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B8 ENGINE CONTROL SYSTEM 3SZ,K3 ------------------------------------ B81 OUTLINE------------------------------- B81 SYSTEM DRAWING ---------------- B82 SYSTEM WIRING DIAGRAM ------- B85 LOCATION OF COMPONENTS----- B88 CONTROL ----------------------------- B89 IDLE-UP CONTROL AT MOMENT WHEN VEHICLE STARTS MOVING(EUROPE SPECIFICATIONS) -- B89 ALTERNATOR ELECTRICITY GENERATION CONTROL(EUROPE SPECIFICATIONS)------------------ B89 DIAGNOSIS (SELF-DIAGNOSIS) FUNCTION ----------------------- B811 COMPONENTS ---------------------- B813 CLUTCH UPPER SWITCH(EUROPEAN SPECIFICATION M/T VEHICLES MOUNTED WITH TYPE 3SZ ENGINES) ------ B813 BATTERY CURRENT AND TEMPERATURE INTEGRATED SENSOR(EUROPE SPECIFICATIONS) ----------------------------------- B813 B8-1 3SZ,K3 1 OUTLINE Refer to TERIOS TECHNICAL INFORMATION 1. With the adoption of idle-up control at the moment when the vehicle starts moving, the following changes have been made.(Europe specifications) (1) A clutch upper switch has been added. (M/T vehicles mounted with type 3SZ engines) 2. With the adoption of alternator electricity generation control, the following changes have been made.(Europe specifications) (1) An integrated battery current and temperature sensor has been added. (2) Some diagnosis (self-diagnosis) function specifications have been added. (3) Some fail-safe function specifications have been added. 3. With the adoption of cylinder identification in the primary ignition system, the following changes have been made. (General export specifications) (1) Some diagnosis (self-diagnosis) function specifications have been added. B8-2 1-1 SYSTEM DRAWING Europe specifications Starter Intake air temperature sensor Fuel pump motor CAN communication Each relay Shift range information signal (A/T vehicle) Air cleaner Radiator fan motor A/T ECU Compressor magnet clutch Shift position switch (A/T vehicle) Stop lamp switch Battery current and temperature Canister check integrated sensor valve Engine control computer Vehicle speed signal VSC ECU OR Meter ECU Fuel tank Charcoal canister Alternator Throttle position sensor VSV for evaporative emission control system purge control Oil control valve PCV valve *1 Ignition coil *2 Clutch upper switch (M/T vehicle) Manifold absolute pressure sensor Cam angle sensor Fuel pump OFF demand signal Valve for ISC Surge tank Injector Airbag ECU EFI-Tterminal signal DLC Oxygen sensor (with heater ) Variable valve timing controller Three-way catalyst Knock sensor Water temperature sensor Rear oxygen sensor (with heater ) Engine revolution sensor J13E1502ES35 *1: Ion current detection device built-in *2: M/T vehicles mounted with type 3SZ engines B8-3 China specifications Starter Intake air temperature sensor Fuel pump motor CAN communication Each relay Shift range information signal (A/T vehicle) Air cleaner Radiator fan motor A/T ECU Compressor magnet clutch Shift position switch (A/T vehicle) Canister check valve Engine control computer Vehicle speed signal VSC ECU OR Meter ECU Fuel tank Charcoal canister Alternator Throttle position sensor VSV for evaporative emission control system purge control Oil control valve PCV valve *1 Ignition coil Manifold absolute pressure sensor Cam angle sensor Fuel pump OFF demand signal Valve for ISC Surge tank Injector Airbag ECU EFI-Tterminal signal DLC Oxygen sensor (with heater ) Variable valve timing controller Three-way catalyst Knock sensor Water temperature sensor Rear oxygen sensor (with heater ) Engine revolution sensor J13E1508ES35 *1: Ion current detection device built-in B8-4 General specifications Starter Intake air temperature sensor Fuel pump motor CAN communication Each relay Shift range information signal (A/T vehicle) Air cleaner Radiator fan motor A/T ECU Compressor magnet clutch Shift position switch (A/T vehicle) Canister check valve Engine control computer Vehicle speed signal VSC ECU OR Meter ECU Fuel tank Charcoal canister Alternator Throttle position sensor VSV for evaporative emission control system purge control Oil control valve PCV valve Manifold absolute pressure sensor Cam angle sensor Ignition coil Fuel pump OFF demand signal Valve for ISC Surge tank Injector Airbag ECU EFI-Tterminal signal DLC Oxygen sensor (with heater ) Variable valve timing controller Three-way catalyst Knock sensor Water temperature sensor Rear oxygen sensor *1 Engine revolution sensor J13E1509ES35 *1:Rear oxygen sensor equipped vehicle B8-5 1-2 SYSTEM WIRING DIAGRAM Engine earth Battery Starter STSW Refer to the wiring diagram for the details of the air conditioner illumination. 3 43 42 11 44 46 117 40 STP DEF BLW ACSW A/T FPOF HGS2 DLC 41 113 E C U -+ 57 52 122 12 E P S 118 116 45 Evaporator temperature sensor 64 129 20 125 109 Outside air temperature sensor Battery current and temperature integrated sensor 55 Intake air temperature sensor Throttle position sensor Oxygen sensor heater 123 15 Rear oxygen sensor To A 18 14 19 56 53 54 Water temperature sensor Oxygen sensor heater 121 Front oxygen sensor To A EFI T REV 127 Knock sensor 58 PIM VCPM E2PM EPS ACEV E21 OUTTP E1 E01 Manifold absolute pressure sensor Cam angle sensor 128 STSW 107 ST 7.5A 107 Starter M/T vehicles F/L AM2 A/T vehicles ST 7.5A Starter relay E C U A / T 63 Engine 10A Ignition coil 1 CM BATTP 39 27 38 48 49 60 61 51 62 50 Ignition coil 2 IG4 BAT MRO IG2 IG3 ICMB1 ICMB2 ICMB3 ICMB4 'B To spark plug IG1 A EFI 15A Main relay Ignition coil 4 Engine control computer W 23 24 28 M F/P motor Ignition coil 3 ACC IG1 IG2 ST ALT ALTC 13 65 ISC 21 22 16 # 4 # 3 # 2 # 1 Injector FC2 #10 #20 #30 #40 PRG For evaporative purge VSV N1( N2( THW OXH1 OXH2 VC N1' N2' KNK OX1 OX2 E2 VTH THA 37 25 26 120 ECU IG2 7.5A Engine check lamp Valve for ISC IG switch OCV' FAN1 IGSW OCV( M Radiator fan 30A Radiator fan relay Oil control valve AM1 Clutch upper switch(M/T vehicles) Radiator fan motor F/P relay Immobilizer ECU H/L Magnet clutch relay Wiper switch 59 IG1/ BACK 7.5A 36 MGC 10A Compressor magnet clutch 9 (CAN communication) Airbag ECU SIO2 4 6 8 7 (CAN communication) HCAN CANH ATNE LCAN CANL A/T ECU Alternator MGC 135 134 Europe specifications Engine revolution sensor J13E5501ES45 B8-6 STSW ST 7.5A A/T vehicles Engine earth Body earth Battery Starter STSW ST 7.5A 107 Starter M/T vehicles F/L AM2 IG switch AM1 107 ACC IG1 IG2 ST Starter relay E C U A / T 63 Refer to the wiring diagram for the details of the air conditioner illumination. 3 42 BLW ACSW 40 44 117 124 DLC 116 113 118 REV EFI T E21 45 ACEV -+ To A Oxygen sensor heater Oxygen sensor heater Front oxygen sensor To A THG 129 20 125 122 52 57 55 54 53 56 18 14 19 Throttle position sensor Rear oxygen sensor 123 15 Engine 10A Ignition coil 1 Water temperature sensor 121 51 62 50 Ignition coil 2 Intake air temperature sensor Knock sensor 127 61 Ignition coil 3 Manifold absolute pressure sensor 58 39 27 38 49 60 48 To spark plug IG1 A EFI 15A Main relay Ignition coil 4 IG2 IG3 IG4 BAT MRO ICMB1 ICMB2 ICMB3 ICMB4 'B F/P motor F/P relay Cam angle sensor 128 M 34 Injector Outside air temperature sensor 59 24 #1 PIM E1 VCPM E2PM E01 23 #2 VTH THA THW 22 #3 Immobilizer ECU Evaporator temperature sensor VC W 21 #4 Engine control computer 13 65 16 For evaporative purge VSV FAN2 #10 #20 #30 #40 PRG ISC Engine check lamp Valve for ISC Airbag ECU Power steering oil pressure switch N2( OXH1 OXH2 N1( E2 N1' OX2 N2' KNK OX1 37 25 26 ECU IG2 7.5A 120 Oil control valve OCV' FAN1 IGSW OCV( Radiator fan 30A M Radiator fan motor Radiator fan relay 43 11 DEF STP A/T FPOF SIO2 PST Magnet clutch relay ALT 135 4 6 7 8 36 IG1/ BACK 7.5A MGC 10A Compressor magnet clutch 9 (CAN communication) HCAN CANH ATNE CANL LCAN A/T ECU (CAN communication) MGC Alternator China specifications Engine revolution sensor J13E5513ES45 B8-7 Engine earth Refer to the wiring diagram for the details of the air conditioner illumination. 3 42 BLW ACSW 40 44 117 124 43 11 DEF STP A/T FPOF SIO2 PST DLC 113 118 REV 116 45 129 20 125 -+ 122 52 THG E1 E01 PIM E2PM VCPM 57 ACEV E21 Manifold absolute pressure sensor 55 THA 56 53 54 Water temperature sensor 19 Oxygen sensor heater To A 18 123 15 Rear oxygen sensor 121 Front oxygen sensor 58 127 Knock sensor 128 Cam angle sensor 59 STSW STSW 107 ST 7.5A Body earth Starter Battery Engine control computer VC 63 107 ST 7.5A A/T vehicles Starter M/T vehicles F/L AM2 E C U A / T ACC IG1 IG2 ST IG1 Engine 10A Ignition coil 1 Starter relay Outside air temperature sensor Throttle position sensor Ignition coil 2 N2( OXH1 E2 N1( N1' OX2 N2' KNK OX1 61 IG3 62 IG2 Ignition coil 3 Evaporator temperature sensor Intake air temperature sensor VTH THW 39 27 38 BAT 60 Ignition coil 4 IG4 To spark plug Main relay MRO 'B F/P motor A EFI 15A W 13 22 23 24 35 M F/P relay ISC 65 16 21 # 4 # 3 # 2 # 1 Injector FC1 #10 #20 #30 #40 PRG For evaporative purge VSV IG switch Immobilizer ECU Engine check lamp Valve for ISC AM1 Airbag ECU Power steering oil pressure switch EFI T 37 25 26 ECU IG2 7.5A 120 Oil control valve ALT 135 M Radiator fan 30A Radiator fan relay ATNE 4 6 7 8 9 36 Compressor magnet clutch MGC 10A IG1/ BACK 7.5A Magnet clutch relay Radiator fan motor HCAN CANH LCAN CANL (CAN communication) MGC A/T ECU (CAN communication) OCV' FAN1 IGSW OCV( Alternator General specifications Engine revolution sensor J13E5512ES45 B8-8 1-3 LOCATION OF COMPONENTS s l q k t c j p r n v a u b h w i d g m f e o J13E1501S30 Code Part name Code a Fuel pump m*1 b Engine control computer n c Relay block o d Cam angle sensor p e Injectors q f Knock sensor r g Front oxygen sensor s h Rear oxygen sensor t i Engine coolant temperature sensor u*2 j Rotary ISC v*3 k Throttle position sensor w*4 l Manifold absolute pressure sensor *1:Ion current detection device built-in for Europe and China specifications *2:Automatic transaxle vehicles *3:Europe specifications *4:European specification (M/T vehicles mounted with type 3SZ engines) Part name Ignition coil Oil control valve Engine revolution speed sensor VSV control for evaporative purge DLC Intake air temperature sensor Combination meter Fuse block A/T ECU Battery current and temperature integrated sensor Clutch upper switch B8-9 2 CONTROL 2-1 IDLE-UP CONTROL AT MOMENT WHEN VEHICLE STARTS MOVING(EUROPE SPECIFICATIONS) 2-1-1 DESCRIPTION 1. When the vehicle starts moving with the shift lever in range, the engine control computer increases the idling speed of the engine to increase the creep power. (A/T vehicles) 2. When the clutch pedal is depressed, the engine control computer increases the idling speed of the engine, making it easier for the vehicle to start moving. (M/T vehicles mounted with type 3SZ engines) 2-2 ALTERNATOR ELECTRICITY GENERATION CONTROL(EUROPE SPECIFICATIONS) 2-2-1 DESCRIPTION 1. Through continuous monitoring of the battery status, the excessive electricity generation of the alternator can be prevented. Regenerative condition Restrained charging condition Running condition Acceleration Deceleration Stationary Deceleration Acceleration J13E1005ES16 B8-10 2. The battery temperature sensor determines the temperature of the battery fluid surrounding the battery and sends signals to the engine control computer to perform charging control. Accordingly, the battery is protected, and a drop in battery capacity can be prevented. 3. The Hall IC is used to detect the amount of current discharged. It converts the amount of change in the magnetic flux density, which is generated at the core by the current discharged from the battery, into voltage. The engine control computer receives this voltage as a signal, and calculates the battery capacity from the change in the signal voltage. Battery discharging current Hall IC Battery current and temperature integrated sensor diagram VC VDD Battery current sensor Vout CM Engine control computer BATP GND Battery temperature sensor E2 Battery current and temperature integrated sensor Engine control computer J13E1504ES16 B8-11 2-3 DIAGNOSIS (SELF-DIAGNOSIS) FUNCTION 2-3-1 OUTLINE Refer to TERIOS TECHNICAL INFORMATION 1. With the addition of alternator electricity generation control, a diagnosis (self-diagnosis) function has also been added. 2. With the adoption of cylinder identification in the primary ignition system,a diagnosis (self-diagnosis) function has been added. 2-3-2 FAIL-SAFE FUNCTION Refer to TERIOS TECHNICAL INFORMATION 1. When the malfunction is remedied to the normal condition after an abnormality was detected, the failsafe control will be released. However, the diagnosis result remains. Fail-safe specifications Item Camshaft angle sensor system Ignition primary system*1 Knock sensor system Rear oxygen sensor system*2 Manifold absolute pressure sensor signal system Throttle position sensor signal system Water temperature sensor signal system Intake air temperature sensor signal system Air conditioner evaporator temperature sensor signal system Variable valve timing system Rotary ISC system Oil control valve system Fail-safe execution conditions When an abnormality occurs in the signal from the camshaft angle sensor When malfunction takes place in the ignition signal When abnormality takes place in the signal from the knock sensor circuit When malfunction takes place in the signal from the rear oxygen sensor When abnormality takes place in the signal from the manifold absolute pressure sensor When malfunction takes place in the signal from the throttle position sensor When malfunction takes place in the signal from the water temperature sensor When malfunction takes place in the signal from the intake air temperature sensor When malfunction takes place in the signal from the A/C evaporator temperature sensor When an abnormality occurs in the valve timing control twice in a row When an abnormal signal occurs in the for ISC When malfunction takes place in the control voltage for the oil control valve *1:General specifications *2:Rear oxygen sensor equipped vehicles Fail-safe specifications The signal from the camshaft angle sensor is set to a constant value. Fuel injection is stopped. The fuel to each cylinder is cut. Air-to-fuel ratio feedback control is prohibited. The target displacement angle is kept constant. The ignition timing is retarded. The feedback control is turned to open control. The manifold absolute pressure is estimated by the throttle opening angle and the engine revolution speed. When abnormality occurs in the signal from the throttle position sensor, the signal from the manifold absolute pressure sensor is set to the constant value. If both the throttle opening angle and engine speed exceed their set values, the fuel is cut. The signal from the throttle position sensor is set to a constant value. The signal from the water temperature sensor is set to a constant value. The signal from the intake air temperature sensor is set to a constant value. The air conditioner will be cut. The variable valve timing is set to the most retarded timing angle. Cut off the energizing control for ISC. Prohibit the oil control valve energizing control. B8-12 Item Ion current control system*1*2 Battery current sensor signal system*1 Battery temperature sensor signal system*1 Starter relay drive output system Immobilizer signal circuit malfunction*3 CAN communication system *1:Europe specifications *2:China specifications *3:Immobilizer equipped vehicles Fail-safe execution conditions When an abnormality occurs in the ion current detection signal When an abnormality occurs in the signal from the integrated battery current and temperature sensor When an abnormality occurs in the signal from the integrated battery current and temperature sensor When an abnormality occurs in the starter relay output circuit or starter relay output monitor circuit Fail-safe specifications Ignition timing retarding control using ion current control is prohibited. Alternator electricity generation control is prohibited. Alternator electricity generation control is prohibited. Starter relay control is prohibited. Fuel cut control is implemented. (When the engine revolution speed is 3500 rpm or more) Prohibition of fuel injection at moment when vehicle starts moving Prohibition of fuel injection and ignition. When abnormality occurs in the writing and reading-out of the rolling codes into/from the immobilizer ECU during immobilizer communication. When the rolling codes can not be exchanged between the EFI ECU and immobilizer ECU or rolling codes are not matched. When an abnormality occurs in the CAN The values used for control are kept concommunication system stant. B8-13 3 COMPONENTS 3-1 CLUTCH UPPER SWITCH(EUROPEAN SPECIFICATION M/T VEHICLES MOUNTED WITH TYPE 3SZ ENGINES) Pedal bracket The clutch upper switch is installed in the return stopper bolt of the pedal bracket, and inputs the "ON" and "OFF" signals of the clutch into the engine control computer. Clutch upper switch J13E1003ET16 3-2 BATTERY CURRENT AND TEMPERATURE INTEGRATED SENSOR(EUROPE SPECIFICATIONS) The battery current and temperature integrated sensor is located on the side of the negative terminal of the battery, where it is less likely to be affected by the heat of the engine, and detects both the charging status and the temperature status of the battery. Output voltage (V) CM E2 (() BATP VC Current (A) (') A View A J13E1503ES16