Download Craftsman 917.259870 Owner`s manual
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Owner's Manual ELECTRIC START 38" MOWER 5 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.259870 • • • • Safety Assembly Operation Maintenance • Repair Parts differently from previously built engines. Before you start the enThis product has a low emission engine which operates gine, read and understand this Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before operating Sears, this equipment. Roebuck and Co., Hoffman For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 prn, Mon - Sat Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 11 Maintenance Schedule ...................... 17 LIMITED ONE YEAR WARRANTY Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting ................................. 28 Repair Parts ........................................ 32 Parts Ordering ..................... Back Cover ON CRAFTSMAN RIDING EQUIPMENT PARTS For one (1) year from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flamrnable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME IN-HOME This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 IMPORTANT: This culling machine is capable of amputating hands and feet and throwin _ objects. Failure to observe the following safety instructions could result in serious mlary or death. I. GENERAL OPERATION It. SLOPE OPERATION • Road, understand, end follow all Slopes are a major factor related to loss instructions in the manual end on the control and tipover accidents, which machine before starling. result in severe injury or death. All s]o • On_y allow responsible adults, who are require extra caution. If you cannot bad familiar with the instructions, to operate the slope or if you feel uneasy on it, do the machine. mow it. • Clear the area of objects such as DO: rocks, toys, wire, etc., which could be • Mow up and down slopes, not acres picked up and thrown by the blade. • Remove obstacles such as rocks, tn • Be sure the area is clear of other limbs, etc. people before mowing. Stop machine • Watch for holes, ruts, or bumps. if anyone enters the area. Uneven terrain could ovedurn the • Never carry passengers. machine. Tall grass can hide ob• Do not mow in reverse unless absostacles. lutely necessary. Always look down • Use slow speed. Choose a low geaJ and behind before and while backing. so that you will not have to stop or st" • Be aware of the mower discharge while on the slope. direction and do not point it at anyone. • Follow the manufacturer's recommer Do not operate the mower without dations for wheel weights or counter either the entire grass catcher or the weights to improve stability. guard in place. • Use extra care with grass cafchers o • Slow down before turning. other attachments. These can chan! • Never leave a running machine the stability of the machine. unattended. Always turn off blades, set • Keep all movement on the slopes sl, parking brake, stop engine, and and gradual. Do not make sudden remove keys before dismounting. changes in speed or direction. • Turn off blades when not mowing. • Avoid starting or stopping on a slope • Stop engine before removing grass tires lose traction, disengage the catcher or unclogging chute. blades and proceed slowly straight • Mow only in daylight or good artificial down the slope. light. • Do not operate the machine while DO NOT: under the influence of alcohol or drugs. • Do not turn on slopes unless neces • Watch for traffic when operating near or sary, and then, turn slowly and grad crossing roadways. ally downhill, if possible. • Use extra care when loading or • Do not mow near drop-offs, ditches, unloading the machine into a trailer or embankments. The mower could truck. suddenly turn over if a wheel is oveq • Data indicates that operators, age 60 the edge of a cliff or ditch, or if an e( years and above, are involved in a caves in. large percentage of riding mower• Do not mow on wet grass. Reduced related injuries. These operators traction could cause sliding. _hould evaluate their ability to operate • Do not try to stabilize the machine l the riding mower safely enough to putting your foot on the ground. protect themselves and others from • Do not use grass catcher on steep serious iniury. slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to oper_,te the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. -Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine tree of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to coot before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them • Check brake operation frequently. Adjust and service as required. • Be alert and turn machine off if childrer enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacle_ 4 • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ,_Look for this symbol to point out important safety precautions. It means CAUTIONN! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark _lug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ,_CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufaclurer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can rose traction with the ground and cause you to lose control of your tractor _WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ,AWARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State oi California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. 5 PRODUCT REPAIR SPECIFICATIONS GASOLINE CAPACITY AND TYPE: 1.25 GALLONS UNLEADED REGULAR 31LTYPE _,PI-SF/SG/SH): SAE 30(ABOVE 32°F) SAE 5W-30 (Below 32°F) 3.0 PINTS 31L CAPACITY: SPARK PLUG: GAP: .030") VALVE CHAMPION RJ19LM OR J19LM CLEARANCE: GROUND SPEED EXHAUST:.009"-.011" INTAKE: .005"-.007" FORWARD: 1ST 1.1 2ND 2.2 3RD 3.4 4TH 4.3 5TH REVERSE: 5.5 1.7 TIRE PRESSURE: FRONT: REAR: 14 PSI 12 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR; 25 MIN. CCA: 190 CASE SIZE:UIR BLADE BOLT tORQUE: 27-35 FT. LBS (MPH): AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details, CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. _I, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual). CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". 6 Steering Wheel Steering Sleeve Steering Wheel Adapter (1) Large Flat Washer t Extension Shaft teering (1) Hex Bolt 3/8-16 x 1 Steering Wheel Insert (1) Lock washer _ 3/8 Locknut (1) Hex Bolt 5/16-18 x 1-1/4 Seat \ \ (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Keys Video Cassette (2) Keys 7 Slope Sheet Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness, Review the video cassette before you begin. TOOLS REQUIRED FOR 6. Assemble large flat washer, 3/8 lock ASSEMBLY washer, 3/8 hex bolt and tighten securely, A socket wrench set will make assembly 7. Snap steering wheel insert into center easier. Standard wrench sizes you need of steering wheel. are listed below. 8. Remove protective materials from (1) 9/16" wrench (1) Pliers tractor hood and grill. (2) 1/2" wrench (1) Utility knife IMPORTANT: Check for and remove any (1) Tire pressure staples in skid that may puncture tires gauge where lractor is to roll off skid. When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVETRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut, Tighten securely. 2. Place tabs of steering boot over tab slots in dash and push down to secure. HOWTO SET UPYOURTRACTOR CHECK BATTERY 1. Lift seat pan to raised position and open battery box door. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 8 Battery Box Laber INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. 4. Assemble adjustment knob and flat washer loosely. Do not tighten. 5. Lower seat into operating position and sit on seat. 6. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 7. Get off seat without moving its adjusted position. 8. Raise seat and tighten adiustment knob securely. Seat Seat Pan Shoulder Bolt TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4, Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIMETRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedar into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "OFF" position. Continue with the instructions that follow. Flat Washer Adjustment Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. 9 CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is impodant for best culling performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER ALL BELTS POSITION OF See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ",/'CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/" All assembly instructions have been completed. .4' No remaining loose parts in carton. y Battery is properly prepared and charged. (Minimum 1 hour at 6 amps), y Seat is adjusted comfortably and lightened securely. yAll tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). y Be sure mower deck is properly leveled side-tooside/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). yCheck mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. y/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor. pay extra attention to the following important items: 4" Engine oil is at proper level. ,/Fuel tank is tilled with fresh, clean, regular unleaded gasoline. y/Become familiar with all controls - their location and function. Operate them before you start the engine. _" Be sure brake system is in safe operating condition. 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNfNG ENGINE ON FUEL ENGINE OFF CHOKE OIL PRESSURE MOWER HEIGHT R N ATTACHMENT CLUTCH ENGAGED REVERSE LIGHTS ON PARKING DRAKE LOCKED H NEUTRAL OVER TEMP LIGHT AREA ! MOWER UNLOCKED LIFT L HIGH KEEP t LOW CLEAR PARKING SLOPE RRAKE HAZARDS ATTACHMENT IGNITION DANGER, CLUTCH KEEP HANDS AND (SEE DISENGAGED FEET SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) AWAY il KNOWYOURTRACTOR READ THIS OWNER'S YOUR TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Lever Clutch Ignition Switch ht Switch Lever Plunger Throttle/Choke ent Lift Lever Clutch/ Height Adjustment ' Indicator g Brake Lever 1 Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor, IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. 12 r The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. AttachmentClutch Lever _Engaged"Position Throttle/Choke Control \ Clutch/ Brake Pedal Position Parking Brake "Engaged" Position Gearshift Lever "Brake .... Position STOPPING Disengaged" Position MOWER BLADES • To stop mower blades,move attachmenl clutch lever to "DISENGAGED" position. GROUND DRIVE • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is contro,ed by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. :13 TO ADJUST MOWER CUTTING HEIGHT TO OPERATE ON HILLS The position of the attachment _ift lever determines the cutting height. • Grasp lifl lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade lip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. _I,CAUTION: Do not drive up or down hills with slopes greater than 15° and not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed o= hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tract( to roll slightly as you restart movemer • To restad movement, slowly release parking brake and clutch/brake pedal • Make all turns slowly. TO TRANSPORT TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachmenl clutch engaged will shut off lhe engine. 1, Select desired height of cut. 2, Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADESdisengage attachment clutch control. _kCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place, Attachment Clutch Lever "Engaged" Position Lilt Lever • Raise attachment lift to highest positi, with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (I_ position. • Do not push or tow tractor at more th_ five (5) MPH, NOTE: To protect hood from damage when transporting your tractor on a truc or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, co etc.). TOWING CARTS AND OTHER ATTAC MENTS Tow only the attachments that are recommended by and comply with specifications o1 the manufacturer of yc tractor. Use common sense when towin( Too heavy of a load, while on a slope, i,, dangerous. Tires can lose traction with the groLmd and cause you to lose contr, o1 your tractor. _High Position Low Position Position - . Shield 14 BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL TO START ENGINE When starting the engine for the first timeor if the engine has run outof fuel, it wilttake extra crankingtime to move fuel from the tank to the engine, 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to "DISENGAGED" position. 4. Move throttle control to choke position. NOTE: Before starting,read the warm and cold startingprocedures below. 5. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cord weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manuar). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and read oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. ,_WARNING: Experience indicates that alcohol blended fuels (called gasohor or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage rnstructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. WARM WEATHER STARTING (50° F and above) 6. When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50° F and below) 6. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude(above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixturemay need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. i5 MOWlNGTIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings wilt discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throtUe when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. I 16 2 • $_,vice _or_ c_len whe_ ope_tr,g in diay o_duSly cor,dd_ns 6 NOl r,_,_r ed _ equ,_p,_f with m_r4enance Ir_,_bat_e_ 7 • T_ghle,_ t_c_t a_l_ p;vo_bOl__o 35 II t,s maximum Oo no1 overt_gaten • _er,_¢e t_la_,_Sraore o_e_ wren r_,_wing in sandy sol_ GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual shourd be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. LUBRICATION CHART d) Spindle _f_'_ Zerk___ :t,I,, r--- _.____ __ =_ _J)Spindle Zerk q_Front Wheel _4 _-, (#Froilt Wheel Bearing _ ..... _ ! ! Bearing Zerk Zerk S, _ - _.__.; - - _ll_ (OSAE OR 10W30 MOTOR OIL _)REFER TO MAINTENANCE "ENGINE" SECTION BEFORE EACH USE IMPORTANT: Do not oil or grease the 1. Check engine oil level. pivot points which have special nylon 2. Check brake operation, bearings. Viscous lubricants will attract 3. Check tire pressure• dust and dirt that will shorten the life of 4. Check operator presence and the self-lubricating bearings. If you feel interlock systems for proper operation. they must be lubricated, use only a dry, 5. Check for loose fasteners. powdered graphite type lubricant 17sparingly. TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly, If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Trailing Edge Up _,, Blade Leek Washer Mandrel Assembly Center *_i "_ \'-v_--, ; XS ar _";_---HexBolt (Gradei _ :"-_ *A Grade 8 heat treated bolt can be identified by six lines on the belt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel boll or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. 5/8" Bolt or Pin " Center Hole 18 Blade BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals dean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after t00 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove drain plug. 3. After oil has drained completely, replace oil drain plug and tighten securely. 4. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 5. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. _'F_ ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY c t_'- ;_ .'o TE_ANGE _o o .io o ...... AN_iPATEO _0 _o ¸ _ _ _ "_ C_l. C_-N 6E lea NE;,:I O _ _ Oil Fill Cap/ Dipstick il Drain Plug CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. GRADES io B_FO_ /€=:;=::_:::::::_ i i9 ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. 1. Remove screws from blower housing and lift housing and dipstick tube assembly off engine. 2. Cover oil till opening to prevent entry of dirt. 3. Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. 4. To reassemble, reverse above procedure. Scre _B(_wer Housing 3. Clean cartridge by tapping gently on flat surface. NOTE: If very dirty or damaged, replace cartridge. 4. Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents,such as kerosene,are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oilcartridge. Do not use pressurizedair to clean or dry cartridge. Cover Knob Screws DipstickTube .==_m.,= Assemb,y _Spark L I EngineCooling Fins_ MUFFLER Plug AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knob(s) and cover. TO SERVICE PRE-CLEANER 2. 3. 4. 5. Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil NOTE: If very dirty or damaged, replace pre-cleaner. 6. Reinstall pre-cleaner over cartridge. 7. Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp _ 1. Remove cartridge nut. 2. Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. Fuel Filte r---""'_ 2O CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. _ We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can resuJt in a shortened engine life. CAUTION: 1. Depress clutch/brake BEFORE PERFORMING pedal fully and ANY setSERVICE parking brake. OR ADJUSTMENTS: 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR 8. Disconnect front links from deck by removing retainer springs. TO REMOVE MOWER 9. Raise lift lever to raise suspension Mower will be easier to remove from the arms. Slide mower out from under right side of tractor. tractor. 1. Place attachment clutch in "DISENIMPORTANT: If an attachment other than GAGED" position. the mower deck is to be mounted on the 2. Move attachment lift lever forward to tractor, remove the front links and hook lower mower to its lowest position. the clutch spring Into square hole in 3. Roll belt off engine pulley. frame. 4. Remove small retainer spring, and lift TO INSTALL MOWER clutch spring off pulley bolt. 1. Raise attachment lift lever to its 5. Remove large retainer spring, slide highest position. collar off and push housing guide out 2. Slide mower under tractor with of bracket. discharge guard to right side of tractor. 6. Disconnect anti-swaybar from chassis 3. Lower lift lever to its lowest position. bracket by removing retainer spring. 4. Install mower in reverse order of 7. Disconnect suspension arms from removal instructions. rear deck brackets by removing retainer springs. ArmsSuspensi°n. _, ,::,;: :: , Small Retainer " " :..-.-_----Square Hole Clutch Retainer Link Retainer Springs (Both Sides) Anti-Sway Bar _ Guide Large Retainer Spring TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge of mower to ground Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. Bottom edge of mower to ground Both Front Links Should be Equal in Length Q Suspension Arm Nut Trunnion- FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Front Links 22 TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, BELT REMOVAL 1. Place attachment clutch in "DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring. 5. Work belt off both mandrel pulleys and idler pulleys. 6. Pull belt away from mower. BELT INSTALLATION 7. Instalr new belt in reverse order of removal. 8. Make sure belt is in all pulley grooves and inside all belt guides• R.H. Suspension Mandrel ._. ,'='_ Engine Idler .,Pulleys Retaine_. i Mandrel '+_ : ) Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retightenjam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. With Parking Brake "Engaged" Nut "A" I \ ,JamNut TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on botlom side of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 2. Remove belt from stationary idler and clutching idler. 3. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 4. Pull belt toward front of tractor and remove downwards from around engine pulley. 5. install new belt by reversing above procedure. Clutching Transaxle 23 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest authorized service centeddepartment. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to aflow wheel removal (rear wheel contains a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining_ TO START ENGINE WITH A WEAK BATTERY _CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES 1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. _'_L_. Positive Terminal Negative Terminal OovorAx'e it \ ll/ff 3A! Square Key / (Rear Wheel Only) Terminal Battery Terminal 24 REPLACING BATTERY ,_CAUTION: Do not short battery terminals by allowing e wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position and open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive (+) terminal with hex boll and keps nut as shown. Tighten securely. 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. 6. Close battery box door. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood a sides, tilt toward engine and lift off of tractor. 4. To replace, reverse above procedure, ,.___..__----,-Hood Headlight Wire Connector / ' , Seat P • t, Battery Box Positive (Red) Cable Negative (Black) Cable ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. The throttlecontrol has been preset at the factoryand adjustmentshouldnot be necessary. Check adjustmentas described below before loosening cable. If adjustment is necessary,proceed as follows: 1. With engine not running,move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 25 2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes 'W' are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Governor Control Lever Control Plate L J Holes . A,, " i /_' '_ i,_ ]'1 _1 \ _ I_.)_\ / / .;_i Throttle -= Clamp Screw Cable / TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiler cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the fectory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fueVair mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richerfueVair mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETFING 1. Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted propedy (see above). FINAL SETFING 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motiee control lever in neutral (N) position. 2. Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST 4. Move throttle control lever from slow to fast position• If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factoryset for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHORIZED service center/ department, which has proper equipment and experience to make any necessary adjustments. Idle Speed Screw Lever hrottle _ { 26 IN(_::::_I _'_L._ IdleMixture Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ,_CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all did, grease, leaves, etc. Store in e clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt repracement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving pads for damage, breakage and wear. Replace if necessary. 5. Touch up aM rusted or chipped paint surfaces; sand lightly before painting. BAI-rERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. experianee indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptabre alternative in minimizing the formation of fuel gum deposits during storage, Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at feast 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust, IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, 27 TROUBLESHOOTING PROBLEM Will not start CHART CAUSE 3ORRECTION t. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. 5. 6. 7 Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. Engine will not turn over 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service Adjustmems section. 8. Contact a qualifiied service center. 9. Faulty operator presence switch(es). 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid starter. 9. Contact a qualified service center. 1. 2. 3. 4. 1. 2. 3. 4. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. 5. 6. 7. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. 8. Faulty solenoid or starter. Engine clicks but will not start 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel lank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service Adjustments section. 10. Contact a qualified service center. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 28 or Recharge or replace battery Clean battery terminals. Check all wiring, Cbeck/raplace solenoid or starter. TROUBLESHOOTING PROBLEM Loss of power CHART CAUSE CORRECTION 1, Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. t2. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). Enginecontinues to run when operator leaves seat iwith attachment ¢lutch engaged Poorcut-uneven 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11.Clean engine air screen/fins 12.Clean/replace muffler, 13. Check all wiring. 14. See "To Adjust Carburetor" in Service Adjustments section. 15. Contact a qualified service center. 1. Replace Tighten 2. Replace 3. Tighten Replace blade. blade bolt. blade mandrel. loose part(s). damaged parts. 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact a qualified service center. 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. i5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 29 TROUBLESHOOTING CHART CAUSE PROBLEM Mower blades will not rotate Poor grass discharge CORRECTION 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel• 1. Remove obstruction. 1. Engine speed too slow. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing• 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. t 0.Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes• 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level, 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11.Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) • 2. 3. 4. Switch is "OFF". Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. 5, Blown fuse. Battery will not charge 1, Bad battery cell(s). 2, Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. Engine "backfires" vhenturning engine "OFF" 2. Replace mower drive belt. 3. Replace idler pulley. 4. Replace blade mandrel. 1. 2. 3. 4. Turn switch "ON". Replace bulb(s). Check/replace light switch. Check wiring and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 30 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds befor_ stopping engine. TRACTOR - MODEL NUMBER 917.259870 scHEMATIC /NON.RE_OVAE_-E CONNECTIONS pROPERLY SECURE Y 31 TRACTOR - MODEL NUMBER 917.259870 ELECTRICAL I 41 32 i i ELECTRICAL TRACTOR - MODELNUMBER 917.259870 KEY PART NO. NO, DESCRIPTION 1 2 8 16 21 22 24 25 26 27 28 29 3O 33 4O 41 42 43 48 52 Battery 12 Volt 25 Amp Bolt, Hex Head 1/4-20 unc x 3/4 Case, Battery Mech Hinge Switch, Interlock Push-In Harness, Light Socket (Includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, 11" Cable, Baltery, 6 Gauge, Red, W/16 Wire Fuse Nut Keps Hex 1/4-20 UNC Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger Switch, Ignilion Key, Ignition Harness, Ignition Bolt, Hex Head, Fin. 1/4-20 x 1/2 Cover, Terminal, Red Solenoid Adaptor Ammeter Rectangular Protection Wire Loop 144925 74760412 156417 153664 166181 4152J 4799J 146147 175158 73510400 4207J t21305X 175566 140403 170217 71110408 131563 175141 140844 141940 NOTE: All component dimensions given in U. S inches 1 inch = 25.4 mm 33 TRACTOR - MODEL NUMBER 917.259870 CHASSIS AND ENCLOSURES 3O 29 12 28 53 26 31 55 208 11 S4 26 13 / 33 10 35 208 26 3 38 TRACTOR - MODEL NUMBER 917.259870 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 5 6 8 9 10 11 12 13 15 16 17 18 24 25 26 28 29 30 31 33 34 35 37 38 51 52 53 54 55 57 58 145 206 208 209 219 - - Chassis Dfawbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Saddle Slkscr Fit LT Clip Retainer Slide-On Dash Bolt Rdhd Sqnk 3/9-16unc X 1 Panel Dash LH Clip Tin nerman Gdlle P/L Panel Slkscr Dash RH Screw Mach TRHD 5/16-18 unc x 3/4 Nut Keps 5/16-18 Unc Flood Asm BumperHood Bolt Fin Hex 3/8=16 unc x 1 Gr 5 Washer 13/32 X 13/16 x 12 Ga Nul Hex Lock W/Ins, 3/8-16 Unc Grille Lens Headlight Bar Clear Fender Bracket Fende{ Rep1109873x Footrest Pnt Lh Footrest Pnl Rh Bolt Rdhd SM Sqnk 3/8-16 x 3/4 ScrewThdrol 5/16-18 x 1/2 Bracket Asm Pivot Mower Rear Nut Lock Hex w/Ins 1/4-20 Washer 9/32 x 7/8 x 16 Ga. Bracket, G{ille LH Screw Bracket, Grille RH Bolt Hex 1/4-20 x 3/4 Air Duct P/L Rod Pivot Chassis!Hood Bolt Shoulder 5/16-18 Screw thdro13/8-16 x 1/2 Screw Hex Wsh Thdrol 3/8-16 Insed Lens Reflective Plug Button BIk 359 Dia Choke 169831 169061 17060612 155272 t55924X014 155138 168347X014 72140608 155927 145660 172107X010 74180512 73510500 159639X558 126938X 74780616 19131312 73680600 157539 150209X599 169465X558 136619 105476X558 105475X558 72110606 17490508 169834 73800400 19091416 144697 161464 144696 74780412 150127 156524 170165 17670608 17000612 156494 5479J NOTE: All component dimensions inches 1 inch = 25.4 mm 35 given in U. S. TRACTOR -- MODEL NUMBER 917.259870 GROUND DRIVE 26 27 36 GROUND DRIVE TRACTOR - MODELNUMBER 917.259870 KEY NO. 1 PART NO. ...... 2 3 4 5 6 7 8 10 11 12 13 14 15 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 146682 123666X 12000028 121520X 17060512 162240 131679 76020416 105701X 19151216 74550412 10040400 74490544 74780616 73800600 106933X 130804 73350600 106888X 19131316 76020412 145204 71673 174973 74760512 155071 120183X 19211616 1572H 131494 74760644 DESCRIPTION Transaxle Dana D4360-139 (Order parts from Iransaxle Manufacturer) Spring Return Brake T/a Zinc Pulley Transaxle 18/20" lires Ring Retainer# 5100-62 Slrap Torque 30 Degrees Screw 5/16-18 x 3/4 Bracket Saddle Shill T/a Rod Shf Sdl LY/YT St_ BIk Pin Cotter 1/8 x 1 Cad Washer Plate 388 Sq Hole Washer 15/32 x 3/4 x 16ga Boll 1/4-28unf Gr6 W/Palch Washer Lock Hvy Helical 1/4 Bog Hex Flghd 5/16-18 x Gr. 5 Boll Fin Hex 3/6-16 UNC x 1 Gf. 5 Nul Lock Hex W/Ins 3/8-16 Unc Knob Rd 1/2-13 Plstc Thds Rod Brake BIk Zinc 26 640 Nul Hex Jam 3/8-16 Unc Spring Rod Brake 2 00 Zinc Washer 13/32 x 13/16 x 16 Ga Pin Cotter 1/8 x 3/4 Cad Rod Brake Parking Lt/Yt Cap Brake Parking Bracket Mtg Transaxle Bog Hex Hd 5/16-18unc x 3/4 Shaft Asm Pedal Foot Bearing Nylon BIk 629 Id Washer 21/32 x 1 x 16 Ga Pin Roll 3/16 x 1" Pulley Idler Flat Boll Fin Hex 40 4470J 3/8-16 UNC x 2-3/4 Gr. 5 Spacer Split 395 x 89 Bzp KEY NO. 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 65 66 70 72 74 75 76 77 78 112 113 116 150 151 179 202 PART NO. 165638 19131312 127783 154407 123205X 74760624 73680600 73680500 105710X 165709X 74760620 160855 169691 17060612 8883R 140186 71170764 10040790 154776 134683 19132012 109502X 121749X 12000001 123583X 121748X 19091210 127285X 72110610 165850 19133210 173898 72110612 DESCRIPTION Keeper Bell Idler Washer 13/32 x 19/16 x 12 Ga F'ulley Idler V Groove Plastic Beltcrank Asm. Clulch Retainer Belt Style Spring Bolt Hex Hd 3/8-16unc x1-1/2 Nut Crownlock 3/8-16 UNC Nut Crown Lock 5/16-18 Link Clutch 7 66 Spring Relurn Clutch 6 75 Bolt Fin Hex 3/8-16 unc x 1-1/4 V-BelL Gd Drive 9530 Keeper Be6 Cenlerspan Screw 3/8-16 x 3/4 Cover Pedal BIk Round Pulley Eng CI Mech 38deg Bolt Hex 7/16-20 x 4 Gr 5 Washer Lock H_c{ Spr 7/16 Keeper Belt Engine FP Goide Sel_ Mower Drive RH Washer 13/32 x 1-1/4 x12 Ga Spacer Axle Washer 25/32 x 1-1/4 x16 Ga E-ring#5133-75 Key Square 2 0 x 1845/1865 Washer 25/32 xl-5/8 x 16 Ga Washer 9/32 x 3/4 x 10 Ga StrapTorque LH LT Boll Rdhd Sq Neck 3/8-16 x 1 25 Bushing Bellcrank GRD Drive Washer 13/82x2x10Ga KeeperBellTransaxle Bolt CaK. Sh 3/8-16 x 1-1/2 Gr 5 NOTE; All component dimensions inches 1 inch - 25.4 mm 37 given in U S TRACTOR - MODEL NUMBER 917.259870 STEERING -L h _63 1 TRACTOR - MODEL NUMBER 917.259870 STEERING KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 13 15 17 18 19 22 23 25 26 27 29 29 30 32 36 37 38 39 49 41 42 43 44 46 47 51 54 62 63 65 66 67 68 79 80 82 85 14CO44X428 154427 156483 157473 6266H 121748X 19272016 12000029 3366R 169832 10040600 136518 145212 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17(360612 76020412 130465 155999 152927 140045)(428 19133812 7810H 100711L 145954X428 121749X 153720 121232X 6855M 73800500 74780520 167902 74780616 160367 154404 72140618 169827 19132012 74950612 169835 133835 Bteedn9 Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, R.H Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bead ng, Stee ling Column Draglink Washer, Lock Spacer Beadn9 Axle Front Hexflange Lock Shaft Assembly, Steering Washer, Thrust .515 x 750 x 033 Suppod, Shaft Screw, Hex Wshhd Pitlman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, 3/8-16 x 3/4 Pin Rod,Tie Bushing, Steedng Screw Cap, Steedng Wheel Washer 13/32 x 2-3/8 x 12 Gauge Gripco Nut Adaptor, Steering Wheel BO_I, Steenng Washer 25/32 x 1-1/4 x 16 Gauge Shaft Extension Steenng Cap, Spindle Fitting, Grease Nut lock Hex w/Ins 5/16-t 8 Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit Steedng Asrn Service Bolt Fin Hex 3/9-16 x 1-1/4 Spacer Brace Axle Bearing Aim Piltman Bolt, Rdhd Sq 3/8 16 UNC x 2-1/4 Axle, Brace Washer 13/32 x 1-1/4 x 12 Ga Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp Chassis Front Fastener Christmas Tree NOTE: All component dimensions inches 1 inch = 25.4 mm 39 given in U. S. TRACTOR - MODEL NUMBER 917.259870 ENGINE 62 81 13 4 29 \ OPTIONAL EQUIPMENT Spark Arrester KEY NO. PART NO. 1 2 3 170551 17720410 4 13 14 15 16 23 29 31 32 33 137348 165291 13280324 13200300 11050600 169837 137180 109202X 158990 123487X DESCRIPTION ControITWch Screw Hex Thd Cut 1/4-20x5/8 T Engine Bdggs Model 28R707 (See Engine Breakdown) Muffler Gasket Eng 1 313 Id Tin Plated Nipple Pipe 3/8 Npt x 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield Browning Kit Spark Arrestor (Flat Scm) Tank Fuel Front I 25 CapAsm Fuel Clamp Hose BIk KEY NO, PART NO. 37 38 137040 ....... 40 44 45 46 62. 72 78 81 124028X 17670412 17(X_612 19091416 10040500 71070512 17060620 73510400 DESCRIPTION Line Fuel20' Plug Oil Drain (See Engine Breakdown) Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 1/4-20 x3/4 Screw Hex Wsh Thdrol 3/8-16 Washer 9/32 x 7/8 x 16 ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hexhd Cap 5/16-18 x 3/4 Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 UNC NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 4O TRACTOR - MODEL NUMBER 917.259870 SEAT ASSEMBLY 5 22 21 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 127427 140551 71110616 19131610 145006 73800600 124181X 17000616 18131814 174694 166369 121246X DESCRIPTION Seat Bracket Pvt SI Bolt Fin Hex 3/8-16unc x 1 Washer Flat 13/32 xl xl0 Ga Clip Push-In Hinged Locknut Mex W/Wsh 3/8-16 Spring Seat Cprsn 2 250 BIk Screw 3/8-16 x 1 Washer 13/32 x 1 x 14 Ga Pan Seat Knob Seat Adj, Wingnut Bracket Mounting Switch KEY NO. PART NO, DESCRIPTION 13 14 15 16 17 21 22 24 25 121248X 72050412 134300 121250X 123976X 171852 73800500 19171912 127018X Bushing Snap BIk Ny150 Id Bolt Rdhd Sht 1/4-20xl -1/2 Spacer Split 28x 96 Yet Zinc Spdng Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Bolt Shld 5/16-18 Unc Nut Lock Hex W/Ins 5/16-18 Washer 17/32 xl-3/16x12 Ga Bolt Shoulder 5/16-18 x 62 NOTE: All component dimensions given in U S, inches 1 inch = 25 4 mm 41 TRACTOR - MODEL NUMBER 917.259870 DECALS 13 15 12 KEY NO. 1 2 3 4 5 6 8 9 PART NO. 168869 165387 171704 163204 145005 124433X 156967 169249 DESCRIPTION Decal Tick Mark Aust Decal Engine HP Deca_Hood DecarFender Decal Battery Danger Decal 89 DBA Decal, Oper sdl P/L Gear Decal, Panel Dsh WHEELS ANDTIRES f 410 11 KEY NO. 10 11 12 13 15 -- PART NO. 172976 156439 4900J 146046 136832 138311 -- 176202 DESCRIPTION Decal Fender Decal Fender Dnger Decal, Clutch/Brake Eng Decal V-Be_t Dr Sch tractor Decal V-Belt sch Decal Handle Lft Height Adjust (Lift Handle) Owner's Manual, English KEY NO. PART NO. DESCRIPTION 1 9 3 4 5 6 7 59192 65139 106222X 59904 106732X427 278H 9040H 8 9 10 11 - 106100X427 124635X 7152J 104757X428 144334 Cap Valve Tire Stern Valve Tire F TS 15 X 6 0 - 6 Service Tube Front (Sendce Item Only) Rim Asm 6"front White Service Filting Grease (Front Wheel Only) Bea ring Flange (front Wheel Only) Rim Asm 0"rear White Service TireRear Tube Rear (Service Item Only) Cap Axle BIk 1 50 X 1 09 Sealant, Tire ( 10 OZ. Tube) NOTE: Al! componenl dimensions inches 1 inch = 25.4 mm 42 given in U S. TRACTOR - MODEL NUMBER 917.259870 LIFT ASSEMBLY 1 13 2 \ 6 5 12 I 19 13 I 13 20 161718 20 15 KEY NO. 1 2 3 4 5 6 7 8 11 12 13 PART NO. DESCRIPTION 159,460 159471 105767X 12000002 19211621 120183X 125631X f22365X 139865 139866 4939M Wire Asm Inner W/plunger Shaft Asm Lift Pin Groove 1 500 Zinc E Ring #5133-62 Washer Pltd 21/32 X 1 X 21ga Beadng Nylon BIk 629 Id Grip Handle Fluted BIk Button Plunger Red Link Lift LH Link Lift RH Retainer Spdng KEY NO, PART NO. DESCRIPTION 15 16 17 18 19 20 31 32 173288 73350800 130171 73800800 139868 163552 169865 73540600 Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 UNC Arm Suspension Rear Retainer Spdng Zinc Beadng Pvt Lift Nut CrOwnlOCk 3/8-24 NOTE: All component dimensions inches 1 inch = 25.4 mm 43 given in U. S. MOWER DECK TRACTOR - MODELNUMBER917.259870 8 TRACTOR _ MODEL NUMBER 917.259870 MOWER DECK KEY NO. 1 2 3 4 PART NO. 170280 72140506 138017 169970 5 6 8 9 10 4939M 130832. 850857 10030600 140296 11 13 134148 137645 14 15 16 19 21 23 24 25 26 27 28 29 30 31 32 33 36 40 45 53 54 55 128774 110485X 140329 132627 73680500 137607 105304X 123713X 110452X 106736X428 19111016 106738X 157722 129963 153532 137266 131494 7368(_00 4497H 130840 133943 133840 KEY NO. 56 67 68 69 86 87 88 89 107 108 109 110 113 122 123 146 f48 149 150 151 152 153 154 155 156 157 158 DESCRIPTION Mower Housing Assembly {3o_1,Carriage 5/16 18 x 3/4 Bracket Asm Fram Sway Bar Brackel, Asm Deck Sway [3ar Retainer, Spring Asm Suspension Rear Bolt, Hex 3/8-24 x 1-1/4 Gr 8 Washer, Lock, HI¢I Sprg 3/8 Washer, Hard Blade Mower Vented Blade, Mower, Mulching38" Shaft and Bearing Assembly (Includes Key Number 15) Mandrel Housing, Vented Ba_l Seabng, Mandrel Stripper, Mower, Vented Bolt, Shoulder Ntd, Crownlock 5/16-18 Bracket, Mower Deflector Cap, Sleeve Spring, Deflector Nut, Push Shield, Deflector Washer 11/32x3/4 x 16Ga Rod,Hinge Screw, Thdro Washer Hd Washer, Spacer Pulley, Mandrel Nut, Flangelock 9/16 Pulley, Idler, Flat Nut Crownlock 3/8-16 UNC Retainer, Spring Brake Assembly Washer Hardened Idler Arm Assembly PART NO. 165723 149846 144200 76020312 7631J 128772 19111216 19131612 133502 133503 74760640 142587 17060512 131289 169971 165891 169022 166898 19091216 169670 172758 169674 169675 169671 169672 169669 17720410 - - 130794 - - 171665 DESCRIPTION Spacer, Retainer Knob Belt Pin, Cotter 3/32 x 3/4 Runner, LH Runner, RH Washer 11/32x3/4x 16Ga Washer 13/32xlx12Ga Spacer, Retainer Stigener, Idler Arm Bolt, Hex Head 3/8-16 x2-1/2 Upstop Deck Fronl 3S" Screw 5/16-18 x 3/4 Rod, Brake, LH Rod, Brake, RH Bolt Carriage Idler Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga Bracket Clutch Cable C_utch 38 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer RodClutch Screw Hex Thd Cut 1/4-20x5/8 Mandrel Assembly (Includes Key NumPers 12-15, 17-19, 31 and 33) Mower Deck, Complete NOTE: All component dimensions inches 1 inch 254 mm 45 given in U. S TRACTOR -- MODEL NUMBER 917.259870 DANA TRANSA°XLE--MODEL NUMBER D4360-139 2O 21 / 22 24 25 / 31 27 32 33 8 / / 57 60 \ 59 / 52 62 63 64 67 68 46 TRACTOR - MODEL NUMBER 917,259870 DANA TRANSAXLE--MODEL NUMBER D4360-139 KEY NO. pARr NO. 1 2 3 4 5 6 7 8 9 t0 11 12 13 170981 2274J 134400 105904X 100940 138235 106727X 148266 148269 2225J 134793 148269 120415X 14 15 16 17 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 142674 170983 170986 105909X 105910X 160942 160943 148267 138236 73810500 142676 2244J 105916X 12047OX 110070X 142677 124644X 108990X 120406X 134796 134797 105925X 36 2228J 37 170987 38 39 40 174255 124639X 120472X DESCRIPTION * Housing, Upper Screw, Tapping, 1/4-20 x .734 Ball Detent Spring, Detent Screw, Tapping, #10-24 x 482 Asay, Kit, Shifter V-Ring Beanng, Flange Seal, Oil Ring, Retaining Asay, Kil, Shim, 625 Shaft Bearing, Flange Washer, Plain, 632 x 138 x .046 Key, Woodruff, NO. 9 Assy, Kit, Input Shaft Pinion, Bevel, 12T Ring, Retaining Chain, 24 Pitches Cover, Defent Gear, Spur, 1 2T Collar, Clulch Assy, Kit, Clutch Keys NuL Lock, 5/16-24 Shaft, Inlermediate Key, Woodruff, No 61 Ring, Relaining Sprockef, 1 6T Spacer, 1, 131 x 1.45 x 494 Gear, Spur, 97T Gear, Spur, 30T Gear, Spur, 25T Gear, Spur, 22T Gear, Spur, 1 9T Spacer, 1 133 x 1.50 x .375 Washer, Plain, 640 x 1.37 x .061 Washer, Plain, .632 x 1 00 x 046 Washer, Plain, 632 x 1 00 x .031 Assy, Gear, Comb., 12T& 30T Shaft, Idler Spacer, .633 X .87 X .755 KEY NO. pARr NO. 41 42 43 44 45 46 47 49 49 50 51 105928X 170988 134394 120473X 142678 12464 f X 106589X 120408X 105937X 105936X 2226J 52 53 134401 2264J 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 160946 170990 160948 110071X 120952X 170991 160950 170992 7294J 108999X 160952 120954X 160953 138244 108996X 69 70 71 72 160954 120961X 174256 120416X NOTE: All component dimensions inches 1 inch = 26.4 mm DBSCRIPTION * Sprocket, 9T Gear, Revel, 36T Assy, Kit, Shim, .759 Shaft Shaft, Drive Gear, Spur, 12T Gear, Spur, 20T Gear, Spur, 26T Gear, Spur, 28T Gear, Spur, 31T Spacer, 781 x 100 x .375 Washer, P_ain, .632 x 1 00 x .060 Washer, Neoprene Washer, Plain, 758 x 1.25 x 031 Axle, LH Gear, Miter, T, Splinod Ring, Retaining Gear, Spur, 32T Shaft, Cross Gear, Miter, 1 2T, Idler Axle, RH Housing, Lower Disc, Brake Spacer, Brake Puck Jaw, Brake Pin, Dowel Screw, Tapping, 5/16-19 x2.35 Lever, Actuating Washer, Plain, 321 x 1.00 x 955 Bracket, Anti-Rotation Puck, Friction Washer, Anti Rote[ion Grease Use in various combinations clearances 47 given in US to maintain proper • * Order Key No. 15. • ' * Silicone Sealant to be applied between Upper and Lower Housings (use Loetite Ultra Gray Silicone 5699 or equivalent) TRACTOR - MODEL NUMBER 917.259870 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28R707TYPE NUMBER 1140-E3 45 _r REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR 758 _:_'1 ol ,NSTRUC'r,ON.AN TRACTOR - MODEL NUMBER 917.259870 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28R707TYPE NUMBER 1140-E3 968 967 202 1 654 51A r_ "- 111' REQUIRESSPECIALTOOLS TOINSTALL.SEE REPAIR INSTRUCTIONMANUAL. I 51 977C_RBURETOR 276 i_ GASKETSET 49 TRACTOR - MODELNUMBER 917.259870 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28R707TYPE NUMBER 1140,.E3 789_ 1113_ ] TRACTOR - MODEL NUMBER 917.259870 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28R707TYPE NUMBER 1140-E3 108B _ ,30B © 51 231A_ 95A _'; 634B_ 987A_-_ 104_/_ 276A 950A 121A CARBURETOR OVERHAUL KIT 51 _ 137 _ 95A_ 117_ 276A_ 104A/; 127A _ 634B_ 231A 977A CARBURETOR GASKET SET 51 TRACTOR - MODELNUMBER 917.259870 BRIGGS & STRATTON KEY NO. PART NO, DESCRIPTION 1 2 496413 399265 3 4 5 7 8 9 16 11 12 391086 494238 494240 271866 495735 27803 691666 280100 271916 # 271997 # 271996 # 13 15 16 19 20 22 23 23A 24 29 26 27 28 29 32 33 34 35 36 37 40 40A 42 43 45 46 48 50 51 51A 54 94622 94239 485162 490666 291675 692125 693556 692682 222698 499282 394662 394663 394664 391780 392331 #+ #+ # # 391791 391782 499999 691299 498319 494504 490469 691133 262246 262247 65906 26828 690456 221596 292260 494553 490815 262248 692123 496606 213819 272469 972554 94913 73 690492 74 94626 76 225136 78 94896 93 6£0602 94 498030 94A 494383 95 94098 95A 605538 98 495800 98A 694907 104 6£0525 104A694919 ENGINE-MODEL *& #+ " * * * Cylinder Assembly Bushing/SeafKit(Magneto Side) OilSeal Engine Sump Cyhnder Head CylinderHeadGaske_ BreatherAssembly BreatherGaskel Screw(BreatherAssembly) Breather Tube Crankcase Gasket ( 015 Thick, SId) CTar_kcase Gasket (.005 Thick) CrankcaseGaskel (.009 Thick Screw Cylinder Head Oi! Drefn Plug Crankshaft Bushing/Seal Kil (PTO Side) Off Seal Screw {Engine Sump) Flywheel (Steel Ring Gear) Flywheef(PlaslicRingGear) FlywheeIKey Piston Assembly (Standard) Piston Assembly (019 OS ) Piston Assembly (020 OS.) Piston Assembly (.030 O.S) Ring Set (Standard) Ring Set (Chrome, Standard) Ring Set (019 OS,) Ring Set (.020 OS) Ring Set (030 O.S) Piston Pin Lock Piston Pin ConnectingRod(Slandard) Connecting Rod (.020 Undersize) Screw (Connecting Rod) Exhaust Valve fnlakeValve Valve Spring (Intake) Valve Spdng (ExhatJst) Flywheel Guard Valve Retainer ValveRetainer Valve Keeper Governor/O9 Slinge r Valve Tappet Camsha8 Short Block IntakeMandold Intake Gasket Inlake Gasket Screw (Intake Manifold) NUMBER 28R707TYPE KEY NO. PART NO. 105 105A 106 168 108A 108B 117 231855 694922 231854 690464 692344 694923 690880 694925 499220 499231 121 t21A 125 125A 127 127A 130 130A 1308 131 131A 131B 133 133A 137 137A 141 141A 694930 498027 694941 695005 694916 690469 224539 694917 494485 494379 694909 494381 694914 281165 694920 495097 495931 1419 694913 142 691434 497737 142A 691425 497567 Rotatk i? otatingScreen) Screen Screw Washer (Flywheel) Screw Flywheel Guard) Throttle Sha t Bushing Idle MixIure Kit idte Mixture Kit Screw Throttle Valve) Screw(ThrottfeValve Idle Speed Kit Idle Speed Kit Float Hinge Pin Float Hinge Pin 146 147 165 171 173 176 186 187 94196 694927 693148 281051 694926 281106 493496 298049 188 202 209 216 222 227 23! 231A 932 240 94929 262767 260871 262766 694042 691374 94098 605539 262785 394358 DESCRIPllON * * * Float Needle Valve FloatNeedleValve Inlet Seat ChokeValve(ManualChoke) Choke Valve (Choke A Malls) ChokeValve * Main Jet * Main Jet (High Altitude) Carburetor Overhaul Kit Carburetor Overhaul Kit (LMT 157) CarburetorOverhaulKil Carburetor (Walbro Carburetor) Carhure(or(NikkiCarburetor) * Welch Plug * WelehP#ug Thro61eValve Throttle Valve (Use on LMT 92) Throdle Valve Throale Shaft Kit Throttle Shaft Kit Throttle Shaft Kit Carburetor Float Carburetor Floal *& Float Rowl Gasket *& Float Bowt Gasket Choke Shaft Kit (Manual Choke) Choke Shaft Kit (Choke A Matic) Choke Shaft Kit Carburetor Nozzle (Standard, LMT 92, 93, 94, 96) Carburetor Nozzle (High AltihJde, LMT 92, 96) Carburetor Nozzle (Standard, LMT 81,157) Carburetor Nozzle (High Adi_de, LMT 157) Timin Key Pilot?It Nut (RingGear) Nut {AS Cleaner) IdleMixture Valve #+ O-RingSeal(AirCleanerBase) Hose Connector Fue! Line (Cut Io Required Ler',gth) Screw (Control Bracket) MechanicalGovemorLink Governor Spdng Choke Link Control Bracket Governor Conlrol Lever * Screw (ChokeValve) * Screw(ChokeValve) GovemorLinkSpring FuelFilter RPM Segings: # & + Included 358 Included Number Included 977 Included 1095 NUMBER 1140-E3 Low Speed: 1900 2100 HighSpeed:3000-3200 in Engine Gasket Sel, Ref Number in Carburetor 121. in Carburetor Overhaul Gaske{ Set, Ref Number in Value Gasket Set, Ref Number NOTE_ All component dimensions inches I inch = 254 mm 52 Kit, Ref given in U.S TRACTOR BRIGGS & STRATTON KEY PART NO. NO, 265 221535 267 695134 276 281164 276A690997 287 94903 304 691399 305 692127 305A 94786 306 690459 307 94930 308 491490 309 693551 *& *& 310 311 322 333 334 337 344 358 363 365 383 404 445 455 467 474 505 690323 497608 94786 492341 94731 802592 693675 494241 19203 94637 89838 94927 496894 691173 493903 393474 231082 510 513 523 524 525 544 552 562 693699 398003 495230 281370 496113 497603 491986 92613 601 614 616 634 95162 93306 495157 690801 * 634A 690802 " 634B694912 635 66538 654 94010 667 94010 668 690510 668A691323 691 491323 692 690572 695 693109 697 690372 718 230192 726 399676 * 729 733 741 757 691224 94673 691284 213998 ENGINE-MODEL NUMBER # # Casing Clamp Screw (Casing Clamp) Sealing Washer Sealing Washer Screw (Oil Fill Tube) Blower Housing Screw (Blower Housing) Screw (Slower Housing) Cylinder Shield Screw (Cylinder Shield) Cylinder Head Cover Starter Motor (For Steel Ring Gear Only) Starter Motor (For Plastic Ring Gear Only) Screw (Starter Motor) Brush Set Screw (Cylinder Cover) Magneto Armature Screw (Magneto Armalure) Sparkplug Screw (Cable Clamp) Engine Gasket Sel Flywheel Puller Stud (Carburetor) Sparkplug Wrench Washer (Governor Crank) A/C Cartridge Filter Flywheel CUp Air CJeaner Knob Alternator (Regulated) Nut (Governor Control Lever) Stader Drive Drive Clutch Dipstick Dipstick Tube Seal Dipstick Tube Starter Armature Governor Lever Bushing BoJt (Governor Conlrol Lever) Hose Clamp Cotter Pin Governor Crank Spring/Seal Assembly (Manual Choke) Spring/Seal Assembly (Choke A Matic) Spring/Seal Assembly Sparkplug Bool Nut (Carburetor) Nut (Air Cleaner Base) Spacer Spacer Governor Shaft Seal Detent Sprinq Screw (Ring _ear) Screw (Drive Cap) Locating Pin Ring Gear (AluminumServices Plastic Ring Gear Only) Ring Gear (See ReL 23 forServicing) Wire Clip Screw (Crankshaft Extension) Timing Gear Counterweight Link 917.259870 NUMBER 28R707TYPE KEY PART NO, NO, DESCRIPTION 497595 726A - MODEL 758 759 761 783 NUMBER 1140-E3 DESCRIPTION 399891 691239 691096 693713 Counterweight Counterweight Pin Screw (Counlerweight) Pinion Gear (For Steel Ring Gear Only) 783A693056 Pinion Gear (For Plaslic Ring Gear Only) 789 695050 Wiring Harness 797 92278 Nut (Starter Terminal) 797A 693167 Nut (Starter Terminal) 801 691429 Drive Cap 802 497607 End Cap 803 693757 Starter Housing 910 231828 Crankshaft Extension 642 270920 # DipstickFrube Seal 647 496415 Dipstick/Tube Assembly 651 493880 Sparkplug Terminal 869 261463 Valve Seat (Intake) 870 262924 Valve Seat (Exhaust) 871 261961 Guide Bushing (Exhaust) 231218 Guide Bushing (Intake) 675 694942 Air Cleaner Base (Used With Nikki Carburetor) 693676 Air Cleaner Base (Used With Walbro Carburetor) 877 393456 Alternalor Connector/Wire 883 272293 #+ Exhaust Gasket 934 94627 Screw (Fan Retainer) 950 94642 Float Bowl Screw g50A694919 Float Bowl Screw 955 694924 * Carburetor Plug 955A694921 Carburetor Plug 967 272403 Pre Cleaner Filter 968 281104 Air Cleaner Cover 971 692126 Screw (Air Cleaner Base) 975 495933 Float Bowl 975A694908 Float Bowl 977 494385 Carburetor Gasket Sel 977A694931 Carburetor Gasket Sel 987 691326 * Throttle Shaft Seal 987A281765 Throttle Shaft Seal 1005 695056 Flywheel Fan 1006690452 Fan Retainer 1036695036 Emissions Label 1044 94673 Screw (Flywheel) 1051 263080 Retaining Ring 1058 273681 Owner's Manual 109049?605 Brush Retainer 1091 691333 Limiter Cap 1095498539 Valve Gasket Set 111993621 Screw (Alternator) ---28R707°0028-E1 Re placement Engine RPM Settings: # & + NOTE: 53 Low Speed: 1900-2100 High Speed: 3000-3200 Included in Engine Gasket Set, Ref Number 358. Included in Carburetor Overhaul Kit, Ref Number 121. Included in Carburetor Gasket Set, Rel Number 977. Included in Value Gasket Set, Ref Number 1095. All component dimensions given in U.S. inches 1 inch = 25.4 mm 54 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I GUIDE TH_S J _A greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme Operate when your Tractor and downonthe face of slopes (not caution changingup direction slopes. I I IJ I Get it fixed, at your home or ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold ifl 1-800"4-MY-HOME SM Anytime, day or night (1-800-469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Anytime, day or night www.sears.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirect SM! 1-800-366-PART 6..m.=11_m CSl, (1-800-366-7278) www.sears.com/par 7 days a week tsdirect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7 a.m. - 5 p.m. CST, Mort. - Sat. Para pedir servieio de reparaci6n a domicilio, y para ordenar piezas con entrega a domicilio: 1-888-SU-HOGAR su Au Canada pour service en fran£a©: 1-877-LE-FOYER s.., (1-877-533-6937) (1-888-784-6427) ® Registered Trademark © Sears 176202 Roebuck and Co 10.4.00 TR © Marca Registrada / t. 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