inertia moment (Note 3) Speed/position detector 18-bit encoder (resolution: 262144 p/rev) Attachments Oil seal Insulation class Class F Structure Totally enclosed non ventilated (IP rating: IP65) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) Ambient temperature Ambient humidity Environment (Note 6) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2 Vibration (Note 5) Mass (kg [lb]) Standard 3.9 (8.6) 5.0 (11) 6.2 (14) 12 (27) 17 (38) With electromagnetic brake 6.0 (14) 7.0 (16) 8.3 (19) 15 (33) 21 (47) Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. HC-RP Series Servo Motor Torque Characteristics 420 0 700 2000 3000 Peak running range 4000 4500 0 0 6300 45 1400 0 27 Torque (oz•in) Torque (N•m) Torque (oz•in) 2800 Peak running range 20 10 0 4200 2100 2000 3000 Speed (r/min) 4000 4500 6 Continuous running range 1000 2000 3000 Speed (r/min) 4000 4500 0 0 1000 2000 3000 Speed (r/min) Peak running range 30 15 Continuous running range 1000 Peak running range 12 HC-RP503(B) (Note 1) Torque (N•m) HC-RP353(B) (Note 1) 30 18 Continuous running range Speed (r/min) 4200 1680 840 5 Continuous running range 1000 10 HC-RP203(B) (Note 1) 2520 15 Torque (oz•in) 1400 Torque (N•m) Peak running range 6 3 0 Torque (oz•in) Torque (N•m) Torque (oz•in) 840 HC-RP153(B) (Note 1) 2100 9 Torque (N•m) HC-RP103(B) (Note 1) 1260 Continuous running range 0 0 Notes: 1. 1000 2000 3000 Speed (r/min) 4000 4500 : For 3-phase 200VAC. 4000 4500 Compatible servo amplifier model MR-J3Power supply capacity (Note 1) (kVA) Rated output (kW) Continuous running duty Rated torque (N·m [oz·in]) Maximum torque (N·m [oz·in]) 152(B) 202(B) 70A/B(-RJ006)/T 200A/B(-RJ006)/T 350A/B(-RJ006)/T 352(B) 502(B) 500A/B(-RJ006)/T 1.3 2.5 3.5 5.5 0.75 1.5 2.0 3.5 7.5 5.0 3.58 (507) 7.16 (1010) 9.55 (1350) 16.7 (2360) 23.9 (3380) 10.7 (1520) 21.6 (3060) 28.5 (4040) 50.1 (7090) 71.6 (10100) 2000 Rated speed (r/min) Maximum speed (r/min) 3000 Permissible instantaneous speed (r/min) 3450 2500 2875 Power rate at continuous rated torque (kW/s) 12.3 23.2 23.9 36.5 49.6 Rated current (A) 5.4 9.7 14 23 28 Maximum current (A) 16 29 42 69 84 Regenerative braking frequency (times/min) (Note 2) 53 124 68 44 31 10.4 (56.9) 22.1 (121) 38.2 (209) 76.5 (418) 115 (629) 12.5 (68.3) 24.2 (132) 46.8 (256) 85.1 (465) 124 (678) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio Maximum of 15 times the servo motor’s inertia moment (Note 3) Speed/position detector Options 18-bit encoder (resolution: 262144 p/rev) Attachments Oil seal Insulation class Class F Structure Totally enclosed non ventilated (IP rating: IP65) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing) Ambient temperature Ambient humidity 8.0 (18) 11 (25) 16 (36) 20 (44) 24 (53) 10 (22) 13 (29) 22 (49) 26 (58) 30 (67) Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. X Y 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. HC-UP Series Servo Motor Torque Characteristics 560 1120 4 Peak running range 16 0 0 1000 2000 3000 0 0 11200 80 2800 Peak running range 40 8400 60 5600 40 0 1000 2000 Speed (r/min) 10 Continuous running range 1000 2000 Speed (r/min) 3000 2800 20 0 0 Notes: 1. 2. 3. Continuous running range 2500 0 0 1000 2000 Speed (r/min) 3000 Peak running range 20 Continuous running range 0 Peak running range 20 HC-UP502(B) (Note 1) Torque (N•m) 60 Torque (oz•in) Torque (N•m) HC-UP352(B) (Note 1) 5600 30 Continuous running range Speed (r/min) 8400 2800 1400 8 Continuous running range 4200 Torque (N•m) 2240 24 Torque (oz•in) Peak running range 8 HC-UP202(B) (Note 1) HC-UP152(B) (Note 1) 3360 Torque (N•m) 12 Torque (oz•in) 1120 Torque (N•m) Torque (oz•in) HC-UP72(B) (Note 1, 2, 3) 1680 MR-J3W series Standard With electromagnetic brake Warranty Mass (kg [lb]) X: 24.5m/s2 Y: 49m/s2 Servo support software 1000m or less above sea level X: 24.5m/s2 Y: 24.5m/s2 Vibration (Note 5) Cautions Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation Peripheral equipment 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere : For 3-phase 200VAC. : For 1-phase 230VAC. : For 1-phase 200VAC. This line is drawn only where differs from the other two lines. Global FA centers Environment (Note 6) Torque (oz•in) Model configurations HC-UP series (Flat type, medium capacity) 72(B) Servo motors Servo motor series Servo motor model HC-UP Servo amplifiers HC-UP Series Servo Motor Specifications 1000 2000 2500 Speed (r/min) 28 MELSERVO-J3 HA-LP 1000r/min Series Servo Motor Specifications (200VAC Class) Servo motor series HA-LP 1000r/min series (Low inertia, medium/large capacity) Servo motor model HA-LP 601(B) 700A/B Compatible servo amplifier model MR-J3- Maximum torque (N·m [oz·in]) 20K1 25K1 22KA/B(-RJ006)/T (-RJ006)/T 30K1 37K1 DU30KA/B DU37KA/B 59 8.6 12 18 22 30 38 48 6.0 8.0 12 15 20 25 30 37 57.3 (8110) 76.4 (10800) 115 (16300) 143 (20200) 191 (27000) 239 (33800) 286 (40500) 353 (50000) 172 (24400) 229 (32400) 344 (48700) 415 (58800) 477 (67500) 597 (84500) 716 (101000) 883 (125000) Rated output (kW) Rated torque (N·m [oz·in]) 15K1 15KA/B 11KA/B(-RJ006)/T (-RJ006)/T Power supply capacity (Note 1) (kVA) Continuous running duty 12K1(B) 801(B) Rated speed (r/min) 1000 Maximum speed (r/min) 1200 Permissible instantaneous speed (r/min) 1380 Power rate at continuous rated torque (kW/s) 313 265 445 373 561 528 626 668 Rated current (A) 34 42 61 83 118 118 154 188 Maximum current (A) 102 126 183 249 295 295 385 470 Regenerative braking frequency (times/min) (Note 2) 158 354 (Note 6) 264 (Note 6) 230 (Note 6) 195 (Note 6) 117 (Note 6) – – 105 (574) 220 (1200) 295 (1610) 550 (3010) 650 (3550) 1080 (5900) 113 (618) 293 (1600) 369 (2020) – – – Moment of inertia Standard J (×10-4kg·m2) 2 With electromagnetic brake [J (oz·in )] Recommended load to motor inertia moment ratio – – Maximum of 10 times the servo motor’s inertia moment (Note 3) 18-bit encoder (resolution: 262144 p/rev) Speed/position detector Oil seal Attachments Class F Insulation class Structure Totally enclosed ventilated (IP rating: IP44) (Note 4) Ambient temperature 0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing) Ambient humidity Environment (Note 7) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2 Vibration (Note 5) Mass (kg [lb]) Cooling fan 1310 (7160) 1870 (10200) Power X: 9.8m/s2 Y: 9.8m/s2 Standard 55 (125) 95 (210) 115 (255) 160 (355) 180 (400) 230 (510) 250 (555) 335 (740) With electromagnetic brake 70 (155) 130 (290) 150 (335) – – – – – Voltage, frequency 1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz Input (W) 42 (50Hz) / 54 (60Hz) 62 (50Hz) / 76 (60Hz) 65 (50Hz) / 85 (60Hz) 120 (50Hz) / 175 (60Hz) 0.21 (50Hz) / 0.25 (60Hz) 0.18 (50Hz) / 0.17 (60Hz) 0.20 (50Hz) / 0.22 (60Hz) 0.65 (50Hz) / 0.80 (60Hz) Rated current (A) 3-phase 200 to 230VAC 50/60Hz Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). HA-LP 1000r/min Series Servo Motor Torque Characteristics (200VAC Class) 28000 400 Peak running range 29 84000 200 14000 100 0 500 1000 1200 Speed (r/min) 0 HA-LP25K1 (B) (Note 1) 800 600 Peak running range 84000 600 Peak running range 56000 400 28000 200 28000 200 Continuous running range 0 0 500 1000 1200 Speed (r/min) 450 300 21000 150 0 0 Peak running range 500 1000 1200 Speed (r/min) HA-LP37K1 (B) (Note 1) 126000 800 Torque (N•m) 42000 HA-LP30K1 (B) (Note 1) 112000 400 Continuous running range 0 500 1000 1200 Speed (r/min) 63000 Continuous running range Continuous running range 0 500 1000 1200 Speed (r/min) 56000 0 Torque (oz•in) Torque (N•m) 28000 Peak running range 200 Continuous running range 0 Torque (oz•in) Torque (N•m) Torque (oz•in) 56000 112000 600 300 Torque (oz•in) 0 500 1000 1200 Speed (r/min) HA-LP20K1 (B) (Note 1) 84000 Continuous running range 0 500 1000 1200 Speed (r/min) Torque (N•m) 0 42000 HF-LP15K1 (B) (Note 1) 100 Continuous running range 0 Peak running range 400 84000 Torque (N•m) 14000 60 200 HA-LP12K1 (B) (Note 1) 56000 Torque (N•m) 28000 300 Torque (oz•in) 120 Torque (N•m) Peak running range HA-LP801 (B) (Note 1) 42000 Torque (oz•in) 8400 180 Torque (oz•in) 16800 Torque (N•m) Torque (oz•in) HA-LP601 (B) (Note 1) 25200 900 Peak running range 600 42000 300 0 0 Continuous running range 500 1000 1200 Speed (r/min) Notes: 1. : For 3-phase 200VAC. HA-LP 1000r/min series (Low inertia, medium/large capacity) 8014(B) 700A4/B4 11KA4/B4(-RJ006)/T4 (-RJ006)/T4 15K14 20K14 15KA4/B4 22KA4/B4 (-RJ006)/T4 (-RJ006)/T4 12K14(B) 25K14 30K14 37K14 DU30KA4/B4 DU37KA4/B4 8.6 12 18 22 30 38 48 6.0 8.0 12 15 20 25 30 37 57.3 (8110) 76.4 (10800) 115 (16300) 143 (20200) 191 (27000) 239 (33800) 286 (40500) 353 (50000) 172 (24400) 229 (32400) 344 (48700) 415 (58800) 477 (67500) 597 (84500) 716 (101000) 883 (125000) 668 59 1000 1200 Servo motors 6014(B) Model configurations HA-LP 1000r/min Series Servo Motor Specifications (400VAC Class) 265 445 373 561 528 626 17 20 30 40 55 70 77 95 51 60 90 120 138 175 193 238 169 354 (Note 6) 264 (Note 6) 230 (Note 6) 195 (Note 6) – – – 105 (574) 220 (1200) 295 (1610) 550 (3010) 650 (3550) 1080 (5900) 1310 (7160) 1870 (10200) 113 (618) 293 (1600) 369 (2020) – – – – – Options Maximum of 10 times the servo motor’s inertia moment (Note 3) Servo amplifiers 1380 313 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed ventilated (IP rating: IP44) (Note 4) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2 X: 9.8m/s2 Y: 9.8m/s2 55 (125) 95 (210) 115 (255) 160 (355) 180 (400) 230 (510) 250 (555) 335 (740) 70 (155) 130 (290) 150 (335) – – – – – 1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz 3-phase 380 to 440VAC/50Hz 3-phase 380 to 480VAC/60Hz 3-phase 380 to 460VAC/50Hz 3-phase 380 to 480VAC/60Hz 42 (50Hz) / 54 (60Hz) 62 (50Hz) / 76 (60Hz) 65 (50Hz) / 85 (60Hz) 110 (50Hz) / 150 (60Hz) 0.21 (50Hz) / 0.25 (60Hz) 0.14 (50Hz) / 0.11 (60Hz) 0.12 (50Hz) / 0.14 (60Hz) 0.20 (50Hz) / 0.22 (60Hz) 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air 3 flow: 1.0m /min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 84000 100 0 500 1000 1200 Speed (r/min) 600 Peak running range 400 28000 200 500 1000 1200 Speed (r/min) 0 0 84000 Torque (N•m) 0 500 1000 1200 Speed (r/min) 600 Peak running range 400 28000 200 Continuous running range 0 0 500 1000 1200 Speed (r/min) 0 500 1000 1200 Speed (r/min) HA-LP37K14 (B) (Note 1, 2) 126000 800 56000 Continuous running range 500 1000 1200 Speed (r/min) 150 Continuous running range HA-LP30K14 (B) (Note 1, 2) 112000 800 0 200 0 Torque (oz•in) 21000 Peak running range 300 Continuous running range HA-LP25K14 (B) (Note 1, 2) 56000 42000 450 Warranty 0 Continuous running range 0 14000 Torque (oz•in) Peak running range Torque (oz•in) 400 200 Peak running range HA-LP15K14 (B) (Note 1, 2) 63000 84000 900 Peak running range Global FA centers 28000 Torque (N•m) Torque (oz•in) 56000 112000 600 28000 Torque (N•m) 0 500 1000 1200 Speed (r/min) HA-LP20K14 (B) (Note 1, 2) 84000 300 Continuous running range Torque (N•m) 0 42000 100 Continuous running range 0 Peak running range 400 Torque (N•m) 14000 60 200 HA-LP12K14 (B) (Note 1, 2) 56000 Torque (N•m) 28000 300 Torque (oz•in) 120 Torque (N•m) Peak running range HA-LP8014 (B) (Note 1, 2) 42000 Torque (oz•in) 8400 180 Torque (oz•in) 16800 Torque (N•m) Torque (oz•in) HA-LP6014 (B) (Note 1, 2) 25200 Cautions HA-LP 1000r/min Series Servo Motor Torque Characteristics (400VAC Class) Servo support software 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) MR-J3W series Peripheral equipment 0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing) 600 42000 300 0 0 Continuous running range 500 1000 1200 Speed (r/min) Notes: 1. 2. : For 3-phase 400VAC. : For 3-phase 380VAC. 30 MELSERVO-J3 HA-LP 1500r/min Series Servo Motor Specifications (200VAC Class) Servo motor series HA-LP 1500r/min series (Low inertia, medium/large capacity) Servo motor model HA-LP 701M(B) Compatible servo amplifier model MR-J3- 15K1M(B) Maximum torque (N·m [oz·in]) 37K1M DU37KA/B 59 10 16 22 33 48 7.0 11 15 22 30 37 44.6 (6320) 70.0 (9910) 95.5 (13500) 140 (19800) 191 (27000) 236 (33400) 134 (19000) 210 (29700) 286 (40500) 350 (49600) 477 (67500) 589 (83400) Rated output (kW) Rated torque (N·m [oz·in]) 30K1M DU30KA/B 22K1M 700A/B(-RJ006)/T 11KA/B(-RJ006)/T 15KA/B(-RJ006)/T 22KA/B(-RJ006)/T Power supply capacity (Note 1) (kVA) Continuous running duty 11K1M(B) Rated speed (r/min) 1500 Maximum speed (r/min) 2000 2300 Permissible instantaneous speed (r/min) Power rate at continuous rated torque (kW/s) 189 223 309 357 561 514 Rated current (A) 37 65 87 126 174 202 Maximum current (A) 111 195 261 315 435 505 Regenerative braking frequency (times/min) (Note 2) 70 158 (Note 6) 191 (Note 6) 102 (Note 6) — — 105 (574) 220 (1200) 295 (1610) 550 (3010) 650 (3550) 1080 (5900) 113 (618) 293 (1600) 369 (2020) — — — Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio Maximum of 10 times the servo motor’s inertia moment (Note 3) Speed/position detector 18-bit encoder (resolution: 262144 p/rev) Attachments Oil seal Insulation class Class F Structure Totally enclosed ventilated (IP rating: IP44) (Note 4) Ambient temperature 0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing) Ambient humidity Environment (Note 7) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2 Vibration (Note 5) Cooling fan Mass (kg [lb]) Power X: 9.8m/s2 Y: 9.8m/s2 Standard 55 (125) 95 (210) 115 (255) 160 (355) 180 (400) 230 (510) With electromagnetic brake 70 (155) 130 (290) 150 (335) — — — Voltage, frequency 1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz Input (W) 42 (50Hz) / 54 (60Hz) 62 (50Hz) / 76 (60Hz) 65 (50Hz) / 85 (60Hz) 120 (50Hz) / 175 (60Hz) 0.21 (50Hz) / 0.25 (60Hz) 0.18 (50Hz) / 0.17 (60Hz) 0.20 (50Hz) / 0.22 (60Hz) 0.65 (50Hz) / 0.80 (60Hz) Rated current (A) 3-phase 200 to 230VAC 50/60Hz Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). HA-LP 1500r/min Series Servo Motor Torque Characteristics (200VAC Class) 11200 50 Peak running range 160 0 28000 0 0 Continuous running range 0 500 1000 1500 2000 0 500 1000 1500 2000 Speed (r/min) Speed (r/min) HA-LP22K1M (Note 1) HA-LP30K1M (Note 1) HA-LP37K1M (Note 1) Peak running range 56000 Torque (N•m) 300 105000 600 400 Peak running range 70000 750 Torque (N•m) 84000 500 Peak running range Notes: 1. 200 28000 14000 100 0 0 500 1000 1500 2000 35000 200 Continuous running range Speed (r/min) 31 100 Speed (r/min) Torque (oz•in) 42000 Peak running range 200 Continuous running range 500 1000 1500 2000 400 Torque (N•m) Torque (oz•in) 56000 14000 80 Continuous running range 0 28000 300 Torque (N•m) Torque (N•m) 22400 HA-LP15K1M(B) (Note 1) 42000 240 Torque (oz•in) 7000 Peak running range 100 Torque (oz•in) Torque (N•m) Torque (oz•in) 14000 HA-LP11K1M(B) (Note 1) 33600 150 Torque (oz•in) HA-LP701M(B) (Note 1) 21000 250 Continuous running range 0 0 500 1000 1500 2000 Speed (r/min) Continuous running range 0 0 500 1000 1500 2000 Speed (r/min) : For 3-phase 200VAC. 37K1M4 45K1M4 50K1M4 DU37KA4/B4 DU45KA4/B4 DU55KA4/B4 80 10 16 22 33 48 59 71 7.0 11 15 22 30 37 45 50 44.6 (6320) 70.0 (9910) 95.5 (13500) 140 (19800) 191 (27000) 236 (33400) 286 (40500) 318 (45000) 134 (19000) 210 (29700) 286 (40500) 350 (49600) 477 (67500) 589 (83400) 716 (101000) 796 (113000) 1500 2000 2300 189 223 309 357 561 514 626 542 18 31 41 63 87 101 128 143 54 93 123 158 218 253 320 358 75 158 (Note 6) 191 (Note 6) 102 (Note 6) — — — — 105 (574) 220 (1200) 295 (1610) 550 (3010) 650 (3550) 1080 (5900) 1310 (7160) 1870 (10200) 113 (618) 293 (1600) 369 (2020) — — — — — Model configurations 30K1M4 DU30KA4/B4 22K1M4 700A4/B4(-RJ006)/T4 11KA4/B4(-RJ006)/T4 15KA4/B4(-RJ006)/T4 22KA4/B4(-RJ006)/T4 Servo motors HA-LP 1500r/min series (Low inertia, medium/large capacity) 15K1M4(B) 11K1M4(B) 701M4(B) Servo amplifiers HA-LP 1500r/min Series Servo Motor Specifications (400VAC Class) Maximum of 10 times the servo motor’s inertia moment (Note 3) Options 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed ventilated (IP rating: IP44) (Note 4) 0 to 40°C (32 to 104°F) (non freezing), storage: –15 to 70°C (5 to 158°F) (non freezing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2 X: 9.8m/s2 Y: 9.8m/s2 55 (125) 95 (210) 115 (255) 160 (355) 180 (400) 230 (510) 250 (555) 335 (740) 70 (155) 130 (290) 150 (335) — — — — — 3-phase 380 to 440VAC/50Hz 3-phase 380 to 480VAC/60Hz 62 (50Hz) / 76 (60Hz) 65 (50Hz) / 85 (60Hz) 110 (50Hz) / 150 (60Hz) 0.21 (50Hz) / 0.25 (60Hz) 0.14 (50Hz) / 0.11 (60Hz) 0.12 (50Hz) / 0.14 (60Hz) 0.20 (50Hz) / 0.22 (60Hz) 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. 11200 50 0 0 Continuous running range 0 500 1000 1500 2000 Torque (N•m) 28000 200 14000 100 0 0 Peak running range 0 500 1000 1500 2000 Continuous running range 500 1000 1500 2000 Speed (r/min) Speed (r/min) HA-LP30K1M4 (Note 1, 2) HA-LP37K1M4 (Note 1, 2) HA-LP45K1M4 (Note 1, 2) HA-LP50K1M4 (Note 1, 2) 84000 35000 200 0 500 1000 1500 2000 Speed (r/min) 0 84000 42000 500 1000 1500 2000 Speed (r/min) Peak running range 600 Notes: 1. 2. 400 250 Continuous running range 0 600 900 Torque (N•m) Peak running range Peak running range Torque (oz•in) 500 126000 800 Torque (N•m) 70000 Torque (oz•in) Peak running range 112000 750 Torque (N•m) 400 Torque (oz•in) 105000 600 Continuous running range 0 300 Speed (r/min) Torque (N•m) Torque (oz•in) 0 500 1000 1500 2000 42000 100 Continuous running range 56000 28000 200 400 Speed (r/min) 84000 56000 28000 14000 80 Continuous running range 0 Peak running range Peak running range Torque (oz•in) 160 HA-LP22K1M4 (Note 1, 2) 56000 300 Torque (N•m) Torque (N•m) 22400 HA-LP15K1M4(B) (Note 1, 2) 42000 240 Warranty 7000 Peak running range 100 Torque (oz•in) Torque (N•m) Torque (oz•in) 14000 HA-LP11K1M4(B) (Note 1, 2) 33600 150 Torque (oz•in) HA-LP701M4(B) (Note 1, 2) 21000 Cautions HA-LP 1500r/min Series Servo Motor Torque Characteristics (400VAC Class) Servo support software 42 (50Hz) / 54 (60Hz) MR-J3W series 3-phase 380 to 460VAC/50Hz 3-phase 380 to 480VAC/60Hz 28000 200 0 0 300 Continuous running range Continuous running range 500 1000 1500 2000 Speed (r/min) 0 0 : For 3-phase 400VAC. : For 3-phase 380VAC. Global FA centers 1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz Peripheral equipment 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) 500 1000 1500 2000 Speed (r/min) 32 MELSERVO-J3 HA-LP 2000r/min Series Servo Motor Specifications (200VAC Class) Servo motor series HA-LP 2000r/min series (Low inertia, medium/large capacity) Servo motor model HA-LP 502 Compatible servo amplifier model MR-J3- 11K2(B) 15K2(B) 37K2 DU37KA/B 59 7.5 10.0 16 22 33 48 5.0 7.0 11 15 22 30 37 23.9 (3380) 33.4 (4730) 52.5 (7430) 71.6 (10100) 105 (14900) 143 (20200) 177 (25100) 71.6 (10100) 100 (14200) 158 (22400) 215 (30400) 263 (37200) 358 (50700) 442 (62600) Rated output (kW) Rated torque (N·m [oz·in]) Maximum torque (N·m [oz·in]) 30K2 DU30KA/B 22K2(B) 500A/B(-RJ006)/T 700A/B(-RJ006)/T 11KA/B(-RJ006)/T 15KA/B(-RJ006)/T 22KA/B(-RJ006)/T Power supply capacity (Note 1) (kVA) Continuous running duty 702 Rated speed (r/min) 2000 Maximum speed (r/min) 2000 2300 Permissible instantaneous speed (r/min) 77.2 118 263 233 374 373 480 Rated current (A) 25 34 63 77 112 166 204 Maximum current (A) 75 102 189 231 280 415 510 Regenerative braking frequency (times/min) (Note 2) 50 50 186 (Note 6) 144 (Note 6) 107 (Note 6) — — 74.0 (405) 94.2 (515) 105 (574) 220 (1200) 295 (1610) 550 (3010) 650 (3550) — — 113 (618) 293 (1600) 369 (2020) — — Power rate at continuous rated torque (kW/s) Moment of inertia Standard J (×10-4kg·m2) With electromagnetic brake [J (oz·in2)] Recommended load to motor inertia moment ratio Maximum of 10 times the servo motor’s inertia moment (Note 3) Speed/position detector 18-bit encoder (resolution: 262144 p/rev) Attachments Oil seal Insulation class Class F Totally enclosed non ventilated (IP rating: IP65) (Note 4) Structure Ambient temperature 0 to 40°C (32 to 104°F) (non freezing), storage: -15 to 70°C (5 to 158°F) (non freezing) Ambient humidity Environment (Note 7) Totally enclosed ventilated (IP rating: IP44) (Note 4) 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2 Vibration (Note 5) Standard Cooling fan Mass (kg [lb]) 35 (78) 55 (125) 95 (210) 115 (255) 160 (355) 180 (400) — — 70 (155) 130 (290) 150 (335) — — With electromagnetic brake Power X: 9.8m/s2 Y: 9.8m/s2 28 (62) Voltage, frequency — — 1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz Input (W) — — 42 (50Hz) / 54 (60Hz) 62 (50Hz) / 76 (60Hz) 65 (50Hz) / 85 (60Hz) — — 0.21 (50Hz) / 0.25 (60Hz) 0.18 (50Hz) / 0.17 (60Hz) 0.20 (50Hz) / 0.22 (60Hz) Rated current (A) 3-phase 200 to 230VAC 50/60Hz Notes:1. The power supply capacity varies depending on the power supply’s impedance. 2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and an optional regeneration unit, decelerates from the rated speed to a stop. When a load is connected; however, the value will be the table value/(m+1), where m=load inertia moment/motor inertia moment. When the operating speed exceeds the rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenerative power (W). Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenerative power (W). HA-LP 2000r/min Series Servo Motor Torque Characteristics (200VAC Class) 20 0 0 0 2000 0 Speed (r/min) 42000 1000 Speed (r/min) 33 1000 0 2000 2000 Torque (N•m) 180 16800 120 8400 60 0 1000 2000 0 0 Speed (r/min) Peak running range Peak running range 14000 100 0 0 1000 Speed (r/min) 56000 28000 600 400 Peak running range Notes: 1. 200 Continuous running range 2000 1000 Speed (r/min) 200 Continuous running range Continuous running range HA-LP37K2 (Note 1) 84000 300 100 0 50 25200 Continuous running range 400 Torque (N•m) Torque (oz•in) Torque (N•m) Torque (oz•in) Peak running range 200 Continuous running range 0 7000 HA-LP30K2 (Note 1) 56000 300 28000 14000 100 Speed (r/min) HA-LP22K2(B) (Note 1) 42000 Peak running range 14000 Continuous running range Continuous running range 1000 150 240 40 Torque (oz•in) 2800 21000 HA-LP15K2(B) (Note 1) 33600 200 Torque (oz•in) Peak running range 80 40 5600 28000 Torque (oz•in) 11200 Torque (N•m) Peak running range HA-LP11K2(B) (Note 1) 28000 120 Torque (N•m) 5600 60 Torque (oz•in) Torque (N•m) Torque (oz•in) 8400 HA-LP702 (Note 1) 16800 80 Torque (N•m) HA-LP502 (Note 1) 11200 0 0 1000 Speed (r/min) 2000 : For 3-phase 200VAC. 2000 37K24 45K24 55K24 DU37KA4/B4 DU45KA4/B4 DU55KA4/B4 87 16 22 33 48 59 71 11 15 22 30 37 45 55 52.5 (7430) 71.6 (10100) 105 (14900) 143 (20200) 177 (25100) 215 (30400) 263 (37200) 158 (22400) 215 (30400) 263 (37200) 358 (50700) 442 (62600) 537 (76000) 657 (93000) 2000 2000 2300 263 233 374 373 480 427 526 32 40 57 83 102 131 143 96 120 143 208 255 328 358 186 (Note 6) 144 (Note 6) 107 (Note 6) — — — — 105 (574) 220 (1200) 295 (1610) 550 (3010) 650 (3550) 1080 (5900) 1310 (7160) 113 (618) 293 (1600) 369 (2020) — — — — Model configurations 30K24 DU30KA4/B4 22K24(B) 11KA4/B4(-RJ006)/T4 15KA4/B4(-RJ006)/T4 22KA4/B4(-RJ006)/T4 Servo motors HA-LP 2000r/min series (Low inertia, medium/large capacity) 15K24(B) 11K24(B) Servo amplifiers HA-LP 2000r/min Series Servo Motor Specifications (400VAC Class) Maximum of 10 times the servo motor’s inertia moment (Note 3) Options 18-bit encoder (resolution: 262144 p/rev) Oil seal Class F Totally enclosed ventilated (IP rating: IP44) (Note 4) 1000m or less above sea level X: 11.7m/s2 Y: 29.4m/s2 X: 9.8m/s2 Y: 9.8m/s2 55 (125) 95 (210) 115 (255) 160 (355) 180 (400) 230 (510) 250 (555) 70 (155) 130 (290) 150 (335) — — — — 3-phase 380 to 440VAC/50Hz 3-phase 380 to 480VAC/60Hz 3-phase 380 to 460VAC/50Hz 3-phase 380 to 480VAC/60Hz 42 (50Hz) / 54 (60Hz) 62 (50Hz) / 76 (60Hz) 65 (50Hz) / 85 (60Hz) 110 (50Hz) / 150 (60Hz) 0.21 (50Hz) / 0.25 (60Hz) 0.14 (50Hz) / 0.11 (60Hz) 0.12 (50Hz) / 0.14 (60Hz) 0.20 (50Hz) / 0.22 (60Hz) 3. Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table. 4. The shaft-through portion is excluded. 5. The vibration direction is shown in the diagram to the right. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite X Y direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value. 6. The value is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. In the environment where the servo motor is exposed to oil mist, oil and/or water, a standard specification servo motor may not be usable. Contact your local sales office for more details. HA-LP 2000r/min Series Servo Motor Torque Characteristics (400VAC Class) 16800 100 28000 120 14000 8400 50 60 Continuous running range 0 1000 0 2000 0 Speed (r/min) 28000 56000 28000 200 Torque (N•m) Torque (oz•in) 400 Peak running range 0 1000 Speed (r/min) 0 400 0 1000 2000 0 1000 Speed (r/min) 14000 100 0 0 2000 Continuous running range 1000 Speed (r/min) 2000 84000 800 600 56000 400 28000 200 0 0 Peak running range Notes: 1. 2. 200 Continuous running range 2000 200 Peak running range HA-LP55K24 (Note 1, 2) 112000 Peak running range 300 28000 Speed (r/min) 600 Continuous running range 0 0 2000 HA-LP45K24 (Note 1, 2) 84000 600 Torque (N•m) Torque (oz•in) 56000 1000 Speed (r/min) HA-LP37K24 (Note 1, 2) 84000 Continuous running range Torque (N•m) 0 42000 100 Continuous running range Torque (oz•in) 7000 Peak running range 200 400 Torque (N•m) Peak running range Torque (oz•in) 180 HA-LP30K24 (Note 1, 2) 56000 300 Torque (N•m) 25200 Torque (N•m) Peak running range HA-LP22K24(B) (Note 1, 2) 42000 240 Warranty 14000 150 Torque (oz•in) Torque (N•m) Torque (oz•in) 21000 HA-LP15K24(B) (Note 1, 2) 33600 200 Torque (oz•in) HA-LP11K24(B) (Note 1, 2) 28000 Continuous running range 1000 : For 3-phase 400VAC. : For 3-phase 380VAC. Global FA centers 1-phase 200 to 220VAC/50Hz 1-phase 200 to 230VAC/60Hz Servo support software Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Cautions 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing) MR-J3W series Peripheral equipment 0 to 40°C (32 to 104°F) (non freezing), storage: -15 to 70°C (5 to 158°F) (non freezing) 2000 Speed (r/min) 34 MELSERVO-J3 Servo Motor Dimensions (Unit: mm) ●HF-KP053(B), HF-KP13(B) ●HF-MP053(B), HF-MP13(B) 5 20.7 1 2 3 4 4 37.1 ø8h6 18.4 (Note 3) 9.5 19.2 KL Power supply connector Variable dimensions Model 13° 9° 1 2 Encoder connector 21.5 (Note 3) ●HF-KP23(B), HF-KP43(B) ●HF-MP23(B), HF-MP43(B) L 9.5 58.3 (Note 3) 18.4 (Note 3) 66.4 (107.5) 24.5 HF-KP13(B) HF-MP13(B) 82.4 (123.5) 40.5 M60 ° 45 1 2 3 4 3 4 ø50h7 0 47.1 13.9 27.8 2 57.8 (Note 3) KL Power supply connector 5.9 Variable dimensions Model L KL HF-KP23(B) HF-MP23(B) 76.6 (116.1) 39.3 HF-KP43(B) HF-MP43(B) 98.5 (138) 61.2 7° 13.5° 9° (Note 3) 113.8 (157) (Note 3) 57.8 (Note 3) 40 8 18.3 11.8 11.7 Encoder connector 21.5 Power supply connector Brake connector (Note 3) M80 4 5° 3 9.5 Power supply connector pin assignment 4-ø6.6 mounting hole Use hexagonal cap head bolts. 2 3 ø70h7 4 0 1 1 2 3 4 ø9 57.1 9.5 19.2 72.3 11.7 21.4 Power supply connector Brake connector (Note 3) 2 14 12 27.8 <When the cables are led out in opposite direction of motor shaft> 7° 7° 65.5 (Note 3) ø19h6 56 11.8 7° Encoder connector (Note 3) 11.8 9.5 11.7 18.4 21.4 (Note 3) 65.5 (Note 3) Power supply connector Brake connector (Note 3) Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance. 5. Dimensions for motors with an oil seal (HF-KPMJ and HF-MPMJ) are different from the above. Contact your local sales office for details. 35 2 11.5 27.4 Pin No. 1 2 3 4 Signal name Earth U V W Brake connector pin assignment (Note 3) 1 1 13.7 Encoder connector Signal name B1 B2 <When the cables are led out in opposite direction of motor shaft> Brake connector (Note 3) ●HF-KP73(B) ●HF-MP73(B) Pin No. 1 2 1 9.5 19.2 Signal name Earth U V W Brake connector pin assignment (Note 3) 1 2 10.1 11.8 11.7 21.5 Pin No. 1 2 3 4 2 ø14h6 HF-KP053(B) HF-MP053(B) Brake connector (Note 3) ø7 47.1 (Note 3) KL 1 3 Power supply connector L Power supply connector pin assignment 4-ø5.8 mounting hole Use hexagonal cap head bolts. 30 7 Encoder connector Signal name B1 B2 <When the cables are led out in opposite direction of motor shaft> 11.7 11.7 13.7 10 28.4 Pin No. 1 2 6.4 13.9 27.5 7° Brake connector (Note 3) 2 2 10.1 11.7 11.7 21.5 58.3 (Note 3) 1 1 Encoder connector 4.9 13.7 27.4 Signal name Earth U V W Brake connector pin assignment (Note 3) 21 ø30h7 3 ø4 6 Pin No. 1 2 3 4 2 38.8 (Note 3) 36 45° Power supply connector pin assignment M40 1 20.7 20.5 2-ø4.5 mounting hole Use hexagonal cap head bolts. 25 2.5 21.5 L Pin No. 1 2 Signal name B1 B2 ● HF-SP51(B), HF-SP81(B) ● HF-SP52(B), HF-SP102(B), HF-SP152(B) ● HF-SP524(B), HF-SP1024(B), HF-SP1524(B) 55 50 (Note 3) 12 4-ø9 mounting hole Use hexagonal cap head bolts. 45° (Note 3) 45 ø1 Power supply connector MS3102A18-10P 2000r/min L KL — HF-SP52(4)(B) 118.5 (153) 57.8 HF-SP51(B) HF-SP102(4)(B) 140.5 (175) 79.8 HF-SP81(B) HF-SP152(4)(B) 162.5 (197) 101.8 U Power supply connector pin assignment Peripheral equipment Motor flange direction ✽1 ✽3 ✽3 13 (Note 3) Encoder connector CM10-R10P 44 (Note 3) 66.5 (Note 3) (Note 3) KA Brake connector CM10-R2P (Note 3) 82 KL Power supply connector MS3102A22-22P (for 3.5kW or smaller and 5kW) MS3102A32-17P (for 4.2kW and 7kW) Model W (Note 3) Brake Brake connector pin assignment Motor flange direction V Variable dimensions 1000r/min 2000r/min L KL HF-SP121(B) HF-SP202(4)(B) 143.5 (193) 79.8 HF-SP201(B) HF-SP352(4)(B) 183.5 (233) 119.8 HF-SP301(B) HF-SP502(4)(B) 203.5 (253) 139.8 HF-SP421(B) HF-SP702(4)(B) 263.5 (313) 191.8 KA KB 24.8 140.9 32 149.1 Earth U Cautions (Note 3) Servo support software ø114.3 (Note 3) ø20 30 KB ✽1 50.9 96.9 (Note 3) (Note 3) 0 ø2 0 -0.025 ✽2 ✽2 +0.010 0 ✽4 (Note 3) (Note 3) 4-ø13.5 mounting hole Use hexagonal cap head bolts. 45 ° 18 3 ø35 ✽4 M176 79 75 L 38.5 (45.5) MR-J3W series ● HF-SP121(B), HF-SP201(B), HF-SP301(B), HF-SP421(B) ● HF-SP202(B), HF-SP352(B), HF-SP502(B), HF-SP702(B) ● HF-SP2024(B),HF-SP3524(B), HF-SP5024(B), HF-SP7024(B) Power supply connector pin assignment Motor flange direction Global FA centers ✽1, ✽2, ✽3 and ✽4 are screw holes for eyebolt. •For HF-SP201(B), HF-SP301(B), HF-SP352(4)(B), HF-SP502(4)(B): ✽3, ✽4 •For HF-SP421(B), HF-SP702(4)(B): ✽1, ✽2, ✽3, ✽4 Warranty Motor flange direction 1000r/min Earth V Brake connector pin assignment Variable dimensions Model W (Note 3) Brake 29 (Note 3) 13.5 58 KL Servo amplifiers (Note 3) 20.9 Options 13 59 (Note 3) Encoder connector CM10-R10P Brake connector CM10-R2P (Note 3) (Note 3) ø1 65 112.5 (Note 3) ø110h7 ø24h6 (Note 3) 79.9 (Note 3) 50.9 (Note 3) M130 3 Servo motors L 38.2 (43.5) Model configurations (Unit: mm) Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance. 36 MELSERVO-J3 Servo Motor Dimensions (Unit: mm) ●HF-JP53(B), HF-JP73(B), HF-JP103(B), HF-JP153(B), HF-JP203(B) ●HF-JP534(B), HF-JP734(B), HF-JP1034(B), HF-JP1534(B), HF-JP2034(B) L M90 40 38.2 (38) 7.5 5 18 ø1 45° 4.5 ø1 0 0 ø80h7 50.9 ø41 ø16h6 30 4-ø6.6 mounting hole Use hexagonal cap head bolts. (Note 3) Encoder connector CM10-R10P 57.4 (Note 3) 93.8 Oil seal Power supply connector MS3102A18-10P HF-JP103(B) HF-JP1034(B) HF-JP153(B) HF-JP1534(B) HF-JP203(B) HF-JP2034(B) 145.5 (191) 94 36 V (Note 3) 112 163.5 (209) 199.5 (245) 148 235.5 (281) 184 W 16 76 15 HF-JP734(B) 127.5 (173) 25.7 13 (Note 3) HF-JP73(B) KL U Brake (Note 3) 10.6 HF-JP534(B) L .8 21 HF-JP53(B) Variable dimensions .2 42 Model KL 35° Brake connector (Note 3) CM10-R2P 66.5 (Note 3) Earth Key Brake connector pin assignment Power supply connector pin assignment (View from front of the connector) ●HF-JP353(B), HF-JP503(B) 4-ø9 mounting hole Use hexagonal cap head bolts. L M130 55 38.2 (43.5) 12 45° 3 50 ø1 65 (Note 3) ø110h7 ø28h6 (Note 3) 50.9 79.9 (Note 3) Oil seal 13 ø1 45 (Note 3) 116.8 (Note 3) 95.8 (Note 3) (Note 3) 63 (Note 3) (Note 3) 29 15.5 34 70.5 Encoder connector CM10-R10P 80 KL Power supply connector MS3102A22-22P Brake connector (Note 3) CM10-R2P V W U Brake (Note 3) Brake connector pin assignment Earth Model Variable dimensions L KL HF-JP353(B) 213 (251.5) 228 HF-JP503(B) 267 (305.5) 282 Key Power supply connector pin assignment (View from front of the connector) Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance. 37 ●HF-JP3534(B), HF-JP5034(B) 4-ø9 mounting hole Use hexagonal cap head bolts. L M130 55 12 4 5° 3 Servo motors 38.2(43.5) 50 ø1 6 (Note 3) 5 ø110h7 ø28h6 (Note 3) (Note 3) (Note 3) Servo amplifiers Encoder connector CM10-R10P ø1 45 (Note 3) Oil seal Power supply connector MS3102A18-10P 79.9 (Note 3) 114.8 50.9 (Note 3) Model configurations (Unit: mm) Brake connector (Note 3) CM10-R2P 35° KL .2 42 Options 25.7 267 (305.5) 215 U Brake (Note 3) Power supply connector pin assignment (View from front of the connector) ●HF-JP11K1M(B), HF-JP15K1M(B), HF-JP11K1M4(B), HF-JP15K1M4(B) 4-ø13.5 mounting hole Use hexagonal cap head bolts. L M220 116 KA 110 20 Earth Key Brake connector pin assignment 40 W MR-J3W series HF-JP5034(B) (Note 3) 29 KL 161 (Note 3) L 213 (251.5) V 13.1 Model HF-JP3534(B) 13.5 .8 21 36 Variable dimensions Peripheral equipment 63 (Note 3) 13 ° 37.5 4 45° 2-M8 screw (Note 3) ø55m6 0 95 27 5 ø2 ø27 0 ✽3 (Note 3) 35 ø2 95 M10 screw Oil seal 171.1 ✽4 (Note 3) 81 (Note 3) 136.2 (Note 3) ø200h7 (Note 3) Servo support software ✽1, 2 ✽2 ✽3, 4 19.5 Encoder connector MS3102A20-29P ✽1, ✽2, ✽3 and ✽4 are screw holes (M10) for eyebolt. 130 (Note 3) 32 Brake connector (Note 3) MS3102A10SL-4P 4 KL 54 (Note 3) Cautions (Note 3) ✽1 82 Earth Model Brake (Note 3) Brake connector pin assignment Motor flange direction HF-JP11K1M(B) V U Power supply connector pin assignment Motor flange direction HF-JP11K1M4(B) HF-JP15K1M(B) HF-JP15K1M4(B) Variable dimensions L KL KL 339.5 (412) 265.5 158.5 439.5 (512) 365.5 208.5 Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance. Global FA centers W Warranty Power supply connector MS3102A32-17P 38 MELSERVO-J3 Servo Motor Dimensions (Unit: mm) ●HC-LP52(B), HC-LP102(B), HC-LP152(B) L 38 (Note 3) M130 55 4-ø9 mounting hole Use hexagonal cap head bolts. 3 12 45° 50 (Note 3) ø110h7 ø24h6 (Note 3) (Note 3) 50.9 (Note 3) ø1 45 65 ø1 111 Oil seal S30457B 13 Encoder connector CM10-R10P KL 44 (Note 3) Brake Power supply connector CE05-2A22-23P Variable dimensions Earth D H C B Model U E F L KL HC-LP52(B) 144 (177) 77 HC-LP102(B) 164 (197) 97 HC-LP152(B) 191.5 (224.5) 124.5 G A V W Power supply connector pin assignment Motor flange direction ●HC-LP202(B), HC-LP302(B) L M176 79 18 3 45° 75 38 4-ø13.5 mounting hole Use hexagonal cap head bolts. (Note 3) ø2 30 00 ø2 ✽2 50.9 (Note 3) Oil seal S40608B ✽1 142 ✽1 (Note 3) 117 (Note 3) (Note 3) ø114.3 0 -0.025 ø35 +0.010 0 (Note 3) ✽2 13 (Note 3) Encoder connector CM10-R10P 67.5 (Note 3) Brake connector MS3102A10SL-4P (Note 3) KL Power supply connector CE05-2A24-10P ✽1 and ✽2 are screw holes (M8) for eyebolt. Only for HC-LP302(B). 46 Brake (Note 3) E F Brake connector pin assignment Variable dimensions DG C A W Motor flange direction B V Model L KL HC-LP202(B) 198.5 (246.5) 123.5 HC-LP302(B) 248.5 (296.5) 173.5 Power supply connector pin assignment Motor flange direction Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance. 39 U Earth A B ●HC-RP103(B), HC-RP153(B), HC-RP203(B) Servo motors (Note 3) 40 (Note 3) 50.9 ø95h7 (Note 3) 4-ø9 mounting hole Use hexagonal cap head bolts. 45° ø24h6 (Note 3) 3 ø1 Oil seal S30457B ø1 15 35 Servo amplifiers 96 (Note 3) (Note 3) Brake 13 Earth Encoder connector CM10-R10P E F U H G A B 44 V W Power supply connector CE05-2A22-23P Variable dimensions Power supply connector pin assignment Model Motor flange direction ●HC-RP353(B), HC-RP503(B) L 38 KL HC-RP103(B) 145.5 (183.5) 69.5 HC-RP153(B) 170.5 (208.5) 94.5 HC-RP203(B) 195.5 (233.5) 119.5 4-ø9 mounting hole Use hexagonal cap head bolts. M130 63 12 L 3 MR-J3W series D C KL 45° 58 Options 38 (Note 3) M100 45 10 Peripheral equipment L Model configurations (Unit: mm) (Note 3) ø1 Servo support software (Note 3) 50.9 (Note 3) ø110h7 ø28h6 (Note 3) ø1 65 45 120 Oil seal S30457B Cautions 13 Encoder connector CM10-R10P (Note 3) Brake Earth 46 U E F D C G A B W Variable dimensions V Model L KL HC-RP353(B) 215.5 (252.5) 148 HC-RP503(B) 272.5 (309.5) 205 Power supply connector pin assignment Motor flange direction Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance. Warranty KL Global FA centers Power supply connector CE05-2A24-10P 40 MELSERVO-J3 Servo Motor Dimensions (Unit: mm) ●HC-UP72(B), HC-UP152(B) L M176 55 13 3 40° 50 38 4-ø13.5 mounting hole Use hexagonal cap head bolts. 45° 2-M6 screw ø2 øSh6 (Note 3) (Note 3) 50.9 (Note 3) 00 30 ø2 0 ø114.3 –0.025 (Note 3) 15 ø2 (Note 3) Oil seal S30457B 144 13 Encoder connector CM10-R10P (Note 3) Brake Earth KL 44 E F D H G C B A Power supply connector CE05-2A22-23P U W Variable dimensions V Model Power supply connector pin assignment L KL S HC-UP72(B) 109 (142.5) 38 22 HC-UP152(B) 118.5 (152) 47.5 28 Motor flange direction ●HC-UP202(B), HC-UP352(B), HC-UP502(B) L 38 M220 65 16 4 37.5 60 50 ø2 ø35 +0.010 0 (Note 3) 139 (Note 3) (Note 3) Oil seal S40608B Encoder connector CM10-R10P 42 165 13 (Note 3) (Note 3) 53.5 (Note 3) Brake connector MS3102A10SL-4P (Note 3) (Note 3) KL Brake Power supply connector CE05-2A24-10P Earth Brake connector pin assignment U E F D CG A B A B Motor flange direction W 47 Variable dimensions Model L KL HC-UP202(B) 116.5 (159.5) 42.5 HC-UP352(B) 140.5 (183.5) 66.5 HC-UP502(B) 164.5 (207.5) 90.5 V Power supply connector pin assignment Motor flange direction Notes: 1. Use a friction coupling to fasten a load. 2. Dimensions inside ( ) are for the models with an electromagnetic brake. 3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 4. For dimensions where there is no tolerance listed, use general tolerance. 41 35 ø2 ø27 0 ø200h7 50.9 (Note 3) 4-ø13.5 mounting hole Use hexagonal cap head bolts. 45° 2-M8 screw (Note 3) (Note 3) ° 298 M200 85 60 225 Encoder connector CM10-R10P 20 13 4-ø14.5 mounting hole Use hexagonal cap head bolts. 3 80 Eyebolt 19.8 ø2 Servo amplifiers ø42h6 ø180h7 50.9 ø2 15 134 45° 50 5.2 M8 screw Oil seal S50689B Earth E F CG A B W Options U D Model configurations Power supply connector CE05-2A24-10P 146 ●HA-LP502 Servo motors (Unit: mm) V Power supply connector pin assignment Power supply connector CE05-2A32-17P 340 M200 85 60 267 Encoder connector CM10-R10P 20 13 4-ø14.5 mounting hole Use hexagonal cap head bolts. 3 80 45° ø180h7 ø42h6 50.9 146 ø2 15 146 Eyebolt 19.8 ø2 50 Servo support software ●HA-LP702 MR-J3W series Peripheral equipment Motor flange direction 5.2 Cautions M8 screw Oil seal S50689B W Earth C D A U Power supply connector pin assignment Motor flange direction Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance. Warranty V Global FA centers B 42 MELSERVO-J3 Servo Motor Dimensions (Unit: mm) ● HA-LP601(B), HA-LP6014(B) ● HA-LP701M(B), HA-LP701M4(B) ● HA-LP11K2(B), HA-LP11K24(B) Encoder connector CM10-R10P 6 6 12 M200 85 480 (550) 206 146 Eyebolt screw hole Bolt: M10 ✕ 20 (Note 4) Brake connector MS3102A10SL-4P (Note 4) 426 (498) 262 (334) 20 3 (Note 4) (Note 4) ø42h6 102 80 19.8 Intake ø215 ø180h7 (Note 4) 171 (Note 6) ø44 hole Exhaust Cooling fan rotating direction 4-ø14.5 mounting hole Use hexagonal cap head bolts. 45° 55 93 (Note 4) 3 eyebolts *1 5.2 ø2 50 (Note 5) M8 screw 30 1 Brake (Note 4) Oil seal A B S50689B (standard) S45629B (with electromagnetic brake) Brake connector pin assignment Motor flange direction *1 When using the motor without the eyebolt, plug the threaded hole with a bolt of M10 ✕ 20 or shorter. *2 The terminal block on the terminal box housing consists of M6 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV) and for the thermal protector (OHS1, OHS2). ● HA-LP801(B), HA-LP12K1(B), HA-LP8014(B), HA-LP12K14(B) ● HA-LP11K1M(B), HA-LP15K1M(B), HA-LP11K1M4(B), HA-LP15K1M4(B) ● HA-LP15K2(B), HA-LP22K2(B), HA-LP15K24(B), HA-LP22K24(B) Brake connector MS3102A10SL-4P (Note 4) 250 180 6 12 L M250 110 4-ø14.5 mounting hole Use hexagonal cap head bolts. KL LT 5 Intake 20.4 (Note 5) 6.6 Eyebolt screw hole Bolt: M12 ✕ 22 (Note 4) ø265 60 100 145 Cooling fan rotating direction 45° ø55m6 205 Exhaust 111.5 (Note 4) 25 (Note 4) ø230h7 (Note 6) ø44 hole 3 eyebolts *1 ø3 6 M10 screw 37 60 Encoder connector CM10-R10P 6 00 Oil seal S709513B (standard) S60829B (with electromagnetic brake) Eyebolt screw hole Bolt: M12 ✕ 22 (Note 4) Brake (Note 4) A B Variable dimensions Model 1500r/min 2000r/min HA-LP801(B) HA-LP8014(B) 1000r/min HA-LP11K1M(B) HA-LP11K1M4(B) HA-LP15K2(B) HA-LP15K24(B) L KL LT 495 (610) 449 (560) 286 (397) HA-LP12K1(B) HA-LP12K14(B) HA-LP15K1M(B) HA-LP15K1M4(B) HA-LP22K2(B) HA-LP22K24(B) 555 (670) 509 (620) 346 (457) Brake connector pin assignment Motor flange direction *1 When using the motor without the eyebolt, plug the threaded hole with a bolt of M12 ✕ 20 or shorter. *2 The terminal block on the terminal box housing consists of M8 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2). Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance. 3. Dimensions inside ( ) are for the models with an electromagnetic brake. 4. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity. 5. Leave a clearance of at least 100mm between the motor’s intake side and wall. 6. Make sure that oil, water and dust, etc., will not enter the motor from the lead-in hole. 43 Encoder connector CM10-R10P 140 4-ø19 mounting hole Use hexagonal cap head bolts. M280 KL LT ø51 hole (Note 5) Eyebolt (Note 4) 25 45° 5 50 ø3 Intake 00 8 0 Oil seal S659013B FA FA FB 20 M12 screw 127 127 310 4-ø15 mounting hole Model Variable dimensions 1000r/min 1500r/min 2000r/min L KL LT FA FB HA-LP15K1 HA-LP15K14 HA-LP22K1M HA-LP22K1M4 HA-LP30K24 605 426 386 105 260 HA-LP20K1 HA-LP20K14 HA-LP30K1M4 HA-LP37K24 650 471 431 127 304 * The terminal block on the terminal box housing consists of M8 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2). MR-J3W series ●HA-LP25K1, HA-LP30K1, HA-LP25K14, HA-LP30K14 ●HA-LP37K1M, HA-LP37K1M4, HA-LP45K1M4 ●HA-LP45K24, HA-LP55K24 Encoder connector CM10-R10P 6 352 6 266 12 L M350 140 138 4-ø19 mounting hole Use hexagonal cap head bolts. KL LT ø63 hole (Note 5) Eyebolt (Note 4) 25 45° 5 280 ø4 00 ø300h7 140 Intake 9 0 30 (Note 3) 0 ø35 22 M16 screw Oil seal S709513B FA FA FB 180 -0.5 ø65m6 216 184 Exhaust Cooling fan rotating direction Model configurations 55 108 Options 25 (Note 3) Servo amplifiers 230 ø3 160 -0.5 ø60m6 140 ø250h7 Cooling fan rotating direction 179 152 Exhaust Peripheral equipment L 128 Servo support software 12 Cautions 6 220 70 121 139.5 4-ø19 mounting hole 139.5 349 Model Variable dimensions 1000r/min 1500r/min 2000r/min L LT KL FA FB HA-LP25K1 HA-LP25K14 HA-LP37K1M HA-LP37K1M4 HA-LP45K24 640 399 439 101.5 262 HA-LP30K1 HA-LP30K14 HA-LP45K1M4 HA-LP55K24 685 444 484 120.5 300 * The terminal block on the terminal box housing consists of M10 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2). Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance. 3. Leave a clearance of at least 150mm between the motor's intake side and wall. 4. When using the motor without the eyebolt, plug the threaded hole with a bolt of M16 ✕ 20 or shorter. 5. Make sure that oil, water and dust, etc., will not enter the motor from the lead-in hole. 6. When mounting the motor with the shaft horizontal, fix the motor either with the feet or the flange, keeping the feet downward. Note that when fixing the motor with the flange, also fix the feet to support the motor. Warranty 286 Global FA centers 6 Servo motors (Unit: mm) ●HA-LP15K1, HA-LP20K1, HA-LP15K14, HA-LP20K14 ●HA-LP22K1M, HA-LP22K1M4, HA-LP30K1M4 ●HA-LP30K24, HA-LP37K24 44 MELSERVO-J3 Servo Motor Dimensions (Unit: mm) ●HA-LP30K1M ●HA-LP30K2, HA-LP37K2 Encoder connector CM10-R10P 6 286 6 266 12 L 140 138 LT ø63 hole (Note 5) 4-ø19 mounting hole Use hexagonal cap head bolts. M280 KL 25 Eyebolt (Note 4) 45° 5 ø3 00 50 ø3 Intake 0 8 20 25 (Note 3) M12 screw Oil seal S659013B FA FA 55 127 108 FB 160 -0.5 ø60m6 140 ø250h7 Cooling fan rotating direction 192 160 260 Exhaust 127 310 4-ø15 mounting hole Model Variable dimensions 1500r/min 2000r/min L LT KL FA FB – HA-LP30K2 615 381 421 105 260 HA-LP30K1M HA-LP37K2 660 426 466 127 304 * The terminal block on the terminal box housing consists of M10 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2). ●HA-LP37K1, HA-LP37K14 ●HA-LP50K1M4 Encoder connector CM10-R10P 6 352 266 785 6 12 M350 170 138 584 ø63 hole (Note 5) 544 Eyebolt (Note 4) 25 45° 5 4-ø19 mounting hole Use hexagonal cap head bolts. 280 ø80m6 0 ø35 ø300h7 170 Intake 30 (Note 3) ø4 9 00 M16 screw Oil seal S8511013B 178 178 412 121 4-ø24 mounting hole 25 0 180 -0.5 216 Cooling fan rotating direction 184 Exhaust 70 139.5 139.5 349 * The terminal block on the terminal box housing consists of M10 screws for the motor power supply (U, V, W), and M4 screws for the cooling fan (BU, BV, BW) and for the thermal protector (OHS1, OHS2). Notes: 1. Use a friction coupling to fasten a load. 2. For dimensions where there is no tolerance listed, use general tolerance. 3. Leave a clearance of at least 150mm between the motor's intake side and wall. 4. When using the motor without the eyebolt, plug the threaded hole with a bolt of M16 ✕ 20 or shorter. 5. Make sure that oil, water and dust, etc., will not enter the motor from the lead-in hole. 6. When mounting the motor with the shaft horizontal, fix the motor either with the feet or the flange, keeping the feet downward. Note that when fixing the motor with the flange, also fix the feet to support the motor. 45 Type 0 -10% 0.32 0.32 1.3 1.3 2.4 8.5 8.5 44 44 44 44 45.3 45.3 184 184 340 1200 1200 6230 6230 6230 6230 6.3 6.3 7.9 7.9 10 20 20 34 34 34 34 5.6 5.6 22 22 64 400 400 4500 4500 4500 4500 56 56 220 220 640 4000 4000 45000 45000 45000 45000 20000 20000 20000 20000 20000 20000 20000 20000 20000 20000 20000 5.6 5.6 22 22 64 200 200 1000 1000 1000 1000 102B/1024B 152B/1524B 8.5 8.5 8.5 44 44 44 44 1200 1200 1200 6230 6230 6230 6230 Type 202B/2024B 352B/3524B Spring-action safety brake 502B/5024B 702B/7024B 0 24VDC -10 % Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F) 20 20 20 34 34 34 34 400 400 400 4500 4500 4500 4500 4000 4000 45000 45000 45000 45000 20000 20000 20000 20000 20000 20000 200 1000 1000 1000 1000 Permissible braking work (J)/time (J)/ hour 4000 Brake life (Note 2) Number of times 20000 200 200 Work per braking (J) Servo motor model HF-JP 3000r/min 53B/534B 73B/734B HF-JP 1500r/min 103B/1034B 153B/1534B 203B/2034B 353B/3534B 503B/5034B 11K1MB/11K1M4B 15K1MB/15K1M4B Spring-action safety brake Type 0 24VDC -10 % Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F) 6.6 6.6 6.6 6.6 6.6 16 16 127 127 935 935 935 935 935 2270 2270 18000 18000 11.7 11.7 11.7 11.7 11.7 23 23 32 32 64 64 64 64 64 400 400 5000 5000 Permissible braking work (J)/time (J)/ hour 640 640 640 640 640 4000 4000 45200 45200 Brake life (Note 2) Number of times 5000 5000 5000 5000 5000 5000 5000 20000 20000 64 64 64 64 64 400 400 400 400 302B 103B Work per braking (J) Servo motor model HC-LP 52B HC-RP 102B 152B 202B Spring-action safety brake Type 152B 203B 353B Spring-action safety brake 0 24VDC -10 % Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F) 0 24VDC -10 % 8.5 8.5 44 44 7 7 7 17 17 1200 1200 1200 6230 6230 991 991 991 2410 2410 19 19 19 34 34 19 19 19 23 23 400 400 400 4500 4500 400 400 400 400 400 4000 4000 45000 45000 4000 4000 4000 4000 4000 20000 20000 20000 20000 20000 20000 20000 20000 20000 1000 1000 200 200 200 200 200 (J)/time (J)/ hour 4000 Brake life (Note 2) Number of times 20000 200 200 200 Servo motor model HC-UP 72B 152B Type 24VDC 0 -10% 24VDC 0 -10% 8.5 44 44 44 82 160.5 160.5 1200 6230 6230 6230 11600 22700 22700 19 19 34 34 34 30 46 46 400 400 4500 4500 4500 3000 5000 5000 4000 4000 45000 45000 45000 30000 50000 50000 20000 20000 20000 20000 20000 20000 20000 20000 200 1000 1000 1000 1000 3000 3000 (J)/ hour Brake life (Note 2) Number of times 200 HA-LP 1500r/min 701MB/701M4B Type HA-LP 2000r/min 11K1MB/11K1M4B 15K1MB/15K1M4B Spring-action safety brake 24VDC Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F) 601B/6014B 801B/8014B 12K1B/12K14B Spring-action safety brake 8.5 (J)/time Servo motor model 502B 1200 Permissible braking work Work per braking (J) HA-LP 1000r/min 202B 352B Spring-action safety brake Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F) 503B 8.5 Permissible braking work Work per braking (J) Servo amplifiers HF-SP 2000r/min 52B/524B Options Servo motor model 421B Peripheral equipment Work per braking (J) 24VDC 301B MR-J3W series Number of times (J)/ hour 121B 201B Spring-action safety brake Servo support software Brake life (Note 2) 81B Cautions (J)/time 51B Warranty Permissible braking work 73B 0 -10% 24VDC Rated voltage Brake static friction (N·m) torque (oz·in) Power consumption (W) at 20°C (68°F) HF-SP 1000r/min 13B 23B 43B Spring-action safety brake Model configurations HF-KP/HF-MP 053B 11K2B/11K24B 0 -10% 15K2B/15K24B Spring-action safety brake 24VDC 22K2B/22K24B 0 -10% 82 160.5 160.5 82 160.5 160.5 11600 22700 22700 11600 22700 22700 30 46 46 30 46 46 Permissible braking work (J)/time 3000 5000 5000 3000 5000 5000 (J)/ hour 30000 50000 50000 30000 50000 50000 Brake life (Note 2) Number of times 20000 20000 20000 20000 20000 20000 Work per braking (J) 1000 3000 3000 1000 3000 3000 Notes: 1. The electromagnetic brake is for holding. It cannot be used for deceleration applications. 2. The brake gap cannot be adjusted. The brake life shows time until the readjustment is needed. Global FA centers Servo motor model Servo motors Electromagnetic Brake Specifications (Note 1) 46 MELSERVO-J3 Special Shaft End Specifications Motors with the following specifications are available. HF-KP/HF-MP series ● D-cut shaft (Note 1) (50, 100W) 25 21.5 1 20.5 ø8h6 (Unit: mm) ● Keyway shaft with key (Note 1) (200, 400, 750W) R Q Variable dimensions S R Q W QK QL U Y 200, 400 5 14h6 30 27 5 20 3 3 M4 screw Depth: 15mm 750 6 19h6 40 37 6 25 5 3.5 M5 screw Depth: 20mm HF-KPMK HF-MPMK QK A QL U øS T W Servo motor Capacity model (W) Y T A A-A (Unit: mm) HF-SP / HF-JP / HC-LP / HC-RP / HC-UP / HA-LP series ● Keyway shaft without key (Note 1, 2) R S R Q HF-SPMK HC-LPMK (Note 3) 0.5 to 1.5 24h6 55 50 2.0 to 7.0 35 + 0.01 79 0 U W QK QL 0 – 0.036 36 5 4 + 0.2 0 4 75 10 – 00.036 55 5 5 + 0.2 0 5 4 M8 screw 4 Depth: 20mm 1.0, 1.5, 2.0 24h6 45 40 8 0 – 0.036 25 5 4 + 0.2 0 3.5, 5.0 28h6 63 58 8 0 – 0.036 53 3 4 + 0.2 0 0.75 22h6 55 50 6 0 – 0.036 42 3 3.5 + 0.1 0 3 8 0 – 0.036 40 3 4 + 0.2 0 4 60 10 – 00.036 50 5 5 + 0.2 0 5 3 + 0.1 0 HC-RPMK 1.5 28h6 55 2.0, 3.5, 5.0 35 + 0.01 65 0 0.5 to 2.0 HF-JPMK 3.5, 5 11, 15 16h6 40 28h6 55 55M6 50 30 50 QK 5 8 0 – 0.036 36 5 4 + 0.2 0 0 – 0.04 90 5 6 + 0.2 0 25 2 U QL A A A 0 – 0.030 116 110 16 Y r W 8 Fig. øS Capacity (kW) HC-UPMK Q Variable dimensions Servo motor model r A-A Y Fig.A M4 screw 2.5 Depth: 15mm M8 screw 4 Depth: 20mm M10 screw 8 Depth: 27mm R Variable dimensions 601, 6014, 701M, 701M4, 502, 702, 11K2, 11K24 801, 12K1, 8014, 12K14, 11K1M, 15K1M, 11K1M4,15K1M4, 15K2, 22K2, 15K24, 22K24 15K1, 20K1, 15K14, 20K14, 22K1M, 30K1M, 22K1M4, 30K1M4, 30K2, 37K2, 30K24, 37K24 25K1, 30K1, 25K14, 30K14, 37K1M, 37K1M4, 45K1M4, 45K24, 55K24 37K1, 37K14, 50K1M4 S R Q W QK QL U r Y Fig. U r 80 12 0 – 0.04 70 5 5 + 0.2 0 6 55m6 110 100 16 0 – 0.04 90 5 6 + 0.2 0 8 60m6 140 140 18 0 – 0.04 128 6 7 + 0.2 0 9 65m6 140 140 18 0 – 0.04 128 6 7 + 0.2 0 9 80m6 170 170 22 0 – 0.04 147 11 9 + 0.2 0 11 42h6 85 Q A A Same as standard motor’s straight shaft. W (HA-LPMK) øS Servo motor model A QK QL A-A Y B Fig.B (Unit: mm) Notes: 1. The servo motors with the keyway shaft (with/without key) or the D-cut shaft cannot be used in frequent start/stop applications. 2. A key is not supplied with the motor. The key shall be installed by the user. 3. For HF-SP121K, the variable dimensions are same as the lower row, 2.0kW to 7.0kW. 47 Power supply 3-phase 200VAC to 230VAC or 1-phase 200VAC to 230VAC or 3-phase 380VAC to 480VAC Display panel USB communication (CN5) (option) Displays monitoring data, parameter, and alarm. Monitoring, batch parameter entry and saving, graph display and test operation can be performed with MR Configurator (setup software) when connecting to user’s personal computer. Optional USB cable (MR-J3USBCBL3M) is necessary. Setting section Parameter settings and monitoring etc. are executed with push buttons. Circuit breaker (NFB) Servo amplifiers Used to protect the power supply line. Model configurations Peripheral equipment is connected to MR-J3-A as described below. Connectors, options, and other necessary equipment are available so that users can set up MR-J3-A easily and start using it right away. Servo motors MR-J3-A: Connections with Peripheral Equipment (Note 1) <With front cover open> Magnetic contactor (MC) Used to turn off the servo amplifier’s power when an alarm has been triggered. The speed or torque’s analog signal is output. (2ch) RS-422 communication (CN3) The parameter unit or GOT can be connected. (Note 2) Parameter unit MR-PRU03 GOT MR-J3W series Power factor improvement reactor (FR-BEL) P All signals can be received easily at this terminal block without connecting the signals to the connector. Charge lamp Illuminates when the main circuit power supply is charged. (The picture is of HF-KP13.) Battery (option) The battery (MR-J3BAT) is required for absolute position detection system. FX 2N -MGM FX 2N -MPG QD70PM QD70DM QD75PM QD75DM A1SD75PM Control signal (for operation panel) Connected to a programmable controller’s I/O port or a machine’s operation panel. Notes: 1. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. A personal computer can be connected using a RS-422/RS-232C conversion cable (refer to the section “Ordering Information for Customers” in this catalog). In this case, some functions of MR Configurator (setup software) may be limited. 3. The connections with peripheral equipment shown above is for the MR-J3-350A or smaller servo amplifier. 4. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Global FA centers Encoder cable (option) Warranty MR-J3-A can be connected to a Mitsubishi controller or any pulse train output controller. Cautions Controllers Motor power supply cable (option) Servo motor Servo support software Junction terminal block (option) C Install this unit in situations involving frequent regeneration and large load inertia moments. Peripheral equipment (Note 4) (Note 4) Optional regeneration unit (option) Options Analog monitor output (CN6) (option) Servo amplifier MR-J3- A (Note 3) 48 MELSERVO-J3 MR-J3-A Servo Amplifier Specifications: 100VAC/200VAC, 22kW or Smaller Servo amplifier model MR-J3- 10A 20A 40A 60A 70A 1.1 1.5 2.8 3.2 5.8 100A 200A 350A 500A 700A 11KA 15KA 22KA 10A1 20A1 40A1 3-phase 170VAC Rated voltage Output Rated current (A) Voltage/frequency (Note 1, 2) Main circuit power supply Rated current (A) Permissible voltage fluctuation 6.0 11.0 3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10) 0.9 1.5 2.6 3.2 3.8 Control circuit power supply 5.0 10.5 For 3-phase 200 to 230VAC: 3-phase170 to 253VAC For 1-phase 200 to 230VAC: 1-phase170 to 253VAC (Note 10) Rated current (A) 21.7 28.9 46.0 126.0 1.1 1.5 2.8 1-phase 100 to 120VAC 50/60Hz 64.0 95.0 3.0 5.0 9.0 1-phase 85 to 132VAC 1-phase 100 to 120VAC 50/60Hz 0.3 0.4 1-phase 170 to 253VAC 1-phase 85 to 132VAC ±5% maximum 45 30 30 24VDC ±10% (required current capacity: 0.3A (Note 7)) Built-in regenerative resistor — 10 10 10 20 20 100 100 130 170 External regenerative resistor (Standard accessory) (Note 5, 6) — — — — — — — — — — — — — 500 850 850 (800) (1300) (1300) — 10 10 — — — Sine-wave PWM control/current control system External option (Note 14) Built-in (Note 8, 13) Built-in (Note 8, 13) Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Safety features 1Mpps (when using differential receiver), 200kpps (when using open collector), (4Mpps (Note 11)) Maximum input pulse frequency Encoder resolution: 262144 p/rev Positioning feedback pulse Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000 Command pulse multiple 0 to ±10000 pulses (command pulse unit) Positioning complete width setting Excess error ±3 rotations Torque limit Set by parameters or external analog input (0 to +10VDC/maximum torque) Speed control range Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) (Note 12) Analog speed command input ±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command Speed fluctuation rate Set by parameters or external analog input (0 to +10VDC/maximum torque) (Note 12) Torque limit 0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) (Note 12) Analog torque command input Torque control mode Speed limit Set by parameters or external analog input (0 to ±10VDC/rated speed) Fan cooling open (IP00) Natural-cooling open (IP00) Structure Natural-cooling open (IP00) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) Ambient temperature (Note 9) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Ambient humidity Mass 16.0 0.2 Dynamic brake Environment 87.0 1-phase 200 to 230VAC 50/60Hz 1-phase 170 to 253VAC (Note 10) Permissible voltage fluctuation Control system Speed control mode 68.0 ±5% maximum 1-phase 200 to 230VAC 50/60Hz (Note 10) Power consumption (W) Interface power supply Position control mode 37.0 3-phase 170 to 253VAC Permissible frequency fluctuation Tolerable regenerative power of regenerative resistor (W) (Note 3, 4) 28.0 3-phase 200 to 230VAC 50/60Hz Permissible frequency fluctuation Voltage/frequency 17.0 Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Atmosphere Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) (kg [lb]) 0.8 (1.8) 0.8 (1.8) 1.0 (2.2) 1.0 (2.2) 1.4 (3.1) 1.4 (3.1) 2.1 (4.6) 2.3 (5.1) 4.6 (10) 6.2 (14) 18 (40) 18 (40) 19 (42) 0.8 (1.8) 0.8 (1.8) 1.0 (2.2) Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ● Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Configurations” for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.3A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MA(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350A or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MA-U004. The permissible voltage fluctuation for MR-J3-MA-U004 is 1-phase 170 to 264VAC. 11. 4Mpps compatible servo amplifier is also available: MR-J3-MA(1)-KE. Contact your local sales office for 4Mpps compatible servo amplifier for HF-JP11K1M and HF-JP15K1M. 12. High resolution analog speed command and analog torque command is available with a set of MR-J3-MA(1)-RJ040 and MR-J3-D01 extension IO unit. 13. When using the built-in dynamic brake, refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load inertia moment ratio. 14. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. 49 Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.3A (Note 3)) Dynamic brake External option (Note 4) Safety features Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Maximum input pulse frequency Positioning feedback pulse Position control mode Command pulse multiple Positioning complete width setting ±3 rotations Set by parameters or external analog input (0 to +10VDC/maximum torque) Speed fluctuation rate Torque limit Analog torque command input Speed limit ±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command Set by parameters or external analog input (0 to +10VDC/maximum torque) 0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) Set by parameters or external analog input (0 to ±10VDC/rated speed) MR-J3-CR55K Rated voltage 283 to 326VDC Voltage/frequency (Note 1, 2) Rated current (A) 3-phase 170 to 253VAC Permissible frequency fluctuation ±5% maximum Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection Safety features Fan cooling open (IP00) Structure (kg [lb]) Ambient temperature Ambient humidity Environment 251.1 Permissible voltage fluctuation Atmosphere 25 (55) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.3A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Warranty Main circuit power supply 215.9 3-phase 200 to 230VAC 50/60Hz Servo support software Rated current (A) MR-J3W series 26 (57) Converter unit model Cautions (kg [lb]) Output Mass Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) Fan cooling open (IP00) Structure Mass 0 to ±10000 pulses (command pulse unit) Torque limit Analog speed command input Torque control mode Encoder resolution: 262144 p/rev Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000 Excess error Speed control range Speed control mode 1Mpps (when using differential receiver), 200kpps (when using open collector) Global FA centers Drive unit 1-phase 200 to 230VAC 50/60Hz Sine-wave PWM control/current control system Control system Converter unit 204 Servo motors Main circuit power supply 174 The drive unit’s main circuit power is supplied from the converter unit. Servo amplifiers Rated current (A) MR-J3-DU37KA 3-phase 170VAC Options Output Drive unit/ Converter unit MR-J3-DU30KA Rated voltage Peripheral equipment Drive unit model Model configurations MR-J3-A Servo Amplifier Specifications: 200VAC, 30kW or Larger 50 MELSERVO-J3 MR-J3-A Servo Amplifier Specifications: 400VAC, 22kW or Smaller Servo amplifier model MR-J3- 60A4 100A4 200A4 350A4 1.5 2.8 5.4 8.6 Rated voltage Output Rated current (A) Rated current (A) 1.4 2.5 5.1 7.9 14.0 17.0 32.0 41.0 63.0 10.8 23.1 31.8 47.6 14.4 ±5% maximum 0.1 0.2 Permissible voltage fluctuation 1-phase 323 to 528VAC ±5% maximum Permissible frequency fluctuation Power consumption (W) Interface power supply 30 45 24VDC ±10% (required current capacity: 0.3A (Note 7)) Built-in regenerative resistor 15 15 100 100 130 (Note 9) 170 (Note 9) — — — External regenerative resistor (Standard accessory) (Note 5, 6) — — — — — — 500 (800) 850 (1300) 850 (1300) Sine-wave PWM control/current control system Control system Dynamic brake Built-in (Note 8, 10) External option (Note 12) Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Safety features 1Mpps (when using differential receiver), 200kpps (when using open collector) Maximum input pulse frequency Encoder resolution: 262144 p/rev Positioning feedback pulse Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000 Command pulse multiple Position control mode Positioning complete width setting 0 to ±10000 pulses (command pulse unit) Excess error ±3 rotations Torque limit Set by parameters or external analog input (0 to +10VDC/maximum torque) Speed control range Analog speed command input Speed control mode Speed fluctuation rate Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) (Note 11) ±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command Set by parameters or external analog input (0 to +10VDC/maximum torque) (Note 11) Torque limit 0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) (Note 11) Analog torque command input Torque control mode Speed limit Set by parameters or external analog input (0 to ±10VDC/rated speed) Fan cooling open (IP00) Natural-cooling open (IP00) Structure 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) Ambient temperature (Note 6) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Ambient humidity Mass 22KA4 1-phase 380 to 480VAC 50/60Hz Rated current (A) Environment 15KA4 3-phase 323 to 528VAC Permissible voltage fluctuation Voltage/frequency Tolerable regenerative power of regenerative resistor (W) (Note 3, 4) 11KA4 3-phase 380 to 480VAC 50/60Hz Permissible frequency fluctuation Control circuit power supply 700A4 3-phase 323VAC Voltage/frequency (Note 1, 2) Main circuit power supply 500A4 Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Atmosphere Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) (kg [lb]) 1.7 (3.7) 1.7 (3.7) 2.1 (4.6) 4.6 (10) 4.6 (10) 6.2 (14) 18 (40) 18 (40) 19 (42) Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ● Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Configurations” for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.3A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MA4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The amplifier built-in resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load inertia moment ratio. 11. For the servo amplifier 11kW to 22kW, high resolution analog speed command and analog torque command is available with a set of MR-J3-MA4-RJ040 and MR-J3-D01 extension IO unit. Servo amplifier 7kW or smaller, compatible with high resolution analog speed torque command, will be available. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. 51 MR-J3-DU30KA4 MR-J3-DU37KA4 Rated voltage 87 102 1-phase 323 to 528VAC ±5% maximum 45 Power consumption (W) 24VDC ±10% (required current capacity: 0.3A (Note 3)) Sine-wave PWM control/current control system Dynamic brake External option (Note 4) Safety features Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Maximum input pulse frequency 1Mpps (when using differential receiver), 200kpps (when using open collector) Encoder resolution: 262144 p/rev Positioning feedback pulse Position control mode Command pulse multiple Excess error ±3 rotations Torque limit Set by parameters or external analog input (0 to +10VDC/maximum torque) Analog speed command input Speed fluctuation rate Torque limit Torque control mode 0 to ±10000 pulses (command pulse unit) Positioning complete width setting Speed control range Speed control mode Electronic gear A/B multiple, A: 1 to 1048576, B: 1 to 1048576, 1/10 < A/B < 2000 Analog torque command input Speed limit Analog speed command 1:2000, internal speed command 1:5000 0 to ±10VDC/rated speed (possible to change the speed in 10V using parameter No. PC12.) ±0.01% maximum (load fluctuation 0 to 100%), 0% (power fluctuation ±10%) ±0.2% maximum (ambient temperature 25°C±10°C (59°F to 95°F)), when using analog speed command Set by parameters or external analog input (0 to +10VDC/maximum torque) 0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ) Set by parameters or external analog input (0 to ±10VDC/rated speed) 26 (57) Converter unit model MR-J3-CR55K4 Rated voltage 538 to 678VDC Rated current (A) Voltage/frequency (Note 1, 2) Main circuit power supply Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply 3-phase 380 to 480VAC 50/60Hz 132.2 3-phase 323 to 528VAC ±5% maximum 1-phase 380 to 480VAC 50/60Hz 0.2 1-phase 323 to 528VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection Safety features Fan cooling open (IP00) Structure (kg [lb]) Ambient temperature Ambient humidity Environment 113.8 Servo support software Output Mass 18 (40) Cautions (kg [lb]) Atmosphere 25 (55) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Warranty Mass MR-J3W series Fan cooling open (IP00) Structure Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.3A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Global FA centers Drive unit Control system Converter unit Servo motors 0.2 Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Drive unit/ Converter unit 143 1-phase 380 to 480VAC 50/60Hz Voltage/frequency Interface power supply 131 The drive unit’s main circuit power is supplied from the converter unit. Servo amplifiers Rated current (A) Main circuit power supply MR-J3-DU55KA4 Options Output MR-J3-DU45KA4 3-phase 323VAC Peripheral equipment Drive unit model Model configurations MR-J3-A Servo Amplifier Specifications: 400VAC, 30kW or Larger 52 MELSERVO-J3 MR-J3-MAM Standard Wiring Diagram: Position Control Operation ● Connection example to QD75D (position servo, incremental) For MR-J3-MA-KE (Note 13) (Note 2) Main circuit/control circuit power supply connection The connection differs according to the power voltage. →Refer to main circuit/control circuit power supply connection examples (1) to (6). Main circuit power supply Servo amplifier 24VDC power supply for interface Servo amplifier MR-J3-MA/A1/A4 (Note 5) Positioning module QD70DM L1 CLEARCOM CLEAR 14 13 PULSE F+ PULSE F– PULSE R+ PULSE R– PG0M PG0 COM PULSE COM 15 16 17 18 9 10 20 CN1 DICOM DOCOM CR 20 46 41 L2 L3 Control circuit power supply L11 L21 (Note 12) PP PG NP NG LZ LZR LG SD 10 11 35 36 8 9 3 PLATE 10m maximum Positioning module QD75D (Note 2) 24VDC power supply for interface Name CLEAR COM CLEAR RDY COM READY PULSE F+ PULSE F – PULSE R+ PULSE R – PG0M PG0 COM CN2 CN1 Pin No. MM14 MM13 MM12 MM11 MM15 MM16 MM17 MM18 MM 9 MM10 DICOM DOCOM CR OPC RD PP PG NP NG LZ LZR LG Control common 20 (Note 5) 46 (Note 11) 41 12 49 10 11 35 36 8 9 3 (Note 8) LA LAR LB LBR Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common Control common Encoder Z-phase pulse (open collector) 4 5 6 7 CN2 connector connection The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10). CN3 5 4 3 6 1 7 8 RS-422 (Note 10) RDP RDN SDP SDN GND GND (Note 9) 30m maximum LG OP P15R SD 34 33 1 PLATE (Note 7) CN4 1 2 2m maximum 10m maximum (Note 3) Emergency stop Servo on Reset Proportional control External torque limit selection (Note 4) Forward stroke end Reverse stroke end 10m maximum (Note 1) (Note 6) Malfunction Zero speed detection Torque limit in effect In-position Upper limit setting SDP SDN RDP RDN LG LG TRE R A 1 R A 2 R A 3 R A 4 42 15 19 17 18 43 44 47 DICOM ALM ZSP TLC INP 21 48 23 25 24 10m maximum P15R TLA LG SD Analog torque limit +10V/maximum torque 2m maximum Mount an optional battery (MR-J3BAT) for absolute position detection system. (Note 11) EMG SON RES PC TL LSP LSN DOCOM 1 27 28 PLATE BAT LG Personal computer running Microsoft Windows CN5 USB cable MR-J3USBCBL3M MR Configurator (Setup software) MRZJW3-SETUP221E CN6 3 MO1 1 LG 2 MO2 Analog monitor output (Note 14) Output voltage: ±10V Maximum output current : 1mA Output voltage: ±10V Maximum output current : 1mA 2m maximum Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.3A). 0.3A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Always turn on the emergency stop (EMG) signal (normally closed contact) before starting the operation. If not, the operation will not start. 4. Always turn on the forward and reverse stroke end (LSP, LSN) signals (normally closed contact) before starting the operation. If not, the commands will not be accepted. 5. Signals with the same name are connected internally. 6. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 7. Connect the shield wire securely to the plate inside the connector (ground plate). 8. This connection is not necessary for QD75D positioning module. Note that the connection between LG and control common terminal is recommended for some positioning modules to improve noise immunity. 9. For the final axis, connect TRE and RDN. 10. A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 11. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 12. FA goods (Model: FA-CBLQ75M2J3(-P)/-1(P)) cannot be used. 13. Do not use CN2L connector. 14. Output voltage range varies depending on the monitored signal. 53 Model configurations MR-J3-MAM Standard Wiring Diagram: Speed Control Operation ● Connection example Main circuit power supply Servo motors Servo amplifier MR-J3-MA/A1/A4 The connection differs according to the power voltage. →Refer to main circuit/control circuit power supply connection examples (1) to (6). L1 L2 L3 CN2 CN2 connector connection L21 The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10). CN1 LZ LZR LA LAR LB LBR Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common Control common Encoder Z-phase pulse (open collector) LG OP P15R SD 20 46 (Note 5) 8 9 4 5 6 7 Options DICOM DOCOM 34 33 1 PLATE (Note 7) 2m maximum 10m maximum (Note 10) (Note 3) Emergency stop Servo on Reset Speed selection 1 Speed selection 2 Forward rotation start Reverse rotation start (Note 4) Forward stroke end Reverse stroke end 10m maximum (Note 1) (Note 6) Malfunction Zero speed detection Torque limit in effect R A 1 R A 2 R A 3 Ready R A 4 Speed reached R A 5 EMG SON RES SP1 SP2 ST1 ST2 LSP LSN DOCOM 42 15 19 41 16 17 18 43 44 47 DICOM ALM ZSP TLC 21 48 23 25 RD SA 49 24 P15R TLA LG 1 27 28 Peripheral equipment (Note 2) 24VDC power supply for interface Servo amplifiers L11 CN3 RS-422 (Note 9) 5 4 3 6 1 7 8 SDP SDN RDP RDN LG LG TRE RDP RDN SDP SDN GND GND (Note 8) MR-J3W series Control circuit power supply 30m maximum Personal computer running Microsoft Windows CN5 USB cable MR-J3USBCBL3M MR Configurator (Setup software) MRZJW3-SETUP221E Servo support software Main circuit/control circuit power supply connection 10m maximum (Note 12) Analog torque limit +10V/maximum torque Upper limit setting Analog speed command ±10V/rated speed VC SD (in this wiring diagram, +10V/rated speed) 2 PLATE CN6 3 MO1 1 LG 2 MO2 Analog monitor output (Note 11) Output voltage: ±10V Maximum output current : 1mA Output voltage: ±10V Maximum output current : 1mA Cautions Upper limit setting 2m maximum Global FA centers Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.3A). 0.3A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Always turn on the emergency stop (EMG) signal (normally closed contact) before starting the operation. If not, the operation will not start. 4. Always turn on the forward and reverse stroke end (LSP, LSN) signals (normally closed contact) before starting the operation. If not, the commands will not be accepted. 5. Signals with the same name are connected internally. 6. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 7. Connect the shield wire securely to the plate inside the connector (ground plate). 8. For the final axis, connect TRE and RDN. 9. A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 10. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 11. Output voltage range varies depending on the monitored signal. 12. TLA can be used when external torque limit (TL) is enabled by setting parameters. Warranty 2m maximum 54 MELSERVO-J3 MR-J3-MAM Standard Wiring Diagram: Torque Control Operation ● Connection example Main circuit/control circuit power supply connection Servo amplifier MR-J3-MA/A1/A4 The connection differs according to the power voltage. →Refer to main circuit/control circuit power supply connection examples (1) to (6). Main circuit power supply L1 L2 L3 Control circuit power supply CN2 L11 CN2 connector connection L21 The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10). CN1 (Note 2) 24VDC power supply for interface DICOM DOCOM LZ LZR LA LAR LB LBR Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common Control common Encoder Z-phase pulse (open collector) LG OP P15R SD 2m maximum 20 46 8 9 4 5 6 7 34 33 1 PLATE (Note 6) 10m maximum (Note 7) EMG SON RES SP1 SP2 RS1 RS2 DOCOM 42 15 19 41 16 18 17 47 R A 3 DICOM ALM ZSP VLC 21 48 23 25 R A 4 RD 49 (Note 3) Emergency stop Servo on Reset Speed selection 1 Speed selection 2 Forward rotation selection Reverse rotation selection (Note 4) CN3 RS-422 5 4 3 6 1 7 8 SDP SDN RDP RDN LG LG TRE (Note 9) RDP RDN SDP SDN GND GND (Note 8) 30m maximum 10m maximum (Note 1) (Note 5) Malfunction Zero speed detection Speed limit in effect Ready R A 1 R A 2 Personal computer running Microsoft Windows CN5 USB cable MR-J3USBCBL3M MR Configurator (Setup software) 10m maximum MRZJW3-SETUP221E Analog torque command ±8V/maximum torque (in this wiring diagram, +8V/maximum torque) Upper limit setting P15R TC LG 1 27 28 Upper limit setting Analog speed limit ±10V/rated speed (in this wiring diagram, +10V/rated speed) VLA SD 2m maximum 2 PLATE CN6 3 MO1 1 LG 2 MO2 Analog monitor output (Note 10) Output voltage: ±10V Maximum output current : 1mA Output voltage: ±10V Maximum output current : 1mA 2m maximum Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.3A). 0.3A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Always turn on the emergency stop (EMG) signal (normally closed contact) before starting the operation. If not, the operation will not start. 4. Signals with the same name are connected internally. 5. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 6. Connect the shield wire securely to the plate inside the connector (ground plate). 7. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. For the final axis, connect TRE and RDN. 9. A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 10. Output voltage range varies depending on the monitored signal. 55 (2) 1-phase 200V Servo amplifier NFB MC Power factor improvement DC reactor FR-BEL (Note 2) Optional regeneration unit N P1 P2 P C MC Power supply 1-phase 200 to 230VAC L1 L2 CNP1 Servo motors NFB Power supply 1-phase 100 to 120VAC Servo amplifier L1 L2 L3 (Note 1) Power factor improvement DC reactor FR-BEL (Note 2) Optional regeneration unit CNP2 (Note 3) N P1 P2 P C CNP1 CNP2 (Note 3) D L11 L21 D Built-in regenerative resistor L11 L21 The servo amplifier may be damaged if the optional regeneration unit or DC reactor is incorrectly connected. (4) 3-phase 200V 5kW or 7kW, or 3-phase 400V 3.5kW to 7kW Servo amplifier (Note 2) Optional regeneration unit N(–) P1 P2 MC Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC L1 L2 L3 P(+) Power factor improvement DC reactor FR-BEL D The servo amplifier may be damaged if the optional regeneration unit or DC reactor is incorrectly connected. Built-in regenerative resistor C N P1 CNP2 (Note 3) L11 L21 U V W P Optional regeneration unit (Note 4) C TE1 TE3 (Note 2) P2 L11 L21 The servo amplifier may be damaged if the optional regeneration unit or DC reactor is incorrectly connected. Notes: 1. When using a 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. 2. Disconnect P1 and P2 when using the DC reactor. 3. Disconnect P(+) and D when connecting the optional regeneration unit externally. 4. Disconnect the wires for the built-in regenerative resistor (P and C) when connecting the optional regeneration unit externally. Built-in regenerative resistor Servo support software Power factor improvement DC reactor FR-BEL NFB CNP1 TE2 Cautions L1 L2 L3 MR-J3W series MC Warranty NFB Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC Servo amplifier Global FA centers (3) 3-phase 200V 0.1kW to 3.5kW or 3-phase 400V 0.6kW to 2kW Peripheral equipment Options The servo amplifier may be damaged if the optional regeneration unit or DC reactor is incorrectly connected. Built-in regenerative resistor Servo amplifiers (1) 1-phase 100V Model configurations Main Circuit/Control Circuit Power Supply Connection Examples 56 MELSERVO-J3 (5) 3-phase 200V/400V 11kW to 22kW Servo amplifier Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC NFB MC TE L1 L2 L3 U V W (Note 1) Optional regeneration unit Power factor improvement DC reactor FR-BEL C P (Note 2) P1 N TE L11 L21 The servo amplifier may be damaged if the optional regeneration unit or DC reactor is incorrectly connected. (6) 3-phase 200V/400V 30kW or larger (Note 3) (Note 14) Converter unit Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC NFB Drive unit TE2-1 (200V) TE2 (400V) MC TE1-1 TE2-2 L1 L+ L– L+ L– L2 L3 Dynamic brake (option) L11 TE3 L21 (Note 13) 24VDC power supply for interface DICOM CN40A TE1 CN40 CN1 MR-J3CDL05M Cable DOCOM 5 DICOM (Note 8) 1 R A 2 (Note 9) EM1 (Note 15) Terminal connector MR-J3-TM 6 ALM 2 (Note 10) EM1 7 Servo motor HA-LP30kW or larger (200V) HA-LP25kW or larger (400V) (Note 16) CN40B (Note 11) U V W U V W M DOCOM 9 MC1 Power factor improvement DC reactor MR-DCL MC2 OHS2 CNP1 1 (Note 12) 2 OHS1 Servo motor thermal To DC reactor A TE1-2 A (Note 4) RA3 P1 P2 The servo amplifier may be damaged if the optional regeneration unit or DC reactor is incorrectly connected. C 24VDC power supply B P C G3 G4 P C G3 G4 P C G3 G4 Optional (Note 5) regeneration unit Optional (Note 5) regeneration unit Optional (Note 5) regeneration unit Cooling fan R S Cooling fan R S Cooling fan R S B To 24VDC power supply CN3 TE3 Step-down Drive unit transformer malfunction RA1 (Note 7) Converter unit malfunction RA2 Servo motor Controller thermal sensor emergency stop RA3 RA4 L21 L11 EM1 Ready OFF/ON (Note 8) 10 DICOM (Note 6) 15 R A 1 ALM 5 DICOM 3 DOCOM 20 EM1 PLATE SD (Note 9) (Note 13) 24VDC power supply for interface EM1 (Note 15) M C SK 57 Notes: 1. 11kW or larger servo amplifiers do not have a built-in regenerative resistor. 2. Remove the short bar between P and P1 when using the DC reactor. 3. This wiring diagram is for MR-J3-DUMB(4). For MR-J3-DUMA(4), refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL”. 4. Remove the short bar between P1 and P2 when using the DC reactor. 5. This is for MR-RB137 (for 200V) or MR-RB138-4 (for 400V). Three units of MR-RB137 or MR-RB138-4 are required for each converter unit (tolerable regenerative power 3900W). 6. The phases of the power supply connected to L11 and L21 on the converter unit and the drive unit must always match the phases connected to L1 and L2. An incorrect connection may damage the drive unit and/or the converter unit. 7. A step-down transformer is required when coil voltage of the magnetic contactor (MC) is 200V class, and the converter unit and the drive unit are 400V class. 8. Do not reverse the diode’s direction. Connecting it backwards may cause the drive unit and/or the converter unit to malfunction such that the signals are not output, and the emergency stop and other safety circuits are inoperable. 9. Select a device that does not make the circuit current exceed 40mA. 10. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 11. Always connect the terminal connector (MR-J3-TM) to CN40B. 12. MC1 and MC2 outputs are controlled by the converter unit. For creating a system same as that of the prior servo amplifier by invalidating CNP1, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 13. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.15A is required for the drive unit and 0.13A for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. 14. A converter unit is required per drive unit. 15. Create a circuit that shuts off the forced stop (EM1) of the converter unit and the drive unit at the same time. 16. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Model configurations CN2 Connector Connection Examples (7) HF-KP/HF-MP series Servo motor HF-KP/MP series CNP3 U U 2 V V 3 W W (Note 3) 1 B1 RA U M 4 (Note 3) 24VDC for the electromagnetic brake Servo motors Servo amplifier MR-J3-MA(1)/B(1) (-RJ006)/T(1) 1 B2 Electromagnetic brake (Note 2) B 2 EMG Contact must be MR MRR MRR 9 BAT BAT PLATE SD SD (9) HC-LP/HC-RP/HC-UP series or HA-LP502/702 Servo motor HF-SP/JP series CNP3 (Note 4) U A V B W C (Note 3) D U V W MR-J3-MA/B (-RJ006)/T M CNP3 (Note 4) B1 RA EMG (Note 3) P5 24VDC for the electromagnetic brake Electromagnetic brake (Note 2) B Contact must be open when the servo on (SON), the malfunction (ALM) or the electromagnetic brake interlock (MBR) signal turns off. B1 RA U G B2 H CN2 P5 P5 2 LG LG 3 MR MR 4 MRR MRR 9 BAT BAT PLATE SD SD LG LG 3 MR MR 4 MRR MRR 9 BAT BAT PLATE SD SD B Notes: 1. The signals shown is applicable when using a two-wire type encoder cable. When using a four-wire type encoder cable for HF-KP/HF-MP series or 11kW and 15kW of HF-JP series, refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 2. This is for the motor with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity. A separate connector from the motor power supply connector is prepared as an electromagnetic brake connector for HC-LP202B, 302B, and HC-UP202B to 502B. 3. For grounding, connect the ground wire to the control box’s protection ground (PE) terminal via the servo amplifier’s protection ground (PE) terminal. 4. U, V and W terminals are available in TE1 for 200V 5kW or larger and 400V 3.5kW or larger servo amplifiers. Global FA centers Warranty 2 Electromagnetic brake (Note 2) open when the servo on (SON), the malfunction (ALM) or the electromagnetic brake interlock (MBR) signal turns off. P5 (Note 1) M EMG Contact must be 1 Encoder CN2 U 1 B2 2 U A V B W C (Note 3) D U V W (Note 3) 24VDC for the electromagnetic brake Servo motor HC-LP/RP/UP series HA-LP502/702 Servo amplifier Encoder Servo amplifier 1 Options MR 4 Peripheral equipment 3 (8) HF-SP/HF-JP series MR-J3-MA(4)/ B(4)(-RJ006)/T(4) Servo amplifiers P5 LG MR-J3W series LG Servo support software 2 (Note 1) Encoder P5 Cautions CN2 1 open when the servo on (SON), the malfunction (ALM) or the electromagnetic brake interlock (MBR) signal turns off. 58 MELSERVO-J3 (10) HA-LP601(4)/701M(4)/801(4) or HA-LP series 11kW or larger Servo amplifier MR-J3-MA(4)/B(4) (-RJ006)/T(4) Drive unit MR-J3-DUMA/B(4) (Note 6) (Note 5) Dynamic brake (option) Servo motor HA-LP601(4)/701M(4)/801(4) HA-LP11kW series or larger TE U V U V M W W (Note 4) CN2 1 P5 2 LG 24VDC for the electromagnetic brake B1 RA U B2 EMG Contact must be open when the servo on (SON), the malfunction (ALM) or the electromagnetic brake interlock (MBR) signal turns off. A B B Electromagnetic brake (Note 2) P5 LG 3 MR MR 4 MRR MRR 9 BAT BAT PLATE SD SD Encoder (Note 4) NFB Cooling fan BU BV BW (Note 3) OHS1 (Note 1) OHS2 Servo motor thermal RA1 24VDC power supply Notes: 1. Make sure that the current flowing to the servo motor thermal circuit is between 0.15A and 3A. 2. The electromagnetic brake terminals (B1, B2) do not have polarity. 3. Always supply power to the cooling fan terminal. The power supply differs according to the motor. Refer to “Cooling fan power supply” under the Motor Specifications in this catalog. 4. When using the servo amplifier 22kW or smaller, connect the ground wire to the control box’s protection ground (PE) terminal via the servo amplifier’s protection ground (PE) terminal. When using the drive unit, connect the servo motor’s ground wire to the protection ground (PE) terminal of the drive unit. Put the ground wires of the drive unit and the converter unit together into one on the protection ground (PE) terminal in the control box, and then connect to ground. 5. U, V and W terminals are available in TE1 for HA-LP601(4) and HA-LP701M(4). 6. Use an optional external dynamic brake with the 11kW or larger servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. 59 (Unit: mm) ● MR-J3-10A, 20A, 10A1, 20A1 (Note 1) 135 < Terminal arrangement > < Terminal arrangement > L1 L1 6 6 L2 CNP1 CN6 CN5 L2 L3 CN3 N P1 CNP2 161 168 P2 156 P C D L11 L21 N P1 P1 P2 P2 < Mounting screw size > P P U C V W CNP2 6 CN4 CN2L CN2 CHARGE (14) 6 (25.5) Screw size: M4 M5 CN1 CNP3 CNP1 N When MR-J3BAT is mounted C CNP2 D D L11 L11 L21 L21 U (68) CNP3 Servo amplifiers L1 PE L3 U CNP3 V V W W For 3-phase 200VAC or 1-phase 200VAC Options For 1-phase 100VAC ● MR-J3-40A, 60A, 40A1 (Note 1) Approx. 80 40 ø6 mounting hole 170 < Terminal arrangement > < Terminal arrangement > L1 L1 6 6 CNP1 CN6 CN5 L2 L1 L2 CNP1 L3 L2 PE L3 CNP1 N N P1 P1 P2 P2 < Mounting screw size > P P Screw size: M4 CN3 N P1 156 P C L11 CNP3 M5 CN1 D 168 P2 161 CNP2 L21 Peripheral equipment CNP1 L2 Servo motors Approx. 80 40 ø6 mounting hole Model configurations MR-J3-MAM Servo Amplifier Dimensions C 6 CN4 CN2L CN2 CNP2 C CNP2 D D L11 L11 L21 L21 (14) 6 (25.5) When MR-J3BAT is mounted (68) U CNP3 U CNP3 V V W W For 1-phase 100VAC For 3-phase 200VAC or 1-phase 200VAC ● MR-J3-70A, 100A (Note 1) Approx. 80 12 185 L1 6 Exhaust CN6 CN5 L2 CNP1 L1 L2 L3 Cautions < Terminal arrangement > 60 ø6 mounting hole CNP1 PE L3 N Servo support software V W CHARGE MR-J3W series U Screw size: M4 N CN3 P1 P2 M5 P U V C W CN4 CN2L CN2 CHARGE CNP2 L11 6 Intake 6 42 (25.5) (14) 12 D Warranty P2 < Mounting screw size > 161 168 P C D L11 L21 When MR-J3BAT is mounted (68) L21 Cooling fan U CNP3 V W Global FA centers CNP3 P1 CN1 156 CNP2 Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier. 60 MELSERVO-J3 MR-J3-MAM Servo Amplifier Dimensions (Unit: mm) ● MR-J3-60A4, 100A4 (Note 1) < Terminal arrangement > 60 ø6 mounting hole Approx. 80 195 L1 12 PE 6 L2 L3 CNP1 CNP1 CN6 CN5 L1 L2 L3 N– Screw size: M4 P2 P+ C D CNP3 P1 < Mounting screw size > P1 M5 161 168 CNP2 P2 CN1 156 CN3 N- P+ L11 L21 C CN4 CN2L CN2 U V W CNP2 D L11 6 CHARGE When MR-J3BAT is mounted L21 (14) 6 12 42 (25.5) (68) U CNP3 V W ● MR-J3-200A✽, 200A4 (Note 1) ø6 mounting hole 90 195 Approx. 80 85 45 < Terminal arrangement > L1 6 Exhaust L2 CNP1 L2 CNP3 L11 CN3 N– 168 P1 CNP1 P2 P+ CN1 156 CNP2 L3 CN6 CN5 L1 L3 N– C PE Screw size: M4 P1 < Mounting screw size > M5 D P2 L21 CN4 CN2L CN2 U V W P+ C 6 CHARGE (14) CNP2 6 (25.5) 78 6 6 When MR-J3BAT is mounted D Intake Cooling fan (68) L11 L21 U CNP3 ✽ MR-J3-200A has been modified from January 2008 production. Due to the modification, the appearance of the servo amplifier and CNP1, CNP2 and CNP3 connectors have changed. The previous model is also available. Contact your local sales office for more details. V W ● MR-J3-350A (Note 1) ø6 mounting hole 90 85 < Terminal arrangement > Approx. 80 195 Exhaust L1 21.4 CN6 CN5 L2 N 168 CN1 P1 CN4 CN2L CN2 U P C D L11 L21 CNP3 (25.5) 78 6 (14) 6 When MR-J3BAT is mounted (68) Cooling fan Intake L21 PE < Mounting screw size > M5 61 D W Screw size: M4 Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier. CNP2 L11 6 6 C V 6 CHARGE P P2 CNP3 U V W L3 CNP1 CN3 CNP1 L1 L2 L3 N P1 P2 CNP2 156 6 45 Approx. 80 200 118 68.5 Cooling fan 2-ø6 mounting hole 6 Terminal diagram (with terminal cover open) Exhaust CN6 CN5 CN3 CN1 CN6 CN5 CN3 CN1 235 TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4 CN4 CN2L CN2 < Mounting screw size > CN4 CN2L CN2 250 < Terminal screw size > OPEN OPEN Servo motors 6 131.5 M5 TE2 When MR-J3BAT is mounted CHARGE TE3 L11 L21 20.5 (7.5) L1 6 Intake N L2 L3 P C < Terminal arrangement > U V TE3 TE2 P2 CHAGE P1 TE1 W L11 L21 N Servo amplifiers (7.5) 130 P1 P2 TE1 Three protection ground (PE) terminals (M4) L1 L2 L3 P C U V W PE Built-in regenerative resistor lead terminal fixing screw ✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3. Approx. 80 (7.5) 172 6 160 200 138 2-ø6 mounting hole 62 Cooling fan 6 Exhaust Terminal diagram (with terminal cover open) OPEN CN6 CN5 CN3 < Terminal screw size > TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4 CN4 CN2L CN2 CN4 CN2L CN2 CN1 CN1 CN6 CN5 CN3 OPEN 300 285 Peripheral equipment ● MR-J3-700A, 700A4 Options ● MR-J3-500A, 350A4, 500A4 Model configurations (Unit: mm) < Mounting screw size > TE3 CHARGE CHARGE N L1 L2 P1 < Terminal arrangement > P2 L3 P C U V W TE3 L11 L21 TE2 Intake (7.5) MR-J3W series M5 6 TE1 N P1 P2 TE2 TE1 Three protection ground (PE) terminals (M4) L1 L2 L3 P C U V W L11 L21 PE Built-in regenerative resistor lead terminal fixing screw ✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3. Servo support software When MR-J3BAT is mounted 20.5 260 236 12 12 Approx. 80 12 2- ø12 mounting hole 260 Exhaust Terminal diagram (with terminal cover open) Cooling fan CN3 CN6 CN5 CN5 CN6 CN3 Cautions ● MR-J3-11KA to 22KA, 11KA4 to 22KA4 CN1 CN1 When MR-J3BAT 20.5 is mounted 12 36.5 23 123.5 183 227 12 52 P1 P C N V W MR-J3-11KA(4), 15KA(4) MR-J3-22KA(4) M6 M8 M4 M4 < Mounting screw size > M10 L3 L11 L21 U P1 P C V W N TE 6✕26=156 183 U TE L1 L2 L3 Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21 260 227 < Terminal screw size > < Terminal arrangement > L11 L21 L2 26 Intake 13 L1 Global FA centers CHARGE Warranty CN4 CN2L 400 376 CN2 CN2 62 MELSERVO-J3 MR-J3-DUMA(4) Drive Unit Dimensions (Unit: mm) ● MR-J3-DU30KA, DU37KA, DU45KA4, DU55KA4 2-ø7 mounting hole 300 260 (20) Approx. 80 10 20 Approx. 200 (Note 1) 180 Terminal diagram (with terminal cover open) Cooling fan Exhaust CN3 CN3 CN1 CN2 CN1 CN40B 338 CN4 CN2L CN2 380 360 CN40B CN40A CN6 CN5 CN5 CN6 CN40A TE2-1 When MR-J3BAT is mounted TE3 (10) PE 175.5 178.5 (200) 7 Intake < Terminal screw size > TE1: M10 TE2-1: M6 TE3: M4 PE: M10 TE1 128 328 < Mounting screw size > M6 < Terminal arrangement > TE2-1 L+ L– PE TE3 TE1 U V W L11 L21 277 ● MR-J3-DU30KA4, DU37KA4 60 (60) Approx. 80 Approx. 200 (Note 1) 180 Cooling fan Exhaust CN40A CN3 CN3 CN1 CN2 CN1 CN40B 338 CN4 CN2L CN2 CN40B CN40A 380 360 Terminal diagram (with terminal cover open) CN5 CN6 CN6 CN5 10 2-ø6 mounting hole 240 120 TE2 When MR-J3BAT is mounted TE3 < Terminal screw size > (10) PE 6 TE1: M8 TE2: M6 TE3: M4 PE: M8 Intake 175.5 178.5 (200) TE1 128 < Mounting screw size > 328 M5 < Terminal arrangement > TE2 TE3 L+ L11 L– PE L21 TE1 U 219.2 Notes: 1. The dimension is applicable when MR-J3BAT is mounted. 63 V W (Unit: mm) ● MR-J3-CR55K, CR55K4 (Note 1) 328 2-ø7 mounting hole 20 Approx. 80 (20) 128 180 Terminal diagram (with terminal cover open) Cooling fan 10 Servo motors 300 260 (200) Exhaust CHARGE CN40 CN6 CNP1 CN1 CN6 CN40 CN3 CN3 CNP1 CN1 < Terminal screw size > TE2-2 TE1-1: M10 TE1-2: M10 TE2-2: M6 TE3: M4 PE: M10 TE3 PE 175.5 Intake PE TE1-2 TE1-1 7 Servo amplifiers 380 360 338 178.5 (10) Model configurations MR-J3-CR55K(4) Converter Unit Dimensions < Mounting screw size > M6 < Terminal arrangement > Options TE2-2 L+ L– TE3 L11 L21 TE1-1 L1 L2 L3 277 TE1-2 C P2 P1 PE Peripheral equipment PE 300 W1 (20) 260 W3 (W5) (W3) W2 Hole Hole Variable dimensions W2 W3 W4 W5 A MR-J3-DU30KA/B, 37KA/B, 45KA4/B4, 55KA4/B4 300 260 20 281 9.5 M6 MR-J3-DU30KA4/B4, 37KA4/B4 240 120 60 222 9 M5 Global FA centers W1 Warranty Drive unit model 4-A screw (10) (10) (19) 4-M6 screw (19) Cautions 342 Drive unit 380 360 342 Converter unit Servo support software 19 10 19 20 W4 10 (9.5) W5 281 360 9.5 MR-J3W series ● Panel-cut dimensions for converter unit and drive unit (Note 1) Notes: 1. The converter unit dimensions and the panel-cut dimensions for converter unit and drive unit are same for MR-J3-DUMA(4) and MR-J3-DUMB(4). 64 MELSERVO-J3 MR-J3-B: Connections with Peripheral Equipment (Note 1) Peripheral equipment is connected to MR-J3-B as described below. Connectors, cables, options, and other necessary equipment are available so that users can set up MR-J3-B easily and start using it right away. Due to the SSCNET#-compatible simple connections, the MR-J3-B reduces wiring and prevents wiring errors. <SSCNET# compatible controller> Q173DCPU/Q173HCPU Q170MCPU Max. 32-axis control Max. 16-axis control (Max. 16 axes/system × 2) Q172DCPU/Q172HCPU Max. 8-axis control QD75MH Max. 4-axis control FX3U-20SSC-H 2-axis control QD74MH16 Max. 16-axis control QD74MH8 Max. 8-axis control CN5 for USB communication (option) In addition to the traditional functions, MR Configurator (setup software) can be used by connecting to a motion controller (Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU or Q170MCPU). Parameters for several axes can be set, and the several axes can be monitored. (Note 3) Connect the connector to the SSCNET3 compatible controller. Servo amplifier MR-J3- B (Note 2) mini-B connector Display panel Displays servo amplifier status and alarm number. SSCNET3 CN3 for input/output signal (option) CNP1 connector (For main circuit power supply) This option is required for using the forced stop input, in-position, magnetic brake interlock or malfunction signal. <With front cover open> CNP2 connector CN1A (For control circuit power supply) Axis setting section Selects an axis using the axis selection rotary switch (SW1). CNP3 connector (For motor power supply) CN1A for connecting SSCNET3 (previous) CN1B Connects SSCNET3 compatible controller or the previous servo amplifier axis. CN2 CN1A CN1A CN1A CN1B CN2 CN2 CN1B Servo motor (The picture is of HF-KP13.) Charge lamp Illuminates when the main circuit power supply is charged. Battery (option) The battery (MR-J3BAT) is required for absolute position detection system. CN1B for connecting SSCNET3 (next) Connects the next servo amplifier axis. Notes: 1. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. The connections with the peripheral equipment shown above is for MR-J3-350B or smaller servo amplifier. 3. Cable for connecting a controller and a personal computer must be prepared by the user. Refer to relevant User’s Manual for details. 65 70B 100B 200B 350B 500B 700B 11KB 15KB 22KB 10B1 20B1 40B1 3-phase 170VAC Rated voltage Rated current (A) Permissible voltage fluctuation 2.8 3.2 5.8 6.0 11.0 3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10) 0.9 1.5 2.6 3.2 3.8 Control circuit Rated current (A) power supply Permissible voltage fluctuation 5.0 10.5 For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10) 1-phase 200 to 230VAC 50/60Hz (Note 10) 87.0 126.0 16.0 21.7 28.9 46.0 1.1 1.5 2.8 1-phase 100 to 120VAC 50/60Hz 64.0 95.0 3.0 5.0 9.0 1-phase 85 to 132VAC 1-phase 100 to 120VAC 50/60Hz 1-phase 200 to 230VAC 50/60Hz 0.2 0.3 1-phase 170 to 253VAC (Note 10) 0.4 1-phase 170 to 253VAC 1-phase 85 to 132VAC ±5% maximum 30 45 30 24VDC ±10% (required current capacity: 0.15A (Note 7)) Interface power supply Built-in regenerative resistor — 10 10 10 20 20 100 100 130 170 External regenerative resistor (Standard accessory) (Note 5, 6) — — — — — — — — — — Control system — — — 500 850 850 (800) (1300) (1300) — 10 10 — — — Sine-wave PWM control/current control system Dynamic brake Built-in (Note 8, 11) External option (Note 12) Built-in (Note 8, 11) Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Safety features Structure Natural-cooling open (IP00) Natural-cooling open (IP00) Fan cooling open (IP00) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) Ambient temperature (Note 9) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Ambient humidity Mass (kg [lb]) 68.0 ±5% maximum Power consumption (W) Environment 37.0 3-phase 170 to 253VAC Permissible frequency fluctuation Tolerable regenerative power of regenerative resistor (W) (Note 3, 4) 28.0 3-phase 200 to 230VAC 50/60Hz Permissible frequency fluctuation Voltage/frequency 17.0 Options Main circuit power supply 1.5 Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Atmosphere Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) 0.8 (1.8) 0.8 (1.8) 1.0 (2.2) 1.0 (2.2) 1.4 (3.1) 1.4 (3.1) 2.1 (4.6) 2.3 (5.1) 4.6 (10) 6.2 (14) 18 (40) 18 (40) 19 (42) 0.8 (1.8) 0.8 (1.8) 1.0 (2.2) Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Configurations” for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350B or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MB-U004. The permissible voltage fluctuation for MR-J3-MB-U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Servo support software Voltage/frequency (Note 1, 2) 1.1 Cautions Rated current (A) Warranty Output Model configurations 60B Servo amplifiers 40B Peripheral equipment 20B MR-J3W series 10B Global FA centers Servo amplifier model MR-J3- Servo motors MR-J3-B Servo Amplifier Specifications: 100VAC/200VAC, 22kW or Smaller 66 MELSERVO-J3 MR-J3-B Servo Amplifier Specifications: 200VAC, 30kW or Larger Drive unit model Output Rated current (A) Main circuit power supply Voltage/frequency Drive unit Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply 174 204 The drive unit’s main circuit power is supplied from the converter unit. 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.15A (Note 3)) Sine-wave PWM control/current control system Dynamic brake External option (Note 4) Safety features Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Fan cooling open (IP00) 26 (57) Mass (kg [lb]) Converter unit model MR-J3-CR55K Rated voltage 283 to 326VDC Output Rated current (A) Voltage/frequency (Note 1, 2) Main circuit power supply Converter unit MR-J3-DU37KB 3-phase 170VAC Control system Structure Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply 3-phase 200 to 230VAC 50/60Hz 251.1 3-phase 170 to 253VAC ±5% maximum 1-phase 200 to 230VAC 50/60Hz 0.3 1-phase 170 to 253VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Fan cooling open (IP00) Structure 25 (55) Mass (kg [lb]) Ambient temperature Ambient humidity Environment 215.9 Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection Safety features Drive unit/ Converter unit MR-J3-DU30KB Rated voltage Atmosphere 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.15A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. 67 1.5 2.8 5.4 8.6 1.4 2.5 5.1 7.9 22KB4 14.0 17.0 32.0 41.0 63.0 10.8 23.1 31.8 47.6 14.4 ±5% maximum 0.1 Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation 0.2 Servo amplifiers 1-phase 323 to 528VAC ±5% maximum 30 Power consumption (W) 45 24VDC ±10% (required current capacity: 0.15A (Note 7)) Interface power supply Built-in regenerative resistor 15 15 100 100 130 (Note 9) 170 (Note 9) — — — External regenerative resistor (Standard accessory) (Note 5, 6) — — — — — — 500 (800) 850 (1300) 850 (1300) Control system Sine-wave PWM control/current control system Dynamic brake Built-in (Note 8, 10) External option (Note 11) Natural-cooling open (IP00) Fan cooling open (IP00) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) Ambient temperature 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Ambient humidity 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) 1.7 (3.7) 1.7 (3.7) 2.1 (4.6) 4.6 (10) 4.6 (10) 6.2 (14) 18 (40) 18 (40) 19 (42) Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Configurations” for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The amplifier built-in resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Servo support software Elevation MR-J3W series Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Atmosphere Cautions Structure Peripheral equipment Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Safety features Mass (kg [lb]) 15KB4 1-phase 380 to 480VAC 50/60Hz Voltage/frequency Environment 11KB4 3-phase 323 to 528VAC Permissible voltage fluctuation Permissible frequency fluctuation Tolerable regenerative power of regenerative resistor (W) (Note 3, 4) 700B4 3-phase 380 to 480VAC 50/60Hz Voltage/frequency (Note 1, 2) Rated current (A) 500B4 3-phase 323VAC Rated voltage Rated current (A) Main circuit power supply 350B4 Model configurations 200B4 Options 100B4 Warranty Output 60B4 Global FA centers Servo amplifier model MR-J3- Servo motors MR-J3-B Servo Amplifier Specifications: 400VAC, 22kW or Smaller 68 MELSERVO-J3 MR-J3-B Servo Amplifier Specifications: 400VAC, 30kW or Larger Drive unit model MR-J3-DU30KB4 MR-J3-DU37KB4 Output Rated current (A) Main circuit power supply 87 102 Drive unit 143 0.2 Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation 1-phase 323 to 528VAC ±5% maximum 45 Power consumption (W) 24VDC ±10% (required current capacity: 0.15A (Note 3)) Control system Sine-wave PWM control/current control system Dynamic brake External option (Note 4) Safety features Overcurrent shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Fan cooling open (IP00) Structure 18 (40) Mass (kg [lb]) 26 (57) Converter unit model MR-J3-CR55K4 Rated voltage 538 to 678VDC Output Rated current (A) Voltage/frequency (Note 1, 2) Main circuit power supply Converter unit 131 1-phase 380 to 480VAC 50/60Hz Rated current (A) Rated current (A) Permissible voltage fluctuation Permissible frequency fluctuation Voltage/frequency Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Power consumption (W) Interface power supply 3-phase 380 to 480VAC 50/60Hz 132.2 3-phase 323 to 528VAC ±5% maximum 1-phase 380 to 480VAC 50/60Hz 0.2 1-phase 323 to 528VAC ±5% maximum 45 24VDC ±10% (required current capacity: 0.13A (Note 3)) Fan cooling open (IP00) Structure 25 (55) Mass (kg [lb]) Ambient temperature Ambient humidity Environment 113.8 Regeneration overvoltage shutdown, regeneration fault protection, overload shutdown (electronic thermal), undervoltage/sudden power outage protection Safety features Drive unit/ Converter unit MR-J3-DU55KB4 The drive unit’s main circuit power is supplied from the converter unit. Voltage/frequency Interface power supply MR-J3-DU45KB4 3-phase 323VAC Rated voltage Atmosphere 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) Notes:1. Rated output and speed of a servo motor are applicable when the drive unit and the converter unit, combined with the servo motor, are operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. The interface power supply can be shared with the drive unit and the converter unit. When all of the input/output points are used, 0.15A is required for the drive unit, and 0.13A is required for the converter unit. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Use an optional external dynamic brake with the drive unit. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. 69 Model configurations MR-J3-MBM Standard Wiring Diagram ● Connection example L1 L2 L3 CN2 L11 CN2 connector connection L21 The connection differs according to each servo motor. →Refer to the CN2 connector connection examples (7) to (10). CN3 DICOM DOCOM LZ LZR LA LAR LB LBR LG Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common 5 3 8 18 6 16 7 17 11 CN2L (Note 10) 1 2 3 4 7 8 P5 LG MR2 MRR2 MD2 MDR2 PLATE SD Analog monitor output (Note 14) Output voltage: ±10V Maximum output current : 1mA MO1 LG MO2 Output voltage: ±10V Maximum output current : 1mA SD 4 1 14 (Note 3) Forced stop Upper stroke limit (FLS) Lower stroke limit (RLS) Proximity dog (DOG) Connect a controller and the servo amplifier by inserting the cable into CN1A connector. 10m maximum (Note 1) R A 1 (Note 5) Malfunction In-position R A 2 Magnetic brake interlock R A 3 20 2 12 19 3 DICOM ALM INP MBR 10 15 9 13 BAT LG Mount an optional battery (MR-J3BAT) for absolute position detection system. (Note 13) EM1 DI1 DI2 DI3 DOCOM Refer to CN2L connector connection examples for connecting signals with a linear encoder. CN4 1 2 PLATE (Note 4) 2m maximum 10m maximum Linear encoder or rotary encoder (ABZ phase differential output type) Peripheral equipment (Note 2) 24VDC power supply for interface (Note 9) Servo amplifiers Control circuit power supply Options Main circuit power supply Servo motors Servo amplifier MR-J3-MB/B1/B4 (-RJ006) The connection differs according to the power voltage. →Refer to main circuit/control circuit power supply connection examples (1) to (6). CN5 Personal computer running Microsoft Windows USB cable MR-J3USBCBL3M MR Configurator (Setup software) MR-J3W series Main circuit/control circuit power supply connection MRZJW3-SETUP221E SW1 SW2 1 2 0 Servo amplifier (2nd axis) (Note 7) (Note 8) (Note 12) SW2 1 2 1 Attach a cap to the unused connector to prevent adhesion of dirt. CN1B CN1A Servo amplifier Cautions SW1 (nth axis) (Note 7) (Note 8) (Note 12) SW1 SW2 1 n–1 2 Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.15A). 0.15A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. The forced stop signal is issued for each axis’ servo amplifier individually. Use this signal as necessary when Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH or QD74MH is connected. When not using, invalidate the forced stop input with parameter No. PA04, or short-circuit EM1 and DOCOM in the connector. For overall system, apply the emergency stop on the controller side. 4. Connect the shield wire securely to the plate inside the connector (ground plate). 5. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 6. For details on the controllers, refer to relevant programming manual or user’s manual. 7. Connections for the second and following axes are omitted. 8. Up to 16 axes (n = 1 to 16) can be set using the axis selection rotary switch (SW1). 9. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller, Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH or QD74MH. 10. CN2L connector is available only for the fully closed loop control compatible servo amplifier, MR-J3-MBM-RJ006. 11. FX3U-20SSC-H is not compatible with the fully closed loop control compatible servo amplifier, MR-J3-MBM-RJ006. 12. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator. SW2-2 is for manufacturer setting. 13. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 14. Output voltage range varies depending on the monitored signal. Warranty MR-J3BUSMM or MR-J3BUSMM-A/-B cable Servo support software (Note 8) (Note 12) Global FA centers (Note 11) MR-J3BUSMM or MR-J3BUSMM-A/-B cable CN1B CN1A Controller ●Q173DCPU ●Q172DCPU ●Q173HCPU ●Q172HCPU ●Q170MCPU ●QD75MH ●QD74MH ●FX3U-20SSC-H MR-J3BUSMM or MR-J3BUSMM-A/-B cable CN1B CN1A (Note 6) 70 MELSERVO-J3 MR-J3-MBM Servo Amplifier Dimensions (Unit: mm) ● MR-J3-10B, 20B,10B1, 20B1 (Note 1) Approx. 80 40 ø6 mounting hole 135 < Terminal arrangement > < Terminal arrangement > L1 L1 6 6 L2 CNP1 CN5 CNP1 L1 L2 L2 CNP1 N N P1 P1 P2 P2 < Mounting screw size > P P L3 CN3 N P1 CNP2 156 P C CNP3 CN1A D L11 161 168 P2 U CN1B C W CNP2 6 CN4 CN2L CN2 CHARGE (14) 6 (25.5) Screw size: M4 M5 L21 V PE L3 When MR-J3BAT is mounted C CNP2 D D L11 L11 L21 L21 U (68) CNP3 U CNP3 V V W W For 1-phase 100VAC For 3-phase 200VAC or 1-phase 200VAC ● MR-J3-40B, 60B, 40B1 (Note 1) Approx. 80 40 ø6 mounting hole 170 < Terminal arrangement > < Terminal arrangement > L1 L1 6 6 CNP1 CN5 L2 L1 CNP1 L2 L3 L2 PE L3 CNP1 N N P1 P1 P2 P2 < Mounting screw size > P P Screw size: M4 CN3 N P1 156 P C CN1A D L11 CNP3 168 P2 161 CNP2 M5 L21 CN1B U V C W CNP2 6 CN4 CN2L CN2 CHARGE C CNP2 D D L11 L11 L21 L21 6 (14) (25.5) When MR-J3BAT is mounted (68) U CNP3 U CNP3 V V W W For 1-phase 100VAC For 3-phase 200VAC or 1-phase 200VAC ● MR-J3-70B, 100B (Note 1) < Terminal arrangement > 60 ø6 mounting hole Approx. 80 12 185 L1 6 Exhaust CNP1 CN5 L2 L1 CNP1 L2 L3 N L3 PE Screw size: M4 N CNP3 P1 CN3 P1 P2 P2 < Mounting screw size > 161 168 P C D L11 L21 CN1A 156 CNP2 M5 P CN1B U V C W CN4 CN2L CN2 CHARGE CNP2 D 6 L11 Intake 6 42 (25.5) (14) 12 When MR-J3BAT is mounted (68) L21 Cooling fan U CNP3 V W Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier. 71 ● MR-J3-60B4, 100B4 (Note 1) < Terminal arrangement > 60 ø6 mounting hole Approx. 80 195 L1 12 Model configurations (Unit: mm) PE Servo motors 6 L2 L3 CNP1 CNP1 CN5 L1 N– L2 Screw size: M4 L3 CN3 N– CN1A 156 P2 P+ C P1 161 168 P1 CNP2 < Mounting screw size > M5 P2 D L21 P+ CN4 CN2L CN2 U V W C CNP2 D 6 CHARGE L11 When MR-J3BAT is mounted (14) 6 12 42 (25.5) Servo amplifiers CNP3 CN1B L11 L21 (68) U CNP3 V Options W ● MR-J3-200B✽, 200B4 (Note 1) ø6 mounting hole Approx. 80 195 < Terminal arrangement > Exhaust Peripheral equipment 90 85 45 L1 6 PE L2 CNP1 L3 CN5 L1 L2 L3 CNP1 N– CN3 Screw size: M4 P1 P2 P+ C 168 P1 < Mounting screw size > M5 D P2 CN1B CNP3 L11 L21 CN4 CN2L CN2 U V W P+ C 6 CHARGE MR-J3W series CNP2 CN1A 156 N– 6 (25.5) 78 6 6 (14) CNP2 When MR-J3BAT is mounted D Intake (68) L11 Cooling fan L21 CNP3 Servo support software U ✽ MR-J3-200B has been modified from January 2008 production. Due to the modification, the appearance of the servo amplifier and CNP1, CNP2 and CNP3 connectors have changed. The previous model is also available. Contact your local sales office for more details. V W ● MR-J3-350B (Note 1) ø6 mounting hole < Terminal arrangement > Approx. 80 6 45 195 Exhaust L1 21.4 CN5 L2 U CNP3 6 When MR-J3BAT is mounted (68) Cooling fan Intake D L11 W L21 PE Screw size: M4 < Mounting screw size > M5 Global FA centers (25.5) 78 (14) 6 CNP2 V 6 6 C Warranty CN1B CNP2 P C D L11 L21 P P2 6 CHARGE P1 168 CN1A CN3 CNP1 N CNP3 U V W L3 CNP1 CN4 CN2L CN2 156 L1 L2 L3 N P1 P2 Cautions 90 85 Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier. 72 MELSERVO-J3 MR-J3-MBM Servo Amplifier Dimensions ● MR-J3-500B, 350B4, 500B4 Approx. 80 (7.5) 200 131.5 130 68.5 2-ø6 mounting hole 118 6 (Unit: mm) Cooling fan 6 Terminal diagram (with terminal cover open) Exhaust CN3 < Terminal screw size > TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4 CN1A CN1A CN4 CN2L CN2 CN4 CN2L CN2 CN1B CN1B 235 250 CN3 CN5 CN5 OPEN < Mounting screw size > TE2 20.5 M5 TE3 CHARGE When MR-J3BAT is mounted L11 L21 (7.5) L1 6 Intake N L2 L3 P P1 C P2 CHARGE U V < Terminal arrangement > TE1 W TE3 TE2 Three protection ground (PE) terminals (M4) L11 L21 N P1 P2 TE1 Built-in regenerative resistor lead terminal fixing screw L1 L2 L3 P C U V W PE ✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3. ● MR-J3-700B, 700B4 6 (7.5) Approx. 80 172 160 200 138 2-ø6 mounting hole 62 Cooling fan 6 Exhaust Terminal diagram (with terminal cover open) CN5 CN3 CN1A CN1B < Terminal screw size > TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4 CN4 CN2LCN2 CN5 CN3 CN1A CN1B CN4 CN2L CN2 300 285 OPEN 20.5 TE3 When MR-J3BAT is mounted < Mounting screw size > CHARGE M5 CHARGE N (7.5) L1 6 L2 P1 L3 P2 P C U V W L11 L21 TE1 Intake < Terminal arrangement > TE2 TE3 Three protection ground (PE) terminals (M4) N P1 P2 TE2 TE1 Built-in regenerative resistor lead terminal fixing screw L1 L2 L3 P C U V W L11 L21 PE ✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3. ● MR-J3-11KB to 22KB, 11KB4 to 22KB4 260 236 12 12 Approx. 80 12 2-ø12 mounting hole 260 Exhaust Terminal diagram (with terminal cover open) Cooling fan CN5 CN5 CN3 CN3 CN4 CN2L 400 376 CN2 CN1B CN1A CN1A CN1B CN2 CHARGE When MR-J3BAT 20.5 is mounted 12 36.5 23 123.5 183 227 12 52 P1 P C N V W MR-J3-11KB(4), 15KB(4) MR-J3-22KB(4) M6 M8 M4 M4 < Mounting screw size > M10 73 183 U TE L1 L2 L3 Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21 260 227 < Terminal screw size > < Terminal arrangement > L11 L21 L2 L3 L11 L21 U P1 P C 26 Intake 13 L1 N TE 6✕26=156 V W (Unit: mm) ● MR-J3-DU30KB, DU37KB, DU45KB4, DU55KB4 (Note 2) 2-ø7 mounting hole Approx. 80 Approx. 200 (Note 1) 180 Terminal diagram (with terminal cover open) Cooling fan Servo motors (20) 10 20 Exhaust CN5 CN5 CN3 CN40B CN1A CN1B CN2 TE2-1 When MR-J3BAT is mounted TE3 (10) PE 175.5 178.5 (200) 7 Servo amplifiers 338 380 360 CN4 CN2L CN2 CN1B CN1A CN40B CN40A CN3 CN40A Intake < Terminal screw size > TE1: M10 TE2-1: M6 TE3: M4 PE: M10 TE1 128 328 < Mounting screw size > M6 < Terminal arrangement > TE2-1 L+ Options 300 260 Model configurations MR-J3-DUMB(4) Drive Unit Dimensions L– TE3 TE1 U V W L11 L21 277 Peripheral equipment PE MR-J3W series ● MR-J3-DU30KB4, DU37KB4 (Note 2) (60) Approx. 80 Approx. 200 (Note 1) 180 Terminal diagram (with terminal cover open) Cooling fan Servo support software 240 120 60 Exhaust When MR-J3BAT is mounted TE2 TE3 CN1A CN1B CN2 TE2 6 TE3 L11 L21 TE1 (10) CN3 CN40B 338 380 360 CN40B CN40A CN5 CN40A PE < Terminal screw size > TE1: M8 TE2: M6 TE3: M4 PE: M8 Intake 175.5 178.5 (200) TE1 128 Cautions 10 2-ø6 mounting hole < Mounting screw size > 328 TE2 TE3 L+ L11 PE L21 TE1 U 219.2 V W Global FA centers L– Warranty M5 < Terminal arrangement > Notes: 1. The dimension is applicable when MR-J3BAT is mounted. 2. For the converter unit dimensions and the panel-cut dimensions for converter unit and drive unit, refer to the section “Converter unit dimensions”. 74 MELSERVO-J3 Retaining the high performance, functionality and usability of the MELSERVO-J3 Series, MR-J3-B-RJ006 is able to read position feedback signals from a load-side encoder such as a linear encoder. MR-J3-B-RJ006 has realized less installation space and reduced wiring as compared to the MR-J2S Series. Features: MR-J3-B-RJ006 (Fully Closed Loop Control Compatible) • High accuracy position control is possible with the fully closed loop control system. • Dual feedback control provides the highest possible positioning response by using the position feedback signals from the motor encoder during high-speed rotation, and from the load-side encoder, such as a linear encoder, when positioning (stopping). • Fast, accurate and reliable system can be configured with a serial interface linear encoder for MELSERVO-J3 Series. • Absolute position detection system is easily configured without a battery by using an absolute type linear encoder with compatible serial interface. <Simple overview of Dual feedback control block> Servo amplifier MR-J3- B(1) / (4)-RJ006 Command Servo motor Deviation counter Load-side encoder such as a linear encoder Motor encoder Control filter System Configurations Fully closed loop control system can be easily configured by connecting a load-side encoder to CN2L connector (load-side encoder interface). Select a load-side encoder in accordance with the following: 4096(212) ≤ the number of the load-side encoder pulses per servo motor rotation ≤ 67108864(226) (1) When using a linear encoder with compatible serial interface or ABZ phase pulse train interface: Applicable for the absolute position detection system when an absolute type encoder is used. A battery (MR-J3BAT) is not required. For linear encoders, refer to the section “MR-J3-MBM-RJ006 compatible linear encoders” in this catalog. Servo amplifier SSCNET# controller (Note 1) • Q173DCPU • Q172DCPU • Q173HCPU • Q172HCPU • Q170MCPU • QD75MH • QD74MH SSCNET# Position command control signal CN1A To the next servo amplifier axis CNP3 CN1B CN2 CN2L Load-side encoder signal (Serial interface or ABZ phase pulse train interface) Linear encoder with compatible serial interface or ABZ phase pulse train interface Servo motor encoder signal Linear encoder head Servo motor Table (2) When using a rotary encoder with compatible ABZ phase pulse train interface: Not applicable for the absolute position detection system. Servo amplifier SSCNET# controller (Note 1) • Q173DCPU • Q172DCPU • Q173HCPU • Q172HCPU • Q170MCPU • QD75MH • QD74MH SSCNET# Position command control signal CN1A CNP3 CN1B CN2 Driving part To the next servo amplifier axis CN2L Servo motor Load-side encoder signal (ABZ phase pulse train interface) Servo motor encoder signal Notes: 1. For details on the controllers, refer to relevant programming manual or user’s manual. 75 Rotary encoder [Fully closed diagnostics] window Options Servo amplifiers [Parameter-Fully closed selection] window Model configurations With the fully closed loop diagnostic functions, monitoring and reading/writing of parameters related to the fully closed loop function are possible. Servo motors Fully Closed Loop Diagnostic Functions of MR Configurator (Setup Software) Note: The screens shown on this page are for reference and may differ from the actual screens. Motor side cumu. feedback pulses (after gear) Counts and displays the feedback pulses from the servo motor encoder. (Load-side encoder unit) Resets to 0 by pressing the “Clear” button. Load side cumu. feedback pulses Counts and displays the feedback pulses from the load-side encoder. Resets to 0 by pressing the “Clear” button. Motor side droop pulses Displays the difference between the motor-side position and the commanded position. Load side droop pulses Displays the difference between the load-side position and the commanded position. Polarity Displays “+” or “-” according to the load-side encoder polarity. Encoder info. Displays information about the load-side encoder. The displayed items vary depending on the type of the load-side encoder. Z-phase pass status Displays Z-phase pass status of the motor encoder when the fully closed loop system is “Invalid”. Displays Z-phase pass status of the load-side encoder when the fully closed loop system is “Valid” or in “Semi closed loop control/Fully closed loop switching”. Fully closed loop changing device Displays only when “Semi closed loop control/Fully closed loop control switching” is selected for the fully closed loop system. Displays state of the Semi closed loop control/Fully closed loop control switching bit and internal state selected. Monitor display Starts monitoring by pressing the “Monitor start” button. Stops monitoring by pressing the “Monitor stop” button. Parameter read Reads all parameters displayed on the window from the servo amplifier and displays them. Parameter write Writes all parameters displayed on the window into the servo amplifier. ● Items displayed in the [Parameter-Fully closed selection] window Displays the [Parameter-Fully closed selection] window by pressing the “Details” button in the [Fully closed diagnostics] window. Item Description Fully closed loop function Selects the fully closed loop function from “Always valid” or “Semi/Fully closed loop change”. When using this function, validate the fully closed loop system with parameter No. PA01. Load side encoder polarity Selects the load-side encoder polarity with “+” or “-”. Control error detection method Selects the fully closed loop control error detection method. Position deviation error detection system Selects the detection system regarding to the position deviation error of the fully closed loop control error detection function. Speed deviation error detection Specifies the speed deviation error detection level used in the fully closed loop control error detection function. Position deviation error detection Specifies the position deviation error detection level used in the fully closed loop control error detection function. MR-J3W series Counts and displays the feedback pulses from the servo motor encoder. (Motor encoder unit) Resets to 0 by pressing the “Clear” button. Servo support software Motor side cumu. feedback pulses (before gear) Cautions Cumu. com. pulses Warranty Description Counts and displays the position command input pulses. Resets to 0 by pressing the “Clear” button. Global FA centers Item Peripheral equipment ● Items displayed in the [Fully closed diagnostics] window 76 MELSERVO-J3 MR-J3-B-RJ006 Servo Amplifier Specifications: 100VAC/200VAC Servo amplifier model MR-J3-M-RJ006 Output 20B 40B 60B 70B 100B 200B 350B 500B 700B 11KB 15KB 22KB 10B1 20B1 40B1 1.1 1.5 2.8 3.2 5.8 3-phase 170VAC Rated voltage Rated current (A) Voltage/frequency (Note 1, 2) Main circuit power supply 10B Rated current (A) Permissible voltage fluctuation 6.0 11.0 3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10) 0.9 1.5 2.6 3.2 3.8 5.0 10.5 For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10) 1-phase 200 to 230VAC 50/60Hz (Note 10) 126.0 21.7 28.9 46.0 1.1 1.5 2.8 1-phase 100 to 120VAC 50/60Hz 64.0 95.0 3.0 5.0 9.0 1-phase 85 to 132VAC 1-phase 100 to 120VAC 50/60Hz 1-phase 200 to 230VAC 50/60Hz 0.3 0.4 1-phase 170 to 253VAC 1-phase 85 to 132VAC 45 30 24VDC ±10% (required current capacity: 0.15A (Note 7)) Serial interface Mitsubishi high-speed serial communication Input signal ABZ phase differential input signal Minimum phase difference 200ns Built-in regenerative resistor — 10 10 10 20 20 100 100 130 170 External regenerative resistor (Standard accessory) (Note 5, 6) — — — — — — — — — — Control system — — — 500 850 850 (800) (1300) (1300) — 10 10 — — — Sine-wave PWM control/current control system Dynamic brake Built-in (Note 8, 11) External option (Note 12) Built-in (Note 8, 11) Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Safety features Structure Natural-cooling open (IP00) Natural-cooling open (IP00) Fan cooling open (IP00) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) Ambient temperature (Note 9) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Ambient humidity Mass (kg [lb]) 87.0 ±5% maximum Interface power supply Environment 16.0 30 Power consumption (W) Tolerable regenerative power of regenerative resistor (W) (Note 3, 4) 68.0 ±5% maximum Permissible frequency fluctuation Pulse train interface 37.0 3-phase 170 to 253VAC 0.2 Control circuit Rated current (A) power supply Permissible voltage fluctuation 1-phase 170 to 253VAC (Note 10) Load-side encoder interface 28.0 3-phase 200 to 230VAC 50/60Hz Permissible frequency fluctuation Voltage/frequency 17.0 Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Atmosphere Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) 0.8 (1.8) 0.8 (1.8) 1.0 (2.2) 1.0 (2.2) 1.4 (3.1) 1.4 (3.1) 2.3 (5.1) 2.3 (5.1) 4.6 (10) 6.2 (14) 18 (40) 18 (40) 19 (42) 0.8 (1.8) 0.8 (1.8) 1.0 (2.2) Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Configurations” for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MBRJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB(1)-RU006. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350B-RJ006 or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MB-RJ006U004. The permissible voltage fluctuation for MR-J3-MB-RJ006U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. 77 200B4 1.5 2.8 5.4 8.6 1.4 2.5 5.1 7.9 32.0 41.0 63.0 10.8 23.1 31.8 47.6 14.4 0.1 0.2 Servo amplifiers 1-phase 323 to 528VAC ±5% maximum 30 Power consumption (W) 45 24VDC ±10% (required current capacity: 0.15A (Note 7)) Interface power supply Mitsubishi high-speed serial communication Serial interface 200ns Built-in regenerative resistor 15 15 100 100 130 (Note 9) 170 (Note 9) — — — External regenerative resistor (Standard accessory) (Note 5, 6) — — — — — — 500 (800) 850 (1300) 850 (1300) Sine-wave PWM control/current control system Dynamic brake Built-in (Note 8, 10) External option (Note 11) Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Natural-cooling open (IP00) Structure Fan cooling open (IP00) MR-J3W series Safety features 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) Ambient temperature 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Ambient humidity Peripheral equipment Minimum phase difference Options ABZ phase differential input signal Input signal Control system Mass (kg [lb]) 17.0 ±5% maximum Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation Environment 14.0 1-phase 380 to 480VAC 50/60Hz Voltage/frequency Tolerable regenerative power of regenerative resistor (W) (Note 3, 4) 22KB4 3-phase 323 to 528VAC Permissible voltage fluctuation Pulse train interface 15KB4 3-phase 380 to 480VAC 50/60Hz Permissible frequency fluctuation Load-side encoder interface 11KB4 Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Atmosphere Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) 1.7 (3.7) 1.7 (3.7) 2.1 (4.6) 4.6 (10) 4.6 (10) 6.2 (14) 18 (40) 18 (40) 19 (42) Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Configurations” for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MBRJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MB4-RU006. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The amplifier built-in resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Servo support software Rated current (A) 700B4 Cautions Rated current (A) 500B4 3-phase 323VAC Rated voltage Voltage/frequency (Note 1, 2) Main circuit power supply 350B4 Model configurations 100B4 Warranty Output 60B4 Global FA centers Servo amplifier model MR-J3-M-RJ006 Servo motors MR-J3-B-RJ006 Servo Amplifier Specifications: 400VAC 78 MELSERVO-J3 LG P5 MD2 MDR2 MR2 MRR2 SD inner LG P5 MR MRR Case SD CN2L 1 2 3 4 5 6 7 8 10 PLATE (Note 1) (Note 2) 5V 0V P5 LG PA PAR PB PBR PZ PZR PSEL SD A-phase B-phase Z-phase FG CN2L 2 3 4 PLATE (Note 1) LG MR2 MRR2 SD 0V MR MRR SHD Sony Manufacturing Systems Corporation Linear encoder LG P5 MR2 MRR2 SD Sony Manufacturing Systems Corporation Interpolator 0V 5V SD /SD RQ /RQ FG (Note 1) (Note 1) Stabilized power supply (5V/ 12 to 24V) CN2L 2 1 7 8 3 4 PLATE CN2L 2 1 3 4 PLATE Renishaw Inc. Linear encoder LG P5 RQ /RQ FG ABZ phase differential output linear encoder / rotary encoder CN2L 1 P5 2 LG 3 MR2 MRR2 4 MD2 7 MDR2 8 PLATE SD CN2L (Note 1) 2 LG 1 P5 3 MR2 4 MRR2 PLATE SD Heidenhain Corporation Linear encoder Servo amplifier MR-J3-MB(1)/(4)RJ006 Mitutoyo Corporation Linear scale CN2L Connector Connection Examples Notes: 1. When manufacturing the linear encoder connection cable, use an optional CN2L connector set (MR-J3CN2). Refer to “MR-J3-MB-RJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details on the wiring. 2. If the encoder’s current consumption exceeds 350mA, supply power from an external source. MR-J3-MBM-RJ006 Compatible Linear Encoders (Note 1) Linear encoder type Manufacturer Model Resolution AT343A Absolute type Heidenhain Corporation Mitsubishi serial interface compatible Sony Manufacturing Systems Corporation (Note 6) Incremental type Renishaw Inc. ST743A (Note 5) 0.1µm LC 493M LC 193M 0.05µm/ 0.01µm Not designated 2200mm 4.0m/s 6000mm SL710+PL101-R/RH +MJ830 or MJ831 RGH26P 2.0m/s 2040mm 3.0m/s 4240mm 0.2µm (Note 3) 6.4m/s 3000mm 5µm 4.0m/s RGH26Q 1µm 3.2m/s RGH26R 0.5µm 1.6m/s LIDA 485+EIB 392M 0.0013µm (20/16384µm) 4.0m/s Within tolerable resolution range Depends on linear encoder LIDA 487+EIB 392M Incremental type 3000mm 2.5m/s 2-wire type 0.5µm ST741A Heidenhain Corporation ABZ phase differential output type (Note 4) 2.0m/s Position detection system 0.05µm AT543A-SC Mitutoyo Corporation Effective Communication Rated speed measurement method (Note 2) length (maximum) – Absolute 4-wire type 2-wire type 70000mm Incremental 30040mm 6040mm Depends on linear encoder 4-wire type Differential 3-pair type Notes: 1. Consult with the relevant linear encoder manufacturer for details on the linear encoder’s working environment and specifications such as ambient temperature, vibration resistance and IP rating. Also, contact the manufacturer when using the linear encoder in high electrostatic noise environment. 2. The indicated values are the linear encoder’s rated speed when used in combination with the Mitsubishi fully closed loop compatible servo amplifier. The values may differ from the manufacturers’ specifications. 3. The resolution differs according to the setting value of the interpolator, MJ830/MJ831 manufactured by Sony Manufacturing Systems Corporation. 4. Output the A-phase, B-phase and Z-phase signals in the differential line driver. The phase difference of A-phase pulse and B-phase pulse, and the width of Z-phase pulse must be 200ns or wider. Home position return is not possible with a linear encoder without a Z-phase. 5. Servo amplifier with software version A1 or above is compatible with this linear scale. LA 6. Sony manufacturing systems corporation’s SH13 is out of production. Contact the manufacturer LAR for more details. Phase difference: 200ns or wider LB LBR 1 pulse of Z-phase: 200ns or wider LZ LZR 79 (Unit: mm) ● MR-J3-10B-RJ006, 20B-RJ006, 10B1-RJ006, 20B1-RJ006 (Note 1) Approx. 80 40 ø6 mounting hole < Terminal arrangement > < Terminal arrangement > 135 6 L1 L1 6 PE CNP1 CN5 L2 L2 CNP1 L3 N N P1 P1 P2 P2 P P Screw size: M4 L3 CN3 N P2 156 P C CNP3 CN1A D L11 161 168 CNP2 M5 L21 U C C CN1B V W CNP2 CN4 CN2L CN2 CHARGE 6 CN2L < Mounting screw size > 6 CNP2 D L11 L21 L21 U CNP3 D L11 Servo amplifiers P1 U CNP3 V W V W For 3-phase 200VAC or 1-phase 200VAC Options For 1-phase 100VAC ● MR-J3-40B-RJ006, 60B-RJ006, 40B1-RJ006 (Note 1) Approx. 80 40 < Terminal arrangement > < Terminal arrangement > 170 6 L1 L1 6 PE CNP1 CN5 L2 L1 CNP1 L2 L3 L2 CNP1 L3 N N P1 P1 P2 P2 P P Screw size: M4 Peripheral equipment L1 Servo motors L2 CNP1 ø6 mounting hole Model configurations MR-J3-MBM-RJ006 Servo Amplifier Dimensions CN3 N 156 P C CN1A D L11 CNP3 168 P2 161 CNP2 < Mounting screw size > M5 L21 CN1B U V C W CNP2 CN4 CN2L CN2 CHARGE 6 CN2L C CNP2 D D L11 L11 L21 L21 MR-J3W series P1 6 U U CNP3 V W V W For 1-phase 100VAC For 3-phase 200VAC or 1-phase 200VAC Servo support software CNP3 < Terminal arrangement > 60 Approx. 80 12 185 L1 Exhaust PE 6 ø6 mounting hole Cautions ● MR-J3-70B-RJ006, 100B-RJ006 (Note 1) CNP1 CN5 L2 L1 CNP1 L2 L3 N L3 Screw size: M4 N P2 M5 P CN1B U V C W CN4 CN2L CN2 CHARGE 6 CN2L CNP2 42 D L11 Intake 6 12 < Mounting screw size > Warranty CN3 161 168 P C D L11 L21 L21 Cooling fan U CNP3 V W Global FA centers CNP3 P1 P2 CN1A 156 CNP2 P1 Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier. 80 MELSERVO-J3 MR-J3-MBM-RJ006 Servo Amplifier Dimensions (Unit: mm) ● MR-J3-60B4-RJ006, 100B4-RJ006 (Note 1) < Terminal arrangement > 60 ø6 mounting hole Approx. 80 195 L1 12 PE 6 L2 L3 CNP1 CNP1 CN5 L1 N– L2 Screw size: M4 L3 P1 P2 P+ C P1 161 168 CNP2 CN1A 156 CN3 N– < Mounting screw size > M5 P2 D L11 CN1B CNP3 L21 CN4 CN2L CN2 U V W C CNP2 D 6 CHARGE P+ CN2L L11 6 12 42 L21 U CNP3 V W ● MR-J3-200B-RJ006, 350B-RJ006 (Note 1) < Terminal arrangement > ø6 mounting hole Approx. 80 90 85 195 45 L1 6 Exhaust L2 21.4 L3 N CN3 P1 CNP2 CN1B U CNP3 CN2L CN4 CN2L CN2 P C D L11 L21 CNP2 D V L11 W L21 6 6 6 C PE 6 CHARGE P P2 168 CNP1 U V W CN1A L1 L2 L3 N P1 P2 CNP3 156 CN5 CNP1 Intake 78 6 Cooling fan Screw size: M4 < Mounting screw size > M5 ● MR-J3-200B4-RJ006 (Note 1) 90 85 Approx. 80 195 ø6 mounting hole 45 < Terminal arrangement > Exhaust L1 6 PE L2 CNP1 L3 CN5 L1 L2 L3 CNP1 N– CN3 P2 P+ C 168 CNP2 P1 P2 CN1B L11 L21 CN4 CN2L CN2 U V W CN2L P+ C 6 CHARGE CNP2 Intake 6 6 78 6 D L11 Cooling fan L21 U CNP3 V W Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) are supplied with the servo amplifier. 81 < Mounting screw size > M5 D CNP3 Screw size: M4 P1 CN1A 156 N– ● MR-J3-500B-RJ006, 350B4-RJ006, 500B4-RJ006 Approx. 80 (7.5) 118 6 200 131.5 130 68.5 Cooling fan 2-ø6 mounting hole 6 Terminal diagram (with terminal cover open) Exhaust Model configurations (Unit: mm) < Terminal screw size > CN5 CN5 CN3 CN3 < Mounting screw size > CN1A CN1A M5 CN1B CN4 CN2L CN2 CN4 CN2L CN2 < Terminal arrangement > TE2 TE3 N L2 L3 P P1 C N V TE1 W TE1 L1 L2 L3 6 Intake P1 P2 P2 CHARGE U Three protection ground (PE) terminals (M4) P C U V Servo amplifiers L1 W PE Built-in regenerative resistor lead terminal fixing screw ✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3. ● MR-J3-700B-RJ006, 700B4-RJ006 200 2-ø6 mounting hole 62 Cooling fan 6 Terminal diagram (with terminal cover open) Exhaust < Terminal screw size > TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4 CN1B < Mounting screw size > M5 CN4 CN2LCN2 CN4 CN2L CN2 300 285 CN1B CN1A CN1A CN3 CN3 CN5 CN5 OPEN CN2L < Terminal arrangement > TE3 TE3 N CHARGE CHARGE N P1 P1 P2 TE2 TE1 P2 L1 L2 L3 (7.5) L1 6 Intake Peripheral equipment 138 L2 L3 P C U V W P C U V W L11 L21 L11 L21 TE1 TE2 MR-J3W series (7.5) Approx. 80 172 160 6 Options L11 L21 (7.5) TE3 TE2 L11 L21 CHARGE PE Three protection ground (PE) terminals (M4) Built-in regenerative resistor lead terminal fixing screw ✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3. Servo support software 235 250 CN1B CN2L Servo motors TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4 OPEN 260 236 12 12 12 Approx. 80 2-ø12 mounting hole 260 Exhaust Terminal diagram (with terminal cover open) Cooling fan CN5 CN5 Cautions ● MR-J3-11KB-RJ006 to 22KB-RJ006, 11KB4-RJ006 to 22KB4-RJ006 CN4 CN2L CHARGE 12 36.5 23 123.5 183 227 12 52 P1 P C N V W < Mounting screw size > M10 L3 L11 L21 U P1 P C MR-J3-11KB(4)-RJ006, 15KB(4)-RJ006 MR-J3-22KB(4) -RJ006 M6 M8 M4 M4 V W N TE 6✕26=156 183 U TE L1 L2 L3 Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21 260 227 < Terminal screw size > < Terminal arrangement > L11 L21 L2 26 Intake 13 L1 Global FA centers 400 376 CN2 CN1B CN1A CN1A CN1B CN2 CN2L Warranty CN3 CN3 82 MELSERVO-J3 MR-J3-T: Connections with Peripheral Equipment (Note 1) Peripheral equipment is connected to MR-J3-T as described below. Connectors, options, and other necessary equipment are available so that users can set up MR-J3-T easily and start using it right away. Display panel USB communication (CN5) (option) RS-422 communication (CN3) Displays servo status and alarm number. Monitoring, batch parameter entry and saving, graph display and test operation can be performed with MR Configurator (setup software) when connecting to user’s personal computer by an optional USB cable (MR-J3USBCBL3M). A personal computer can be connected, using a RS-422/RS-232C conversion cable. (Note 2) Setting section Sets CC-Link communication baud rate, station number and the number of occupied station. Parameter unit (option) The parameter unit can be connected by a commercial LAN cable. MR-PRU03 CC-Link master controller <With front cover open> (Note 4) Servo amplifier MR-J3- T (Note 3) (Note 4) QJ61BT11N FX2N-16CCL-M CNP1 connector (For main circuit power supply) CN6 for input/output signal (option) Used to connect digital I/O signals CNP2 connector (For control circuit power supply) CNP3 connector (For motor power supply) Charge lamp Illuminates when the main circuit power supply is charged. Manual pulse generator (MR-HDP01) (Note 5) CN2 CN2 Junction terminal block (option) All signals can be received with this junction terminal block without connecting the signals to the connector. Extension IO unit MR-J3-D01 (Note 5) Positioning with DI/O is possible when MR-J3-D01 (optional) is connected. CN2 Junction terminal block (option) Battery (option) All signals can be received with this terminal block without connecting the signals to the connector. The battery (MR-J3BAT) is required for absolute position detection system. Servo motor (The picture is of HF-KP13.) Notes: 1. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for the actual connections. 2. A personal computer can be connected using a RS-422/RS-232C conversion cable (refer to the section “Ordering Information for Customers” in this catalog). In this case, some functions of MR Configurator (setup software) may be limited. 3. The connections with peripheral equipment shown above is for MR-J3-350T or smaller servo amplifier. 4. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. 5. The manual pulse generator and the extension IO unit cannot be used with indexer function or speed control operation. 83 Features: MR-J3-T (CC-Link Compatible Built-in Positioning Function) Servo amplifiers • By using this servo amplifier with built-in positioning function, position and speed data, etc. can be set via CC-Link communication. (Applicable CC-Link version: Ver.1.10) • Start, stop and monitor displays can be performed via CC-Link communication. • Serial communication reduces wiring. • CC-Link communication makes it possible to design the system with the servo amplifiers dispersed throughout. • MR-PRU03 parameter unit (optional) enables easy parameter setting and operation monitoring. • This servo amplifier is compatible with speed control operation. When two stations are occupied, speed command can be set directly with remote register. CC-Link (Note 1) Servo amplifier MR-J3-MTM Servo amplifier MR-J3-MTM Servo amplifier MR-J3-MTM Servo amplifier MR-J3-MTM Options CC-Link master unit (Programmable controller) Model configurations Servo motors Positioning operation can be performed just by setting position data (target positions), servo motor speeds, and acceleration/deceleration time constant, etc. in the point tables as if setting them in parameters. The AC servo can be used as the field network’s drive source. This servo amplifier is the most appropriate when simplifying a system or configuring a simple positioning system without programs. Also, by using MR Configurator (setup software) together with the servo amplifier, easier operation with advanced functions can be possible. (Note 2) Personal computer communication cable (USB cable): MR-J3USBCBL3M (Note 2) MR-J3W series Servo support software Notes: 1. When using only remote device stations, up to 42 servo amplifiers can be connected when 1 station is occupied by 1 servo amplifier, and up to 32 servo amplifiers when 2 stations are occupied by 1 servo amplifier. 2. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Cautions Parameter unit MR-PRU03 Warranty or Global FA centers MR Configurator (setup software) MRZJW3-SETUP221E Peripheral equipment Terminal resistor 84 MELSERVO-J3 Features: MR-J3-T+MR-J3-D01 (DI/O Command) • Positioning with DI/O command is possible by using MR-J3-D01 extension IO unit (optional). (Total digital input: 34 points. Total digital output: 19 points.) • Up to 255 point tables can be used. Simple positioning using DI/O (Note 2) Positioning operation is performed with digital input/output signals. Extension IO unit MR-J3-D01 MR Configurator (Setup software) MRZJW3-SETUP221E Servo amplifier MR-J3-MTM Parameter unit (MR-PRU03) (Note 1) (Note 1) CN20 CNP1 CN5 CN3 CN30 CN1 Input signals: • Point table No. selection CNP2 CN10 CN6 Output signals: • Ready • In-position etc. Junction terminal block (MR-TB50) CNP3 • Start signal etc. CN2 R A 6-digit digital switch (MR-DS60) CN4 R A Junction terminal block (MR-TB26A) Manual pulse generator (MR-HDP01) Notes: 1. USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. 2. MR-J3-D01 cannot be used with indexer function or speed control operation. Serial Communication Operation Positioning operation is performed by connecting servo amplifiers in the multi-drop configuration. The RS-422 protocol communication specifications are disclosed, so the user can create a program. The monitor and parameter settings can be made with the MR Configurator (setup software), MRZJW3-SETUP221E or above, using a personal computer. Servo amplifier MR-J3-MTM CNP1 Servo amplifier MR-J3-MTM CN5 CNP1 CN3 CN5 CNP1 CN3 CN1 RS-422/RS-232C conversion cable (Refer to the section “Ordering Information for Customers” in this catalog.) Servo amplifier MR-J3-MTM CN1 CNP2 CN1 CNP2 CN6 CNP2 CN6 CNP3 CN6 CNP3 CN2 CNP3 CN2 CN4 CN5 CN3 CN2 CN4 CN4 (Note 1) (Note 1) (Note 1) (Note 2) (Maximum 32 axes) To RS-232C connector Notes: 1. Branch connector, BMJ-8 (HACHIKO ELECTRIC CO., LTD) is recommended. Refer to the section “Ordering Information for Customers” in this catalog. 2. Connect a 150Ω terminal resistor. Communications specifications 85 (LSB) Start 0 (MSB) 1 2 3 4 5 6 7 The RS-422 (RS-232C) specifications are as follows. • Baud rate : 9600, 19200, 38400, 57600 or 115200 asynchronous • Transfer code : 1 start bit, 8 data bits, 1 parity bit (even number), 1 stop bit • Transfer protocol : Character system, half-duplex communication Data 1 frame (11bits) Next Parity Stop start ● Roll feed function Capable of roll feeding operation (clear signal). Speed and acceleration/deceleration time constant, and override can be set. Position data can be set directly by remote register. Servo amplifier MR-J3-MTM Controller CNP1 CR stop CN5 CN3 Servo motors Model configurations MR-J3-T Operational Functions CN1 CNP2 Constant feed length CN4 Peripheral equipment ● Indexer function (Note 1) Positioning is performed by specifying stations (maximum of 255 stations). Movement amount can be automatically calculated by setting the numbers of stations and gears on machine-side and motor-side in parameters. Indexer function is available only with CC-Link communication. Servo amplifier MR-J3-MTM CC-Link master unit (Programmable controller) CNP1 Options CN2 Servo amplifiers CN6 CNP3 CN5 CN3 CN1 CN2 CN4 Station No.6 Station No.2 Station No.3 Station No.5 Station No.4 Notes: 1. Servo amplifier with software version A4 or above is required for the indexer function. ● Speed command operation (Note 1) Speed command is set by designating servo motor speed in the point table No. 1 to 8 by the speed selection devices (SP0 to SP2). When two stations are occupied, speed command can be set directly with remote register. Acceleration/deceleration time constant is selected from the point table No.1 or 2 by the speed acceleration/deceleration selection device (STAB). This command is compatible only with CC-Link communication. Servo amplifier MR-J3-MTM CC-Link master unit (Programmable controller) CNP1 CN5 CN3 CC-Link Servo support software Station No.1 Cautions Station No.7 Warranty CN6 CNP3 MR-J3W series Station No.0 CNP2 CN1 CNP2 CN6 CNP3 CN2 CN4 Global FA centers CC-Link Notes: 1. Servo amplifier with software version A4 or above is required for the speed control operation. 86 MELSERVO-J3 MR-J3-T Positioning Command Method The following two types of command methods are available. Remote register (Note 1) Sets position data and servo motor speed data directly in the remote register, and then executes positioning. Point table No. input Specifies position data and servo motor speed data set previously with the point table No., and then executes positioning. Notes: 1. Setting range and description of position and servo motor speed data for the remote register are same as for the point table. Refer to the Point table below. Point table: The following two types of point tables are available. (1) Absolute value command method: Moves to the address (absolute value) based on the home position. Item Setting range –999999 to 999999 ✕10STMµm Position data (Example of setting point table data) Description Unit • Absolute value command method Sets the address. STM is the ratio to the data. • Incremental value command method Sets the movement amount. STM is the ratio to the data. Sets the command speed for the servo motor used for positioning. Servo motor speed 0 to permissible r/min Acceleration time constant 0 to 20000 ms Sets the acceleration time constant. (Note 2) Deceleration time constant 0 to 20000 ms Sets the deceleration time constant. (Note 2) Dwell time 0 to 20000 ms Runs the next point table after the set dwell time. 1 2 : 255 1000 2000 2000 1600 : : 3000 3000 200 100 : 100 0 0 : 0 200 100 : 100 Auxiliary function 0 to 3 — M code (Note 1) 0 to 99 — Sets output code when positioning completes. 1 2 : 99 ●Auxiliary function 0 or 2 Speed Speed point table No.1 Position address 0 point table No.2 1000 point table No.1 Position address 2000 Start signal 0 M code data No.1 2000 M code data No.1 (Note 1) M code (2) Incremental value command method: Moves from the current value according to the set position data Setting range Item point table No.2 1000 Start signal (Note 1) M code Unit STM µm ✕10 Sets the movement amount. STM is the ratio to the Position data 0 to 999999 Servo motor speed 0 to permissible r/min Acceleration time constant 0 to 20000 ms Sets the acceleration time constant. (Note 2) Deceleration time constant 0 to 20000 ms Sets the deceleration time constant. (Note 2) Dwell time 0 to 20000 ms Runs the next point table after the set dwell time. Auxiliary function 0 and 1 — 1: Continues operation for the next point table without stopping. M code (Note 1) 0 to 99 — Sets output code when positioning completes. data. Sets the command speed for the servo motor used for positioning. ●Auxiliary function 1 M code data No.2 (Example of setting point table data) Description 0: Positions and stops (waits for start signal). Point Servo Acceler- DecelerPosition Dwell Auxiliary M code table motor ation time ation time data time function No. speed constant constant 1 2 : 255 1000 2000 1000 1600 : : 500 3000 200 100 : 100 0 0 : 0 200 100 : 100 1 0 : 0 Speed point table No.1 Position address 0 point table No.2 1000 point table No.1 Position address 2000 Start signal (Note 1) M code 0 point table No.2 1000 2000 Start signal M code data No.1 (Note 1) M code 1 2 : 99 If the point table No.1’s auxiliary function is 1, continuous positioning operation is carried out based on the point table as shown in the “●Auxiliary function 1” below. If the point table No.1’s auxiliary function is 0, a start signal must be issued as shown in “●Auxiliary function 0” below. ●Auxiliary function 0 Speed M code data No.1 M code data No.2 Notes: 1. When using M code, MR-J3-D01 extension IO unit (optional) is required. M code is digitally-output from MR-J3-D01. Remote output is not possible. 2. S-pattern acceleration/deceleration time constant is set by the servo amplifier’s parameters. 87 1 0 : 2 If the point table No.1’s auxiliary function is 1 or 3, continuous positioning operation is carried out based on the point table as shown in the “●Auxiliary function 1 or 3” below. If the point table No.1’s auxiliary function is 0 or 2, a start signal must be issued as shown in “●Auxiliary function 0 or 2” below. • Absolute value command method 0: Positions and stops (waits for start signal). 1: Continues operation for the next point table without stopping. • Incremental value command method 2: Positions and stops (waits for start signal). 3: Continues operation for the next point table without stopping. ●Auxiliary function 1 or 3 Point Servo Acceler- DecelerPosition Dwell Auxiliary M code table motor ation time ation time data time function No. speed constant constant 3-phase 170VAC 2.8 3.2 5.8 6.0 11.0 3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz (Note 10) 0.9 1.5 2.6 3.2 3.8 Control circuit Rated current (A) power supply Permissible voltage fluctuation 5.0 10.5 For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC (Note 10) 1-phase 200 to 230VAC 50/60Hz (Note 10) 87.0 126.0 16.0 21.7 28.9 46.0 1.1 1.5 2.8 1-phase 100 to 120VAC 50/60Hz 64.0 95.0 3.0 5.0 9.0 1-phase 85 to 132VAC 1-phase 100 to 120VAC 50/60Hz 1-phase 200 to 230VAC 50/60Hz 0.2 0.3 1-phase 170 to 253VAC (Note 10) 0.4 1-phase 170 to 253VAC 1-phase 85 to 132VAC ±5% maximum 30 45 30 24VDC ±10% (required current capacity: 0.15A (Note 7)) Interface power supply Built-in regenerative resistor — 10 10 10 20 20 100 100 130 170 External regenerative resistor (Standard accessory) (Note 5, 6) — — — — — — — — — — Control system — — — 850 850 500 (800) (1300) (1300) — 10 10 — — — Sine-wave PWM control/current control system Dynamic brake Built-in (Note 8, 11) External option (Note 12) Built-in (Note 8, 11) Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Safety features Structure Natural-cooling open (IP00) Fan cooling open (IP00) Natural-cooling open (IP00) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) Ambient temperature (Note 9) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Ambient humidity Mass (kg [lb]) 68.0 ±5% maximum Power consumption (W) Environment 37.0 3-phase 170 to 253VAC Permissible frequency fluctuation Tolerable regenerative power of regenerative resistor (W) (Note 3, 4) 28.0 3-phase 200 to 230VAC 50/60Hz Permissible frequency fluctuation Voltage/frequency 17.0 Options Permissible voltage fluctuation 1.5 Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Atmosphere Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) 0.8 (1.8) 0.8 (1.8) 1.0 (2.2) 1.0 (2.2) 1.4 (3.1) 1.4 (3.1) 2.1 (4.6) 2.3 (5.1) 4.6 (10) 6.2 (14) 18 (40) 18 (40) 19 (42) 0.8 (1.8) 0.8 (1.8) 1.0 (2.2) Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Configurations” for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MT(1)-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. MR-J3-350T or smaller servo amplifiers can be mounted closely. In this case, operate them at the ambient temperature of 0 to 45°C (32 to 113°F) or at 75% or less of the effective load ratio. 10. Special specification servo amplifiers for 1-phase 200 to 240VAC are also available: MR-J3-MT-U004. The permissible voltage fluctuation for MR-J3-MT-U004 is 1-phase 170 to 264VAC. 11. When using the built-in dynamic brake, refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load inertia moment ratio. 12. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Servo support software Rated current (A) 1.1 Cautions Rated current (A) Model configurations 100T 200T 350T 500T 700T 11KT 15KT 22KT 10T1 20T1 40T1 Servo amplifiers 70T Peripheral equipment 60T MR-J3W series 40T Rated voltage Voltage/frequency (Note 1, 2) Main circuit power supply 20T Warranty Output 10T Global FA centers Servo amplifier model MR-J3- Servo motors MR-J3-T Servo Amplifier Specifications: 100VAC/200VAC 88 MELSERVO-J3 MR-J3-T Servo Amplifier Specifications: 400VAC Servo amplifier model MR-J3- Output 60T4 100T4 200T4 Rated current (A) Rated current (A) 1.5 2.8 5.4 8.6 1.4 2.5 5.1 7.9 15KT4 22KT4 14.0 17.0 32.0 41.0 63.0 10.8 23.1 31.8 47.6 14.4 ±5% maximum 1-phase 380 to 480VAC 50/60Hz Rated current (A) Control circuit Permissible voltage fluctuation power supply Permissible frequency fluctuation 0.1 0.2 1-phase 323 to 528VAC ±5% maximum 30 Power consumption (W) 45 24VDC ±10% (required current capacity: 0.15A (Note 7)) Interface power supply Built-in regenerative resistor 15 15 100 100 130 (Note 9) 170 (Note 9) — — — External regenerative resistor (Standard accessory) (Note 5, 6) — — — — — — 500 (800) 850 (1300) 850 (1300) Control system Sine-wave PWM control/current control system Dynamic brake Built-in (Note 8, 10) External option (Note 11) Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Safety features Natural-cooling open (IP00) Structure Fan cooling open (IP00) 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) Ambient temperature 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Ambient humidity Mass (kg [lb]) 11KT4 3-phase 323 to 528VAC Permissible voltage fluctuation Voltage/frequency Environment 700T4 3-phase 380 to 480VAC 50/60Hz Permissible frequency fluctuation Tolerable regenerative power of regenerative resistor (W) (Note 3, 4) 500T4 3-phase 323VAC Rated voltage Voltage/frequency (Note 1, 2) Main circuit power supply 350T4 Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Atmosphere Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) 1.7 (3.7) 1.7 (3.7) 2.1 (4.6) 4.6 (10) 4.6 (10) 6.2 (14) 18 (40) 18 (40) 19 (42) Notes:1. Rated output and speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a servo motor, refer to the section “Servo motor torque characteristics” in this catalog. 3. Optimal regenerative resistor varies for each system. Select the most suitable regenerative resistor by using the capacity selection software. 4. Refer to the section “Options ●Optional regeneration unit” in this catalog for the tolerable regenerative power (W). 5. Servo amplifiers without an enclosed regenerative resistor are also available. Refer to “Servo Amplifier Model Configurations” for details. 6. The value in ( ) is applicable when the external regenerative resistors, GRZG400-MΩ (standard accessory) are used with cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min). Note that change in parameter No. PA02 is required. 7. 0.15A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 8. Special specification servo amplifiers without a dynamic brake are also available: MR-J3-MT4-ED. When using the servo amplifier without a dynamic brake, the servo motor does not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 9. The amplifier built-in resistor is compatible with the maximum torque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 10. When using the built-in dynamic brake, refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for the permissible load inertia moment ratio. 11. Use an optional external dynamic brake with the servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. 89 Command interface Remote register Point table No. input Inches upon contact input, CC-Link communication or RS-422 communication based on speed data set by a parameter. Speed command input Remote register Speed No. input Automatic operation mode Rotating direction specified Manual operation mode Index JOG operation Shortest rotating direction JOG operation Selects speed and acceleration/deceleration time constant from the point table. (only when 2 stations occupied) Positions to the specified station. Rotating direction is settable. Positions to the specified station. Shorter rotating direction from the current point is selected. Rotates in a direction specified by rotating direction evaluation when the start signal (RYn1) turns ON. Positions to a nearest station where deceleration to a stop is possible when the start signal (RYn1) turns OFF. Inches upon CC-Link communication based on speed data set by a parameter. Dog system Returns to home position upon Z-phase pulse count after passing through proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Count system Returns to home position upon encoder pulse count after touching proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Data set system Returns to home position without dog. Sets any position as home position using JOG operation, etc. Home position address settable. Stopper system Returns to home position upon hitting end of stroke. Direction for return to home position selectable. Home position address settable. Ignore home (Servo-on position as home position) Home position return mode Possible with CC-Link communication when 2 stations occupied. Sets speed command data (rotating speed) with the remote register. Uses position where the servo on (SON) signal turns ON as home position. Home position address settable. Dog system rear end reference Returns to home position with respect to the rear end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Count system front end reference Returns to home position with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Dog cradle system Returns to home position upon the first Z-phase pulse with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Dog system adjacent Z-phase reference Returns to home position upon the Z-phase pulse right before a proximity dog with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Dog system front end reference Returns to home position to the front end of a point dog with respect to the front end of a proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Dog less Z-phase reference Returns to home position to the first Z-phase pulse with respect to the first Z-phase pulse. Direction for return to home position selectable. Home position shift amount and home position address settable Torque limit switching dog system (Note 2) Options Command method Possible with CC-Link communication CC-Link communication (when 1 station occupied): 31 stations CC-Link communication (when 2 stations occupied): 255 stations Peripheral equipment Indexer (Note 1) Station position command input Manual feed with the manual pulse generator. Command pulse multiplication: ✕1, ✕10, ✕100 is selectable with parameter. MR-J3W series Manual pulse generator Servo support software JOG operation Cautions Manual operation mode Point table No. input or point table data input system. Each positioning operation based on position and speed data. Speed changing operation (2 to 255 speeds). Automatic continuous positioning operation (2 to 255 points) Roll feed display is selectable. Clearing droop pulses with the clear (CR) signal is settable. Point table Returns to home position upon Z-phase pulse count after passing through proximity dog. Direction for return to home position selectable. Home position shift amount and home position address settable. Automatic retreat on dog back to home position and automatic stroke retreat function. Torque limit automatic switching function. Torque limit switching data set system (Note 2) Returns to home position without dog. Sets any position as home position. Home position address settable. Torque limit automatic switching function. Automatic positioning to home position function High-speed automatic positioning to a defined home position Warranty Operation system Automatic operation mode Possible with CC-Link communication, DIO command or RS-422 communication CC-Link communication (when 1 station occupied): 31 points CC-Link communication (when 2 stations occupied): 255 points DIO command: 255 points (extension IO unit MR-J3-D01 is required.) RS-422 communication: 255 points Position command input: selects from the point table. 1-point feed length setting range: ±1µm to ±999.999mm. Speed command input: selects speed and acceleration/deceleration time constant from the point table. Global FA centers Point table Command method Possible with CC-Link communication when 2 stations occupied. Position command input: position command data is set with the remote register. Feed length input setting range: ±1µm to ±999.999mm. Speed command input: speed command data (rotating speed) is set with the remote register. Model configurations Description CC-Link communication (Ver.1.10), DIO command (extension IO unit MR-J3-D01 is required), or RS-422 communication Servo motors Item Servo amplifiers MR-J3-T Command and Operation Mode (Point Table and Indexer) Notes: 1. Servo amplifier with software version A4 or above is required for the indexer function. 2. This mode is available only with the indexer function. 90 MELSERVO-J3 MR-J3-T Command and Operation Mode (Speed Control Operation) Description Speed control operation (Note 1) Item Remote register Possible with CC-Link communication (when 2 stations occupied). Selects acceleration/deceleration time constant in the point table. Acceleration/deceleration time constant: 2 points Speed No. input Possible with CC-Link communication (when 2 stations occupied). Selects acceleration/deceleration time constant in the point table. Speed command: 8 speeds Acceleration/deceleration time constant: 2 points Command method Speed command data setting range When setting in unit of 1 [r/min]: 0 to servo motor’s permissible speed [r/min] When setting in unit of 0.1 [r/min]: 0 to servo motor’s permissible speed [r/min], or 0 to 6553.5 [r/min] (Note 2) Notes:1. Servo amplifier with software version A4 or above is required for the speed control operation. 2. When using a servo motor with the instantaneous permissible speed of 6553.5 [r/min] or faster, the maximum setting value is limited to 6553.5[r/min]. MR-J3-D01 Specifications Item Description Model MR-J3-D01 Power supply for interface 24VDC ±10% (required current capacity: 0.8A (Note 1, 2)) Digital input 30 points, photocoupler insulation, sink/source compatible Digital output 16 points, photocoupler insulation, sink/source compatible Analog input 2ch, 0 to ±10VDC (input impedance: 10 to 12kΩ) 2ch, 0 to ±12VDC P15R: DC+15V, permissible current: 30mA N12R: DC–12V, permissible current: 30mA (Note 5) Analog output Power supply for analog input signal Structure Natural-cooling open (IP00) Ambient temperature Ambient humidity Environment 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level Vibration 5.9m/s2 or less at 10 to 55Hz (direction of X, Y and Z axes) Mass (g [lb]) 140 (0.31) <Functions connecting to MR-J3-MTM (Note 7)> Function Description Point table No. selection 1 to 8 (DI0 to DI7), Servo on (SON), Reset (RES), External torque limit selection (TL), Internal torque limit selection (TL1), Manual pulse generator multiplication 1 and 2 (TP0 and TP1), Override selection (OVR), Automatic/manual selection (MD0), Temporary stop/restart (TSTP), Proportional control (PC), Forward rotation start (ST1), Reverse rotation start (ST2), Position data input 1 to 12 (POS00 to POS03, POS10 to POS13, POS20 to POS23), Position data input symbol+ (POSP), Clear (CR), Position data input symbol– (POSN), Strobe (STRB), Speed selection 1 to 3 (SP0 to SP2), Gain changing (CDP) (Note3) Digital input Digital output Alarm code (ACD0 to ACD3), M code (MCD00 to MCD03, MCD10 to MCD13), Temporary stop (PUS), Positioning complete (MEND), Phase match (CPO), In-position (INP), Position data request 1 and 2 (PRQ1 and PRQ2), Zero speed (ZSP), Torque limit in effect (TLC), Warning (WNG), Electromagnetic brake interlock (MBR), Dynamic brake interlock (DB), Battery warning (BWNG), Positioning range output (POT), Variable gain selection (CDPS), Command speed reached (SA), Point table No. output 1 to 8 (PT0 to PT7) (Note3) Analog input Override (VC) (–10 to +10VDC/0 to 200%) Analog torque limit (TLA) (0 to ±10VDC/maximum torque) Analog output Analog monitor output (MO1 and MO2) (Note 4) <Functions connecting to MR-J3-MAM-RJ040 (Note 6)> Function Position control mode Speed control mode Torque control mode 91 Description Electric gear numerator digital input The electric gear numerator can be set arbitrarily in 5-digit BCD or 16-bit binary. High resolution analog torque limit The torque limit can be set according to the rotating direction. TLAP: 0 to +10VDC/maximum torque, resolution: 12-bit (Standard: 10-bit) TLAN: 0 to –10VDC/maximum torque, resolution: 12-bit (Standard: 10-bit) Digital speed command input The speed command can be set arbitrarily in 5-digit BCD or 12-bit (or settable in 16-bit) binary. High resolution analog torque limit The torque limit can be set according to the rotating direction. TLAP: 0 to +10VDC/maximum torque, resolution: 16-bit (Standard: 14-bit) TLAN: 0 to –10VDC/maximum torque, resolution: 16-bit (Standard: 14-bit) Digital speed limit input The speed limit can be set arbitrarily in 5-digit BCD or 12-bit (or settable in 16-bit) binary. High resolution torque command input External analog torque command (OTC) 0 to ±8VDC/maximum torque, resolution: 12-bit (Standard: 10-bit) Notes:1. 0.8A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 2. A 24VDC power supply for input/output signals can be shared by the servo amplifier and MR-J3-D01. In this case, secure the power supply capacity corresponding to the points of the input/output signals to be used. 3. Signal assignment can be changed by setting parameters. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 4. Analog monitor output can be selected by setting parameter. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 5. P15R can be used as a power supply for TLA and VC. N12R can be used as a power supply for VC. Note that the power voltage varies between –12V to –15V. 6. MR-J3-MAM-RJ040 is available for 100V, 200V 22kW or smaller, and 400V 11kW to 22kW. 7. MR-J3-D01 cannot be used with indexer function or speed control operation. (Unit: mm) CN20 connector set (MR-CCN1) Connector 10120-3000PE Shell kit 10320-52F0-008 Servo motors ● MR-J3-D01 103 98 94 20 Approx. 80 Model configurations Extension IO Unit Dimensions 79.5 Servo amplifiers CN20 Options 24.5 97 CN10 161 5 114.5 CN30 Peripheral equipment CN10 connector set (MR-J3CN1) Connector 10150-3000PE Shell kit 10350-52F0-000 Servo amplifier Servo support software MR-J3-D01 CN20 CNP1 CN5 CN20 CN5 CN3 CN30 CN3 CN30 CNP2 CN10 CN10 CNP3 L Servo amplifier model L Variable dimension L MR-J3-10T(1) to 100T(4) 20 MR-J3-10A(1)-RJ040 to 100A-RJ040 MR-J3-200T(4), 350T 15 MR-J3-200A-RJ040, 350A-RJ040 MR-J3-350T4, 500T(4), 700T(4) 10 MR-J3-500A-RJ040, 700A-RJ040 Note: For servo amplifier 200V/400V 11kW to 22kW, MR-J3-D01 will be built into the servo amplifier. Cautions MR-J3-D01 Warranty Servo amplifier ● 200V 5kW, 7kW ● 400V 3.5kW to 7kW Global FA centers ● 100V/200V 0.1kW to 3.5kW ● 400V 0.6kW to 2kW MR-J3W series ● Dimensions when MR-J3-D01 is installed 92 MELSERVO-J3 MR-J3-MTM Standard Wiring Diagram ● Connection example Main circuit/control circuit power supply connection Servo amplifier MR-J3-MT/T1/T4 The connection differs according to the power voltage. →Refer to the main circuit/control circuit power supply connection examples (1) to (6). Main circuit power supply Control circuit power supply L1 L2 L3 CN2 CN2 connector connection L11 L21 The connection differs according to each servo motor. →Refer to CN2 connector connection examples (7) to (10). CN6 Encoder Z-phase pulse (differential line driver) LZ 13 LZR 26 Encoder A-phase pulse (differential line driver) LA 11 LAR 24 1 Encoder B-phase pulse (differential line driver) LB 12 2 P5D LBR 25 3 RDP Control common LG 23 4 SDN SD CN3 PLATE (Note 6) 10m maximum (Note 1) R A 1 RD 14 (Note 5) Malfunction R A 2 ALM 15 Home position return completion R A 3 ZP 16 Ready 24VDC power supply (Note 2) for interface DICOM 5 DOCOM 17 EMG 1 Proximity dog DOG 2 (Note 4) Forward stroke end LSP 3 Reverse stroke end LSN 4 10m maximum (Note 10) CN1 5 SDP 6 RDN 7 LG 8 NC PRU03 (Note 9) 10m maximum CN4 1 2 (Note 8) (Note 3) Forced stop CC-Link master unit (Programmable controller) (Note 8) Parameter unit MR-PRU03 LG BAT LG Mount an optional battery (MR-J3BAT) for absolute position detection system. CN5 Personal computer running Microsoft Windows USB cable MR-J3USBCBL3M MR Configurator (Setup software) MRZJW3-SETUP221E CC-Link cable (Note 7) Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.15A). 0.15A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. Turn on the forced stop (EMG) signal (normally closed contact) before starting the operation, or cancel the forced stop signal with parameter No. PD01. 4. Close the forward and reverse stroke end (LSP, LSN) signals (normally closed contact) or turn on the forward and reverse stroke end signals with parameter No. PD01 before starting the operation. 5. The malfunction (ALM) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 6. Connect the shield wire securely to the plate inside the connector (ground plate). 7. For the CC-Link cable, refer to the section “Ordering Information for Customers” in this catalog for details. 8. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MT SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 9. Use a commercial LAN cable (EIA568 compliant). A personal computer can be connected using a RS-422/RS-232C conversion cable. Note that USB interface (CN5 connector) and RS-422 interface (CN3 connector) are mutually exclusive. They cannot be used at the same time. Refer to the section “Ordering Information for Customers” in this catalog for the RS-422/RS-232C conversion cable. 10. CN1 connector is used only when operated with CC-Link communication. Manufacture a CC-Link cable that fits to a CN1 connector supplied with the servo amplifier. 93 Model configurations MR-J3-D01 (Optional) Standard Wiring Diagram ● Connection example (Point table positioning operation) DOCOMD (Note 3, 4) 37 22 ACD0 R A 1 DI0 1 23 ACD1 R A 2 DI1 2 24 ACD2 R A 3 Point table No. selection 3 DI2 3 25 ACD3 R A 4 Point table No. selection 4 DI3 4 38 MCD00 R A 5 Point table No. selection 5 DI4 5 39 MCD01 R A 6 Point table No. selection 6 DI5 6 40 MCD02 R A 7 MCD03 R A 8 MCD10 R A 9 Point table No. selection 7 DI6 7 41 Point table No. selection 8 DI7 8 42 Servo on SON 21 43 MCD11 R A 10 Reset RES 26 44 MCD12 R A 11 MCD13 R A 12 Alarm code output M code output External torque limit selection TL 27 45 Internal torque limit selection TL1 28 46 PUS R A 13 Temporary stop MEND R A 14 Positioning complete Manual pulse generator 1 TP0 29 47 Manual pulse generator 2 TP1 30 48 CPO R A 15 Phase match Override selection OVR 31 49 INP R A 16 In-position Automatic/manual selection MD0 32 Temporary stop/restart TSTP 33 PC 34 Forward rotation start ST1 35 Reverse rotation start ST2 36 Proportional control 10m maximum CN20 DC+15V 13 10m maximum Upper limit setting P15R 2 VC 15 N12R Override ±10V/0 to 200% Lower limit setting DC-12V Upper limit setting 12 LG 4 M01 11 LG 14 M02 PLATE Analog torque limit +10V/maximum torque TLA 9 Servo amplifiers DICOMD Options Point table No. selection 2 14 Peripheral equipment (Note 4) 13 MR-J3W series Point table No. selection 1 CN10 DICOMD Analog monitor output (Note 7) Output voltage: ±10V Maximum output current: 1mA Output voltage: ±10V Maximum output current: 1mA SD Global FA centers Notes: 1. Use the power supply 24VDC±10% (required current capacity: 0.8A). 0.8A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 2. A 24VDC power supply for input/output signals can be shared by the servo amplifier and MR-J3-D01. In this case, secure the power supply capacity corresponding to the points of the input/output signals to be used. 3. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier and/or MR-J3-D01 to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 4. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3-MT MR-J3-D01 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 5. MR-J3-D01 connects directly to CN7 connector of the servo amplifier, MR-J3-MTM or MR-J3-MAM-RJ040. 6. MR-J3-D01 is not available with the indexer function. 7. Output voltage range varies depending on the monitored signal. Warranty Cautions 2m maximum Servo support software CN10 (Note 1, 2) 24VDC power supply for interface Servo motors Extension IO unit MR-J3-D01 (Note 5, 6) 94 MELSERVO-J3 MR-J3-MTM Servo Amplifier Dimensions (Unit: mm) ● MR-J3-10T, 20T, 10T1, 20T1 (Note 1) Approx. 80 40 ø6 mounting hole < Terminal arrangement > < Terminal arrangement > 135 6 L1 L1 6 PE L2 L.RUN SD RD L.ERR L1 161 P2 156 P C D CNP3 CN1 CN3 N P1 CN7 L3 CNP2 CNP1 CN3 CN5 L2 168 CNP1 L11 CN6 W CNP2 6 CN4 CN2 CHARGE 6 When MR-J3BAT is mounted (14) (25.5) N P1 P1 P2 P2 P P Screw size: M4 < Mounting screw size > C C CN6 V L3 CNP1 N M5 L21 U L2 CNP2 D D L11 L11 L21 L21 U (68) CNP3 U CNP3 V V W W For 1-phase 100VAC For 3-phase 200VAC or 1-phase 200VAC ● MR-J3-40T, 60T, 40T1 (Note 1) Approx. 80 40 ø6 mounting hole < Terminal arrangement > < Terminal arrangement > 170 6 L1 L1 6 PE L2 L.RUN SD RD L.ERR L1 L2 L3 CNP1 CN3 CN5 CNP1 L2 L3 CNP1 N N P1 P1 P2 P2 P P Screw size: M4 P1 P2 C D 168 P 156 CN1 161 CNP2 CN7 CN3 N < Mounting screw size > M5 L11 CNP3 L21 CN6 CN6 U V C W CHARGE 6 CN4 CN2 CNP2 C CNP2 D D L11 L11 L21 L21 6 (14) (25.5) When MR-J3BAT is mounted (68) U CNP3 U CNP3 V V W W For 1-phase 100VAC For 3-phase 200VAC or 1-phase 200VAC ● MR-J3-70T, 100T (Note 1) < Terminal arrangement > Approx. 80 60 ø6 mounting hole 185 12 L1 Exhaust 6 PE L2 L3 CNP1 N CN3 P1 L3 N CN1 CN5 L2 CNP2 CN3 L.RUN SD RD L.ERR L1 CN7 CNP1 P C D 168 161 156 P2 CNP3 P2 CN6 P U CN6 V W C CHARGE CN4 CN2 CNP2 D 6 L11 (25.5) 12 (14) Intake 6 When MR-J3BAT is mounted (68) L21 Cooling fan 42 U CNP3 V W Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) and CN1 connector are supplied with the servo amplifier. 95 < Mounting screw size > M5 L11 L21 Screw size: M4 P1 ● MR-J3-60T4, 100T4 (Note 1) < Terminal arrangement > 60 195 L1 12 PE 6 L2 L3 CNP1 CN3 CNP1 L.RUN SD RD L.ERR L1 L3 CN3 161 168 156 P1 Screw size: M4 CN7 N– CNP2 N– CN1 CN5 L2 P2 P+ < Mounting screw size > P1 M5 CN6 P2 C D L11 L21 P+ CN6 CNP3 Servo motors ø6 mounting hole Approx. 80 Model configurations (Unit: mm) U V CNP2 D 6 CHARGE L11 When MR-J3BAT is mounted (14) 6 12 42 (25.5) Servo amplifiers C CN4 CN2 W L21 (68) U CNP3 V Options W ● MR-J3-200T ✽, 200T4 (Note 1) 195 Approx. 80 ø6 mounting hole < Terminal arrangement > Exhaust L1 6 PE L2 CNP1 CN3 L3 L.RUN SD RD L.ERR CN5 L2 L3 CNP1 CN1 CN3 P1 168 P2 P+ Screw size: M4 CN6 < Mounting screw size > P1 C M5 D L21 MR-J3W series CN6 CNP3 P2 L11 U P+ V CN4 CN2 W C 6 CHARGE CNP2 Intake 6 When MR-J3BAT is mounted (68) D L11 Cooling fan L21 Servo support software (14) 6 (25.5) 78 6 U CNP3 ✽ MR-J3-200T has been modified from January 2008 production. Due to the modification, the appearance of the servo amplifier and CNP1, CNP2 and CNP3 connectors have changed. The previous model is also available. Contact your local sales office for more details. V W < Terminal arrangement > ø6 mounting hole 90 85 Approx. 80 195 45 6 L2 21.4 CN5 L1 L2 N CN1 CN3 L3 P1 P1 P2 CNP3 CN6 U U CN4 CN2 P C D L11 L21 C CNP2 D V L11 W L21 PE 6 CHARGE CNP3 CN6 V W CNP2 P P2 168 N L3 CNP1 CN3 CN7 CNP1 156 L1 Exhaust L.RUN SD RD L.ERR Cautions ● MR-J3-350T (Note 1) Warranty 156 CNP2 N– CN7 L1 N– Peripheral equipment 90 85 45 6 6 78 (14) (25.5) When MR-J3BAT is mounted (68) Cooling fan Intake 6 Screw size: M4 < Mounting screw size > M5 Global FA centers 6 Notes: 1. CNP1, CNP2 and CNP3 connectors (insertion type) and CN1 connector are supplied with the servo amplifier. 96 MELSERVO-J3 MR-J3-MTM Servo Amplifier Dimensions (Unit: mm) ● MR-J3-500T, 350T4, 500T4 (Note 1) Approx. 80 130 200 131.5 7.5 6 68.5 6 118 Cooling fan 2-ø6 mounting hole 6 Terminal diagram (with terminal cover open) Exhaust < Terminal screw size > L.RUN SD RD L.ERR CN5 CN5 CN3 CN3 CN1 < Mounting screw size > CN6 M5 CN6 CN6 235 250 TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4 L.RUN SD RD L.ERR CN3 CN4 CN2 CN4 CN2 < Terminal arrangement > TE3 TE2 TE3 TE2 L11 L21 N P1 P2 CHARGE When MR-J3BAT is mounted 20.5 TE1 (7.5) L1 L2 L3 Intake TE1 6 P C U V W PE Three protection ground (PE) terminals (M4) Built-in regenerative resistor lead terminal fixing screw ✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3. ● MR-J3-700T, 700T4 (Note 1) Approx. 80 7.5 172 6 200 138 6 160 2-ø6 mounting hole 62 Cooling fan 6 Exhaust Terminal diagram (with terminal cover open) < Terminal screw size > CN3 CN5 CN3 CN3 TE1: M4 TE2: M3.5 (✽1) TE3: M4 PE: M4 L.RUN SD RD L.ERR CN5 L.RUN SD RD L.ERR CN1 < Mounting screw size > M5 CN6 CN6 CN4CN2 CN4CN2 285 300 CN6 < Terminal arrangement > CHARGE TE3 TE3 When MR-J3BAT is mounted 20.5 N P1 P2 TE2 TE1 (7.5) TE1 L1 L2 L3 C U V W L11 L21 TE2 Intake 6 P PE Three protection ground (PE) terminals (M4) Built-in regenerative resistor lead terminal fixing screw ✽1. TE2 terminal screw size has been changed to M3.5 from April 2007. For the servo amplifiers manufactured on or before March 2007, the terminal screw size is M3. ● MR-J3-11KT to 22KT, 11KT4 to 22KT4 (Note 1) 260 236 12 12 Approx. 80 12 2-ø12 mounting hole 260 Exhaust CN3 L.RUN SD RD L.ERR CN3 CN5 CN1 CN1 CN3 CN5 L.RUN SD RD L.ERR Terminal diagram (with terminal cover open) Cooling fan CHARGE CN4 CN2 400 376 CN4 CN2 CN6 CN6 CN6 When MR-J3BAT is mounted 20.5 13 36.5 23 123.5 183 227 12 12 26 52 Intake TE L1 L2 L3 P1 P C N V W MR-J3-11KT(4), 15KT(4) MR-J3-22KT(4) M6 M8 M4 M4 < Mounting screw size > M10 97 Notes: 1. CN1 connector is supplied with the servo amplifier. 183 U Model Terminals L1, L2, L3, U, V, W, P1, P, C, N, L11, L21 260 227 < Terminal screw size > < Terminal arrangement > L11 L21 TE 6✕26=156 ● Dynamic brake Use an optional external dynamic brake with the 11kW or larger servo amplifier. Without the external dynamic brake, a servo motor does not stop immediately at emergency stop and falls in free-run status, causing an accident such as machine collision, etc. Take measures to ensure safety on the entire system. Servo amplifier MR-J3-11KA/B/T MR-J3-15KA/B/T MR-J3-22KA/B/T MR-J3-11KA4/B4/T4 MR-J3-15KA4/B4/T4 MR-J3-22KA4/B4/T4 DBU-22K-4 Fig. Model DBU-55K-4 B External dimensions Drive unit MR-J3-DU30KA/B MR-J3-DU37KA/B MR-J3-DU30KA4/B4 MR-J3-DU37KA4/B4 MR-J3-DU45KA4/B4 MR-J3-DU55KA4/B4 DBU-37K A Fig. Servo motors Model DBU-11K DBU-15K DBU-22K DBU-11K-4 C Connections (Unit: mm) Model configurations Options Servo amplifiers E 5 a b 13 14 U A D G E 5 100 D 2.3 V W Screw size: M4 Screw size: M3.5 < Mounting screw size > M4 F NFB Model A B C D Servo motor HA-LP Servo amplifier MR-J3-MB(4) (Note 1) C E F G Mass kg (lb) MC U U L1 Electrical wire size (mm2) V V L2 W W M L3 DBU-11K 200 DBU-15K 250 190 140 20 5 170 163.5 2 (4.4) 5.5 (AWG10) 238 150 25 6 235 228 6 (13) 5.5 (AWG10) CN3 ALM Options A B Terminal arrangement R A 1 DBU-22K Step-down transformer (Note 4) EM1 OFF ON TE1 MC b 228 TE2 V 200 170 TE1 (Note 3) 13 U 14 (Note 6) a W b RA2 V W Dynamic brake (DBU) < Mounting screw size > M6 2.3 15 195 25 EM1 SD MR-J3W series 15 7 26 73.8 150 EM1 L11 L21 U 10 51 25 SK 13 14 Screw size: M4 B DOCOM Screw size: M3.5 43 TE2 280 260 a DC24V DICOM M C Peripheral equipment RA1 210 15 TE2 Mass U, V, W DBU-11K-4 6.7 5.5 2 DBU-22K-4 (15) (AWG10) (AWG14) Other than U, V, W TE1 30 2-ø10 mounting hole Electrical wire size (mm2) kg (lb) 10 179.5 178.5 Model U Converter unit V Drive unit MR-J3-DUMB(4) (Note 1) L+ L– W L+ L– Servo motor HA-LP U V W U V W Screw size: M5 Servo support software 10 26 Ready 2-ø7 mounting hole TE1 R A 2 DB (Note 2) M 13 14 NFB CN3 ALM MC L1 R A 1 L2 < Mounting screw size > M8 10 15 230 260 15 230 10 30 C 220 235 15 MC1 MC2 Step-down transformer (Note 4) 2.3 15 RA1 EM1 DICOM L11 L21 Ready OFF/ON M C 15 Mass Model kg (lb) U, V, W 8 (18) 14 2 DBU-55K-4 11 (24) (AWG6) (AWG14) EM1 EM1 SD DOCOM L11 L21 Other than U, V, W DBU-37K (Note 5) EM1 DC24V DOCOM SK Electrical wire size (mm2) R A 2 DB (Note 2) L3 Cautions b EM1 (Note 5) (Note 3) 14 a RA2 13 U V W Dynamic brake (DBU) b Notes: 1. The connection diagrams Fig.A and B are for MR-J3-MB(4) and Fig.C for MR-J3-DUMB(4). For connection diagram for MR-J3-MA(4) or MR-J3-DUMA(4), refer to “MR-J3-MA SERVO AMPLIFIER INSTRUCTION MANUAL”. 2. Validate the dynamic brake interlock (DB) signal with parameter No. PD07 to PD09 for MR-J3-MB(4) or MR-J3-DUMB(4). 3. The terminals 13 and 14 are normally opened outputs. If the dynamic brake is welded, the terminals 13 and 14 will be opened. So, create the external sequence circuit that the servo on (SON) signal does not turn on when the terminals 13 and 14 are opened. 4. A step-down transformer is required when coil voltage of the magnetic contactor (MC) is 200V class, and the servo amplifier, the converter unit and the drive unit are 400V class. 5. Create a circuit that validates the forced stop (EM1) signals of the drive unit and the converter unit at the same time. 6. When using DBU-11K-4 or DBU-22K-4, the power supply must be between 1-phase 380VAC to 463VAC 50/60Hz. Refer to “MR-J3 SERVO AMPLIFIER MANUAL” for details. Warranty a Screw size: M3.5 Global FA centers 330 390 370 TE2 98 MELSERVO-J3 MR-J3 Basic Configurations Necessary optional cables and connectors vary depending on the servo amplifier type and the servo motor series. Refer to the following tables for necessary options. ● Selecting options for servo amplifier Servo amplifier/drive unit Reference General-purpose interface MR-J3-MA/A1/A4, MR-J3-DUMA/A4 P.101 to 102 in this catalog SSCNET3 compatible MR-J3-MB/B1/B4, MR-J3-DUMB/B4 P.103 to 104 in this catalog Positioning function MR-J3-MT/T1/T4 CC-Link command P.105 to 106 in this catalog DI/O command (MR-J3-D01 is required.) P.105 to 106 in this catalog ● Selecting options for servo motor Use the cables in the following tables. For the cable descriptions, refer to the relevant numbers in each list. Capacity Small capacity Medium capacity Large capacity Reference list Servo motor Encoder cable Servo motor power supply cable Electromagnetic brake cable (Note 1) HF-KPM(B) Column A in encoder cable list Column A in servo motor power supply cable list Column A in electromagnetic brake cable list HF-MPM(B) Column A in encoder cable list Column A in servo motor power supply cable list Column A in electromagnetic brake cable list HF-SPM(B) Column B in encoder cable list Column B in servo motor power supply cable list Column B in electromagnetic brake cable list HF-JPM(B) 5kW or smaller Column B in encoder cable list Column B in servo motor power supply cable list Column B in electromagnetic brake cable list HC-LPM(B) Column B in encoder cable list Column C in servo motor power supply cable list Column C in electromagnetic brake cable list (Note 2) HC-RPM(B) Column B in encoder cable list Column C in servo motor power supply cable list HC-UPM(B) Column B in encoder cable list Column C in servo motor power supply cable list Column C in electromagnetic brake cable list (Note 2) HA-LP502 Column B in encoder cable list Column C in servo motor power supply cable list HA-LP702 Column B in encoder cable list Column B in servo motor power supply cable list HF-JPM(B) 11kW or larger Column C in encoder cable list Column B in servo motor power supply cable list Column C in electromagnetic brake cable list HA-LPM(B) Column B in encoder cable list Column C in electromagnetic brake cable list — (Note 2) Notes: 1. An electromagnetic cable is required only for servo motor with an electromagnetic brake. 2. An electromagnetic cable is not required for HC-RP series and 1.5kW or smaller of HC-LP/HC-UP series as the power supply connector has electromagnetic brake terminals. ● Encoder cable list Cable length 10m or shorter (Direct connection type) IP rating Cable lead (Note 1) out direction Motor shaft side Long bending life MR-J3ENCBLMM-A1-H Standard MR-J3ENCBLMM-A1-L Opposite of motor shaft Long bending life MR-J3ENCBLMM-A2-H Standard MR-J3ENCBLMM-A2-L IP65 Long bending life Motor shaft side Standard IP20 Long bending life Opposite of motor shaft A Standard Exceeding 10m (Relay type) Long bending life Motor shaft side Standard IP65 Long bending life Opposite of motor shaft Standard B 2 to 50m 2 to 30m C 2 to 50m Model Bending life IP67 — IP67 — Reference Note q on P.109 in this catalog. w on P.109 in this catalog. Two types of cables are required: MR-J3JCBL03M-A1-L and MR-EKCBLMM-H e and t on P.109 in this Two types of cables are required: catalog. MR-J3JCBL03M-A1-L and MR-EKCBLMM-L Two types of cables are required: MR-J3JCBL03M-A2-L and MR-EKCBLMM-H r and t on P.109 in this Two types of cables are required: catalog. Select one from the list. MR-J3JCBL03M-A2-L and MR-EKCBLMM-L Two types of cables are required: MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-H u and o on P.109 in this Two types of cables are required: catalog. MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-L Two types of cables are required: MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-H i and o on P.109 in this Two types of cables are required: catalog. MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-L Long bending life MR-J3ENSCBLMM-H Standard MR-J3ENSCBLMM-L Long bending life MR-ENECBLMM-H o on P.109 in this catalog. Select one from the list. !2 on P.110 in this catalog. — Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 99 MR-PWS1CBLMM-A2-L Motor shaft side IP55 Select one from the list. Connect a user-manufactured cable to MR-PWS2CBL03M-A1-L (optional cable). !7 on P.110 in this catalog. Connect a user-manufactured cable to MR-PWS2CBL03M-A2-L (optional cable). !8 on P.110 in this catalog. Standard Opposite of motor shaft Servo motor Model Reference HF-SP51, 81 HF-SP52(4), 102(4), 152(4) HF-JP53(4), 73(4), 103(4), 153(4), 203(4), 3534, 5034 Manufacture a cable that fits to MR-PWCNS4 (optional connector set). !9 on P.110 in this catalog. HF-SP121, 201, 301 HF-SP202(4), 352(4), 502(4) HF-JP353, 503 Manufacture a cable that fits to MR-PWCNS5 (optional connector set). @0 on P.110 in this catalog. HF-SP421, 702(4) HF-JP11K1M(4), 15K1M(4) HA-LP702 Manufacture a cable that fits to MR-PWCNS3 (optional connector set). @1 on P.111 in this catalog. HC-LP52, 102, 152 HC-RP103, 153, 203 HC-UP72, 152 Manufacture a cable that fits to MR-PWCNS1 (optional connector set). @2 on P.111 in this catalog. HC-LP202, 302 HC-RP353, 503 HC-UP202, 352, 502 HA-LP502 Manufacture a cable that fits to MR-PWCNS2 (optional connector set). @3 on P.111 in this catalog. Note Select one that is compatible with the servo motor. Peripheral equipment C IP67 !6 on P.110 in this catalog. ● Electromagnetic brake cable list Cable length 10m or shorter (Direct connection type) IP rating Cable lead (Note 1) out direction IP rating (Note 1) B IP67 C IP67 Model Motor shaft side Long bending life MR-BKS1CBLMM-A1-H Standard MR-BKS1CBLMM-A1-L Opposite of motor shaft Long bending life MR-BKS1CBLMM-A2-H Standard MR-BKS1CBLMM-A2-L IP65 A Exceeding 10m (Relay type) Bending life Motor shaft side IP55 Reference Note @4 on P.111 in this catalog. @5 on P.111 in this catalog. Select one from the list. Connect a user-manufactured cable to MR-BKS2CBL03M-A1-L (optional cable). @6 on P.111 in this catalog. Connect a user-manufactured cable to MR-BKS2CBL03M-A2-L (optional cable). @7 on P.111 in this catalog. Standard Opposite of motor shaft Servo motor HF-SP series HF-JP53(4)B, 73(4)B, 103(4)B, 153(4)B, 203(4)B, 353(4)B, 503(4)B HF-JP11K1M(4)B, 15K1M(4)B HC-LP202B, 302B HC-UP202B, 352B, 502B HA-LP601(4)B, 801(4)B, 12K1(4)B, 701M(4)B, 11K1M(4)B, 15K1M(4)B, 11K2(4)B, 15K2(4)B, 22K2(4)B Model configurations MR-PWS1CBLMM-A2-H Standard Servo motors Long bending life Servo amplifiers Opposite of motor shaft !5 on P.110 in this catalog. MR-J3W series MR-PWS1CBLMM-A1-L IP65 Note Model Reference Manufacture a cable that fits to MR-BKCNS1 (optional connector set) (straight type). @8 on P.111 in this catalog. Manufacture a cable that fits to MR-BKCNS1A (optional connector set) (angled type). @9 on P.111 in this catalog. Note Select one that is compatible with the servo motor. Manufacture a cable that fits to MR-BKCN (optional connector set). #0 on P.111 in this catalog. Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. Servo support software MR-PWS1CBLMM-A1-H Standard Reference Cautions Long bending life IP rating (Note 1) B IP67 Model Motor shaft side A Exceeding 10m (Relay type) Bending life Warranty 10m or shorter (Direct connection type) IP rating Cable lead (Note 1) out direction Global FA centers Cable length Options ● Servo motor power supply cable list 100 MELSERVO-J3 Options ● Cables and connectors for MR-J3-A <For servo amplifier MR-J3-MA/A1/A4 3.5kW or smaller (200V) and 2kW or smaller (400V)> Servo amplifier QD70P QD70D QD75P QD75D A1SD75P FX2N-20GM FX2N-10GM FX2N-10PG FX2N-1PG w Controller t CNP1 CN5 CN6 Operation panel RS-422/RS-232C y conversion cable (Note 1) MR Configurator (Setup software) MRZJW3-SETUP221E CN3 e q CNP2 Parameter unit MR-PRU03 CN1 r 10BASE-T cable etc. (EIA568 compliant) CNP3 CN2 To servo motor encoder To servo motor power supply <For servo amplifier MR-J3-MA/A4 5kW to 22kW (200V) and 3.5kW to 22kW (400V)> Servo amplifier QD70P QD70D QD75P QD75D A1SD75P FX2N-20GM FX2N-10GM FX2N-10PG FX2N-1PG w Controller t CN5 CN6 Operation panel RS-422/RS-232C y conversion cable (Note 1) MR Configurator (Setup software) MRZJW3-SETUP221E CN3 e Parameter unit MR-PRU03 CN1 r CN2 10BASE-T cable etc. (EIA568 compliant) To servo motor encoder <For drive unit MR-J3-DUMA/A4> QD70P QD70D QD75P QD75D A1SD75P FX2N-20GM FX2N-10GM FX2N-10PG FX2N-1PG Controller t w RS-422/RS-232C y conversion cable (Note 1) Operation panel e Parameter unit MR-PRU03 r Converter unit CNP1 CN1 Drive unit CN6 10BASE-T cable etc. (EIA568 compliant) CN5 u CN6 CN40 i CN3 CN3 CN40A CN1 !0 CN40B !1 CN2 To servo motor encoder o Notes: 1. Refer to “Ordering Information for Customers” in this catalog. 101 MR Configurator (Setup software) MRZJW3-SETUP221E IP rating Description CNP1 connector For MR-J3-100A/B (-RJ006)/T or smaller MR-J3-40A1/B1 (-RJ006)/T1 or smaller 54928-0670 (connector) (Molex or an equivalent product) CNP2 connector CNP3 connector 54927-0520 (connector) (Molex or an equivalent product) 54928-0370 (connector) (Molex or an equivalent product) Insertion tool 54932-0000 (Molex or an equivalent product) (Standard accessory: Insertion type) — PC 4/ 3-STF-7,62-CRWH (connector) (PHOENIX or an equivalent product) 54932-0000 (Molex or an equivalent product) CNP3 connector 721-207/026-000 (plug) (WAGO or an equivalent product) 721-205/026-000 (plug) (WAGO or an equivalent product) 721-203/026-000 (plug) (WAGO or an equivalent product) Insertion tool 231-131 (WAGO or an equivalent product) — e Junction terminal block cable MR-J2M-CN1TBLMM — r Junction terminal block MR-TB50 — t Personal computer communication cable MR-J3USBCBL3M — y Monitor cable M=cable length: 0.5, 1m Cable length: 3m MR-J3CN6CBL1M Cable length: 1m MR-J3CDL05M Cable length: 0.5m — — Amplifier connector (3M or an equivalent product) 10150-3000PE (connector) 10350-52F0-008 (shell kit) Amplifier connector (3M or an equivalent product) 10150-6000EL (connector) 10350-3210-000 (shell kit) (Note 1) Junction terminal block connector (3M) D7950-B500FL (connector) Amplifier connector mini-B connector (5 pins) Personal computer connector A connector Amplifier connector (Molex) 51004-0300 (housing) 50011-8100 (terminal) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 2) Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 2) i Connector set MR-J2CN1-A — o Terminal connector MR-J3-TM — Terminal connector !0 Control signal connector (for CN1) (Standard accessory) — Converter unit connector (DDK) 17JE23090-02(D8A)K11-CG (connector) !1 Magnetic contactor control connector (for CNP1) (Standard accessory) — Converter unit connector (PHOENIX) GFKC 2,5/ 2-STF-7,62 (socket) MR-J3W series MR-J3CN1 Options CNP2 connector Peripheral equipment CNP1 connector Servo support software For CN1 For CN5 For drive unit For drive unit CN40A and converter unit CN40 For CN6 CN40B For converter unit CN1 connector set Protection coordination cable 54927-0520 (connector) (Molex or an equivalent product) <Applicable cable example> (Note 3) Wire size: 0.08mm2 (AWG28) to 2.5mm2 (AWG12) Completed cable outer diameter: up to φ4.1mm w u PC 4/ 6-STF-7,62-CRWH (connector) (PHOENIX or an equivalent product) Insertion tool <Applicable cable example> (Note 3) Wire size: 0.2mm2 (AWG24) to 5.5mm2 (AWG10) Completed cable outer diameter: up to φ5mm For MR-J3-200A (Note 5) MR-J3-200B (Note 5) MR-J3-200T (Note 5) MR-J3-200A4 or smaller MR-J3-200B4 or smaller MR-J3-200B4-RJ006 or smaller MR-J3-200T4 or smaller USB cable CNP3 connector Cautions For MR-J3-350A MR-J3-350B MR-J3-200B-RJ006 MR-J3-350B-RJ006 MR-J3-350T CNP2 connector Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case) Notes: 1. The connector and the shell kit are of press bonding type. Models for soldered type are 10150-3000PE (connector) and 10350-52F0-008 (shell kit). 2. The connector and the shell kit are of soldered type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 3. Refer to “Peripheral Equipment ● Electrical wires, circuit breakers, magnetic contactors (example of selection)” in this catalog for details on examples of wire size selection. 4. This connector set is not required for 200V 5kW or larger and 400V 3.5kW or larger servo amplifiers since terminal blocks are mounted. Refer to “Servo Amplifier Dimensions” in this catalog for more details. 5. MR-J3-200A/B/T have been modified from January 2008 production. Due to the modification, the appearance of the servo amplifier and CNP1, CNP2 and CNP3 connectors have changed. The previous model is also available. Contact your local sales office for more details. Warranty q Servo amplifier power supply connector set (Note 4) CNP1 connector Global FA centers For CNP1, CNP2 and CNP3 <Applicable cable example> (Note 3) Wire size: 0.14mm2 (AWG26) to 2.5mm2 (AWG14) Completed cable outer diameter: up to φ3.8mm Model configurations Model Servo amplifiers Item Servo motors ● Cables and connectors for MR-J3-A 102 MELSERVO-J3 Options ● Cables and connectors for MR-J3-B <For servo amplifier MR-J3-MB/B1/B4 3.5kW or smaller (200V) and 2kW or smaller (400V)> Controller Servo amplifier Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH FX3u-20SSC-H Servo amplifier y qwe MR Configurator (Setup software) MRZJW3-SETUP221E CN5 CNP1 CN3 CNP1 CN5 CN3 u r CN1A CN1A CNP2 CNP2 CN1B CN1B qwe CNP3 Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” on P.102 in this catalog. CN2 CN2 r Attach a cap to the unused connector. To servo motor encoder To servo motor power supply t CNP3 <For servo amplifier MR-J3-MB/B4 5kW to 22kW (200V) and 3.5kW to 22kW (400V)> Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH FX3u-20SSC-H Controller Servo amplifier Servo amplifier y qwe MR Configurator (Setup software) MRZJW3-SETUP221E CN5 CN3 CN5 CN3 u r CN1A CN1A CN1B CN1B qwe CN2 t CN2 r Attach a cap to the unused connector. To servo motor encoder <For drive unit MR-J3-DUMB/B4> Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH FX3u-20SSC-H y Controller qwe qwe Converter unit CNP1 CN1 MR Configurator (Setup software) MRZJW3-SETUP221E u Drive unit r CN6 Converter unit CN5 CNP1 CN1 Drive unit r CN6 CN3 CN40 CN40A CN3 CN3 CN40 CN1A CN3 o CN40B !1 CN1B !1 CN2 <For Servo amplifier MR-J3-MB/B1/B4-RJ006> Options other than for CN2L connector are same as those for MR-J3-B. Refer to the above illustrations. Servo amplifier CN5 CN3 CN1A CNP2 !3 CN1B CNP3 Necessary options for CN2L connector vary depending on a linear encoder. Refer to “MR-J3-MB-RJ006 SERVO AMPLIFIER INSTRUCTION MANUAL” for details. CN2 103 CN40B CN1B t !0 To servo motor encoder !4 !5 CN1A CN2 !0 CN2L CN40A o !2 !2 CNP1 CN5 i i Attach a cap to the unused connector. r Connector set for SSCNET3 (Note 4) MR-J3BCN1 (Note 3) — t Connector cap for SSCNET3 (Standard accessory) — y Personal computer communication cable MR-J3USBCBL3M — u Input/output signal connector set i USB cable Protection coordination cable MR-J3BUSMM-B M=cable length: 30, 40, 50m (Note 2) Cable length: 3m MR-CCN1 MR-J3CDL05M Cable length: 0.5m Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector) Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector) — — — — Connector (Japan Aviation Electronics Industry) PF-2D103 (connector) Amplifier connector mini-B connector (5 pins) Connector (Japan Aviation Electronics Industry) PF-2D103 (connector) Personal computer connector A connector Note: This cable cannot be used with the SSCNET3 compatible controller. Amplifier connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case) Converter unit connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) o Connector set MR-J2CN1-A — !0 Terminal connector MR-J3-TM — Terminal connector !1 Control signal connector (for CN1) (Standard accessory) — Converter unit connector (DDK) 17JE23090-02(D8A)K11-CG (connector) !2 Magnetic contactor control connector (for CNP1) (Standard accessory) — Converter unit connector (PHOENIX) GFKC 2,5/ 2-STF-7,62 (socket) CN2L cable !4 Junction connector set (for CN2L) !5 Connector set (for CN2L) MR-EKCBLMM-H M=cable length: 2, 5,10m IP20 MR-ECNM IP20 MR-J3CN2 — Drive unit connector (HONDA TSUSHIN KOGYO) PCR-S20FS+(connector) PCR-LS20LA1 (case) Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) <Applicable cable example> Wire size: 0.3mm2 (AWG22) Completed cable outer diameter: φ8.2mm Crimping tool (91529-1) is required. Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) Notes: 1. The connector and the shell kit are of soldered type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 2. For the ultra-long bending life cables and/or for unlisted lengths which are 20m or shorter (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 3. Special tools are required. Contact your local sales office for details. 4. Look carefully through the precautions enclosed with the options before use. 5. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. Model configurations Servo motors e SSCNET3 cable (Note 4) (Long distance cable, long bending life) M=cable length: 5, 10, 20m Connector (Japan Aviation Electronics Industry) PF-2D103 (connector) Servo amplifiers MR-J3BUSMM-A Connector (Japan Aviation Electronics Industry) PF-2D103 (connector) Options SSCNET3 cable (Note 4) (Standard cable for outside panel) — Peripheral equipment w M=cable length: 0.15, 0.3, 0.5, 1, 3m MR-J3W series MR-J3BUSMM Servo support software SSCNET3 cable (Note 4) (Standard cord for inside panel) Description Cautions IP rating (Note 5) q !3 For CN2L Model Warranty For converter unit For drive unit For drive unit CN40A and converter unit CN40 For CN3 For CN5 For CN1B CN40B For controller, CN1A and CN1B Item Global FA centers ● Cables and connectors for MR-J3-B Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” on P.102 in this catalog. 104 MELSERVO-J3 Options ● Cables and connectors for MR-J3-T <For servo amplifier MR-J3-MT/T1/T4 3.5kW or smaller (200V) and 2kW or smaller (400V)> Servo amplifier Servo amplifier q CC-Link master unit (Programmable controller) CNP1 CN5 CNP1 MR Configurator (Setup software) MRZJW3-SETUP221E CN3 10BASE-T cable etc. (EIA568 compliant) CN1 CNP2 w CN6 CNP3 Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” on P.102 in this catalog. Parameter unit MR-PRU03 (Note 1) CN3 CN1 CNP2 CN6 Manufacture a cable. Manual pulse generator MR-HDP01 CN2 e CN5 Terminal resistor CNP3 CN2 r To servo motor encoder To servo motor power supply <For servo amplifier MR-J3-MT/T4 5kW to 22kW (200V) and 3.5kW to 22kW (400V)> Servo amplifier Servo amplifier q CC-Link master unit (Programmable controller) CN5 CN5 MR Configurator (Setup software) MRZJW3-SETUP221E Parameter unit MR-PRU03 (Note 1) CN3 10BASE-T cable etc. (EIA568 compliant) CN1 w CN6 CN3 CN1 CN6 Manufacture a cable. Manual pulse generator MR-HDP01 CN2 CN2 r e To servo motor encoder <Using MR-J3-D01 extension IO unit> Options for the servo amplifier are same as when the MR-J3-D01 is not used. Refer to the above illustrations. Servo amplifier Extension IO unit CNP1 CN5 CN20 t CN3 CN30 CN1 CNP2 u CN6 i CN10 Digital switch (Note 2) CNP3 CN2 y o !0 Notes: 1. Refer to “Options ● Parameter unit (MR-PRU03)” for details. 2. Refer to “Options ● 6-digit digital switch (MR-DS60)” for details. 105 Terminal resistor MR-J3USBCBL3M w Connector set (for CN6) MR-J2CMP2 — e Junction terminal block cable MR-TBNATBLMM — r Junction terminal block MR-TB26A — t Input/output signal connector set MR-CCN1 — Amplifier connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) y Input/output signal connector set MR-J3CN1 — Amplifier connector (3M or an equivalent product) 10150-3000PE (connector) 10350-52F0-008 (shell kit) u Junction terminal block cable i Junction terminal block MR-TB50 — o Digital switch cable MR-DSCBLMM-G (for between MR-DS60 and MR-J3-D01) M=cable length: 3, 5, 10m — !0 Digital switch cable MR-DSCBLM (for between each MR-DS60) M=cable length: 25, 100cm M=cable length: 0.5, 1m — Junction terminal block connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit) Amplifier connector (3M or an equivalent product) 10150-6000EL (connector) 10350-3210-000 (shell kit) (Note 2) — Notes: 1. The connector and the shell kit are of soldered type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 2. The connector and the shell kit are of press bonding type. Models for soldered type are 10150-3000PE (connector) and 10350-52F0-008 (shell kit). Amplifier connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit) Model configurations Junction terminal block connector (3M) D7950-B500FL (connector) Peripheral equipment MR-J2M-CN1TBLMM Amplifier connector (3M or an equivalent product) 10126-3000PE (connector) 10326-52F0-008 (shell kit) MR-J3W series M=cable length: 0.5, 1m — Servo support software Cable length: 3m Servo motors Personal computer connector A connector Personal computer USB cable communication cable Cautions Amplifier connector mini-B connector (5 pins) q Servo amplifiers Description IP rating Warranty Model Global FA centers For CN10 For CN20 For CN6 For CN5 Item Options ● Cables and connectors for MR-J3-T Servo amplifier power supply connector set is same as for MR-J3-A. Refer to q of “● Cables and connectors for MR-J3-A” on P.102 in this catalog. 106 MELSERVO-J3 Options ● Cables and connectors for servo motor <For HF-KP/HF-MP servo motor series: encoder cable length 10m or shorter> ● For leading the cables out in a direction of the motor shaft Motor power supply cable To servo amplifier’s CNP3 connector !5 Motor electromagnetic brake cable @4 Encoder cable q Battery connection relay cable To servo amplifier’s CN2 connector !4 Servo motor ● For leading the cables out in an opposite direction of the motor shaft Motor power supply cable To servo amplifier’s CNP3 connector !6 Motor electromagnetic brake cable @5 Encoder cable w Battery connection relay cable To servo amplifier’s CN2 connector !4 Servo motor <For HF-KP/HF-MP servo motor series: encoder cable length over 10m> ● For leading the cables out in a direction of the motor shaft !7 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3 connector (Note 2) Manufacture a relay cable. @6 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable. Encoder cable e (Note 1) t y Encoder cable Battery connection relay cable To servo amplifier’s CN2 connector o u (Note 1) !4 !0 Servo motor ● For leading the cables out in an opposite direction of the motor shaft !8 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3 connector (Note 2) Manufacture a relay cable. @7 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable. Encoder cable r (Note 1) t y Encoder cable i (Note 1) Battery connection relay cable To servo amplifier’s CN2 connector o !4 !0 Servo motor Notes: 1. This cable does not have a long bending life, so always fix the cable before using. 2. If the length exceeds 10m, relay a cable using MR-PWS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 3. If the length exceeds 10m, relay a cable using MR-BKS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 107 To servo amplifier’s CNP3 connector (for 200V 3.5kW or smaller and 400V 2kW or smaller) To servo amplifier’s TE1 terminal (for 200V 5kW or 7kW and 400V 3.5kW to 7kW) Manufacture a cable. !9@0@1 Motor electromagnetic brake connector set @9 Manufacture a cable. Manufacture a cable. Encoder cable Battery connection relay cable o !0 To servo amplifier’s CN2 connector !4 Servo amplifiers @8 !1 Servo motor <For HF-JP servo motor series 5kW or smaller> Motor power supply connector set !9@0 Model configurations Motor power supply connector set Servo motors <For HF-SP servo motor series> To servo amplifier’s CNP3 connector (for 200V 3.5kW or smaller and 400V 2kW or smaller) To servo amplifier’s TE1 terminal (for 200V 5kW or 7kW and 400V 3.5kW to 7kW) Manufacture a cable. @8 Options Motor electromagnetic brake connector set Manufacture a cable. Manufacture a cable. Encoder cable o Battery connection relay cable !0 To servo amplifier’s CN2 connector Peripheral equipment @9 !4 !1 Servo motor <For HF-JP servo motor series 11kW and 15kW> Motor power supply connector set To servo amplifier’s TE terminal MR-J3W series Manufacture a cable. Motor electromagnetic brake connector set Manufacture a cable. Encoder cable !2 Battery connection relay cable !3 To servo amplifier’s CN2 connector !4 Servo motor <For HC-LP/HC-RP/HC-UP servo motor series or HA-LP502/702> Motor power supply connector set Manufacture a cable. @1@2@3 Motor electromagnetic brake connector set #0 (Note 1) To servo amplifier’s CNP3 connector (for 200V 3.5kW or smaller and 400V 2kW or smaller) To servo amplifier’s TE1 terminal (for 200V 5kW or 7kW and 400V 3.5kW to 7kW) Manufacture a cable. Encoder cable Battery connection relay cable o !0 To servo amplifier’s CN2 connector Servo support software #0 Cautions @1 !4 Notes: 1. An electromagnetic brake connector set is not required for HC-RP series and 1.5kW or smaller of HC-LP/HC-UP series as the power supply connector has electromagnetic brake terminals. <For HA-LP servo motor series (Note 1)> Motor electromagnetic brake connector set #0 (Note 2) Warranty !1 Servo motor Manufacture a cable. Battery connection relay cable o !0 To servo amplifier’s CN2 connector !4 Global FA centers Encoder cable !1 Servo motor Notes: 1. HA-LP502 and 702 are excluded. 2. Servo motors with an electromagnetic brake are available in 12kW or smaller for HA-LP 1000r/min series, 15kW or smaller for HA-LP 1500r/min series and 11kW to 22kW for HA-LP 2000r/min series. 108 MELSERVO-J3 Options ● Cables and connectors for servo motor Item q 10m or shorter (Direct connection type) w Encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft Encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft e Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft r Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft Model MR-J3ENCBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 3) MR-J3ENCBLMM-A1-L M=cable length: 2, 5, 10m (Note 1) MR-J3ENCBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3) MR-J3ENCBLMM-A2-L M=cable length: 2, 5, 10m (Note 1) MR-J3JCBL03M-A1-L Cable length: 0.3m (Note 1) MR-J3JCBL03M-A2-L Cable length: 0.3m (Note 1) MR-EKCBLMM-H Amplifier-side encoder cable for HF-KP/HF-MP series t M=cable length: 20, 30, 40, 50m (Note 1, 3) MR-EKCBLMM-L M=cable length: 20, 30m (Note 1) IP rating (Note 2) IP65 IP65 For encoder u Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft i Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) IP65 IP20 IP20 IP20 Encoder connector (Tyco Electronics) 1674320-1 Junction connector (Tyco Electronics) 1473226-1 (with ring) (contact) 1-172169-9 (housing) 316454-1 (cable clamp) Use this in combination of t or y. Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) IP20 Use this in combination of e or r. Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) (Relay type) Junction connector set for HF-KP/HF-MP MR-ECNM series Encoder connector (Tyco Electronics) 1674320-1 IP65 Exceeding 10m y Description IP20 Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) <Applicable cable example> Wire size: 0.3mm2 (AWG22) Completed cable outer diameter: φ8.2mm Use these in combination of e or r. Crimping tool (91529-1) is required. MR-J3JSCBL03M-A1-L IP65 Cable length: 0.3m (Note 1) (Note 5) MR-J3JSCBL03M-A2-L IP65 Cable length: 0.3m (Note 1) (Note 5) Encoder connector (Tyco Electronics) 1674320-1 Junction connector (DDK) CM10-CR10P-M (cable receptacle) Use these in combination of o or !0. Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) MR-J3ENSCBLMM-H o Encoder cable for HF-KP/HF-MP/HF-SP/HC-LP/ HC-RP/HC-UP/HA-LP series HF-JP53, 73, 103, 153, 203, 353, 503, 534, 734, 1034, 1534, 2034, 3534, 5034 M=cable length: IP67 2, 5, 10, 20, 30, 40, 50m (Note 1, 3, 4) MR-J3ENSCBLMM-L M=cable length: 2, 5, 10, 20, 30m (Note 1, 4) IP67 Encoder connector (DDK) <For 10m or shorter cable> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C1) (D8)-100 (socket contact) <For exceeding 10m> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C2) (D8)-100 (socket contact) Use these in combination of u or i for HF-KP/HF-MP series. !0 Encoder connector set for HF-KP/HF-MP/HF-SP/HC-LP/ HC-RP/HC-UP/HA-LP series HF-JP53, 73, 103, 153, 203, 353, 503, 534, 734, 1034, 1534, 2034, 3534, 5034 MR-J3SCNS (Note 4) IP67 Encoder connector (DDK) CM10-SP10S-M (D6) (straight plug) CM10-#22SC(S1) (D8)-100 (socket contact) Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) <Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm Use these in combination of u or i for HF-KP/HF-MP series. !1 109 Encoder connector set for HF-SP/HC-LP/HC-RP/HC-UP/ HA-LP series HF-JP53, 73, 103, 153, 203, 353, 503, 534, 734, 1034, 1534, 2034, 3534, 5034 MR-J3SCNSA (Note 4) IP67 Encoder connector (DDK) CM10-AP10S-M(D6) (angled plug) CM10-#22SC(S1)(D8)-100 (socket contact) Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) <Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Encoder cable: MR-J3ENSCBLMM-H-S06 (long bending life) or MR-J3ENSCBLMM-L-S06 (standard bending life) Encoder connector set: MR-J3SCNS-S06 (straight type) or MR-J3SCNSA-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the encoder cable or the encoder connector set in the table. Contact your local sales office for more details. 5. The encoder cable is rated IP65 while the junction connector is rated IP67. Encoder connector (DDK) D/MS3106A20-29S(D190) (plug) CE02-20BS-S-D (backshell) (straight) CE3057-12A-3-D (cable clamp) Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) Cable length: 0.3m (Note 3) — Battery connector (HIROSE ELECTRIC) DF3-2EP-2C (plug) DF3-EP2428PCA (Crimping terminal for plug) 2 pcs. Junction connector (3M) 36110-3000FD (plug) 36310-F200-008 (shell kit) Not required when the servo system is used in incremental mode. Refer to “Options ● Battery connection relay cable” for details. !5 10m or shorter (Direct connection type) For servo motor power supply !6 !7 !8 Power supply cable for HF-KP/HF-MP series Lead out in direction of motor shaft Power supply cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft Power supply cable for HF-KP/HF-MP series Lead out in direction of Exceeding motor shaft 10m Power supply cable (Relay type) for HF-KP/HF-MP series Lead out in opposite direction of motor shaft !9 Power supply connector set for HF-SP51, 81, 52, 102, 152, 524, 1024, 1524 HF-JP53, 73, 103, 153, 203, 534, 734, 1034, 1534, 2034, 3534, 5034 @0 Power supply connector set for HF-SP121, 201, 301, 202, 352, 502, 2024, 3524, 5024 HF-JP353, 503 MR-PWS1CBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 4) MR-PWS1CBLMM-A1-L M=cable length: 2, 5, 10m (Note 1) MR-PWS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 4) MR-PWS1CBLMM-A2-L M=cable length: 2, 5, 10m (Note 1) MR-PWS2CBL03M-A1-L Cable length: 0.3m (Note 1) MR-PWS2CBL03M-A2-L Cable length: 0.3m (Note 1) MR-PWCNS4 (Straight type) MR-PWCNS5 (Straight type) IP65 IP65 IP65 Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact) Lead-out IP65 *The cable is not shielded. IP55 Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact) IP55 Lead-out *The cable is not shielded. Motor power supply connector (DDK) CE05-6A18-10SD-D-BSS (plug) (straight) CE3057-10A-1-D (cable clamp) IP67 <Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ10.5mm to φ14.1mm Motor power supply connector (DDK) CE05-6A22-22SD-D-BSS (plug) (straight) CE3057-12A-1-D (cable clamp) IP67 Peripheral equipment Battery connection relay cable Options MR-J3BTCBL03M !4 MR-J3W series MR-ENECNS Model configurations IP67 Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) Servo amplifiers Encoder connector (DDK) D/MS3106A20-29S(D190) (plug) CE02-20BS-S-D (backshell) (straight) CE3057-12A-3-D (cable clamp) Servo support software Encoder connector set for HF-JP11K1M, 15K1M, 11K1M4, 15K1M4 IP67 Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) MR-ENECBLMM-H M=cable length: 2, 5, 10, 20, 30, 40, 50m (Note 1, 4) Description <Applicable cable example> Wire size: 5.5mm2 (AWG10) to 8mm2 (AWG8) Completed cable outer diameter: φ12.5mm to φ16mm Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. The battery connection relay cable (MR-J3BTCBL03M) has a diode built-in. Do not manufacture this cable. This optional cable must be used. 4. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] Cautions !3 Encoder cable for HF-JP11K1M, 15K1M, 11K1M4, 15K1M4 IP rating (Note 2) Warranty For encoder !2 Model Global FA centers Item Servo motors ● Cables and connectors for servo motor 110 MELSERVO-J3 Options ● Cables and connectors for servo motor For servo motor power supply Item @1 Power supply connector set for HF-SP421, 702, 7024 HF-JP11K1M, 15K1M, 11K1M4, 15K1M4 HA-LP702 @2 Power supply connector set for HC-LP52, 102, 152 HC-RP103, 153, 203 HC-UP72, 152 @3 Power supply connector set for HC-LP202, 302 HC-RP353, 503 HC-UP202, 352, 502 HA-LP502 Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft @4 MR-PWCNS3 (Straight type) MR-PWCNS1 (Straight type) MR-PWCNS2 (Direct connection type) Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft For servo motor electromagnetic brake Exceeding 10m (Relay type) @7 Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft IP67 IP67 MR-BKS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3) MR-BKS1CBLMM-A2-L MR-BKS2CBL03M-A1-L Cable length: 0.3m (Note 1) MR-BKS2CBL03M-A2-L Cable length: 0.3m (Note 1) <Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ9.5mm to φ13mm Motor power supply connector (DDK) CE05-6A24-10SD-D-BSS (plug) (straight) CE3057-16A-2-D (cable clamp) IP65 MR-BKS1CBLMM-A1-L <Applicable cable example> Wire size: 14mm2 (AWG6) to 22mm2 (AWG4) Completed cable outer diameter: φ22mm to φ23.8mm Motor power supply connector (DDK) CE05-6A22-23SD-D-BSS (plug) (straight) CE3057-12A-2-D (cable clamp) MR-BKS1CBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 3) Description Motor power supply connector (DDK) CE05-6A32-17SD-D-BSS (plug) (straight) CE3057-20A-1-D (cable clamp) IP67 M=cable length: 2, 5, 10m (Note 1) @6 IP rating (Note 2) (Straight type) M=cable length: 2, 5, 10m (Note 1) 10m or shorter @5 Model IP65 IP65 <Applicable cable example> Wire size: 5.5mm2 (AWG10) to 8mm2 (AWG8) Completed cable outer diameter: φ13mm to φ15.5mm Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact) Lead-out IP65 *The cable is not shielded. IP55 Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact) Lead-out IP55 *The cable is not shielded. @8 Brake connector set for HF-SP series MR-BKCNS1 (Note 4) HF-JP53B, 73B, 103B, 153B, 203B, (Straight type) 353B, 503B, 534B, 734B, 1034B, 1534B, 2034B, 3534B, 5034B @9 Brake connector set for HF-SP series MR-BKCNS1A (Note 4) HF-JP53B, 73B, 103B, 153B, 203B, (Angled type) 353B, 503B, 534B, 734B, 1034B, 1534B, 2034B, 3534B, 5034B #0 Brake connector set for HF-JP11K1MB, 15K1MB, 11K1M4B, 15K1M4B HC-LP202B, 302B HC-UP202B, 352B, 502B HA-LP601B, 801B, 12K1B, 6014B, 8014B, 12K14B, 701MB, 11K1MB, 15K1MB, 701M4B, 11K1M4B, 15K1M4B, 11K2B, 15K2B, 22K2B, 11K24B, 15K24B, 22K24B Motor brake connector (DDK) (soldered type) CM10-SP2S-L(D6)(straight plug) CM10-#22SC(S2)(D8)-100(socket contact) IP67 <Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm Motor brake connector (DDK) (soldered type) CM10-AP2S-L(D6) (angled plug) CM10-#22SC(S2)(D8)-100 (socket contact) IP67 <Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm Motor brake connector D/MS3106A10SL-4S(D190) (plug, DDK) YSO10-5 to 8 (cable clamp (straight), Daiwa Dengyo) MR-BKCN (Straight type) IP67 <Applicable cable example> Wire size: 0.3mm2 (AWG22) to 1.25mm2 (AWG16) Completed cable outer diameter: φ5mm to φ8.3mm Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Brake connector set: MR-BKCNS1-S06 (straight type) or MR-BKCNS1A-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the brake connector set in the table. Contact your local sales office for more details. 111 To order the following products, contact the relevant manufacturers directly. When manufacturing a cable with the following connectors, refer to the relevant manufacturers’ instruction manuals for wiring and assembling procedures. ● Personal computer communication cable Personal computer connector DSV-CABV Manufacturer: Diatrend Corp. ● RS-422 connector TM10P-88P Manufacturer: HIROSE ELECTRIC CO., LTD. ● RS-422 branch connector (for multi-drop) Description BMJ-8 Options Manufacturer: HACHIKO ELECTRIC CO., LTD. ● CC-Link twisted cable Item CC-Link twisted cable Model Description Manufacturer: Mitsubishi Electric System & Service Co., Ltd. (Note 2) FANC-110SBH ● Servo amplifier power supply connectors (press bonding type) ... For 1kW or smaller Model Item Applicable cable example Description Amplifier CNP1 connector 51241-0600 (connector) 56125-0128 (terminal) Manufacturer: Molex Amplifier CNP2 connector 51240-0500 (connector) 56125-0128 (terminal) Manufacturer: Molex Amplifier CNP3 connector 51241-0300 (connector) 56125-0128 (terminal) Manufacturer: Molex Wire size: 0.75mm2 (AWG18) to 2.5mm2 (AWG14) Completed cable outer diameter: up to φ3.8mm Crimping tool (CNP57349-5300) is required. ● Encoder connectors <Encoder connector (servo amplifier-side connector)> Item Servo amplifier CN2 connector set (Note 1) Model Description 54599-1019 (connector set) (gray) Manufacturer: Molex 54599-1016 (connector set) (black) <For HF-KP/HF-MP series> Servo motor HF-KP/HF-MP series Model 1674320-1 Feature IP65 (Note 3) Description Manufacturer: Tyco Electronics Corporation Applicable cable example Wire size: 0.14mm2 (AWG26) to 0.3mm2 (AWG22) Completed cable outer diameter: φ7.1 ± 0.3mm Crimping tools, 1596970-1 (for ground clip) and 1596847-1 (for receptacle contact), are required. Notes: 1. 3M also manufactures a connector compatible with the servo amplifier’s CN2 connector. Model: 36210-0100PL (receptacle), 36310-3200-008 (shell kit). 2. Contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 3. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. Peripheral equipment Branch connector Model MR-J3W series Item Servo amplifiers Description Servo support software RS-422 connector Model Cautions Item Servo motors Description Amplifier connector Warranty RS-422/RS-232C conversion cable Model Global FA centers Item Model configurations Ordering Information for Customers 112 MELSERVO-J3 Ordering Information for Customers ● Encoder connectors <For HF-SP/HF-JP (5kW or smaller)/HC-LP/HC-RP/HC-UP/HA-LP series> Connector Servo motor Type Plug (Note 2) Contact Socket contact Applicable cable example Completed cable outer diameter Description Feature Wire size 0.3mm2 (AWG22) to 0.5mm2 (AWG20) Crimping tool (357J-50446T) is required. CM10-#22SC(C1)(D8)-100 Press bonding CM10-#22SC(C2)(D8)-100 type 0.08mm2 (AWG28) to 0.25mm2 (AWG23) Crimping tool (357J-50447T) is required. IP67 Straight CM10-SP10S-M(D6) HF-SP/HC-LP/ HC-RP/HC-UP/ HA-LP series/ HF-JP53, 73, 103, 153, 203, 353, 503, HF-JP534, 734, 1034, 1534, 2034, 3534, 5034 <Straight type> (Note 1) CM10-#22SC(S1)(D8)-100 Soldered type Manufacturer: DDK Ltd. 0.5mm2 (AWG20) or smaller φ6.0mm to φ9.0mm CM10-#22SC(C1)(D8)-100 Press bonding type CM10-#22SC(C2)(D8)-100 Angled CM10-AP10S-M(D6) 0.3mm2 (AWG22) to 0.5mm2 (AWG20) Crimping tool (357J-50446T) is required. <Angled type> 0.08mm2 (AWG28) to 0.25mm2 (AWG23) Crimping tool (357J-50447T) is required. IP67 (Note 1) Soldered CM10-#22SC(S1)(D8)-100 type Manufacturer: DDK Ltd. 0.5mm2 (AWG20) or smaller <For HF-JP (11kW and 15kW) series (IP67 rated)> Cable clamp Backshell Plug Servo motor Model Type Model Feature Description Model Applicable cable example Completed cable outer diameter Wire size <Straight type> Cable Plug clamp Straight CE02-20BS-S-D HF-JP11K1M, 15K1M, HF-JP11K1M4, 15K1M4 Backshell Manufacturer: DDK Ltd. D/MS3106A20-29S(D190) CE3057-12A-3-D IP67 (Note 1) 0.3mm2 (AWG22) to 1.25mm2 (AWG16) <Angled type> Backshell φ6.8mm to φ10mm Cable clamp Angled CE-20BA-S-D Plug Manufacturer: DDK Ltd. <For HF-JP (11kW and 15kW) series (general environment)> Plug (with backshell) Servo motor Type Model Cable clamp Model Feature Description Applicable cable example Completed cable outer diameter Wire size <Straight type> Plug Straight Cable clamp D/MS3106B20-29S HF-JP11K1M, 15K1M, HF-JP11K1M4, 15K1M4 D/MS3057-12A General environment Manufacturer: DDK Ltd. <Angled type> Plug Angled 0.3mm2 (AWG22) to 1.25mm2 (AWG16) φ15.9mm or smaller (Inner diameter of bushing) Cable clamp D/MS3108B20-29S Manufacturer: DDK Ltd. Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 2. Select from below if there is a potential risk that a high vibration may be applied to connectors. CM10-SP10S-VP-M (straight type) or CM10-AP10S-VP-M (angled type) 113 JN4FT04SJ1-R (plug) IP65 ST-TMH-S-C1B-100-(A534G) (socket contact) (Note 1) Applicable cable example Wire size: 0.75mm2 (AWG19) Completed cable outer diameter: φ6.2 ± 0.3mm Fluoric resin wire Manufacturer: (Vinyl jacket cable FV4C <UL Style 2103> (SP3866W-X), Japan Aviation Electronics KURABE INDUSTRIAL CO., LTD. or an equivalent product) Industry, Ltd. Crimping tool (CT160-3-TMH5B) is required. <For HF-SP/HF-JP series> Plug (with backshell) Cable clamp Servo motor Applicable cable example Feature Type Model Description Model Wire size Completed cable outer diameter φ8.5mm to φ11mm CE3057-10A-2-D HF-SP51, 81 Straight CE05-6A18-10SD-D-BSS CE3057-10A-1-D HF-SP52, 102, 152 HF-SP524, 1024, 1524 CE3057-10A-2-D HF-JP53, 73, 103, 153, Angled CE05-8A18-10SD-D-BAS 203, CE3057-10A-1-D HF-JP534, 734, 1034, 1534, 2034, 3534, Straight D/MS3106B18-10S D/MS3057-10A 5034 Angled D/MS3108B18-10S Straight CE05-6A22-22SD-D-BSS D/MS3057-10A CE3057-12A-1-D HF-SP121, 201, 301 CE3057-12A-2-D HF-SP202, 352, 502 HF-SP2024, 3524, 5024 Angled CE05-8A22-22SD-D-BAS CE3057-12A-1-D HF-JP353, 503 Straight D/MS3106B22-22S D/MS3057-12A Angled D/MS3108B22-22S D/MS3057-12A Straight CE05-6A32-17SD-D-BSS CE3057-20A-1-D HF-SP421, 702 HF-SP7024 HF-JP11K1M, 15K1M, 11K1M4, 15K1M4 IP67 φ10.5mm to φ14.1mm (Note 1) <Straight type> EN standards Cable Plug clamp φ8.5mm to φ11mm 2mm2 (AWG14) to 3.5mm2 (AWG12) φ10.5mm to φ14.1mm General environment φ14.3mm or smaller (Inner diameter of bushing) (Note 2) φ9.5mm to φ13mm Manufacturer: DDK Ltd. CE3057-12A-2-D IP67 (Note 1) EN standards φ12.5mm to φ16mm <Angled type> Plug Cable clamp 3.5mm2 (AWG12) to 8mm2 (AWG8) General environment IP67 Angled CE05-8A32-17SD-D-BAS CE3057-20A-1-D EN standards General Straight D/MS3106B32-17S D/MS3057-20A environment Angled D/MS3108B32-17S D/MS3057-20A (Note 2) φ9.5mm to φ13mm φ12.5mm to φ16mm φ15.9mm or smaller (Inner diameter of bushing) (Note 2) (Note 1) Model configurations Description Servo amplifiers Feature Options HF-KP, HF-MP series Model φ22mm to φ23.8mm Manufacturer: DDK Ltd. φ22mm to φ23.8mm 14mm2 (AWG6) to 22mm2 (AWG4) φ23.8mm or smaller (Inner diameter of bushing) Peripheral equipment Servo motor Servo motors ● Motor power supply connectors <For HF-KP/HF-MP series> <For HC-LP/HC-RP/HC-UP series or HA-LP502/702> Straight D/MS3106B22-23S D/MS3057-12A Angled D/MS3108B22-23S D/MS3057-12A (Note 1) CE3057-16A-1-D D/MS3057-16A Angled D/MS3108B24-10S D/MS3057-16A 2mm2 (AWG14) to 3.5mm2 (AWG12) Manufacturer: DDK Ltd. φ15mm to φ19.1mm <Angled type> Plug Cable clamp 5.5mm2 (AWG10) to 8mm2 (AWG8) General environment IP67 (Note 1) φ13mm to φ15.5mm φ15mm to φ19.1mm φ19.1mm or smaller (Inner diameter of bushing) (Note 2) Angled CE05-8A32-17SD-D-BAS CE3057-20A-1-D EN standards General Straight D/MS3106B32-17S D/MS3057-20A environment Angled D/MS3108B32-17S D/MS3057-20A (Note 2) φ12.5mm to φ16mm φ13mm to φ15.5mm IP67 (Note 1) φ9.5mm to φ13mm φ15.9mm or smaller (Inner diameter of bushing) (Note 2) CE3057-16A-2-D EN standards Angled CE05-8A24-10SD-D-BAS CE3057-16A-1-D Straight D/MS3106B24-10S φ12.5mm to φ16mm <Straight type> Cable Plug clamp General environment CE3057-16A-2-D Straight CE05-6A32-17SD-D-BSS CE3057-20A-1-D HA-LP702 IP67 φ22mm to φ23.8mm Manufacturer: DDK Ltd. 14mm2 (AWG6) to 22mm2 (AWG4) MR-J3W series CE3057-12A-1-D Completed cable outer diameter φ9.5mm to φ13mm CE3057-12A-2-D CE3057-12A-2-D EN standards Angled CE05-8A22-23SD-D-BAS CE3057-12A-1-D Straight CE05-6A24-10SD-D-BSS HC-LP202, 302 HC-RP353, 503 HC-UP202, 352, 502 HA-LP502 Wire size φ22mm to φ23.8mm φ23.8mm or smaller (Inner diameter of bushing) Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 2. Not compliant with EN standards. Servo support software Straight CE05-6A22-23SD-D-BSS HC-LP52, 102, 152 HC-RP103, 153, 203 HC-UP72, 152 Applicable cable example Description Model Cautions Model Warranty Cable clamp Feature Type Global FA centers Plug (with backshell) Servo motor 114 MELSERVO-J3 Ordering Information for Customers ● Motor brake connectors <For HF-KP/HF-MP series> Servo motor HF-KP, HF-MP series Feature Model JN4FT02SJ1-R (plug) IP65 ST-TMH-S-C1B-100-(A534G) (socket contact) (Note 1) Description Applicable cable example Wire size: 0.5mm2 (AWG20) Completed cable outer diameter: φ4.5 ± 0.3mm Fluoric resin wire Manufacturer: (Vinyl jacket cable FV2C <UL Style 2103> (SP3866U-X), Japan Aviation Electronics KURABE INDUSTRIAL CO., LTD. or an equivalent product) Industry, Ltd. Crimping tool (CT160-3-TMH5B) is required. <For HF-SP/HF-JP (5kW or smaller) series> Connector Servo motor Contact Type Plug (Note 2) Feature Description Socket contact CM10-SP2S-S(D6) CM10-SP2S-M(D6) Straight HF-SP series HF-JP53B, 73B, 103B, 153B, 203B, 353B, 503B HF-JP534B, 734B, 1034B, 1534B, 2034B, 3534B, 5034B Soldered CM10-#22SC(S2)(D8)-100 type <Straight type> CM10-SP2S-L(D6) CM10-SP2S-S(D6) CM10-SP2S-M(D6) CM10-SP2S-L(D6) Applicable cable example Completed cable outer diameter φ4.0mm to φ6.0mm 1.25mm2 (AWG16) or φ6.0mm to φ9.0mm smaller φ9.0mm to φ11.6mm Wire size IP67 (Note 1) Press CM10-#22SC(C3)(D8)-100 bonding type Manufacturer: DDK Ltd. 0.5mm2 (AWG20) to 1.25mm2 (AWG16) Crimping tool (357J-50448T) is required. Angled <Angled type> Soldered CM10-#22SC(S2)(D8)-100 type CM10-AP2S-L(D6) IP67 CM10-AP2S-S(D6) (Note 1) CM10-AP2S-M(D6) CM10-AP2S-L(D6) φ6.0mm to φ9.0mm φ9.0mm to φ11.6mm φ4.0mm to φ6.0mm CM10-AP2S-S(D6) CM10-AP2S-M(D6) φ4.0mm to φ6.0mm Press CM10-#22SC(C3)(D8)-100 bonding type Manufacturer: DDK Ltd. 1.25mm2 (AWG16) or smaller φ6.0mm to φ9.0mm 0.5mm2 (AWG20) to 1.25mm2 (AWG16) Crimping tool (357J-50448T) is required. φ4.0mm to φ6.0mm φ9.0mm to φ11.6mm φ6.0mm to φ9.0mm φ9.0mm to φ11.6mm <HF-JP(11kW and 15kW)/HC-LP/HC-UP/HA-LP series (IP67 rated)> Plug Servo motor Cable clamp (with backshell) Model · Manufacturer Type Model Manufacturer ACS-08RL-MS10F HF-JP11K1MB, 15K1MB HF-JP11K1M4B, 15K1M4B ACS-12RL-MS10F HC-LP202B, 302B Straight HC-UP202B, 352B, 502B HA-LP601B, 801B, YSO10-5 to 8 12K1B, 6014B, 8014B, D/MS3106A10SL-4S(D190) 12K14B Manufacturer: DDK Ltd. HA-LP701MB, ACA-08RL-MS10F 11K1MB, 15K1MB, 701M4B, 11K1M4B, ACA-12RL-MS10F 15K1M4B Angled HA-LP11K2B, 15K2B, 22K2B, 11K24B, YLO10-5 to 8 15K24B, 22K24B Feature Description Applicable cable example Completed cable outer diameter Wire size φ4mm to φ8mm <Straight type> Cable Plug clamp NIPPON FLEX CO., LTD. φ8mm to φ12mm DAIWA DENGYO CO., LTD. φ5mm to φ8.3mm IP67 (Note 1) NIPPON FLEX CO., LTD. <Angled type> Cable clamp 0.3mm2 (AWG22) to 1.25mm2 (AWG16) φ4mm to φ8mm φ8mm to φ12mm DAIWA DENGYO CO., LTD. φ5mm to φ8.3mm Plug <HF-JP(11kW and 15kW)/HC-LP/HC-UP/HA-LP series (general environment)> Plug (with backshell) Servo motor Type Model HF-JP11K1MB, 15K1MB HF-JP11K1M4B, 15K1M4B HC-LP202B, 302B HC-UP202B, 352B, 502B HA-LP601B, 801B, 12K1B, Straight D/MS3106A10SL-4S 6014B, 8014B, 12K14B HA-LP701MB, 11K1MB, 15K1MB, 701M4B, 11K1M4B, 15K1M4B HA-LP11K2B, 15K2B, 22K2B, 11K24B, 15K24B, 22K24B Cable clamp Model D/MS3057-4A Feature General environment Description <Straight type> Cable Plug clamp Applicable cable example Completed cable outer diameter Wire size φ5.6mm or smaller 0.3mm2 (AWG22) to (Inner diameter of 1.25mm2 (AWG16) bushing) Manufacturer: DDK Ltd. Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 2. Select from below if there is a potential risk that a high vibration may be applied to connectors. CM10-SP2S-VP-S/M/L (straight type) or CM10-AP2S-VP-S/M/L (angled type) 115 Model configurations RoHS Compliant Connectors ● Optional connector set for servo amplifier The following connector sets have been changed to RoHS compliant since September 2006. RoHS compliant and non-RoHS compliant connector sets may be mixed based on availability. Only the components of the connector set that have changed are listed below. CE05-6A18-10SD-D-BSS (connector and backshell) (DDK) CE3057-10A-1-D (cable clamp) (DDK) MR-PWCNS5 CE05-6A22-22SD-B-BSS (connector and backshell) (DDK) CE3057-12A-1(D265) (cable clamp) (DDK) CE05-6A22-22SD-D-BSS (connector and backshell) (DDK) CE3057-12A-1-D (cable clamp) (DDK) MR-PWCNS3 CE05-6A32-17SD-B-BSS (connector and backshell) (DDK) CE3057-20A-1(D265) (cable clamp) (DDK) CE05-6A32-17SD-D-BSS (connector and backshell) (DDK) CE3057-20A-1-D (cable clamp) (DDK) MR-PWCNS1 CE05-6A22-23SD-B-BSS (connector and backshell) (DDK) CE3057-12A-2(D265) (cable clamp) (DDK) CE05-6A22-23SD-D-BSS (connector and backshell) (DDK) CE3057-12A-2-D (cable clamp) (DDK) MR-PWCNS2 CE05-6A24-10SD-B-BSS (connector and backshell) (DDK) CE3057-16A-2(D265) (cable clamp) (DDK) CE05-6A24-10SD-D-BSS (connector and backshell) (DDK) CE3057-16A-2-D (cable clamp) (DDK) MR-BKCN MS3106A10SL-4S(D190) (plug) (DDK) D/MS3106A10SL-4S(D190) (plug) (DDK) MR-CCN1 10120-3000VE (connector) (3M or an equivalent product) 10120-3000PE (connector) (3M or an equivalent product) MR-J3CN1 10150-3000VE (connector) (3M or an equivalent product) 10150-3000PE (connector) (3M or an equivalent product) MR-J2CMP2 10126-3000VE (connector) (3M or an equivalent product) 10126-3000PE (connector) (3M or an equivalent product) MR-J2CN1-A 10120-3000VE (connector) (3M or an equivalent product) PCR-S20FS (connector) (HONDA TSUSHIN KOGYO) 10120-3000PE (connector) (3M or an equivalent product) PCR-S20FS + (connector) (HONDA TSUSHIN KOGYO) Notes: 1. RoHS compliant 36210-0100FD is partly packed. ● Recommended connectors The following recommended connectors have been changed to RoHS compliant. Contact the manufacturers for more details. Plug (angled) Cable clamp Servo motor electromagnetic Plug brake connector Cable clamp Manufacture 56125-0128 (terminal) Molex JN4FT04SJ1 CE05-6A18-10SD-B-BSS CE05-6A22-22SD-B-BSS CE05-6A22-23SD-B-BSS CE05-6A32-17SD-B-BSS CE05-6A24-10SD-B-BSS MS3106B18-10S MS3106B22-22S MS3106B22-23S MS3106B24-10S MS3106B32-17S CE05-8A18-10SD-B-BAS CE05-8A22-22SD-B-BAS CE05-8A32-17SD-B-BAS CE05-8A22-23SD-B-BAS CE05-8A24-10SD-B-BAS MS3108B18-10S MS3108B22-22S MS3108B22-23S MS3108B24-10S MS3108B32-17S CE3057-10A-1(D265) CE3057-10A-2(D265) CE3057-12A-1(D265) CE3057-12A-2(D265) CE3057-16A-1(D265) CE3057-16A-2(D265) CE3057-20A-1(D265) MS3057-10A MS3057-12A MS3057-16A MS3057-20A MS3106A10SL-4S(D190) MS3106A10SL-4S JN4FT02SJ1 MS3057-4A JN4FT04SJ1-R CE05-6A18-10SD-D-BSS CE05-6A22-22SD-D-BSS CE05-6A22-23SD-D-BSS CE05-6A32-17SD-D-BSS CE05-6A24-10SD-D-BSS D/MS3106B18-10S D/MS3106B22-22S D/MS3106B22-23S D/MS3106B24-10S D/MS3106B32-17S CE05-8A18-10SD-D-BAS CE05-8A22-22SD-D-BAS CE05-8A32-17SD-D-BAS CE05-8A22-23SD-D-BAS CE05-8A24-10SD-D-BAS D/MS3108B18-10S D/MS3108B22-22S D/MS3108B22-23S D/MS3108B24-10S D/MS3108B32-17S CE3057-10A-1-D CE3057-10A-2-D CE3057-12A-1-D CE3057-12A-2-D CE3057-16A-1-D CE3057-16A-2-D CE3057-20A-1-D D/MS3057-10A D/MS3057-12A D/MS3057-16A D/MS3057-20A D/MS3106A10SL-4S(D190) D/MS3106A10SL-4S JN4FT02SJ1-R D/MS3057-4A Japan Aviation Electronics Industry Servo support software 56125-0118 (terminal) Cautions Servo motor power supply connector RoHS compliant product DDK Warranty Plug (straight) Non-RoHS compliant product Global FA centers Connectors Amplifier power supply connector (for CNP1, CNP2, CNP3) Plug Servo amplifiers CE05-6A18-10SD-B-BSS (connector and backshell) (DDK) CE3057-10A-1(D265) (cable clamp) (DDK) Options MR-PWCNS4 Peripheral equipment 36210-0100PL (receptacle) (3M or an equivalent product) MR-J3W series 36210-0100JL (receptacle) (Note 1) (3M or an equivalent product) Servo motors RoHS compliant component Non-RoHS compliant component Connector set MR-J3SCNS MR-ECNM MR-J3CN2 Japan Aviation Electronics Industry DDK 116 MELSERVO-J3 Options ● Optional regeneration unit (200VAC) Servo amplifier/drive unit model (MR-J3-) 10A(1)/B(1)/T(1) 20A(1)/B(1)/T(1) 40A(1)/B(1)/T(1) 60A/B/T 70A/B/T 100A/B/T 200A/B/T 350A/B/T 500A/B/T 700A/B/T Tolerable regenerative power of Tolerable standard accessory (external regenerative regenerative resistor) (W) (Note 4) power GRZG400of built-in regenerative 1.5Ω ✕ 4 0.8Ω ✕ 4 0.9Ω ✕ 5 0.6Ω ✕ 5 032 resistor (W) (Note 2) (Note 2) (Note 2) (Note 2) [40Ω] – 10 10 10 20 20 100 100 130 170 – – – – – – – – – – 500 (800) Tolerable regeneration power of optional regeneration unit (W) (Note 4) 12 [40Ω] – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 30 30 30 30 30 30 – – – – – 100 100 100 100 100 – – – – – – – – – – – – – – – – – – – – – – – 11KA/B/T – 11KA/B/T-LR – – 500 (800) – 15KA/B/T – – – 850 (1300) 15KA/B/T-LR – – – – 22KA/B/T – – – – DU30KA/B DU37KA/B – – – – – – – – 850 (1300) 850 (1300) – – MR-RB 51 5E 5R 9P 9F 137 50 139 30 31 32 [1.3Ω] [13Ω] [6.7Ω] [6Ω] [3.2Ω] [4.5Ω] [3Ω] [1.3Ω] [13Ω] [6.7Ω] [40Ω] (Note 1) (Note 1) (Note 2) (Note 2) (Note 2) (Note 2) (Note 3) – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 300 – – – – – – – – – – 300 500 – – – – – – – 300 – – 500 – – – – – – – 300 – – – 500 – – – – – – – 300 – – 500 – – – – – – – 300 – 500 – – – – – – – – – – (800) 500 – – – – – – – – – – (800) 850 – – – – – – – – – – (1300) 850 – – – – – – – – – – (1300) 850 – – – – – – – – – – (1300) – – – – – – 1300 3900 – – – – – – – – – 1300 3900 – – – Notes: 1. Be sure to install a cooling fan. The cooling fan must be prepared by user. 2. The values in ( ) indicate when cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min) are installed, and parameter No. PA02 is changed. 3. For MR-RB137, the value is applicable when 3 units of the regeneration units are used. 4. The power values in this table are resistor-generated powers, not rated powers. ● Optional regeneration unit (400VAC) Servo amplifier/drive unit model (MR-J3-) 60A4/B4/T4 100A4/B4/T4 200A4/B4/T4 350A4/B4/T4 500A4/B4/T4 700A4/B4/T4 11KA4/B4/T4 11KA4/B4/T4-LR 15KA4/B4/T4 15KA4/B4/T4-LR 22KA4/B4/T4 DU30KA4/B4 DU37KA4/B4 DU45KA4/B4 DU55KA4/B4 Tolerable regenerative power of Tolerable standard accessory (external Tolerable regeneration power of optional regeneration unit (W) (Note 5) regenerative regenerative resistor) (W) (Note 5) power GRZG400MR-RB of built-in regenerative 34-4 5G-4 54-4 5K-4 6B-4 60-4 6K-4 3M-4 3G-4 138-4 5Ω ✕ 4 2.5Ω ✕ 4 2.5Ω ✕ 5 2Ω ✕ 5 1H-4 136-4 resistor [120Ω] [47Ω] [26Ω] [47Ω] [26Ω] [10Ω] [20Ω] [12.5Ω] [10Ω] [5Ω] (W) (Note 2) (Note 2) (Note 2) (Note 2) [82Ω] [5Ω] (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 2) (Note 2) (Note 2) (Note 2) (Note 3) – – – – 300 – – – – – – – – – 15 100 – – – – – 300 – – – – – – – – – 15 100 – – – – – – 300 – 500 – – – – – – 100 – – – – – – – 300 – 500 – – – – – – 100 – – – – – – – – 300 – 500 – – – – – 130 (Note 4) – – – – – – – – 300 – 500 – – – – – 170 (Note 4) – – 500 500 – – – – – – – – – – – – – – – (800) (800) 500 500 – – – – – – – – – – – – – – – (800) (800) 850 – 850 – – – – – – – – – – – – – – (1300) (1300) 850 850 – – – – – – – – – – – – – – – (1300) (1300) – 850 850 – – – – – – – – – – – – – – (1300) (1300) – – – – – – – – – – – – – – – 1300 3900 – – – – – – – – – – – – – – – 1300 3900 – – – – – – – – – – – – – – – 1300 3900 – – – – – – – – – – – – – – – 1300 3900 Notes: 1. Be sure to install a cooling fan. The cooling fan must be prepared by user. 2. The values in ( ) indicate when cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min) are installed, and parameter No. PA02 is changed. 3. For MR-RB138-4, the value is applicable when 3 units of the regeneration units are used. 4. The amplifier built-in resistor is compatible with the maximum toque deceleration when the motor is used within the rated speed and the recommended load to motor inertia moment ratio. Contact your local sales office if the operating motor speed and the load to motor inertia moment ratio exceed the rated speed and the recommended ratio. 5. The power values in this table are resistor-generated powers, not rated powers. ✱Cautions when connecting the optional regeneration unit 117 1. The optional regeneration unit causes a temperature rise of 100°C or more relative to the ambient temperature. Fully examine heat dissipation, installation position, wires used, etc. before installing the unit. Use flame-resistant wires or apply flame retardant on wires. Keep the wires clear of the unit. 2. Always use twisted wires, maximum length of 5m, to connect the optional regeneration unit with the servo amplifier. 3. Always use twisted wires for a thermal sensor, and make sure that the sensor does not fail to work properly due to inducted noise. Model configurations External dimensions Connections (Unit: mm) ● MR-RB032, MR-RB12 (200VAC) ø6 mounting hole G3 G4 MR-RB032 P 144 156 168 C 5 Applicable wire size: 0.2mm2 (AWG24) to 2.5mm2 (AWG12) G3 G4 P C Variable dimensions LA LB LC LD Mass kg (lb) MR-RB032 30 119 99 1.6 0.5 (1.1) MR-RB12 40 169 149 2 1.1 (2.4) Model 12 TE1 LD 6 6 (20) LC LB Mounting screw size: M5 Servo amplifier Disconnect P and D. Optional regeneration unit P P C C G3 D ● MR-RB1H-4 (400VAC) (Note 1) G4 (Note 3) Servo amplifiers Servo motors <Terminal arrangement> TE1 (12) (6) LA 15 40 5m maximum ø6 mounting hole 6 <Terminal arrangement> TE1 Options 36 15 G3 MR-RBM-4 G3 G4 C Model Mass kg (lb) MR-RB1H-4 1.1 (2.4) 2 149 173 Mounting screw size: M5 ● MR-RB30, MR-RB31, MR-RB32 (200VAC) ● MR-RB3M-4, MR-RB3G-4, MR-RB34-4 (400VAC) ● MR-J3-350M or smaller ● MR-J3-200M4 or smaller 8.5 Cooling fan mounting screw (2-M4 screw) Servo amplifier Disconnect P and D. Optional regeneration unit <Terminal arrangement> A 90 100 C G4 D Terminal screw size: M4 82.5 318 B Variable dimensions A B Model Cooling fan intake MR-RB30 MR-RB31 MR-RB32 MR-RB3M-4 MR-RB3G-4 MR-RB34-4 (30) 79 Mounting screw size: M6 G3 17 335 23 341 G3 2.9 (6.4) Disconnect the wires for the built-in regenerative resistor (P and C). Optional regeneration unit 12.5 82.5 P P <Terminal arrangement> 162.5 P Cooling fan intake Mounting screw size: M6 12.5 A B C G3 (Note 1) G3 G4 (Note 3) G4 162.5 133 200 Built-in C regenerative resistor C 350 82.5 7 ✕ 14 long hole (Note 3) Cooling fan (Note 2) Servo amplifier 49 G4 5m maximum Mass kg (lb) ● MR-J3-500M, 700M ● MR-J3-350M4 to 700M4 5m maximum Terminal screw size: M4 Cooling fan (Note 2) Model 2.3 C (Note 1) ● MR-RB50, MR-RB51 (200VAC) ● MR-RB5G-4, MR-RB54-4 (400VAC) Cooling fan mounting screw (2-M3 screw) provided on opposite side P (30) 7 12 120 8 MR-RB50 MR-RB51 MR-RB5G-4 MR-RB54-4 Variable dimensions A B 17 217 23 223 Cautions 10 101.5 P Mass kg (lb) Warranty 150 142 82.5 7 C 5.6 (12) Notes: 1. Create a sequence circuit that turns off the magnetic contactor (MC) when abnormal overheating occurs. 2. When using MR-RB3M-4, MR-RB3G-4, MR-RB34-4, MR-RB50, MR-RB51, MR-RB5G-4 or MR-RB54-4, cool the unit forcibly with a cooling fan (92 ✕ 92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regenerative unit overheats abnormally. Global FA centers 8.5 30 G4 G3 C P 125 P MR-J3W series (24) Servo support software 6 6 Peripheral equipment Applicable wire size: 0.2mm2 (AWG24) to 4.0mm2 (AWG10) P C (6) TE1 P 144 156 168 G4 118 MELSERVO-J3 Options ● Optional regeneration unit External dimensions Connections (Unit: mm) Standard accessory (Note 1) ● GRZG400-1.5Ω, GRZG400-0.8Ω, GRZG400-0.9Ω, GRZG400-0.6Ω (200VAC) ● GRZG400-5Ω, GRZG400-2.5Ω, GRZG400-2Ω (400VAC) (øC) (A) (K) (2.4) 40 1.6 5m maximum Do not disconnect the short bar. Servo amplifier P1 (330) 10 10 Serial connection (Note 2) 9.5 P C 385 40 411 (ø47) Cooling fan (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min) Mounting screw size: M8 Resistance value (Ω) Model Qty. Tolerable regenerative power (W) With cooling fan (W) GRZG400-1.5Ω 4 500 800 6 (1.5Ω ✕ 4) GRZG400-0.8Ω 4 500 800 3.2 (0.8Ω ✕ 4) GRZG400-0.9Ω 5 850 1300 4.5 (0.9Ω ✕ 5) GRZG400-0.6Ω 5 850 1300 3 (0.6Ω ✕ 5) GRZG400-5Ω 4 500 800 20 (5Ω ✕ 4) GRZG400-2.5Ω 4 500 800 10 (2.5Ω ✕ 4) GRZG400-2.5Ω 5 850 1300 12.5 (2.5Ω ✕ 5) GRZG400-2Ω 5 850 1300 10 (2Ω ✕ 5) Leave a space of 70mm or more between each resistor. Variable dimensions Mass/unit kg (lb) K C A 10 5.5 39 16 8.2 46 10 5.5 39 0.8 (1.8) 30 10 ● MR-RB5E, MR-RB5R, MR-RB9P, MR-RB9F (200VAC) (Note 1) ● MR-RB5K-4, MR-RB6B-4, MR-RB60-4, MR-RB6K-4 (400VAC) (Note 1) 427 500 480 2-ø10 mounting hole 5m maximum TE1 C P <Terminal arrangement> 10 43 G4 G3 10 230 15 2.3 197 15 260 15 G4 G3 C P Terminal screw size: M5 215 230 15 TE1 Optional regeneration unit Do not disconnect the short bar. Servo amplifier P1 P P C C G3 G4 15 Cooling fan intake (Note 3) Cooling fan mounting screw (4-M3 screw) 82.5 82.5 (42) 82.5 Create a circuit that shuts off the main circuit power supply when the thermal sensor activates. Mounting screw size: M8 Tolerable regenerative power (W) With cooling fan (W) Description Mass kg (lb) MR-RB5E 500 800 GRZG400-1.5Ω ✕ 4 10 (22) MR-RB5R 500 800 GRZG400-0.8Ω ✕ 4 MR-RB9P 850 1300 GRZG400-0.9Ω ✕ 5 MR-RB9F 850 1300 GRZG400-0.6Ω ✕ 5 MR-RB5K-4 500 800 GRZG400-2.5Ω ✕ 4 MR-RB6B-4 500 800 GRZG400-5Ω ✕ 4 MR-RB60-4 850 1300 GRZG400-2.5Ω ✕ 5 MR-RB6K-4 850 1300 GRZG400-2Ω ✕ 5 Model 11 (24) 10 (22) 11 (24) Notes: 1. To increase the regeneration braking frequency, install cooling fans (2 units of 92 ✕ 92mm, minimum air flow: 1.0m3/min) and change parameter No. PA02. The cooling fans must be prepared by user. 2. By installing a thermal sensor, create a safety circuit that shuts off the main circuit power supply when abnormal overheating occurs. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regenerative unit overheats abnormally. 119 Model configurations External dimensions Connections (Unit: mm) ● MR-RB139 ● MR-RB136-4 2-ø10 mounting hole 30 10 ✽Create an external sequence circuit that turns off the main circuit contactor of the converter unit when the normally closed thermal sensor contact in the optional regeneration unit opens due to overheating. Converter unit DC reactor P1 P2 (Note 4) Servo motor HA-LP 427 500 480 C (Note 3) Power supply 24VDC P C G3 1-phase 200VAC or 1-phase 400VAC OHS2 Servo motor thermal R A R S R400 S400 (400) (400) 230 15 10 2.3 10 15 OHS1 Options P 43 C G4 Optional regeneration unit Cooling fan TE1 R1 S1 G4 G3 Servo amplifiers ● MR-RB139, MR-RB137 (200VAC) ● MR-RB136-4, MR-RB138-4 (400VAC) 197 Servo motors ● Optional regeneration unit 15 215 260 Cooling fan intake Peripheral equipment 15 <Terminal arrangement (200VAC)> TE1 R S G4 G3 C P Terminal screw size: M5 <Terminal arrangement (400VAC)> TE1 R400 S400 G4 G3 C P ● MR-RB137 ● MR-RB138-4 Terminal screw size: M5 Mounting screw size: M8 ✽Create an external sequence circuit that turns off the main circuit contactor of the converter unit when the normally closed thermal sensor contact in the optional regeneration unit opens due to overheating. Converter unit Tolerable regenerative power (W) Mass kg (lb) MR-RB139 Model 1300 10 (22) P1 MR-RB137 3900 (3 units are required.) (Note 2) 11 (24) P2 MR-RB136-4 MR-RB138-4 1300 DC reactor (Note 4) Servo motor HA-LP C 10 (22) (Note 3) 3900 (3 units are required.) (Note 2) 11 (24) P C G3 P C G3 G4 P C G3 G4 Optional regeneration unit Cooling fan Optional regeneration unit Cooling fan Optional regeneration unit Cooling fan R S (400) (400) R S (400) (400) R S (400) (400) Power supply 24VDC OHS1 R A OHS2 Servo motor thermal Notes: 1. One unit of cooling fan is attached for MR-RB136-4 or MR-RB138-4. 2. Three units of MR-RB137 or MR-RB138-4 are required per converter unit. 3. Connect the optional regenerative unit to the converter unit. The cable length between the regenerative unit and the converter unit must be 5m or shorter. 4. When using the DC reactor, disconnect the short bar between P1 and P2. Global FA centers Warranty 1-phase 200VAC or 1-phase 400VAC G4 MR-J3W series Cooling fans (Note 1) Servo support software 230 Cautions 15 120 MELSERVO-J3 Options ● Battery (MR-J3BAT) The absolute position data can be retained by mounting the battery on the servo amplifier. The battery is not required when the servo system is used in incremental mode. Appearance Installation method ● MR-J3-350M or smaller ● MR-J3-200M4 or smaller ● MR-J3-500M or larger ● MR-J3-350M4 or larger Insert the connector into CN4. Insert the connector into CN4. Model: MR-J3BAT Nominal voltage: 3.6V Nominal capacity: 2000mAh Lithium content: 0.65g Note: MR-J3BAT is a lithium metal battery. MR-J3BAT is not subject to the dangerous goods (Class 9) of the UN Recommendations. To transport lithium metal batteries and lithium metal batteries contained in equipment by means of transport subject to the UN Recommendations, take actions to comply with the following regulations: the United Nations Recommendations on the Transport of Dangerous Goods, the Technical Instruction (ICAO-TI) by the International Civil Aviation Organization (ICAO), and the International Maritime Dangerous Goods Code (IMDG Code) by the International Maritime Organization (IMO). To transport the batteries, check the latest standards or the laws of the destination country and take actions. For more information, contact your local safes office. (As of February 2010) ● Battery connection relay cable (MR-J3BTCBL03M) This relay cable is used to hold the absolute position data if the servo amplifier has to be removed from a machine for shipping. The servo motor does not have a super capacitor (for holding an absolute position data for short time) in the encoder. When this optional cable is used, the absolute position data can be held even when the encoder cable is disconnected from the servo amplifier, making it easy to do maintenance on the servo amplifier. Appearance Installation method Servo amplifier CNP1 CNP2 CNP3 (Note 2) 0.3m (Note 2) CN2 Encoder cable (Note 1) MR-J3BTCBL03M Battery (Note 2) Encoder (Note 2) Notes: 1. The encoder cable varies depending on the motor series. Refer to “Options ● Cables and connectors” in this catalog. 2. To hold the absolute position data, the encoder, the encoder cable (s), the relay cable and the battery must be kept connected. Battery (MR-J3BAT) Battery connection relay cable (MR-J3BTCBL03M) — Not required Not required Not Necessary to hold an absolute position data after the encoder cable is disconnected from the servo amplifier Required Not required Necessary to hold an absolute position data after the encoder cable is disconnected from the servo amplifier (Note 1) Required Required User’s system Incremental Absolute Notes: 1. Start up the absolute position detection system after connecting this optional cable. ● Diagnostic cable (MR-J3ACHECK) : For MR-J3-MAM and MR-J3-DUMA(4) This cable is required when using the amplifier diagnostic function of MR Configurator (Setup software). CN6 121 CN1 CN2 Panel cut dimensions (Unit: mm) Servo motors (Unit: mm) 20 (11.5) 236 255 270 Servo amplifiers 39.5 Panel Drill hole 18 535 331 39.5 145 (400) 35 Servo amplifier 3.2 155 105 (260) 4-M10 screw 203 510 Panel ● Manual pulse generator (MR-HDP01): For MR-J3-MTM External dimensions Packing t2.0 Mounting (Unit: mm) 3-ø4.8 equally divided A Peripheral equipment +2 0 5V 12V 0V ø6 2 ø60±0.1 ø80±1 ø70 ø50 (Unit: mm) Panel cutting 3-M4 stud L10 P.C.D 72 equally divided SERIALNO. MANUAL TYPE 3.6 ±0.2 ø72 B Only M3 ✕ 6 can be mounted 16 8.89 20 Options Mounting Model configurations ● Heat sink outside attachment (MR-J3ACN): For MR-J3-11KM(4) to MR-J3-22KM(4) By mounting the heat sink outside attachment on the servo amplifier, the heat generating section can be mounted outside the control box. This makes it possible to dissipate the unit’s heat to outside the box. Approximately 50% of the heating value can be dissipated with this method, and control box dimensions can be downsized. 7.6 MR-J3W series 27.0±0.5 ● 6-digit digital switch (MR-DS60): For MR-J3-D01 By using the 6-digit digital switch, position data can be sent to the servo amplifier with BCD signal. Mounting <Front mounting> COM2 Square hole 2 ✕ ø5 48 Panel cutting Square hole 2 ✕ ø5 85 93 1A 1B 68 93 52 1.6 Cautions 3.5 80 Mounting screw size: M4 1.6 <Inside mounting> Panel cutting 46 37 COM2 9.5 9.5 9.5 COM1 5 50 1A 1B COM1 CON1 SERIAL MR-DS60 93 PC 3963 MR-DS60 CON2 345 6 Warranty 28.4 L12 Global FA centers 1 2 3 4 5 6 14.8 (Unit: mm) Servo support software (Unit: mm) 34 External dimensions 100 122 MELSERVO-J3 Options ● Junction terminal block (MR-TB50): For MR-J3-MAM, MR-J3-DUMA(4) and MR-J3-D01 All signals can be received with this junction terminal block without connecting the signals to the connector. External dimensions (Unit: mm) 235 2-ø4.5 9 50 (25) 50 49 46.5 2.5 MR-TB50 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 25 2 1 244 Terminal screw size: M3.5 Compatible wire: 2mm2 Crimping terminal width: 7.2mm maximum Mounting screw size: M4 ● Junction terminal block (MR-TB26A): For MR-J3-MTM All signals can be received with this junction terminal block without connecting the signals to the connector. External dimensions (Note 1) (Unit: mm) Specifications (35) 26 Rating 14 15 16 17 18 19 20 21 22 23 24 25 26 S Applicable wire 55 1 14 2 3 4 5 6 7 8 1 14 Operating tool Strip length 57 739 123 739 250V 1.5 23.6 26.6 (31.1) (7.5) 250V 1.5 Notes: 1. The lengths in ( Stranded wire Solid wire Insulated outer diameter 9 10 11 12 13 S 27 1 (terminal side) 30V/0.5A ) apply when the junction terminal box is mounted on a 35mm wide DIN rail. 0.08mm2 (AWG28) to 1.5mm2 (AWG14) ø0.32mm to ø1.2mm ø3.4mm or smaller 210-619 (Wago) or equivalent 210-119SB (Wago) or equivalent 5mm to 6mm Model configurations 16.5 24 13 23.75 17 Punched hole 1.25 81.5 14.5 Servo amplifier (Note 4) 11.75 1.5 48 13 1.5 10.5 21.5 15 80 Servo amplifier (Note 4) 72 125 Servo amplifier (Note 4) <Dimensions> 18.5 20 <Wiring and communication method> • RS-422 communication • Connectable with one unit of the servo amplifier with the commercial LAN cable • Connectable up to 32 axes with multi-drop system CNP1 CNP1 CN3 (Note 1) Servo amplifiers 5-M3 screw Parameter unit MR-PRU03 CNP1 CN3 (Note 1) CN3 CNP2 CNP2 CNP2 CNP3 CNP3 CNP3 (Note 1) 5-ø4 hole 40 (Front view) (Side view) Servo motors ● Parameter unit (MR-PRU03) The parameter unit with a 16 characters ✕ 4 lines display, is available as an option. By connecting the parameter unit to the servo amplifier, data setting, test operation, parameter setting, etc. can be performed without using MR Configurator. The parameter unit can be used with MR-J3-MAM, MR-J3-DUMA(4) or MR-J3-MTM. (Rear view) 40 (Panel cut dimensions) (Note 1) (Note 1) (Note 1) (Note 2) (Note 3) Notes: 1. Use 10BASE-T cable (EIA568 compliant), etc. Keep the distance between the branch connector and servo amplifier as short as possible. 2. Branch connector, BMJ-8 (HACHIKO ELECTRIC CO., LTD) is recommended. Refer to “Ordering Information for Customers” in this catalog. 3. Connect a 150Ω terminal resistor. 4. The parameter unit can be connected to MR-J3-MAM or MR-J3-MTM servo amplifier, or MR-J3-DUMA (4) drive unit. <Specifications> Item Model MR-PRU03 Power supply Diagnosis mode Alarm mode Test operation mode Point table mode (Note 1) Environment Display Ambient temperature in operation Ambient humidity in operation Storage temperature Atmosphere Mass (g [lb]) Current position, command position, command remaining distance, point table No., cumulative feedback pulses, droop pulses, regenerative load ratio, effective load ratio, peak load ratio, instantaneous torque, within one revolution position, ABS counter, servo motor speed, bus voltage, load inertia moment ratio External input/output display, motor information Current alarm, alarm history JOG operation, positioning operation, forced digital output, motor-less operation, single-step feed (Note 1) Position data, servo motor speed, acceleration/deceleration time constant, dwell time, auxiliary function, M code LCD system (16 characters ✕ 4 lines) –10 to 55°C (14 to 131°F) (non freezing) 90%RH maximum (non condensing) Cautions MR-J3-MTM –20 to 65°C (–4 to 149°F) (non freezing) 90%RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust 130 (0.29) Notes: 1. The point table mode and the single-step feed under the test operation mode are available only when connected to MR-J3-MTM. Warranty Functions MR-J3-DUMA(4) Monitor mode Cumulative feedback pulses, droop pulses, cumulative command pulses, command pulse frequency, analog speed command voltage/analog speed limit voltage, analog torque command voltage/analog torque limit voltage, regenerative load ratio, effective load ratio, peak load ratio, instantaneous torque, within one revolution position, ABS counter, servo motor speed, bus voltage, load inertia moment ratio Global FA centers MR-J3-MAM Servo support software Basic setting parameters, gain/filter parameters, extension setting parameters, input/output setting parameters MR-J3W series Receives power from the servo amplifier or the drive unit Parameter mode Storage humidity Description Peripheral equipment RS-422 (Note 2) Options (Unit: mm) (Note 2) 124 MELSERVO-J3 Peripheral Equipment ● Electrical wires, circuit breakers and magnetic contactors (example of selection) The following are examples of wire sizes when 600V polyvinyl chloride insulated wires (IV wires) with a length of 30m are used. Smaller size of wires may be applied by using 600V Grade heat-resistant polyvinyl chloride insulated wires (HIV wires). Note that HF-JP servo motor series require HIV wires. Refer to “MR-J3 SERVO AMPLIFIER INSTRUCTION MANUAL” when using HIV wires or when using cables for supplying power (U, V, W) to HF-SP/HF-JP/HC-LP/HC-RP/HC-UP/HA-LP servo motor series. <Servo amplifier 22kW or smaller> Servo amplifier MR-J3-10A(1)/B(1)/T(1) MR-J3-20A/B/T MR-J3-20A1/B1/T1 MR-J3-40A/B/T Circuit breaker MR-J3-70A/B/T L1, L2, L3, (Note 7) (Note 1) L11, L21 U, V, W, B1, B2 BU, BV, BW OHS1, OHS2 1.25 30A frame 10A (AWG16) S-N10 (Note 2) 2 (AWG14) 30A frame 15A 2 — (AWG14) MR-J3-100A/B/T 30A frame 20A S-N18 MR-J3-350A/B/T 30A frame 30A S-N20 3.5 (AWG12) 3.5 (AWG12) MR-J3-500A/B/T (Note5) 50A frame 50A S-N35 5.5 (AWG10) 5.5 (AWG10) MR-J3-700A/B/T (Note5) 100A frame 75A S-N50 8 (AWG8) MR-J3-11KA/B/T (Note5) 100A frame 100A S-N65 14 (AWG6) MR-J3-15KA/B/T (Note5) 225A frame 125A S-N95 22 (AWG4) 30 (AWG2) MR-J3-22KA/B/T (Note5) 225A frame 175A S-N125 50 (AWG1/0) 60 (AWG2/0) MR-J3-60A4/B4/T4 30A frame 5A MR-J3-100A4/B4/T4 30A frame 10A MR-J3-200A4/B4/T4 30A frame 15A MR-J3-350A4/B4/T4 30A frame 20A MR-J3-500A4/B4/T4 (Note5) 30A frame 30A MR-J3-700A4/B4/T4 (Note5) 50A frame 40A S-N20 MR-J3-11KA4/B4/T4 (Note5) 60A frame 60A S-N25 MR-J3-15KA4/B4/T4 (Note5) 100A frame 75A S-N35 1.25 (AWG16) 8 (AWG8) 22 (AWG4) 3.5 (AWG12) 1.25 (AWG16) (Note 3) 5.5 (AWG10) 2 (AWG14) 1.25 (AWG16) (Note 4) (Note 4) 2 1.25 (AWG14) (AWG16) — — 1.25 (AWG16) S-N10 2 (AWG14) 2 (AWG14) S-N18 225A frame 125A — 2 (AWG14) MR-J3-200A/B/T MR-J3-22KA4/B4/T4 (Note5) P, C (Note 1) 30A frame 5A MR-J3-40A1/B1/T1 MR-J3-60A/B/T Electrical wire size (mm2) Magnetic contactor 5.5 (AWG10) 5.5 (AWG10) 8 (AWG8) 8 (AWG8) 14 (AWG6) 22 (AWG4) S-N65 2 (AWG14) 2 (AWG14) 1.25 (AWG16) (Note 4) 3.5 (AWG12) 5.5 (AWG10) (Note 4) 2 1.25 (AWG14) (AWG16) <Drive unit 30kW or larger> Drive unit Applicable converter unit MR-J3-DU30KA/B (Note5) MR-J3-DU37KA/B (Note5) MR-J3-CR55K MR-J3-DU30KA4/B4 (Note5) MR-J3-DU37KA4/B4 (Note5) MR-J3-DU45KA4/B4 (Note5) MR-J3-DU55KA4/B4 (Note5) MR-J3-CR55K4 Circuit breaker Magnetic contactor (Note 7) Electrical wire size (mm2) L1, L2, L3, L11, L21 U, V, W, 400A frame 250A S-N150 50 (AWG1/0) 400A frame 300A S-N180 60 (AWG2/0) 225A frame 125A S-N95 22 (AWG4) 225A frame 150A S-N125 30 (AWG2) 225A frame 175A S-N150 38 (AWG2) 50 (AWG1/0) 400A frame 225A S-N180 50 (AWG1/0) 60 (AWG2/0) P2, C (Note 1) BU, BV, BW OHS1, OHS2 60 (AWG2/0) 2 60 (AWG2/0) 2 (AWG14) (Note 6) 30 (AWG2) 38 (AWG2) (AWG14) 5.5 1.25 (AWG10) (AWG16) 1.25 (AWG16) Notes: 1. Connect a reactor or an optional regeneration unit using the 5m or shorter length electrical wire. For the electrical wire size suitable for the power factor improvement DC reactor, refer to “Peripheral Equipment ● Power factor improvement DC reactor” in this catalog. 2. Use a fluoric resin wire (0.75mm2 (AWG19)) when connecting to motor power supply connector. Refer to “SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 3. Use a fluoric resin wire (0.5mm2 (AWG20)) when connecting to motor electromagnetic brake connector. Refer to “SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 4. The electrical wire size is for the servo motor with a cooling fan. 5. When connecting the wires to the terminal screws, be sure to use the screws attached to the terminal blocks. 6. This wire size applies when HIV wire (600V grade heat-resistant polyvinyl chloride insulated wire) with a length of 30m is used. 7. Be sure to use a magnetic contactor (MC) with an operation delay time of 80ms or less. The operation delay time is the time interval between current being applied to the coil until closure of contacts. 125 NFB MC L1 L2 Power supply Servo amplifier MC L1 L2 Power supply L3 L3 FR-BIF or FR-BIF-H 7 FR-BIF or FR-BIF-H 100VAC/200VAC class : FR-BIF 400VAC class : FR-BIF-H ● Line noise filter (FR-BSF01, FR-BLF) This filter is effective in suppressing radio noise emitted from the power supply side or the output side of the servo amplifier or the converter unit, and also in suppressing high-frequency leakage current (zero-phase current), especially within 0.5MHz to 5MHz band. External dimensions ø7 2-ø5 130 MC Servo amplifier L1 Power Power supply 2.3 Model configurations <Fig.2> NFB 35 80 (65) <Fig.1> 4.5 ø 33 Use the line noise filter for wires of the main power supply (L1, L2, L3) of the servo amplifier or the converter unit, and of the motor power supply (U, V, W). Pass each of the wires through the line noise filter equal times in a same direction. For the main power supply, the effect of the filter rises as the number of passes increases, but generally four passes would be appropriate. For the motor power supply, passes must be four times or less. Do not pass the grounding (earth) wire through the filter, or the effect of the filter will drop. Wind the wires to pass through the filter as the required number of passes as shown in Fig.1. If the wires are too thick to wind, use two or more filters to have the required number of passes as shown in Fig.2. Place the line noise filters as close to the servo amplifier or the converter unit as possible for their best performance. 85 11.25±0.5 (65) 7 (22.5) (110) 95±0.5 Connections (Unit: mm) <FR-BLF> For electrical wire size of 5.5mm2 (AWG10) or larger 31.5 <FR-BSF01> For electrical wire size of 3.5mm2 (AWG12) or smaller NFB MC L1 L2 L3 supply 160 L2 180 L3 Line noise filter Servo amplifier or Converter unit Line noise filter ● Surge suppressor Attach surge suppressors to AC relays and AC valves around the servo amplifier or the drive unit and the converter unit. Attach diodes to DC relays and DC valves. Example Surge suppressor : 972A-2003 504 11 (rated 200VAC, manufactured by Matsuo Electric Co., Ltd.) Diode : A diode with breakdown voltage 4 or more times greater than the relay’s drive voltage, and with current capacity 2 or more times greater than the relay’s drive current. ● Data line filter Noise can be prevented by attaching a data line filter to the pulse output cable of the pulse train output controller or the motor encoder cable. Example Data line filter: ESD-SR-250 (manufactured by NEC TOKIN Corporation) or ZCAT3035-1330 (manufactured by TDK Corporation) MR-J3W series 44 Servo support software 29 58 Servo amplifier or Converter unit Servo motors NFB 4 42 ø5 hole Servo amplifiers Terminal block 29 Cautions Approx. 300 <For MR-J3-500M or larger and MR-J3-350M4 or larger> <For MR-J3-350M or smaller, MR-J3-200M4 or smaller and MR-J3W-MB> Options This filter is not connectable to output side of the servo amplifier or the converter unit. Wiring should be as short as possible. Grounding is always required. Be sure to insulate the unused wire when using FR-BIF with 1-phase power. Green Warranty White Red Blue Connections (Unit: mm) Leakage current: 4mA Global FA centers External dimensions Peripheral equipment ● Radio noise filter (FR-BIF, FR-BIF-H) This filter effectively controls noise emitted from the power supply side of the servo amplifier or the converter unit and is especially effective for radio frequency bands 10MHz or lower. The FR-BIF is designed for the input only. 126 MELSERVO-J3 Peripheral Equipment ● EMC filter The following filters are recommended as a filter compliant with the EMC directive for the servo amplifier’s and the drive unit’s power supply. (Note 1) Model Applicable servo amplifier or drive unit HF3010A-UN (Note 2) HF3030A-UN (Note 2) HF3040A-UN (Note 2) Applicable converter unit Fig. MR-J3-10A/B/T to 100A/B/T MR-J3-10A1/B1/T1 to 40A1/B1/T1 MR-J3-200A/B/T MR-J3-350A/B/T MR-J3-500A/B/T MR-J3-700A/B/T HF3100A-UN (Note 2) MR-J3-11KA/B/T to 22KA/B/T HF3200A-UN (Note 2) MR-J3-DU30KA/B MR-J3-DU37KA/B – Model TF3005C-TX B TF3020C-TX – C TF3030C-TX MR-J3-11KA4/B4/T4 – MR-J3-CR55K D TF3040C-TX MR-J3-15KA4/B4/T4 – TF3060C-TX MR-J3-22KA4/B4/T4 – TF3150C-TX MR-J3-DU30KA4/B4 MR-J3-DU37KA4/B4 MR-J3-DU45KA4/B4 MR-J3-DU55KA4/B4 MR-J3-CR55K4 – – Fig. – E – F External dimensions ● HF3010A-UN G Connections (Unit: mm) 4-5.5 ✕ 7 OUT (Output side) M4 110±4 85±2 3-M4 32±2 A Applicable converter unit A Notes: 1. Manufactured by SOSHIN ELECTRIC CO., LTD. 2. A surge protector is separately required to use this EMC filter. Refer to “EMC Installation Guidelines”. IN (Input side) 3-M4 Applicable servo amplifier or drive unit MR-J3-60A4/B4/T4 MR-J3-100A4/B4/T4 MR-J3-200A4/B4/T4 MR-J3-350A4/B4/T4 MR-J3-500A4/B4/T4 MR-J3-700A4/B4/T4 258±4 (41) 65±4 273±2 288±4 300±5 EMC filter (Note 1) Model Leakage current (mA) Mass kg (lb) HF3010A-UN 5 3 (6.6) ● HF3030A-UN, HF3040A-UN IN 6-R3.25 length 8 OUT (Input side) (Output side) 3-M5 44±1 125±2 140±1 155±2 IN Servo amplifier OUT NFB MC 1 4 L1 2 5 L2 3 6 L3 E L11 L21 Notes: 1. When using a power supply, 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. 1-phase 200VAC to 230VAC is available only for MR-J3-70M or smaller servo amplifier. There is no L3 for 1-phase 100VAC to 120VAC power supply. 3-M5 M4 B 70±2 85±1 85±1 210±2 260±5 Power supply 3-phase 200 to 230VAC or 1-phase 200 to 230VAC or 1-phase 100 to 120VAC 140±2 Leakage current (mA) Mass kg (lb) HF3030A-UN 5 5.5 (12) HF3040A-UN 1.5 6.0 (13) Model ● HF3100A-UN OUT (Output side) 2-ø6.5 3-M8 380±1 400±5 Model Leakage current (mA) Mass kg (lb) HF3100A-UN 6.5 15 (33) 127 EMC filter IN M6 Servo amplifier OUT NFB Power supply 3-phase 200 to 230VAC 160±3 C 165±3 2-ø6.5 length 8 3-M8 145±1 IN (Input side) MC 1 4 L1 2 5 L2 3 6 L3 E L11 L21 D 480±1 500±5 Model Leakage current (mA) Mass kg (lb) TF3200A-UN 9.0 18 (40) EMC filter IN Converter unit OUT MC NFB Power supply 3-phase 200 to 230VAC Model configurations 3-M8 160±1 180±5 IN 3-ø6.5 length 8 (Input side) Connections (Unit: mm) OUT (Output side) 3-ø6.5 3-M10 1 4 L1 2 5 L2 3 6 L3 E L11 M8 L21 Servo motors External dimensions ● TF3200A-UN L11 L21 ● TF3005C-TX, TF3020C-TX, TF3030C-TX 6-R3.25 length 8 (For M6) 3-M4 OUT (Output side) M4 3-M4 Options 155±2 140±1 IN 100±1 (67.5)±3 150±2 (160) 170±5 100±1 290±2 308±5 332±5 Model Leakage current (mA) Mass kg (lb) TF3020C-TX 5.5 TF3030C-TX MC Power supply 3-phase 380 to 480VAC ● TF3040C-TX, TF3060C-TX 3-M6 IN (Input side) 8-R3.25 length 8 M4 OUT 3-M6 (Output side) OUT NFB 6.0 (13) 7.5 (17) Servo amplifier EMC filter IN TF3005C-TX 1 4 L1 2 5 L2 3 6 L3 E L11 M6 145±2 160±1 175±2 22 22 IN (91.5) 100±1 180±2 (190) Servo support software 100±1 390±2 412±5 438±5 200±5 Model Leakage current (mA) Mass kg (lb) 5.5 12.5 (28) TF3040C-TX TF3060C-TX ● TF3150C-TX IN (Input side) 8-R4.25 length 12 (For M8) OUT (Output side) M8 258±3 245±2 225±1 200±2 23±1 27±1 27±1 EMC filter NFB 3-M8 3-M8 Power supply 3-phase 380 to 480VAC M4 M4 G 150±1 150±1 Converter unit OUT MC 1 4 L1 2 5 L2 3 6 L3 E L11 L21 110±2 150±1 IN Cautions 100±1 210±2 M4 (227) 452±5 Drive unit 260±3 500±3 L11 Model Leakage current (mA) Mass kg (lb) TF3150C-TX 5.5 31 (68) L21 Warranty F MR-J3W series (17) L21 Global FA centers E Peripheral equipment M4 125±2 M4 16 16 (12.2) IN (Input side) Servo amplifiers 200±5 Drive unit 128 MELSERVO-J3 Peripheral Equipment ● Power factor improvement DC reactor (FR-BEL) This reactor enables users to boost the servo amplifier’s power factor and reduce its power supply capacity. As compared to the AC reactor, the DC reactor is more recommended since the DC reactor is more effective in power factor improvement, smaller and lighter, and its wiring is easier. (The DC reactor uses 2 wires, while the AC reactor uses 6 wires.) Applicable servo amplifier Model Fig. MR-J3-10A/B/T MR-J3-20A/B/T MR-J3-40A/B/T MR-J3-60A/B/T MR-J3-70A/B/T MR-J3-100A/B/T MR-J3-200A/B/T MR-J3-350A/B/T MR-J3-500A/B/T MR-J3-60A4/B4/T4 MR-J3-100A4/B4/T4 MR-J3-200A4/B4/T4 MR-J3-350A4/B4/T4 MR-J3-500A4/B4/T4 FR-BEL-0.4K FR-BEL-0.75K FR-BEL-1.5K FR-BEL-2.2K FR-BEL-3.7K FR-BEL-7.5K FR-BEL-11K FR-BEL-H1.5K FR-BEL-H2.2K FR-BEL-H3.7K FR-BEL-H7.5K FR-BEL-H11K Applicable servo amplifier or drive unit MR-J3-700A/B/T MR-J3-11KA/B/T MR-J3-15KA/B/T MR-J3-22KA/B/T MR-J3-700A4/B4/T4 MR-J3-11KA4/B4/T4 MR-J3-15KA4/B4/T4 MR-J3-22KA4/B4/T4 MR-J3-DU30KA/B MR-J3-DU37KA/B MR-J3-DU30KA4/B4 MR-J3-DU37KA4/B4 MR-J3-DU45KA4/B4 MR-J3-DU55KA4/B4 Model FR-BEL-15K FR-BEL-22K FR-BEL-30K FR-BEL-H15K FR-BEL-H22K FR-BEL-H30K MR-DCL30K MR-DCL37K MR-DCL30K-4 MR-DCL37K-4 MR-DCL45K-4 MR-DCL55K-4 A External dimensions Model C or shorter Terminal block–Screw size G D Name plate A Terminal for connection 2–F ✕ L notch H B or shorter Variable dimensions C D E F✕L A B FR-BEL-0.4K 110 50 94 FR-BEL-0.75K 120 53 102 1.6 105 6 ✕ 12 M4 25 FR-BEL-1.5K 130 65 110 1.6 115 6 ✕ 12 M4 30 FR-BEL-2.2K 130 65 110 1.6 115 6 ✕ 12 M4 30 FR-BEL-3.7K 150 75 102 2.0 135 6 ✕ 12 M4 40 FR-BEL-7.5K 150 75 126 2.0 135 6 ✕ 12 M5 40 FR-BEL-11K 170 93 132 2.3 155 6 ✕ 14 M5 50 FR-BEL-H1.5K 130 63 89 F Mounting feet FR-BEL-H2.2K 130 63 101 1.6 115 6 ✕ 12 M3.5 32 FR-BEL-H3.7K 150 75 102 2.0 135 6 ✕ 12 M4 40 FR-BEL-H7.5K 150 75 124 2.0 135 6 ✕ 12 M4 40 FR-BEL-H11K 170 93 132 2.3 155 6 ✕ 14 M5 50 1.6 G H 95 6 ✕ 12 M3.5 25 1.6 115 6 ✕ 12 M3.5 32 Wire size Mounting Mass (mm2) screw size kg (lb) 0.5 M5 (1.1) 0.7 M5 (1.5) 1.1 M5 (2.4) 2 (AWG14) 1.2 M5 (2.6) 1.7 M5 (3.7) 2.3 M5 (5.1) 3.5 (AWG12) 3.1 M5 (6.8) 5.5 (AWG10) 0.9 M5 (2.0) 1.1 M5 (2.4) 2 (AWG14) 1.7 M5 (3.7) 2.3 M5 (5.1) 3.1 M5 (6.8) 5.5 (AWG10) — — B — — — MR-J3-CR55K C MR-J3-CR55K4 Connections Servo amplifier FR-BEL (-H) P1 (Note 3) P2 5m maximum Terminal cover (Note 2) Screw size G B D C or shorter Model H B or shorter B G H FR-BEL-15K 170 93 170 2.3 155 6 ✕ 14 M8 56 FR-BEL-22K 185 119 182 2.6 165 7 ✕ 15 M8 70 FR-BEL-30K 185 119 201 2.6 165 7 ✕ 15 M8 70 FR-BEL-H15K 170 93 160 2.3 155 6 ✕ 14 M6 56 FR-BEL-H22K 185 119 171 2.6 165 7 ✕ 15 M6 70 FR-BEL-H30K 185 119 189 2.6 165 7 ✕ 15 M6 70 L 2–F ✕ L notch E A or shorter Variable dimensions F✕L C D E A F Mounting feet Terminal cover Terminal block (M3.5 screw) for thermal sensor Terminal screw Model P1 P2 A Variable dimensions B B1 C D Mounting Mass Wire size screw size kg (lb) (mm2) 8 (AWG8) 3.8 M5 (8.4) 22 (AWG4) (Note 1) 5.4 M6 (12) 30 (AWG2) 6.7 M6 (15) 60 (AWG2/0) 3.7 M5 (8.2) 8 (AWG8) 5.0 M6 (11) 22 (AWG4) 6.7 M6 (15) 22 (AWG4) Terminal Mass screw size kg (lb) MR-DCL30K C or shorter 255 135 C D±1.5 A or shorter (B1) 215 232 M12 MR-DCL30K-4 205 135 75 200 175 M8 MR-DCL37K-4 225 135 80 200 197 M8 MR-DCL45K-4 240 135 80 200 212 M8 MR-DCL55K-4 260 135 80 215 232 M8 B or shorter Mounting hole for M8 129 80 MR-DCL37K 9.5 (21) P (Note 4) P1 5m maximum Converter unit MR-DCL P1 80 (AWG3/0) 6.5 (14) 30 (AWG2) 7 (15) 38 (AWG2) 7.5 (17) 50 (AWG1/0) 9.5 (21) 60 (AWG2/0) Notes: 1. When using FR-BEL15K, select a wire size 8mm2 (AWG8) for MR-J3-700A/B/T; and 22mm2 (AWG4) for MR-J3-11KA/B/T. 2. The terminal cover is supplied with the unit. Install the cover after connecting the wires. 3. When using the DC reactor, disconnect the short bar between P1 and P2. 4. When using the DC reactor, disconnect the short bar between P and P1. Servo amplifier FR-BEL(-H) Wire size (mm2) 60 (AWG2/0) Fig. — (Unit: mm) L E A or shorter Applicable converter unit (Note 3) P2 5m maximum Model configurations ● Power factor improvement AC reactor (FR-BAL) This reactor enables users to boost the servo amplifier’s power factor and reduce its power supply capacity. FR-BAL-0.4K FR-BAL-0.75K FR-BAL-1.5K FR-BAL-2.2K FR-BAL-3.7K FR-BAL-7.5K FR-BAL-11K FR-BAL-15K FR-BAL-22K FR-BAL-30K External dimensions Model Applicable servo amplifier FR-BAL-H1.5K FR-BAL-H2.2K FR-BAL-H3.7K FR-BAL-H7.5K FR-BAL-H11K MR-J3-60A4/B4/T4 MR-J3-100A4/B4/T4 MR-J3-200A4/B4/T4 MR-J3-350A4/B4/T4 MR-J3-500A4/B4/T4 MR-J3-700A4/B4/T4 MR-J3-11KA4/B4/T4 MR-J3-15KA4/B4/T4 MR-J3-22KA4/B4/T4 FR-BAL-H15K FR-BAL-H22K FR-BAL-H30K Servo motors Applicable servo amplifier MR-J3-10A/B/T, MR-J3-10A1/B1/T1 MR-J3-20A/B/T MR-J3-20A1/B1/T1 MR-J3-40A/B/T MR-J3-40A1/B1/T1 MR-J3-60A/B/T MR-J3-70A/B/T MR-J3-100A/B/T MR-J3-200A/B/T MR-J3-350A/B/T MR-J3-500A/B/T MR-J3-700A/B/T MR-J3-11KA/B/T MR-J3-15KA/B/T MR-J3-22KA/B/T Servo amplifiers Model Connections (Unit: mm) H±5 MC Power supply 3-phase 200 to 230VAC or 3-phase 380 to 480VAC FR-BAL(-H) R X S Y T Z Options Servo amplifier NFB L1 L2 L3 D1 W NFB FR-BAL MC R X S Y T Z L1 L2 L3 Servo amplifier NFB Power supply 1-phase 100 to 120VAC Notes: 1. When using a power supply, 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. 1-phase 200VAC to 230VAC is available only for the MR-J3-70M or smaller servo amplifier. FR-BAL MC R X S Y T Z Peripheral equipment Servo amplifier (Note1) Power supply 1-phase 200 to 230VAC L1 MR-J3W series Mounting Terminal Mass C screw size screw size kg (lb) 2.0 (4.4) M3.5 M4 7.5 2.8 (6.2) M3.5 M4 7.5 3.7 (8.2) M3.5 M4 7.5 5.6 (12) M3.5 M4 7.5 8.5 (19) M4 M5 10 14.5 (32) M5 M5 10 19 (42) M6 M6 12.5 27 (60) M6 M6 12.5 35 (77) M8 M8 25 43 (95) M8 M8 25 5.3 (12) M3.5 M4 7.5 5.9 (13) M3.5 M4 7.5 8.5 (19) M3.5 M5 10 14 (31) M4 M5 10 18.5 (41) M5 M6 12.5 27 (60) M5 M6 12.5 35 (77) M8 M8 25 43 (95) M8 M8 25 L2 Servo support software Variable dimensions D1 D W1 H 0 120 115 59 45 –2.5 0 120 115 69 57 –2.5 0 145 140 71 55 –2.5 0 145 140 91 75 –2.5 0 200 192 90 70 –2.5 0 200 194 120 100 –2.5 0 255 220 135 100 –2.5 0 270 275 133 110 –2.5 240 301 199 170 ±5 240 301 219 190 ±5 0 145 140 87 70 –2.5 0 145 140 91 75 –2.5 0 200 190 90 70 –2.5 200 192 120 100 ±5 255 226 130 100 ±5 270 244 130 110 ±5 240 269 199 170 ±5 240 290 219 190 ±5 Cautions W1 FR-BAL-0.4K FR-BAL-0.75K FR-BAL-1.5K FR-BAL-2.2K FR-BAL-3.7K FR-BAL-7.5K FR-BAL-11K FR-BAL-15K FR-BAL-22K FR-BAL-30K FR-BAL-H1.5K FR-BAL-H2.2K FR-BAL-H3.7K FR-BAL-H7.5K FR-BAL-H11K FR-BAL-H15K FR-BAL-H22K FR-BAL-H30K W 135 135 160 160 220 220 280 295 290 290 160 160 220 220 280 295 290 290 Warranty C Model Global FA centers RX S Y T Z D±5 Mounting screw 130 MELSERVO-J3W Connections with Peripheral Equipment Peripheral equipment is connected to MR-J3W-B as described below. Connectors, cables, options, and other necessary equipment are available so that users can set up MR-J3W-B easily and start using it right away. CN5 for USB communication (option) <SSCNET# compatible controller> Q170MCPU Q173DCPU/Q173HCPU Max. 16-axis Max. 32-axis control control (Max. 16 axes/system × 2) Q172DCPU/Q172HCPU Max. 8-axis control QD75MH Max. 4-axis control FX3U-20SSC-H 2-axis control QD74MH16 Max. 16-axis control QD74MH8 Max. 8-axis control Power supply 3-phase 200VAC to 230VAC or 1-phase 200VAC to 230VAC In addition to the traditional functions, MR Configurator (setup software) can be used by connecting to a motion controller (Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU or Q170MCPU). Parameters for several axes can be set, and the several axes can be monitored. (Note 1) Circuit breaker (NFB) mini-B connector Used to protect the power supply line. Charge lamp Display panel Illuminates when the main circuit power supply is charged. Displays servo amplifier status and alarm number. Servo amplifier MR-J3W- B Magnetic contactor (MC) CN1A Used to turn off the servo amplifier’s power when an alarm has been CNP1 connector triggered. (for main circuit power supply) <With front cover open> Axis setting section (Note 2) Selects an axis using the axis selection rotary switch (SW1). CN3 for input/output signal (option) CNP2 connector (for control circuit power supply) This connector set is required when using the forced stop, the in-position, the magnetic brake interlock or the malfunction signal. (Note 2) P+ C Junction terminal block (option) CNP3A/B connector All signals can be received easily at this terminal block without connecting the signals to the connector. (Note 2) (for motor power supply) Optional regeneration unit (option) Install this unit in situations involving frequent regeneration and large load inertia moments. (Note 2) CN1B CN1B for connecting SSCNET# (next) CN2 CN4 CN1A for connecting SSCNET# (previous) Motor power supply cable (option) Encoder cable (option) Connects the next servo amplifier axis. CN2 Connects SSCNET3 compatible controller or the previous axis servo amplifier. CN1A CN1A CN1B CN4 To linear encoder To linear servo motor thermistor Servo motor (The picture is of HF-KP13.) Battery case and battery (option) Battery case (MR-BTCASE) and batteries (MR-BAT) are required when configuring absolute position detection system with a rotary servo motor. Notes: 1. Cable for connecting a controller and a personal computer must be prepared by the user. Refer to relevant User’s Manual for details. 2. CNP1, CNP2 and CNP3A/B connector sets are not included with the servo amplifier. Please purchase them separately. Crimping tools are also required for wiring. Refer to “Option ●Cables and connectors for MR-J3W series” for more details. 131 Model configurations MR-J3W-B (2-axis Servo Amplifier) Features • With the same high performance, functionality and usability of the MR-J3-B servo amplifier, one unit of MR-J3W-B servo amplifier operates any combination of two rotary/linear servo motors. • Mounting area can be reduced by approximately 17% to 25% as compared to that of 2 units of MR-J3-B servo amplifiers; thus, a more compact system can be realized. Servo motors 400W 8-axis system example 4 units of MR-J3W-44B servo amplifiers 8 units of MR-J3-40B servo amplifiers 168 Reduced by 25% 168 60 40✕8=320mm Servo amplifiers 40 60✕4=240mm • The two axes use the same main and control supply, and SSCNET# cables. Thus, wiring is greatly reduced. 2 units of MR-J3-MB Options 2-axis system example 1 unit of MR-J3W-MB • Reusable regenerative energy stored in the capacitor is increased by 189% to 256% as compared to MR-J3-B servo amplifier. Regenerative energy of 17J to 46J can be reused, contributing to energy-saving. qDeceleration wAcceleration Time Servo motor wPower-running energy Regenerative energy q is stored in the capacitor and is effectively used as power-running energy w. Servo motor Servo amplifier • Rotary or linear servo motor can be selected using the rotary/linear select switch, which is located on the bottom of the servo amplifier. Available rotary servo motor series : HF-KP/HF-MP/HF-SP/HC-LP/HC-UP Available linear servo motor series : LM-H2/LM-U2 • Any combination of two rotary/linear servo motors of various series and/or capacity can be connected with MR-J3W-B servo amplifier. Servo amplifier MR-J3W-MB Servo amplifier MR-J3W-MB SSCNET# SSCNET# SSCNET# Different series and capacity of motors can be combined. A-axis rotary B-axis rotary servo motor servo motor Global FA centers Servo amplifier MR-J3W-MB Controller Rotary and linear servo motors can be combined. A-axis linear B-axis linear servo motor servo motor Cautions Time Warranty A-axis motor speed Servo support software qRegenerative energy Operation pattern B-axis motor speed MR-J3W series Peripheral equipment Simple wiring! A-axis rotary B-axis linear servo motor servo motor 132 MELSERVO-J3W Servo Amplifier Model Configurations MR-J3W- BB: SSCNET # compatible Mitsubishi general-purpose AC servo amplifier MELSERVO-J3W Series (2-axis AC servo amplifier) Symbol Rated output (W) A-axis B-axis 22 200 200 44 400 400 77 750 750 Symbol Special specifications ED Without a dynamic brake (Note 1) Notes: 1. Dynamic brake does not work at alarm occurrence or power failure. Take measures to ensure safety on the entire system. The servo amplifiers above conform to EN, UL and CSA standards. * List of compatible motors Linear servo motor (Note 1, 3) Rotary servo motor (Note 1) Symbol Axis 22 A B HF-KP HF-MP 053 053 13 13 23 23 HF-SP — HC-LP — HC-UP — 053 (Note 2, 3) 053 (Note 2, 3) 44 77 A B A B 13 (Note 2, 3) 13 (Note 2, 3) 23 23 43 43 — 43 (Note 2, 3) 43 (Note 2, 3) 51 (Note 2, 3) 73 73 52 (Note 2, 3) — LM-H2 Primary side — LM-U2 Secondary side Primary side Secondary side PAB-05M-0SS0 SA0-M-0SS0 PBB-07M-1SS0 SB0-M-1SS0 — P1A-06M-4SS0 S10-M-4SS0 PAD-10M-0SS0 SA0-M-0SS0 P2A-12M-1SS0 S20-M-1SS0 PAF-15M-0SS0 SA0-M-0SS0 P1A-06M-4SS0 S10-M-4SS0 PAD-10M-0SS0 SA0-M-0SS0 (Note 2) (Note 2) (Note 2) (Note 2) P2A-12M-1SS0 S20-M-1SS0 PAF-15M-0SS0 SA0-M-0SS0 — 52 (Note 2, 3) 72 (Note 2, 3) (Note 2) (Note 2) (Note 2) (Note 2) P2B-24M-1SS0 S20-M-1SS0 PBD-15M-1SS0 SB0-M-1SS0 P3A-24M-1SS0 S30-M-1SS0 PBF-22M-1SS0 SB0-M-1SS0 Notes: 1. Refer to “Servo Motor Specifications” in this catalog for specifications of rotary servo motors, and “LINEAR SERVO LM Series catalog L(NA)03026” for specifications of linear servo motors. 2. These motors can be used by setting parameter No.Po04 to “MM1M”. 3. These motors are not compatible with FX3U-20SSC-H controller. 133 MR-J3W-22B Rated voltage Rated current (A) 1.5 1.5 2.8 3.5 Rated current (A) Permissible voltage fluctuation 5.8 3-phase 200 to 230VAC 50/60Hz 10.4 3-phase 170 to 253VAC ±5% maximum 1-phase 200 to 230VAC 50/60Hz 55 46 3.45 (18.9) 4.46 (24.4) 9.32 (51.0) 8.5 (19) 11.0 (24.0) 23.0 (51.0) Built-in regenerative resistor 10 100 MR-RB14 100 — MR-RB34 — 300 Control system Sine-wave PWM control/current control system Dynamic brake Built-in (Note 4, 5) Safety features Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servo motor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Ambient temperature (Note 6) Ambient humidity Environment Mass (kg [lb]) Fan cooling open (IP00) Natural cooling open (IP00) Structure Atmosphere 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing) 90% RH maximum (non condensing), storage: 90% RH maximum (non condensing) Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust Elevation 1000m or less above sea level Vibration 5.9m/s2 maximum or less at 10 to 55Hz (direction of X, Y and Z axes) 1.4 (3.1) Servo support software Linear servo motor’s mass equivalent to permissible charging amount (Note 9) (kg [lb]) 22 2.3 (5.1) Notes:1. Rated output and speed of a rotary servo motor; and rated thrust and speed of a linear servo motor are applicable when the servo amplifier, combined with the rotary servo motors or the linear servo motors, is operated within the specified power supply voltage and frequency. Torque drops when the power supply voltage is below the specified value. 2. For torque characteristics when combined with a rotary servo motor, refer to the section “Servo motor torque characteristics” in this catalog. For thrust characteristics when combined with a linear servo motor, refer to “LINEAR SERVO LM Series catalog L(NA)03026”. 3. 0.25A is the value when all of the input/output points are used. The current capacity can be stepped down according to the number of input/output points in use. 4. When using the built-in dynamic brake, refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for permissible load inertia moment ratio. 5. Special specification servo amplifiers without a dynamic brake are also available: MR-J3W-MB-ED. When using the servo amplifier without a dynamic brake, the rotary and linear servo motors do not stop immediately at alarm occurrence or power failure. Take measures to ensure safety on the entire system. 6. MR-J3W-MB servo amplifiers can be mounted closely. In the case of MR-J3-44B, however, operate them at 90% or less of the effective load ratio. 7. For rotary servo motors, “reusable regenerative energy” is the energy generated when a machine, which has a moment of inertia equivalent to the permissible charging amount, decelerates from the rated speed to a stop. For linear servo motors, “reusable regenerative energy” is the energy generated when a machine, which has mass equivalent to the permissible charging amount, decelerates from the maximum speed to a stop. 8. When two axes are simultaneously decelerated, the permissible charging amount is equivalent to the total moments of inertia of both axes. Otherwise, the permissible charging amount is equivalent to the moment of inertia of each axis. 9. Mass of primary side (coil) is included. When two axes are simultaneously decelerated, the permissible charging amount is equivalent to the total masses of both axes. Otherwise, the permissible charging amount is equivalent to the mass of each axis. 10. Refer to the following for power supply capacity. • For rotary servo motor: “Servo Motor Specifications” in this catalog • For linear servo motor: “LINEAR SERVO LM Series catalog L(NA)03026” Power supply capacity for this servo amplifier is equivalent to the total power supply capacities of each motor. Cautions Rotary servo motor’s moment of inertia equivalent to permissible charging amount (Note 8) J(×10-4kg·m2) [J (oz·in2)] 17 Warranty Reusable regenerative energy (Note 7) (J) 24VDC ±10% (required current capacity: 0.25A (Note 3)) Options ±5% maximum Power consumption (W) Interface power supply Peripheral equipment Permissible frequency fluctuation MR-J3W series 1-phase 170 to 253VAC Servo amplifiers 0.4 Permissible voltage fluctuation Optional regeneration unit 5.8 For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC For 1-phase 200 to 230VAC: 1-phase 170 to 253VAC Rated current (A) Tolerable regenerative power of regenerative resistor (W) B-axis 750W 6.1 Voltage/frequency Capacitor’s charging energy A-axis 750W 2.8 3-phase 200 to 230VAC 50/60Hz or 1-phase 200 to 230VAC 50/60Hz Permissible frequency fluctuation Control circuit power supply MR-J3W-77B B-axis 400W 3-phase 170VAC Voltage/frequency (Note 1, 2) Main circuit power supply (Note 10) MR-J3W-44B A-axis 400W B-axis 200W Global FA centers Output A-axis 200W Model configurations Servo amplifier model Rated output capacity Servo motors MR-J3W-B Servo Amplifier Specifications 134 MELSERVO-J3W MR-J3W-MB Standard Wiring Diagram ● Connection example Ready OFF ON M C RA2 (B-axis) NFB CNP3A SK MC CNP1 MC Power supply 3-phase 200 to 230VAC Servo amplifier MR-J3W-MB (1st and 2nd axis) L1 L2 L3 (Note 19) 1 2 3 CNP2 10m maximum A-axis encoder A-phase pulse (differential line driver) A-axis encoder B-phase pulse (differential line driver) B-axis encoder A-phase pulse (differential line driver) B-axis encoder B-phase pulse (differential line driver) Control common Analog monitor output (Note 17) Output voltage: ±10V Maximum output current: 1mA Output voltage: ±10V Maximum output current: 1mA (Note 1) (Note 15) R A 1 B-axis malfunction R A 2 A-axis electromagnetic brake interlock B-axis electromagnetic brake interlock R A 3 R A 4 (Note 2) 24VDC power supply for interface (Note 9) (Note 3) Forced stop A-axis upper stroke limit (FLS) A-axis lower stroke limit (RLS) A-axis proximity dog (DOG) B-axis upper stroke limit (FLS) B-axis lower stroke limit (RLS) B-axis proximity dog (DOG) LA-A LAR-A LB-A LBR--A LA-B LAR-B LB-B LBR-B LG 3 16 4 17 5 18 6 19 14 MO1 LG MO2 2 1 15 SD The connection differs according to each servo motor. →Refer to CNP3A/CNP3B, CN2A/CN2B connector connection examples (1) to (4). CN2B PLATE (Note 10) ALM-A ALM-B MBR-A MBR-B 11 24 12 25 DICOM DOCOM EM1 DI1-A DI2-A DI3-A DI1-B DI2-B DI3-B 23 26 10 7 8 9 20 21 22 10m maximum CN5 Personal computer running Microsoft Windows USB cable MR-J3USBCBL3M (Note 12) MR Configurator (Setup software) MRZJW3-SETUP221E MR-J3BUSMM, MR-J3BUSMM-A/-B cable MR-J3BUSMM, MR-J3BUSMM-A/-B cable Servo amplifier MR-J3W-MB (3rd and 4th axis) (Note 7) SW1 SW2 SW1 SW2 1 CN1A MR-J3BUSMM, MR-J3BUSMM-A/-B cable 2 (Note 14) SW3 ON 1 2 Connect a controller and the servo amplifier by inserting the cable into the CN1A connector. 2 (Note 13) Controller 135 CNP3B 1 (Note 5, 6) Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH FX3U-20SSC-H (Note 18) CNP3A/CNP3B, CN2A/CN2B connector connection CN3 CN1B CN1A (Note 4) 2m maximum A-axis malfunction CN2A 1A 2A 3A 1B Built-in 2B regenerative resistor P+ C D L11 L21 CN1B Optional regeneration unit (Note 11) CN1B CN1A (Note 16) Malfunction Controller RA1 emergency (A-axis) stop EM1 RA5 Servo amplifier MR-J3W-MB (n-1th and nth axis) (Note 7, 8) SW1 SW2 1 2 Attach a cap to the unused connector to prevent adhesion of dirt. Notes: 1. Do not reverse the diode’s direction. Connecting it backwards may cause the servo amplifier to malfunction such that the signals are not output, and the forced stop and other safety circuits are inoperable. 2. Use the power supply 24VDC±10% (required current capacity: 0.25A). 0.25A is the value when all of the input/output points are used. Note that the current capacity can be stepped down according to the number of input/output points in use. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 3. The forced stop signal is issued for both axes of the servo amplifier. For overall system, apply the emergency stop on the controller side. 4. The malfunction (ALM-A/-B) signal (normally closed contact) is conducted to DOCOM in normal alarm-free condition. 5. Select the following servo amplifier in the system setting of the controller’s programming software package. MR-J3-B for a rotary servo motor and MR-J3-B Linear for a linear servo motor 6. For details on the controllers, refer to relevant programming manual or user’s manual. 7. Connections for the third and following axes are omitted. 8. Up to 16 axes (n=2 to 16) can be set using the axis selection rotary switch (SW1). 9. Devices can be assigned for DI1, DI2 and DI3 with controller setting. Refer to the controller’s instruction manuals for details on setting. These devices can be assigned with the controller, Q173DCPU, Q172DCPU, Q173HCPU, Q172HCPU, Q170MCPU, QD75MH or QD74MH. 10. This is for sink wiring. Source wiring is also possible. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 11. When not using an optional regeneration unit, connect P+ and D to use the internal regenerative resistor. When using an optional regenerative unit, disconnect P+ and D, and then connect the optional regenerative unit to P+ and C. 12. MRZJW3-SETUP221E software version C0 or above is compatible with the MR-J3W servo amplifiers. Contact your local sales office before using MR Configurator. 13. Test operation select switch (SW2-1) is used to perform test operation mode with MR Configurator. SW2-2 is for manufacturer setting. 14. Rotary/linear select switch (SW3) is located on the bottom of the servo amplifier. SW3-1 is for A-axis and SW3-2 for B-axis. Select a servo motor as follows: OFF: rotary servo motor, ON: linear servo motor 15. The electromagnetic brake interlock (MBR-A/-B) signal is for a rotary servo motor. 16. This connection is for continuing operation with one axis when an alarm occurs on the other axis. To stop the operation of the both axes with an alarm on one axis, connect RA1 and RA2 in series. 17. Output voltage range varies depending on the monitored signal. 18. Refer to “Servo Amplifier Model Configurations ● Compatible motor list” in this catalog for motors compatible with FX3U-20SSC-H. 19. When using a 1-phase 200VAC to 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. (2) HF-SP series (Note 6) Servo amplifier MR-J3W-MB Servo motor HF-KP/MP series CNP3A/CNP3B U U (Note 3) V 1A W M 4 V W (Note 3) 2A 1 B2 1 2 CN2A/CN2B P5 LG MR MRR BAT SD (3) HC-LP/HC-UP series (Note 6) Servo motor HC-LP/UP series CNP3A/CNP3B U 2B V 1A W U V W (Note 3) 2A 1 2 3 4 9 P5 LG MR MRR BAT PLATE SD A P5 LG MR MRR BAT PLATE SD when the malfunction (ALM-A/-B) or the electromagnetic brake interlock (MBR-A/-B) signal turns off. MR MRR BAT SD CNP3A/CNP3B Linear servo motor LM-H2/U2 series U U 2B V V C 1A W W D 2A M (Note 3) (Note 3) B1 RA U B2 1 2 Electromagnetic B brake (Note 2) when the malfunction (ALM-A/-B) or the electromagnetic brake interlock (MBR-A/-B) signal turns off. P5 LG MR MRR BAT SD CN2A/CN2B (Note 5) Encoder 1 2 3 4 9 B brake (Note 2) 2 1B B EM1 Contact must be open CN2A/CN2B Electromagnetic 1 P5 LG Servo amplifier MR-J3W-MB (Note 3) 24VDC for the electromagnetic brake B2 (4) LM-H2/LM-U2 series (Note 6) Servo amplifier MR-J3W-MB 1B RA U EM1 Contact must be open when the malfunction (ALM-A/-B) or the electromagnetic brake interlock (MBR-A/-B) signal turns off. (Note 1) B1 24VDC for the electromagnetic brake (Note 2) Options P5 LG MR MRR BAT PLATE SD D Peripheral equipment RA U Electromagnetic B brake Encoder CN2A/CN2B M B C (Note 3) B1 EM1 Contact must be open 1 2 3 4 9 A Servo amplifiers (Note 3) 24VDC for the electromagnetic brake U MR-J3W series 2A 2B Servo support software W U 3 5 6 1 2 3 4 THM1 THM2 P5 LG MR MRR PLATE SD Thermistor G1 q G2 (Note 5) Linear encoder (Note 4) Refer to “Connection Example with Linear Encoder” in this catalog for signal connection with a linear encoder. Notes: 1. The signals shown is applicable when using a two-wire type encoder cable. When using a four-wire type encoder cable for HF-KP/HF-MP series, refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 2. This is for the motor with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity. 3. For grounding, connect the ground wire to the control box’s protection ground (PE) terminal via the servo amplifier’s protection ground (PE) terminal. 4. Refer to “Compatible Linear Encoder” in the following page for details on linear encoders. 5. Manufacture these cables. The signal assignments shown is applicable when using a two-wire type encoder cable. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for manufacturing the cables. 6. Refer to “Servo Amplifier Model Configurations ● Compatible motor list” in this catalog for motors compatible with FX3U-20SSC-H. Cautions 1A W 1B Warranty V CNP3A/CNP3B 2 Global FA centers 2B V Servo motor HF-SP series Encoder 1B Servo amplifier MR-J3W-MB Servo motors (1) HF-KP/HF-MP series (Note 6) Model configurations CNP3A/CNP3B and CN2A/CN2B Connectors Connection Examples 136 MELSERVO-J3W LG P5 RQ /RQ FG CN2L 5 6 2 1 3 4 PLATE (Note 1) CN2L 5 6 2 3 4 PLATE (Note 1) THM1 THM2 LG P5 MR2 MRR2 SD inner LG P5 MR MRR Case SD Renishaw Inc. Linear encoder CN2L (Note 1) 5 THM1 6 THM2 2 LG 1 P5 3 MR2 4 MRR2 PLATE SD Servo amplifier Mitutoyo Corporation Linear scale Connection Examples with Linear Encoder THM1 THM2 LG P5 MD2 MDR2 MR2 MRR2 SD 0V 5V SD /SD RQ /RQ FG THM1 THM2 LG MR2 MRR2 SD 0V MR MRR SHD Sony Manufacturing Systems Corporation Linear encoder (Note 1) Stabilized power supply (5V/ 12 to 24V) CN2L 5 6 2 1 7 8 3 4 PLATE Heidenhain Corporation Linear encoder THM1 THM2 P5 LG MR2 MRR2 MD2 MDR2 SD Sony Manufacturing Systems Corporation Interpolator CN2L 5 6 1 2 3 4 7 8 PLATE Notes: 1. When manufacturing the linear encoder connection cable, use an optional CN2L connector (MR-J3CN2). Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on the wiring. Compatible Linear Encoders (Note 1) Linear encoder type Manufacturer Model Resolution AT343A AT543A-SC Mitutoyo Corporation Absolute type Heidenhain Corporation Mitsubishi serial interface compatible Sony Manufacturing Systems Corporation (Note 4) Incremental type Renishaw Inc. ST741A Effective Communication Rated speed measurement method (Note 2) length (maximum) 2.0m/s 3000mm 2.5m/s 2200mm 4.0m/s 6000mm 0.05µm 0.5µm ST743A 0.1µm LC 493M LC 193M 0.05µm/ 0.01µm SL710+PL101-R/RH +MJ830 or MJ831 2.0m/s 2040mm 3.0m/s 4240mm 0.2µm (Note 3) 6.4m/s 3000mm RGH26P 5µm 4.0m/s 1µm 3.2m/s RGH26R 0.5µm 1.6m/s LIDA 485+EIB 392M 0.0013µm (20/16384µm) 4.0m/s LIDA 487+EIB 392M 2-wire type Absolute 4-wire type RGH26Q Heidenhain Corporation Position detection system 2-wire type Incremental 70000mm 30040mm 6040mm 4-wire type Notes: 1. Consult with the relevant linear encoder manufacturer for details on the linear encoder’s working environment and specifications such as ambient temperature, vibration resistance and protection level. Also, contact the manufacturer when using the linear encoder in high electrostatic noise environment. 2. The indicated values are the linear encoder’s rated speed when used in combination with the Mitsubishi 2-axis servo amplifier. The values may differ from the manufacturers’ specifications. 3. The resolution differs according to the setting value of the interpolator, MJ830/MJ831 manufactured by Sony Manufacturing Systems Corporation. 4. Sony manufacturing systems corporation’s SH13 is out of production. Contact the manufacturer for more details. 137 (Unit: mm) ● MR-J3W-22B, MR-J3W-44B Exhaust (only for MR-J3W-44B) 2-ø6 mounting hole 60 Approx. 80 195 6 < Terminal arrangement > Model configurations MR-J3W-MB Servo Amplifier Dimensions CNP2 1 P+ L11 1 L2 2 C L21 2 L3 3 D CN3 CNP1 L1 168 3 A CN1B 156 CN1A Cooling fan airflow direction (Note 1) (only for MR-J3W-44B) CNP3A W B CNP3B U 1 V 2 W U 1 V 2 CN4 6 PE CN2B CN2A CNP3B CNP3B CNP3A CNP3A CNP2 CNP2 6 6 A 6 48 6 B A B Exhaust (only for MR-J3W-44B) SW3 PE Servo amplifiers CN5 CNP1 CNP1 Servo motors CHARGE Screw size: M4 Options < Mounting screw size > M5 Notes: 1. Not necessary to open an air hole for the cooling fan on control box. ● MR-J3W-77B Approx. 80 195 Exhaust < Terminal arrangement > 6 100 CNP1 CHARGE CNP2 L1 1 P+ L11 L2 2 C L21 L3 3 D 1 2 CN3 CN5 CNP1 Peripheral equipment 2-ø6 mounting hole A CNP3A CN2BCN2A CN1B CNP3B W CN4 A 6 PE 6 3 B CNP3B U 1 V 2 B W A U 1 V 2 B SW3 Cooling fan Screw size: M4 < Mounting screw size > M5 Cautions Exhaust Warranty 6 Global FA centers 88 Servo support software 6 PE 6 MR-J3W series 168 CN1A CNP3A 156 CNP2 138 MELSERVO-J3W MR-J3W Basic Configurations Necessary optional cables and connectors vary depending on the servo motor series. Refer to the following tables for necessary options. ● Selecting options for servo amplifier Servo amplifier SSCNET3 compatible Reference MR-J3W-MB P.141 to 142 in this catalog ● Selecting options for servo motor Use the cables in the following tables. For the cable descriptions, refer to the relevant numbers in each list. Rotary servo motor Linear servo motor Reference list Servo motor Capacity Encoder cable Servo motor power supply cable Electromagnetic brake cable (Note 1) HF-KPM(B) Column A in encoder cable list Column A in servo motor power supply cable list Column A in electromagnetic brake cable list HF-MPM(B) Column A in encoder cable list Column A in servo motor power supply cable list Column A in electromagnetic brake cable list HF-SPM(B) Column B in encoder cable list Column B in servo motor power supply cable list Column B in electromagnetic brake cable list HC-LPM(B) Column B in encoder cable list Column C in servo motor power supply cable list — (Note 2) HC-UPM(B) Column B in encoder cable list Column C in servo motor power supply cable list — (Note 2) LM-H2 series Column C in encoder cable list LM-U2 series Notes: 1. An electromagnetic cable is required only for servo motor with an electromagnetic brake. 2. An electromagnetic cable is not required for HC-LP52B and HC-UP72B as the power supply connector has electromagnetic brake terminals. ● Encoder cable list Cable length 10m or shorter (Direct connection type) IP rating Cable lead (Note 1) out direction Motor shaft side Long bending life MR-J3ENCBLMM-A1-H Standard MR-J3ENCBLMM-A1-L Opposite of motor shaft Long bending life MR-J3ENCBLMM-A2-H Standard MR-J3ENCBLMM-A2-L IP65 Long bending life Motor shaft side Standard IP20 Long bending life Opposite of motor shaft A Standard Exceeding 10m (Relay type) Long bending life Motor shaft side Standard IP65 Long bending life Opposite of motor shaft Standard B C 2 to 50m 2 to 30m — Model Bending life IP67 — — — Note q on P.145 in this catalog. w on P.145 in this catalog. Two types of cables are required: MR-J3JCBL03M-A1-L and MR-EKCBLMM-H e and t on P.145 in this Two types of cables are required: catalog. MR-J3JCBL03M-A1-L and MR-EKCBLMM-L Two types of cables are required: MR-J3JCBL03M-A2-L and MR-EKCBLMM-H r and t on P.145 in this Two types of cables are required: catalog. Select one from the list. MR-J3JCBL03M-A2-L and MR-EKCBLMM-L Two types of cables are required: MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-H u and o on P.145 in this Two types of cables are required: catalog. MR-J3JSCBL03M-A1-L and MR-J3ENSCBLMM-L Two types of cables are required: MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-H i and o on P.145 in this Two types of cables are required: catalog. MR-J3JSCBL03M-A2-L and MR-J3ENSCBLMM-L Long bending life MR-J3ENSCBLMM-H Standard MR-J3ENSCBLMM-L — Reference Manufacture a cable that fits to MR-J3THMCN2 (optional connector set). o on P.145 in this catalog. Select one from the list. @4 on P.146 in this catalog. — Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 139 MR-PWS1CBLMM-A2-L Motor shaft side IP55 !3 on P.146 in this catalog. Select one from the list. Connect a user-manufactured cable to MR-PWS2CBL03M-A1-L (optional cable). !4 on P.146 in this catalog. Connect a user-manufactured cable to MR-PWS2CBL03M-A2-L (optional cable). !5 on P.146 in this catalog. Standard Opposite of motor shaft IP rating (Note 1) Servo motor Model Reference B IP67 HF-SP51, 52 Manufacture a cable that fits to MR-PWCNS4 (optional connector). !6 on P.146 in this catalog. C IP67 HC-LP52 HC-UP72 Manufacture a cable that fits to MR-PWCNS1 (optional connector). !7 on P.146 in this catalog. Note Select one that is compatible with the servo motor. ● Electromagnetic brake cable list Cable length 10m or shorter (Direct connection type) IP rating Cable lead (Note 1) out direction Model Motor shaft side Long bending life MR-BKS1CBLMM-A1-H Standard MR-BKS1CBLMM-A1-L Opposite of motor shaft Long bending life MR-BKS1CBLMM-A2-H Standard MR-BKS1CBLMM-A2-L IP65 A Exceeding 10m (Relay type) Bending life Motor shaft side IP55 Note !8 on P.146 in this catalog. !9 on P.146 in this catalog. Select one from the list. Connect a user-manufactured cable to MR-BKS2CBL03M-A1-L (optional cable). @0 on P.146 in this catalog. Connect a user-manufactured cable to MR-BKS2CBL03M-A2-L (optional cable). @1 on P.146 in this catalog. Standard Opposite of motor shaft IP rating (Note 1) Servo motor Model Manufacture a cable that fits to MR-BKCNS1 (optional connector set) (straight type). B IP67 Reference Model configurations MR-PWS1CBLMM-A2-H Standard Servo motors Long bending life Reference @2 on P.146 in this catalog. HF-SP51B, 52B Manufacture a cable that fits to MR-BKCNS1A @3 on P.146 in this catalog. (optional connector set) (angled type). Note Select one that is compatible with the servo motor. Notes: 1. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. Peripheral equipment Opposite of motor shaft !2 on P.146 in this catalog. MR-J3W series MR-PWS1CBLMM-A1-L IP65 Servo support software MR-PWS1CBLMM-A1-H Standard Note Cautions Long bending life Reference Servo amplifiers Model Motor shaft side A Exceeding 10m (Relay type) Bending life Warranty 10m or shorter (Direct connection type) IP rating Cable lead (Note 1) out direction Global FA centers Cable length Options ● Servo motor power supply cable list 140 MELSERVO-J3W Options ● Cables and connectors for MR-J3W-B Controller Q173DCPU Q172DCPU Q173HCPU Q172HCPU Q170MCPU QD75MH QD74MH FX3u-20SSC-H Servo amplifier uio Servo amplifier !2 !0 CN3 qw (Note 1) MR Configurator (Setup software) MRZJW3-SETUP221E CN5 CNP1 CNP2 CN1A CNP3A CN1B !3!4 CNP1 CN5 CN3 CNP2 CN1A CNP3A CN1B !5 er ty (Note 1) !6 uio CNP3B !1 CNP3B CN2A CN2A CN2B CN2B !0 !7 CN4 (Note 2) Battery case: MR-BTCASE Battery: MR-BAT ✕ 8 pieces CN4 Attach a cap to the unused connector. !8 To B-axis rotary/linear servo motor To A-axis rotary/linear servo motor Notes: 1. These connector sets are not included with the servo amplifier. Please purchase them separately. 2. Battery case (MR-BTCASE) and batteries (MR-BAT) are not required when configuring absolute position detection system with linear servo motor. *Crimping tools are required for the following connector sets. For CNP3A and CNP3B For CNP1 and CNP2 Item q MR-J3WCNP12-DM IP rating Description — w CNP1/CNP2 connector set (Qty: 10pcs each) MR-J3WCNP12-DM-10P — e CNP3A/CNP3B motor power supply connector set (Qty: 1pc) (for narrow wires) MR-J3WCNP3-DL — r CNP3A/CNP3B motor power supply connector set (Qty: 20pc) (for narrow wires) MR-J3WCNP3-DL-20P t CNP3A/CNP3B motor power supply connector set (Qty: 1pc) (for thick wires) MR-J3WCNP3-D2L CNP3A/CNP3B motor power supply connector set (Qty: 20pc) (for thick wires) MR-J3WCNP3-D2L-20P y 141 CNP1/CNP2 connector set (Qty: 1pc each) Model CNP1 main power supply connector set (JST Mfg.) J43FSS-03V-KX (receptacle housing) BJ4F-71GF-M3.0 (receptacle contact) <Applicable cable example> Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.0mm to φ3.8mm Crimping tool (YRF-1130) is required. CNP2 main power supply connector set (JST Mfg.) F32FMS-06V-KXY (receptacle housing) BF3F-71GF-P2.0 (receptacle contact) <Applicable cable example> Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.4mm Crimping tool (YRF-1070) is required. Use this connector set when connecting a rotary servo motor and servo amplifier with MR-PWS1CBLMM-M cable. — CNP3A/CNP3B motor power supply connector set (JST Mfg.) F35FDC-04V-K (receptacle housing) LF3F-41GF-P2.0 (receptacle contact) <Applicable cable example> Wire size: 0.75mm2 (AWG19) to 1.25mm2 (AWG16) Insulated outer diameter: φ1.8mm to φ2.8mm Crimping tool (YRF-880) is required. Use this connector set when using HF-SP/HC-LP/HC-UP servo motor series or when using a junction cable for HF-KP/HF-MP servo motor series. — — CNP3A/CNP3B motor power supply connector set (JST Mfg.) F35FDC-04V-K (receptacle housing) BF3F-71GF-P2.0 (receptacle contact) <Applicable cable example> Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.3mm Crimping tool (YRF-1070) is required. MR-J3BUSMM i SSCNET3 cable (Note 4) (Standard cable for outside panel) MR-J3BUSMM-A o SSCNET3 cable (Note 4) (Long distance cable, long bending life) !0 Connector set for SSCNET3 (Note 4) MR-J3BCN1 (Note 3) — !1 Connector cap for SSCNET3 (Standard accessory) — !2 Personal computer communication cable MR-J3USBCBL3M — USB cable M=cable length: 0.15, 0.3, 0.5, 1, 3m M=cable length: 5, 10, 20m MR-J3BUSMM-B M=cable length: 30, 40, 50m (Note 2) Cable length: 3m — Connector (Japan Aviation Electronics Industry) PF-2D103 (connector) Connector (Japan Aviation Electronics Industry) PF-2D103 (connector) Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector) Connector (Japan Aviation Electronics Industry) CF-2D103-S (connector) — — Connector (Japan Aviation Electronics Industry) PF-2D103 (connector) Amplifier connector mini-B connector (5 pins) Connector (Japan Aviation Electronics Industry) PF-2D103 (connector) Personal computer connector A connector Note: This cable cannot be used with the SSCNET3 compatible controller. MR-J2CMP2 (Qty: 1pc) — Connector set (for CN3) !4 Amplifier connector (3M or an equivalent product) 10126-3000PE (connector) 10326-52F0-008 (shell kit) MR-TB26A Junction terminal block connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit) Amplifier connector (3M or an equivalent product) 10126-6000EL (connector) 10326-3210-000 (shell kit) — Amplifier connector (HIROSE ELECTRIC) DF3-2428SC(F)C (socket contact) DF3-2S-2C (socket) MR-J3BT1CBLMM M=cable length: 0.3, 1m — For CN4 Battery connection cable Battery case connector (3M or an equivalent product) 10120-3000PE (connector) 10320-52F0-008 (shell kit) (Note 1) Junction connector (HIROSE ELECTRIC) DF3-EP2428PC(F)A (plug contact) DF3-2EP-2C (junction plug) !8 Battery connection relay cable (Note 5) MR-J3BT2CBLMM M=cable length: 0.3, 1m — Amplifier connector (HIROSE ELECTRIC) DF3-2428SC(F)C (socket contact) DF3-2S-2C (socket) Notes: 1. The connector and the shell kit are of soldered type. Models for press bonding type are 10120-6000EL (connector) and 10320-3210-000 (shell kit). 2. For the ultra-long bending life cables and/or for unlisted lengths which are 20m or shorter (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 3. Special tools are required. Contact your local sales office for details. 4. Look carefully through the precautions enclosed with the options before use. 5. Up to 4 units (8 axes) of MR-J3W-MB servo amplifiers are connectable by using this cable. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for more details. MR-J3W series Junction terminal block — Servo support software !6 M=cable length: 0.5, 1m Cautions MR-TBNATBLMM Warranty Junction terminal block cable Peripheral equipment MR-ECN1 (Qty: 20pcs) !5 !7 Model configurations SSCNET3 cable (Note 4) (Standard cord for inside panel) Description Servo motors u !3 For CN3A/CN3B IP rating Options Model Global FA centers For CN5 For CN1B For controller, CN1A and CN1B Item Servo amplifiers ● Cables and connectors for MR-J3W-B 142 MELSERVO-J3W Options ● Cables and connectors for servo motor <For HF-KP/HF-MP servo motor series: encoder cable length 10m or shorter> ● For leading the cables out in a direction of the motor shaft CNP1 Motor power supply cable To servo amplifier’s CNP3A/CNP3B connector !2 CN3 CNP2 Motor electromagnetic brake cable CN5 CNP3A CN1A CN1B CNP3B !8 Encoder cable CN2A CN2B To servo amplifier’s CN2A/CN2B connector CN4 q Servo motor ● For leading the cables out in an opposite direction of the motor shaft Motor power supply cable To servo amplifier’s CNP3A/CNP3B connector !3 Motor electromagnetic brake cable !9 Encoder cable CNP1 CN5 CN3 To servo amplifier’s CN2A/CN2B connector CNP2 w CNP3A CN1A CN1B CNP3B CN2A CN2B CN4 Servo motor <For HF-KP/HF-MP servo motor series: encoder cable length over 10m> ● For leading the cables out in a direction of the motor shaft !4 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3A/CNP3B connector (Note 2) Manufacture a relay cable. @0 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable. Encoder cable e (Note 1) t CNP1 y Encoder cable To servo amplifier’s CN2A/CN2B connector o u (Note 1) CN5 CN3 CNP2 CNP3A CN1A CN1B CNP3B CN2A !0 CN2B CN4 Servo motor ● For leading the cables out in an opposite direction of the motor shaft !5 Motor power supply cable (Wire size 0.75mm2 (AWG19)) To servo amplifier’s CNP3A/CNP3B connector (Note 2) Manufacture a relay cable. @1 Motor electromagnetic brake cable (Wire size 0.5mm2 (AWG20)) (Note 3) Manufacture a relay cable. Encoder cable r (Note 1) t CNP1 y Encoder cable i (Note 1) o To servo amplifier’s CN2A/CN2B connector CN5 CN3 CNP2 CN1A CNP3A CN1B CNP3B CN2A !0 CN2B CN4 Servo motor Notes: 1. This cable does not have a long bending life, so always fix the cable before using. 2. If the length exceeds 10m, relay a cable using MR-PWS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 3. If the length exceeds 10m, relay a cable using MR-BKS2CBL03M-A1-L/-A2-L cable. This cable does not have a long bending life, so always fix the cable before using. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on manufacturing the relay cable. 143 Model configurations <For HF-SP servo motor series> Motor power supply connector set To servo amplifier’s CNP3A/CNP3B connector Manufacture a cable. Manufacture a cable. Manufacture a cable. CNP1 Encoder cable CN5 CN3 o To servo amplifier’s CN2A/CN2B connector CNP2 CNP3A !0 CN1A CN1B CNP3B CN2A CN2B !1 Servo motor CN4 <For HC-LP/HC-UP servo motor series> Motor power supply connector set !7 Servo amplifiers @3 To servo amplifier’s CNP3A/CNP3B connector Manufacture a cable. CNP1 Encoder cable CN5 CN3 o To servo amplifier’s CN2A/CN2B connector CNP2 CNP3A !0 CN1A Options @2 Servo motors !6 Motor electromagnetic brake connector set CN1B CNP3B CN2A CN4 Servo motor <For LM-H2/LM-U2 linear servo motor series> Peripheral equipment CN2B !1 Servo amplifier MR-J3W series CN5 CN3 CNP2 CN1A CNP3A CN1B CNP3B CN2A @4 To servo amplifier’s CN2A/CN2B connector To linear servo motor thermistor (Note 1) CN2B @5 CN4 @5 To linear encoder (Note 1) Manufacture a cable. Servo support software CNP1 Global FA centers Warranty Cautions Notes: 1. Necessary options vary depending on a linear encoder. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details. 144 MELSERVO-J3W Options ● Cables and connectors for servo motor Item q 10m or shorter (Direct connection type) w Encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft Encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft e Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft r Model MR-J3ENCBLMM-A1-H M=cable length: 2, 5, 10m (Note 1, 3) MR-J3ENCBLMM-A1-L M=cable length: 2, 5, 10m (Note 1) MR-J3ENCBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3) MR-J3ENCBLMM-A2-L M=cable length: 2, 5, 10m (Note 1) MR-J3JCBL03M-A1-L Cable length: 0.3m (Note 1) MR-J3JCBL03M-A2-L Cable length: 0.3m (Note 1) MR-EKCBLMM-H Amplifier-side encoder cable for HF-KP/HF-MP series t M=cable length: 20, 30, 40, 50m (Note 1, 3) MR-EKCBLMM-L M=cable length: 20, 30m (Note 1) IP rating (Note 2) IP65 IP65 For rotary servo motor encoder u Motor-side encoder cable for HF-KP/HF-MP series Lead out in direction of motor shaft i Motor-side encoder cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) IP65 IP20 IP20 IP20 Encoder connector (Tyco Electronics) 1674320-1 Junction connector (Tyco Electronics) 1473226-1 (with ring) (contact) 1-172169-9 (housing) 316454-1 (cable clamp) Use this in combination of t or y. Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) IP20 Use this in combination of e or r. Junction connector (Tyco Electronics) 1-172161-9 (housing) 170359-1 (connector pin) MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) (Relay type) Junction connector set for HF-KP/HF-MP MR-ECNM series Encoder connector (Tyco Electronics) 1674320-1 IP65 Exceeding 10m y Description IP20 Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) <Applicable cable example> Wire size: 0.3mm2 (AWG22) Completed cable outer diameter: φ8.2mm Use these in combination of e or r. Crimping tool (91529-1) is required. MR-J3JSCBL03M-A1-L IP65 Cable length: 0.3m (Note 1) (Note 5) MR-J3JSCBL03M-A2-L IP65 Cable length: 0.3m (Note 1) (Note 5) Encoder connector (Tyco Electronics) 1674320-1 Junction connector (DDK) CM10-CR10P-M (cable receptacle) Use these in combination of o or !0. Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) MR-J3ENSCBLMM-H M=cable length: IP67 2, 5, 10, 20, 30, 40, 50m (Note 1, 3, 4) o Encoder cable for HF-KP/HF-MP/HF-SP/HC-LP/ HC-UP series MR-J3ENSCBLMM-L M=cable length: 2, 5, 10, 20, 30m (Note 1, 4) !0 Encoder connector set for HF-KP/HF-MP/HF-SP/HC-LP/ HC-UP series MR-J3SCNS (Note 4) IP67 Encoder connector (DDK) <For 10m or shorter cable> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C1) (D8)-100 (socket contact) <For exceeding 10m> CM10-SP10S-M (D6) (straight plug) CM10-#22SC(C2) (D8)-100 (socket contact) Use these in combination of u or i for HF-KP/HF-MP series. IP67 Encoder connector (DDK) CM10-SP10S-M (D6) (straight plug) CM10-#22SC(S1) (D8)-100 (socket contact) Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) <Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm Use these in combination of u or i for HF-KP/HF-MP series. !1 Encoder connector set for HF-SP/HC-LP/HC-UP series MR-J3SCNSA (Note 4) IP67 Encoder connector (DDK) CM10-AP10S-M(D6) (angled plug) CM10-#22SC(S1)(D8)-100 (socket contact) Amplifier connector 36210-0100PL (receptacle, 3M) 36310-3200-008 (shell kit, 3M), or 54599-1019 (connector set, Molex) <Applicable cable example> Wire size: 0.5mm2 (AWG20) or smaller Completed cable outer diameter: φ6.0mm to φ9.0mm 145 Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. For the ultra-long bending life cables and/or for unlisted lengths (available in the ultra-long bending life cables), contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Encoder cable: MR-J3ENSCBLMM-H-S06 (long bending life) or MR-J3ENSCBLMM-L-S06 (standard bending life) Encoder connector set: MR-J3SCNS-S06 (straight type) or MR-J3SCNSA-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the encoder cable or the encoder connector set in the table. Contact your local sales office for more details. 5. The encoder cable is rated IP65 while the junction connector is rated IP67. !6 !7 Power supply connector set for HF-SP51, 52 Power supply connector set for HC-LP52, HC-UP72 !8 10m or shorter (Direct connection type) For linear servo motor For rotary servo motor electromagnetic brake !9 @0 Exceeding 10m (Relay type) @1 @2 Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in direction of motor shaft Brake cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft Brake connector set for HF-SP51B, 52B @3 Brake connector set for HF-SP51B, 52B @4 Connector set (for linear encoder and thermistor) @5 Connector set (for linear encoder and thermistor connection) MR-PWS1CBLMM-A2-L M=cable length: 2, 5, 10m (Note 1, 4) MR-PWS2CBL03M-A1-L Cable length: 0.3m (Note 1) MR-PWS2CBL03M-A2-L Cable length: 0.3m (Note 1) MR-PWCNS4 (Straight type) MR-PWCNS1 IP65 IP65 *The cable is not shielded. IP55 Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact) IP55 Lead-out *The cable is not shielded. Motor power supply connector (DDK) CE05-6A18-10SD-D-BSS (plug) (straight) CE3057-10A-1-D (cable clamp) IP67 IP67 MR-BKS1CBLMM-A1-H IP65 MR-BKS1CBLMM-A1-L M=cable length: 2, 5, 10m (Note 1) MR-BKS1CBLMM-A2-H M=cable length: 2, 5, 10m (Note 1, 3) MR-BKS1CBLMM-A2-L M=cable length: 2, 5, 10m (Note 1) MR-BKS2CBL03M-A1-L Cable length: 0.3m (Note 1) <Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ10.5mm to φ14.1mm Motor power supply connector (DDK) CE05-6A22-23SD-D-BSS (plug) (straight) CE3057-12A-2-D (cable clamp) (Straight type) M=cable length: 2, 5, 10m (Note 1, 3) Lead-out IP65 IP65 <Applicable cable example> Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12) Completed cable outer diameter: φ9.5mm to φ13mm Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact) Cable length: 0.3m (Note 1) IP65 *The cable is not shielded. IP55 Motor brake connector (Japan Aviation Electronics Industry) JN4FT02SJ2-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact) IP55 *The cable is not shielded. MR-BKCNS1 (Note 4) (Straight type) MR-BKCNS1A (Note 4) (Angled type) MR-J3THMCN2 MR-J3CN2 Model configurations Lead-out Lead-out MR-BKS2CBL03M-A2-L Servo motors M=cable length: 2, 5, 10m (Note 1) Servo amplifiers !5 Power supply cable for HF-KP/HF-MP series Lead out in direction of Exceeding motor shaft 10m Power supply cable (Relay type) for HF-KP/HF-MP series Lead out in opposite direction of motor shaft MR-PWS1CBLMM-A2-H Motor power supply connector (Japan Aviation Electronics Industry) JN4FT04SJ1-R (plug) ST-TMH-S-C1B-100-(A534G) (socket contact) Options !4 Power supply cable for HF-KP/HF-MP series Lead out in opposite direction of motor shaft M=cable length: 2, 5, 10m (Note 1) IP65 MR-J3W series For rotary servo motor power supply !3 MR-PWS1CBLMM-A1-L IP65 Servo support software (Direct connection type) M=cable length: 2, 5, 10m (Note 1, 4) Description Motor brake connector (DDK) (soldered type) CM10-SP2S-L(D6)(straight plug) CM10-#22SC(S2)(D8)-100(socket contact) IP67 <Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm Cautions 10m or shorter MR-PWS1CBLMM-A1-H IP rating (Note 2) Motor brake connector (DDK) (soldered type) CM10-AP2S-L(D6) (angled plug) CM10-#22SC(S2)(D8)-100 (socket contact) IP67 — — <Applicable cable example> Wire size: 1.25mm2 (AWG16) or smaller Completed cable outer diameter: φ9.0mm to φ11.6mm Junction connector (3M) 36110-3000FD (plug) 36310-F200-008 (shell kit) Amplifier connector 36210-0100PL (receptacle, 3M), 36310-3200-008 (shell kit, 3M) or 54599-1019 (connector set, Molex) Linear encoder and thermistor connection connector 36210-0100PL (receptacle, 3M), 36310-3200-008 (shell kit, 3M) or 54599-1019 (connector set, Molex) Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 2. The IP rating indicated is for the connector’s protection against ingress of dust and water when coupled to a servo amplifier/servo motor. If the IP rating of the servo amplifier/servo motor differs from that of these connectors, overall IP rating depends on the lowest of all. 3. Contact your local sales office for the cables with ultra-long bending life and/or for unlisted lengths. 4. Select from below if there is a potential risk that a high vibration may be applied to connectors. Brake connector set: MR-BKCNS1-S06 (straight type) or MR-BKCNS1A-S06 (angled type) Connector cover: MR-J3ENS-CVR (straight type) or MR-J3ENSA-CVR (angled type) Be sure to use this connector cover when using the brake connector set in the table. Contact your local sales office for more details. Warranty !2 Power supply cable for HF-KP/HF-MP series Lead out in direction of motor shaft Model Global FA centers Item Peripheral equipment ● Cables and connectors for servo motor 146 MELSERVO-J3W Ordering Information for Customers To order the following products, contact the relevant manufacturers directly. When manufacturing a cable with the following connectors, refer to the relevant manufacturers’ instruction manuals for wiring and assembling procedures. Furthermore, refer to “Ordering Information for Customers” on page 112 to 115 in this catalog for encoder, power supply and electromagnetic brake cables. ● Main circuit power supply cable (for CNP1) Model Description Wire size Terminal processing type: cut SC-EMP01CBLMM-L L1 L2 L3 M= cable length: 2, 5m (Note 2, 3) AWG14 Mitsubishi Electric System & Service Co., Ltd. (Note 1) ● Control circuit power supply cable (for CNP2-B(Y)) Model Description Wire size Terminal processing type: cut SC-ECP01CBLMM-L L11 L21 M= cable length: 2, 5m AWG16 (Note 2, 3) Mitsubishi Electric System & Service Co., Ltd. (Note 1) ● Built-in regenerative resistor short connector (for CNP2-A(X)) Model Description Wire size P+ SC-ERG02CBL01M-L AWG14 D Mitsubishi Electric System & Service Co., Ltd. (Note 1) ● Optional regeneration unit cable (for CNP2-A(X)) Model Description Wire size Terminal processing type: cut SC-ERG01CBLMM-L P+ C M= cable length: 2, 5m AWG14 (Note 2, 3) Mitsubishi Electric System & Service Co., Ltd. (Note 1) ● Power supply cable for HF-KP/HF-MP rotary servo motor series (direct connection type) Model SC-EPWS1CBLMM-A1-L M= cable length: 2, 5, 10m (Note 2, 3) SC-EPWS1CBLMM-A2-L M= cable length: 2, 5, 10m (Note 2, 3) SC-EPWS1CBLMM-A1-H M= cable length: 2, 5, 10m (Note 2, 3) SC-EPWS1CBLMM-A2-H M= cable length: 2, 5, 10m (Note 2, 3) Description AWG18X4C Lead out in opposite direction of motor shaft Standard bending life Lead out in direction of motor shaft Long bending life Mitsubishi Electric System & Service Co., Ltd. (Note 1) AWG19X4C Lead out in opposite direction of motor shaft Long bending life Notes: 1. Contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 2. Unlisted lengths are also available per meter: up to 10m for servo amplifier power supply cable and up to 30m for motor power supply cable. 3. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 147 Wire size Lead out in direction of motor shaft Standard bending life Wire size Terminal processing type: cut AWG18X4C (2, 5, 10m) Standard bending life AWG16X4C (20, 30m) (Note 2, 3) SC-EPWS2CBLMM-H AWG19X4C (2, 5, 10m) Long bending life Mitsubishi Electric System & Service Co., Ltd. (Note 1) (Note 2, 3) AWG14X4C (20, 30m) Servo amplifiers Notes: 1. Contact Mitsubishi Electric System & Service Co., Ltd. FA PRODUCT DIVISION by email: [email protected] 2. Unlisted lengths are also available per meter: up to 30m for motor power supply cable. 3. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life. 4. A separate motor-side power supply connector is required for HF-SP/HC-LP/HC-UP rotary servo motor series. ● Servo amplifier main circuit power supply connector (CNP1) *A crimping tool is required. Model Receptacle housing BJ4F-71GF-M3.0 Applicable wire example Description JST Mfg. Co., Ltd. Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.0mm to φ3.8mm Crimping tool (YRF-1130) is required. ● Servo amplifier main circuit power supply connector (CNP2) *A crimping tool is required. Model Receptacle housing Receptacle contact Description Applicable wire example Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.4mm Crimping tool (YRF-1070) is required. BF3F-71GF-P2.0 LF3F-41GF-P2.0 Wire size: 0.75mm2 (AWG19) to 1.25mm2 (AWG16) Insulated outer diameter: φ1.8mm to φ2.8mm Crimping tool (YRF-880) is required. 917511-2 Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.2mm to φ2.8mm Crimping tool (91560-1) is required. Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ3.3mm to φ3.8mm Crimping tool (91561-1) is required. ● Motor power supply connector (CNP3A/CNP3B) *A crimping tool is required. Receptacle contact Description Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.4mm to φ3.4mm Crimping tool (YRF-1070) is required. BF3F-71GF-P2.0 JST Mfg. Co., Ltd. F35FDC-04V-K 175363-1 Applicable wire example LF3F-41GF-P2.0 Wire size: 0.75mm2 (AWG19) to 1.25mm2 (AWG16) Mitsubishi optional cable: MR-PWS1CBLMM-AM-M Insulated outer diameter: φ1.8mm to φ2.8mm Crimping tool (YRF-880) is required. 917511-2 Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ2.2mm to φ2.8mm Crimping tool (91560-1) is required. 353717-2 175218-2 Tyco Electronics Corporation Wire size: 1.25mm2 (AWG16) to 2.0mm2 (AWG14) Insulated outer diameter: φ3.3mm to φ3.8mm Crimping tool (91561-1) is required. Mitsubishi optional cable: MR-PWS1CBLMM-AM-M Crimping tool (PEW12) and die assembly (1762957-1) are required. Cautions Model Warranty 353717-2 Servo support software Tyco Electronics Corporation 3-178129-6 Receptacle housing MR-J3W series JST Mfg. Co., Ltd. F32FMS-06V-KXY Global FA centers J43FSS-03V-KX Receptacle contact Options M= cable length: 2, 5, 10, 20, 30m Peripheral equipment M= cable length: 2, 5, 10, 20, 30m Servo motors Description Model SC-EPWS2CBLMM-L Model configurations ● Power supply cable for HF-KP/HF-MP rotary servo motor series (junction type) ● Power supply cable for HF-SP/HC-LP/HC-UP rotary servo motor series (Note 4) ● Power supply cable for LM-H2/LM-U2 linear servo motor 148 MELSERVO-J3W Options ● Battery case (MR-BTCASE) and battery (MR-BAT) MR-BTCASE is a case that stores 8 pieces of batteries (MR-BAT) by connecting the connectors. Up to 4 units (8 axes) of MR-J3W servo amplifiers can be connected to this battery case. When using the battery case with two or more servo amplifiers, use an optional cable, MR-J3BT2CBLMM. Rotary servo motor’s absolute position data can be retained by using the battery case and batteries. They are not required when the servo system is used in incremental mode or when configuring absolute position detection system with the linear servo motor. The batteries are not included with the battery case. Please purchase the batteries separately. External dimensions (assembled) 25 (70) MR-BAT (Unit: mm) 130 2-ø5 mounting hole 5 Model Nominal voltage Nominal capacity Lithium content 5 C N 1 D 120 C N 1 C 130 120 5 4.6 MR-BAT 3.6V 1700mAh 0.48g Mass: 0.3kg (0.66lb) Note: MR-BAT is a lithium metal battery. MR-BAT is not subject to the dangerous goods (Class 9) of the UN Recommendations. To transport lithium metal batteries and lithium metal batteries contained in equipment by means of transport subject to the UN Recommendations, take actions to comply with the following regulations: the United Nations Recommendations on the Transport of Dangerous Goods, the Technical Instruction (ICAO-TI) by the International Civil Aviation Organization (ICAO), and the International Maritime Dangerous Goods Code (IMDG Code) by the International Maritime Organization (IMO). To transport the batteries, check the latest standards or the laws of the destination country and take actions. For more information, contact your local sales office. (As of February 2010) ● Optional regeneration unit (MR-RB14, MR-RB34) Tolerable regeneration power of optional regeneration unit (W) (Note) Servo amplifier MR-RB14 [26Ω] MR-RB34 [26Ω] 100 – – 300 MR-J3W-22B MR-J3W-44B MR-J3W-77B Note: The power values in this table are resistor-generated powers, not rated powers. External dimensions Connections (Unit: mm) ● MR-RB14 ø6 mounting hole 40 15 <Terminal arrangement> G3 (12) (6) TE1 G4 MR-RB032 P 156 168 144 C Applicable wire size: 0.2mm2 (AWG24) to 2.5mm2 (AWG12) 5 G3 G4 P C 12 TE1 1.6 6 6 (20) Mounting screw size: M5 149 169 Model Mass kg (lb) MR-RB14 1.1 (2.4) Servo amplifier Disconnect P+ and D. Optional regeneration P P+ C C ● MR-RB34 (Note 1) 7 P C G3 G4 101.5 90 <Terminal arrangement> 30 82.5 142 G4 G3C P 150 8.5 125 8.5 10 G3 D Cooling fan mounting screw (2-M4 screw) 17 82.5 318 G4 (Note 3) 5m maximum Cooling fan (Note 2) Terminal screw size: M4 335 100 Mounting screw size: M6 Model Mass kg (lb) MR-RB34 2.9 (6.4) 79 (30) Cooling fan intake Notes: 1. Create a sequence circuit that turns off the magnetic contactor (MC) when abnormal overheating occurs. 2. When the ambient temperature of the optional regeneration unit is 55°C or higher, and regenerative load ratio exceeds 60%, cool the unit forcibly with a cooling fan (92✕92mm, minimum air flow: 1.0m3/min). Cooling fan is not required when the ambient temperature is 35°C or lower. The cooling fan must be prepared by user. 3. The G3 and G4 terminals are thermal sensor. G3-G4 opens when the regenerative unit overheats abnormally. 149 External dimensions (Note 1) (Unit: mm) Model configurations ● Junction terminal block (MR-TB26A) All signals can be received with this junction terminal block without connecting the signals to the connector. (35) 26 Rating 14 15 16 17 18 19 20 21 22 23 24 25 26 S Applicable wire 55 1 14 2 3 4 5 6 7 8 1 30V/0.5A 0.08mm2 (AWG28) to Stranded wire 1.5mm2 (AWG14) Solid wire ø0.32mm to ø1.2mm Insulated outer diameter 9 10 11 12 13 S 27 1 (terminal side) 14 Servo motors Specifications ø3.4mm or smaller 210-619 (Wago) or equivalent 210-119SB (Wago) or equivalent Operating tool 5mm to 6mm Servo amplifiers Strip length 57 739 23.6 26.6 739 250V 1.5 Options Notes: 1. The lengths in ( (31.1) (7.5) 250V 1.5 ) apply when the junction terminal box is mounted on a 35mm wide DIN rail. S-N10 MR-J3W-44B S-N18 MR-J3W-77B L11, L21 (Note 1) P+, C P+, D B1, B2 THM1, (Note 2) THM2 2 1.25 0.2 (AWG14) (AWG16) (AWG24) Notes: 1. Use a fluoric resin wire (0.75mm2 (AWG19)) when connecting to a rotary servo motor power supply connector. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 2. Use a fluoric resin wire (0.5mm2 (AWG20)) when connecting to a rotary servo motor electromagnetic brake connector. Refer to “MR-J3W-MB SERVO AMPLIFIER INSTRUCTION MANUAL” for details on wiring cables. 3. Be sure to use a magnetic contactor (MC) with an operation delay time of 80ms or less. The operation delay time is the time interval between current being applied to the coil until closure of contacts. ● Circuit breakers (example of selection) Total output of rotary/linear servo motors Circuit breaker 300W or less 30A frame 5A Over 300W to 600W 30A frame 10A Over 600W to 1kW 30A frame 15A Over 1kW to 1.5kW 30A frame 20A MR-J3W series L1, L2, L3, Servo support software (Note 3) U, V, W, Cautions MR-J3W-22B Electrical wire size (mm2) Circuit breaker Warranty Servo amplifier Global FA centers ● Electrical wires and magnetic contactors (example of selection) The following are examples of wire sizes when 600V polyvinyl chloride insulated wires (IV wires) or 600V Grade heat-resistant polyvinyl chloride insulated wires (HIV wires) with a length of 30m are used. Peripheral equipment Peripheral Equipment 150 MELSERVO-J3W Peripheral Equipment ● Power factor improvement AC reactor (FR-BAL) Refer to P.130 in this catalog. Model FR-BAL-0.4K FR-BAL-0.75K FR-BAL-1.5K FR-BAL-2.2K FR-BAL-3.7K Total output of rotary/ linear servo motors 300W or less Over 300W to 450W Over 450W to 600W Over 600W to 1kW Over 1kW to 1.5kW ● EMC filter (HF3010A-UN, HF3030A-UN) The following filters are recommended as a filter compliant with the EMC directive for the servo amplifier’s power supply. Refer to P.127 in this catalog. Model HF3010A-UN (Note 1) HF3030A-UN (Note 1) Applicable servo amplifier MR-J3W-22B MR-J3W-44B MR-J3W-77B Notes: 1. A surge protector is separately required to use this EMC filter. Refer to “EMC Installation Guidelines”. ● Radio noise filter (FR-BIF) Refer to P.126 in this catalog. ● Line noise filter (FR-BSF01) Refer to P.126 in this catalog. ● Surge suppressor Refer to P.126 in this catalog. ● Data line filter Refer to P.126 in this catalog. 151 MRZJW3-MOTSZ111E ● Specifications Item Description Types of machine component Horizontal ball screws, vertical ball screws, rack and pinions, roll feeds, rotating tables, dollies, elevators, material handling systems, linear servo (Note 1) and other (direct inertia input) devices Items Printing Prints input specifications, operation pattern, calculation process, graph of selection process feedrate (or motor speed) and torque, and selection results. Data storage Assigns a file name to input specifications, operation patterns and selection results, and saves them on hard disk or floppy disk, etc. Inertia moment calculation function Cylinder, core alignment column, variable speed, linear movement, suspension, conical, truncated cone Servo amplifiers Output of results Selected servo amplifier model, selected servo motor model, selected regenerative resistor model, load inertia moment, load inertia moment ratio, peak torque, peak torque ratio, effective torque, effective torque ratio, regenerative power, regenerative power ratio Servo motors Capacity selection software Model configurations Servo support software Notes: 1. “Linear servo” is available with MRZJW3-MOTSZ111E software version C0 or above. MR Configurator (Setup software) MRZJW3-SETUP221E ● Specifications Options Functions Monitors Batch display, input/output I/F display, high speed monitor, graph display Alarms Alarm display, alarm history, display of data that generated alarm Diagnostics Reason for rotation failure display, system information display, tuning data display, absolute data display, axis name setting, amplifier diagnostic (Note 1) Parameters Parameter setting, device setting, tuning, display of change list, display of detailed information, converter, parameter copy Test operations JOG operation, positioning operation, motor-less operation, forced digital output, program operation using simple language Advanced function Machine analyzer, gain search, machine simulation, robust disturbance compensation, advanced gain search Project Project creation, reading or saving, various data reading, saving or printing Others Automatic operation, help display Peripheral equipment Main menu MR-J3W series Notes: 1. The amplifier diagnostic function is available only for MR-J3-MAM with servo amplifier’s software version A1 or above and MR-J3-DUMA(4). Compatible personal computer IBM PC/AT compatible model running with the following operation conditions. Memory Free hard disk space Communication interface Browser Monitor Keyboard Mouse Printer Communication cable Windows® 98, Windows® Me, Windows® 2000 Professional, Windows® XP Professional, Windows® XP Home Edition, Windows Vista® Home Basic, Windows Vista® Home Premium, Windows Vista® Business, Windows Vista® Ultimate, Windows Vista® Enterprise Pentium®133MHz or more Pentium®150MHz or more Pentium®300MHz or more 1GHz 32-bit (x86) 24MB or more 32MB or more 128MB or more 512MB or more 1GB or more (Windows® 98, Windows® 2000 Professional) (Windows® Me) (Windows® XP Professional, Windows® XP Home Edition) (Windows Vista® Home Basic, Windows Vista® Home Premium, Windows Vista® Business, Windows Vista® Ultimate, Windows Vista® Enterprise) (Windows® 98) (Windows® Me, Windows® 2000 Professional) (Windows® XP Professional, Windows® XP Home Edition) (Windows Vista® Home Basic) (Windows Vista® Home Premium, Windows Vista® Business, Windows Vista® Ultimate, Windows Vista® Enterprise) 40MB or more 130MB or more — Use serial port or USB port Internet Explorer 4.0 or above Resolution 800✕600 or more, 16-bit high color Resolution 1024✕768 or more, 16-bit high color Compatible with above personal computers. Compatible with above personal computers. Compatible with above personal computers. Not required MR-J3USBCBL3M Notes: 1. Pentium is registered trademark of Intel Corporation. Windows and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries. 2. This software may not run correctly, depending on a personal computer being used. 3. MRZJW3-SETUP221E software version C1 and MRZJW3-MOTSZ111E software version C0 are compatible with Windows Vista®. 4. These software are not compatible with 64-bit Windows® XP and 64-bit Windows Vista®. Cautions Processor MR Configurator (Setup software) MRZJW3-SETUP221E Warranty Personal computer (Note 1, 2, 4) OS (Note 3) Capacity selection software MRZJW3-MOTSZ111E Global FA centers Components Servo support software ● Operation conditions 152 MELSERVO-J3/J3W To ensure safe use • To use the products given in this catalog properly, always read the “Installation Guide” and “MR-J3 INSTRUCTION MANUAL” before starting to use them. Cautions concerning use Transport and installation of motor • Protect the motor or encoder from impact during handling. When installing a pulley or a coupling to the shaft, do not hammer on the shaft-end. Impact may damage the encoder. When installing the pulley or the coupling to the servo motor which has a key way on the shaft, use the screw hole on the shaft-end. Use a pulley extractor when removing the pulley. • Do not apply a load exceeding the tolerable load onto the servo motor shaft. The shaft may break. Installation • Avoid installation in an environment in which oil mist, dust, etc. are in the air. When using in such an environment, enclose the servo amplifier in a sealed panel. Protect the motor by furnishing a cover for it or taking similar measures. • Mount the servo amplifier vertically on a wall. • Do not block intake and exhaust areas of the servo amplifier. Doing so may cause the servo amplifier to malfunction. • When installing several amplifiers in a row in a sealed panel, leave 10mm or more open between each amplifier. MR-J3-350M or smaller servo amplifier can be installed closely. In this case, keep the ambient temperature within 0°C to 45°C (32°F to 113°F), or use them with 75% or less of the effective load rate. When using one amplifier, always leave 40mm or more open in the upward and downward directions. To ensure the life and reliability, keep space as open as possible toward the top plate so that heat does not build up. Take special care, especially when installing several amplifiers in a row. (100mm or 40mm more for or more several units) 10mm or more 40mm or more • Be sure to use the servo motor within the specified ambient temperature. Torque may drop due to temperature increase of the servo motor. • For a single servo motor, the servo motor can be mounted horizontally or vertically. When mounting vertically (shaftup), take measures on the machine-side to ensure that oil from the gear box does not get into the servo motor. 153 • Do not touch the servo motor during or after operation until it has had sufficient time to cool. The motor can be very hot, and severe burns may result from touching the motor. • The optional regeneration unit becomes hot (the temperature rise of 100°C or more) with frequent use. Do not install within flammable objects or objects subject to thermal deformation. Take care to ensure that electrical wires do not come into contact with the unit. • Carefully consider the cable clamping method, and make sure that bending stress and stress of the cable’s own weight are not applied on the cable connection section. • If using in an application where the servo motor moves, select the cable bending radius according to the required bending life and wire type. Grounding • Securely ground to prevent electric shocks and to stabilize the potential in the control circuit. • To ground the servo motor and servo amplifier at one point, connect the grounding terminals of each unit, and ground from the servo amplifier side. • Faults such as a deviation in position may occur if the grounding is insufficient. Wiring • When a commercial power supply is applied to the amplifier’s output terminals (U, V, W), the amplifier will be damaged. Before switching the power on, perform thorough wiring and sequence checks to ensure that there are no wiring errors, etc. • When a commercial power supply is applied to the motor’s input terminals (U, V, W), the motor will be damaged. Connect the motor to the amplifier’s output terminals (U, V, W). • Match the phase of the motor’s input terminals (U, V, W) to the amplifier’s output terminals (U, V, W) when connecting. If they do not match, the motor control cannot be performed. • Validate the stroke end signals (LSP, LSN) in position control or speed control mode. The motor will not start if the signals are invalid. • Do not apply excessive tension on the fiber-optic cable when cabling. • The minimum bending radius of the fiber-optic cable is 25mm for MR-J3BUSMM and 50mm for MR-J3BUSMM-A/-B. If using these cables under the minimum bending radius, performance cannot be guaranteed. • If the ends of the fiber-optic cable are dirty, the light will be obstructed, resulting malfunctions. Always clean the ends if dirty. • Do not tighten the fiber-optic cable with cable ties, etc. • Do not look directly at the light when the fiber-optic cable is not connected. Cautions concerning model selection • Select a motor with a rated torque above the continuous effective load torque. • Design the operation pattern in the command section so that positioning can be completed, taking the stop setting time (ts) into account. Speed Command pattern Actual motor operation • The load inertia moment should be below the recommended load inertia moment ratio of the motor being used. If it is too large, desired performance may not be attainable. Model configurations Servo motors Servo amplifiers Options Peripheral equipment Cautions Time Warranty ts Global FA centers Command time Positioning time MR-J3W series Operation • When a magnetic contactor (MC) is installed on the amplifier’s primary side, do not perform frequent starts and stops with the MC. Doing so may cause the amplifier to fail. • When trouble occurs, the amplifier’s safety features will be activated, halting output, and the dynamic brake instantly stops the motor. If free run is required, contact your local sales office about solutions involving servo amplifiers where the dynamic brake is not activated. • When using the servo motor with an electromagnetic brake, do not apply the electromagnetic brake when the servo is on. Doing so may cause the servo amplifier overload or shorten the brake life. Apply the electromagnetic brake when the servo is off. Servo support software Factory settings • All available motor and amplifier combinations are predetermined. Confirm the models of the motor and the amplifier to be used before installation. • For MR-J3-A, select a control mode of position, speed or torque control with parameter PA01. Position control mode is selected as default. Change the parameter setting when using the other control modes. For MR-J3-B, the control mode is selected by the controller. • When using the optional regeneration unit, change parameter No.PA02. The optional regeneration unit is disabled as default, so the parameter must be changed to increase the regeneration performance. 154 MELSERVO-J3/J3W Warranty 1. Warranty period and coverage We will repair any failure or defect hereinafter referred to as “failure” in our FA equipment hereinafter referred to as the “Product” arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit is repaired or replaced. [Term] The term of warranty for Product is twelve (12) months after your purchase or delivery of the Product to a place designated by you or eighteen (18) months from the date of manufacture whichever comes first (“Warranty Period”). Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work. 155 [Limitations] (1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our service company upon your request and the actual cost will be charged. However, it will not be charged if we are responsible for the cause of the failure. (2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product. (3) Even during the term of warranty, the repair cost will be charged on you in the following cases; (i) a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware or software problem (ii) a failure caused by any alteration, etc. to the Product made on your side without our approval (iii) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry (iv) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly maintained and replaced (v) any replacement of consumable parts (battery, fan, smoothing capacitor, etc.) (vi) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of voltage, and acts of God, including without limitation earthquake, lightning and natural disasters (vii) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company (viii) any other failures which we are not responsible for or which you acknowledge we are not responsible for 2. Term of warranty after the stop of production (1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The announcement of the stop of production for each model can be seen in our Sales and Service, etc. (2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production. 3. Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product. However, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA Center for details. 4. Exclusion of responsibility for compensation against loss of opportunity, secondary loss, etc. Whether under or after the term of warranty, we assume no responsibility for any damages arisen from causes for which we are not responsible, any losses of opportunity and/or profit incurred by you due to a failure of the Product, any damages, secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company, any damages to products other than the Product, and also compensation for any replacement work, readjustment, start-up test run of local machines and the Product and any other operations conducted by you. 5. Change of Product specifications Specifications listed in our catalogs, manuals or technical documents may be changed without notice. 6. Application and use of the Product (1) For the use of our General-Purpose AC Servo, its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General-Purpose AC Servo, and a backup or fail-safe function should operate on an external system to General-Purpose AC Servo when any failure or malfunction occurs. (2) Our General-Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries. Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used. In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used. We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific application. Please contact us for consultation. Russian FA Center UK FA Center Central and Eastern Korean FA Center European FA Europe FA Center Beijing FA Center Center Tianjin FA Center North American FA Center Mitsubishi Electric Corp Servo amplifiers Shanghai FA Center Taiwan FA Center Guangzhou FA Center Hong Kong FA Center India FA Center Thailand FA Center Servo motors Model configurations Global FA Centers ASEAN FA Center FA Center MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD. TIANJIN OFFICE B-2 801/802 Youyi Building, No.50 Youyi Road, Hexi District, Tianjin 300061, China Tel: 86-22-2813-1015 Fax: 86-22-2813-1017 FA Center MITSUBISHI ELECTRIC AUTOMATION, INC. North 500 Corporate Woods Parkway, Vernon Hills, IL 60061, USA American Tel: 1-847-478-2330 Fax: 1-847-478-2396 FA Center MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD. Guangzhou GUANGZHOU OFFICE FA Center Hong Kong FA Center Taiwan FA Center Korean FA Center Rm.1609, North Tower, The Hub Center, No.1068, Xing Gang East Road, Haizhu District, Guangzhou 510335, China Tel: 86-20-8923-6713 Fax: 86-20-8923-6715 MITSUBISHI ELECTRIC AUTOMATION (HONG KONG) LTD. (FA DIVISION) 10th Floor, Manulife Tower, 169 Electric Road, North Point, Hong Kong Tel: 852-2887-8870 Fax: 852-2887-7984 SETSUYO ENTERPRISE CO., LTD. 6F No.105 Wu Kung 3rd RD, Wu-Ku Hsiang, Taipei Hsien, Taiwan Tel: 886-2-2299-2499 Fax: 886-2-2299-2509 MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD. 1480-6 Gayang-dong, Gangseo-gu, Seoul 157-200, Korea Tel: 82-2-3660-9607 Fax: 82-2-3663-0475 Brazil FA Center MELCO-TEC REPRESENTACAO COMERCIAL E ASSESSORIA TECNICA LTDA. Av.Paulista 1439, conj.74, Bela Vista CEP;01311-200 Sao Paulo-SP Brazil Tel: 55-11-3146-2202 Fax: 55-11-3146-2217 MITSUBISHI ELECTRIC EUROPE B.V. GERMAN BRANCH European Gothaer Strasse 8 D-40880 Ratingen, GERMANY FA Center Central and Eastern Europe FA Center UK FA Center MITSUBISHI ELECTRIC AUTOMATION THAILAND CO., LTD. Thailand Bang-Chan Industrial Estate No.111 Russian FA Center FA Center Moo4, Serithai Road, T.kannayao A.kannayao Bangkok 10230, Thailand Tel: 66-2906-8255 Fax: 66-2906-3239 MITSUBISHI ELECTRIC ASIA PVT. LTD. GURGAON BRANCH 2nd Floor, DLF Building No.9B, DLF Cyber City Phase3, Gurgaon 122002, Haryana, India Tel: 91-124-4630300 Fax: 91-124-4630399 Tel: 49-2102-486-2630 Fax: 49-2102-486-7170 MITSUBISHI ELECTRIC AUTOMATION EUROPE B.V. CZECH BRANCH Radlická 714/113a, 15800 Praha 5, Czech Republic Tel: 420-251-551-470 Fax: 420-251-551-471 MITSUBISHI ELECTRIC EUROPE B.V. UK BRANCH (Customer Technology Centre) Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, U.K. Tel: 44-1707-278843 Fax: 44-1707-278992 MITSUBISHI ELECTRIC EUROPE B.V. RUSSIAN BRANCH Sverdlovskaya Emb., 44, Bld Sch, BC “Benua”;195027, St. Peterssburg, Russia Tel: 7-812-633-3496 Fax: 7-812-633-3499 MR-J3W series Tianjin India Servo support software FA Center MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD. BEIJING OFFICE Unit 917/918, 9/F Office Tower 1, Henderson Center, 18 Jianguomennei Dajie, Dongcheng District, Beijing 100005, China Tel: 86-10-6518-8830 Fax: 86-10-6518-8030 FA Center Cautions Beijing Shanghai Intelligence Fortune Leisure Plaza Huang Pu district, Shanghai 200003, China Tel: 86-21-6121-2460 Fax: 86-21-6121-2424 MITSUBISHI ELECTRIC ASIA PTE, LTD. 307 Alexandra Road #05-01/02 Mitsubishi Electric Building, Singapore 159943 Tel: 65-6470-2480 Fax: 65-6476-7439 Warranty FA Center ASEAN Global FA centers MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD. Shanghai 80 Xin Chang Road, 4th Floor, Peripheral equipment Options Brazil FA Center 156 Safety Warning To ensure proper use of the products listed in this catalog, please be sure to read the instruction manual prior to use. HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN L(NA)03017 F 1002 Printed in Japan (MDOC) New publication, effective February 2010 Specifications subject to change without notice.