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ACCUTRO N Service Manual » 7 < fc ^V \l' i Is IV -:- j. ^ by L > BULOVA : 1 PATENT NOTICE The ACCUTRON timepiece is manufactured by Bulova Walch Company, under issued patents as well as pending paieni appli cat ions, including the Following patent*: O.S, Canada France GemuuT) Great Britein Z.MO,5*2i 3,971.3211 l.l82.uoe; j,it4.«P.:Re. ».2S7.7&t; 3.221.190; 3.262.259; 1.411.1 ia 7M.17B: 756,0ia; 085,410 1.102,373; 74.002: 70,710: 1,401.131: 1.473.153: 1.122,1*3 S71.0SU: 1.096,747; 1,124.413 TBI. 009; 797.051: 84D.DH,- BS4.13G; - i:i H fi76,*17: &09.081; 953.U9; 1,064.230; 1,074,104 The SwiUarlaod Hale 112,299; 333.403; 142.171: 301,311 SI7.879; 5M.3.3; 552.IH52; W1JIB: liw.i:: %V 23.037 fir.-) amis Japan All information SO.tSS; 50.196 249,102, 3U1.4&5; 4fl=.52G: 3*0. MS: contained herein is 2 *«,!«'. ;*ft_31 based on the latest product information a»aitebie at make changes at any time without notice. the lime of printing. The right is reserved lo Capjnprt £ lft&6. 1969, Baloa Watch Cosipany, Inc. ail "(his reserved. Table of Contents Page To the Part I Watchmaker 2 -SERVICING PROCEDURES 3 Opening the Case 3 Replacing the Power Cell 4 Regulation 5 5 ACCUTRON" Regulators How to Regulate 6 Removing Movement from Case 7 8 Movement in Case -REPAIR OF THE BASIC MOVEMENT Replacing Part II Special Tools and 9 9 Equipment ACCUTRON Service Kit 9 11 Cleaning Equipment Rate Recorder II 12-13 Diagnostic Chart Special Points for the ACCUTRON Repairman 14 Mechanism—Inspection and Adjustment Power Cell Testing Indexing 15 19 Testing Electronic Circuit 19 Assembly Checking the Train for Freedom Hack Mechanism— Inspection and Adjustment 20 Disassembly 21 Identifying Defective Coil 20 20 _ Cleaning 30 Lubrication 31 32 Reassembly 40-41 Basic Parts List Series 218 Part III-REPATR OF DATE MECHANISM IN MODEL 218D Removing Hands, Dial, and Hour Wheel Date Mechanism Disassembly Date Mechanism Lubricatinn and Reassembly Replacing Hour Wheel. Dial, and Hands Parts List Model 218D 42 43 45 _. 45 46 47 Index '"ACCUTRON," -BUIQVA." "VfATCKKASTBr aid 48 "Li" are registered trademarks of Billow Watch Company, Inc. To The Watchmaker, This Manual provides complete service and repair information for Scries 218 ACCUTRON movements. Perhaps ynu already have experience in servicing ihe 214 ACCUTRON. which there is a separate service manual. If so. you will fad thai and servicing procedures for 214 and 21 A ACCUTRON movements Tor while Ihe repair are basically Ihe same. there are physical differences between (he two. primarily in the arrangement of parts. Unlike the 214 ACCUTRON movemenl, Ihe 218 muvemenlN can be repaired and adjusted wilhnut Oie use of a microscope. However, those experienced in servicing nOVCjeeat (and therefore having a Kiutable microscope nvadable). will find the iniineicope very useful in checking and adjusting 'he 2111 tmli-xinx mechanism. ihr /i-i you have never tmrvlced ACCUTRON. we would like lo poinl out thai the experienced watchmaker nhoulil ho able lo learn lo service the 210 ACCUTRON Even If a matter of hour* wilh Ihe aid of this manual. Diagnostic procedures step in Tor locating and correcting faults are presented on pages 12 and 13. The firs! movemenl iu procedure using these RtanQM Ihin inforiiiatiun is lo estuhlish the cm symptoms of Ihe trouble. In many he obtained only from the customer. Therefore, EVER POSSIBLE KIND OUT EXACTLY WHAT THE CUSTOMER'S PROBLEM BEFORE YOU ATTEMPT CORRECTION, For example, let us assume that an ACCUTRON in WHEN IS timepiece has been bronchi In you You must find out whether the gain or loos in because it or more a week lo determine whether It requires n few seconds a day or a minute only simple regulation or whether the movemenl mufil be repaired. Suppose yon is gamin*; or Inning lime. are told only llml "it loses" and your rate recorder indicates a loss of. say. 5 seconds .i day. If customer you regulate if it accordingly nnd return ihe timepiece was the odicr hand, the timepiece shown by your it, you will have a very dissatisfied losing several minutes per day (requiring repair) may have been rale recorder, In this case, if On losing several seconds per day, as you elect to "repair" ihe movemenl. you are attempting lo locate a defect or fault Ihat does not exist. Such situations can only he avoided by finding out from the customer the symptoms Ihat led him the timepiece lo you for correction. to bring Opening The Case Use special Inckmy r i Replacing the 218 Power Cell a. Remove case back, using a suitable case wrench to unscrew the locking-ring. COIL FORM SCREW WITH INSULATOR lorm screw b. Loosen c Loosen cell strap hold-down screw, swing cell strap out and remove Power Cell as shown coil CELL SIMP (see Fig. 3). d. Remove coil form screw insulator) POWER CELL slightly. and (with Inspect cell strap, (with loupe) under-surface of cell strap for foreign matter which may affect electrical contact with Power Cell. If necessary, clean with an eraser and dip-rinse. e. With the cell strap off. check thai the insulating posl of the cull coil assembly hus not been damajtr. 1 through improper installation Of a Power Cell; attach cell strap form by mutilator] through screw (with its making certain cell cell strap, loosely installing coil strap is correctly positioned .imund the insulating post of the cell coil f. assembly. Power Cell with imprinted side down (see Fig. Install the 3); reposition cell strap under tbt hold-down screw and sccurr screws. g. Check that case gasket is properly CELL COIL ASSEMBLY positioned; replace case back and tighten locking-ring. Note: If sweep-second hand does not turn, be sure stem is in the normal or "in" position. If so, tap the case "3" or "9" to lightly at start tuning fork vibrating. Fig. a MAY is4 iboy Regulation THE BASIC ACCURACY OF THE ACCUTRON TUNING FORK IS SUCH THAT REGULATION FOR MORE THAN A FEW SECONDS PER DAY IS NOT REQUIRED. CAINS OR LOSSES OF A MINUTE OR MORE A WEEK INDICATE THE NEED FOR REPAIR. NOT REGULATION. ACCUTRON The regulators ACCUTRON regulators (see Fig. 4 J are serrated to make them easier la rotate and to serve as a calibration. G3SERVE THE SEVEN "DMSKWS Fig. » The serrations of each regulator form 7 divisions (4 projections and 3 indentions). Each of these divisions is equal to 2 seconds per day of correction; in other words, rotating one of the regulators a distance equal to one division, changes the rate of the ACCUTRON timepiece by 2 seconds per day. Regulation for as little as day can be made by rotating one of lator is rotated can be easily the regulators V* division. gaged by reference to the Either one or both of the regulators can be rotated in ple, a correction of 4 seconds per day can be divisions, or made by rotating each of the regulators 1 /x second per The amount thai a regu- x dot on the top of each cup. making either a correction; for to 2 seconds per day. it onds per day. even if to 2 division. Since there are 7 divisions on each of the regulators, and since each division would be impossible exam- by rotating one regulator make a correction of both regulators were originally set all the is equal more than 28 sec- way in one direction. IS How To Regulate of the regulators see Fir. 5 a sufficient number of divisions and necessary to make ihe required correction. Rotating a regulator away from the center of the movement will cause the ACCUTRON timepiece to run slower: rotating a regulator toward the center of the movement will cause it (o run faster. Rotate one or Imlli ( ) in the direction ! m HICULAU ? SECONDS PER DAY SLOWER, MOVE UMIK REGULATOR ONE DIVISION OUTWARD AS SHOWN. f TO REGULATE 2 SECONDS PfR DAY TASTER, MOVE EITHER REGULATOR ONE DIVISION INWARD AS SHOWN Fig. 5 WAY 24 ;3S3 1 Removing Movement From Case stem oat a. Pull b. Loosen setting lever screw [setting position]. 2 turns. (See Fig. 6.) c Withdraw stem. Fig. 6 a. Remove movement from case and place in movement holder. b. Insert stem and tighten setting lever screw. CAUTION: Do not push stem beyond point of engagement with pin on selling lever. (See Special Points, item page Fig. IMPORTANT: S« sore To Indicate model 7 number engraved on movoment whan ordering replacement pans 14.] 2, Replacing r~ Movement In Case MAY Bt '2Q$ Part II Repair of the Movement Be. Special Tools and Kquipmtrnl kit The revised <li.r "i mi I i!m ACCHTKON .mm! lo i. .-.. | .'III. |he following l.TripU^parpOM •],-, (ill 2. Movement Holder :i. t.Mikiup-rin); 4. Collet wrvm I 2lfl ACCUTRON IN mil-. |V>.| S.-I mm timepiece, IihIi-iI (Model GOO) h Adjusting Tool In mldilirm. the revised sary lo service the 214 Note; Serv.ie Kit httu the specinl tools necessary lo perform Mrvioe ihr ir you already :'.l l ynir i.,m The Model COO Test ACCITKON ACCUTRON Service Kit hnn the oilier (rpei M tools neces- movement own hove it ACCUTRON in ACCUTRON Modal ACCUTRON Series 210 »tn well Sendee K it modified tohandli- I lie for the Set. illustrated in Fin ID. is ->» BtWrflllftl nnil in servirirn: th- inovetiii-nl The Sel T-'.l is n-qmred lo perform Lhree very important I'unrlians- i. It provide* a high reshl i nci voltmeter lochecl the ventional lov.-re-.i-.UiKT voltmeters 2. Il is designed to check the currcnl us ACCOTRON Power Cell, (Con- not suitable Tor thin purpose.) in the rlei.tronu eircuil. In indfealQ III operating condition. {Conventions! hlgh-rr-sisluno- mirro<niimeiei>. an- mil lettable for this purpose.) 3. It provides an accurate source for the reduced voltages required for the adjust- ment of the 214 and the 218 [ndaxiBa, t&QehaaiSffle, (The two voltages are not the semeO Note: The Model 600 Test Set ACCUTRON movements. is designed for use with both the 218 and the 214 - rtpn DOOT«l 7WTWI 1. M A "nest" Sol yroridHt to hold « Power Oil during testing. The nest b clearly marked Power Cell or the 213 Power Cell. for proper insertion of either the 214 2. A meter, rending cither volls or ulCrMUBpWVtt todfc*UU| 'he correct values by areas marked "OK." 3. A -1 position Rotary Swildi lor the selection of the VlrfOUl iMl "'"fliiiutis: Position i-"t:i n-( Position 2 Position ft pi )W1-:k ( EH" -"OFF" :t Position 4- "KKAUMICKOAMPKKKS "LOW AMPLITUDE". In this position the appropriate induced voltage for important Indexing for both the 214 4. A and 2111 5. 6. Mechanism Adjustment, movements. 2-wire lend, wilh a lab end and a plug end for attachment to the 218 movement and movement supplier, the Test Set ACCUTRON holder. A 2-wire lead, wilh a spring clip for attachment to the 214 A black screw, directly below the center of the ACCUTRON movement. movement dial, for zeroing the meter hand. movement bolder The Movement Holder ment and is used electrical jock 10 (Fig. 1 1 ) is specially designed for the 218 ACCUTRON move- movement whenever it is removed from the case. The Movement Holder is used in accommodate the plug tip end of hold the on the the 2-wire lead Fig. II to from the Test Set : MAY 24 locking-ring A wrench, 1969 wrench designed for opening (he case, is illustrated in Fig. 12. Fig. 12 collet adjusting tool This tool, illustrated fingers II is m Fig. 13. is mod lo adjust the engagement of the index inserted in ihe index finger collet or the pawl finger collet and p.nvl and gentlv turned to portion 'he index or pawl Jewel with respfr.l 10 tAO Index wfaaol Fig. Ultrannnic rquipment of the ACCUTRON liiiiiir.upprr is strongly recommended mnvrment The for cleaning the mechanical BtCttOO IrdtafteStrna] stefl of the index wheel requires the i.i maximum 320 teelh on ihr beryl- penetration power available Olnuonie cavitation generated by nickel transducers The sonic Walch Cleaner is recommended. WATCMMASTER in ultra- nit* recorder The rale of the cifically ACCUTRON tuning fork can be recorded only on equipment spe- designed for that purpose. A special transistorized amplifier, with suitable frequency dividers, has been developed by Bulovo engineers lo show this Tlur. and ACCITRON Rale Recorder will also record popular odd rate. heal, spring driven electric watches. Note: For further information on the Power Cell Tester", the ACCUTRON WATCHMASTER Service Kit. Ihe ACCUTRON Ultrasonic Cleaner or the ACCU- TRON Rate Recorder, write to Technical Sales ft Services Division Bulova Walch Company. Inc. Bnlova Park. Ftosbing. N. Y. 11370 'Not shown la this pahBaUan 11 HA GAINING OR MAY 24 "' STOPPED 1. Crown in setting rouD position. Sweep second hand does not turn 2. Power Cell voltage km. but fork hums. 3. Hack mechanism out of adjustment 4. Indexing mechanism out of 5. adjustment Mechanical inter- ference with free, vibrations of fork. 6. Mechanical blockage of train. 7. Dirt in tooth of index wheel. 8. Damaged teeth on index wheel. STOPPED 1369 - Special Points for ihc ACCUTRON Repairmnn The ACCUTRON movement, br-ing completely different from conventional watch movements, requires different techniques in its repair. Otherwise, it may be damaged by improper procedures on the part of the repairman. For example, turning the hands or the gear train fin either direction) with the hack lever disengaged, will damage the index wheel teeth or the index and pawl fingers The repairman's attention is called to the following special points: 1. Removing or Replacing Hands Always 2. Replacing Slem As crown out pull [setting position) before touching the hands for any reason. with convrnlionul watches, the stem should preferably be pulled "out" [setting remove the stem. In replacing on the setting lever, the hunk levi-miny btdopEHttd In this bnrtftt t turning the crown will damage the indexing mechanism. For thin reason, do nol push the item in beyond the point where the stum groove may be engaged by the netting lever pin. before tightposition) before loosening the setting lever lhestem.il it in pushed in, beyond 1 In- screw to point of engagement with the pin ening the Betting lever screw. 3. Index Wheel The teeth on damaged as u wheel will not wear away in normal use. nor can they be any accident, when the movemont is enclosed in its caw (with The index wheel can only be damaged by improper handling on the index result of the crystal inl.iU]. the pad of the repairman. If It is suspected that the teeth on the index wheel have been damaged, the moat practical solution ts to replace it. since visual examination will rarely d Induse the damage because of the size of these tiny teeth. 4. Electrical Contact 5. Circuit Make a habit of cleaning the cell strop, which can be done efficiently with an any while adherent material, if present, from the Power Cell. Such material may (sometime?] "push" the cell strap away from the Power Cell and thereby break elect rlcul contact In such instances removing the residue, particularly on the underside of the cell utrnp will prevent a latent problem in this regard, eraser, and wiping i I . ice ul elei i-i. .i| i.-.t equipment in proi rdurcs uthi'i than UMM :.-i mmm-mied. should be avoided. In p.irin ular. circuit elements can be damaged by the use of an nhinmeter for testing ihe circuit. 6. Magnetism Never fields 7. demiigiicli/.e an ACCUTRON movement or expose (permanent magnets, lor It to high-strength magnetic example). Magnets Diagnosis procedures in the preceding servicing instructions have not covered the Partially identification oT (rouble caused Demagnetized by demagnetized tuning fork magnets, for reasons of simplified ion. Experience has shown that such trouble is very rare. If the movement current h within the "OK" area of (he scale on the Test Set. the magnets arc satisfactorily mngnvli/.ed I If the tuning fork fall to magnets have lost most of their magnetism, the tuning fork will vibrate and the Test Set will Endicall I very high current-normally interpreted due to a faulty electronic circuit. If (he magnets have lost only a portion of their magnetism, the tuning fork may vibrate but the Test Set will indicate that the current is above the "OK" area of the scale In each of these instances, if an excessively as high current (and/or failure of the tuning fork to vibrate) cannot be corrected by replacing the complete coll assembly— try substituting a different tuning fork. If the tuning fork be returned 8. Adjustment of Indexing Mechanism 14 to magnets have been demagnetized—the tuning fork assembly must Dnlova for rcmagnetizing. always good practice to check the adjustment of the indexing mechanism after and hands. This is because the adjustment of the indexing mechanism can change as » result of the slightest turning of the center second pinion when the hand is applied. It is replacing the dial MAY 24 :2S3 Indexing Mr*;hanisro— Inspection and Adjustment The checking and adjustment important to its of the ACCUTROX indexing mer.hanism extremely is operation. This is accomplished by closely controlling the alignment and the depth of engagement of the index and pawl jewels and their interrelation. Details of the step by step procedure necessary to properly accomplish these adjust- ments are to be performed in sequence, as follows: Note: Perform hnck mechanism inspection and ftdjutmenl Ipn&c 2U) before the following steps. I. Ghftdc thai stem power ts in (running position). Remove cosing spring (2 screws) and cell (Fig. 14J. CASINO SPRING power UN a LI Ml S| CCU SlKAP HMIHiHIWN ii;Kl.W Flg-U 15 2- The lower surfaces tive fingers, as It of the index shown and pawl jewels must be can usually be accomplished, if is rarely required. necessary, without breaking the cement attach- ing the jewel to the finger by exercising tweezers, close parallel to their respec- in Fig- IS. Correction of this alignment watchmaking care- Grasp the finger with ihe jewel, and press lightly on the end of the jewel or finger Ira the proper direction with Mgwood, to correct the alignment of jewel and in finger. Fi«. IB F<H the proper operation, the two finger* fingers arc UOftftttSfld Both o( p-wels tin! papadlCUbu I muM he straight. Obviously, whi-n lbs disengaged from wheel), there will be n slight CUrVt itui'ti he perpendicular to liir wheel. Kitlu-r jewel can he plane of the indr* whucl by grasping the jewel ftagtl to the made i H to its pinnini; point and twisting slightly. iSee Fig.l6.| Centering the index and/or ptwl |«Wtl accomplished by alignment ol the is wptCtiM post. Cently ItaM the index Ot p-'wl pnwl by grasping or pushing the end of the post with tweezers or a suitable screwdriver. (See Fig. 17.) Thin very slight bending of the post will raise in rel.itinn tu the index wheel. or lower the index or pawl jewel watchmaking care readjusting the various parts of the in Exercise normnl ACCUTRON indexing mechanism. NOTE.- Index nftMl (petti nor shown Fig. IB 16 Fig. i- fiwy : 3. ^ '«UD Rotate index finger collet until index jewel completely disengages from index wheel Observe gap between index gage and index must not touch the finger, finger. index finger thickness- This, as you will see. will make gap does not meet requirements, bend index gage proper gap is obtainedIf INDEX WHEa (See Fig. 18.) The gage but should preferably be very close, say within one it easier at its lt> perform step 4. attached end until the HAY 24 7. 1969 cam until pawl bridge is in its maximum clockwise position (maximum position in the direction lo disengage pawl jewel from index wheel| The pawl jewel should not be touching the index wheel and nol more than onehalf its thickness away from the wheel. This distance may be adjusted usinc the Rolale pawl bridge eoUe) adjusting tool. BRIDGE ^-~> PIVOT SCREW Index wfceel teeth nol f£j\^\ : i :\r I * BRIDGE LESS THAN V, THICKNESS OF JEWEL AWAY CAM ER0M WHEEL PAWL PAWI 8RIUGE LOCK SCREW visible al this scale ' Fig at 8- ii li tip i'hij: tip of other the nrr.1 fork <.l alnrt. id Teal Sei. turn nii.iry IVr.l Sri. Should i " « "I ikt •trap as undo shown movement holder. Insert in Fig. 21. Will lull tD 10 "LOW AMPLITUDE" position If tuning Bg will hr indicated on WVOM switch to mil tkcgin to vibrate, iIim". ui.li-r of Test Scl lead into iSu lead of Test Set ofl Ihin OOOUT, Up HMVtntM holder lightly and fork will Current ruiuling will then drop to the lower end of "OK" m jr«-j r.lighlly |h'1i»W COPL fORM SCREW JACK PLUG CELL STRAP TIP i 9. Rotate ihe pawl bridge maximum cam VERY SLOWLY in either direction (since it movement hegins to run. ::i war. at its distance awny. rotating either clockwise or counterclockwise will the pawl jewel toward the wheel) until n- move This can be seen visible. TURN THE CAM FARTHER IN THE SAME DIRECTION UNTn. THE TRAIN STOPS. AND THEN* CONTINUE STILL FARTHER UNTIL YOU REACH THE POINT WHERE IT STARTS AGAIN AND CONTINUES TO RUN (Momentary hesitation permissible merely by watching the wheels thai arc ) IB HAY 2 4 pawl bridge lode screw and check (he lightness of the pivot screw, to assure that the bridge is rigidly clampod in position. 10. rifthtcn Ihe TRON 13. tf it 2. 3. 10). Disconnect the Test Set frum the movement. Place the Power "" Cafl Cell (with yellow seal up) in nest of Test Set. Turn rotary switch on Test Set to "CHECK POWER CELL" Read Power Cell voltage on right-hand "OK" • The ACCU- does not. the adjustment must be made again (steps 7 through Taring 218 Power 1. pawl bridge "LOW AMPLITUDE" train should continue to run (Test Sel switch at position), 7969 area of scale The voltage raiding should be in the Power Cell is in satisfactory operating scale. .25 to 1.45 volts) IT (1 position it is. (•minion. Note: Poor electrical contact between Power Cell and Test Sol will cause either | low reading or a wavering indication of cell voltage. It can be readily vofdfld by making certain that Power Oil surfaces and contacting points of the Twit Set neat and clip are clean. Rubbing Of twitting a suspected cell between the contacts while checking voltage la gnod practice A wavering reading ol age is always an indication of pool Contact, DO) an iml ion of a had celL Testing should always be done with the authorized ACCUTRON Test Set or wilh a high-resistance voltmeter (hnvtng nol lens than 10,000 ohms per volt crudtivity), such u the ACCUTRON Power Coll Tetter""ACCUTRON Caution: Never use substitute cells in place of the genuine OH. Though this other cells may model timepiece and Bay, movement The 2IB" |w ,- t look the same, they will not reliably operate in some only correct Power Cell instances, seriously b« 'ACCUTRON damage the 210" imprint (sec picture above). sling Klnctmi ;ii1 The following procedure is performed with the Power Cell and the movement positioned In Ihe movement holder. 1. Insert other lead of Test Set under Turn rotary switch on Test Set to cell strap as shown "READ MICROAMPERES" Set meter should give a reading of current on left-hand scale. to lap Tent Set plug up of Test Set lead inio the jack of the movement holder. (See Fig, 21.) 2. Insert tab tip of 3. in the nest of the movement (It lightly to start tuning fork vibrating after in Pig. 21. The Test may be necessary position. connecting Test Set leads.) 4. Observe current reading. If reading is in the "OK" area of scale (tl.0 lo 10,0 micromovement with indexing mechanism engaged) electronic amperes for the dialed circuit is operating satisfactorily. Bare fork operation [that fork and coils only} 'Not shown in litis may give a current is pillar plate, tuning reading as low as 6 microamperes. publication 19 Assembly Identifying Defective Coil is intended to identify which coil assembly is defective, when a check of ihe movement current results in a zero current reading, indicating improper This procedure I ii ii r. cnm&n con uw> strip sea* oil ox too* tinning of the eJectrunic circuit. Note: Mechanical interference, caused by improper adjustment and/or any factor (such as lint} which restricts or work-loads the fork may result in abnormal is "open" (current reads zero), it is rarely I! assembly during repair of ACCUTRON. the tuning fork vibrates, an ACCUTRON problem is not due to a faulty coil assembly. Higher than normal current or variable current are (with very rare exception) al waya caused by other factors. Tesl Set readings. Unless the circuit necessary to replace the cuil Assuming the Power Cell has been checked and the Test Set properly connected to Ihe movement, yd bhfl meter indicates zero current, perform the following simple test: Remove the plug-Up lead from the |ack in the movement holder and touch it to the lead strap may be coll screw between the two identified a. Remains xero— Replace b. Becomes excessive-Rep ace • pa heck the cell coil I Checking Ihe Train This in h'i.mI to il.ti-i coil assemblies. The defective (open) by whether the current indicated by the motor: assembly compnnent the coil assembly for I-'reedom nunc whether there is any mechanical blockage of the ti.im The roonl scnnftlvp .mil convenient M twang" the line; method of checking the train is to pluck, atlachod. When freedom of the tuning fork to which the index finger is this in done, the fork will vibrato for a few seconds and this motion will be trans- mitted to the train— if The motion any of the wheels of the Iraln can easily he seen by watching that the fork is j* not blocked. it is being plucked. plui kril, this in evidence If ol n no motion of the gears blocked train, Is apparent at the time when the fork assuming that the indexing linkage ban already been nliecked. Tin- freedom of tho train may BUM bo checked by simply moving one of the whreln with a tweezers or needle with both pawl and index collets rotated lo disengage the respective jewels from Ihe index wheel. Hack Mechanism INDD PAWL NHEa FINGER Inspection and Adjustment 1. Pull stem out (setting position). 2. Pawl jewel should be from PAWL Lin PIN thickness away from index Fig. 22.) If pawl Fig. 2Q 22 lift *4 lo 1 Jewel wheel. (Sec necessary adjust by bending pin L MAY u .„^ r \ '/• ; '^. DIAL WASHLR HOUR Wilt I Removing hands, hour wheel a. Pull b. slum oul Remove hands. IMPORTANT; H- nirs to Ideality mode! stamped cm movement when screws). Remove hour wheel with dial Fig- and (setting position] c Remove dial (2 d. dial, washer. 23 ordering replacement parts. 21 * 1 A CASK SPRING power cat COL SIRAP CELL STRAP Removing power cell and hold down casing spring a. Loosen cell strap screw and b. form screw. Turn cell strap counterclockwise and remove power cell- c Remove 22 coil casing spring (2 screws). HOLD-DOWN MAY 24 1363 3 INDEX COLLET PAWL COLLET Disengaging index and pawl fingers a. Push stem b.Use in (running position!. collet adjusting tool to rotate index and pawl fingers away from index wheeL Fig. i a 23 TRAIN BRIDGE FOURIH WHtEl. SECOND WHEEL INDEX Removing Irain train WHEEL bridRK and wheels a. Remove train bridge |4 screws). b. Remove train wheels. Fig.2fi v INSULATOR 1 w CELL STRAP i " CELL COIL ASSEMBLY TUNING FORK ASSEMBLY Removing tuning fork and FORK SPACER coii assemblies COMPONENT COIL ASSEMBLY a. Rotate pawl finger assembly clock- wise 180 degrees to clear timing fork and pawl bridge pivot screw. b. Remove tuning fork and coil assemblies (6 screws). CAUTION: Do not pry at tuning fork. to base of Use a punch push tongue of tuning fork through push-oH hole on dial side. c Note position of fork spacers. FINGER Colors denote different thicknesses. Fig. 27 aili 25 HACK LEVER PAWL BRIDGE HACK LEVER SPRING PAWL BRIDGE CAM Removing pawl bridge and hack lever a. Remove pawl (2 b. bridge and cam screws). Remove hack hack lever and lever spring. Fig- 23 26 MAY 2 1 'WWW 7 r YOKL SETTING WHEEL ClUTCH LEVER MINUTE WHEEL CLUTCH LEVER SPRING Removing yoke, clutch lever, and setting and minute wheels a. Remove yoke fa. Remove clutch lever spring and clutch (1 screw). lever. c Remove setting wheel and minute wheel. Fig. 29 . 27 _--. FOURTH BRIDGE CENTER WHLEl ASSEMBLY Removing fourth bridge and center wheel assembly a. Remove fourth bridge (2 screws) b. Remove center wheel assembly. Fig. 30 A £oa CENTER SECOND BRAKE SPRING \ GROUND PLATE 11" V, LEVER .'-.-:.'. Removing setting lever, stem, clutch wheel, center- second brake, and ground plate. a. Remove setting b. Remove lever screw. WHEEL SLUING LEVER setting lever, stem, and clutch wheel. c. Remove center-second brake (1 screw spring | ARemovc ground plate [1 screw). Fig. 31 (lUiLMit para. 29 J Cleaning cap jewels in jeweling devices with spring-held cap jewels from pillar plate and tram bridge. After cleaning, replace cap jewel assemblies. Separate all quipim-nt Ultrasonic The practice of cleaning a con- ACCUTRON in necessary for cleaning the movi-iiieni should be treated exactly as vnnlional watch, as a routine pari one exception. The electronic of nearly every repair, results be cleaned from the watchmaker's knowl- parts. Sdgt and (Ji.it can be expected when lubrication Is fresh. The performance of ACCUTRON relatively unaffected by the con- dition of the lubrication. Cleaning will not usually be required to re- store an ACCUTRON timepiece to proper operating condition cleaning is mation an fine movement. The watch movement, with tuning fork and the pawl bridge should not equipment, because of the possibility of damage to delicate optimum performance reliability only is in ultrasonic circuit, the ACCUTRON any When The tuning fork, colls, and pawl bridge can be cleaned satisfactorily by merely dip- ping into a "benzine cup" and thru placing 00 > tissue to dry. Care should be taken to prev.-nl DUHil chips, which may be present in the cleaning cup or on the bench, from being attracted In the permanent magnets on the linn of the tuning fork. Inspect the fork carefully after cleaning, anil any particles linging (• thi ih.ii NO PARTICLES SHOULD IIK LEFT if this has occurred. mtgDtto can be removed with masking tape. CUNCINC TO FORK MAGNETS. necessary, the infor- tbi* p»ko is applicable- center whei'l .muenibly [cannon pinion with center whcell should not be token The apart, but cleaned an n unit. Aftur cleanimt. tin- whirl should not be rotated until properly lubricated. (See reassembly instruction Page 33. Tin- index wind !,,!li I required special handling care in cleaning to prevent of this purpose, it iu damage io the necessary tu use a suitable tool to grasp the index wheel pivots when imtmTrung the index wheel HANDLE TUB INDEX WHEEL HY THE RIM- in the ultrasonic cleaner. NEVER GRASP THE PINION ONLY A mi table holding loot for cleaning the index wheel can easily be fabricated by modifying an ordinnry pair of watchmaker's tweeter* made of brass or Othtl "<"' magnetic material. || follows: L. Spot 2. Bend drill the insider, oi the a piece ol stiff be used as a clamp. tweezer tips as shown in the upper section of win- around the tweezers and form the wire so One end of the wire should that Fig, 32. it can be placed between the tweezer tongs. 1 Check thai wire clamp locks tweezer tips progressively closer together as clamp is pushed towards the tips. Note: Authuri/rd Material Distributors can supply, Wheel Holder 30 illustrated tn at lower section of Fig. nominal cost, a special Index ' B SPOT DRILL (2 PLACES! INDEX WHEEL <K CU "^"j Ngf Yin. a Lubrication In ihe following rsquiHd fbl the reassembly ACCUTROX proci:cliirv'.. taporlaal lubrication instruction:! nrr Series 218. TlttM Mfl H follows: ®M«'.-!-iit I niji'i-Syi.u Vtaeo Lube (M)Mo«-btu5 OL207-SpKrirtl Lubrfflal With Molybdenum Both lubricants -ire Dlflulfldfl available at your Authorized Bulova Maleritils Distributor. 31 r CENTERSECOND BRAKE SI GROUND PUTE SETTING LEVER SCREW Replaciny setting lever, stem, clutch wheel, renter-second brake, and ground plate. .Replace clutch wheel, ttfito, letting lew, nM'l letting lever suraw. .huich b. Lubricatr- Hi- Use m square and pilot M lubricant sparingly SETTING LEVER c Replai-e (l d. center-second brake spring tcrew]. Replace ground plate (1 scrrw). Mocbius OL 207— Special I.nbricant Molybdenum Disulfide with Fi S 33 . 32 IA — FOURTH BR1DGJ tfNIERWHIH ASSEMBLY Replacing tenter wheel assembly and fourlh bridge. a. Lubricate center Wheal ai.M-mbly and center tube .'M\ Use lubricant sparingly. b. Replies center wheel assembly. c Replace fourth bridge (2 screws). Mocbins OL 207-Spccial Labricanl wilh Mnlvbdcnum Disulfide Fig. 4U iPi^.ii.i-iiniL' . 34 -iii;s,»in.j( -Jill 33 4 VOKE Replacing minute and setting wheels, clutch lever, and voke. SETTING WHEEL MINUTE WHEEL — ~Sfe CLUTCH LEVER CLUTCH LEVER SPRING a. Lubricate minute wheel pivot and selling wheel post(Mj Use lubricant sparingly- b. Replace minute wheel and setting wheel c Replace clutch lever and clutch lever spring. screw). d. Replace yoke e. Lubricate yoke(M) \1 >: Moebius OL 307-Spccial Lubrican! wi!h Molybdenum Disulfide CAUTION: If clutch lever is replaced upside down, damage to indexing mechanism can result. FiB.35 :i-i i r HACK UVIR \ / CAWl BRIDGE HACK LEVER SPRINli PAWL BRIDGE CAM Replacing hack lever and pawl bridge. a. Roptecc hack b. Replace hack lever spring wilh short leg toward liiver. as shown, c. Lubricate Slem pilot lever. V where it touches hack lever. Use lubricant sparingly. d. Replace pawl bridge and cam (2 screws) Moebius OL 207-SpeciaI Lubricant with Molybdenum Disulfide Fig. M 35 r ISOLATOR CELL STRAP INSULATING POST COL Replacing tuning fork COIL TUNING FORK ASSEMBLY and coil assemblies. 'FORK SPACER COMPONENT. COIL ASSEMBLY a. Replace toning fork and coil assemblies [6 screws). NOTE: Tuning fork spacers are used lo center fork tines pillar plate b. Replace and between train bridge. cell strap. NOTE: Check that cell strap erly centered on is prop- the insulating post of coil form before tight- ening screw. c Rotate the pawl finger assembly counterclockwise to bring the pawl finger adjacent to the lift pin. Index and pawl jewels should not engage the index wheel at this time. Fig. •A, 37 MAY 24 '''. Replacing train wheels :-i.;ge and a. train bridge. Oil all cap jewels in pillar plate train bridge FOURTH WHEEL V Oil sparingly. and Do not flood jewels. SECOND WHEEL b. Pnsh stem in (running position]. c. Replace train wheels, INDEX WHEEL CAUTION: MAKE CERTAIN THAT PAWL FINGER HAS BEEN ROTATED AS PER STEP 5c. PAGE 36 TO AVOID DAMAGE TO PAWL FINGER- IN ADDITION. MAKE CERTAIN THAT BOTH THE INDEX AND PAWL FIN- GERS ARE DISENGAGED FROM THE INDEX WHEEL BEFORE PERFORMING THE NEXT STEP. d. Replace train bridge (4 screws). e. Oil fourth lower jewel v) (from dial side). f. Chock wheel train for freedom with tweezers or needle. Moebius OL 219-Synta Visco Lube Fig. 38 DriraETA.N 37 Mm r Replacing hour wheel, and hands. dial, a. Replace hour whrcl and dial wnnher. b. Replace dial c Pull d. Replace hands. NOTK: (2 screws). stem out [setting position). It is necessary to support the center second upper cap jewel on a proper staking set fitting stump when in a replacing center-second hand. e. Perform hack mechanism adjustmrnt. page 20. f. Perform index mechanism adjustment, pages 15-18. Fig. 38 39 MAY 24 1969 CASING SPRING la\ power cai CELL STRAP COIL FORM SCREW CELL STRAP Replacing casing spring HOLD-DOWN SCREW and power cell. Replace casing spring (2 screws). b. Replace power uell [imprinted down, yellow sea) up). c. Tighten cell strap and coil side. form screws. Fig. Replacing movement V 9 See page 8. ID in case. steps 1 and 2. . Regulation following repair. 10 IV After the movement has been replaced in the case, always check regulation (adjust if necessary) to assure that the rate of the cosed timepiece is approximately two seconds per day slow, in dial up position. The most convenient method is to use the Rate Recorder (see page 11) Otherwise, be certain that an accurate time source is used for checking true 24-hour rate. 49 MA: series 218 a 03 Secund Wheel iad Pinion 1 22 Bridge INA Coil, uuil Fork Fool liiiiC, Hole Jewel and Setting Pawl Bridee Sub-Aiirrably a ZB Tram Bridjtc Screw. Pawl Bridge Lock Screw Third Wheel Assembly 159D 182 spcaft pawl Unas* Cam . I 106 40 Oolr-rTubeAssesbljr Cenlrr Second Hand (To Suit Dial) I ., •? 7 Tuning Pork Screw Fourth Wheel ins Pinion * Cell Strap 162 Power Mmuic Hand (To Sail Dial) 167 Lower Jewel for Fourth Wheel 186 Fork Spacer lOO Upper Bushine. (or Third 4iid Fourth. Wheels 202 Clutch l-nver Spring 184 Pawl BndRi' Col! Piv.it Screw & tOfl 1 Outer Wheel Asscably Hour Wheel ' Hour Hum! (To ^ 111 Minute Wheel and Pinion Suit IJiol) d I 5 148 DiilScrvw 203 1118H Cap Jewel Yoke ^ \ 1 i 1 2 Ind«"» Wheel and Pinion 1 T> I Curl Form Screw 1 68C" Hole Jewel and Scttins 204 Clolch Lover H • 119 Upper and IJiwer iiur-liitiK fnr Index Second Wheel); ad Settm* Wheel 1G8D Sprin* 205 Settinii Lever a 1 — I Center Second Brake Spring I59B Cap Jewel 176 A Replacement spare parts can oe ordered from your BuJova Materia! Distributor. 40 Setting St 207 dutch Wheel a w MM Selling Lever Screw liack Lever SprinE 209 211 Jr: 3 19 A ' ' ; 00 -'•- 1969 Fourth Bri.lee > -.::-;-.- :: - - / Ground 24 1 212 Plate 320 Casinc Spring Screw sn r 21^ Sjiccial Train 321 C«nl« Swwnd Screw, Ground Pln'r. ScTRW llrakp Sprinc Screw I Pillar Wale J Hack Lever Assembly —***' 1$^* Indo FirtRcr Assembly -'jmponenl Coii Assembly ~«JU 404 Pawl Fingiir Assembly "13 Train Bridee "* s Ho Id -down Screw. Lead Cot) Si rap Sen- Assembly S s 304 Cell Strap Cell Coil Lead Sund-Oil v 8 60SB Kourth Bridge S.«w Coil Lead Sland-Off BosninR * Tuning Fork Assembly V Volte Screw Ml 814 A B10 Coll Strap Stand-OS Tube IMPORTANT: S« sort lo indicate model S J number engraved an aovemeat when ordering replacem ent parts. 41 -- Part III Repair of Date Mechanism in Model 218D All information and instructions contained in Parts arc also applicable to the Model 21BD 1 ACCUTRON and II manual of this (Date Model), with the following excepti unit. IMai!:. Tor disassembling, lubricating, are given and ro-nnsembling the date mechanism Ihe .icciinpanyinj! illustrations. For in all other detail-, concerning service und repair instructions for Ihu basic Series 218 ment, refer The parts used .ire in to l*ari lint included When Model Section list lists the replacement parts which are does not repeat replacement purls Haste. Parts List in Part thai II ordering replacement parts, be --urn to indicate that the ports are far 2181). Pot example, 208. write the Pari 42 this Model only. The in tin- move- H. contained in the Dale ACCUTRON Number if you are ordering a new clutch wheel, as follows: 218D208. Pari No. MAY 24 DIAl IS WASHCR HOUR WHEEL Removing hands, hour wheel ASSEMBLY a. I'ull dial, slem out (setting and position). b. Remove hands. c. Remove dial d- Remove hour wheel wilh dial [2 screws). washer. n* a IMPORTANT: Be rare lo indicat e awle) number *ngnv*d on movement when ordering nplacenivni pvU •13 MAY - date trip sprwg t :-"[ :;-::-: > 'OWE INDICATOR ,*?*• i >s, DATE INDICATOR TRIP ARM -DATE TRIP WHEEL ASSEMBLY DATE INDICATOR DETENT- DATE CORRECTOR DATE INDICATOR DETENT SPRING' DATE CORRECTOR DETENT zr.- • STEM Fig- 4-i . Date Mechanism Disassembly r a. Remove dale spring by collapsing open end sufficiently trip arm until loop end is then be withdrawn from date bridge. rece«8 b. nhovr trip Remove date bridge Caution: with care Lift clear of its tO slide into recess. Spring may screws) (3 to avoid loss of date Indicator delenl spring c Remove date indicator detent spring, date indicator detent and date Indicator. arm and date d. Remove date e. Remove stem r Remove date corrector detent trip (See Procedure trip I, wheel assembly. page 8], and date corrector. screw] \i Date Mechanism Lubrication and Reassembly av Replace date corrector doteal b. Lubricate and rephnr dale (i screw). nrreclnr with stem and • Rcansembly and Lubrication. Procedure c Lubricate date trip and date indicator d. Oil dale trip a. arm 1, page wheel pivnl "''and replace dale trip pin ' arm Use l).tJse dutch wheel. (Soo HZ.) Irip wheel assembly lubricant spaiine.ly. 3 lubricant sparingly Replace date indicator, date Indicator dataal and data indicator detent spring t. Replace date bridge Note: (3 screws). Make certain dale trip arm is nnt trapped between pillar plate and date bridge before tightening screws. g- h. Apply a small amount of lubricant which engages date trip arm. Use Replace date trip '•: In lower end of dale trip spring lubricant sparingly. spring by collapsing open end sufficiently to permit above date trip arm. then slide loop end making certain that upper end nf spring snaps into cutout. insertion into date bridge recess into its recess, i. Lubricate date indicator trip Muebius IMPORTANT . 5- s : OL 207 - Special arm '!..'. Use lubricant sparingly. Lubricant with Molybdenum Disulfide para 45 . 4 = ;• Replacing hour wheel, and hands. dial, a. Replace hour wheel and dial wnsher. b. Replace dial c Pull DIAL [2 WASHER screws). BOURWhm stem out (setting position), ad- ASSEMBLY vancer dial train slowly forward until dale indicator jumps to the next date. cL Replace hands exactly NOTE: It is necessary 12 o'clock. at lo support the center second upper cap jewel on a proper fitting staking set stump in a when replacing center-second hand. e. f. Perform hack mechanism adjustment, page 20. Perform index mechanism adjustment. pages!5-18. Fig. 43 46 u'. All other parts I same as basic series 218) cT ^ c--ic*~» <P 2UB clutch 9 wh<d X 20 V\ ^&&8Je5^ :I0S Dale Bridge Screw -71; Data linlii.ii.il |S| ( .-.ilv Ih.n ^[>rriur»«nJ Crown location! . t).Jr Corrector Dclcul Scwrw ll Cciilur Whoul Aunpiiiljly -• 4 569 Dnlr flHM Minute ( Wli-.-l Aa-.-irihU • I ).»", Li" / / "<K1 Dii«hTn[i 582 II. it.. B0fl Qah 'indie Arm y i'..|iS|irlt>K HourwhMl Amiably x, I .. 9 .v ImlicaiorDatent f »* o to* ll.ff- Indicator DetaolSpniw X 709 i Dale Trip Wfcod \--'-nnlily IMPORTANT: Be --tirt Ii» indiaU model cumber tfnjrnved on Pillar J'lati; movement when ordering rcplacemcnl parts- 47 &* • Index Dial Removing, Basic 218 21 Removing, model 218D 43 Adjustment, indexing mechanism 15 Replacing, Basic 218 38 Replacing, model 218D 46 Disassembly 21-29 Disassembly, Date mechanism 45 Casing spring E Removing 22 Replacing 39 Rlcctronic circuit, testing 19 Case, closing 8 opening 3 Center-second brake Fourth bridge Removing 29 Removing 28 Replacing 33 Replacing 32 Center wheel assembly Removing 28 Replacing 33 Circuit, testing G Ground plate Removing 29 19 Cleaning 3D Replacing 32 Cleaning equipment 11 Clutch lever Removing 27 H Hack lever Removing 26 Replacing 34 Replacing 35 Clutch wheel Removing 29 Replacing 32 Hack mechanism Inspection and adjustment 20 Coil and tuning fork assemblies Removing 25 Hands 14 Replacing 36 Removing, Basic 218 21 Removing, model 21 8D 43 Replacing, Basic 218 38 Replacing, model 218D 46 Coil assembly, identifying defective 20 Collet adjusting tool 11 I D Removing, Basic 218 21 Removing, model 218D 43 Date mechanism Disassembly 45 Lubrication 45 Reassembly 45 Replacing, Basic 218 38 Replacing, model 21 8D 46 Date mechanism, repair of 42-46 Diagnostic chart 12-13 48 lour wheel 1 Index and pawl Bnger Disengaging 23 Index jewel 16,17 ... Index Index wheel 14.30.31 Indexing mechanism 14. 15-18 Service kit 9-11 12-13 Servicing chart Locking-ring wrench Lubrication Selling lever 1 Removing 29 31 14, Replacing 32 Dale mechanism 45 Selling wheel M Removing 27 Replacing 34 Magnetism 14 Microscope 2, Spedal 14 point!. 14 Special tools and Minute wheel Removing 27 Replacing 34 equipment 9 11 Stem M Removing 29 Replacing 32 Mod*l21BD Movement All-Af, Removing Tnim case Replacing in Site:.;. limil'TU 17 7 case H Mnvirmirnl holder 10 T Test set 9.10 Tool, for cleaning index wheel Paris list Basic 218 40.41 Train bridge and Iraiii wheels Removing 24 Replacing 57 Model 2180 47 Tram, checking Pawl bridge for freedom Removing 20 Trouble symptoms 12-13 Replacing 35 Tuning fork and Pawl jewel Power cell 16. coil 20 assemblies Removing 25 18 Replacing 36 Removing 22 Replacing 4.39 Testing 19 u Ultrasonic cleaning 11.30 w Rate recorder 11 WATCHMASTER products Reassembly 32-39 Reassembly. Oate mechanism 45 Y Regulation 5.6 Regulation following repair 39 Yoke Removing 27 Regulators 5 Replacing 34 11 31 I I I mthiio IB u. I. ".