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VOLTRONIC POWER TECHNOLOGY CORP. Page 1 of 46 REPORT NO: LVD-E20120215S APPLICATION FOR LOW VOLTAGE DIRECTIVE On Behalf of VOLTRONIC POWER UPS Report Number : LVD-E20120215S Model/Type : IMPERIAL 1500 IMPERIAL 2000 Prepared For : VOLTRONIC POWER TECHNOLOGY CORP. 1st Floor, Building 1, HengchangRong Industrial Park, Private Industrial Zone, Shilongzai Community, Shiyan Street, Baoan District, Shenzhen, China Prepared By : VOLTRONIC POWER TECHNOLOGY CORP. 1st Floor, Building 1, HengchangRong Industrial Park, Private Industrial Zone, Shilongzai Community, Shiyan Street, Baoan District, Shenzhen, China Tel: +86-755-29182809 Fax:+86-755-29182982 1 VOLTRONIC POWER TECHNOLOGY CORP. Page 2 of 46 REPORT NO: LVD-E20120215S TEST REPORT EN 62040-1 Uninterruptible power systems(UPS) — Part 1:General and safety requirements for UPS Report Reference No Complied by (name+signature) LVD-E20120215S Jinming Approved by (name+signature) Yinxiang Date of issue Total number of pages Testing Laboratory …………….. Feb.2012 46 pages VOLTRONIC POWER TECHNOLOGY CORP. Address………………………….. 1st Floor, Building 1, HengchangRong Industrial Park, Private Industrial Zone, Shilongzai Community, Shiyan Street, Baoan District, Shenzhen, China Testing location/address…………... Applicant’s name ………………… Same as above VOLTRONIC POWER TECHNOLOGY CORP. Address……………………………. 1st Floor, Building 1, HengchangRong Industrial Park, Private Industrial Zone, Shilongzai Community, Shiyan Street, Baoan District, Shenzhen, China Test specification: Standard …………………………... Test procedure……………………. Non- Standard test method………. Test item description……………… EN 62040-1:2008 Compliance with EN 62040-1:2008 N/A Uninterruptible Power Supply Trade Mark……………………….. N/A Manufacturer……………………… VOLTRONIC POWER TECHNOLOGY CORP. Address…………………………… 1st Floor, Building 1, HengchangRong Industrial Park, Private Industrial Zone, Shilongzai Community, Shiyan Street, Baoan District, Shenzhen, China Model/Type reference …………… IMPERIAL 1500; IMPERIAL 2000 Ratings…………………………….. Model: IMPERIAL 1500VA Input: 220Vac-240Vac,50/60Hz,9.9A Max,1Φ Output: 220Vac-240Vac,50/60Hz,6.5A max,1Φ Capacity: 1500VA/1000W Model: IMPERIAL 2000VA Input: 220Vac-240Vac,50/60Hz,10A max,1Φ Output: 220Vac-240Vac,50/60Hz, 8.7A max,1Φ Capacity: 2000VA/1400W 2 VOLTRONIC POWER TECHNOLOGY CORP. Page 3 of 46 REPORT NO: LVD-E20120215S ADDITIONAL INFORMATION TESTED ACCORDING TO NATIONAL REQUIREMENTS FOR THE FOLLOWING COUNTRIES: CENELEC LIST OF APPENDIXES / ENCLOSURES TO THE TEST REPORT z Copy of warning label (Appendix I) z Photos (Appendix II) Test item particulars Equipment mobility………………… [x] movable [ ]stationary [ ] for building-in [ ]Pluggable equipment [] permanent connection Connection to the mains……………. [x] detachable power supply cord [ ] non-detachable power supply cord Operating condition………………… [x] continuous [ ] rated operating/resting time Access location ……………………. [x]operator accessible [ ]restricted access location Over voltage category(OVC)……… []OVCⅠ [x]OVCⅡ []OVCⅢ []OVC Ⅳ []other Mains supply tolerance (%) or absolute mains supply Values…….. 220Vac(-10%), 240Vac(+10%)of input voltage considered Tested for IT power systems IT testing, phase-phase voltage (V) Class of equipment Considered current rating (A) Pollution degree(PD) IP protection class Altitude of during operation (m) Altitude of test laboratory (m) Mass of equipment (kg) [] Yes [x] No NA [x] Class Ⅰ [ ]Class Ⅱ [ ] not classified 16 A [ ] PD 1 [x] PD 2 [ ] PD 3 IP20 Up to 2000m Below 2000m 11.6 kg for IMPERIAL 1500 12.25 kg for IMPERIAL 2000 Possible test case verdicts: test case does not apply to the test object Test object does meet the requirement Test object does not meet the requirement General remarks: N/A P(pass) F(fail) The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the issuing testing laboratory. “(see enclosure #)”refers to additional information appended to the report. “(see appended table )” refers to table appended to the report. Throughout this report a comma (point) is used as the decimal separator. Standard EN 62040-1:2008 is to be used in conjunction with EN 609501:2006+A11:2009+A1:2010, which is referred to in this TRF as “ RD”. 3 VOLTRONIC POWER TECHNOLOGY CORP. Page 4 of 46 REPORT NO: LVD-E20120215S General product information: 1、the equipment is an off-line type of Uninterruptible Power Supply for general use with information technology equipment. 2、The test samples are pre-production without any serial number. Summary of testing: The report has been tested according to standard EN 62040-1:2008. ·Tests performed on the bench ·Maximum ambient temperature: +40°C ·Tested for moderate conditions ·EUT is designed for altitudes not exceeding 2000m. This series of UPS generally uses the same circuit diagrams, therefore, input tests, heating tests and abnormal tests were conducted on models IMPERIAL 1500 and IMPERIAL 2000 with different converter transformers, MOSFET etc. Unless otherwise specified , the tests are conducted on model IMPERIAL 2000 considered the worst condition. 4 VOLTRONIC POWER TECHNOLOGY CORP. Page 5 of 46 REPORT NO: LVD-E20120215S Copy of marking plate: 1、Rating label for model IMPERIAL 1500 Model: IMPERIAL 1500 Input: 220Vac-240Vac,50/60Hz,9.9A max,1Φ Output: 220Vac-240Vac,50/60Hz,6.5A max,1Φ Capacity: 1500VA,1000W Made In China 2、Rating label for model IMPERIAL 2000 Model: IMPERIAL 2000 Input: 220Vac-240Vac,50/60Hz,10A max,1Φ Output: 220Vac-240Vac,50/60Hz,8.7A max,1Φ Capacity: 2000VA/1400W Made In China 3、Warning label on outer enclosures 5 VOLTRONIC POWER TECHNOLOGY CORP. Page 6 of 46 REPORT NO: LVD-E20120215S EN 62040-1 clause Requirement—Test 4 GENERAL CONDITIONS FOR TESTS 4.5 Components Comply with IEC62040-1 or relevant component standard 1.5.2/RD Evaluation and testing of components 1.5.3/RD 1.5.4/RD Thermal controls Transformers 1.5.5/RD Interconnecting cables 1.5.6/RD Capacitors bridging insulation 1.5.7/RD Resistors bridging insulation 1.5.7.1/RD Resistors bridging functional, basic or supplementary insulation Resistors bridging double or reinforced insulation between a. c. mains and other circuits 1.5.7.2/RD 1.5.7.3/RD 1.5.8/RD Result—Remark Verdict P see appended table 4.5 Certified components are used in accordance with their ratings, certifications and they comply with applicable parts of this standard. Components not certified are used in accordance with their ratings and they comply with applicable parts of IEC 609501 and the relevant components standard .Components ,for which no relevant IECstandard exists, have been tested under the conditions occurring in the equipment, using applicable parts of IEC 60950-1 No Thermal controls Transformers used are suitable for their intended application and comply with the relevant requirements of the standard and particularly Annex C/RD No interconnecting cable provided. Between line:X2 capacitor according to IEC 60384-14: 1993 with 21 days damp heat test was used Photo-coupler U3 is used and complies with the relevant requirements of the standard. P P P P P N P P P No resistors bridging double or reinforced insulation No bridging resistors Resistors bridging double or reinforced insulation between a. c. mains and antenna or coaxial cable Components in equipment for IT power TN power system. systems N N N 6 VOLTRONIC POWER TECHNOLOGY CORP. Page 7 of 46 REPORT NO: LVD-E20120215S 4.6 1.6.1/RD 1.6.2/RD Power interface AC power distribution systems Input current 4.6 1.6.4/RD Neutral conductor 4.7 4.7.1 4.7.2 Marking and instructions General Power rating Input rated voltage/range (V) Input rated current/range (A) 1.7.1/RD 1.7.1/RD P P P TN power system. Highest normal load according to 1.2.2.1/RD for this equipment is the charging of empty battery and operation with the maximum specified output load ( see appended table 4.6). Neutral is insulation from earth P with basic insulation throughout the equipment. See below The required marking is located on the outside surface of the equipment 220-240Vac P P P See rating label P P Input symbol for nature of supply (d.c.) Input rated frequency/range (Hz) Not connected to DC supply 50/60Hz N P Number of input phases (1φ - 3φ) and neutral output rated voltage/range (V) output rated current/range (A) Output rated power factor,(if less than unity, or active power and apparent power or active power and rated current) Number of output phases (1φ - 3φ) and neutral Output rated active power (W) 1φ With Neutral P 220-240Vac Not marked P N N 1φ With Neutral P See rating label N See rating label No d. c. output See rating label 0~40°C See rating label N P P P Output rated apparent power (VA) Output symbol for nature of supply (d. c.) Output Rated frequency / range (Hz) Ambient operating temperature range (C) Manufacturer’s name or trademark or identification mark Type/model type reference Symbol for Class II equipment only Other symbols Certification marks: Instructions for units with automatic bypass/maintenance bypass, additional input See rating label The equipment is Class I The additional marking does not give rise to misunderstanding. CE Equipment has no such function. P N P P N 7 VOLTRONIC POWER TECHNOLOGY CORP. Page 8 of 46 REPORT NO: LVD-E20120215S 4. 7. 3 a. c. supply, or external batteries, having text "See installation instructions before connecting to the supply" Safety instructions 4. 7. 3.1 4. 7. 3.2 General Installation Location in a restricted access location only 4.7.3.3 Permanent connector UPS Pluggable type A or Pluggable type B UPS Operation 4.7.3.4 Maintenance 4.7.3.5 Distribution related backfeed 4.7.4 1.7.4/RD Main voltage adjustment 4.7.5 1.7.5/RD Methods and means of adjustment ;reference to installation instructions Power outlets 4.7.6 1.7.6/RD Fuse identification (marking, special fusing characteristics, cross-reference) 4.7.7 1.7.7/RD 1.7.7.1/RD 1.7.7.2/RD 1.7.7.3/RD 4.7.8 Wiring terminals Protective earthing and bonding terminals Terminals for a.c. mains supply conductors Terminals for d.c. mains supply conductors P N No voltage selector N Relevant information provided on the marking that is affixed near the outlets. AC Fuse in rear panel. Marked by: 250VAC, 10A for IMPERIAL 1500 250VAC, 15A for IMPERIAL 2000 Appliance inlet used. P P P P P P P P P P N N N N p Controls and indicators AC main supplied The terminal of battery is marked with Standard symbol (IEC 60417,No.5005 and No.5006 ) See below P Identification, location and marking The function of controls P Battery terminals 4.7.9 1.7.8/RD 1.7.8.1/RD The user manual contains information for operation, installation, servicing transport, storage and technical data considered Installation instructions are available to the user in user’s manual Instruction manual provided Not for restricted access location Instruction manual provided Pluggable equipment type A The suitable information list in the user manual when operate the UPS. Not for restricted access location The instruction of maintenance is only included in the service manual Backfeed protection provided externally to the UPS No voltage selector 8 VOLTRONIC POWER TECHNOLOGY CORP. 1.7.8.2/RD 1.7.8.3/RD Colours Symbols according to IEC 60417 1.7.8.4/RD Markings using figures: 4.7.10 1.7.9/RD Isolation of multiple power sources 4.7.11 1.7.2.4/RD 4.7.12 IT power systems 4.7.13 5.1/RD High leakage current (mA) 4.7.14 1.7.10/RD Thermostats and other regulating devices 4.7.15 1.7.2.1/RD And 1.7.8.1/RD Language(s) 4.7.16 1.7.11/RD Durability of markings 4.7.17 1.7.12/RD 4.7.18 1.7.13/RD Removable parts Protection in building installation Replaceable batteries Language(s) Page 9 of 46 REPORT NO: LVD-E20120215S affecting safety is obvious without knowledge of language etc. For LED or LCD provided, P located on the front panel The function switch is marked P according to IEC 60417-1. No.5010. No controls affecting safety are N using figures Only one external supply of N hazardous voltage of energy (via appliance inlet) TN power system. N The equipment is of pluggable N type A. Leakage current of the P equipment does not exceed 3.5mA. However due to the connected load has influence on the overall earth leakage current, a corresponding statement was provided in the Users Manual. No Thermostats other regulating N devices Instructions and marking shall be in a language acceptable for the country where the equipment is to be used. English user manual provided. The label was subjected to the P permanence of marking test. The label was rubbed with cloth soaked with water for 15s and then again for 15s with the cloth soaked with petroleum spirit. After this test there was no damage to the label. The marking of the label did not fade. There was neither curling nor lifting of the label edge. Marking is not on the removable P parts The battery is not placed in an P operator access area. The required warning is in the safety manual. Instructions and marking are in 9 VOLTRONIC POWER TECHNOLOGY CORP. 4.7.19 1.7.2.5/RD 4.7.20 Operator access with a tool Battery Clearly legible information Battery type Nominal voltage of total battery (V) Nominal capacity of total battery (optional) Warning label Instructions Page 10 of 46 REPORT NO: LVD-E20120215S English All area containing hazard(s) P are inaccessible to the operator. Pluggable equipment type A P UPS with integral batteries. Warning label attached on the P outside surface of external battery pack. Information clearly legible Lead-Acid P Stated on rating user’s manual. P Stated on rating user’s manual. P Warning language with P information: Caution: Lead-acid battery inside the enclosure, it may cause chemical hazard. The battery presents a risk of electric shock and energy hazards. For disposal instructions for the battery, see user’s manual. The sufficient information about P the battery was given in the user’s manual. No energy hazard in operator P access area. Checked by means of the test finger. Detailed information regarding P external interfaces was provided in the User’s Manual 2.1.2.5/RD Protection against energy hazards 4.7.21 1.7.2.4/RD Installation instructions 5 5.1 5.1.1 2.1.1/RD 2.1.1.1/RD FUNDAMENTAL DESIGN REQUIREMENTS Protection against electric shock and energy hazards Protection for UPS intended to be used in Refer below operator access areas Access to energized parts There is adequate protection against operator contact with bare parts at ELV or hazardous voltage or parts separated from these with basic or functional insulation only (except protective earth). No hazardous. Test by inspection Complies Test with test finger (figure 2A): Complies Test with test pin (figure 2B): Complies Test with test probe (figure 2C): No TNV circuits Battery compartments Battery compartment is not operator access area. Access to ELV wiring No internal wiring at ELV 2.1.1.2/RD 2.1.1.3/RD P P P P P P P N N N 10 VOLTRONIC POWER TECHNOLOGY CORP. Page 11 of 46 REPORT NO: LVD-E20120215S accessible to the operator. 2.1.1.4/RD Working voltage (V peak or Vrms); minimum distance through insulation (mm) Access to hazardous voltage circuit wiring 2.1.1.5/RD Energy hazards 2.1.1.6/RD Manual controls 2.1.1.7/RD Discharge of capacitors in equipment 2.1.1.8/RD Measured voltage (V); time-constant (s) Energy hazards—d.c. mains supply 2.1.1.9/RD 5.1.2 2.1.1.5c)/RD a) Capacitor connected to the d.c. mains supply b) Internal battery connected to the d.c. mains supply Audio amplifiers Protection for UPS intended to be used in service access areas 5.1.3 2.1.1.5c)/RD 5.1.4 Hazardous energy level Protection for UPS intended to be used in restricted access areas Hazardous energy level Backfeed protection Shock hazard after de-energization of a.c. input for UPS Measured voltage (v); time-constant(s) Description of the construction 5.1.5 Emergency switching device 5.2 5.2.1 2.2/RD 2.2.1/RD Requirements for auxiliary circuits Safety extra low voltage circuit0- SELV General requirements No operator accessible hazardous voltage circuit wiring. No energy hazards in operator accessible location. No conductive controls, handles or alike provided The capacitance of the input circuits>0.1uF, refer to list of critical components. (see appended table 5.1.1) The equipment is not connected to d.c. mains supply N N P P N N N No such parts Checked by inspection, unintentional contact is unlikely during service operations Nor for restricted access area N N N N N No shock hazard P (see appended table 5.8) The backfeed protection is achieved through the backfeed relay RY1,RY5 boost \buck \ output relay RY2, RY3, RY4, the current transformer CT1, and the AVR/inverter transformer TX which provides reinforce insulation between the primary and secondary circuits. Not mandatory for pluggable UPS. P P No SELV circuits placed outside the enclosure N N N N 11 VOLTRONIC POWER TECHNOLOGY CORP. 2.2.2/RD 2.2.3/RD 2.2.4/RD 5.2.2 2.3/RD 2.3.1/RD 2.3.2/RD 2.3.2.1/RD 2.3.2.2/RD 2.3.2.3/RD 2.3.2.4/RD 2.3.3/RD 2.3.4/RD 2.3.5/RD 5.2.3 2.4/RD 2.4.1/RD 2.4.2/RD 2.4.3/RD 5.2.4 3.5/RD 3.5.1/RD 3.5.2/RD 3.5.3 /RD 3.5.4/RD 5.2.5 2.5/RD Voltages under normal conditions (V) Voltages under fault conditions (V) Connection of SELV circuits to other circuits Telephone network voltage circuits- TNV limits Type of TNV circuits Separation from other circuits and from accessible parts General requirements Protection by basic insulation Protection by earthing Protection by other constructions Separation from hazardous voltages Insulation employed Connection of TNV circuits to other circuits Insulation employed Test for operating voltages generated externally Test with test probe (figure 2C): Limited current circuits General requirements Limit values Frequency (Hz) Measured current (mA) Measured voltage (V) Measured circuit capacitance ( nF or uF): Connection of limited current circuits to other circuits External signalling circuits General requirements Types of interconnection circuits ELV circuits as interconnection circuits Data ports for additional equipment Limited power source a) inherently limited output b) impedance limited output c) regulating network limited output under normal operating and single fault condition d) Over current protective device limited output Max. output voltage(V), max. output current (A), max. apparent power (VA) Current rating of over current protective device(A) Page 12 of 46 REPORT NO: LVD-E20120215S N N N Refer below: N No TNV circuits, cl. 2.3/RD N N N N N N N N N No limited current circuits, cl. 2.4/RD N N N N Refer to below P considered P N N P No ELV interconnection Data ports are signal port only, no test required. No limited power source N N N N N 12 VOLTRONIC POWER TECHNOLOGY CORP. 5.3 5.3.1 2.6/RD Protective earthing and bonding General Provisions for earthing and bonding 2.6.1/RD Protective earthing 2.6.2/RD 2.6.3/RD 2.6.3.5/RD Functional earthing Protective earthing and Protective bonding conductors General Size of protective earthing conductors Rated current (A) , cross-sectional area (mm^2), AWG Size of protective bonding conductors Rated current (A) , cross-sectional area (mm^2), AWG Protective current (A) , cross-sectional area (mm^2), AWG Resistance of earthing conductors and their terminations; Resistance(), voltage drop (V), test current (A), duration (min) Colour of insulation 2.6.4/RD 2.6.4.1/RD 2.6.4.2/RD Terminals General Protective earthing and bonding terminals 2.6.3.1/RD 2.6.3.2/RD 2.6.3.3/RD 2.6.3.4/RD Page 13 of 46 REPORT NO: LVD-E20120215S P See below P Approved appliance inlet and P outlets used Reliable connection of P relevant conductive parts to the PE terminal of appliance inlet (via green/yellow insulated wires). No Functional earthing N Through appliance inlet P and outlets used Compliance checked P Appliance inlet used P See appended table 4.5 Refer to 2.6.3.4/RD Refer to 2.6.3.4/RD P Refer to 2.6.3.4/RD See appended table 5.3.1 P Protective earthing conductor is green with yellow stripe. See below See below Appliance inlet used. P P P N Rated current (A), type and nominal thread diameter (mm) 2.6.4.3/RD 2.6.5/RD 2.6.5.1/RD 2.6.5.2/RD 2.6.5.3/RD 2.6.5.4/RD Separation of the protective earthing conductor from protective bonding conductors Integrity of protective earthing Interconnection of equipment Separate PE and protective bonding conductor used See below The unit has its own earthing connection. PE terminals of outlets reliably connected to PE terminal of unit Components in protective earthing conductors There are no switches or over and protective bonding conductors current protective device in protective earthing or bonding conductor. Disconnection of protective earth Appliance inlet provided. Parts that can be removed by an operator Appliance plug or inlet, earthing connected before and disconnected after hazardous voltage. No other operator removable parts. N P P P P P 13 VOLTRONIC POWER TECHNOLOGY CORP. 2.6.5.5/RD Parts removed during servicing 2.6.5.6/RD Corrosion resistance 2.6.5.7/RD Screws for protective bonding 2.6.5.8/RD Reliance on telecommunication network or cable distribution system Protective earthing 5.3.2 2.6.1/RD 2.10/RD REPORT NO: LVD-E20120215S It is not necessary to P disconnect earthing except for the removal of the earthed part itself. All safety earthing P connections in compliance with Annex J No such screw N 4.2/RD 5.2/RD 5.3.3 Clearances, creepage distances and distances through insulation Mechanical strength Electric strength Protective bonding 5.4 5.4.1 AC and d.c. power isolation General 3.4/RD Disconnection from the mains supply 3.4.1/RD 3.4.2/RD 3.4.3/RD 3.4.4/RD General requirement Disconnect devices Permanently connected equipment Parts which remain energized 3.4.5/RD Switches in flexible cords 3.4.6/RD 3.4.8/RD 3.4.9/RD 3.4.10/RD 3.4.11/RD 5.4.2 Number of poles- single- phase and d.c. equipment Number of poles- three-phase and d.c. equipment Switches as disconnect devices Plugs as disconnect devices Interconnected equipment Multiple power sources Disconnect devices 5.5 5.5.1 2.7.3/RD Over current and earth fault protection General Short-circuit backup protection 3.4.7/RD Page 14 of 46 No protective earthing of TNV circuits. Accessible conductive parts are reliably connected to protective earth terminal See clause 5.7 P See clause 7.3 See clause 8.2 Refer also to 2.6.3.4/RD P P P Only one external supply of hazardous voltage or energy (via appliance inlet). Appliance coupler used disconnect device No parts remain energized after the disconnect device is pull out No such construction N P N N N N N N N N N Single- phase only N Refer to cl. 3.4.2/RD N N N N N See below Pluggable equipment with type A. Building installation is considered as providing short circuit backup protection. P P P 14 VOLTRONIC POWER TECHNOLOGY CORP. 2.7.4/RD Page 15 of 46 REPORT NO: LVD-E20120215S No over current protection N provided No over current protection N provided With for the mains socket being of N reversible type, hazard may be still present in the equipment after the input fuse opens. However, as it is considered that the plug to the mains will be disconnected during service work. No markings were needed. Equipment relies on 16A rated P input fuse or circuit F1 of the wall outlet installation protection of the building installation in regard to L, N short circuit and for L to PE earth fault. Cover current protection is provided by the build-in device AC fuse Ungrounded battery inside the P UPS. Required fuses against Over current: 1 Earth fault: 1 Protection against overcurrent by trace. However earth faults will be covered by devices in the building installation. See below P For the charger circuit there are no N hazardous conditions under any simulated fault conditions. No over current protection N provided See appended table 8.3 P 2.7.5/RD Number and location of protective devices Protection by several devices 2.7.6/RD Warning to service personnel 5.5.2 Basic requirements 5.5.3 Battery circuit protection 5.5.3.1 5.5.3.2 Over current and earth fault protection Location of protective device 5.5.3.3 Rating of protective device 5.3.1/RD Protection against overload and abnormal operation 5.6 Protection of personnel – Safety interlocks (No safety interlock provided for operator protection since there are no liable hazards capable of harming the operator during operation). N 5.6.1 2.8/RD 2.8.1/RD 2.8.2/RD 2.8.3/RD 2.8.4/RD 2.8.5/RD 2.8.6/RD Operator protection Safety interlocks General principles Protection requirements Inadvertent reactivation Fail-safe operation Moving parts Overriding N N N N N N N N See below No safety interlocks 15 VOLTRONIC POWER TECHNOLOGY CORP. Page 16 of 46 REPORT NO: LVD-E20120215S N N N N (See appended table 8.2) N N see below. P considered P It is unlikely that during the P removal of any covers service personnel may touch hazardous voltage or energy. Only the exchange of the battery is P considered as possible servicing. A risk of injury is unlikely for the service personnel. The UPS is designed with only P screwed enclosure parts. No component access during N operation mode necessary. No servicing in operation mode N necessary. No hazardous moving parts. N The capacitors provided can P produce energy level way below 20 joules. The terminals of the battery P connections are isolated and covered so that it is unlikely to bridge the terminals of the battery during servicing or its replacement.. 2.8.7/RD 2.8.7.1/RD 2.8.7.2/RD 2.8.7.3/RD 2.8.7.4/RD 2.8.8/RD 5.6.2 5.6.2.1 5.6.2.2 Switches and relays Contact gaps (mm) Overload test Endurance test Electric strength test Mechanical actuators Service person protection Introduction Covers 5.6.2.3 Location and guarding of parts 5.6.2.4 Parts on doors 5.6.2.5 Component access 2.8.3/RD Inadvertent reactivation 5.6.2.6 5.6.2.7 Moving parts Capacitor banks 5.6.2.8 Internal batteries 5.7 2.10/RD 2.10.1/RD Clearances, creepage distances and distances through insulation P General P 2.10.1.1/RD 2.10.1.2/RD 2.10.1.3/RD Frequency Pollution degrees Reduced values for function insulation 2.10.1.4/RD Intervening unconnected conductive parts Insulation with varying dimensions Special separation requirements Insulation in circuits generating starting pulses Determination of working voltage General RMS working voltage 2.10.1.5/RD 2.10.1.6/RD 2.10.1.7/RD 2.10.2/RD 2.10.2.1/RD 2.10.2.2/RD See 2.10.3/RD, 2.10.4/RD and 2.10.5/RD. Considered Ⅱ The functional insulations comply with 5.3.4/RD a) and c) Considered No such transformer used Special separation is not used No such circuit generating starting pulses See appended table 5.7 See below See appended table 5.7 P P P P N N N P P P 16 VOLTRONIC POWER TECHNOLOGY CORP. 2.10.2.3/RD 2.10.3/RD peak working voltage Clearances 2.10.3.1/RD General 2.10.3.2/RD Mains transient voltages a) AC mains supply b) earthed d.c. mains supplies c) unearthed d.c. mains supplies 2.10.3.3/RD 2.10.3.4/RD 2.10.3.5/RD 2.10.3.6/RD 2.10.3.7/RD 2.10.3.8/RD 2.10.3.9/RD 2.10.4/RD 2.10.4.1/RD 2.10.4.2/RD d) battery operation Clearances in primary circuits Clearances in secondary circuits Clearances in circuits having starting pulses Transients from a.c. mains supply Transients from d.c. mains supply Transients from telecommunication networks and cable distribution systems Measurement of transient voltage levels a) transient from a mains supply For an a.c. mains supply For a d.c. mains supply b) transients from a telecommunication network Creepage distances General Material group and comparative tracking index CTI tests 2.10.4.3/RD 2.10.5/RD Minimum creepage distances Solid insulation 2.10.5.1/RD 2.10.5.2/RD 2.10.5.3/RD General Distances through insulation Insulating compound as solid insulation 2.10.5.4/RD 2.10.5.5/RD 2.10.5.6/RD 2.10.5.7/RD Semiconductor devices Cemented joints Thin sheet material-general Separable thin sheet material Number of layers (pcs) Electric strength test 2.10.5.8/RD Non-separable thin sheet material Page 17 of 46 REPORT NO: LVD-E20120215S See appended table 5.7 P See below. Annex G/RD was not P considered Annex F/RD and minimum P Clearances considered See below P Equipment is overvoltage category P Ⅱ Not intended for d.c. mains N supplies Not intended for d.c. mains N supplies Dedicated battery used P See appended table: 5.7 P See appended table: 5.7 P No such circuit generating N starting pulses considered P Not connected to d.c. mains N supply No TNV circuits N Measurement not relevant N N N N N See appended table: 5.7 See below Material |||b is used P P P CTI rating for all material of min. 100. See appended table 5.7 Solid or laminated insulating materials having adequate thickness are provided. See below See appended table: 5.8 Approved opto-couplers, see appended table 4.5 No semiconductor devices No Cemented joint See below AC 1500V for each layer of insulation (see appended table 5.8) Not used P P P P P N N P N -N 17 VOLTRONIC POWER TECHNOLOGY CORP. 2.10.5.9/RD 2.10.5.10/RD 2.10.5.11/RD 2.10.5.12/RD Thin sheet material-standard test procedure Thin sheet material-(Alternative) test procedure Electric strength test Insulation in wound components Wire in wound components Working voltage: a) basic insulation not under stress: b) basic, supplementary, reinforced insulation: c)compliance with Annex U: Two wires in contact inside wound component; angle between 45° and 90° 2.10.5.13/RD 2.10.5.14/RD 2.10.6/RD 2.10.6.1/RD 2.10.6.2/RD 2.10.6.3/RD 2.10.6.4/RD 2.10.7/RD 2.10.8/RD 2.10.8.1/RD 2.10.8.2/RD 2.10.8.3/RD 2.10.8.4/RD 2.10.9/RD 2.10.10/RD 2.10.11/RD 2.10.12/RD Wire with solvent-based enamel in wound components Electric strength test Routine test Additional insulation in wound components Working voltage: Basic insulation not under stress: Supplementary, reinforced insulation: Construction of printed boards Uncoated printed boards Coated printed boards Insulation between conductors on the same inner surface of a printed board Insulation between conductors on different layers of a printed board Distance through insulation Number of insulation layers(pcs) Component external terminations Tests on coated printed boards and coated components Sample preparation and preliminary inspection Thermal conditioning Electric strength test Abrasion resistance test Thermal cycling Test for pollution degree 1 environment and insulating compound Tests for semiconductor devices and cemented joints Enclosed and sealed parts Page 18 of 46 REPORT NO: LVD-E20120215S N N See cl.2.10.5.12/RD Triple insulated wiring is not used for supplementary or reinforced insulation. N N N N Insulation sheets and tapes used to relieve mechanical Stress s at crossover points. No wire with solvent-based enamel in wound components (see appended table 8.2) N N N No additional insulation used N N See below No special coating used. N N P P No special coating used. No such part N N PCB layout does not serve as insulation barrier N No such part No such part N N N N N N N N P Approved opto-couplers, see appended table 4.5 No such device used N Approved photo-couplers, see P 18 VOLTRONIC POWER TECHNOLOGY CORP. Page 19 of 46 REPORT NO: LVD-E20120215S appended table 4.5 6 6.1 6.1.1 3.1/RD 3.1.1/RD Wiring, connections and supply General Introduction General Current rating and over current protection 3.1.2/RD Protection against mechanical damage 3.1.3/RD Securing of internal wiring 3.1.4/RD Insulation of conductors 3.1.5/RD Beads and ceramic insulators 3.1.6/RD Screws for electrical contact pressure 3.1.7/RD Insulating materials in electrical connections 3.1.8/RD Self-tapping and spaced thread screws 3.1.9/RD Termination of conductors All conductors are reliable secured P by the use of solder pins or glue or other mechanical fixing means. No risk of stranded conductors coming loose. 10 N pull test Break away or pivot on its terminal is unlikely P Sleeving on wiring Sleevings on wiring reliable kept in position by cable ties or by the P 3.1.10/RD Considered Considered See below All internal wires are UL recognized wiring which is PVC insulated. Rated VW-1, 300V, minimum 105°C. Internal wiring gauge is suitable for current intended to be carried. Internal wiring for primary power distribution protected against over current by built-in input fuse. Wires are smooth and free from edges. Wires are adequately fixed to prevent excessive strain on wire and terminals and avoiding damage to the insulation of the conductors. Internal wiring is secured against excessive strain, loosening of terminal and damage to the conductor insulation. Insulation on internal conductors is considered to be of adequate quality and suitable for the application and the working voltage involved. No beads or similar ceramic insulators on conductors No screws used to provide electrical contact pressure. All current carrying and safety earthing connections are metal to metal. No self-tapping screws provided in inverter circuit and earthing bonding P P P P P P P P N P P N 19 VOLTRONIC POWER TECHNOLOGY CORP. Page 20 of 46 REPORT NO: LVD-E20120215S use of heat shrunk sleeving. P 6.1.2 Dimensions and rating of busbars and insulated conductors 6.2 6.2.1 3.2.2/RD Connection to power General provisions for connection to power Multiple supply connections Single supply connection. P 3.2.3/RD Permanently connected equipment Pluggable equipment type A N 3.2.4/RD Number of conductors, diameter of cable and conduits(mm) Appliance inlets P 3.2.5/RD 3.2.5.1/RD Power supply cords AC power supply cords The appliance inlet complies with IEC/EN 60320.the power cord can be inserted without difficulties and does not support the unit. See below Approved power cord set with suitable electrical ratings for use in the UPS. PVC insulated power cord type H05VV-F or IEC 60227 (designation 60227 IEC53) 3G 0.75mm^2 with a rating of at least 10A. Not connected to be DC power supply cords. Type 3.2.5.2/RD 3.2.6/RD 3.2.7/RD 3.2.8/RD 6.2.2 6.3 3.3/RD 3.3.1/RD 3.3.2/RD Rated current (A), cross-sectional area (mm2),AWG DC power supply cords Cord anchorages and strain relief Mass of equipment (kg), pull (N) Longitudinal displacement(mm) Protection against mechanical damage Cord guards Diameter or minor dimension D(mm); test mass (g) Radius of curvature of cord (mm) Means of connection More than one supply connection P P P P N N No parts under this unit likely to damage the power supply cord. Enclosure without sharp edges. Appliance inlet and outlets used P N With power supply cord P Single voltage supply connection. N Wiring terminals for external power conductors (No wiring terminals for external power conductors) Wiring terminal for connection for external conductors Wiring terminals Connection of non-detachable power supply cords N N N N 20 VOLTRONIC POWER TECHNOLOGY CORP. 3.3.3/RD 3.3.4/RD 3.3.6/RD 3.3.7/RD 3.3.8/RD Screw terminals Conductor sizes to be connected Rated current (A), cord/cable type, cross-sectional area (mm2). Wiring terminal sizes Rated current (A), type and nominal thread diameter (mm) Wiring terminals design Grouping of wiring terminals Stranded wire 7 7.1 PHYSICAL REQUIREMENTS Enclosure 7.2 4.1/RD Stability 3.3.5/RD Angle of 10 Page 21 of 46 REPORT NO: LVD-E20120215S N N N N N N Adequate protection against risk of fire, electric shock, injury to persons and hazardous energy level. P P P The UPS do not overbalance when tilted to an angle of 10 degree. P Test: force (N) N 7.3 4.2/RD 4.2.1/RD Mechanical strength P 4.2.2/RD 4.2.3/RD Steady force test, 10 N Steady force test, 30 N 4.2.4/RD Steady force test, 250 N 4.2.5/RD General Impact test Fall test Swing test 4.2.6/RD Drop test; height (mm) 4.2.7/RD Stress relief test Tests performed and passed. Results see below. After the tests, unit complied with the requirements of sub-clauses 2.1.1/RD, 2.6.1/RD,2.10/RD and 4.4.1/RD. 10 N applied to components. 30 N applied to parts inside the UPS. 250 N applied to outer enclosure. No energy or other hazards. P P P P No hazard as a result from steel ball impact test. P No hazard as a result from steel ball impact test. No hazard as result from steel sphere ball swung test. Drop test not applicable Test is carried out at 70°C /7h. no risk of shrinkage or P P N P 21 VOLTRONIC POWER TECHNOLOGY CORP. 4.2.8/RD Cathode ray tubes 4.2.9/RD Picture tube separately certified High pressure lamps Page 22 of 46 REPORT NO: LVD-E20120215S distortion on enclosures due to release of internal stresses. CRT(s) not used in the N equipment N No high pressure lamp N provided. Not for wall or ceiling mounted N equipment 4.2.10/RD Wall or ceiling mounted equipment; force (N) 7.4 7.4.1 Construction details Introduction 4.3.1/RD Edges and corners 4.3.2/RD Handles and manual controls; force (N) 4.3.3/RD Adjustable controls No hazardous adjustable controls. P 4.3.4/RD Securing of parts P 4.3.5/RD Connection by plugs and sockets No loosening of parts impairing creepage distances or clearances is likely to occur No mismatch of connectors, plugs or sockets possible. 4.3.7/RD Heating elements in earthed equipment No heating elements provided. N 4.3.11/RD P P P considered All edges and corners of the enclosure are rounded/smoothed No loosening of any knobs. P 4.5.3/RD 4.5.4/RD The equipment does not contain flammable liquids or gases. Protection against hazardous moving parts No moving parts General DC fan located at secondary circuit. The enclosure of the unit provide as fan guard. Test finger applied to openings. No fan blade accessible. Protection in operator access areas See 4.4.1 Protection in restricted access locations Not for restricted access locations Protection in service access areas See 4.4.1 Thermal requirements Considered General See below Temperature tests (see appended table 7.7) Normal load condition per Annex L Temperature limits for materials (see appended table 7.7) Touch temperature limits (see appended table 7.7) 4.5.5/RD Resistance to abnormal heat 7.4.2 7.4.3 Openings Gas concentration 4.4/RD 4.4.1/RD 4.4.2/RD 4.4.3/RD 4.4.4/RD 4.5/RD 4.5.1/RD 4.5.2/RD Containers for liquids or gases P N P P P P P P P P P P P (see appended table 7.4.2) The ventilation by openings exceeds the required airflow. P P 22 VOLTRONIC POWER TECHNOLOGY CORP. 7.4.4 Equipment movement 7.5 4.7/RD 4.7.1/RD Resistance to fire Reducing the risk of ignition and spread of flame Method 1, selection and application of components wiring and materials 4.7.2/RD 4.7.2.1/RD Method 2, application of all of simulated fault condition tests Conditions for a fire enclosure Parts requiring a fire enclosure 4.7.2.2/RD Parts not requiring a fire enclosure 4.7.3/RD 4.7.3.1/RD Materials General 4.7.3.2/RD Materials for fire enclosures 4.7.3.3/RD Materials for components and other parts outside fire enclosures Materials for components and other parts inside fire enclosures 4.7.3.4/RD Page 23 of 46 REPORT NO: LVD-E20120215S refer to Annex M P P ---- P Method 1 is used. No excessive temperatures. No easily burning materials employed, safety relevant components used within their specified temperature limits. P N See below. With having the following parts: - components with windings - wiring - semiconductor devices, transistors, diodes, integrated circuits - resistors, capacitors, inductors the fire enclosure is required. The fire enclosure is required to cover all parts. See below PCB rated V-0. See appended table. Plastic enclosure. (see appended table 4.3) See sub-clause 4.7.2/RD 4.7.3.5/RD Materials for air filter assemblies Internal components except small parts are V-2, HF-2 or better. No air filters provided. 4.7.3.6/RD Materials used in high-voltage components No high voltage components provided. 7.6 Battery location 7.6.1 Battery location 7.6.2 Accessibility and maintainability 7.6.3 Distance P P N P P P N P N N P Battery is located inside the P UPS enclosure. Maintenance free battery. The P battery is connected by quick connect terminals (no necessary tightening). The temperature of the P 23 VOLTRONIC POWER TECHNOLOGY CORP. 7.6.4 Case Insulation 7.6.5 Wiring 7.6.6 7.6.7 7.6.8 7.7 4.5/RD 4.5.1/RD 4.5.2/RD 4.5.3/RD 4.5.4/RD 4.5.5/RD 8 8.1 5.1.1/RD Page 24 of 46 REPORT NO: LVD-E20120215S electrolyte and the gas emission are within the limits of this standard. No Ni-Cd battery used inside. N P Electrolyte spillage The protection of connecting wiring complies with sub-clause 6, details see there. Sealed maintenance free batteries provided, unlikely emission of electrolyte. Ventilation Comply with Annex M.2 P Protective circuit to prevent excessive charging voltages occurring under any single fault condition. See sub-clause 8.3 P Charging voltage Temperature rise Thermal requirements Genera Temperature tests Normal load condition per Annex L . Temperature limits for materials Touch temperature limits Resistance to abnormal heat Considered See below (See appended table 7.7) (See appended table 7.7) (See appended table 7.7) (See appended table 7.4) P P P P P -P P P Electrical requirements and simulated abnormal conditions General provisions for earth leakage General Test conducted in accordance with Sub-clause 8.1 Equipment with touch current exceeding 3.5 mA P P P 8.2 5.2/RD 5.2.1/RD 5.2.2/RD Electric strength P 8.3 8.3.1 5.3.1/RD Abnormal operating and fault conditions General 5.1.7/RD 5.3.2/RD 5.3.3/RD General Test procedure Protection against overload and abnormal operation Motors Transformers P (see appended table 8.2) (see appended table 8.2) P P Considered. (See appended table 8.3) P P P Not provided (See appended Annex C) N P 24 VOLTRONIC POWER TECHNOLOGY CORP. Page 25 of 46 5.3.9/RD Compliance criteria for abnormal operating and fault conditions 8.3.2 Simulation of faults REPORT NO: LVD-E20120215S P Complies with a) and c). N No electromechanical components in secondary circuit. Compliance checked. No fire P propagated beyond the equipment. No molten metal was emitted. Electric strength tests primary to PE was passed. P (See appended table 8.3) 8.3.3 Conditions for tests (See appended table 8.3) 9 6/RD 6.1/RD Connection to telecommunication networks N Protection of telecommunication network service persons, and users of other equipment connected to the network, from hazards in the equipment N 6.1.1/RD Protection from hazardous voltages Separation of the telecommunication network from earth Basic insulation provided Requirements Supply voltage (V) Current in the test circuit (mA) Exclusions Protection of equipment users from over voltages on telecommunication networks Separation requirements No telecommunication networks N N 5.3.4/RD 5.3.5/RD 6.1.2/RD 6.1.2.1/RD 6.1.2.2/RD 6.2/RD 6.2.1/RD 6.2.2/RD 6.2.2.1/RD Functional insulation Electromechanical components Electric strength test procedure 6.2.2.2/RD Impulse test Steady-state test 6.2.2.3/RD Compliance criteria 6.3/RD 3.5/RD 3.5.1/RD 3.5.2/RD 3.5.3/RD 3.5.4/RD 2.1.3/RD 2.3.1/RD See sub-clause 6.2.2.2/RD For details see sub-clause 6.1.2.1/RD Complied for test of sub-clause 6.2.2.2/RD Protection of the telecommunication wiring system from overheating Max. output current (A) Interconnection of equipment General requirements Types of interconnection circuits . ELV circuits as interconnection circuits Data ports for additional equipment Protection in restricted access locations Limits Type of TNV circuits... P P N N N P N P P N N N N N N N N 25 VOLTRONIC POWER TECHNOLOGY CORP. 2.3.2/RD 2.3.2.1/RD 2.3.2.2/RD 2.3.2.3/RD 2.3.2.4/RD 2.3.3/RD 2.3.4/RD 2.3.5/RD 2.6.5.8/RD 2.10.3.3/RD 2.10.3.4/RD 2.10.4/RD 2.10.4.1/RD 2.10.4.2/RD 2.10.4.3/RD M/RD M.1/RD M.2/RD M.3/RD M.3.1/RD M.3.1.1/RD M.3.1.2/RD Separation from other circuits and from accessible parts General requirements Protection by basic insulation Protection by earthing Protection by other constructions Page 26 of 46 REPORT NO: LVD-E20120215S N Separation from hazardous voltages Insulation employed Connection of TNV circuits to other circuits Insulation employed Test for operating voltages generated externally Reliance on telecommunication network or cable distribution system (see appended table 5.7) Clearances in primary circuits (see appended table 5.7) Clearances in secondary circuits Creepage distances General Material group and comparative tracking index CTI tests Minimum creepage distances ANNEX M, CRITERIA FOR TELEPHONE RINGING SIGNALS (see 2.3.1/RD) Introduction Method A Method B Ringing signal Frequency (Hz) Voltage (V) N N N N N N N N N P N N N N N N N N N M.3.1.3/RD Cadence; time (s), voltage (V) M.3.1.4/RD Single fault current (mA) M.3.2/RD M.3.2.1/RD Tripping device and monitoring voltage N Conditions for use of a tripping device or a monitoring voltage Tripping device Monitoring voltage (V) N N M.3.2.2/RD M.3.2.3/RD A/RD A.1/RD Annex A, Tests for resistance to heat and fire Flammability test for fire enclosures of movable equipment having a total mass P N 26 VOLTRONIC POWER TECHNOLOGY CORP. Page 27 of 46 REPORT NO: LVD-E20120215S A.1.1/RD A.1.2/RD A.1.3/RD A.1.4/RD A.1.5/RD A.1.6/RD A.2/RD A.2.1/RD A.2.2/RD A.2.3/RD A.2.4/RD A.2.5/RD A.2.6/RD A.2.7/RD A.3/RD A.3.1/RD A.3.2/RD A.3.3/RD B/RD B.1/RD B.2/RD B.3/RD exceeding 18 kg , and of stationary equipment (see 4.7.3.2/RD) Samples Wall thickness (mm) Conditioning of samples; temperature (C) Mounting of samples Test flame (see IEC 60695-11-3) Flame A, B, C or D Test procedure Compliance criteria Sample 1 burning time (s)... Sample 2 burning time (s)... Sample 3 burning time (s)... Flammability test for fire enclosures of movable equipment having a total mass not exceeding 18 kg , and for material and components located inside fire enclosures (see 4.7.3.2/RD and 4.7.3.4/RD) Samples, material Wall thickness (mm). Conditioning of samples; temperature (°C) Mounting of samples Test flame (see IEC 60695-11-4) Flame A, B or C Test procedure Compliance criteria Sample 1 burning time (s).. Sample 2 burning time (s).. Sample 3 burning time (s). Alternative test acc. to IEC 60695-11-5, cl. 5 and 9 Sample 1 burning time (s).. Sample 2 burning time (s).. Sample 3 burning time (s). Hot flaming oil test (see 4.6.2/RD) Mounting of samples Test procedure Compliance criterion Annex B, Motor tests under abnormal conditions (see 4.7.2.2/RD and 5.3.2/RD) General requirements Position Manufacturer Type Rated values Test conditions Maximum temperatures N N N N N P N N N N N N N N N N N N N N N N N N 27 VOLTRONIC POWER TECHNOLOGY CORP. B.4/RD B.5/RD B.6/RD B.6.1/RD B.6.2/RD B.6.3/RD B.6.4/RD B.7/RD Running overload test Locked-rotor overload test Test duration (days) Electric strength test: test voltage (V) Running overload test for d.c. motors in secondary circuits General Test procedure Alternative test procedure Electric strength test; test voltage (V) Page 28 of 46 REPORT NO: LVD-E20120215S N N N N N N N N N N Locked-rotor overload test for d.c. motors in secondary circuits General Test procedure Alternative test procedure Electric strength test; test voltage (V) N N N N B.8/RD B.9/RD B.10/RD Test for motors with capacitors Test for three-phase motors Test for series motors Operating voltage (V) N N N N C/RD Annex C, Transformers (see 1.5.4/RD and 5.3.3/RD) Position 1.) AVR/Inverter transformer TX 2.) Current transformer CT1 Manufacturer Type Rated values Method of protection Overload test Insulation Protection from displacement of windings P P --N N N N N D/RD D.1/RD D.2/RD Annex D, Measuring instruments for touch current tests (see 5.1.4/RD) Measuring instrument Alternative measuring instrument P P N E/RD Annex E, Temperature rise of a winding (see 1.4.13/RD) N F/RD Annex F, Measurements of clearances and creepage distance (see 2.10/RD and Annex G/RD) P G/RD Annex G, Alternative method for determining minimum clearances N B.7.1/RD B.7.2/RD B.7.3/RD B.7.4/RD C.1/RD C.2/RD 28 VOLTRONIC POWER TECHNOLOGY CORP. G.1/RD G.1.1/RD G.1.2/RD G.2/RD G.2.1/RD G.2.2/RD G.2.3/RD G.2.4/RD G.3/RD Page 29 of 46 REPORT NO: LVD-E20120215S N Clearances N General Summary of the procedure for determining minimum clearances N Determination of mains transient voltage (V) N AC mains supply N Earthed d.c. mains supplies N Unearthed d.c. mains supplies N Battery operation N N Determination of telecommunication network transient voltage (V) G.4/RD G.4.1/RD G.4.2/RD G.4.3/RD G.4.4/RD G.5/RD G.6/RD Determination of required withstand voltage (V) Mains transients and internal repetitive peaks Transients from telecommunication networks N N N N N N Combination of transients Transients from cable distribution systems Measurement of transient voltages (V) a) Transients from a mains supply For an a.c. mains supply N N N N For a d.c. mains supply b) Transients from a telecommunication network Determination of minimum clearances N H Annex H, Guidance on protection against ingress of water and foreign objects (see IEC 60529) N I I.1 I.2 I.3 I.4 I.5 Annex I, Backfeed protection test General Test for pluggable UPS Test for permanently connected UPS P P P N N N J/RD Annex J, Table of electrochemical potentials (see 2.6.5.6/RD) Metal(s) used Copper plated with tin and soldering lead. P K/RD Annex K, Thermal controls (see 1.5.3/RD and 5.3.8/RD) N Backfeed relay provided. Load-induced change of reference potential Solid-state backfeed protection (see clause 7.1-7.5 of IEC 62040-2 and clause 7.1-7.2 of IEC 62040-3) 29 VOLTRONIC POWER TECHNOLOGY CORP. K.1/RD K.2 /RD K.3/RD Page 30 of 46 REPORT NO: LVD-E20120215S N N N K.5/RD K.6/RD Making and breaking capacity Thermostat reliability; operating voltage (V) Thermostat endurance test; operating voltage (V) . Temperature limiter endurance; operating voltage (V) Thermal cut-out reliability Stability of operation L L.1 L.2 L.3 Annex L, Reference loads General Reference resistive load Reference inductive-resistive load L.4 Reference capacitive-resistive loads L.5 L.5.1 L.5.2 Reference non-linear load Test method Connection of the non-linear reference load N N M M.1 Annex M, Ventilation of battery compartments General Sufficient openings and a suitable arrangement of components (relays) are provided in such a way that a local concentration of hydrogen and oxygen is not possible. No requirement regarding the separation of operational arcing parts from battery vents /valves. Normal conditions See M.1 above. Blocked conditions See appended table 8.3. Overcharge conditions P P K.4/RD M.2 M.3 M.4 N N N P P N Worst case power factors as specified by the manufacturer maintained during the relevanttests. P P P N N Annex N, Minimum and maximum cross-sections of copper conductors suitable for connection (see 6.3) N U/RD Annex U, Insulated winding wires for use without interleaved insulation (see 2.10.5.4/RD) N 30 VOLTRONIC POWER TECHNOLOGY CORP. V/RD V.1/RD V.2/RD Page 31 of 46 REPORT NO: LVD-E20120215S Annex V, AC POWER DISTRIBUTION SYSTEMS (see 1.6.1/RD) P P Introduction TN power distribution systems See sub-clause1.6.1/RD. P 31 VOLTRONIC POWER TECHNOLOGY CORP. Page 32 of 46 REPORT NO: LVD-E20120215S Clause 4.5 Object/part No. Requirement+Test EN 62040-1 Result-Remark TABLE: list of critical components manufacturer/ type/model trademark verdict technical data standard P mark(s) of conformity 1 ) Whole unit Battery ( two provided, Model: IMPERIAL 1500) Alternative Alternative Alternative Alternative Alternative Alternative Alternative Battery ( two provided, Model: IMPERIAL 2000) Alternative Alternative Alternative Alternative Appliance outlet Alternative YUASA NPW45-12 12V, 45W __ UL Ritar MINHUA CSB SHENZHEN LEOCH BATTERIES Technology Co.,Ltd YUASA TOPLITE (GUANG ZHOU) SHEN ZHEN CENTER POWER Technology Co.,Ltd RT1290 MH9-12 HR1234W 12V, 9Ah 12V, 9Ah 12V,34W — — — UL UL UL DJW12-9 .0 NPH9-12 12V,9Ah 12V,9Ah — UL UL NPW45-12 12V,45W — UL HP12-45W 12V,45W — UL YUASA NPW53-12 12V, 53W __ UL CSB NH14533(N) 12V, 54W __ UL MINHUA SHENZHEN LEOCH BATTERIES Technology Co.,Ltd Ritar RONG FENG MH9-12 12V, 9Ah — UL DJW12-9 .0 RT1290 742W-2P-15C3NA 12V,9Ah 12V, 9Ah 15A250V Min 15A250V Min 15A250V Min 10A250V Min 10A250V — — __ UL UL UL,VDE __ VDE __ VDE __ VDE __ VDE RICHBAY Various Alternative Appliance inlet Alternative Shenzhen Delikang RICHBAY RONG FENG Various Various RF2004E4.8C14 32 VOLTRONIC POWER TECHNOLOGY CORP. Alternative All enclosure Shenzhen Delikang POLYYES Various Various Alternative WEALFORM Various Alternative ENLY Alternative LG CHEMICAL LTD Various Various Alternative CHIMEI Various Heatshrinkable tube All PCB Input Relay (RY1 ,RY5) Alternative SONG CHUAN Alternative HONGFA Various Various GOLDEN Various Various Various 793-P-1C Various Alternative Sunway Various Alternative PINHENG Booster, Buck and Output Relays (RY2, RY3,RY4) Alternative GOLDEN SONG CHUAN Alternative HONGFA Various Various 793-P-1C Various Alternative Sunway Various Alternative PINHENG Current Transformer (CT1) Alternative AVR Transformer (for Various Page 33 of 46 REPORT NO: LVD-E20120215S Min Min 10A250V __ VDE Min HB or better, __ UL thickness min 1.57mm HB or better, __ UL thickness min 1.57mm HB or better, __ UL thickness min 1.57mm HB or better, __ UL thickness min 1.57mm HB or better, __ UL thickness min 1.57mm VW-1,300V, __ UL 125°C 94V-0 __ UL 16A, 250Vac __ UL Min 16A, 250Vac __ UL Min 16A, 250Vac __ UL Min 16A, 250Vac __ UL Min 16A, 250Vac __ UL Min __ UL 16A, 250Vac Min 16A, 250Vac Min 16A, 250Vac Min 16A, 250Vac Min 16A, 250Vac Min __ UL __ UL __ UL __ UL __ UL __ __ UL Test in the equipment Lion CLICK Various Various CLASS B CLASS B Dar Plus Various CLASS B 33 VOLTRONIC POWER TECHNOLOGY CORP. Page 34 of 46 REPORT NO: LVD-E20120215S IMPERIAL 1500) Alternative Alternative Mylar __ Various CLASS B Various CLASS B CHUAN SHUN Alternative GuangHua Alternative NRE __ __ Various AVR Transformer (for IMPERIAL 2000) Alternative Dar Plus Mylar Alternative CHUAN SHUN Alternative GuangHua Alternative NRE CLASS B __ Various CLASS B Various CLASS B Various CLASS B __ Various CLASS B __ Various CLASS B __ Various X capacitor (C2) Alternative Alternative Inverter MOSFETS (Q11~Q14; Q17~Q20) Various CLASS B 0.47UF275V Min X2 type MPX 0.47UF275V Min X2 type FARAD WINDAY ELECTRONIC INDUSTRIAL CO.,LTD SHENZHEN JINGHAO CAPACITOR CO.,LTD Various __ __ CBB62B 0.47UF275V Min X2 type IEC 60384-14 Test in the equipment Test in the equipment Test in the equipment Test in the equipment Test in the equipment Test in the equipment Test in the equipment Test in the equipment Test in the equipment VDE IEC 60384-14 VDE IEC 60384-14 VDE __ Test in the equipment __ VDE __ VDE __ VDE __ VDE __ VDE ≥75A, 30V Various CNTL board Power cord set cable Alternative Connector Alternative Alternative Dura Hexa trans Co (DHT) Yong Hao Electrical Industry Co.,Ltd Dura Hexatrans Co (DHT) Dura Hexatrans Co (DHT) Yong Hao H05VV-F H05VV-F DHT35 VH3.96 YH-E-006 0.75mm^2*3 G 0.75mm^2*3 G 10A 250V 10A 250V 10A 250V 34 VOLTRONIC POWER TECHNOLOGY CORP. Page 35 of 46 REPORT NO: LVD-E20120215S Electrical Industry Co.,Ltd Plug Dura Hexatrans Co (DHT) DHT33 16A 250V Alternative Yong Hao Electrical Industry Co.,Ltd YH-E-005 16A 250V Alternative Dura Hexatrans Co (DHT) DHT33 10A 250V Alternative Dura Hexatrans Co (DHT) DHT86 10A 250V Alternative Yong Hao Electrical Industry Co.,Ltd YH-E-005 10A 250V Supplementary information: An asterisk indicates a mark that assures the agreed level of surveillance. 4.4 1.6.2/RD __ VDE __ VDE __ VDE __ VDE __ VDE TABLE: Electrical data (in normal conditions) U (V) I (A) Irated (A) Tested model IMPERIAL 1500 220V/50Hz 6.5 9.9A P (W) Fuse# P P (VA) Condition/status 220V/60Hz 6.09 9.9A 980 -- 1400 Normal load and with empty battery Ditto 240V/50Hz 6.28 9.9A 1012 -- 1445 Ditto 240V/60Hz 6.96 9.9A 1120 -- 1600 Ditto 1050 -- 1500 Tested model IMPERIAL 2000 220V/50Hz 8.69 10A 1400 -- 2000 220V/60Hz 8.26 10A 1330 -- 1900 Normal load and with empty battery Ditto 240V/50Hz 8.45 10A 1362 -- 1945 Ditto 240V/60Hz 9.13 10A 1470 -- 2100 Ditto Supplementary information: 5.1.1 and 2.1.1.7/RD Condition TABLE: discharge of capacitors in the primary circuit τ calculated (s) τ measured (s) t u→ 0V (s) N Comments Note(s): 35 VOLTRONIC POWER TECHNOLOGY CORP. REPORT NO: LVD-E20120215S N 5.1.4 TABLE: backfeek protection test Condition Voltage measured(V)/current(mA) L-N L-G Page 36 of 46 Comments N-G Note(s): 5.2.1 and 2.2.2/RD Transformer TABLE: SELV measurement (under normal conditions) Location Voltage (max.) (V) V peak V d.c N Voltage Limitation Component Supplementary information: 5.2.1 and 2.2.3/RD Location TABLE: SELV measurement (under fault conditions) Voltage (max.) (V) N Comments Supplementary information: 5.2.3 and 2.4.2/RD Condition TABLE: Limited current circuit measurement Locatio Voltage n (V) Current (A) Freq. (kHz) N Limit (mA) Comments Line mode R9 0.35 0.175 60 0.7 Normal Line mode R13 0.34 0.175 60 0.7 Normal Line mode R9 0.38 0.190 60 0.7 R10 short Line mode R13 0.38 0.191 60 0.7 R14 short Battery mode L-N 0.04 0.02 60 0.7 Normal Battery mode N-PE 0.08 0.04 60 0.7 Normal Battery mode L-PE 0.08 0.04 60 0.7 Normal Supplementary information: 5.2.5 and 2.5/RD TABLE: Limited power source measurement Limits According to Table 2B/2C (normal condition) current (in A) apparent power (in VA) Measured N Verdict 36 VOLTRONIC POWER TECHNOLOGY CORP. Page 37 of 46 REPORT NO: LVD-E20120215S According to Table 2B/2C (single fault condition) current (in A) apparent power (in VA) Supplementary information: 5.3.1 and 2.6.3.4/RD Location TABLE: Resistance of earthing measurement Resistance measured (m) / voltage drop(V) Tested on model IMPERIAL 2000 PE pin of input power cord’s plug to PE contact of most distant outlet Supplementary information: 7.5 and 8.3 P Comments 53 Test current of 25A for 60s. TABLE: Abnormal operating and fault conditions ambient temperature (°C) 25°C, if not otherwise stated See nameplate for details model/type of power supply See nameplate for details manufacturer of power supply rated markings of power supply Component Fault Test Test No. voltage time (V) Output s-c 240 3mins P See nameplate for details Fuse No Fuse current (A) Observation Circuit Protector -- UPS immediately fault, trace is open, no hazards. Output voltage: 0V Charger voltage: 27.2V Battery voltage: 25.8V UPS immediately fault, no hazards. Output voltage: 0V Battery voltage: 25.8V Recoverable when fault removed. UPS operation normally when load to 109%, No hazards. TX input coil=71.3℃, TX core=66.7℃, battery=50℃, TX output coil=59.8℃, enclosure of the UPS= 56.7℃, ambient=26.4℃. Output s-c Battery 3mins -- -- Output o-l 240 4h Circuit Protector -- 37 VOLTRONIC POWER TECHNOLOGY CORP. Output o-l Battery 1 min -- TX charge (red-blue) S-C 240 4 mins Circuit Protector C29 S-C Battery 2 mins -- Q20 D-S S-C 240 3 mins Circuit Protector Q20 D-G S-C 240 3 mins Circuit Protector Q20 S-G S-C 240 5 mins Circuit Protector Q3 D-S s-c Battery 4 mins -- Q12 D-G s-c Battery 3 mins -- Q12 S-G S-C Battery 3 mins -- Page 38 of 46 REPORT NO: LVD-E20120215S Unit shut down when loaded to 114% of rated output load, No hazards. Unit shut down when -loaded to 105% of rated output load. No hazards UPS immediately fault, -charger shuttdown, no hazards. Output voltage: 0V Charger voltage: 0V Battery voltage: 25.8V Trace open UPS immediately -shutdown, no hazards. Output voltage: 0V Battery voltage: 25.8V Trace open. UPS immediately -shutdown, no hazards. Output voltage: 0V Charger voltage: 0V Battery voltage: 25.8V Q12,Q14 damaged. UPS immediately -shutdown, no hazards. Output voltage: 0V Charger voltage: 0V Battery voltage: 25.8V Q12,Q14 damaged. UPS fault, no hazards. Output voltage: 0V Charger voltage: 27.2V Battery voltage: 25.8V UPS immediately -shutdown, no hazards. Output voltage: 0V Battery voltage: 25.8V Q18, Q20 damaged. UPS immediately -shutdown, no hazards. Output voltage: 0V Battery voltage: 25.8V Q18, Q20damaged. -UPS fault, no hazards. , no hazards. Output voltage: 0V Battery voltage: 25.8V 38 VOLTRONIC POWER TECHNOLOGY CORP. Page 39 of 46 REPORT NO: LVD-E20120215S Note(s): s-c means short circuit. o-l means overload. o-p means open circuit. 5.7 and Table: Working voltage measurement 2.10.2/RD Location RMS voltage (V) Peak voltage (V) ---------Supplementary information: -Comments ---- 5.7 and ABLE: Clearance and creepage distance measurements 2.10.4/RD Clearance (cl) and creepage U peak Ur.m.s. Required cl distance (cr) at/of/between: (V) cl (mm) (V) (mm) P Require d cr (mm) cr (mm) Primary circuit to SELV circuits <420 <240 4.0 4.1 5.0 5.1 through PCB L/N to PE pole of appliance <420 <240 2.0 6 2.5 6 inlet/outlet Supplementary information: 1. A minimum clearance of 2.0mm for each contact pair had been provided (required according to subclause 5.1.4: 1.4mm minimum). 2. The values in parentheses apply to BASIC INSULATION AUPPLEMENTARY INSULATION OR REINFORCED INSULATION if manufacturing is subjected to a quality control programme that provides at least the same level assurance as the example given in clause R.2 of Annex R.DOUBLE INSULATION and REINFORCED INSULATION shall be subjected to ROUTINE TESTS for electric strength. 3. All internal wires soldered on PCB are additional crimped with connectors for soldering. Shrink tubings are used to cover the tab connectors. ABLE: Distance through insulation measurements 5.8, 2.1.1.3/RD and 2.10.5.1 /RD Distance through insulation Upeak U r.m.s. Test (DTI) at/of: (V) (V) voltage (V) N Required DTI (mm) DTI (mm) Supplementary information: * See appended table 4.5. 6.8.2 and 9 ABLE: Electric strength tests, impulse tests and voltage surge tests P 39 VOLTRONIC POWER TECHNOLOGY CORP. Test voltage applied between: Voltage shape (AC, DC, impulse, surge) Page 40 of 46 REPORT NO: LVD-E20120215S Test voltage Breakdown (V) Yes / No Tested on model IMPERIAL 2000 Primary to enclosure -- AC 3000 NO Primary to ground (mains inlet/outlet conductor to output grounding) -- AC 1500 NO All TX transformers primary windings to secondary windings (all types for basic insulation) -- AC 1500 NO All TX primary windings to core (all types for basic insulation) -- AC 1500 NO Supplementary information: Test after humidity treatment, heating test, and each fault condition test of 8.3. 7.4, 4.5.5/RD TABLE: Ball pressure test of thermoplastic parts Allowed impression diameter (mm) N ≤2mm Test temperature (°C) Part Impression diameter (mm) Supplementary information: 7.4.2 Table: Enclosure opening measurements Location Top Bottom Side Front Size (mm) None None Width 1.0mm openings None Back Supplementary information: 7.5 Part -- Table: Resistance to fire Manufacturer of Type of material material P Comments No openings. No openings. 19x4 provided. No openings. No openings. Thickness (mm) Flammability class P Evidence 40 VOLTRONIC POWER TECHNOLOGY CORP. enclosure REPORT NO: LVD-E20120215S V-1 UL Thickness -Min:1.57mm V-1 UL Thickness -Min:1.57mm V-1 UL Thickness -Min:1.57mm V-1 UL Thickness -Min:1.57mm V-2 UL Thickness -Min:1.57mm POLYYES -- Alternative Chi Mei -- Alternative WEALFORM -- Alternative ENLY -- Alternative Page 41 of 46 POLYYES -- Supplementary information: 7.7 TABLE: Temperature test Supply voltage (V) Ambient T1 ºC Ambient t2 ºC temperature rise dT of part/at: Inlet Outlet Relay RY 01 coil Relay RY 02 coil Relay RY 03 coil Relay RY 04 coil Relay RY 05 coil CT1 coil Q13 Body PCB near Q18 Battery wire Battery Main transformer core Main transformer coil Input L wire Bottom enclosure under inverter AVR transformer Ambient Temperature T of winding: R1 (Ω) P ---Requiped dT See below See below See below Tmax (ºC) T (ºC) 198V/60Hz 11.5 8.0 45.3 45.3 28 44.5 45.3 35.2 22.3 23.1 22.6 9.2 45.1 39.5 23.6 25.7 R 2(Ω) 31.1 T1 (°C) 254V/60z 8.1 8.2 40.4 45.7 40.4 28.7 41.1 37.8 24.5 23.6 24.3 8.9 50.7 52.6 20.4 28.6 31.8 T2 (°C) Battery mode 2.3 10.3 11.1 34.9 14.5 11.5 12.0 30.4 60.4 68.5 50.4 22.8 51.1 54.7 10.3 36.0 T (°C) 31.4 Allowed Tmax (°C) 30 30 90 90 90 90 90 70 90 90 65 15/30 70 70 65 55 -Insulation class Supplementary information: 41 VOLTRONIC POWER TECHNOLOGY CORP. Page 42 of 46 REPORT NO: LVD-E20120215S The maximum ambient temperature permitted by the manufacturer's specification is 40°C. 8.1 Condition TABLE: earth leakage current Location Current (A) Freq. (Hz) Limit (mA) P Comments Tested on model IMPERIAL 2000 Unit on L 0.001 50 3.5 To PE Unit on N 0.001 50 3.5 Ditto Unit on L 0.005 50 0.25 To Enclosure Unit on N 0.005 50 0.25 Ditto Supplementary information: supply with 264V/50Hz C2. Safety isolation transformer N Construction details: Transformer Mfr.: see table 1.5.1 Type: see table 1.5.1 All transformers are identical except for type designation, and wire gauge and number of turns in secondary winding. Recurring peak voltage Required clearance for reinforced Insulation (from table 2K and 2L) Effective voltage rms Required creepage for reinforced insulation (from table 2N ) Measured min. creepages Location inside (mm) outside (mm) prim-sec prim-core sec-core prim-prim % % Measured min. clearances Location inside (mm) outside (mm) prim-sec prim-core sec-core prim-prim % % Construction: Concentric windings on EE16 type core. At least one layer insulation between primary and secondary windings. The primary windings and secondary winding were soldered to lead pins moulded in bobbin. Pin numbers Prim. Sec. Bobbin Material 42 VOLTRONIC POWER TECHNOLOGY CORP. Page 43 of 46 REPORT NO: LVD-E20120215S Thickness Electric strength test With AC 3000V after humidity treatment Result M Ventilation of battery compartments P The required dimension for the ventilation openings will be calculated with the following formula: A > K1 * Q with Q = (0.054 m³/Ah) * n * I * C where: K1:constant factor of 28 h * cm²/m³ Q:airflow in m³/h n :number of battery cells I :constant factor (0,2A/100Ah for valve regulated lead acid batteries) C :nominal capacity of the battery with the specific data for the UPS the following dimension for the ventilation openings is required: External battery pack N: 1 C: 9 A > 28 h * cm²/m³ * (0.054 m³/Ah) * n * 0.2 A/100 Ah * C A > 0.027cm² Verdict The size of ventilation openings in battery cabinet exceeds the required airflow by far. 43 VOLTRONIC POWER TECHNOLOGY CORP. Page 44 of 46 REPORT NO: LVD-E20120215S APPENDIX I Copy of the warning label: 44 VOLTRONIC POWER TECHNOLOGY CORP. Page 45 of 46 REPORT NO: LVD-E20120215S APPENDIX II Pictures Fig.1 overview (Ⅰ) Fig.2 overview (Ⅱ) 45 VOLTRONIC POWER TECHNOLOGY CORP. Page 46 of 46 REPORT NO: LVD-E20120215S Pictures Fig.3 overview (Ⅲ) Fig.4 overview (Ⅳ) 46