Download MTD 12AE46JA001 Operator`s manual
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Safe Operation Practices • Set-Up • Operation ° Maintenance ° Service • Troubleshooting • Warranty OPERATOR'S MANUAL Self Propelled Mower m Model E46J MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 PrintedIn USA FormNo.769-03859 (January31,2008) 1 ToTheOwner ThankYou Thank you for purchasing a Lawn Mower MTD LLC. It was carefully engineered performance when properly operated Please read this entire manual It instructs maintain persons manufactured to provide by prior to operating laboratory. the machine, carefully and follow product in this manual information this manual available frequently the Throughout The engine may not be applicable Review with the machine, reserves the right to change equipment without to all models. product incurring testing concerning address can be found are observed all references is responsible issues with regards to performance, on at all to right and left side of the from the operating manufacturer satisfaction position for all engine-related power-rating, specifications, warranty and service, Please refer to the engine manufacturer's Owner's/Operator's Manual, packed separately with your machine, for more information, Service ..................................................................... MTD LLC specifications, notice and without address and mailing this manual, at the time of printing. its features and operation. Please be aware that this Operator's Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual website machine yourself of the Outdoor or questions this page. We want to ensure your complete times. is relative to the most recent to familiarize and an independent If you have any problems numbers, recommended safety practices at all times. Failure to do so could result in personal injury or property damage. All information Institute the machine, phone your local authorized MTD service dealer or contact us directly. MTD's Customer Support telephone the equipment. Please be sure that you, and any other who will operate has met the rigid safety standards Power Equipment and maintained. you how to safely and easily set up, operate your machine. This product excellent designs and obligation. Table of Contents Safe Operation Practices ........................................ 3 Assembly & Set-Up .................................................. Controls & Features ................................................ 8 11 Troubleshooting Operation 12 ................................................................ Maintenance &Adjustment. ................................. RecordProduct Information Before setting up and operating locate the model information your new equipment, Support Department, area to the right. You can locate the support 21 Engine Maintenance ............................................. Illustrated Parts List .............................................. 23 28 NENNENNENNE please and record the model plate by standing at the operator's position and looking down at the rear of the deck. This information will be necessary, should you seek technical 19 ................................................... Operation MODEL NUMBER plate on the equipment in the provided ..................................................... Engine 13 15 SERIAL NUMBER via our web site, Customer or with a local authorized NENNENNENNE service dealer. CustomerSupport Please do NOT return If you have difficulty this machine, the machine assembling to the retailer this product you can seek help from Visit us on the web at www.mtdproducts.com 0 Call a Customer 0 Write 21 Support Representative without or have any questions the experts. 0 or dealer Choose from at (800) 8007310 us at MTD LLC • P.O. Box 361131 • Cleveland, first contacting regarding the options the controls, below: or (330) 220-4683 OH • 44136-0019 our Customer operation, Support Department. or maintenance of 2 ImportantSafeOperationPractices WARNING: could This symbol endanger points out important the personal all instructions safety and/or in this manual with these instructions property before attempting may result in personal When you see this symbol. safety instructions of yourself to operate which, if not followed, and others. Read and follow this machine. Failure to comply injury. HEED ITS WARNING! CALIFORNIA PROPOSITION 65 WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive WARNING: Battery compounds, harm. posts, terminals, chemicals known and related accessories to the State of California contain lead and lead to cause cancer and reproductive harm. Wash hands after handling. J DANGER: This machine this manual. operator was built to be operated As with any type of power equipment, can result in serious injury. This machine toes and feet and throwing result in serious injury objects. Read this operator's attempting and follow manuals) place for future replacement 6. manual operation. carefully in its entirety Keep this manual reference in a safe and for ordering Be completely familiar with the controls of this machine before operating it. 3. This machine is a precision Therefore, piece of power equipment, exercise extreme has been designed caution personal 7. Only responsible and safe operation and should to perform 8. hands, inspect the area where the equipment is to be which one job: Plan your mowing be trained in this manual and supervised should who are familiar be allowed pattern roads, sidewalks, To help avoid against blade contact helpers to use this a wall or obstruction, material to ricochet or a thrown object back injury, and keep children, and pets at least 75 feet from Stop machine operation and while performing to protect your eyes. Thrown during an adjustment objects mower if anyone enters area. Always wear safety glasses or safety goggles which or repair ricochet can to the eyes. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Shirts and pants that cover the arms and legs and steel-toed operate weight 11. of material and the like. Also, zone behind handles cause serious injury with these up can cause serious to avoid discharge bystanders material while it is in operation. 9. over or picked objects injury. bystanders, purpose. practices could be tripped by the blade. Thrown stay in operator 10. individuals rules of safe operation machine. fingers, could which may cause discharged toward the operator. at all byan adult. S. of amputating safety instructions objects, and thrown toward Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand and on the machine Thoroughly foreign and the proper use to mow grass. Do not use it for any other the instructions or error on the part of the the following avoid discharging 2. 4. before parts times. This machine in used. Remove all stones, sticks, wire, bones, toys and other and regular not a plaything. is capable practices or death. to assemble this machine. Read, understand, all instructions on the machine and in the before to the safe operation carelessness Failure to observe General Operation 1. according this machine shoes are recommended. in bare feet, sandals, slippery Never or light- (e.g. canvas) shoes. Do not put hands or feet near rotating parts or under the cutting deck. Contact with blade can amputate fingers, hands, toes and feet. I 3 12. A missing contact 13. or damaged or thrown discharge object cover can cause blade 27. injuries. is felt, then Many injuries occur as a result of the mower (kickback) being pulled handle immediately. 28. Never pull the mower walking. back toward away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps: pull cord slowly until resistance Rapid retraction will pull hand and arm toward If situations occur which are not covered of starter cord engine faster than bruises or sprains in this manual, use care and good judgement. Contact Customer Support for assistance or the name of the nearest service dealer. you while you are If you must back the mower engine, pull rapidly. you can let go. Broken bones, fractures, could result. over the foot during a fall caused by slipping or tripping. Do not hold on to the mower if you are falling; release the 14. When starting SlopeOperation Slopes are a major factor related to slip and fall accidents, a. Step back from b. Be sure you are well balanced c. Pull the mower toward d. 15. 16. the mower while under the influence measure slopes before of while starting mechanism injury through blade. The blade control easily in both directions position serious personal handle immediately the blade will stop rotating three (3) seconds. 1. could lose your footing 21. If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration Children is generally Tragic accidents light. Walk, never 3. or can occur if the operator of children. and the mowing footing could cause is not alert to the Children are often attracted activity. They do not understand Never assume that children unclogging the chute. The cutting blade continues to rotate for a few seconds after the blade control is released. to the mower the dangers. will remain where you last saw them. 1. Keep children out of the mowing area and under watchful care of a responsible adult other than the operator. 2. Be alert and turn mower Never operate mower without proper trail shield, discharge cover, grass catcher, blade control handle or other safety 3. Before and while moving down for small children. protective 4. Use extreme care when approaching blind corners, doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the mower. S. Keep children away from hot or running suffer burns from a hot muffler. 6. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand Never place any part of the body in the blade area until you are sure the blade has stopped mower result in personal Never operate safety devices. Failure to do so can injury. Muffler and engine not touch. 25. Never attempt adjustment rotating. devices in place and working. with damaged 24. become hot and can cause a burn. Do to make a wheel or cutting height while the engine is running. the instructions Only use parts and accessories the manufacturen made for this machine SECTION 2-- by Failure to do so can result in personal injury. J Do not mow on wet grass. Unstable presence the grass catcher you slipping. gravel drives, walks or roads. removing ditches or embankments, or balance. the slope gauge. Stop the blade when crossing stop before and Do not mow slopes greater than 15 degrees as shown on 20. a complete within Do not mow near drop-offs, Mow only in daylight run. Shut the engine off and wait until the blade comes to A slip and fall can cause injury. If you feel you are losing your DONot; 2. of trouble. on slopes. balance, release the blade control 19. a warning direction Always be sure of your footing. and the blade will stop or good artificial when changing 3. and automatically release the caution Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles. handle Never operate the mower in wet grass. Always be sure of your footing. A slip and fall can cause serious personal blade control handle immediately rotating within three seconds, 4 on a sloped or 2. when released. injury. If you feel you are losing your footing, 26. this machine Mow across the face of slopes; never up and down. Exercise extreme on machines engine. and may result in personal with the rotating return to the disengaged 23. operating Do: The blade control handle is a safety device. Never attempt to bypass its operation. Doing so makes the safety device must operate 22. which extra caution. If you feel uneasy on a slope, do not mow it. For your safety, use the slope gauge included as part of this manual to 1. Do not engage the self-propelled contact on slopes requires hilly area. If the slope is greater than 15 degrees, do not mow it. or drugs. inoperative 18. with sure footing. back slowly, no more than half way can result in severe injury. Operation Repeat these steps as needed. so equipped 17. to fully extend your arms. you. Do not operate alcohol mower IMPORTANT SAFE OPERATION PRACTICES off if a child enters the area. backwards, and safe operation and on the machine adult. and be trained look behind engines. practices and They can in this manual and supervised by an Service 3. Check the blade and engine intervals SafeHandlingOf Gasoline: I. To avoid personal care in handling injury or property damage gasoline. Gasoline is extremely and the vapors are explosive. use extreme Serious personal can occur when gasoline is spilled on yourself or your clothes, which can ignite. Wash your skin and change clothes Use only an approved Never fill containers gasoline 4. S. container. inside a vehicle 4. Remove gas-powered trailer equipment Keep the nozzle in contact container opening Extinguish of ignition. all cigarettes, 7. If this is not possible, is complete. 8. 9. because flammable is hot or Allow engine to cool at least two minutes bottom of filler neck to provide 1 inch condition. with safety devices. Check their proper regularly. After striking a foreign object, stop the engine, disconnect the spark plug wire and ground against the engine. inspect before the mower starting Never attempt for any damage. and operating Repair the the mower. to make a wheel or cutting height while the engine is running. Grass catcher components, discharge parts or allow objects cover, and trail shield which could expose to be thrown. do not meet the original may lead to improper Never store the machine near an open To reduce fire hazard, keep machine or other debris build-up. For safety "Use of parts equipment performance specifications and compromise frequently for cracks 12. Do not crank engine with 13. Maintain or replace spark plug removed. safety and instruction labels, as Observe proper disposal of fluids and materials disposal laws and regulations. Improper can harm the environment. Do not modify engine before storing. indoors or in a poorly ventilated carbon monoxide, area. To avoid serious injury or death, do not modify with the governor setting engine in any can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory governor. setting of engine an odorless Notice Regarding Emissions gas. Engines which spark plug wire and ground are certified to operate may include the following starting. safe speed of the engine. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the unintended or over-speed Clean up oil or fuel spillage and GeneralService: contains setting the maximum Check fuel line, tank, cap, and fittings way. Tampering Engine exhaust governor controls or leaks. Replace if necessary. 14. free of grass, leaves, to cool at least S minutes Never run an engine the engine's The governor necessary. remove any fuel soaked debris. and deadly 11. light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. machine the engine. securely. or fuel container Do not change operating engine. flame, spark or pilot 10. for fuel expansion. If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait S minutes before 2. Never tamper which before 11. 1. is in safe working them. to be sure the safety!" Never over fill fuel tank. Fill tank to no more than Allow when servicing Keep all nuts, bolts, and screws tight (O.E.M.) parts only, listed in this manual. gas cap or add fuel while engine Replace gasoline cap and tighten 14. blades are sharp and can cut. Wrap the blade or protection, frequently check components and replace immediately with original equipment manufacturer's vapors will 10. 13. safety!" are subject to wear and damage refueling. 12. Mower moving Never remove starting manufacture's and compromise adjustment Do cigars, pipes and other sources 8. below (O.E.M.) blade only, damage device. Never fuel machine indoors accumulate in the area. 9. equipment Thoroughly with the rim of the fuel tank or at all times until fueling Z running. the original operation on a trailer with a portable a gasoline dispenser nozzle. not use a nozzle lock-open 6. 6. on the from the truck or and refuel it on the ground. then refuel such equipment container, rather than from S. Replace blade with equipment or on a truck or trailer bed with a plastic liner. Always place containers ground away from your vehicle before filling. blade (e.g., bent, cracked, worn) wear gloves, and use extra caution 3. inspect for damage performance immediately. 2. bolts at frequent Also, visually listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper flammable injury mounting for proper tightness. against the engine to prevent EPA emission are certified regulations to comply with California and federal for SORE (Small Off Road Equipment) on regular emission unleaded control gasoline, and systems: Engine Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped. SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES I S SparkArrestor Average Useful Life WARNING: internal This machine combustion is equipped with an engine and should not be used on or near any unimproved forest-covered, brush covered or grass-covered land unless the engine's exhaust system is equipped meeting effective applicable with a spark arrester local or state laws (if any). Ifa spark arrester is used, it should be maintained in working order by the operator. In the State of California the above is required According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or 140 hours of operation. At the end of the Average UsefulLife, buy a new machine or have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death. by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, RO. Box 361131 Cleveland, WARNING: follow Ohio 44136-0019. Your Responsibility--Restrict the warnings and instructions the use of this power machine in this manual to persons who read, understand and and on the machine. SAVETHESEINSTRUCTIONS! J 6 J SECTION 2-- IMPORTANT SAFE OPERATION PRACTICES Sight and hold this levelwith a verticaltree... or a corner of a building... m I-, or a fence post I I z o 0 2 = Z o 15 ° Usethis page asa guideto determine slopeswhere youmaynot operatesafely. WARNING: Do not operate (a rise of approximately mowers up and down up and down slopes. your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees 2-I/2 feet every 10 feet). A riding mower could slopes, never across the face of slopes. Operate overturn walk-behind and cause serious injury. Operate mowers riding across the face of slopes, never 3 Assembly& Set-Up Contents of Carton One Lawn Mower One Lawn Mower Operator's Manual One Bottle of Oil One Grass Catcher One Side Discharge Chute One Hardware Pack Assembly 2. Insert a carriage bolt from the hardware upper NOTE:This unit is shipped without gasoline or oil in the engine, Fill up gasoline and oil as instructed in the accompanying manual BEFORE operating your mower. one plastic wing nut, also included engine Handle hole on the handle mounting Secure with in the hardware Repeat on other side with remaining pack. See Fig. 3-2. a. Pull up and back on upper handle as shown in Fig. 3-1. Make certain the lower handle is seated securely into the handle mountin 9 brackets. Do not crimp cable while lifting the handle up. Hardware _f_Carriage Ning Nuts (2) db Figure 3-2 Figure 3-1 Tighten star knobs to secure upper handle to lower handle. Make sure that each carriage bolt is seated properly in the handle. pack. items from hardware ,-'- Remove any packing material which may be between upper and lower handles. 81 pack into the bracket. Pack Bolts (2 3. The rope guide is attached handle. to the right side of the upper See Fig. 3-3. Loosen the wing nut which b. secures the Slip plastic channel frame. rope guide. of grass bag over hooks on the See Fig. 3-4. All the plastic channels center top of bag attach from outside except of frame. J Figure 3-4 Figure 3-3 4. a. Hold blade control against upper b. Pull starter control. rope out of the engine. c. Slip starter rope into rope guide. d. Tighten handle. Release blade Attach center top of bag from inside of frame. Follow the steps below to attach the grass catcher: a. Lift rear discharge door. See Fig. 3-5. f wing nut. Insert post on cable tie into hole provided handle. c. 2. Pull cable tie tight on the lower and trim excess. GrassCatcher Follow steps below to assemble certain bag is turned (warning a. the grass catcher. Make right side out before assembling label will be on the outside). Place bag over frame at the bottom. so that its black plastic side is i N. J Figure 3-5 b. Place grass catcher discharge WARNING: on the pivot rod. Let go of door so that it rests on the grass catcher. Never operate mower unless the hooks on the grass catcher are firmly seated on the pivot rod and the rear discharge door rests firmly against top of the grass catcher. SECTION 3-- ASSEMBLY & SET-UP I 9 Side DischargeChute Your mower is shipped Adjustments as a mulcher. discharge, make sure grass catcher discharge door is closed. 1. To convert to side CuttingHeight is off of the unit and rear Each wheel has a height On the side of the mower, Figure 3-6. lift the mulching height plug. See f adjustment lever to change tile cutting of the mower. 1. Depress height adjustment 2. Slide lever to desired height. See Fig. 3-7. lever towards position wheel. for a change in cutting // J Figure 3-6 J 2. Slide two hooks of side discharge chute under hinge pin on mulching plug assembly. Lower the mulching plug. Do not remove side mulching plug at any time, even when you are Figure 3-7 3. Release lever towards deck. not mulching. IMPORTANT:All wheels relative position. For rough height adjustment scalping must be placed in the same or uneven lawns, move the lever to a higher position. This will stop of grass. Set-Up Gasand Oil Fill-Up Refer to the Engine Operation additional section in this manual for starting unit for the first time out engine information. 1. Add oil provided of the box. 2. Service the engine with gasoline as instructed Engine Operation WARNING; before in the section of this manual. Use extreme gasoline. Gasoline care when is extremely handling flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition. 3. 10 I SECTION3 -- ASSEMBLY & SET-UP Charge battery as instructed in the Service section of this manual (Electric Start Units). 4 Controlsand Features f Electric Start Ignition Switch Recoil Starter _ Primer Side Discharge Chute Cutting Height Adjustment Levers J Figure 4-1 Blade Control MulchPlug The blade control is attached to the upper handle of the mower. Depress and squeeze it against the upper handle to operate the The mulch unit. Release it to stop engine and blade. side discharge of recirculating plug is used for mulching collecting the grass clippings purposes. in a grass catcher Instead of or using the chute, some mower models have the option the clippings back to the lawn. This is called mulching. wAnNING: Never attempt This to bypass blade control its operations. is a safety device. Side Discharge Chute Your mower is shipped as a mulcher. To discharge the grass clippings to the side instead, follow the instructions in the Drive Control The drive control is located on the underside of the upper handle and is used to engage the drive. Squeeze it against the upper Assembly & Set-Up section handle to engage the drive; release it to slow down or stop mower from _ propelling. to attach the side discharge chute. chute area on cutting deck. Refer to warning on the unit. WARNING:Keephandsandfeetawayfromthe label Primer The primer is located on the left side of the engine, behind the air cleaner. Pressing the primer forces fuel directly into the engine's carburetor to aid in starting the engine. Cutting Height Adjustment Levers One adjustment lever is located on each wheel and is used to adjust the cutting height. All four levers have to be at the same relative position to ensure a uniform ElectricStart Ignition Switch The ignition switch is located It is used only for the electric on the left side of the handle panel. starten RecoilStarter The recoil starter is attached to the right upper behind the unit and pull the recoil starter handle. Stand rope to start the unit. cut. I 11 5 Operation Starting Engine WARNING: is standing Be sure no one other than the operator near the lawn mower while starting engine or operating mower. Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon odorless and deadly loose clothing monoxide, an gas. Keep hands, feet, hair and away from any moving parts on engine and lawn mower. Push primer 3 times. Wait about two seconds between each push. See Fig. 5-1. In temperature S times. After the engine needed 2. below S0°F, prime up, one prime may be for all temperatures. Standing control 3. is warmed behind against the mower, squeeze and hold the blade upper handle. Recoil Start: Pull the recoil starter lightly is felt, then pull rapidly to overcome kickback, 5-1. and start the engine. until resistance compression, prevent Repeat if necessary. See Fig. Figure 54 NOTE: Do not allow the recoil starter to snap back against the rope guide. Electric Start: Turn ignition engine. key to the right to start the Using as Mulcher Release the key after the engine starts. See Fig. 5-1. For mulching If engine does not start, it may be necessary grass, remove the grass catcher to re-prime the engine. inches, mulching bag clippings StoppingEngine 1. Release blade control is not recommended. You can use the grass catcher before performing anythework on to thestop mower or to WARNING: Wait for blade completely remove the grass catcher. operating 1. could damage be accidently thrown serious personal 1. or engine. by the mower against the upper WARNING: objects being thrown instructions & Set-Up" section. Grass clippings collect you are in the will in bag as you run mower. Operate till grass bag is full. Stop engine completely Lift discharge by releasing the blade control. stop. door and pull grass bag up and away from clippings and reinstall the bag when complete. can into the eyes, engine. Remove wire from the spark plug, which can damage your eyes severely. Always wear safety glasses while operating the mower, or while WARNING: thoroughly performing Extensive vibration of mower during operation is an indication of damage. The unit should be promptly any adjustments or repairs on it. inspect If you strike mowera foreign for any damage, object, stop andthe repair damage inspected ,21 while the mower to remove the bag. Dispose of the grass mower. of any lawn mower clippings Make sure that the unit has come to a complete 3. squeeze the drive control The operation 2. and cause and others. handle to propel result in foreign objects to collect grass catcher following mower Such objects could in any direction injury to the operator Once the engine is running, Attach automatically lawn mower to the mower. "Assembly UsingYourLawnMower which Use the grass catcher instead. Using GrassCatcher to stop the engine and blade. Be sure lawn is clear of stones, sticks, wire, or other and side discharge chute from the mower. For effective mulching, do not cut wet grass. If the grass has been allowed to grow in excess of four before and repaired. restarting and operating. 6 Maintenance& Adjustments Maintenance 2. Lubricate motor GeneralRecommendations Always observe maintenance. The warranty performing does not cover items that 4. Changing S. speed will void engine be checked at least once each and make sure these are spring and pivot points on the rear plug periodically with light rust. See Fig. 6=1. The transmission is predubricated and sealed at the factory lubrication. Follow the Engine Maintenance and instruction section for lubrication for engine lubrication. DeckCare Clean underside check all fasteners tight. build=up of the mower of grass clippings deck after each use to prevent or other debris. Follow steps below for this job. plug, and ground engine before performing WARNING: Alwaysagainst stop engine, disconnect spark any type of maintenance on your machine. 1. Disconnect spark plug wire. Drain gasoline from lawn mower or place a piece of plastic under the gas cap. 2. Tip mower so that it rests on the housing. Keep the side with the air cleaner facing up. Hold mower firmly. Lubrication Lubricate pivot points on the blade and drive controls at least once a season with light operate door and side mulch schedule Periodically 1. the torsion discharge and does not require warranty. _ Lubricate oil to prevent have been subjected to operator abuse or negligence. To receive full value from warranty, operator must maintain the lawn mower as instructed here. should for any reason, lubricate with light oil. See Fig. 6-1. any 3. on this lawn mower All adjustments season. at least once a season with light oil (or are removed surface of the pivot arm and inner surface of the wheel safety rules when of engine-governed the wheels oil). If wheels freely in both directions. oil. These controls any direction and do not leave the mower tipped for WARNING: tip can the drain mower into more ° in any length of Never time. Oil the than upper90 part must See Fig. 6-1. of the engine causing a starting 3. Scrape and clean the underside ofthe problem. deck with a suitable tool. Do not spray with water. IMPORTANT: Do not use a pressure washer or garden to clean your unit. These may cause damage hose to bearings, or the engine. The use of water will result in shortened and reduce serviceability. 4. Put the mower back on its wheels on the ground. life If you had put plastic under the gas cap earlier, make sure to remove it now. Figure 6-1 I 13 EngineCare Replacing Rear Flap NOTE: Refer to the Engine Operation and Maintenance in this manual for detailed instructions. Maintain sections 1. To remove rear flap, lift rear door, and press flap in on either side to remove oil level. from hole. See Fig. 6-2. f Service air cleaner every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Clean spark plug and reset the gap once a season. Clean engine around regularly with a cloth or brush. Keep the area the top of the engine clean to permit proper circulation. Remove all grass, dirt, and combustible from muffler area. air debris J Figure 2_ Remove flap from opposite in the opposite 14 I SECTION 6-- MAINTENANCE _ ADJUSTMENTS 6-2 hole and replace with new flap order and manner of removal. 7 Service Blade Care 5. Lubricate the engine crankshaft the blade adapter WARNING: sharpening When removing or replacement, the cutting protect blade for onto the engine crankshaft. Place the blade on the adapter such that the side of the blade marked "Bottom" (or with your hands with a pair of heavy gloves or use a heavy rag to hold the blade. Periodically inspect the blade adapter strike a foreign object. Replace when below for blade service. 1. Disconnect part numbel I faces the ground when the mower is in the operating position. Make sure that the blade is aligned and seated on the blade adapter if you Follow the steps 6. Place blade bell support blade bell support 7. spark plug boot from spark plug. Turn mower on its side making are facing up. 2. for cracks, especially necessary. which hold the to the engine crankshaft. on the with small holes in blade. Replace hex bolt and tighten hex bolt to torque: To ensure safe operation blade and the blade adapter flanges. on the blade. Align notches 450 in. Ibs. min.. 600 in. Ibs. max. sure that the air filter and the carburetor Remove the bolt and the blade bell support and the inner surface of with light oil. Slide the blade adapter See Fig. 7-1. of your mower, periodically check the blade bolt for correct torque. Belt Care 1, Remove two shoulder screws securing front drive cover to mower deck. See Figure 7=2. Press inward on sides of front drive cover and release tabs that secure it to the height adjuster brackets. Remove drive cover from mower. f Support J Figure 7-1 3, 4. Remove blade and adapter from the crankshaft. SeeFig. 7-1. k. J Figure Remove blade from the adapter for testing balance. Balance the blade on a round shaft screwdriver to check. Remove metal from the heavy side until it balances evenly. When sharpening the blade, follow grind. Grind each cutting balanced. WARNING: the original An unbalanced may cause damage to mower injury. you loosen it, tension transmission pulley. blade will cause when rotating at high speeds. It and could break Loosen screw holding belt tension spring to transmission. See Figure 7-2 inset. Do not remove screw completely. edge equally to keep the blade excessive vibration causing personal 2. angle of 7-2 3. on the belt will be released. As Push up a little and slide belt off the transmission Tip mower on its side with the air filter up to access belt from underside of mower and remove blade as described in the previous section. Refer to Fig. 7-1. I 15 4. Press inward on tab on the engine the baffle bracket. baffle to release it from 6. See Fig. 7-3. Replace with new belt, making engine pulley while it around r pulling the transmission sure belt is firmly pulley. Z Reattach engine baffle and reassemble in the previous section. 8. Turn mower pulley. secure belt tension Reassemble blade as described back over and make sure belt is seated on the transmission 9. seated on from the other side and sliding Tighten screw loosened earlier to spring to the transmission. front drive cover. ReplacingBattery WARNING: Batteries contain sulfuric acid which may cause burns. Do not short circuit or mutilate batteries in any way. Do not put batteries in fire as these may burst or release toxic materials. 1. Loosen star knobs securing upper and lower handles and carefully fold the upper handle down toward the lower handle as shown in Fig. 7-5. f Figure 7-3 5. Slide belt off of engine opening pulley and thread through the in the deck. See Figure 7-4. f J Figure 7-5 2. Remove the two screws securing housing 3. Figure 7-4 16 I SECTION7-- SERVICE battery cover to battery and place them to the side. See Fig. 7-5. Open battery cover, remove from battery, remove positive and negative leads and replace with new battery. Connect the positive lead to the positive pack, then connect the negative side. side of the battery NOTE: The battery you have may differ slightly one shown in Fig. 7=6. Refer to the Parts List. Charaina Battery from the and toxic material; handle with care and keep away ARNING: containsdisassemble, corrosive fluid from children. The Do battery not puncture, mutilate or incinerate the battery. Explosive gases _IL + Positive Terminal Negative Terminal could be vented during in a well ventilated charging or discharging. Use area, away from sources of ignition. NOTE*. The special designed the plug on the battery 1. Plug the battery the battery plug on the charger will only fit into box. charger housing. into the port on the underside of See Fig. 7=7. f \ \ \ \\\\ J Figure 7-6 IMPORTANT:When battery replacing battery pack must be positioned to the left side and the negative pack in handle panel, with the positive terminal terminal to the right side of panel (Positive terminal is closest to the key switch). See Fig. 7=6. Replacing battery pack incorrectly will cause serious damage. 4. Reattach battery \\ cover to battery the two screws removed wire conduit 5. housing earlier, making by securing with \ \ sure to snap the on the left into place on the housing. Fold handles back up and tighten Figure 7-7 star knobs. 2. Insert the battery charger household Charge battery initial outlet. use. Do not charge NOTE: For optimal plug into a standard longer engine starting battery life, charge the battery green LED light on the charger 3. After charging, disconnect then disconnect charger 120 volt for 8 to 10 hours before than 12 hours. performance and after every use until the illuminates. charger plug from outlet first, lead from battery. IMPORTANT.* Do not remove the battery pack from the electric starter housing for any reason other than replacement. IMPORTANT: Always plug charger lead into battery pack lead first, and then insert battery charger plug into 120 volt standard household outlet. Follow this order of action every time you charge the battery. SECTION 7-- SERVICE I 17 ReplacingFuse The electric starter Off-SeasonStorage circuit and battery are protected by a 40 The following ampere fuse. If the fuse burns out, the electric starter will not operate. If the unit fails to start with the electric starter, perform the following 1. steps to check the fuse inside the battery Open the battery cover as described in Replacing Clean and lubricate mower lubrication instructions. housing: Battery. Remove fuse from socket and inspect as shown in Fig. 7-8. If it is burned out, replace with standard automotive 40 ampere thoroughly as described Do not use a pressure washer or garden unit. See Fig. 7-8. 2. steps should be taken to prepare your lawn mower for storage. Coat mower's rusting. cutting in the hose to clean your blade with chassis grease to prevent fuse. Refer to Engine Maintenance storage section for correct engine instructions. Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer. When storing any type of power equipment ventilated or metal storage rust-proof the equipment. shed, care should in a poorly be taken to Using a light oil or silicone, coat the equipment, especially cables and all moving mower before storage. parts of your lawn Battery The battery must be storedwith of a discharged battery. J Figure 7-8 3. Carefully place wiring cover, and fold upper back into housing, NOTE: The engine can be started out. 18 I SECTION 7-- SERVICE close battery handle back into place. manually if the fuse burns battery willreduce a fullcharge. Extended life and capacity ofthe storage 8 Troubleshooting Problem Engine runs erratic Cause Remedy 1. Spark plug boot loose. 1. Connect and tighten spark plug boot. 2. Blocked fuel line or stale fuel. 2. Clean fuel line; fill tank with clean, fresh 3. Vent in gas cap plugged. 3. Clear vent. 4. Water or dirt in fuel system. 4. Drain fuel tank. Refill with fresh fuel. S. Dirty air cleaner. S. Refer to engine manual. 6. Unit running 6. Push CHOKE knob in. gasoline. with CHOKE (if equipped) applied. Occasionalskips (hesitates) at 1. Spark plug gap too close. 1. Adjust gap to .030". 1. Cutting blade loose or unbalanced. 1. Tighten blade and adapter. Balance blade. 2. Bent cutting 2. See an authorized high speed Excessive Vibration blade. service dealer. i Continued 191 on next page Problem Unevencut Cause 1. Wheels not positioned Remedy correctly. 1. Placeallfourwheelsinsameheightposition (if equipped 2. Dull blade. with individual height adjusters). 2. Sharpen or replace blade. SECTION 8 -- TROUBLESHOOTING I 20 9 EngineOperation Fuel _p \ Primer Air Cleaner Grip Oil Fill Cap Spark Plug Muffle= J Figure 1O-1 Pre-Operation Check f Oil Recommendations NOTE:This engine is shipped engine. Running serious engine damage Before starting capacity Use a 4-stroke, quality motor without the engine with oil certified _20 Oil 20 oz. or an equivalent _m30 high detergent, premium 40 | to meet or exceed U.S. automobile SAE 10W-30 is recommended for general, BG/SE on the all temperature oil is used, select the appropriate average temperature m fill with oil. Do not over-fill. manufacturer's requirements for service classification Motor oils classified SG/SF will show this designation container. single viscosity __vw and void the engine warranty. engine, is about gasoline or oil in the insufficient oil can cause 20w40,20w50 I 15w40,15w50 use. If ®, 10w40 viscosity for the in your area from the chart to the right. I 10w30 I ("0)-30 ° -20° -10° 0° 100 200 300 400 (°F)-20° 0° 20° 400 60° 800 100° Ambient 1. Single Viscosity 2. Multi Viscosity NOTE: Using non detergent shorten the engine's J Temperature oil or 2-stroke engine oil could service life. I 21 Check0il Level CheckFuel Level NOTE: Be sure to check the engine on a level surface with the 1. Clean around 2. Fill tank to approximately engine stopped. 1. Remove the oil filler cap and wipe the dipstick clean. See fuel fill before removing 1-inch below lowest neck to allow for fuel expansion. Fig. 10-2. NOTE; Before refueling, cap to fuel. allow portion of Be careful not to overfill. engine to cool 2 minutes. StartingTheEngine equipment moving parts. Do not use a pressurized ARNING: Always keep hands and feet clear of starting fluid. Vapors are flammable. _i I. Push primer 3 times. Wait about two seconds between each push. See Fig. 10-3. In temperature Oil Fill Cap/ Dipstick S times. After the engine is warmed needed for all temperatures. below S0°F, prime up, one prime may be Figure 10-2 2. Insert the dipstick itin. 3. If the level is low, slowly add oil to the upper 4. into the oil filler neck, but do not screw dipstick. See Fig. 10-2 inset. Tighten dipstick firmly NOTE: Do not overfill. smoking, hard starting, of air cleaner. before starting Overfilling limit on the engine. with oil may cause spark plug fouling, or oil saturation Figure 10-3 FuelRecommendations Use automotive gasoline (unleaded combustion chamber deposits) with a minimum of 87 octane. Gasoline with up to 10 oYoethanol or 15 oYoMTBE (Methyl Tertiary Butyl Ether) can be used. Never use an oil/gasoline mixture, gasoline, or gasoline over 30 days old. Avoid getting water in the fuel tank. DO NOT USE E85 GASOLINE. WARNING: Gasoline is extremely explosive under certain conditions. ventilated 2. Standing behind the mower, squeeze control against upper handle. 3. Recoil Start: Pull the recoil starter or low leaded to minimize is felt, then dirty kickback, 10-3. dirt, dust, or or where gasoline Avoid repeated or prolonged breathing of vapon WARNING: should Do not overfill contact is stored. prevent See Fig. Electric Start: Turn ignition engine. 10-3. Release the key after the engine starts. See Fig. the engine. the fuel tank (there be no fuel in the filler neck). After refueling, make sure the tank cap is closed properly and securely. Be careful not to spill fuel when refueling. SECTION 9 -- ENGINEOPERATION Repeat if necessary. key to the right to start the with skin or If any fuel is spilled, make sure the area is dry before engine. I until resistance compression, If engine does not start, it may be necessary Spilled fuel or fuel vapor may ignite. 22 and start the engine. lightly the rope guide. Do not smoke or allow flames or sparks in the area where the engine is refueled to overcome NOTE: Do not allow the recoil starter to snap back against flammable and is Refuel in a well- area with the engine stopped. pull rapidly and hold the blade starting the StoppingTheEngine 1. Release the blade control. to re-prime 10 EngineMaintenance Periodic any maintenance. To prevent accidental WARNING: Shut off plug the engine disconnect the spark boot. before ,_ inspection maintenance If engine must be tipped or to inspect or remove up. Transporting smoking, cleaner. equipment engine spark plug down spark plug fouling, Regular and the kind of maintenance to be performed are described in the table below. Follow the hourly or calendar intervals, whichever occur first. More frequent service is required grass, keep spark plug side of engine or tipping hard starting, to transport of the engine is essential is to be maintained. will also ensure a long service life. The required service intervals IMPORTANT: and adjustment if high level performance start-up, performing when operating in adverse conditions. may cause or oil saturation of air muffler will be very hot. Be careful not to touch the muffler. WARNING: If the engine has been running, the Maintenance Schedule FirstSHours Each Useor EveryS Hrs. Every Season EverySeason EverySeason Service or25Hours or 50 Hours or100Hours Dates ¢- CheckEngineOil Level ChangeEngineOil tt _ CheckAirCleaner V '/ ServiceAirCleaner$ V "/ CheckSparkPlug V '/ ReplaceSparkPlug CleanEngineShroud V '/ Cleanaround muffler ReplaceFuelFilter t Service more frequently tt V '/ when used in dusty areas. Every season or 25 hours if operating 231 under heavy load or high ambient temperature. 0il Service AirCleanerService Check oil level regularly. Paper filters Be sure correct oil level is maintained. hours or daily before starting engine. procedure in the Operation Check every five See oil checking cannot be cleaned and must be replaced or every 100 operating dusty conditions. section. WARNING: Never use gasoline solvents for cleaning 0il Change or explosion IMPORTANT: Re sure to check engine on a level surface with the engine stopped. Drain the oil while the engine is still warm to assure rapid and complete IMPORTANT: could or low flash point the air cleaner element. A fire result. Never run the engine without the air cleaner. Rapid engine wear will result. draining. 1. 1. Remove all fuel from tank by running from lack of fuel. 2. Remove drain plug and allow container. once a year hours; more often if used in extremely engine until it stops Remove the wing bolt and the air cleaner the elements paper element element oil to drain into a suitable cover. Remove and separate them. See Fig. 10=2. Replace when or replace dirty or damaged. Clean foam when damaged. See Fig. 10q. Oil Fill Cap Paper Element Drain __.w_ Plug _ Foam Element J Figure Figure 2. drain oil, drainBefore fuel from tankengine by running engine to WARNING; tipping or equipment until fuel tank is empty. 3. Reinstall the drain plug and tighten it securely. 4. Refill with the recommended oil (see Operation section) and check the oil level. SeeFig. 10q. 5. Reinstall the oil fill cap securel F IMPORTANT; Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling usedoil. NOTE: Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station for reclamation. Do not throw it in the trash or pour it on the ground. 241 SECTION10-- 10-2 104 ENGINEMAINTENANCE To clean foam element, separate it from the paper element and wash in liquid detergent thoroughly using. Do not oil the foam element. before and water. Allow to dry 3. Spark Plug Service Measure the plug gap with a feeler gauge. Correct as necessary by bending side electrode. See Fig. 10=4. The gap should be set to 0.030 in. plug removed. DODO NOT crankforengine WARNING: NOT check spark with with spark spark plug removed. f To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug boot and use a spark plug wrench Electrode to remove the plug. See Fig. 10-3. Spark Plug -_--- 0.030 in. J Figure 10-4 4. Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross- threading. Spark Plug J 5. After the spark plug is seated, tighten wrench Figure 10-3 to compress with a spark plug the washer. NOTE: When installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer. When WARNING: If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. 2. Visually inspect if there chipped. reused. the spark plug. Discard the spark plug is apparent wear, or if the insulator is cracked or reinstalling a used spark plug, tighten 1/8-1/4 turn after the spark plug seats to compress the washer. IMPORTANT:The An improperly spark plug must be securely tightened and may damage tightened. spark plug can become very hot the engine. Clean the spark plug with a wire brush if it is to be SECTION10 -- ENGINE MAINTENANCE I 25 Fuel Filter Service The fuel filter cannot Storage be cleaned year or every 100 operating gasoline. 1. and must be replaced once a Engines stored between hours; more often if run with old Remove all fuel from tank by running from lack of fuel in fuel system or on essential engine until it stops your engine deteriorates the carburetor, 2. 30 and 90 days need to be treated with a gasoline stabilizer and engines stored over 90 days need to be drained of fuel to prevent deterioration and gum from forming Remove c-clamp from fuel line and remove fuel line from carburetor during parts. If the gasoline in storage, you may need to have and other fuel system components, serviced or replaced. tank outlet. See Fig. 10-5. 1. r Remove all fuel from tank by running engine until it stops from lack of fuel. WARNING: Never leave engine unattended while running. 2. Change oil. See Oil Change section. 3. Remove spark plug and pour about 1/2 an ounce of engine oil into cylinder. Replace spark plug and crank slowly to distribute oil. 4. Clean debris from around under, around engine, and behind under finger muffler. guard, and Touch up any damaged paint, and coat other areas that may rust with a light film of oil. S. Store in a clean, dry and well ventilated appliance J 6. Figure 10-5 that operates Pull out old fuel filter from tank outlet. Replace when dirty 7. or damaged. 4. dryer. Also avoid any area with a spark producing tools are operated. motor, or where power If possible, also avoid storage 5. to the shoulder end and insert it into the tank outlet. See Fig. engine. has been running, cleaning. Clean finger allow Periodically Check your engine as described Check section of this manual. 2. If the fuel was drained dirt build-up mufflen element, equipment opening. 3. can also force water into the air cleaner WARNING: could the element I SECTION 10-- or muffler causing damage. Accumulation cause a fire. Inspect of debris and use. 26 or Water in the air cleaner will soak the paper and water that passes through ENGINEMAINTENANCE clean around before muffler every during in the Pre-Operation storage preparation, fill the oxidizes and deteriorates over time, causing hard starting. air. can enter the cylinder, Gasoline from Clean with a IMPORTANT: Do not spray engine with water to clean because water could contaminate fuel. Using a garden hose or pressure muffler can cause fuel or tank with fresh gasoline. If you keep a container of gasoline for refueling, make certain it contains only fresh fuel. it to cool for at least half remove guard and around brush or compressed washing Keep the engine level in storage. Tilting 1. Clean Engine an hour before areas with high humidity, rust and corrosion. Removing From Storage Replace fuel line and c-clamp. If the engine electric oil leakage. Grasp new fuel filter from shouldered completely 10-5 inset. light, such as a furnace, water heater, or clothes because that promotes 3. area away from any with a flame or pilot If the cylinder preparation, is normal. was coated with oil during the engine will smoke briefly storage at startup. This The EZ Start Promise Provisions of Your Limited Warranty In addition to the other terms and conditions of the Limited Warranty applicable to your new mower, MTD LLC ("MTD") hereby warrants that your mower's engine will start on the first or second attempt by an able-bodied adult (subject to the limitations described below) for the duration of the manufacturer's limited warranty applicable to your product. If the engine on your rnower fails to conform to this limited warranty, MTD will cover the cost of parts and labor associated with any adjustments and/or repairs necessary to return your engine to its warranted condition. In order to make a claim under these provisions of you r warranty, you must bring the product and proof of purchase to an authorized MTD service provider. In many cases, the retailer who sold you your mower is not equipped to provide warranty service, so please locate the authorized service dealer nearest you by either calling the phone nurnber provided in your Operators Manual or looking up an authorized service dealer on-line at www.mtdproducts. com. Items and Conditions Not Covered TheEZStart Promisedoesnot coverand/orapplyto thefollowing: Cost of regular maintenance service or parts, such as filters, fuel, lubricants, oil changes, spark plugs, air filter, blade sharpening, worn blades, cable/linkage adjustments, or brake and clutch adjustments • Transportation costs to and from an authorized MTD service provider • Any engine used for commercial, rental, institutional, governmental, or non-residential applications • Any product or partthat has been altered or misused or required replacement or repair due to misuse, accidents, or lack of proper maintenance Repairs necessary due to improper battery care, electrical supply irregularities, or failure to properly prepare the mower prior to any period of non-use over three months Pickup and/or delivery charges Operational misuse, neglect, accidents, unauthorized repairs or attempted repairs of the engine or its components by anyone other than an authorized MTD service provider. GDOC-100163 Rev. B • Repairs or adjustments to correct starting difficulties due to any of the following: failure to follow proper maintenance procedures i rotary mower blade striking an object i contaminants in the fuel system i improper fuel or fuel/oil mixture (consult your Operator's Manual if in doubt) i failure to drain the fuel system prior to any period of non-use over three months. • Any starting problem which results from the use of inappropriate fuels, lubricants, or additives. Special conditions or circumstances that normally require more than two pulls to start, specifically: 1) First start-up following your initial purchase, 2) first time starts after extended period(s) of non-use over one month or seasonal storage, 3) cool temperature starts such as those found in early spring and late autumn, and 4) difficult starting that results from the operator's failure to follow the proper starting procedures identified in the Operator's Manual. If you are having difficulty starting your unit, please check the Operator's Manual to ensure that you are using the correct starting procedures. This can save an unnecessary visit to a Service Dealer. Owner Responsibilities You must maintain your mower (including its engine) by following the maintenance procedures and starting instructions described in the Operator's Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense. In addition, please retain your proof of purchase and service receipts as these may be required to validate a claim. General Conditions An authorized MTD service provider using approved replacement parts must perform all repairs covered by the EZ Start Promise. Repair by an MTD authorized service dealer is your sole remedy under this warranty. MTD is not liable for indirect, incidental, or consequential damages in connection with the use of the products covered by these warranties, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty. Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so certain exclusions and limitations may not apply to you. ModelE46J 71 16 73 \ /71 70 75 15 14 17 66 19 3O 29 53 I 46 47 41 28 ModelE46J Ref No. Part Number Description RefI No. 1 747-1214 Drive Control 41 2 710-0599 TT Screw 1/4-20 x 0.5 3 736-0270 Bell Washer.265 x 0.75 4 17032A 5 732-1014 Part Number Description 742-0741 21" Mulching 42 736-0524B Blade Bell Support 43 687-02334 Pivot Plate Assembly Deflector Chute Adapter 44 710-1257 Hex Screw 3/8-24 x 2.50 Torsion Spring 45 749-0928A Lower Handle 732-1043 Belt Tension Spring 720-0426 Adjustment Knob Blade 6 618-04376A Transmission Assembly 46 7 747-1161A Blade Control 47 8 749-1233D Upper Handle 48 731-05865 Rear Discharge 634-04100 Front Wheel Door 9 731-04177 Chute Deflector 49 10 687-02055 Mulch Plug Complete 50 710-04531 Screw, 1/4-20 x .390 11 747-0710 Hinge Pin 51 717-1762 Gear 14T RH FWD 717-1761 Gear 14T LH FWD 12 782-7551A Wheel Dust Cap 13 720-0279 Handle Knob 52 747-04080A Grass Ba 9 Frame 14 720-04072 Star Knob 53 710-0703 Carriage 15 710-1205 Eye Bolt 54 716-0102 Snap Ring 16 746-1132 Control Cable 55 710-1652 TT Scr. w/Washer 17 710-1174 Carriage Bolt 5/16-18 x 2.0 56 687-02271A Handle Bracket Assembly- RH 18 732-04089A Torsion Spring - LH 687-02270A Handle Bracket Assembly- LH 19 726-0240 Cable Tie 57 715-0221 Dowel Pin 20 710-04744 Screw, HL, #12-16 x 1.00 58 736-0474 Washer 21 710-0654A Self-Tapping Seres Screw 59 687-02333 Pivot Arm Assembly - RH 687-02332 Pivot Arm Assembly - LH 732-04175 Rear Sprin 9 Lever Drive Cable Bolt 1/4-20 1/4-20 x.625 22 746-04203 23 664-04027 Grassbag 60 24 710-1650 Shoulder Screw # 12-24 61 738-04266 Shoulder 734-04087 Bear Wheel 782-01298 Height Adjuster Plate - RH 782-01299 Height Adjuster Plate - LH 732-0706 Front Lever - RH 732-0707 Front Lever - LH 25 687-02347 Front Bearing Assembly 62 26 710-1241 Screw, 1/4-15 x 1.000 63 27 687-02194A Height Adjustment Ass'y - RH 64 Scr.500 Dia. x.434 687-02193A Height Adjustment Ass'y - LH 28 787-01278 21" Deck 29 731-04150C Rear Baffle 65 747-04587 Pivot Rod 30 712-0397 Wing Nut 66 731-05642 Rear Trailin 9 Shield 31 750-04595 Slev. Spacer 1.4" Lg. 67 731-06029 Engine Baffle 32 710-0216 Hex Screw, 3/8-16 x.75 68 787-01593 Engine Baffle Bracket 33 732-04090A Torsion Spring - RH 69 731-05401 Engine Shroud 34 712-04065 Flange Lock Nut, 3/8-16 70 51568 Battery Charger 35 731-05021A Transmission Cover 71 629-04029 Electric Start Harness Assembly 36 782-5002B Front Baffle 72 725-04347 Key Switch 710-1667A Screw, #10-16 x .750 37 754-0637A V-Belt 73 38 736-0447 Wave Washer 74 725-0201 Key 39 750-04594 Sleeve Spacer 8.985" Lg. 75 725-04323 Battery One Piece Blade Adapter 76 728-0199 Rivet 40 748-04015A I 29 MTD CONSUMER GROUP (MTD) and the United States Environment Protection Agency (U. S. EPA) Emission Control System Warranty Statement (Owner's Defect Warranty Rights and Obligations) TheU. S. EPAand MTDare pleasedto explainthe emissionscontrolsystemwarrantyen yourmodelyear2005 and latersmalloff-roadengine. New smalloff-roadenginesmustbe designed,built andequippedto meetthe stringentanti-smogstandards.MTDmustwarrantythe emission controlsystemon your engineforthe periodof time listed below,providedtherehas been no abuse,neglector impropermaintenanceof your small off-roadengine. Youremissioncontrolsystemmay includeparts suchas the carburetor,air cleaner,ignitionsystem,exhaustsystem,and otherassociatedemission-relatedcomponents. Wherea warrantableconditionexists,MTDwill repairyoursmall off-roadengine at no costto yourincludingdiagnosis,partsand labor. MANUFACTURER'S WARRANTY COVERAGE: This emissionscontrols _stemiswarrantedfor two years.If anyemission-relatedpart on your engineis defective,the part will be repairedor replacedby MTD. OWNER'S WARRANTY RESPONSIBILITIES: Asthe smalloff-roadenqlneowner,you are responsiblefor the performanceof the requiredmaintenancelisted in your Owner'sManual.MTD recommendsthat you retainall yourreceiptscoveringmaintenanceson yoursmall off-roadengine,but MTDcannet denywarrantysolelyferthe lack of receiptsor for yourfailureto ensurethe performanceto all scheduledmaintenance. Asthe smalloff-roadengineowner,you shouldhoweverbe awarethat MTDmaydenyyourwarrantycoverageif yoursmall off-roadengineor part hasfaileddue to abuse,neglect,impropermaintenanceor unapprovedmodifications. Youare responsiblefor presentingyour smalloff-roadengineto an AuthorizedMTDServiceDealeras soon asa problemexists.Thewarranted repairsshouldbe completedin a reasonableamountof time, notto exceed30 days. If you haveanyquestionsregardingyourwarrantyrightsand responsibilities,you shouldcontacta MTDService Representativeat 1-800-800-7310 and addressis MTDLLC, EO.Box361131,ClevelandOH, 44136-0019. DEFECTS WARRANTY REQUIREMENTS FOR 1995 AND LATER SMALL OFF-ROAD ENGINES: This sectionappliesto 1995and latersmalloff-roadengines.The warrantyperiodbeginson the datethe engineor equipmentis deliveredto an ultimatepurchaser. (a) General EmissionsWarrantyCoverage MTDmustwarrantto the ultimatepurchaserand eachsubsequentpurchaserthat the engineis: (1) Designed,built,and equippedsoas to conformwith all applicableregulationsadoptedbythe Air ResourcesBoardpursuantto its authorityin Chapters1 and 2,Part 5, Division26 of the Health and SafetyCode; and (2) Freefrom defects in materialsandworkmanshipthat causethefailureof a warrantedpartto be identicalin all materialrespectsto the partas describedin the enginemanufacturer'sapplicationfor certificationfor a period of two years. (b) The warrantyon emissions-relatedpartswill be interpretedas follows: (1) Anywarrantedpartthat is not scheduledfor replacementas requiredmaintenancein the writteninstructionsrequiredby Subsection(c) mustbe warrantedfor the warrantyperioddefinedin Subsection(a)(2). If any such partfails duringthe period of warrantycoverage,it must be repairedor replacedby MTDaccordingto Subsection(4) below.Anysuch part repairedor replacedunderthe warrantymust be warrantedfor the remainingwarrantyperiod. (2) Anywarrantedpartthat is scheduledonlyfor regularinspectionin the writteninstructionsrequiredby Subsection(c) mustbe warrantedfor the warrantyperioddefinedin Subsection(a)(2).A statementin such writteninstructionsto the effectof "repairor replaceas necessary"will net reducethe periodof warrantycoverage.Any such part repairedor replacedunderwarrantymustbe warrantedfor the remainingwarranty period. (3) Anywarrantedpartthat which is scheduledfor replacementas requiredmaintenanceinthe writteninstructionsrequiredbySubsection(c) mustbe warrantedfor the periodof time prior to the first scheduledreplacementpointfor that part. If the part fails priorto thefirst scheduled replacement,the part mustbe repairedor replacedby MTDaccordingto Subsection(4) below.Any such part repairedor replacedunder warrantymustbe warrantedfor the remainderof the period priorto the first scheduledreplacementpointfor the part. (4) Repairor replacementof any warrantedpart underthewarrantyprovisionsof this article mustbe performedat no chargeto the ownerat a warrantystation. (5) Notwithstandingthe provisionsof Subsection(4) above,warrantyservicesor repairsmustbe providedat all MTDdistributioncentersthat arefranchisedto servicethe subjectengines. (6) The ownermustnot be chargedfor diagnosticlaborthat leadsto the determinationthat a warrantedpart is in factdefective,providedthat such diagnosticwork is performedat a warrantystation. (7)Theengine manufacturer isliable fordamages toother engine components proximately caused byafailure under warranty ofanywarranted part. (8)Throughout theengine's warranty period defined inSubsection (a)(2), MTDwillmaintain a supply ofwarranted partssufficient tomeet the expected demand forsuch parts. (9)Anyreplacement partmaybeused intheperformance ofanywarranty maintenance orrepairs andmust beprovided without charge tothe owner. Suchusewillnotreduce thewarranty obligations ofMTD. (10)Add-on ormodified parts thatarenotexempted bytheAirResources Board maynotbeused. Theuseofanynon-exempted add-on or modified parts shallbegrounds fordisallowing awarranty claim made inaccordance withthisarticle. Theengine manufacturer shallnotbe liable under thisarticle towarrant failures ofwarranted partscaused bytheuseofnon-exempted add-on ormodified part. (c) MTDwill includea copy of thefollowingemissionwarrantyparts list with each newengine,usingthose portionsofthe list applicableto the (1) FuelMeteringSystem • Cold startenrichmentsystem(softchoke) • Carburetorand internalparts • Fuel Pump (2) Air InductionSystem • Air cleaner • Intakemanifold (3) IgnitionSystem • Sparkplug(s) • MagnetoIgnitionSystem (4) ExhaustSystem (5) MiscellaneousItemsUsedin AboveSystem • Vacuum,temperature, position,time sensitivevalvesand switches • Connectorsand assemblies GDOC-100173Rev.A MANUFACTURER'S LIMITED WARRANTY FOR The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canadaand/ or its territories and possessions (either entity respectively, "MTD"). "MTD" warrants this product (excluding its Normal WearParts and Attachmentsas described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber, engine oil, air filters, spark plugs and tires. Attachments-- MTD warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment's original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits. HOWTO OBTAIN SERVICE:Warranty service is available, WITH PROOFOF PURCHASE,through your local authorized service dealer. To locate the dealer in your area: In the U.S.A. Check your Yellow Pages, or contact MTD LLC at EO. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-2204683 or log on to our Web site at www.mtdproducts.com. In Canada Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800668-1238 or log on to our Web site at www.mtdcanada.com. This limited warranty does not provide coverage in the following cases: c. Service completed by someone other than an authorized service dealer. d. MTD does not extend any warranty for products sold or exported outside of the United States and/or Canada, and their respective possessions and territories, except those sold through MTD's authorized channels of export distribution. e. Replacement parts that are not genuine MTD parts. f. Transportation charges and service calls. g. MTD does not warrant this product for commercial use. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential darnages or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOWSTATELAW RELATESTO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. a. Log splitter pumps, valves, and cylinders havea separate oneyear warranty. b. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish dueto use or exposure. MTD LLC, P.O. BOX 361131 C LEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683 MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238 GDOC-100016 REV.B