Download Raypak Temp-Tracker Specifications

Installation and Operation Instructions
SEQUENCING MODULATING CONTROLS
for Hydronic Heating Systems
SYSTEM
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
A
INPUT RATINGS:
B
115VAC 60Hz , 30VA MAX
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
----
C
----
D
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
99RA
PROGRAM
PWR
SYS
A
B
C
D
L N
1 2
3 4 5 6 7 8 9 10 11 12
A
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
RUN
B
C
D
CUR / VLT CUR / VLT CUR / VLT CUR / VLT
GND
mA
VLT
GND
mA
VLT
GND
mA
VLT
GND
mA
VLT
-
+
+
-
+
+
-
+
+
-
+
+
13 14 15 16 17 18 19 20 21 22 23 24
OUTDOOR
TEMP
T
O
SYSTEM
TEMP
T
O
PROVE SHUTDOWN
/TSTAT
/DHW
/SETBACK
O
O
EXTENSION
MODULE
RS-485
25 26 27 28 29 30 31 32
This manual attempted to be complete and accurate at the time of publication. Additional upgrades and new features may change
TempTracker mod+ functions. Upgrades to this manual may occur at any time. Contact the factory for further details.
WARNING
The TempTracker mod+ is strictly an operating control. It CANNOT be used as a limit control. All boilers must
have all safety and limit controls required by code. It is the responsibility of the installer to verify that all the
safety and limits are working properly before the TempTracker mod+ is installed.
This control must be installed by a licensed electrician.
Cat.# 5000.67 08/31/09
P/N 241297 REV.2
2
Raypak, Inc.
Contents
TempTracker mod+ Layout . . . . . . 3
TempTracker mod+ Overview . . . . . 4
Reset Ratio/Outdoor Reset . . . . . . . . . . 5
Make Sure You Have the Right Control . . .
Initial Setup . . . . . . . . . . . . . . . .
Selecting the System Features . . . . . . .
Installation . . . . . . . . . . . . . . . .
Mounting the Enclosure . . . . . . . . . . .
Install the Sensors . . . . . . . . . . . . . .
6
6
6
7
7
8
Heating/Storage Tank System Sensor (HSS)
Installation . . . . . . . . . . . . . . . . . . . 8
Outdoor Sensor Installation . . . . . . . . . . 8
Wiring . . . . . . . . . . . . . . . . . . . . 9
Wiring the Power (Terminals 1, 2) . . . . . . . 9
Wiring the Sensors . . . . . . . . . . . . . . 9
Wiring the Shutdown, Tstat, or Setback (Terminals
31, 32) . . . . . . . . . . . . . . . . . . . . . 9
Wiring the System Prove (Terminals 29, 30) 10
Wiring for Domestic Hot Water Priority (Terminals
29, 30) . . . . . . . . . . . . . . . . . . . . 10
Wiring the System Output (Terminals 3, 4) . . 10
Wiring the Boilers . . . . . . . . . . . . . . 10
Wiring to Modulating Motors . . . . . . . . . 11
Connecting to the TempTracker mod+ Extension
Panels . . . . . . . . . . . . . . . . . . . . 11
Menu Sequence . . . . . . . . . . . . . 12
Startup Settings . . . . . . . . . . . . . . 14
Program Change Settings . . . . . . . . . . Startup Sequence . . . . . . . . . . . . . . Sensor Type . . . . . . . . . . . . . . . . . EMS Input Mode . . . . . . . . . . . . . . . (Available In Set point Only) . . . . . . . . . Selecting the Output Type . . . . . . . . . . Modulating Mode . . . . . . . . . . . . . . .
Prove/Domestic Hot Water (DHW) . . . . . .
Domestic Hot Water Set Point . . . . . . . . Shutdown/Tstat/Setback Mode . . . . . . . .
14
14
14
14
14
14
14
15
15
15
Boost Mode . . . . . . . . . . . . . . . . . 15
(Not Available with Setback) . . . . . . . . . 15
Sensor Fault . . . . . . . . . . . . . . . . . 16
Setting the Control to Factory Defaults . . 16
Program Change Settings . . . . . . . . . . Season . . . . . . . . . . . . . . . . . . . .
Set Point . . . . . . . . . . . . . . . . . . . Reset Ratio . . . . . . . . . . . . . . . . . .
Outdoor Cutoff Temperature . . . . . . . . . Offset . . . . . . . . . . . . . . . . . . . . .
Minimum Water Temp . . . . . . . . . . . . Maximum Water Temp . . . . . . . . . . . . 17
17
17
17
18
18
18
18
Gain . . . . . . . . . . . . . . . . . . . . . Lead Boiler Rotation . . . . . . . . . . . . . Purge Delay . . . . . . . . . . . . . . . . . Lag Delay . . . . . . . . . . . . . . . . . . Standby Time . . . . . . . . . . . . . . . . .
System Run-On . . . . . . . . . . . . . . . Setback . . . . . . . . . . . . . . . . . . . .
Last Stage Hold . . . . . . . . . . . . . . . Day/Night Schedules . . . . . . . . . . . . .
Set Time . . . . . . . . . . . . . . . . . . . 19
19
19
20
20
20
20
21
21
22
System & Outdoor Sensor Trim . . . . . . . Soft-Off Delay . . . . . . . . . . . . . . . . Output Trim . . . . . . . . . . . . . . . . . .
Configuration . . . . . . . . . . . . . . . . .
Display . . . . . . . . . . . . . . . . . . . . 23
23
23
24
24
System Settings . . . . . . . . . . . . . . 19
History . . . . . . . . . . . . . . . . . . . 22
Maintenance . . . . . . . . . . . . . . . . 23
Boiler Stage Settings . . . . . . . . . . . 25
Mode . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . 26
Specifications . . . . . . . . . . . . . . 32
TempTracker mod+ Specifications . . . . . 32
TempTracker mod+ Extension Specifications32
TempTracker mod+ & TempTracker mod+ Extension Installation Manual
TempTracker mod+ Layout
Program Switch to restrict access to
function changes. This switch is
covered with Wiring Enclosure.
The digital display shows the system status, set point,
lead stage <in brackets>, and status of each stage.
To view and adjust settings, press the appropriate buttons.
Buttons function is presented on
Bottom Row of display.
LED indicates the
associated relay status.
SYSTEM
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
A
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
B
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
C
----
----
D
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
99RA
PROGRAM
PWR
SYS
A
B
C
A
D
120VAC Power
B
GND
3 4 5 6 7 8 9 10 11 12
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
GND
-
mA
D
+
VLT
+
GND
-
mA
+
VLT
+
13 14 15 16 17 18 19 20 21 22 23 24
Four N.O. Boiler startup relay
outputs. Each is wired in series
with each boiler's limit circuit.
System Output controls
pumps, valves, or other
system components.
C
CUR / VLT CUR / VLT CUR / VLT CUR / VLT
L N
1 2
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
RUN
OUTDOOR
TEMP
T
O
SYSTEM
TEMP
T
O
PROVE SHUTDOWN
/TSTAT
/DHW
/SETBACK
O
O
EXTENSION
MODULE
RS-485
25 26 27 28 29 30 31 32
When connecting Outdoor and System
Sensors, no Polarity is observed.
Prove terminals must be connected
for TempTracker mod+ to operate boilers.
Four modulation outputs can be 4-20mA,
0-5V, 0-10V, 1-5V, or 2-10V. Go to
Startup Menu to determine the type of
output for each stage.
Connect Extension panels to
add additional stages using
a 6 pin phone line only (cable
provided with TempTracker
mod+ Extension).
3
4
Raypak, Inc.
TempTracker mod+ Overview
Sequences up to 4 Fully Modulating Stages.
The TempTracker mod+ is the perfect control whenever multiple fully modulating stages are required for hydronic heating applications.
The TempTracker mod+ controls the on/off and the modulation of each stage to maintain precise system set point control.
PID Type Logic
The TempTracker mod+’s control algorithms allow it to look at the rate of change in the system. If the system temperature is changing
quickly, the TempTracker mod+ will react quickly to adjust the modulating stages’ output. If the system temperature changes slowly,
the TempTracker mod+ will make slow and gradual output adjustments. Therefore, the TempTracker mod+ adapts to specific system
requirements and minimizes fluctuations around the set point.
Controls 4-20mA modulating motors or 0-5 V, 0-10 V, 1-5V, 2-10V Modulating Motors
The TempTracker mod+ is designed to accurately control the output from 25% to 100% of modulation for each of these different types
of motors. One TempTracker mod+ can even control a variety of the above different motors.
Only One Sensor
When Set Point sensor type is selected, the TempTracker mod+ requires only one sensor located in the common output header of all
stages. However, when Reset is selected, an additional Outdoor Sensor is required for Outdoor Reset Ratio input.
Digital Display of all System Settings
The TempTracker mod+’s alphanumeric digital display names each system parameter in simple English and shows its precise value. The
easy to follow menu system allows users to quickly make changes to any system setting without having to learn any specialized codes
or keyboard commands.
Automatic Rotation among Stages
Rotating the first stage to be activated on a call for output promotes even wear on each stage. The TempTracker mod+ has three modes
of rotation: Manual, Last On, or Time. The Time rotates the lead stage every selected time period from every hour to every 60 days.
Outdoor Reset
The TempTracker mod+ has a hydronic outdoor temperature reset function. This allows the TempTracker mod+ to change the set point
based on outdoor temperature. Furthermore, additional settings have been added to fine tune this operation, like Offset, Minimum, and
Maximum Water Temperature and night setback schedule.
Standby Boilers
Each of the TempTracker mod+ stages can be configured as a Standby boiler with an adjustable Standby delay. A boiler can be used as
a backup during extended large demand periods.
System Output
In Set Point or Outdoor Reset modes, the System Output will activate whenever the outdoor temperature is below the Outdoor Cutoff
setting. A System Prove input checks the status of components activated by the System output before stages can be activated.
Parallel Modulation
The TempTracker mod+ uses parallel modulation that can modulate several boilers together as a one large boiler. This mode is useful
for boilers with lower water content, which are usually more efficient at lower firing points.
Add up to 16 Boiler Stage (Optional)
As a stand-alone, the TempTracker mod+ is designed to control four modulating boilers. However, it has the capability of expanding its
control to two extension panels each with six boiler stages. Thus, the TempTracker mod+ can control a total of up to 16 boiler stages.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual
5
Understanding Operation Concept
In Outdoor Reset, the TempTracker mod+ controls a hot water heating system to provide a
building with comfortable and even heat levels. The TempTracker mod+ varies the temperature
of the circulating heating water in response to changes in the outdoor temperature. The heating
water temperature is controlled through the modulation of stages.
The TempTracker mod+ also controls the system circulating pump with an adjustable Outdoor
Cutoff. When the outdoor temperature is above Outdoor Cutoff, the pump is off and no heating
water is circulated through the system. When the outdoor temperature drops below the Outdoor
Cutoff, the system pump relay is activated and the heating water circulates through the system.
The temperature of the heating water is controlled by the Reset Ratio, Water Offset, and changes
with Outdoor temperature.
1:4 1:3
1:2
1:1.5
220
1:1.25
210
Water Temperature (in °F)
The TempTracker mod+ has multiple operating modes that satisfy most hydronic systems.
It can change the System Set Point based on outdoor temperature (Outdoor Reset) or it can
modulate its stages to achieve an adjustable fixed Set Point.
200
1:1
190
180
1.25:1
170
1.5:1
160
150
2:1
140
3:1
4:1
130
120
110
100
70
60
50
40
30
20
10
0
-10
-20
Outdoor Temperature (in °F)
Reset Ratio is Presented as
Outdoor Temp. : Water Temp. Ratio
Water Temperature
Each building has different heat loss characteristics. A very well insulated building will
not lose much heat to the outside air, and may need a Reset Ratio of 2.00 (OD):1.00
(SYS) (Outdoor:Water). This means the outdoor temperature would have to drop
2 degrees to increase the water temperature 1 degree. On the other hand, a poorly
insulated building with insufficient radiation may need a Reset Ratio of 1.00 (OD):2.00
(SYS). This means that for each degree the outdoor temperature dropped the water
temperature will increase 2 degrees. The TempTracker mod+ has a full range of Reset
Ratios to match any buildings heat loss characteristics.
1:4
130
1:1
A heating curve that relies not only on Outdoor temperature but also on type
of radiation
Warmer
will improve heat comfort. The following are suggested initial settings
for different
120
types of radiation based on average building insulation and heat loss. The contractor
Colder
110
can fine tune these adjustments based on the specific building need.
4:1
Type of Radiation in Building
100
Reset Ratio
70
60
50
40
Offset
Outdoor Temperature
Radiators (Steel & Cast Iron)
1.00 (OD) : 1.00 (SYS)
0˚F
Baseboard (Finned copper tube& Cast Iron)
1.00 (OD) : 1.00 (SYS)
0˚F
Radiant (High Mass/Concrete)
4.00 (OD) : 1.00 (SYS)
-10˚F
Radiant (Low Mass/Joists)
2.00 (OD) : 1.00 (SYS)
-10˚F
Fan Coils & Air Handlers
1.00 (OD) : 1.00 (SYS)
20˚F
With a -20° Offset, the
Reset curves begin at
80° Water Temperature.
1:4
130
1:1
120
110
100
Water Tem perature
The starting point for most systems is the 1.00 (OD):1.00 (SYS) (Outdoor Air
Temperature : Heating Water Temperature) ratio. This means that for every degree
the outdoor temperature drops, the temperature of the heating water will increase one
degree. The starting point of the curves is adjustable, but comes factory selected at
70°F Outdoor Temp. and 100°F Water Temp. For example with a 1.00 (OD):1.00 (SYS)
ratio, if the outdoor temperature is 40°F, this means the temperature has fallen 30° from
the starting point of 70°F. Therefore, the heating water temperature will increase 30° to
130°F.
With a 0° Offset, the
Reset curves begin at
100° Water Temperature.
4:1
70
60
50
40
Outdoor Temperature
1:4
110
1:1
100
90
-20 Offset
4:1
80 70
60
50
40
Outdoor Temperature
With a +20° Offset, the
Reset curves begin at
120° Water Temperature.
Water Tem perature
When a building is being heated, heat escapes through the walls, doors, and windows to
the colder outside air. The colder the outside temperature, the more heat escapes. If you
can input heat into the building at the same rate that it is lost out of the building, then
the building temperatures will remain constant. The Reset Ratio is an adjustment that
lets you achieve this equilibrium between heat input and heat loss.
Water Temperature
Reset Ratio Curves
Reset Ratio/Outdoor Reset
150
1:4
1:1
140
130
4:1
120
90
+20 Offset
100
70
60
50
40
Outdoor Temperature
WARNING
When controlling a non condensing
boiler directly without the use of a
mixing valve, minimum boiler water
temperature must be set to boiler
manufacturer specifications. In that
case, system temperature must not go
below such temperature.
6
Raypak, Inc.
Make Sure You Have the Right Control
If you need the TempTracker mod+ to do additional tasks that either are not listed or do not know how to configure them, contact your
local Raypak representative.
Initial Setup
Setting an Initial Program will ease the configuration of the TempTracker mod+ and will give the opportunity to utilize many of the
energy saving features and give more comfortable heat when needed.
The program should consist of the following:
•Selecting the features that your system can utilize,
•Installation: Install the Control, switches and sensors,
•Setting the System Startup,
•Setting the System Settings,
•Setting the Stages
•Adjusting Reset Ratio and Water Offset (In Reset Mode Only)
Selecting the System Features
The TempTracker mod+ has been designed with Hydronic building heating as the primary purpose. With this in mind, many of the
TempTracker mod+ features can be utilized to ease, enhance and improve your system performance. Some of these features are listed
in this section.
Outdoor Reset or Set Point
•The TempTracker mod+ can control the System Temperature either by adjusting the calculated temperature according to the Outdoor
Temperature (Outdoor Reset) or by maintaining an adjustable Set Point. The earlier relies on an Outdoor Sensor (supplied with the
control) and achieves better fuel savings in addition to better comfort.
Number of Stages
•The TempTracker mod+ can be configured to control up to 4 modulating boilers. It can control up to 16 boiler stages using a maximum
of two TempTracker mod+ Extension Panels
Modulation Mode
•The TempTracker mod+ stages boilers using parallel modulation. Parallel modulation can modulate several boilers together as a
one large boiler. This is useful for boilers which are more efficient at lower firing points.
Modulating Signal
•The TempTracker mod+ is designed to accurately control the output from 25% to 100% of modulation for each of these different
types of equipment. One TempTracker mod+ can even control a variety of the above different modulation equipment.
Automatic Rotation among Boilers
•Rotating the first burner to be activated on a call for output promotes even wear on all burners. The TempTracker mod+ has three
modes of rotation: Manual, Last-ON, or Time automatically rotating every selected time period from every hour to every 60 days.
Standby Boiler
•Any boiler can be configured as a Standby boiler. It withholds a specific boiler from being included in the Lead Rotation. However,
the Standby boiler will be fired only as a backup when all other stages combined cannot satisfy the demand and after an adjustable
delay period.
Setback or Day/Night Scheduling
Two Setback modes are available for the TempTracker mod+:
•The Day/Night Scheduling provides an adjustable time-based schedule for the Setback.
•The Setback mode uses an external signal to switch the operation of the TempTracker mod+ in and out of setback mode.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual
7
System Run-On
•This feature lets the TempTracker mod+ run the SYS relay for a longer period after the boilers have been turned off. When this relay
is used to control a pump, it helps in dissipating the excess heat from the boilers combustion chamber.
Installation
Each of the TempTracker mod+ or TempTracker mod+ Extension consists of three primary enclosure components.
• The Enclosure Display Module: contains the display, buttons, LEDs and electric wiring terminals. It has two screws to hold it to
the base. A program configuration switch, used to adjust TempTracker mod+ settings, is placed above the terminals. This switch
is enclosed with the enclosure wiring cover for security. Wiring terminals are of the plug-in type to ease installation and removal.
• The Enclosure Base: contains the holes to mount and hold the control against the wall or any flat surface. All other enclosure
components mount on the base. The bottom section of the Enclosure Base contains the wiring chamber with knockouts on the
bottom to easy installation.
• The Enclosure Wiring Cover: seals the wires from the external environment. It has two screws to hold it the base and a hole to
secure a lock on the wiring enclosure. A plastic web that separates the wiring chamber into high and low volt sections has been
provided.
Mounting the Enclosure
Enclosure Display Module
•Select a location near the equipment to be controlled.
•The surface should be flat, and be sufficiently wide and strong to hold the
TempTracker mod+ or the TempTracker mod+ Extension.
•Keep the control away from extreme heat, cold, or humidity. Ambient
control operating temperature is from 20 to 120°F.
•Remove the Enclosure Wiring Cover from the control enclosure by
removing the two bottom screws.
•Remove the Enclosure Display Module by removing the middle screws.
•Screw the Enclosure Base to the surface through the upper and lower
mounting holes on the back of the enclosure.
•Replace the Enclosure Display Module and replace the middle screws.
•Do not replace the enclosure wiring cover until all wiring is done.
Enclosure Wiring Cover
Enclosure Base
Hole for optional lock
(not supplied)
Mounting Holes
Display Mounting Screws
Wiring Cover
Mounting Screws
8
Raypak, Inc.
Install the Sensors
Immersion Heating System Sensor
Immersion Well
3/8" ID 1/2" NPT
Common Supply Pipe
Heating/Storage Tank System Sensor (HSS)
Installation
Locating HSS
•Put the Heating System sensor approximately 10' feet past the last boiler on the
common supply header but before any major takeoffs.
•The sensor must be located where it sees the output of all the boiler stages. If a
boiler is piped so that the sensor does not see its output, the TempTracker mod+
will not sequence the boilers correctly.
•Only use a Standard Brass Tube sensor.
•The sensor wires can be extended up to 500' using a shielded 2-conductor cable
(Belden #8760 or equivalent). Do not ground the shield at the sensor but at the
panel using one of the terminals marked with an “O”.
•Do not run sensor wires in conduit with line voltage wiring.
•Install a 3/8"ID 1/2"NPT immersion well.
•Insert the sensor probe of the supplied sensor into the well.
Shield
Heating System
Sensor
Sensor Probe
ALERT
If the System Sensor can not sense
Strap-On
Sensor
the
correct Heating
heating System
system water
temperature
to the building,
Common Supply Pipe supplied
Pipe Insulation
the TempTracker mod+ will not provide
comfortable heat levels. Be sure the
System Sensor is located on a main
supply pipe which can not easily be
isolated from the system.
Outdoor Sensor Installation
•Only use the Raypak sensor included with the unit.
•Locate the sensor in the shade on the north side of the building. The sensor
should never be in direct sunlight.
•Be sure the location is away from doors, windows, exhaust fans, vents, or other
possible heat sources.
•The sensor should be mounted approximately 10' feet above ground level.
•Adhere the Outdoor Label provided to the back of the sensor base.
•Use the Enclosure Base bottom knockout for the conduit. Use the locknut to
hold the conduit and enclosure base together. Screw the cover to the base.
•If screws are used to affix the enclosure to the wall, make sure to seal around the
sensor and wall except from the bottom.
•The sensor wires can be extended up to 500' using shielded 2-conductor cable
(#18/2). Do not ground the shield at the sensor but at the control using the
terminal marked with an “O”.
•Do not run sensor wires in conduit with line voltage wiring.
Outdoor Sensor
Connect
To control
Sensor Probe
Outdoor
Sensor
snap-in
location
Mounting
screws
location
Shield
not connected
Outdoor
drip-hole
WARNING
Shield
Seal around
sensor and wall
Outdoor Label
on back of Sensor
Conduit
The TempTracker mod+ is an operating control only. All boilers
must have all safety and limit controls required by code. It is the
responsibility of the installer to verify that all the safety and limits
are working properly before the TempTracker mod+ is installed.
Alert
Immersion
Sensor
Determining the proper location for the Outdoor Sensor is very important. The TempTracker
mod+ will base
Well Locknut
System Sensor
the heat on the outdoor temperature information it receives from this location. If the sensor
is in the sun, or
covered with ice, its reading will be different from the actual Outdoor temperature (OD). In Well
Shield
Not connected
M
PROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
RUN
A
B
C
D
Dmod+ Extension
C
B
A
PWRmod+SYS
TempTracker
& TempTracker
Installation
Manual
CUR / VLT CUR / VLT CUR / VLT CUR / VLT
L N
Wiring
GND
-
3 4 5 6 7 8 9 10 11 12
1 2
mA
+
VLT GND
+
-
mA
mA
VLT GND
-
+
+
+
VLT GND
-
+
mA
+
VLT
T
+
9
SYSTEM
TEMP
OUTDOOR
TEMP
T
O
PROVE
/DHW
O
SHUTDOW
/TSTAT
/SETBACK
O
O
25 26 27 28 29 30 31 32
13 14 15 16 17 18 19 20 21 22 23 24
SYS
PWR
L N
WARNING
Neutral
120VAC
Shutd
Power Source T-Sta
Sensor Shiled
Outdoor Sensor
Line
Neutral
•Bring the 120VAC 60Hz power wires through the bottom Knockout of the enclosure.
•Class 1 voltages must enter the enclosure through a different opening from any Class4-20mA
2 voltage wiring.
Voltage V+
Boiler
- Burner +
GND
Burner
•Connect the hot line to terminal marked
L.
120VAC
Motor
Motor
Power Source
Boiler Enable
•Connect the neutral line to the terminal
marked N.
Output
4-20mA
Boiler
Boiler Voltage
•Raypak recommends installing a surge suppressor on the power source to the TempTracker
mod+.
Modulation Output
Modulation Output
Line
3 4
1 2
Wiring the Power (Terminals 1, 2)
Setback
Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
Raypak recommends installing a surge suppressor on the power source to the TempTracker mod+.
Wiring the Sensors
A
SYS
Connect the shield
B
C
6 7 8 9terminal
10 11 12
4 5control
at3 the
SYSTEM
TEMP
OUTDOOR
TEMP
D
WARNING
T
T
O
PROVE
/DHW
SHUTDOWN
/TSTAT
/SETBACK
O
O
O
SYS
T
B
T
O
PROVE
/DHW
D
C
O
SHUTDOW
/TSTAT
/SETBACK
O
O
25 26 27 28 29 30 31 32
25 26 27 28 29 30 31 32
Mini-MOD
end and cut the shield wire at the sensor end.
3 4 5 6 7 8 9 10 11 12
Full Modulation Sequencing Control
SYSTEM
OUTPUT RATINGS:
SYSTEM
TEMP
OUTDOOR
TEMP
A
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
A
L
System SensorLWiring (Terminals 27, 28)
RATINGS:
B
•A TempTracker mod+ must be connected to a temperature sensor INPUT
located
in
the
common
header.
115VAC 60Hz , 30VA MAX
N
USE COPPER
WIRE, for immersion in a 3/8ID well.
•The TempTracker N
mod+ is designed to be connected to a temperature
sensor
C
CLASS 1 WIRE ONLY.
System Pump
•Temperature sensor System
wires Pump
can be extended up to 500’ by splicing shielded 2-conductor cable (BeldenD#8760 or
or Pump Starter
or Pump Starter
DHW Signal
equivalent).
•Temperature sensors have no polarity. Connect the two wires from the sensor to the TempTracker mod+ terminals
CAUTION
marked SYSTEM TEMP 27, 28.
•Connect the sensor shield to the circled terminal 28 with one of the sensor wires.
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
Mini-MOD
---
Sensor Shiled
System Sensor
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
---
DO NOT APPLY ANY VOLTAGE
FullPROGRAM
Modulation Sequencing
Control
RUN
TO INPUT TERMINALS
SYSTEM
Outdoor Sensor Wiring (Terminals
25, 26)PWR
OUTPUT RATINGS:
A
B
C
D
D
C
B
A
SYS
CUR / VLT CUR / VLT CUR / VLT CUR / VLT
120VAC, 6A RESISTIVE
•The TempTracker mod+ will vary the1Asystem
Set
Outdoor Reset is A
selected based on- outdoor
L N
PILOT DUTY,
15A Point
TOTAL when
+ +
+ +
+ +
+ +
FOR ALL CIRCUITS
3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 3
1 2
temperature.
INPUT RATINGS:
B
•Whether in Set Point or Outdoor Reset
modes,
theMAX
outdoor sensor can be used as an Outdoor Cutoff. The
115VAC
60Hz , 30VA
----USE COPPER
WIRE, the outdoor temperature is above the adjustable Outdoor Cutoff
TempTracker mod+ will disable all Boilers
when
C
CLASS 1 WIRE ONLY.
temperature. This feature will automatically be activated when an outdoor sensor is connected.
D
Voltage V+
Boiler
•For an outdoor sensor use a Raypak outdoor sensor.
- 4-20mA
+
GND
Burner
Burner
120VAC
Motor
Motor
•The sensor wires can be extended up to ENCLOSED
500’ using shielded
2-conductor
cable
Power Source
Enable(Belden #8760 or equivalent).
Boiler
Output
ENERGY
4-20mA
Boiler
Voltage
Boiler
Shutd
•Temperature sensors have no polarity. MANAGEMENT
Connect
the wires
from the outdoor sensor to the TempTracker
mod+ Modulation
EQUIPMENT
Modulation Output
CAUTION: RISK OF ELECTRIC SHOCK
Output
T-St
LISTED
More than one disconnect switch may be required
Setbac
terminals marked OUTDOOR TEMP - 25,99RA26.
to de-energize the equipment before servicing.
•Connect the shield to the circled terminal 26 with one of the sensor wires.
OUTDOOR
TEMP
VLT GND
mA
VLT GND
mA
VLT GND
mA
VLT
T
O
T
O
SHUTDO
/TSTAT
/SETBAC
O
O
PROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
RUN
Wiring the Shutdown,
Tstat,
or
Setback
(Terminals
31,C 32)
A
B
D
C
B
A
SYS
PWR
Sensor Shiled
Outdoor Sensor
Line
mA
PROVE
/DHW
Neutral
GND
SYSTEM
TEMP
D
OUTDOOR
TEMP
SYSTEM
TEMP
PROVE
/DHW
SHUTDOWN
/TSTAT
EXTENSION
MODULE
/SETBACK
CUR / VLT CUR / VLT CUR / VLT CUR / VLT
•The Shutdown will be available
when selected as the Shutdown/Tstat/Setback
mode from the Startup menu. T See
RS-485
T
O
O
O
O
L N
D
C
B
A
SYS
- + + - + + - + + - + +
page 15. This will provide1 the
user with
a customizable Day/Night Schedule.
See page 21.
3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32
2
•The Shutdown feature can be used whenever
to12turn off the TempTracker mod+
from
28 29 30 outputs
25 26 27 stage
25 26 27 28 29 30 31 3
31 32
3 4it5is6 desirable
7 8 9 10 11
a remote location or another controller (i.e. EMS input).
•The Tstat option, when selected from the Shutdown/Tstat/Setback startup menu, provide the capability of
L
controlling the operation of the TempTracker
mod+ based on a thermostat input. See page 15. This will provide
the user with a customizable Day/Night
Schedule.
N
Voltage V+
Boiler See page 21.
- 4-20mA +
GND
Burner
120VAC
•The thermostat will provide
the TempTracker
mod+ with a call for heatBurner
by shorting terminals 31
and 32.
System Pump
Motor
Motor
Power Source
Starter
or Pump
Enable
Boiler
•When the Shutdown input is enabled by closing
the
dry
contact,
or
when
the
Tstat
input
is
disabled
by
opening the
Signal
DHW
Output
Boiler 4-20mA
Boiler Voltage
Shutdown,
dry-contact, all active boilers will immediately modulate down to low
for the
Soft-Off period,
then
turn
Output
Modulation
Modulation Outputoff.
T-Stat, or
Setback Signal
•The System Output relay will remain active until the System Run-On Delay expires and then it will turn off.
•When Setback is selected in the Startup, a BMS/EMS or external clock can provide a Setback signal using these input terminals.
•The signal must be a dry contact only. No voltage can be placed across the SHUTDOWN/SETBACK terminals.
•Bring the two wires from the dry contact to the terminals marked SHUTDOWN/SETBACK- 31,32.
GND
mA
VLT GND
mA
mA VLTSYSTEM
VLT GNDOUTDOOR
GND
TEMP
TEMP
T
O
mA
PROVEVLTSHUTDOWN
/TSTAT
/DHW
/SETBACK
O
OUTDOOR
TEMP
T
O
SYS
A
B
C
O
D
OUTDOOR
TEMP
T
O
SYSTEM
TEMP
T
O
PROVE
/DHW
O
SHUTDOWN
/TSTAT
/SETBACK
O
OUTDOOR
TEMP
T
O
SYSTEM
TEMP
T
PROVE
/DHW
O
O
SYSTEM
TEMP
T
O
PROVE
/DHW
O
SHUTDOWN
/TSTAT
/SETBACK
O
Sensor Shiled
System Sensor
Sensor Shiled
Outdoor Sensor
Line
O
Neutral
T
SHUTDO
/TSTAT
/SETBAC
O
O
PROGRAM
10
Wiring the System Prove (Terminals 29, 30)
OUTDOOR
TEMP
SYSTEM
TEMP
PROVE
/DHW
SHUTDOWN
/TSTAT
/SETBACK
GND
-
3 4 5 6 7 8 9 10 11 12
1 2
OUTDOOR
TEMP
SYSTEM
TEMP
PROVE
/DHW
SHUTDOWN
/TSTAT
/SETBACK
•The Prove feature is provided to
check
system
component
operation.
T
O
T
O
T
O
O
O
T
O
O
O
•A typical use of this feature is 25
to 26
check
for
flow
before
firing
any boiler. 25 26 27 28 29 30 31 32
27 28 29 30 31 32
•If the PROVE input is open on a call, the TempTracker mod+ will enable only the System Output. All Boiler
outputs will be off when the PROVE input is open.
Boiler
120VAC
•A factory-installed jumper provides the Prove signal. Do not remove the jumper
unless it will be replaced by a
Power Source
Boiler Enable
System Prove signal or use the terminals for DHW call. Output
•The Prove signal must be a dry contact only. No voltage can be placed across the PROVE - 29, 30 terminals.
• Bring the two wires from the dry contact to the terminals marked PROVE - 29, 30.
WARNING
mA
VLT GND
-
+
+
mA
C
+
VLT GND
+
-
mA
+
VLT GND
-
+
13 14 15 16 17 18 19 20 21 22
SYSTEM
TEMP
OUTDOOR
TEMP
T
T
O
SHUTDOWN
/TSTAT
/SETBACK
PROVE
/DHW
O
O
O
25 26 27 28 29 30 31 32
-
4-20mA
Burner
Motor
+
Vo
B
M
GND
Boiler 4-20mA
Modulation Output
Boiler
Modulat
Prove Signal
Sensor Shiled
System Sensor
DHW Signal
RUN
B
CUR / VLT CUR / VLT CUR / VLT CU
L N
Line
PWR
The PROVE input can not be used as a safety limit. All equipment must have its own
certified limit and safety controls as required by local codes. If Prove is selected in the
startup menu, no boiler stage will start unless Prove terminals
DO NOT
D
Bare Cshorted.
A
SYS
remove the PROVE jumper supplied unless replacing it with a Prove signal.
L N
1 2
OUTDOOR
TEMP
T
O
SYSTEM
TEMP
T
PROVE
/DHW
SHUTDOWN
/TSTAT
/SETBACK
O
O
O
25 26 27 28 29 30 31 32
Line
3 4 5 6 7 8 9 10 11 12
L
Wiring for Domestic Hot Water Priority
(Terminals 29, 30)
120VA
Power So
•DHW can be used to raise system Set Point to the DHW Set
N Point. Any of the DHW Priority options must be
selected from the Startup menu. See page 15.
System Pump
or Pump Starter
•DHW Call terminals are dry contact N.O. terminals.
•Wire an aquastat or other controls to provide closure on the DHW Call terminals.
•Remove the jumper on the DHW terminals for proper operation.
Wiring the System Output (Terminals 3, 4)
•The SYS output relay will energize whenever the outdoor temperature is below the Outdoor Cutoff.
•The SYS will remain constantly energized while the outdoor temperature is below the Outdoor Cutoff.
•When the outdoor temperature rises 2°F above the Outdoor Cutoff, the SYS output will remain energized for the
period set by the System Run-On.
•The SYS output has one Normally Open (N.O.) relay contact.
•The N.O. contacts are dry contacts only. They do not source any voltage.
•Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
•Each N.O. contact is capable of switching 6A resistive at 120VAC.
Wiring the Boilers
PWR
DHW Signal
B
A
SYS
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS 3 4 5
C
6 7 8 9 10
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
L
N
ENCLOSED
ENERGY System
MANAGEMENT
or Pump
EQUIPMENT
LISTED
99RA
SYS
A
B
Pump
Starter
CAUTION: RISK OF ELECTRIC
More than one disconnect switch
to de-energize the equipment be
C
D
L N
Line
Wiring the Boiler Outputs (A Terminals 5,6), (B Terminals 7,8), (C Terminals 9,10),
...
1 2
•Each Boiler output (A through D) has one Normally Open (N.O.) relay contact.
•The N.O. contacts are dry contacts only. They do not source any voltage.
•Each N.O. contact is capable of switching 6A resistive at 120VAC.
•Total output of all Boilers, including the SYS, must not exceed 15A.
•Wire the N.O. relay contacts to the Enable/Disable connection at the associated unit.
120VAC
Power Source
•Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
Neutral
0 11 12
Raypak, Inc.
A
D
C
B
A
Neutral
D
SYS
PWR
3 4 5 6 7 8 9 10 11 12
Boiler
Boiler Enable
Output
M
SYS
A
B
C
D
OUTDOO
TEMP
T
3 4 5 6 7 8 9 10 11 12
L
N
O
25 26
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual
Wiring to Modulating Motors
OUTPUT RATINGS:
Mini-MO
Full Modulation
A
BSequen
D
C
B
A
SYS
PWR
11
PROGRAM
SYSTEM
CUR / VLT CUR / VLT CU
N
120VAC, L
6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
3
2
FOR ALL 1
CIRCUITS
GND
-
Wiring the 4-20mA Modulating Motors (A Terminals 13, 14), (B Terminals
7 17),...
8 9 10 11 A
4 5 616,
12
INPUT
RATINGS:
•The TempTracker mod+ can be equipped to operate up to four 4-20 mA modulating
motors.
B
115VAC 60Hz , 30VA MAX
Neutral
Line
VLT GND
-
+
+
mA
VLT GND
+
+
-
-
USE COPPER
WIRE,
•The TempTracker mod+ Extension can be equipped to operate up to six additional
modulating
motors.
C
CLASS 1 WIRE ONLY.
•The TempTracker mod+ and the TempTracker mod+ Extension sources 24VDC excitation voltage for the 4-20mA
D
signal.
Boiler
•Wire the (-) from the modulating motor to the boiler terminal on the TempTracker
mod+ marked (GND).
That is
120VAC
Power Source
for boiler A, the modulating (-) terminal will be 13.
Boiler Enable
Output
•Wire the (+) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (mA). That is
for boiler A, the modulating (+) terminal will be 14.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
mA
13 14 15 16 17 18 19
-
4-20mA
Burner
Motor
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
+
Boiler 4-20mA
Modulation Output
PROGRAM
DO NOT AP
TO INP
RUN
Wiring the Current Voltage Modulating Motors PWR
(A Terminals
13,15),
(B Terminals
A
B
C
D
D
C
B
A
SYS
CUR / VLT CUR / VLT CUR / VLT CUR / VLT
16,18),...
L N
- + + - + + - + + - + +
3 4 5 0-5V,
6 7 8 0-10V,
9 10 11 121-5V, or 2-10V
13 14 15 16 17 18 19 20 21 22 23 24
25 26 27
•The TempTracker mod+Extension can be equipped to operate up to 1six2 additional
modulating motors.
•Wire the (GND) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (GND).
That is for boiler D, the modulating (GND) terminal will be 22. SYS A B C D
Voltage V+
- 4-20mA
•Wire the (V+) from the modulating motor to the boiler terminal on the TempTrackerBoiler
mod+ marked (VLT+).
That
+
GND
Burner
28
25 26 27 Burner
29 30 31 32
3120VAC
4 5 6 7 8 9 10 11 12
Motor
Motor
Power Source
is for boiler D, the modulating (V+) terminal will be 23.
Boiler Enable
OUTDOOR
TEMP
VLT GND
mA
OUTDOOR
TEMP
T
Output
O
Boiler 4-20mA
Modulation Output
VLT GND
SYSTEM
TEMP
T
O
mA
VLT
T
PROVE
/DHW
O
T
Boiler Voltage
Modulation Output
L
T
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
A
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
B
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
C
----
----
EK
F L
GM
HN
I O
J P
Comm
Power
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
INPUT RATINGS:
115VAC 60Hz, 12VA MAX
Use Copper Conductors Only.
CAUTION: Risk of Electric Shock.
More than one disconnect switch may be required
to de-energize the equipment before servicing.
PROGRAM
A
B
C
D
A
B
C
D
CUR / VLT
CUR / VLT
CUR / VLT
CUR / VLT
GND
GND
GND
GND
-
4 5 6 7 8 9 10 11 12
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
RUN
mA
+
VLT
+
-
mA
+
VLT
+
-
mA
+
VLT
+
-
mA
+
VLT
+
13 14 15 16 17 18 19 20 21 22 23 24
OUTDOOR
TEMP
T
O
SYSTEM
TEMP
T
O
PROVE
/DHW
O
SHUTDOWN
/SETBACK
O
EXTENSION
MODULE
RS-485
25 26 27 28 29 30 31 32
Ext A
PWR
E K F L
1 2
E K
3 4 5 6 7 8 9 10 11 12 11 12
Ext B
F L
G M
H N
I O
J P
CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT
GND
mA
VLT GND
mA
VLT GND mA
VLT GND mA
VLT GND
mA
VLT GND
mA
VLT
EXTENSION
MODULE
RS-485
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
16 29 30
TempTracker mod+ Extension B
Connecting TempTracker
mod+ to Two Extension
Panels using RS485
Alert
To set the Mini-Extension to a specific letter,
remove the wiring cover and switch the Ext A/Ext B
to the desired letter. DO NOT set both extensions
to the same letter as it may cause errors.
G M H N I O J P
L N
EK
F L
GM
HN
I O
J P
Comm
Power
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
INPUT RATINGS:
115VAC 60Hz, 12VA MAX
Use Copper Conductors Only.
CAUTION: Risk of Electric Shock.
More than one disconnect switch may be required
to de-energize the equipment before servicing.
Ext A
PWR
E K F L
G M H N I O J P
L N
1 2
E K
3 4 5 6 7 8 9 10 11 12 11 12
Ext B
F L
G M
H N
I O
J P
CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT
GND
mA
VLT GND
mA
VLT GND mA
VLT GND mA
VLT GND
mA
VLT GND
mA
VLT
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
16 29 30
O
SY
T
T
25 26 27
DHW Signal
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
SYS
T
TempTracker mod+ Extension A
N
D
3
OUTDOOR
TEMP
O
SYSTEM
OUTPUT RATINGS:
1 2
DHW Signal
SHUTDOWN
/TSTAT
/SETBACK
O
O
System Pump
or Pump Starter
PWR
L N
PROVE
/DHW
25 26 27 28 29 30 31 32
3 4 5 6 7 8 9 10 11 12
TempTracker mod+
O
SYSTEM
TEMP
T
O
L
OUTDOOR
TEMP
SY
T
SHUTDOWN
/TSTAT
/SETBACK
Connecting to the TempTracker mod+ Extension Panels
N to connect to extension panels.
•The TempTracker mod+ is equipped with a 6-pin phone socket
•The TempTracker mod+ Extension is equipped with two 6-pin System
phonePump
sockets to connect to TempTracker mod+
or Pump Starter
and an additional TempTracker mod+ Extension panel.
D package.
C
BExtension
A
SYS mod+
•Connection cable is provided as part of the TempTracker
•Phone cables must be of a 6-wire with 6-pin terminals. Phone cables can extend up to 100'.
O
Sensor Shiled
mA
Neutral
Line
VLT GND
Outdoor Sensor
mA
GND
EXTENSION
MODULE
RS-485
Raypak, Inc.
----------- SETTINGS -----------Season
Winter
Set Point
140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK
SELECT
(START)
to continue
Reset Ratio
-------- SYSTEM STARTUP ------
START
------------- WARNING -----------THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
BACK
CONTINUE
SAVE
F
]
SAVE
------------ SET POINT ----------
140
Reset Ratio
F
--------- RESET RATIO
1.00 OD=4.00
1.00 OD=3.00
1.00 OD=2.00
1.00 OD=1.50
1.00 OD=1.25
1.00 OD=1.00
1.25 OD=1.00
1.50 OD=1.00
2.00 OD=1.00
3.00 OD=1.00
4.00 OD=1.00
BACK
[
BACK
]
SAVE
---------Sys
Sys
Sys
Sys
Sys
Sys
Sys
Sys
Sys
Sys
Sys
SAVE
+0
F
]
SAVE
120
F
]
SAVE
Enabled
------ EMS 20ma SETPOINT-----
Disabled
[
BACK
220
F
]
SAVE
----- PROVE/DHW SHARING ---Prove
DHW Priority
DHW No Priority
No Priority (Summer)
------- DHW SETPOINT -------
180
F
BACK
----- EMS 4ma SETPOINT-----
SAVE
------ EMS INPUT MODE ------Disable
Enable
65
--- MINIMUM WATER TEMP ----
[
BACK
140
F
]
SAVE
--- MAXIMUM WATER TEMP ----
[
BACK
220
F
]
SAVE
--- SYS= 91 F, 10:57Am ---
BACK
NEXT
--- OD= 54 F, 11:36Am ---
Reset Options
Set Point
[
BACK
[
SAVE
HISTORIES
---------- SENSOR TYPE --------Set Point
F
Set Point
C
Reset
F
Reset
C
BACK
BACK
[
BACK
SAVE
BACK
------- OUTDOOR CUTOFF -------
-------------- OFFSET -------------
-------- ARE YOU SURE? ------No
Yes
BACK
------------- SEASON -------------Winter
Summer
[
BACK
STARTUP
BACK
Set Point
Menu Sequence
]
SAVE
BACK
BACK
EXIT
------- OUTPUT A TYPE -------4-20ma
0-10v
0-5v
2-10v
1-5v
BACK
SAVE
------- OUTPUT D TYPE -------4-20ma
0-10v
0-5v
2-10v
1-5v
BACK
SAVE
------ MODULATION MODE -----Normal
Parallel
BACK
SAVE
SAVE
Setback Input
----- SETBACK/SHUTDOWN ----Shutdown/Disable
Tstat/Enable
Setback
BACK
SAVE
Shutdown or
TStat Input
12
---------- BOOST MODE --------30 Minutes
Disabled
BACK
SAVE
--------- SENSOR FAULT -------All Off
All On
BACK
SAVE
TempTracker mod+ & TempTracker mod+ Extension Installation Manual
---------------- GAIN --------------
----------- SETTINGS -----------Season
Winter
Set Point
70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK
SELECT
SYSTEM SETTINGS1
[
BACK
]
[
+0
F
BACK
SELECT
-------------- SETBACK -----------
[
10
F
BACK
]
SAVE
]
[
------ CONFIGURATION 2 -----A=4-20ma
B=0-10v
C=0-5v
D=2-10v
[
BACK
EXIT
-------- STAGE A TRIM -------Output Trim
+0.0
<Prev Stage>
<Next Stage>
BACK
SELECT
-------------- STAGE A ----------OUTPUT TRIM
BACK
SAVE
24hrs
]
SAVE
---- MANUAL LEAD STAGE ---A
B
C
D
E
BACK
SAVE
--------- PURGE DELAY ---------
[
1.0min
BACK
]
SAVE
----------- LAG DELAY -----------
[
0min
BACK
]
SAVE
SAVE
------ CONFIGURATION 1 -----v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK
NEXT
[
SAVE
BACK
--- DAY/NIGHT SCHEDULES --Set Time
**:**
Day Schedule
**:**
Night Schedule
**:**
-------- SYSTEM RUN-ON -------BACK
[
---------- SETTINGS 2 ---------Standby Time
7min
System Run-On
10min
Setback
10 F
Last Stage Hold
5 F
Set Time
12:05Pm
<Day/Night Schedules>
BACK
SELECT
SAVE
--- SYSTEM SENSOR TRIM ----
]
-------- LEAD ROTATION ------Manual
Time
Last-On
SETBACK INPUT
-- OUTDOOR SENSOR TRIM ---F
BACK
SYSTEM SETTINGS2
Shutdown
/TStat
]
SAVE
+0
F
--- AUTO ROTATE PERIOD ---
------- SOFT-OFF DELAY --------
BACK
+0
BACK
---------- MAINTENANCE --------System Trim
+0 F
Outdoor Trim
+0 F
Soft-Off Delay
10sec
<Output Trim>
<Configuration>
BACK
SELECT
10sec
[
---------- SETTINGS 1 ---------Gain
+0
Lead Rotation
Last-On
Purge Delay
1.0min
Lag Delay
0min
<More Settings>
BACK
SELECT
MAINTENANCE
[
13
+0.0
]
SAVE
10min
BACK
]
SAVE
-------- STANDBY DELAY --------
BACK
7min
]
------ LAST STAGE HOLD ------
[
5
F
BACK
]
SAVE
----- SET PRESENT TIME ----11:**Pm
SAVE
BACK
SAVE
ALERT
To be able to change the
TempTracker mod+ settings the
Program/Run Switch must be set
to Program. The switch is located
under the Enclosure Wiring Cover
for security. The Enclosure Wiring
Cover can be securely closed using
a lock.
14
S
CLASS 1 WIRE ONLY.
-------- SYSTEM
-----140DSTARTUP
F
[
]
(START)
BACK
SAVE
to continue
Raypak, Inc.
ENCLOSED
ENERGY
STARTUPMANAGEMENT
140 F
Program
Change Settings
<System Settings>
Reset Ratio
ALERT -------SHOCK
EQUIPMENT-------------CAUTION: RISK OF ELECTRIC
------------- SEASON
OUTDOOR CUTOFF -------
----------- SETTINGS Settings
-----------Startup
Season
Winter
Set Point
START
LISTED
More than one disconnect BACK
switch may be RESET
required
--------RATIO is---------A good
practice after
performing
any Startup
modifications
to
Winter
to de-energize
the equipmentmenu
before servicing.
-------- SYSTEM
STARTUP 99RA
-----1.00
OD=4.00
Sys
Summer
check all operating settings and adjustments to match the new settings.
(START)
Set Point
<Maintenance>
To
be able to change the TempTracker mod+ settings the
Program/Run
be set to
toBACK
continue Switch mustSAVE
<Histories>
Program.
The
switch
is
located
under
the
Enclosure
Wiring
Cover
for
security.
The
Enclosure
<System Startup>
BACK
START
----------SETTINGS
-----------Wiring
Cover
can
be
securely
closed
using
a
lock.
------------SEASON
------------------------- SET POINT ---------BACK
SELECT
Reset Ratio
Reset Ratio
Set Point
D
C
B
A
PWR
Season
Winter
Winter SYS
Set
Point
140
F
Summer
Startup Sequence
L N WARNING -----------------------<System Settings>
140 F
Button:
MENU/<System Startup>
<Maintenance>
3 4 5 6 7 8 SAVE
9 10] 11 12
1 2[BACK
SETTINGS
•
When powered, the TempTracker mod+ performs aTHESE
self diagnostics-test
on its components.
<Histories>
BACK
SAVE
CHANGE
<System
Startup>
•
On the first
power up, the System Startup screen will
appearPRIMARY
after the initialization is
STARTUP
SYSTEM
FUNCTIONS.
-----------POINT ---------BACK
SELECT
complete. If it doesn’t, the TempTracker mod+ has already
been SET
configured.
BACK like
CONTINUE
--------RATIO
---------•
The System
Startup
menu -----sets the main parameters
the typeRESET
of sensor,
the type
of
-------SYSTEM
STARTUP
1.00 OD=4.00 Sys
140
F
output, and the modulating mode.
1.00 OD=3.00 Sys
[ YOU 1.00
-------- ARE
SURE?OD=2.00
------- Sys ]
(START)
No
to
continue
BACK 1.00 OD=1.50 SysSAVE
Sensor Type
Yes
1.00Default:
OD=1.25
Set Point STARTUP
°F, Set Point °C, Reset °F, Reset °C SetSys
Point ◦F
1.00 OD=1.00 Sys
BACK
START
BACK
SAVE Sys
Button: MENU/<System Startup>/..../Sensor type
--------- 1.25
RESETOD=1.00
RATIO
----------------- SYSTEM STARTUP -----1.00
OD=4.00
1.50
OD=1.0025Sys
Sys
•
Reset mode is only available if an outdoor sensor is connected
to terminals
and 26. DO
1.00
------------WARNING
-----------2.00 OD=3.00
OD=1.00 Sys
Sys
NOT select(START)
Reset without
an outdoor sensor.
1.00
3.00 OD=2.00
OD=1.00 Sys
Sys
to Raypak
continue
---------SENSOR
TYPE
--------- Sys
temperature sensor can display
either
in °F1.00
or
°C.OD=1.50
•The same
THESE
SETTINGS
4.00
OD=1.00
Sys
Set PointBACKF 1.00 OD=1.25 SysSAVE
CHANGE
PRIMARY
•If °F is selected, all temperatures and settings
be displayed
in degrees
Fahrenheit and
SetwillPoint
C 1.00
OD=1.00 Sys
BACK SYSTEM FUNCTIONS.START
F
the TempTracker mod+ will operate as a SetReset
Point Control
in1.25
degrees
Fahrenheit.
OD=1.00
Sys
Reset
1.50
OD=1.00
Sys and the
•IfBACK
°C is selected, allCONTINUE
temperatures and settings
will beCdisplayed
in degrees
Celsius
-------------OFFSET
------------------------WARNING
-----------2.00
OD=1.00
Sys
TempTracker mod+ will operate as a Set Point Control in degrees
Celsius.
3.00 OD=1.00
BACK
SAVE Sys
-------- ARE YOU SURE? ------•
mode
does not require an outdoor sensor. If an outdoor
is connected
in Set
THESE
SETTINGS
4.00sensor
OD=1.00
Sys
NoSet point
+0
F
Set That
Pointis, to turn the boilers
PRIMARY
Point CHANGE
mode it will
be used only as an outdoor cutoff point.
SAVE]and
Yes
[BACK
SYSTEM
system
pumpFUNCTIONS.
off.
BACK
SAVE Enabled
BACK
SAVE
BACK
CONTINUE
------ EMS -------------INPUT MODE
------OFFSET ------------Disable
EMS Input Mode
Enable
-------- ARE YOU SURE? ------HISTORIES
(Available
In Set point Only)
No
+0 F
---------- SENSOR TYPE --------BACK
SAVE
Disable,
EnableF Default:
Disable
Yes
[
]
Set Point
Reset Options
Set Point
C
Button:
MENU/<System
Startup>/..../EMS Input Mode BACK
SAVE Disabled
BACK
SAVE
Reset
F the TempTracker
----- set
EMS
4ma
SETPOINT----•
This allows
mod+ to receive an external
point
from
an BMS system.
Reset
C
•You must select the 4mA (min) and 20 mA (max) Set Points in the following screen.
•
The 4mA can be set to anySAVE
temperature between 70ºF to 200ºF.HISTORIES
120 F
BACK
---------SENSOR
•
The 20mA
can beTYPE
set to--------any temperature between 90ºF[ to 240ºF. However, the 20mA]
Set Point SetF Point
Reset Options
minimum
BACK
SAVE
Set
Point setting
C must be 20ºF higher than the 4mA setting.
Reset
•
ConnectFthe 4-20mA EMS Control Interface
to
the
TempTracker
mod+
RS485
connection.
Enabled
EMS 4ma------SETPOINT----------- DHW----SETPOINT
Reset
------ EMSC INPUT MODE -------
Enable
F
BACK
180 F 120Default:
4-20mA,
0-5V, 0-10V, 1-5V,SAVE
or 2-10V Outputs
4-20mA
[
]
[A type/Output
]
Button:
MENU/<System
Startup>/..../Output
B
type
220
F
Set Point
BACK
SAVE
BACK
SAVE
BACK
SAVE
[
•Outputs can be configured for 4-20mA operation
(current)
or the voltage range can be]
Disabled
Enabled
BACK
SAVE
selected
(0-5V,
0-10V,
1-5V,
2-10V).
------ EMS INPUT MODE ------•
Check the modulating motor to determine its control requirements.
------ EMS 20ma SETPOINT----Disable
Enable
•
Select the appropriate Output Type for each of the Boilers. The TempTracker mod+ can
have a different Output type for each Boiler.
220 F
Shutdown or
TStat Input
------ EMS 20ma SETPOINT-----
Disable
Selecting
the Output Type
----- SETBACK/SHUTDOWN ----[
]
Shutdown/Disable
Disabled
Tstat/Enable
BACK
SAVE
----- PROVE/DHW SHARING ---------- DHW
SETPOINT
------Normal,
Parallel
Default: Normal
Setback Prove
DHW
Priority
Button: MENU/<System Startup>/..../Modulating
Mode
BACK
SAVE
DHW Noincreases.
Priority
•Some modulating
For these units, it is
180 Fboilers perform better as their modulation
No Priority (Summer)
[ advantageous to run one unit at
] high modulation than several units at lower modulation. If
BACK
the units used are of this type,
recommended setting forSAVE
typical
BACK
SAVEselect Normal. This is the
----- PROVE/DHW SHARING ---------- DHW SETPOINT ------Prove
DHW Priority
DHW No Priority
180 F
Setback
Input
No Priority
(Summer)
[
]
----- SETBACK/SHUTDOWN -------------- BOOST MODE --------BACK
SAVE
BACK
SAVE
Shutdown/Disable
30 Minutes
Tstat/Enable
Disabled
Setback
BACK
C
SAVE
tdown or
at Input
Modulating Mode
1.00 65
OD=3.00
Sys
F
------------1.00WARNING
OD=2.00-----------Sys
[
]
1.00 OD=1.50 Sys
THESE
SETTINGS
BACK
SAVE
1.00
OD=1.25 Sys RUN
PROGRAM
CHANGEOD=1.00
PRIMARYSys
1.00
------- SYSTEM
OUTDOOR
CUTOFF
------FUNCTIONS.
B Sys C
D
1.25A OD=1.00
/ VLT CUR
/ VLT CUR / VLT CUR / VLT
CUR
Reset
Ratio
1.50
OD=1.00
Sys
BACK
CONTINUE
GND mA VLT GND mA VLT GND mA VLT GND mA VLT
---------------------2.00
OD=1.00
Sys- + + - + +
- SETTINGS
+ -F + +
+ 65
Season3.00
Winter
OD=1.00
Sys
19 ---13 14 15
20] 21 22 23 24
18
16 17TEMP
[--MINIMUM
WATER
Set Point
140
-------ARE YOU
SURE?Sys
-------F
4.00
OD=1.00
BACK Settings> SAVE
<System
No
BACK
SAVE
<Maintenance>
Yes
140
F
<Histories>
[
]
Reset Ratio
<System
Startup>
BACK
SAVE
-------------OFFSET ------------BACK
SAVE
BACK
SELECT
--- MINIMUM WATER TEMP ---F TEMP ------ MAXIMUM +0
WATER
[---------- SENSOR TYPE --------]
Set Point 140
F F
BACK
SAVE
C
[Set Point 220
]
F
Reset STARTUP
F
SAVE]
[BACK
Reset
C
BACK HISTORIES
SAVE
-------- SYSTEM STARTUP -----BACK
--MAXIMUM WATER TEMP SAVE
---Reset
Options
(START)
Set F,
Point
--- SYS=to91
10:57Am --continue
220SETPOINT----F
----- EMS 4ma
E
[------ EMS INPUT MODE -------]
BACK
START
Disable
BACK
SAVE
120 F
Enable
[------------- WARNING ------------]
BACK
NEXT
BACK
BACK
SAVE
--SYS= 91 F, 10:57AmSAVE
--THESE SETTINGS
D
--- OD=CHANGE
54 F,PRIMARY
11:36Am --FUNCTIONS.
------ SYSTEM
EMS 20ma
SETPOINT----BACK
CONTINUE
220 F
BACK
NEXT
[-------ARE YOU SURE? -------]
No
BACK
SAVE
BACK
--OD= 54 F, 11:36Am EXIT
--Yes
------- DHW SETPOINT ------BACK OUTPUT A TYPE -------SAVE
------4-20ma
180 F
[0-10v
]
0-5v
BACK
SAVE
---------SENSOR
TYPE
--------2-10v
BACK
EXIT
----PROVE/DHW SHARING ---Set
F
1-5v Point
Prove
Set
Point
C
BACK
SAVE
DHW
Priority
Reset
F
------A TYPE -------DHW
No OUTPUT
Priority
Reset
C
4-20ma
No
Priority
(Summer)
0-10v
------OUTPUT
D TYPE -------0-5v
BACK
SAVE
----BACKSETBACK/SHUTDOWN ----SAVE
4-20ma
2-10v
Shutdown/Disable
0-10v
1-5v
Set Point
Tstat/Enable
0-5v
BACK
SAVE
Setback
2-10v
1-5v
BACK
Setback Input SAVE
-----BACK EMS INPUT MODE ------SAVE
Disable
------- OUTPUT
DMODE
TYPE------------------------BOOST
Enable
4-20ma
30
Minutes
0-10v
------ MODULATION MODE -----Disabled
BACK
SAVE
0-5v
Normal
2-10v
Parallel
BACK
SAVE
1-5v
BACK
SAVE
BACK
SAVE
------ MODULATION MODE -----Normal
Parallel
------- DHW SETPOINT ------BACK
SAVE
--------- SENSOR FAULT -------All Off 180 F
[All On
]
E
D
[
]
CHANGE SETTINGS
PRIMARY
THESE
FUNCTIONS.
-----EMS
20ma
SETPOINT----BACKSYSTEM
SAVE
CHANGE
PRIMARY
SYSTEM FUNCTIONS.
BACK
CONTINUE
BACK
CONTINUE
TempTracker mod+
&
TempTracker
mod+
Extension
Installation
Manual
15
220
F
--------- RESET RATIO ---------BACK
SAVE
-------- SYSTEM STARTUP -----[
]
-------ARE
YOU
SURE?
------1.00
OD=4.00
Sys
Disabled
No
1.00
OD=3.00
Sys
BACK
SAVE
-------ARE
YOU
SURE?
------steel and cast iron boilers or boilers with low turndown ratios.
(START)
Yes
1.00 OD=2.00 Sys
No
•There are many condensing boilers that run more efficiently
at lower modulation. If it is more energy
efficient
severalSys
units
to continue
1.00to run
OD=1.50
Yes
at lower modulation than one at high, select Parallel. This is typically used on water-tube boilers, low
mass1.00
boilers,
or burners
BACK
SAVE
OD=1.25
Syswith
BACK
START
high turndown ratios.
BACK 1.00 OD=1.00 SysSAVE
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00
OD=1.00
Prove/Domestic Hot Water ------------(DHW) WARNING --------------------SENSOR
TYPE Sys
------------PROVE/DHW
SHARING
---------- DHW
3.00
OD=1.00
Set Point
F TYPE Sys
Prove
Prove, DHW Without Priority, DHW With Priority
SETPOINT ------Default: Prove
---------SENSOR
--------THESE SETTINGS
4.00 OD=1.00
Sys
Set Priority
Point
C
DHW
Set
Point
F
Button: MENU/<System Startup>/..../Prove-DHW Sharing
CHANGE PRIMARY
Reset
F
BACKNo
SAVE
DHW
Priority
Set
Point
C
F 30.
SYSTEM180
FUNCTIONS.
•This setting determines the functionality of Input Terminals
29 and
Reset
C
No
Priority
(Summer)
Reset
F
[
] unless Prove
•When Prove is selected, the TempTracker mod+
will not start any
boiler stage
Reset
C
BACK
CONTINUE
BACK
SAVE
-------------OFFSET ------------BACK
SAVE
BACK
SAVE
terminals are connected. However, it will allow the System relay to function normally.
BACK
SAVE
•Using those terminals to connect to an aquastat
for
a
Domestic
Hot
Water
call
and
selecting
any
of
the
DHW
options
will
raise
the
-------- ARE YOU SURE? ------Set Point
NoPoint (See next setting).
calculated water temperature to the DHW Set
+0Point
F
Set
Yesde-energizes the SYS relay during domestic hot water[ calls for a period of one hour. ]
•However, Domestic Hot Water Priority option
------ EMS Setback
INPUT Input
MODE ------BACK
SAVE
If after the priority period the DHW did not expire,
the SYS relay will energize
providing heat to the
building
and
the temperature
Disable
BACK
SAVE
-----EMS
INPUT
MODE
----------- SETBACK/SHUTDOWN -------------BOOST
MODE
--------Enable
target will remain at the DHW Set Point. After
the DHW call expires, the set point will drop to satisfy
reset ratio or set point.
Disable
Shutdown/Disable
30 the
Minutes
Enable
•Domestic Hot Water No Priority allows the SYS
relay, mostly controlling a primary system pump, to
remain energized during a
Tstat/Enable
Disabled
HISTORIES SAVE
Setback and 30). However, in Summer, Shutdown, NoBACK
domestic hot water call (aquastat call on terminals
Tstat call for heat, or when
----------29 SENSOR
TYPE --------BACK
SAVE
BACKcall terminates, the SYS
SAVE
BACK
outdoor temperature is above Outdoor Cutoff,
a DHW
the SYS relay. After the DHW
Set
Pointcall will
F energize SAVE
Reset Options
Set
Point
C
relay will continue to run for the System Run-On period before turning off.
Reset
F
----- EMS 4ma SETPOINT----•Domestic Hot Water No Priority (Summer) behaves
Reset the
C same as the DHW No Priority. The only difference is that in Summer,
Shutdown or
TStat Input
Reset Ratio
------ EMS INPUT MODE ------Disable
Enable STARTUP
Shutdown, No Tstat call for heat, or when outdoor temperature is above Outdoor Cutoff, a DHW call WILL NOT energize the SYS
relay except for the Run-On delay after the DHW
120 F
BACK call ends.
SAVE
Set Point
Domestic Hot Water Set Point
Enabled
[
]
BACK
SAVE
------- DHW SETPOINT ------------- DHW SETPOINT -------
------ EMS options)
INPUT MODE ------(Available with any of the DHW Priority
F
------ EMS 180
20ma SETPOINT----Disable
Adjustable from 140ºF/ 60ºC to 200ºF/ 93ºCEnable
Default: 180ºF/ 82ºC
[
]
180 F
Button: MENU/<System Startup>/..../DHW Set Point
[BACK
]
SAVE
220 F
SAVE
•On a DHW call, the TempTracker mod+ willBACK
raise the target to the DHW
Set Point until the
SAVE]
[BACK
Disabled
DHW call expires.
BACK
Shutdown/Tstat/Setback Mode
SAVE
----- SETBACK/SHUTDOWN -----
Boost Mode
----- SETBACK/SHUTDOWN ----Shutdown/Disable
Tstat/Enable
Setback
Default:
BACK
SAVE30 Minutes
Shutdown or
TStat Input
Shutdown Input, TStat Input, Setback Input
Default: Shutdown Input
Shutdown/Disable
----SETBACK/SHUTDOWN ----Tstat/Enable
Button: MENU/<System Startup>/..../Setback\Shutdown
Shutdown/Disable
Setback
Tstat/Enable
•The TempTracker mod+ has two levels of heat, a Normal/Day and a Setback/Night. The
----PROVE/DHW SHARING ---Setback
BACK
SAVE
------DHW
SETPOINT
------Prove
Normal is good for when buildings are occupied and people are active. The Setback/Night
BACKPriority
SAVE
DHW
holds a lower system temperature and is for when buildings are unoccupied or inactive.
DHW No Priority
•When Shutdown or TStat are selected, the Day/Night Schedules
Terminals(Summer)
31 and 32 will
180 Fwill be available in the operating menu.
No Priority
[
]
function as a Shutdown (Turn off boilers when shorted) or TStat (Turn off boilers when opened) of the heat functions. However, a
BACK
SAVE
BACK
SAVE
call for DHW will bring the boilers on.
•When Setback is selected, the External Signal option will switch the TempTracker mod+ to Setback mode when shorted on
terminals 31 and 32. This allows the TempTracker mod+ to be managed by an external device or control to provide setback. No
scheduling or boost menu options will be available with Setback.
Setback Input
---------- BOOST MODE --------30 Minutes
Disabled
(Not Available with Setback)
BACK
SAVE
30 Minutes, Disabled Button: MENU/<System Startup>/..../Boost Mode
•If you do not want a Boost simply select Disabled from the boost menu.
•Boost is only available if Shutdown or Tstat is selected in the previous option.
•The morning Boost is designed to return the building to comfortable ambient temperatures after the cooler Night (Setback) period.
The TempTracker mod+ will accomplish this by running elevated water temperatures (will add Setback setting to calculated water
temperature) for 30 minutes before the start of the Day schedule setting. That is, if the normal day set point at a specific outdoor
was 145˚F and the Setback setting was 20˚F, the boost will raise the system calculated temperature to 165˚F for 30 minutes before
the start of the Day Schedule setting.
BACK
SAVE
Raypak, Inc.
Sensor
Fault
----SETBACK/SHUTDOWN
Setback Input
Shutdown or
TStat Input
16
BACK
SAVE
-------------- BOOST MODE --------All Off, All On Default: All On
Shutdown/Disable
30 Minutes
Tstat/Enable
Disabled
Button: MENU/<System Startup>/..../Sensor Fault
Setback
The Sensor Fault will determine the operating status of all output stages that are set to Auto
BACK
SAVE
BACK a sensor reads Short orSAVE
when
Open.
--------- SENSOR FAULT -------All Off
All On
BACK
SAVE
Reset Mode
•When All-On is selected, the TempTracker mod+ will turn all boilers On to a 100% when System reads Short or Open and Outdoor
is below Outdoor Cutoff. When Outdoor reads Short or Open, the TempTracker mod+ will turn all boilers On to a 100%.
•When All-Off is selected, the TempTracker mod+ will turn all boilers Off when either System or Outdoor sensor reads Short or
Open.
Set Point Mode
•When All-On is selected, the TempTracker mod+ will turn all boilers On to a 100% when the System sensor reads Short or Open.
•When All-Off is selected, the TempTracker mod+ will turn all boilers Off when the System sensor reads Short or Open.
•The Outdoor Sensor Short or Open status will not affect the control operation in Set Point mode.
Setting the Control to Factory Defaults
To Reset the TempTracker mod+ control to its original factory defaults, power down the
control. Hold down the two right most buttons while powering the control back up until the
Total Clear Started screen appears. The Display will direct you to the Startup
menu to program the control after the defaults are loaded.
TOTAL CLEAR STARTED
Release buttons
and
Please Wait
NOTE: When resetting the control to original factory defaults all control settings will be overwritten and will no longer exist.
ALERT
Do not turn off power to control until all Startup settings have been made. Otherwise, the next
power-up will be set to many Startup factory settings that might not fit your application.
D
ENCLOSED
ENERGY
MANAGEMENT
TempTracker mod+ & TempTracker
mod+ Extension
Installation Manual
EQUIPMENT
CAUTION: RISK OF ELECTRIC SHOCK
LISTED
99RA
Operating Settings
Program Change Settings
PROGRAM
To be able to change the TempTracker mod+ settings the Program/Run Switch must be set to
D
C
BThe Enclosure
A
Program. The switch is located under the Enclosure PWR
Wiring CoverSYS
for security.
Wiring Cover can be securely closed using a lock. L N
Reset Ratio
BACK
BACK
[
BACK
180
F
Set Point
SAVE
SAVE
]
SAVE
C
D
GND
mA
VLT
GND
mA
VLT
GND
mA
VLT
GND
mA
-
+
+
-
+
+
-
+
+
-
+
15 16 17
13 14SEASON
18 19 20 21 22 23
-------------------------Winter
Summer
BACK
SAVE
------------ ALERT
SET POINT ----------
DO NOT turn power off to
the TempTracker
140mod+
F when
heating
season is over. If
[
]
you------------do so, theSEASON
battery-------------will SAVE
BACK
runWinter
down and will have to be
Summer
replaced.
switch---------to
--------- Instead
RESET RATIO
Summer.
1.00
OD=4.00
Sys
BACK
SAVE
SAVE
SYSTEM
STARTUP
-----------------WARNING
-----------Adjustable 1.00ºOD : 4.00ºSys to 4.00ºOD-------:BACK
1.00ºSys
Default:
1.00ºOD
: 1.00ºSys
Button: MENU/Set Point
(START)
THESE SETTINGS
•The Reset Ratio determines how the System water temperature
(SYS) will vary with
to continue
CHANGE
PRIMARY
--------FUNCTIONS.
Outside temperature (OD). With any of the ---------ratios,SYSTEM
theSENSOR
colder
itTYPE
becomes
outside, the hotter
Set Point
F
BACK
START
the temperature of the system water. The ratios
are
adjustable
1.00
(OD):4.00 (SYS) to
BACK
CONTINUE
Set
Point
C from
4.00 (OD):1.00 (SYS). (See UnderstandingReset
OperationF Concept on page 5.)
Reset
Ctemperature
•With a 1.00 (OD):4.00 (SYS) ratio, the System
water
(SYS)
will increase
-------ARE
YOU SURE?
------------------WARNING
-----------No
rapidly as the outside temperature falls, hitting the maximum of 240°F at 24°F outside
Yes
THESE SETTINGS SAVE
BACK the
temperature. With a 4.00 (OD):1.00 (SYS) ratio,
SystemPRIMARY
water temperature (SYS) will
CHANGE
Point
increase slowly as the outside temperature falls.
atSet
-30°F,
the system
SYSTEM
FUNCTIONS.
BACK Even
SAVEwater will only
be 125°F, and at 24°F outside, the system water
will be 112°F. Such
a low Reset Ratio
BACK
CONTINUE
Enabled
might be used with radiant floor heating applications.
------ EMS INPUT MODE ------Disable
•With most baseboard heating applications, a-------1.00 (OD):1.00
---------SENSOR
TYPE setting
--------ARE
YOU (SYS)
SURE?
-------is a good place to
Enable
Set
Point
start. With a 1.00 (OD):1.00 (SYS) ratio, for
every
degree Fthe outside temperature falls, the
No
Set Point
C
Yes
system water temperature is increased one degree.
BACK
SAVE
Reset
F
•If required: Adjust the Reset Ratio in Reset
cold weather.
If the ambient
building
Disabled
C
BACK
SAVE
temperatures are too cold in cold weather, move the ratio to a higher selection. That is,
if 1.00 (OD):1.00 (SYS) was initially selected,
change the selection to 1.00
BACK
SAVE(OD):1.25
(SYS). If the building temperatures are too warm in cold
weather,
move
the ratio to a lower
Set Point
---------- SENSOR
TYPE --------selection. That is, if 1.00 (OD):1.00 (SYS) Set
was initially
selected,
change
the selection to
Point
F
Enabled
Set Point
C
1.25 (OD):1.00 (SYS).
------ EMSF INPUT MODE ------Reset
Disable C
Reset
------- DHW SETPOINT ------Enable
B
CUR / VLT CUR / VLT CUR / VLT CUR /
Reset Ratio
Set Point
<System Settings>
-------- SYSTEM STARTUP -----<Maintenance>
<Histories>
(START)
<System Startup>
Set Point
to continue
BACK
SELECT
(Not Adjustable in EMS Mode)
----------- SETTINGS -----------BACK
START
Season
Winter
Adjustable 70ºF - 250ºF Default: 140ºF
Set Point
140 F
Button: MENU/Set Point
<System Settings>
------------- WARNING
•The Set point is the temperature value the TempTracker
mod+ will-----------use to control the system.
<Maintenance>
<Histories>
•It only be available when Set Point is selected as theTHESE
SensorSETTINGS
Type. See page 14.
STARTUP
<System Startup>
•The TempTracker mod+ will increase, decrease or hold
the modulation
CHANGE
PRIMARY of the boilers to
BACK SYSTEM FUNCTIONS.
SELECT
SYSTEM
STARTUP
-----maintain the system temperature around the-------Set point.
The amount
of fluctuate
around the
set point depends on the Modulation Mode, System
Stage Settings.
BACK Settings, andCONTINUE
(START)
•If the EMS Mode was Enabled, the Set Point will be to
set by
the EMS/BMS system and will
continue
-------ARE YOU SURE? ------be available to be read but not changed on the
display.
No
BACK
STARTUP START
Yes
A
RUN
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00SETOD=1.50
-----------POINT Sys
---------1.00SEASON
OD=1.25
Sys
-------------------------Winter 1.00 OD=1.00 Sys
OD=1.00
Sys
F
Summer 1.25140
1.50 OD=1.00 Sys ]
[
BACK 2.00 OD=1.00 SysSAVE
SAVE
BACK
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK
SAVE
-----------SET POINT
--------RESET
RATIO ------------------1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
-------------OFFSET
F ------------1.00140
OD=2.00
Sys
[
1.00 OD=1.50 Sys ]
BACK 1.00 OD=1.25 SysSAVE
F
1.00 +0
OD=1.00
Sys
[
]
1.25 OD=1.00 Sys
BACK 1.50
SAVE
--------RESETOD=1.00
RATIO Sys
---------2.00 OD=4.00
OD=1.00 Sys
Sys
1.00
3.00 OD=3.00
OD=1.00 Sys
Sys
1.00
4.00 OD=2.00
OD=1.00 Sys
Sys
1.00
HISTORIES
BACK 1.00
OD=1.50 SysSAVE
1.00 OD=1.25 Sys
ResetOD=1.00
Options Sys
1.00
1.25 OFFSET
OD=1.00------------Sys
------------------ EMS
SETPOINT----1.504ma
OD=1.00
Sys
2.00 OD=1.00 Sys
3.00 +0
OD=1.00
Sys
F
F Sys
4.00 120
OD=1.00
[
]
[BACK
BACK
SAVE
SAVE]
BACK
SAVE
-------------- OFFSET ------------HISTORIES
------ EMS 20ma SETPOINT----1:4
1:1
130
+0
FWarmer
Reset
Options
[
]
220 F
120 4ma SETPOINT--------[BACK EMS
SAVE]
Colder
BACK
SAVE
110
120
F
4:1
HISTORIES
[
]
100
BACK
SAVE
70 Options
60
50
40
Reset
Water Temperature
Reset Ratio
Set Point
display Summer to show status.
•When in Winter, the TempTracker mod+ will activate the Sys relay whenever the Outdoor
temperature (OD) falls to or below the Outdoor Cutoff setting. In addition, it will begin
heating whenever the System temperature (SYS)
falls SETTINGS
below the Set
Point Temperature.
---------------------Winter
•When the heating season is over, it is a goodSeason
practice STARTUP
to switch the TempTracker
mod+ to
Point the boilers when
140needed.
F
Summer setting. This will allow DHW callsSet
to operate
Set Point
4 5 6 7 8 9 10 11 12
1 2SETTINGS3 ---------------------Season
Winter
Season
Set Point
140 F
Winter, Summer Default: Winter
<System Settings>
<Maintenance>
Button: MENU/Season
<Histories>
•The TempTracker mod+ will turn all boiler relays
off when it is in Summer setting.
<System Startup>
However, a DHW call will bring boilers back
on
if
Display Line will
BACK needed. The Message
SELECT
Reset Ratio
17
More than one disconnect switch may be required
to de-energize the equipment before servicing.
Outdoor Temperature
----EMS
------ PROVE/DHW
EMS 4ma
20maSETPOINT----SETPOINT--------SHARING
---Prove
DHW Priority
120
220 FF
DHW No Priority
[[ Priority (Summer)
]]
No
Disabled BACK
SAVE
BACK
SAVE
BACK
SAVE
Enabled
Wi
Res
100
Wi
Res
80°
Wi
Res
120
Raypak, Inc.
Outdoor
Cutoff
Temperature
----------- SETTINGS
------------
140 F
SELECT
------------- SEASON --------------
Summer
Set Point
18
Set Point
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK
BACK
SAVE
------------ SET POINT ---------------- OUTDOOR CUTOFF -------
Reset Ratio
Reset Ratio
Set Point
Season
Winter
Winter
140 F
Adjustable
Off, 20ºF - 100ºF,
On
Default: 65ºF
Set Point
140 F
Summer
[
]
Button:
MENU/Set
Point/Outdoor
Cutoff
in
Set
Point
<System Settings>
65
F
BACK
SAVE
Button:
MENU/Set Point/Offset/Outdoor Cutoff
in Reset
<Maintenance>
[
]
BACK
SAVE
<Histories>
•
If the outdoor sensor is installed, the Outdoor Cutoff STARTUP
screen will automatically appear after
BACK
SAVE
<System Startup>
the temperature Set Point has been selected.
--------- RESET RATIO --------------------SET POINT
-------- SYSTEM
STARTUP
------ ---------BACK
SELECT
1.00 OD=4.00 Sys
•When the outdoor temperature falls to the adjustable Outdoor Cutoff temperature, the
Reset
Ratio Sys
1.00
OD=3.00
TempTracker mod+ will control and modulate Boilers to(START)
hold the calculated temperature.
1.00 OD=2.00 Sys
140differential,
F
to continue
•When the outdoor temperature rises to the Outdoor Cutoff
plus a 2°F
the TempTracker mod+ will
the system.
1.00disable
OD=1.50
Sys
[
]
--- MINIMUM
WATER TEMP
1.00 OD=1.25
Sys ---The Message Display Line will display Outdoor Cutoff.
BACK
SAVE
1.00 OD=1.00 Sys
BACK
START
•The Outdoor Cutoff can be set from 20°F to 100°F. In addition, the Setting can be set to ON or OFF. In the
ON OD=1.00
position, the
1.25
Sys
STARTUP
140
F
System Relay will run regardless of the Outdoor temperature (OD) and the burner stages will be active to hold
the
calculated
water
1.50 OD=1.00
Sys
[
]
--------RESET
RATIO
---------------------WARNING
-----------2.00 Cutoff
OD=1.00
Sys
temperature.
(Note:
The
lowest
water
temperature
the
TempTracker
mod+
will
circulate
is
70°F.
If
the
Outdoor
is
turned
-------- SYSTEM STARTUP -----1.00 OD=4.00 Sys
BACK 3.00 OD=1.00 SysSAVE
ON and the Season is set to Winter, the TempTracker
mod+SETTINGS
will
at least
weather.)Sys
In the
1.00circulate
OD=3.00
Sys70°F water even in the hottest
THESE
4.00 of
OD=1.00
(START)
OFF position,
the system pump will always be off and
all
burner
stages
will
be
off
for
heating.
1.00 OD=2.00 Sys
CHANGE PRIMARY
BACK
SAVE
to continue
1.00 OD=1.50 Sys
SYSTEM FUNCTIONS.
1.00 OD=1.25 Sys
BACK
CONTINUE
1.00
OD=1.00 Sys
Offset
BACK
START
1.25
OD=1.00 Default:
Sys
Adjustable 50ºF - (-50ºF) 0ºF
1.50
OD=1.00
Sys
-------ARE
YOU
SURE?
------Button:
MENU/Set
in
Reset
only
------------WARNINGPoint/Offset
-----------2.00
OD=1.00
Sys
No
3.00Ratio
OD=1.00
•The Offset setting lets you adjust the starting
points of the Reset
curves.Sys
This means
Yes
THESE
SETTINGS
4.00
OD=1.00
Sys selected,
that, regardless of the Outdoor temperature (OD), or the Reset Ratio that has been
CHANGE PRIMARY
BACK
SAVE
BACKis directly
SAVE
when
the Offset
setting is changed, that change
added to or subtracted
from the
SYSTEM
FUNCTIONS.
Set Point
Reset Ratio
Set Point
Shutdown or
TStat Input
Reset Ratio
down or
at Input
-
[
-
[
--- MAXIMUM WATER TEMP ----
-------------- OFFSET ------------220 F
[
]
+0 F
BACK
SAVE
[
]
BACK
SAVE
--- SYS= 91 F, 10:57Am ---
calculated temperature. For example, if the Set Point temperature was 130°F and the Offset
BACK
CONTINUE
HISTORIES
------------was changed from 0° to 10° (an increase of 10°), then-------------the Set PointOFFSET
temperature
would
---------SENSOR
TYPE
--------increase to 140°F
-------- ARE YOU SURE? ------Point
Reset
Optionswater
•
The Offset setting does not change the ratioSet
selection.
ForFCinstance,
(OD):1.00 (SYS) Reset Ratio,
the System
No
+0withF 1.00
Set
Point
----------- SETTINGS -----------------------SEASON
-------------------OUTDOOR
CUTOFF
Yes
BACK
NEXT
temperature
(SYS)
will
always
increase
one
degree
for
each
degree
change
in
the
Outdoor
temperature
(OD).
What
the Offset------does
[
]
Reset
FWinter
Season
Winter
----- EMS 4ma SETPOINT----Reset
CSummer
is add
or subtract a constant
value.
(See Understanding
Operation Concept
Set
Point
140 temperature
F
BACK
SAVE on page 5)
BACK
SAVE
<System
Settings>
---warm
OD= in54
F,
65
F11:36Am
•
If required:
Adjust the Water Offset in mild weather. If the ambient building temperatures are too
the
mild
weather, --<Maintenance>
120 Offset.
F
[
BACK temperatures
SAVE
BACK
SAVE
decrease
the
Water
Offset.
If
the
ambient
building
are
too
cold
in
the
mild
weather,
increase
the
Water
The ]]
<Histories>
[
BACK
SAVE
HISTORIES
rule of thumb
for baseboard radiation is to change the Offset
4°F for every 1°F you wish to change BACK
the building temperatures. SAVE
In
Set Point
<System
Startup>
---------SENSOR
TYPE
-------------------SET
POINT
-------------------SETTINGS
-----------------------SEASON
-------------BACK
SELECT
------OUTDOOR
CUTOFF
------radiant
heat
applications,
change
the
Offset
1°F
or
2°F
for
every
1°F
you
wish
to
change
the
building
temperature.
Set Point
F
Enabled
Season
Winter
Winter Reset Options
Set
------ EMS Summer
INPUT MODE ------Set Point
Point C
140 F
Reset
Disable ----- EMS 4ma
140SETPOINT----F
<System FSettings>
Reset
C Water Temp
Minimum
Enable [
]
<Maintenance>
BACK
SAVE
<Histories>
Adjustable
70ºF - 180ºF Default:
120ºF
BACK
SAVE
120SAVE
F in Reset only
BACK
<System
Startup>Point/Offset/Outdoor
BACK MENU/Set
SAVE
Button:
Cutoff/Minimum
Water Temp
STARTUP
[------------ SET POINT ---------] Disabled
BACK
SELECT
•The Minimum
Water Temperature must be set to the boiler manufacturer’s specification.
Set Point
BACK
SAVE
--------RESET RATIO ----------------SYSTEM STARTUP
------calculate the Set Point based on1.00
The TempTracker
mod+ will
the Outdoor
temperature
OD=4.00
Sys
Enabled
140
Fcontrol
1.00
OD=3.00
Sys all boilers
(OD),
the
Reset
Ratio,
and
the
Offset
value.
The
TempTracker
mod+
will
------ EMS INPUT
MODE
------(START)
[
]
1.0020ma
OD=2.00
Sys
-----EMS
SETPOINT----Disable
modulation
to
hold
either
the
Set
Point
temperature,
or
the
Minimum
Water
Temperature,
to continue
BACK 1.00 OD=1.50 SysSAVE
Enable
whichever is higher.
OD=1.25 Sys
STARTUP START must be at least 20°F lower1.00
1.00
OD=1.00
Sys
•
The Minimum Water Temperature
than
the Maximum
BACK
220
F
BACK
SAVE
1.25
OD=1.00
RESET
RATIO Sys
---------[--------]
Temperature
(See
next
setting).
------DHW
SETPOINT
------Disabled
-------- SYSTEM STARTUP -----1.50
1.00 OD=1.00
OD=4.00 Sys
Sys
BACK
SAVE
------------- WARNING -----------2.00
1.00 OD=1.00
OD=3.00 Sys
Sys
(START)
3.00
OD=1.00
1.00
OD=2.00 Sys
Sys
180
F
to continue
Maximum
Water
THESE
SETTINGS Temp
4.00
1.00 OD=1.00
OD=1.50
Sys
[
] Sys
CHANGE
SysSAVE
BACK 1.00 OD=1.25Default:
Adjustable
90ºFPRIMARY
- 240ºF 240ºF
BACK
SAVE
FUNCTIONS. START
1.00 OD=1.00 inSys
BACK SYSTEM
Button:
MENU/Set
Point/Offset/..../Maximum Water Temperature
Reset only
1.25 OD=1.00 Sys
BACKis the highest CONTINUE
•This
temperature heating water the TempTracker
mod+
will circulate
1.50
OD=1.00
Sys through
-------------OFFSET
----------------- PROVE/DHW
SHARING
-----------------------2.00 OD=1.00
Sys---the heating
system. It
is available in Reset mode only.
------DHW WARNING
SETPOINT
------Prove 3.00 OD=1.00 Sys
-------ARE
YOU
SURE?
------•When using a radiation system, it should be set according
to the tubing or floor
DHW Priority
THESE SETTINGS
4.00 +0
OD=1.00
Sys
No
F
DHW
No
Priority
manufacturer’s
specification.
CHANGE
PRIMARY
----- SETBACK/SHUTDOWN
----Yes
BACK
SAVE
[
]
180
F
No Priority
(Summer)
FUNCTIONS.
•
Maximum
Temperature must
be at leastShutdown/Disable
20°F higher
than the Minimum
Temperature.
[ The SYSTEM
]
BACK
SAVE
Tstat/Enable
BACK
SAVE
BACK
SAVE
BACK
CONTINUE
BACK
SAVE
Setback -------------- OFFSET ------------BACK
SAVE
HISTORIES
-------- ARE YOU SURE? ------No
---------SENSOR TYPE --------+0 F
Yes Point
Set
F
Setback
Input
[
]
Reset
Options
Set Point
C
BACK
SAVE
------------------ BOOST MODE --------Reset
F
BACK SETBACK/SHUTDOWN
SAVE
----- Minutes
EMS 4ma SETPOINT----Shutdown/Disable
30
Reset
C
Tstat/Enable
Disabled
[
Reset Ratio
BACK EMS 20ma SETPOINT----EXIT
-----65 F
--[ MINIMUM WATER TEMP ----]
-------BACK
OUTPUT
-------220A FTYPESAVE
4-20ma
[
]
140 F
0-10v
[
]
BACK
SAVE
0-5v
Reset Ratio
2-10v
BACK
SAVE
1-5v
--MINIMUM WATER TEMP SAVE
---BACK
--- MAXIMUM WATER TEMP ----
140 TYPE
F
------OUTPUT DSHARING
-----------PROVE/DHW
---- ]
[
220
F
4-20ma
Prove
[
]
BACK
SAVE
0-10v
DHW Priority
0-5v
BACK
SAVE
DHW No Priority
2-10v
No
(Summer)
--- Priority
MAXIMUM WATER
TEMP ---1-5v
BACK
SAVE
BACK
SAVE
--- SYS= 91 F, 10:57Am
--220 F
[
-----MODULATION MODE ------]
Normal
BACK
SAVE
Parallel Setback Input
---------BACK BOOST MODE --------NEXT
BACK
--- Minutes
SYS= 91 F, 10:57AmSAVE
--30
Disabled
--- OD= 54 F, 11:36Am --BACK
BACK
SAVE
NEXT
--------BACK SENSOR FAULT -------EXIT
--- OD=
All
Off 54 F, 11:36Am --All On
------- OUTPUT A TYPE --------
4
0
0
2
1
4
0
0
2
1
N
P
---------- SETTINGS 1 ---------<System Startup>
Gain
+0
BACK
SELECT
----------SETTINGS -----------Lead Rotation
Last-On
Season
Winter
Purge Delay
1.0min
Set Point
70 F Extension Installation
TempTracker mod+
& TempTracker mod+
19
Lag DelayManual
0min
<System Settings>
<More
Settings>
SYSTEM
SETTINGS1
<Maintenance>
BACK
SELECT
SYSTEM
<Histories>
OUTPUT RATINGS:
---------SETTINGS
1
---------MAINTENANCE
<System Startup>
120VAC, 6A RESISTIVE
Gain
+0
Button: MENU/<System Settings>
1A PILOTSELECT
DUTY, 15A TOTAL
BACK
Lead Rotation A
Last-On
FOR
ALL
CIRCUITS
The Settings 1 and Settings 2 menus provide access
to adjusting
and fine-tuning
Purge Delay
1.0min
---------MAINTENANCE
--------- the system for
INPUT
RATINGS:
Lag Delay
0min
enhanced comfort and more fuel savings. The System
TempTracker
behaves
based
Trim mod+
+0 differently
F
B
115VAC 60Hz , 30VA MAX
<More
Settings>
Outdoor
Trim
+0 F
SYSTEM
SETTINGS2
on the selected Control Modes (see Startup Settings
on page
14).
WIRE,
BACK
SELECT
Soft-Off Delay USE COPPER
10sec
C
CLASS 1 WIRE ONLY.
• Gain
• System
Run-On
<Output
Trim>
MAINTENANCE
<Configuration>
---------- SETTINGS 2 ---------• Lead Rotation
• Setback
BACK
Standby Time D
7min
• Purge Delay
• Last Stage Hold SELECT
System Run-On
10min
---------- MAINTENANCE --------• Lag Delay
• Day/Night
Setback
10 F
ENCLOSED
System
Trim Schedules
+0 F
ENERGY
Last
Stage
Hold
5 F
• Standby Time
Outdoor
Trim
+0
F
SYSTEM
SETTINGS2
MANAGEMENT
------- SOFT-OFF DELAY
-------EQUIPMENT
Set SHOCK
Time
12:05Pm
CAUTION: RISK OF ELECTRIC
Soft-Off Delay
10sec
LISTED
More than one disconnect switch may be required
<Day/Night
99RA
to de-energize the equipment
before servicing. Schedules>
<Output Trim>
ALERT
BACK
SELECT
<Configuration>
---------SETTINGS 2 ---------10sec
To be able to change the TempTracker mod+
SELECT]
Standby Time
7min
[BACK settings the Program/Run
System Run-On
10min
Switch must be set to Program. The switch is located under the Enclosure
--DAY/NIGHT SCHEDULES10 ---F
Setback
Wiring Cover for security. The Enclosure
Wiring Cover can be SAVE
securely
PROGRAM
RUN
BACK
Set
**:**
Last Time
Stage Hold
5 F
------SOFT-OFF
DELAY
-------closed using a lock.
Day
Schedule
**:**
Set Time A
B 12:05Pm
C
D
D
C
B
A
SYS
PWR
Night Schedule
<Day/Night
Schedules>
CUR / VLT
CUR / VLT **:**
CUR / VLT CUR /
-- OUTDOOR SENSOR TRIM ---mA VLT GND mA VLT GND mA VLT GND mA
BACK GND
L N
10sec
- + + - + + SELECT
- + + - +
Gain
---------------GAIN
----------------------------GAIN
----------------------------GAIN
-------------[
]
5
3
19
6
7
8
9
15
10
13
20 21 22 23
18
16
4
1
2
11
12
14
17
Adjustable
-10
to
+10
Default:
0
----------SETTINGS
-----------BACK
SELECT
----------SETTINGS
-----------+0 F
----------SETTINGS
-----------Season
Winter
Season
Winter
[
]
Button:
MENU/<System
Settings>/Gain
--- DAY/NIGHT SCHEDULES --Season
Winter
+0F FF ----------Point
70
F
BACK
SAVE
SetSet
Point
70
Faggressiveness
Set
Time+0SETBACK
**:**
-------------+0
Set
Point
70
F
•
The
Gain
adjusts
the
of
the
TempTracker
mod+
PID
logic
to
control
how
[
]
<System
Settings>
[
] ]
<System
Settings>
Day
Schedule
**:**
SYSTEM
SETTINGS1
[
SYSTEM
SETTINGS1
<System
Settings>
BACK
SAVE
much
modulation
is
changed
when
the
system
temperature
is
different
from
the
Set
Point.
SYSTEM
SETTINGS1
<Maintenance>
<Maintenance>
Night
Schedule
**:**
<Maintenance>
-- OUTDOOR SENSOR TRIM ---<Histories>
<Histories>
•A Gain of 0 is a good starting point for all systems.
10 F SAVESAVE
BACK
SAVE
<Histories>
BACK
---------SETTINGS
1 ------------------SETTINGS
1 ---------<System
Startup>
<System
Startup>
---------SETTINGS
1TRIM
-----------SYSTEM
SENSOR
---[BACK
]
<System
Startup>
Gain
+0
•If during
normal load conditions, the system
temperature
tends
to fluctuate
significantly,
Gain
+0
Gain
+0
BACK
SELECT
BACK
SELECT
BACKLEAD
SELECT
Lead
Rotation
Last-On
+0
F Last-On
Lead
Rotation
-------LEAD
ROTATION
------BACK decrease the Gain
SELECT
-------ROTATION
------by two numbers (for example,
from
0
to
-2).
Wait
for
at
least
15
minutes
Rotation
Last-On
-------LEAD ROTATION ------Purge
Delay
1.0min
[Lead
]
Purge
Delay
Manual
BACK
SAVE
Manual
Purge
Delay
1.0min
+0 F 1.0min
before evaluating how the change has affected
the
system.
Manual
Lag
Delay
0min
Lag[Lag
Delay
0min
Time
-------------SETBACK ----------Time
Delay
0min
]
Time
•If, during normal load conditions the system
temperature
tends to remain SAVE
consistently below Last-On
<More
Settings>
<More
Settings>
Last-On
BACK
<More
Settings>
Last-On
-------- SYSTEM RUN-ON -------BACKincrease
SELECT
SELECT
the Set Point (or consistently above the Set BACK
Point),
the
Gain
by
two
numbers
(for
BACK
SELECT
BACK
SAVE
10 F
MAINTENANCE
MAINTENANCE
example, from 0 to 2). Wait for at least 15 minutes
before evaluating
how the
--- SYSTEM
SENSOR TRIM
----change has
MAINTENANCE
[BACK
]
BACK
BACK
SAVE
10min SAVESAVE
affected the system.
------ CONFIGURATION 1 -----[
]
v1.00c
---------MAINTENANCE
----------AUTO
ROTATE
PERIOD
-----------MAINTENANCE
----------- --AUTO
ROTATE
PERIOD
---SAVE
BACK
+0
F
---------MAINTENANCE
--------AUTO
ROTATE
PERIOD
--Reset F
System
Trim
System
Trim
+0 +0
F F
[Parallel
]
System
Trim
+0
F
BACK
SAVE
Outdoor
Trim
+0
Lead
Boiler+0Rotation
SYSTEM
SETTINGS2
Outdoor
Trim
F F
SYSTEM
SETTINGS2
Outdoor
Trim
+0
F
SYSTEM
SETTINGS2
-------- SYSTEM
RUN-ON -------Day/Night
Schedules
Soft-Off
Delay
10sec
24
hrs
Soft-Off
Delay
10sec
24
hrs
Adjustable
Manual,
Time
(1
hr
to
60
Days),
Last-On
Default:
Last-On
Soft-Off
Delay
10sec
24hrs
All
BACKOff
SAVE
<Output
Trim>
[
]
<Output
Trim>
[ [
] ]
-------- STANDBY DELAY -------<Output
Trim>
Button:
MENU/<System Settings>/Lead Rotation
<Configuration>
---------SETTINGS
2
---------<Configuration>
---------SETTINGS
2
---------BACK
NEXT
<Configuration>
10min
---------SETTINGS
2 ---------•The Lead Boiler
is
the first boiler brought on
when
output
is required.
BACK
SELECT
Standby
Time
7min
BACK
SELECT
-----CONFIGURATION
17min
-----Standby
Time
BACK
SAVE
BACK
SELECT
BACK
SAVE
[BACK
Standby
Time
7min
SAVE]
System
Run-On
10min
v1.00c
7min
System
Run-On
10min
•The Lead Boiler can be rotated automatically,
manually
or
based
on
Last-On.
The
Last-On
System
Run-On
10min
-----CONFIGURATION
2 -----Setback
10
F
Reset
F
[ MANUAL
Setback
10
F F
MANUAL
LEAD
STAGE
----]
rotation is recommended.
Setback
10
---- ---LEAD
STAGE
----SAVE
A=4-20ma
B=0-10v
Last
Stage
Hold
5 F
---LEAD
STAGE
---BACKMANUAL
Parallel
Last
Stage
Hold
5
F
A
------SOFT-OFF
DELAY
-------Last
Stagedisplay.
Hold
5 F
A A
------SOFT-OFF
DELAY
•The
current
Lead-------Boiler
is shown in brackets
theTime
main
C=0-5v
D=2-10v
Set
12:05Pm
------SOFT-OFF
DELAY
-------Day/Night
Schedules
Seton
Time
12:05Pm
Set
Time
12:05Pm
B BBACK
SAVE
<Day/Night
Schedules>
All
OffTherefore,
<Day/Night
Schedules>
•Only Boilers which are set to Auto Mode can
be
Lead.
not all the Boilers may be C BC-------- STANDBY DELAY -------<Day/Night
Schedules>
C
BACK
SELECT
BACK
SELECT
10
sec
available
when manually selecting a new Lead
Boiler.
BACK
NEXT
D D
1010
secsec
BACK
SELECT
D
[
]
E E
[ [
] ]
EBACK
BACK
EXIT
SAVE
7min
BACK
SAVE
SAVE]
-----CONFIGURATION
2 ---------DAY/NIGHT
SCHEDULES
----DAY/NIGHT
SCHEDULES
[BACK
--DAY/NIGHT
SCHEDULES
--BACK
SAVE
BACK
SAVE
B=0-10v
Set
Time
**:**
SetA=4-20ma
Time
**:**
BACKPurge Delay SAVE
--------PURGE
DELAY
--------Set
Time
**:**
--------PURGE
DELAY
--------STAGE A TRIM**:**
-------C=0-5v
D=2-10v
Day
Schedule
**:**
--------PURGE
DELAY
--------Day-------Schedule
Day
Schedule
**:**
BACK
SAVE
Output
Trim
+0.0
Night
Schedule
**:**
Adjustable
1.0min
to
10.0min
Default:
1.0min
Night
Schedule
**:**
-- OUTDOOR
SENSOR
TRIM
----- OUTDOOR
SENSOR
TRIM
---- ---Night
Schedule
**:**
<Prev
Stage>
-- OUTDOOR
SENSOR
TRIM
Button: MENU/<System Settings>/Purge Delay<Next Stage>
1.0
min
1.0
minmin
1.0
[
]
[ [
] ]
•Many +0
boilers
go
through
a
purge
cycle
before
they
are
brought
on
line.
BACK
SELECT
BACK
SELECT
F
+0+0
F F
BACK
EXIT
BACK
SELECT
•
When
the
TempTracker
mod+
activates
a
boiler,
it
does
not
start
to
calculate
its
output
until
[
]
[ [
] ]
BACK
SELECT
BACK
SAVE
BACK
SAVE
the Purge Delay is over. This
allows the boiler
to fully come
on line
and
begin producing
-------------SETBACK
-----------------------SETBACK
----------BACK
SAVE
--------------------STAGESETBACK
A TRIM-----------------output.
BACK
SAVE
BACK
SAVE
Output
Trim
+0.0
BACK
SAVE
-------------- STAGE A --------------------LAG
DELAY
--------------------LAGLAG
DELAY
----------•The Purge Delay helps to prevent short cycling
of a newly
activated
----------DELAY
----------<Prev
Stage>
10
F burner. Once the
OUTPUT
TRIM
10
F
10 Fperiod. ] ]
<Next
Stage>
--SYSTEM
SENSOR
TRIM
---ALERT
burner
is activated,
it MUST
run through the
Purge
Delay
--- --SYSTEM
SENSOR
TRIM
---[
[ entire
SYSTEM
SENSOR
TRIM
---[
]
+0.0
0
min
Set Purge Delay
as per boiler
0min
•The minimum Purge Delay setting MUST be set to the time
required by the boiler
0min
[BACK
]
[
]
[
] ]
SAVE
manufacturer
recommendation.
manufacturer.
Time
entry
is
in
0.1
of
a
minute
(i.e.
1.5min
will
equal
90
seconds.)
BACK
SAVE
[
BACK
SELECT
+0F FF
+0+0
BACK
SAVE
[ •The Message Display]Line
]
Delay and the amount of time remaining in
[ [
] will display Purge BACK
SAVE
BACK
SAVE
BACK
SAVE
-------SYSTEM
RUN-ON
--------------SYSTEM
RUN-ON
BACK
SAVE
the purge.
-------------STAGE
A ------------------------SYSTEM
RUN-ON
-------BACK
SAVE
BACK
SAVE
OUTPUT
TRIM
BACK
SAVE
SETBACK INPUT
-----CONFIGURATION
1 ----------CONFIGURATION
1 ----------v1.00cCONFIGURATION 1 -----v1.00c
v1.00c
Reset
F
Reset
F F
Reset
[ [[
[
BACK
10
10+0.0
minmin
10
min
] ]]
]
SAVE
SETBACK
SETBACKINPUT
INPUT
/TStat
/TStat
Shutdown
/TStat
Shutdown
Shutdown
-----LAST
STAGE
HOLD
----------LAST
STAGE
HOLD
----------LAST
STAGE
HOLD
------
SETBACK INPUT
SETBACK INPUT
Shutdown
/TStat
Shutdown
/TStat
System Settings
Delay
]
SAVE
7min
Season
Winter
Parallel
10
sec
[
]
Set
Point
70 F
Day/Night
Schedules
[
]
<System
Settings>
All Off
<Maintenance>
BACK
SAVE
Adjustable 1min to 60min
Default: 10min
BACK
NEXT
SAVE
<Histories>
Button: MENU/<System Settings>/<More Settings>/Standby
Time
<System Startup>
•The Standby Delay Time only applies to Boilers
in
Standby
Mode. TRIM
--BACK
OUTDOOR
SENSOR
--------CONFIGURATION
2SELECT
-----BACK
EXIT
A=4-20ma
B=0-10v
•A boiler can be set to be a Standby boiler using
the Stage Menu.
C=0-5v
D=2-10v
•A Standby Boiler can only be activated after all
the boilers+0
in Auto
Mode
have run at 100%
F
-------- STAGE A TRIM -------for the full
Standby Time.
[
]
Outputmodulation
Trim
+0.0
•Standby
<Prev
Stage> boilers are used for backup or extreme load conditions only. A Standby Boiler can
MAINTENANCE
<Next never
Stage>
be a Lead Stage
BACK
SAVE
EXIT
------ CONFIGURATION 2 -----A=4-20ma
B=0-10v
Standby Time
C=0-5v
D=2-10v
Shutdown
/TStat
Adjustable 0min to 60min
Default: 0min
10 F
+0 F
--- SYSTEM
SENSOR TRIM ---]
Button: MENU/<System
Settings>/Lag Delay [
[
]
•The Lag Delay requires the previous stage to remain
at
100%
modulation
for
the
MAINTENANCE SAVE full period
BACK
F
of the +0
Lag Delay
before another Stage can be BACK
activated.
For example, if the
Lag Delay
SAVE
[
was set to 10 minutes, the] Lead Stage would need to remain at 100% modulation for a full
BACK
SAVE
10 F
-------SYSTEM
RUN-ON
------------------------ten minutes (never backing down to even 99%)
before
aMAINTENANCE
lagSENSOR
stage
could
activated.
The
--SYSTEM
TRIMbe
---[
]
System
Trim
+0
F
BACK
SAVE
Message Display Line
will display Lag DelayOutdoor
and the remaining
time. +0 F
Trim
SYSTEM SETTINGS2
10min be needed
10sec to hold the load.
•Set the Lag Delay to 0 min when two or moreSoft-Off
Stages willDelay
generally
BACK LAST STAGE HOLD SAVE
------ CONFIGURATION 1 ---------------+0 usually
F
[one unit should
]
Trim>
•The Lag Delay is useful in installations where[<Output
have enough
output to hold the load unless it fails or load
v1.00c
]
<Configuration>
---------SETTINGS
2
---------Reset conditions
F
become extreme.
--------------BACK
SELECT
StandbySYSTEM
Time5 RUN-ON
7min
BACK
SAVE
Parallel
F
•
The
Lag
Delay
overrides
the
value
of
the
Modulation
Point
selected
for
each
stage.
Regardless
of
that
setting,
the
previous
stage
System
Run-On
10min]
BACK
SAVE
Day/Night Schedules
[
Setback
10 F
must reach 100% and stay there before another Stage can be activated.
All Off
10
min
-------- STANDBY DELAY -------Last
Stage
Hold
5 F
-----CONFIGURATION
1
------------of SOFT-OFF
DELAY
--------temperature. Therefore,
•The full Lag Delay must
what happens
to system
setTime
the Lag Delay to 012:05Pm
min
if]
[Set
BACK
NEXTalways elapse regardless
BACK
SAVE
v1.00c
you want smooth set point control using multiple
units.
<Day/Night
Schedules>
----------SETTINGS
-----------Reset F
SELECT
BACK SET PRESENT TIME
SAVE
---------
SYSTEM
SETTINGS1
-------STANDBY
DELAY -------11:**Pm
--- DAY/NIGHT
SCHEDULES --Set Time
**:**
---------SETTINGS 1 ---------Day
Schedule
**:**
7
min
Gain
+0
Night
Schedule
**:**
[Lead
]
BACK Rotation
SAVE
Last-On
Purge Delay
1.0min
Lag
0min
BACK Delay
SAVE
SELECT
<More Settings>
BACK
SELECT
-------------- SETBACK -----------
•The full Standby Delay Time must always elapse regardless of what happens to system temperature. Therefore, 10
shorter
F Standby
---------MAINTENANCE
----------SYSTEM
SENSOR
TRIM
---Times
will
result
in
smoother
set
point
operation
in
extreme
conditions.
Longer
Standby
Times
may
prevent
a
Standby
Boiler from]
-------- STAGE A TRIM -------[
BACK
SELECT
System Trim
Trim
+0
+0.0F
firing if the other boilers can eventually meet Output
the
load,
or
if
the
load
decreases.
Outdoor Trim
+0 F
SYSTEM SETTINGS2
-------------- STAGE A ----------OUTPUT TRIM
System Run-On
<Prev Stage>
Soft-Off
Delay
+0 F
<Next
Stage>
<Output Trim>
[
<Configuration>
BACK
BACK
BACK
SETBACK INPUT
F
Raypak, Inc.
1.0
min
SYSTEM
SETTINGS1
[ DAY/NIGHT SCHEDULES ---]
-----------Set
TimeSETTINGS 1 ---------**:**
Gain
+0
Day
**:**
BACKSchedule
SAVE
Lead Rotation
Last-On
Night
Schedule
**:**
Purge Delay
1.0min
----------Lag
DelayLAG DELAY ----------0min
<More
BACK Settings>
SELECT
BACK
SELECT
0min
-------------SETBACK -----------]
[
BACK
10sec
]
SETBACK INPUT
BACKLag
+0
Shutdo
/TStat
20
SETBACK INPUT
[
[<System Settings>
]
<Maintenance>
BACK
SELECT
<Histories>
BACK
SAVE
<System Startup>
-------------- SETBACK ----------BACK
SELECT
-- OUTDOOR SENSOR TRIM ----
SAVE
----------SYSTEM
SETTINGS
2 ----------------RUN-ON
--------
Setback
[
+0
F
]
BACK
EXIT
Adjustable 0°F to 75°F
Default: 10°F
BACK
SAVE
Button: MENU/<System Settings>/<More Settings>/Setback
-------STAGESENSOR
A TRIM
-------•The Setback feature can be used to provide the
mod+
with
a lower
---TempTracker
SYSTEM
TRIM
---Output Trim
+0.0
temperature Set Point when less load is required.
<Prev Stage>
•The lower Set Point will appear on the main display
<Next indicating
Stage>
+0 this
F condition.
•For example, if the calculated temperature is 180°F
and the Setback is 20°F, then
[
] when in
Setback, the TempTracker mod+ will hold a Set
Point
of
160°F.
BACK
SELECT
BACKtemperature to a building
SAVE
•A typical use for Setback is to provide less system
during the
night or on the weekends when building is not-------------occupied, but
heat
is
still
required.
STAGE A -----------
BACK
BACK
SAVE
SELECT
-------------- SETBACK -----------
[
10
F
BACK
]
SAVE
-------- SYSTEM RUN-ON --------
------ CONFIGURATION 1 -----v1.00c OUTPUT TRIM
Reset F
Parallel +0.0
[Day/Night Schedules
]
All Off
BACK
SAVE
BACK
NEXT
[
------ CONFIGURATION 2 ------
[
10min
BACK
]
SAVE
-------- STANDBY DELAY --------
7min
]
SETBACK INPUT
Shutdown
/TStat
SELECT
Standby Time
7min
+0.0
SELECT
Adjustable
0min to 360min
Default: 10min
SAVE
System Run-On
10min
[
]
Button: MENU/<System Settings>/<More Settings>/System run-On
Setback
10 F
10min
------ temperature
CONFIGURATION
1is below
------ the Outdoor
•The SYS relay will energize whenever the Outdoor
-------------STAGE (OD)
A ----------Last Stage Hold
5 ]
F
[
------SOFT-OFF
DELAY
-------BACK
SAVE
OUTPUT
TRIM
Set Time
12:05Pm
Cutoff and the Shutdown is Open or the TStatv1.00c
is
closed.
When
the
Outdoor
temperature
Reset F
<Day/Night Schedules>
increases 2°F above the Outdoor Cutoff after the
last burner
relay has de-energized, the
BACK
SAVE
Parallel
+0.0
BACK
SELECT
10
sec
Day/Night
Schedules
SYS relay will stay on for a period set by the [System
Run-On.
]
[
]
All Off
STANDBY
•A common use for the System Run-On is to control a system pump in a heating system. The extra -------time helps
transferDELAY
the heat-------from
BACK
NEXT
--- DAY/NIGHT SCHEDULES --BACK
SAVE
the boilers to the heating system.
BACK
SAVE
Set Time
**:**
min low water
•The System Run-On time should be set based on the size and type of the boilers and pumps. In general,
a boiler7with
Day Schedule
**:**
------ CONFIGURATION 2 -----[Nightand
]
Schedule
**:**
-OUTDOOR
SENSOR
TRIM
---content and high horsepower will need a longer
System
Run-On
than
a
boiler
with
the
same
horsepower
more
water
content.
A=4-20ma
B=0-10v
(Refer to boiler manufacturer recommendation)
C=0-5v
D=2-10v
SAVE
--- DAY/NIGHT SCHEDULES --Set Time
**:**
Day Schedule
**:**
Night& Schedule
**:**
mod+
TempTracker mod+
BACK
Shut
/T
BACK
-- OUTDOOR SENSOR TRIM ----TempTracker
SAVE
--------- PURGE DELAY ---------
Extension Installation Manual
21
--- SYSTEM SENSOR TRIM ----
[
]
ALERT
SETBACK INPUT
min
•The amount of Setback selected is subtracted from the Set Point when a Setback Input Signal is received or the1.0
Night
Time
[
]
BACK
SELECT
schedule
setting
started.
+0 F
[
] as a Setback/Shutdown Mode (See page 15), the Setback will not be activated unless a dry contact
•If Setback Input is selected
BACK
SAVE
-----------------------signal source is wired into the Shutdown/Setback
terminalsSETBACK
(31 and 32)
and the TempTracker mod+ receives a SHORT signal.
BACK•If Shutdown Input orSAVE
TStat Input is selected as a Setback/Shutdown Mode (See page 15), the Setback
will be LAG
activated
only
when
----------DELAY
----------10 F
Night Schedule time has started.
[
F Soft-Off and Last Stage Hold, the last boiler stage will not turn off until both
When +0
using
]
parameters have elapsed. In this case, Soft-Off
will start after the Last Stage Hold. BACK
-------- SYSTEM RUN-ON -------BACK
[
BACK
SAVE
0min
]
SAVE
SAVE
10min
Stage Hold
------Last
CONFIGURATION
1 -----[
]
v1.00c
Adjustable 0°F to 30°F
Default: 5°F
Reset
F
Button: MENU/<System Settings>/<More Settings>/Last Stg Hold
BACK
SAVE
Parallel
•The Last
Stage Hold prevents short cycling of the Lead Stage during low load periods.
Day/Night
Schedules
All •
Off
In low load conditions, the system might require
only 5%
of the output
one Stage. When
-------STANDBY
DELAY of
-------the
TempTracker
mod+
brings
on
the
Lead
Stage,
the
Set
Point
is
quickly
exceeded,
and the
BACK
NEXT
TempTracker mod+ turns the Lead Stage off. ----------- SETTINGS -----------7min
•
To prolong the run2 time
use the Last Stage
Hold]setting.
Season
Winter
------ CONFIGURATION
------during this type of condition,
[
Set Pointexceed the Set Point
70 Fby the number
A=4-20ma
•The TempTrackerB=0-10v
mod+ will let the system temperature
<System Settings>
C=0-5vof degrees selected,
D=2-10v
before the Lead Stage is turned
BACK off.
SAVE
<Maintenance>
•For example, with a Set Point of 160°F and a <Histories>
Last Stage Hold setting of 10°F, the Lead
<System
Stage boiler will remain on, at low modulation,
until theStartup>
Set Point reaches 170°F.
BACK
slightly than toSELECT
short cycle a boiler.
BACK•From an efficiency stand
EXITpoint, it is better to overshoot
-------STAGE A
TRIM -------Avoiding
Conflicting
Boiler Limits
Output Trim
+0.0
•
The
temperature
limits
set on the boilers MUST be set considerably higher than the
<Prev Stage>
MAINTENANCE
mod+’s Set Point for the reasons detailed
below.
<Next TempTracker
Stage>
------ LAST STAGE HOLD ------
5
[
F
BACK
]
SAVE
----- SET PRESENT TIME -----
SYSTEM
SETTINGS1
11:**Pm
---------- SETTINGS 1 ---------Gain
+0
BACK Rotation
SAVE
Lead
Last-On
Purge Delay
1.0min
Lag Delay
0min
WARNING
<More Settings>
The
temperature limits SELECT
BACK
set on the boilers must be
higher than the TempTracker
mod+ Set Point. Read the
section at left for details that
SETTINGS2
willSYSTEM
prevent erratic
system
operation.
10sec
]
Day/Night Schedules
BACK
SELECT
--- DAY/NIGHT SCHEDULES ---
BACK
SAVE
Set Time
**:**
(Available when "Shutdown or TStat" is selected
from the Setback/Shutdown
Day Schedule
**:**
Startup menu option only)
Night Schedule
**:**
-OUTDOOR
SENSOR
TRIM
---Button: MENU/<System Settings>/<More Settings>/Day/Night Schedules
•The TempTracker mod+ has two levels of heat. The Day level is used when a building is
BACK
SELECT
+0 F
occupied and people are active.
[
]
•The Night (Setback) level is used when a building is not occupied, or when people are
-------------- SETBACK ----------sleeping. This setting reduces the calculated temperature by the Setback setting. If the Day
BACK
SAVE
calculated water temperature was 150˚F and the Setback was 20˚F, the Night Schedule will
10 F
run at (150˚F - 20˚F) = 130˚F.
--- SYSTEM SENSOR TRIM ---[
•If the Boost feature is being used, it uses the Day Schedule as a Boost ending point. That is, if the Day
Schedule is set to start at ]
6:00AM, the Boost will start 30 minutes prior to the Day setting at 5:30AM. The TempTracker mod+ will then raise the calculated
BACK
SAVE
+0 example,
F
water temperature by the Setback amount. Using the previous
at 5:30AM the TempTracker mod+ will raise the
[
]
calculated water to 170˚F (150˚F + 20˚F) until 6:00AM.
-------- SYSTEM RUN-ON -------BACK
SAVE
------ CONFIGURATION 1 -----v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
[
BACK
10min
]
SAVE
SETBACK INPUT
[
Shutdown
/TStat
•The TempTracker mod+ sensor is located in a common header some distance from the
---------- MAINTENANCE --------BACK boilers.
SELECT
System
Trimthe sensor location,
+0 F energy is
•As the temperature rises in the header and before
reaching
Outdoor
Trim
+0
dissipated.
Therefore,
the
temperature
in
the
header
could
be
lower
than
thatFregistered by
-------------- STAGE A ----------Soft-Off Delay
10sec
boiler
sensors.
OUTPUT
TRIM
<Output Trim>
<Configuration>
•In addition to the normal drop experienced between
the boiler’s temperature and that
---------- SETTINGS 2 ---------+0.0
SELECT
Standby
Time
7min
read by
the TempTracker mod+ sensor, the LastBACK
Stage Hold setting must
be accounted for. The boiler
limit must
be set above the
[
]
System
Run-On
10min
Set Point PLUS the Last Stage Hold PLUS the normal drop experienced in the piping.
Setback
10 F
•
Hold with a 160°F Set Point, the boilers’ limits must
set enough
Lastbe Stage
Holdover 170°F
5 F
BACK Using the previous example
SAVE of a 10°F Last Stage
------- SOFT-OFF DELAY -------12:05Pm
to prevent the boilers’ internal limits being reached. In this situation, the boiler high limit should beSet
set atTime
approximately 180°F
to
<Day/Night Schedules>
prevent the difference in boiler temperature vs. header temperature causing erratic operation.
SetPoint
Point
Set
<Maintenance>
Reset
F
<Maintenance>
<Histories>
Parallel
<Histories>
<System
Startup>
Day/Night
<SystemSchedules
Startup>
All BACK
Off
22
Raypak,
BACK
BACK
BACK
Inc.SELECT
SELECT
NEXT
BACK
BACK
SAVE
SAVE
SAVE
------------ SET POINT -------------------------- -----------STANDBY SET
DELAYPOINT
--------
140
7min140
F
F
[
[
[
BACK
BACK
BACK
65
5
F
F
Reset Ratio
Reset Ratio
SAVE
SAVE
]
]
]
SAVE
ResetRatio
Ratio
Reset
Set Time
[
]
--WATER TIME
TEMP --------MINIMUM
SET PRESENT
[
--MINIMUM
WATER TEMP ------------- CONFIGURATION 2 -----[
] SAVE]
Button:
MENU/<System
Settings>/<More
Settings>/Set
Time
BACK
A=4-20ma
B=0-10v
BACK
SAVE
Button: MENU/<System
Settings>/<More Settings>/<Day/Night Schedules>/Set Time
STARTUP
C=0-5v
D=2-10v
140
F
STARTUP
11:**Pm
BACK
SAVE
140
F
•Adjust the time by selecting Time from the menu and--------then scrolling
hours
[
]
RESET through
RATIO the
---------[
]
--------RESET
RATIO
----------------SYSTEM
STARTUP
-----followed
by
the
minutes.
If
hours
are
to
be
set
to
PM,
scroll
through
the
AM
hours
to
reach
1.00
OD=4.00
Sys
BACK
SAVE
-------- SYSTEM STARTUP -----1.00
OD=4.00
Sys
BACK
SAVE
1.00 OD=3.00 Sys
the PM hours.
BACK
SAVE
1.00 OD=2.00
OD=3.00 Sys
Sys
(START) EXIT
BACK
1.00
1.00 OD=1.50
OD=2.00 Sys
Sys
to (START)
continue
1.00
--MAXIMUM
WATER
TEMP
---to continue
1.00 OD=1.25
OD=1.50 Sys
Sys
--- MAXIMUM WATER TEMP ---1.00
-------- STAGE A TRIM -------ALERT
1.00 OD=1.00
OD=1.25 Sys
Sys
1.00
BACKTrim
START
Output
1.00If no
OD=1.00
Sys
BACK
START is the backup for the Time.
Remember that the+0.0
battery
powerSys
is supplied to the TempTracker
mod+
1.25
OD=1.00
220
<Prev Stage>
1.25 OD=1.00
OD=1.00 Sys
Sys
220 FF
1.50
[
]
there was no battery or battery had no power, time
values
willSys
be lost and will need
to
be
reset.
<Nextand
Stage>
1.50
OD=1.00
[
]
------------- WARNING -----------2.00 OD=1.00 Sys
------------- WARNING -----------BACK
SAVE
2.00 OD=1.00
OD=1.00 Sys
Sys
3.00
BACK
SAVE
3.00 OD=1.00
OD=1.00 Sys
Sys
THESE SETTINGS
4.00
BACK
SELECT
THESE SETTINGS
4.00 OD=1.00 Sys
CHANGE
PRIMARY
BACK
SAVE
CHANGEFUNCTIONS.
PRIMARY
BACK
SAVE
--- SYS= 91 F, 10:57Am --SYSTEM
--- SYS= 91 F, 10:57Am --SYSTEM FUNCTIONS.
-------------STAGE
A
----------Button:
MENU/<Histories>
BACK
CONTINUE
BACK
CONTINUE
OUTPUT TRIM mod+
-------------------------The
TempTracker
provides users with a graphical
history ofOFFSET
the System
and Outdoor
-------------OFFSET
------------temperatures
for
the
previous
24
hours.
The
temperatures
are
sampled
every
12
minutes.
That
+0.0
-------- ARE
YOU SURE? -------------ARE ofYOU
SURE?
------[ No
]and Outdoor temperatures are recorded and
is,
readings
both
System
stored
every
12
minutes
+0
F
No
+0 F
Yes
BACK
NEXT
[
]
for the last 24 hours.
Yes
BACK
NEXT
[
]
BACK
BACK•To view the values ofSAVE
specific
middle buttons to scroll toSAVE
that time
SAVE
BACK
SAVE time period, use the twoBACK
--- OD= 54 F, 11:36Am --BACK
SAVE
and read the upper left temperature.
--- OD= 54 F, 11:36Am ---
History
•The first screen will be the System Temperature History. By clicking on the Next button,
HISTORIES
HISTORIES
you'll beSENSOR
able to TYPE
view the
Outdoor Temperature History.
--------------------------SENSOR
Set
Point
F TYPE --------Set Point
Point
F
Set
C
Set Point
C
Reset
F
Reset
F
Reset
C
Reset
C
BACK
BACK
Set Point
Set Point
----- EMS 4ma SETPOINT--------- EMS 4ma SETPOINT-----
SAVE
SAVE
------ EMS INPUT MODE ------------ EMS INPUT MODE ------Disable
Disable
Enable
Enable
BACK
BACK
Reset Options
Reset Options
SAVE
SAVE
Enabled
Enabled
Disabled
Disabled
F
F
]
]
SAVE
SAVE
----- SETBACK/SHUTDOWN --------- SETBACK/SHUTDOWN ----Shutdown/Disable
Shutdown/Disable
Tstat/Enable
Tstat/Enable
Setback
Setback
BACK
SAVE
BACK
SAVE
Shutdownoror
Shutdown
TStatInput
Input
TStat
180
180
F
F
]
]
SAVE
SAVE
------ EMS 20ma SETPOINT---------- EMS 20ma SETPOINT----[
[
BACK
BACK
220
220
F
F
----- PROVE/DHW SHARING
----- PROVE/DHW SHARING
Prove
ProvePriority
DHW
DHW No
Priority
DHW
Priority
DHW Priority
No Priority
No
(Summer)
No Priority (Summer)
BACK
BACK
------- DHW SETPOINT ------------- DHW SETPOINT ------[
[
BACK
BACK
[
[
BACK
BACK
120
120
]
]
SAVE
SAVE
-------
EXIT
EXIT
------- OUTPUT A TYPE -------------- OUTPUT A TYPE -------4-20ma
4-20ma
0-10v
0-10v
0-5v
0-5v
2-10v
2-10v
1-5v
1-5v
BACK
SAVE
BACK
SAVE
------- OUTPUT D TYPE -------------- OUTPUT D TYPE -------4-20ma
4-20ma
0-10v
0-10v
0-5v
0-5v
2-10v
2-10v
1-5v
1-5v
BACK
SAVE
BACK
SAVE
------ MODULATION MODE ----------- MODULATION MODE -----Normal
Normal
Parallel
Parallel
BACK
BACK
SAVE
SAVE
SAVE
SAVE
Setback Input
Setback Input
---------- BOOST MODE -----------------BOOST MODE --------30
Minutes
30 Minutes
Disabled
Disabled
BACK
BACK
BACK
BACK
SAVE
SAVE
--------- SENSOR FAULT ---------------All
OffSENSOR FAULT -------All On
Off
All
All On
BACK
BACK
SAVE
SAVE
FOR ALL CIRCUITS
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
USE COPPER
WIRE, Extension
TempTracker mod+ & TempTracker
mod+
CLASS 1 WIRE ONLY.
Season Trim>
Winter
<Output
BACK
SELECT
Set
Point
70 F
<Configuration>
B
<System
Settings>
BACK
SELECT
<Maintenance>
Installation
Manual
23
<Histories>
C
<System
Startup>
MAINTENANCE
------SOFT-OFF DELAYSELECT
-------BACK MAINTENANCE
D
Maintenance
---------- MAINTENANCE ---------
10sec
System Trim
+0 F
ENCLOSED
---------MAINTENANCE
--------Button: MENU/<Maintenance>
ENERGY
[System
Outdoor Trim
Trim
+0 ]F
F
+0
MANAGEMENT
The Maintenance menu gives access to sensor and outputs trimming and
Soft-Off. In CAUTION: RISK OF ELECTRIC
Soft-Off
10sec
EQUIPMENT
SHOCK Delay
Outdoor
Trim
+0
F
More than one disconnect switch may be required
MAINTENANCE
<Output
Trim>
addition, you'll have access to view the Startup configuration settings. LISTED
99RA
to de-energize the equipment
before
servicing.
Soft-Off
Delay
10sec
BACK
SAVE
ALERT
To be able to change the TempTracker mod+ settings the Program/Run Switch
must be set to Program. The switch is located under the Enclosure Wiring Cover
D
C
B
A
SYS
PWR
for security. The Enclosure Wiring Cover can be securely closed using a lock.
L N
1 2
3 4 5 6 7 8 9 10 11 12
System & Outdoor Sensor Trim
Adjustable -5°F to +5°F
Default: 0°F
Button: MENU/<Maintenance>/System Trim
Button: MENU/<Maintenance>/Outdoor Trim
•The Raypak thermistor type sensors are very accurate, and normally require no calibration.
Sometimes it may be desirable to make small adjustments to the displayed value for either
the Outdoor temperature (OD) or the System temperature (SYS). The Trim setting can
adjust the displayed value by ± 5°F.
•Do not use the Trim setting to make the Outdoor temperature sensor match that reported on
the radio or TV. Outdoor temperature can vary widely over a broadcast range. Only trim
the outdoor sensor based on an accurate thermometer reading taken where the sensor is
located.
Soft-Off Delay
Adjustable 0sec to 60sec
Default: 10sec
Button: MENU/<Maintenance>/Soft-Off Delay
•When a stage is no longer needed, the Soft-Off keeps that stage burner in Low Fire prior to
turning it off.
•The display will show a percent that is equal to the Ignition % for the stage in Soft-Off
delay. That number will blink for the Soft-Off delay period.
•If during the Soft-Off stage delay period the TempTracker mod+ needed that stage to turn
back on, the stage will be released from the Soft-Off delay and resume normal operation.
•On a Shutdown initiation or Tstat termination any stage that was on will go into Soft-Off
delay before fully turning off.
ALERT
When using Soft-Off and Last Stage Hold, the last boiler stage will not turn off until both
parameters have elapsed. In this case, Soft-Off will start after the Last Stage Hold.
Output Trim
Adjustable -5 to +5
Default: 0
Button: MENU/<Maintenance>/Output Trim
•Each of the stages controlled by the TempTracker mod+ has a separate Output Trim setting.
•Output Trim acts as an adjustment to a stage output percent to match the burner motor.
•After adjusting the Output Trim, test the operation to make sure the results match your
expectation.
<Configuration>
<Output
Trim>
BACK
SELECT
<Configuration>
---------MAINTENANCE
---------- BACK
OUTDOOR
SENSOR TRIM
---SELECT
System Trim
+0 F
----------- PROGRAM
SETTINGS -----------Outdoor
Trim
+0RUN
F
------- SOFT-OFF
-------Season
Soft-Off
Delay
10sec
+0
FDELAY Winter
A
B
D
70 C]F
-------Point
SOFT-OFF
DELAY
-------<Output
Trim>
[Set
CUR / VLT CUR / VLT CUR / VLT CUR /
<SystemGNDSettings>
<Configuration>
mA VLT GND mA VLT GND mA VLT GND mA
sec
- + 10
<Maintenance>
+ - + SELECT
+ - + + - +
BACK
BACK
SAVE
[
<Histories>
15 sec
13 1410
16 17 18 19 20]21 22 23
<System
Startup>
[
]
---BACK
SYSTEM SENSOR TRIM
---SAVE
SELECT
------- SOFT-OFF DELAY -------BACK
SAVE
-- OUTDOOR +0
SENSOR
TRIM ---F
sec
[-- OUTDOOR10
]
SENSOR
TRIM ---[
]
+0
F
MAINTENANCE
BACK
SAVE
[
+0 F
BACK
SAVE]
[
]
-------------------MAINTENANCE 1--------BACK CONFIGURATION
SAVE
-OUTDOOR
v1.00c
System
TrimSENSOR TRIM+0----F
BACK F Trim
SAVE
Reset
Outdoor
+0
F
--SYSTEM
SENSOR
TRIM
---Parallel
Soft-Off Delay
10sec
+0
F
Day/Night
Schedules
--- SYSTEM
SENSOR
TRIM ---<Output
Trim>
[All
]
Off
<Configuration>
+0 F SELECT
BACK
BACK
NEXT
[
]
+0 F
BACK
SAVE
[
]
-----BACK CONFIGURATION 2 -----SAVE
------SOFT-OFF
DELAY
---------SYSTEM
SENSOR
TRIM
---A=4-20ma
B=0-10v
BACK
SAVE
C=0-5v
D=2-10v
------ CONFIGURATION 1 -----v1.00cCONFIGURATION
10sec
+0
F
-----1 -----Reset F
[[v1.00c
]]
Parallel
Reset F
Day/Night Schedules EXIT
BACK
Parallel
BACK Off
SAVE
BACK
SAVE
All
Day/Night
Schedules
All
BACKOff
NEXT
-------STAGE A TRIM 1 ------------CONFIGURATION
-- OUTDOOR
SENSOR TRIM--------Output
Trim
+0.0
BACK
NEXT
v1.00c
<Prev
Stage>
Reset
F
------ CONFIGURATION
2 -----<Next
Stage>
Parallel
A=4-20ma
B=0-10v
+0
F
------ CONFIGURATION
-----Day/Night
Schedules 2D=2-10v
C=0-5v
[A=4-20ma
]
B=0-10v
All Off
C=0-5v
D=2-10v
BACK
SELECT
BACK
NEXT
BACK
SAVE
-------------STAGE A ----------BACK
EXIT
-----CONFIGURATION
2 -------- SYSTEM
SENSOR
---OUTPUT
TRIMTRIM
BACK
EXIT
A=4-20ma
B=0-10v
C=0-5v
-------- STAGE
A TRIMD=2-10v
-------+0.0
+0A FTRIM -------Output STAGE
Trim
+0.0
[-------]
[Output
]
<Prev Stage>
Trim
+0.0
<Next Stage>
Stage>
<Prev
BACK
SAVE
<Next
BACK
EXIT
BACK Stage>
SAVE
BACK
SELECT
------ CONFIGURATION
1-------------------STAGE
A
TRIM
BACK
SELECT
v1.00c
Output
Trim
+0.0
Reset
F
-------------STAGE A ----------<Prev
Stage>
Parallel
OUTPUT
<Next
Stage>
-------------STAGETRIM
A ----------Day/Night
Schedules
OUTPUT
ALERT
All Off
+0.0TRIM
[BACK and modulation
DO NOT use the Output Trim for a Stage unless it is absolutely necessary. Test burner operation
BACK
+0.0 SELECT
NEXT]
[
]
output matching after adjusting the Output Trim.
BACK
SAVE
-------------STAGE
A
---------------- CONFIGURATION 2 -----BACK OUTPUT TRIM B=0-10v
SAVE
A=4-20ma
C=0-5v
D=2-10v
[
BACK
BACK
+0.0
]
SAVE
EXIT
24
Raypak, Inc.
[
BACK
Configuration
Button: MENU/<Maintenance>/<Configuration>
•This menu option provides a consolidated view of the Startup and Stage settings.
Display
+0
F
]
SAVE
------ CONFIGURATION 1 -----v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK
NEXT
The TempTracker mod+ display layout provides a variety of information that gives an
immediate picture of the operation status. The display shows four boilers at a time. The two
middle buttons scrolls the screen to view additional boilers. Moreover, all the information is
------ CONFIGURATION 2 -----A=4-20ma
B=0-10v
brightly displayed. It can be viewed in brightly or dimly lit rooms.
C=0-5v
D=2-10v
•The buttons' functionality changes based on the screen and menu level your in. The buttons'
functionality are displayed on a dark background on the screen bottom line.
•Horizontal arrows are to scroll through the available stages.
•Vertical arrows are to scroll through the menu functions when
BACK
EXIT
in menus or to change values of settings when in its specific
System Temp
Outdoor Temp
screen.
-------- STAGE A TRIM -------Output Trim
+0.0
•The Top line displays the available sensor values.
<Prev Stage>
•The second line displays the Target set point. However, it will
OD=35 F
SYS=98
F Message
<Next
Stage> Display Line
display any messages pertaining to the operation or status.
Prepurge Delay:67
•The third line will list the boiler stages. Any additional stages
Boilers and their
BACK
SELECT
A
B
C
D
can be scrolled to using the two middle buttons. The Lead
Modulation Status
50%
15%
----boiler letter will be bracketed. See Lead Boiler Operation on
-------------- Button
STAGE Afunctions
----------STAGEÿÿÿÿÿÿÿÿÿÿÿÿMENU
page 19.
OUTPUT TRIM
•The fourth line lists each boiler modulation status. See Display
Button
+0.0
Boiler Modulation Status for possible status.
[
]
BACK
SAVE
Display Boiler Modulation Status
The TempTracker mod+ boiler modulation status gives immediate access to each boiler status. The following list show all possible
boiler status:
•---Boiler is off due to no call for heat.
SET POINT
•97%Boiler is modulating at the indicated percentage.
140 F
•ONBoiler Stage Mode is set to ON and boiler is firing at 100% (boiler is in bypass).
•OFFBoiler Stage Mode is set to OFF and boiler stage is unavailable or boiler does not exist.
•m95%Boiler Stage Mode is set to Manual and set to the specified percent.
A
B
C
D
•h50%Boiler is in post purge for 30 seconds.
50%
15%
----•C/EBoiler on Extension panel is communicating back to the TempTracker
mod+..
STAGEÿÿÿÿÿÿÿÿÿÿÿÿMENU
Display Messages
The TempTracker mod+ normal display layout reserved the second line for message indications. The following is a list of the most
common Message Display Line information:
•SummerThe control is set to Summer. No heat is active.
•Shutdown ActiveThe Shutdown Terminals are Shorted. No boilers will be active.
•Shutdown by EMSThe EMS is below 2mA or above 22mA. See EMS input page 14.
•Tstat CallThe Tstat Terminals are Shorted. Boilers will be active.
•DHW Call (171˚F)There is a DHW (Domestic Hot Water) call. The TempTracker mod+ will Raise the system Set Point to the
indicated temperature. DHW increases calculated temperature to the DHW Set Point (see page 15).
•Purge Delay: 23The current boiler is in purge cycle and the remaining purge time in seconds is 23.
•Lag Delay: 123The lead boiler is at 100% and the remaining purge time to start the lag boiler in seconds is 123. See Lag
Delay on page 20.
•Holding Until 150˚FThe Lead boiler is in Last Stage Hold. This example shows that the lead stage will turn off when system
temperature reaches 150˚F.
•System Run-On: 46The System relay is ON for the System Run-On Delay. This example shows that it will remain in System
Run-On for an additional 46 seconds before turning off.
•Waiting for ProveThe System relay is ON and the prove terminals are open before the lead boiler relay can energize. See
Prove setting on page 15.
•Prove FailureAfter boilers have run for a while, Prove signal was opened. The boiler relays will de-energize. However,
the System relay will remain energized. See Prove setting on page 15.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual
Boiler Stage SettingsOD=35
SYS=98 F
F
Button: STAGE/
The Stage menu offers the capability of adjusting each of the boiler's operation individually.
A
95%
B
50%
C
---
D
---
25
------- STAGE A MODE -------Auto
Standby
Manual
Off
On
BACK
SAVE
•In most installations, all active Boiler adjustments are the same, but each can be
STAGE
MENU
configured differently if desired.
•If the Boilers are not set up properly, the TempTracker mod+ operation
may appear to be
----- STAGE A SYSTEM
SETTINGS ---OUTPUT RATINGS:
Mode
Auto
erratic.
120VAC, 6A RESISTIVE
Ignition %
--PILOT
15A TOTAL
A
•When STAGE button is depressed, the Boiler A Settings menu1Awill
beDUTY,
shown.
ALERT
Mode Start
%
--FOR ALL CIRCUITS
•Make all the appropriate settings for Boiler A (See below).
<Prev
Stage>
Remember
to
set
the
Mode
INPUT RATINGS:
B Stages
Stage> For
•After completing all the settings for Boiler A (See below), you115VAC
have 60Hz
the option
of copying
, 30VA MAX
for<Next
each stage.
Copy
Settings
these settings to all other Boilers. Everything but the Mode -- USE
Auto/Standby/Manual/Off/
COPPER WIRE,
thatBACK
do not have aCboiler, SELECT
CLASS 1 WIRE ONLY.
On -- will be copied.
contractor must change their
•Then select the Next Stage option from the menu to bring up the Boiler B Settings menu
Mode to OFF. Otherwise
D
and make all the settings. Continue until all Boilers have been set.
the TempTracker mod+ will
•If a TempTracker mod+ Extension is connected to the TempTracker
mod+, scrolling
include them in the modulation
ENCLOSED
ENERGY
through stages using the Next and Prev Stage menu options will MANAGEMENT
scroll
through the
calculation and rotation. That
EQUIPMENT
CAUTION: RISK OF ELECTRIC SHOCK
TempTracker mod+ Extension stages as well.
LISTED
More than one disconnect
switch have
may be required
might
dire effects on
99RA
to de-energize the equipment before servicing.
system response.
ALERT
To be able to change the TempTracker mod+ settings the Program/Run Switch
must be set to Program. The switch is located under the Enclosure Wiring Cover
D
C
A
SYS
PWR
for security. The Enclosure Wiring Cover can be
securely closed
usingBa lock.
ModeOD=35
F
SYS=98 F
L N
STAGE
3 4A 5MODE
6 7-------8 9 10 11 12
1------2
PROGRAM
A
RUN
B
C
D
CUR / VLT CUR / VLT CUR / VLT CUR /
GND
mA
VLT
GND
mA
VLT
GND
mA
VLT
GND
mA
-
+
+
-
+
+
-
+
+
-
+
------- STAGE
A 16
MANUAL
-----13 14 15
20 21 22 23
17 18 19
Auto, Standby, Manual, Off, On
Default: Auto
Auto
Standby
Button: STAGE/Mode
Manual
75%
•The TempTracker
the modulation
A
B mod+Conly controls
D
Off of Boilers set to Auto or (after a
[]
50%
--- None
--- of the other settings
delay)95%
those set
to Standby.
On is recommended for output Boilers
BACK
SAVE
STAGE to active units.
MENU
connected
BACK
SAVE
•Any Boiler without an active unit connected must be set to Off.
----- STAGE A SETTINGS ---•The following list describes the MODE options: Mode
-------- COPY SETTINGS ------Auto
Ignition
%
---desired Set Point. Only Boilers set to Auto can
Auto - The TempTracker mod+ will control the Boiler’s
operation
to maintain the
From Stage A
Mode Start %
--be Lead Boilers.
to all other stages
<Prev Stage>
<Next Stage>
Settings
Standby S
tandby Boilers can only be activated whenCopy
all Boilers
in Auto have been at 100% modulation for a selectable period of
BACK
time. Standby is generally used when you want a specific boiler to beSELECT
available in extremeBACK
load conditions. Note thatCOPY
a
Standby Boiler Cannot be a Lead Boiler.
Manual The Manual Mode should only be used when testing a Boiler. Manual overrides the System Prove input. The exact percent
of modulation for a Boiler can be set with the Manual mode. Once selected, the unit will immediately turn on and modulate
to the selected percentage.
Off Any output Boiler A through D not connected to a physical unit should be set to Off. The Off Mode can also be used to
disable units that are being serviced.
On he On Mode should only be used when testing a Boiler. The On Mode overrides the SYSTEM PROVE input. Once set to
T
On the Boiler will immediately start firing and modulate to 100%.
26
Raypak, Inc.
Troubleshooting
Sensor INPUTS
Display shows Sensor OPEN or SHORT
When OPEN, Check the sensor is connected and the wires are continuous to the TempTracker
mod+. Finally follow the procedure for Incorrect Temperature or Pressure Display. When
SHORT Remove the wires from the sensor terminals. The display should change to read OPEN.
If it does not, the TempTracker mod+ may be damaged.
Display shows an Incorrect Temperature
Remove the wires from the sensor terminals. The display should change to read OPEN. If it
does not, the TempTracker mod+ may be damaged. Take an ohm reading across the detached
sensor wires. The ohm reading should correspond to the Temperature sensor Table. If it does
not, the sensor may be damaged.
CONTROL OPERATION
No Heat
• Season - Make sure that the Season is set to Winter. Check Message Display Line on page 24.
• Prove - Even though, the system relay may be energized, the TempTracker mod+ will not
energize and stage relays unless the Prove is shorted. Check Message Display Line on page 24.
• Shutdown - The TempTracker mod+ will activate stage outputs when the Shutdown terminals are
short. Check Message Display Line on page 24.
• Tstat - The TempTracker mod+ will activate stage outputs when the Tstat terminals are open.
Check Message Display Line on page 24.
• Sensor Fault - When the Sensor Fault is set to All Off in the startup menu (see page 16), the
System sensor fault (in all Sensor Type modes) or the Outdoor sensor fault (in Reset mode) will
de-energize all stage relays. Check the display for sensor values.
• System or Outdoor Sensor - If the System or Outdoor sensor reading was higher that the actual
temperature, the TempTracker mod+ might not bring any stage on. Check "Display shows an
Incorrect Temperature" section.
Too Much Heat
Check if the control has any of the following:
• Domestic Hot Water call - The TempTracker mod+ will raise the temperature of the system to
the DHW Set Point on a DHW call, connected to terminals 29 and 30. Check to see if there is a
call for DHW and the length of time it lasts.
• Reset Ratio and Offset - If excessive heat occurs only in certain weather conditions, adjust the
Reset Ratio and Offset (See Understanding Operating Concept on page 5). If excessive heat
occurs year round, reduce the Offset.
• Boiler Mode Settings - The TempTracker mod+ will only modulate boilers their mode is set to
Auto or Standby. Check to if any boiler stage is set to Manual or On. See Mode on page 25.
• Control Settings - The Last Stage Hold will allow only the Lead boiler to stay on for an
additional number of degrees. If the setting is too high, and only the Lead boiler is on, the system
can over heat. Reduce the Last Stage Hold setting. See page 21.
Temperature Sensor Chart
TEMPERATURE
°F
°C
Value
(in Ohms)
-30
-34
117720
-20
-29
82823
-10
-23
59076
0
-18
42683
10
-12
31215
20
-7
23089
25
-4
19939
30
-1
17264
35
2
14985
40
4
13040
45
7
11374
50
10
9944
55
13
8714
60
16
7653
70
21
5941
80
27
4649
90
32
3667
100
38
2914
110
43
2332
120
49
1879
130
54
1524
140
60
1243
150
66
1021
160
71
842
170
77
699
180
82
583
190
88
489
200
93
412
210
99
349
220
104
297
230
110
253
240
116
217
250
121
187
Too Little Heat
Check if the control has any of the following:
• Reset Ratio and Offset - If reduced heat occurs only in certain weather conditions, adjust the Reset Ratio and Offset (See
Understanding Operating Concept on page 5). If reduced heat occurs year round, increase the Offset.
• Setback and Day/Night Schedule - If reduced heat occurs only during specific hours, check the Day/Night Schedule and the
Setback values. Either reduce the Setback setting (See page 20).
• Boiler Mode Settings - The TempTracker mod+ will only modulate boilers their mode is set to Auto or Standby. Check if any
boiler stage is set to Manual, Off, or Standby. See Mode on page 25.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual
Boilers are Short-Cycling
• Lag Delay - Increase the Lag Delay only if all boilers tend to short-cycle.
• Last Stage Hold - Increase the Last Stage Hold only if the lead boiler tends to short-cycle.
System is Overshooting or Undershooting
• Gain - If the system is overshooting reduce the Gain.
• Gain - If the system is undershooting increase the Gain.
27
28
Raypak, Inc.
Multiple Modulating Boilers
Direct Heating Piping Diagram
Outdoor
Sensor
SYSTEM
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
A
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
B
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
C
----
----
D
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
PROGRAM
PWR
SYS
A
B
C
D
L N
1 2
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
RUN
C
B
A
D
CUR / VLT CUR / VLT CUR / VLT CUR / VLT
GND
3 4 5 6 7 8 9 10 11 12
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
13 14 15 16 17 18 19 20 21 22 23 24
OUTDOOR
TEMP
T
O
SYSTEM
TEMP
T
O
PROVE SHUTDOWN
/SETBACK
/DHW
O
O
EXTENSION
MODULE
RS-485
25 26 27 28 29 30 31 32
120VAC
Boiler 1
Boiler 2
Boiler 3
Boiler 4
System
Sensor
Building Heating Loop
System:
The TempTracker provides 4 Raypak modulating boilers using a 4 - 20mA modulating signal. The boilers are piped in
Reverse Return on the primary loop. The System output is controlling the System Pump.
Raypak is aware that each installation is unique. Thus, Raypak is not responsible for any installation related to any
electrical or plumbing diagram generated by Raypak. The provided illustrations are to demonstrate Raypak’s control
operating concept only.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual
Multiple Modulating Boilers
Direct Heating Wiring Diagram
SYSTEM
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
A
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
B
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
C
----
----
D
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
D
L N
-
mA
B
+
VLT
+
GND
-
mA
C
+
VLT
+
GND
-
mA
D
+
VLT
+
GND
-
mA
+
VLT
+
13 14 15 16 17 18 19 20 21 22 23 24
Boiler 1
Boiler 4
Boiler 2
Boiler 3
L
N
Boiler 1
L
N
3 4 5 6 7 8 9 10 11 12
System Pump
1 2
A
CUR / VLT CUR / VLT CUR / VLT CUR / VLT
GND
4 - 20 mA
Signal Outputs
OUTDOOR
TEMP
T
O
SYSTEM
TEMP
T
O
PROVE SHUTDOWN
/TSTAT
/DHW
/SETBACK
O
O
25 26 27 28 29 30 31 32
Prove Jumper
Do Not remove
C
System Sensor
B
Boiler 4
A
Boiler 3
SYS
Boiler 2
PWR
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
RUN
Outdoor Sensor
PROGRAM
EXTENSION
MODULE
RS-485
29
30
Raypak, Inc.
Multiple Modulating Boilers
Heating with Buffer Tank Piping Diagram
Outdoor
Sensor
SYSTEM
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
A
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
B
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
C
----
----
D
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
PROGRAM
PWR
SYS
A
B
C
D
L N
1 2
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
RUN
C
B
A
D
CUR / VLT CUR / VLT CUR / VLT CUR / VLT
GND
3 4 5 6 7 8 9 10 11 12
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
GND
-
mA
+
VLT
+
13 14 15 16 17 18 19 20 21 22 23 24
OUTDOOR
TEMP
T
O
SYSTEM
TEMP
T
O
PROVE SHUTDOWN
/SETBACK
/DHW
O
O
EXTENSION
MODULE
RS-485
25 26 27 28 29 30 31 32
120VAC
Boiler 1
Boiler 2
Boiler 3
Boiler 4
System
Sensor
Buffer Tank
Building Heating Loop
System:
The TempTracker provides 4 Raypak modulating boilers using a 4 - 20mA modulating signal. The System output relay is
controlling a the Primary System Pump.
Raypak is aware that each installation is unique. Thus, Raypak is not responsible for any installation related to any
electrical or plumbing diagram generated by Raypak. The provided illustrations are to demonstrate Raypak’s control
operating concept only.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual
Multiple Modulating Boilers
Heating with Buffer Tank Wiring Diagram
SYSTEM
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
A
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
B
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
C
----
----
D
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
C
D
-
mA
B
+
VLT
+
GND
-
mA
C
+
VLT
+
GND
-
mA
D
+
VLT
+
GND
-
mA
+
VLT
+
13 14 15 16 17 18 19 20 21 22 23 24
Boiler 1
Boiler 4
Boiler 2
Boiler 3
L
N
Boiler 1
L
N
3 4 5 6 7 8 9 10 11 12
System Pump
1 2
A
CUR / VLT CUR / VLT CUR / VLT CUR / VLT
GND
4 - 20 mA
Signal Outputs
OUTDOOR
TEMP
T
O
SYSTEM
TEMP
T
O
PROVE
/DHW
O
SHUTDOWN
/TSTAT
/SETBACK
O
25 26 27 28 29 30 31 32
System Sensor
B
Boiler 4
A
Boiler 3
SYS
L N
Boiler 2
PWR
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
RUN
Outdoor Sensor
PROGRAM
EXTENSION
MODULE
RS-485
31
Specifications
Voltage Input: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 VAC 60 Hz
Power Consumption: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 VA Max
Operating Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20°F to 120°F
Operating Humidity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20% to 80% non-condensing
Dimensions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11"W x 9" H x 3 ¾" D
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 pounds
TempTracker mod+ Specifications
Lead Stage Rotation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Time ( 1 to 1440 Hours (60 days)), Manual, Last-On
Pump Output: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) N.O. S.P.S.T
Boiler Modes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto, Manual, Standby, On, Off
Standby Time: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 to 60 minutes
Modulating Output Types: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) 4-20mA, 0-5V, 0-10V, 1-5V, 2-10V
Output Relay Ratings: . . . . . . . . . . . . . (5) 1 Amp inductive, 6Amp resistive at 120 VAC 60 Hz, 15A total for all circuits
Add-On TempTracker mod+ Extension Panels: . . . . . . . . . . . up to two TempTracker mod+ Extension Panels using RS485
Ignition Point %: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . --Modulation Start Point %: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45%
Modulation Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parallel
Temperature Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fahrenheit or Celsius.
Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Graphical Alphanumeric (7 rows x 21 char. each)
LED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) System Output relay, (4) Boiler Output relays
Sensor Ranges: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor temperature sensor - minus 35°F to 250°F
Heating system sensor - minus 35°F to 250°F
Outdoor Cutoff Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20°F to 100°F, ON and OFF
Reset Ratio Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1.00 : 4.00) to (4.00 : 1.00) (Outdoor : System Water)
Offset Adjustment: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . minus -40°F to plus 40°F
Minimum Water Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70°F to 170°F
Maximum Water Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90°F to 240°F
Set Point Temperature Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70°F to 250°F
EMS Temperature Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70°F to 240°F
Domestic Hot Water: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . with Priority or without Priority
Pump Run-On: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 to 360 minutes
Purge Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.0 to 10.0 minutes
Lag Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 60 minutes
Last Stage Hold: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 30°F
Schedules: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Day and (1) Night (Setback) settings per day
Night Setback: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0°F to 75°F
Power Backup: . . . . . . . . . Lithium coin battery, 100 days minimum 5 year replacement (Maintains Clock in power outages).
External Inputs: . . . . . . . . . TStat Input/Shutdown Input/Setback Input, and Prove Input/DHW Input (Dry Contacts Only)
Season: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winter and Summer.
TempTracker mod+ Extension Specifications
Raypak, Inc.
2151 Eastman Ave.,
Oxnard, CA 93030
PH: (805) 278-5300
FAX: (805) 278-5468
059042-00D
(Each TempTracker mod+ Extension can add up to (6) additional modulating boilers. A maximum of two TempTracker mod+
Extensions can be added to a single TempTracker mod+.)
Extension Numbering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toggle Switch A or B
Boiler Outputs: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) N.O. S.P.S.T.
Modulating Output Types: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) 4-20mA, 0-5V, 0-10V, 1-5V, 2-10V
Output Relay Ratings: . . . . . . . . . . . . . . . . 1 Amp inductive, 6Amp resistive at 120 VAC 60 Hz, 15A total for all circuits
Connection to TempTracker mod+ and another extension: Two RS485 connections using 6 wire phone cable (Cable is provided)