Download MEASUREMENT INSTRUMENTS

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ALC 77
MEASUREMENT INSTRUMENTS
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72X72 MM DIMENSION
600 KHZ SPEED READING
2 ROW, 7 DIGITS DISPLAY
COUNTING A AND B SIGNAL
FUNCTIONAL EXTERNAL Z (RESET) INPUT
FUNCTIONAL EXTERNAL HOLD INPUT
QUADRATURE UP AND DOWN COUNTING
2 PIECES DOUBLE RELAY OUTPUT
MAKE SELECTION ACCORDING TO SET-1 AND SET-2
PRESCALE CAN BE ADJUSTABLE (0,000001 UP TO 9999999 )
DECIMAL BETWEEN 1ST AND 6TH STEP POINT
5 VDC OR 12 VDC SENSOR SUPPLY OUTPUT
11 DIFFERENT OUTPUT CONTROL MODE
ENTERING THE OFFSET VALUE
PASSWORD SECURITY
USER
MANUAL
INDEX
1.
2.
3.
4.
TECHNICAL FEATURES……….………….…………………………………………………………………………………………… 1
CONNECTIONS…………….………………..…………………………………………………………………………………………… 2
DESCRIPTION OF FRONT PANEL ………………………………………………………………………………………………… 3
DEVICE PROGRAMMING …………………………………………………………………………………………………………... 4
4.1.
ENTERING SET VALUE TO DEVICE (set)…………………………………………………………………………. 5
4.2. RELAY OUTPUT MODE (output)……………………………………………………………………………………. 6
4.3. RELAY OUTPUT TIME (tout)…………………………………………………………………………..……………… 6
4.4. RELAY OUTPUT POSITIONS(out)…………………………………………………………………….……………… 6
4.5. ENTERING OF HYSTERESIS (hystere)….……………………………………………………………..…………… 7
4.6. ENTERING OF CONSTANT (const)……..…………………………………………………………………………… 7
4.7. SELECTION OF POINT POSITION (point).………………..……………………………………………………… 7
4.8. ENTERING OF OFFSET VALUE (offset)..……………………………………………………………………….… 8
4.9.
RESET WITH BUTTON (rst btn)………………………………………………………………………………………. 8
4.10. RESET WITH EXTERNAL Z SIGNAL (rst inpt)..………………………………………………………….……… 8
4.11. ACTIVATING THE HOLD INPUT (hold)..………………………………………………………………………….. 9
4.12. SELECTION OF HOLD TYPE (holdtyp)……………………………………………………………………………… 9
4.13. SELECTION OF SENSOR(NPN/PNP) TYPE (senstyp)………………………………………………………… 9
4.14. SELECTION OF EDGE COUNTING(countyp)….………………………………………………………………… 10
4.15. RETURN TO FACTORY DEFAULTS (factory)……………………………………………………………………. 10
4.16. KEEPING IN MEMORY WHEN THE POWER FAILS DATA.………………………………………………… 10
4.17. PASSWORD PROTECTION (code_in)…………………………………………………………………………….. 11
4.18. ANNEX A – GRAPHICS OF RELAY OUTPUT TYPES (out menu)……………………………………….. 12
5. DATA PROTOCOL…………………………………………………………………………………………………….………………. 15
6. CERTIFICATE OF WARRANTY …………………………………………………………………………………………………… 16
1. TECHNICAL FEATURES
ELECTRICAL CHARACTERISTICS
24 VAC/DC 50/60 Hz
85-265 VAC 50/60 Hz
SUPPLY VOLTAGE
POWER CONSUMPTION
5.5 VA / 4.4 W Max
SENSOR SUPPLY
VOLTAGE
5 VDC 100 mA (for TTL Sensor)
12 VDC 100 mA (for Push-Pull Sensor)
CONNECTION
2,5 mm² screw-clemens
A/B Encoder Pulse Inputs (600 KHz speed reading)
Z (external reset) Input
Hold Input
INPUTS
OUTPUTS
2 pieces 250 VAC 3A (for Resistive Load) Relay
SERIAL
COMMUNICATION
RS-232 (Optional)
PHYSICAL CHARACTERISTICS
DIMENSIONS
72 x 72 x 96 mm
WEIGHT
300 gr.
MOUNTING
Upper and lower legs are fixed to the clipboard.
RELATIVE HUMIDITY
%80 up to 31 °C , %50 up to 40 °C
STORAGE TEMPERATURE
-10 UP TO 60 °C
OPERATING
TEMPERATURE
0 UP TO 50 °C
PROTECTION CLASS
IP 60 Front Panel, IP 20 Back panel
DIMENSIONs
73,5 mm
73,5 mm
Pano Dimension :
69 mm
69 mm
-1-
2. CONNECTIONS
13
3
14
A Input of Counting Signal
4
15
5
16
6
17
7
18
B Input of Counting Signal
girişi
Z Input of Reset Signal
Input of Hold Signal
girişi
Ground of Sensor
8
19
9
20
10
21
11
22
girişi
ucu
TX
RX
GND
These outputs are
optional. These
terminals are open, if is
not specified when
ordering
R S-232
OUT 1
OUT 2
12
2
-
CO
M
NO
NC
CO
NO
M
NC
+5 Vdc or +12 Vdc
GND
1
+ -
L
N
Ground
+ -
Supply Voltage
24 VAC / DC or
85 / 265 VAC
SAFETY WARNINGS
1. Follow the instructions and warnings in the user guide.
2. Please check the type of power supply before connects energy to the device.
3. Please the device mounted on panel against dangers of fall, snap, shake during working.
4. Make Sensor connections without energy on the device; do not connect in any way during
operation.
5. Make sure that is shielded cables between device and sensor.
6. Do not leave the device exposed to a heat source (solar, heater etc.)
7. ALC77 industrial control device is not suitable for use in the external environment, Use only
room conditions.
8. Wipe with a damp cloth to clean the device, do not use water, thinner etc.
9. Comply with the limit values specified in the technical specifications for relay outputs.
10. The device cannot be changed by the user in the event of a fault, Please contact our technical
service in case of failure.
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3. DESCRIPTION OF FRONT PANEL
ALC44 device operates in 2 different modes:
Programming mode
Operating modu
: Specifies the function used during programming.
: Specifies the function used during operating.
Display and Position LEDs
1. 7 Digit LED Display (9,2mm) at Operating mode: Indication of counting
At programming mode: Indication of program parameter
2. 7 Digit LED Display (7mm) at Operating mode: Indication of Set value.
At programming mode: Indication of program parameter
3. Out-1 output LED position: On while the power at Out-1.
4. Out-2 output LED position: On while the power at Out-2.
5. Set-1 Led position: On while Set-1 value is displayed in the bottom display
6. Set-2 Led position: On while Set-2 value is displayed in the bottom display.
Button Functions
7. RESET Button at Operating mode: Used to reset of counted value.
At programming mode: Using to exit without saving the entered value of the
parameter and return to the operation mode.
8. PROG Button at Operating mode: Used to return to the menu.
At programming mode: Used to save and enter menu parameter value.
9. Down Button at Operating mode: Used to in the bottom display to show the value of Set-1.
At programming mode: Used to switch between the menus and decrease the
value of the selected parameter.
10. Up Button at Operating mode: Used to in the bottom display to show the value of Set-2.
At programming mode: Used to switch between the menus and decrease the
value of the selected parameter.
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4. DEVICE PROGRAMMING
Enter to the menu and Changing Parameters:
For switch to programming mode while device operating mode push ( PRG ) button. Firstly “”s menu
will appear on the screen.


PRG


Switch between program menus with Down ( ) and up ( ) buttons. PRG button is entered into for
the menu to be changed. Changes are saved with prg ( PRG) button. Return to operating mode with rst ( RST )
button. If password protection is activated at device, password must be entered. If password is correct,
true message is displayed on the bottom line. Also password is incorrect, “false” is displayed.


PRG






If Password is correct :
“true”.
If Password is incorrect:
“false”
4.1. Entering The Set Point to Device (Set)
Menu is displayed firstly on the screen as prg button is pressed while operating mode. Menu of Set 2 is
displayed while down button is pressed. The top row shows the name of the menu and bottom row also
(yellow marked) selected value in menu content. Set 1, set 2 allows controlling to out1 and out2 relays.
Move to the desired set point for setting. The rightmost digit starts flashing when prg button is pressed.
Desired point is selected up and down button. Used to prg button for Digits scrolling. Shifted to the left for
one step when each press of the button, If pres the prg button when coming the rightmost digits, positive
or negative value will be asked. Value is selected by up and down button then saved with prg button. If you
do not want to save, you can exit with esc button.
.
.
PRG

.
-5-

.
4.2. . Relay Output Modes (Output)
Output menu enables different relay outs according to different set values. There are 11 different output
type. For detailed information refer to Annex-A part at the end of the manual. In order to select output
mode, pressed to prg button at operation mode. Found to output menu with up-down button and pressed
to prg button then bottom row choice flashes. Assigned value with up-down button and saved value by
prg button. Then return with rst button to operating mode.
.
.
PRG


4.3. Relay Output Time (tout)
Tout menus allow role output times according to entered times. If entered to time as zero, writes hold on
the screen. Thus situated, relays will be active during the set value is exceeded. In order to entered output
time, if you press to prg button, found tout1 or tout2 menus with up-down button. When pressed prg
button, the right- digit of bottom row flashes. Its value is set with up-down button. Each press of the
button moves to the left in a digit. Then you can save them. Therefore point is fixed.
.
.
PRG


.

4.4. Relay Output Positions (out)
Out1 and out2 menus allow positions of the relays. The relay is inactive at Nclose option, active while
reached set point. And also yhe delay is active at Nopen option; it will be inactive while reached set point.
.
.
PRG


PRG






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4.5. Entering Of Hysteresis (hystere)
Hysteresis value can be entered using this menu to device. Hysteresis value’s purpose is prevent from
vibration of relay contacts when device reaches the set point. After up to entered hysteresis value time,
pulls the relay contacts or release. During hysteresis value, nothing happens. Therefore a negligible value
must be selected. In order to enter hysteresis value, should be entered programming mode with prg
button and found hys menu with up-down button. The right-digit is flashing when pressed to prg button;
you can set wanted value with up-down button. Each press of the button moves to the left in a digit. Then
you can save them.
.
.
PRG

.
4.6. Constant Value (const)
Const menu, allows the show of sensors with different resolutions on the screen and determines the value
of each edge/pulse on the screen. By way of example, 0,025 constant value is entered to Const Menu for
the 25 micron-sensor or 0,005 constant value for 5 micron-sensor. So when sensor moves 100mm, value of
100 is displayed on the screen.
In order to set to Conts Menu, pressed to prg button while operating mode and ound to Const Menu with
using up-down button. When pressed to prg button (While being cons menu), the right-hand digit of
bottom row flashes. Set to wanted value with up-down button. Digit moves to the left while pressed to prg
button. Then pressed to prg button again, this digit flashes. Digit position is set with up-down button. You
press again prg button, the digit is continuously flashing. Therefore the constant value is entered in. If you
want to exit without saving, you can back to operating mode with rst button.
.
.

PRG
.
4.7. Selection Of Point Position (Point)
Resolution of the value shown on the display is set here. This change is done by changing position of the
point on the screen. In order to changed position of the point, pressed to prg button at operating mode
and found point menu with up-down button. The point is flashing when pressed to prg button; you can set
position of the point with up-down button. Then you can save them with prg button. Return to operating
mode with rst button.
.
.

PRG
.
.
-7-
4.8. Entering Offset Value (offset)
Offset value can be entered using this menu to device. Returned to entered offset value when pressed to
rst button or signal comes from Z input. If offset value is zero and reset button is pressed, zero will write on
the screen. Found offset menu with up-down button and pressed to prg button then bottom row choice
flashes. Set to value with up-down button and each press of the button moves to the left in a digit. Then
you can save them.
.
.

.
PRG
4.9. Reset With Button (rst btn)
This menu allows becoming active RST button on the front panel. While RST button is active, the value of the onscreen will be reset when pressed up-down button for two times at operating mode or return to offset
value. In order to open RST button, pressed to prg button at operating mode. Found Tot rst menu with updown button and pressed to prg button then one of reset/no reset choice at bottom row flashes. Change
to option with up-down button and save choice with prg button then return to operation mode with rst
button.
.
.

PRG

4.10. Reset With External Z Signal (rst inpt)
Resetting at device screen can be done with by applied from outside external an encoder Z signal or a
switch when external Z input is be activated. While you make active the Z input, select the edge you will
make reset on. You can select one of rising and falling edges. If you don’t want to use Z input, select to
noreset option. In order to activate to Z input, pressed to prg button at operating mode and found rst inpt
menu with up-down button. When prg button is pressed, options will flash and made the selection with updown button. Then save it by prg button.
.
.
PRG


-8-
4.11. Activating The Hold Input (Hold)
While hold input is active, value on the screen is fixed when the signal comes of hold input. If signal of hold
input isn't cut, counting can not to be continued. While you select the hold input, also select the edge you
will make reset on. You can select one of rising and falling edges. If you want to hold off Input, select to off
option. In order to select to hold input pressed to prg button at operating mode and found hold menu with
up-down button. When prg button is pressed, options will flash and made the selection with up-down button.
Then save it by prg button.
.
.
PRG


4.12. Selection of Hold Type (Holdtyp)
Holdtyp menu is selected counting in the background, when value of on the screen is fixed (while hold
input is active). The value of on the screen is fixed, if hold signal is applied while count option is active.
When signal is interrupted, continue to counted value. In order to select hold type, pressed to prg button
at operating mode and found h.type menu with up-down button. When prg button is pressed, options will
flash and made the selection with up-down button. Then saved it by prg button and Returned with rst
button to operatin mode.
.
.
PRG


4.13. Selection Sensor Type (Npn/Pnp) (Senstyp)
The used sensor type can be selected from this menu. The sensor output signal is selectable as NPN or
PNP. In order to selected sensor type, pressed to prg button at operating mode and fount S.typ menu with
up-down button. When prg button is pressed, options will flash and made the selection with up-down button.
Then save it by prg button and returne with rst button to operating mode.
.
.
PRG
-9-


4.14. Selection Of Edge Counting (Countyp)
This menu allows selecting the number counting of edge of Encoder A and B signals. Counting option is 1, 2
and 4. If incremental encoder is connected, “1” is selected to see the pulse in terms of the value of the onscreen. 4 (quadrature mod) is selected to more precise measurement. In order to changed selection of
edge counting pressed to prg button at operating mode and found countyp menu with up-down button.
Option of bottom row will flash and made the selection with up-down button. Then save it by prg button and
return with rst button to operating mode.
.
.

PRG

4.15. Return to Factory Defaults (Factory)
Factory menu enables to return the first fabrication settings of device. At this situated, all device setting
will change, and for this reason important settings should be saved previously. Device will require the
password for returning to factory defaults and this password is 454. In order to return to factory defaults,
pressed to prg button at operating mode and found to factory menu with up-down button. When prg
button is pressed at menu screen, the right-digit of bottom row is flashing and changed value with updown button. When pressed to prg button, moves to the left in a digit and you can set it as 454 and
pressed to prg button. So device will return to factory defaults.
.
.
PRG


4.16. Keeping In Memory When The Power Fails (Data)
Data menu enables to keep in memory the last value on the screen even if the energy is cut off and must
be selected record for this option. So the final value will be memorized when energy is cut off and resumes
again when energy comes back. Recording process will not be stored to device memory while Clear is
selected, and then value will start from zero. In order to change data menu, pressed to prg button at
operating mode and found Data Menu with up-down button. Then saved it by prg button and returned
with rst button to operating mode.
.
.
PRG


- 10 -
4.17. Password Protection (Code_in)
Password security enables that unauthorized persons is prevented to change the parameters of the menu.
If Code-in menu is on position, you can enter to device’s menu and password is required for any setting
changes. If the password is wrong, you cannot change anything. While code in menu is off, the password
protection is not active. If Code_in menu is on, recode is added to menu titles. In order to turn on Code-in
menu, pressed to prg button at operating mode and found Secu Menu with up-down button. Then save it
by prg button.
.
.
PRG


When Code_in menu is on position, recode is added to menu titles. Recode menu enables identification of
password to device. Default password is 000, if you have not changed.


PRG


When prg button is pressed at menu screen, the right-digit of bottom row flashes and change value with
up-down button. When Pressed to prg button, moves to the left in a digit. So you can set the value with
up-down button and save them when pressed to prg button at third digit. So password is defined.
- 11 -
4.18. Annex A – Relay Output Graphic (Out Menu)
Out 00
While out mode is 0 (zero), don’t observed any output at Out-1 and
Out-2.
Out 01
In this mode; when count value rises above the level of the SET-1, OUT1 gives the out (so Relay-1 is ON). If TOUT-1 is selected (Time of Relay1) HOLD, OUT-1 is active until count value falls bottom level of SET-1.
When count value rises above the level of the SET-2, OUT-2 is give the
out and If TOUT-2 is selected HOLD, OUT-2 is active until count value
falls bottom level of SET-2. TOUT-1 and TOUT-2 are selected as term,
OUT-1 and OUT-2 will active during this time.
Out 02
In this mode, when count value rises above the level of the SeT-1,
OUT-1 is active and above the level of SET-2, OUT-2 is active. Relays
will be active even goes down below the set values without RESET.
Relays give outs during this time, if entered times for outs. Relays
don’t give outs until RESET.
Out 03
When count value rises above the level of the SeT-1, OUT-1 is active
and rises above level of the SET-2, OUT-2 is active. So count value will
be fixed. Even if encoder’s pulse is at device without RESET, count
value does not change but count value and outs will be reset.
- 12 -
Out 04
OUT-1 depends to OUT-2 and TOUT-2 should be selected as term.
When count value rises above the level of the SET-1, OUT-1 is active
and rises above level of the SET-2, OUT-2 is active. So count value will
be fixed. Outputs and count value will be reset at the end of TOUT-2
period.
Out 05
Output-4 continues counting after level of set-2 value. OUT-1 depends
to OUT-2 and TOUT-2 should be selected as term. When count value
rises above the level of the SET-1, OUT-1 is active and rises above level
of the SET-2, OUT-2 is active. So count value will be fixed. Outputs and
count value will be reset at the end of TOUT-2 period.
Out 06
When count value rises above the level of the SET-1, OUT-1 is active
and rises above level of the SET-2, OUT-2 is active. TOUT terms while
selected HOLD, there is no outputs even to count value falls bottom
level of SET values. Outputs will be reset when count value reaches
zero (OFFSET), besides count value and outs will be reset when comes
RESET.
Out 07
When count value rises above the level of the SET-1, OUT-1 is active
and then Relay is inactivate end of the TOUT-1 period. If TOUT-1 term
is selected as HOLD, OUT-1 will be inactive when count value goes
down below the level of the SET-1 and rises above the level of the SET2, OUT-2 is active. It will be inactive end of TOUT-2 period. If TOUT-2
term is selected as HOLD, OUT-2 is not active even to TOUT-2 time
HOLD even if the count value is below the level of SET-2 value. OUT-2
will be zero when count value reaches zero (OFFSET). Besides count
value and outs will be reset when comes RESET.
- 13 -
Out 08
While count value is below level of Set-1, Out-1 is active and then Out-1
is inactive when on top of it. Out-2 is active when on top of SET-2 value
and OUT-2 is inactive after reaching below the SET-2 value. Count value
and outs will be reset when comes RESET.
Out 09
At this mode, TOUT-2 should be selected as term. OUT-1 is active
during TOUT-1 period at count value exceeds the each value of the
SET-1 and OUT-1 is inactive at the end of TOUT-2 period. Count value
and outs will be reset when comes RESET.
Out 10
TOUT times should be selected as HOLD. OUT-1 is active until count
value reaches the value of the SET-2 and OUT-2 is inactive when
reaches. OUT-2 is active until count value reaches the value of the SET1 and OUT-1 is inactive when reaches.
- 14 -
5. DATA PROTOCOL
Parameters of ALC77 RS-232 are as below. There are no settings on the device. Communication is oneway towards the terminal device to the receiver.
Data’s format : RS232
EOL (16bit Data+ EOL (End of Line) )
Baud rate
: 57600 bps
Data bits
:8
Stop bits
:1
Parity
: none
- 15 -
5. CERTIFICATE OF WARRANTY
Product
: ALC77
85/265 VAC
TTL
RS-232
24 VAC/DC
Push Pull
Serial No : ……………………………………
This product is guaranteed for two years against manufacturing defects.
Conditions out of the warranty:
- Mechanical damage
- Shipping damage
- Users error
Other situations is covered by the manufacturer's warranty.
Signature and Stamp
- 16 -
ATEK SENSOR TECHNOLOGY A.S.
 Cevizli Mah. Bagdat Cad. Guven Sok. No:11
TR-34846 Maltepe / Istanbul - TURKEY
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