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Patient Monitor Operator Manual Welch Allyn Medical Division Part N o R ev D escri pti on EC N # D ate Approved 6200-43E A New Release of ATLAS Servi ce Manual 5-40429 10/99 RS/LP Drawings and/or illustrations and/or part numbers contained in this document are for reference purposes only. For current revisions call the Welch Allyn Customer Service phone number listed in Section 1 page 2. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS PATIENT MONITOR i Contents PAGE Section 1: General Information 1.1 About the Atlas ............................................................................................................ 1 1.2 Technical Help Information, Worldwide Tech Support Phone Number ........................... 2 1.3 Product Model Number Structure ................................................................................. 3 1.4 Main Menu Architecture ................................................................................................ 6 1.5 Atlas System Block Diagram ........................................................................................ 7 Section 2: Service (See User Manual 6200-42E for Atlas Specifications) 2.1 Incoming Inspection,Checklist ...................................................................................... 1 2.2 Repair Tests ............................................................................................................. 2-4 Table 2-1 :Tools Required for Service, Calibration and Software Loading ................... 5 Table 2-2:Software/Firmware Revision Levels ............................................................ 6 2.3 Calibration Procedures BP Calibration - Section 2.3.1 ........................................................................... 7 ETCO2 Calibration (623Models only) - Section 2.3.2 ......................................... 7&8 CO2 Reset (623Models only) - Section 2.3.3 ........................................................ 9 Printer Calibration - Section 2.3.4 ....................................................................... 10 Battery Voltage Calibration (Models 622xx and 623xx only)- Section 2.3.5 .... 10&11 Temperature Measurement Subsystem Calibration- Section 2.3.6 ...................... 12 Set Battery Charge Voltage-Section 2.3.7 .......................................................... 13 2.4 Software Software Chart#2.4.1 .......................................................................................... 14 Downloading Operating System 2.4 .................................................................... 15 2.5 Downloading NVRAM Text files ............................................................................ 15&16 2.6 Downloading Software and NVRAM Text files ............................................................. 16 2.7 Product Numbering Structure .................................................................................... 17 Section 3: Troubleshooting (Also see Atlas Operator’s manual Appendix E) 3.1 Functional Tests/ Initial Diagnostic Steps ...................................................................... 1 3.2 Technical Troubleshooting Tables: Complaint/Cause/Corrective Action ....................... 12 3.3 Top Level Troubleshooting Index .................................................................................. 15 3.4 Diagnostic Tests and Test Setups ............................................................................... 17 Section 4: Disassembly and Repair About Section 4 .................................................................................................................... 1 4.1 Model 200 Dissassembly .............................................................................................. 2 4.2 Model 200 Re-assembly .............................................................................................. 13 4.3 Other Models notes ..................................................................................................... 15 ii WELCH ALLYN ATLAS PATIENT MONITOR SERVICE MANUAL 6200-43E REV. A Appendix Section: A ............................................................................................................... theory of operations B ...................................................................................................................... repair parts list C ....................................................................................interconnect diagram 620396 Rev A D ...................................................................... electrical schematics and circuit board layouts E ........................... Safety Tests: Required Equipment and Procedures and Test Results Form SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS PATIENT MONITOR iii Section 1 - General Information The Atlas combines in one unit all the necessary measurements for patients under anesthesia, for surgical recovery, or bed side monitoring. See Section 1.3 for a complete listing of product models and options. 1.1 About the Atlas Monitor According to the standards of care for Nurse Anesthetists and Anesthesiologists, all patients receiving conscious sedation are to be continuously monitored throughout the procedure and recovery phase by ECG, SpO2, and NIBP. CO2 monitoring is a requirement during gas anesthesia (when patient is ventilated). The Atlas combines a CRT to display ECG and CO2 waveforms and LEDs for the other numeric values to maximize visibility and viewing angle. Although not designed to be a transport product, the monitor has an integral handle and it is small and light enough at 13 lb to be easily moved. A one hour battery enables the monitor to be moved with the patient from the surgery room to recovery room. It also maintains unit operation for up to an hour when power is interrupted. IMPORTANT: for a complete description on the function and use of the Atlas, as well as user safety warnings, cautions, and warranty information, read and understand the Atlas Operator’s Manual part number 6200-42E (English). Other languages are available. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS PATIENT MONITOR 1 Section 1 - General Information 1.2 Help Information Safety Warnings All service and repairs must be performed by fully trained and properly equipped personnel, using genuine replacement parts and correct procedures. Failure to do so will invalidate the product warranty. Read and understand all safety warnings and service notes printed in this Service Manual and the Operator’s Manual part number 6200-42E. If in doubt about any precaution or procedure, for phone help, or to order additional copies of the Atlas Operator’s Manual, contact: Customer Service Welch Allyn, Inc. 4341 State Street Road, PO Box 220 Skaneatles Falls, NY 13153-0220 U.S.A Telephone 1-800-535-6663 When calling, refer to the model number on the bottom of the Atlas. The Model Number is the first three digits of the Serial number number found on the bottom of the Atlas. Treat all returned opened Nasal CO2 Sample Lines and watertraps as Bio Hazard material and dispose of them in an approved manner. Troubleshooting assistance is contained in Section 3 of this manual to help determine which board is malfunctioning. This manual does not support repairing the printed circuit boards. Year 2000 Information: The Atlas is Y2K compliant and will not encounter “Year 2000” problems. 2 WELCH ALLYN ATLAS PATIENT MONITOR SERVICE MANUAL 6200-43E REV . A Section 1 - General Information 1.3 Product Model Number Structure 621S0 ECG, Nonin SpO2, NIBP 621SP ECG, Nonin SpO2, NIBP, Printer 622S0 ECG, Nonin SpO2, NIBP, Temp, Respiration, Battery, RS232 622SP ECG, Nonin SpO2 , NIBP, Temp, Respiration, Battery, RS232, Printer 622N0 ECG, Nellcor SpO2, NIBP, Temp, Respiration, Battery, RS232 622NP ECG, Nellcor SpO2, NIBP, Temp, Respiration, Battery, RS232, Printer 623SP ECG, Nonin SpO2, NIBP, ETCO2, Temp, Respiration, Battery, RS232, Printer 623NP ECG, Nellcor SpO2, NIBP, ETCO2, Temp, Respiration, Battery, RS232, Printer SUFFIX: Use letter designation for language localization as follows: E = English, F= French, G= German, I= Italian, S= Spanish, P= Portuguese C = Chinese, J= Japanese Use number designation for line cord localization as follows: 1 = US, Canada, Japan Version 2 = European Version 4 = United Kingdom Version 6 = Australian Version SERVICE MANUAL 6200-43E REV A WELCH ALLYN ATLAS PATIENT MONITOR 3 Section 1 - General Information 1.4 Main Menu Architecture * Also note that this is for the 623xx system. • On a 622xP system, delete the CO2 Reset box, the Calibrate CO2 item, and the CO2 units item. • On a 621xP system, delete the CO2 Reset box, the Calibrate CO2 item, the CO2 units item, Respiration speed item, the Temperature units item, and the Battery test item. • On systems without printers (621x0 and 622x0) delete the Printer test pattern item. * The Display A/D Channels also lets you press <SET> up and down to display additional sets of information, but does not change the menu page that you are on, just writes different information on the right side of the screen. 4 WELCH ALLYN ATLAS PATIENT MONITOR SERVICE MANUAL 6200-43E REV A Section 1.5 Atlas System Block Diagram Section 1 - General Information SERVICE MANUAL 6200-43E REV A WELCH ALLYN ATLAS PATIENT MONITOR 5 Section 2 - Service o o o o o o o o o o o o o 2.1.1 Inspect shipping package and product for damage. Make a record of possible shipping damage. 2.1.2 List accessories in box. power cord SpO2 probe ECG leads ECG lead cable Cuff(s) Operator Manual nasal C02 Line ECG Electrode(s) temperature probe BP tubing paper loose parts, describe o 2.1.3 Clean and disinfect by following the instructions printed in the Operator Manual. o 2.1.4 Operate the Atlas to verify the customer complaint before making any changes to the unit. Call the customer if the complaint is unclear. 2.1 Incoming Inspection Service Intervals for Calibration and Maintenance are listed in Atlas Operator ’s Manual Appendix C. NOTE: Perform REPAIR TESTS in Section 2.2 to fully inspect the Atlas monitor before and after servicing. Refer to Section 3 for Troubleshooting help. 2.1.5 If the unit has caused or is suspected of having caused an injury of any type: DO NOT DISASSEMBLE OR REPAIR THE UN IT IN ANY WAY. Contact Welch Allyn Customer Service immediately. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 1 Section 2 - Service 2.2 Repair Tests BP Leak Test 2.2.1 Blood Pressure System Leakage Test: Unit must not leak more than 5 mmHg in a 15 second interval while attached to a 100 cc volume at test pressures of 50mmHg and 250mmHg. Need: 100cc (+10/-0cc) test cavity stopwatch squeeze bulb 2.2.1.1 Connect Atlas to test 100cc volume and Setra Gage as shown in Figure 2.3.1.1 2.2.1.2 Turn Atlas ON 2.2.1.3 Press Time and Date button to access Options Menu. 2.2.1.4Press Lead Select button to select Service Mode. Select Verify Manometer 2.2.1.5Pressurize the Atlas with squeeze bulb to 50mmHg. NOTE: Allow reading to stabilize for 15 seconds. 2.2.1.6Observe pressure for 15 additional seconds. Unit should not leak more than 5mmHg during this time. 2.2.1.7Perform this process at 250mmHg BP Dump Test 2.2.2 Dump Test: Unit must be able to deflate a 500 cc volume from greater than 260.0 mmHg to less than 15.0 mmHg in 10 seconds or less. Manometer Accuracy Test 2.2.3 Manometer Accuracy Test Internal temperature of the unit must be less than 32.0 degrees Celsius before performing test. 2.2.3.1 The primary transducer must be within +/0.75 mmHg at 0 +/-0.3 mmHg. The safety transducer must be within +/-1 mmHg at 0+/-0.3 mmHg. 2.2.3.2 The primary transducer must be within +/1.5 mmHg at 50 +/-5.0 mmHg. The safety transducer must be within +/-1.5 mmHg at 50 +/- 5.0 mmHg. 2.2.3.3 The primary transducer must be within +/1.5 mmHg at 150 +/-5.0 mmHg. The safety transducer must be within +/-4.5 mmHg at 150 +/- 5.0 mmHg. 2.2.3.4 The primary transducer must be within +/- 2 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 2 - Service 2.2.4 Deflation Test: With the unit connected to a large adult cuff and a target inflation pressure of 200 mmHg* have the unit perform a complete “normal” BP cycle. For steps two and three, the size of the step must be between 3.0 mmHg and 11.0 mmHg. Step 4 and all other steps above or equal to 40 mmHg, step size must be between 7.0 mmHg and 11.0 mmHg. All steps below 40 mmHg, except for the last step, will be between 4.5 mmHg and 10 mmHg. The last step will be between 0.01 mmHg and 10 mmHg. 2.2.5 Charge Voltage Test: Check battery charging circuit: Specification :No Load: 6.85VDC across right pin (+) and left pin (-) of Main PCB battery charge connector. 2.2.6 Hardware Fail Safe Tests 2.2.6.1 Over Pressure Test: Atlas hardware must detect over pressure on unit pneumatic system between 296.0 mmHg and 329.0 mmHg. 2.2.6.2 Over 15 mmHg Test: Atlas hardware must detect if the pneumatic system has been pressurized greater than 15 mmHg for more than 155 seconds but less than 180 seconds. 2.2.6.3 Under 15 mmHg Test: Atlas hardware must detect if the pneumatic system has been pressurized less than 15 mmHg for more than 25.0 seconds but less than 35.0 seconds before alowing new inflation cycle in “nonStat” Auto Mode. 2.2.7 RS232 Test: The RS232 communication operation will be confirmed with successful serial transmit and receive. 2.2.8 Printer Option Test: The printer must be able to print out the test pattern . Inspect print quality. SERVICE MANUAL 6200-43E REV. A Deflation Test * Go to service mode screen and set initial pressure to 200mmHg. Charge Voltage Test Hardware Fail Safe Tests RS232 Test Printer Option Test WELCH ALLYN ATLAS MONITOR 3 Section 2 - Service ECG Test NOTE: Section 3 of this Service Manual contains troubleshooting steps for the ECG subsystem. These tests will help determine if the main board is faulty. SpO2 Test NOTE:There is no calibration for the SpO2 and Pulse subsystem. If the performance does not match up to that expected using a calibrated simulator, or the Phantom finger set, then the subsystem board must be replaced. Temperature Test 4 WELCH ALLYN ATLAS MONITOR 2.2.9 ECG Test: Use a calibrated simulator to check performance. NOTE: There is no calibration for the ECG or impedance Respiration subsystems. If the performance does not match up to that expected using a calibrated simulator then there could be a problem with the cable, leads, connectors, wiring or the main board itself. If the main board is faulty then replace it. 2.2.10 SpO2 Tests: Need: Appropriate Phantom finger set SpO2 cuff and cable Or: Nellcor or Nonin (as fitted) simulator (replaces cuff to drive subsystem) Or: Calibrated SpO2 simulator that has a cuff fitting that simulates a perfused finger Nonin: Settings for NoninPatient Simulator 8000S are 98% O2 / 80 BPM. SpO2 board accuracy after 25 second stabilization period must be within +/-2%O2 and +/- 2BPM. Nellcor: Settings for Nellcor Patient Simulator SRC-2 are 81% O2 and 112 BPM. SpO2 board accuracy after 25 second stabilization period must be within +/-2% O2 and +/- 2 BPM. 2.2.11 TEMP ACCURACY VERIFICATION Need: Calibrated thermometer (DIGITAL OR GLASS) small insulated container with cover for warm water 2.2.11.1Fill container wtih approximately 96 degree F water 2.2.11.2Attach temperature probe neaqr the sensing part of the thermometer and insert into the warm water. 2.2.11.3Accuracy must be within +/- 0.2 degrees F. SERVICE MANUAL 6200-43E REV. A Section 2 - Service Table 2-2:Software/Firmware revision levels MODEL Operating System Boot loader 621S O AA.01.4000, 9/8/99 AA.01.0000, 6/20/99 V7 621S P AA.01.4000, 9/8/99 AA.01.0000, 6/20/99 V7 622S O AA.01.4000, 9/8/99 AA.01.0000, 6/20/99 V7 622S P AA.01.4000, 9/8/99 AA.01.0000, 6/20/99 V7 622NO AA.01.4000, 9/8/99 AA.01.0000, 6/20/99 V 1.2.0.0 12/17/97 622NP AA.01.4000, 9/8/99 AA.01.0000, 6/20/99 V 1.2.0.0 12/17/97 623S P AA.01.4000, 9/8/99 AA.01.0000, 6/20/99 623NP AA.01.4000, 9/8/99 AA.01.0000, 6/20/99 6 WELCH ALLYN ATLAS MONITOR Nellcor Nonin V7 V 1.2.0.0 12/17/97 Pryon 0.E V1.00 0.E V1.00 SERVICE MANUAL 6200-43E REV. A Section 2 - Service 2.3.1 BP Calibration : Need: 500cc vessel (approximate) calibrated digital manometer squeeze bulb with one-way valve tubing and T fittings PC with HyperTerminal * serial cable 2.3.1.1 Connect: manometer, bulb, and 500cc vessel to BP port with “T” connectors, Atlas to PC with serial cable. 2.3.1.2 Turn AtlasON and start HyperTerminal on PC. 2.3.1.3 Enter commands on Serial interface: Pangea> bp valve close<ENTER> Pangea> bp safety off<ENTER> 2.3.1.4 Enter command: Pangea> bp cal 5000 Do not press <ENTER> yet! 2.3.1.5 Raise pressure with bulb to as close to 50.00mmHg as possible or slightly higher. Let the pressure bleed down toexactly 50.00mmHg. Now press <ENTER> . Take no more than 3 minutes for this step. 2.3.1.6 Enter command: Pangea> bp cal 25000<ENTER> 2.3.1.7 Repeat step 2.3.1.5 with 250.00 as target. Press <ENTER> when pressure deteriorates to 250.00 mmHG. 2.3.1.8 Enter command: Pangea> nvram write<ENTER> 2.3.1.9 Disconnect serial cable and instruments and cycle power on Atlas. BP cal complete. 2.3.1.10 Verify accuracy of pressure settings by repeating step 2.3.1.3 then 2.3.1.5 and compare Atlas front panel reading with Setra readout. Do this at 50.00mm and 250 mm Hg. 2.3.2 ET CO2 Calibration: 623 Models only Need: Tank of approximately 10% CO2, balance N2 (certified) Blood Gas Mixture Tubing and T connectors Watertrap and scrubber 2.3.2.1 Insert water trap. Power up. 2.3.2.2 Place the instrument into Service Mode: Press Date/Time Lead Select button. 2.3.2.3 Select Calibrate CO2 Message “Remove CO2 water trap” will appear. SERVICE MANUAL 6200-43E REV. A 2.3 Calibration 2.3.1 BP Calibration Caution: Improper use, storage, handling of compressed gas vessels can cause injury or death! Follow gas manufacturers safety processes. 500cc volume Setra Figure 2.3.1.1 *Access and set up HyperTerminal: 1-Start 2-Settings 3-Control Panel 4-Add/Remove Programs 5-Windows Setup 6-Communications 7-selectHyperTerminal 8-APPLY Settings are: 9600 Baud, 8 bit word, 1 stop bit no parity, no flow control ANSI character set Find HyperTerminal in Programs, Accessories 2.3.2 ET CO2 Calibration NOTE:Replace water trap every 6 hrs of use. Treat water trap and used NasalCO2 Sample lines as bio hazard material! NOTE: The Scrubber looks similar to a watertrap, but is filled with white granules. It is included with model 623XX. WELCH ALLYN ATLAS MONITOR 7 Section 2 - Service 2.3.2.4 2.3.2.5 2.3.2.6 2.3.2.7 Note: Adjust regulator to approximately 2 PSI. valve CO 2 vent watertrap Figure 2.3.2.11 NOTE:Replace water trap every 6 hrs of use. Treat water trap and used NasalCO2 Sample lines as bio hazard material! Remove water trap from water trap socket . Message “Install scrubber” will appear . Attach scrubber to water trap. Insert scrubber/water trap assembly into water trap socket. Message “Enter span gas value using <Set> button” will appear. 2.3.2.8 Change the default value (10%) to the value of span gas being used (calibrated 8% to 12% concentration known to ±0.01%). 2.3.2.9 Press <BP Start/Cancel> Message: “Sampling” appears while the instrument is sampling the scrubber air. 2.3.2.10 When instructed, remove the scrubber from the CO2 water trap. Do not remove water trap. 2.3.2.11 Attach the calibrated source of CO2 gas to the CO2 side-stream sampling tube as per Figure 2.3.2.11 2.3.2.12 Adjust the CO2 regulator just enough to allow a small amount of gas to flow out of the vent (approximately 3 PSI). Important: Once positive flow is established, let the it flow for one minute before pressing the Continue button and actually sampling. After one minute, press the Continue button to let the Atlas start sampling CO2. . 2.3.2.13 Press <BP Start/Cancel> Message: “CO2 calibration successful” or “CO2 calibration failed” will appear on the CRT display. (Note: Serial Communication is not the cause of a failure if the Prion Serial appears in the Service Screen. Therefore the problem is with the board or connections and not serial communication problems.) 2.3.2.14 Press Trend button to Exit. SR856: CO2 Calibration beyond the year 2021 8 WELCH ALLYN ATLAS MONITOR To calibrate the CO2 system in years 2022 or later it is necessary to reset the system clock to an earlier year, perform the calibration, and then set the clock to the correct year again. The service center should keep a record of this since the Cal display in the Service Mode screen will be incorrect. SERVICE MANUAL 6200-43E REV. A Section 2 - Service 2.3.3 CO2 RESET Need: Watertrap and Scrubber 2.3.3.1 Press the Date/Time button on the lower right of the monitor. The Set Date and Time and Other Options menu will be displayed. 2.3.3.2 Select the Reset CO2 selection by pressing the CO2/RESP ALARMS Off button. CO2 Reset screen will appear. 2.3.3.3 Follow the instructions on the screen. “Remove the CO2 watertrap”. “Install the CO2 Scrubber onto the CO2 watertrap.” 2.3.3 CO2 RESET NOTE: The Scrubber looks similar to a watertrap, but is filled with white granules. It is included with model 623XX. 2.3.3.4 Remove the tubing from the watertrap and attach the Scrubber to the watertrap. 2.3.3.5 Insert the watertrap/Scrubber combination into the watertrap socket. 2.3.3.6 Messages: The system will report that it is Sampling. The system will then report Reset Complete. 2.3.3.7 Remove the watertrap/Scrubber from the watertrap socket. 2.3.3.8 Detach the Scrubber from the watertrap and reattach the tubing. 2.3.3.9 Replace the watertrap in the watertrap socket. 2.3.3.10 Press Trend to return to the waveform screen. SERVICE MANUAL 6200-43E REV. A NOTE: There may be a message indicating a 5 minute Warming Up period. WELCH ALLYN ATLAS MONITOR 9 Section 2 - Service 2.3.4 PRINTER CALIBRATION Note: Two lines are displayed: Waveform +128, Text +70 These two numbers are factory defaults and a good starting point if the system is printing very poorly or not at all. The LEFT<SET> button controls the Waveform setting, up and down. The RIGHT <SET> button controls the Text setting, up and down. Make changes tothe settings as needed, where a larger number = darker printing and a smaller number = lighter printing. Make initial changes of about 10 points each time. After making an adjustment, press <TREND> to exit the Service Mode. 2.3.5 BATTERY VOLTAGE CALIBRATION 2.3.4 PRINTER CALIBRATION Need: PC with HyperTerminal Serial cable Connector 2.3.4.1 Use HyperTerminal to get strobe width settings for printer normal for waveforms text for trend Advanced configuration printing: Pangea> nvram get printer_strobe_width_normal<ENT> (normal value 130) Pangea> nvram get printer_strobe_width_text <ENT> (normal value 70) 2.3.4.2 Change values - larger number for darker printing. Change with: Pangea> nvram set printer_strobe_width_normal XXX Pangea> nvram set printer_strobe_width_text YYY 2.3.4.3 Test and reset until satisfied. 2.3.4.4 Press Trend button to exit the Service Mode. 2.3.5 BATTERY VOLTAGE CALIBRATION for models 622XX and 623XX. NOTE: CHECK BATTERY VOLTAGE CALIBRATION AFTER REPLACING MAIN PCB. Need: DC power supply rated: 7 VDC at 5A Battery eliminator cable - Atlas battery plug on one end, interface to the power supply on the other. There should be access for voltmeter probes at the Atlas end of the cable when it is installed DMM / DVM with 10mV resolution on a 10V scale PC with HyperTerminal Serial cable and connector 2.3.5.1. 2.3.5.2 2.3.5.3 2.3.5.4 Connect serial cable to PC and Atlas Remove battery from Atlas Set the power supply to 6.8V +/- 200mV Connect the power supply to the Atlas battery connector. 2.3.5.5 Turn Atlas ON. 2.3.5.6 Reduce the power supply to 6.0V 10 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 2 - Service 2.3.5.7 Measure the voltage at the battery connector (at the Atlas) to the nearest 10mV. NOTE: Do not measure at the power supply, since cable resistance will introduce error. 2.3.5.8 At the HyperTerminal, type: Pangea> power cal XXXX<ENTER> (where XXXX represents the measured voltage in millivolts no decimal point.) For example, if you measured 6.010V at the battery connector, use the command “power cal 6010<ENTER>”. 2.3.5.8 The Atlas will respond: raw = ZZZZ mV true = 6010 mV OK (where ZZZZ is the raw uncalibrated reading that the instrument made.) 2.3.5.9 Reduce the power supply to 5.6 volts. You should soon hear the “low battery” alarm. 2.3.5.10 Measure the voltage at the battery connector to the nearest 10mV. 2.3.5.11 At the HyperTerminal, type: Pangea> power cal XXXX<ENTER> (where XXXX represents the measured voltage in millivolts no decimal point.) For example, if you measured 5.590V at the battery connector, use the command “power cal 5590<ENTER>”. 2.3.5.12 The Atlas will respond: raw = ZZZZ mV true = 5590 mV OK (where ZZZZ is the raw uncalibrated reading that the instrument made.) 2.3.5.13 Finish by typing: (this will re-boot ATLAS) Pangea> hw reset<ENTER> 2.3.5.14 Turn Atlas OFF and remove the power supply. 2.3.5.15 Re-Install the battery. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 11 Section 2 - Service 2.3.6 TEMPERATURE MEASUREMENT SUBSYSTEM CALIBRATION 2.3.6 TEMPERATURE MEASUREMENT SUBSYSTEM CALIBRATION: Need: PC Serial Cable HyperTerminal 1kOhm - 2kOhm 1% 1/2watt resistor Large RCA plug (1/4”) 2 conductor Short length of wire (optional) Soldering iron and solder 2.3.6.1Prepare Resistor/Plug assembly. Solder the resistor across RCA plug terminals. 2.3.6.2 Plug the resistor assembly into the Atlas Temperature jack. 2.3.6.3 Connect the Atlas to the PC serial port. 2.3.6.4 Turn the Atlas ON. NOTE: Temperature display will show a valid temperature. 2.3.6.5 Start HyperTerminal on the PC. 2.3.6.6 At the Pangea prompt, type: Pangea>temp cal xxxxxx<ENTER> (where the xxxxxx is the value of the precision resistor in centiOhms- Specify the Ohms, tenths, and hundredths of Ohms with no decimal point- for example, a 1200.00 Ohm resistor would be: Pangea>temp cal 120000<ENTER> 2.3.6.7 Wait four seconds then type: Pangea>temp state<ENTER> 2.3.6.8 Displayed resistance will be within 0.5 Ohms of the value that you entered. The Offset should not exceed 5.0 Ohms. NOTE: The system will silently fail (without error) if it is unable to calibrate properly. Therefore you must manually verify that this resistance is correct. 2.3.6.9 Turn the Atlas OFF. 2.3.6.10Unplug the resistor/plug assembly. 2.3.6.11 Remove the serial cable. 2.3.6.12Check the accuracy of the temperature sensing system using the process described in Section 2.2.11 12 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 2 - Service 2.3.7 Set battery charging voltage: Specification :No Load: 6.85VDC Need: DVMM 2.3.7.1 Remove battery from unit and unplug. 2.3.7.2 Use DVMM to check across right pin (+) and left pin (-) when viewed looking into the battery compartment. 2.3.7.3 Adjust potentiometer R338 to obtain 6.85VDC. (It is located at the right of the battery jack. Turn it counterclockwise to increase the charging voltage. SERVICE MANUAL 6200-43E REV. A 2.3.7 Set Battery Charge Voltage WELCH ALLYN ATLAS MONITOR 13 C ondition Action D etails Advanced C onfiguration (user set preferences using front panel controls Initializ e N VR AM using hyperterminal D ow nload operating system using w indow s R eC alibrat Atlas? (BP, Power, temperature and not C O2) S eq u en ce 1 A1 B1 C1 D1 E1 F1 G1 H1 I1 Software Updgrade Uni t has no problems Use the new download uti li ty "atlas_dl.exe" HyperTermi nal not requi red. YES "atlas_dl.exe" loads nvram_common.txt fi le whi ch overwri tes all previ ous setti ngs wi th defaults. After repai r, please check all user preference setti ngs (Advanced C onfi gurati on Menu) and ALARM setti ngs and set them the way the uni t was recei ved. NO YES software i nformati on resi des i n C PU N O Wi th atlas_dl.exe program the cali brati on constants are not changed. 1. Run atlas_dl.exe 2. C heck alarm setti ngs and other consumer preference advanced confi gurati on setti ngs. A2 B2 C2 D2 E2 F2 G2 H2 I2 Mai n board fai led Just replaci ng Mai n board. The ori gi nal C PU board i s OK. Replace Mai n board, i ni ti ali ze nvram, and recali brate. Need HyperTermi nal for setti ng nvram and cali brati on. Yes..Same as above YES N O: operati ng system resi des i n C PU whi ch was untouched. YES the NVRAM of the new mai n board wi ll not have the correct cali brati on constants. 1-Set NVRAM 2-Recali brate 3-C heck alarm setti ngs A3 B3 C3 D3 E3 F3 G3 H3 I3 C PU board fai led Just replaci ng C PU board. The ori gi nal Mai n board i s OK. Replace C PU board and load operati ng system. Need atlas_dl.exe fi le Yes..Same as above NO YES software i nformati on resi des i n C PU NO 1-download operati ng system 2-C heck alarm setti ngs and other consumer preference advanced confi gurati on setti ngs A4 B4 C4 D4 E4 F4 G4 H4 I4 Both C PU and mai n board fai led Replaci ng both the C PU and Mai n boards. Replace both boards, use atlas_dl.exe, reconfi gure, cali brate. Need HyperTermi nal for setti ng nvram and cali brati on. Yes..Same as above YES YES software i nformati on resi des i n C PU YES the NVRAM of the new mai n board wi ll not have the correct cali brati on constants. 1-Run atlas_dl.exe 2-Set nvram 3-Recali brate 4-C heck/set alarm setti ngs 2 Section 2 - Service 3 4 SERVICE MANUAL 6200-43E REV. A Situation 14 WELCH ALLYN ATLAS MONITOR Software Chart 2.4.1 X4 Section 2 - Service 2.4 Downloading Operating System When required: to load latest revision software* on a fully functioning Atlas or to reload software after replacing the MCU board. The atlas_dl.exe program loads the following files: atlas.out.gz nvram_common.txt nvram_(model#).txt ** nvram_(language).txt ** Equipment or supplies required: PC with Windows ‘95/NT Serial cable with connector: (COM1to PC) File : atlas_dl.exe 2.4.1 Connect serial cable between Atlas and PC COM1 2.4.2 Double click “atlas_dl.exe” explorer window 2.4.3 After downloading is complete, check alarm and other User controlled advanced configuration settings since these are ‘reset’ by this downloading process. 2.4 Downloading Operating System (when upgrading software or replacing CPU board) **Note: Hyperterminal queries the Atlas to determine which model number and language to download. Note: If Atlas calibration was satisfactory prior to downloading software then recalibration is not required. Downloading Operating System complete 2.5 Downloading NVRAM files with Hyperterminal*. The NVRAM resides on Main Board. Hyper terminal loads the following files: cal_init.txt common.txt (model#).txt ** (language).txt,** printer.txt (if required), or no_printer.txt. 2.5.1Connect serial cable between Atlas and PC COM1 as in 2.4 above. 2.5.2Open HyperTerminal program on PC: START PROGRAMS ACCESSORIES HYPERTERMINAL 2.5.3Turn Atlas ON. You should see some version information and a prompt: Pangea> 2.5.4 Transfer Text files: (TRANSFER/SEND TEXT FILE) NVRAM_CAL_INIT.TXT (only if main board has been replaced) SERVICE MANUAL 6200-43E REV. A 2.5 Downloading NVRAM Text files after replacing Main Board *Configure HyperTerminal 9600 Baud 8 bits 1 stop bit no parity no flow control WELCH ALLYN ATLAS MONITOR 15 Section 2 - Service 2.5 Downloading NVRAM Text files when replacing Main Board continued 2.6 Downloading Software & NVRAM Text files after replacing Main Board AND CPU board NVRAM_COMMON.TXT NVRAM_NO_PRINTER.TXT or NVRAM_PRINTER.TXT NVRAM_(model 200,210,220).TXT NVRAM_<LANGUAGE>.TXT 2.5.5 After these text files are transferred, Type the following serial commands to update the serial number: nvram set serial___ (last 3 digits of serial#) nvram write hw reset (hardware reset restarts Atlas and saves the new settings) 2.5.6 Verify the serial number correct 2.5.7 Recalibrate Atlas unit. After calibration is complete. 2.5.8 Check alarm settings and User selected advanced Configurations 2.6 Downloading Software & NVRAM Text files 2.6.1 Use atlas_dl.exe as in step 2.4. to Program new CPU board. 2.6.2 Use HyperTerminal as in step 2.5 to set NVRAM on new Main Board. 2.6.3 Recalibrate Atlas 2.6.4 Check alarm settings and User selected advanced Configurations NOTE: Firmware Download Software versions of OEM boards are not field upgradeable. (SpO2 boards or the CO2 board.) Replace the subsystem board with a higher (current) version if necessary. 16 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 2 - Service 2.7 Product Model Number Structure 621S0* ECG, Nonin SpO2, NIBP 621SP* ECG, Nonin SpO2, NIBP, Printer 622S0** ECG, Nonin SpO2, NIBP, Temp, Respiration, Battery, RS232, Nurse Call 622SP** ECG, Nonin SpO2, NIBP, Temp, Respiration, Battery, RS232, Printer, Nurse Call 622N0** ECG, Nellcor SpO2, NIBP, Temp, Respiration, Battery, RS232, Nurse Call 622NP** ECG, Nellcor SpO2, NIBP, Temp, Respiration, Battery, RS232, Printer, Nurse Call 623SP** ECG, Nonin SpO2, NIBP, ETCO2, Temp, Respiration, Battery, RS232, Printer, Nurse Call 623NP** ECG, Nellcor SpO2, NIBP, ETCO2, Temp, Respiration, Battery, RS232, Printer, Nurse Call SUFFIX: Use letter designation for language localization as follows: E = English, F= French, G= German, I= Italian, S= Spanish, P= Portuguese C = Chinese, J= Japanese Use number designation for line cord localization as follows: 1 = US, Canada, Japan Version 2 = European Version 4 = United Kingdom Version 6 = Australian Version Specifications: See Operator Manual Specifications for all of the above listed models of Atlas including performance, accuracy, range, size, weight, power, environmental, are documented in an appendix to the User Manual. * Model 200 Main Board and Schematic 200 ** Model 220 Main Board and Schematic 220 SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 17 Section 3 - Troubleshooting 3.1 Functional Test and Initial Diagnostic 1. Review customer complaint and determine if it is safe to plug in and turn on Atlas 2. Plug in Atlas, no sensors attached. 3. Check for AC~ LED lit. 4. Install paper in printer if fitted. Note: “Idle” screen is normal waveform display. 5. Turn on power 6. Green light in power button. 7. Loud beep when button pressed. 8. Three dashes in SYSTOLIC. 9. Three dashes in DIASTOLIC. 10. Two dashes in SpO2 (takes several seconds after BP dashes come on). 11. Three dashes in PULSE (takes several seconds after BP dashes come on). 12. Pleth: none, or a single bar at the bottom, or two bars at the bottom. 13. No lights in TEMP. 14. No lights in ALARMS OFF buttons. 15. X lit on AUTO. 16. AC~ lit 17. CRT display comes on slowly if cold, quickly if still warm from last use. 18. May see version string in center if comes on quickly, not a problem if not seen because it comes on slowly. 19. CRT: three dashes for Heart Rate 20. Heart picture 21. Lead select symbol 22. Scale bar 23. One or two lines of dashes for waveforms – depends upon settings. 24. Three dashes for MAP – or blank, depends upon settings. 25. Error message(s) at bottom of screen? 26. If 622 or 623, pull AC cable. Should be no change except AC~ unlit. 26.1. If errors of low, very low or depleted battery, or if system dies, plug back in and repeat test in 2 hours. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 1 Section 3 - Troubleshooting 3.1 Functional Test and Initial Diagnostic Plug AC back in. MENU TESTS 27. Press <DATE/TIME><TREND> 28. Get Advanced Configuration menu. 29. Write down all settings for resetting to customer preference later. 30. Set language to your native tongue if necessary to allow you to write down the other settings. The top item is always the language, press either <SET> button to step through list. 31. Press <PRINT> if printer fitted. 32. Press <TREND> to return to idle screen. 33. Press <DATE/TIME> 34. Get date/time menu. 35. Verify date/time, set if necessary. 35.1. Bad date may indicate battery problem. If date was bad, turn off unit, pull power cable, wait 5 minutes reconnect power cable, turn on unit. Check date again. 35.1.1. If date comes back bad: Replace main board Model 200. Model 210, 220, if battery not dead replace main board. Press Date/Time to return to waveform screen if needed. 36. Press <DATE/TIME><LEAD SELECT> 37. Get Service Mode menu. 38. Examine version/configuration data in lower half of menu, and write it all down. 39. Press <SELECT> to highlight Reset to factory defaults. 40. Press <BP START/CANCEL> to reset configuration. 41. Press <TREND> to return to idle screen. 42. Press <DATE/TIME><TREND> 43. Get Advanced Configuration menu. 44. Set language to your native tongue if necessary 44.1. We have just reset to factory defaults. Compare settings to factory defaults appropriate for the country – in Operator manual. If not matching, indicates memory problems. Changing only the language should not change any of the other factory default settings. 45. Press <DATE/TIME><LEAD SELECT> 2 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting 3.1 Functional Test and Initial Diagnostic 46. Get Service Mode menu. 47. Press <Select> to highlight CRT test pattern. 48. Press <BP START/CANCEL> to show test pattern. Examine display. 49. Press any key to end display. 50. Press <Select> to highlight Printer test pattern (if fitted). 51. Press <BP START/CANCEL> to start test pattern. 52. Printer should print test pattern. 53. Press any key to end display. 54. Examine printout. 55. Press <Select> to highlight LED test . 56. Press <AUTO> to turn on all LEDs . 57. Press <BP START/CANCEL> to show automatic test pattern. 58. Watch for a while, look for glitches in pattern. 59. Press <Set> to go to manual mode and step through individual segments if needed to observe a problem. 60. Press <Select> to highlight Button test. 61. Press <BP START/CANCEL> to start test. 62. Press every button on system, <BP START/CANCEL> last. 62.1. Verify that buttons match up with their names, and that all buttons are functional. 62.1.1. If names don’t match, indicates memory corruption: Replace main board 63. Press <Select> to highlight Display A/D channels (three or four screens worth) 63.1. Write down all values for later review. 63.2. Press <Set> and write down all values for each screen. 64. Press <Trend> to return to Idle screen. 65. Connect the BP port to the BP simulator. 66. Set the simulator for a normal reading (140/80, 100BPM, NSR). 67. Press <BP START/CANCEL> 67.1. System should start pump, display manometer value in SYSTOLIC LED; this value should track and be very close to pressure SERVICE MANUAL 6200-43E REV. A BP test WELCH ALLYN ATLAS MONITOR 3 Section 3 - Troubleshooting 3.1 Functional Test and Initial Diagnostic displayed by manometer in BP simulator (if fitted). Largest number shown in SYSTOLIC should be very close to the Initial pressure setting recorded above from Advanced Configuration. 67.2. System should step down pressure, showing step values in SYSTOLIC LED, and then display correct SYSTOLIC and DIASTOLIC values. System may show MAP value depending upon country. 68. Press <DATE/TIME><TREND> to get to Advanced Configuration menu. 69. Press <Select> to highlight Initial pressure. 70. Press <Set> to change Initial pressure to 280 mmHg. 71. Press <Select> to highlight MAP. 72. Press <Set> to change MAP to Yes. 73. Press <TREND> to return to idle screen. 74. Press <BP START/CANCEL> 75. System should start pump, display manometer value in SYSTOLIC LED; this value should track and be very close to pressure displayed by manometer in BP simulator (if fitted). Largest number shown in SYSTOLIC should be very close to the Initial pressure setting of 280 mmHg. 75.1. If pressure shown exceeds 300 mmHg: Recalibrate BP 76. System should step down pressure, showing step values in SYSTOLIC LED, and then display correct SYSTOLIC and DIASTOLIC values. System should show MAP value. MAP value should match what is shown by simulator. 77. Set simulator to highest Systolic <=250, lowest Diastolic >= 30, and lowest heart rate >=30. 78. Press <AUTO> 79. X goes unlit, 1 flashes for 10 seconds. 80. 20 seconds after 1 stops flashing, BP measurement starts. 81. BP reading as above. 81.1. If BP does not start: Replace main board 81.2. If BP measurement incorrect recalibrate 4 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting 3.1 Functional Test and Initial Diagnostic 82. No less than 30 seconds after completing the measurement another measurement should start. While it is pumping up, press <BP START/CANCEL>. Measurement stops immediately and pressure is dumped (as seen on manometer on simulator). 82.1. If measurement does not stop immediately: Main board or button. 82.2. If pressure does not drop below 10mmHg immediately: Main board 83. Press <AUTO> and X lights up (not flashing). 84. Disconnect the tubing from the BP port on the Atlas. 85. Press <BP START/CANCEL> and note the time (to the second). 86. The BP should abort with an alarm after no longer than one minute. 87. Cycle power on Atlas, connect a 5 lead cable set to the simulator. 88. Configure the simulator for NSR 100BPM and Impedance Respiration. 89. Plug the cable into Atlas. 90. Press <DATE/TIME> <TREND> to access Advanced Configuration menu. 91. Press <Select> to highlight ECG lead set and press <Set> to select 5 wire. 92. Set ECG gain to Automatic. 93. Set ECG speed to 25mm/s. 94. Set ECG bandwidth to Monitor. 95. Set Second trace selection to ECG. Press <TREND> to return to idle screen Should see: 95.1. ECG cascading onto second line 95.2. Scale bar on left of top line 95.3. Heart rate displayed as set on simulator 95.4. Lead Selected = II 95.5. Pulse tone high pitched ECG Note: Simulator must support impedance respirator. Press <LEAD SELECT> and step through each of the lead settings. Should see: 95.6. Different looking ECG waveforms 95.7. Heart Rate will go to dashes and alarms on some leads 96. Set lead selected to II SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 5 Section 3 - Troubleshooting 3.1 Functional Test and Initial Diagnostic 97. Press <DATE/TIME><TREND> to access Advanced Configuration menu. 98. Change Second trace selection to Respiration. 99. Press <TREND> to return to idle screen. 100. Should see: 100.1. ECG on top line 100.2. Scale bar on left of top line 100.3. Heart rate displayed as set on simulator 100.4. Lead Selected = II 100.5. Pulse tone high pitched 100.6. Respiration trace on second line 100.7. Respiration rate displayed as set on simulator. 101. Disconnect ECG simulator SpO 2 102. 103. 104. 105. 106. Temp CO 2 6 WELCH ALLYN ATLAS MONITOR Connect SpO2 cable and cuff and install cuff on simulator (or your finger). Set simulator to normal readings. See pleth signals immediately. See SpO2 percentage within several seconds . See Pulse display at the same time as SpO2 percentage. 107. 108. Disconnect SpO2 cuff from simulator. See error “SpO2 cuff not detected”. 109. 110. Unplug SpO2 cable from Atlas. See error “SpO2 cable not detected”. 111. 112. 113. Temp display is blank. Connect temp probe. See temp display of ambient temperature. 114. 115. Disconnect temp probe. Temp display becomes dashes. No alarm or error 116. Press <DATE/TIME><TREND> 117. Get Advanced Configuration menu. 118. Set Second trace selection to CO2. 119. Press <TREND> to return to idle screen. 120. Insert watertrap with tubing attached. 121. Should see: 121.1. Hear pump motor start. 121.2. See solid line waveform on lower trace. 121.3. See dashes in Respiration Rate. 121.4. See dashes in mmHg (or % or kPa, as configured). SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting 3.1 Functional Test and Initial Diagnostic 122. Breathe gently and repeatedly over end of tubing 123. Should see: 123.1. See waveform within seconds of breathing 123.2. See respiration rate non zero within one minute. 123.3. See CO2 concentration non zero within one minute. 124. 125. 126. 127. 128. 129. 130. 131. 132. System must have been plugged in for 24 hours for a real battery test to guarantee that battery is fully charged, but for functional test we can try it: Press <DATE/TIME><LEAD SELECT> Get Service Mode menu Press <SELECT> to highlight Battery test The menu reports Battery Low Time XXX and Battery Dead Time YYY These are the results from the last battery test. The Battery Low Time is the time in hours and minutes that the battery ran in the last test until the Low Battery alarm started, and the Battery Dead Time is the time from the beginning of the Low Battery Alarm until the system turned itself off when the battery voltage reached the cutoff level. Note: 2:08 means 128 minutes which is the default setting indicating a battery test has never been made before. Write down the Battery Low Time and Battery Dead Time Unplug AC cord to start battery test The timers will begin. Leave the system until it powers down. Plug in AC and turn the system on, enter the Service Mode menu, select Battery Test again, and write down the new values. Compare these to the previous values, and to the minimum specification: Battery Low Time = 1 Hour Battery Dead Time = 10 Minute minimums. Replace the battery if performance falls below specification NOTE: Configuration settings for printing are different for text pages (Advanced Configuration and Trend displays) and for waveforms. 133. BATTERY PRINTER Connect ECG simulator to generate a sample waveform. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 7 Section 3 - Troubleshooting 3.1 Functional Test and Initial Diagnostic 134. Press <PRINT> and look at waveform printout. Look for darkness, thickness of lines, legibility of text, blurring, “blooming” of text. 135. 136. 137. Press <DATE/TIME><TREND> Get Advanced Configuration menu. Press <PRINT> and look at text printout. 137.1. If feeding problems: Mechanical inspection of printer, replace motor, drive platten. 137.2. If waveforms too light or dark: Calibrate 137.3. If text too light or dark in configuration screen, press <Select> until “Printer test pattern” is highlighted then press <HR Alarms Off> button, then press <Set> to lighten or darken print. 137.4. If incorrect printout, missing elements, miss ing grid, etc: Troubleshoot further Software/firmware 138. ALARMS/SOUNDS Review versions written down earlier and compare to latest available, and also make sure that all components are compatible with each other. See table 2.6 in this document. Power-on beep 139. Turn off system, and turn on. Should hear loud Power-on beep. ECG pulse tone, pulse volume control, saving settings, <HR ALARMS Off> button 140. Connect ECG simulator. 141. Should hear: heart rate beep, at constant high pitch 142. Press SpO2 volume button “-“ 8 times. Should get quieter and finally silent. 8 WELCH ALLYN ATLAS MONITOR 143. 144. 145. Press <DATE/TIME><PRINT> to Save settings. Turn system off and back on. Pulse tone should be silent even though heart rate is shown. 146. Press SpO2 volume button “+” 8 times. Should get audible and then louder. 147. Disconnect ECG cable SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting 148. 149. 150. 151. 152. 153. 3.1 Functional Test and Initial Diagnostic Should hear Technical alarm and see error message. Press <HR ALARMS Off> button. Should stop Technical alarm sound, and erase error message, and light LED in <HR ALARMS OFF> button. Press <HR ALARMS OFF> button again. Should hear Technical alarm sound, see error message, LED unlit in <HR ALARMS Off> button. Turn system off and on. SpO2 pulse tone 154. Attach SpO2 cable and cuff, and attach to simulator or finger. 155. Should hear heart rate beep, different tone than when ECG was connected. 156. Change SpO2 setting on simulator, or hyperventilating, hold breath, should hear tone pitch change up or down tracking simulator setting. Limit Alarm, alarm volume control, Silence button, Technical Alarm, <SpO2 ALARMS Off> button 157. Press right <Select> button until SpO2 LO is flashing, press right <Set> UP to change SpO2 LO setting to 99. 158. Wait until SpO2 LO stops flashing. 159. Set simulator to SpO2 at 90%. 160. Should hear Limit alarm. 161. 162. Press <Alarm Volume> “-“ eight times. Should get quieter but not silent. Press <Alarm Volume> “+“ eight times. Should get louder. 163. Press <Silence> and start stopwatch. Should be quiet for the time set in Advanced Configuration menu, then alarm comes back on. 164. 165. Disconnect SpO2 cable from Atlas. Should hear technical alarm, see error message “SpO2 cable not detected” Press <SpO2 ALARMS Off> button. Should stop Technical alarm sound, and erase error message, and light LED in <SpO2 ALARMS OFF> button. Press <SpO2 ALARMS OFF> button again Should hear Technical alarm sound, see error message, LED unlit in <SPO2 ALARMS Off> button. Turn system off and back on. 166. 167. 168. 169. 170. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 9 Section 3 - Troubleshooting 3.1 Functional Test and Initial Diagnostic <CO2/RESP ALARMS Off> button 171. Press <DATE/TIME><TREND> 172. Get Advanced Configuration menu 173. Set Second trace selection to CO2 174. Press <TREND> to return to idle screen 175. Insert CO2 watertrap with hose 176. Breath into hose until waveform is displayed 177. Remove CO2 watertrap 178. Should hear Technical alarm and see error message. - “CO2 watertrap not detected” 179. Press <CO2/RESP ALARMS Off> button. 180. Should stop Technical alarm sound, and erase error message, and light LED in <CO2/RESP ALARMS OFF> button. 181. Press <CO2/RESP ALARMS OFF> button again. 182. Should hear Technical alarm sound, see error message, LED unlit in <CO2/RESP ALARMS Off> button. 183. Turn system off and back on <BP ALARMS Off> button 184. With no hose connected to BP port, press <BP START/CANCEL> button 185. Place finger over BP port, blocking flow, causing BP to detect overpressure and abort 186. Should hear Technical alarm and see error message. - “Check blood pressure cuff”* 187. Press <BP ALARMS Off> button. 188. Should stop Technical alarm sound, and erase error message, and light LED in <BP ALARMS OFF> button. 189. Press <BP ALARMS OFF> button again. 190. Should hear Technical alarm sound, see error message*, LED unlit in <BP ALARMS Off> button. 191. Turn system off and back on. Battery tone 192. Disconnect AC power on running system. 193. Connect BP hose to simulator 194. Press <AUTO> to select 1 minute intervals 195. Wait for battery to run down. With fully charged battery, after no less than 50 minutes, should hear single tone, get message that system will shut down in 10 minutes. 10 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting 196. 197. 198. 3.1 Functional Test and Initial Diagnostic Should hear tone again in two minutes, and again two minutes after that. Five minutes after first message, should start hearing tone every minute, and get message that 5 minutes remain until shutdown. Ten minutes after first message, should hear technical alarm, see a printout of Trend data if there is any unprinted trend data accumulated, (which there is, we have been running BP measurements) and error message that system shutdown is imminent. All the possible error messages are documented in an appendix to the Operator’s Manual. SERVICE MANUAL 6200-43E REV. A SELF DIAGNOSTIC ERROR MESSAGES WELCH ALLYN ATLAS MONITOR 11 Section 3 -Troubleshooting 3.2 Chief Complaint, Cause and Corrective Action Corrective Action Cause Complaint Power Will not power up in AC No wall power Wrong wall power voltage/frequency Fuse in power supply Fuse in neutral wire Power supply failure LEDs Random LSD segments unlit Subsystem LEDs unlit LED intermittent, dim, flickering Failed LED Subsystem problem Failed LED LED 1 Check subsystem LED 1 Replace Display board Failed switch Failed subsystem Possible loose display board Failed switch Button 1 Check subsystem Tight display board mounting screws. Button 1 Failed speaker or disconnected Failed main board Software corruption Reload software sound 1 Failing battery Battery 1 Paper inserted incorrectly Door not latched Failed printer Software adjustment needed Software adjustment needed Failed printer Printer cable Paper inserted backwards Wrong kind of paper Failed printer Printer 1 Buttons Button not functional Button sticking under front bezel Button intermittent or difficult to make contact sounds No sound at all Battery Insufficient life Printer Feed problems Waveform print quality Text print quality Not functional Feeding but not printing Printer 1 Printer 1 Printer 1 Printer 1 CRT CRT is blank CRT cables CRT 1 Reinstall software Failed CRT Failed Deflection board Failed Main Board 12 WELCH ALLYN ATLAS MONITOR Service Manual 6200-43E Rev. A Section 3 -Troubleshooting 3.2 Chief Complaint, Cause and Corrective Action Cause Complaint Corrective Action ECG ECG waveform not displayed (dashed lines) Patient electrodes ECG 1 Lead wires Cable ECG cable connection Failed main board ECG waveform not properly scaled Possible patient physiology problem ECG gain set to 10mm/mV in Advanced Configuration Check gain setting Reinstall software ECG 1 ECG waveform not cascading Incorrect Advanced Cofiguration setting Change Advanced Configuration setting to: Second trace source = ECG; ECG gain = automatic Heart rate not detected Patient electrodes Lead wires Cable ECG cable connection Failed main board Possible patient physiology problem Patient with Pacemaker? ECG 1 Heart rate disagrees with Pulse rate Possible patient physiology problem Patient with Pacemaker? Repeat on another patient ECG 1 SPO2 1 Compare manual palpation Reinstall software Possible patient physiology problem Does patient have abnormal ECG? Repeat on another patient ECG 1 Sp02 displays not active Incorrect brand sensor Failes Sp02 board Failes Sp02 sensor SPO2 1 Sp0 2 displays inaccurate Possible patient physiology problem Sp02 1 Possible patient physiology problem Poor signal LA/RA placement ECG 1 Use modified electrode placement on chest walls Heart rate disagrees with manual palpation SPO 2 Impedance Respiration IR waveform not displayed (dashes) Service Manual 6200-43E Rev. A WELCH ALLYN ATLAS MONITOR 13 Section 3 -Troubleshooting 3.2 Chief Complaint, Cause and Corrective Action Corrective Action Cause Complaint BP BP measurements inaccurate Incorrect cuff size Incorrect cuff placement Possible patient physiology problem Calibration needed Pressure leak Try different cuff - refer to Operator Manual for sizing information and proper cuff placement. Calibrate BP1 BP not working BP1 Auto not working BP1, Button 1 Cuff pressure too high BP1, Calibrate Cuff Pressure too low BP1, Calibrate Incorrect cuff size Incorrect cuff placement Patient movement Possible patient physiology problem Calibration needed Pressure leak Try different cuff - refer to Operator Manual for sizing information and proper cuff placement. Cannot achieve target pressure Calibration needed Initial pressure set too low for patient physiology Calibrate BP1 Hold pressure too long Software problem Valve problem BP1 Reload Software Replace main board Dumps pressure while inflating Software problem Valve problem Hardware sensor problem BP1 Reload Software Replace main board Incorrect probe placement Possible patient physiology problem Poor physical contact with patient Excess aiflow, sunlight on probe Failed probe See Probe insert material Language set wrong Top entry is always language. Step through choices with <SET> button while top item is hightlighted Does not work Intermittent signal Relay failure Cable Cable connection Connect Ohmmeter across pins 1 and 8. Expect infinity. Force an alarm state and expect 0 Ohms. Brief signals Battery tone errors Battery warnings will signal Nurse Call for only a second , every minute or two Connect AC Cannot take reading in time Calibrate BP1 TEMP Readings inaccurate Cannot read -wrong language Use gel, adhesive tape to improve contact Protect probe from light, airflow Temp 1 Nurse Call 14 WELCH ALLYN ATLAS MONITOR Service Manual 6200-43E Rev. A Section 3 - Troubleshooting Remove all instrument cables and hoses Install printer paper if printer is fitted 3.3 TOP LEVEL TROUBLESHOOTING INDEX Review customer complaint and determine if it is safe to plug in and turn on Atlas If not safe to power up: smoke/flames/smell reported? Goto Power 1 Check power available light Goto Power 2 Check power-up state Goto Power 3 Set language and Preserve customer settings Goto Test Setup 1 Check date/time Goto Test Setup 2 Reset to factory defaults Goto Test Setup 3 Check software/firmware Goto Test Setup 4 Check CRT Alignment Test Goto CRT 1 Check Button Test Goto Button 1 Check Display A/D Channels Goto A/D 1 Check LED test Goto LED 1 Check Printer alignment test Goto Printer 1 Check Printer function Goto Printer 2 SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 15 Section 3 - Troubleshooting 3.3 TOP LEVEL TROUBLESHOOTING INDEX Check Battery Goto Battery 1 Check Alarms/Sounds Goto Sound 1 Check BP Goto BP 1 Check ECG Goto ECG 1 Check SPO2 Goto SPO2 1 Check Temp Goto Temp 1 Check CO2 Goto CO2 1 16 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting 3.4 Disassemble and inspect power supply, wires Check fuse in power supply Check fuse in neutral wire to power supply Test power supply on bench Check fuse in battery cable If AC~ not lit, check power cord continuity, outlet power available Check connection at appliance inlet Goto Power 1 Turn on power Green light in power button If not lit, goto LED 1 Diagnostic Tests Power 1 Power 2 Power 3 Loud beep when button pressed If not heard, goto Sound 1 Fan running (622xx and 623xx) If not running, goto Fan 1 Three dashes in SYSTOLIC Three dashes in DIASTOLIC If not seen, goto LED 1 If passed, goto BP 1 Two dashes in SPO2 (takes several seconds after BP dashes come on) Three dashes in PULSE (takes several seconds after BP dashes come on) Pleth: none, or a single bar at the bottom, or two bars at the bottom If not seen, goto LED1 If passed, goto SPO2 1 No lights in TEMP (622xx and 623xx) If any are lit, goto Bad Boot 1 No lights in ALARMS OFF buttons If any are lit, goto Bad Boot 1 SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 17 Section 3 - Troubleshooting 3.4 Diagnostic Tests X lit on AUTO If not lit, or a number lit, goto Bad Boot 1 AC~ lit If not lit, goto LED 1 CRT display comes on slowly if cold, quickly if still warm from last use. May see version string in center if comes on quickly, not a problem if not seen because it comes on slowly CRT: three dashes for Heart Rate Heart picture Lead select symbol Scale bar One or two lines of dashes for waveforms – depends upon settings Three dashes for MAP – or blank, depends upon settings. If not seen goto CRT 2 Error message(s) at bottom of screen? If message, review cause in User Guide If 622xx or 623xx, pull AC cable. Should be no change except AC~ unlit. If system dies immediately, check fuse on battery cable If fuse is OK, either charge battery for 2+ hours or goto Battery 1 If errors of low, very low or depleted battery, plug back in and repeat test in 2 hours Test Setup 1 18 WELCH ALLYN ATLAS MONITOR Press <DATE/TIME><TREND> Get Advanced Configuration menu Set language to your native tongue if necessary to allow you to write down the other settings. The top item is always the language, press either <SET> button to step through list. Write down all settings for resetting to customer preference later Press <PRINT> if printer fitted If printer problems, goto Printer 1 Press <TREND> to return to idle screen SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting 3.4 Press <DATE/TIME> Get date/time menu Verify date/time, set if necessary. If date was significantly wrong, goto Date 1 Press <TREND> to return to idle screen Press <DATE/TIME><LEAD SELECT> Get Service Mode menu Examine version/configuration data in lower half of menu, and write it all down Press <SELECT> to highlight Reset to factory defaults Press <BP START/CANCEL> to reset configuration Press <TREND> to return to idle screen Press <DATE/TIME><TREND> Get Advanced Configuration menu Set language to your native tongue if necessary We have just reset to factory defaults. Compare settings to factory defaults appropriate for the country – in Operator manual if not here too. If not matching, goto NVRAM 1 Press <TREND> to return to idle screen Diagnostic Tests Test Setup 2 Test Setup 3 Compare version numbers from Test Setup 3 to table in Service Guide Test Setup 4 Press <DATE/TIME><LEAD SELECT> Get Service Mode menu Press <SELECT> to highlight CRT Test pattern Note screen alignment If misaligned, mechanical adjustment required on disassembled unit Press <TREND> to return to idle screen CRT 1 If no display at all on CRT: Check connections: CRT to Yoke cable CRT to Anode cable CRT to Deflection board Deflection board to Main board cable Replace CRT Replace Deflection board Replace Main board SERVICE MANUAL 6200-43E REV. A CRT 2 WELCH ALLYN ATLAS MONITOR 19 Section 3 - Troubleshooting 3.4 Diagnostic Tests If distorted display on CRT: Check connections: CRT to Yoke cable CRT to Anode cable CRT to Deflection board Deflection board to Main board cable Replace Deflection board Replace CRT If good display but some items are distorted or missing from CRT display: If ECG waveform, heart rate, lead selected, heart symbol missing: Replace Main board Button 1 Press <DATE/TIME><LEAD SELECT> Get Service Mode menu Press <Select> to highlight Button test Press <BP START/CANCEL> to start test Press every button on system, <BP START/CANCEL> last Verify that buttons match up with their names, and that all buttons are functional. If a button does not report its name, goto Button 2 If a button reports the WRONG name, goto NVRAM 1 Press <Trend> to return to Idle screen Button 2 If a single button does not report its name: Replace Display board If multiple or all buttons do not report their names: Check Display board to main board cable Replace Display board Re-install software Replace CPU board Replace Main board 20 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting 3.4 Press <DATE/TIME><LEAD SELECT> Get Service Mode menu Press <Select> to highlight Display A/D channels (three or four screens worth) Write down all values for later review Need to provide tables of reasonable values, troubleshooting pointers Press <Set> and write down all values for each screen If data missing, corrupt or questionable, goto NVRAM 1 or Replace Display Board? Press <Trend> to return to Idle screen Diagnostic Tests A/D 1 LED 1 Press <DATE/TIME><LEAD SELECT> Get Service Mode menu Press <Select> to highlight LED test Press <AUTO> to turn on all LEDs Press <BP START/CANCEL> to show automatic test pattern Watch for a while, look for glitches in pattern Press <Set> to go to manual mode and step through individual segments if needed to observe a problem If any failed LEDs, multiple segments lighting at once, or other problems: Replace Display Board Press <Trend> to return to Idle screen Press <DATE/TIME><LEAD SELECT> Get Service Mode menu Press <Select> to highlight Printer test pattern (if fitted) Press <BP START/CANCEL> to start test pattern Printer should print test pattern Press any key to end printing Examine printout If too dark/too light Goto Printer Settings 1 and Printer Settings 2 If alignment errors: Adjust printer mechanism If feeding problems: Adjust printer mechanism, replace feed roller If missing sections/rows of printout: Replace Printer Hardware If darkness not consistent across page: Replace Printer Hardware SERVICE MANUAL 6200-43E REV. A Printer 1 WELCH ALLYN ATLAS MONITOR 21 Section 3 - Troubleshooting 3.4 Diagnostic Tests Printer 2 NOTE: Configuration settings for printing are different for text pages (Advanced Configuration and Trend displays) and for waveforms. Connect ECG simulator to generate a sample waveform Press <PRINT> and look at waveform printout. Look for darkness, thickness of lines, legibility of text, blurring, “blooming” of text Press <DATE/TIME><TREND> Get Advanced Configuration menu Press <PRINT> and look at text printout. If waveforms too light or dark: goto Printer Settings 1: If text too light or dark: goto Printer Settings 2 If alignment errors: Adjust printer mechanism If feeding problems: Adjust printer mechanism, replace feed roller If incorrect printout, missing elements, missing grid, etc Printer Settings 1 22 WELCH ALLYN ATLAS MONITOR Connect serial cable between Atlas and PC Start HyperTerminal on PC At Pangea> prompt, type: Pangea> nvram get printer_strobe_width_normal<ENTER> Write down this value If problem is that WAVEFORM printout is too light, increase this number. If the WAVEFORM printout is too dark, decrease this number. Range is 0-256. Set new value with: Pangea> nvram set printer_strobe_width_normal XXX<ENTER> Pangea> nvram write<ENTER> Where XXX is the new value. Repeat the test that showed the problem. Repeat this test-and-set process until ideal value is achieved Disconnect serial cable SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting 3.4 Connect serial cable between Atlas and PC Start HyperTerminal on PC At Pangea> prompt, type: Pangea> nvram get printer_strobe_width_text<ENTER> Write down this value If problem is that TEXT printout is too light, increase this number. If the TEXT printout is too dark, decrease this number. Range is 0-256. Set new value with: Pangea> nvram set printer_strobe_width_text XXX<ENTER> Pangea> nvram write<ENTER> Where XXX is the new value. Repeat the test that showed the problem. Repeat this test-and-set process until ideal value is achieved Disconnect serial cable Diagnostic Tests Printer Settings 2 A bad date may indicate a battery problem. If date was bad, turn off unit, pull power cable, reconnect power cable, turn on unit. Check date again. If date comes back bad: Model 621xx: test/replace lithium on-board battery Model 622xx/623xx: charge/test battery If battery OK/Charged/Replaced repeat Test Setup 2 If still not maintaining date goto NVRAM 2 Date 1 Failure to correctly reset factory defaults indicates memory problems. Changing only the language should not change any of the other factory default settings. Reinstall software and repeat test. If still failing Replace CPU board NVRAM 1 Date comes back wrong and battery already tested good Reinstall software and repeat test If still failing Replace CPU board NVRAM 2 Save Settings does not work Reinstall software and repeat test If still failing Replace CPU board NVRAM 2 SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 23 Section 3 - Troubleshooting 3.4 Diagnostic Tests Battery 1 Sound 1 24 WELCH ALLYN ATLAS MONITOR System must have been plugged in for 24 hours for a real battery test to guarantee that battery is fully charged. Press <BP Start/Cancel> to start a BP measurement; press <BP Start/Cancel> again after three seconds to abort the measurement – this puts an entry into the Trend list. Press <DATE/TIME><LEAD SELECT> Get Service Mode menu Press <SELECT> to highlight Battery test The menu reports: Battery Low Time XXX and Battery Dead Time YYY These are the results from the last battery test. The Battery Low Time is the time in hours and minutes that the battery ran in the last test until the Low Battery alarm started, and the Battery Dead Time is the time from the beginning of the Low Battery Alarm until the system turned itself off when the battery voltage reached the cutoff level. Write down the Battery Low Time and Battery Dead Time. Note that the value 2:08 is the default (128 minutes) and indicates that no test has been run before. Unplug AC cord to start battery test. The timers will begin. Leave the system until it powers down. One minute before power down, the system should print a Trend printout (if equipped with printer) If Trend printout does not occur: When system powers off, plug in AC and turn the system on. Press <DATE/TIME><LEAD SELECT> Get Service Mode menu Press <SELECT> to highlight Battery test The menu reports: Low Time XXX and Dead Time YYY write down the new values. Compare these to the previous values, and to the minimum specification: Low Time >= 60 minutes; Dead Time >= 10 minutes If either number is below specification, replace the battery Power-on beep Turn off system, and turn on. Should hear loud Power-on beep. If beep not heard: Continue with this test. If no other sounds are heard, Replace Speaker Hardware. SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting 3.4 Diagnostic Tests ECG pulse tone, pulse volume control, saving settings, <HR ALARMS Off> button Connect ECG simulator with a normal ECG setting. Should hear: heart rate beep, at constant high pitch. If heart rate beep not heard, press SPO2 volume button “+” three times If heart rate beep still not heard: If power-on beep was heard, isolate to CPU/main board. Could also be display board with a bad button. Press SPO2 volume button “-“ 8 times. Should get quieter and finally silent. If heart rate beep does not change volume: Replace Display Board Press <DATE/TIME><PRINT> or <DATE/TIME> <FREEZE> to Save settings. Turn system off and back on. Heart rate beep should be silent even though heart rate is displayed. If heart rate beep is not silent on power up: goto NVRAM3 Press SPO2 volume button “+” 8 times. Pulse tone should get audible and then louder. If heart rate beep does not change volume: Replace Display Board hardware Disconnect ECG cable Should hear Technical alarm and see error message. If alarm not heard: Press <HR ALARMS Off> button. Should stop Technical alarm sound, erase error message, and light LED in <HR ALARMS OFF> button. If alarm not silenced: If error message not erased If LED not lit: Press <HR ALARMS OFF> button again. Should hear Technical alarm sound, see error message, LED unlit in <HR ALARMS Off> button. If alarm not heard: If error message not displayed SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 25 Section 3 - Troubleshooting 3.4 Diagnostic Tests If LED not unlit: Turn system off and on to clear state. SPO2 pulse tone Attach SPO2 cable and cuff, and attach to simulator. Set simulator to normal heart and SPO2 settings. Should hear heart rate beep, different tone than when ECG was connected. If heart rate beep not heard: Change SPO2 setting on simulator, should hear tone pitch change up or down tracking simulator setting. If pitch does not change with simulator SPO2 percentage changes: Limit Alarm, alarm volume control, Silence button, Technical Alarm, <SPO2 ALARMS Off> button Press right <Select> button until SPO2 LO is flashing, press right <Set> UP to change SPO2 LO setting to 99. Wait until SPO2 LO stops flashing (10 seconds). Set simulator SPO2 at 90%. Should hear Limit alarm. If alarm not heard: Press <Alarm Volume> “-“ eight times. Should get quieter but not silent. If alarm volume does not change: Replace Display Board hardware. If alarm volume goes all the way to silent: Replace display board. Press <Alarm Volume> “+“ eight times. Should get louder. If alarm volume does not change: Replace Display Board hardware Press <Silence> and start stopwatch. Should be quiet for the time set in Advanced Configuration menu, then alarm comes back on. If alarm not silenced for set period: Disconnect SPO2 cable from Atlas. Should hear technical alarm, see error message. If alarm not heard: If message not shown: Press <SPO2 ALARMS Off> button. Should stop Technical alarm sound, and erase error mes26 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting sage, and light LED in <SPO2 ALARMS OFF> button If alarm not silenced: If error message not erased If LED not lit: Replace Display Board hardware 3.4 Diagnostic Tests Press <SPO2 ALARMS OFF> button again Should hear Technical alarm sound, see error message, LED unlit in <SPO2 ALARMS Off> button Turn system off and back on to clear state. <CO2/RESP ALARMS Off> button Press <DATE/TIME><TREND> Get Advanced Configuration menu. Set Second trace selection to CO2. Press <TREND> to return to idle screen. Insert CO2 watertrap with hose. Breath into hose until waveform is displayed. If waveform not displayed after 30 seconds goto CO2 1 Remove CO2 watertrap. Should hear Technical alarm and see error message. Press <CO2/RESP ALARMS Off> button. Should stop Technical alarm sound, and erase error message, and light LED in <CO2/RESP ALARMS OFF> button If alarm not silenced: If error message not erased If LED not lit: Replace Display Board hardware Press <CO2/RESP ALARMS OFF> button again. Should hear Technical alarm sound, see error message, LED unlit in <CO2/RESP ALARMS Off> button. Turn system off and back on to clear state. <BP ALARMS Off> button SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 27 Section 3 - Troubleshooting 3.4 Diagnostic Tests With no hose connected to BP port, press <BP START/ CANCEL> button. Place finger over BP port, blocking flow, causing BP to detect overpressure and abort. Should hear Technical alarm and see error message. If alarm not heard: If error message not displayed Press <BP ALARMS Off> button. Should stop Technical alarm sound, and erase error message, and light LED in <BP ALARMS OFF> button If alarm not silenced: If error message not erased If LED not lit: Replace Display Board hardware Press <BP ALARMS OFF> button again Should hear Technical alarm sound, see error message, LED unlit in <BP ALARMS Off> button If alarm not heard: If error message not displayed If LED not unlit: Replace Display Board hardware Turn system off and back on to clear state. Battery tone System must have been plugged into AC for at least 2 hours. Disconnect AC power on running system. Connect BP hose to simulator. Press <AUTO> to select 1 minute intervals. Wait for battery to run down. With fully charged battery, after no less than 50 minutes, should hear single tone, get message that system will shut down in 10 minutes. If alarm tone not heard: If message not shown: Should hear tone again in two minutes, and again two minutes after that. If alarm tone not heard at two minute intervals: Five minutes after first message, should start hearing tone every minute, and get message that 5 minutes remain until shutdown. If alarm tone not heard at one minute intervals: If message not shown: 28 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting Ten minutes after first message, should hear technical alarm, see a printout of Trend data if there is any unprinted trend data accumulated, (which there is, we have been running BP measurements) and error message that system shutdown is imminent. If alarm not heard: If message not shown: If Trend not printed: Plug system back into AC. Connect the BP port to the BP simulator. Set the simulator for a normal reading (140/80, 100BPM, NSR). Press <BP START/CANCEL> System should start pump, display manometer value in SYSTOLIC LED; this value should track and be very close to pressure displayed by manometer in BP simulator (if fitted). Largest number shown in SYSTOLIC should be very close to the Initial pressure setting recorded earlier from Advanced Configuration in step Test Setup 1. System should step down pressure, showing step values in SYSTOLIC LED, and then display correct SYSTOLIC and DIASTOLIC values. System may show MAP value depending upon country and Advanced Configuration setting. If in-process display is wrong calibrate or blank: replace main board If final Systolic / Diastolic / MAP display is incorrect: Calibrate BP 3.4 Diagnostic Tests BP 1 Press <DATE/TIME><TREND> to get to Advanced Configuration menu Press <Select> to highlight Initial pressure Press <Set> to change Initial pressure to 280 mmHg Press <Select> to highlight MAP Press <Set> to change MAP to Yes Press <TREND> to return to idle screen. Press <BP START/CANCEL> System should start pump, display manometer value in SYSTOLIC LED; this value should track and be very close to pressure displayed by manometer in BP simulator (if fitted). SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 29 Section 3 - Troubleshooting 3.4 Diagnostic Tests Largest number shown in SYSTOLIC should be very close to the Initial pressure setting of 280 mmHg. If pressure shown exceeds 300 mmHg: Replace Main Board hardware System should step down pressure, showing step values in SYSTOLIC LED, and then display correct SYSTOLIC and DIASTOLIC values. System should show MAP value. MAP value should match what is shown by simulator. If in-process display is wrong or blank: If final Systolic / Diastolic / MAP display is incorrect: Calibrate BP Set simulator to highest Systolic <=250, lowest Diastolic >= 30, and lowest heart rate >=30 Press <AUTO> X goes unlit, 1 flashes for 10 seconds 20 seconds after 1 stops flashing, BP measurement starts BP reading as above. If BP does not start: Replace Main Board hardware If BP measurement incorrect: Calibrate BP No less than 30 seconds after completing the measurement another measurement should start. If measurement does not start automatically: Replace Main Board hardware While it is pumping up, press <BP START/CANCEL>. Measurement stops immediately and pressure is dumped (as seen on manometer on simulator). If measurement does not stop immediately: Replace Main Board hardware or Display Board hardware (if button is the problem) If pressure does not drop below 10mmHg immediately: Replace Main Board hardware, BP Valve Press <AUTO> and X lights up (not flashing) Disconnect the tubing from the BP port on the Atlas. Press <BP START/CANCEL> and note the time (to the second) The BP should abort with an alarm after no longer than one minute? 30 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting Connect a 5 lead cable set to the simulator and to Atlas. Configure the simulator for NSR 100BPM and Impedance Respiration, Plug the cable into Atlas. Press <DATE/TIME> <TREND> Get Advanced Configuration menu. Press <Select> to highlight ECG lead set Press <Set> to: Set ECG lead set to 5 wire Set ECG gain to Automatic Set ECG speed to 25mm/s Set ECG bandwidth to Monitor Set Second trace selection to ECG Press <TREND> to return to idle screen Should see: ECG cascading onto second line Scale bar on left of top line Heart rate displayed as set on simulator Lead Selected = II Heart rate tone high pitched If ECG waveform not seen If ECG waveform not cascading In Scale Bar not on top line If Heart Rate not displayed (or displayed incorrectly) If Lead Selected not shown If Heart rate tone not heard Re-install software Replace CPU board Replace Main board 3.4 Diagnostic Tests ECG 1 Press <LEAD SELECT> and step through each of the lead settings Should see: Different looking ECG waveforms Heart Rate will go to dashes and alarms on some leads Set lead selected to II Press <DATE/TIME><TREND> Get Advanced Configuration menu. Press <Select> to change Second trace selection to Respiration Press <TREND> to return to idle screen Should see: ECG on top line Scale bar on left of top line Heart rate displayed as set on simulator SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 31 Section 3 - Troubleshooting 3.4 Diagnostic Tests SpO2 1 Note: The Nellcor or Nonin should be accurate* to the simulators. *2% or 3bpm for any inrange settings on the simulators. Lead Selected = II Pulse tone high pitched Respiration waveform on second line Respiration Rate displayed as set on simulator If ECG waveform not seen If ECG waveform not cascading In Scale Bar not on top line If Heart Rate not displayed (or displayed incorrectly) If Lead Selected not shown If Heart rate tone not heard If Respiration waveform not shown If Respiration Rate not displayed correctly Re-install software Replace CPU board Replace Main board Disconnect ECG simulator Turn system off and back on to clear state. Connect SpO2 cable and cuff and install cuff on simulator (or your finger). Set simulator to normal readings. See pleth signals immediately If Pleth signals not seen within 10 seconds: goto SpO2 2 See SpO2 percentage within several seconds If SpO2 percentage not seen within 1 minute: goto SpO2 2 See Pulse display at the same time as SpO2 percentage If Pulse display not seen at same time as SpO2 percentage: goto SpO2 2 Disconnect SpO2 cuff from simulator Technical alarm sounds See error “SpO2 cuff not detected” If alarm not heard: goto Sound 1 If error not seen: Reconnect SpO2 cuff to simulator Technical alarm stops Error message erased Unplug SpO2 cable from Atlas Technical alarm sounds See error “SpO2 cable missing” 32 WELCH ALLYN ATLAS MONITOR SERVICE MANUAL 6200-43E REV. A Section 3 - Troubleshooting If alarm not heard: goto Sound 1 If error not seen: Re-install software 3.4 Diagnostic Tests Turn system off and back on to clear state. Verify that proper SpO2 cuff is being used: Nonin or Nellcor Replace cuff. Check cable connections between SpO2 board and Main board Replace SpO2 cuff socket Replace SpO2 board Press <DATE/TIME><TREND> Get Advanced Configuration menu Set Second trace selection to CO2 Press <TREND> to return to idle screen Insert watertrap with tubing attached Should see: Hear pump motor start See dashed line waveform on lower trace See dashes in Respiration Rate See 0 in mmHg (or % or kPa, as configured) If pump motor does not start: goto CO2 If dashed waveform does not start: Perform CO2 calibration If Respiration Rate does not display dashes: Per form CO2 calibration If CO2 concentration is not 0: Perform CO2 calibra tion SpO2 2 CO2 1 Breathe gently and repeatedly over end of tubing Should see: See waveform within seconds of breathing See respiration rate non zero within one minute See CO2 concentration non zero within one minute If waveform does not track breathing: Perform CO2 calibration If respiration rate does not show reasonable value: Perform CO2 calibration If CO2 concentration does not show reasonable value: Perform CO2 calibration If CO2 calibration did not solve problem, replace CO2 board Remove watertrap from Atlas Turn system off and back on to clear state. Press <DATE/TIME><TREND> SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 33 Section 3 - Troubleshooting 3.4 Diagnostic Tests CO2 2 TEMP1 Get Advanced Configuration menu Set Second trace selection to CO2 Press <TREND> to return to idle screen Remove and reinsert watertrap in socket. Make sure that it seats fully. If pump does not start: Insert finger in socket and attempt to press microswitch If pump does not start: Check connections between CO2 board and Main board Check connections between CO2 receiver and CO2 board Replace CO2 receiver Replace CO2 board Temp display is blank Connect temp probe See temp display of ambient temperature If display is not close to ambient temperature: Calibrate Temp – if out of spec, replace probe, repeat. If still out of spec, replace main board. Disconnect temp probe Temp display becomes dashes If temp display does not become dashes: Replace main board Bad Boot 1 Fan 1 34 WELCH ALLYN ATLAS MONITOR Turn power off and back on and see if anomaly returns Re-install software Repeat test If problem remains: Replace CPU board Models 622xx and 623xx: If fan does not start when power turned on: Check Fan to Main board cable Replace Fan Replace Main board SERVICE MANUAL 6200-43E REV. A Section 4 - Disassembly and Repair, Domestic This section is a guide for disassembly and reassembly of the Atlas Monitor. Always refer to current revision schematics, diagrams and final safety test procedures before attempting to service this device. About Section 4 Do not attempt to service this instrument unless you have received Service Training from Welch Allyn or an authorized agent, and are equipped with approved processes and test equipment. For more information about this call the Welch Allyn Customer Service phone number listed in Section 1 of this manual. General: The outside housing is removed to provide full access to all internal printed circuit boards and other components. Most of these are held in position with the surrounding “E-Pac” foam. E-Pac provides shock absorbtion, ventillation channels, and spaces for the components and boards. Pneumatic tubing and cables must be placed correctly in E-Pac to avoid problems with pinched tubing. Problems During Service: A Technical Support phone number is listed in Section 1 of this manual to answer questions you may have during the servicing of the Atlas Monitor. Printer: Print-head, printer motor, and printer roller can be replaced as necessary. Printed Circuit Boards: There are no component level repairs for the Printed Circuit boards. These are replaced if found to be defective. During the warranty period, boards that are found to be defective should be returned to Welch Allyn. Abstract of Disassembly and Reassembly: EXERCISE EXTREME CAUTION WHEN SERVICING THE ATLAS MONITOR! THE CRT ASSEMBLY AND CRT DEFLECTION BOARD OPERATE ON APPROXIMATELY 8,000 VOLTS. CRT: The CRT and CRT Deflection Board are aligned at the factory and as such are replaced as a matched set if one or the other should fail in service. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 1 . Section 4 - Disassembly and Repair, Domestic Unplug Monitor from Mains before disassembly! EXERCISE EXTREME Model 200 CAUTION WHEN SERVICING THE ATLAS MONITOR! THE CRT ASSEMBLY AND CRT DEFLECTION BOARD OPERATE ON APPROXIMATELY 8,000 VOLTS. ESD: Circuit boards are sensitive to static electricity. Use wrist strap, ESD mats and ESD storage bags. 4.1 MODEL 200 Dissassembly. 4.1.1 Open the paper door and remove the paper roll. Close paper door. Place Monitor on a foam pad to protect the front of the unit and the pressure fitting on the front of the unit. 4.1.2 Remove 4 Torx Machine screws with Torx - 10 screw driver. 4.1.3 Open the rear housing and disconnect 2 ground wires from ground lug as well as printer cable.. Caution: Do not pull display cable. 2 WELCH ALLYN ATLASMONITOR SERVICE MANUAL 6200-43E REV. A Section 4 - Disassembly and Repair, Domestic 4.1.4 Unplug the printer cable from jack J7 of the Main PCB. 4.1.5 Remove Pump section. 4.1.6 Unplug Display Board Cable from jack J8 of the Main PCB. Note: Make sure this end of the cable is installed in J8 during reassembly so that cable folds will be correct. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 3 Section 4 - Disassembly and Repair, Domestic 4.1.7 Remove E-Pac from over the CRT. 4.1.8 Unplug CPU/PCB from Main PCB PCA connector J4. 4.1.9 Unplug CRT socket board. Do not bend pins. 4 WELCH ALLYN ATLASMONITOR SERVICE MANUAL 6200-43E REV. A Section 4 - Disassembly and Repair, Domestic 4.1.10 Protect CRT pins with cap T-XXXXX 4.1.11 Unplug Yoke cables from connector J2 of CRT Deflection Board. 4.1.12 Unplug CRT Deflection Board from Main PCB with connector tool T-16654 Do not bend pins. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 5 Section 4 - Disassembly and Repair, Domestic 4.1.13 Unplug 4 connectors from side of Main PCB. 4.1.14 Remove Power Supply assembly. 4.1.15 Remove alarm speaker. 6 WELCH ALLYN ATLASMONITOR SERVICE MANUAL 6200-43E REV. A Section 4 - Disassembly and Repair, Domestic 4.1.16 Remove Main PCB from E-Pac and disconnect tubing and connectors. 4.1.17 Disconnect SpO2 board and remove it from E-Pac. 4.1.18 Remove main E-Pac section. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 7 Section 4 - Disassembly and Repair, Domestic 4.1.19 Disconnect tubing from fitting. 4.1.20 Remove SpO2 connector from front panel. 4.1.21Remove CRT ground wire. Do not remove screw and washer. 8 WELCH ALLYN ATLASMONITOR SERVICE MANUAL 6200-43E REV. A Section 4 - Disassembly and Repair, Domestic 4.1.22 Remove opposite CRT ` mounting screw and remove CRT. 4.1.23 Remove Keypad circuit board. 4.1.24 Remove Display PCB. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 9 Section 4 - Disassembly and Repair, Domestic 4.1.25 Remove soft keys from Bezel. 4.1.26 Unscrew Alarm Silence Button holding screw to remove Silence button. 4.1.27 Remove printer by depressing tab. 10 WELCH ALLYN ATLASMONITOR SERVICE MANUAL 6200-43E REV. A Section 4 - Disassembly and Repair, Domestic 4.1.28 Slide printer out of rear housing. 4.1.29 Unplug motor connector. For reassembly, place connector on motor so orange wire is near mounting screw. 4.1.30 To remove printhead, disconnect cable from printer PCB. Lift spring and remove printhead from printer frame. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 11 Section 4 - Disassembly and Repair, Domestic 4.1.31Remove backing plate. 4.1.32 Remove connector. Flex circuit is delicate. Therefore, do not pull on connector.. Use small screwdriver to pry connector apart. 4.1.33 For reassembly of printhead, use long nose pliers to attach cable to eliminate stress on flex circuit of printhead. 12 WELCH ALLYN ATLASMONITOR SERVICE MANUAL 6200-43E REV. A Section 4 - Disassembly and Repair, Domestic 4.1.34 Slide Power Supply cases apart. 4.1.35 Location of Power Supply fuse. 4.2 MODEL 200 Re-assembly. 4.2.1 Reassemble in reverse order of disassembly with special attention to paths for cables and tubing. Two types of screws are used. Display PCB is fastened with self tap. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 13 Section 4 - Disassembly and Repair, Domestic 4.2.2 Detail of Pump/Valve/CheckValve subassembly for reassembly. 4.2.3 Printer chassis rests on lip at back of case. 4.2.4 The IEC connector must be centered in the hole before 4 screws can be installed. 14 WELCH ALLYN ATLASMONITOR SERVICE MANUAL 6200-43E REV. A Section 4 - Disassembly and Repair, Domestic 4.2.5 Plug MCU/PCB in like this. 4.3 Other models dissassembly/ reassembly. Due to the similarities between the ATLAS models, only key points are shown. Refer to the latest revision interconnect drawing, schematics, and layouts when servicing this product. SERVICE MANUAL 6200-43E REV. A WELCH ALLYN ATLAS MONITOR 15 Appendix A Theory of Operation – Model 622/623 1 DC/DC Power Supply 1.1 Overview: 1.2 On/Off Circuits 1.2.1 Backup Regulator and Micro-Controller 1.2.2 18V boost converter and FET ON/OFF switch 1.3 +12V Boost Converter 1.4 Battery Charger: 1.5 Linear Regulators – 5VDC and 3.3VDC 1.5.1 5V regulator 1.5.2 3.3V Regulator 2 Patient Isolated Circuits 2.1 Isolated Power 2.2 A/D Circuits 2.2.1 PWM A/D 2.2.2 A/D Multiplexer 2.3 Serial Communication 2.4 Signal Isolation 2.5 ECG Circuits 2.5.1 Overview 2.5.2 Defib Protect, RFI Filtering 2.5.3 Front End Buffer - 1st Gain Stage 2.5.4 Wilson Network - Lead Select Mux 2.5.5 Differential Amplifier and Slew rate limit 2.5.6 Right Leg Drive Amplifier 2.5.7 High Pass and Gain Stage 2.6 Temperature Amplifier 2.7 Impedance Respiration 2.7.1 Overview 2.7.2 Signal Source – Current Drive 2.7.3 Differential Amplifier and Peak Detector 2.7.4 Gain and Filtering 2.8 SpO2 Circuits 3 Non-Isolated circuits - A/D and Mux 3.1 A/D – grounded circuits 3.2 A/D Mux – grounded circuits 4 NIBP Circuits 4.1 Overview - Safety: 4.2 Primary Transducer - Amplifier: 4.3 Safety Transducer - Amplifier 4.3.1 Current Source: 4.3.2 Differential Amplifier and Offset Centering: 4.4 Hardware Overpressure: 4.5 Pump and Relay Drive: 5 CRT Deflection Board 5.1 Overview: 5.2 Vertical Amplifier: 5.2.1 Ramp Generator: 5.2.2 Vertical Amplifier: 5.2.3 Zero Adjust: 5.3 Horizontal Amplifier: 5.3.1 Horizontal Gain: 5.3.2 Grid Voltages: 5.4 Video Amplifier: 10/14/99 Appendix A 6 Recorder Electronics 6.1 Overview: 6.2 Power Supply – 24 Switcher 6.3 Motor Driver: 6.4 Temperature Amplifier: 10/14/99 Appendix A 10/14/99 DC/DC Power Supply 1 1.1 Overview: Atlas Model 622 and 623 can be powered either from AC or battery. A 50W, medical grade, offline switcher provides 12VDC from a universal AC input (85VAC to 264VAC – 50/60Hz). The battery is a rechargeable 6-Volt, 6.5 Amp-Hour, Sealed Lead Acid Battery, and will provide about 1.5 hours on a fully charged battery (Battery Life depends on usage, especially printer usage, NIBP cycles, and CO2 operation). The unit will operate from AC when the unit is plugged in, and switches to battery operation when AC is removed. The battery is automatically charged whenever AC is connected. The following supplies are generated on the Atlas Main Board: +12V DC Input: Output of AC/DC supply or Battery. Supply for CRT and miscellaneous analog circuits. +5V DC Input: Output of Battery Charger or Battery. Supply for front panel LED’s. +3.3V DC Input: +5V DC Supply for CPU board. Backup Regulator: Input Output of AC/DC supply or Battery. 3.3V supply, for real time clock and On/Off circuits. Battery Charger: Input: Output of AC/DC supply Charge SLA battery. DC/DC Circuits Block Diagram Q303 +12VDC Regulator AC/DC Converter +12V AC+12V Backup Regulator On/Off Control Circuits On/Off Battery Q311 AC Not Present +5VDC Regulator +5V +3.3VDC Regulator +3.3V D310 Battery Charger AC Present 1.2 On/Off Circuits 1.2.1 Backup Regulator and Micro-Controller A 3.3V low backup regulator, U307, provides power to the On/Off circuits and provides power to the real time clock on the CPU board. The On/Off circuitry is controlled by the mirocontroller U10. This Appendix A 10/14/99 controller performs the following functions: 1. Monitors the status of the front panel ON-OFF key. If the unit is off and the ON-OFF key is pressed, the controller will drive U10-6 high, which will enable power to the remainder of the instrument. 2. At power up, the microcontroller will drive the beeper for about 1 second. 3. At power up, the microcontroller will reset Shift Register U2. This will cause the following: The front panel LED's are blanked. The NIBP pump drive is placed in the off state. 4. When the unit is powered on the microcontroller will communicate with the system CPU. When the front panel ON-OFF key is pressed, the CPU will store away present operating conditions, then issues a command to the microcontroller to shut instrument power off. U10-6 is driven low which will remove power from the remainder of the instrument. 1.2.2 18V boost converter and FET ON/OFF switch The PWM controller, U301, is configured as an 18V boost-converter. An N-Channel MOSFET transistor, Q303, is used to switch power to the 12V regulator. As Q303 is configured as a high side switch, it is necessary to develop a gate voltage of proper magnitude to turn Q303 on. Then, to enable power to the 12V regulator, the following takes place: 1. The microcontroller drives U10-6 high, turning transistor Q302 on. 2. Transistor Q301 is switched on, supplying power to the PWM controller, U301. 3. The boost regulator develops 18VDC, which will switch transistor Q303 On. On/Off Switch 4 2 u307-6 + C331 4.7uF VIN FDBK SHTDN 6 2 4 D VOUT ERR 1 5 V 1 U307 8 7 3 3 Q303 MTP30N06VL VBackup + TAP SENS GND C332 4.7uF D LP2951CD-3.3 D On/Off Circuit 18V Boost - Mosfet Gate Voltage U301-7 +Vfuse HS301 L301 1mH F303 R305 1 4Amp 6078 Q301 MPSW51A 1 3 1 2 4 7 U301-pwr 6 IDC IPK ISWC Vcc ISWE D301 MBR2535CTL R301 10K C301 330uF C302 1uF Q301-b U301-ct + 3 TCAP COMP 8 D302 BAV99L U301-sw 1 1 C303 470pf R302 1.96K Q302-c R303 51.1K R304 100K 3 Q302-B 1 + Q302 2 MMBT3904L C339 1uF C42 .047uF Vbackup 2 3 (Front Panel Key) 4 5 6 On/Off (pg 3) U2-Reset 7 U10 Vss 1 Vdd (pg 1) PIC-Data On/Off-Key 14 D R22 10K ClkIn/Osc1/RB5 RB0 Clkout/Osc2/RB4 RB1 Vpp/MCLR/RB3 RB2 TC5/TOCK1 RC0 RC4 RC1 RC3 RC2 (To U2) D620361-MX10000 13 12 11 PIC-Clk 10 9 8 PIC-audio 2 +18V 2 R306 61.9K 5 U301-comp + 4 + GND 3 Battery 2 AC+12V U301 MC34063AD 3 Heatsink for D301 R307 4.64K C304 100uF Appendix A 1.3 10/14/99 +12V Boost Converter The +12V boost circuit provides regulated 12VDC. The input to the 12V converter is either battery or 12V from the AC/DC converter. The circuit is configured as a boost PWM using current mode feedback. The PWM controller is a UC3843A. The controller includes an internal 2.5V, 2% reference, and an external 5V, 2% reference. Nominal output voltage for the boost converter is Vout = [2.5V*(1 + 173.8K/4.64K)] = 12.1V. The UC3843A requires 8.5V minimum to power on. The maximum voltage allowed on the switching transistor, Q305, is 15V. To meet both these requirements, the UC3843A is powered from 12.9V (+18V – 5.1V zener diode D303) When operating from battery, the converter will run at duty cycles over 50%, which requires slope compensation for a current mode controller. Slope compensation is achieved by summing in part of the oscillator signal (pin 4) with the current sense line. The PWM controller is current limited on a cycle to cycle basis by monitoring the voltage on the Isense line, U302-5. Current limit is activated when the voltage at the sense line reaches 1V. The nominal DC voltage at Isense is about 0.5V when operating from battery only, and 0.7V when operating from AC. Then, current limit is set to 5Amps when Atlas in operating on battery and 3Amps when operating on AC. Q303-s +V 3 R308 17.8K 1 U302-pwr D303 5.1V + U302-fb R309 4.64K L302-1 +12V Boost (12.1V nominal) +18V L303 Bead C335 .047uF C306 1uF C310 1000uF + L302 22uH R310 10K D304 MBRS340T3 3 2 4 U302-sense Q305 MTP30N06VL 1 3 Q305-g 5 R314 10 ISENSE R315 196 R312 3.83K 2 Q304-e Q304 MMBT3904L R313 1.96K D312 BAV99L 1 R317 7.5K 2 D312-c 3 AC+12V-fuse + Q305-s RT/CT OUT GND 7 1 C308 2200pF U302-out VREF 8 U302-ct 10 COMP 14 R311 10K 11 12 1 Vc VFB PWR-GND U302-comp 5VRef Vcc 3 D304-C +12V U302 UC3843A 9 C305 5600pF C307 .047uF L305 Bead Q305-d C305-1 C309 5600pF R316 0.1 C311 1000uF + C312 1000uF + C336 .047uF C313 330uF Appendix A 1.4 10/14/99 Battery Charger: The battery charger is a PWM buck converter. The input to the battery charger is 12VDC from the offline switcher. The UC3843A, normally a current mode controller, is configured for voltage feedback mode. The UC3843A has an under-voltage lockout for Vcc<8.5V. The controller operates such that with Vcc less than 8.5V, the reference out is 0V, and will be at 5V with Vcc>8.5V. Then, the reference out (pin 14) can be used as an AC-ON detect signal. The switching transistor for the buck converter is a P-Channel MOSFET (Q308). The output drive of the controller is the wrong polarity for driving a P-Channel MOSFET in a step down mode. Therefor, transistor Q306 is added to invert the PWM out signal. Fast turn-on of Q308 is provided when Q306 is low, fast turn-off is though Q307 (configured as an emitter follower). The battery charger is a current limited - temperature compensated charger. Current limit is set to 1.5Amps. Current through the 0.1Ohm sense resistor R327 is measured with Diff-Amp U305B. When the charger current is at 1.5Amps, feedback is controlled by Op-Amp U304A. When the current drops below 1.5Amps, the output of U304A goes low, reverse biasing Diode D308, and feedback will be controlled by Op-amp U304B. Battery charge voltage is temperature compensated using Thermistor RT301, a 10K negative temperature coefficient resistor. Voltage over temperature follows the following charge profile: Temperature 0C 10C 25C 40C 50C Voltage 7.05V 7.0V 6.85V 6.7V 6.65V Thermistor 26.9K 20.7K 10K 5.17K 3.45K For optimum battery life, the float voltage (25C, full charge) should be set to 6.85V +/- 50mV (6.85V +/0.7%). To accomplish this tight tolerance, charge voltage at room temperature will be adjusted with potentiometer R328. Nominal charge voltage at room temperature is: Vcharge = 5V * (1 + RA/RB) where, 5V is the reference in U303. RA is the series/parallel combination of R335, R336, and RT301 (nominal 3.465K @ 25C). RB is the series combination of R337and R338 (nominal 936 Ohms) It is necessary to minimize current out of the battery when the unit is off. To reduce off current, transistor Q309 disconnects the battery from the battery sense resistors when AC in off. In addition, diode D307 is added to prevent current from flowing from the battery into the battery current sense circuit, and to the output of the AC/DC converter. Appendix A 10/14/99 F301 4Amp Bat-fuse Q308 MTP23P06V AC+12V-fuse 3 1 1 D305 BAV99L 1 C320 .01uF R332 19.6K U304-2 5 Current Limit (1.5 Amp) R321 27.4K D308 U303-ct BAV99L 2 1 1 U304A MC34072 2 3 U305-pwr Ref-Batcharge R333 19.6K U304-3 C322 .047uF 8 3 R322 10K 7 U305B MC34072 4 R324 10K +12V R341 10K Ref-Batcharge AC+12V-fuse Batt-fb C321 .01uF R334 19.6K R339-2 4 7 U304-6 5 U304-5 R343 10K R343-1 D309 BAV70L Q309-3 R336 7.5K Float Voltage AC+12V-fuse R344 10K ACON Q310-b 1 1 Bat-Adj RT301 10K RT301-1 R337 8.87K 8 U304B MC34072 6 + U304-7 R342 19.6K 1 R335 4.32K - R340 10K 2 Q309 MMBT3906L3 Ref-Batcharge Q309-b R339 19.6K 2 ACON 4 U305-5 3 Q306 2MMBT3904L 1 U303-5 6 Q306-c 8 5 R323 1.96K U304-1 C316 2200pF R330 33.2K 2 U303-out ISENSE Q306-b 11 Vc Vcc 12 RT/CT GND 7 OUT PWR-GND R320 7.5K 10 COMP 8 C315 .047uF 33.2K U303 UC3843A VREF R331 U305-6 9 14 VFB R329 1K 3 + 1 R328 1K - 3 U303-cp C338 .047uF + Q307-e R325 1.96K R319 19.6K C319 1000uF D306 MBRS340T3 Q308-g D307-A 1 C314 .047uF U303-fb C319-1 R326 10 Q307 MMBT3904L 3 2 R318 10K Q308-d 2 4 C318 330uF + Input to 5V and 3.3V linear regulators. 3 C337 .047uF D307 MBRS340T3 R327 0.1 t L306 Bead C340 .047uF L304 47uH + F302-2 AC+12V To Linear Regulators Battery Charger F302 4Amp - Battery 3 Q310 2MMBT3904L R338 2 R345 10K 3 1K 1.5 Linear Regulators – 5VDC and 3.3VDC 1.5.1 5V regulator A series pass 5V regulator is built using transistor Q312 and op amp U305A. The reference for the regulator is the 5V reference from the PWM control IC U302. The output of the 5V regulator is turned off when the unit is turned off. When the 18V-boost circuit is shut down, power is removed to U302, and then the U302 reference is driven to 0V. Setting the reference to 0V will cause op amp U305 to turn the series pass transistor Q312 off. When operating from AC, transistor Q310 is turned on, which will turn transistor Q311 off. Power to the 5V regulator is then provided through Diode D310 from the output of the battery charger circuit. Note that this voltage tap is before the current sense resistor, then load current on +5V does not affect the battery charger current limit circuit. When AC is removed, the AC-On signal goes low, and Q310 turns off. The gate of Q311 is then pulled up to 11.4V (12V – Vdiode). Transistor Q311 then turns on, and the 5V regulator is powered from the battery. 1.5.2 3.3V Regulator 3.3VDC is derived using a three terminal regulator. The output of the 5V regulator is used to power the 3.3V regulator. The 3.3V regulator does not have an independent shutdown, but powers down as the 5V regulator shuts down. Appendix A +Vpump D310 MBRS340T3 HS302 Heatsink forQ312 Q312 4 2 3 MTP30N06VL C323 100uF + Q311 MTP30N06VL 6078 3 +5V Q312-g 1 R346 100 U306 LF33CV R348 10K C324 1000pF +12V R341 10K 1 R347 10K U305-2 4 U305-1 2 1 U305A MC34072 3 +3.3V + C329 100uF C330 .047uF 3 D D D D R349 10K U305-3 5VRef C326 .01uF 8 D309 BAV70L 2 + +5V Linear Low Dropout R343-1 1 OUT 2 R343 10K - R342 19.6K IN C328 .047uF C324-2 To Q309 R350 10K 3 D311 BAV70L R344 10K 3 Q310 2MMBT3904L Q310-b 1 ACON C325 100uF + 1 4 2 GND Batt Charger input From Batery Charger Circuit. Battery 10/14/99 +12V 1 C327 .047uF 3 AC+12V-fuse 2 R345 10K Patient Isolated Circuits 2 2.1 Isolated Power Isolated power is provided to the ECG, Temperature, Respiration and SpO2 circuits using an Isolation Transformer, T401. The power supply is a PWM controlled flyback converter. The PWM controller is an LM3524. Output voltage f+V is sampled and compared with the reference voltage s+5V. An error voltage is generated, and this voltage returned via opto U410. Voltage f+V is regulated to 7.4V. Additional taps on transformer T401 provide f-V (-7.4V). The switcher operates at 76.8KHz, controlled by a sync signal from the CPU board. The power supply is synchronized with the A/D converter used to digitize ECG, Temperature and Respiration signals. Isolation Barrier Patient Isolated Circuits +12V Grounded Circuits D401 MBRS130T3 + f+V C412 10uF T401-1 C409 470pf C405 100uF C402 .047uF R419 215 + +12V T401 C409-1 TP449 1 D E E S U402-ref C414 .047uF T401-8 TP466 TP453 Q401 MTD3055V 4 1 R407 10 TP454 3 4 2 D405 BAV99L 2 1 U402-e D403 3 IsoXfmr T401-4 f-V S f+V +5V R422 10K 8 TP459 U401-3 3 U401-2 2 U410 4N25 R403 1K + 1 - U401A LM358 U401-1 1 iso401-a C408 .01uf R404 196K R402 10K S C408-2 R417 10K S opto-fb 2 S s+5V R411 5.11K iso401-b 4 TP462 S R401 10K 6 5 4 R423 5.11K TP463 U402-sen R408 100 Q401-s S TP464 R409 5.11K 1 R406 0.2 MBRS130T3 + C404 .047uF 2 Q402 MMBT3906L 3 12 11 13 14 TP458 C410 .01uF 4 5 VREF SHTDWN CA EA CB EB +SENSE -SENSE OSCOUT RT CT V+ VCOMP LM3524DM TP451 C420 .047uF 16 10 3 6 7 FE-Pwr-Sync U402-rt U402-ct TP455 TP457 2 1 9 U402-1 C407 100uF TP456 U402 VIN 8 3 15 2 C433 470pf GND R419-2 R405 215 Q402-e S 5 Q401-g S TP450 8 f+V C411 2200pF R410 7.5K Appendix A 10/14/99 From the raw f+V and f-V voltages, the following supplies are generated for the various patient isolated circuits: 1. iso+5dig: Regulated 5V supply. This voltage is used to power the opto-isolators, digital control logic, and 5V digital supply for the Nellcor SpO2 board. 2. s+5V: Regulated +5V supply: Analog 5V supply for the Nellcor SpO2 board. This is also the reference voltage used in the regulation of f+V. 3. f+5V: Regulated +5V supply: Filtered and buffered from s+5V, this voltage is used for the A/D reference. 4. s-5V: Regulated –5V supply: Analog –5V supply used for the Nellcor SpO2 board. 5. fVcc: LC Filtered voltage, derived from f+V. This voltage is used to power the Op-Amps used in the ECG, Respiration, Temperature, and A/D circuits. 6. fVee: LC Filtered voltage, derived from f-V. This voltage is used to power the Op-Amps used in the ECG, Respiration, Temperature, and A/D circuits. U407 78L05 1 iso+5Vdig GND GND 6 3 2 GND OUT GND IN C430 .047uF C403 .047uF + Isolated Supply Voltages Regulation and Filtering C406 100uF 7 8 f+V S S S S VIN FDBK SHTDN 6 2 4 VOUT ERR s+5V C415 1uF + TAP SENS GND f+V R416 10K TP460 U401-5 S S U403 LP2951C S 5 6 C418 + 4.7uF + U401B LM358 7 R415 100 TP461 U401-7 f+5V C416 .047uF 4 S 1 5 8 U403-fb 8 7 3 C401 .047uF 5 C424 .047uF 1 OUT s-5V S U404 79L05 S C417 680pF TP465 S 1uF S S L401 S C421 GND IN IN IN IN + 2 3 6 7 f-V TP452 220uH fVcc + C434 10uF + S C431 10uF S L402 TP468 220uH fVee + 2.2 + S C435 10uF C432 10uF S A/D Circuits 2.2.1 PWM A/D A pulse width modulator is used as an A/D converter. The PWM runs at a 1.2KHz rate, synchronized by the A/D sync signal. A/D sync is low for 52.1uSec, high for 781.25uSec. Using the values shown, the integrator will ramp down 10.01V, and ramp up 25V. The voltage at the integrator output (U601-1) is limited to about 5V [5V*(73.2/83.2) + Vdiode)]. Then, the integrator starts at 5V and ramps linearly down to –5V. The analog input voltage to be digitized and the integrator output are the inputs to a comparator. The output of the comparator is low at the start of an A/D cycle, and switches high as the integrator ramp drops below the input voltage being digitized (see the timing diagram below). A/D conversion is accomplished by measuring the width of the PWM output signal. The A/D timer runs at 25.175MHz, then the A/D resolution is about 21000 counts (over 14 bits). Hysteresis is added to the comparator to avoid oscillations during switching. Note that since the output of the comparator is low at the start of the A/D cycle, a resistor divider is formed at the comparator input. This divider reduces the Analog-In signal by 0.75% [464K/(464K+3.48K)]. 10/14/99 U602-5 fVcc 8 C603 680pF R602 73.2K 3 + 2 - R603 46.4K 4 f+5V E 1 U601A MC34072 U602-3 U601-1 R606 3.48K 5 6 8 U601-3 f+5V iso+5Vdig fVcc 2 + 3 - f+5V R608 1K 14 7 U602 LM311 9 8 PWM-Out 7 U604D 74HCT04 4 1 R601 10K R607 464K U602-7 R605 3.48K Analog In U602-2 Appendix A E U601-2 14 11 10 fVee U604-10 R604 10K 7 3 A/D-sync C601 U604E 74HCT04 D601-2 E 1000pF 2 PWM A/D Converter fVee E 1 D601 MMBD1503A 52uSec Integrator Input 833uSec (U604-10) +5V Comparator Inputs Analog In -5V PWM-Out (U604-8) PWM-timer 2.2.2 A/D Multiplexer A 16-channel multiplexer (formed by two 8-channel multiplexers) is used to select the analog signal to be digitized. Control of the multiplexer is through a serial communication channel from the main CPU. The following signals are digitized: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Ground f1.24V ECG V Buffer LL Buffer LA Buffer RA Buffer RL Output Patient Temp Respiration Resp Leads Off Ground Reference for digitized signals, used in calibrating the A/D converter Reference Voltage, used in calibrating the A/D converter Amplified ECG signal Output of the V-lead buffer, used to determine leads off Output of the LL-lead buffer, used to determine leads off Output of the LA-lead buffer, used to determine leads off Output of the RA-lead buffer, used to determine leads off Output of the RL amplifier Analog voltage representing patient Temperature Amplified Respiration signal DC impedance for respiration, used to determine respiration Leads off. Appendix A 10/14/99 9 10 11 6 4 2 5 1 12 15 14 13 Resp-LdsOff An-Resp Patient-Temp X7 X6 X5 X4 X3 X2 X1 X0 U609 4051 MuxB X E VSS VEE C B A INH X7 X6 X5 X4 X3 X2 X1 X0 VDD 4 2 5 1 12 15 14 13 vRL f+1.24V RA LA LL V+ Analog ECG 2.3 9 10 11 6 7 U603 4051 MuxA X 3 Analog In 16 Mux A 3 fVee 8 fVcc E 7 16 E VEE C B A INH VDD E Mux-A/D-C Mux-A/D-B Mux-A/D-A Mux B VSS 8 fVee fVcc Serial Communication Serial data is transmitted to the isolated circuits through Optical Isolators. The following signals are transmitted from the CPU board to the isolated circuits: 1. FE-Serial-Data: 2. FE-Data-Clk: 3. A/D Clk: Serial Data transmitted from the CPU board to the Isolated circuits. Serial Data Clock. Serial Data latch. Also used as clock for PMW A/D converter. Serial Data is converted to a parallel format using Shift Register U605 and U606. The following Data is transmitted from the CPU board to the isolated circuits: 1. Mux-A/D-A 2. Mux-A/D-B 3. Mux-A/D-C 4. Mux-Lds-A 5. Mux-Lds-B 6. Mux-Lds-C 7. Sw-RLD-RA 8. Sw-RLD-LA 9. Sw-RLD-LL 10. Sw-RLD-RL 11. MonBW 12. MuxB 13. Sw-RLD-V 14. Sw-RespReset 15. SpO2Reset 16. Resp-Off Control bit A for A/D Mux Control bit B for A/D Mux Control bit C for A/D Mux Control bit A for ECG Lead Select Mux Control bit B for ECG Lead Select Mux Control bit C for ECG Lead Select Mux Switch Reference Electrode to RA Switch Reference Electrode to LA Switch Reference Electrode to LL Switch Reference Electrode to RL Select 0.5Hz ECG high pass pole (used to restore ECG baseline). 0 – Select A/D Mux B; 1 - Select A/D Mux A Switch Reference Electrode to V Switch Respiration High Pass Pole, used to restore baseline Reset Nellcor SpO2 board Turn respiration off when respiration not used (shuts down drive signal). Appendix A 10/14/99 iso+5Vdig U605 Resp-Off SpO2-Reset Sw-RespReset Sw-RL-V MuxB MonBW SW-RLD-RL SW-RLD-LL 15 1 2 3 4 5 6 7 QA QB QC QD QE QF QG QH 9 VCC SER SRCLK SRCLR RCLK G QH GND 16 14 FE-Serial-Data 11 10 FE-Data-Clk 12 13 A/D-Clk 8 74HCT595 D U605-out U606 SW-RLD-LA SW-RLD-RA Mux-Lds-C Mux-Lds-B Mux-Lds-A Mux-A/D-C Mux-A/D-B Mux-A/D-A 15 1 2 3 4 5 6 7 9 QA QB QC QD QE QF QG QH VCC SER SRCLK SRCLR RCLK G QH GND E 16 14 11 10 12 13 8 74HCT595 D 2.4 E Signal Isolation Optocouplers are used to electrically isolate signals. The following signals are transmitted across the isolation barrier through the optocouplers: 1. SpO2 out: Opto U411 2. Serial Data: Opto U613 3. Serial Data Clock: Opto U612 4. ADC Clock Opto U611 5. PWM A/D data Opto U610 6. Respiration Clock U710 2.5 SpO2 serial data, waveform and status information. Data from the SpO2 board to the CPU board. Serial Control data for isolated circuits. Data from the CPU board to isolated circuits. Data clock for serial control data. Clock from the CPU board to isolated circuits. Clock for PWM A/D converter, also used to latch control shift registers. Clock from the CPU board to isolated circuits. A/D Pulse width data. Pulse width data from isolated circuits to CPU board. Clock for Respiration drive circuit (same signal as power supply sync) Clock from the CPU board to isolated circuits. ECG Circuits 2.5.1 Overview The front end will meet all applicable AAMI standards. Atlas provides a 5-wire front end, and will be compatible with both a 3-wire and 5-wire cable. Monitor (0.5Hz to 40Hz) Extended (0.05Hz to 100Hz) bandwidth will be provided. The ECG amplifier always transmits 0.05Hz to 100Hz data to the CPU board (unless in baseline restore mode), additional filtering for Monitor Bandwidth is implemented in software 2.5.2 Defib Protect, RFI Filtering The ECG lead set includes a 1K resistor for current limiting. The neon bulbs act as a voltage clamp, limiting voltage to about 100V. Neons are chosen for their low capacitance and high DC isolation. Series resistors and diode clamps are used as a second set of protection for the front-end amplifiers. Resistors R506, R507 and Diodes D506, D507, are used to reverse bias the lead clamp diodes (D501 to D505). Two passive RC filters are used to reduce susceptibility to RFI and ESU. Appendix A 10/14/99 Defib Protect RFI Filtering R506 10K D506 5.1V fVcc +clamp 3 -clamp 1 1 R507 10K fVee 1 3 2 R508 10K 3 R501 51.1K D501-3 RA N501 LAMP NEON To Buffer Amp C501 220pF S E D507 5.1V D501 MMBD1503A C506 220pF E E 2.5.3 Front End Buffer - 1st Gain Stage Gain of the first stage is 9.26 (1+10K/1.21K). Bias current for each input buffer is set to 1.25V/44Meg = 28nA (VldsOff = 1.25V). On a leads-off condition, the two 22Meg resistor drives the input of the buffer to 1.25V (VldsOff), and the amplifier output saturates high (at about 5.5V). The voltage out of each buffer is monitored to detect a leads-off condition. Input Buffers Gain = 9.26 8 fVcc U501-3 In 3 2 1 Out 4 R509 22Meg + U501A MC34002 R517 10K 0.1% C510 220pF R509-1 R557 22Meg VLdsOff fVee U501-2 R518 1.21K 0.1% E 2.5.4 Wilson Network - Lead Select Mux A 5 wire front end must be able to render the following vectors: I LA - RA II LL - RA III LL - LA aVR RA - 1/2*(LA + LL) aVL LA - 1/2*(RA + LL) aVF LL - 1/2*(LA + RA) V V - 1/3*(RA + LA + LL) A resistor divider network (Wilson Network) is used to create the terms above. These vectors are then switched though the two Mux’s, into the differential amplifier. Appendix A 10/14/99 Lead Select RA RA LA aVR aVL aVF V- RA 10K R530 10K R531 10K LA R532 10K R533 10K X0 X1 X2 X3 X4 X5 X6 X7 6 11 10 9 E U505 4051 3 X INH A B C VSS R529 13 14 15 12 1 5 2 4 VDD Wilson Network 16 fVcc 7 VEE 8 LL LL RA LA LL V+ V+ 10K R536 10K R537 10K 16 13 14 15 12 1 5 2 4 X0 X1 X2 X3 X4 X5 X6 X7 6 11 10 9 E U506 4051 VDD LA 10K R535 fVee E fVcc X INH A B C VSS R534 mux- mux+ 7 8 VEE 3 fVee E 2.5.5 Differential Amplifier and Slew rate limit A traditional 3-opamp gain stage (U507 and U508) is used to construct the differential amplifier. The topology is modified slightly with the addition of slew rate limiting (U509). The ECG signal is slew rate limited to about 100V/sec. This is done to minimize distortion of the ECG trace in the presence or large pace pulses. The differential outputs of this stage are used as input to the RLD amplifier. Diff Amp and Slew Rate Limit DC Gain = 1 fVcc 8 C544 1000pF mux- 3 + 1 diffR544 10K 0.1% 4 2 U507A MC34002 R546 10K 0.1% U508-3 C543 .047uF fVee u509-4 fVcc + 7 diff+ 2 + U507B MC34002 2 1 - 4 U508A AD712 4 6 fVcc R565 121K 3 - 1 + fVee fVee C542 220pF E SingEnd Out U509 LMC7101 5 5 3 4 mux+ R545 10K 0.1% u501-8 8 8 fVcc fVee u508-2 R547 10K 0.1% C545 1000pF E E 2.5.6 Right Leg Drive Amplifier The right leg amplifier performs two functions. First is to provide bias current to the input buffer amplifiers. Second, to reduce 60Hz interference (increase CMR). Patient Common mode signals are amplified and inverted, and this resultant signal used to drive the patient. Gain of the RLD amplifier at 60Hz is maximized, while keeping the system gain stable. The RLD output is mux’d to the appropriate wire depending on the chosen input vector. For example, when looking at Lead I (LA-RA), the RLD signal is switched to the LL buffer. Appendix A 10/14/99 RLD Mux U504 Sw-RLD-RL 14 16 To LL Sw-RLD-LL 11 9 To LA Sw-RLD-LA 6 8 To RA Sw-RLD-RA 13 4 5 fVcc fVee S1 IN1 D1 S2 IN2 D2 S3 IN3 D3 S4 IN4 D4 2 RLD Amp 15 10 U503A MC34002 R516 10K RL-mux 7 R525 10K + 1 - 3 Diff+ 2 E U503-2 TP551 V+ VGND R527 1K DG202CSE E fVcc 8 To RL 4 3 1 fVee R526 10K Diff- C514 0.1uF C514-2 R528 51.1K TP552 2.5.7 High Pass and Gain Stage The signal from the output of the differential amplifier is AC coupled before a final stage of amplification. The High Pass Pole is set to less than 0.05Hz (a 3.3 second time constant). Large DC signals are sometimes present, for example, following a Leads Off condition. In order to quickly restore the baseline, a transistor switch (Q504,Q505) is used to change the AC pole time constant to 0.33 seconds. Op Amp U508 provides the final amplification prior to the A/D converter. High Pass (0.05Hz or 0.5Hz) 2-pole low pass R550 19.6K ecg-hp Diff-out U508-5 C516 .047uF R549 110K 5 + 6 4 R548 1Meg Gain Stage Gain = 74 8 C515 3.3uF fVcc E Q504-d U508B AD712 An-ECG R551 73.2K C517 .01uF fVee U508-6 3 E 7 R552 1K Q504 2N7002 1 E R553 100K 22 Q504-s 1 Q504-g Sw-MonBw 3 Q505 2N7002 E 2.6 Temperature Amplifier The temperature option of Atlas is designed to operate with YSI-400 series probes. This probe has a negative temperature coefficient, R@30C = 1815Ohms, R@40C = 1200Ohms. The temperature amplifier is configured as a non-inverting gain stage. The positive input to the amplifier is a 1.25V reference. The output of the temperature amplifier is V = Ref*(1+Rfb/Rthermistor). The A/D converter will digitize the An-Temp input, along with the reference voltage and ground. The gain of the A/D can be calibrated from the reference voltage measurement, and any drifts in the reference voltage or A/D gain are compensated. Appendix A fVcc Temperature Amplifier 8 R624 51.1K U608-3 f+1.24V 3 2 R626 1K + 1 U608-1 Patient-Temp 4 C633 .01uF 10/14/99 U608A AD712 E fVee C634 .01uF -Clamp R625 1K +Clamp D602 BAV99L R627 1 1.21K 2 0.1% 3 C635 .01uF J601 2 1 CON2 Temp-In C636 2200pF Temperature Thermistor E 2.7 Impedance Respiration 2.7.1 Overview Impedance respiration is accomplished by measuring a change of resistance across the patient’s chest during breathing. The RA and LA electrodes (Lead I) are uses to acquire the respiration signal. A current source is driven through the patient, and the voltage developed across the patient is measured. The change in resistance caused by respiration is small, in the order of 1 Ohm. This small change must be measured on top of a large baseline impedance, typically 100 to 1000 Ohms. 2.7.2 Signal Source – Current Drive An AC current source is used as the input signal, a 34.8KHz square wave. The Power supply sync signal, at 76.8KHz, is transmitted across opto isolator U710. Flip Flop U701, configured as a divide by 2, converts this signal to a 34.8KHz. Current through the patient is about 150uA Pk-Pk, set by the output of U710 (5V) and the circuit series impedance, 69K including cable resistance. The impedance of the patient is small (<2K) compared to the series impedance and has minimal affect on the magnitude of the drive current. Diode clamps are used to protect the respiration circuits in the event of a Defibrillation pulse. f+5V -Clamp +Clamp Respiration Drive Circuit + C719 4.7uF D701 MMBD1503A E 2 3 Right-Arm D701-3 R703 31.6K C701-1 4 C701 1000pF RespDr+ 5 Q VCC D PR 1 R701 1.96K GND 2 C702 1000pF 3 R702 1.96K Left-Arm 3 U701A 74HC74 Resp-Clk 7 1 D702 MMBD1503A 1 Q CL CLK 6 14 2 D702-3 E R704 31.6K C702-1 Resp-Off RespDr- Appendix A 10/14/99 2.7.3 Differential Amplifier and Peak Detector The AC current driven though the patient develops a voltage across the RA to LA electrodes. This signal is measured and amplified with the Differential Amplifier formed by U702A/B. This amplifier converts the differential voltage across the patient to single ended signal, with a gain of 16.8. Inverting this signal (U703A), and summing the original signal and inverted signal through the dual Diode D705 then forms a synchronous peak detector. Then, the voltage on C711 is the DC resistance seen across the RA to LA buffer. This baseline resistance is digitized, and if the signal is too large (>2.5K), a Respiration Lead Fault message is displayed. Note that this circuit measurement includes the two 1K resistors in the EKG cable set. This 2K resistance is subtracted in software before determining a leads off condition. -Clamp +Clamp D703 MMBD1503A 1 fVcc Right-Arm D703-3 Resp-DC C720 .047uF 8 C706 330pF 3 R707 1.96K R724 196K Respiration Diff Amp 2 U702-3 3 + 2 - U702-1 1 U702A AD712 4 R709 464K R711 15.8K R715 3.16K R716 3.16K D705 MMBD354LT1 E 1 3 U702-2 D704-3 U702B E AD712 5 + 6 - 7 R710 464K 1 R717 3.16K E C711 0.1uF E U703A AD712 8 8 U702-5 D703-1 4 U703-2 3 fVcc C707 330pF U702-7 fVcc R713 1K 4 Left-Arm 2 3 1 R708 1.96K 2 + R712 1K D704 MMBD1503A D605-C 2 fVee - fVee E fVee U702-6 E R714 15.8K E 2.7.4 Gain and Filtering The DC content (baseline resistance) of the respiration signal is not needed, so the signal is next AC coupled, and additional gain applied before digitization. Low pass filtering is performed at this stage to reduce high frequency noise outside the respiration signal bandwidth. A baseline-reset circuit (transistor switch Q701) is used to quickly restore the high pass pole if excessive DC voltage is present, for example following a Leads-Off condition. Appendix A fVcc B.W. = .06Hz to 16 Hz R720 100K Resp-AC U703-5 5 6 R719 51.1K C713 0.1uF Q701-d 7 - U703B AD712 fVee U703-6 E E 2 Q701 MMBF4393L 1 + An-Resp 4 R718 825K Gain =1000 B.W. = 10Hz 8 C712 3.3uF D605-C 10/14/99 R721 316K R722 316 3 E Q701-g C714 .047uF E D706 MMBD1503A 2 Resp-Reset 3 1 R723 1Meg E 2.8 SpO2 Circuits The SpO2 transducer senses oxygen content of functional arteriolar hemoglobin through the use of light (red and infrared) passed through the sensor. The reflective characteristics of hemoglobin at the wavelengths used allow the pulse oximetry circuits to obtain changing saturation levels. This data is then processed to obtain the oxygen saturation percentage and pulse rate. Nellcor or Nonin Medical provides the SpO2 board (Nonin only for the model 621). The SpO2 board includes amplifiers and processing, and transmits serial data to the CPU board (Waveform data, SpO2%, and pulse rate). The Atlas monitor provides electrical isolation (power and data) for the SpO2 board. Note that you must use Nonin probes with the Nonin SpO2 board, and Nellcor probes with Nellcor SpO2 board. 3 3.1 Non-Isolated circuits - A/D and Mux A/D – grounded circuits The A/D converter is designed by building a pulse width modulator (PWM) and a timer circuit. The PWM runs at a 1.2KHz rate, synchronized by the A/D sync signal (NIBP-ADC-Clock). A/D sync is low for 52.1uSec, high for 781.25uSec. Component values are selected such that the integrator will ramp down 4.7V, and ramp up 7.83V. The voltage at the integrator output (U601-1) is limited to about 5V [5V*(73.2/83.2) + Vdiode)]. Then, the integrator starts at 5V and ramps linearly down to 0.3V. The analog input voltage to be digitized and the integrator output are the inputs to comparator U210. The output of the comparator is low at the start of an A/D cycle, and switches high as the integrator ramp drops below the input voltage being digitized (see the timing diagram below). A/D conversion is accomplished by measuring the width of the PWM output signal. The A/D timer runs at 25.175MHz, then the A/D resolution is about 21000 counts (over 14 bits). Note that since the output of the comparator is low at the start of the A/D cycle, a resistor divider is formed at the comparator input. This divider reduces the Analog-In signal by 0.75% [464K/(464K+3.48K)]. Appendix A 10/14/99 R235 3.48K NIBP PWM A/D Converter Analog-Input U209-Out R237 464K U210-2 P+5V C225 .047uF P+5V R230 10K P+12V U208-3 1 2 C219 .047uF 3 A + A A R232 10K U207A 74HCT00 + 2 1 3 6 R234 3.48K P+5V A + - 7 U210-7 14 4 6 U210 MAX941 5 7 NIBP-PWM-ADC U210-3 U208A MC34072 A A U208-2 14 1 A C220 3 R233 3.48K .01uF 3 2 7 NIBP-ADC-Clock U208-1 C224 1000pF U207B 74HCT00 4 C218 4.7uF A 8 R231 73.2K 5 4 C221 .047uF D201-C 2 PWM A/D Converter 1 D201 MMBD1503A A U207-3 52uSec Integrator Input - f=1.2KHz 781uSec (U207-3) +5V Comparator Inputs Analog In 0.31V PWM-Out (U207-6) PWM-timer 3.2 A/D Mux – grounded circuits Analog signals are switched to the A/D converter through MUX U209. Control of the multiplexer is through a serial communication channel from the main CPU. The following signals are digitized: 12. 13. 14. 15. +5V/2 SafetyPres PrimaryPres P.75V 16. P4.25V 17. Print-Temp 18. BattVoltage 19. BattCurrent: 4 4.1 Sampled version of the 5V supply. Used to verify A/D operation. Safety Pressure Transducer Primary Pressure Transducer Reference voltage for A/D calibration. 0mmHg pressure for Primary Transducer. Reference voltage for A/D calibration. 300mmHg pressure for Primary Transducer. Printhead Temperature, used to compensate printer strobe width. Battery Voltage, used to warn of low battery condition. Battery Charger Current, used only in service mode verification. NIBP Circuits Overview - Safety: Two pressure transducers are used, a primary and safety transducer. The primary is used to make all BP measurements. Hardware circuits monitor the output of the primary transducer, looking for overpressure faults. In addition, Software monitors the digitized outputs of the primary transducer, and detects overpressure faults. The following overpressure faults are detected in software (monitored once per second): Appendix A 1. 2. 3. 10/14/99 >=10mmHg pressure for 295 seconds >=15mmHg pressure for 175 seconds >295mmHg pressure for 0.5 seconds. Software detected overpressure faults are considered application faults. The user is warned of a fault with an audible alarm and a ‘Check blood pressure cuff’ message on the CRT display. NIBP is not disabled for this type of fault. In the event of a fault, the drive signals to the NIBP pump and valve are opened. Two hardware faults are detected, pressure over 330mmHg (nominal trip point 314mmHg, and pressure over 15mmHg for three minutes (13.3mmHg nominal trip point). These faults are considered more serious (since software should have detected and corrected this condition). The user is notified with a ‘BP SYSTEM FAULT’ message, and NIBP is disabled. A redundant safety transistor is opened to ensure the NIBP pump is off and the valve is open. The primary and safety transducer outputs are continuously digitized. The outputs of the transducers are checked vs. each other, and if they disagree, an ‘NIBP Fault Message’ is declared and the NIBP system is disabled. The outputs of the transducers are linearly proportional to the supply voltage (supply current for the safety transducer). The transducers use unique reference voltages to ensure that a fault in one reference will not cause an equivalent gain error in both transducers. The A/D also has redundant checks. Two reference voltages (derived from the primary transducer reference supply) are measured, and the A/D gain and zero is checked. In addition, a unique reference is digitized, and compared vs. expected results. An error in any of these A/D measurements will again cause an ‘NIBP Fault Message’, and the NIBP system will be disabled. 4.2 Primary Transducer - Amplifier: The primary pressure transducer is a fully calibrated and compensated transducer with built in voltage amplification. The output of the transducer is proportional to the supply voltage. With a 5V supply, the output of the transducer is: 0mmHg = 0.5V. 300mmHg = 4V. Op amp U204A is used to level shift the output of the transducer such that the nominal voltage for 0mmHg is set to 0.75V. The CPU monitors the digitized zero pressure voltage, and any offset is corrected. This correction comes from the summation of an error correction signal through op amp U204B. The CPU will output a pulse width modulated signal at 76.8KHz. This signal is RC filtered to provide ad DC voltage at U204-5. This signal can adjust the offset seen at the A/D converter by +/-20mmHg. Appendix A 10/14/99 P+5V C226 .047uF L202 Primary Transducer Bead A 0mmHG = 0.5V 300mmHG = 4.0V P201-pwr C232 .047uF R236 3.83K 3 A R212 56.2K 2 Gain and Comp P201-Out P+12V C206 .047uF 6 P201-6 A U204-3 1 3 2 A + 1 U204A MC34072 +3.3V R244 21.5K R216 19.6K 6 R215 100K + A 4.3 5 C207C208 1uF 1uF A R217 5.62K C228 .047uF A 7 - R218 23.7K U204B MC34072 + A PrimaryPres C231 .01uF + 4 PWM D/A 76.8KHz U204-5 C207-1 A U204-2 8 R214 10K NIBP-Offset-DAC R213 237K P+12V Zero Adjust +/-20mmHg range R219 1.96K U204-1 4 A A 8 C227 680pF P201 XFPM-050KPGR-P1 C209 .047uF A U204-7 P+.75V Safety Transducer - Amplifier The safety transducer is compensated for temperature drift, but gain and zero are not calibrated. The safety transducer does not include built in voltage amplification. The safety transducer output is a differential voltage, proportional to the supply current through the device. The initial accuracy of the safety transducer is very loose, in the order of +/-50%. However, the drift over time and temperature is very good. Then, it is necessary to calibrate the output of the safety transducer. This is done my measuring a know pressure, measuring the output of the safety transducer, and storing calibration constants in NVRAM. A two-point calibration procedure is used. Calibration is done at the factory, and can be recalibrated in the field if necessary. 4.3.1 Current Source: Op amp U205A is configured as a current source for the Pressure Transducer, with the current through the transducer set to 1.5mA. Nominal gain for the transducer is 300mmHg = 75mV. 4.3.2 Differential Amplifier and Offset Centering: The output of the safety transducer is a differential voltage, with a nominal gain of 0.25mV/mmHg, and a zero pressure offset voltage of +/-25mV. The A/D converter has an input voltage range of 0.5V to 5V. It is necessary to both add both signal gain and offset centering to the transducer output before digitization. Op amp U206A/B is configured as a differential amplifier, with a voltage gain of 22.5. The output of the differential amplifier is offset by 1.2V (U205B). Appendix A 10/14/99 P+12V P+12V C216 .047uF Safety Transducer C211 A A 8 3 3 P202-2 1 2 R227 5.11K + 1 U205A MC34072 U206A MC34072 2 P202 FPNS-07PGR A C212 680pF A 1 3 - SafetyPres R223 21.5K C214 .047uF C217 .047uF A U206-2 P+12V R224 1K 6 8 + U206-1 - 4 2 + P202-Out+ 4 U205-3 TP226 8 .047uF P202-Out- 5 6 5 P202-5 7 U206-7 U206B MC34072 4 R220 806 + R225 1K A 5VRef A P+12V R221 3.16K R226 21.5K C215 .047uF 8 Zero Offset 5 6 R222 1K A 4.4 7 U205-7 U205B MC34072 4 C213 .01uF + A A Hardware Overpressure: The output of the primary transducer is monitored for two overpressure conditions; pressures in excess of 13.3mmHg (nominal) and 314mmHg (nominal) are detected. These error conditions are transmitted to the gate array on the CPU board, and if the error conditions are present for a long enough time period, a fault message is displayed, and NIBP is disabled (see above for safety performance operation). The output of the Primary Transducer drives the two comparators U203A/B. The comparison voltage is derived through a resistor divider chain from a 5V regulator (U201). This regulator is the supply voltage for the primary transducer, and sense the primary output is proportional to the supply voltage, tolerance errors in the regulator are not critical. R207 464K L201 220uH +3.3V C205 P+12V +12V P+12V PrimaryPres + U201 78L05 OUT 1 2 GND C202 4.7uF U202-3 A 3 2 R203 3.32K A + 1 A 4 U202A MC34072 C223 .01uF 5 6 A + 7 U202B MC34072 4 R205 750 A A R210 464K +3.3V A R211 1.96K R209 1K 8 U202-5 NIBP-Overpressure U203A LM393 P+12V - P+12V R204 150 A 1 - P+4.25V A C204 .047uF + .047uF A A C222 .01uF P+12V 8 GND GND GND + R202 174 7 6 3 2 C201 .047uF C203 A 8 U203-2 3 4 IN U203-3 8 8 R201 576 A R208 1.96K .047uF R206 1K P+.75V U203-5 5 U203-6 6 + 7 - U203B LM393 4 C229 10uF P+5V A NIBP-15mmHg Over Pressure Fault Circuit Appendix A 4.5 10/14/99 Pump and Relay Drive: +Vpump 5 6 +12V +5V 7 8 Two independent dual transistor switches, Q202 and Q203 control the pump and valve. Q202 is controlled by logic circuits on the CPU board, and is normally in the on state. Q202 is only opened in a fault condition (over pressure, A/D calibration error, or transducer mismatch). Once a fault is detected, Q202 will remain open until power is cycled. Under normal operation, dual transistor Q203 is used to switch the pump on and close the valve. The pump-on and valve-close commands are controlled by software. Note that the valve is normally open. Then, in the case of no power, the valve will be in the open state. Q202 MMDF2N02E 4 3 2 1 R242 10K Q202-G R240 10K 3 2 R243 100K J201 D202 BAV99L Valve+ Valve3 Pump+ Pump- 1 2 3 4 5 CON5 1 D201-A R241 10K Q201 MMBT3904L 2 Q201-B 1 NIBP-Safety 7 8 31.6 5 6 R246 Q203 MMDF2N02E 1 4 R247 1K 5 5.1 NIBP-Pump-On 3 2 NIBP-Valve-Close R248 1K CRT Deflection Board Overview: Atlas uses a 5-inch monochrome CRT display. This CRT will display Waveform Data (ECG and Respiration or SpO2 orETCO2), plus Text Data (Heart Rate, Alarm Values, Trend Data, setup, and service menus). The CRT Deflection board performs the following functions: 1. Vertical Deflection. 2. Horizontal Deflection. 3. CRT Grid Voltages. 4. Video Amplifier. CRT Deflection is magnetic, vertical and horizontal deflection is controlled by regulating current through the vertical and horizontal coils of the CRT Yoke. The Deflection board is designed to the following specifications: Resolution: VGA (640X480) Dot Clock: 39.7nSec (1/25.175Mhz) Display Size: 100mm (Horizontal) X 68mm (Vertical) Vertical: Scan Rate: Reset Time: 60Hz 750uSec Appendix A 10/14/99 Blanking Time: 1.2mSec Horizontal: 5.2 Scan Rate: 31.5Khz Reset Time: 5uSec Blanking Time: 5.7uSec Vertical Amplifier: 5.2.1 Ramp Generator: Vertical Sync Ramp Generator R1 1K U1.3 +5V +12V R2 7.50K C3 .047uF 750uSec 8 16.7mSec R3 23.7K U4A 2 R52 1.96K U4.2 3 + 1 2 - U1A TLC272 Ramp 4 1 Vsync 74HCT04 Vertical Sync R43 5.0V C1 .1uF 5.11K 3.95Vpp U1.2 d6.c 2 1 2 D6 1N4148 1 750uSec D1 1N4148 16.7mSec A ramp generator is built from the integrator (U1A, C1, and R3). The slope of the integrator is: V = (I*T)/C. The integrator is designed so that it ramps up 6.97V in 750uS and ramps down 3.95V in 15.9mS. Diode D1 clips the output voltage at about 5.0V (U1-pin3 + Vdiode). Then the ramp resets at 5.0V each cycle, and integrates down 3.95V. Vertical Amplifier +12V +12V C4 .047uF + R12 562 q1.b 2 8 Ramp 3 + 2 4 +12V C5 22uF 3 R19 562 3 Q1 1 MPSW01A Q3 MPSW01A 1 R13 169 R15 2 38.3 8 R20 169 q1.e 1 U2A MC34072 R14 562 7 1 R21 562 1 q2.b 2 vadj R16 u2.2 10 R17 10 u2.7 R6 41.2K u1.6 L Vertical Yoke 4 7 U1B TLC272 6 + 5 R7 41.2K u1.5 8 R8 41.2K Zero Adjust +12V vcadj R9 R11 vcadj+ +5V 1.47K vcadjR10 1K 6 R22 10K 4 u2.6 R23 10K - 5 - Q4 MPSW51A Size Adjust R5 42.2K + 3 Q2 MPSW51A R4 10K u1.7 U2B MC34072 2 q4.b 3 C2 100pf +5V q3.b R18 562 1.96K Appendix A 10/14/99 5.2.2 Vertical Amplifier: The Vertical amplifier will generate a linear current ramp of +/-200mA. The vertical amplifier is an HBridge type driver. Positive current flow (deflecting the beam above the centerline) is defined as current from +12V to Q1 to Rsense through the coil to Q4 to Ground. The negative current path is from +12V to Q3 through the Coil to Rsense to Q2 to Ground. The input to the vertical amplifier is the ramp voltage generated above. The objective of the vertical amp is to match the current through the vertical coil with the input ramp control voltage. Current through the vertical coil is monitored through the sense resistor, formed from R15, R16, and R17. Voltage across the sense resistor is measured with the differential amplifier U1B. This voltage is then used as the feedback voltage to the control opamp, U2A. 5.2.3 Zero Adjust: The output voltage from the ramp generator is a ramp from 5.0V to 1.05V (nominal). The center of this ramp is 3.0V. Then, the output of the current sense diff amp must be offset by 3.0V. This is accomplished with the Zero Adjust Network, Resistors R9, R10, and R11. Vertical centering is then accomplished by writing a pattern to the CRT, and adjusting R10 to center the display. Size Adjust: Adjusting the current through the Vertical Coil changes vertical deflection. The voltage across the sense resistor is: Vsense = (Vramp-Voffset) / 1.02 (1.02 is the gain of the current sense diff amp) Current through the coil is equal to current through the sense resistor network. Icoil = Isense = Vsense / Rsense Then, adjusting the value of the sense resistor will change the current through the vertical coil. Vertical gain is then accomplished by writing a pattern to the CRT, and adjusting R16 to set vertical deflection. 5.3 Horizontal Amplifier: Current through the transformer increases linearly as Transistor Q6 is On (I = VdT/L). When the transistor opens, the drain voltage kicks up, and the current through the Transformer coil flows through C9, L2, L3, and the Horizontal Coil to Ground The transformer quickly loses flux (reset time < 5uSec). Current continues to flow in load inductance, from Ground through Q6-diode, C9, L2, L3, and the Horizontal Coil to Ground. This current flow charges capacitor C9. The current decreases linearly to 0, then changes directions. This is due to the AC coupling capacitor C9 being charged to a negative voltage. Current flow is then from Ground through the Horizontal Coil, L2, L3, C9, and Q6 to Ground. The drive to MOSFET Q6 is AC coupled. This will prevent Q6 to be driven high in the event of a faulty driver on the CPU board. In order to get adequate deflection current (about +/-2.3Amps), 18.5V across the transformer coil is necessary. A “boost” winding is added to the transformer, then when the voltage on the transistor drain flys up, current flows into capacitor C11. C11 charges to a voltage determined by the turns ratio in the transformer. Appendix A 10/14/99 5.3.1 Horizontal Gain: Horizontal deflection is adjusted by changing the current through the Horizontal coil. Changing the series inductance in the Horizontal Deflection Path modifies the current. Increasing Horizontal gain is then accomplished by writing a pattern to the CRT, and adjusting the “width coil”, L3. Horizontal Centering: Horizontal centering is accomplished by rotating magnets mounted on the CRT Yoke assembly. 5.3.2 Grid Voltages: The following voltages are developed to bias the grids on the CRT: Grid 1: -10V to -50V DC (Brightness Adjust) Grid 2: 350VDC Grid 4: 0V to 350VDC (Focus Adjust) Anode: 7.5KV These voltages are derived from additional windings on the FBT. In addition, the supply voltage for the video amplifier (+36VDC) is generated from a tap on the FBT. T1 CRT-FBT To CRT Anode Horizontal Amplifier Grid Voltages Boost C11 1000uF + 9 +12V 8 D3 1N4935 D2 +12filt 1 +B 2 10 2 Vd 1 Grid1 +Vvid L1 47uH MUR120 C10 1000uF + + Hor 7 5 C15 .01uF C12 22uF R29 d4.a Brightness Adjust D4 1N4935 3 Vg1 1 Vg2 Intensity 2 2 1 100K R28 19.6K C13 + Horizontal Sync 22uF R30 100K Grid 2 D5 1N4937 1 2 5.5uSec C16 .01uF d5.c C14 .01uF 31.7uSec +12V +12V R27 10 q5.c 3 Hsync R50 1.96K 4 74HCT04 R25 215 C22-2 q5.b2 3 Q5 12N3904 Q6 IRF640 q6.d C8 .022uF hwide L2 15uH L3 15- 35uH 1 3 R24 10K C22 .022uF R32 2.5Meg Focus C17 .01uF hlin 4 2 R26 1K U4B Focus Adjust C9 6.8uF L Horizontal Yoke Appendix A 5.4 10/14/99 Video Amplifier: The CRT tube turns a dot on when video out is low (near 0V), and off when video out is high (+Vvid = 28V). The input to the video amplifier is a digital signal (3.3V logic level) from the uProcessor. An input of 0V turns the dot off, an input of 3.3V turns the dot on. Transistor Q7 amplifies and inverts this signal. Video out is driven low through D7, and driven high through emitter follower Q8. . +Vvid Video Amplifier R36 1.96K C19 .01uF R37 1.96K 3 +5V q8-b 2 1 R51 19.6K R48 100 U4E VideoIn 10 u4-6 q7-g 2 74HCT04 6 6.1 Q8 1 2N3904 1 R41 681 q8-e VideoOut Q7 BS170 3 11 D7 1N4148 2 Recorder Electronics Overview: Atlas includes a thermal strip chart printer (optional on Model 200 and 210, standard on model 220). The user can print either annotated waveform data or Patient trend information. The printer specifications are: Paper Size: 56 or 58mm Printhead Width: 54mm (2 1/4 inches) (2 1/8 inches) Resolution: Vertical: 8 dots/mm, (200 dots/inch) Horizontal: 12 dots/mm (300 dots/inch) Chart Speed: 25mm/sec (1 inch/second) The main CPU controls the printer. Data timing, clock signals, and strobe widths are all generated by the FPGA on the CPU board. These signals are buffered on the recorder board (inverter U5), before transmission to the printhead. Appendix A 6.2 10/14/99 Power Supply – 24 Switcher It is necessary to generate 24VDC for the print head and motor. The input to the 24V switcher is either 12V from the AC/DC converter, or Battery voltage on the model 210/220 when AC is not present. The circuit is configured as a boost PWM using current mode feedback. The PWM controller is a UC3843A. The controller includes an internal 2.5V, 1% reference, and an external 5V, 1% reference. Nominal output voltage for the boost converter is Vout = [2.5V*(1 + 84.5K/10K)] = 23.6V. The converter will run at duty cycles over 50%, which requires slope compensation for a current mode controller. Slope compensation is added by summing in part of the oscillator signal with the current sense line. The PWM current limits on a cycle to cycle basis. The supply will be in current limit when the Isense line reaches 1V. Current limit is set to about 3.5 Amps from 12VDC or 5Amps from battery. Two control signals exist for the 24V switcher, n24Von and Rec-Supply-On. The 24V switcher is disabled when n24Von is high. This signal is controlled by the on board PIC processor. The switcher is held off at power up, and allowed to start after 50mSec. This is done to reduce inrush current at power up. The signal Rec-Supply-On enables power to the print head, and is controlled by the main CPU. Power is only applied to the print head when the recorder is running. RecVdc +24V Recorder Power Supply To Motor R7 84.5K +12V TP10 + C4 1000uF L1 22uH U2-fb C6 1uF U2-RT 7 A TP21 RT/CT C14 2200pF A 2 Q6 MMBT3904L R13 10 10 ISENSE A 2 4 C13 5600pF +24V-switch R16 19.6K R3 10K To Printhead A Printhead Power Switch Q4-s R17 0.1 R18 no-load R9 10K A TP9 3 Rec-Supply-On A Q6-e TP23 5 C8 1800uF Q4 MTP30N06VL 1 R15 147 TP19 A 3 2 4 U2-out 12 11 Vc Vcc OUT 1 A VREF 8 Q3 2N7002 Switcher Disable COMP Q4-G 14 + 3 R14 10K 1 U2-Ref U2-Isense 3 C11 .047uF 1 2 n24VOn TP17 GND U2-comp R6 10K VFB PWR-GND 3 A 3 U2 UC3843A 9 TP8 Q1 MTP30P06V Q4-D TP14 A +5V D2 MBRS340T3 A C7 .01uF 1 + R12 10K Q2-b 1 2 R19 3.16K R10 10K Q2 MMBT3904L A A R22 4.22K A RecVdc R11 5.11K 6.3 Motor Driver: Atlas uses a stepper motor to drive the paper. The microcontroller (U3) is programmed to apply the appropriate phased signal to the motor. A quad darlington switch (U6) amplifies the signal from the controller to signal levels needed to drive the motor. Motor speed timing is derived from the main CPU, and transmitted to U3 on signal line U3-clk (U2-pin2). Appendix A 10/14/99 +24V 1 +24V TP26 C18 .047uF R33 1.47K D6 27V + U3-10 3 +5V C19 .047uF TP1 C20 47uF 3 4 5 6 7 U3 ClkIn/Osc1/RB5 RB0 Clkout/Osc2/RB4 RB1 Vpp/MCLR/RB3 RB2 RC5/TOCK1 RC0 RC4 RC1 RC3 RC2 A D1 27V 13 TP27 R34 1.47K u6-3 u6-6 u6-11 u6-14 U3-9 12 11 U6 ULN2065 n24Von TP67 3 6 11 14 1B 2B 3B 4B 10 3 2 U3-clk D Vss Vdd 1 14 1 d6-c 1C 2C 3C 4C CLMP1 CLMP2 9 J3 2 7 9 16 1 8 J3-1 1 2 3 4 5 6 J3-3 J3-4 J3-6 u6-clmp CON6 8 R35 1.47K Connector Pin # 1 3 4 6 U3-8 PIC16C505 A TP28 TP29 phase 1 2 3 4 R36 1.47K U3-7 6.4 A + + + + + + + + Temperature Amplifier: The printer will print darker as temperature is increased. Print darkness can adjusted by controlling the time a dot is turned on. A thermistor is included on the printhead. This thermistor is nominally 30K, and decreases as temperature increases. The output of the temperature amplifier is a function of the thermistor voltage, Temp = .755*(1+R8/Rtherm). This voltage is digitized (on the main board), and the CPU can compensate dot width in order to maintain consistent printing over temperature. +5V Printhead Temperature Amplifier +5V C1 .047uF R1 51.1K C2 .01uF R4 9.09K 8 A U1-3 3 U1-2 2 TP54 A R2 1K + - 1 A A R5 1K Temp U1A MC34072 4 TP3 TP6 U1-1 C3 .01uF R8 23.7K C5 .01uF 2 +5V Thermistor2 Thermistor1 D3 3 BAV99L 1 Thermistor Input A Appendix B Part Number 6200-43E 620001-501 620004-501 620007-501 620013-501 620016-501 620032 620034 620035 620038 620105-1 620117 620119 620125-501 620126-6 620127 620131-1 620132-2 620133 620134-501 620138-501 620139-501 620140-501 620141 620142-1 620143 620144 620148 620149 620150-1 620159 620165 620167 620168-1 620169-2 620170 620171 620172-2 620173 620175 620176 620177 620178 620182 620187-501 620189 620192 620193 620194 620197 620198 620200-501 Atlas Repair Parts Description SERVICE MANUAL MAIN PCB ASSY - LOW END ATLAS CPU PCB ASSY FRONT PANEL DISPLAY PCB ASSY PRINTER PCB MAIN PCB ASSY - MID/HIGH END ETCO2 PCB ASSY ETCO2 CONNECTOR & CABLE NELLCOR SPO2 BD NELLCOR LABEL (CARTON) BATTERY DOOR PRINTER DOOR BUTTON LATCH SPO2 MAIN CASE/HANDLE SET BEZEL SET/HIGH HEAT TRANSFER METAL BRACKET FOR PRINT MAIN FOAM TOP FOAM BP FOAM GEAR ASSY PRINTER DOOR ASSY PRINTER FRAME ASSE MAIN PRINTER ASSY METAL HOUSING - TOP METAL HOUSING-BOTTOM (LG) NUT TEMPERATURE BRACKET SPO2 GASKET CO2 EXHAUST FITTING,1/16 X 1/8-27 NPT AC/DC POWER SUPPLY PRINT HEAD CABLE-CONN TO MAIN BD,ECG CABLE-MAIN BD TO DISPLAY BD CABLE ASSY POWER SUPPLY CABLE ASSY NELLCOR SENSOR CABLE ASSY NELLCOR CABLE ASSY SPEAKER CABLE ASSY AC CABLE-TEMP SENSOR TO MAIN CABLE ASSY - FAN CABLE ASSY - PRINTER CABLE ASSY - PRINT HEAD CABLE ASSY SP02 LABEL - RS232 PNEUMATIC SUB ASSY 4-20 X 5/16 SLT/TORX PN PL ZIN PNEUMATIC CONNECTOR (MACH) NUT, HEX 5/16-32 X.095 PNEUM WASHER,FLT.33 X.62 X.049 BUSHING, SPLIT NYLON FOOT CRT SUB ASY Page 1 Appendix B Part Number 620201-501 620201-502 620202-504 620205 620207 620373-501 620377-1 620377-2 620378-1 620378-2 620378-3 620378-4 620378-5 620378-6 620379-501 620385 620386 620387 620388-1 620388-2 620393 620394-1 620395-501 620402 620403 620524 761077-1 Atlas Repair Parts Description POWER SUPPLY ASSY (LOW END) POWER SUPPLY ASSY W/FAN MAIN HSG ASSY W/BATT & PRNTR 4-40 X .31 TX PN MC ST ZN NUT, M3-.5 HEX KEPS ST ZN NONIN SUB ASSEMBLY "NELLCOR WORKS HERE" LABEL NELLCOR PATENT LABEL ATLAS KEYPAD ATLAS KEYPAD ATLAS KEYPAD ATLAS KEYPAD ATLAS KEYPAD ATLAS KEYPAD MONITOR BOX W/INSERTS SUB-LABEL DISPLAY FASTON TAB SHUNT LABEL, NONIN SENSOR LABEL, NELLCOR SENSOR PWR SUPPLY INSULATOR LABEL WASHER, SHOULDER PLATED REPLACEMENT LAMP SUB-ASSY. SPACER, DOOR FLAT TIE HOLDER CABLE-CO2 TO MAIN BD TIE WRAP Page 2 O 8 7 6 5 CATHODE (DET SHIELD) N/C SPO2 NELLCOR CONNECTOR NONIN SENSOR CABLE ASSY J9 4 CABLE ASSY RIGHT-LEG 5 6 BRN GRN GROUND 2 J601 TEMP-IN 1 6 5 4 3 2 1 P6 GND WITH SCREW 3 GROUND GROUND SDC SPI-DATA-IN SCL HRESET REC-STROBE REC-DATA REC-DATA-LATCH 11 12 13 14 GROUND GROUND GROUND LED-LATCH-N 25 26 27 28 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 2 3 BATTEY-ID GROUND RED BLK BLK 8 N/C 7 N/C 6 TX 5 RX 4 GROUND 3 +5V 2 N/C 1 N/C J10-Model 'LOW' 1 BATTERY REC-GND REC-GND REC-GND REC-GND REC-GND REC-GND PRINT-TEMP 24 23 22 21 20 19 18 17 16 15 14 AC+12V 1 AC+12V MAIN BOARD J1 2 RED AC+12V 3 RED GROUND 4 BLK GROUND 5 BLK GROUND 6 GROUND 7 J5 J11 J201 P5 +12V 1 Ground 2 SP P11 1 N/C SM 2 3 VALVE + 1 WHT VALVE 2 ORN NC 3 PUMP + 4 RED PUMP 5 BLK CABLE ASSY ECG ECG SPO2 NONIN CONNECTOR 2 AC+12V AC+12V GROUND GROUND GROUND 2 3 4 5 6 BATTERY J2 BLK BLK BLK BLK AC+12V 1 CABLE ASSY RED CPU BOARD RED RED J3 REC-CLOCK 10 LED-ON 24 REC+DCV REC+DCV 13 P3 NURSE-CALL RS232-CTS GROUND KEY-LATCH-N VIDEO-DATA GROUND GROUND N/C NIBP2-PW-ADC (unused) AC-ON N/C NIBP-OFFSET-DAC SPEAKER-AUDIO VIDEO-VSYNC 9 ACON-LED 23 MODEL MED/HIGH P2 P2 8 LED DATA 22 REC+DCV 12 3 BLK GROUND VIDEO-DATA GROUND VIDEO-HSYNC PIC-CLK NIBP-VALVE-CLOSE GROUND VBACKUP 7 GROUND 21 REC+DCV + RED J6 VIDEO-VSYNC +12V REC-MOTOR-STEP POWER-SYNC FE-DATA SPARE-3 NC BATT-ID VIDEO-HSYNC SPI-CLOCK LED-LATCH SPI-DATA-OUT NIBP-15mmHg 6 KEY-DATA 20 11 4 ORN LEFT-LEG BRN FE-CLOCK NIBP-DATA ADC-CLOCK 5 +5V 19 10 9 RED P601 V-LEAD 4 BLU ETCO2-Tx(TO J4-15) RED ORN YEL REC+DCV 4 KEY-LATCH-N 18 GROUND 8 BLK YEL GROUND 3 RED LEFT-ARM 2 BLK RIGHT-ARM 4 ETCO2-Rx(TO J4-17) GROUND NELCOR 3 2 CABLE ASSY 1 NONIN SPARE-2 NC 3 ON/OFF-KEY 17 REC-DATA REC-CLOCK PHASE 4 Ground +24V FUSE WHT J501 SPO2 NELCOR BOARD +12V RIBBON CABLE 1 J3 GROUND 2 KEY-CLOCK 16 7 1 +5V FERRITE 15 GRN PHASE 3 6 +24V-SWITCH PHASE 2 +24V-SWITCH 16 5 DATA 15 +24V CLOCK 14 4 LATCH 13 PHASE 1 STROBE 12 3 +5V 11 2 GROUND 10 1 GROUND 9 BATTERY P501 DISPLAY BOARD P3 C SPO2-RX ETCO2-RX SPO2-TX ETCO2-TX FERRITE 14 13 CO2 SGND ISO+5Vdig REC-STROBE VERTICAL - 14 5 PHOTO DIODE BIAS 6 REC-DATA-LATCH 5 4 +12V +5V 3 2 REC-MOTOR-STEP Rec-GND 24 GRN YEL P8 2 J8 P3 13 12 11 10 1 N/C Rec-GND 23 VERTICAL + RS232-RX GROUND PIC-DATA NIBP-OVERPRESSURE RS232-TX 9 Rec-GND 22 4 12 11 10 9 8 GROUND Rec-GND 21 ORN SGND SGND S+5V N/C SSpO2-TX 7 P7 Rec-GND 20 TUBE GROUND 9 SGND 4 S-5V REC-SUPPLY-ON J7 8 PIC-VPROG CONTACT2-RELAY 7 Rec-GND 19 16 15 14 13 GROUND 8 5 PHOTO DIODE BIAS sSpO2Tx 3 8 7 RGND 6 Print-Temp 18 HORIZONTAL + 3 J8 J7 BLK RED GROUND +3.3V TX 5 Rec+DCV 17 HORIZONTAL - 2 SIGNAL SHIELD CABLE SHIELD J6 J5 4 3 6 5 RX 4 Rec+DCV 16 1 BLK ORN SHLD SENSOR TYPE LINE PHOTO DIODE SIGNAL J17 J15 N/C SGND RGND 3 Rec+DCV 15 RED YEL 8 7 GRN COAX N/C J3 SGND N/C 2 Rec+DCV 14 +24V-SWITCH +24V-SWITCH 12 11 10 9 8 6 POSITION JUMPER SIGNAL SHIELD CABLE SHIELD 6 5 SPO2 ESD GROUND 4 FERRITE LED DRIVE LINE f+V 2 6 1 1 NIBP-PWM-ADC 5 P2 YEL GRN 4 BOARD SPO2-RESET +3.3V 2 3 1 LITHIUM BATTERY (-) SGND LITHIUM BATTERY (-) J401 4 J3 MODEL 'LOW' P401 GROUNF LITHIUM BATTERY (+) 2 LITHIUM BATTERY (+) SGND 3 2 N/C 1 Rec+DCV 13 STEPPER MOTOR SENSOR TYPE LINE ATTACHED TO SPO2 BRACKET SGND NIBP-SAFETY EKG-PWM-ADC 1 J2 MODEL 'LOW' BLK CABLE ASSY 1 5 POSITION JUMPER 1 P402 SILENCE SGND J402 GROUNF P801 Model 'MED/HIGH' CONTACT1-RELAY J801 Ground 12 DATA CLOCK LATCH FOCUS P2 PHOTO DIODE SIGNAL CO2 GRID 2 6 3 SGND 14 GROUND CABLE ASSY GROUND 5 2 1 ISO+5VDIG 13 WATER TRAP SWITCH RIBBON CABLE VIDEO 4 J4 J1 SGND 12 2 1 CABLE ASSY 3 LED DRIVE LINE J2 SGND RIBBON CABLE +12V LED DRIVE LINE S+5V MOTOR ESD GROUND 2 N/C N/C 11 SUPPLY CAN J403 SSpO2-Tx 10 CABLE ASSY P403 S-5V 9 Ground 11 RECORDER BOARD INTENSITY RED GROUND +LED N/C 8 Rec-Data 10 ANODE 1 2 10 9 N/C -LED RCAL SGND 7 Rec-Clock 9 STROBE P3 1 SHLD RED 8 7 6 GROUND (RCAL return) 6 Rec-Strobe 8 +5V 7 GROUND 7 - LED DRIVE LINE ORN SHLD WHT BLK 5 5 Rec-Data-Latch 7 GROUND 6 5 STROBE 6 MOTOR GRN 9 8 7 GRN GRN SPO2-RESET 4 YEL ORN P4 RED +12V 6 GROUND GROUND 4 THERMISTOR-2 5 PRINT HEAD N/C RECEIVER 6 COAX CATHODE (DET.SHIELD) N/C N/C CO2 BOARD GROUND NELLCOR SENSOR GROUND (RCAL RETURN) CABLE ASSY 5 WITH SWITCH ANODE (DETECTOR) ETCO2 CONNECTOR 4 5 3 4 GROUND 2 GROUND SGND 3 3 2 SILENCE-SWITCH SGND P3 ORN J3 2 1 SILENCE-LED BLK J2 +5V 4 DISPLAY +12V CABLE ASSY BRN +5V 5 CABLE ASSY 3 Rec-Motor-Step 4 GROUND STROBE THERMISTOR-2 ORN 2 Not Connected 3 THERMISTOR-1 4 6 N/C A RED PHASE 4 RED 5 +24V 6 4 4 GROUND 5 3 3 ACON-LED YEL 2 PRINT BRN PHASE 3 M/C 2 ANODE (DETECTOR) 1 LEAD-SELECT PHASE 2 4 -LED 1 TREND 3 COAX P2 +24V WHT 5 POSITION JUMPER 2 RED 1 B BLK 1 PRINTER PHASE 1 SGND 14 Rec-Supply-On 3 1 +LED RCAL DISPLAY BOARD 2 J3 1 13 LED-LATCH-N 12 11 10 9 8 7 6 GROUND GROUND GROUND LED-ON ACON-LED LED DATA GROUND KEY-DATA PIC-Vprog 2 SUPPLY CAN 1 THERMISTOR-1 2 1 ALL YELLOW GROUND 4 KEY-LATCH-N TO POWER 5 3 ON/OFF-KEY PRINTHEAD ESD GROUND +5V 2 +24V-SWITCH +24V-SWITCH +24V-SWITCH 3 +24V-SWITCH 2 1 Ground 7 ETCO2-RX(TO J4-17) ETCO2-TX(TO J4-15) D 1 E P2 CABLE ASSEMBLY KEY-CLOCK +5V PRINT HEAD J2 F GRN 8 2 REV DESCRIPTION 1 X3 RELEASE TO PRODUCTION FAN POWER SUPPLY FAN L 1 N 3 GND DRAWN APPROVED JB ENGEL REL TO PROD TRANSLATED FROM: CAD SOFTWARE: TOLERANCES .XX = ` .02 .XXX = ` .005 ANGLES ` 2 ECN/ECO - - - - YOKE GRN YEL BLK BLK L WHT WHT N GRN YEL G GND ATTACHED TO PS CAN WHT THESE DRAWINGS AND SPECIFICATIONS AR DATE DATE PRO-E ME-10 - UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES B SCALE NONE 1 INIT - CABLE ASSY AND SHALL NOT BE REPRODUCED, OR COPI ED, OR USED AS A BASIS FOR MANUFACTU OR SALE OF EQUIPMENT OR DEVICES WITH OUT WRITTEN PERMISSION. - - DATE CKD - CABLE ASSY - RED FERRITE IN-LINE FUSE YOKE AND CABLE ASSY F A/C GND ATTACHED RECEPTICLE TO PCA WITH FASTON CABLE ASSY WITH SCREW AC RECEPTACLE DEFLECTION BOARD E TO POWER FERRITE D J4 SPEAKER P1 RED BLK BLK CABLE ASSY C RED POWER SUPPLY P201 BLU CABLE ASSY PUMP/PNEUTRONICS VALVE SPEAKER RED BLK PUMP B SPO2 NONIN BOARD ORN VALVE CABLE ASSY TEMPERATURE CONNECTOR TEMP E THE PROPERTY OF WELCH ALLYN, INC. DATE TM RE 07/21/99 MATERIAL: FINISH: - TITLE - A INTERCONNECT DIAGRAM DRAWING NO. 620396 REV SHEET 1of X3 1 Atlas Drawings and Schematics Drawing Number 620002 620002 620002 620002 620002 620002 620005 620005 620005 620005 620005 620005 620008 620008 620008 620008 620008 620011 620014 620017 620017 620017 620017 620017 620017 620017 620017 620020 620027 620201 620032 620150 620154/1255210 620152 620156 620165 620166 620169 620187 620524 Rev. C C C C C C C C C C C C B B B B B C B D D D D D D D D A B A B B B A B A C C B A Sheet No. 1of 6 2 of 6 3 of 6 4 of 6 5 of 6 6 of 6 1 of 6 2 of 6 3 of 6 4 of 6 5 of 6 6 of 6 1 of 5 2 of 5 3 of 5 4 of 5 5 of 5 1 of 1 1 of 1 1 of 8 2 of 8 3 of 8 4 of 8 5 of 8 5 of 8 7 of 8 8 of 8 1 of 1 1 of 1 1 of 1 1 of 1 1 of 1 1 of 1 1 of 1 1 of 1 1 of 1 1 of 1 1 of 1 1 of 1 1 of 1 Size C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C B B B B B B B B B B Name Main Board - Model 200 NIBP Electronics Power Supply DC/DC Power Isolation and Sp02 Interface ECG AMP ECG A/D Interface Atlas CPU Sub System FPGA I/O Filters Flash, SDRAM 8 HRESET Config Word Power PC MP C823 CPU Power Distribution Front Panel Display Board Keyboard Scanner Temp/Pulse LED Drivers NIBP LED Drivers Sp02 LED Drivers CRT Deflection Board Printer Electronics Main Board - Model 220 NIBP Electronics DC/DC Power Supply Power Isolation and Sp02 Interface ECG AMP ECG A/D Interface Respiration Serial Communication Transformer Isolator ECG Patient Cable Power Supply Sub Assembly ETC02 PCB Assembly Power Supply 50W Assy, Nonin Sp02 Board with Shield Motor Stepper Pump, Pneumatic Cable Assembly ECG Cable Assembly CO2 Cable Assembly Nellcor Sensor Pneumatic Sub Assembly Cable Assembly CO2 Page 1 Description Schematic Schematic Schematic Schematic Schematic Schematic Connector/Header Detail Test Points U7 Detail Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Schematic Component Schematic Component Schematic Exploded View of Sub Assembly Isometric View of ETCO2 PCB Performance Specification Code for Rev Level of Firmware/Software Motor Schematics and Values Valves Cable Pinout Cable Pinout Cable Pinout Exploded View of Pneumatic Sub Cable Pinout B C D AC/DC Power Connector +5V EKG-PWM-ADC AC+12V 6 J1 +12V Rec-GND C22 .047uF Q4 TP5 R22 10K 1 2 16 BackupBattery TP6 2N7002 q4-d 3 2 11 10 LithMeas Page2 CON2 1 3V Lithium 12 13 R23 10K +12V 1 2 RCLK G D 15 1 2 3 4 5 6 7 QB QC QD QE QF QG QH D 7 Mods to U2 clock line, NVRAM pullup 3 SPO2-Rx CRT Board Connector 4 2 C23 .047uF SpO2Out D CON6 RS232-RX 12 9 11 10 ac-on D Key-Latch-n Rec-Clock Rec-Data HRESET SPI-data-in HRESET TP16 A0 A1 A2 WC 1 2 3 TP12 C32 0.1uF C33 0.1uF TP18 +5V U7-wc 7 C34 0.1uF C5 D +5V Front Panel Display Connector +5V .047uF D D 1 Key-Clock R5 D 1.21K R16 3.48K D +3.3V NIBP2-PW-ADC R6 1.21K Video-Data D Nurse-Call Rec-Data-Latch Rec-Strobe Key-Clock-b Key-Latch-n-b Key-Data LED-Data-b LED-On 2 7 PIC-Clk Speaker-Audio 3 D U8 SP232ACN 3 PIC-Clk Speaker-Audio Model 200 Serial I/O (manufacturing test only) RJ-45 TP14 C31 0.1uF D 1 2 3 4 5 6 7 8 Rx Tx 15 R15 1.96K 13 8 14 7 R1IN R2IN T1OUT T2OUT 14 SDA SCL C+ C1C2+ C2V+ V- J10 D U3A 74HCT08 D +5V 2 4 6 8 10 12 14 LED-Latch-b J8 CON14AP 1 + + 3 + + 5 + + 7 + + 9 + + 11 + + 13 + + On/Off-Key + Page3 C4 330uF 4 6 Key-Latch-n 5 D U3B 74HCT08 SCD D Socket 30x2 filt+12V +5V 14 C1 .047uF 5 6 TP15 1 3 4 5 2 6 14 Vbackup SCD SCL C29 .047uF R1OUT R2OUT T1IN T2IN 7 D U7 AT24C02N-10SC-2.7 8 ETCO2-Tx ETCO2-Rx Spare-2 NIBP-Data NIBP-15mmHg LED-Latch Video-HSync Spare-3 Power-Sync Vbackup NIBP-Valve-Close Video-VSync NIBP-Offset-DAC +3.3V PIC-Data VCC NIBP-OP GND R20 215 U8-1 U8-3 U8-4 U8-5 U8-2 U8-6 TP13 RS232-Tx PIC-Data RS232-Rx SPO2-Tx SPO2-Rx ADC-Clock FE-Clock SPI-Data-Out SPI-Clock Batt-ID FE-Data Rec-Motor-Step 4 C2 .047uF TP11 TP17 NIBP-PWM-ADC +5V C30 10uF + +5V 16 Serial I/O connector 1 2 3 4 5 6 J4 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 7/9/99 U1A 74HCT04 3 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 LPP D 1 VCC Main PCA Connector 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 5-39934 FE-Pwr-Sync GND Video-Data 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 LPP D 7 Video-VSync Video-HSync NIBP-Safety +3.3V 6/23/99 4 J6 D LPP TP10 +12V C3 220pF 5-39822 +5V +5V +3.3V LPP U1B 74HCT04 NIBP-A/D-SelC NIBP-A/D-SelB NIBP-A/D-SelA NIBP-Pump-On NIBP-ADC-Clock NIBP-Safety NIBP-15mmHg NIBP-Overpressure NIBP-Valve-Close NIBP-PWM-ADC NIBP-Offset-DAC 9 D 4/27/99 TP9 D Power-Sync U2 74HCT595 Improvements for ESD and Fast Transients LPP D NIBP - Page 2 Audio-Shutdown EROM-wr C LPP FE-Data-In U1F 74HCT04 LED-On 5-39456 JAC Ckd FE-ADC-Clock U1E 74HCT04 12 TP1 TP2 TP3 TP4 QH 8 D CON2 SRCLK SRCLR GND BT1 BR-2/3A J3 14 Serial Data Out QA SER See ECN worksheet Date 3/15/99 ACON-LED U2-Reset 10 +5V 13 7 Rec-GND Backup Battery FE-Data CON2 B TP8 11 1 2 D D 14 Tab-.187 5-39118 TP7 +5V 7 D VCC A 4 C39 .047uF Release to Production Init D J5 Recorder ESD Ground A FE-Data-Clock 14 1 2 EKG-ADC-Clock ECN/ECO Description FE-PWM-ADC 8 7 CON7 9 U1D 74HCT04 Fan Connector +5V J9 EKG-Data-Clock 14 load 7 Rec+12V 5 U1C 74HCT04 +5V 14 R7 AC 150 minimum 14 1 2 3 4 5 6 7 J2 E REV 14 A Q1 MMBT3906L 2 3 9 D 8 R1 10K +5V 14 2 U3C 74HCT08 D 1 D 10 7 D LED-Data Q1-e +3.3V 12 Jumper wire from J4-20 to J4-55 R2 1.96K 11 LED-Latch 2 TP19 13 D TP21 Q2-b 1 ACON R4 10K TP20 ac-on Page1 C35 4.7uF +5V R21 10K Q2 MMBT3904L 3 Speaker Drive 3 R3 10K 2 7 Q2-c U3D 74HCT08 TP22 + Q3 2N7002 1 PIC-Vprog Rec-clock TP24 TP25 TP23 Rec+12V C36 4.7uF J7 Rec-Motor-Step +5V +12V Rec-Data-Latch Rec-Strobe Rec-Clock Rec-Data 1 C14 .047uF D C20 .047uF D D R17-1 3 U9-4 4 + C7 330uF C8 .047uF Print-Temp + 5 SP - 8 SM 2 7 13 14 15 16 17 18 19 20 21 22 23 24 R18 619 4Vpp max. J11 R17 19.6K + 1 2 3 4 5 6 7 8 9 10 11 12 Rec-Supply-On 1 6 Rec-Data 2 Audio-Shutdown U9 TPA301 U9-3 C37 0.1uF 1 CON24B C38 220pF Rec-GND Initial Drawn Designed Checked Approved Release For Production B CON3 R19 19.6K Recorder Board Connector A 1 2 3 C D Welch Allyn Inc. Date Schematic: 620002.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L.Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/17/99 Date: Main Board - Model 200 Rev D Document Number 620002 Friday, July 09, 1999 Sheet E 1 of 6 A B C D E REV PIC-Vprog Rec-Data ECN/ECO Description A Release to Production 5-39118 B See ECN worksheet 5-39456 C Improvements for ESD and Fast Transients D Mods to U2 clock line, NVRAM pullup Init Date JAC Ckd 3/15/99 LPP LPP 4/27/99 LPP 5-39822 LPP 6/23/99 LPP 5-39934 LPP 7/9/99 Rec-Clock filt+12V TP315 U304 VIN FDBK SHTDN Vb 4 C324 4.7uF + TAP SENS TP26 C325 .047uF TP27 LP2951CD-3.3 4 D 1 5 GND 6 2 VOUT ERR R318 10K D D 14 C323 4.7uF + 8 7 3 1 u304-fb 4 2 PIC-Data 3 On/Off-Key 4 TP313 5 On-Off 6 7 U305 Vss Vdd D ClkIn/Osc1/RB5 RB0 Clkout/Osc2/RB4 RB1 Vpp/MCLR/RB3 RB2 TC5/TOCK1 RC0 RC4 RC1 RC3 RC2 13 12 Page 1 11 PIC-Clk 10 9 PIC-audio R320 Speaker-Audio TP320 D620361-MX10000 R319 up-reset On/Off Switch 1.62K 8 TP316 19.6K HRESET TP317 Q301 U2-Reset MTP23P06V L301 47uH 3 AC+12V 2 4 TP318 R303 10K 3 + C301 1000uF C302 1uF C303 .01uF + C304 330uF C305 .01uF R314 100 D304 MMBD354LT1 3 d304-1 1 1 + 3 Q301-G TP319 2 VBackup R316 100 d304-2 BackupBattery C322 .047uF 1 D D305 NO LOAD +12V R301 51.1K 3 C306 330uF C307 .047uF 2 3 + C328-1 Q302-B 1 C328 1uF + R302 100K Q302 MMBT3904L TP321 2 TP301 Q305 MTP23P06V 3 +6V Buck (5.68V nominal) L302 47uH Q305-s 2 4 C326 .047uF D303 1 2 +6V MBRS340 Q305-g + C314 330uF C321 .047uF 2 C327 .047uF R304 127K R313 10 C313 .047uF C311-1 TP305 8 U301-osc C310 2200pF TP308 C316 10uF + C317 .047uF D D D 2 D Q303 MMBT3904L 1 U303 LF33CV 2 R311 10K 5 IN OUT 3 +3.3V + C319 100uF C320 .047uF D D D R308 27.4K U301-5 1 +5V GND ISENSE 3 2 RT/CT 2 7 10 R310 1.96K 1 GND R307 7.5K OUT C315 1uF 9 C309 .047uF VREF PWR-GND 14 OUT 3 COMP Q303-b Q303-c U301-out 11 1 IN TP307 Vc U301-comp VFB U301 UC3843A 3 3 Vcc 12 + C311 2200pF Q306 2N7002 1 1 2 R312 1.96K TP304 TP306 TP303 D301 BAV99L 3 1 R306 10K U302 LM2940CT-5.0 Q304-e 1 R305 100K Q304 MMBT3904L 3 2 GND TP302 U301-fb TP310 1 TP309 R309 10K Initial TP312 Drawn 5Vref ACON Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620002.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L.Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/17/99 Date: Power Supply - DC/DC Rev D Document Number 620002 Friday, July 09, 1999 Sheet E 3 of 6 A B L201 220uH C D E REV TP201 +12V C229 10uF R207 464K TP202 P+12V +5V + P+12V P+5V + U203-2 2 - Improvements for ESD and Fast Transients D Mods to U2 clock line, NVRAM pullup LPP LPP 4/27/99 LPP 5-39822 LPP 6/23/99 LPP 5-39934 LPP 7/9/99 R210 464K A P+12V U203-5 5 + U203-6 6 - A R242 10K Q202 MMFT2N02EL C206 .022uF P+12V R241 10K 8 + 2 4 NIBP-A/D-SelB U204B MC34072 + A NIBP-A/D-SelC R218 23.7K NIBP-A/D-SelA Q203 MMDF2N02E A/D Mux A U204-7 A 2 NIBP-Valve-Close P+12V Print-Temp TP224 P4.25V P.75V PrimaryPres SafetyPres +5V/2 A TP226 8 .047uF A P202-Out+ P202-2 2 + 1 VEE R235 3.48K 4 U206A MC34072 R223 21.5K C214 .047uF C217 C210 .047uF .047uF U209-Out 3 X C230 .047uF R237 464K P+5V R229 1.96K TP229 A C212 680pF A U206-2 A 7 R231 73.2K U206-7 C219 .047uF U206B MC34072 4 R220 806 + R225 1K C218 4.7uF TP233 A 5VRef A + 2 - + U206-6 A A 3 A R232 10K U207A 74HCT00 3 C215 .047uF NIBP-ADC-Clock R222 1K 7 U210-3 U208A MC34072 TP235 A NIBP-PWM-ADC U207B 74HCT00 A A .01uF 2 1 U207-3 Initial Drawn TP234 U205B MC34072 Designed Approved A Release For Production A 6 5 1 Checked A 4 U210 MAX941 C220 D201 MMBD1503A A U205-7 4 C213 .01uF U208-1 U210-7 7 - 7 8 D201-C TP238 6 3 R234 3.48K TP236 R233 3.48K 2 3 R226 21.5K + 2 + 1 TP237 5 1 A P+12V R221 3.16K A C224 1000pF U208-2 1 Zero Offset P+5V A 7 6 C221 .047uF U208-3 TP232 8 5 P+12V 4 P202-5 5 P202-Out- TP230 1 R224 1K 6 C225 .047uF TP231 R230 10K 14 - P+12V 8 + TP228 P+5V A P+5V 1 3 NIBP PWM A/D Converter U210-2 A P202 FPNS-07PGR 2 TP227 +5V U206-1 2 TP225 1.96K U205A MC34072 R228 R249 1K 5 4 1 3 R227 5.11K R248 1K 6 C211 X7 X6 X5 X4 X3 X2 X1 X0 NIBP-Pump-On U209 4051 16 C216 .047uF Safety Transducer 4 2 5 1 12 15 14 13 LithMeas C B A INH VDD 2 VSS A 9 10 11 6 4 1 7 8 P+.75V P+12V 5 6 C208 1uF CON5 14 A C207 1uF Pump+ Pump- R246 31.6 C231 .01uF 7 4 + + D202 BAV99L 1 2 3 4 5 A U204-2 8 5 6 R215 100K R217 5.62K Valve+ Valve- 2 3 PWM D/A 76.8KHz 1 C228 .047uF TP221 TP222 U204-5 3 J201 TP220 C207-1 TP218 7 8 TP219 3 TP217 U204A MC34072 A R216 19.6K NIBP-Offset-DAC R213 237K Q202-D R219 1.96K U204-1 1 R243 100K 3 3 Q201 MMBT3904L D201-A 1 U204-3 1 3 Q201-B 1 NIBP-Safety TP216 C209 .047uF A P+5V R214 10K TP213 Q202-G R240 10K P+12V U207D 74HCT00 +6V TP215 Zero Adjust +/-20mmHg range A A A A R244 38.3K 11 13 +12V U202B MC34072 A A 12 TP214 6 P201-6 U207C 74HCT00 P+5V U208-7 R239 1K C227 680pF P201 XFPM-050KPGR-P1 A A 2 3 U208B MC34072 A P201-Out 2 Gain and Comp 8 7 4 3 0mmHG = 0.5V 300mmHG = 4.0V 9 10 Over Pressure Fault Circuit R212 56.2K A u207-9 7 NIBP-15mmHg U203B LM393 A A R236 3.83K - - R205 750 P201-pwr C232 .047uF + 6 P+5V TP204 7 7 4 TP212 8 + TP203 4 R209 1K P+.75V 6 5 R211 1.96K C223 .01uF 5 4 14 U202A MC34072 4 R204 150 +5V A P+12V - P+12V U202-5 C204 .047uF NIBP-Overpressure U203A LM393 14 TP209 A L202 Bead A 1 1 TP210 C226 .047uF 8 C 3/15/99 7 + R203 3.32K TP211 4 5-39456 8 TP208 A TP240 A See ECN worksheet JAC Ckd P+5V 8 3 2 P+5V 3 .047uF U202-3 A U203-3 C222 .01uF P+12V TP207 A 2 B Date 2 4 R202 174 C202 4.7uF + A + 5-39118 4 C203 GND GND 1 7 GND 6 2 3 GND OUT A 8 R206 1K R201 576 IN C201 .047uF 4 3 Release to Production 8 8 R208 1.96K .047uF TP206 U201 78L05 U205-3 A Init C205 A Primary Transducer ECN/ECO Description B C D Welch Allyn Inc. Date Schematic: 620002.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L.Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/17/99 Date: NIBP Electronics Rev D Document Number 620002 Friday, July 09, 1999 Sheet E 2 of 6 B C D E REV U403 LP2951C + TAP SENS S S TP401 6 2 C401 .047uF filt+12V Isolated SpO2 Circuits S + R419 215 S 5 C421-1 5-39934 LPP 7/9/99 T401-8 U402 TP408 3 D405 BAV99L Q401-g iso+5Vdig D403 C407 100uF MBRS130T3 IsoXfmr S 2 Q402 MMBT3906L R406 0.2 S E E U402-e 1 R409 5.11K 1 U402-sen TP414 TP415 R408 100 TP417 D 12 11 13 14 3 C404 .047uF 1 3 S S 4 R407 10 2 T401-4 fVee Q401 MTD3055V TP409 TP416 4 5 VREF SHTDWN CA EA CB EB OSCOUT RT CT +SENSE -SENSE C410 .01uF V+ VCOMP C420 .047uF 16 10 3 6 7 2 1 9 LM3524DM FE-Pwr-Sync U402-rt U402-ct TP412 U402-1 TP411 C417 680pf LPP TP404 4 2 8 S 6/23/99 U402-ref C414 .047uF TP406 8 4.7uF LPP +12V 2 + C418 4 C416 .047uF 6 5-39822 TP402 R416 10K - LPP R405 215 + U401B MC34072 1 TP403 TP405 f+5V Mods to U2 clock line, NVRAM pullup 4/27/99 C409-1 C421 470pf U401-5 D LPP C412 10uF T401 MBRS130T3 + S 5 Improvements for ESD and Fast Transients 15 fVcc + C LPP 4 C409 470pf C405 100uF C402 .047uF 7 5-39456 3/15/99 T401-1 fVcc U401-7 See ECN worksheet JAC Ckd Grounded SpO2 Circuits D401 R415 100 B Date Isolation Barrier S 4 TP407 5-39118 VIN S C415 1uF Release to Production Init TP413 8 + U403-7 A 3 C406 100uF VIN FDBK SHTDN 4 C403 .047uF VOUT ERR Q402-e iso+5Vdig 8 7 3 GND 1 5 ECN/ECO Description GND A Q401-s S C411 2200pF 3 R410 10K 3 fVcc +5V R417 10K TP419 SpO2 ESD Ground U401-3 1 2 U401-2 R418 5.11K S + U401-1 1 iso401-a 1 - opto-fb 5 U401A MC34072 R411 5.11K 6 iso401-b 4 2 J401 1 2 3 4 2 R403 1K 4 Tab-.187 3 U410 4N25 TP420 8 J403 S fVcc R401 10K sSpO2tx + C419 10uF S TP421 R404 S 316K TP422 C408 .01uf R402 10K C408-2 iso+5Vdig CON4 iso+5Vdig R420 9.09K C413 .047uF S S 3 D 1 2 TP423 +5V Q403 MMBT3904L U411 HCNW4503 R412 511 2 sSpO2tx E Q403-e iso402-a 2 8 2 R414 6.19K TP424 R421 10K 6 u411-6 SpO2Out 3 5 D E C422 .047uF C423 1000pF 1 1 Initial Drawn Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620002.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L.Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/17/99 Date: Power Iso and SpO2 interface Rev D Document Number 620002 Friday, July 09, 1999 Sheet E 4 of 6 A B C D E REV U501 U502 U503 U504 U505 U506 U507 U508 ECN/ECO Description A Release to Production 5-39118 B See ECN worksheet 5-39456 C Improvements for ESD and Fast Transients D Mods to U2 clock line, NVRAM pullup Init Date JAC Ckd 3/15/99 LPP LPP 4/27/99 LPP 5-39822 LPP 6/23/99 LPP 5-39934 LPP 7/9/99 fVcc C534 4.7uF + E Defib Protect RFI Filtering R506 10K +clamp 1 2 C535 4.7uF E E E C519 .047uF C521 .047uF E E C523 .047uF C525 .047uF E 1 E E fVcc 4 C533 .047uF E E Lead Select fVee U501-2 R530 R518 1.21K 0.1% fVcc 1 VLdsOff TP512 2 TP511 D502-3 U501-5 + 6 - R511 22Meg C507 220pF R532 10K TP519 TP515 7 R533 U501B MC34002 TP520 R519 10K 0.1% C511 220pF R534 fVcc LA LL LL RA LA LL V+ 10K TP521 U501-6 R558 22Meg D503 MMBD1503A R520 1.21K 0.1% fVcc 1 VLdsOff TP524 2 TP523 U502-3 R536 10K 3 6 11 10 9 10K E + E X0 X1 X2 X3 X4 X5 X6 X7 4 8 mux+ 5 3 X 6 TP557 R521 10K 0.1% 3 fVcc + 7 diff+ R545 3 10K 0.1% U508-2 2 + - U507B MC34002 TP522 R565 121K 1 U508A AD712 C542 220pF 4 - 3 + diff-out 1 U509 LMC7101 E fVee fVee INH A B C R547 10K 0.1% C545 1000pF High Pass (0.05Hz or 0.5Hz) Low Pass (150Hz) 1 U502A MC34002 TP533 C543 .047uF TP558 u509-4 fVee - TP531 fVcc TP516 U506 4051 8 2 R513 22Meg C508 220pF 10K 13 14 15 12 1 5 2 4 TP525 8 3 D503-3 C503 220pF R535 R537 R512 10K R546 10K 0.1% fVcc fVee E 10K fVee E R544 10K 0.1% U508-3 fVee INH A B C C544 1000pF Diff Amp Gain = 1 U507A MC34002 TP514 R511-1 E 6 11 10 9 E 5 4 C502 220pF 10K E TP513 8 3 R510 10K TP510 R531 diff- 8 D502 MMBD1503A 10K 1 4 Shield - 8 R557 22Meg + 2 4 E 8 E E mux- 3 fVee E TP528 E TP529 fVcc TP517 E C515 3.3uF C512 220pF R550 19.6K U508-5 ecg-hp 5 + 6 - R513-1 E fVee E R559 22Meg R548 1Meg TP535 TP536 TP537 D504 MMBD1503A fVcc 2 D504-3 3 U502-5 5 R515 22Meg C509 220pF TP542 TP526 An-ECG U508B AD712 R551 73.2K C517 .01uF fVee U508-6 TP527 R552 1K 2 TP530 U502B MC34002 R523 10K 0.1% C513 220pF TP532 TP543 Q504 2N7002 E 1 fVee E U502-6 R560 22Meg Q504-s R553 100K 22 E 7 Mux-LdS-C 7 R515-1 S Mux-LdS-B 4 C504 220pF E TP540 + E Q504-d Mux-LdS-A E 6 N504 LAMP NEON R549 110K TP518 3 2 R514 10K 8 R504 51.1K V-Lead R522 1.21K 0.1% VLdsOff TP539 TP538 1 C516 .047uF U502-2 4 S Gain Stage Gain = 74 8 10K 3 X 2 R529 X0 X1 X2 X3 X4 X5 X6 X7 5 TP508 13 14 15 12 1 5 2 4 U508-1 C510 220pF RA RA LA aVR aVL aVF V- 4 R517 10K 0.1% 7 4 U501A MC34002 TP509 VEE - R509 22Meg TP507 TP506 U505 4051 7 C506 220pF fVcc Wilson Network 1 VEE + 16 3 fVcc VDD U501-3 R509-1 N503 LAMP NEON E TP505 8 3 R508 10K C501 220pF Left-Leg C531 .047uF V+ TP504 2 R503 51.1K E LL D501-3 S E C529 .047uF E A/D Inputs Leads Off LA D507 BAV99L TP503 N502 LAMP NEON C532 .047uF RA 2 Left-Arm C527 .047uF VSS 1 3 C530 .047uF E 16 2 D501 MMBD1503A R502 51.1K C528 .047uF E VDD fVee S C526 .047uF Input Buffers Gain = 9.26 3 -clamp N501 LAMP NEON E C524 .047uF VSS TP502 R507 10K Right-Arm E C522 .047uF 3 fVcc 1 2 3 4 5 6 + D506 BAV99L TP501 R501 51.1K C520 .047uF fVee 4 J501 CON6 C518 .047uF 1 R524 1.21K 0.1% VLdsOff Q504-g Sw-MonBw Q506 2N7002 3 fVcc 2 D505 BAV99L f+1.24V 5 - 6 U503-5 C536 .01uF 1 R556 10K 1 fVee E Sw-RLD-LL 14 16 Sw-RLD-LA 11 9 6 8 E Sw-RLD-RA 13 4 5 fVcc fVee S1 IN1 D1 S2 IN2 D2 S3 IN3 D3 TP549 15 10 vRL R516 D4 S4 IN4 fVcc U503A MC34002 RL-mux 7 TP559 V+ VGND E 2 1 R525 10K 8 Sw-RLD-RL 3 1 + 3 - 2 E 1 R526 10K U503-2 10K RLD Amp 4 C505 220pF f+5V 2 D505-3 S 3 + U504 Right-Leg N505 LAMP NEON 7 E R555 30.1K 3 TP550 U503B MC34002 VLdsOff TP560 Sw-RLD-V R505 51.1K 2 1 1 TP548 4 3 TP547 E Q502 2N7002 Q501-S Q501 2N7002 8 TP562 Initial DG202CSE E R527 1K fVee C514 0.1uF Drawn C514-2 TP551 R528 51.1K Designed TP552 Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620002.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L.Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/17/99 Date: ECG Amp Rev D Document Number 620002 Friday, July 09, 1999 Sheet E 5 of 6 A B C D E REV U601 fVcc C609 4.7uF + E C623 .047uF E C624 .047uF E E fVcc C627 .047uF 7 U607B LM393 - 6 f+1.24V Serial/Parallel Control Data fVee TP627 D fVcc Sw-DiagBw Sw-RLD-RL Sw-RLD-LL f+1.24V LPP 5-39822 LPP 6/23/99 LPP 5-39934 LPP 7/9/99 4 fVee 3 15 1 2 3 4 5 6 7 QA QB QC QD QE QF QG QH 16 SER SRCLK SRCLR 14 U604-4 11 10 U605-12 - R603 46.4K TP617 E U601A MC34072 U612-6 C601 11 10 U604-10 E D 7 U604E 74HCT04 3 R604 10K D601-2 1000pF 2 D iso+5Vdig E R628 10K TP629 D U604C 74HCT04 6 5 U611 HCNW4503 8 R627 5.11K D FE-Data-Clock +5V 2 E U611-6 R621 215 6 FE-ADC-Clock 5 C636 100pF R607 464K E D D E E iso+5Vdig U601-1 U602-3 R606 3.48K fVcc 5 6 8 U602-7 TP613 fVcc U602-5 iso+5Vdig 2 + 3 - 7 f+5V R608 1K 9 8 U602 LM311 C632 .047uF TP615 +5V Q601 MMBT3904L 1 U604D 74HCT04 E 2 R611 6.19K E R610 511 2 8 TP618 PWM A/D Converter fVee C621 0.1uF U610 HCNW4503 iso601-a TP626 R624 E 6 U610-6 FE-PWM-ADC 3 5 5.11K C633 100pF 1 D E iso603-a E C628 0.1uF R617 2.15K f+5V E 7 R605 3.48K fVee TP619 fVcc R620 619 6 C635 220pF U601-2 14 TP630 4 f+5V E TP612 U602-2 U603out 3 TP611 C603 680pF 1 E 7 2 + D 8 7 VEE X 8 3 R626 10K 2 3 iso602-a TP610 fVcc R602 73.2K 3 TP606 U604-6 TP616 2 3 8 C637 1000pF U603 4051 U601-3 f+5V +5V U612 HCNW4503 C642 0.1uF 3 A/D Mux 4 1 R601 10K VSS 8 E TP614 X7 X6 X5 X4 X3 X2 X1 X0 R615 6.19K 5 RCLK G QH 4 12 13 D 16 4 2 5 1 12 15 14 13 vRL f+1.24V RA LA LL V+ An-ECG VDD TP609 E E f+5V U604B 74HCT04 GND 9 TP608 D D E fVee C B A INH E TP603 8 D U606 74HCT595 9 10 11 6 FE-Data-In 5 TP628 3 Mux-A/D-C Mux-A/D-B Mux-A/D-A iso604-a C634 220pF TP624 Sw-RLD-LA Sw-RLD-RA Mux-LdS-C Mux-LdS-B Mux-LdS-A R619 619 6 iso+5Vdig U605-out TP623 2 E U613-6 TP622 TP605 TP607 1 11 10 12 13 RCLK G QH 4 TP621 8 Mods to U2 clock line, NVRAM pullup 3 - 2 9 TP604 6 D 2 3 2 D Q601-e U607A LM393 + SRCLK SRCLR U604-2 14 8 7 1 Sw-MonBw TP620 Improvements for ESD and Fast Transients 4/27/99 +5V U613 HCNW4503 C641 0.1uF R625 10K 7 8 TP601 SER QA QB QC QD QE QF QG QH VCC 15 1 2 3 4 5 6 7 VCC R622 46.4K + C LPP GND fVcc E R613 6.19K f+5V U604A 74HCT04 TP602 16 U605 74HCT595 E u604-3 C631 4.7uF C629 .047uF U604-1 U604 5 5-39456 LPP iso+5Vdig iso+5Vdig f+5V + See ECN worksheet 3/15/99 iso+5Vdig U604-5 E 14 E 4 E + SW-RL-V 14 + Sw-RLD-V E B JAC TP625 5 14 C626 .047uF 8 R623 46.4K C614 4.7uF U604-8 fVee C625 .047uF 5-39118 Ckd U603 14 U602 Release to Production Date Isolation Barrier fVcc 4 U601 A Init U603 U602 C622 .047uF ECN/ECO Description E D601 MMBD1503A 7 - E 4 U601B MC34072 fVee U601-7 52uSec Integrator Input f+5V 781uSec 14 (U604-10) 13 Comparator Inputs 12 +5V Analog In 7 U604F 74HCT04 1 E -5V 1 E PWM-Out (U604-8) Initial Welch Allyn Inc. Date PWM-timer Drawn Designed Checked Approved Release For Production A B C D Schematic: 620002.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L.Phillips ECG A/D and Interface 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/17/99 Date: Rev D Document Number 620002 Friday, July 09, 1999 Sheet E 6 of 6 A B C D E REV A Release to Production B Component change for frequency modulation Change Reset IC U3, No Load C40 C ECN/ECO Description 5-39173 Init Date JAC Ckd 3/18/99 LPP ZIP 5-39353 JJC 4/15/99 5-39830 LPP 6/24/99 4 4 HRESET_n D[0:31] A[6:31] VDDH A9 VDDH 1 18 17 15 16 CLKOUT 35 34 BS_AB[0:3] CLK CKE NC1 NC2 VDDH 2 R57 10 2G 1G D1 D4 D7 D8 D9 D10 14 36 33 37 3 5 7 9 12 14 16 18 2Y4 2Y3 2Y2 2Y1 1Y4 1Y3 1Y2 1Y1 U4 74AHC244 2A4 2A3 2A2 2A1 1A4 1A3 1A2 1A1 Boot Configuration Pull-Up: (see page 4-10) 0 1 0 0 1 0 0 1 1 1 1 0 0 0 0 0 100K 19 1 17 15 13 11 8 6 4 2 1 Vcc1 Vcc2 DQML DQMH 4 10 41 47 T1 CS# RAS# WE# CAS# VssQ1 VssQ2 VssQ3 VssQ4 CS_n1 GPL1 GPL3 GPL2 BA VDDH GND 19 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 2 3 5 6 8 9 11 12 39 40 42 43 45 46 48 49 VCC A11 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 dx1 dx4 dx7 dx8 dx9 dx10 dx11 dx12 0: 1: 0: 0: 1,0: 0: 1,1: 1,1: 0,0: 0,0: internal arbitration MSR(ip) = 0, interrupt prefix is 0x0000 reserved memory controller is active after reset 16-bit boot device reserved IMMR base is 0xfff0-0000 DBGC mode DBPC mode External bus division factor 3 20 GPL0 3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 Vss1 Vss2 GPL[0:7] 21 22 23 24 27 28 29 30 31 32 20 Boot Configuration Latch Active during power-on 26 50 A30 A29 A28 A27 A26 A25 A24 A23 A22 A21 U5 SDRAM-1Mx16 1 25 7 13 38 44 TP53 TP54 CS_n[0:7] VccQ1 VccQ2 VccQ3 VccQ4 1 A10 VDDH BS_AB0 BS_AB1 VDDH 26 28 11 12 37 Vcc NC3 Byte# NC4 27 SRESET_n CE# OE# WE# RESET# D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 NC1 NC2 RY/BY# D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 47 14 2 AMD N/C: 9, 10, 13, 14 AMD RY/BY#: 15 ---------------MICRON N/C: 9, 10, 15 MICRON Vpp: 13 VDDH 9 10 15 1 CS_n0 GPL1 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Gnd-a T2 25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 Gnd-b A30 A29 A28 A27 A26 A25 A24 A23 A22 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 2 46 U6 13 FLASH-512Kx16 TP55 1 1 Initial Drawn Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620005.dsn Jim Belesiu Mar 5, 1999 Jim Belesiu Mar 5, 1999 Title L. Phillips 3/19/99 Z. Psenicnik 3/19/99 Size C J. Bello 3/19/99 Date: Flash, SDRAM and HRESET Config Word Rev C Document Number 620005 Thursday, June 24, 1999 Sheet E 4 of 6 A B C D E REV ECN/ECO Description A Release to Production B Component change for frequency modulation Change Reset IC U3, No Load C40 C 5-39173 Init Date JAC Ckd 3/18/99 LPP ZIP 5-39353 JJC 4/15/99 5-39830 LPP 6/24/99 4 4 IRQ_n[0:7] A[6:31] GPL[0:7] A25 A26 A27 A28 A29 GPL1 D[0:31] CS_n2 D0 D1 D2 D3 D4 D5 D6 D7 RD/WR_n VIDEO[0:7] VIDEO0 VIDEO1 VIDEO2 VIDEO3 VIDEO4 VIDEO5 VIDEO6 VIDEO7 3 VSYNC HSYNC Blank Video-Clock-3 SPIMISO CLKOUT Video-Clock-25 SPIMOSI SPISEL_n Video-Data-x HSYNC-x VSYNC-x SPI-data-in-x SPI-clock-x SPI-data-out-x LED-Latch-x GND-5 GND-20 GND-37 GND-53 GND-70 GND-87 EPF6016A 4 22 39 36 72 86 89 PA14 Key-Latch-x PA15 U7 100 99 98 97 96 95 94 93 92 91 90 85 84 83 82 81 80 79 78 77 76 75 74 73 69 67 66 65 64 63 62 61 60 59 58 68 57 56 55 52 5 20 37 53 70 87 S7 S6 S5 S4 S3 S2 S1 S0 P100 P99 P98 P97 P96 P95 P94 P93 P92 DEV_CLRn-91 P90 DEV_OE-85 P84 nRS-83 P82 nWS-81 P80 P79 Cs-78 nCS-77 P76 P75 P74 P73 CLKUSR-69 RDYnBSY-67 P66 P65 INIT_DONE-64 GCLK-63 GCLK-62 P61 P60 P59 P58 P68 P57 P56 P55 P52 VCC-6 VCC-21 VCC-38 VCC-54 VCC-71 VCC-88 3 P1 P2 P3 P7 P8 P9 TDI-10 P11 GCLK-12 GCLK-13 P14 P15 P16 P17 TMS-18 P19 TCK-23 P24 P25 P26 P27 P28 P29 P30 P31 P32 P33 P34 P35 P40 P41 P42 P43 P44 P45 P46 P47 P48 nCEO-49 P50 TDO-51 6 21 38 54 71 88 TIN1 TIN2 TIN3 NIBP-Fault-x PA6 PA7 Field SPICLK ADC-Clock-x 76.8KHz FE-Clock-x FE-Data-x PB16 NIBP-Data-x PC10 PA5 DREQ2_n DREQ1_n SDACK2_n SDACK1_n Recorder-Data-x Recorder-Data-Latch-x Recorder-Clock-x Recorder-Strobe-x Recorder-Motor-Step-x NIBP-Offset-DAC-x NIBP-Overpressure-x NIBP-15mmHg-x 1 2 3 7 8 9 10 11 12 13 14 15 16 17 18 19 23 24 25 26 27 28 29 30 31 32 33 34 35 40 41 42 43 44 45 46 47 48 49 50 51 nCE MSEL nSTATUS nCONFIG CONFIG_DONE DATA DCLK IRQ_n2 IRQ_n1 CS_n[0:7] Audio DAC Resistors R66 100K S1 R67 49.9K S2 R68 24.9K SPICLK S3 R69 12.4K SPIMOSI S4 R70 6.19K S5 R71 3.09K S6 R72 1.58K S7 R73 NSTATUS PC12 C121 1 VDDH PC6 2 Speaker-Audio 2 S0 R125 1.58K 330pF 2 CONFIG_DONE 33 1 PC11 R126 TP80 787 1 1 Initial Drawn Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: Jim Belesiu Mar 5, 1999 620005.dsn Jim Belesiu Mar 5, 1999 Title FPGA L. Phillips 3/19/99 Z. Psenicnik 3/19/99 Size C J. Bello 3/19/99 Date: Rev C Document Number 620005 Thursday, June 24, 1999 Sheet E 2 of 6 A B C D E REV ECN/ECO Description Init Date Ckd A Release to Production 5-39173 JAC 3/18/99 LPP B Component change for frequency modulation 5-39353 JJC 4/15/99 ZIP C Change Reset IC U3, No Load C40 5-39830 LPP 6/24/99 4 4 CPU PCA SW Debug Port (aka BDM Connector) JP5 Main PCA Connectors VDDH VFLS0 JP8 GND NIBP-Fault +3.3V_unfiltered +3.3V_unfiltered NIBP-Overpressure 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 GND GND ETCO2-Tx ETCO2-Rx Spare-2 NIBP-Data NIBP-15mmHg LED-Latch Video-Horizontal-Sync Spare-3 Main-Power-Sync Vbackup NIBP-Valve Video-Vertical-Sync NIBP-Offset-DAC AC-On Rec-Paper-Out 3 Key-Latch RS423-CTS Recorder-Clock Recorder-Data HRESET SPI-data-in GND GND 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 1 3 5 7 9 GND 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 GND GND GND GND GND GND EKG-PWM-ADC HRESET_n NIBP-PWM-ADC SRESET_n 2 4 6 8 10 DSCK VFLS1 DSDI DSDO HEADER 5X2 RS423-Tx Spare-1 RS423-Rx SpO2-Tx SpO2-Rx ADC-Clock FE-Clock SPI-data-out SPI-clock Batt-ID FE-Data Recorder-Motor-Step 1 - Visual History Buffer Flush Status (’823 output) 2 - Reset Output (’823 input) 3 - Ground 4 - BDM Clock (’823 input) 5 - Ground 6 - Visual History Buffer Flush Status (’823 output) 7 - Reset Input (’823 Output) 8 - BDM Data Input (’823 Input) 9 - Vcc 10 - BDM Data Output (’823 Output) On-Standby-Key Speaker-Audio Main-Supply-On NIBP2-PW-ADC 3 Video-Data Nurse-Call Recorder-Data-Latch Recorder-Strobe SCL SCD HEADER 30x2 Test Points 2 TS_n 1 TP58 TP59 1 PA4 TA_n 1 TP60 TP61 1 PA5 Burst_n 1 TP62 TP63 1 PA6 PA14 1 TP64 TP65 1 PA7 PC6 1 TP66 TP67 1 PA15 PC13 1 TP68 TP69 1 RD/WR_n CLKOUT 1 TP70 TP71 1 SPIMOSI PC10 1 TP72 TP73 1 SPIMISO PC12 1 TP74 TP75 1 SPISEL_n PB16 1 TP76 TP77 1 SPICLK TP78 1 Video-Clock-3 2 1 1 Initial Drawn Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: Jim Belesiu Mar 5, 1999 620005.dsn Jim Belesiu Mar 5, 1999 Title Atlas CPU Subsystem L. Phillips 3/19/99 Z. Psenicnik 3/19/99 Size C J. Bello 3/19/99 Date: Rev C Document Number 620005 Thursday, June 24, 1999 Sheet E 1 of 6 A B C D E REV ECN/ECO Description A Release to Production B Component change for frequency modulation Change Reset IC U3, No Load C40 C Init Date Ckd 5-39173 JAC 3/18/99 LPP 5-39353 JJC 4/15/99 ZIP 5-39830 LPP 6/24/99 4 4 R74 R76 2 1 1 1 2 2 3.09K R130 3.09K R131 TA_n TEA_n 1 VDDH 2 DSCK 1.58K R132 8 7 6 5 SPI-clock-x SPI-data-out-x LED-Latch-x SPI-data-in-x NL R133 R104 100 1.58K R134 MODCK1 2 C81 330pF TRST_n Recorder-Data-x Recorder-Strobe-x Recorder-Clock-x Recorder-Data-Latch-x C122 22pF R78 100 2 C C103 330pF 8 7 6 5 1 Recorder-Motor-Step-x 76.8KHz TEXP PC4 NL 100 C69 330pF IRQ_n0 R120 2 C68 330pF 2 PC5 C67 330pF 2 C66 330pF 1 1 1 NIBP-Offset-DAC-x PC7 2 8 7 6 5 1 2 3 4 Recorder-Motor-Step Main-Power-Sync Main-Supply-On On-Standby-Key R81 100 1 2 3 4 8 7 6 5 PB19 PC13 PB17 TIN3 C74 330pF C75 330pF TIN1 NIBP-15mmHg-x NIBP-Overpressure-x TIN2 1 FE-Clock-x FE-Data-x ADC-Clock-x NIBP-Fault-x 8 7 6 5 C76 330pF 2 C77 330pF 100 PWM Input Timer Signals 1 8 7 6 5 1 EKG-PWM-ADC NIBP-15mmHg NIBP-Overpressure NIBP-PWM-ADC C104 330pF C105 330pF 100 2 1 C102 330pF VDDH 2 HSYNC-x VSYNC-x PC8 NIBP-Data-x 1 8 7 6 5 1 C97 330pF 1.58K Video-Data-x 1 Video-Data 2 C93 330pF R108 NL 2 1 2 3 4 IP_B4 IP_B5 IP_B6 IP_B7 R107 R151 215 2 C89 330pF 100 MODCK2 R152 1 Spare-1 WAIT_B_n IP_B2 IP_B3 1.58K 1 8 7 6 5 1 2 3 4 FE-Clock FE-Data ADC-Clock NIBP-Fault 3 1.58K RSTCONF_n 2 C96 330pF R105 NL 2 6 7 8 9 VDDH ALE_B 1 SPKROUT TS_n BG_n Burst_n MODCK (0,0) Selects 32KHz as main oscillator RSTCONF = 0 allows ’823 to sample data bus during HRESET 100 1 1 2 1 2 2 C95 330pF 2 10 C73 330pF R90 1 2 3 4 10K C92 330pF AC-On 1 5 PC9 PB18 Key-Latch-x PA6 R88 R16 2 R129 VDDH 8 7 6 5 1 2 3 4 C94 330pF VDDH 1 2 2 C91 330pF NIBP-Offset-DAC Rec-Paper-Out 1 C 2 EKG-PWM-ADC Spare-3 Batt-ID PB16 C90 330pF 1 10 3.09K BB_n 100 1 2 3 4 Video-Horizontal-Sync Video-Vertical-Sync Batt-ID NIBP-Data 1 6 7 8 9 10K C88 330pF 2 NIBP-PWM-ADC Rec-Paper-Out PC11 TMS C87 330pF 1 1 2 3 4 R86 5 R128 BI_n R87 1 VDDH C86 330pF 2 NIBP-Overpressure AC-On PA15 ETCO2-Rx 1 6 7 8 9 1 RS423-Rx NIBP-Fault SpO2-Rx NIBP-15mmHg C C80 330pF Recorder-Data Recorder-Strobe Recorder-Clock Recorder-Data-Latch 2 10 6.19K VDDH VDDH C65 330pF 1 2 3 4 2 1 2 3 4 10K SMRXD1 SMTXD1 RXD2 TXD2 R85 R49 5 C79 330pF 2 2 C78 330pF C VDDH 1 10K 10 8 7 6 5 1 2 3 4 2 IRQ_n3 IRQ_n2 IRQ_n1 IRQ_n0 C72 330pF SPI-clock SPI-data-out LED-Latch SPI-data-in 1 6 7 8 9 R127 R82 1 3 IRQ_n7 IRQ_n6 IRQ_n5 IRQ_n4 BR_n 6.19K 2 VDDH 5 2 IRQ_n[0:7] C71 330pF 2 1 C70 330pF GPL[0:7] 1 2 3 4 VDDH 1 2 3 4 RS423-CTS Nurse-Call Key-Latch NIBP-Valve C R83 100 R80 PC10 NIBP2-PW-ADC GPL5 GPL4 C64 330pF 1 10 C63 330pF 2 6 7 8 9 C62 330pF 2 10K 1 PA4 PA5 PC12 PA7 1 ETCO2-Rx ETCO2-Tx RS423-Rx RS423-Tx 1 2 3 4 C57 330pF R77 R103 5 C56 330pF 1 2 3 4 2 VDDH I2CSDA I2CSCL SMRXD2 SMTXD2 2 C C55 330pF 1 10 C54 330pF 8 7 6 5 2 VFLS1 DSDI SRESET_n RS423-CTS 1 6 7 8 9 10K 2 SCL SCD SPI-data-in VFLS0 1 1 2 3 4 1 5 1 2 3 4 SCD SCL SpO2-Rx SpO2-Tx 2 VDDH R116 C C124 330pF 1 1 1 C123 330pF IP_B[2:7] C125 330pF C126 330pF 100 2 10 FRZ DREQ1_n DREQ2_n On-Standby-Key 2 6 7 8 9 2 5 1 2 3 4 Spare-1 Spare-2 Spare-3 NIBP2-PW-ADC 1 R91 10K 2 VDDH 1 1 Initial Drawn Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: Jim Belesiu Mar 5, 1999 Jim Belesiu Mar 5, 1999 Title L. Phillips 3/19/99 Z. Psenicnik 3/19/99 Size C J. Bello 3/19/99 Date: 620005.dsn I/O Filters Rev C Document Number 620005 Thursday, June 24, 1999 Sheet E 3 of 6 A B C D E REV ECN/ECO Description A Release to Production 5-39173 B Component change for frequency modulation Change Reset IC U3, No Load C40 5-39353 5-39830 C Init Date JAC Ckd 3/18/99 LPP JJC 4/15/99 ZIP LPP 6/24/99 4 4 BS_AB[0:3] Burst_n RD/WR_n GPL[0:7] 2 CS_n0 CS_n1 CS_n2 CS_n3 CS_n4 CS_n5 CS_n6 CS_n7 D12 A14 B14 A15 B16 D13 C14 B15 CLK-SHIFT / PD3 HSYNC / LOAD / PD4 VSYNC / FRAME / PD5 BLANK / LOE / LCD_AC / PD6 FIELD / LD0 / PD7 VD7 / LD8 / PD15 VD6 / LD7 / PD14 VD5 / LD6 / PD13 VD4 / LD5 / PD12 VD3 / LD4 / PD11 VD2 / LD3 / PD10 VD1 / LD2 / PD9 VD0 / LD1 / PD8 TS_n TA_n TEA_n BI_n BR_n BG_n BB_n PC15 / DREQ1_n / L1ST5 PC14 / DREQ2_n / RTS2_n / L1ST6 PC13 / L1ST7 PC12 / L1RQA / L1ST8 PC11 / USBRXP PC10 / TGATE1_n / USBRXN PC9 / CTS2_n PC8 / CD2_n / TGATE1_n PC7 / USBTXP PC6 / USBTXN PC5 / L1TSYNCA / SDACK1_n PC4 / L1RSYNCA SPKROUT FRZ P16 R15 R14 R13 N10 T9 T8 P8 T6 R6 N14 P15 P14 T15 T14 P12 N11 T11 T10 R9 R7 P7 N7 R5 R16 T16 P13 T13 R10 P9 R8 N8 T5 N6 P6 T4 PA15 PA14 RXD2 TXD2 SMRXD2 SMTXD2 3 PA7 PA6 PA5 PA4 SPISEL_n SPICLK SPIMOSI SPIMISO I2CSDA I2CSCL SMTXD1 SMRXD1 SDACK1_n SDACK2_n PB19 PB18 PB17 PB16 DREQ1_n DREQ2_n PC13 PC12 PC11 PC10 PC9 PC8 PC7 PC6 PC5 PC4 N4 P3 P2 R1 R2 R4 T3 P5 R3 N5 T2 P4 T1 OP2 / MODCK1 / STS_n OP3 / MODCK2 / DSDO D6 B6 C4 B8 A8 C8 D7 A9 B9 C9 C7 D8 TCK / DSCK TMS TDI / DSDI TDO / DSDO TRST_n T12 R12 R11 N12 P11 XTAL EXTAL XFC CLKOUT EXTCLK TEXP A4 A5 B2 D1 A6 D5 NC4 NC5 PORESET_n RSTCONF_n HRESET_n SRESET_n VDDL1 VDDL2 VDDL3 VDDL4 WAIT_B_n ALE_B / DSCK / AT1 IP_B0 / IWP0 / VFLS0 IP_B1 / IWP1 / VFLS1 IP_B2 / IOIS16_B_n / AT2 IP_B3 / IWP2 / VF2 IP_B4 / LWP0 / VF0 IP_B5 / LWP1 / VF1 IP_B6 / DSDI / AT0 IP_B7 / PTR_n / AT3 U1 CS_n[0:7] CS0_n CS1_n CS2_n CS3_n CS4_n CS5_n CS6_n / CE1_B_n CS7_n / CE2_B_n IRQ_n0 IRQ_n1 IRQ_n2 IRQ_n3 SPKROUT IRQ_n4 IRQ_n5 IRQ_n6 FRZ IRQ_n7 N1 N2 D9 C3 B7 D4 D3 C2 A10 N3 IRQ0_n IRQ1_n RSV_n / IRQ2_n DP0 / IRQ3_n KR_n / IRQ4_n / RETRY / SPKROUT DP1 / IRQ4_n DP2 / IRQ5_n DP3 / IRQ6_n FRZ / IRQ6_n IRQ7_n GPL0 GPL1 GPL2 GPL3 GPL4 GPL5 GPL6 E13 C16 C15 D14 D11 B13 C12 TSIZ0 TSIZ1 F15 E15 C13 B10 A13 D10 A12 C11 B12 B11 C10 A11 D16 E16 D15 F13 TSIZ0 / REG_n TSIZ1 RD / WR_n Burst_n BDIP_n / GPL_B5_n TS_n TA_n TEA_n BI_n BR_n BG_n BB_n WE0_n / BS_AB0_n / IORD_n WE1_n / BS_AB1_n / IOWR_n WE2_n / BS_AB2_n / PCOE_n WE3_n / BS_AB3_n / PCWE_n D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 MPC823ZC GND1 GND2 GND3 GND4 GND5 GND6 GND7 GND8 GND9 GND10 GND11 GND12 GND13 GND14 GND15 GND16 GND17 GND18 GND VSSSYN KAPWR VDDSYN WKHPRQVWHU B3 C5 B5 B4 E14 J13 PA15 / USBRXD PA14 / USBOE_n PA13 / RXD2 PA12 / TXD2 PA9 / L1TXDA / SMRXD2 PA8 / L1RXDA / SMTXD2 PA7 / CLK1 / TIN1 / L1RCLKA / BRGO1 PA6 / CLK2 / TOUT1_n / TIN3 PA5 / CLK3 / TIN2 / L1TCLKA / BRGO2 PA4 / CLK4 / TOUT2_n / TIN4 MPC823 VSSSYN VSSSYN1 VDDSYN KAPWR A7 G1 J16 T7 IRQ_n[0:7] CS_n[0:7] PB31 / SPISEL_n / LCD_A PB30 / SPICLK PB29 / SPIMOSI PB28 / SPIMISO PB27 / I2CSDA / BRGO1 PB26 / I2CSCL / BRGO2 PB25 / SMTXD1 PB24 / SMRXD1 PB23 / SMSYN1_n / SDACK1_n PB22 / SMSYN2_n / SDACK2_n PB19 / L1ST1 / LCD_B PB18 / RTS2_n / L1ST2 PB17 / L1ST3 / LCD_C PB16 / L1RQA / L1ST4 A1 A2 B1 A3 VDDL VDDH17 VDDH18 VDDH19 VDDH20 VDDH21 VDDH22 VDDH23 VDDH24 VDDH25 VDDH26 VDDH27 VDDH28 VDDH29 VDDH30 GND25 GND26 GND27 GND28 GND29 GND30 GND31 GND32 GND33 GND34 GND35 GND36 GND37 GND38 GND39 GND40 GND41 GND42 Attach GND and VSSSYN at a single point. J6 J7 J8 J9 J10 J11 K6 K7 K8 K9 K10 K11 L6 L7 L8 L9 L10 L11 J5 J12 K5 K12 L5 L12 M5 M6 M7 M8 M9 M10 M11 M12 VDDH1 VDDH2 VDDH3 VDDH4 VDDH5 VDDH6 VDDH7 VDDH8 VDDH9 VDDH10 VDDH11 VDDH12 VDDH13 VDDH14 F6 F7 F8 F9 F10 F11 G6 G7 G8 G9 G10 G11 H6 H7 H8 H9 H10 H11 Place VSSSYN on a split plane beneath the MPC823 PLL section NC1 NC2 NC3 N9 NC6 N13 NC7 P1 NC8 P10 NC9 E5 E6 E7 E8 E9 E10 E11 E12 F5 F12 G5 G12 H5 H12 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 M13 N15 N16 M15 L13 M16 M14 L14 L15 L16 K14 K13 G13 K15 J15 J14 G14 H15 H13 H14 F14 K16 G16 H16 G15 F16 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A16 C1 C6 VDDH M1 L1 J2 J1 L2 H1 F1 E1 M2 K2 K3 K1 M4 M3 J3 J4 H2 K4 H3 G2 G3 F2 H4 L4 F3 G4 E4 L3 F4 E2 D2 E3 A[6:31] A[6:31] IRQ_n[0:7] GPL_A0_n / GPL_B0_n GPL_A1_n / GPL_B1_n / OE_n GPL_A2_n / GPL_B2_n / CS2_n GPL_A3_n / GPL_B3_n / CS3_n UPWAITA / GPL_A4_n / AS_n UPWAITB / GPL_B4_n GPL_A5_n D[0:31] D[0:31] GPL7 TS_n TA_n TEA_n BI_n BR_n BG_n BB_n BS_AB0 BS_AB1 BS_AB2 BS_AB3 TSIZ[0:1] TSIZ[0:1] 3 BS_AB[0:3] GPL[0:7] VIDEO[0:7] Field 2 VIDEO0 VIDEO1 VIDEO2 VIDEO3 VIDEO4 VIDEO5 VIDEO6 VIDEO7 IP_B7 IP_B6 IP_B5 IP_B4 IP_B3 IP_B2 Blank VSYNC PORESET_n RSTCONF_n HSYNC HRESET_n SRESET_n Video-Clock-3 XTAL EXTAL MODCK1 CLKOUT MODCK2 XFC EXTCLK TEXP DSCK DSDI IP_B[2:7] TMS IP_B[2:7] DSDO VFLS0 VFLS1 ALE_B WAIT_B_n TRST_n 1 1 Initial Drawn Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620005.dsn Jim Belesiu Mar 5, 1999 Jim Belesiu Mar 5, 1999 Title L. Phillips 3/19/99 Z. Psenicnik 3/19/99 Size C J. Bello 3/19/99 Date: PowerPC MPC823 CPU Rev C Document Number 620005 Thursday, June 24, 1999 Sheet E 5 of 6 A B C D E REV MPC823 PLL Supply +3.3V_unfiltered 1 Ckd 5-39173 3/18/99 B Component change for frequency modulation Change Reset IC U3, No Load C40 5-39353 JJC 4/15/99 ZIP 5-39830 LPP 6/24/99 JAC LPP 2 Ferrite-120 1 L2 Date Release to Production FM Section for spreading RF emissions. R2 selects the deviation. VDDSYN Init A C to CPU PLL pin B1 ECN/ECO Description C2 100nF 1 C107 NL 4 From FPGA R2 1K XFCX PA14 1 2 2 2 6.8uF R1 100 2 C18 C117 330pF 2 C17 100nF 1 1 1 4 C1 1.5uF VSSSYN 2 PLL Filter Capacitor System Clock to CPU PLL pins A1 and A2 XFC R50 200K xtalp VDDH XTAL Place decoupling capacitors next to CPU VDDSYN pin B1 and VSSSYN pin A1 and A2 3.9M FPGA Clock R51 Use separate PPL VDDSYN power plane from 3.3V plain EXTAL Split ground plane under these components R52 Y1 1536*830 < XFC < 1536*1470 pf Value selected for the final mulitplication ratio 1 Load C107 w/1.5uF and unload C1 for non-FM clocking 1 32768Hz C109 22pF 2 2 C108 22pF 2 Video-Clock-25 G1 2 1 1 Place these components as close to the processor as possible OE GND VDD OUT R94 4 3 33 EXTCLK NL VCLK R117 200K SG-636PCE-25.175M VDDH FLASH decoupling caps VDDL U2 3.0V 1 1 1 1 C6 100nF C7 100nF C106 100nF 2 2 C5 100nF 3 DRAM decoupling caps VDDH VDDH 1 1 C22 100nF Oscillator decoupling cap C128 100nF 2 2 6.8uF C120 2 1 C21 100nF 2 C20 100nF 2 C19 100nF 2 2 C111 6.8uF 1 1 1 2 2 1 2 330pF 1 100nF 2 2 6.8uF 1 6.8uF C16 C4 100nF 2 C110 6.8uF 1 330pF C116 1 C115 330pF 2 C14 6.8uF C114 1 C13 2 1 1 C12 3 1 2 Input Reset_n 2 2 Gnd 2 ’244 decoupling cap VDDH 1 to CPU System 2 1 +3.3V_unfiltered VDDH 1 RF Suppression L1 Ferrite-120 3 MPC823 decoupling caps 1 C32 100nF 2 C31 100nF 2 C30 100nF 2 C29 100nF 1 1 1 C28 100nF 2 C112 6.8uF 2 R119 NL 2 C130 NL 1 Q1 NL 1 2 HRESET 1 Q1-Base 1 VDDH 3 R118 NL 2 VDDH FPGA decoupling caps R124 12.4K 1 1 2 2 C15 100nF 2 1 2 1 1 2 C44 100nF R123 U3 2.0V Input Reset_n PORESET_n C40 100nF 2 3 C119 330pF 1 2 330pF C37 6.8uF 2 C36 100nF 2 1 C118 1 1 2 Gnd 2 1 2 C43 100nF 100K R122 1 2 1 1 100nF 2 6.8uF C39 C42 100nF PORESET-Input 1 C38 1 HRESET_n C41 100nF NL RF Suppression L3 Ferrite-120 Vbackup C113 6.8uF R121 2 to CPU 32KHz Clock Supply RF/EMI Filters and Reset Circuits 2 2 VDDH 1.58K KAPWR 1 1 Initial Drawn Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: Jim Belesiu Mar 5, 1999 Jim Belesiu Mar 5, 1999 Title L. Phillips 3/19/99 Z. Psenicnik 3/19/99 Size C J. Bello 3/19/99 Date: 620005.dsn Power Distribution, Clocks and Reset Rev C Document Number 620005 Thursday, June 24, 1999 Sheet E 6 of 6 A B C D E REV ECN/ECO Description A Release to Production Init 5-39251 Date Ckd 3/23/99 JAC B No Load D16 5-39485 LPP 4/28/99 C D13 to Low Profile, R51 to 316 5-39994 LPP 7/23/99 LPP LPP Break-Away PCB Section Flag Pole Area 4 4 SW9 Trend Trend-sw 2 SW11 Lead Select Lead-Select-sw 1 2 SW13 Print Print-sw 1 2 1 ACON-LED Keyboard Circuits On/Off-sw Place capacitors by connector VCC On/Off-sw Clock1 Trend Key-Clock-b Lead-Select Key-Latch-b VCC Key-data-b Print J2A Trend Lead-Select Print 1 2 3 4 5 4.7uF VCC flex-cable-5 C27 + 2 ACLED-1 1 2 R66 1.21K AC On LEDs AC-On-x 1 2 1 R67 1.21K 2 ACLED-2 1 2 flex-cable-5 Front Panel - A 4.7uF 1 5x5 Green D1 Silence-Switch C9 + R65 1.21K 2 J2xA 1 2 3 4 5 Key-Data-b 1 D2 5x5 Green TP182 R68 1.21K J1 U26 1 3 5 7 9 11 13 3 R51 316 R71 100 Key-Clock Key-Latch-n Key-Data LED-Data LED-Enable 2 4 6 8 10 12 14 2 4 6 8 11 13 15 17 LED-Latch-n HEADER 7X2 1 4 3 2 1 19 R1 2.2K 1 On-Led u26-18 Key-Latch-b 18 16 14 12 9 7 5 3 FP-Common 3 LED-Data-b u26-9 u26-7 LED-Latch-1 LED-Latch-2 1G 2G 74HC244 I705144 8 5 6 7 D13 T1 (3mm) Green 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 LED_TP_Enable On/Standby TP183 2 VCC R72 100 LED_TP_Data_In Clock2 Silence Button Break-Away PCB Section LED_TP_Clock LED_TP_Latch LED_TP_Data_Out R2 2.15K U1D D10-Vcc U1A 9 Front Panel - B 8 1 LED_TP_enable 2 TP2 D10-C VCC 2 D10 1 u19-out 74HC04 74HC04 J3A NIBP LED Circuits U1E U1B 11 LED_NIBP_Enable 10 3 2 4 LED_NIBP_enable TP3 TP184 R73 100 Silence-LED 1 2 3 4 5 Silence-LED Silence-Switch LED_NIBP_Data_In Clock3 74HC04 74HC04 12 5 Sil-Sw-a SW22 Sil-Sw-b flex-cable-5 1 6 LED_SPO2_enable TP4 Silence Switch 1 Front Panel - C 2 SW28 u13-out 74HC04 2 2 flex-cable-5 LED_NIBP_Data_Out U1C 13 1 2 3 4 5 LED_NIBP_Clock LED_NIBP_Latch U1F T1 (3mm) Red Silence LED J3xA 74HC04 I705124 LED_SpO2_Enable VCC VCC VCC VCC VCC LED_SpO2_Data_In LED_SpO2_Clock + C1 + 4.7uF VCC C8 + 4.7uF VCC C10 + 4.7uF VCC C11 + 4.7uF VCC Place one tantalum cap near each seven segment LED group C28 4.7uF VCC VCC VCC VCC LED_SpO2_Latch Front Panel - D VCC VCC C2 C3 C4 C5 C6 C7 C12 C13 C14 C15 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 1 1 VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC 9 Place one ceramic cap near each IC VCC 10 8 7 6 5 Initial Drawn C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 2 3 4 1 Pull-up Resistor Network Detail Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: Jim Belesiu 3/15/99 Jim Belesiu 3/15/99 Title Front Panel Display Board 3/24/99 Size C Document Number 620008 3/24/99 Date: L. Phillips 3/24/99 Z. Psenicnik J. Bello Rev C Friday, July 23, 1999 Sheet E 1 of 5 A B C D E REV ECN/ECO Description A Release to Production 5-39251 B No Load D16 5-39485 C D13 to Low Profile, R51 to 316 5-39994 Init Date Ckd 3/23/99 JAC LPP 4/28/99 LPP LPP LPP 7/23/99 4 4 VCC TP66 SW24 1 2 9 R5 10K 7 6 VCC C ETCO2 Alarm On-Off 8 5 2 10 SW23 1 10 5 TP67 TP68 TP69 TP70 TP71 2 HR Alarm On-Off LH Select LH Adjust (+) SW3 1 SW5 1 10 11 12 13 14 3 4 5 6 2 2 15 1 2 SER A B C D E F G H CLK INH SH/LD R6 10K QH QH 9 u2-9 TP77 QRS Volume (+) 2 QRS Volume (-) SW6 1 2 Alarm Volume (+) SW8 1 Alarm Volume (-) SW10 1 Time SW12 1 7 SW7 1 QRSvol+sw QRSvol-sw Alarmvol+sw Alarmvol-sw Time-sw 74HC165 2 TP178 2 2 15 1 2 QH CLK INH SH/LD QH 9 3 7 2 1 Print Print SER A B C D E F G H 74HC165 Lead-Select Lead-Select 10 11 12 13 14 3 4 5 6 U3-4 Trend Trend TP72 TP73 TP74 TP75 TP76 U3 SW4 1 3 LH Adjust (-) 5 10 1 2 3 4 Pull-up Resistor Network Detail 4 3 2 1 SW2 1 u2-10 etco2-sw HRalarm-sw LHselect-sw LHAdjust+sw LHAdjust-sw 9 8 7 6 2 C SW1 1 1 2 3 4 6 7 8 9 U2 VCC D48 BAV99L SW26 1 2 R7 10K C NIBP Alarm On-Off 5 2 10 SW25 1 2 3 On / Standby SpO2 Alarm On-Off 2 SW15 1 2 SW16 1 2 SW17 1 2 4 3 2 1 9 8 7 6 TP79 TP80 TP81 TP82 U4 10 11 12 13 14 3 4 5 6 NIBPalarm-sw SpO2alarm-sw RHselect-sw RHadjust+sw RHadjust-sw BPauto-sw BPstart/stop-sw RH Select SW18 1 TP84 TP85 TP86 2 2 15 1 SER A B C D E F G H CLK INH SH/LD SW14 1 2 SW27 1 2 On/Off-sw TP83 QH QH 9 Key-Data-b 2 7 TP87 RH Adjust (+) SW19 1 74HC165 Key-Latch-b 2 RH Adjust (-) TP88 BP Auto SW20 1 2 BP Start-Stop SW21 1 2 Clock1 Key-Clock-b Silence-Switch 1 1 Initial Drawn Designed Checked Approved Release For Production A B C Welch Allyn Inc. Date Schematic: 620008.dsn Jim Belesiu 3/15/99 Jim Belesiu 3/15/99 Title Front Panel Keyboard Scanner Display Board 3/23/99 Size C Document Number 620008 62008 3/23/99 Date: L. Phillips 3/23/99 Z. Psenicnik J. Bello D Rev C A Friday, July 23, 1999 Sheet E Jim Belesiu 3/15/99 Jim Belesiu 3/15/99 12 of 5 A B C D E REV A ECN/ECO Description Release to Production 5-39251 B No Load D16 5-39485 C D13 to Low Profile, R51 to 316 5-39994 Init Date JAC Ckd 3/23/99 LPP LPP 4/28/99 LPP LPP 7/23/99 4 4 VCC TP14 U14 LED-Data-b LED_TP_Data_In 14 11 10 TP5 12 13 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 5 6 7 8 u14-15 u14-1 u14-2 u14-3 u14-4 u14-5 u14-6 u14-7 15 1 2 3 4 5 6 7 Temperature Tens R26 150 d34-g d34-f d34-e d34-d d34-c d34-b d34-a 4 3 2 1 9 TP21 "G" "F" "E" "D" "C" "B" "A" Dp 1 6 R29 150 74HC595A 3 2 4 5 8 9 10 7 U15 14 A F 11 10 B G E C 12 13 D Anode-1 Anode-2 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 u15-15 u15-1 u15-2 u15-3 8 5 6 7 1 4 3 2 u15-4 u15-5 u15-6 u15-7 5 6 7 8 4 3 2 1 Temperature Ones D35 d35-g 3 "G" d35-f 2 A "F" d35-e 4 B "E" F d35-d 5 G "D" d35-c 8 C "C" E d35-b 9 D d35-a 10 "B" d35-dp 7 "A" Dp 9 1 6 R30 150 74HC595A TP25 7-SEG LED 0.36 TP12 VCC R27 150 D34 4 3 2 1 5 6 7 8 TP10 VCC R28 150 U16 14 11 10 12 13 Anode-1 Anode-2 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 u16-15 u16-1 u16-2 u16-3 8 5 6 7 1 4 3 2 u16-4 u16-5 u16-6 5 6 7 8 4 3 2 1 Temperature Tenths D36 3 "G" 2 A "F" 4 B "E" F 5 G "D" 8 C "C" E 9 D "B" 10 "A" 7 Dp d36-g d36-f d36-e d36-d d36-c d36-b d36-a 9 1 6 R31 150 74HC595A Anode-1 Anode-2 TP30 7-SEG LED 0.36 7-SEG LED 0.36 3 3 VCC VCC VCC Degree C R53 215 d47-c 2 u15-9 D47 1 Degree F R52 215 VCC d46-c u16-7 2 D46 1 VCC TP34 TP22 T1.75 (5mm) Green T1.75 (5mm) Green TP35 u14-9 Temperature Hundreds D33 3 "G" 2 A "F" 4 B "E" F 5 G "D" 8 C "C" E 9 D "B" 10 "A" 7 Dp TP33 d33-c d33-b u16-9 TP37 1 6 VCC Anode-1 Anode-2 7-SEG LED 0.36 TP38 VCC u17-15 u17-1 u17-2 u17-3 U17 2 14 11 10 12 13 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 8 5 6 7 u17-4 u17-5 u17-6 SpO2 Pulse Rate Hundreds D37 d37-g 3 "G" d37-f 2 A "F" d37-e 4 B "E" F d37-d 5 G "D" d37-c 8 C "C" E d37-b 9 D d37-a 10 "B" "A" 7 Dp 1 4 3 2 5 6 7 8 4 3 2 1 9 TP50 74HC595A TP40 VCC R32 150 1 6 R35 150 Anode-1 Anode-2 U18 14 11 10 12 13 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 u18-15 u18-1 u18-2 u18-3 8 5 6 7 u18-4 u18-5 u18-6 u18-7 1 4 3 2 5 6 7 8 4 3 2 1 d38-g d38-f d38-e d38-d d38-c d38-b d38-a 9 SpO2 Pulse Rate Tens D38 3 "G" 2 A "F" 4 B "E" F 5 G "D" 8 C "C" E 9 D "B" 10 "A" 7 Dp 1 6 R36 150 74HC595A TP42 VCC R33 150 Anode-1 Anode-2 SpO2 Pulse Rate Ones R34 150 U19 14 11 10 12 13 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 u19-15 u19-1 u19-2 u19-3 8 5 6 7 u19-4 u19-5 u19-6 u19-7 1 4 3 2 5 6 7 8 4 3 2 1 D39 d39-g d39-f d39-e d39-d d39-c d39-b d39-a 9 1 6 R37 150 74HC595A TP52 3 2 4 5 8 9 10 7 TP64 7-SEG LED 0.36 "G" "F" "E" "D" "C" "B" "A" Dp 2 A F B G E C D Anode-1 Anode-2 7-SEG LED 0.36 7-SEG LED 0.36 VCC VCC VCC u17-9 TP60 u18-9 TP61 TP62 TP63 TP59 LED-TP-Enable LED_TP_Enable Clock2 LED_TP_Clock LED-Latch-1 LED_TP_Latch u19-out LED_TP_Data_Out 1 1 Initial Drawn Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620008.dsn Jim Belesiu 3/15/99 Jim Belesiu 3/15/99 Title Temp/Pulse LED Drivers Document Number 620008 L. Phillips 3/24/99 Z. Psenicnik 3/24/99 Size C J. Bello 3/24/99 Date: Rev C Friday, July 23, 1999 Sheet E 3 of 5 A B C D E REV A ECN/ECO Description Release to Production 5.-39251 B No Load D16 5-39485 C D13 to Low Profile, R51 to 316 5-39994 Init Date JAC Ckd 3/23/99 LPP LPP 4/28/99 LPP LPP 7/23/99 VCC 4 VCC TP89 U20 LED_NIBP_Data_In u19-out 14 11 10 12 13 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 u20-15 u20-1 u20-2 u20-3 8 5 6 7 u20-4 u20-5 u20-6 5 6 7 8 d40-g d40-f d40-e d40-d d40-c d40-b d40-a 4 3 2 1 9 TP105 74HC595A TP91 D40 1 4 3 2 10 9 1 2 4 6 7 5 3 8 R41 680 A F 11 10 B G E C 12 13 D Anode-1 Anode-2 SER QA QB QC QD QE QF QG QH SRCLK SRCLR RCLK G QH 15 1 2 3 4 5 6 7 Systolic Tens R39 680 U21 14 "G" "F" "E" "D" "C" "B" "A" Dp 4 VCC Systolic Hundreds R38 680 8 5 6 7 u21-15 u21-1 u21-2 u21-3 u21-4 u21-5 u21-6 u21-7 D41 1 4 3 2 5 6 7 8 d41-g d41-f d41-e d41-d d41-c d41-b d41-a 4 3 2 1 9 TP101 10 9 1 2 4 6 7 5 3 8 R42 680 74HC595A TP93 7-SEG LED 0.5 "G" "F" "E" "D" "C" "B" "A" Dp U22 14 A F 11 10 B G E SER C SRCLK SRCLR 12 13 D RCLK G Anode-1 Anode-2 QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 Systolic Ones R40 680 8 5 6 7 U22-15 u22-1 u22-2 u22-3 u22-4 u22-5 u22-6 u22-7 D42 1 4 3 2 5 6 7 8 d42-g d42-f d42-e d42-d d42-c d42-b d42-a 4 3 2 1 9 TP103 3 8 R43 680 74HC595A 10 9 1 2 4 6 7 5 7-SEG LED 0.5 "G" "F" "E" "D" "C" "B" "A" Dp A F B G E C D Anode-1 Anode-2 7-SEG LED 0.5 TP180 NIBP Alarm On/Off R54 2.15K u20-7 d15-c 2 D15 BP Sys Hi R55 215 1 d6-c VCC D6 2 1 d8-c VCC TP110 2 D8 1 VCC TP111 T1 (3mm) Red T1.75 (5mm) Green u20-out TP112 BP Sys Lo R56 215 T1.75 (5mm) Green u21-out TP113 TP181 u22-out 3 3 VCC VCC TP114 U23 14 11 10 12 13 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 8 5 6 7 u23-15 u23-1 u23-2 u23-3 u23-4 u23-5 u23-6 u23-7 d43-g d43-f d43-e d43-d d43-c d43-b d43-a 4 3 2 1 9 TP126 74HC595A TP116 D43 1 4 3 2 5 6 7 8 VCC Diastolic Hundreds R44 680 10 9 1 2 4 6 7 5 3 8 R47 680 TP132 U24 14 "G" "F" "E" "D" "C" "B" "A" Dp A F 11 10 B G E C 12 13 D Anode-1 Anode-2 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 8 5 6 7 u24-15 u24-1 u24-2 u24-3 u24-4 u24-5 u24-6 u24-7 4 3 2 1 3 8 R48 680 "G" "F" "E" "D" "C" "B" "A" Dp U25 14 A F 11 10 B G E SER C SRCLK SRCLR 12 13 D RCLK G Anode-1 Anode-2 QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 8 5 6 7 u25-15 u25-1 u25-2 u25-3 u25-4 u25-5 u25-6 u25-7 2 D11 4 3 2 1 680 R49 R57 215 d14-c VCC TP137 10 9 1 2 4 6 7 5 3 8 TP130 TP136 TP141 d45-g d45-f d45-e d45-d d45-c d45-b d45-a 9 BP Dia Lo 1 D45 1 4 3 2 5 6 7 8 74HC595A BP Dia Hi R58 215 Diastolic Ones R46 7-SEG LED 0.5 d11-c 2 "G" "F" "E" "D" "C" "B" "A" Dp A F B G E C D Anode-1 Anode-2 7-SEG LED 0.5 D14 1 VCC T1.75 (5mm) Green T1.75 (5mm) Green TP139 u23-out TP140 u24-out LED-Latch-2 LED_NIBP_Latch 2 10 9 1 2 4 6 7 5 7-SEG LED 0.5 VCC TP138 d44-g d44-f d44-e d44-d d44-c d44-b d44-a 9 TP128 TP118 D44 1 4 3 2 5 6 7 8 74HC595A 680 Diastolic Tens R45 680 LED_NIBP_Clock Clock3 LED_NIBP_Enable LED-NIBP-Enable 2 TP142 u25-out R59 1.21K TP1 U13 14 11 10 12 13 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 74HC595A 15 1 2 3 4 5 6 7 u13-15 u13-1 u13-2 u13-3 u13-4 u13-5 u13-6 u13-7 T1.75 (5mm) Green 1 D22 Qx 2 T1.75 (5mm) Green D24 Q1 2 2 1 1 D26 Q3 T1.75 (5mm) Green 1 2 D25 Q5 T1.75 (5mm) Green 2 D28 Q10 T1.75 (5mm) Green 1 1 2 D29 Q15 T1.75 (5mm) Green VCC 2 2 u13-out LED_NIBP_Data_Out D30 Q30 T1.75 (5mm) Green TP179 T1.75 (5mm) Green D31 Q60 1 VCC 1 Silence-LED R24 150 5 6 7 8 4 3 2 1 5 6 7 8 4 3 2 1 d31-a d30-a d29-a d28-a d25-a d26-a d24-a d22-a 9 TP8 R25 150 1 1 Initial Drawn Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620008.dsn Jim Belesiu 3/15/99 Jim Belesiu 3/15/99 Title NIBP LED Drivers 3/24/99 Size C Document Number 620008 3/24/99 Date: L. Phillips 3/24/99 Z. Psenicnik J. Bello Rev C Friday, July 23, 1999 Sheet E 4 of 5 A B C D E REV A ECN/ECO Description Release to Production Init 5-39251 Date JAC Ckd 3/23/99 LPP LPP B No Load D16 5-39485 LPP 4/28/99 C D13 to Low Profile, R51 to 316 5-39994 LPP 7/23/99 4 4 VCC TP143 u13-out LED_SpO2_Data_In 14 11 10 12 13 SER SRCLK SRCLR RCLK G 15 1 2 3 4 5 6 7 QA QB QC QD QE QF QG QH u12-15 u12-1 u12-2 u12-3 u12-4 u12-5 u12-6 u12-7 5 6 7 8 4 3 2 1 5 6 7 8 4 3 2 1 D27 d27-20 d27-19 d27-18 d27-17 d27-16 d27-15 d27-14 d27-13 d27-12 d27-11 9 QH 20 19 18 17 16 15 14 13 12 11 10 LED Bargraph TP177 u12-out TP151 VCC HR Alarm On/Off ETCO2 Alarm On/Off SpO2 Alarm On/Off d7-c VCC d12-c VCC SpO2 % Hundreds TP162 U5 14 11 10 12 13 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 u5-15 u5-1 u5-2 u5-3 u5-4 u5-5 u5-6 9 u5-out R62 2.2K 1 2 3 4 d3-c d3-b TP175 10 9 1 2 4 6 7 5 3 8 R63 215 74HC595A TP153 D3 8 7 6 5 d16-c 2 "G" "F" "E" "D" "C" "B" "A" Dp U6 14 A F B G E C D Anode-1 Anode-2 11 10 12 13 SER SRCLK SRCLR RCLK G QA QB QC QD QE QF QG QH QH 15 1 2 3 4 5 6 7 u6-15 u6-1 u6-2 u6-3 u6-4 u6-5 u6-6 u6-7 9 u6-out 8 7 6 5 TP155 1 2 3 4 8 7 6 5 TP168 74HC595A R9 680 1 2 3 4 SpO2 % Tens D4 d4-g d4-f d4-e d4-d d4-c d4-b d4-a 3 8 R12 680 7-SEG LED 0.5 D16 1 VCC 10 9 1 2 4 6 7 5 "G" "F" "E" "D" "C" "B" "A" Dp U7 14 A F 11 10 B G E C 12 13 D Anode-1 Anode-2 SER QA QC QB QD QE QF QG QH SRCLK SRCLR RCLK G QH 15 2 1 3 4 5 6 7 R10 680 8 6 7 5 u7-15 u7-1 u7-2 u7-3 u7-4 u7-5 u7-6 u7-7 SpO2 % Ones D5 1 2 3 4 8 7 6 5 d5-g d5-f d5-e d5-d d5-c d5-b d5-a 1 2 3 4 9 TP170 74HC595A 10 9 1 2 4 6 7 5 3 8 R13 680 7-SEG LED 0.5 "G" "F" "E" "D" "C" "B" "A" Dp A F B G E C D Anode-1 Anode-2 7-SEG LED 0.5 VCC VCC u7-out SpO2 Hi VCC TP173 No Load TP172 R64 215 d18-c TP174 R70 681 1 D12 T1 (3mm) Red 2 D9 T1 (3mm) Red VCC R69 681 3 D7 T1 (3mm) Red d9-c 2 2 1 3 1 TP152 2 1 2 3 4 5 6 7 8 9 10 R23 680 TP149 74HC595A VCC SpO2 Bargraph R21 680 U12 2 D18 1 VCC SpO2 Lo T1.75 (5mm) Green TP176 2 Clock1 LED_SpO2_Clock LED-Latch-2 LED_SpO2_Latch LED-SPO2-Enable LED_SpO2_Enable 1 1 Initial Drawn Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620008.dsn Jim Belesiu 3/15/99 Jim Belesiu 3/15/99 Title SPO2 LED Drivers 3/24/99 Size C Document Number 620008 3/24/99 Date: L. Phillips 3/24/99 Z. Psenicnik J. Bello Rev C Friday, July 23, 1999 Sheet E 5 of 5 A B C D Width Coil (L3) inductance range changed E REV Vertical Amplifier Vertical Sync u2.1 U1.3 +5V +12V 5-39097 JAC 3/9/99 LPP B 5-39339 JJC 4/15/99 ZIP C Modify Video Amplifier Reduce RF Emissions Increase Flex Cable to 3 inches 5-39831 LPP 6/24/99 LPP D Width Coil Inductance (L3) increased 5-40006 LPP 7/23/99 +12V 2 74HCT04 - U2A MC34072 R14 562 C1 .1uF 5.11K C2 100pf U1.2 2 1 2 D6 1N4148 3 R20 169 7 Q2 MPSW51A R21 562 R16 10 U2B MC34072 2 q4.b vadj u2.2 d6.c R18 562 38.3 q2.b 2 4 R43 R15 q1.e 1 R17 10 + 5 - 6 R22 10K 4 4 U1A TLC272 R13 169 + +5V q3.b 2 1 - 3 1 ramp 1 1 + 4 2 Q3 MPSW01A 3 3 U4.2 Q1 MPSW01A 1 8 R3 23.7K U4A R19 562 8 q1.b 2 8 16.7mSec +12V C5 22uF + R12 562 3 750uSec C4 .047uF 3 C3 .047uF R52 1.96K Q4 MPSW51A Size Adjust u2.7 u2.6 1 R4 10K D1 1N4148 To Yoke R23 10K R5 42.2K R6 41.2K J2 vertvert+ j2-3 hor+ hor- u1.6 Video VIN VOUT CON5 6 5 R7 41.2K 7 U1B TLC272 C7 .047uF R31 10K u1.5 R8 41.2K 2 C6 .047uF u1.7 +5V GND Vsync Hsync 1 8 3 + U3 MC78L05ACP J1 1 2 3 4 5 6 5 4 3 2 1 4 +12V - To Main Board Ckd Release to Production +12V 2 Date A R2 7.50K 1 Init Ramp Generator R1 1K 4 ECN/ECO Description CON6 Zero Adjust +12V vcadj R9 R11 vcadj+ +5V vcadjR10 1.47K 1K 1.96K 6 Position flat ribbon cable Connects Main CRT to CRT socket Board 3 Horizontal Sync +12V C9 6.8uF Break Away CRT socket Board hlin +12V 3 hwide 1/2W Carbon Comp 3 Horizontal Amplifier Grid Voltages Flex6 Flex6 R46 47K R47 47K D3 1N4935 8 1 2 +B 10 2 Vd 1 1 Grid1 +Vvid L1 2 MUR120 + Hor C10 1000uF 7 5 C12 22uF R29 d4.a Brightness Adjust D4 1N4935 3 Vg1 1 Vg2 2 1 2 C15 .01uF 47uH + 1 9 D2 +12filt E1 + +12V 2 1 2 3 4 5 6 7 CRT-Socket 2 C11 1000uF J3.5 J3.6 2 Boost J3.3 1 R50 1.96K J4 tube.g1 tube.vd tube.12V tube.gnd tube.g1 tube.g2 tube.g4 E2 74HCT04 To CRT Anode 330 E3 T1 CRT-FBT R45 2 Q5 2N3904 330 1 q5.b 2 1 2 3 4 5 6 R44 1 C22-2 J3x J3 1 2 3 4 5 6 3 4 J3.1 1 1 3 R25 215 +12V E4 q6.d q5.c C22 .022uF u4.4 U4B 31.7uSec C8 .022uF Q6 IRF640 2 5.5uSec R27 10 L3 15- 35uH E5 R24 10K L2 15uH 2 4 2 R26 1K 100K R28 19.6K Unused C13 + +Vvid Video Amplifier 22uF R30 100K U4C Grid2 5 D5 1N4937 1 2 C16 .01uF 6 74HCT04 d5.c U4D +5V R36 1.96K C14 .01uF C19 .01uF R37 1.96K Focus Adjust 9 R32 2.5Meg 8 Focus 74HCT04 q8-b R51 19.6K 1 R48 100 10 74HCT04 1 u4-6 q7-g q8-e Q7 BS170 2 13 R41 681 74HCT04 vidout C20 No Load 1 Initial Date Drawn Rick Myers Mar 4 1999 Designed Rick Myers Mar 4 1999 Checked L.Phillips 3/9/99 Approved Z.Psenicnik 3/9/99 Release For Production A 12 3 U4E 1 D7 1N4148 U4F Q8 2N3904 2 2 11 C17 .01uF 3 C18 .047uF 1 +5V B C D J.Bello 3/9/99 Welch Allyn Inc. Schematic: 620011.dsn Title CRT Deflection Board Size C Document Number 620011 Date: Rev D Friday, July 23, 1999 Sheet E 1 of 1 A B C D E REV ECN/ECO Description A Release to Production Init 5-39179 Date JAC Ckd 3/18/99 LPP 4 4 +5V Temperature Amplifier +5V C1 .047uF R1 51.1K TP3 TP9 3 2 R7 84.5K C11 .047uF 1 +12V R14 10K 14 U2-RT 7 A A TP21 C14 2200pF A RT/CT A 3 A 2 Q6 MMBT3904L R13 10 10 1 Q1 R16 19.6K MTP30P06V A Q4-s A C13 5600pF R17 0.1 A R18 no-load A Printhead Connector R19 3.16K +24V-switch +5V 3 U5B 74HCT04 D +5V 5 TP26 C18 .047uF R33 1.47K 13 D TP68 U3-3 3 Vpp 4 U3-5 5 U3-6 6 7 U3 14 D1 27V ClkIn/Osc1/RB5 RB0 Clkout/Osc2/RB4 RB1 Vpp/MCLR/RB3 RB2 RC5/TOCK1 RC0 RC4 RC1 RC3 RC2 13 data-IO 12 clk 11 n24Von TP27 R34 1.47K U3-9 TP67 U6 ULN2065 u6-3 u6-6 u6-11 u6-14 1C 2C 3C 4C CLMP1 CLMP2 9 +24V 2 7 9 16 1 8 + u6-clmp C19 .047uF R35 1.47K A 8 - J3-3 J3-4 U1B MC34072 4 J3-6 TP29 A 1 u1-7 A phase 1 2 3 4 J3 J3-1 A Connector Pin # 1 3 4 6 U3-8 TP28 7 C20 47uF 8 A + 6 1B 2B 3B 4B 10 PIC16C505 5 3 6 11 14 3 2 TP66 +5V 14 Vdd 7 D D D U5E 74HCT04 R24 1.96K A 7 3 u3-clk Vss 10 1 11 2 U5F 74HCT04 TP1 1 d6-c A 12 U3-10 TP24 CON16 U5A 74HCT04 +5V D D6 27V C10 .1uF 2 7 14 1 14 +5V +5V 1 +24V 2 Strobe Latch Clock Data 7 D +5V 6 U5C 74HCT04 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7 14 R11 5.11K J2 Thermistor1 Thermistor2 Strobe 4 RecVdc +5V BAV99L 3 R22 4.22K D A 3 D3 A D +5V Thermistor Input A 5 Q6-e TP23 C8 1800uF Q4 MTP30N06VL R15 147 TP19 ISENSE + 2 4 U2-out 11 Vc 12 OUT 1 C21 .047uF VREF 8 2 Q3 2N7002 3 1 R6 10K U2-Ref TP17 3 J1 CON24A COMP U2-Isense 1 VFB R8 23.7K 4 2 U2 UC3843A GND U2-comp +5V Vcc 3 A C3 .01uF R5 1K Printhead On/Off Switch TP6 U1-1 C5 .01uF Q4-D TP14 PWR-GND TP8 R3 10K D2 MBRS340T3 A 9 +5V 3 A 1 C6 1uF C7 .01uF A C12 .047uF q1-g L1 22uH 14 + Rec-Data-Latch Rec-Clock C4 1000uF + U2-fb Rec-Supply-On Rec-Motor-Step +12V Rec-Strobe Rec-Data Rec-Temp U1A MC34072 A +12V R12 10K 2 4 6 8 10 12 14 16 18 20 22 24 - 1 2 A A 1 3 5 7 9 11 13 15 17 19 21 23 2 A +24V Boost (23.6 V nominal) TP10 Vpp U1-2 R2 1K + +24V Q2 MMBT3904L R10 10K 3 TP54 1 3 Q2-b Q4-G R9 10K C2 .01uF R4 9.09K 8 A U1-3 4 RecVdc R36 1.47K 1 2 3 4 5 6 + + + + + + + + CON6 U3-7 1 +5V 14 Initial Drawn 9 8 Designed U5D 74HCT04 7 Checked Approved D Release For Production A B C D Welch Allyn Inc. Date Schematic: 620014.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L.Phillips 3/22/99 Z. Psenicnik 3/19/99 Size C J. Bello 3/19/99 Date: Printer Electronics Rev A Document Number 620014 Monday, March 22, 1999 Sheet E 1 of 1 B C D E 14 REV +5V EKG-PWM-ADC +5V 1 2 Tab-.187 EKG-Data-Clock 9 7 C22 .047uF EKG-ADC-Clock 11 10 Battery Batt-ID 12 13 RCLK G GND CON3 QB QC QD QE QF QG QH SRCLK SRCLR 8 D LPP 5-39821 LPP 6/24/99 LPP 5-39936 LPP 7/9/99 4 14 +5V TP10 3 EKG - Page4 4 FE-Pwr-Sync D +5V SPO2-Rx CRT Board Connector C23 .047uF 2 7 D D +5V 14 .047uF D 11 14 +5V D RS423Rx D +5V 14 14 1 U8E 74HCT04 U8A 74HCT04 +5V 10 Serial IO - Page8 2 R6 1.96K CON6 Main PCA Connector U8D 74HCT04 D 7 Video-Data 8 +5V 1 2 3 4 5 6 +3.3V 9 SpO2Out U1A 74HCT04 J6 Video-VSync Video-HSync +5V SpO2 - Page4 D 1 C30 3 4/27/99 TP9 D +12V C3 220pF LPP U1B 74HCT04 NIBP-A/D-SelC NIBP-A/D-SelB NIBP-A/D-SelA NIBP-Pump-On NIBP-ADC-Clock NIBP-Safety NIBP-15mmHg NIBP-Overpressure NIBP-Valve-Close NIBP-PWM-ADC NIBP-Offset-DAC U2 74HCT595 5-39455 D NIBP - Page 2 9 QH D TP5 3 13 C1 .047uF ac-on D Key-Latch-n RS232-CTS Rec-Clock HRESET SPI-data-in R23 1.21K SDA SCL A0 A1 A2 WC R24 1.21K 1 2 3 7 PIC-Clk Speaker-Audio C29 .047uF 5 C40 .047uF TP18 C41 1uF + Fan Connector D CO2 Board Connector J3 U7-wc D +12V U8C 74HCT04 +12V D J5 C39 .047uF 1 2 3 4 R16 3.48K D 6 NurseCall R15 1.96K D D TP6 D 7 5 6 14 7 U7 AT24C02N-10SC-2.7 U8F 74HCT04 +5V 1 2 CON2 CON4 NIBP2-PW-ADC +3.3V +5V D Video-Data 14 Vbackup +3.3V PIC-Data RS423Tx U8B 74HCT04 Nurse-Call Rec-Data-Latch Rec-Strobe SCL SCD Front Panel Display Connector 1 3 Key-clock 2 U3A 74HCT08 7 D 4 TP17 NIBP-PWM-ADC RS423-Tx PIC-Data RS423-Rx SPO2-Tx SPO2-Rx ADC-Clock FE-Clock SPI-Data-Out SPI-Clock Batt-ID FE-Data Rec-Motor-Step 8 ETCO2-Tx ETCO2-Rx Spare-2 NIBP-Data NIBP-15mmHg LED-Latch Video-HSync Spare-3 Power-Sync Vbackup NIBP-Valve-Close Video-VSync NIBP-Offset-DAC 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 VCC NIBP-OP C2 .047uF 3 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 GND NIBP-Safety +3.3V 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 4 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 12 7 J4 D LPP FE-Data-In Power-Sync Audio-Shutdown EROM-wr 3/15/99 FE-ADC-Clock 12 U1F 74HCT04 LED-On See ECN worksheet Mods to U2 clock line, Resp gain amp, ECG supply, and NVRAM pullup Improvements for ESD, RFI,and Fast Transients, Correct Respiration Diff-Amp Topology JAC Ckd 5-39121 14 J2 13 TP1 TP2 TP3 TP4 15 1 2 3 4 5 6 7 Date Release to Production 7 14 FE-Data 7 R20 10K Serial Data Out QA SER VCC 16 U2-Reset 10 U1E 74HCT04 7 D 7 +3.3V E Init TP8 +5V D TP11 1 2 3 FE-Data-Clock ECN/ECO D 14 A D +5V 11 4 B TP7 D 14 Rec-GND FE-PWM-ADC 8 U1D 74HCT04 +5V CON7 7 1 2 3 4 5 6 7 5 A U1C 74HCT04 14 AC+12V 6 Recorder ESD Ground J9 14 J1 EKG - Page6 Description 7 A +5V D Key-Clock-b Key-Latch-n-b Key-Data LED-Data-b LED-On 14 Socket 30x2 D D 4 2 2 4 6 8 10 12 14 6 LED-Latch-b 5 +5V 14 7 U3B 74HCT08 To PIC On/Off-Key +5V J8 CON14AP 1 + + 3 + + 5 + + 7 + + 9 + + 11 + + 13 + + C5 .047uF + C4 330uF 2 D D D 9 8 LED-Data D +5V U3C 74HCT08 AC+12V-fuse Q1 MMBT3906L 2 3 ACON-LED 14 7 10 12 11 R1 10K 13 7 TP19 C35 4.7uF PIC-Data 2 On/Off-Key 3 4 TP12 5 On/Off 6 U2-Reset 7 (pg 3) ClkIn/Osc1/RB5 RB0 Clkout/Osc2/RB4 RB1 Vpp/MCLR/RB3 RB2 TC5/TOCK1 RC0 RC4 RC1 RC3 RC2 Rec-GND 13 R17 19.6K R17-1 D R18 1.21K Rec-GND TP23 CON24A R25 1.21K D D 10 PIC-audio 8 uP-RESET + - SP 8 SM U9 TPA301 + C7 330uF Initial Designed Checked Approved Rec-GND B 2 4Vpp max. Release For Production A Q3 2N7002 1 1 C38 220pF (To Processor) TP16 Page1 CON3 C37 0.1uF C8 .047uF HRESET D620361-MX10000 ac-on 1 2 3 Drawn R5 19.6K (To U2) 4 5 R21 10K Welch Allyn Inc. Date TP24 TP26 9 + R4 10K J11 R19 19.6K Rec+DCV Q2 MMBT3904L 1 U9-3 D PIC-Clk 3 Print-Temp 12 11 Q2-b 3 C14 .047uF Rec+DCV 1 6 C36 4.7uF +3.3V 2 Vss (pg 1) U10 +12V Rec-Strobe Rec-Data TP21 TP25 U9-4 1 Vdd 1 Rec+DCV C20 .047uF Rec-Supply-On + 14 D R3 10K ACON Rec-Supply-On Rec-Motor-Step 2 4 6 8 10 12 14 16 18 20 22 24 2 7 Rec-Data-Latch Rec-Clock Vbackup R22 10K 1 3 5 7 9 11 13 15 17 19 21 23 TP20 q2-c TP13 J7 PIC-Vprog C42 .047uF (Front Panel Key) R2 1.96K 3 +5V TP22 Audio-Shutdown TP14 TP15 Q1-e Speaker Drive Recorder Board Connector +5V D U3D 74HCT08 1 Jumper wire from J4-20 to J4-55 C D Schematic: 620017.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L. Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/16/99 Date: Main Board - Model 220 Rev E Document Number 620017 Tuesday, July 13, 1999 Sheet E 1 of 8 A B L201 220uH C D E REV TP201 +12V C229 10uF R207 464K TP202 P+12V B + Init Date JAC Ckd Release to Production 5-39121 3/15/99 LPP See ECN worksheet 5-39455 LPP 4/27/99 LPP 5-39821 LPP 6/24/99 LPP 5-39936 LPP 7/9/99 C205 P+12V P+5V U203-2 2 - C222 .01uF R210 464K A P+12V R209 1K U203-6 6 P+.75V U202-5 C204 .047uF - R205 750 C232 .047uF - U203B LM393 R236 3.83K 7 12 A 0mmHG = 0.5V 300mmHG = 4.0V R239 1K A +12V 3 R242 10K +Vpump Q202 MMDF2N02E TP213 A TP214 Q202-G TP215 P+12V Q201 MMBT3904L Q201-B 1 NIBP-Safety C206 .047uF R241 10K TP216 C209 .047uF 2 4 3 R240 10K 6 P201-6 U207D 74HCT00 A A P201-Out 2 +5V U202B MC34072 R212 56.2K Gain and Comp 11 13 R243 100K 2 3 A U207C 74HCT00 A P+5V U208-7 Over Pressure Fault Circuit A A 8 10 U208B MC34072 NIBP-15mmHg 7 4 P201-pwr + 6 9 u207-9 3 A 5 7 4 TP212 8 L202 Bead 7 14 + C223 .01uF P+12V - A U203-5 5 P+5V + 6 4 R211 1.96K 5 7 4 U202A MC34072 A R204 150 +3.3V A 4 P+5V TP203 14 TP209 - R203 3.32K TP239 1 TP210 C226 .047uF P+12V P+5V 5 6 + 2 TP211 NIBP-Overpressure U203A LM393 7 8 3 TP208 A 8 U202-3 A TP240 1 .047uF A E 8 P+12V TP207 A + 1 C202 4.7uF + 3 4 GND GND C203 R202 174 7 GND 6 GND 2 C201 .047uF 1 OUT 3 4 IN U203-3 8 8 R201 576 Improvements for ESD, RFI, and Fast Transients, Correct Respiration Diff-Amp Topology Mods to U2 clock line, Resp gain amp, ECG supply and NVRAM pullup D A 8 R206 1K TP206 U201 78L05 R208 1.96K .047uF A Primary Transducer A +3.3V ECN/ECO Description 3 A P+12V J201 A C207 1uF C208 1uF + A 1 2 3 4 5 Pump+ Pump- R246 31.6 TP204 NIBP-A/D-SelC NIBP-A/D-SelB U204B MC34072 + A Valve+ Valve- CON5 A C231 .01uF 7 4 + R217 5.62K U204-2 8 5 6 R215 100K C228 .047uF TP221 TP222 U204-5 C207-1 3 U204A MC34072 TP220 R216 19.6K PWM D/A 76.8KHz R213 237K U204-1 1 A TP219 R214 10K NIBP-Offset-DAC - 7 8 R244 21.5K 2 D202 BAV99L R218 23.7K 5 6 Zero Adjust +/-20mmHg range + 1 +3.3V 3 R219 1.96K D201-A U204-3 A 4 A TP217 A 8 1 P201 XFPM-050KPGR-P1 2 C227 680pF NIBP-A/D-SelA Q203 MMDF2N02E A/D Mux A U204-7 2 NIBP-Valve-Close 4 NIBP-Pump-On 7 8 R247 1K BattCurrent BattVoltage Print-Temp P+12V C216 .047uF Safety Transducer P202-Out+ P202-2 3 2 R227 5.11K + 1 4 U206A MC34072 R223 21.5K C214 .047uF C217 C210 .047uF .047uF VEE U209-Out 3 X U210-2 C230 .047uF R237 464K P+5V R229 1.96K TP229 A U206-2 A P+5V A P+5V + 7 R231 73.2K U206-7 U206B MC34072 R225 1K C218 4.7uF TP233 A 5VRef C219 .047uF A + 2 - + U206-6 A A 3 A R232 10K U207A 74HCT00 3 C215 .047uF NIBP-ADC-Clock C213 .01uF R222 1K 7 U208A MC34072 A U207B 74HCT00 A 1 .01uF 2 1 U207-3 Initial Drawn TP234 U205B MC34072 Designed Approved A B NIBP-PWM-ADC PWM A/D Converter Release For Production A 6 5 C220 Checked A 4 U210 MAX941 A TP235 D201 MMBD1503A A U205-7 4 6 U210-3 U210-7 7 - 7 8 D201-C TP238 + U208-1 TP236 R233 3.48K 2 3 R226 21.5K 3 R234 3.48K 1 TP237 5 1 A P+12V R221 3.16K A 2 + C224 1000pF U208-2 1 Zero Offset P+5V A 4 R220 806 C221 .047uF U208-3 TP232 7 6 P+12V 8 5 P202-5 5 TP230 1 R224 1K 6 P202-Out- TP231 R230 10K 4 - 8 + P+12V 14 1 C225 .047uF 14 A C212 680pF 3 TP228 A P202 FPNS-07PGR 2 A TP227 +5V U206-1 NIBP PWM A/D Converter R235 3.48K 1.96K U205A MC34072 R228 TP225 5 4 1 4 2 + TP226 8 A 8 3 P4.25V P.75V PrimaryPres SafetyPres +5V/2 A .047uF U205-3 TP224 2 6 C211 X7 X6 X5 X4 X3 X2 X1 X0 R248 1K U209 4051 16 P+12V 4 2 5 1 12 15 14 13 C B A INH VDD 2 VSS A 9 10 11 6 3 1 P+.75V C D Welch Allyn Inc. Date Schematic: 620017.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L. Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/16/99 Date: NIBP ELECTRONICS Rev E Document Number 620017 Tuesday, July 13, 1999 Sheet E 2 of 8 A B C D E REV U407 78L05 1 S GND GND B C430 .047uF D 2 GND 7 C403 .047uF 3 + Release to Production 5-39121 See ECN worksheet 5-39455 Init Date JAC Ckd 3/15/99 LPP LPP 4/27/99 LPP 5-39821 LPP 6/24/99 LPP 5-39936 LPP 7/9/99 8 IN 6 C406 100uF OUT GND iso+5Vdig A ECN/ECO Description S E S Improvements for ESD, RFI, and Fast Transients, Correct Respiration Diff-Amp Topology Mods to U2 clock line, Resp gain amp, ECG supply and NVRAM pullup S 8 7 3 S + f+V C424 .047uF + C409 470pf C405 100uF 5 1uF S C402 .047uF S R419 215 + C409-1 TP450 S L401 220uH R419-2 fVcc R405 215 5 C414 .047uF 2 C433 470pf 8 C434 10uF D S S E E S Q401 MTD3055V 4 D405 BAV99L 1 TP456 3 IsoXfmr T401-4 f-V Q402 MMBT3906L R406 0.2 MBRS130T3 12 11 13 14 U402-e 1 R409 5.11K U402-sen 3 C407 100uF C404 .047uF TP454 1 + L402 220uH 2 TP458 R408 100 U402 4 5 VREF SHTDWN CA EA CB EB OSCOUT RT CT +SENSE -SENSE C410 .01uF V+ VCOMP TP451 C420 .047uF 16 10 3 6 7 FE-Pwr-Sync TP455 U402-rt U402-ct TP457 2 1 9 LM3524DM 3 U402-1 TP468 R407 10 D403 3 U402-ref TP453 4 2 + TP466 T401-8 3 C431 10uF TP449 1 S + +12V T401 S TP452 C412 10uF T401-1 15 GND U404 C421 79L05 D401 MBRS130T3 2 3 6 7 IN IN IN IN VIN OUT Grounded SpO2 Circuits GND 1 +12V Isolated SpO2 Circuits S C411 2200pF R410 7.5K 8 S s-5V Isolation Barrier C401 .047uF 4 S 6 2 3 TAP SENS Q402-e U403 LP2951C 2 + 4 Q401-g VIN FDBK SHTDN U403-fb C415 1uF VOUT ERR GND 1 5 s+5V 4 Q401-s fVee S C432 10uF S C435 10uF + + f+V S S +5V R422 10K 8 TP459 U401-3 U401-2 f+V R415 100 U401-7 f+5V 7 U401B LM358 5 - 6 U401-5 + C417 680pF TP465 S 1 U401A LM358 C418 4.7uF 6 opto-fb 5 4 R404 196K S R401 10K R411 5.11K iso401-b 2 S C408 .01uf R402 10K S C408-2 s+5V S - iso401-a U401-1 1 TP462 s+5V 4 C416 .047uF + R416 10K 2 + 4 8 TP461 TP460 R423 5.11K 3 U410 4N25 R403 1K S R417 10K TP463 TP464 2 2 S Nonin SpO2 Connector J401 f+V 1 2 3 4 sSpO2tx C419 10uF + J403 SpO2 ESD Ground iso+5Vdig 1 2 C413 .047uF Tab-.187 +5V CON4 S S D 3 S sSpO2tx 1 s-5V 1 iso+5Vdig + + + + + + + C422 .047uF R412 196 Q403-e iso402-a 2 + + + + + + + TP469 8 6 TP467 2 4 6 8 10 12 14 R414 1.96K U411 HCNW4503 R424 10K J402 1 3 5 7 9 11 13 Q403 MMBT3904L 2 Nellcor SpO2 Connector E U411-6 SpO2Out 3 5 C436 1000pF SpO2-Reset D E s+5V 1 CON14AP S C427 .047uF S C428 10uF + C429 .047uF Initial Drawn S S S Designed Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620017.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L. Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/16/99 Date: Power Isolation and SpO2 Interface Rev E Document Number 620017 Tuesday, July 13, 1999 Sheet E 4 of 8 A B C D E REV A B U702 U703 D fVcc C715 .047uF E f+5V 5-39121 See ECN worksheet 5-39455 Improvements for ESD, RFI, and Fast Transients, Correct Respiration Diff-Amp Topology Mods to U2 clock line, Resp gain amp, ECG supply and NVRAM pullup Date JAC Ckd 3/15/99 LPP LPP 4/27/99 LPP 5-39821 LPP 6/24/99 LPP 5-39936 LPP 7/9/99 11 10 D Q 8 E 13 E Q 9 CLK 7 E PR C718 .047uF GND C717 .047uF 4 CL 12 VCC fVee 4 Release to Production Init E 14 E C716 .047uF ECN/ECO Description U701B 74HC74 E Isolation Barrier Respiration Drive Circuit f+5V -Clamp +Clamp + C719 4.7uF iso+5Vdig iso+5Vdig D701 MMBD1503A E D701-3 C701-1 RespDr+ 5 Q D TP704 6 Q 1 1 D702 MMBD1503A 2 C702 1000pF 3 R702 1.96K Left-Arm TP705 D702-3 U710 HCNW4503 R725 2.15K 2 resp-clk 3 u710-6 8 D D Resp-DC C720 .047uF Respiration Diff Amp fVcc 3 + 2 - U702A AD712 4 R709 464K U702-1 1 R711 15.8K R715 3.16K TP711 R716 3.16K C712 3.3uF 1 U702-2 U703-2 D704-3 E 5 6 AD712 + 7 U702-7 TP716 R719 51.1K E E E U703A AD712 7 An-Resp U703B AD712 R721 316K 2 U703-6 R722 316 TP719 C714 .047uF TP722 R713 1K 4 R710 464K - TP713 TP717 3 E TP721 6 fVee E TP718 Q701 MMBF4393L + C713 0.1uF Q701-d fVcc - R718 825K 2 U702B 8 3 3 C707 TP720 330pF U702-5 1 C711 0.1uF 5 1 2 D703-1 4 2 fVcc 8 D704 MMBD1503A R717 3.16K + R712 1K TP714 - E U703-5 2 fVee Gain =1000 B.W. = 10Hz TP712 R720 100K Resp-AC 3 fVee fVcc B.W. = .06Hz to 16 Hz D705 MMBD354LT1 8 TP710 U702-3 TP709 4 D703-3 E TP708 Q701-g C706 330pF 8 2 3 E TP707 R724 196K R707 1.96K R708 1.96K FE-Pwr-Sync RespDr- D703 MMBD1503A 1 3 iso701-a E d705-c 2 R706 215 5 TP706 1 2 6 C721 100pF Resp-Off C702-1 E +5V 3 E R704 31.6K C705 0.1uF R705 2.15K TP723 7 TP701 CL CLK 3 U701A 74HC74 14 TP703 R703 31.6K VCC Right-Arm TP702 GND 3 C701 1000pF 4 2 PR 1 R701 1.96K E D706 MMBD1503A fVee 1 U702-6 2 TP715 Resp-Reset 3 E R714 15.8K R723 1Meg E E 1 1 Initial Drawn Rick Myers Mar 5, 1999 Designed Rick Myers Mar 5, 1999 L. Phillips 3/16/99 Z. Psenicnik Checked Approved Release For Production A B C D J. Bello Welch Allyn Inc. Date Schematic: 620017.dsn Title Respiration 3/16/99 Size C Document Number 620017 3/16/99 Date: Rev E Wednesday, July 14, 1999 Sheet E 7 of 8 A B C D E REV Q303 4 2 C331 4.7uF 6 2 D VOUT ERR A Release to Production 5-39121 See ECN worksheet 5-39455 Improvements for ESD, RFI, and Fast Transients, Correct Respiration Diff-Amp Topology Mods to U2 clock line, Resp gain amp, ECG supply and NVRAM pullup D E V+18V 3 R308 17.8K D TP302 D303 5.1V + C306 1uF C310 1000uF + On/Off Circuit 18V Boost - Mosfet Gate Voltage R309 4.64K TP305 R310 10K 1 ISWC Vcc + 3 TCAP 1 C307 .047uF R306 61.9K 4 C339-1 Q302-B 1 + 2 C339 1uF R307 4.64K C308 2200pF TP311 5-39821 LPP 6/24/99 LPP 5-39936 LPP 7/9/99 RT/CT 2 11 +12V 2 4 5 U302-sense C311 1000uF + + C312 1000uF Q305 + C336 .047uF C313 330uF MTP30N06VL 1 TP308 ISENSE R315 196 Q304-e Q304 MMBT3904L R313 1.96K TP312 D312 BAV99L C309 5600pF R316 0.1 R317 7.5K 2 D312-c 1 AC+12V-fuse D304-C R312 3.83K 3 Q302 MMBT3904L TP354 Vc 12 7 TP315 TP316 3 1 U302-ct 3 R304 100K 3 On/Off C304 100uF + TP310 2 R303 51.1K R311 10K Q302-c TP313 OUT R314 10 U301-comp 5 COMP VREF 2 2 C303 470pf R302 1.96K TP314 5VRef 10 COMP 8 C302 1uF Q301-b 1 14 1 C301 330uF + TP309 U301-ct GND D301 MBR2535CTL LPP 3 IPK 6 ISWE R301 10K 4/27/99 Q305-s U301-pwr VFB Q305-g IDC 7 U301-sw 8 3 U302-comp 9 Q301 MPSW51A 1 3 2 Battery LPP U302 UC3843A U302-out D302 BAV99L 6078 TP306 GND TP307 Vcc U301 MC34063AD 3 R305 1 4Amp C305 5600pF PWR-GND L301 1mH F303 3 LPP L305 Bead Q305-d HS301 2 4 3/15/99 4 D304 MBRS340T3 C305-1 1 JAC Ckd L302 22uH U301-7 AC+12V Date TP304 +Vfuse Heatsink for D301 Init U302-pwr 1 U302-fb D 4 B C332 4.7uF + LP2951CD-3.3 L303 Bead C335 .047uF +12V Boost (12.1V nominal) 1 VBackup TAP SENS 4 + VIN FDBK SHTDN GND u307-6 1 5 ECN/ECO Q303-s 3 On/Off Switch U307 8 7 3 MTP30N06VL L302-1 Rec+DCV Description D313 NO LOAD 3 F301 4Amp +Vpump D310 MBRS340T3 Bat-fuse HS302 Heatsink forQ312 Q312 Battery Charger 4 2 C318 330uF D306 MBRS340T3 1 Q308-g TP324 C314 .047uF U303-fb C324 1000pF C324-2 +5V Linear Low Dropout TP320 D305 BAV99L TP321 TP322 R331 1 U305-6 U305A MC34072 3 2 3 7 8 D308 TP335 BAV99L 2 1 U304A MC34072 2 3 TP323 TP336 R333 19.6K TP337 C326 .01uF + 5 U304-5 R343-1 2 TP346 1 R343 10K 1 R335 4.32K TP344 4 Q309 MMBT3906L Ref-Batcharge U304-6 R342 19.6K 2 R334 19.6K Q309-b C321 .01uF R354 5.11K 2N7002 R355 14.7K 3 1K R345 10K 1 Initial Drawn Designed Checked Release For Production 3 B Ibatt=0: BattCurr=0.74V Ibatt=1.5: BattCurr=2.87V +5V Approved A C334 .047uF Q310-c Q310 MMBT3904L 1 2 ACON R338 2 Q314 3 TP350 1 Bat-Adj R344 10K Q310-b 8 AC+12V-fuse BattCurrent TP348 RT301 10K RT301-1 R337 8.87K TP343 2 D309 BAV70L Q309-3 R336 7.5K Float Voltage TP355 Q314-d 3 TP347 TP352 7 U304B MC34072 C333 .047uF TP340 R353 5.11K TP339 6 2 10K BattVoltage R352 5.11K +12V +12V TP345 U304-7 2 TP338 R339-2 R340 10K R350 I-Batt U304-3 C322 .047uF TP342 R339 19.6K 5VRef TP334 2N7002 Q313-d 3 D309-a TP341 R349 10K U305-3 Q313 AC+12V-fuse Batt-fb D TP331 R341 10K Ref-Batcharge D D C327 .047uF Ref-Batcharge R351 5.11K 8 3 R322 10K AC+12V-fuse 2 TP332 1 C330 .047uF 1 Current Limit (1.5 Amp) C329 100uF U305-pwr U304-2 R324 10K + 1 TP329 1 R332 19.6K 3 U303-5 +3.3V 3 t 5 +12V U305B MC34072 4 ISENSE C320 .01uF U304-1 GND 2 TP330 3 OUT D311 BAV70L TP328 U303-ct 1 5 Q306 MMBT3904L 1 R321 27.4K ACON 4 2 3 Q306-b U305-5 TP333 C316 2200pF 6 Q306-c R323 1.96K 9 RT/CT 10 U303-out 11 Vc Vcc 12 7 OUT PWR-GND R320 7.5K VREF 8 C315 .047uF COMP + 14 TP326 - U303-cp 1 VFB + 3 - TP351 R330 33.2K IN D 8 33.2K U303 UC3843A C328 .047uF TP319 R329 1K 2 R319 19.6K 1 R347 10K TP318 R328 1K Q307-e R325 1.96K U306 LF33CV R348 10K TP317 1 R318 10K C338 .047uF + R326 10 1 Q307 MMBT3904L 3 2 C319 1000uF R346 100 U305-2 + D307-A C325 100uF + Q312-g 4 C337 .047uF C319-1 Q308-d 2 4 C323 100uF U305-1 L306 Bead C340 .047uF 3 + Q311 MTP30N06VL 1 AC+12V-fuse D307 MBRS340T3 + F302-2 TP353 R327 0.1 GND L304 47uH MTP23P06V F302 4Amp +5V 4 2 3 1 Q308 6078 3 - TP349 MTP30N06VL 2 3 C D Welch Allyn Inc. Date Schematic: 620017.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L. Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/16/99 Date: DC/DC Power Supplies Rev E Document Number 620017 Tuesday, July 13, 1999 Sheet E 3 of 8 A B C D E REV A U501 U502 U503 U504 U505 U506 U507 U508 Release to Production B Improvements for ESD, RFI, and Fast Transients, Correct Respiration Diff-Amp Topology Mods to U2 clock line, Resp gain amp, ECG supply and NVRAM pullup D C534 4.7uF C518 .047uF C520 .047uF C522 .047uF C524 .047uF C526 .047uF C528 .047uF C530 .047uF C532 .047uF E E +clamp Defib Protect RFI Filtering -clamp E E E E E E Date JAC Ckd 3/15/99 LPP 5-39455 LPP 4/27/99 LPP 5-39821 LPP 6/24/99 LPP 5-39936 LPP 7/9/99 E fVee 4 + TP501 R506 10K E Init 5-39121 See ECN worksheet fVcc + ECN/ECO Description C535 4.7uF C519 .047uF C521 .047uF C523 .047uF C525 .047uF C527 .047uF C529 .047uF C531 .047uF 4 C533 .047uF D506 5.1V +clamp fVcc 3 1 E E E E E E E E E TP502 Input Buffers Gain = 9.26 R507 10K -clamp 1 D501 MMBD1503A fVcc TP508 10K R509-1 1 VLdsOff TP512 2 TP511 Left-Arm U501-5 D502-3 C502 220pF + 6 - R511 22Meg C507 220pF E R532 10K R533 TP519 U501B MC34002 TP520 R519 10K 0.1% C511 220pF R534 E fVcc LA LL LL RA LA LL V+ 10K TP521 U501-6 R558 22Meg D503 MMBD1503A R520 1.21K 0.1% fVcc 1 VLdsOff TP524 2 TP523 U502-3 3 + E U502A MC34002 TP533 8 mux+ 5 3 X X0 X1 X2 X3 X4 X5 X6 X7 6 R545 10K 0.1% + 7 diff+ 3 + 2 - TP557 R565 121K U507B MC34002 TP514 1 fVee fVee INH A B C fVcc U508A AD712 - 4 - 3 + 1 U509 LMC7101 C542 220pF E fVee u508-2 R547 10K 0.1% TP528 diff-out High Pass (0.05Hz or 0.5Hz) Low Pass (150Hz) C545 1000pF TP529 fVee E R521 10K 0.1% C543 .047uF 3 TP522 1 4 TP531 fVcc fVee TP516 - R513 22Meg C508 220pF 6 11 10 9 10K E 2 C503 220pF 10K 13 14 15 12 1 5 2 4 TP525 8 D503-3 N503 LAMP NEON R536 TP558 U506 4051 8 Left-Leg 10K R537 R512 10K 3 R503 51.1K R535 R546 0.1% 10K U508-3 fVee E 10K fVee E Diff Amp Gain = 1 U507A MC34002 R544 0.1% 10K INH A B C TP515 7 C544 1000pF fVcc R511-1 S 6 11 10 9 E 5 4 N502 LAMP NEON 10K TP510 TP513 8 R510 10K 3 R502 51.1K 3 R531 diff- E fVcc TP517 E C515 3.3uF C512 220pF R550 19.6K U508-5 ecg-hp 5 + 6 - R513-1 D504 MMBD1503A TP554 fVcc c539-1 2 U502-5 5 + TP526 An-ECG U508B AD712 R551 73.2K C517 .01uF fVee U508-6 TP527 R552 1K 2 TP530 R523 10K 0.1% C513 220pF TP532 TP543 Q504 2N7002 E 1 fVee E N504 LAMP NEON Mux-LdS-B 7 Mux-LdS-C U502B MC34002 R515-1 V-Lead E 7 4 TP542 R504 51.1K E Q504-d Mux-LdS-A - R515 22Meg C509 220pF E R549 110K E 6 E R548 1Meg TP537 TP540 8 D504-3 C539 330pF 3 C538 1000pF R514 10K TP536 R522 1.21K 0.1% VLdsOff TP539 TP538 2 C516 .047uF U502-2 TP535 1 c538-1 R559 22Meg TP518 3 TP553 R562 464K fVee E U502-6 R560 22Meg Q504-s R553 100K 22 R561 34.8K E 4 S Gain Stage Gain = 74 8 R518 1.21K 0.1% fVcc 10K 1 2 D502 MMBD1503A R530 - 5 U501-2 R557 22Meg + 2 u509-4 E mux- 3 u501-8 E E Shield 8 S fVee 3 X X0 X1 X2 X3 X4 X5 X6 X7 8 R529 13 14 15 12 1 5 2 4 4 C510 220pF RA RA LA aVR aVL aVF V- 4 R517 10K 0.1% 4 U501A MC34002 TP509 8 - R509 22Meg TP507 VEE C506 220pF TP506 U505 4051 7 C501 220pF 4 N501 LAMP NEON fVcc Wilson Network 1 VEE + 2 7 3 16 U501-3 fVcc TP505 8 3 R508 10K D501-3 Right-Arm V+ TP504 VDD TP503 1 2 3 4 5 6 Lead Select LL 2 R501 51.1K A/D Inputs Leads Off LA VSS 1 RA 16 Left-Arm J501 CON6 E VDD Right-Arm 3 D507 5.1V VSS fVee 1 C504 220pF R524 1.21K 0.1% TP561 VLdsOff Q504-g Sw-MonBw Q505 2N7002 fVcc 3 E 3 TP560 1 c541-1 C540 1000pF f+1.24V U504 C541 330pF Sw-RLD-RL 3 1 Sw-RLD-LL 14 16 Sw-RLD-LA 11 9 Sw-RLD-RA 6 8 E D505 BAV99L 1 2 3 R505 51.1K 1 Right-Leg D505-3 TP550 13 4 5 fVcc fVee E N505 LAMP NEON S1 IN1 D1 S2 IN2 D2 S3 IN3 D3 S4 IN4 D4 E 8 R555 30.1K + 5 - 6 U503-5 f+5V C536 .01uF R556 10K 2 fVee 15 E fVcc 7 R516 10K V+ VGND E 10 TP549 vRL RL-mux U503A MC34002 1 DG202CSE TP559 C505 220pF S U503B MC34002 7 VLdsOff TP556 Sw-RLD-V c540-1 TP548 4 R564 464K TP547 E 3 R525 10K + 3 - 2 E R526 10K U503-2 TP551 RLD Amp 1 4 TP555 2 1 R563 34.8K 2 Q502 2N7002 8 Q501 2N7002 E Q501-S S Initial R527 1K E fVee C514 0.1uF C514-2 R528 51.1K TP552 Drawn Rick Myers Mar 5, 1999 Designed Rick Myers Mar 5, 1999 Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620017.dsn Title ECG Amp L. Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/16/99 Date: Rev E Document Number 620017 Wednesday, July 14, 1999 Sheet E 5 of 8 A B U601 U602 U603 U608 C D E REV U609 fVcc A ECN/ECO Description Release to Production 5-39121 See ECN worksheet 5-39455 Init Date JAC Ckd 3/15/99 LPP LPP 4/27/99 LPP 5-39821 LPP 6/24/99 LPP 5-39936 LPP 7/9/99 fVcc C639 .047uF B R623 46.4K U603 U608 U609 7 Resp-Reset fVee C614 4.7uF C626 .047uF C627 .047uF C638 .047uF C640 .047uF E E E E - 6 iso+5Vdig E Resp-Off SpO2-Reset C629 .047uF D E E D fVcc Serial/Parallel Control Data 8 1 Sw-MonBw U607A LM393 + 3 - 2 TP606 TP607 15 1 2 3 4 5 6 7 Sw-RespReset SW-RL-V MuxB MonBw fVee fVcc SW-RLD-RL SW-RLD-LL 8 7 SW-RLD-V 5 - 6 QA QB QC QD QE QF QG QH 9 f+1.24V TP610 SER SRCLK SRCLR QH D TP613 TP617 TP618 + C630 4.7uF 14 f+5V SW-RLD-LA SW-RLD-RA Mux-LdS-C Mux-LdS-B Mux-LdS-A fVee 8 fVcc TP620 iso604-a FE-Data-In 5 E D D E E 16 f+5V U604B 74HCT04 14 U604-4 11 10 4 3 +5V U612 HCNW4503 C642 0.1uF R615 6.19K 8 R629 10K D 2 E U612-6 R620 619 6 3 iso603-a FE-Data-Clock 5 12 13 RCLK G TP637 C644 220pF E D D E E 3 U605-12 U604-6 7 7 D X 3 3 R603 46.4K + E U601A MC34072 iso+5Vdig U602-3 U601-1 R606 3.48K TP630 2 + 3 - 2 fVcc f+5V R608 1K 7 U602 LM311 C632 .047uF 9 TP629 8 TP628 14 10 7 3 U604E 74HCT04 D601-2 1000pF 2 E C621 E R610 511 U610 HCNW4503 iso601-a TP633 TP643 8 PWM A/D Converter fVee R632 5.11K E 6 U610-6 TP632 FE-PWM-ADC 3 5 1 D E 2 0.1uF R611 6.19K fVee U604-10 R604 10K Q601 MMBT3904L 1 U604D 74HCT04 +5V 3 TP626 TP625 U601-2 C601 E R607 464K C603 680pF 1 D E iso+5Vdig fVcc 4 2 TP631 R605 3.48K fVcc R602 73.2K FE-ADC-Clock U603 4051 8 C636 2200pF iso602-a MuxA U601-3 f+5V R621 215 6 2 3 Temp-In C645 100pF Q601-e TP627 R601 10K J601 C B A INH X7 X6 X5 X4 X3 X2 X1 X0 2 E U611-6 E U604-8 E C635 .01uF 11 8 D 3 fVee 16 0.1% E 5 R617 2.15K R631 5.11K +5V 5 5 6 8 1.21K f+5V 6 U611 HCNW4503 A/D Mux 3 X U602-7 4 2 5 1 12 15 14 13 vRL f+1.24V RA LA LL V+ An-ECG 2 2 8 VEE TP642 4 1 R627 Temperature Thermistor f+5V U604C 74HCT04 U602-5 9 10 11 6 MuxA TP624 R625 1K D602 BAV99L C628 0.1uF TP641 VEE 4 C634 .01uF iso+5Vdig E R630 10K MuxB fVcc U608A AD712 fVee +Clamp U609 4051 - TP623 C646 1000pF E 16 Patient-Temp U608-1 1 X7 X6 X5 X4 X3 X2 X1 X0 D TP621 R626 1K E CON2 R619 619 6 E SRCLK SRCLR QH U602-2 + C B A INH 8 3 C633 U608-22 .01uF 2 1 SER QA QB QC QD QE QF QG QH 9 U603out 8 U608-3 f+1.24V 1 U613-6 U604-5 An-Resp Temperature Amplifier U601-7 -Clamp 15 1 2 3 4 5 6 7 2 E C643 220pF 14 fVee 4 2 5 1 12 15 14 13 VSS U601B MC34072 9 10 11 6 U604F E 74HCT04 Resp-LdsOff R624 51.1K D 7 VDD - 12 VSS 6 13 VDD + 7 5 4 Resp-DC 8 R628 10K TP636 7 3 1 +5V U613 HCNW4503 C641 0.1uF R613 6.19K TP640 Mux-A/D-C Mux-A/D-B Mux-A/D-A TP635 8 TP615 E 2 TP639 3 11 10 GND TP616 U604-2 14 TP614 U606 74HCT595 f+5V 4 iso+5Vdig TP612 U605-out fVee U604A 74HCT04 12 13 RCLK G TP611 4 AD712 U608B + f+5V TP638 U605 74HCT595 4 TP609 Isolation Barrier iso+5Vdig E Improvements for ESD, RFI, and Fast Transients, Correct Respiration Diff-Amp Topology Mods to U2 clock line, Resp gain amp, ECG supply and NVRAM pullup iso+5Vdig TP605 R622 46.4K fVcc C631 .047uF 14 + E 5 U606 fVee fVcc 4 + U605 4 C625 .047uF U607B LM393 TP601 D TP603 U604-1 U602 TP604 U604-3 E 14 E 7 E 7 U601 E 14 E 8 E fVcc 7 C637 .047uF 16 C624 .047uF VCC C623 .047uF GND C609 4.7uF 8 + VCC C622 .047uF C647 100pF E D601 MMBD1503A 52uSec Integrator Input 833uSec (U604-10) 1 1 +5V Comparator Inputs Analog In -5V Initial Drawn PWM-Out (U602-7) Designed Checked Approved PWM-timer Release For Production A B C D Welch Allyn Inc. Date Schematic: 620017.dsn Rick Myers Mar 5, 1999 Rick Myers Mar 5, 1999 Title L. Phillips 3/16/99 Z. Psenicnik 3/16/99 Size C J. Bello 3/16/99 Date: ECG A/D and Interface Rev E Document Number 620017 Wednesday, July 14, 1999 Sheet E 6 of 8 A B C D E REV A B D E ECN/ECO Description Release to Production 5-39121 See ECN worksheet 5-39455 Improvements for ESD, RFI, and Fast Transients, Correct Respiration Diff-Amp Topology Mods to U2 clock line, Resp gain amp, ECG supply and NVRAM pullup Init Date JAC Ckd 3/15/99 LPP LPP 4/27/99 LPP 5-39821 LPP 6/24/99 LPP 5-39936 LPP 7/9/99 4 4 D801 BAV99L Isolation Barrier 1 R812 215 R812-1 T801 1 T801-5 5 D802 BAV99L 6 IPK GND TCAP R 3 D803 BAV99L U801-1 IsoXfmr T801-4 5 COMP 2 1 U801-5 RVee R804 5.11K 4 3 C804 100uF + R 4 2 ISWE + U801-ct C801 1uF 1 ISWC Vcc TP803 C807 470pf 8 IDC 3 C813 470pf C805 100uF 3 7 R+5V R815-1 +5V C802 220pf 7 1 LED R803 10K C COMP 6 2 ISO801-2 4 ISO801-4 C806 .01uF R805 3.16K TP804 FB E 3 GND R802 5.11K R ISO801-1 U805 R803-2 R801 1 2 + +5V R 1 3 TP801 C803 100uF + 8 3 U801 MC34063AD RVcc TP802 T801-2 2 R816 215 2 3 Isolated Supply Serial Communication T801-1 R806 1K TP805 TPS5908 R R +Vfuse TP810 2 q802-b NurseCall R+5V 3 R813 619 Q802 MMBT3904L 1 RVcc 2 K801 RELAY SPST C808 .047uF 3 2 q802-e C809 .047uF 4 1 2 R R 8 R811 6.19K 11 6 iso803-c 14 5 12 3 10 Vdd 2RA 3RY 3RA 1DA 1DY 2DA 2DY 3DA 9 R 2RY Vss RS423Tx 2 R819 215 1RA 3DY 6 1 1 8 R808 619 2 iso802-a 2 U804 HCNW4503 R807 6.19K q801-e 6 RS423Rx R R817 215 Rx Tx U802-3 3 contact2 5 RJ-45 7 C814 680pF C812 680pF R R 3 C816 .047uF 1 2 3 4 5 6 7 8 TP808 RVee R +5V J801 contact1 4 R+5V +5V U802-2 2 U802 TL145406 8 iso803-a 13 1RY 1 16 15 U803 HCNW4503 Serial I/O connector TP806 Vcc TP807 C815 .047uF R810 619 R R+5V GND R+5V Q801 MMBT3904L R C810 .047uF U802-15 R R 1 TP809 3 5 Initial R Drawn Rick Myers Mar 5, 1999 Designed Rick Myers Mar 5, 1999 Checked Approved Release For Production A B C D Welch Allyn Inc. Date Schematic: 620017.dsn Title Serial Communication 3/16/99 Size C Document Number 620017 3/16/99 Date: L. Phillips 3/16/99 Z. Psenicnik J. Bello Rev E Wednesday, July 14, 1999 Sheet E 8 of 8 Appendix E Equipment for perfoming Safety Tests on the Atlas Monitor: CAUTION : High Voltages are generated and used during the HI-Pot or Dielectric Test. DO NOT OPERATE THIS EQUIPMENT AND OR RUN THIS TEST UNLESS YOU HAVE BEEN PROPERLY TRAINED AND ARE QUALIFIED ON THIS PROCEDURE! Description Modified AC Cord Safety Analizer Hi-Pot AC Power Source Tool # T-16761 601 Pro Series Model 3500D Model EW 371 Company Welch Allyn BioTek Associated Research Elgar Test Procedure for Atlas Safety Test Station Leakage Test Procedure: 1. Verify that all plugs removed from the Elgar AC Power Source and the Biotek 601 Pro Safety Tester 2. Turn on EW371 Elgar Supply 3. Set Voltage and Frequency (240VAC, 50 Hz) after self-test has completed Key strokes: [Shift] [Range (300v)] [Shift] [2] [4] [0] [Enter] [V/F (frequency)] [5] [0] [Enter] [Out] 4. Plug in Biotek 601 Pro to front panel and power up Biotek. 5. Toggle [Class/Type] button until Class I, Type CF displayed on Main Menu if necessary. 6 Select Test Standard IEC601-1 by pressing the [More] key and then toggling the [Down Arrow]. Then select with [Enter]. Once selected press [ESC] 7. Connect ECG leads to Biotek in accordance with color code directly above the top row of sockets: AP/RA (wht), RL (grn), LA (blk), LL (red), V1 (brn) 8. Select Patient Leakage Current Connections: All-Earth[up/down arrows], Norm Pol [polarity], Earth[earth], L2[L2], Class I Type CF. (no indicator lights are on in outlet control panel [dual rev. pol, no earth, no L2: all off]) 9. Select Patient Leakage #7 to provide AC power to Biotek AC socket. 10. Turn on Atlas Monitor. 11. Press Mains on Applied Part #8. 11. Record All-Earth:Norm and All-Earth:Rev result (pass/fail) on Atlas Monitor Test Result form. If failure, then place unit on Debug shelf. 12. Press Patient Leakage uA #7. 13. Record Patient Leakage result (pass/fail) on Atlas Monitor Test Result form. If failure, then place unit on Debug shelf. 14. Turn off Atlas Monitor. 15. Remove ECG cable from Atlas. 16. Remove AC cord if no printer and proceed to Dielectric Tests. 17. If printer, continue to Ground Continuity Test. Ground Continuity Test (Printer Models Only) 1. 2. 3. 4. 5. 6. 7. 8. Press [Earth Resistance] key (#4) Toggle [Test Current] key (#5) until Test Current is 1A if necessary Plug red test lead from Front Panel red jack to green jack Press [Cal] to calibrate test lead After calibration complete, remove red lead from green jack and place red clip on red lead tip Attach red lead from 601Pro to printer motor case Press [Earth Resistance] (#4) Record Earth Resistance result (pass/fail) on Atlas Monitor Test Result form. If failure, then place unit on Debug shelf. 9. Press [ESC] key 10. Remove red lead from jack and printer motor 11. Disconnect AC cord from Atlas and continue to Dielectric Test. Leakage Test Procedure after First Run of Day 1. 2. 3. 4. 5. 6. 7. Verify Output Voltage and Frequency of EW371 Power Supply (240VAC, 50 Hz) Plug power cord from Biotek 601Pro into Atlas Monitor. Verify ECG Lead Connection to Biotek 601 Pro. Connect ECG plug from Biotek to Atlas Monitor. Select Patient Leakage #7 to provide AC power to Biotek AC socket. Turn on Atlas Monitor. Press Mains on Applied Part #8. 8. Record All-Earth:Norm and All-Earth:Rev result (pass/fail) on Atlas Monitor Test Result form. If failure, then place unit on Debug shelf. 9. Press Patient Leakage uA #7. 10. Record Patient Leakage result (pass/fail) on Atlas Monitor Test Result form. If failure, then place unit on Debug shelf. 11. Turn off Atlas Monitor. 12. Remove ECG cable from Atlas. 13. Remove AC cord if no printer and proceed to Dielectric Tests. 14. If printer, continue to Ground Continuity Test. Ground Continuity Test (Printer Models Only) 1. Attach red lead from 601Pro to printer motor case 2. Press [Earth Resistance] (#4) 3. Record Earth Resistance result (pass/fail) on Atlas Monitor Test Result form. If failure, then place unit on Debug shelf. 4. Press [ESC] key 5. Remove red lead from jack and printer motor 6. Disconnect AC cord from Atlas At conclusion of last test of day, turn off Biotek 601Pro and Elgar power supply EW371. CAUTION : High Voltages are generated and used during the HI-Pot or Dielectric Test. DO NOT OPERATE THIS EQUIPMENT AND OR RUN THIS TEST UNLESS YOU HAVE BEEN PROPERLY TRAINED AND ARE QUALIFIED ON THIS PROCEDURE! Dielectric Test Three tests will be performed for Dielectric Withstand. 1. Mains to Instrument Common: 1500 VAC 2. Mains to ECG Output: 4000 VAC 3. Mains to Isolated RS232 (Models 210/220 only): 4000 VAC Mains to Instrument Common: 1500 VAC A. Connect the modified AC cord (Connection 1: hot and neutral joined, Connection 2: earth ground) to the back of the Atlas Monitor. B. Connect the black clip lead to the return jack of the Hypot 3500 Dielectric tester. C. Connect the red clip lead to the HV jack of the Hypot 3500 Dielectric tester. D. Turn on 3500D. Press [Set] E. Set voltage to 1500 VAC with [up]/[down] buttons F. Press [Set] G. Set current limit to 3 mA with [up]/[down] buttons H. Press [Set] I. Set Timer to 60 seconds with [up]/[down] buttons J. Press [Set] K. Set Continuity off. L. Scroll through settings with [Set] button. M. When settings verified, press [Exit] button. N. Connect Red Clip lead to joined Hot and Neutral lines of the test connector O. Connect Blk Clip lead to grd wire of the modified AC cord. P. Position electrical leads at rear of test bench Q. Press green [Test] button. Wait for 60 seconds. R. Record current: _______mA Mains to ECG Output: 4KV A. Plug modified ECG cables into ECG connector at front of Atlas unit. B. Connect the modified AC cord (hot, neutral, and earth ground connected) to the back of the Atlas Monitor. C. Connect the black lead banana plug to the return jack of the Hypot 3500 Dielectric tester. D. Connect the red lead banana plug to the red jack of the Hypot 3500 Dielectric tester. E. Turn on 3500D. Press [Set] F. Set voltage to 1500 VAC with [up]/[down] buttons G. Press [Set] H. Set current limit to 3 mA with [up]/[down] buttons I. Press [Set] J. Set Timer to 60 seconds with [up]/[down] buttons K. Press [Set] L. Set Continuity off. M. Scroll through settings with [Set] button. N. When settings verified, press [Exit] button. O. Connect the red clip lead from HV Jack of Hypot 3500D to modified AC connector cord with all lines connected (Hot, Neutral, and Ground) P. Connect Blk Clip lead to common connection of joined ECG leads Q. Position electrical leads at rear of test bench R. Press green [Test] button. Wait for 60 seconds. S. Record current: _______mA Mains to Isolated RS232 (Models 210/220 only): 4000 VAC A. Plug modified RS232 cable (all wires connected) into the RS232 connector at rear of Atlas unit. B. Connect the modified AC cord (hot, neutral, and earth ground connected) to the back of the Atlas Monitor. C. Connect the black lead banana plug to the return jack of the Hypot 3500 Dielectric tester. D. Connect the red lead banana plug to the HV jack of the Hypot 3500 Dielectric tester. E. Apply power to 3500D. Press [Set] F. Set voltage to 1500 VAC with [up]/[down] buttons G. Press [Set] H. Set current limit to 3 mA with [up]/[down] buttons I. Press [Set] J. Set Timer to 60 seconds with [up]/[down] buttons K. Press [Set] L. Set Continuity off. M. Scroll through settings with [Set] button. N. When settings verified, press [Exit] button. O. Connect the red clip lead from HV Jack of Hypot 3500D to modified AC connector cord with all lines connected (Hot, Neutral, and Ground) P. Connect Blk Clip lead to common connection of joined RS232 leads Q. Position electrical leads at rear of test bench R. Press green [Test] button. Wait for 60 seconds. S. Record current: _______mA Atlas Test Results Patient Leakage test (10uA Maximum) Mains on applied part (50 uA Maxlmum) tarth Resistance (printer only) (.200 Ohms Max) Dielectric Withstand Test Results Mains to tarth @ 1.5kV (3mA Max) Mains to tarth @ 4.0kV (3mA Max) Mains to isolation RS232 @ 4 kV (3mA Max) Other Functional Tests Results Initialize I I Battery Power Supply Blood Pressure SpO2 Kespiration ECG 1 ECG 2 ETCO, T emperature Other Failure Detail I Repairs Made I I