Download Boss-BRD1

FAULT FINDING
DOOR WILL NOT OPERATE FROM
A) Control Box
» Check power is on to Control Unit (Red L.E.D. illuminated).
» IF NOT, check mains plug and fuse.
» Plug fully engaged on top of Control Box.
» Motor wiring connections properly engaged.
» Manual release lever in “engaged” position.
» Limit Switch cams correctly set. i.e. upper Limit Switch for fully open position, lower Limit Switch for fully
closed position.
» Move door manually to half-closed position and try again.
» Try operation with Hand Transmitter.
B) On Hand Transmitter
» Check door operates correctly using the Push Button on Power Head to prove system is okay.
» Try recoding Transmitter.
» Check battery in Transmitter is correctly fitted. L.E.D. should illuminate.
» Try new battery.
» Move aerial manually and try in different orientations, keeping it away from steel structures and electrical
cables.
Check manual operation for correct balance, not binding. Adjust if necessary.
Spray silicone lubricant into tracks. Do not grease.
Check/adjust safety sensitivity setting.
Check Limits.
DOOR OPERATES BUT FAILS TO FULLY OPEN OR REVERSES BEFORE CLOSING
»
»
»
»
BANGS HARD ON TRACK STOPS WHEN FULLY OPEN
» Check top Limit Switch setting.
» Adjust if necessary.
BANGS HARD ON GROUND AND REVERSES WHEN FULLY SHUT
» Check bottom Limit Switch setting.
» Adjust if necessary.
DOOR FAILS TO TRAVEL DOWN FROM OPEN POSITION - MOTOR RUNS AND ROLLER DOOR BALOONS
» Check door curtain has smooth line of entry into tracks, as near vertical as possible.
» Check door tension is not too great, reduce spring tension it necessary.
» If the above does not cure the problem, then the door may require a weight bar to be fitted.
Remote Control should give minimum of 6m range.
Check battery is correctly fitted in Transmitter.
Try new battery.
Move aerial and try in different orientations, keeping away from steel structures and electrical cables.
SHORT RANGE REMOTE CONTROL
»
»
»
»
DOOR OPERATES BUT FAILS TO FULLY OPEN BUT REVERSES TO CLOSED POSITION
» Change Motor Wire (Spade Connectors).
» Reset Limits.
» Re-adjust Sensitivity Adjustment.
POWER FAILURE
To disengage
» Pull manual release lever (red handle) downwards (refer fig 3).
» Push manual release lever up.
To engage
WARRANTY
Dated: 8 November 2002
Boss Garage Door Operators hereafter referred to as the Manufacturer hereby warrants:
1. Garage Door Operators to be free from defects in material and workmanship for a period of five (5) years for motors and one (1) year
for Electronics and Mechanics from date of purchase, if installed by an authorised reseller, otherwise if installed by the purchaser one
(1) year will apply.
2. Garage Door Operators (Commercial and Industrial Application) to be free from defects in material and workmanship for a period of
three (3) months from date of purchase.
3. Where the garage door operator has been returned to the manufacturer for Warranty repairs, all costs incurred in the return will be paid
for by the purchaser, if in the opinion of the manufacturer the product is faulty, all defective parts will be replaced at no charge to the
purchaser.
4. Proof of purchase must he given to the manufacturer at time of Warranty claim.
5. The manufacturer reserves the right to modify any existing or future products without incurring any obligation to incorporate such
modification to products already manufactured or to which this Warranty may relate.
6. Warranty only applies if this product has been installed to the Manufacturers recommendations (in the opinion of’ Boss Garage Door
Operators).
7. This Warranty is only for goods installed in Australia.
8. This Warranty does not apply to any defect, loss or damage arising or caused directly or indirectly by or as a result of:
(i) Any defect (including detects in component parts or accessories) arising from or attributable to the failure to carry out normal
preventive maintenance or adjustment itself.
(ii) To any additional damage or deterioration arising from or attributable to the operation of the Operator after it is known to be
defective.
9. Exclusions to Warranty Period:
(i)
Repair or Warranty Work - three (3) months warranty
10. Not included in Warranty:
(i)
Batteries.
(ii) Fuses.
(iii) Globes.
(iv) Sensitivity adjustment.
(v) Hand Transmitters.
11. Note: All Warranties will be void subject to:
(i)
Water damage and condensation.
(ii) Power supply black out or surge.
(iii) Act of God.
(iv) Modification or adjustment by unauthorised persons.
(v) Any interference from radio (including citizen band radios or and other electronic device.)
(vi) Preventative maintenance and regular servicing not undertaken.
(vii) Account not paid in full by the purchaser.
12. Subject only to the provisions of the Trade Practices Act and any legislation of the State or Territory wherein the doors of the
Manufacturer shall have been sold or installed (which may confer certain rights on consumers of goods and those rights by such
legislation may be rendered incapable of exclusion) this Warranty supersedes and excludes all representations, warranties and
conditions whether expressed or implied by law and the Manufacturer shall have no liability or otherwise than herein provided for any
loss and damage (including consequential loss and damage, loss of use or profits ) by reasons of delay, defective or faulty materials or
workmanship, negligence or any act, matter or thing done permitted or omitted to be done by the Manufacturer.
WARRANTY
THIS WARRANTY FORM SHOULD BE COMPLETED AT TIME OF INSTALLATION.
INSTALLED BY:
PURCHASED FROM:
PURCHASER’S ADDRESS:
PURCHASER’S NAME:
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
This Warranty Form should be retained by the purchaser at all times and produced with the purchase docket by the Purchaser
as proof of the purchase date.
INSTALLER’S ADDRESS:
__________________________________________________________________________
INSTALLER’S SIGNATURE: __________________________________________________________________________
DRIVE UNIT SERIAL NO.:
Boss Garage Door Operators
27 Clinker Street, Darra, Qld 4076
Ph: (07) 3376 4988 Fax: (07) 3376 7071
INSTALLATION INSTRUCTIONS AND OWNERS MANUAL
Roller Door Operator
IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY PRIOR TO
COMMENCING THE INSTALLATION OF THE OPERATOR UNIT
This Automatic Opener has been designed to provide years of trouble free use.
The opener will perform efficiently only if it is installed and operated properly.
READ THESE IMPORTANT SAFETY RULES FIRST
Keep garage door balanced. Sticking or binding doors must be repaired. Garage doors,
door springs, brackets and their hardware are under extreme tension and can cause
serious personal injury. Do not attempt adjustment. Call for professional garage door
service.
Do not wear rings, watches or loose clothing while installing or servicing a garage door
operator.
Installation and wiring must be in compliance with your local building and electrical
codes. Connect the power cord only to properly earthed mains.
The safety reverse system test is very important. Your garage door must reverse when
obstructed on closing. Failure to properly adjust the operator may result in serious
personal injury from a closing garage door. Repeat the test once a month and make any
needed adjustments. (See Sensitivity adjustment).
This unit should not be installed in a damp or wet space.
Use the manual release lever to disengage the motor drive ONLY when the drive is
switched OFF and, if possible, when the door is fully closed.
Do not use the force adjustments to compensate for a binding or sticking garage door.
Excessive force will interfere with the proper operation of the Safety Reverse System or
damage the garage door.
Disengage all existing garage door locks to avoid damage to garage door.
Install the lighted door Control Box (or any additional Push Buttons) in a location
where the garage door is visible, but out of the reach of children. Do not allow children
to operate push button(s) or remote control(s). Serious personal injury from a closing
garage door may result from misuse of the operator.
CAUTION: Activate operator only when the door is in full view, free of obstructions
and operator is properly adjusted. No one should enter or leave the garage while the
door is in motion. Do not allow children to play near the door.
Disconnect electric power to the garage door operator before making repairs or removing covers.
IMPORTANT: Fix the caution label supplied to the rear of the garage door as a reminder of safe operating procedures.
PRE-INSTALLATION NOTES
INSTALLATION INSTRUCTIONS - CONTINUED
Remove cover on front of control box (Insert a screwdriver into slot at
bottom of cover and bend gently downwards.)
SENSITIVITY ADJUSTMENT
Connect the control unit power cord to an adjacent socket. Ensure that the socket is properly earthed.
Motor Spade
Connectors
ii) Door slightly
closed
Figure 7
Large “Aqua”
Button
LED’s
Auto Close
Pot on reverse
side of Logic
Board
Small “Coloured” Button
Slot
After 4000 operations of the door, the “courtesy light” will flash 3 times and stay on for 3 minutes as a service indicator. Please contact your local service agent.
SERVICE INDICATOR
To delete individual codes (you must have the handset that you wish to delete)
» With the power turned onto the unit press and release the small button (learning button) and the yellow LED will
come on indicating that you unit is in learn mode.
» Press the handset button twice. If the code is deleted the red LED will blink twice.
» Press and release the small button (learning button) and the yellow LED will go off.
To delete all codes
» Turn power off
» Press and hold down the small button (Learning Button) while you turn the power on the 3 LED’s will flash
twice indicating that all codes have been deleted.
DELETING HANDSETS TO NEW CONTROL BOX
3) Press and release the small button (learning button) and the yellow LED will go off.
2) Press the handset button once. If the code is accepted the green LED will blink twice.
* For multiple handsets code them in at this stage
1) With the power turned onto the unit press and release the small button (learning button) and the yellow LED will
come on indicating that you unit is ready to accept a code.
PROGRAMMING HANDSETS TO NEW CONTROL BOX
Contact your local supplier.
* Note: Mandatory Photo Eye Protection must be used for this option.
AUTO CLOSE OPTION
Replace front cover.
Press the small black button and then press the large “aqua” button on the
front of the control box. The door should now go through four cycles (up and
down) and the light will come on for the “overload alert” indication that the
sensitivity adjustment is complete.
Press the large “aqua” coloured button on the front of the control box and
hold the bottom rail of the door to prevent it from travelling up. The door
should overload and stop. If the door starts to travel downwards, swap over
the “Motor Spade Connectors” and readjust “Limit Cams”.
Disengage door by moving the “Manual Release Lever”. Manually extend the
door to the halfway position and re-engage door.
Ensure locking bars (if fitted) are moved to the retracted (unlocked) position and keys removed from the lock.
100mm
SETTING TOP AND BOTTOM LIMITS
N.B: Right Hand Installation only. If left hand, limit switch will be reversed.
STEP1
Remove Limit Switch Cover Plate (See Figure 3) by carefully prising off with a small screwdriver.
STEP 2
Figure 4
Top limit cam “T” controls open position of door. Bottom limit cam “B” controls closed
position of door.
Cam “T”
STEP 3
Slightly loosen the three retaining screws so that the cams can be easily moved (See
Figure 4).
STEP 4
Ensure that the manual release lever is still in the “disengaged” position, and manually
raise the door until it is approx 100mm from the top stop position.
STEP 5
Rotate cam “T” (in the same direction that it was moving as you were manually raising
the door) so that it actuates the top Limit Switch.
Cam “B”
STEP 6
Manually lower the door until it is touching the ground.
STEP 7
Rotate cam “B” (in the same direction that it was moving as you were manually lowering
Figure 5
the door) so that it actuates the bottom Limit Switch.
STEP 8
Tighten the three retaining screws so that the cams will not move.
STEP 9
Manually position door to halfway and re-engage the motor drive by moving the manual
release lever (red in colour) to the “engage” position.
N.B: Door can now only be operated electrically, not manually. If you wish to return to
manual operation, ensure power is switched off’ and move lever to “disengage” position.
STEP 10
Connect the two motor wires (Spade Connectors) (Refer Figure 5) to loose wires from the
Limit Switches. Switch on power to the Control Box and operate the door from Push
Button on the Control Box.
IMPORTANT: When the door is travelling in the “Up” position, hold bottom rail.
The door should overload and stop. If it does not, reverse motor wires (Spade
Connections).
Figure 6
You will need to re-adjust the Limit Cams as they will be working in a different direction.
STEP 11
Press Button on Control Box Front and check closing and stopping position.
STEP 12
If you are achieving the desired stop position, then replace the Limit Switch Cover Plate.
If not, then reset the Limit Cams (Steps 2 to 9) after first turning off the mains power.
STEP 13
Once the limits have been set, fit the additional security screws (2 off self-tapping screws
supplied) with the door in manual mode. With the door fully closed, mark the panel at the
first point where the curtain roll touches the drum wheel, on both ends of the curtain (See
Figure 6).
Raise the door slightly so that the marks can be seen and accessed from inside the garage
(Figure 7).
i) Door fully closed
Fit the security screws through the bottom of a corrugation and into the plastic flange of
the drum wheel, on both ends of the curtain. Tighten securely.
WARNING! - Do not run door on power through its full travel until the limits are correctly set.
Retaining
Screws
Mount Control Unit approximately 1.6m from the floor out of the reach of children. Use No.4 x 1” self-tapping screws
and rawplugs supplied. Ensure aerial is clear of all steel supports and coiled electrical leads. Fit plug from motor unit
into bottom of Control Box.
Check that there is sufficient side clearance to fit the operator unit. It may be fitted to either the right or left hand side.
"A" Series (25mm deep tracks)
125mm
Min. Side clearance for Operator
"AA" Series (50mm deep tracks)
150mm
DOOR TYPE
All doors with Windlok Tracks
Subject to Drum Position
Ensure there is a properly earthed mains supply socket adjacent to where the operator is to be fitted.
If the operator is being fitted at the same time as the new door installation, read these instructions in conjunction with
the door installation instructions.
If the operator is being retro-fitted, make sure the door operates smoothly and is properly balanced.
N.B.: SPECIAL CARE SHOULD BE TAKEN IF RE-TENSIONING OF THE DOOR IS REQUIRED.
At no stage should you loosen both “U” bolts if door is under tension.
Figure 1
Spring Drum
M8 Dome Head Screw
Shaft
Anti-Coning Colar
Figure 2
Figure 3
Manual Release
Lever
Limit Switch Cover
IF THERE ARE ANY PROBLEMS PLEASE CONTACT YOUR LOCAL
SUPPLIER OF THIS OPERATOR
INSTALLATION INSTRUCTIONS
STEP 1
Whilst the door roll is on the floor, rotate shaft backwards and forwards by hand and then release. This action will allow the roll to
centralise itself on the shaft. (New installation only).
STEP 2
Fit anti-coning collar TIGHT TO DRUM at opposite end of curtain to
the motor using M8 Dome Head Screw and M8 Nyloc Nut as required.
Figure 1.
STEP 3
Slide drive unit onto shaft as shown (Figure 2) ensuring drive lugs
engage fully with the narrowest spoke on drum wheel.
N.B.: Right-hand installation shown (inside looking out).
Lift door onto mounting brackets (ensuring curtain roll is correct way
round) centralise curtain roll with opening. Refer to door installation
instructions. (New installations only).
Ensure motor assembly is fully engaged with drum wheel spokes.
Clamp shaft to mounting brackets using “U” Bolts supplied. (Use ”U”
bolt in opener pack for MOTOR end). See Figure 3.
Disengage the motor drive by pulling the manual release lever (red in
colour) downwards. See Figure 3.
Tension door and complete door installation as per Door Installation
Instructions. Ensure door is correctly balanced and is not binding or
sticking within vertical tracks.
PRE-INSTALLATION NOTES
INSTALLATION INSTRUCTIONS - CONTINUED
Remove cover on front of control box (Insert a screwdriver into slot at
bottom of cover and bend gently downwards.)
SENSITIVITY ADJUSTMENT
Connect the control unit power cord to an adjacent socket. Ensure that the socket is properly earthed.
Motor Spade
Connectors
ii) Door slightly
closed
Figure 7
Large “Aqua”
Button
LED’s
Auto Close
Pot on reverse
side of Logic
Board
Small “Coloured” Button
Slot
After 4000 operations of the door, the “courtesy light” will flash 3 times and stay on for 3 minutes as a service indicator. Please contact your local service agent.
SERVICE INDICATOR
To delete individual codes (you must have the handset that you wish to delete)
» With the power turned onto the unit press and release the small button (learning button) and the yellow LED will
come on indicating that you unit is in learn mode.
» Press the handset button twice. If the code is deleted the red LED will blink twice.
» Press and release the small button (learning button) and the yellow LED will go off.
To delete all codes
» Turn power off
» Press and hold down the small button (Learning Button) while you turn the power on the 3 LED’s will flash
twice indicating that all codes have been deleted.
DELETING HANDSETS TO NEW CONTROL BOX
3) Press and release the small button (learning button) and the yellow LED will go off.
2) Press the handset button once. If the code is accepted the green LED will blink twice.
* For multiple handsets code them in at this stage
1) With the power turned onto the unit press and release the small button (learning button) and the yellow LED will
come on indicating that you unit is ready to accept a code.
PROGRAMMING HANDSETS TO NEW CONTROL BOX
Contact your local supplier.
* Note: Mandatory Photo Eye Protection must be used for this option.
AUTO CLOSE OPTION
Replace front cover.
Press the small black button and then press the large “aqua” button on the
front of the control box. The door should now go through four cycles (up and
down) and the light will come on for the “overload alert” indication that the
sensitivity adjustment is complete.
Press the large “aqua” coloured button on the front of the control box and
hold the bottom rail of the door to prevent it from travelling up. The door
should overload and stop. If the door starts to travel downwards, swap over
the “Motor Spade Connectors” and readjust “Limit Cams”.
Disengage door by moving the “Manual Release Lever”. Manually extend the
door to the halfway position and re-engage door.
Ensure locking bars (if fitted) are moved to the retracted (unlocked) position and keys removed from the lock.
100mm
SETTING TOP AND BOTTOM LIMITS
N.B: Right Hand Installation only. If left hand, limit switch will be reversed.
STEP1
Remove Limit Switch Cover Plate (See Figure 3) by carefully prising off with a small screwdriver.
STEP 2
Figure 4
Top limit cam “T” controls open position of door. Bottom limit cam “B” controls closed
position of door.
Cam “T”
STEP 3
Slightly loosen the three retaining screws so that the cams can be easily moved (See
Figure 4).
STEP 4
Ensure that the manual release lever is still in the “disengaged” position, and manually
raise the door until it is approx 100mm from the top stop position.
STEP 5
Rotate cam “T” (in the same direction that it was moving as you were manually raising
the door) so that it actuates the top Limit Switch.
Cam “B”
STEP 6
Manually lower the door until it is touching the ground.
STEP 7
Rotate cam “B” (in the same direction that it was moving as you were manually lowering
Figure 5
the door) so that it actuates the bottom Limit Switch.
STEP 8
Tighten the three retaining screws so that the cams will not move.
STEP 9
Manually position door to halfway and re-engage the motor drive by moving the manual
release lever (red in colour) to the “engage” position.
N.B: Door can now only be operated electrically, not manually. If you wish to return to
manual operation, ensure power is switched off’ and move lever to “disengage” position.
STEP 10
Connect the two motor wires (Spade Connectors) (Refer Figure 5) to loose wires from the
Limit Switches. Switch on power to the Control Box and operate the door from Push
Button on the Control Box.
IMPORTANT: When the door is travelling in the “Up” position, hold bottom rail.
The door should overload and stop. If it does not, reverse motor wires (Spade
Connections).
Figure 6
You will need to re-adjust the Limit Cams as they will be working in a different direction.
STEP 11
Press Button on Control Box Front and check closing and stopping position.
STEP 12
If you are achieving the desired stop position, then replace the Limit Switch Cover Plate.
If not, then reset the Limit Cams (Steps 2 to 9) after first turning off the mains power.
STEP 13
Once the limits have been set, fit the additional security screws (2 off self-tapping screws
supplied) with the door in manual mode. With the door fully closed, mark the panel at the
first point where the curtain roll touches the drum wheel, on both ends of the curtain (See
Figure 6).
Raise the door slightly so that the marks can be seen and accessed from inside the garage
(Figure 7).
i) Door fully closed
Fit the security screws through the bottom of a corrugation and into the plastic flange of
the drum wheel, on both ends of the curtain. Tighten securely.
WARNING! - Do not run door on power through its full travel until the limits are correctly set.
Retaining
Screws
Mount Control Unit approximately 1.6m from the floor out of the reach of children. Use No.4 x 1” self-tapping screws
and rawplugs supplied. Ensure aerial is clear of all steel supports and coiled electrical leads. Fit plug from motor unit
into bottom of Control Box.
Check that there is sufficient side clearance to fit the operator unit. It may be fitted to either the right or left hand side.
"A" Series (25mm deep tracks)
125mm
Min. Side clearance for Operator
"AA" Series (50mm deep tracks)
150mm
DOOR TYPE
All doors with Windlok Tracks
Subject to Drum Position
Ensure there is a properly earthed mains supply socket adjacent to where the operator is to be fitted.
If the operator is being fitted at the same time as the new door installation, read these instructions in conjunction with
the door installation instructions.
If the operator is being retro-fitted, make sure the door operates smoothly and is properly balanced.
N.B.: SPECIAL CARE SHOULD BE TAKEN IF RE-TENSIONING OF THE DOOR IS REQUIRED.
At no stage should you loosen both “U” bolts if door is under tension.
Figure 1
Spring Drum
M8 Dome Head Screw
Shaft
Anti-Coning Colar
Figure 2
Figure 3
Manual Release
Lever
Limit Switch Cover
IF THERE ARE ANY PROBLEMS PLEASE CONTACT YOUR LOCAL
SUPPLIER OF THIS OPERATOR
INSTALLATION INSTRUCTIONS
STEP 1
Whilst the door roll is on the floor, rotate shaft backwards and forwards by hand and then release. This action will allow the roll to
centralise itself on the shaft. (New installation only).
STEP 2
Fit anti-coning collar TIGHT TO DRUM at opposite end of curtain to
the motor using M8 Dome Head Screw and M8 Nyloc Nut as required.
Figure 1.
STEP 3
Slide drive unit onto shaft as shown (Figure 2) ensuring drive lugs
engage fully with the narrowest spoke on drum wheel.
N.B.: Right-hand installation shown (inside looking out).
Lift door onto mounting brackets (ensuring curtain roll is correct way
round) centralise curtain roll with opening. Refer to door installation
instructions. (New installations only).
Ensure motor assembly is fully engaged with drum wheel spokes.
Clamp shaft to mounting brackets using “U” Bolts supplied. (Use ”U”
bolt in opener pack for MOTOR end). See Figure 3.
Disengage the motor drive by pulling the manual release lever (red in
colour) downwards. See Figure 3.
Tension door and complete door installation as per Door Installation
Instructions. Ensure door is correctly balanced and is not binding or
sticking within vertical tracks.
PRE-INSTALLATION NOTES
INSTALLATION INSTRUCTIONS - CONTINUED
Remove cover on front of control box (Insert a screwdriver into slot at
bottom of cover and bend gently downwards.)
SENSITIVITY ADJUSTMENT
Connect the control unit power cord to an adjacent socket. Ensure that the socket is properly earthed.
Motor Spade
Connectors
ii) Door slightly
closed
Figure 7
Large “Aqua”
Button
LED’s
Auto Close
Pot on reverse
side of Logic
Board
Small “Coloured” Button
Slot
After 4000 operations of the door, the “courtesy light” will flash 3 times and stay on for 3 minutes as a service indicator. Please contact your local service agent.
SERVICE INDICATOR
To delete individual codes (you must have the handset that you wish to delete)
» With the power turned onto the unit press and release the small button (learning button) and the yellow LED will
come on indicating that you unit is in learn mode.
» Press the handset button twice. If the code is deleted the red LED will blink twice.
» Press and release the small button (learning button) and the yellow LED will go off.
To delete all codes
» Turn power off
» Press and hold down the small button (Learning Button) while you turn the power on the 3 LED’s will flash
twice indicating that all codes have been deleted.
DELETING HANDSETS TO NEW CONTROL BOX
3) Press and release the small button (learning button) and the yellow LED will go off.
2) Press the handset button once. If the code is accepted the green LED will blink twice.
* For multiple handsets code them in at this stage
1) With the power turned onto the unit press and release the small button (learning button) and the yellow LED will
come on indicating that you unit is ready to accept a code.
PROGRAMMING HANDSETS TO NEW CONTROL BOX
Contact your local supplier.
* Note: Mandatory Photo Eye Protection must be used for this option.
AUTO CLOSE OPTION
Replace front cover.
Press the small black button and then press the large “aqua” button on the
front of the control box. The door should now go through four cycles (up and
down) and the light will come on for the “overload alert” indication that the
sensitivity adjustment is complete.
Press the large “aqua” coloured button on the front of the control box and
hold the bottom rail of the door to prevent it from travelling up. The door
should overload and stop. If the door starts to travel downwards, swap over
the “Motor Spade Connectors” and readjust “Limit Cams”.
Disengage door by moving the “Manual Release Lever”. Manually extend the
door to the halfway position and re-engage door.
Ensure locking bars (if fitted) are moved to the retracted (unlocked) position and keys removed from the lock.
100mm
SETTING TOP AND BOTTOM LIMITS
N.B: Right Hand Installation only. If left hand, limit switch will be reversed.
STEP1
Remove Limit Switch Cover Plate (See Figure 3) by carefully prising off with a small screwdriver.
STEP 2
Figure 4
Top limit cam “T” controls open position of door. Bottom limit cam “B” controls closed
position of door.
Cam “T”
STEP 3
Slightly loosen the three retaining screws so that the cams can be easily moved (See
Figure 4).
STEP 4
Ensure that the manual release lever is still in the “disengaged” position, and manually
raise the door until it is approx 100mm from the top stop position.
STEP 5
Rotate cam “T” (in the same direction that it was moving as you were manually raising
the door) so that it actuates the top Limit Switch.
Cam “B”
STEP 6
Manually lower the door until it is touching the ground.
STEP 7
Rotate cam “B” (in the same direction that it was moving as you were manually lowering
Figure 5
the door) so that it actuates the bottom Limit Switch.
STEP 8
Tighten the three retaining screws so that the cams will not move.
STEP 9
Manually position door to halfway and re-engage the motor drive by moving the manual
release lever (red in colour) to the “engage” position.
N.B: Door can now only be operated electrically, not manually. If you wish to return to
manual operation, ensure power is switched off’ and move lever to “disengage” position.
STEP 10
Connect the two motor wires (Spade Connectors) (Refer Figure 5) to loose wires from the
Limit Switches. Switch on power to the Control Box and operate the door from Push
Button on the Control Box.
IMPORTANT: When the door is travelling in the “Up” position, hold bottom rail.
The door should overload and stop. If it does not, reverse motor wires (Spade
Connections).
Figure 6
You will need to re-adjust the Limit Cams as they will be working in a different direction.
STEP 11
Press Button on Control Box Front and check closing and stopping position.
STEP 12
If you are achieving the desired stop position, then replace the Limit Switch Cover Plate.
If not, then reset the Limit Cams (Steps 2 to 9) after first turning off the mains power.
STEP 13
Once the limits have been set, fit the additional security screws (2 off self-tapping screws
supplied) with the door in manual mode. With the door fully closed, mark the panel at the
first point where the curtain roll touches the drum wheel, on both ends of the curtain (See
Figure 6).
Raise the door slightly so that the marks can be seen and accessed from inside the garage
(Figure 7).
i) Door fully closed
Fit the security screws through the bottom of a corrugation and into the plastic flange of
the drum wheel, on both ends of the curtain. Tighten securely.
WARNING! - Do not run door on power through its full travel until the limits are correctly set.
Retaining
Screws
Mount Control Unit approximately 1.6m from the floor out of the reach of children. Use No.4 x 1” self-tapping screws
and rawplugs supplied. Ensure aerial is clear of all steel supports and coiled electrical leads. Fit plug from motor unit
into bottom of Control Box.
Check that there is sufficient side clearance to fit the operator unit. It may be fitted to either the right or left hand side.
"A" Series (25mm deep tracks)
125mm
Min. Side clearance for Operator
"AA" Series (50mm deep tracks)
150mm
DOOR TYPE
All doors with Windlok Tracks
Subject to Drum Position
Ensure there is a properly earthed mains supply socket adjacent to where the operator is to be fitted.
If the operator is being fitted at the same time as the new door installation, read these instructions in conjunction with
the door installation instructions.
If the operator is being retro-fitted, make sure the door operates smoothly and is properly balanced.
N.B.: SPECIAL CARE SHOULD BE TAKEN IF RE-TENSIONING OF THE DOOR IS REQUIRED.
At no stage should you loosen both “U” bolts if door is under tension.
Figure 1
Spring Drum
M8 Dome Head Screw
Shaft
Anti-Coning Colar
Figure 2
Figure 3
Manual Release
Lever
Limit Switch Cover
IF THERE ARE ANY PROBLEMS PLEASE CONTACT YOUR LOCAL
SUPPLIER OF THIS OPERATOR
INSTALLATION INSTRUCTIONS
STEP 1
Whilst the door roll is on the floor, rotate shaft backwards and forwards by hand and then release. This action will allow the roll to
centralise itself on the shaft. (New installation only).
STEP 2
Fit anti-coning collar TIGHT TO DRUM at opposite end of curtain to
the motor using M8 Dome Head Screw and M8 Nyloc Nut as required.
Figure 1.
STEP 3
Slide drive unit onto shaft as shown (Figure 2) ensuring drive lugs
engage fully with the narrowest spoke on drum wheel.
N.B.: Right-hand installation shown (inside looking out).
Lift door onto mounting brackets (ensuring curtain roll is correct way
round) centralise curtain roll with opening. Refer to door installation
instructions. (New installations only).
Ensure motor assembly is fully engaged with drum wheel spokes.
Clamp shaft to mounting brackets using “U” Bolts supplied. (Use ”U”
bolt in opener pack for MOTOR end). See Figure 3.
Disengage the motor drive by pulling the manual release lever (red in
colour) downwards. See Figure 3.
Tension door and complete door installation as per Door Installation
Instructions. Ensure door is correctly balanced and is not binding or
sticking within vertical tracks.
FAULT FINDING
DOOR WILL NOT OPERATE FROM
A) Control Box
» Check power is on to Control Unit (Red L.E.D. illuminated).
» IF NOT, check mains plug and fuse.
» Plug fully engaged on top of Control Box.
» Motor wiring connections properly engaged.
» Manual release lever in “engaged” position.
» Limit Switch cams correctly set. i.e. upper Limit Switch for fully open position, lower Limit Switch for fully
closed position.
» Move door manually to half-closed position and try again.
» Try operation with Hand Transmitter.
B) On Hand Transmitter
» Check door operates correctly using the Push Button on Power Head to prove system is okay.
» Try recoding Transmitter.
» Check battery in Transmitter is correctly fitted. L.E.D. should illuminate.
» Try new battery.
» Move aerial manually and try in different orientations, keeping it away from steel structures and electrical
cables.
Check manual operation for correct balance, not binding. Adjust if necessary.
Spray silicone lubricant into tracks. Do not grease.
Check/adjust safety sensitivity setting.
Check Limits.
DOOR OPERATES BUT FAILS TO FULLY OPEN OR REVERSES BEFORE CLOSING
»
»
»
»
BANGS HARD ON TRACK STOPS WHEN FULLY OPEN
» Check top Limit Switch setting.
» Adjust if necessary.
BANGS HARD ON GROUND AND REVERSES WHEN FULLY SHUT
» Check bottom Limit Switch setting.
» Adjust if necessary.
DOOR FAILS TO TRAVEL DOWN FROM OPEN POSITION - MOTOR RUNS AND ROLLER DOOR BALOONS
» Check door curtain has smooth line of entry into tracks, as near vertical as possible.
» Check door tension is not too great, reduce spring tension it necessary.
» If the above does not cure the problem, then the door may require a weight bar to be fitted.
Remote Control should give minimum of 6m range.
Check battery is correctly fitted in Transmitter.
Try new battery.
Move aerial and try in different orientations, keeping away from steel structures and electrical cables.
SHORT RANGE REMOTE CONTROL
»
»
»
»
DOOR OPERATES BUT FAILS TO FULLY OPEN BUT REVERSES TO CLOSED POSITION
» Change Motor Wire (Spade Connectors).
» Reset Limits.
» Re-adjust Sensitivity Adjustment.
POWER FAILURE
To disengage
» Pull manual release lever (red handle) downwards (refer fig 3).
» Push manual release lever up.
To engage
WARRANTY
Dated: 8 November 2002
Boss Garage Door Operators hereafter referred to as the Manufacturer hereby warrants:
1. Garage Door Operators to be free from defects in material and workmanship for a period of five (5) years for motors and one (1) year
for Electronics and Mechanics from date of purchase, if installed by an authorised reseller, otherwise if installed by the purchaser one
(1) year will apply.
2. Garage Door Operators (Commercial and Industrial Application) to be free from defects in material and workmanship for a period of
three (3) months from date of purchase.
3. Where the garage door operator has been returned to the manufacturer for Warranty repairs, all costs incurred in the return will be paid
for by the purchaser, if in the opinion of the manufacturer the product is faulty, all defective parts will be replaced at no charge to the
purchaser.
4. Proof of purchase must he given to the manufacturer at time of Warranty claim.
5. The manufacturer reserves the right to modify any existing or future products without incurring any obligation to incorporate such
modification to products already manufactured or to which this Warranty may relate.
6. Warranty only applies if this product has been installed to the Manufacturers recommendations (in the opinion of’ Boss Garage Door
Operators).
7. This Warranty is only for goods installed in Australia.
8. This Warranty does not apply to any defect, loss or damage arising or caused directly or indirectly by or as a result of:
(i) Any defect (including detects in component parts or accessories) arising from or attributable to the failure to carry out normal
preventive maintenance or adjustment itself.
(ii) To any additional damage or deterioration arising from or attributable to the operation of the Operator after it is known to be
defective.
9. Exclusions to Warranty Period:
(i)
Repair or Warranty Work - three (3) months warranty
10. Not included in Warranty:
(i)
Batteries.
(ii) Fuses.
(iii) Globes.
(iv) Sensitivity adjustment.
(v) Hand Transmitters.
11. Note: All Warranties will be void subject to:
(i)
Water damage and condensation.
(ii) Power supply black out or surge.
(iii) Act of God.
(iv) Modification or adjustment by unauthorised persons.
(v) Any interference from radio (including citizen band radios or and other electronic device.)
(vi) Preventative maintenance and regular servicing not undertaken.
(vii) Account not paid in full by the purchaser.
12. Subject only to the provisions of the Trade Practices Act and any legislation of the State or Territory wherein the doors of the
Manufacturer shall have been sold or installed (which may confer certain rights on consumers of goods and those rights by such
legislation may be rendered incapable of exclusion) this Warranty supersedes and excludes all representations, warranties and
conditions whether expressed or implied by law and the Manufacturer shall have no liability or otherwise than herein provided for any
loss and damage (including consequential loss and damage, loss of use or profits ) by reasons of delay, defective or faulty materials or
workmanship, negligence or any act, matter or thing done permitted or omitted to be done by the Manufacturer.
WARRANTY
THIS WARRANTY FORM SHOULD BE COMPLETED AT TIME OF INSTALLATION.
INSTALLED BY:
PURCHASED FROM:
PURCHASER’S ADDRESS:
PURCHASER’S NAME:
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
This Warranty Form should be retained by the purchaser at all times and produced with the purchase docket by the Purchaser
as proof of the purchase date.
INSTALLER’S ADDRESS:
__________________________________________________________________________
INSTALLER’S SIGNATURE: __________________________________________________________________________
DRIVE UNIT SERIAL NO.:
Boss Garage Door Operators
27 Clinker Street, Darra, Qld 4076
Ph: (07) 3376 4988 Fax: (07) 3376 7071
INSTALLATION INSTRUCTIONS AND OWNERS MANUAL
Roller Door Operator
IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY PRIOR TO
COMMENCING THE INSTALLATION OF THE OPERATOR UNIT
This Automatic Opener has been designed to provide years of trouble free use.
The opener will perform efficiently only if it is installed and operated properly.
READ THESE IMPORTANT SAFETY RULES FIRST
Keep garage door balanced. Sticking or binding doors must be repaired. Garage doors,
door springs, brackets and their hardware are under extreme tension and can cause
serious personal injury. Do not attempt adjustment. Call for professional garage door
service.
Do not wear rings, watches or loose clothing while installing or servicing a garage door
operator.
Installation and wiring must be in compliance with your local building and electrical
codes. Connect the power cord only to properly earthed mains.
The safety reverse system test is very important. Your garage door must reverse when
obstructed on closing. Failure to properly adjust the operator may result in serious
personal injury from a closing garage door. Repeat the test once a month and make any
needed adjustments. (See Sensitivity adjustment).
This unit should not be installed in a damp or wet space.
Use the manual release lever to disengage the motor drive ONLY when the drive is
switched OFF and, if possible, when the door is fully closed.
Do not use the force adjustments to compensate for a binding or sticking garage door.
Excessive force will interfere with the proper operation of the Safety Reverse System or
damage the garage door.
Disengage all existing garage door locks to avoid damage to garage door.
Install the lighted door Control Box (or any additional Push Buttons) in a location
where the garage door is visible, but out of the reach of children. Do not allow children
to operate push button(s) or remote control(s). Serious personal injury from a closing
garage door may result from misuse of the operator.
CAUTION: Activate operator only when the door is in full view, free of obstructions
and operator is properly adjusted. No one should enter or leave the garage while the
door is in motion. Do not allow children to play near the door.
Disconnect electric power to the garage door operator before making repairs or removing covers.
IMPORTANT: Fix the caution label supplied to the rear of the garage door as a reminder of safe operating procedures.
GARAGE DOOR OPERATORS
W
ARRANTY
WARRANTY
D
ated: 8 N
002
ovember 22002
Dated:
November
o ss G
B
eferred tto
the Manufacturer
hereby warrants:
a ra g e D
oor O
ereafter rreferred
perators hhereafter
o as
as the
Manufacturer hereby
w a rr a nt s :
Boss
Garage
Door
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(1) year
ree ffrom
rom ddefects
nm
motors and
and one
one (1)
arage D
perators tto
efects iin
nd w
for a period
period of
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for motors
year
11.. G
oor O
o bbee ffree
of five
five (5)
years for
aterial aand
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Garage
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material
workmanship
he ppurchaser
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echanics ffrom
urchase, iiff iinstalled
nstalled bby
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lectronics aand
nd M
ate ooff ppurchase,
nstalled bby
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n aauthorised
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ear w
ill aapply.
((1)
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or a pperiod
22.. G
nd w
eriod ooff
arage D
oor O
perators ((Commercial
nd IIndustrial
ndustrial A
ree ffrom
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efects iin
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pplication) tto
o bbee ffree
nm
aterial aand
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Application)
material
workmanship
ate ooff ppurchase.
tthree
hree ((3)
3) m
onths ffrom
rom ddate
urchase.
months
costs incurred
for Warranty
will be
perator hhas
as bbeen
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Warranty repairs,
all costs
incurred in
the return
return will
33.. W
here tthe
een rreturned
eturned tto
o tthe
manufacturer for
be paid
repairs, all
in the
he ggarage
arage ddoor
oor ooperator
he manufacturer
Where
be replaced
he m
parts will
to the
will be
no charge
charge to
urchaser, iiff iin
pinion ooff tthe
anufacturer tthe
roduct is
is faulty,
all defective
replaced at
at no
y tthe
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n tthe
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anufacturer aatt ttime
arranty cclaim.
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o tthe
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ime ooff W
laim.
44.. P
Proof
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manufacturer
Warranty
he rright
odify aany
ny eexisting
uture pproducts
roducts w
ncurring aany
ncorporate ssuch
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xisting oorr ffuture
ithout iincurring
ny oobligation
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55.. T
he m
anufacturer rreserves
uch
ight tto
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eserves tthe
The
manufacturer
modify
without
anufactured oorr tto
his W
elate.
roducts aalready
lready m
ay rrelate.
m
odification tto
o pproducts
ow
hich tthis
arranty m
modification
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which
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his pproduct
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recommendations (in
66.. W
arranty oonly
nly aapplies
pplies iiff tthis
roduct hhas
o tthe
he M
anufacturers recommendations
(in the
the opinion
of’ Boss
Boss Garage
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nstalled tto
opinion of’
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Warranty
Manufacturers
per ato rs ) .
O
Operators).
nly ffor
nstalled iin
his W
or ggoods
oods iinstalled
nA
ustralia.
77.. T
arranty iiss oonly
This
Warranty
Australia.
efect, lloss
rising oorr ccaused
amage aarising
aused directly
directly or
or indirectly
by or
as a result
result of:
of:
his W
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oss oorr ddamage
indirectly by
88.. T
arranty ddoes
ot aapply
pply tto
o aany
ny ddefect,
or as
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Warranty
etects iin
arts oorr aaccessories)
ttributable to
((i)
i) A
efect ((including
rising ffrom
rom oorr aattributable
to the
to carry
carry out
out normal
ny ddefect
including ddetects
n ccomponent
omponent pparts
ccessories) aarising
the failure
failure to
normal
Any
aintenance oorr aadjustment
ppreventive
reventive m
djustment iitself.
tself.
maintenance
operation of
of the
it is
((ii)
ii ) T
o aany
ny aadditional
dditional ddamage
amage oorr ddeterioration
rising ffrom
rom oorr aattributable
the operation
after it
is known
known to
to bbee
eterioration aarising
ttributable to
to the
the Operator
Operator after
To
efective.
ddefective.
99.. E
xclusions tto
oW
arranty P
eriod:
Exclusions
Warranty
Period:
o nt h s w
((i)
R
epair oorr W
a r r a nt y W
hree ((3)
3) m
ar r an t y
i)
ork - tthree
Repair
Warranty
Work
months
warranty
110.
ncluded iin
nW
0. N
ot iincluded
arranty:
Not
Warranty:
((i)
i)
B
atteries.
Batteries.
ii) F
uses.
((ii)
Fuses.
((iii)
ii i) G
l o be s .
Globes.
ensitivity aadjustment.
dj ustm e nt .
((iv)
iv) S
Sensitivity
((v)
v) H
and T
ransmitter s and receiver range.
Hand
Transmitters.
111.
arranties w
ill bbee vvoid
oid ssubject
o:
1. N
ote: A
ll W
ubject tto:
Note:
All
Warranties
will
((i)
W
ater ddamage
amage aand
nd ccondensation.
i)
ondensation.
Water
i i) P
ower ssupply
upply bblack
lack oout
ut oorr ssurge.
((ii)
u rg e .
Power
((iii)
ct ooff G
od.
iii) A
Act
God.
y uunauthorised
nauthorised persons.
persons.
((iv)
i v) M
odification oorr aadjustment
djustment bby
Modification
adio ((including
d ev i ce . )
((v)
v) A
ny iinterference
nterference ffrom
rom rradio
including ccitizen
itizen bband
and rradios
adios or
or and
and other
other electronic
electronic device.)
Any
vi) P
aintenance as
garageservicing
door manufacturers
recommendation and regular servicing not undertaken.
((vi)
r ev en t a ti v e m
Preventative
maintenance
andper
regular
not undertaken.
((vii)
ccount nnot
ot ppaid
n ffull
ull by
the purchaser.
vii) A
aid iin
by the
p ur ch as e r.
Account
doors of
112.
o tthe
rovisions ooff tthe
he T
rade P
ractices A
ct aand
nd aany
ny llegislation
egislation ooff tthe
he S
tate oorr T
the doors
of the
the
2. S
ubject oonly
nly tto
he pprovisions
erritory w
herein the
Subject
Trade
Practices
Act
State
Territory
wherein
and those
rights by
M
anufacturer sshall
ave bbeen
old oorr iinstalled
nstalled ((which
ay confer
on consumers
goods and
such
hall hhave
een ssold
which m
confer certain
certain rights
rights on
consumers of
of goods
those rights
by such
Manufacturer
may
epresentations, warranties
and
nd eexcludes
xcludes aall
ll rrepresentations,
llegislation
egislation m
ay bbee rrendered
endered iincapable
ncapable ooff eexclusion)
xclusion) tthis
his W
arranty ssupersedes
upersedes aand
warranties and
may
Warranty
provided for
cconditions
onditions w
hether eexpressed
xpressed oorr iimplied
mplied bby
y llaw
aw aand
nd tthe
he M
anufacturer sshall
hall hhave
iability oorr ootherwise
herein provided
for any
ave nno
o lliability
therwise than
any
than herein
whether
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oss ooff uuse
se oorr pprofits
rofits ) bbyy reasons
of delay,
delay, defective
materials or
including cconsequential
or
oss aand
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reasons of
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faulty materials
lloss
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ct, m
ermitted or
done by
orkmanship, nnegligence
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ny aact,
atter oorr tthing
hing ddone
one ppermitted
or omitted
omitted to
to be
be done
by the
the Manufacturer.
Manufacturer.
workmanship,
matter
W
ARRANTY
WARRANTY
T
HIS W
ARRANTY F
ORM S
HOULD B
E COMPLETED
COMPLETED AT
AT TIME
TIME OF
OF INSTALLATION.
INSTALLATION.
THIS
WARRANTY
FORM
SHOULD
BE
etained bby
y tthe
he ppurchaser
urchaser aatt aall
ll ttimes
imes aand
nd pproduced
rodu ced w
ith tthe
he ppurchase
urchase ddocket
ocket bby
y tthe
urc hase r
T
his W
arranty F
orm sshould
hould bbee rretained
he P
This
Warranty
Form
with
Purchaser
roof ooff tthe
aass pproof
he ppurchase
urchase ddate.
ate.
P
URCHASER’S N
AME:
PURCHASER’S
NAME:
___________________________________________________________________________
_________________________________________________________________________
URCHASER’S A
P
DDRESS:
PURCHASER’S
ADDRESS:
___________________________________________________________________________
_________________________________________________________________________
P
URCHASED F
ROM:
PURCHASED
FROM:
___________________________________________________________________________
_________________________________________________________________________
NSTALLED B
IINSTALLED
Y:
BY:
___________________________________________________________________________
_________________________________________________________________________
IINSTALLER’S
NSTALLER’S A
DDRESS:
ADDRESS:
___________________________________________________________________________
_________________________________________________________________________
IINSTALLER’S
NSTALLER’S S
IGNATURE: ___________________________________________________________________________
_________________________________________________________________________
SIGNATURE:
D
RIVE U
NIT S
ERIAL N
O.:
DRIVE
UNIT
SERIAL
NO.:
___________________________________________________________________________
_________________________________________________________________________
B
oss G
arage D
oor O
perators
Boss
Garage
Door
Operators
treet, D
227
7C
l i nk er S
ld 44076
076
arra, Q
Clinker
Street,
Darra,
Qld
07) 33376
P
h: ((07)
07) 33376
376 44988
988 F
ax: ((07)
376 7071
7071
Ph:
Fax: