Download Craftsman 137.212060 Operator`s manual
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Operator's Manual 15Amp 3 HP (Max. Developed) 12" Blade 4200 R.P.M. SLIDING COMPOUND MITER SAW With Laser Model 137.212060 e CAUTION: e Safety Instructions Installation Before using this Sliding Miter Saw, read this manual and follow e e Operation Maintenance all its Safety Rules and e Parts List Operating Instructions Customer Help Line 1-800-843-1682 Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craltsman Pan No.:137212060001 SECTION PAGE Warranty ........................................ Product Specifications ....................... Power Tool Safety ............................ Compound Miter Saw Safety ............... Electrical Requirements and Safety ...... Accessories and Attachments .............. SECTION 2 2 3 4 4-5 6 Tools Needed For Assembly ................ Carton Contents .............................. PAGE Know Your Sliding Miter Saw .............. 8 Glossary of Terms ............................ 9 Assembly ...................................... 10 Adjustments .................................... 11 Operation ....................................... 17 Maintenance ................................... 26 6 7 TroubleshooIJng Guide ....................... 27 Parts List ......................................... 28 FULL ON E YEAR WARRANTY If this tool fails due to a defect in material or workmanship within one year of date of purchase, Sears will at its option repair or replace it free of charge. Return this tool to a Sears This warranty state to state. gives you Sears, Service specific Roebuck Center legal and for repair, rights, Co., and Dept. or to place of purchase you may also 817 WA, have Hoffman for replacement. other Estates, rights which may ,vary from IL 60179 Some dust created I_y power sanding, sawing, grinding, drilling and other construction activities contains chemicals known (to the State of California) to cause cancer, birl_ defects or other reproductive harm. Some examples of these chemicals are: Lead from lead-based paints • Crystalline silica from bricks, cement and other masonry products • Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your e:_posure to these chemicals, work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles. MOTOR Power Source..................... Horsepower........................ Speed................................. Brake ................................. D_bte Insulated.................... lvlotorArbor Shaft Size ......... MITER 120 VAC, 60HZ, 15Amp 3PP (Max. Developed) 4200 I_M ('Noload) Electric Yes 5_" SAW Cutting Capacity: Crosscut .............................. 4" x 12-1/#' Mter 45°R,&L ;.60°F_.......... 4"× 6-1/4"R&L;4" × 8-3/4"R Bevel45° R & L ...................... 2-1/2"×12-1/4"LI 1-3/4"x12-I/4" R 45°tvlter and45°BeveiR&L ... 2-1/2" × 8-3/4" 60°Mter and45°BeveiR ........ 3/4" x 6.-1/4" BLADE SIZE Diameter.............................. Arbor size ............................ Rotating Table: Diameter.............................. 12" 1" v/ a 5/8" reducer Mter Detent Stops.................. 13-W16" 0, 15, 22.5, 31.6, 45 ° RL&L. 60°R Bevel Positiv_ Stops............... Base Dimensions................... 0, 33.9, 45° R& L 23"x 16-3/4" Extension Tak)le.................... Yes 66 Lbs NetWeight ........................... To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way. Before using your tool, it is criticai that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the tool. GENERAL SAFETY INSTRUCTIONS BEFORE USING THE SLIDING MITER SAW Safety is a combination of commonsense, staying alert and knowing how to use your sliding miter saw. To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following. 1. READ and become farniliarwith the entire Operators Manual. LEARN the tool's application, limitations and possible hazards. 2. 14.SECURE WORK. Use clamps or avise to hold work when practical. It's safer t_an using your hand and it frees both hands to operate tool. 15.DISCONNECT TOOLS before the servicing, and when changing accessories such as blades, bits and cutters. 16.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF position before plugging the tool in. KEEP GUARDS IN PLACE and in working order. 3. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjustingwrenches are removed from the tool before turning ON. 4. 13.WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 5. DON'T USE IN DANGEROUS ENVIRONMENTS, Don't use power tools in damp locations, or expose them to rain or snow. Keep work area well lighted. 6. KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from work area. 7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 8. DON'T FORCE THE TOOL. Itwill do the job better and safer at the rate for which it was designed. 9. USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed. 10. USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat. The table on page 5 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. 11 .WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair, 12.ALWAYS WEAR EYE PROTECTION. Any power tool can throw foreign objects into the eyes and could cause permanent eye damage.ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety standard Z87.1 Everyday eyeglasses have only impact-resistance lenses. TheyARE NOT safety glasses, Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with,Z_lSI Z87.1 could seriously injure you when they break. 17.USE RECOMMENDED ACCESSORIES. Consult this Operators Manual for recommended accessories. The use of improperaccessories may cause risk of injury to yourself or others. 18.NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 19.CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or otherpartthat is damaged should be carefullychecked to determinethat itwill operate properlyand perform its intendedfunction check for alignmentof moving parts, bindingof moving parts, breakageof parts,mounting, and any other conditionsthat may affect itsoperation.A guard or other partthat is damaged shouldbe properly repaired or replaced. 20.NEVER LEAVE THE TOOL RUNNING UNATTENED. TURN THE POWER "OFF". Don't walk away from a running tool untilthe blade comes to a complete stop & unplug the unit. 21 .DON'T OVERREACH. balance at all times. Keep proper footing and 22.MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 23.WARNING: Dust generated from certain materials can be hazardous to your health. Always operate s_rw in well-ventilated area and provide for proper dust removal. 24.1MPORTAN'F: After completing a cut, release the power switch and wait for the blade to stop before returning the saw to the raised position. Laser is acSvated when blade is rotating. Do not stare into beam or view directly with optical instruments. Do not remove the warning label affixed to the blade guard. Avoid direct eye contact with light source. i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_ SPECIFICSAFETY INSTRUCTIONS FOR 18. NEVER reach around the saw blade. THIS SLIDING MITER SAW 19.MAKE SURE the blade is not contacting the workpiece before the switch is turned ON. The right side sliding fence must be removed when making any right bevel angle cuts greater than 35 ° in combination with any right hand miter angle. This fence must also be removed whenever a 45 _'bevel angle is desired with a miter angle greater than 22.5 °. 20.IMPORTANT: After completing the cut, release the power switch and wait for the blade to stop before returning the saw to the raised position. 21.MAKE SURE the blade has come to a complete stop before removing or securing the workpiece, changing the workpiece angle, or changing the angle of the blade. 1. USE ONLY CROSS-CUTTING SAW BLADES. When using carbide tipped blades, make sure they have a nega_ve hook angle. IMPORTANT: DO NOT USE THIN KERF BLADES- they can deflect and contact guard and can cause possible injuryto the operator. 22.NEVER cut metals or masonry products with this tool. This miter saw is designed for use on wood and wood-like products. 2. DO NOT operate the miter saw until it is completely assembled and installed according to these instructions. 23.NEVER cut small pieces. If the workpiece being cut would cause your hand or fingers to be within 8-3/4" inches of the saw blade the workpiece is too small. 3. IF YOU ARE NOT thoroughly familiar with the operation of miter saws, seek guidance from your supervisor, instructor, or other qualified person. 24.PROVIDE adequate support to the sides of the saw table for long work pieces. 25.NEVER use the miter saw in an area with flammable liquids or gases, 4. ALWAYS hold the work firmly against the fence and table. DO NOT perform any operation free hand (use clamp wherever possible). 26.NEVER use solvents to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. 5. KEEP HANDS out of the path of the saw blade. If the workpiece you are cut_ng would cause your hands to be within 8-3/4" inches of the saw blade, the workpiece should be clamped in place before making the cut. 27.SHUT OFF the power before servicing or adjusting the tool. 6. BE SURE the blade is sharp, runs freely, and is free of vibration. 28.DISCONNECT the saw from the power source and clean the machine when finished using. 7. ALLOW the motor to come up to full speed before starting a cut. 29.MAKE SURE the work area is clean before leaving the machine. 8. KEEP THE MOTORAIR chips or dust. 30.SHOULD any part of your miter saw be missing, damaged, or fail in any way, or any electrical component fail to perform properly, shut off the switch and remove the plug from the power supply outlet. Replace missing, damaged, or failed parts before resuming operation. SLOTS CLEAN and free of 9. ALWAYS MAKE SURE all handles are tight and locked in position before cutting. Lock the quick cam miter lock for every cut even if the table is positioned in one of the positive stops. 10.BE SURE both the blade and the collars are clean and the arbor bolt is securely tightened. 11. USE only blade collars specified ELECTRICAL for your saw. POWER 12. NEVER use blades larger or smaller in diameter than 12-inches. t5. ALIi_AYS check the blade for cracks or damage before operation. Replace a cracked or damaged blade immediately. NEVER use blades recommended less than 4200 RPM REQUIREMENTS MOTOR SPECIFICATIONS The AC motor used in this saw is a universal, nonreversible type. See "MOTOR" in the "PRODUCT SPECIFICATIONS" section on page 2. 13. NEVER apply lubricants to the blade when it is running. t4. SUPPLYAND To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Your saw is wired at the factory for 120V operation. Connect to a 120V, 15 Amp circuit and use a 15 amp. time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced immediately. for operation at 16. USE the blade guards at all times. 17. ALWAYS keep the blade guards in place. 4 DOUBLE INSULATED The power tool is double insulated to provide a double thickness of insulation between you and tool's electrical system. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. 4. FUSES may "blow" or circuit breakers may trip frequently if: a. MOTOR is overloaded - overloading can occur if you feed too rapidly or make too many start/stops in a short time. b. LINE VOLTAGE is more than 10% above or below Replacement parts - When servicing use only identical replacement parts. Polarized plugs - This saw has a plug that looks like bhe one shown below: the nameplate voltage rating. For heawt loads, the voltage at motor terminals must equal the voltage specified on the nameplate. c. IMPROPER or dull saw blades are used. 5. Most motor troubles may be traced to loose or incorrect connections, overload, low voltage or inadequate power supply wiring. Always check the connections, the load and supply circuit if the motor doesn't run well. Check minimum gauge for the length of cord you are using on the chart below. GUIDELINES To reduce the risk of electrical shock, this saw has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. Double insulation does not take the place of normal safety precautions when operating this tool. To avoid electrocution: 1. Use only identical replacement parts when servicing a tool with double insulation. Servicing should be performed by a qualified technician. 2. Do not use power tools in wet or damp locations or expose them to rain or snow. This tool is intended for indoor use only. MOTOR SAFETY PROTECTION IMPORTANT: To avoid motor damage, the motor should be blown out or vacuumed frequently to keep sawdust from interfering with the motor ventilation. 1. CONNECT this saw to a 120V, 15 amp. circuit with a 15 amp. time delay fuse or circuit breaker. Using the wrong size fuse can damage the motor. 2. If the motor won't start, release the trigger switch immediately. UNPLUG THE S/_v_. Check the saw blade to make sure it turns freely. If the blade is free, tryto start the saw again. If the motor still does not start, refer to the "TROUBLESHOOTING GUIDE" 3. IF the tool suddenly stalls while cutting wood, release the trigger switch, unplug the tool, and free the blade from the wood. The saw may now be started and the cut finished. FOR EXTENSION CORDS Use a proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and cause overheating. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas. Use a separate electrical circuit for your tools. This circuit must not be less than # 12 wire and should be protected with a 15 Amp time delay fuse. Before connecting the tool to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate, running at a lower voltage will damage the motor. (When using 120 volts only) Ampere Rating if]ore th_n not Total length of cord in feet 25' 50' 100' 150' 6 18 16 16 14 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 3 mofe thZ_R notrecommended CAUTION: In all cases make certain the receptacle in question is properly grounded. If you are not sure have a certified electrician, check the receptacle. RECOM MENDED ACCESSORIES • • • Use only accessories recommended for this miter saw. Follow instructions that accompany accessories. Use of improper accessories may cause hazards. The use of any cutting tool except 12 inch saw blades that meet the requirements under recommended accessories is prohibited. Do not use accessories such as shaper cutters or dado sets. Ferrous metal cutting, the use of abrasive wheels and the cutting of masonry products are prohibited. Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. ACCESSORIES Visit your Sears Hardware Depar_nent or see the Sears Power and Hand Tool Catalog to purchase recommended accessories for this power tool. To avoid the risk of personal injury, do not modify this power tool or use accessories not recommended by Sears. Read warnings and conditions on your carbide tipped saw blade. Do not operate the saw without the proper saw blade guard in place. Carbide is avery hard but brittle material. Care should be taken while mounting, using, and storing carbide tipped blades to prevent accidental damage. Slight shocks, such as striking the tip while handling, can seriously damage the blade. Foreign objects in the workpiece, such as wire or nails, can also cause tips to crack or break off. Before using, always visually examine the blade and tips for bent teeth, cracks, breakage, missing or loose tips, or other damage. Do not use if damage is suspected. Failure to heed to these safety instructions and warnings can result in serious bodily injury. UNPACKING YOUR SLIDING MITER SAW To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. This cord must remain unplugged whenever you are working on the saw. ]. Remove the miter saw from the carton. IMPORTANT: Do not lift the miter saw by the switch handle or miter table handle. It may cause misalignment. Lift the machine by the built in carry handles. 2. 3, Separate all parts from the packing material. Check each one with the illustration to make certain all items are accounted packing material. for, before discarding any If any part is missing or damaged, do not attempt to assemble the miter saw, or plug in the power cord until the missing or damaged part is correctly replaced. To avoid electric shock, use only identical replacement parts when servicing double insulated tools. Place the saw on a secure stationary work surface. Blade Wrench Dust Bag Power Cord _orage Mounting Hardware Power Cord Storage Clips Hold-down Clamp Hold -down Clamp Lock Knob Miter Saw Clip Carry Handle Upper Blade Guard Handle Locking Lever Motor Cutting Head Handle Saw Blade ON / OFF Trigger Switch Bevel Scale Lower Blade Guard Hold Down Clamp Sliding Fence Base Miter Lock Handle Left Extension Table Turntable f Bevel Lock Handle Mounting Holes Slide Carriage Slide Carriage Lock Handle Belt cover Right Extension Table Quick-Cam Miter Table Lock Table insert CRAFTSMAN SAW TERMS SLIDING COMPOUND MITER ARBOR LOCK - Allows the user to keep the blade from rotating while tightening or loosening the arbor Ioct_ng bolt during blade replacement or removal. BASE - Supports the table, holds accessories for workbench or leg set mounting. BEVEL LOCKING HANDLE - and allows Locks the miter WRENCH STORAGE - Convenient misplacing the blade wrench. BEVEL SCALE - To measure blade 0° to 45 ° left and right. PLATE SCREW WOODWORKING ARBOR- TABLE - Extends the width of the work table for support while cutting long work pieces. Each extension table incorporates a stop lever for repetitive cuts. FENCE - Helps to keep the workpiece from moving when sawing. Scaled to assistwithaccurate cuing. RETRACTABLE LOWER BLADE GUARD - Helps protect your hands from the blade in the raised position, it retracts as the blade is lowered. MITER HANDLE - Used to rotate the saw to the right or left cuttingposition. MITER SCALE - Measures the miter angle of the saw blade. Positive stop index points have been provided at 0's, 15 °, 22.5 °, 31.6 _'and 45 ° right and left, and 60 ° right. SPRING LOCK - Used in combination with the miter handle, it locks the miter saw at a preset positive stop for the desired miter angle. MOUNTING surface. HOLES to prevent TERMS - Loosen this screw and rotate DUST CHUTE - Exhausts debris away from the user. MITER storage the bevel angle of the saw the plate for access to the blade arbor Iocl_ng bolt. EXTENSION WARNING LABELS - Read and understand for your own safety. Always make certain these are in place & legible. saw at a desired bevel angle. COVER SWITCH HANDLE - The cutting head handle contains the 1rigger switch and a safety lock-off slide switch. The blade is lowered into the workpiece by pushing down on the handle. The saw will return to its upright position when the handle is released. - To mount the miter saw to a stable ON/OFF TRIGGER SWITCH - To prevent the trigger from being accidentally engaged, a lock-off slide switch is provided. To start the tool, push the lock-off slide switch forward and squeeze the trigger. Release the trigger to stop the miter saw. STOP LATCH - Locks the miter saw in the lowered position for compact storage and transportation. The shaft on which a blade is mounted. BEVEL CUT - An angle cut made through workpiece. COMPOUND CROSS CUTworkpiece. CUT -A simultaneous the face of the bevel and miter cut. A cut made across the width or grain of the FREEHAND - Performing a cut without using a fence (guide), hold down or other proper device to prevent the w_rkpiece from twisting during the cutting operation. GUM-A sticky sap from wood products. HEEL - Misalignment of the blade. KERF - The amount of material removed by blade cut. MITER CUT- An angle cut made across the width or grain of the workpiece. RESIN -A sticky sap that has hardened. REVOLUTIONS PER MINUTE (RPM) - The number of turns completed by a spinningobject in one minute. SAW BLADE PATH - The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece which will be cut. SET - The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set. WORKPIECE - The item being cut. The surfaces of a workpiece are commonly referred to as faces, ends, and edges. ASSEM BLY INSTRUCTIONS Fig. B To avoid injury, do not connect this miter saw to the power source until it is completely assembled and adjusted, and you have read and understood this Operators Manual. UNLOCKING THE SLIDE CARRIAGE (Fig, A) Afl_r removing the saw from the carton, loosen the slide carriage lock knob. When transporting or storing the miter saw, the slide carriage should always be locked in position. The carriage lock handle (1) is located on the right side of the slide carriage. 4 / Fig. A INSTALLING THE DUST BAG (Fig. C) 1. To install the dust bag (1), squeeze the metal collar wings (2) and place the dust bag neck opening around the exhaust port (3), and release the metal collar wings. Fig. C \ LOCK THE CUTTING \ HEAD (Fig. B) To avoid injury and damage to the saw, transport or store the miter saw with the cutting head in the down position. NEVER use the lock pin to hold the cutting head in a down position for cutting operations. To unlock the cutting head from the collapsed position: 1. Push down slightly on the cutting head (2). 2. Pull outthelockpin (3). 3. Allow the cutting head to rise to the uppermost position. When transporting or storing the miter saw, the cutting head should always be locked in the down position: 1. Push the cutting head (2) down to the collapsed position. 2. Push the lock pin (3) into the locking hole (4). IMPORTANT: To avoid damage, never carry the miter saw by the switch handle, the cutting arm, or the miter table handle. ALWAYS use the designated carrying handles located on the top of the machine. INSTALLING THE SAFETY HOLD-DOWN CLAMP (Fig. D) 1. Insert one safety hold-down clamp lock knob (1) into the rear of the base of the machine for each side. 2. Place the Safety hold-down Clamp (2) into the mounting hole. Fig. D POWER CORD BRACKETS (Fig. E) For convenience and to prevent damage to the power cord when the miter saw is not in use or is in • transportation, the slide carriage has two brackets on the rear for cord storage. To assembly these brackets: 1. 1. Attach each power cord bracket (2) to the rear of slide-bar seat with one mounting screw (1), 2. Fig. E 3. Do not start the sliding compound miter saw without checking for interference between the blade and table insert. Damage could result to the blade, table insert or turntable if blade strike occurs during the cutting operation. To remove, loosen and remove the six screws (1) on the table insert (2) with a screwdriver and remove the insert. To install, reposition the table insert, install the six screws and tighten. Check for blade clearance by moving the slide carriage through the full motion of the blade in the table slot. Fig. H mi S,_IN BLADE WRENCH (Fig. F) For convenient storage and prevention of loss, there is a slot (1) located atthe left rear foot of the base for storing the blade wrench (2). 2 MOUNTING THE MITER S/_f (Fig. I,J) Fig. F To avoid injury disconnect the plug from the power source before performing any adjustments or repair. NOTE: Your miter saw was adjusted at the factory. However, during shipment slight misalignment may have occurred. Check the following settings and adjust if necessary prior to using this miter saw. REMOVINGAND INSTALLING THE TABLE INSERT (Fig. H) To avoid injury form unexpected saw movement: • Disconnect the power cord from the outlet, and lock the cutting head in the lower position using the lock pin. ° Lockthe slide carriage in place in place by tightening the slide carriage lock knob. ° To avoid back injury, lift the saw by using the designated carrying handles located on the top of the machine. Bend with your knees, not your back. • Never carry the miter saw by the power cord or by the switch handle. Carrying the tool by the power cord could cause damage to the insulation or the wire connections resulting in elecb'ic shock or fire. • To avoid injury from flying debris, do not allow visitors to stand near the saw during all cuing operations. Mounting instructions 1. For stationary use, place the saw in the desired location, directly on a workbench where there is room for handling and proper support of the workpiece. The base of the saw has four mounting holes. Bolt the base of the miter saw (1) to the work surface (5), using the fastening method as shctwn in To avoid injury: • Always unplug the saw to avoid accidental starting. Remove all small pieces of material from the table cavity before performing any cuts. The table insert may be removed for this purpose, but always reattach the table insert prior to performing a cutting operation. ]:t 5. Rotate the cover plate (3) to expose the arbor bolt Fig. I 1. 2. 4. 5. 7. 9. Miter saw base Hex head bolt Rubber washer Flat washer Workbench Flat washer Lock"washer Hex nut Jam nut (4). 6. Place the blade end wrench over the arbor bolt. S ._ I I I I Fig. K Ii NOTE: Mounting hardware is not included with this tool. Bolts nuts, washers, & screws must be purchased separately. 1. 1 2 For portable use, place the saw on a 3/4" thick piece of plywood. Bolt the base of the miter saw securely to the plywood using the mounting holes on the base. Use C-clamps to clamp this mounting board to a stable work surface at the worksite. (Fig, /* / / J) 7. Locate the arbor lock (5) on the motor, below the belt cover. (Fig. L) 8. Press the arbor lock, holding it in firmly while turning the blade clockwise. The arbor lock will then engage and lock the arbor. Continue to hold the arbor lock, while turning the vcrench clockwise to loosen the arbor bolt. Fig. J i REMOVING OR INSTALLING THE BLADE Only use a 12-inch diameter blade. To avoid injury from an accidental start, make sure the switch is in the OFF position and plug is not connected to the power source outlet. REMOVING (Fig. K, L, lVl) 1. Unplug the saw from the outlet 2. Raise the miter saw to the upright position. 3. Raise the lower clear plastic blade guard (!) to the uppermost position. (Fig, K) 4. While holding the lower blade guard, loosen the cover plate screw (2) with a Phillips screwdriver. 9. Remove the arbor bolt, the laser collar (6), and the blade (7). Do not remove the inner blade collar. (Fig. IV]) 10. Raise the lower clear plastic blade guard (1) to the upright position (Fig. K) to remove the blade. NOTE: Pay attention to the pieces removed, noting their position and direction they face. Wipe the blade collars clean of any sawdust before installing a new blade. Also, the 12" blade has a 1" arbor hole with a 5/8" reducer to mount onto the saw. Fig. M BEVEL STOP ADJUSTM (Fig. N, N-l, N-2, O) ENTS NOTE: To ensure accurate cuts, alignment should be checked and adjustments made prior to use. 0 ° Bevel adjustment (Fig N, N-2, O) 1, Loosen bevel lock handle (4- Fig. O) and tilt the cutting arm while pushing in the bevel detent pin (1 - Fig. N-21 in against the 0° bevel stop. Tighten the bevel lock handle. 2. 6 4 7 INSTALLING BLADE (Fig. K, L, M) Un-plug the miter saw before changing/installing the blade, 1. Install a 12" blade with a 5f8" arbor (or a 1" arbor with a 5/8" reducer) making sure the rotation arrow on the blade matches the clockwise rotation arrow on 3, Place a combination square on the miter table with the rule against the table and heel of the square against the saw blade. If the blade is not 0° to the miter table, loosen the four adjustment bolts (1 - Fig. N) at the rear of the unit with a 5 mm hex wrench. Unlock the bevel lock handle and adjust the cutting arm zero degrees to the table. Tighten the bevel lock handle and the four he× bolts after alignment is achieved. Fig. N the upper guard, and the blade teeth are pointing downward. 2. Place the laser collar (4) against the blade and on the arbor. Thread the arbor bolt (6) on the arbor. (Fig. M) in a counterclockwise direction. IMPORTANT: Make sure the flats of the blade collars are engaged with the fiats on the arbor shaft. Also, the flat-side of the laser collar must be placed against the blade. 3. Place the blade wrench on the arbor bolt. 4. Press the arbor lock (5t, holding it in firmly while turning the blade counterclockwise. When it engages, continue to press the arbor lock in, while tightening the arbor bolt securely, (Fig. L) 5. Rotate the cover plate (3) backto its original position until the slot in the cover plate engages with the cover plate screw (21. While holding the lower blade guard, tighten the screw with a Phillips screwdriver. (Fig. L) NOTE: The lower blade guard must be raised to the upright position to access the cover plate screw. 6. Lower the clear retractable blade guard (1) and verify the operation of the guard does not bind or stick. (Fig. K) Bevel Scale Indicators (Fig. N-l) 1. When the 0° bevel adjustment is complete, adjust both indicators (2) so the tip of the pointers align with the 0° line on the bevel scale (3) by loosening the pointer screw (11 using a screwdriver then retighten the screw after adjustment is complete. Fig. N-1 2 7 7. Be sure the arbor lock is released so the blade turns freely by spinning the blade until the arbor lock disengages, • Make sure the collars are clean and properly arranged. Lower the blade into the lower table and check for any contact with the base or the turn table by spinning the blade manually. • Make sure the collars are clean and properly arranged. Lover the blade into the lower table and check for any contact with the metal base or the turn table by spinning the blade manually. 3 6 5 NOTE: View from left front of machine 45 ° Left Bevel Positive Stop Adjustment (Fig. N-l, N-2, O) 1. Set the miter angle to zero degrees. Fully extend the sliding fence completely to the left then pull the bevel detent pin (1 - Fig. N-2 t toward the front of the machine, NOTE: When retracting the bevel 2. 3. 4. 5. 6. detent pin, it may be required to shift the miter saw upper arm assembly to the left/right. Loosen the bevel lock handle (4- Fig. O) and tilt the cutting arm completely to the left. Using a combination square, check to see if the blade is 45 ° to the table. To adjust, tilt the cutting arm to zero degrees, loosen the Iocknut (5) and turn the bolt (6) in or out accordingly. (Fig. N-l) Tiltthe cutting arm backto the left and recheck alignment. Repeat steps until the blade is 45 ° to the table. Once alignment is achieved, tighten the Iocknut (5) to secure the positive stop bolt. (Fig. N-l) 3. Using a combination square, check to see if the blade is 33.9 ° to the table. 4. To adjust, turn the screw in or out with a wrench (from the locations shown below) until the blade is 33.9 ° to the table. (Fig. N3) Repeat steps for the right bevel 33.9 ° bevel 5. adjustment. For }3.9_1_ b_,'elpc_itivestop adju_ment,insert wrench here Fig. N-3 Fig. N-2 For 33.9_ left beve! positive s_op adjL_trnent, insert _ranch here NOTE: View from rear of machine 6 MITERANGLE ADJUSTMENT (Fig. O) 5 NOTE: View from rear of machine 45 ° Right Bevel Positive Stop Adjustment (Fig. N-2, O) 1. Set the miter angle to zero degrees, Fully extend the sliding fence completely to the right then pull the bevel detent pin (1 - Fig. N-2) toward the front of the machine. NOTE: When re_acting the bevel detent pin, it may be required to shift the miter saw upper arm assembly to the left/right. 2. Loosen the bevel lock handle (4 - Fig. O) and tilt the cutting arm completely to the right. 3. Using a combination square, check to see if the blade is 45 ° to the table. 4. To adjust, tiltthe cutting arm to zero degrees, loosen the Iocknut (5) and turn the bolt (6) in or out accordingly, (Fig, N-2) 5. Tilt the cutting arm back to the right and recheck alignment. 6. Repeat steps until the blade is 45" to the table, Once alignment is achieved, tighten the Iocknut (5) to secure the positive stop bolt. (Fig, N-2) 33.9 ° Left & Right Bevel adjustment (Fig. N-3) 1. Set the miter angle to zero degrees. Fully extend both sliding fences. 2. Loosen the bevel lock handle and tilt cutting arm to the 33.9 ° left bevel positive stop by pushing in on the bevel detent pin toward the rear of the machine. The sliding compound miter saw scale can be easily read showing miter angles from 0° to 45 ° to the left, and 0 ° to 60 ° to the right. The most common angle cut setting slots have positive stops, permitting fast adjustments to the desired position. Follow the process below for quickest and most accurate adjustments. 1. Lift up on the miter quick lock to unlock the table. 2. Move the turntable while lifting up on the positive stop locking lever (1) to align the indicator (2) to the desired degree measurement. 4. Lock the table into position by pressing down on the miter quick lock. Fig. O 3 2 Miter Scale indicator (Fig. O) 1, Move the table to the 0 ° positive stop. 2. Loosen the screw (3) that holds the indicator with a screwdriver, 3, Adjust the indicator (21)to the 0 ° mark and retighten screw. To Square Blade to Fence (Fig. P): 1. Turn the upper arm assemblyto the 0 ° bevel position and lock in position. 2. Using a hex keywrench, loosen the four fence locking hex socket bolts (1) untilthe fence (2) is loose. 3. Lower the cutting head assembly and lock it in the down position with the stop pin. 4. Using a combination square (3), lay the heel of the square against the blade, and the rule against the fence (2) as shown. Check to see if the fence is 90 ° to the blade. 5. If an adjustment is necessary, shift the fence until it is square to the blade. _ghten the four fence locking bolts (1) once alignment is achieved. CAUTION: If the saw has not been used recently, recheck blade squareness to the fence and readjust if needed. 2. 3. 4. While holding the positive stop locking lever up (2), grasp the miter handle and move the miter table left or right to the desired angle. Release the positive stop locking lever.. Press down on the Miter Quick-Cam locking lever (3) until it locks the miter table in place. NOTE: The miter Quick-Cam locking lever should lock the table and prevent it from moving. If adjustment is needed, see next step. Quick-Cam Miter Table Lock Adjustment: (Fig. Q) 1. Press down and lock the Quick-cam the miter 2. 3. 4. To avoid injury: Form unexpected starting or electrical shock, do not plug the saw in. The power cord MUST remain unplugged when you are working on the saw. quick-cam table lock. Turn the stop nut (5) to the left as shown using a 13ram wrench to extend the locking arm against the base of the miter saw. Test the quick cam miter lock to verify it locks the table into position securely. Turn the lock nut (6) to the right as shown to lock the miter locking mechanism into place. Fig. Q Fig. P 5 4 1 2 Setting Cutting Depth (Fig. R) The depth of cut can be preset for even and repetitive shallow cuts. 1. 2. Positive Stop Miter Angle Adjustment: (Fig. Q) 1. Unlock the miter table by lifting up on the miter quick-cam table lock (3). 2. While raising the positive stop locking lever up (2), grasp the miter handle and rotate the miter table left or right to the desired angle. 3. Release the positive stop locking lever and set the miter at the desired angle making sure the lever snaps into place. NOTE: The lever will only lock into place at one of the ten positive stops. 4. Once angle is achieved, press down on the quick-cam miter table lock (3- Fig. (3). Quick-Cam Miter Table Lock Operation: (Fig. Q) If miter angles required are NOT one of the ten positive stops noted above, the mitertable can be locked at any angle between these positive stops I_y using the Miter Quick-Cam table lock. 1. Unlock the miter table by lifting up on the miter quick-cam table lock (3). 3. Adjustthe cutting head down until the teeth of the blade are at the desired depth of cut. While holding the upper arm in position, turn the stop knob (1) until it touches the stop plate (2). Recheck the blade depth by moving the cutting head front to back through the full motion of a typical cut along the conb'ol arm. Fig. R Maximum Cut'dng Depth (Fig. R) The maximum depth trawl of the cutting head was set at the factory, Check to see that the cutting head does not extend more than 1/4" belowthe table insert, and does not touch the control arm throat or any part of the base or table. If the maximum depth needs readjusting: 1. Loosen the bolts ofthe stop plate (2). 2. Move the cutting head down until the blade extends just 1/4" below the table insert. 3. Adjust the stop place to touch the bottom of the stop knob (1) when the stop knob is raised fully. 4. Recheck the blade depth by moving the cutting head fTont to back through the full motion of a cut along the control arm. If the blade touches the inside of the control arm, readjust the setting. THE LASER -TRAC_ Your tool is equipped with our latest innovation, the Laser -Trac _, a battery powered device using Class ]]_a laser beams, The laser beams will enable you to preview the miter blade pa_ on the workpiece to be cut before you begin your operation. Laser is activated when blade is rotating. Do not stare into beam or view directly with optical instruments. Do not remove the warning label affixed to the blade guard. Avoid direct eye contact with light source. NOTE - The red laser line will appear as a dotted line when the motor is activated and the blade assembly is in the uppermost position. This broken line will assist you in aligning the mark on your workpiece with the cutting path of the saw blade. As you lower the blade assembly, the retractable guard will lit_ and turn the broken line into a solid red laser line. Laser Warning label: Max output <5row DIODE LASER: 630-670nm, Complies with 21CFR 1040.10 and 1040. 11. OPERATION OF LASER With the blade assembly in the uppermost position: 1. Position your workpiece onto the miter saw. 2. Turn on the miter saw to activate the laser beam. 3. 4. 5. 6. Verify the laser beam is aligned with the mark on the workpiece (WARNING - Do not lower the blade assembly during the alignment process). If the mark on the workpiece is not aligned with the dotted laser line, tum off machine, wait for the blade to stop and reposition workpiece. Turn on the miter saw and verify alignment. Once alignment is achieved, secure workpiece with a clamping device and perform the cut. SAFETY INSTRUCTIONS OPERATION FOR BASIC SAW • BEFORE USING THE MITER SAW To avoid mistakes that could cause serious, permanent injury, do not plug the tool in until the following steps are completed: • Completely assemble and adjust the saw, following the instructions. (ASSEMBLY AND ADJUSTMENTS) • Learn the use and function of the ON/OFF switch, lock-off switch, upper and lower blade guards, stop latch, bevel lock handle, and cover plate screws. • Review and understand all safety instructions and operating procedures in this Operator's Manual. (SAFETY & OPERATIONS) • Review the MAINTENANCE and TROUBLI :SHOOTING GUIDE for your miter saw. • To avoid injury or possible death from electrical shock: Make sure your fingers do not touch the plug's metal prongs when plugging or unplugging your miter saw. (ELECTRICAL REQUIREMENTS AND SAFETY) • • USE ONLY RECOMMENDED ACCESSORIES • Consult the ACCESSORIES and ATTACHMENTS section of this Operators Manual for recommended accessories. Follow the insb'uctions that come with the accessory. The use of improper accessories may cause risk of injury to persons. • The right side sliding fence must be removed when making any right bevel angle cuts greater than 35 ° in combination with any right hand miter angle. This fence must also be removed whenever a 45 ° bevel angle is desired with a miter angle greater than 22.5 °. Laser is activated when blade is rotating. Do not stare into beam or view directly with optical instruments. Do not remove the warning label affixed to the blade guard. Avoid direct eye contact with light source. BEFORE EACH USE Inspect your saw. • Disconnect the miter saw. To avoid injury from accidental starting, unplugthe saw before any adjustments,includingset-up and blade changes. • Compare the direction of rotation arrow on the guardto the directionarrow on the blade. The blade teeth should alwayspoint downwardat the front of the saw. • Tighten the arbor holt. • Tighten the cover plate screw. • Check for damaged parts. Check for: • Alignment of moving parts • Damaged electric cords • Binding of moving parts • Mounting holes • Function of arm return spring and lower guard: Push the cutting arm all the way down, then let it rise until it stops. The lower guard should fully close. Follow instructions in TROUBLESHOOTING GUIDE for adjustment. • Other conditions that may affect the waythe miter saw works. Keep all guards in place, in working order and proper adjustment. If any part of this miter saw is missing, bent damaged or broken in any way, or any electrical parts don't work, turn the saw off and unplug it. Replace damaged, missing, or defective parts before using the saw again. Maintain tools with care. Keep the miter saw clean for best and safest performance. Follow ins_'uctions for lubricating. Don't put lubricants on the blade while it's spinning. Remove all adjusting wrenches from the tool before turning it on. Choose the correct 12 inches diameter blade for the material and the type of cut'dngyou plan to do. Do not use Thin Kerfblades. Make sure the blade is sharp, undamaged and properly aligned. With the saw unplugged, push the cutting arm all the way down. Manually spin the blade and check for clearance. Tilt the miter-head to a 45 ° bevel and repeat the test. • Make sure the blade and arbor collars are clean. • Make sure all clamps and locks are _ght and there is no excessive play in any parts. KEEP YOUR WORK AREA CLEAN Cluttered areas and benches invite accidents. To avoid burns or other fire damage, never use the miter saw near flammable liquids, vapors, or gases. • Plan ahead to protect your eyes, hands, face and ears. • Knowyour miter saw. Read and understand the Operator's Manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. To avoid injury from accidental contact with moving parts, don't do layout, assembly, or setup work on the miter saw. • Avoid accidental starting Make sure the switch is OFF before plugging the miter saw into a power outlet. PLANYOURWORK Use the right tool. Don't force a tool or attachment to do a job itwas not designed to do. Use a different tool for any workpiece that can't be held in a solidly braced, fixed position. CAUTION: This machine is NOT designed for cutting masonry, masonry products & ferrous metals (steel, iron, and iron-based metals.) Use this miter saw to cut only wood & wood-like products. Other material may shatter, bind the blade, or create other dangers. Remove all nails that may be in the workpiece to prevent sparking that could cause a fire. DRESS FOR,_FETY Any power tool can throw foreign objects into the eyes. This can result in permanent eye damage. Everyday eyeglasses have only impact resistant lenses and are not safety glasses. Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break. • Do not wear loose clothing, gloves, neckties or jewelry (rings, watches). They can get caught and draw you into moving parts. • Wear non-slip footwear. • l]e back long hair. • Roll long sleeves above the elbow. • Noise levels vary widely. To avoid possible hearing damage, wear ear plugs when using any miter s_rw. • For dusty operations, wear a dust mask along with safety goggles. INSPECT YOUR WORKPIECE Make sure there are no nails or foreign objects in the part of the workpiece being cut. Plan your work to avoid small pieces that may bind, or that are too small to clamp and get a solid grasp on. Plan the way you will grasp the workpiece from start to finish. Avoid awkward operations and hand positions. A sudden slip could cause your fingers or hand to move into the blade. • Make sure there are no gaps between the workpiece, fence and table that will let the workpiece shitt during the cut. • Keep the cut off piece free to move sideways after it is cut off. OthenMse, it could get wedged against the blade and thrown, possibly causing injury. Only the workpiece should be on the saw table. Secure work. Use clamps or a vise to help hold the work when it's prac_cal. • • USE EXTRA CAUTION WITH LARGE OR ODD SHAPED WORKPIECE8. • • • • • Use extra supports (tables, sawhorses, blocks, etc.) for workpieces large enough to tip. Never use another person as a substitute for a table extension, or as an additional support for a workpiece that is longer or wider than the basic miter saw table, or to help feed, support, or pull the workpiece. Do not use this saw to cut small pieces. If the workpiece being cut would cause your hand or fingers to be within 8-3/4" inches of the saw blade workpiece is too small. Keep hands and fingers out of the "no hands zone" area marked on the saws table. When cutting odd shaped workpieces, plan your work so it will not bind in the blade and cause possible injury. Molding, for example, must lie fiat or be held by a fixture or jig that will not let it move when cut. Properly support round material such as dowel rods, or tubing, which have atendencyto roll when cut, causing the blade to "bite". To avoid injury, follow all applicable safety instructions, when cutting non-ferrous metals: • Use only saw blades specifically recommended for non-ferrous metal cutting. • Do not cut metal workpieces that must be hand held. Clamp workpieces securely. • Cut non-ferrous metals only if you are under the supervision of an experienced person. WHEN SAW IS RUNNING DON'T OVER-REACH Keep good footing and balance. Keep your face and body to one side, out ofthe line of a possible kickback. NEVER stand in the line of the blade. Never cut freehand: • Brace your workpiece firmly against the fence and table stop so it will not rock or twist during the cut. • Make sure there is no debris between the workpiece and the table or fence. Don't allow familiarity from frequent use of your miter saw to result in a careless mistake. A careless fraction of a second is enough to cause a severe injury. Before cutting, if the saw makes an unfamiliar noise or vibrates, stop immediately. Turn the saw OFF. Unplug the saw. Do not restart until finding and correcting the problem. BODYAND HAND POSITION (Fig. S) Proper positioning of your body and hands when operating the miter saw will make cutting easier and safer. Never place hands near the cutting area. Place hands at least 8-3/4" away from the path of the blade. Hold workpiece firmly against the fence to prevent movement toward the blade. Keep hands in position until the trigger has been released and the blade has completely stopped. Before making a cut, with the power switch in the OFF position bring the saw blade dov_ to the workpiece to see the cutting path of the blade. * Keep children away. Keep all visitors a safe distance from the miter saw. Make sure bystanders are clear of the miter saw and workpiece. • Don't force the tool. It will do the job better and safer at its designed rate. Feed the saw into the workpiece slowly with a firm downward motion. 2. Pull the handle-locking latch (3) to the front of the saw and hold in position. Rotate the handle to the desired positive stop and release the handle locking latch. NOTE: After releasing the handle locking latch, rotate the handle left and right to make sure the latch engages into the positive locking position. Lock the handle locking lever (2) by pushing it IN toward the rear of the handle. 3. 4. Fig, T 2 Before freeing jammed material. • Turn switchOFF. • Unplug the miter saw, • Wait for all moving parts to stop. Alter finishing a cut. • Keep holding the power head down. • Release the switch, and wait for all moving parts to stop before moving your hands. • If the blade doesn't stop within 6 seconds, unplug the saw and follow the instructions in THE TROUBLESHOOTING GUIDE section for adjusting the blade brake before using the saw again. Fig. S SLIDING FENCE & REMOVE SLIDING FENCE (Fig. U) Sliding Fence The sliding fence must be extended to the left or right when making bevel cuts. The sliding fences note three bevel angles where the user must adjust the fences to match the degree of the bevel cut. Failure to extend the sliding fence will not allow enough space for the blade to pass through which could result in serious injury. At ex_eme miter or bevel angles the saw blade may also contact the fence. The right side sliding fence must be removed when making any right bevel angle cuts greater than 35 ° in combination with any right hand miter angle. This fence must also be removed whenever a 45 ° bevel angle is desired with a miter angle greater than 22.5 °. Unlock the fence cam locking lever (1) by pushing it toward the rear of the machine. E_end the fence (2) by sliding it out to match the degree of the bevel cut. Lock the fence cam locking lever by pushing it IN toward the fence. NOTE: When transporting the saw, always secure the sliding fence in the collapsed position (toward the saw blade). l, 2. /--,, l-< !_7%'1.t _)" _t .Y !., \_ , J 8-3/4" 8-3/4" TURNING THE SAW ON (Fig. "r) Depress the trigger switch (1) to turn on the miter saw. started. THREE POSITION ROTATING HANDLE (Fig. 1") The handle of the miter saw has been designed to rotate and lock at three different positive stops; 45 ° left, 0 °, and 45 ° right for operator convenience. To rotate the handle: 1. Unlock the handle locking lever (2) by pulling it toward the front of the machine. 1 2 Removing or Installing the Right Sliding Fence Removing (Fig. U-l) 1. Unlockthe fence cam-lockinglever by pushingit out towardthe rear of the machine. 2. Liftup on the slidingfence to remove it from the saw. Installing 1. Placethe slidingfence ontothe miter saw fence aligningthe nut (1) withthe slot (4). 2. To lock the slidingfence, pushthe cam-lockinglever in towardthe front of the machine. Fig. U-I 5. If the miter angle desired is NOT one of the ten positive stops noted above, simply lock the table at the desired angle by pressing down on the quick-cam miter table lock (2). Fig. W 4 3 SLIDING CARRIAGE SYSTEM (Fig. V) 1. For a chop cutting operations on small workpieces, slide the cutting head assembly completely tcrward the rear of the unit and tighten the carriage lock handle (1). 2. To cut wide boards up to 12-1/4", the carriage lock handle should be loosened to allow the cutting head to slide freely. Fig. V 1 2 To avoid injury from materials being thrown, always unplug the saw to avoid accidental starting, and remove small pieces of material from the table cavity. The table insert may be removed for this purpose, but always reattach the table insert prior to performing a cut'dng operation. MITER CUT (Fig. W) The sliding compound miter saw is equipped with ten positive miter stops (1) on the saw base. The locations are at0, 15, 22.5, 31.6 and45 degrees left and right, and 60 ° right. These locations represent the most common angles for cutting operation. To make a miter cut: 1. Unlock the miter table by liffing up on the miter quick-cam table lock (2). 2. While raising the positive stop locking lever up (3), grasp the miter handle (4) and rotate the miter table left or right to the desired angle. 3. Release the positive stop locking lever and set the miter at the desired angle making sure the lever snaps into place. NOTE: The lever will only lock into place at one of the ten positive stops. 4. Once the desired miter angle is achieved, press down on the quick cam miter table lock to secure the table into position. 2 BEVEL CUT (Fig. X_ The sliding fence must be extended to the left or right when making bevel cuts. The sliding fences note three bevel angles where the user must adjust the fences to match the degree of the bevel cut. Failure to extend the sliding fence will not allow enough space for the blade to pass through which could result in serious injury. At ex_eme miter or bevel angles the saw blade may also contact the fence. The right side sliding fence must be removed when making any right bevel angle cuts greater than 35 ° in combination with any right hand miter angle. This fence must also be removed whenever a45 ° bevel angle is desired with a miter angle greater than 22.5 _'. Tilt the cutting head to the desired angle as shown on the bevel scale. The blade can be positioned at any angle, from a 90 _'straight cut (0 °' on the scale) to a 45 ° left and right bevel. Tighten the lock handle (2) by pushing down to lock the cutting head in position. Bevel positive stops are provided at 0°, 33.9 ° and 45 ° . 2 NOTE: The saw comes with a 33.9° bevel detent pin for setting up crown molding cuts. 33.9 ° BEVEL DETENT PIN FOR CROWN MOULDINGS 6. (Fig. Y) NOTE: A bevel detent pin is incorporated into this machine for quick bevel adjustments when the desired bevel angle is 33.9 °. 1. Loosen the bevel lock handle and tilt cutting arm to the 33.9 ° left bevel positive stop by pulling out on the bevel detent pin to move the arm from the 0 ° on the bevel angle, then by pushing in on the bevel detent pin toward the rear of the machine and allowing the upper arm assembly to stop at the 33.9 ° When the cut is complete, release the switch and allow the blade to stop before raising the cutting head assembly. Fig. AA . 1\/ , ' . Fig. Y /_f__ J:'-=L. 4 SLIDE CUTTING (Fig, BB) COMPOUND CUT (Fig. Z) 1. Extendingthe fence by sliding it out to the required locationor remove the rightsliding fence if necessary. See "SLIDING FENCE or REMOVE SLIDING FENCE". 2. Set the desired bevel angle usingthe bevel lock handle (1). 3. Set the desired miter angle and lock intoposition.See "MITER CUT". ........... !s: 2 a NARROW BOARDS- 90 o CROSSCUT (FIG"AA) 1. 2. 3. 4. 5. UP TO 12-1/4" WIDE To avoid injury: • Never pullthe cuing head assembly and spinning blade toward you during the cut. The blade may try to climbup on the top ofthe workpiece,causingthe cuttingassembly and spinning blade to kick back, forcefully. The cutting head assemblyshouldbe drawnback completely then pushed forwardwhen sawing. Let the blade reach full speed before cutting. Thiswillhelp reducethe risk of athrown workpiece. • Extending the fence by sliding it out to the required location or remove the right sliding fence if necessaw. See "SLIDING FENCE or REMOVE SLIDING FENCE". Fig. Z CHOP CUTTING WIDE BOARDS For a chop cutting operations on small workpieces, slide _e cutting head assembly completely toward the rear of the unit and tighten the carriage lock handle (2). Position the cutting head to the 0° bevel position and lock the bevel lock handle. Position the table to the 0° miter angle and lock the quick cam miter table lock. Position the workpiece on the table and against the fence. Use a hold down clamp (5) attached to the base, whenever possible. Pull the trigger (6), turning on the saw. Lower the blade by pushing the handle (7) down into the workpiece with slow and even pressure. 2! TO SLIDE CUT WIDE BOARDS (FIG. BB) 1. Unlockthe carriage lock handle (1) and allow the cutting head assembly to move freely. 2. Set both the desired bevel angle and/or the miter angle and lock into position. 3. If bevel cutting, set both the left and right sliding fences (2) to their proper location, 4. Use a hold down clamp to secure the workpiece. 5. Grasp the saw handle (3) and pullthe carriage (4) forward until the center of the saw blade is over the 6. 7. 8. 9. front of the workpiece (5). Pull the trigger (6) to turn the saw on. When the saw reaches full speed, push the saw handle down, slowly, cutting through the leading edge of the workpiece. Slowly move the saw handle toward the fence, completing the cut. Release the trigger and allow the blade to stop spinning before allowing the cutting head to raise. 2. Fig. BB 3. 4. Lower the cutting head so the tip of the blade touches the top surface workpiece at the marked line. While holding the upper arm in position, turn the stop knob (2) until it touches the stop plate (1). Cut two parallel grooves as shown below. Fig. DD 6 2 3 1 4 5 "[i._ WORKPIECE CUTTING BOWED MATERIAL (Fig. CC) To avoid injury from materials being thrown, always unplug the saw to avoid accidental starting and remove small pieces of matedal from the table cavity. The table insertmay be removed for this purpose, but alwaysreattachtable insertpriorto performinga cutting operation. "TI_ SUPPORT & REPETITIVE Use a chisel to cutoutthemiddle CUTTING USING THE STOP PLATE (Fig. EE) Long pieces need extension table support, 1. Loosen the knob (1) then slide the extension table to desired position and tighten the knob. 2. The stop plate is designed for use during repetitive cutting. Only use one stop plate at a time. Loosen the locking bolt (2), rotate the stop plate (3) to vertical position, and retighten the locking bolt. Fig. EE 3 2 Before cutting a workpiece, check to make sure it isnot bowed. If it is bowed, the workpiece must be positioned and cut as illustrated. Do not position the workpiece incorrectly or try to cut the v_)rkpiece without the support of the fence. This will cause the blade to bind and could result in personal injury. Fig. CC ;;;7 ROUGH CUTTING A DADO (Fig. DD) 1. Mark lines identifying the width and depth of the desired cut on the workpiece and position on the table so the inside tip of the blade is positioned on the line. Use a hold down clamp to secure the workpiece. AUXlLARY WOOD FENCE (Fig, FF) Holes are provided in the saw fence to attach an au×iliary wood fence (this provides additional depth of cut). This fence should be constructed of straight auxiliary wood appro_mately 3/4 inch thick by 3 inches high by 20-1/2 inches long. Attach the wood fence securely and make a full depth cut to make a blade slot. Check for interference between the wood fence and the lower blade guard. Adjust if necessary'. When making multiple or repetitive cuts that result in cut-off pieces of one inch or less, it is possible for the saw blade to catch the cut-off piece and throw it out of the saw or into the blade guard and housing, possibly causing damage or injury. To minimize this an au_liary wood fence can be mounted to your saw. Fig. FF Bladeslot CUTTING CROWN MOLDING (Fig. JJ, KK) The right side sliding fence must be removed when making any right bevel angle cuts greater than 35 ° in combination wi_ any right hand miter angle. This fence must also be removed whenever a 45 ° bevel angle is desired with a miter angle greater than 22.5 °. Your compound miter saw is suited for the difficult task of cutting crown molding. To fit properly, crown molding must be compound-mitered with extreme accuracy. The two surfaces on a piece of crown molding that fit flat against the ceiling and w-all are at angles that, when added together, equal exactly 90 ° . Most crown molding has a top rear angle (the section that fits flat against the ceiling) of 52°and a bottom rear angle (the section that fits flat against the wall) of 38 °. CUTTING BASE MOLDING (Fig. II) Base moldings and many other moldings can be cut on a compound miter saw. The setup of the saw depends on molding characteristics and application, as shown. Perform practice cuts on scrap material to achieve best results: 1. Always make sure moldings rest firmly against fence and table. Use hold-down, crown molding vise or C-clamps, whenever possible, and place tape on the area being clamped to avoid marks. 2. Reduce splintering by taping the cut area prior to making the cut. Mark the cut line directly on the tape. 3. Splintering typically happens due to an incorrect blade application and thinness of the material. In order to accurately cut crown molding for a 90 ° inside or outside comer, lay the molding with its broad back surface flat on the saw table. When setting the bevel and miter angles for compound miters, remember that the settings are interdependent; changing one changes the other, as well. Also keep in mind that the angles from crown molding are very easy for these angles to shift slightly, all settings should be tested on scrap molding. Use crown molding vise, whenever possible, and place tape on the area being clamped to avoid marks. There is crown molding chart for your reference on page 25. Fig. JJ Fig. II L 8 e .................. Mite_ saw tab,_ Miler at O :j, b_vel I 1 _t 45 _" NOTE: Always perform a dry run cut so you can determine if the operation being attempted is possible before power is applied to the saw. I....................... /> .................... Fig. KK Fig. LL 9etii_g_ for standard _row_ mo_dir_g ying _ompou_d miter saw _ab_e Co¢t_po nd c,l_ c(wl Bevel/Miter Settings KEY BEMEL IvlrrlER SETTING SETTING IL 33.9° 31.6° Right IR 33.9_' 31.6° Left OL 33.9° 31.6° Left OR 33.9° 31.6° Rig_ f_at on t'_sold Ags TYPE OF CUT Jnsidecorner-Left side I. Positiontopof molting agairst fence. 2.1Vitertableset at RIGHT31.6_. 3. LEFT sideis finishedpiece, Inside corner-Right side 1.PosiHonbottomof molding againstfence. 2.rvltertableset at LEFT 31.6°. 3,LEFTside is finishedpiece, Outside corner-Let side t.Posi_onbottomof molding againstfence, 2.rvttertableset at LEFT 31.6°. &RIGHT side is finishedpiece, Outside corner-Right side 1,PosiUantopof molting against fence. 2.rvlter tableset at RIGHT3t .6°, &RIGHT side is finished piece. CHANGING THE BATTERIES (Fig. LL) • Unplug your saw. Failure to unplug your saw couldresult in accidental starting causing possible serious personal injury. 1. 2. Remove the laser guide from the saw. Loosen and remove the two screws, then remove the laser guide cover. 3. Remove the three batteries as arrow on Fig. LL and replace new batteries. 4. Replace the laser guide cover and two screws and tighten. Note: Replace the batteries with batteries that have a rating of 1.5 volts (Number LR44). When replacing the batteries, the battery cover should be thoroughly cleaned. Use a soft paintbrush or similar device, to remove all sawdust and debris. CHANGING THE BELT (Fig. KK) • Unplug your saw. 1. Loosen the bolts (1) and remove the belt cover. 2. Turn the screw (2) anti-clockwise with an Allen wrench to move the motor to forward. 3. Remove and replace the belt. 4. Turn the screw (2) clockwise with an Allen wrench to move the motor to rearvcard. Do not over tighten. 5, Replace the belt cover and tighten the bolts. Fig. KK Crown Molding Chart Compound Miter saw Miter and bevel Angle settings Wall to Crown MoldingAngle :...................... 52_8_Cro!i_'n 1N'Jdin_.... 45,;'45';' Cro,¢,trJ r',,4_,_dini ......... S_,es_i_w*, Mi!!iii _. ring BevelSetting AngleBetweenrvl=terSetirgBevelSetting NiterSetfir@ Be'_@ AngleBetv,_,een Mitet°o Walls Setting .............. 6i ...................... i293 ................. ii}08 ............ .......... 4_89................ 08 42,30 40,Kq 48,35 95,89 ",NoIIs 128 t957 2320 _S!@Ciii,'iM;i NiterSettitlg 2221 Bevel Setting 2070 121 t920 2283 2188 2038 t22 1884 2248 2140 2005 I23 I8 48 2209 2108 1972 70 41,32 40,20 45,28 35,40 124 I8.13 21,71 20.61 19.39 71 4079 3990 4475 35.15 i26 iK77 2i134 202i i9}06 ...................... 72.................... 4028 .............................. 3961 ............................. 4422...................... 3489........... [........................ i20................... ii:_2..................... 2o9_............................... :i9;8i......... [ i8:12 ...................... i3 ................ 74 ..................... 3913_.............. ............ 43:i8 ............. 39,25 39,00 4&18 34,3,8 t27 128 t705 167I 2059 2021 19:42 1903 1839 1806 i29 130 t31 132 i613i t602 I5.67 15,33 i9183 1948 1907 18,89 i81_4 1825 1786 17,48 iii2 3r: 17&_ 1705 16,71 183I 1709 lb_8-'_ ..... 1430 i765 i832 157O t383 1879 1656 78 38,24 3&3g 42i5 3&86 77 3774 3000 4184 3360 ...................... 7,8 ..................... 0724 _................................. 0,<7 76 .......................................... 41L:3......................... o303" s ......................................................... I33 1499 SO 36121 31113 40,i2 3218_ 135 i36 81 o5.7. 3581 39,62 ._,., 5o ..... I37 82 3513) %,@ 39113 32,25 I38 ..... 83 ....... 34183.................. 36}ii 3883............. 3i]08 138 .......................................................... 84 o486_ a ......... ;.............................. 358_...................... .............. 0814" .............................................. 3178 i@ s_ .... 88 3390 %1_S .... 3252 3i}8_ 3,453 ............. 89 ........... :s21Oi 3@2i 34}28 ............. SH 3i42 i3191 t330 12.96 i20 i7i7 1840 18.02 i5:64 894 1519 1401 i443 830 1502 1488 14.34 i,4100 ............... i_i..................... SS:X ...................... i_S_...................... iao8.................... qSS_ ....... I42 143 1197 1I 84 14 87 1448 'I 358 1331 13 31 1297 305? 144 t131 1409 1294 1262 30}29 ..... 14:_ 18.. is,1 i382 12.93. 25 1220 11,83 i2;_8 t59 8 51 1193 11,58 ................... 9i...................... 3iii ............. 33_3................ ......... 3_i9.................... 291i...... ............... i48............. I0.8i......................... i254 ....................... ii,{6 ................ ii24 ...... g,,, .0,7,_ 33,lg 34,,_ _9,42 t49 g,Sg 12,16 11,09 18,89 93 30.38 32.85 3386 291:13 ..................i58...................... 937...................1i77 ...................... 1073.................. 1055....... 9i 29.86 32.5i 33.i8 28.83 151 905 1138 1036 1020 ............... g_ ............ .....................92111....................... 92194.................... 2B_4 .......... 152 873 1099 1000 985 ...................... 98:............... .............. 2._ q_O .......... ................... 318,. _................... ............... 3_50J .......................... 28_4 9 ..... i53 814i 10180 963 950 ............... 07................. ......... .............. 3i48 ............. .......... 32103 .................. 27:94 ..... 154 8.09 i0:2I 9,279,15 :281_J , : _ _:,.. ,_ i5_ ilii 982 89i 880 98 311._ _,_ J.64 ...... t56 7,46 8,43 8.55 8,45 99 2774 3078 31'i3 27 3.4 .................... i_?.......................... ?ii_ .............................. 908.............................. 8i9 .................. 8i0 ........... 100 .7,.q 30,43 30,68 27,03 158 882 855 783 775 ...... 90 £ 3i 62 ...... n 33U6 ............. 3528 .......... 3000 ............... 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[email protected]................ i46 t47 1068 t0,34 828 747 740 .................... i02 ............................... 2050 ............................. 2073.................................. 2980.......................... 2G42........... i@ 820 786 7ii 105 ........... 103.................. 2809 ........................ 2938........................ 2938..................... 28:i2.... 104 2669 2902 2892 2581 105 _6;'_9" 2867 2848 2550 i06 S£}89 283i 2386 28i9 i0824i0 O g o 2Ksg 27i9 2.:,32 2293 2236 _.,,1/'_'s -, 21.79 ii5 2I;42 ................... 116.......................... 210,4 117 2067 118 2030 ii9 i._;'_3 _ '_' 2887 2851 20;i6 =.,78_ 25.42 : 25;0.5 [ 2468 _6.:,4 2592 25;@ _..,,O8's_ 24,66 23.93 2361 23;20 2,_,.78 _ 22.65 24;25 22;83 2i:68.................. 23;84 ........22;0i...... 2431 2343 2168 2394 2302 21.36 2-.51 s., 518! 552 5;28 k85 147. 1108 669 630 8;i5 839 6:09 5.88 610 6S:s 81i30 5.65 i_i 40; 5i2 48i 5_9 168 370 472 4.25 424 q .......... iOg................. _ ........................ 2_}23............................ o2_17...............2424 ? ......... 110 111 ii2 II._ _ 114 i_1 i82 i63 i64 o_,22;6i 2i;02_ 169 339 433 390 ,989 ii0 3108 "8194 "$54 353 iTi 2177 :35,4 3;i9 318 .................... ii2 ................ ............ 2]?........... .................... 3}i_............................... 283 ................. 283........... ............ iS ........... .......2;i_.......... ............ _% .................. 2@.................... 2_7 ..... ................ _.................................................................................................. :....................... :............. 1,4 185 236 22 212 175 1 54 197 177 1 77 ii8 t7"7 I78 i28 0.92 0.62 i:58 1.18 0.79 i}4i 1.06 0.71 i4i 1.06 0,71 ............ t79................... o31........................... 039................................... o35.................... o3_.s ....... IVlAINTENANCE DANGER Never put lubricants on the blade while it is spinning. To avoid fire or toxic reaction, never use gasoline, naphtha acetone, lacquer thinner or similar highly volatile solvents to clean the miter saw. To avoid injury from unexpected starting or electrical shock, unplug the power cord before working on the saw. For your safety, this saw is double-insulated. To avoid electrical shock, fire or injury, use only parts identical to those identified in the parts list. Reassemble exactly as the original assembly to avoid electrical shock. LOWER BLADE GUARD Do not use the saw without the lower blade guard. The lower blade guard is attached to the saw for your protection. Should the lower guard become damaged, do not use the saw until the damaged guard has been replaced. Develop a regular checkto make sure the lower guard is working properly. Clean the lower guard of any dust or buildup with a damp cloth. CAUTION: Do not use solvents on the guard. They could make the plastic "cloudy" and brittle. When cleaning the lower guard, unplug the saw from the power source receptacle to avoid unexpected startup. SAWDUST REPLACING CARBON BRUSHES (FIG. LL) The carbon brushes fumished will last approximately 50 hours of running time, or 10,000 ON/OFF cycles. Replace both carbon brushes when either has less than 1/4" length of carbon remaining, or if the spring or wire is damaged or burned. To inspect or replace brushes, first unplug the saw. Then remove the black plastic cap (1) on the side of the motor (2). Remove the cap cautiously, because it is spring-loaded. Then pull out the brush and replace. Replace the other side in the same manner. To reassemble, reverse the procedure. The ears on the metal end of the assembly go in the same hole the carbon part fits into. Tighten the cap snugly, but do not overtighten. NOTE: To reinstall the same brushes, first make sure the brushes go back in the way they came out. This will avoid a break-in period. Fig. LL Periodically, sawdust will accumulate under the work table and base. This could cause difficulty in the movement of the worktable when setting up a miter cut. Frequently blow out or vacuum up the sawdust. If blowing sawdust, wear proper eye protection to keep debris from entering eyes. LUBRICATION All the motor bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions; therefore, no further lubrication is required. Lubricate the Following as Required: Chop pi_t: light machine oil or aerosol will penetrate from the ends of the junction points. A qualified service technician can remove the pivot upstop to relieve tension, and the 2 metric set screws holding the shaft, in order to drive the shaft about 3/4" right. Exposed surfaces are lubricated with automotive type oil. Central pivot of plastic guard: Use light household oil (sewing machine oil ) on metal-to-metal or metal-to-plastic guard contact areas as required for smooth, quiet operation. Avoid excessive oil, to which sawdust will cling. Link: (which actuates the lower guard movement) may be oiled at the rear pivot, greased at ball bearing contact, and oiled where the link actuates the acetyl roller of the lower guard, if the down chop motion is hard to start. Toavoidinjuryfromaccidental starting, always turntheswitchOFFandunplug thetoolbeforemoving, replacing theblade ormaking adjustments. Consult your Sears Service Center if for any reason the motor will not run. TROUBLESHOOTING GUIDE- PROBLEM Brake does not stop blade wilhin 6 seconds. Motor does not start Brush spark when switch released. TRO UBLESHOOTING MOTOR PROBLEM CAUSE SUGGESTED 1. Motor brushes not sealed or lightly sticking. 2. Motor brake overheated from 3. 4. 1. 2. 3. use of defective or wrong si_e blade or rapid ON/OFF cycling. Arbor screw loose. Other. Fuse Brush worn. Other. 1. Brushes Worn/Damaged G UIDE - SAW OPERATIO CORRECTIVE ACTION 1. Inspect/clean /replace brushes. See MAINTENANCE section. 2. 3. Use a recommended Let cool down. blade. 4. Retighten. Contact Sears Service Center. 1. 15-Amp time delay fuse, or circuit breaker. 2. See MAINTENANCE section. 3. Contact Sears Service Center. 1. Replace Brushes (See Maintenance). N PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION Blade hits table. 1. Misalignment. 1. See ADJUSTMENT section. Angle of cut not accurate. Can't adjust miter. 1. Miter table unlocked. Cutting arm wobbles. 1. Loose pivot points. 1. Use Miter Quick Lock. See OPERATION Section. 2. Vacuum or blow out dust, WEAR EYE PROTECTION. 1. See ADJUSTMENT Section. Cutting arm won't fully raise, or blade guard won't fully close. 1. Part failure. 2. Pivot spring not replaced properly after service. Blade binds, jams, burns wood. Saw vibrates or shakes. 2. Sawdust under table. 3. Sawdust build-up. 1. Improper opera, on. 2. Dull blade. 3. Improper blade size. 4. Warped blade. 1 .Saw blade not round. 2.Saw blade damaged. &Saw blade loose. 4.Other. 1. Contact Sears Service Center. 2. Contact Sears Service Center. 3. Clean and lubricate mcMng parts. 1. See BASIC SAW OPERATION section. 2. Replace or sharpen blade. 3. Replace with 12" diameter blade. 4. Replace blade. 1.Replace blade. 2.Replace blade. 3. "l]ghten arbor bolt. 4.Contact Sears Smvice Center. CRAFTSMAN COM PC UN D MITRE SAW MODEL : 137.212060 When servicing use only CRAFTSMAN replacement parts, Use of any other parts may create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this Table Saw may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center. PARTS LIST FOR SCHEMATIC A Qty I.D. No. Descdplion Size 0831 `SHAFT `SLEEVE 6:# COLOR 2258 BOLT 2750 CAUTION 2754 WARNING 2785 2841 ROLL PIN CENTER,SHAFT OBBN C OMPRE,S,SIQN ,SPRING 0CDD FOOT 0CEZ PLUNGER .......8CFX I.D.No. Description 0KR1 LABEL b_BEL Size Qty LOCK NUT M16>_'.0 T:16 0KR4 LOCK NUT IVlgxI ;25 T=@ 0K,SP STRAIN RELIEF 0DE[ HEX, ,SOC, `SETSCREW 23SR COMPRESSION 25'¢3 KNOB 25V8 KNOB 25XW TABLE COLOR #AW 25XX BASE COLOR #AW _'L!L_E_I:ATE............................................................................. 25XZ I_!vq7 BR_ACEET ............................................................. (p4-22 6:# COLOR HANDLE OD7Z KNOB 25'(0 SLIDING 0DTH CENTER SHAFT 25Y2 EXTEN'BON 25Y3 SLIDING 28Y6 EXTENllON 25/'8 FENCE 25 '¢'A tVIITER HANDLE 0DVJ BLADE WRENCH 0DW5 POWER 0rigA REAR EXTENTION 0H9W CLEVIS CORD 6# CLAMP `SUPPORT BAR PIN 0HA_5 LOCKING 0HAM DI_T SHIELD HANDLE 0HAN COVER ASS'Y PLATE ............ oUhR I_t_,xI ,G25 `SPRING FENCE - LEFT BIDE WING COLOR #AW COLOR #AW COLOR #AW - LEFT SIDE FENCE - RiGHT,SIDE WING 25YB BEVEL HANDLE 25YC ,SLIDE BAR `SEAT (FRONTj 2BYE `SLIDE-BAR `SEAT (REAR) ............................................................................................................................................... ......................................................................................................... 0HVD BALL BEARING 0HXX LINEAR MOTION 608Z 25YK `SET PLATE 25'Y',,/ 0J4N FLAT WASHER STOP PLATE (LEF1) _:,l_0-3 25YW OJ6A STOP PLATE (RIGHTJ FLAT WASHER @Sxl 6-2,5 0J7K FDa,TWASHER 318;._9/32-5/64 262Q 262R BEVEL SCALE POINTER BEVEL SCALE PQII_ER OJ88 FLAT WASHER 1O#xl/2 0JSL FLAT WASHER 1_4W/16-1/16 0JSP FLAT WASHER 3/8X29/3%5/64 252V ANCHOR 0J95 0JB0 SPRING WASHER WAVE WASHER _P6 WW-8 26HX GUIDE HOLDER 26NH NUT 0JB0 WAVE WW-8 26NN EXTENSION 0JOG SPRING 5-16 26NP BOLT 0JMN O-RING 0JMP Q-RING P7 26NO 26NR LOCA]ING BAR PIVOT SHAFT OJMT Q-RING PS0 2&N`S LOCKING OJPP HEX BOLT M8×1.25-30 26NT MITER P_R RIGHT 0JUB HEX. BOO. HD, CAP BOLT M5,_.8-12 26NU MITER BAR LEFT OJUK HEX. BOO. HD. CAP BOLT M6x1.0-16 2,SP7 PIVOT BHAFF 0JUM HEX. ,SOC. HD. CAP BOLT MTx1.0-25 26PF HEX. ,SOC, `SETSCREW 0JUW HEX. `SOC. HD. CAP BOLT MSxi .25 25 26PU MITER BAR LOWER 0JXD HEX. ,SOC. BET SCREW M6x1.0-25 26U2 EXTEN_ON 0JXG HEX. ,SOC, SETSCREW MSx1.25-16 26U6 QUICGCAM 0JZF HEX. ,BOO. BET,SCREW M6x1 .O-10 26UG CAM OK2P HEX.,SOCKET MTX1,25-40 25UH PO,SITWE STOP LOCKING OK55 OR. RE. COUbff M5_.8-8 0K74 CR.-RE. TRU,S,SHD. SCREW 26UQ 26U'S BEVEL,SCALE MITER SCALE 0KTF OR. RE. ROUND M6,_0-8 274Z BEVEL LOCK OK7X CR RE TRUSS HD ROUND NECK SCREW M6XI.O-IO 27BU TABLE INSERT- RIGHT SIDE OKAD OR. RE. TRU,SB HD. TAPP{NG `SCREW M4,@.7-8 278V TABLE INSERT- LEFT,SIDE 0KAE OR. RE. TRUSS HD. TAPPING SCREW M5>9.8-10 27H1 CLAMP-COR 0KAE OR.RE. 27HE TOR,SfON `SPRING BEARING WASHER PiN HD.CAP SCREW HD, SCREW WASHER 1/16 M6x1.0-8 HD. SCREW PAN HD. TAPPING,SCREW ...... M58'0,8-10 262S POWER CORD 262T FENCE PLATE STORAGE CLIP P bS,TE ]UBE ROD WING IvIDx1.2_5-_, ,'sS,S'Y- LEFT & RIGHT MITER TABLE LOCK LOCKING ASSY, LDJER AS,BY, LEVER ASS'(. LABEL D ................. 0KD9 CR. RE. PAN HD. SCREW M4:@.7-16 27J9 `SET NLFI 0KDG OR, RE. PAN HD. SCREW M5_.8-6 27JA SCREW 0KDH OKDH OR. RE. PAN OR. RE. PAN HD. `SCREW HD. SCREW M5_.8-8 MBxO.8-8 27KA 27KP ECCENTRIC SPANNER SEAT SLIDE CARRIAGE COVER PLAIE OKDM OR, RE. PAN HD, SCREW M5,13.8-20 OKDR OR. RE. PAN HD. `SCREW M5_.8-lO 27MN ANCHOR 0KDU OR. RE, PAN HD. SCREW M6x1,0-12 27PS EXTENSION TABLE _S'Y-LEFT 0KDV OR. RE. PAN HD. ,SC;REW M4x1.0-16 27PT EXTENSION TABLE A_,S'Y-RIGHT CIR_ RE..pAF4 HEX. NUT HE_. SCRE_t_(.............................. MS:if9 _6-6................................................. 2 _"{_ UEXi,soc, ,sBrSgBE:,p,_ .................................... !!E@':hg: !6 ................................. M6xl .O T=-5 283G HEX,SQCKET HD,CAP SCREW' f',/_B_O.G2O ........ 9_F9 OKMB 0KMY HEX. NLrF M8×1.25 0K©Z LOCK f'41O;d ,5 T=IO NUT T=6.5 27L1 RO 2J_,H CAM STOP LOCKING LEVER AS`BY, PB_TE HEX. ,SQC. HD. CAP BOLT M5:gS.P_]2 CRAFTSMAN SCHEMATIC A COMPOUND MITRE SAW MODEL : 137.212060 CRAFTSMAN COMPOUND MITRE MODEL : 137.212060 SAW PARTS LIST FOR SCHEMATIC B I.D. No. Size Description Qty I.D. No, Description Size MOTOR ASS'Y 1 OKC6 CR. RE.TRUSS HD, TAPPING SCREW 2751 MOTOR LABEL 1 OKD4 CR. RE. PAN HD. SCREW 2752 TRADDMARK 1 OKD8 CR. RE. PAN HD. SCREW M4_J.7-12 2753 TILTING SCALE 1 OKDH OR. RE. PAN HD. SCREW M5xO.8_8 1 083Z CLAMP-CORD 1 OKDV CR. RE. PAN HD. SCREW M6xl.0-1& 5 OBSZ CLAMP-CORD 1 OKKK CR.RE. PANHD. ROUNDNECKSCREW M6xl.0q2 1 084J CUSHION 1 OK©Y NUT tCL_x1.25T=_ 1 _4K SETPLAZE ] OKTP CABLE CLAMP 084M STOP CLAMP 1 OS2X LOCK HANDLE ASS'Y 084Q COMPRESSION SPRING 1 14,@,," HEX WASHER HD BOLT OCH1 SHAFT-PIVOT 1 246V TRIGGER SWITCH 1 OCH2 SLEEVE 1 25 NZ LASER ASS'Y 1 OCHF SPRING GUARD 1 25Y1 ARM 1 OCKM TRIGGER 1 25Y7 BELTCOVER 1 ODTZ ARBOR COLLAR 1 25YJ HANDLE -TOP 1 OFHW COLLAR 1 25YL HANDLE- BOTTOM 1 OHB3 BLADE 1 25YM CARRY HANDLE-TOP ] OJ4E FLAT WASHER @_5x13-1 ] 25YN CARRY HAN DLE- BOTTOM 1 OJ4E FLAT WASHER ,(p&x13-1 1 25YR PLATE 1 OJ4E FLAT WASHER _ 6X13-1 4 25YU DUST BAG ASSY, OJ4W FLAT WAHSER _#8.2X18-1.5 1 262N CARRY HANDLE- 0J53 FIAT WASHER @8.4;,:24-2 1 2_2U GEAR BOX COVER 1 0J92 SPRING WASHER ¢_5 4 267Y PULLEY 1 26Eq POWER CABLE 1 LABEL M4x6-12 Qty 2594 M&xl.O-lO 1 2 2 1 1 /V6x1.25-1& 1 1 REAR ] 0J95 SPRING WAS;HER cp4 4 OJBO WAVE WASH ER WW45 1 26H6 BELT 1 OJBO WAVE WASH ER WW_ 1 26P8 iNSULATING SLEEVE 1 OJB2 WAVE WASH ER WW-12 1 26PE LEAD Wl RE ASS'Y 1 og BS WAVE WASH ER WWq 4 1 2,SPW SPACER 1 OJET E-RING E-4 1 26U8 LOCKING HANDLE ASS'Y 1 OJUC HEX. SOC. HD. CAP BOLT MSxO.Sq t} 2 26UJ PC-GUARD ASS'¥ 1 OJUJ HEX.SOC. HD. CAP BOLT M4}x1.0-12 4 26UK GEARSHAFT 1 OJUL HEX.SOC. HD. CAP BOLT M4,x1.0-20 4 26UL CUTTERSHAFT ASS'Y OJUX HEX. SOC. HD. CAP BOLT MBx125-30 2 27BC SAFETY HOLD-DOWN OJV2 HEX.SOC. HD. CAP BOLT MSx125-69 1 27KD LEVER 1 27KE CUTTER SHAFT GUARD 1 ASS'Y 1 CLAMP 1 OJVQ HEX.SOC. HD. CAP BOLT MSx1.25-50 1 M6x1.0-1 2 27KY CLAMP BOLT 1 M6x] .0-1 ] 27LP LOCK KNOB 1 OJXB HEX.SOC. SETSCREW OK1N HEX. HD. SCREWAND OK4D CR.RE. PAN HD.SCREW & WASHER M4xl.0-12 1 27LU WARNINGLABEL OK7X CR. RE.TRU&SHD. ROUNDNECK5CREw M6X1.0-10 2 27PF COMPRE%ION SPRING 1 OKB6 CR,RE, PAN HD.TAPPINGSCREW M4X18-35 S 27WC COMPRESSION SPRING 1 OKB7 CR.RE. PAN HD.TAPPINGSCREW M4X18-16 2 OKB8 OR.RE. PAN HD.TAPPINGSCREW M4X18-20 2 279X INSTRUCTION MANUAL WASHER 1 Ill -I 0 0 0 C z ;ll m \ 2 Di<?i ) 0 0 m r- L_ 7 0 o CRAFTSMAN COMPOUND MITRE SAW MODEL :137.212060 PARTS LIST FOR MOTOR I.D. No, OHUT Descdplion BALL BEARING Size 6203LLB Qfy 1 OHVU BALL BEARING 62COZZ 1 OJ70 FLAT WAS HER ]/4:43/4-7/64 1 OJB WAVE WASHER BWW62_J 1 OJPD HEX. HD. BOLT M6xl.0q OJX3 HEX. SOC. SF SCREW M5"xO.8_ 2 OJYS HEX. SOC. SETSCREW M6x1.0-16 ] 6 1 OKST CR.RE. PAN HD, SCREW & WASHER M5XO.8-25 2 OK3Y CR.-RE. PAN HD. 5CREW &: WASH ER M5×0.8-50 2 0K72 CR.-RE.TRUSB HD. SCREW MSXO,8-12 2 OKC© CR.-RE,PAN HD.TAPPING SCREW& WASHER M5×12-&5 2 M5 _:0.8-6 2 OKLA PLASTIC SCREW OQ9K FLOW GUIDE OQAA MOTOR HOUSING ASS'Y #6 1 O©M2 BRUSH HOLDER ABS'Y @27s265 2 OQ©T BRUSHAS.S'Y 2 O©RO BRUSHCOVER 2 O©R1 RUBBER PiN 1 269C MOTOR PULLEY 1 1 26AZ ARMATU RE ASS'Y 26CB FIELD ASS'Y 26DF FRONT HOUSING ] 1 AW# COLOR 1 0 0 "11 Z 0 0 C Z --I rrl t_ ) 0 U I"1'1 r- I,o o o